WO2013020334A1 - Backwashing filter with filtering unit outside body - Google Patents

Backwashing filter with filtering unit outside body Download PDF

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Publication number
WO2013020334A1
WO2013020334A1 PCT/CN2011/082144 CN2011082144W WO2013020334A1 WO 2013020334 A1 WO2013020334 A1 WO 2013020334A1 CN 2011082144 W CN2011082144 W CN 2011082144W WO 2013020334 A1 WO2013020334 A1 WO 2013020334A1
Authority
WO
WIPO (PCT)
Prior art keywords
filter
unit
sewage
outlet
inlet
Prior art date
Application number
PCT/CN2011/082144
Other languages
French (fr)
Chinese (zh)
Inventor
王克涛
Original Assignee
Wang Ketao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wang Ketao filed Critical Wang Ketao
Publication of WO2013020334A1 publication Critical patent/WO2013020334A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/44Edge filtering elements, i.e. using contiguous impervious surfaces
    • B01D29/46Edge filtering elements, i.e. using contiguous impervious surfaces of flat, stacked bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/114Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements arranged for inward flow filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/50Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
    • B01D29/52Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in parallel connection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/62Regenerating the filter material in the filter
    • B01D29/66Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
    • B01D29/668Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with valves, e.g. rotating valves for coaxially placed filtering elements

Definitions

  • Anti-cleaning filter for filtering unit outside the body
  • the invention relates to a device for filtering a fluid medium conveyed by a pipeline, in particular to a backwashing filter outside the body of the filter unit, which can filter impurities in the fluid medium and can be backwashed under various use environments.
  • the existing anti-cleaning filter has a filter element in the body, for example, Chinese Patent Application (Application No. 200620091540.6 and Application No. 200910012515.2); there is also a filter element in the filter unit and a filter unit on the outside of the body, for example: Chinese Patent Application ( Application No. 200880002878.1 and application number 200810144808.1).
  • Several types of backwashing filters of the same patent application application number 200620091540.6 and application number 200910012515.2), the filter elements in the body are generally disc-type, metal-wound, woven mesh type and other back-cleanable filter elements.
  • the filter element traps impurities in the medium (such as water) that are larger than the filtration precision, that is, larger than the pore size (gap) on the filter element, to complete the filtering function; when the impurities are trapped to a certain extent, the sewage device is manually or automatically driven.
  • the flow of the medium (such as water) passing through a filter element in the filter is changed, the impurities trapped on the filter element are backwashed, and the outside of the body is discharged to complete the backwashing function.
  • the filter works for a period of time, the viscous and oily impurities that cannot be cleaned by its anti-cleaning function increase on the filter element. Manual cleaning and filter elements are required.
  • the filter body must be opened.
  • the filter element is manually cleaned or overhauled.
  • the overall workload of the body is not only large, but also very troublesome. Generally, professional maintenance teams and lifting equipment are required, and the cost is high. In the process system that requires continuous supply of the medium, a backup filter must be provided for use in maintenance, and the cost is high.
  • the present invention provides a backwashing filter device on the outside of the filter body, which solves the problem of troublesome maintenance of the backwash filter, and solves the problem that the backwash filter has many control elements, and the control is cumbersome, faulty,
  • the inspection rate is high and it is not suitable for use in media containing high viscosity and oily impurities and high temperature water.
  • a backwashing filter of the filter unit on the outside of the body mainly comprises a body and N filter units; wherein the body is provided with a partition, and the body cavity is divided into a filter medium and a filter through the partition
  • the rear medium chamber has an inlet on the body, the inlet communicates with the medium chamber before filtering through the pipeline, the outlet is provided with an outlet, and the outlet communicates with the filtered medium chamber through the pipeline, and N outlets are arranged around the outside of the body
  • N outlets are arranged around the outside of the body
  • N cavity outlets in the body of the filter before the filter and N outlets of the cavity are connected to the N outlets through the pipeline, and N inlet interfaces are arranged around the outside of the body, and the body of the medium cavity is filtered.
  • N cavity inlets There are N cavity inlets, N cavity inlets are connected with N inlet interfaces through pipelines;
  • a sewage device is arranged in the body, a sewage suction port is arranged on the sewage device, and a sewage collecting device is arranged in the body, and sewage is discharged
  • One end of the device is connected to the dirt collecting device and communicates with the sewage collecting device;
  • a sewage discharging pipe is arranged on the body, and a sewage discharging valve is arranged on the sewage discharging pipe, and the sewage discharging pipe is connected to the sewage collecting device on the inner side of the body, and passes through the set Sewage device and row The device and the suction port communicate with each other.
  • the sewage pipe When the sewage valve is opened, the sewage pipe is connected to the outside atmosphere; a driving device is arranged outside the body, and a linking device is connected between the driving device and the sewage device, and the driving device acts to drive the linking member,
  • the sewage discharge device operates, and the suction suction ports are respectively aligned with the N cavity outlets;
  • the unit inlet is provided at one end of the filter unit, the unit outlet is provided at the other end of the filter unit, the unit inlet and the outlet interface, and the unit outlet and the inlet interface are
  • the connecting unit is tightly connected together;
  • the filter unit is provided with a filter element, and the filter unit is provided with a unit seat at one end, and the filter element is connected to the unit base, and a filter chamber is formed in the filter unit of the unit base to form a two-chamber, one of the filter elements
  • the filter chamber is between the side and the unit inlet, and the filter chamber is between the other side of the filter element and the unit outlet.
  • the filter unit is disposed on the outer side of the body, and a shut-off valve is disposed between the unit inlet and the outlet and between the unit outlet and the inlet, and between the outlet and the shut-off valve.
  • the connection between the shut-off valve and the unit inlet, between the inlet port and the shut-off valve, and between the shut-off valve and the unit outlet are tightly connected by the connecting member.
  • the filter unit is provided with a backing filter on the outside of the body, and an elastic rubber ring is arranged on the suction port; or a nozzle is arranged on the suction port, and the nozzle has a boss at one end, and the nozzle The other end of the nozzle is inserted into the suction opening; or the other end of the nozzle is inserted outside the suction opening.
  • the filter unit is a backwash filter on the outer side of the body, and a spring is arranged at one end of the nozzle, and the spring is placed on the boss of the nozzle, and the nozzle is closely attached to a cavity under the action of the spring. At the exit; or, the nozzle is in close contact with a ring surface of the inner wall of the body where the N cavity outlets are located.
  • the filtering unit is a backwashing filter outside the body, a constant pressure pipeline is arranged between the two filtering units, and a pipeline valve is arranged on the constant pressure pipeline.
  • the filtering unit is a backwashing filter outside the body, and an exhaust valve is arranged at an upper end of the body.
  • the filter unit is a backwash filter on the outer side of the body, and the joint between the link body and the body is completed by a seal assembly device; the upper and lower sides of the body are The cover and the parts of the body are tightly sealed by flanges, fasteners and seals.
  • the backwashing filter opens the drain valve by manual or electric intelligent control, and the driving drive device drives the linkage member and the sewage device to operate, so that the suction inlets are respectively aligned with the N cavity outlets in the body to make the backwash filter.
  • the N filter units of the device perform the two states of backwashing and filtering one by one, and close the drain valve by manual or electric intelligent control, stop driving the driving device, and complete the filter backwashing process.
  • the filtering unit is a backwashing filter outside the body, and the filtering unit is single row, double row or multiple rows.
  • the filter unit of the present invention is outside the filter body, and the filter element is only required to disassemble the filter unit outside the body, and the invention uses the manual or electric intelligent control drive device to drive the blower device to rotate, through the most Simple mechanical devices and mechanical actions to complete the conversion between "filtering" and "backwashing". Therefore, it solves the troubles of various types of anti-cleaning filters in the same patents 200620091540.6 and 200910012515.2, and solves various types of anti-cleaning filter control elements of the similar patents 200880002878.1 and 200810144808.1, and the control is cumbersome. , failure, high maintenance rate and problems in the use of medium containing viscous, oily impurities and high temperature water.
  • the invention adds a shut-off valve at the inlet and the outlet of the filter unit and the body, which can realize that the filter does not need to be stopped during the inspection of the filter core, and in the process system for continuously supplying the medium, only need to be outside the filter body Add a spare filter unit for use when servicing the filter element, without adding a spare filter to reduce the equipment input cost.
  • FIG 1 and 2 are schematic views of the structure of the present invention.
  • FIG. 1 is a schematic cross-sectional view of an external structure and a filter unit of the present invention.
  • Figure 2 is a cross-sectional view showing the structure of the body of the present invention.
  • 3 to 6 are schematic views showing the structure and a cross section of the attachment in the suction port of the present invention.
  • FIG. 3 7 - cavity outlet; 10 - sewage device; 11 a suction port; 111 an elastic rubber ring;
  • FIG. 4 7 - cavity outlet; 10 - sewage device; 11 a suction port; 112 nozzle;
  • Figure 7 is a schematic view showing the structure of the shut-off valve between the filter unit and the body of the present invention.
  • Figure 8 is a cross-sectional view showing the structure of the shutoff valve of the present invention.
  • 2201 connecting port; 2202 valve stem; 2203 valve seat; 2205 disc.
  • Figure 9 is a cross-sectional view showing the structure of the filter unit of the present invention.
  • Figure 10-12 is a schematic view showing the structure of several types of backwashable filter cores selected in the present invention.
  • Figure 10 is a schematic view of a disc filter
  • Figure 10-1 is a schematic view of a disk on a disc filter disc column
  • Figure 11 is a schematic view of a metal wound filter
  • Figure 12 is a schematic view of a metal woven mesh filter
  • FIG. 13 to FIG. 14 are schematic views showing the structure of a connecting member which is interconnected between the interfaces of the respective interfaces on the body and the interfaces of the outer components and the interfaces of the outer components.
  • Figure 13 is the assembly
  • Figure 14 is before assembly.
  • the backwashing filter outside the body of the filter unit of the present invention mainly comprises a body and N filter units, and the connecting unit between the unit inlet of the filter unit and the outlet of the body and the inlet of the unit and the inlet of the body Tightly connected together; N outlets are connected to N chamber outlets through pipelines, filter elements are arranged in the filter unit; sewage device is arranged in the body, and the sewage device is provided with a suction port, and is provided in the body
  • the sewage collecting device has one end connected to the sewage collecting device; a sewage discharging pipe is arranged on the body, and a sewage discharging valve is arranged on the sewage discharging pipe, and one end of the sewage discharging pipe is connected to the sewage collecting device
  • the driving device is connected to the sewage device and the sewage suction port, and a driving device is arranged outside the body, and a linking device is connected between the sewage device and the sewage device, and the driving device acts to drive the linking device and the
  • the invention solves the problems that the backwashing filter has troubles in maintenance, has many control elements, is cumbersome to control, has high failure, high inspection rate, and cannot be used normally in a medium containing a lot of viscous impurities and high temperature water.
  • N 2
  • the filter unit of the present invention has a backwash filter on the outside of the body, and comprises a body 1, a filter unit 2, a filter element 20, a sewage device 10, a driving device 16, a drain line 13, and a drain valve 15.
  • the shutoff valve 22 and the like are partially constructed.
  • the structure of the backwash filter on the outside of the filter body of the present invention is as follows: Mainly includes the body 1 and N filter units 2 (In the present invention, the number of N is at least two Wherein, the body 1 is provided with a partition 3, and the inner cavity of the body 1 is divided into a pre-filtration medium chamber Q and a filtered medium chamber H through the partition plate 3, the body 1 is provided with an inlet 4, and the inlet 4 is passed through a tube The road communicates with the pre-filtration medium chamber Q. The body 1 is provided with an outlet 5, and the outlet 5 communicates with the filtered medium chamber H through the pipeline.
  • N outlets 6 are arranged around the outer side of the body 1, and the medium chamber Q before filtration
  • N cavity outlets 7 in the body of the device and N cavity outlets 7 are connected to the N outlets 6 through the pipelines.
  • N inlets 8 are arranged around the outside of the body 1, and the medium chambers H are filtered.
  • N cavity inlets 9 in the body N cavity inlets 9 are in communication with the N inlets 8 through the pipelines;
  • a sewage device 10 is arranged inside the body 1, and the sewage device 10 is provided with a suction port 11
  • a dirt collecting device 12 is disposed in the body 1, and the sewage device 10 is connected at the end of the sewage device 12, and
  • a drain line 13 is mounted on the body 1, and a drain valve 15 is mounted on the drain line 13.
  • the drain line 13 is connected to the dirt collecting device 12 inside the body 1, and passes through the dirt collecting device 12 and the sewage.
  • the device 10 and the suction port 11 communicate with each other. If the sewage valve 15 is opened, the sewage pipe 13 is connected to the outside atmosphere; the driving device 16 is mounted outside the body 1, and the linking device 17 is connected between the driving device 16 and the sewage device 10.
  • the driving device 16 acts to drive the linking member 17 and the sewage device 10 to operate, so that the suction ports 11 can be respectively aligned with the N cavity outlets 7;
  • N filter units 2 are disposed outside the body 1, a unit inlet 18 is provided at the end of the filter unit 2, and a unit outlet 19 is provided at the other end of the filter unit 2,
  • the filter unit 20 is disposed in the unit 2, and a unit seat 21 is disposed at one end of the filter unit 2, and the filter element 20 is connected to the unit base 21.
  • two chambers are formed through the filter element 20 on the unit base 21, and one side of the filter element 20 between the unit inlet 18 and the unit inlet chamber Q1, between the other side of the filter element 20 and the unit outlet 19 is a filtering chamber HI.
  • the unit inlet 18 and the outlet 6 and the unit outlet 19 and the inlet 8 are tightly connected by a connecting member; as shown in FIG. 7, at the unit inlet 18 and the outlet 6 A shut-off valve 22 is provided between the unit outlet 19 and the inlet port 8, between the outlet port 6 and the shut-off valve 22, between the shut-off valve 22 and the unit inlet 18, the inlet port 8 and the shut-off valve 22
  • the shut-off valve 22 and the unit outlet 19 are tightly connected together by a connecting member; a constant pressure line 26 is provided between the two filter units in the filter unit 2, and a constant pressure line is provided.
  • a line valve 27 is provided on the 26 . As shown in FIG.
  • the shut-off valve 22 in the present invention is provided with a connection port 2201; as shown in FIG. 7 and FIG. 8, the constant pressure pipeline between the two filter units in the filter unit 2 described in the present invention is shown in FIG. Both ends of the 26 are connected to the connection port 2201 on the shutoff valve 22 of the two filter units 2.
  • an exhaust valve 28 is disposed at an upper end of the body 1; a sealing connection between the linking member 17 and the body 1 is completed by a sealing assembly device; The upper and lower covers of the body 1 and the parts of the body 1 are sealed and sealed by flanges, seals and fasteners.
  • an elastic rubber ring 111 is mounted on the suction port 11; as shown in Figures 4, 5, 6, and 7, a suction boss is provided on the suction port 11 at one end.
  • the nozzle 112, the other end of the nozzle 112 is sleeved in the suction opening 11; or the other end of the nozzle 112 is sleeved on the side of the suction opening 11; as shown in Fig.
  • the end of the nozzle 112 is provided with a spring 25, and the spring 25 is placed on the boss 112 of the nozzle 112.
  • the nozzle 112 is closely attached to the outlet 7 of the body under the action of the spring 25, or is closely attached to the outlet 7 of the body.
  • the disc type filter element of the filter element 20 has the same structure and specific embodiment as the Chinese patent (patent number: 200880002878.1). As shown in FIG. 10-1, it is a disk on the disc filter disc column; as shown in FIG. 11, the metal wound filter element of the filter element 20; as shown in FIG. A woven mesh filter element of the filter element 20. 13 to FIG.
  • FIGS. 14 are structural diagrams of a connecting component which is connected to each other between the interfaces of the external body and the components of the outer components of the device body according to the present invention, and includes a clamp 3001.
  • the inner side of the clamp 3001 is provided with a sealing ring 3002.
  • the clamp 3001 is formed by abutting two semi-circular structures through bolts 3003.
  • the filter unit of the present invention is a backwash filter on the outside of the body, and the drain filter can be opened by manual or electric intelligent control in the backwash filter, and the drive device 16 is driven.
  • the linkage member 17 and the sewage device 10 are driven to align the suction ports 11 one by one with the N cavity outlets 7 of the body, so that the N filter units 2 of the backwash filter are "backwashed” and “filtered” one by one. "The conversion of the two states, the blowdown valve 15 is closed by manual or electric intelligent control, the drive drive unit 16 is stopped, and the filter backwashing process is completed.
  • the drive unit employs conventional techniques, and the drive unit 16 can employ various forms of manual or electric reducer units.
  • the intelligent control system can use the signals of various electronic control components such as a differential device or a positioning switch by a PLC or a single chip microcomputer to complete various intelligent control in the present invention.
  • the medium to be filtered enters the pre-filtration medium chamber Q through the inlet 4 under the pressure of the pipeline itself, and then passes through the N chamber outlets 7 and N.
  • the outlets 6 correspond to the connected pipelines and enter the pre-filtration chamber Q1 of the N filter units, and are filtered by the filter element 20 to enter the filter chamber HI; when the medium passes through the filter element 20, as shown in FIG. 10, the filter element 20 is a disc type.
  • the filter element is filtered in the same way as the Chinese patent (patent number: 200880002878.1).
  • the filter element 20 is a metal wound type or a woven mesh type filter element.
  • the filter element in the N filter units is filtered and then enters the filter chamber HI.
  • the medium enters the filtered medium chamber H through the N inlet ports 8 and the corresponding channels of the N cavity inlets 9, and then enters the supply and delivery pipeline through the outlet 5 to complete the filtration process.
  • the body outlet 7, the suction port 11, the sewage device 10, and the sewage collecting device 12 are in communication with the sewage pipe 13; at this time, since the sewage valve 15 is opened, the sewage pipe 13 is open to the outside atmosphere; the sewage pipe 13 is in a venting state.
  • the pre-filtration chamber Q1 of the filter unit becomes a low pressure chamber. In this way, a part of the pressurized medium that has been filtered by the other filtering unit and enters the filtered medium chamber H enters the filtering unit through the corresponding cavity inlet 9 passing through the filtering unit, and enters the filtering unit through the filtering chamber HI through the filter element 20 When the front chamber Q1 is filtered; as shown in Fig.
  • the filter element 20 is a disc type filter element, and the anti-cleaning method is the same as that in the Chinese patent (patent number: 200880002878.1).
  • the filter element 20 is a metal wound filter element or a woven mesh filter element, and most of the impurities trapped on the filter element are backwashed off the surface of the filter element by the flow of the medium, and the filter flows through the filter with the backwash.
  • the unit inlet 18 of the unit 2, the chamber outlet 7, the suction port 11, and the sewage device 10 enter the dirt collection device 12, and then exit the outside of the filter body 1 through the sewage line 13, completing the backwashing of the filter unit filter element.
  • the process, and so on, drives the driving device 16 to drive the linking member 17 and the sewage device 10 to operate, so that the suction ports 11 are respectively aligned with the N cavity outlets 7 in the body, and the N filter units are back-cleaned one by one. .
  • the function and working principle of the accessory for adding the suction port As shown in Fig. 3, when the filter is backwashed, the sewage device 10 drives the suction port 11 to be attached to a torus of the inner wall of the body 1 where the N cavity outlets 7 are located.
  • the movement is intermittent; when moving, due to the elastic action of the elastic rubber ring 111 at the suction port 11, the sewage device 10 is reduced or even prevented from rotating the suction port 11 in the larger diameter body 1, because the concentric The stuck phenomenon caused by the problem; when the suction port 11 is aligned with a cavity outlet 7 to stop moving, the pre-filtration medium cavity Q of the body 1 is caused by the elastic action of the elastic rubber ring 111 at the suction port 11.
  • the sewage device 10 drives the nozzle at the suction port 11. 112 intermittently moving on an annular surface of the inner wall of the body 1 where the N cavity outlets 7 are located, when the nozzle 112, that is, the suction port 11 is aligned with a cavity outlet 7, is stopped, due to the sewage line 13, the sewage device 10 is in the empty state, the suction port 11 and the cavity outlet 7
  • the pressure is much lower than the pressure of the medium chamber Q before the filter, so there is a certain medium pressure on the boss of the nozzle 112, and the pressure causes the nozzle 112 to protrude at the suction port 11 and stick to the outlet of a certain cavity.
  • the cutting effect between the pre-filtration medium chamber Q and the filter unit for performing backwashing is better; as shown in Fig. 5, the spring 25 is placed on the boss of the nozzle 112, and the nozzle 112 is at the spring 25. Acting close to a certain cavity outlet 7; or, the nozzle 112 is closely attached to a ring surface of the inner wall of the body 1 where the N cavity outlets 7 are located, so that the rotation of the sewage device 10 is more stable; The cutting effect between the pre-filtration medium chamber Q of the body 1 and the filtering unit for performing backwashing is better; as shown in FIG. 4, FIG. 5, FIG.
  • the sewage device 10 drives the nozzle 112 at the suction opening 11 at When the annular surface of the inner wall of the body 1 where the N cavity outlets 7 are located is intermittently moved, since the nozzle 112 has a certain expansion and contraction distance on the suction port 11, the large-diameter device of the sewage device 10 is reduced or even avoided.
  • the suction port 11 on the sewage device 10 and the inner wall of the body 1 are stuck.
  • the filter works for a period of time, and the viscous and oily impurities trapped by the filter element 20 cannot be cleaned by its anti-cleaning function to block the circulation of the medium; or the components on the filter element or the filter element are damaged.
  • the filter element needs to be manually cleaned or overhauled.
  • the filter is stopped, the supply medium in the body 1 is discharged, the connection between the unit inlet 18 and the outlet 6 and between the unit outlet 19 and the inlet 8 is removed;
  • the filter does not need to be shut down, and the shut-off valve 22 between the unit inlet 18 and the outlet port 6 of the filter unit 2 of the filter element 20 to be inspected and between the unit outlet 19 and the inlet port 8 is closed, and the shut-off valve 22 and the unit inlet 18 are removed.
  • the connecting member between the shut-off valve 22 and the unit outlet 19 as shown in FIG. 1, FIG. 7, FIG. 13, FIG. 14, the connecting member of the present invention uses a clamp, loosens the bolt 3003, and removes the clamp 3001.
  • the sealing ring 3002 takes off the filter unit 2, removes the filter element 20 on the unit base 21, and cleans and repairs the filter element 20. After the inspection, the filter element 20 is reinstalled on the unit base 21, and the filter unit 2 is reinstalled. On the body 1; as shown in FIG. 1 and FIG. 7, the filter elements 20 in the N filter units 2 on the body 1 are repaired one by one and reinstalled on the body 1, and the filter element 20 in the filter unit of the filter is completed. Overhaul. As shown in FIG.
  • the repaired filter unit 2 is reinstalled on the body 1, and is connected between the filter unit 2 and the other filter unit 2
  • the constant pressure line 26 opens the line valve 27 on the constant pressure line 26, and the pressurized medium in the other filter unit 2 enters the filter unit 2 newly installed on the body 1, so that the filter unit 2 is
  • the pressure is balanced with the pressure in the body 1, and the handwheel opening shut-off valve 22 on the shut-off valve 22 can be easily rotated to complete the inspection of the filter element 20 in the filter unit, and the N filters on the body 1 are filtered as described above.
  • the filter elements 20 in the unit 2 are inspected one by one and reinstalled on the body 1, completing the inspection of the entire filter element 20.
  • FIG. 7 in the supply and delivery system that requires continuous supply of the medium and the medium supply and delivery flow has a certain requirement, when the filter element 20 is inspected, a spare filter unit which is increased outside the body is put into use.
  • the gas generated during the process of repairing the filter element 20 passes through the exhaust valve 28 at the upper end of the body 1 to the outside of the body.
  • the shut-off valve 22 of the present invention adopts an innovative angle-type stop valve, which rotates the hand wheel and rotates the valve stem 2202.
  • the rotary valve flap 2205 moves to the valve seat 2203 to close the shut-off valve 22.
  • the pressure of the medium in the body 1 acts on the left side of the valve flap 2205, so that the sealing effect between the valve flap 2205 and the valve seat 2203 is better.
  • the filter unit of the filter unit of the present invention various types of single structure filter elements or combined structure filter elements capable of backwashing can be selected; in the present invention, the filter unit surrounds the body 1 and can be designed in single row, double row or multiple rows.
  • the outlet port 6, the cavity outlet 7, the inlet port 8, and the cavity inlet 9 are correspondingly doubled.
  • the row and multi-row design; the suction port 11 on the sewage device 10 is also designed correspondingly to the double suction port 11 and the multi-sucking port 11.
  • Those skilled in the art can also make various modified embodiments in accordance with the inventive concept.
  • the object of the present invention is achieved because of the simple structure, reliable operation, convenient maintenance and wide application range.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Filtration Of Liquid (AREA)

Abstract

Disclosed is a backwashing filter with a filtering unit (2) outside a body (1), which is capable of filtering and backwashing impurities in a medium. The backwashing filter mainly comprises a body (1) and N filtering units (2), a unit inlet (18) of a filtering unit (2) being connected to an outlet port (6) of the body (1) through a connection member, and a unit outlet (19) being connected to an inlet port (8) of the body (1) through a connection member; N outlet ports (6) communicating with N cavity outlets (7) correspondingly through pipelines, a filter element (20) being disposed inside the filtering unit (2); a sewage discharge device (10) and a sewage collection device (12) being disposed inside the body (1); a sewage suction port (11) being disposed on the sewage discharge device (10), a sewage discharge pipeline (13) being disposed on the body (1), the sewage discharge pipeline (13) communicating with the sewage discharge device (10) and the sewage suction port (11) through the sewage collection device (12), a driving device (16) being disposed outside the body (1), and the driving device (16) operating to drive the sewage discharge device (10), so that the sewage suction port (11) is aligned with the N cavity outlets (7) one by one, respectively.

Description

一种过滤单元在器体外侧的反清洗过滤器 技术领域  Anti-cleaning filter for filtering unit outside the body
本发明涉及对管道输送的流体介质进行过滤的装置,具体是一种过滤单元在器体外侧 的反清洗过滤器, 能够在各种使用环境下对流体介质中的杂质进行过滤并且可反清洗。 背景技术  The invention relates to a device for filtering a fluid medium conveyed by a pipeline, in particular to a backwashing filter outside the body of the filter unit, which can filter impurities in the fluid medium and can be backwashed under various use environments. Background technique
现有的反清洗过滤器有滤芯在器体内的,例如:中国专利申请(申请号 200620091540.6 和申请号 200910012515.2); 也有滤芯在过滤单元内而过滤单元在器体外侧的, 例如: 中国 专利申请 (申请号 200880002878.1 和申请号 200810144808.1 )。 类同专利申请 (申请号 200620091540.6和申请号 200910012515.2) 的几种形式的反清洗过滤器, 其器体中的滤芯 一般为盘片式、 金属缠绕式、 编织网式等可以反清洗的滤芯。 滤芯将介质 (例如水) 中的 大于其过滤精度即大于其滤芯上的孔径 (缝隙) 的杂质截留在滤芯上, 完成其过滤功能; 当杂质截留到一定程度时, 手动或者自动驱动排污装置, 使过滤器中通过某个滤芯的介质 流 (例如水) 改变流向, 将截留在滤芯上的杂质反清洗掉, 并排出器体外侧, 完成其反清 洗功能。 过滤器工作一段时期, 无法通过其反清洗功能清洗掉的粘性、 油性杂质在滤芯上 增多需要人工清洗和滤芯或者滤芯上的部件损坏需要检修、 更换, 就必须要将过滤器器体 开盖对滤芯进行人工清洗或者检修。 器体整体开盖的工作量不但大, 而且又非常麻烦, 一 般都需要专业的检修队伍和起重设备, 费用较高。再有在需要连续供输介质的工艺系统中, 必须设有备用过滤器,以备检修时投入使用,成本高。类同专利申请(申请号 200880002878.1 和申请号 200810144808.1 ),滤芯在过滤单元内而过滤单元在器体外侧的几种形式的反清洗 过滤器, 由于它是采用电磁换向阀、 分配器、 指挥器等各种电气、 液压控制元件控制膜腔 液压力, 让膜片产生位移变化, 使排污口与介质入口的关闭与开启实现转换, 从而使通过 某个过滤单元中滤芯的介质流 (例如水) 改变流向, 将截留在滤芯上的杂质反清洗掉, 并 排出器体外侧, 完成其反清洗功能。 为此, 控制元件多, 控制过程繁琐, 所以故障点多、 故障率高, 尤其在含有粘性、 油性微颗粒杂质较大的介质和含有钙镁离子较大的高温水的 工作环境中, 各种精密的液压控制元件极其容易被粘性、 油性杂质及高温水析出的钙镁离 子堵塞, 检修率、 故障率更高; 另外, 液压力控制的膜片多为软性胶体材质, 它在高温高 压的工况环境中易损率很高, 致使该种形式的反清洗过滤器在高温高压的工况环境中无法 正常使用。  The existing anti-cleaning filter has a filter element in the body, for example, Chinese Patent Application (Application No. 200620091540.6 and Application No. 200910012515.2); there is also a filter element in the filter unit and a filter unit on the outside of the body, for example: Chinese Patent Application ( Application No. 200880002878.1 and application number 200810144808.1). Several types of backwashing filters of the same patent application (application number 200620091540.6 and application number 200910012515.2), the filter elements in the body are generally disc-type, metal-wound, woven mesh type and other back-cleanable filter elements. The filter element traps impurities in the medium (such as water) that are larger than the filtration precision, that is, larger than the pore size (gap) on the filter element, to complete the filtering function; when the impurities are trapped to a certain extent, the sewage device is manually or automatically driven. The flow of the medium (such as water) passing through a filter element in the filter is changed, the impurities trapped on the filter element are backwashed, and the outside of the body is discharged to complete the backwashing function. When the filter works for a period of time, the viscous and oily impurities that cannot be cleaned by its anti-cleaning function increase on the filter element. Manual cleaning and filter elements are required. If the parts on the filter element are damaged and need to be repaired or replaced, the filter body must be opened. The filter element is manually cleaned or overhauled. The overall workload of the body is not only large, but also very troublesome. Generally, professional maintenance teams and lifting equipment are required, and the cost is high. In the process system that requires continuous supply of the medium, a backup filter must be provided for use in maintenance, and the cost is high. Similar patent application (application number 200880002878.1 and application number 200810144808.1), several types of backwash filters in which the filter element is inside the filter unit and the filter unit is outside the body, because it uses electromagnetic reversing valve, distributor, pilot Various electrical and hydraulic control elements control the pressure in the membrane chamber to cause displacement changes in the diaphragm, so that the drain port and the medium inlet are closed and opened to convert, so that the medium flow (such as water) passing through the filter element in a filter unit. Change the flow direction, backwash the impurities trapped on the filter element, and discharge it to the outside of the body to complete its anti-cleaning function. For this reason, there are many control elements and the control process is cumbersome, so there are many fault points and high failure rates, especially in a working environment containing viscous, oily microparticles with large impurities and high temperature water containing large calcium and magnesium ions. The precision hydraulic control components are extremely easy to be blocked by viscous, oily impurities and calcium and magnesium ions deposited by high-temperature water, and the repair rate and failure rate are higher. In addition, the diaphragms controlled by hydraulic pressure are mostly soft colloidal materials, which are high temperature and high pressure. The vulnerability rate in working conditions is very high, which makes this type of backwashing filter not working properly under high temperature and high pressure conditions.
发明内容 针对上述情况, 本发明提供一种过滤单元在器体外侧的反清洗过滤器装置, 在解决反 清洗过滤器检修麻烦问题的同时, 又解决了反清洗过滤器控制元件多, 控制繁琐, 故障、 检修率高及在含粘性、 油性杂质较大的介质和高温水中无法正常使用等问题。 Summary of the invention In view of the above situation, the present invention provides a backwashing filter device on the outside of the filter body, which solves the problem of troublesome maintenance of the backwash filter, and solves the problem that the backwash filter has many control elements, and the control is cumbersome, faulty, The inspection rate is high and it is not suitable for use in media containing high viscosity and oily impurities and high temperature water.
本发明的技术方案是:  The technical solution of the present invention is:
一种过滤单元在器体外侧的反清洗过滤器, 该过滤器主要包括器体、 N个过滤单元; 其中, 器体内设有隔板, 器体内腔通过隔板分为滤前介质腔和滤后介质腔, 器体上设有进 口, 进口通过管路与滤前介质腔相通, 器体上设有出口, 出口通过管路与滤后介质腔相通, 器体外侧周围设有 N个出接口, 滤前介质腔的器体内设有 N个腔体出口, N个腔体出口通 过管路与 N个出接口对应相通, 器体外侧周围设有 N个进接口, 滤后介质腔的器体内设有 N个腔体进口, N个腔体进口通过管路与 N个进接口对应相通; 器体内设有排污装置, 排 污装置上设有吸污口, 在器体内设有集污装置, 排污装置一端连接在集污装置上, 并与其 相通; 在器体上设有一条排污管路, 在排污管路上装有排污阀, 排污管路在器体内侧连接 在集污装置上, 并通过集污装置与排污装置、 吸污口相通, 开启排污阀时, 排污管路与外 界大气相通; 在器体外侧设有驱动装置, 驱动装置与排污装置之间连有连动件, 驱动装置 动作带动连动件、 排污装置动作, 吸污口逐一分别对准 N个腔体出口; 在过滤单元一端设 有单元进口, 在过滤单元另一端设有单元出口, 单元进口与出接口之间及单元出口与进接 口之间通过连接部件紧密连接在一起; 在过滤单元内设有滤芯, 在过滤单元内一端设有单 元座, 滤芯连接在单元座上, 通过单元座上的滤芯过滤单元内形成二腔, 滤芯的一侧与单 元进口之间为滤前腔, 滤芯的另一侧与单元出口之间为滤后腔。  A backwashing filter of the filter unit on the outside of the body, the filter mainly comprises a body and N filter units; wherein the body is provided with a partition, and the body cavity is divided into a filter medium and a filter through the partition The rear medium chamber has an inlet on the body, the inlet communicates with the medium chamber before filtering through the pipeline, the outlet is provided with an outlet, and the outlet communicates with the filtered medium chamber through the pipeline, and N outlets are arranged around the outside of the body There are N cavity outlets in the body of the filter before the filter, and N outlets of the cavity are connected to the N outlets through the pipeline, and N inlet interfaces are arranged around the outside of the body, and the body of the medium cavity is filtered. There are N cavity inlets, N cavity inlets are connected with N inlet interfaces through pipelines; a sewage device is arranged in the body, a sewage suction port is arranged on the sewage device, and a sewage collecting device is arranged in the body, and sewage is discharged One end of the device is connected to the dirt collecting device and communicates with the sewage collecting device; a sewage discharging pipe is arranged on the body, and a sewage discharging valve is arranged on the sewage discharging pipe, and the sewage discharging pipe is connected to the sewage collecting device on the inner side of the body, and passes through the set Sewage device and row The device and the suction port communicate with each other. When the sewage valve is opened, the sewage pipe is connected to the outside atmosphere; a driving device is arranged outside the body, and a linking device is connected between the driving device and the sewage device, and the driving device acts to drive the linking member, The sewage discharge device operates, and the suction suction ports are respectively aligned with the N cavity outlets; the unit inlet is provided at one end of the filter unit, the unit outlet is provided at the other end of the filter unit, the unit inlet and the outlet interface, and the unit outlet and the inlet interface are The connecting unit is tightly connected together; the filter unit is provided with a filter element, and the filter unit is provided with a unit seat at one end, and the filter element is connected to the unit base, and a filter chamber is formed in the filter unit of the unit base to form a two-chamber, one of the filter elements The filter chamber is between the side and the unit inlet, and the filter chamber is between the other side of the filter element and the unit outlet.
所述的过滤单元在器体外侧的反清洗过滤器, 在所述的单元进口与出接口之间和所述 的单元出口与进接口之间都设有切断阀,出接口与切断阀之间、切断阀与单元进口之间、 进接口与切断阀之间、 切断阀与单元出口之间都通过连接部件紧密连接在一起。  The filter unit is disposed on the outer side of the body, and a shut-off valve is disposed between the unit inlet and the outlet and between the unit outlet and the inlet, and between the outlet and the shut-off valve. The connection between the shut-off valve and the unit inlet, between the inlet port and the shut-off valve, and between the shut-off valve and the unit outlet are tightly connected by the connecting member.
所述的过滤单元在器体外侧的反清洗过滤器,在所述的吸污口上设有弹性胶环; 或者, 在吸污口上设有管嘴, 管嘴的一端带有凸台, 管嘴的另一端套插在吸污口内; 或者, 管嘴 的另一端套插在吸污口外侧。  The filter unit is provided with a backing filter on the outside of the body, and an elastic rubber ring is arranged on the suction port; or a nozzle is arranged on the suction port, and the nozzle has a boss at one end, and the nozzle The other end of the nozzle is inserted into the suction opening; or the other end of the nozzle is inserted outside the suction opening.
所述的过滤单元在器体外侧的反清洗过滤器, 在所述的管嘴一端设有弹簧, 弹簧顶在 管嘴的凸台上, 管嘴在弹簧的作用下紧贴在某个腔体出口处; 或者, 管嘴紧贴在 N个腔体 出口所在的器体内壁的一个环面上。  The filter unit is a backwash filter on the outer side of the body, and a spring is arranged at one end of the nozzle, and the spring is placed on the boss of the nozzle, and the nozzle is closely attached to a cavity under the action of the spring. At the exit; or, the nozzle is in close contact with a ring surface of the inner wall of the body where the N cavity outlets are located.
所述的过滤单元在器体外侧的反清洗过滤器, 在所述的两个过滤单元之间设有恒压管 路, 恒压管路上设有管路阀。 所述的过滤单元在器体外侧的反清洗过滤器, 在所述的器体上端设有排气阀。 The filtering unit is a backwashing filter outside the body, a constant pressure pipeline is arranged between the two filtering units, and a pipeline valve is arranged on the constant pressure pipeline. The filtering unit is a backwashing filter outside the body, and an exhaust valve is arranged at an upper end of the body.
所述的过滤单元在器体外侧的反清洗过滤器, 在所述的连动件与器体, 通过一密封组 件装置完成器体与连动件之间的密封连接; 器体的上、 下盖及器体各部分通过法兰及紧固 件、 密封件锁紧密封连接。  The filter unit is a backwash filter on the outer side of the body, and the joint between the link body and the body is completed by a seal assembly device; the upper and lower sides of the body are The cover and the parts of the body are tightly sealed by flanges, fasteners and seals.
所述的反清洗过滤器通过手动或者电动智能控制打开排污阀, 驱动驱动装置带动连动 件、 排污装置动作, 使吸污口逐一分别对准器体内的 N个腔体出口, 使反清洗过滤器的 N 个过滤单元逐一进行反清洗、 过滤的两种状态的转换, 通过手动或者电动智能控制关闭排 污阀, 停止驱动驱动装置, 完成过滤器反清洗过程。  The backwashing filter opens the drain valve by manual or electric intelligent control, and the driving drive device drives the linkage member and the sewage device to operate, so that the suction inlets are respectively aligned with the N cavity outlets in the body to make the backwash filter. The N filter units of the device perform the two states of backwashing and filtering one by one, and close the drain valve by manual or electric intelligent control, stop driving the driving device, and complete the filter backwashing process.
所述的过滤单元在器体外侧的反清洗过滤器, 过滤单元为单排、 双排或多排。  The filtering unit is a backwashing filter outside the body, and the filtering unit is single row, double row or multiple rows.
本发明的有益效果是:  The beneficial effects of the invention are:
1、本发明的过滤单元是在过滤器器体外侧, 对滤芯的检修只需拆装器体外侧的过滤单 元, 同时本发明又是利用手动或者电动智能控制驱动装置带动排污装置旋转, 通过最简单 的机械装置和机械动作来完成"过滤"与"反清洗 "两种状态的转换。 所以, 它在解决类同专 利 200620091540.6和 200910012515.2的各种形式的反清洗过滤器检修麻烦问题的同时,又 解决了类同专利 200880002878.1和 200810144808.1 的各种形式的反清洗过滤器控制元件 多, 控制繁琐, 故障、 检修率高及在含粘性、 油性杂质较大的介质和高温水中无法正常使 用等问题。  1. The filter unit of the present invention is outside the filter body, and the filter element is only required to disassemble the filter unit outside the body, and the invention uses the manual or electric intelligent control drive device to drive the blower device to rotate, through the most Simple mechanical devices and mechanical actions to complete the conversion between "filtering" and "backwashing". Therefore, it solves the troubles of various types of anti-cleaning filters in the same patents 200620091540.6 and 200910012515.2, and solves various types of anti-cleaning filter control elements of the similar patents 200880002878.1 and 200810144808.1, and the control is cumbersome. , failure, high maintenance rate and problems in the use of medium containing viscous, oily impurities and high temperature water.
2、 本发明在过滤单元与器体连接的进、 出口增设切断阀, 可以实现滤芯检修时过滤 器无需停机, 在因需要连续供输介质的工艺系统中, 只需在过滤器器体外侧多增加一个备 用过滤单元以备检修滤芯时投入使用, 无需增加备用过滤器整机, 减少设备投入成本。 附图说明  2. The invention adds a shut-off valve at the inlet and the outlet of the filter unit and the body, which can realize that the filter does not need to be stopped during the inspection of the filter core, and in the process system for continuously supplying the medium, only need to be outside the filter body Add a spare filter unit for use when servicing the filter element, without adding a spare filter to reduce the equipment input cost. DRAWINGS
图 1、 图 2为本发明结构示意图。  1 and 2 are schematic views of the structure of the present invention.
图 1为本发明外部结构及过滤单元剖面示意图。  1 is a schematic cross-sectional view of an external structure and a filter unit of the present invention.
图中, 1 器体; 2—过滤单元; 4 进口; 5 出口; 6—出接口; 8—进接口; 13— 排污管路; 15—排污阀; 16—驱动装置; 17—连动件; 18—单元进口; 19一单元出口; 20— 滤芯; 21_单元座; 28一排气阀; Q1_滤前腔; HI—滤后腔。 In the figure, 1 body; 2—filter unit; 4 inlet; 5 outlet; 6—outlet interface; 8—inlet interface; 13—sewage line; 15—sewage valve; 16—drive unit; 17—linkage; 18—unit inlet; 19 unit outlet; 20—filter; 21 _ unit seat; 28 one exhaust valve; Q1 _ filter front chamber; HI—filter chamber.
图 2为本发明器体结构剖面图。  Figure 2 is a cross-sectional view showing the structure of the body of the present invention.
图中, 1 器体; 3—隔板; 4 进口; 5 出口; 6—出接口; 7—腔体出口; 8—进接口; 9一腔体进口; 10—排污装置; 11一吸污口; 12—集污装置; 13—排污管路; 15—排污阀; 17_连动件; Q_滤前介质腔; H_滤后介质腔。 图 3-图 6为本发明中在吸污口增设附件的结构及剖面示意图。 In the figure, 1 body; 3—separator; 4 inlet; 5 outlet; 6—outlet interface; 7—cavity outlet; 8—inlet interface; 9-cavity inlet; 10—sewage device; 12—sewage collection device; 13—sewage pipeline; 15—sewage valve; 17_ linkage; Q_ pre-filtration medium chamber; H_filtered medium chamber. 3 to 6 are schematic views showing the structure and a cross section of the attachment in the suction port of the present invention.
图 3中, 7—腔体出口; 10—排污装置; 11一吸污口; 111一弹性胶环;  Figure 3, 7 - cavity outlet; 10 - sewage device; 11 a suction port; 111 an elastic rubber ring;
图 4中, 7—腔体出口; 10—排污装置; 11一吸污口; 112 管嘴;  Figure 4, 7 - cavity outlet; 10 - sewage device; 11 a suction port; 112 nozzle;
图 5中, 7—腔体出口; 10—排污装置; 11一吸污口; 112 管嘴; 25 弹簧; 图 6中, 112 管嘴。  In Fig. 5, 7 - cavity outlet; 10 - sewage device; 11 a suction port; 112 nozzle; 25 spring;
图 7为本发明过滤单元与器体之间带有切断阀的结构示意图。  Figure 7 is a schematic view showing the structure of the shut-off valve between the filter unit and the body of the present invention.
图中, 1 器体; 2—过滤单元; 3—隔板; 4 进口; 5 出口; 6—出接口; 7 腔体出 口; 8—进接口; 9一腔体进口; 10—排污装置; 11一吸污口; 12—集污装置; 13 排污管 路; 15—排污阀; 16—驱动装置; 17—连动件; 18—单元进口; 19一单元出口; 20 滤芯; 21—单元座; 22—切断阀; 25 弹簧; 26—恒压管路; 27—管路阀; 28—排气阀; 112— 管嘴; Q~滤前介质腔; H 滤后介质腔; Ql—滤前腔; Hl—滤后腔。  In the figure, 1 body; 2—filter unit; 3—separator; 4 inlet; 5 outlet; 6—outlet interface; 7 cavity outlet; 8—inlet interface; 9 cavity inlet; 10—sewage device; a suction port; 12-sedimentation device; 13 sewage pipe; 15-drain valve; 16-drive device; 17-linkage; 18-unit inlet; 19-unit outlet; 20 filter; 21-unit; 22—cut valve; 25 spring; 26—constant pressure line; 27—line valve; 28—exhaust valve; 112—nozzle; Q~pre-filter medium chamber; H filtered medium chamber; Ql—filter front chamber Hl—filtered cavity.
图 8为本发明中切断阀结构剖面图。  Figure 8 is a cross-sectional view showing the structure of the shutoff valve of the present invention.
图中, 2201—连接口; 2202 阀杆; 2203 阀座; 2205 阀瓣。  In the figure, 2201—connecting port; 2202 valve stem; 2203 valve seat; 2205 disc.
图 9为本发明中过滤单元结构剖面图。  Figure 9 is a cross-sectional view showing the structure of the filter unit of the present invention.
图中, 18—单元进口; 19一单元出口; 20 滤芯; 21—单元座; Q1—滤前腔; HI—滤 后腔。  In the figure, 18—unit inlet; 19 unit outlet; 20 filter; 21—unit seat; Q1—filter front chamber; HI—filter chamber.
图 10-图 12为本发明中选用的几种形式的可反清洗过滤芯结构示意图。  Figure 10-12 is a schematic view showing the structure of several types of backwashable filter cores selected in the present invention.
图 10为盘片式滤芯示意图;  Figure 10 is a schematic view of a disc filter;
图 10-1为盘片式过滤芯盘片柱上的一个盘片示意图;  Figure 10-1 is a schematic view of a disk on a disc filter disc column;
图 11为金属缠绕式滤芯示意图;  Figure 11 is a schematic view of a metal wound filter;
图 12为金属编织网式滤芯示意图;  Figure 12 is a schematic view of a metal woven mesh filter;
图 13-图 14为本发明中一种器体上各接口与外侧各部件接口之间及外侧各部件接口之 间互相连接的连接部件的结构示意图。 图 13为装配后, 图 14为装配前。  13 to FIG. 14 are schematic views showing the structure of a connecting member which is interconnected between the interfaces of the respective interfaces on the body and the interfaces of the outer components and the interfaces of the outer components. Figure 13 is the assembly, Figure 14 is before assembly.
图中, 3001 卡箍; 3002—密封圈; 3003 螺栓。  In the figure, 3001 clamp; 3002—sealing ring; 3003 bolt.
具体实施方式 detailed description
本发明过滤单元在器体外侧的反清洗过滤器主要包括器体和 N个过滤单元,过滤单元 的单元进口与器体的出接口之间及单元出口与器体的进接口之间通过连接部件紧密连接在 一起; N个出接口通过管路与 N个腔体出口对应连通, 过滤单元内设有滤芯; 在器体内设 有排污装置, 排污装置上设有吸污口, 在器体内设有集污装置, 排污装置一端连接在集污 装置上; 在器体上设有排污管路, 在排污管路上装有排污阀, 排污管路一端连接在集污装 置上, 通过集污装置与排污装置、 吸污口相通, 在器体外侧设有驱动装置, 它与排污装置 之间连有连动件, 驱动装置动作带动连动件、 排污装置, 使吸污口分别逐一对准 N个腔体 出口。 本发明解决了反清洗过滤器检修麻烦、 控制元件多, 控制繁琐, 故障、 检修率高和 在含粘性杂质较多的介质及高温水中无法正常使用等问题。 本发明中, N≥2。 The backwashing filter outside the body of the filter unit of the present invention mainly comprises a body and N filter units, and the connecting unit between the unit inlet of the filter unit and the outlet of the body and the inlet of the unit and the inlet of the body Tightly connected together; N outlets are connected to N chamber outlets through pipelines, filter elements are arranged in the filter unit; sewage device is arranged in the body, and the sewage device is provided with a suction port, and is provided in the body The sewage collecting device has one end connected to the sewage collecting device; a sewage discharging pipe is arranged on the body, and a sewage discharging valve is arranged on the sewage discharging pipe, and one end of the sewage discharging pipe is connected to the sewage collecting device The driving device is connected to the sewage device and the sewage suction port, and a driving device is arranged outside the body, and a linking device is connected between the sewage device and the sewage device, and the driving device acts to drive the linking device and the sewage device to suck The dirt is aligned one by one with the N cavity outlets. The invention solves the problems that the backwashing filter has troubles in maintenance, has many control elements, is cumbersome to control, has high failure, high inspection rate, and cannot be used normally in a medium containing a lot of viscous impurities and high temperature water. In the present invention, N ≥ 2.
如图 1-7所示, 本发明过滤单元在器体外侧的反清洗过滤器, 由器体 1、 过滤单元 2、 滤芯 20、 排污装置 10、 驱动装置 16、 排污管路 13、 排污阀 15、 切断阀 22等部分构成。  As shown in FIG. 1-7, the filter unit of the present invention has a backwash filter on the outside of the body, and comprises a body 1, a filter unit 2, a filter element 20, a sewage device 10, a driving device 16, a drain line 13, and a drain valve 15. The shutoff valve 22 and the like are partially constructed.
如图 1、 图 2、 图 7所示, 本发明过滤单元在器体外侧的反清洗过滤器结构如下: 主 要包括器体 1、 N个过滤单元 2 (本发明中, N的数量为至少两个); 其中, 器体 1内装有 隔板 3, 器体 1内腔通过隔板 3分为滤前介质腔 Q和滤后介质腔 H, 器体 1上设有进口 4, 进口 4通过管路与滤前介质腔 Q相通, 器体 1上设有出口 5, 出口 5通过管路与滤后介质 腔 H相通,器体 1外侧的周围设有 N个出接口 6,滤前介质腔 Q的器体内设有 N个腔体出 口 7, N个腔体出口 7通过管路与 N个出接口 6对应相通, 器体 1外侧的周围设有 N个进 接口 8, 滤后介质腔 H的器体内设有 N个腔体进口 9, N个腔体进口 9通过管路与 N个进 接口 8对应相通; 在器体 1内侧装有排污装置 10, 排污装置 10上设有吸污口 11, 在器体 1内设有集污装置 12, 排污装置 10—端连接在集污装置 12上, 并与其相通; 在器体 1上 装有一条排污管路 13,在排污管路 13上装有排污阀 15, 排污管路 13在器体 1内侧连接在 集污装置 12上, 并通过集污装置 12与排污装置 10、 吸污口 11相通, 如开启排污阀 15, 排污管路 13与外界大气相通; 在器体 1外侧装有驱动装置 16, 驱动装置 16与排污装置 10 之间连有连动件 17, 驱动装置 16动作带动连动件 17、 排污装置 10动作, 可使吸污口 11 逐一分别对准 N个腔体出口 7;  As shown in FIG. 1 , FIG. 2 and FIG. 7 , the structure of the backwash filter on the outside of the filter body of the present invention is as follows: Mainly includes the body 1 and N filter units 2 (In the present invention, the number of N is at least two Wherein, the body 1 is provided with a partition 3, and the inner cavity of the body 1 is divided into a pre-filtration medium chamber Q and a filtered medium chamber H through the partition plate 3, the body 1 is provided with an inlet 4, and the inlet 4 is passed through a tube The road communicates with the pre-filtration medium chamber Q. The body 1 is provided with an outlet 5, and the outlet 5 communicates with the filtered medium chamber H through the pipeline. N outlets 6 are arranged around the outer side of the body 1, and the medium chamber Q before filtration There are N cavity outlets 7 in the body of the device, and N cavity outlets 7 are connected to the N outlets 6 through the pipelines. N inlets 8 are arranged around the outside of the body 1, and the medium chambers H are filtered. There are N cavity inlets 9 in the body, N cavity inlets 9 are in communication with the N inlets 8 through the pipelines; a sewage device 10 is arranged inside the body 1, and the sewage device 10 is provided with a suction port 11 a dirt collecting device 12 is disposed in the body 1, and the sewage device 10 is connected at the end of the sewage device 12, and A drain line 13 is mounted on the body 1, and a drain valve 15 is mounted on the drain line 13. The drain line 13 is connected to the dirt collecting device 12 inside the body 1, and passes through the dirt collecting device 12 and the sewage. The device 10 and the suction port 11 communicate with each other. If the sewage valve 15 is opened, the sewage pipe 13 is connected to the outside atmosphere; the driving device 16 is mounted outside the body 1, and the linking device 17 is connected between the driving device 16 and the sewage device 10. The driving device 16 acts to drive the linking member 17 and the sewage device 10 to operate, so that the suction ports 11 can be respectively aligned with the N cavity outlets 7;
如图 1、 图 7、 图 9所示, 器体 1外侧设有 N个过滤单元 2, 在过滤单元 2—端设有 单元进口 18, 在过滤单元 2另一端设有单元出口 19, 在过滤单元 2内装有滤芯 20, 在过 滤单元 2内一端设有单元座 21, 滤芯 20连接在单元座 21上, 在过滤单元 2内通过单元座 21上的滤芯 20形成二腔, 滤芯 20的一侧与单元进口 18之间为滤前腔 Q1 , 滤芯 20的另 一侧与单元出口 19之间为滤后腔 HI。  As shown in Fig. 1, Fig. 7, and Fig. 9, N filter units 2 are disposed outside the body 1, a unit inlet 18 is provided at the end of the filter unit 2, and a unit outlet 19 is provided at the other end of the filter unit 2, The filter unit 20 is disposed in the unit 2, and a unit seat 21 is disposed at one end of the filter unit 2, and the filter element 20 is connected to the unit base 21. In the filter unit 2, two chambers are formed through the filter element 20 on the unit base 21, and one side of the filter element 20 Between the unit inlet 18 and the unit inlet chamber Q1, between the other side of the filter element 20 and the unit outlet 19 is a filtering chamber HI.
如图 1所示,单元进口 18与出接口 6之间及单元出口 19与进接口 8之间通过连接部 件紧密连接在一起; 如图 7所示,在所述的单元进口 18与出接口 6之间和所述的单元出口 19与进接口 8之间都装有切断阀 22, 出接口 6与切断阀 22之间、 切断阀 22与单元进 口 18之间、 进接口 8与切断阀 22之间、 切断阀 22与单元出口 19之间都通过连接部件 紧密连接在一起; 在所述的过滤单元 2中的两个过滤单元之间设有恒压管路 26, 恒压管路 26上设有管路阀 27。 如图 8所示, 本发明中的切断阀 22上设有连接口 2201 ; 如图 7、 图 8所示,本发明中所述的过滤单元 2中的两个过滤单元之间恒压管路 26的两端是连接在 两个过滤单元 2上的切断阀 22上的连接口 2201处。 As shown in FIG. 1, the unit inlet 18 and the outlet 6 and the unit outlet 19 and the inlet 8 are tightly connected by a connecting member; as shown in FIG. 7, at the unit inlet 18 and the outlet 6 A shut-off valve 22 is provided between the unit outlet 19 and the inlet port 8, between the outlet port 6 and the shut-off valve 22, between the shut-off valve 22 and the unit inlet 18, the inlet port 8 and the shut-off valve 22 The shut-off valve 22 and the unit outlet 19 are tightly connected together by a connecting member; a constant pressure line 26 is provided between the two filter units in the filter unit 2, and a constant pressure line is provided. A line valve 27 is provided on the 26 . As shown in FIG. 8, the shut-off valve 22 in the present invention is provided with a connection port 2201; as shown in FIG. 7 and FIG. 8, the constant pressure pipeline between the two filter units in the filter unit 2 described in the present invention is shown in FIG. Both ends of the 26 are connected to the connection port 2201 on the shutoff valve 22 of the two filter units 2.
如图 1、 图 7所示,在所述的器体 1上端设有排气阀 28; 在所述的连动件 17和器体 1 是通过一密封组件装置完成之间的密封连接; 器体 1的上、 下盖及器体 1各部分通过法兰 及密封件、 紧固件锁紧密封连接。 如图 3所示, 在所述的吸污口 11上装有弹性胶环 111 ; 如图 4、 5、 6、 图 7所示, 在所述的吸污口 11上装有一端带有凸台的管嘴 112, 管嘴 112 另一端套插在吸污口 11 内; 或者, 管嘴 112另一端套插在吸污口 11夕卜侧; 如图 5、 图 7 所示, 在所述的管嘴 112—端设有弹簧 25, 弹簧 25顶在管嘴 112凸台上, 管嘴 112在弹簧 25的作用下紧贴在某个器体出口 7处,或者紧贴在 N个器体出口 7所在的器体 1内壁的一 个环面上。 如图 10所示, 为所述的滤芯 20的盘片式滤芯, 其结构及具体实施方式与中国 专利 (专利号: 200880002878.1 ) 中内容相同。 如图 10-1所示, 为所述的盘片式滤芯盘片 柱上的一个盘片; 如图 11所示, 为所述滤芯 20的金属缠绕式滤芯; 如图 12所示, 为所述 滤芯 20的编织网式滤芯。如图 13-图 14所示, 为本发明所述的器体上各接口与外侧各部件 接口之间及外侧各部件接口之间互相连接的一种连接部件的结构示意图,它包括卡箍 3001, 卡箍 3001内侧设有密封圈 3002, 卡箍 3001为两个半圆形结构通过螺栓 3003对接而成。  As shown in FIG. 1 and FIG. 7, an exhaust valve 28 is disposed at an upper end of the body 1; a sealing connection between the linking member 17 and the body 1 is completed by a sealing assembly device; The upper and lower covers of the body 1 and the parts of the body 1 are sealed and sealed by flanges, seals and fasteners. As shown in FIG. 3, an elastic rubber ring 111 is mounted on the suction port 11; as shown in Figures 4, 5, 6, and 7, a suction boss is provided on the suction port 11 at one end. The nozzle 112, the other end of the nozzle 112 is sleeved in the suction opening 11; or the other end of the nozzle 112 is sleeved on the side of the suction opening 11; as shown in Fig. 5 and Fig. 7, in the tube The end of the nozzle 112 is provided with a spring 25, and the spring 25 is placed on the boss 112 of the nozzle 112. The nozzle 112 is closely attached to the outlet 7 of the body under the action of the spring 25, or is closely attached to the outlet 7 of the body. A ring surface on the inner wall of the body 1 of the body. As shown in Fig. 10, the disc type filter element of the filter element 20 has the same structure and specific embodiment as the Chinese patent (patent number: 200880002878.1). As shown in FIG. 10-1, it is a disk on the disc filter disc column; as shown in FIG. 11, the metal wound filter element of the filter element 20; as shown in FIG. A woven mesh filter element of the filter element 20. 13 to FIG. 14 are structural diagrams of a connecting component which is connected to each other between the interfaces of the external body and the components of the outer components of the device body according to the present invention, and includes a clamp 3001. The inner side of the clamp 3001 is provided with a sealing ring 3002. The clamp 3001 is formed by abutting two semi-circular structures through bolts 3003.
如图 1、 图 2、 图 7所示, 本发明过滤单元在器体外侧的反清洗过滤器, 在所述的反 清洗过滤器可以通过手动或者电动智能控制打开排污阀 15, 驱动驱动装置 16带动连动件 17、 排污装置 10动作, 使吸污口 11逐一分别对准器体内的 N个腔体出口 7, 使反清洗过 滤器的 N个过滤单元 2逐一进行"反清洗"、 "过滤"的两种状态的转换, 通过手动或者电动 智能控制关闭排污阀 15, 停止驱动驱动装置 16, 完成过滤器反清洗过程。  As shown in FIG. 1, FIG. 2 and FIG. 7, the filter unit of the present invention is a backwash filter on the outside of the body, and the drain filter can be opened by manual or electric intelligent control in the backwash filter, and the drive device 16 is driven. The linkage member 17 and the sewage device 10 are driven to align the suction ports 11 one by one with the N cavity outlets 7 of the body, so that the N filter units 2 of the backwash filter are "backwashed" and "filtered" one by one. "The conversion of the two states, the blowdown valve 15 is closed by manual or electric intelligent control, the drive drive unit 16 is stopped, and the filter backwashing process is completed.
本发明中, 驱动装置采用常规技术, 驱动装置 16可以采用各种形式的手动或电动的 减速机装置。 智能控制系统可以采用 PLC、 单片机接收压差器或定位开关等各种电控元件 的信号完成本发明中各项智能控制。  In the present invention, the drive unit employs conventional techniques, and the drive unit 16 can employ various forms of manual or electric reducer units. The intelligent control system can use the signals of various electronic control components such as a differential device or a positioning switch by a PLC or a single chip microcomputer to complete various intelligent control in the present invention.
本发明过滤单元在器体外侧的反清洗过滤器的工作过程如下:  The working process of the backwashing filter of the filter unit of the invention outside the body is as follows:
( 1 )过滤工作过程: 如图 1、 图 2、 图 7所示, 要过滤的介质在管线自身压力作用下, 经进口 4进入滤前介质腔 Q,再通过 N个腔体出口 7与 N个出接口 6对应相通的管路进入 N个过滤单元的滤前腔 Ql, 经滤芯 20过滤后进入滤后腔 HI ; 介质在通过滤芯 20时, 如 图 10所示, 滤芯 20为盘片式滤芯, 其过滤方式与中国专利 (专利号: 200880002878.1 ) 中内容相同。 如图 11、 图 12所示, 滤芯 20为金属缠绕式或者为编织网式等形式滤芯, 介 质中大于金属缠绕式滤芯缝隙或者大于编织网式滤芯孔径的杂质, 被阻挡在滤芯的表面, 如图 1、 图 7所示, 被 N个过滤单元中的滤芯过滤后进入滤后腔 HI的介质通过 N个进接 口 8与 N个腔体进口 9对应相通的管路进入滤后介质腔 H,再通过出口 5进入供输管线中, 完成过滤过程。 (1) Filtration work process: As shown in Fig. 1, Fig. 2, Fig. 7, the medium to be filtered enters the pre-filtration medium chamber Q through the inlet 4 under the pressure of the pipeline itself, and then passes through the N chamber outlets 7 and N. The outlets 6 correspond to the connected pipelines and enter the pre-filtration chamber Q1 of the N filter units, and are filtered by the filter element 20 to enter the filter chamber HI; when the medium passes through the filter element 20, as shown in FIG. 10, the filter element 20 is a disc type. The filter element is filtered in the same way as the Chinese patent (patent number: 200880002878.1). As shown in FIG. 11 and FIG. 12, the filter element 20 is a metal wound type or a woven mesh type filter element. Impurities larger than the metal wound filter element or larger than the diameter of the woven mesh filter are blocked on the surface of the filter element. As shown in Fig. 1 and Fig. 7, the filter element in the N filter units is filtered and then enters the filter chamber HI. The medium enters the filtered medium chamber H through the N inlet ports 8 and the corresponding channels of the N cavity inlets 9, and then enters the supply and delivery pipeline through the outlet 5 to complete the filtration process.
(2)反清洗工作过程: 如图 1、 图 2、 图 7所示, 过滤器工作一段时间, 当被滤芯 20 截留的杂质增多阻塞介质流通时, 进口 4和出口 5之间出现压力差, 此时通过手动或者电 动智能控制打开排污阀 15, 驱动驱动装置 16带动连动件 17、排污装置 10动作, 使吸污口 11逐一分别对准器体内的 N个腔体出口 7; 当吸污口 11对准某个腔体出口 7时,堵住切断 了滤前介质腔 Q中要过滤的介质通过这个腔体出口 7进入其对应的过滤单元的通道;同时, 其对应的过滤单元通过腔体出口 7、 吸污口 11、 排污装置 10、 集污装置 12与排污管路 13 相通;此时, 由于排污阀 15打开,排污管路 13与外界大气相通;排污管路 13为放空状态, 过滤单元的滤前腔 Q1成为低压腔。 这样, 通过其它过滤单元过滤后进入滤后介质腔 H的 一部分带压介质通过该过该滤单元对应相通的腔体进口 9反向进入该过滤单元中, 当由滤 后腔 HI经滤芯 20进入滤前腔 Q1时; 如图 10所示, 滤芯 20为盘片式滤芯, 其反清洗方 式与中国专利 (专利号: 200880002878.1 ) 中的方式相同。 如图 11、 图 12所示, 滤芯 20 为金属缠绕式滤芯或者为编织网式滤芯, 截留在滤芯上的大部分杂质, 被介质流反清洗脱 离滤芯的表面, 随反清洗的介质流通过过滤单元 2的单元进口 18、腔体出口 7、吸污口 11、 排污装置 10进入集污装置 12内, 再通过排污管路 13排出过滤器器体 1的外面, 完成该过 滤单元滤芯的反清洗过程, 以此类推,驱动驱动装置 16带动连动件 17、排污装置 10动作, 使吸污口 11逐一分别对准器体内的 N个腔体出口 7, 逐一完成 N个过滤单元滤芯的反清 洗。  (2) Backwashing process: As shown in Fig. 1, Fig. 2, Fig. 7, the filter works for a period of time. When the amount of impurities trapped by the filter element 20 increases and the medium circulates, a pressure difference occurs between the inlet 4 and the outlet 5. At this time, the blowdown valve 15 is opened by manual or electric intelligent control, and the drive driving device 16 drives the linking member 17 and the sewage device 10 to operate, so that the suction ports 11 are respectively aligned with the N cavity outlets 7 in the body; When the mouth 11 is aligned with a certain cavity outlet 7, the medium to be filtered in the medium chamber Q before cutting is cut through the cavity outlet 7 into the channel of its corresponding filtering unit; meanwhile, the corresponding filtering unit passes through the cavity. The body outlet 7, the suction port 11, the sewage device 10, and the sewage collecting device 12 are in communication with the sewage pipe 13; at this time, since the sewage valve 15 is opened, the sewage pipe 13 is open to the outside atmosphere; the sewage pipe 13 is in a venting state. The pre-filtration chamber Q1 of the filter unit becomes a low pressure chamber. In this way, a part of the pressurized medium that has been filtered by the other filtering unit and enters the filtered medium chamber H enters the filtering unit through the corresponding cavity inlet 9 passing through the filtering unit, and enters the filtering unit through the filtering chamber HI through the filter element 20 When the front chamber Q1 is filtered; as shown in Fig. 10, the filter element 20 is a disc type filter element, and the anti-cleaning method is the same as that in the Chinese patent (patent number: 200880002878.1). As shown in Fig. 11 and Fig. 12, the filter element 20 is a metal wound filter element or a woven mesh filter element, and most of the impurities trapped on the filter element are backwashed off the surface of the filter element by the flow of the medium, and the filter flows through the filter with the backwash. The unit inlet 18 of the unit 2, the chamber outlet 7, the suction port 11, and the sewage device 10 enter the dirt collection device 12, and then exit the outside of the filter body 1 through the sewage line 13, completing the backwashing of the filter unit filter element. The process, and so on, drives the driving device 16 to drive the linking member 17 and the sewage device 10 to operate, so that the suction ports 11 are respectively aligned with the N cavity outlets 7 in the body, and the N filter units are back-cleaned one by one. .
吸污口增设附件的功能及工作原理: 如图 3所示, 当过滤器反清洗时, 排污装置 10 带动吸污口 11贴在 N个腔体出口 7所在的器体 1内壁的一个环面上作间歇式移动; 移动 时, 由于吸污口 11处的弹性胶环 111的弹性作用, 减少甚至避免了排污装置 10带动吸污 口 11在直径较大的器体 1内旋转时, 因为同心度问题而产生的卡滞现象; 当吸污口 11对 准一个腔体出口 7停止移动时, 由于吸污口 11处的弹性胶环 111的弹性作用, 使器体 1的 滤前介质腔 Q与在进行反清洗的过滤单元之间的切断效果更好, 反清洗效果更佳; 如图 4、 图 6所示, 当过滤器反清洗时, 排污装置 10带动吸污口 11处的管嘴 112在 N个腔体出口 7所在的器体 1内壁的一个环面上间歇式移动, 当管嘴 112即吸污口 11对准一个腔体出口 7停止时, 由于排污管路 13、 排污装置 10处于排空状态, 吸污口 11和腔体出口 7内的介 质压力远低于滤前介质腔 Q的压力, 所以在管嘴 112的凸台上有一定的介质压力, 此压力 使管嘴 112在吸污口 11处伸出紧贴在某个腔体出口 7处,使滤前介质腔 Q与在进行反清洗 的过滤单元之间的切断效果更好; 如图 5所示, 弹簧 25顶在管嘴 112的凸台上, 管嘴 112 在弹簧 25的作用下紧贴在某个腔体出口 7处; 或者, 管嘴 112紧贴在 N个腔体出口 7所 在的器体 1内壁的一个环面上, 使排污装置 10的旋转更加稳定; 使器体 1的滤前介质腔 Q 与在进行反清洗的过滤单元之间的切断效果更好; 如图 4、 图 5、 图 6所示, 排污装置 10 带动吸污口 11处的管嘴 112在 N个腔体出口 7所在的器体 1内壁的一个环面上进行间歇式 移动时由于管嘴 112在吸污口 11上有一定的伸縮距离, 减少甚至避免了排污装置 10在大 直径的器体 1内旋转时, 排污装置 10上的吸污口 11与器体 1内壁之间的卡滞现象。 The function and working principle of the accessory for adding the suction port: As shown in Fig. 3, when the filter is backwashed, the sewage device 10 drives the suction port 11 to be attached to a torus of the inner wall of the body 1 where the N cavity outlets 7 are located. The movement is intermittent; when moving, due to the elastic action of the elastic rubber ring 111 at the suction port 11, the sewage device 10 is reduced or even prevented from rotating the suction port 11 in the larger diameter body 1, because the concentric The stuck phenomenon caused by the problem; when the suction port 11 is aligned with a cavity outlet 7 to stop moving, the pre-filtration medium cavity Q of the body 1 is caused by the elastic action of the elastic rubber ring 111 at the suction port 11. Compared with the filtering unit for performing backwashing, the cutting effect is better, and the backwashing effect is better; as shown in FIG. 4 and FIG. 6, when the filter is backwashed, the sewage device 10 drives the nozzle at the suction port 11. 112 intermittently moving on an annular surface of the inner wall of the body 1 where the N cavity outlets 7 are located, when the nozzle 112, that is, the suction port 11 is aligned with a cavity outlet 7, is stopped, due to the sewage line 13, the sewage device 10 is in the empty state, the suction port 11 and the cavity outlet 7 The pressure is much lower than the pressure of the medium chamber Q before the filter, so there is a certain medium pressure on the boss of the nozzle 112, and the pressure causes the nozzle 112 to protrude at the suction port 11 and stick to the outlet of a certain cavity. At 7 places, the cutting effect between the pre-filtration medium chamber Q and the filter unit for performing backwashing is better; as shown in Fig. 5, the spring 25 is placed on the boss of the nozzle 112, and the nozzle 112 is at the spring 25. Acting close to a certain cavity outlet 7; or, the nozzle 112 is closely attached to a ring surface of the inner wall of the body 1 where the N cavity outlets 7 are located, so that the rotation of the sewage device 10 is more stable; The cutting effect between the pre-filtration medium chamber Q of the body 1 and the filtering unit for performing backwashing is better; as shown in FIG. 4, FIG. 5, FIG. 6, the sewage device 10 drives the nozzle 112 at the suction opening 11 at When the annular surface of the inner wall of the body 1 where the N cavity outlets 7 are located is intermittently moved, since the nozzle 112 has a certain expansion and contraction distance on the suction port 11, the large-diameter device of the sewage device 10 is reduced or even avoided. When the body 1 rotates, the suction port 11 on the sewage device 10 and the inner wall of the body 1 are stuck.
对过滤单元 2中的滤芯 20的检修过程: 过滤器工作一段时间, 被滤芯 20截留的无法 通过其反清洗功能清洗掉的粘性、 油性杂质增多阻塞介质流通; 或者, 滤芯或滤芯上的部 件损坏, 需要对滤芯进行人工清洗或者检修。 如图 1所示, 过滤器停机, 将器体 1内的供 输介质排放,拆卸单元进口 18与出接口 6之间及单元出口 19与进接口 8之间的连接部件; 如图 7所示, 过滤器无需停机, 关闭要检修滤芯 20的过滤单元 2的单元进口 18与出接口 6之间及单元出口 19与进接口 8之间的切断阀 22,拆卸切断阀 22与单元进口 18之间和 切断阀 22与单元出口 19之间的连接部件; 如图 1、 图 7、 图 13、 图 14所示, 本发明中 的连接部件选用卡箍, 松开螺栓 3003, 拆下卡箍 3001、 密封圈 3002, 拿下过滤单元 2, 在 单元座 21上卸下滤芯 20, 对滤芯 20进行清洗和检修, 检修结束后将滤芯 20重新安装在 单元座 21上, 再将过滤单元 2重新安装在器体 1上; 如图 1、 图 7所示, 对器体 1上的 N 个过滤单元 2中的滤芯 20逐一检修并重新安装在器体 1上,完成过滤器的过滤单元中滤芯 20的检修。如图 7所示, 当本发明装置过滤输送的介质压力较高时(例如 2.5 MPa), 检修 后的过滤单元 2重新安装在器体 1后, 连接该过滤单元 2与其它过滤单元 2之间的恒压管 路 26, 打开恒压管路 26上的管路阀 27, 让其它过滤单元 2中的带压介质进入新安装在 器体 1上的过滤单元 2中, 使该过滤单元 2中的压力与器体 1中的压力平衡, 就可以轻松 的旋转切断阀 22上的手轮开启切断阀 22, 完成该过滤单元中滤芯 20的检修, 按上述方 法将器体 1上的 N个过滤单元 2中的滤芯 20逐一检修并重新安装在器体 1上, 完成整个 过滤器滤芯 20的检修。如图 7所示, 在需要连续供输介质并且介质供输流量有一定要求的 供输系统中, 在检修滤芯 20时将器体外侧多增加的一个备用过滤单元投入使用。 如图 1、 图 7所示,在检修滤芯 20的过程中所产生的气体通过器体 1上端的排气阀 28排出器体外。 如图 7、 图 8所示, 本发明中切断阀 22采用创新的角式截止阀, 旋转手轮, 阀杆 2202旋 转带动阀瓣 2205向阀座 2203移动关闭切断阀 22, 器体 1内介质的压力作用在阀瓣 2205 的左侧, 使阀瓣 2205与阀座 2203之间密封效果更好。 Inspection process of the filter element 20 in the filter unit 2: The filter works for a period of time, and the viscous and oily impurities trapped by the filter element 20 cannot be cleaned by its anti-cleaning function to block the circulation of the medium; or the components on the filter element or the filter element are damaged. The filter element needs to be manually cleaned or overhauled. As shown in Figure 1, the filter is stopped, the supply medium in the body 1 is discharged, the connection between the unit inlet 18 and the outlet 6 and between the unit outlet 19 and the inlet 8 is removed; The filter does not need to be shut down, and the shut-off valve 22 between the unit inlet 18 and the outlet port 6 of the filter unit 2 of the filter element 20 to be inspected and between the unit outlet 19 and the inlet port 8 is closed, and the shut-off valve 22 and the unit inlet 18 are removed. And the connecting member between the shut-off valve 22 and the unit outlet 19; as shown in FIG. 1, FIG. 7, FIG. 13, FIG. 14, the connecting member of the present invention uses a clamp, loosens the bolt 3003, and removes the clamp 3001. The sealing ring 3002 takes off the filter unit 2, removes the filter element 20 on the unit base 21, and cleans and repairs the filter element 20. After the inspection, the filter element 20 is reinstalled on the unit base 21, and the filter unit 2 is reinstalled. On the body 1; as shown in FIG. 1 and FIG. 7, the filter elements 20 in the N filter units 2 on the body 1 are repaired one by one and reinstalled on the body 1, and the filter element 20 in the filter unit of the filter is completed. Overhaul. As shown in FIG. 7, when the pressure of the medium to be transported by the apparatus of the present invention is high (for example, 2.5 MPa), the repaired filter unit 2 is reinstalled on the body 1, and is connected between the filter unit 2 and the other filter unit 2 The constant pressure line 26 opens the line valve 27 on the constant pressure line 26, and the pressurized medium in the other filter unit 2 enters the filter unit 2 newly installed on the body 1, so that the filter unit 2 is The pressure is balanced with the pressure in the body 1, and the handwheel opening shut-off valve 22 on the shut-off valve 22 can be easily rotated to complete the inspection of the filter element 20 in the filter unit, and the N filters on the body 1 are filtered as described above. The filter elements 20 in the unit 2 are inspected one by one and reinstalled on the body 1, completing the inspection of the entire filter element 20. As shown in FIG. 7, in the supply and delivery system that requires continuous supply of the medium and the medium supply and delivery flow has a certain requirement, when the filter element 20 is inspected, a spare filter unit which is increased outside the body is put into use. As shown in Figs. 1 and 7, the gas generated during the process of repairing the filter element 20 passes through the exhaust valve 28 at the upper end of the body 1 to the outside of the body. As shown in FIG. 7 and FIG. 8, the shut-off valve 22 of the present invention adopts an innovative angle-type stop valve, which rotates the hand wheel and rotates the valve stem 2202. The rotary valve flap 2205 moves to the valve seat 2203 to close the shut-off valve 22. The pressure of the medium in the body 1 acts on the left side of the valve flap 2205, so that the sealing effect between the valve flap 2205 and the valve seat 2203 is better.
本发明过滤单元中滤芯可以选用能够进行反清洗的各种形式的单体结构滤芯或组合 式结构滤芯; 本发明中, 过滤单元围绕器体 1周围, 可以做单排、 双排或多排设计, 以满 足本发明在各种过滤介质流量下体积最小化的设计要求, 当过滤单元为双排以上时, 出接 口 6、 腔体出口 7、 进接口 8、 腔体进口 9相对应地进行双排、 多排设计; 排污装置 10上 的吸污口 11也相对应地进行双吸污口 11、 多吸污口 11配套设计。 本领域技术人员还可以 根据本发明构思作出各种变化的实施方式。  In the filter unit of the filter unit of the present invention, various types of single structure filter elements or combined structure filter elements capable of backwashing can be selected; in the present invention, the filter unit surrounds the body 1 and can be designed in single row, double row or multiple rows. In order to meet the design requirements of the present invention for minimizing the volume under various filter media flow rates, when the filter unit is more than two rows, the outlet port 6, the cavity outlet 7, the inlet port 8, and the cavity inlet 9 are correspondingly doubled. The row and multi-row design; the suction port 11 on the sewage device 10 is also designed correspondingly to the double suction port 11 and the multi-sucking port 11. Those skilled in the art can also make various modified embodiments in accordance with the inventive concept.
由于本发明结构简单、 运行可靠、 维修方便、 适用范围更广, 完成了本发明的目的。  The object of the present invention is achieved because of the simple structure, reliable operation, convenient maintenance and wide application range.

Claims

权 利 要 求 Rights request
1、一种过滤单元在器体外侧的反清洗过滤器,其特征在于:该过滤器主要包括器体(1)、 N个过滤单元(2); 其中, 器体 (1) 内设有隔板(3), 器体 (1) 内腔通过隔板(3)分为 滤前介质腔 (Q) 和滤后介质腔 (H), 器体 (1) 上设有进口 (4), 进口 (4)通过管路与 滤前介质腔(Q)相通, 器体 (1)上设有出口 (5), 出口 (5)通过管路与滤后介质腔(H) 相通, 器体 (1)外侧周围设有 N个出接口 (6), 滤前介质腔 (Q) 的器体内设有 N个腔 体出口 (7), N个腔体出口 (7) 通过管路与 N个出接口 (6) 对应相通, 器体 (1)外侧 周围设有 N个进接口 (8), 滤后介质腔 (H) 的器体内设有 N个腔体进口 (9), N个腔体 进口 (9)通过管路与 N个进接口 (8)对应相通; 器体 (1) 内设有排污装置 (10), 排污 装置 (10)上设有吸污口 (11), 在器体 (1) 内设有集污装置 (12), 排污装置 (10)—端 连接在集污装置 (12) 上, 并与其相通; 在器体 (1) 上设有一条排污管路 (13), 在排污 管路 (13) 上装有排污阀 (15), 排污管路 (13)在器体 (1) 内侧连接在集污装置 (12) 上, 并通过集污装置 (12) 与排污装置 (10)、 吸污口 (11)相通, 开启排污阀 (15) 时, 排污管路 (13) 与外界大气相通; 在器体 (1)外侧设有驱动装置 (16), 驱动装置 (16) 与排污装置 (10)之间连有连动件 (17), 驱动装置 (16) 动作带动连动件 (17)、 排污装 置 (10) 动作, 吸污口 (11)逐一分别对准 N个腔体出口 (7); 在过滤单元 (2) —端设 有单元进口 (18), 在过滤单元(2)另一端设有单元出口 (19), 单元进口 (18)与出接口 (6) 之间及单元出口 (19) 与进接口 (8)之间通过连接部件紧密连接在一起; 在过滤单 元 (2) 内设有滤芯 (20), 在过滤单元 (2) 内一端设有单元座 (21), 滤芯 (20)连接在 单元座 (21)上, 通过单元座(21)上的滤芯(20)过滤单元(2) 内形成二腔, 滤芯(20) 的一侧与单元进口 (18)之间为滤前腔 (Q1), 滤芯 (20) 的另一侧与单元出口 (19) 之 间为滤后腔 (Hl)。 A backwashing filter of a filter unit outside the body, characterized in that the filter mainly comprises a body (1) and N filter units (2); wherein the body (1) is provided with a partition The plate (3), the inner body (1) is divided into a pre-filtration medium chamber (Q) and a filtered medium chamber (H) through a partition plate (3), and an inlet (4) is provided on the body (1), and the inlet is provided. (4) communicating with the pre-filtration medium chamber (Q) through a pipeline, the outlet (5) is provided on the body (1), and the outlet (5) is communicated with the filtered medium chamber (H) through the pipeline, the body (1) There are N outlets (6) around the outer side, N chamber outlets (7) in the medium chamber (Q) before filtering, and N chamber outlets (7) through the pipeline and N outlets (6) Corresponding communication, N inlet interfaces (8) are arranged around the outer side of the body (1), and N cavity inlets (9) and N cavity inlets are provided in the body of the filtered medium chamber (H). 9) through the pipeline corresponding to the N inlet interfaces (8); the body (1) is provided with a sewage device (10), and the sewage device (10) is provided with a suction port (11), in the body (1) ) with a dirt collection device (12), row The device (10) is connected to and connected to the dirt collecting device (12); a sewage pipe (13) is arranged on the body (1), and a sewage valve is arranged on the sewage pipe (13) (15) The sewage line (13) is connected to the dirt collecting device (12) inside the body (1), and communicates with the sewage device (10) and the suction port (11) through the dirt collecting device (12) to open the sewage. In the case of the valve (15), the drain line (13) is open to the outside atmosphere; a drive unit (16) is arranged outside the body (1), and a linkage between the drive unit (16) and the blowdown unit (10) (17), the driving device (16) acts to drive the linkage (17) and the sewage device (10) to operate, and the suction port (11) is respectively aligned with the N cavity outlets (7); in the filtering unit (2) - a unit inlet (18) is provided at the end, a unit outlet (19) is provided at the other end of the filter unit (2), a unit inlet (18) and an outlet interface (6), and a unit outlet (19) and an inlet interface (8) ) are tightly connected together by connecting parts; a filter element (20) is arranged in the filter unit (2), in the filter unit (2) One end is provided with a unit base (21), and the filter element (20) is connected to the unit base (21), and two chambers are formed in the filter unit (2) through the filter element (20) on the unit base (21), and one of the filter elements (20) Between the side and the unit inlet (18) is a pre-filtration chamber (Q1), and between the other side of the filter element (20) and the unit outlet (19) is a post-filtration chamber (H1).
2、按照权利要求 1所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在所述 的单元进口 (18) 与出接口 (6)之间和所述的单元出口 (19) 与进接口 (8)之间都设有 切断阀 (22), 出接口 (6)与切断阀 (22)之间、切断阀 (22)与单元进口 (18)之间、 进接口 (8)与切断阀 (22)之间、 切断阀 (22)与单元出口 (19)之间都通过连接部件 紧密连接在一起。  2. A backwash filter on the outside of the body of the filter unit according to claim 1, characterized by: between said unit inlet (18) and the outlet (6) and said unit outlet (19) ) There is a shut-off valve (22) between the inlet port (8), the outlet port (6) and the shut-off valve (22), the shut-off valve (22) and the unit inlet (18), and the inlet port (8). Between the shut-off valve (22) and the shut-off valve (22) and the unit outlet (19) are tightly connected by a connecting member.
3、按照权利要求 1或 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在 所述的吸污口 (11) 上设有弹性胶环 (111); 或者, 在吸污口 (11) 上设有管嘴 (112), 管嘴 (112) 的一端带有凸台, 管嘴 (112) 的另一端套插在吸污口 (11 ) 内; 或者, 管嘴 ( 112) 的另一端套插在吸污口 (11 )外侧。 3. The backwashing filter of the filter unit on the outside of the body according to claim 1 or 2, characterized in that: an elastic rubber ring (111) is arranged on the suction opening (11); or a nozzle (112) is provided on the suction port (11), The nozzle (112) has a boss at one end, and the other end of the nozzle (112) is inserted into the suction port (11); or the other end of the nozzle (112) is inserted into the suction port (11) Outside.
4、按照权利要求 3所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在所述 的管嘴 (112) —端设有弹簧 (25), 弹簧 (25 )顶在管嘴 (112) 的凸台上, 管嘴 (112) 在弹簧 (25) 的作用下紧贴在某个腔体出口 (7) 处; 或者, 管嘴 (112) 紧贴在 N个腔体 出口 (7) 所在的器体 (1 ) 内壁的一个环面上。  4. The backwash filter of the filter unit outside the body according to claim 3, characterized in that: at the end of the nozzle (112) is provided a spring (25), the spring (25) is placed on the tube On the boss of the mouth (112), the nozzle (112) is pressed against the cavity outlet (7) by the spring (25); or, the nozzle (112) is closely attached to the N cavity outlet (7) A ring surface on the inner wall of the body (1) where it is located.
5、按照权利要求 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在所述 的两个过滤单元 (2)之间设有恒压管路 (26), 恒压管路 (26) 上设有管路阀 (27) 。  5. The backwash filter of the filter unit outside the body according to claim 2, characterized in that: a constant pressure line (26) is provided between the two filter units (2), and a constant pressure A line valve (27) is provided on the line (26).
6、按照权利要求 1或 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在 所述的器体 (1 ) 上端设有排气阀 (28)。  A backwash filter for filtering unit outside the body according to claim 1 or 2, wherein an exhaust valve (28) is provided at an upper end of said body (1).
7、按照权利要求 1或 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 在 所述的连动件(17)与器体(1 ), 通过一密封组件装置完成器体 ( 1 )与连动件(17)之间 的密封连接; 器体(1 )的上、下盖及器体各部分通过法兰及紧固件、密封件锁紧密封连接。  The backwashing filter of the filter unit outside the body according to claim 1 or 2, wherein: the linking member (17) and the body (1) are completed by a sealing assembly device The sealing body between the body (1) and the linking member (17); the upper and lower covers of the body (1) and the parts of the body are tightly sealed and connected by a flange, a fastener and a sealing member.
8、按照权利要求 1或 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 所 述的反清洗过滤器通过手动或者电动智能控制打开排污阀(15), 驱动驱动装置(16)带动 连动件 (17)、 排污装置 (10) 动作, 使吸污口 (11 )逐一分别对准器体内的 N个腔体出 口 (7), 使反清洗过滤器的 N个过滤单元(2)逐一进行反清洗、 过滤的两种状态的转换, 通过手动或者电动智能控制关闭排污阀 (15), 停止驱动驱动装置 (16), 完成过滤器反清 洗过程。  8. The backwash filter of the filter unit outside the body according to claim 1 or 2, wherein: the backwash filter opens the drain valve (15) by manual or electric intelligent control, and drives the drive device. (16) driving the linkage (17) and the sewage device (10) to operate, so that the suction ports (11) are respectively aligned with the N cavity outlets (7) in the body, so that the N filters of the backwash filter are filtered. The unit (2) performs the two states of backwashing and filtering one by one, and closes the drain valve (15) by manual or electric intelligent control, stops driving the driving device (16), and completes the filter backwashing process.
9、按照权利要求 1或 2所述的过滤单元在器体外侧的反清洗过滤器, 其特征在于: 过 滤单元为单排、 双排或多排。  9. A backwash filter for the filter unit outside the body according to claim 1 or 2, wherein the filter unit is in a single row, in a double row or in a plurality of rows.
PCT/CN2011/082144 2011-08-10 2011-11-14 Backwashing filter with filtering unit outside body WO2013020334A1 (en)

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