WO2013015334A1 - Wheel bearing assembly device and assembly method therefor - Google Patents

Wheel bearing assembly device and assembly method therefor Download PDF

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Publication number
WO2013015334A1
WO2013015334A1 PCT/JP2012/068882 JP2012068882W WO2013015334A1 WO 2013015334 A1 WO2013015334 A1 WO 2013015334A1 JP 2012068882 W JP2012068882 W JP 2012068882W WO 2013015334 A1 WO2013015334 A1 WO 2013015334A1
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WO
WIPO (PCT)
Prior art keywords
ring
ring body
small
wheel
diameter
Prior art date
Application number
PCT/JP2012/068882
Other languages
French (fr)
Japanese (ja)
Inventor
梅木田 光
浩也 加藤
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Publication of WO2013015334A1 publication Critical patent/WO2013015334A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0015Hubs for driven wheels
    • B60B27/0021Hubs for driven wheels characterised by torque transmission means from drive axle
    • B60B27/0026Hubs for driven wheels characterised by torque transmission means from drive axle of the radial type, e.g. splined key
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J9/00Forging presses
    • B21J9/02Special design or construction
    • B21J9/025Special design or construction with rolling or wobbling dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K25/00Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/38Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
    • F16C19/383Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • F16C19/385Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
    • F16C19/386Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings in O-arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00Manufacturing methods
    • B60B2310/20Shaping
    • B60B2310/208Shaping by forging
    • B60B2310/2082Shaping by forging by swaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00Manufacturing methods
    • B60B2310/30Manufacturing methods joining
    • B60B2310/3142Manufacturing methods joining by caulking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/001Hubs with roller-bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0073Hubs characterised by sealing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B27/00Hubs
    • B60B27/0078Hubs characterised by the fixation of bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2900/00Purpose of invention
    • B60B2900/10Reduction of
    • B60B2900/113Production or maintenance time
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2226/00Joining parts; Fastening; Assembling or mounting parts
    • F16C2226/50Positive connections
    • F16C2226/52Positive connections with plastic deformation, e.g. caulking or staking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Definitions

  • the present invention relates to a wheel bearing device for rotatably supporting a wheel of an automobile or the like, and more particularly to an assembly device for a wheel bearing device having a clutch function for switching a wheel between driving and non-driving.
  • the present invention relates to an assembly device for a wheel bearing device in which a gear member is assembled by tightening and a method for assembling the same.
  • Some four-wheel drive vehicles allow front wheels or rear wheels to be selectively switched to driven wheels by the clutch function provided in the wheel bearing device.
  • a double-row tapered roller bearing 53 is disposed on the outer periphery of a shaft portion 52 of a hub wheel (inner shaft) 51.
  • a ring body (coupler) 54 with a spline is disposed on the end side of the shaft portion 52 of the shaft 51.
  • the ring body 54 has splines formed on the inner peripheral side and the outer peripheral side, the inner peripheral side spline is spline-fitted with the outer periphery of the hub wheel 51, and the outer peripheral side spline is connected to the bearing device 50.
  • a switch (not shown) and a spline can be fitted.
  • the bearing device 50 can function as a driven wheel by being switched to the non-fitted state in the ring body 54. That is, the bearing device 50 is applied to an automobile that can be switched to a four-wheel drive type.
  • the double row tapered roller bearing 53 includes an inner ring member 55 having two rows of inner ring raceways fitted to the shaft portion 52, an outer ring member 56 having two rows of outer ring raceways, and two tapered rollers arranged in two rows.
  • the outer ring member 56 is formed with a radially outward flange portion 58 on the outer periphery of the outer ring member 56.
  • the inner ring member 55 of the double row tapered roller bearing 53 is externally fitted to the shaft portion 52 of the hub wheel 51.
  • the inner ring member 55 and the ring body 54 are fixed to the hub wheel 51 so as not to come off.
  • a hub wheel 51 in which the inner ring member 55 and the ring body 54 of the double row tapered roller bearing 53 are externally fitted is arranged on a horizontal base 60 and provided above the hub wheel 51.
  • the diameter expansion prevention jig A is an annular block body that inserts a shaft-shaped caulking tool 59 that is inclined and rotated with an interval, and an annular base 61 whose upper and lower surfaces are in a horizontal plane, An annular guide block 62 fixed to the outer peripheral side of the lower surface of the base 61 and a restraining ring 63 that is held in a suspended manner on the annular base 61 and provided on the inner peripheral side of the annular guide block 62 are provided.
  • the pressing drive device moves the annular base 61 up and down and generates a downward pressing force on the annular base 61 as indicated by an arrow P. Therefore, when the annular base 61 is lowered by the operation of the pressing drive device, the guide block 62 and the restraining ring 63 are lowered. When the restraining ring 63 comes into contact with the ring body 54 externally fitted to the hub wheel 51 of the bearing device 50, a downward pressing force acts on the annular base 61 as shown by an arrow P by the action of the pressing drive device. Then, the restraining ring 63 can press the ring body 54 downward in the vertical direction through the guide block 62 by the pressing force, and can be tightened radially inward.
  • the spline on the outer peripheral side of the ring body 54 comes into contact with the restraining ring 63, and the expansion of the ring body 54 is suppressed.
  • the inner peripheral contact surface of the restraining ring 63 is formed as a smooth surface, the spline teeth (large to small diameters) may be deformed and the effect of the restraining ring 63 may not be sufficiently obtained. There is sex.
  • the present invention has been made in view of such circumstances, and the assembly of a wheel bearing device that effectively suppresses expansion of the ring body during caulking and prevents deformation of the outer peripheral spline portion of the ring body.
  • An object of the present invention is to provide an apparatus and a method for assembling the apparatus.
  • the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel attachment for attaching a wheel to one end.
  • a hub wheel having a flange integrally formed with a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring via a predetermined shimiro
  • An inner member having a double-row inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a cage between both rolling surfaces of the inner member and the outer member.
  • the ring body and the inner ring are connected to the small-diameter stepped portion by a crimped portion formed by plastic deformation of
  • a constraining ring that prevents external expansion of the ring body by external fitting contact with the outer peripheral spline portion of the ring body when the caulking portion is processed.
  • the inner periphery of the restraining ring is formed in an uneven shape that meshes with the outer periphery spline portion of the ring body.
  • a crimped portion formed by externally fitting a ring body having an outer peripheral spline portion at the end portion of the small-diameter step portion of the hub wheel and plastically deforming the end portion of the small-diameter step portion radially outward.
  • the ring body is in contact with each other. It is possible to reliably prevent deformation of the outer peripheral spline part.
  • the inner periphery of the constraining ring is formed in a tapered shape that gradually decreases in diameter toward the inner side, a ring body that is a location where a hoop stress is generated by caulking. It is possible to effectively constrain the inner side end of the.
  • the said restraint ring is formed in the single annular
  • the outer joint member constituting the constant velocity universal joint is coupled to the inner member, and the outer peripheral surface of the outer joint member is the same as the outer peripheral spline portion of the ring body.
  • An axle side spline portion having the same diameter and the same shape is formed, and the outer peripheral spline portion and the axle side spline portion are arranged coaxially with each other, and the drive side is slidable in the axial direction on the axle side spline portion.
  • the inner peripheral spline part of the gear ring may be engaged.
  • a method invention according to claim 7, wherein an outer member having a double row outer raceway formed integrally on an inner periphery and a wheel mounting flange for mounting a wheel at one end are integrated.
  • a hub ring having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring through a predetermined shimoshiro.
  • An inner member in which a double row inner rolling surface facing the outer row rolling surface of the double row is formed, and rolling between the both rolling surfaces of the inner member and the outer member via a cage.
  • the ring body and the inner ring are secured to the small-diameter step portion by a caulking portion formed by plastic deformation outward.
  • the inner periphery of the constraining ring formed in a concavo-convex shape that meshes with the outer periphery spline portion of the ring body is brought into external fitting contact. This prevents the ring body from expanding.
  • a crimped portion formed by externally fitting a ring body having an outer peripheral spline portion at the end portion of the small-diameter step portion of the hub wheel and plastically deforming the end portion of the small-diameter step portion radially outward.
  • the caulking portion when the caulking portion is processed, it is formed in an uneven shape that meshes with the outer periphery spline portion of the ring body Since the inner periphery of the restrained ring is contacted by external fitting to prevent the ring body from expanding, the expansion of the ring body during caulking is effectively suppressed, and the outer peripheral spline of the ring body is suppressed. The deformation of the part can be prevented.
  • An assembly device for a wheel bearing device integrally includes an outer member in which a double row outer rolling surface is integrally formed on an inner periphery, and a wheel mounting flange for attaching a wheel to one end.
  • a hub ring formed with a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring via a predetermined shimoshiro, the double row on the outer periphery
  • the ring body and inner ring are secured to the small diameter step by a crimped part formed by plastic deformation.
  • the assembling device of the wheel bearing device assembled in this manner it comprises a restraining ring that externally contacts the outer peripheral spline portion of the ring body when the caulking portion is processed to prevent the ring body from expanding.
  • the inner periphery of the restraining ring is formed in an uneven shape that meshes with the outer peripheral spline portion of the ring body.
  • FIG. 1 It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. It is a longitudinal cross-sectional view which shows the assembly
  • (A) is a front view which shows the restraint ring which concerns on this invention,
  • (b) is sectional drawing of (a),
  • (c) is a principal part enlarged view which shows the tooth
  • (A) is a principal part enlarged view which shows the contact state of the spline of FIG. 4,
  • (b) is a principal part enlarged view which shows the modification of (a). It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus.
  • An outer member that integrally has a vehicle body mounting flange for attaching to a knuckle on the outer periphery, and has a tapered double-row outer rolling surface integrally formed on the inner periphery, and a wheel on one end
  • a hub wheel integrally having a wheel mounting flange for mounting a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and press-fitted into the small-diameter step portion of this hub ring via a predetermined shimiro
  • An inner member composed of a pair of inner rings having a tapered inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and between both rolling surfaces of the inner member and the outer member
  • a ring body having an outer peripheral spline formed at the end of the small-diameter step portion of the hub wheel, and the small-diameter step.
  • the rim is formed by a caulking portion formed by plastically deforming the end of the portion radially outward.
  • the outer ring spline portion of the ring body comes into contact with the outer periphery when the caulking portion is processed.
  • a constraining ring for preventing the ring body from expanding is provided, and a spline of the same specification is formed on the inner periphery of the constraining ring, and the inner periphery of the spline is directed toward the inner side. It is formed in a tapered shape that gradually decreases in diameter.
  • FIG. 1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention
  • FIG. 2 is a longitudinal sectional view showing an assembly device of the wheel bearing device of FIG. 1
  • (b) is sectional drawing of (a)
  • (c) is the principal part enlarged view which shows the tooth
  • FIG. 5A is a main part enlarged view showing a contact state of the spline in FIG. 4
  • FIG. 5B is a main part enlarged view showing a modification of FIG.
  • the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).
  • the wheel bearing device includes an inner member 1 and an outer member 2, and double-row tapered rollers 3 and 3 accommodated between the members 1 and 2 so as to roll freely.
  • the inner member 1 includes a hub ring 4 and a pair of inner rings 5 and 7 plastically coupled to the hub ring 4.
  • the hub wheel 4 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outer side, and has a cylindrical shape that extends in the axial direction from the wheel mounting flange 6 to the outer periphery via a shoulder portion 4a.
  • the small diameter step 4b is formed.
  • hub bolts 6 a for fixing the wheels at the circumferentially equidistant positions of the wheel mounting flange 6 are planted.
  • the pair of inner rings 5 and 7 each have a tapered inner rolling surface 5a formed on the outer periphery, and are press-fitted into the small-diameter step portion 4b of the hub ring 4 via a predetermined squeeze.
  • the large collar parts 5b and 7b for guiding the tapered roller 3 to the large diameter side of these inner side rolling surfaces 5a are formed, and the small collar part for preventing the tapered roller 3 from dropping off on the small diameter side.
  • 5c and 7c are formed to constitute a back-to-back double row tapered roller bearing set in a state where the small end faces 5d and 7d (front end faces) of the inner rings 5 and 7 are abutted with each other.
  • the outer member 2 integrally has a vehicle body mounting flange 2b to be attached to a knuckle (not shown) on the outer periphery, and is a tapered double row outer rolling surface 2a, 2a opened outward on the inner periphery. Are integrally formed.
  • the double-row tapered rollers 3 and 3 are accommodated between the rolling surfaces via a cage 8 so as to freely roll.
  • an annular groove 9 is formed on the outer diameter surface fitted inside the knuckle, and an elastic ring 10 such as an O-ring is attached to the annular groove 9, thereby improving the airtightness of the fitting portion with the knuckle. be able to.
  • the hub wheel 4 is formed of medium-high carbon steel (carbon steel for SC system mechanical structure of JIS standard) containing carbon of 0.40 to 0.80 wt% such as S53C, and has a high frequency extending from the shoulder portion 4a to the small diameter step portion 4b.
  • a predetermined hardened layer having a surface hardness in the range of 50 to 64 HRC is formed by quenching.
  • the inner rings 5 and 7 and the tapered roller 3 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC to the core part by quenching.
  • the caulking portion 11 described later is an unquenched portion with the surface hardness after forging. This facilitates caulking and prevents the occurrence of microcracks during processing, and has sufficient mechanical strength against the rotational bending load applied to the wheel mounting flange 6, and the durability of the hub wheel 4. Improves.
  • the outer member 2 is formed of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, similar to the hub wheel 4, and at least the double row outer raceway surfaces 2a and 2a are formed on the surface by induction hardening. A predetermined curing process is performed in the range of 58 to 64 HRC.
  • Seals 12 and 12 are attached to the opening of the annular space formed between the outer member 2 and the inner rings 5 and 7, leakage of the lubricating grease sealed inside the bearing, rainwater, dust, etc. from the outside Is prevented from entering the inside of the bearing.
  • the seal 12 is constituted by a so-called pack seal composed of a slinger and an annular seal plate arranged to face each other.
  • the rotational speed sensor 13 is inserted between the double row outer rolling surfaces 2a, 2a of the outer member 2 into a sensor insertion hole 14 formed so as to penetrate in the radial direction.
  • This rotational speed sensor 13 incorporates a magnetic detecting element such as a Hall element, a magnetoresistive element (MR element) or the like that changes its characteristics according to the flow direction of magnetic flux, and a waveform shaping circuit that adjusts the output waveform of this magnetic detecting element.
  • the synthetic resin is integrally molded by injection molding. And it has the shaft-shaped insertion part 13a inserted in the sensor insertion hole 14, and the non-insertion part 13b located in the exterior of the outer member 2. As shown in FIG.
  • An annular groove 15 is formed on the outer periphery of the insertion portion 13a, and an elastic ring 16 made of an O-ring or the like is attached to the annular groove 15. Moreover, the non-insertion part 13b is formed in the shape seated on the sensor attachment part 17 of the outer member 2, and is fastened via the attachment piece (not shown) extended to a side.
  • a pulsar ring 18 facing the rotational speed sensor 13 via a predetermined radial clearance (air gap) is fixed to the outer periphery of the inner ring 5.
  • the pulsar ring 18 is formed in the shape of a spur gear composed of an uneven portion 18a. Thereby, the direction of the magnetic field alternately changes on the circumference along with the rotation of the hub wheel 4, and the rotational speed of the wheel can be detected via the rotational speed sensor 13.
  • the integration of the hub wheel 4 and the inner rings 5 and 7 is achieved by pressing the pair of inner rings 5 and 7 into the small-diameter step portion 4b of the hub wheel 4 through a predetermined shimiro and the end of the small-diameter step portion 4b with a diameter. This is performed by a caulking portion 11 formed by plastic deformation outward in the direction.
  • the double row tapered roller bearing in which the rolling element is composed of the tapered roller 3 is illustrated, but the wheel bearing device according to the present invention is not limited to this.
  • a ball is used for the rolling element. It may be composed of double row angular contact ball bearings.
  • a shaft portion of an outer joint member constituting a constant velocity universal joint (not shown) is rotatably supported through rolling bearings 19 and 20.
  • the outer side rolling bearing 19 is a deep groove ball bearing
  • the inner side rolling bearing 20 is a shell needle roller bearing.
  • a ring body (coupler ring) 21 that is a ring-shaped member is provided between the inner ring 7 on the inner side and the caulking portion 11 of the hub ring 4.
  • the ring body 21 is fixed in contact with the large end surface 7 e of the inner ring 7.
  • Both the inner peripheral surface and the outer peripheral surface of the ring body 21 are provided with spline portions, and the inner peripheral spline portion 21a is a hub formed on the outer peripheral surface on the inner side of the small-diameter step portion 4b of the hub wheel 4.
  • the spline portion 22 is engaged.
  • the ring body 21 is pressed toward the inner ring 7 by the crimping pressure from the crimping portion 11 that contacts the inner end face 21c, and the ring body 21 further passes through the inner ring 7 on the adjacent inner side.
  • the inner ring 5 on the outer side is pressed toward the shoulder 4a. In this way, the ring body 21 and the pair of inner ring members 5 and 7 are securely fixed to the hub ring 4 by the caulking pressure acting from the caulking portion 11.
  • An axle side spline portion 23 having the same diameter and the same shape as the outer peripheral spline portion 21 b of the ring body 21 is provided on the outer peripheral surface of the constant velocity universal joint in the vicinity of the ring body 21.
  • the outer peripheral spline portion 21b and the axle side spline portion 23 are in a coaxial relationship with each other.
  • the axle-side spline portion 23 meshes with an inner peripheral spline portion 24a of a gear ring 24 that can slide in the axial direction.
  • the gear ring 24 when the gear ring 24 moves to the inner side, the gear ring 24 meshes with the axle side spline portion 23 but does not mesh with the outer peripheral spline portion 21b (not shown). In this way, the gear ring 24 is slid in the axial direction, so that the driving force to the hub wheel 4 can be switched intermittently.
  • the gear ring 24 is slid by a sliding mechanism using appropriate power means such as air or hydraulic pressure.
  • FIG. 2 is a longitudinal sectional view showing an assembly device for a wheel bearing device.
  • a hub ring 4 in which a pair of inner rings 5 and 7 of a wheel bearing device and a ring body 21 are externally mounted is placed on a horizontal base 25 in a vertical shape, and the hub ring is mounted.
  • a caulking tool 26 provided on one end of the caulking tool 26 and the hub wheel 4
  • a press drive device (operating the diameter enlarging preventing jig 27). (Not shown).
  • This caulking process is performed by conventionally known swing caulking. That is, the hub ring 4 in which the inner rings 5 and 7 of the wheel bearing device and the ring body 21 are externally fitted is placed on the horizontal base 25 with the axis O of the hub ring 4 in the vertical direction. Install. Then, the caulking tool 26 is approached from above the hub wheel 4, and the caulking tool 26 that is inclined at a predetermined angle with the axis O of the hub wheel 4 and rotates around the axis O is connected to one end of the hub wheel 4. The end portion of the small diameter step portion 4b of the hub wheel 4 is pressed and plastically deformed in the outer diameter direction to form the crimped portion 11. The plastically deformed caulking portion 11 is in close contact with and pressed against the outer surface of the ring body 21.
  • the diameter expansion prevention jig 27 is an annular block body that inserts an axially-shaped caulking tool 26 that is inclined and rotated at intervals, and an annular pressing jig 29 and the pressing jig. And a restraining ring 28 held by 29.
  • a pressing drive device is provided on the upper portion of the diameter expansion preventing jig 27, and a pressing member (not shown) is attached to the upper surface of the pressing jig 29 of the diameter expansion preventing jig 27.
  • a downward pressing force is generated on the pressing jig 29. Therefore, when the pushing jig 29 is lowered by the operation of the pressing drive device, the restraining ring 28 is lowered.
  • a downward pressing force acts on the pressing jig 29 as shown by an arrow P by the action of the pressing drive device.
  • the restraining ring 28 can press the ring body 21 downward in the vertical direction and can be tightened radially inward by the pressing force.
  • the press drive device can use, for example, hydraulic pressure as a drive source.
  • the restraining ring 28 is formed in a single annular shape, and the inner periphery thereof is the same as the outer peripheral spline portion 21 b of the ring body 21.
  • a spline 30 having an uneven shape is formed.
  • the spline 30 is formed in a tapered shape that comes into contact with the outer peripheral spline portion 21b of the ring body 21 and gradually decreases in diameter toward the inner side.
  • the spline 30 is composed of a rectangular uneven tooth surface having a large diameter surface 30a and a small diameter surface 30b.
  • the restraining ring 28 held by the pushing jig 29 is externally brought into contact with the ring body 21.
  • the spline 30 meshes with the outer peripheral spline portion 21 b of the ring body 21.
  • the spline 30 of the constraining ring 28 is formed in a taper shape, the end of the ring body 21 on the inner side, that is, the location where the hoop stress is generated by caulking (the upper portion of the caulking bending) is effectively obtained. Can be restrained.
  • the expansion of the ring body 21 during the caulking process is effectively suppressed, and the splines are in contact with each other, so that the deformation of the outer peripheral spline portion 21b of the ring body 21 can be reliably prevented.
  • both the large diameter surface 30a and the small diameter surface 30b of the spline 30 are connected to the ring body 21 as shown in FIG.
  • a ring body (coupler ring) that selectively switches between four wheels and two wheels is fixed to an inner member having a hub wheel and an inner ring fitted to the hub wheel.
  • the present invention can be applied to the wheel bearing device having the first to third generation structures.

Abstract

[Problem] To provide a wheel bearing assembly device, which effectively limits the expansion of the ring during swaging and prevents deformation of the outer circumferential splines of the ring, and an assembly method therefor. [Solution] A wheel bearing assembly device in which a ring (21), on which outer circumferential splines (21b) are formed, is fitted onto the end of the small diameter part (4b) of the hub ring (4), and the ring (21) and an inner race (7) are fixed on the small diameter part (4b) so as to keep the rings from slipping therefrom by means of a swaged part (11) formed by plastically deforming the end of the small diameter part (4b) outward in the radial direction. The device is provided with a restricting ring (28), which fits onto the outer circumferential splines (21b) of the ring (21) and prevents diameter expansion of the ring (21) when the swaged part (11) is being worked. Splines (30), which have the same specifications as the outer circumferential splines (21b) of the ring (21) and mesh therewith, are formed on the inner circumference of the restricting ring (28). The inner border of the splines (30) is formed in a tapered shape in which the diameter decreases gradually towards the center of the vehicle.

Description

車輪用軸受装置の組み付け装置およびその組み付け方法Assembly device for wheel bearing device and assembly method thereof
 本発明は、自動車等の車輪を回転自在に支承する車輪用軸受装置、特に、車輪を駆動・非駆動に切り替えるクラッチ機能を備えた車輪用軸受装置の組み付け装置に関し、ハブ輪の端部が加締加工されてギヤ部材の組み付けが行われる車輪用軸受装置の組み付け装置およびその組み付け方法に関するものである。 The present invention relates to a wheel bearing device for rotatably supporting a wheel of an automobile or the like, and more particularly to an assembly device for a wheel bearing device having a clutch function for switching a wheel between driving and non-driving. The present invention relates to an assembly device for a wheel bearing device in which a gear member is assembled by tightening and a method for assembling the same.
 4輪駆動の自動車には、前輪または後輪を、車輪用軸受装置に備えられたクラッチ機能で選択的に従動輪に切り替え可能としたものがある。このようなクラッチ機能付きの車輪用軸受装置50には、図6に示すように、ハブホイール(内軸)51の軸部52の外周に複列円すいころ軸受53が配設され、さらにハブホイール51の軸部52の端部側にスプライン付きのリング体(カプラー)54が配設されたものがある。リング体54は、内周側および外周側にスプラインが形成され、内周側のスプラインはハブホイール51の外周とスプライン嵌合され、外周側のスプラインは、軸受装置50の近傍に設けられた連結切替器(図示せず)とスプライン嵌合可能とされている。ハブホイール51側のリング体54と連結切替器とが嵌合状態で、連結切替器から回転駆動力がリング体54を介してハブホイール51に伝達され、軸受装置50が駆動輪用として機能し、または、リング体54において非嵌合状態に切り替えられて軸受装置50が従動輪用として機能することができる。つまり、この軸受装置50は、4輪駆動式に切り替えが可能となる自動車に適用されている。 Some four-wheel drive vehicles allow front wheels or rear wheels to be selectively switched to driven wheels by the clutch function provided in the wheel bearing device. In such a wheel bearing device 50 with a clutch function, as shown in FIG. 6, a double-row tapered roller bearing 53 is disposed on the outer periphery of a shaft portion 52 of a hub wheel (inner shaft) 51. In some cases, a ring body (coupler) 54 with a spline is disposed on the end side of the shaft portion 52 of the shaft 51. The ring body 54 has splines formed on the inner peripheral side and the outer peripheral side, the inner peripheral side spline is spline-fitted with the outer periphery of the hub wheel 51, and the outer peripheral side spline is connected to the bearing device 50. A switch (not shown) and a spline can be fitted. When the ring body 54 on the hub wheel 51 side and the connection switch are in a fitted state, the rotational driving force is transmitted from the connection switch to the hub wheel 51 via the ring body 54, and the bearing device 50 functions as a drive wheel. Alternatively, the bearing device 50 can function as a driven wheel by being switched to the non-fitted state in the ring body 54. That is, the bearing device 50 is applied to an automobile that can be switched to a four-wheel drive type.
 複列円すいころ軸受53は、軸部52に外嵌される2列の内輪軌道を有する内輪部材55と、2列の外輪軌道を有する外輪部材56と、2列に配設される2つの円すいころ57とを有しており、外輪部材56の外周には径方向外向きのフランジ部58が形成されている。 The double row tapered roller bearing 53 includes an inner ring member 55 having two rows of inner ring raceways fitted to the shaft portion 52, an outer ring member 56 having two rows of outer ring raceways, and two tapered rollers arranged in two rows. The outer ring member 56 is formed with a radially outward flange portion 58 on the outer periphery of the outer ring member 56.
 こうした軸受装置50の組み付け方法は、まず、ハブホイール51の軸部52に複列円すいころ軸受53の内輪部材55を外嵌させ、ハブホイール51の外周端部51aを加締具59により径外側に加締加工して、内輪部材55とリング体54とをハブホイール51に抜け止め固定させることにより行われる。 In the assembly method of the bearing device 50, first, the inner ring member 55 of the double row tapered roller bearing 53 is externally fitted to the shaft portion 52 of the hub wheel 51. The inner ring member 55 and the ring body 54 are fixed to the hub wheel 51 so as not to come off.
 加締加工は、複列円すいころ軸受53の内輪部材55とリング体54とを外嵌させたハブホイール51を、水平状の基台60上に配置し、このハブホイール51の上方に設けた加締具59と、加締具59およびハブホイール51の一端部に外嵌状となる拡径防止治具Aと、拡径防止治具Aを動作させる押圧駆動装置(図示せず)とにより行われる。 In the caulking process, a hub wheel 51 in which the inner ring member 55 and the ring body 54 of the double row tapered roller bearing 53 are externally fitted is arranged on a horizontal base 60 and provided above the hub wheel 51. A crimping tool 59, a diameter expansion prevention jig A that is fitted into one end of the crimping tool 59 and the hub wheel 51, and a press drive device (not shown) that operates the diameter expansion prevention jig A. Done.
 拡径防止治具Aは、傾斜して回転する軸状の加締具59を間隔をもって挿入状とさせる円環形状のブロック体であり、上下面が水平面状とされた環状基盤61と、環状基盤61の下面外周側部に固着させた円環状のガイドブロック62と、環状基盤61に吊り下げ状に保持され、環状のガイドブロック62の内周側に設けられた拘束リング63とを備える。 The diameter expansion prevention jig A is an annular block body that inserts a shaft-shaped caulking tool 59 that is inclined and rotated with an interval, and an annular base 61 whose upper and lower surfaces are in a horizontal plane, An annular guide block 62 fixed to the outer peripheral side of the lower surface of the base 61 and a restraining ring 63 that is held in a suspended manner on the annular base 61 and provided on the inner peripheral side of the annular guide block 62 are provided.
 押圧駆動装置は、環状基盤61を昇降移動させると共に、環状基盤61に矢印Pに示すように下方への押圧力を生じさせる。したがって、押圧駆動装置の動作により環状基盤61が降下すると、ガイドブロック62および拘束リング63が降下する。そして、拘束リング63が軸受装置50のハブホイール51に外嵌させたリング体54に当接すると、押圧駆動装置の働きにより矢印Pに示すように、環状基盤61に下方向きの押圧力が作用し、その押圧力によりガイドブロック62を介して、拘束リング63がリング体54を鉛直方向下向きに押圧すると共に、径方向内方へ締め付けることができる。 The pressing drive device moves the annular base 61 up and down and generates a downward pressing force on the annular base 61 as indicated by an arrow P. Therefore, when the annular base 61 is lowered by the operation of the pressing drive device, the guide block 62 and the restraining ring 63 are lowered. When the restraining ring 63 comes into contact with the ring body 54 externally fitted to the hub wheel 51 of the bearing device 50, a downward pressing force acts on the annular base 61 as shown by an arrow P by the action of the pressing drive device. Then, the restraining ring 63 can press the ring body 54 downward in the vertical direction through the guide block 62 by the pressing force, and can be tightened radially inward.
 このように、ハブホイール51の端部の一部を径方向外方に広げるよう加締加工される際、リング体54の外周に拘束リング63を外嵌接触させ、当該リング体54の拡径を防止することにより、過度の膨張によるリング体54の変形、割れを防止することができると共に、リング体54の仕上がり外径寸法の影響を受けることなく、リング体54の膨張量を一定に抑えることができる(例えば、特許文献1参照。)。 Thus, when caulking is performed so that a part of the end portion of the hub wheel 51 is expanded radially outward, the restraining ring 63 is fitted and brought into contact with the outer periphery of the ring body 54 to increase the diameter of the ring body 54. By preventing this, deformation and cracking of the ring body 54 due to excessive expansion can be prevented, and the expansion amount of the ring body 54 can be kept constant without being affected by the finished outer diameter of the ring body 54. (For example, refer to Patent Document 1).
特開2006-153053号公報JP 2006-153053 A
 この従来の軸受装置50では、リング体54の外周側のスプラインが拘束リング63と接触し、リング体54の膨張を抑制することになる。然しながら、拘束リング63の内周当接面が平滑面に形成されているため、スプラインの歯部(大径~小径の歯丈)が変形し、拘束リング63の効果が充分に得られない可能性がある。 In this conventional bearing device 50, the spline on the outer peripheral side of the ring body 54 comes into contact with the restraining ring 63, and the expansion of the ring body 54 is suppressed. However, since the inner peripheral contact surface of the restraining ring 63 is formed as a smooth surface, the spline teeth (large to small diameters) may be deformed and the effect of the restraining ring 63 may not be sufficiently obtained. There is sex.
 本発明は、このような事情に鑑みてなされたもので、加締加工時のリング体の膨張を効果的に抑制すると共に、リング体の外周スプライン部の変形を防止した車輪用軸受装置の組み付け装置およびその組み付け方法を提供することを目的としている。 The present invention has been made in view of such circumstances, and the assembly of a wheel bearing device that effectively suppresses expansion of the ring body during caulking and prevents deformation of the outer peripheral spline portion of the ring body. An object of the present invention is to provide an apparatus and a method for assembling the apparatus.
 係る目的を達成すべく、本発明のうち請求項1記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け装置において、前記加締部が加工される際に前記リング体の外周スプライン部に外嵌接触して当該リング体の拡径を防止する拘束リングを備え、この拘束リングの内周が、前記リング体の外周スプライン部に噛合する凹凸形状に形成されている。 In order to achieve such an object, the invention according to claim 1 of the present invention includes an outer member in which a double row outer rolling surface is integrally formed on the inner periphery, and a wheel attachment for attaching a wheel to one end. A hub wheel having a flange integrally formed with a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring via a predetermined shimiro An inner member having a double-row inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a cage between both rolling surfaces of the inner member and the outer member. A ring body in which an outer peripheral spline portion is formed on an end portion of the small-diameter step portion of the hub wheel, and an end portion of the small-diameter step portion. The ring body and the inner ring are connected to the small-diameter stepped portion by a crimped portion formed by plastic deformation of In the assembly apparatus for a wheel bearing device that is assembled by being fixed with a lock, a constraining ring that prevents external expansion of the ring body by external fitting contact with the outer peripheral spline portion of the ring body when the caulking portion is processed. The inner periphery of the restraining ring is formed in an uneven shape that meshes with the outer periphery spline portion of the ring body.
 このように、ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、小径段部の端部を径方向外方に塑性変形させて形成した加締部によりリング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け装置において、加締部が加工される際にリング体の外周スプライン部に外嵌接触して当該リング体の拡径を防止する拘束リングを備え、この拘束リングの内周が、リング体の外周スプライン部に噛合する凹凸形状に形成されているので、加締加工時のリング体の膨張を効果的に抑制すると共に、リング体の外周スプライン部の変形を防止することができる。 In this way, a crimped portion formed by externally fitting a ring body having an outer peripheral spline portion at the end portion of the small-diameter step portion of the hub wheel and plastically deforming the end portion of the small-diameter step portion radially outward. In the assembly device for a wheel bearing device in which the ring body and the inner ring are assembled with the small-diameter stepped portion being secured to the small-diameter step portion, when the caulking portion is processed, the ring body and the inner ring are brought into outer contact with the outer peripheral spline portion. Equipped with a restraining ring that prevents the diameter of the body from expanding, and the inner circumference of this restraining ring is formed in a concavo-convex shape that meshes with the outer periphery spline part of the ring body, which effectively expands the ring body during caulking And the deformation of the outer peripheral spline portion of the ring body can be prevented.
 好ましくは、請求項2に記載の発明のように、前記拘束リングの内周に前記リング体の外周スプライン部と同じ仕様のスプラインが形成されていれば、スプライン同士の接触であるため、リング体の外周スプライン部の変形を確実に防止することができる。 Preferably, as in the invention described in claim 2, if a spline having the same specifications as the outer peripheral spline portion of the ring body is formed on the inner periphery of the restraining ring, the ring body is in contact with each other. It is possible to reliably prevent deformation of the outer peripheral spline part.
 また、請求項3に記載の発明のように、前記拘束リングの内周がインナー側に向かって漸次縮径するテーパ状に形成されていれば、加締加工によるフープ応力発生箇所となるリング体のインナー側の端部を効果的に拘束することができる。 Further, as in the invention described in claim 3, if the inner periphery of the constraining ring is formed in a tapered shape that gradually decreases in diameter toward the inner side, a ring body that is a location where a hoop stress is generated by caulking. It is possible to effectively constrain the inner side end of the.
 また、請求項4に記載の発明のように、前記拘束リングの凹凸形状の大径面と小径面のうち少なくとも小径面が前記リング体の外周スプライン部に接触されていれば、加締加工により近い部分を接触させることにより外周スプライン部の変形を確実に防止することができると共に、リング体の膨張を最小限に抑制することができる。 Further, as in the invention according to claim 4, if at least the small-diameter surface of the concavity and convexity large-diameter surface and small-diameter surface of the constraining ring is in contact with the outer peripheral spline portion of the ring body, By bringing the close portions into contact with each other, deformation of the outer peripheral spline portion can be reliably prevented, and expansion of the ring body can be suppressed to a minimum.
 また、請求項5に記載の発明のように、前記拘束リングが単一の円環状に形成されていれば、軸方向荷重でリング体を拘束することができ、取り扱いが簡素化でき、設備の小型化が可能となる。 Moreover, if the said restraint ring is formed in the single annular | circular shape like invention of Claim 5, a ring body can be restrained with an axial load, handling can be simplified, and equipment of Miniaturization is possible.
 また、請求項6に記載の発明のように、前記内方部材に等速自在継手を構成する外側継手部材が結合され、この外側継手部材の外周面に、前記リング体の外周スプライン部と同径かつ同形状の車軸側スプライン部が形成されると共に、これら外周スプライン部と車軸側スプライン部とが互いに同軸上に配置され、前記車軸側スプライン部に、軸方向に摺動可能な駆動切替用ギアリングの内周スプライン部が噛合されていても良い。 Further, as in the invention described in claim 6, the outer joint member constituting the constant velocity universal joint is coupled to the inner member, and the outer peripheral surface of the outer joint member is the same as the outer peripheral spline portion of the ring body. An axle side spline portion having the same diameter and the same shape is formed, and the outer peripheral spline portion and the axle side spline portion are arranged coaxially with each other, and the drive side is slidable in the axial direction on the axle side spline portion. The inner peripheral spline part of the gear ring may be engaged.
 また、本発明のうち請求項7に記載の方法発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け方法において、前記加締部が加工される際に、前記リング体の外周スプライン部に噛合する凹凸形状に形成された拘束リングの内周を外嵌接触させて、当該リング体の拡径を防止する。 According to a seventh aspect of the present invention, there is provided a method invention according to claim 7, wherein an outer member having a double row outer raceway formed integrally on an inner periphery and a wheel mounting flange for mounting a wheel at one end are integrated. A hub ring having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring through a predetermined shimoshiro. An inner member in which a double row inner rolling surface facing the outer row rolling surface of the double row is formed, and rolling between the both rolling surfaces of the inner member and the outer member via a cage. A ring body in which an outer peripheral spline portion is formed on the end of the small-diameter step portion of the hub wheel, and the end portion of the small-diameter step portion is arranged in the radial direction. The ring body and the inner ring are secured to the small-diameter step portion by a caulking portion formed by plastic deformation outward. In the method of assembling the wheel bearing device assembled in this manner, when the caulking portion is processed, the inner periphery of the constraining ring formed in a concavo-convex shape that meshes with the outer periphery spline portion of the ring body is brought into external fitting contact. This prevents the ring body from expanding.
 このように、ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、小径段部の端部を径方向外方に塑性変形させて形成した加締部によりリング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け方法において、加締部が加工される際に、リング体の外周スプライン部に噛合する凹凸形状に形成された拘束リングの内周を外嵌接触させて、当該リング体の拡径を防止するようにしたので、加締加工時のリング体の膨張を効果的に抑制すると共に、リング体の外周スプライン部の変形を防止することができる。 In this way, a crimped portion formed by externally fitting a ring body having an outer peripheral spline portion at the end portion of the small-diameter step portion of the hub wheel and plastically deforming the end portion of the small-diameter step portion radially outward. In the assembling method of the wheel bearing device in which the ring body and the inner ring are assembled with the small-diameter stepped portion being secured to the small-diameter step portion, when the caulking portion is processed, it is formed in an uneven shape that meshes with the outer periphery spline portion of the ring body Since the inner periphery of the restrained ring is contacted by external fitting to prevent the ring body from expanding, the expansion of the ring body during caulking is effectively suppressed, and the outer peripheral spline of the ring body is suppressed. The deformation of the part can be prevented.
 本発明に係る車輪用軸受装置の組み付け装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け装置において、前記加締部が加工される際に前記リング体の外周スプライン部に外嵌接触して当該リング体の拡径を防止する拘束リングを備え、この拘束リングの内周が、前記リング体の外周スプライン部に噛合する凹凸形状に形成されている。 An assembly device for a wheel bearing device according to the present invention integrally includes an outer member in which a double row outer rolling surface is integrally formed on an inner periphery, and a wheel mounting flange for attaching a wheel to one end. A hub ring formed with a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step portion of the hub ring via a predetermined shimoshiro, the double row on the outer periphery An inner member in which a double row inner rolling surface facing the outer rolling surface of the inner member is formed, and the inner member and the outer member are accommodated between the rolling surfaces of the inner member and the outer member via a cage. A ring body in which an outer peripheral spline portion is formed at an end portion of the small-diameter step portion of the hub wheel, and the end portion of the small-diameter step portion is radially outward. The ring body and inner ring are secured to the small diameter step by a crimped part formed by plastic deformation. In the assembling device of the wheel bearing device assembled in this manner, it comprises a restraining ring that externally contacts the outer peripheral spline portion of the ring body when the caulking portion is processed to prevent the ring body from expanding. The inner periphery of the restraining ring is formed in an uneven shape that meshes with the outer peripheral spline portion of the ring body.
本発明に係る車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. 図1の車輪用軸受装置の組み付け装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the assembly | attachment apparatus of the wheel bearing apparatus of FIG. (a)は、本発明に係る拘束リングを示す正面図、(b)は、(a)の断面図、(c)は、(a)のスプラインの歯部を示す要部拡大図である。(A) is a front view which shows the restraint ring which concerns on this invention, (b) is sectional drawing of (a), (c) is a principal part enlarged view which shows the tooth | gear part of the spline of (a). 加締加工を示す説明図である。It is explanatory drawing which shows a crimping process. (a)は、図4のスプラインの接触状態を示す要部拡大図、(b)は、(a)の変形例を示す要部拡大図である。(A) is a principal part enlarged view which shows the contact state of the spline of FIG. 4, (b) is a principal part enlarged view which shows the modification of (a). 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus.
 外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に外向きに開いたテーパ状の複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入され、外周に前記複列の外側転走面に対向するテーパ状の内側転走面が形成された一対の内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の円錐ころとを備え、前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け装置において、前記加締部が加工される際に前記リング体の外周スプライン部に外嵌接触して当該リング体の拡径を防止する拘束リングを備え、この拘束リングの内周に、前記リング体の外周スプライン部に噛合する同じ仕様のスプラインが形成され、このスプラインの内周がインナー側に向かって漸次縮径するテーパ状に形成されている。 An outer member that integrally has a vehicle body mounting flange for attaching to a knuckle on the outer periphery, and has a tapered double-row outer rolling surface integrally formed on the inner periphery, and a wheel on one end A hub wheel integrally having a wheel mounting flange for mounting a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and press-fitted into the small-diameter step portion of this hub ring via a predetermined shimiro, An inner member composed of a pair of inner rings having a tapered inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and between both rolling surfaces of the inner member and the outer member A ring body having an outer peripheral spline formed at the end of the small-diameter step portion of the hub wheel, and the small-diameter step. The rim is formed by a caulking portion formed by plastically deforming the end of the portion radially outward. In an assembly device for a wheel bearing device in which a ring body and an inner ring are fixed and assembled to the small-diameter stepped portion, the outer ring spline portion of the ring body comes into contact with the outer periphery when the caulking portion is processed. A constraining ring for preventing the ring body from expanding is provided, and a spline of the same specification is formed on the inner periphery of the constraining ring, and the inner periphery of the spline is directed toward the inner side. It is formed in a tapered shape that gradually decreases in diameter.
 以下、本発明の実施の形態を図面に基づいて詳細に説明する。
 図1は、本発明に係る車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の車輪用軸受装置の組み付け装置を示す縦断面図、図3(a)は、本発明に係る拘束リングを示す正面図、(b)は、(a)の断面図、(c)は、(a)のスプラインの歯部を示す要部拡大図、図4は、加締加工を示す説明図、図5(a)は、図4のスプラインの接触状態を示す要部拡大図、(b)は、(a)の変形例を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention, FIG. 2 is a longitudinal sectional view showing an assembly device of the wheel bearing device of FIG. 1, and FIG. The front view which shows the restraint ring which concerns on invention, (b) is sectional drawing of (a), (c) is the principal part enlarged view which shows the tooth | gear part of the spline of (a), FIG. FIG. 5A is a main part enlarged view showing a contact state of the spline in FIG. 4, and FIG. 5B is a main part enlarged view showing a modification of FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).
 この車輪用軸受装置は、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複列の円錐ころ3、3とを備えている。内方部材1は、ハブ輪4と、このハブ輪4に塑性結合された一対の内輪5、7とからなる。ハブ輪4は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、外周に車輪取付フランジ6から肩部4aを介して軸方向に延びる円筒状の小径段部4bが形成されている。また、車輪取付フランジ6の周方向等配位置に車輪を固定するハブボルト6aが植設されている。 The wheel bearing device includes an inner member 1 and an outer member 2, and double-row tapered rollers 3 and 3 accommodated between the members 1 and 2 so as to roll freely. The inner member 1 includes a hub ring 4 and a pair of inner rings 5 and 7 plastically coupled to the hub ring 4. The hub wheel 4 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outer side, and has a cylindrical shape that extends in the axial direction from the wheel mounting flange 6 to the outer periphery via a shoulder portion 4a. The small diameter step 4b is formed. Further, hub bolts 6 a for fixing the wheels at the circumferentially equidistant positions of the wheel mounting flange 6 are planted.
 一対の内輪5、7は、外周にテーパ状の内側転走面5aがそれぞれ形成され、ハブ輪4の小径段部4bに所定のシメシロを介して圧入されている。そして、これら内側転走面5aの大径側に円錐ころ3を案内するための大鍔部5b、7bが形成されると共に、小径側には円錐ころ3の脱落を防止するための小鍔部5c、7cが形成され、内輪5、7の小端面5d、7d(正面側端面)同士が突き合された状態でセットされた背面合せタイプの複列の円錐ころ軸受を構成している。 The pair of inner rings 5 and 7 each have a tapered inner rolling surface 5a formed on the outer periphery, and are press-fitted into the small-diameter step portion 4b of the hub ring 4 via a predetermined squeeze. And the large collar parts 5b and 7b for guiding the tapered roller 3 to the large diameter side of these inner side rolling surfaces 5a are formed, and the small collar part for preventing the tapered roller 3 from dropping off on the small diameter side. 5c and 7c are formed to constitute a back-to-back double row tapered roller bearing set in a state where the small end faces 5d and 7d (front end faces) of the inner rings 5 and 7 are abutted with each other.
 外方部材2は、外周にナックル(図示せず)に取り付けられるための車体取付フランジ2bを一体に有し、内周に外向きに開いたテーパ状の複列の外側転走面2a、2aが一体に形成されている。そして、複列の円錐ころ3、3は両転走面間に保持器8を介して転動自在に収容されている。また、ナックルに内嵌される外径面に環状溝9が形成され、この環状溝9にOリング等の弾性リング10が装着されることにより、ナックルとの嵌合部の気密性を向上させることができる。 The outer member 2 integrally has a vehicle body mounting flange 2b to be attached to a knuckle (not shown) on the outer periphery, and is a tapered double row outer rolling surface 2a, 2a opened outward on the inner periphery. Are integrally formed. The double-row tapered rollers 3 and 3 are accommodated between the rolling surfaces via a cage 8 so as to freely roll. Further, an annular groove 9 is formed on the outer diameter surface fitted inside the knuckle, and an elastic ring 10 such as an O-ring is attached to the annular groove 9, thereby improving the airtightness of the fitting portion with the knuckle. be able to.
 ハブ輪4はS53C等の炭素0.40~0.80wt%を含む中高炭素鋼(JIS規格のSC系機械構造用炭素鋼)で形成され、肩部4aから小径段部4bに亙って高周波焼入れによって表面硬さが50~64HRCの範囲に所定の硬化層が形成されている。また、内輪5、7および円錐ころ3はSUJ2等の高炭素クロム軸受鋼で形成され、ズブ焼入れにより芯部まで58~64HRCの範囲で硬化処理されている。なお、後述する加締部11は鍛造後の表面硬さのままの未焼入れ部とされている。これにより、加締加工が容易となり、加工時の微小クラックの発生を防止すると共に、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪4の耐久性が向上する。 The hub wheel 4 is formed of medium-high carbon steel (carbon steel for SC system mechanical structure of JIS standard) containing carbon of 0.40 to 0.80 wt% such as S53C, and has a high frequency extending from the shoulder portion 4a to the small diameter step portion 4b. A predetermined hardened layer having a surface hardness in the range of 50 to 64 HRC is formed by quenching. Further, the inner rings 5 and 7 and the tapered roller 3 are made of high carbon chrome bearing steel such as SUJ2, and are hardened in the range of 58 to 64 HRC to the core part by quenching. The caulking portion 11 described later is an unquenched portion with the surface hardness after forging. This facilitates caulking and prevents the occurrence of microcracks during processing, and has sufficient mechanical strength against the rotational bending load applied to the wheel mounting flange 6, and the durability of the hub wheel 4. Improves.
 外方部材2は、ハブ輪4と同様、S53C等の炭素0.40~0.80wt%を含む中高炭素鋼で形成し、少なくとも複列の外側転走面2a、2aが高周波焼入れによって表面に58~64HRCの範囲に所定の硬化処理が施されている。そして、外方部材2と内輪5、7との間に形成される環状空間の開口部にはシール12、12が装着され、軸受内部に封入した潤滑グリースの漏洩と、外部から雨水やダスト等が軸受内部に浸入するのを防止している。シール12は、互いに対向配置されたスリンガと環状のシール板とからなる、所謂パックシールで構成されている。 The outer member 2 is formed of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, similar to the hub wheel 4, and at least the double row outer raceway surfaces 2a and 2a are formed on the surface by induction hardening. A predetermined curing process is performed in the range of 58 to 64 HRC. Seals 12 and 12 are attached to the opening of the annular space formed between the outer member 2 and the inner rings 5 and 7, leakage of the lubricating grease sealed inside the bearing, rainwater, dust, etc. from the outside Is prevented from entering the inside of the bearing. The seal 12 is constituted by a so-called pack seal composed of a slinger and an annular seal plate arranged to face each other.
 本実施形態では、回転速度センサ13は、外方部材2の複列の外側転走面2a、2a間に、径方向に貫通して形成されたセンサ挿入孔14に挿入されている。この回転速度センサ13は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子と、この磁気検出素子の出力波形を整える波形成形回路が組み込まれたICとからなり、合成樹脂を射出成形によって一体にモールドされている。そして、センサ挿入孔14に挿入される軸状の挿入部13aと、外方部材2の外部に位置する非挿入部13bとを有している。挿入部13aの外周には環状溝15が形成され、この環状溝15にOリング等からなる弾性リング16が装着されている。また、非挿入部13bは、外方部材2のセンサ取付部17に着座する形状に形成され、側方に延びる取付片(図示せず)を介して締結されている。 In this embodiment, the rotational speed sensor 13 is inserted between the double row outer rolling surfaces 2a, 2a of the outer member 2 into a sensor insertion hole 14 formed so as to penetrate in the radial direction. This rotational speed sensor 13 incorporates a magnetic detecting element such as a Hall element, a magnetoresistive element (MR element) or the like that changes its characteristics according to the flow direction of magnetic flux, and a waveform shaping circuit that adjusts the output waveform of this magnetic detecting element. The synthetic resin is integrally molded by injection molding. And it has the shaft-shaped insertion part 13a inserted in the sensor insertion hole 14, and the non-insertion part 13b located in the exterior of the outer member 2. As shown in FIG. An annular groove 15 is formed on the outer periphery of the insertion portion 13a, and an elastic ring 16 made of an O-ring or the like is attached to the annular groove 15. Moreover, the non-insertion part 13b is formed in the shape seated on the sensor attachment part 17 of the outer member 2, and is fastened via the attachment piece (not shown) extended to a side.
 一方、回転速度センサ13に所定の径方向すきま(エアギャップ)を介して対峙するパルサリング18が内輪5の外周に外嵌固定されている。このパルサリング18は、凹凸部18aからなる平歯車状に形成されている。これにより、ハブ輪4の回転に伴い円周上交互に磁界の方向が変化し、回転速度センサ13を介して車輪の回転速度を検出することができる。 On the other hand, a pulsar ring 18 facing the rotational speed sensor 13 via a predetermined radial clearance (air gap) is fixed to the outer periphery of the inner ring 5. The pulsar ring 18 is formed in the shape of a spur gear composed of an uneven portion 18a. Thereby, the direction of the magnetic field alternately changes on the circumference along with the rotation of the hub wheel 4, and the rotational speed of the wheel can be detected via the rotational speed sensor 13.
 ハブ輪4と内輪5、7との一体化は、ハブ輪4の小径段部4bに一対の内輪5、7が所定のシメシロを介して圧入されると共に、小径段部4bの端部を径方向外方に塑性変形させて形成した加締部11によって行なわれている。なお、ここでは、転動体が円錐ころ3からなる複列円錐ころ軸受を例示したが、本発明に係る車輪用軸受装置はこれに限らず、例えば、図示はしないが、転動体にボールを用いた複列アンギュラ玉軸受で構成されていても良い。 The integration of the hub wheel 4 and the inner rings 5 and 7 is achieved by pressing the pair of inner rings 5 and 7 into the small-diameter step portion 4b of the hub wheel 4 through a predetermined shimiro and the end of the small-diameter step portion 4b with a diameter. This is performed by a caulking portion 11 formed by plastic deformation outward in the direction. Here, the double row tapered roller bearing in which the rolling element is composed of the tapered roller 3 is illustrated, but the wheel bearing device according to the present invention is not limited to this. For example, although not illustrated, a ball is used for the rolling element. It may be composed of double row angular contact ball bearings.
 また、ハブ輪4の内周には、図示しない等速自在継手を構成する外側継手部材の軸部が転がり軸受19、20を介して回転自在に支持されている。これらの転がり軸受19、20のうち、アウター側の転がり軸受19は深溝玉軸受からなり、インナー側の転がり軸受20はシェル形の針状ころ軸受からなる。 Further, on the inner periphery of the hub wheel 4, a shaft portion of an outer joint member constituting a constant velocity universal joint (not shown) is rotatably supported through rolling bearings 19 and 20. Out of these rolling bearings 19 and 20, the outer side rolling bearing 19 is a deep groove ball bearing, and the inner side rolling bearing 20 is a shell needle roller bearing.
 インナー側の内輪7とハブ輪4の加締部11との間には、リング状部材であるリング体(カプラーリング)21が設けられている。リング体21は、内輪7の大端面7eに当接して固定されている。リング体21の内周面および外周面にはいずれもスプライン部が設けられており、このうち内周スプライン部21aは、ハブ輪4の小径段部4bのインナー側の外周面に形成されたハブスプライン部22と噛み合っている。リング体21は、そのインナー側の端面21cに当接する加締部11からの加締圧力により内輪7側に向かって押し付けられており、さらに、リング体21が隣接するインナー側の内輪7を介してアウター側の内輪5を肩部4aに向かって押し付けている。このように、加締部11より作用する加締圧力により、リング体21および一対の内輪部材5、7のハブ輪4に対する固定が確実なものとされている。 A ring body (coupler ring) 21 that is a ring-shaped member is provided between the inner ring 7 on the inner side and the caulking portion 11 of the hub ring 4. The ring body 21 is fixed in contact with the large end surface 7 e of the inner ring 7. Both the inner peripheral surface and the outer peripheral surface of the ring body 21 are provided with spline portions, and the inner peripheral spline portion 21a is a hub formed on the outer peripheral surface on the inner side of the small-diameter step portion 4b of the hub wheel 4. The spline portion 22 is engaged. The ring body 21 is pressed toward the inner ring 7 by the crimping pressure from the crimping portion 11 that contacts the inner end face 21c, and the ring body 21 further passes through the inner ring 7 on the adjacent inner side. The inner ring 5 on the outer side is pressed toward the shoulder 4a. In this way, the ring body 21 and the pair of inner ring members 5 and 7 are securely fixed to the hub ring 4 by the caulking pressure acting from the caulking portion 11.
 リング体21の近傍における等速自在継手の外周面には、リング体21の外周スプライン部21bと同径かつ同形状の車軸側スプライン部23が設けられている。これら外周スプライン部21bと車軸側スプライン部23とは、互いに同軸の関係にある。そして、車軸側スプライン部23には、軸方向に摺動可能なギアリング24の内周スプライン部24aが噛み合わされている。ギアリング24がアウター側に移動すると、車軸側スプライン部23と外周スプライン部21bとの両者に噛み合った状態となり、これにより等速自在継手の駆動力がハブ輪4に伝達される。一方、ギアリング24がインナー側に移動すると、ギアリング24は、車軸側スプライン部23とは噛み合っているが外周スプライン部21bには噛み合っていない状態(図示せず)となる。このように、ギアリング24を軸方向に摺動させることにより、ハブ輪4への駆動力を断続する切換えを可能としている。なお、特に図示しないが、ギアリング24の摺動は、エアや油圧など適宜の動力手段を用いた摺動機構によりなされる。 An axle side spline portion 23 having the same diameter and the same shape as the outer peripheral spline portion 21 b of the ring body 21 is provided on the outer peripheral surface of the constant velocity universal joint in the vicinity of the ring body 21. The outer peripheral spline portion 21b and the axle side spline portion 23 are in a coaxial relationship with each other. The axle-side spline portion 23 meshes with an inner peripheral spline portion 24a of a gear ring 24 that can slide in the axial direction. When the gear ring 24 moves to the outer side, the gear ring 24 is engaged with both the axle-side spline portion 23 and the outer peripheral spline portion 21b, whereby the driving force of the constant velocity universal joint is transmitted to the hub wheel 4. On the other hand, when the gear ring 24 moves to the inner side, the gear ring 24 meshes with the axle side spline portion 23 but does not mesh with the outer peripheral spline portion 21b (not shown). In this way, the gear ring 24 is slid in the axial direction, so that the driving force to the hub wheel 4 can be switched intermittently. Although not particularly shown, the gear ring 24 is slid by a sliding mechanism using appropriate power means such as air or hydraulic pressure.
 次に、車輪用軸受装置の製造方法、特に、ハブ輪4の小径段部4bにリング体21を取付ける手順について説明する。図2は、車輪用軸受装置の組み付け装置を示す縦断面図である。
 この加締加工は、車輪用軸受装置の一対の内輪5、7とリング体21とを外嵌させたハブ輪4を、水平状の基台25上に縦型に載置し、このハブ輪4の上方に設けた加締具26と、加締具26およびハブ輪4の一端部に外嵌状となる拡径防止治具27と、拡径防止治具27を動作させる押圧駆動装置(図示せず)とにより行われる。この加締加工は、従来知られている揺動加締により行われる。つまり、車輪用軸受装置の内輪5、7とリング体21とを外嵌させたハブ輪4を、ハブ輪4の軸心Oを鉛直方向として、水平状の基台25上に載置状として設置する。そして、ハブ輪4の上方から加締具26を接近させ、ハブ輪4の軸心Oと所定角度で傾斜させ、かつ当該軸心O廻りに回転する加締具26を、ハブ輪4の一端部に当接させ、ハブ輪4の小径段部4bの端部を押圧して外径方向に塑性変形させ、加締部11を形成する。塑性変形された加締部11は、リング体21の外側面に密着して押し付けた状態とされている。
Next, a manufacturing method of the wheel bearing device, in particular, a procedure for attaching the ring body 21 to the small diameter step portion 4b of the hub wheel 4 will be described. FIG. 2 is a longitudinal sectional view showing an assembly device for a wheel bearing device.
In this caulking process, a hub ring 4 in which a pair of inner rings 5 and 7 of a wheel bearing device and a ring body 21 are externally mounted is placed on a horizontal base 25 in a vertical shape, and the hub ring is mounted. 4, a caulking tool 26 provided on one end of the caulking tool 26 and the hub wheel 4, and a press drive device (operating the diameter enlarging preventing jig 27). (Not shown). This caulking process is performed by conventionally known swing caulking. That is, the hub ring 4 in which the inner rings 5 and 7 of the wheel bearing device and the ring body 21 are externally fitted is placed on the horizontal base 25 with the axis O of the hub ring 4 in the vertical direction. Install. Then, the caulking tool 26 is approached from above the hub wheel 4, and the caulking tool 26 that is inclined at a predetermined angle with the axis O of the hub wheel 4 and rotates around the axis O is connected to one end of the hub wheel 4. The end portion of the small diameter step portion 4b of the hub wheel 4 is pressed and plastically deformed in the outer diameter direction to form the crimped portion 11. The plastically deformed caulking portion 11 is in close contact with and pressed against the outer surface of the ring body 21.
 そして、この加締加工を行う際に、組み付け装置が具備する拡径防止治具27の拘束リング28をリング体21の外周面に外嵌接触させ、加締加工により生ずるリング体21の拡径を防止する。この拡径防止治具27は、傾斜して回転する軸状の加締具26を間隔をもって挿入状とさせる円環形状のブロック体であり、円環状の押し治具29と、この押し治具29に保持された拘束リング28とを備える。 Then, when performing this caulking process, the constraining ring 28 of the diameter expansion preventing jig 27 provided in the assembling apparatus is brought into external contact with the outer peripheral surface of the ring body 21 to increase the diameter of the ring body 21 caused by the caulking process. To prevent. The diameter expansion prevention jig 27 is an annular block body that inserts an axially-shaped caulking tool 26 that is inclined and rotated at intervals, and an annular pressing jig 29 and the pressing jig. And a restraining ring 28 held by 29.
 拡径防止治具27の上部に押圧駆動装置が設けられ、拡径防止治具27の押し治具29の上面に押圧部材(図示せず)が取り付けられ、押圧駆動装置は、押し治具29を昇降移動させると共に、押し治具29に矢印Pに示すように下方への押圧力を生じさせる。したがって、押圧駆動装置の動作により押し治具29が降下すると拘束リング28が降下する。そして、拘束リング28がハブ輪4に外嵌させたリング体21に当接すると、押圧駆動装置の働きにより矢印Pに示すように、押し治具29に下方向きの押圧力が作用し、その押圧力により拘束リング28が、リング体21を鉛直方向下向きに押圧すると共に、径方向内方へ締め付けることができる。押圧駆動装置は、例えば、油圧を駆動源とすることができる。 A pressing drive device is provided on the upper portion of the diameter expansion preventing jig 27, and a pressing member (not shown) is attached to the upper surface of the pressing jig 29 of the diameter expansion preventing jig 27. As shown by the arrow P, a downward pressing force is generated on the pressing jig 29. Therefore, when the pushing jig 29 is lowered by the operation of the pressing drive device, the restraining ring 28 is lowered. When the restraining ring 28 comes into contact with the ring body 21 externally fitted to the hub wheel 4, a downward pressing force acts on the pressing jig 29 as shown by an arrow P by the action of the pressing drive device. The restraining ring 28 can press the ring body 21 downward in the vertical direction and can be tightened radially inward by the pressing force. The press drive device can use, for example, hydraulic pressure as a drive source.
 ここで、本実施形態では、図3(a)、(b)に示すように、拘束リング28は単一の円環状に形成され、その内周に、リング体21の外周スプライン部21bと同じ凹凸形状をなすスプライン30が形成されている。これにより、軸方向荷重でリング体21を拘束することができ、取り扱いが簡素化でき、設備の小型化が可能となる。このスプライン30は、リング体21の外周スプライン部21bと接触し、インナー側に向かって漸次縮径するテーパ状に形成されている。また、(c)に拡大して示すように、スプライン30は、大径面30aと小径面30bを有する角形の凹凸歯面からなる。 Here, in this embodiment, as shown in FIGS. 3A and 3B, the restraining ring 28 is formed in a single annular shape, and the inner periphery thereof is the same as the outer peripheral spline portion 21 b of the ring body 21. A spline 30 having an uneven shape is formed. Thereby, the ring body 21 can be restrained by an axial load, handling can be simplified, and downsizing of the facility becomes possible. The spline 30 is formed in a tapered shape that comes into contact with the outer peripheral spline portion 21b of the ring body 21 and gradually decreases in diameter toward the inner side. Further, as shown in an enlarged view in (c), the spline 30 is composed of a rectangular uneven tooth surface having a large diameter surface 30a and a small diameter surface 30b.
 そして、図4に示すように、加締加工を行う際、押し治具29により保持された拘束リング28をリング体21に外嵌接触させる訳であるが、具体的には、拘束リング28のスプライン30がリング体21の外周スプライン部21bに噛合する。この場合、拘束リング28のスプライン30がテーパ状に形成されているため、リング体21のインナー側の端部、すなわち、加締加工によるフープ応力発生箇所(加締折り曲げ真上部)を効果的に拘束することができる。したがって、加締加工時のリング体21の膨張を効果的に抑制すると共に、スプライン同士の接触であるため、リング体21の外周スプライン部21bの変形を確実に防止することができる。 Then, as shown in FIG. 4, when the caulking process is performed, the restraining ring 28 held by the pushing jig 29 is externally brought into contact with the ring body 21. The spline 30 meshes with the outer peripheral spline portion 21 b of the ring body 21. In this case, since the spline 30 of the constraining ring 28 is formed in a taper shape, the end of the ring body 21 on the inner side, that is, the location where the hoop stress is generated by caulking (the upper portion of the caulking bending) is effectively obtained. Can be restrained. Accordingly, the expansion of the ring body 21 during the caulking process is effectively suppressed, and the splines are in contact with each other, so that the deformation of the outer peripheral spline portion 21b of the ring body 21 can be reliably prevented.
 なお、拘束リング28のスプライン30とリング体21の外周スプライン部21bとのスプライン接触において、図5(a)に示すように、スプライン30の大径面30aと小径面30bの両面をリング体21の外周スプライン部21bに接触させることにより、この外周スプライン部21bの変形を確実に防止することができると共に、加締加工時のリング体21の膨張を効果的に抑制することができる。 In spline contact between the spline 30 of the restraining ring 28 and the outer peripheral spline portion 21b of the ring body 21, both the large diameter surface 30a and the small diameter surface 30b of the spline 30 are connected to the ring body 21 as shown in FIG. By contacting the outer peripheral spline portion 21b, deformation of the outer peripheral spline portion 21b can be reliably prevented, and expansion of the ring body 21 during caulking can be effectively suppressed.
 一方、スプライン30の大径面30aと小径面30bの両面をリング体21の外周スプライン部21bに接触させることができない場合であっても、(b)に示すように、加締加工により近い小径面30bを接触させることにより、リング体21の膨張を最小限に抑制することができる。 On the other hand, even when both the large-diameter surface 30a and the small-diameter surface 30b of the spline 30 cannot be brought into contact with the outer peripheral spline portion 21b of the ring body 21, as shown in FIG. By bringing the surface 30b into contact, the expansion of the ring body 21 can be minimized.
 以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。 The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.
 本発明に係る車輪用軸受装置は、ハブ輪とこのハブ輪に嵌合された内輪を備えた内方部材に、4輪/2輪の切替が選択的に行うリング体(カプラーリング)が固定された第1乃至第3世代構造の車輪用軸受装置に適用することができる。 In the wheel bearing device according to the present invention, a ring body (coupler ring) that selectively switches between four wheels and two wheels is fixed to an inner member having a hub wheel and an inner ring fitted to the hub wheel. The present invention can be applied to the wheel bearing device having the first to third generation structures.
1 内方部材
2 外方部材
2a 外側転走面
2b 車体取付フランジ
3 円錐ころ
4 ハブ輪
4a 肩部
4b 小径段部
5、7 内輪
5a 内側転走面
5b、7b 大鍔部
5c、7c 小鍔部
5d、7d 小端面
6 車輪取付フランジ
6a ハブボルト
8 保持器
9、15 環状溝
10、16 弾性リング
11 加締部
12 シール
13 回転速度センサ
13a 挿入部
13b 非挿入部
14 センサ挿入孔
17 センサ取付部
18 パルサリング
18a 凹凸部
19、20 転がり軸受
21 リング体
21a、24a 内周スプライン部
21b 外周スプライン部
21c リング体のインナー側の端面
22 ハブスプライン部
23 車軸側スプライン部
24 ギアリング
25 基台
26 加締具
27 拡径防止治具
28 拘束リング
29 押し治具
30 拘束リングのスプライン
30a スプラインの大径面
30b スプラインの小径面
50 クラッチ機能付きの車輪用軸受装置
51 ハブホイール
51a 外周端部
52 軸部
53 複列円すいころ軸受
54 リング体
55 内輪部材
56 外輪部材
57 円すいころ
58 フランジ部
59 加締具
60 基台
61 環状基盤
62 ガイドブロック
63 拘束リング
A 拡径防止治具
O ハブ輪の軸心
P 押圧力
DESCRIPTION OF SYMBOLS 1 Inner member 2 Outer member 2a Outer rolling surface 2b Car body mounting flange 3 Tapered roller 4 Hub wheel 4a Shoulder part 4b Small diameter step part 5, 7 Inner ring 5a Inner rolling surface 5b, 7b Large collar part 5c, 7c 5d, 7d Small end face 6 Wheel mounting flange 6a Hub bolt 8 Cage 9, 15 Annular groove 10, 16 Elastic ring 11 Clamping part 12 Seal 13 Rotational speed sensor 13a Insertion part 13b Non-insertion part 14 Sensor insertion hole 17 Sensor attachment part 18 Pulsar ring 18a Concavity and convexity parts 19, 20 Rolling bearing 21 Ring bodies 21a, 24a Inner peripheral spline part 21b Outer peripheral spline part 21c Inner side end face 22 Hub spline part 23 Axle side spline part 24 Gear ring 25 Base 26 Caulking Tool 27 Expansion preventing jig 28 Restraint ring 29 Push jig 30 Restraint ring spline 30a Spline Diameter surface 30b Small diameter surface 50 of spline Wheel bearing device 51 with clutch function Hub wheel 51a Outer end portion 52 Shaft portion 53 Double row tapered roller bearing 54 Ring body 55 Inner ring member 56 Outer ring member 57 Tapered roller 58 Flange portion 59 Caulking Tool 60 Base 61 Annular base 62 Guide block 63 Restraint ring A Diameter expansion prevention jig O Hub ring axis P Pressing force

Claims (7)

  1.  内周に複列の外側転走面が一体に形成された外方部材と、
     一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
     この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、
     前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け装置において、
     前記加締部が加工される際に前記リング体の外周スプライン部に外嵌接触して当該リング体の拡径を防止する拘束リングを備え、この拘束リングの内周が、前記リング体の外周スプライン部に噛合する凹凸形状に形成されていることを特徴とする車輪用軸受装置の組み付け装置。
    An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
    A hub wheel integrally having a wheel mounting flange for mounting a wheel at one end portion and having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and a predetermined squeeze through a small-diameter step portion of the hub wheel An inner member formed of at least one inner ring press-fitted and formed with a double-row inner raceway facing the outer row of the double-row on the outer periphery;
    A double row rolling element that is accommodated so as to roll freely between the rolling surfaces of the inner member and the outer member via a cage,
    A ring body in which an outer peripheral spline portion is formed is fitted to an end portion of the small-diameter step portion of the hub wheel, and the end portion of the small-diameter step portion is plastically deformed radially outward to form the above-mentioned In the assembling device of the wheel bearing device in which the ring body and the inner ring are assembled while being fixed to the small diameter stepped portion,
    When the caulking portion is machined, it includes a restraining ring that externally contacts the outer ring spline portion of the ring body to prevent the ring body from expanding, and the inner circumference of the restraint ring is the outer circumference of the ring body. An assembly device for a wheel bearing device, wherein the assembly device is formed in an uneven shape meshing with a spline portion.
  2.  前記拘束リングの内周に前記リング体の外周スプライン部と同じ仕様のスプラインが形成されている請求項1に記載の車輪用軸受装置の組み付け装置。 The assembly device for a wheel bearing device according to claim 1, wherein a spline having the same specifications as the outer peripheral spline portion of the ring body is formed on an inner periphery of the restraining ring.
  3.  前記拘束リングの内周がインナー側に向かって漸次縮径するテーパ状に形成されている請求項1または2に記載の車輪用軸受装置の組み付け装置。 The assembly apparatus for a wheel bearing device according to claim 1 or 2, wherein the inner periphery of the restraining ring is formed in a tapered shape that gradually decreases in diameter toward the inner side.
  4.  前記拘束リングの凹凸形状の大径面と小径面のうち少なくとも小径面が前記リング体の外周スプライン部に接触されている請求項1乃至3いずれかに記載の車輪用軸受装置の組み付け装置。 The assembly apparatus for a wheel bearing device according to any one of claims 1 to 3, wherein at least a small-diameter surface of the concave and convex large-diameter surface and small-diameter surface of the restraining ring is in contact with an outer peripheral spline portion of the ring body.
  5.  前記拘束リングが単一の円環状に形成されている請求項1乃至4いずれかに記載の車輪用軸受装置の組み付け装置。 The assembly apparatus for a wheel bearing device according to any one of claims 1 to 4, wherein the restraining ring is formed in a single annular shape.
  6.  前記内方部材に等速自在継手を構成する外側継手部材が結合され、この外側継手部材の外周面に、前記リング体の外周スプライン部と同径かつ同形状の車軸側スプライン部が形成されると共に、これら外周スプライン部と車軸側スプライン部とが互いに同軸上に配置され、前記車軸側スプライン部に、軸方向に摺動可能な駆動切替用ギアリングの内周スプライン部が噛合されている請求項1に記載の車輪用軸受装置の組み付け装置。 An outer joint member constituting a constant velocity universal joint is coupled to the inner member, and an axle side spline portion having the same diameter and shape as the outer periphery spline portion of the ring body is formed on the outer peripheral surface of the outer joint member. In addition, the outer peripheral spline part and the axle side spline part are arranged coaxially with each other, and the inner side spline part of the drive switching gear ring slidable in the axial direction is meshed with the axle side spline part. The assembly | attachment apparatus of the wheel bearing apparatus of claim | item 1.
  7.  内周に複列の外側転走面が一体に形成された外方部材と、
     一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に所定のシメシロを介して圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
     この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体とを備え、
     前記ハブ輪の小径段部の端部に、外周スプライン部が形成されたリング体が外嵌され、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記リング体と内輪が当該小径段部に抜け止め固定されて組み付けられる車輪用軸受装置の組み付け方法において、
     前記加締部が加工される際に、前記リング体の外周スプライン部に噛合する凹凸形状に形成された拘束リングの内周を外嵌接触させて、当該リング体の拡径を防止することを特徴とする車輪用軸受装置の組み付け方法。
    An outer member in which a double row outer rolling surface is integrally formed on the inner periphery;
    A hub wheel integrally having a wheel mounting flange for mounting a wheel at one end portion and having a cylindrical small-diameter step portion extending in the axial direction on the outer periphery, and a predetermined squeeze through a small-diameter step portion of the hub wheel An inner member formed of at least one inner ring press-fitted and formed with a double-row inner raceway facing the outer row of the double-row on the outer periphery;
    A double row rolling element that is accommodated so as to roll freely between the rolling surfaces of the inner member and the outer member via a cage,
    A ring body in which an outer peripheral spline portion is formed is externally fitted to the end portion of the small-diameter step portion of the hub wheel, and the end portion of the small-diameter step portion is plastically deformed radially outward to form the above-mentioned In the method of assembling the wheel bearing device in which the ring body and the inner ring are assembled with the small-diameter stepped portion being secured to the small diameter step,
    When the caulking portion is processed, the inner periphery of the constraining ring formed in a concavo-convex shape meshing with the outer peripheral spline portion of the ring body is brought into contact with the outer periphery to prevent the ring body from expanding in diameter. A method of assembling a wheel bearing device as a feature.
PCT/JP2012/068882 2011-07-26 2012-07-25 Wheel bearing assembly device and assembly method therefor WO2013015334A1 (en)

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JP2011162806A JP2013024393A (en) 2011-07-26 2011-07-26 Apparatus and method for attaching wheel bearing device
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DE102013210318A1 (en) * 2013-06-04 2014-12-04 Schaeffler Technologies Gmbh & Co. Kg Wheel bearing with axial stabilization ring

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JPH11129703A (en) * 1997-08-28 1999-05-18 Nippon Seiko Kk Rolling bearing unit for wheel supporting
JP2001018024A (en) * 1999-07-08 2001-01-23 Koyo Seiko Co Ltd Auxiliary caulking jig
WO2006035836A1 (en) * 2004-09-30 2006-04-06 Jtekt Corporation Hub unit, rolling bearing device, producing method for rolling bearing device, and assembling device and assembling method for rolling bearing device

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JPH11129703A (en) * 1997-08-28 1999-05-18 Nippon Seiko Kk Rolling bearing unit for wheel supporting
JP2001018024A (en) * 1999-07-08 2001-01-23 Koyo Seiko Co Ltd Auxiliary caulking jig
WO2006035836A1 (en) * 2004-09-30 2006-04-06 Jtekt Corporation Hub unit, rolling bearing device, producing method for rolling bearing device, and assembling device and assembling method for rolling bearing device

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JP2015209865A (en) * 2014-04-24 2015-11-24 三菱重工オートモーティブサーマルシステムズ株式会社 Bearing fixing tool, bearing fixing method, and on-vehicle refrigerant compressor manufactured by bearing fixing method

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