WO2013013607A1 - Cutting machine - Google Patents

Cutting machine Download PDF

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Publication number
WO2013013607A1
WO2013013607A1 PCT/CN2012/079035 CN2012079035W WO2013013607A1 WO 2013013607 A1 WO2013013607 A1 WO 2013013607A1 CN 2012079035 W CN2012079035 W CN 2012079035W WO 2013013607 A1 WO2013013607 A1 WO 2013013607A1
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WO
WIPO (PCT)
Prior art keywords
cutting machine
cutting
mode
machine according
disposed
Prior art date
Application number
PCT/CN2012/079035
Other languages
French (fr)
Chinese (zh)
Inventor
索默•哈利
布朗•沃伦
格哈德•格雷厄姆
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2013013607A1 publication Critical patent/WO2013013607A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/02Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
    • B23D47/025Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier of tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/04Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock carried by a pivoted lever
    • B23D45/042Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock carried by a pivoted lever with the saw blade carried by a pivoted lever
    • B23D45/044Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock carried by a pivoted lever with the saw blade carried by a pivoted lever the saw blade being adjustable according to angle of cut

Definitions

  • the present invention relates to a cutting machine, and more particularly to a cutting machine having two modes of operation. Background technique
  • a conventional cutting machine generally includes a work table, a cutting unit having a motor and a saw blade located above the work table, and a guard rail disposed on the work table for positioning the workpiece, wherein the work table has a table support surface for supporting the workpiece and is disposed on A longitudinally extending cutting groove on the table, the saw blade can at least partially extend into the cutting groove, and the cutting unit is rotatably coupled to the table around a pivot shaft fixed to the table for cutting the workpiece.
  • the size of the workpiece to be cut is limited due to the position of the table and the blade. Therefore, it is only necessary to use a cutting tool such as a table saw for a workpiece having a large size.
  • the cutting machine has a table cutting mode and a chamfering mode.
  • the cutting machine comprises a base, a lower table pivotally disposed on the base, a cutting unit disposed on the lower table by pivoting, wherein the cutting unit comprises a fixed cover and a movable cover movably connected with respect to the fixed cover , the saw blade and the motor that drives the saw blade to rotate.
  • the upper guard is provided with an upper table for supporting the workpiece. In the table-cut mode, the workpiece is placed on the upper table for table cutting; in the chamfer mode, the workpiece is placed on the lower table for beveling.
  • the cutter needs to be additionally provided with a workbench in the fixed shield, since the workbench requires a fixed shield support, the size of the workbench is limited, and the support is not stable enough. Additional auxiliary support is required for situations where longer workpieces need to be machined. It is also necessary to set the necessary operating elements on the fixed cover under the workbench, such as the switch in the console cut mode and the necessary operating handle in the bevel mode, so the whole machine structure is complicated and not compact, and the workpiece is cut. The height will also be limited.
  • the technical problem to be solved by the present invention is to provide a cutting machine having a simple cutting mode and a beveling mode.
  • a cutting machine comprising: a base; a work table supported on the base, the work table having a first work surface supporting the workpiece; a support frame coupled to the work table; a cutting unit rotatably coupled to the support frame, the cutting unit including a fixed shroud rotatably coupled to the support frame, a motor housing coupled to the fixed shroud, a saw blade, and a motor housed in the motor housing that drives the saw blade to rotate about the first axis; a guardrail attached to the base
  • the guard rail has an abutting surface against the workpiece, the abutting surface and the first working surface form a first working area;
  • the base has a second working surface supporting the workpiece, and the cutting machine has a forming In the second working area between the second working surface and the worktable, the cutting machine has a chamfering mode and a table cutting mode, and in the chamfering mode, the saw blade is at least partially located in the first working area;
  • the cutting machine has two working areas, which can conveniently realize two cutting modes of the chamfering mode and the table cutting mode; and realize the second working area setting of the table cutting mode
  • the structure of the entire cutting machine is simple and compact between the second working surface of the base and the work table.
  • the cutting machine comprises a table locking release mechanism, and the table locking release mechanism is operable to convert the table cutting mode into a chamfer mode.
  • the table locking release mechanism is disposed between the cutting unit and the table.
  • the undercut lock release mechanism includes an operation button movably disposed on the workbench, a lock member coupled to the operation button, and a fitting member disposed on the cutting unit, wherein the operation button is operable to cause the lock member to The mating member cooperates to cause the cutting machine to be in the table cutting mode; the locking member and the fitting member are disengaged for converting the table cutting mode into the chamfer mode.
  • the engaging member is a card slot disposed on the fixed cover, and the locking member is provided with a hook for clamping the card slot.
  • the operating button is slidably disposed on the table, and a spring is disposed between the operating button and the table, and the spring keeps the operating button at a position facing the table.
  • the table locking release mechanism is disposed between the cutting unit and the support frame.
  • the table locking release mechanism comprises a locking pin disposed on one of the cutting unit and the support frame and a locking hole disposed on the other, the locking pin and the locking hole are matched, and the cutting machine is in the table cutting mode.
  • the mode switching mechanism includes a bevel lock release mechanism, and the bevel lock release The mechanism is operable to convert the bevel mode to the desk cut mode.
  • the bevel lock release mechanism includes a stopper movably disposed on one of the support frame and the cutting unit and a stopper disposed on the other, the stopper and the stopper being disengaged, Used to convert the bevel mode to the desk cut mode.
  • the stopper is a stopper pin movably disposed on the support frame, the stopper is a groove fixedly disposed on the fixed shield, the stopper pin is received in the groove, and the cutting The machine is in chamfer mode.
  • the support frame is further provided with an adjusting screw for engaging with the stopping pin.
  • the stopper is a rotatable rotating block disposed on the support frame, and the stopper is a boss fixedly disposed on the fixed cover, and when the rotating block is engaged with the boss, The cutter is in a chamfer mode and the cutting unit is in a lower limit position.
  • the cutting machine comprises a first switch for controlling the operation of the motor in the bevel mode; a second switch for controlling the operation of the motor in the table cutting mode, the cutting machine further comprising a safety switch, the safety switch having Two states, in the first state, the cutting machine is in a chamfering mode, the safety switch allows the first switch to control the motor and the second switch to control the motor; in the second state, the cutting machine is in the table cutting mode, The safety switch allows the second switch to control the motor to limit the first switch to control the motor.
  • the support frame is provided with a protrusion
  • the safety switch has a contact
  • the protrusion is selectively engageable with the contact for the safety switch in the first state and the second state. Conversion between.
  • a positioning mechanism is disposed between the cutting unit and the base, and in the undercut mode, the positioning mechanism is used to ensure that the saw blade is perpendicular to the second working surface.
  • the positioning mechanism includes a positioning hole disposed on the motor housing and a positioning pin disposed on the guard rail.
  • the positioning hole and the positioning pin are engaged, the saw blade is perpendicular to the second working surface. .
  • the cutting machine is further provided with a workpiece pressing mechanism, the workpiece pressing mechanism comprising a pressing plate movably disposed on the working table and a limiting mechanism for restraining the pressing plate at a predetermined position.
  • the workpiece pressing mechanism comprising a pressing plate movably disposed on the working table and a limiting mechanism for restraining the pressing plate at a predetermined position.
  • the pressure plate is rotatably connected to the worktable by a parallel four-bar linkage mechanism, and an elastic member is disposed between the pressure plate and the work table, and the elastic member keeps the pressure plate in the orientation at all times. The position of the second table.
  • the limiting mechanism comprises a limiting member matched with the pressure plate, a driving mechanism and a driving member for driving the limiting member, and a fixing device for fixing the driving member with respect to the working table, wherein the driving member is movable On the workbench, and the driving mechanism drives the limiting member to cooperate with the pressure plate.
  • the driving member is rotatably connected to the work table and is provided with an eccentric pin
  • the driving mechanism comprises a first rod connected to the eccentric pin and a second rod pivotally connected to the first rod, A slide bar disposed on the table, wherein the drive member is operable to move the first rod and the second rod to drive the limit member to slide along the slide rod.
  • the limiting member is provided with a limiting surface
  • the pressing plate is provided with a limiting block
  • the limiting surface cooperates with the limiting block to limit the pressing plate to a predetermined position.
  • the cutting machine further includes an auxiliary guiding attachment, the auxiliary guiding attachment comprising a body that can be placed on the second working surface and a locking mechanism that locks the main body on the base, wherein the main body has a guiding mechanism a guiding surface of the workpiece, and the height of the body is smaller than a minimum distance between the pressing plate and the second working surface.
  • the auxiliary guiding attachment comprising a body that can be placed on the second working surface and a locking mechanism that locks the main body on the base, wherein the main body has a guiding mechanism a guiding surface of the workpiece, and the height of the body is smaller than a minimum distance between the pressing plate and the second working surface.
  • the first and second working faces are located on the same side of the first axis.
  • the first and second working faces are parallel.
  • the distance between the first working surface and the second working surface is smaller than the height of the base.
  • the distance between the first working surface and the second working surface is smaller than the radius of the saw blade.
  • Figure 1 is a perspective view of a cutting machine in an embodiment of the present invention.
  • FIG. 2 is a partial perspective view of a cutting machine in an embodiment of the present invention.
  • Figure 3 is a schematic illustration of a cutting machine in accordance with an embodiment of the present invention.
  • Figure 4 is an exploded perspective view of the bevel lock release mechanism of the cutting machine in the embodiment of the present invention.
  • Fig. 5 is a cross-sectional view showing the undercut lock release mechanism of the cutting machine in the embodiment of the present invention, in which case the cutting unit is in the locked state.
  • Figure 6 is a cross-sectional view showing the undercut lock release mechanism of the cutting machine in the embodiment of the present invention, in which case the cutting unit is in an unlocked state.
  • Fig. 7 is a schematic view showing the undercut locking release mechanism of the cutting machine in the embodiment of the present invention.
  • Figure 8 is a perspective view of a cutting machine in an embodiment of the present invention.
  • Figure 9 is a perspective view of the cutting machine in the embodiment of the present invention, in which case the cutting machine is in the table cutting mode Style.
  • Figure 10 is a circuit schematic diagram of a safety switch of a cutting machine in an embodiment of the present invention.
  • Figure 11 is a schematic view of the safety switch of the cutting machine in the embodiment of the present invention, in which the safety switch is in the first state.
  • Figure 12 is a schematic view of the safety switch of the cutting machine in the embodiment of the present invention, in which the safety switch is in the second state.
  • Figure 13 is a perspective view showing the workpiece pressing mechanism of the cutting machine in the embodiment of the present invention.
  • Figure 14 is a perspective view of a pressure plate of a cutting machine in an embodiment of the present invention.
  • Figure 15 is a perspective view showing the driving mechanism of the cutting machine in the embodiment of the present invention.
  • Figure 16 is a perspective view showing the driving mechanism of the cutting machine in the embodiment of the present invention.
  • Figure 17 is a perspective view of a cutting machine in an embodiment of the present invention.
  • Figure 18 is a schematic view of the workpiece pressing mechanism of the cutting machine in the embodiment of the present invention.
  • Figure 19 is a schematic view of a workpiece pressing mechanism of a cutting machine in an embodiment of the present invention.
  • Figure 20 is a perspective view of the cutting machine in the embodiment of the present invention, in which the cutting machine is in the table cutting mode.
  • Figure 21 is a perspective view of the cutting machine in the embodiment of the present invention, in which the cutting machine is in the table cutting mode.
  • Figure 22 is a schematic view of a cutting machine in an embodiment of the present invention.
  • End face 67 End face 68. Groove 69. End face
  • the cutter 300 includes a base 30, a table 32 disposed on the base 30, a support frame 34 coupled to the table 32, and a cutting unit 36 mated with the support frame 34.
  • the cutting unit 36 is pivotally coupled to the support frame 34 by a pivot shaft 38 such that the cutting unit 36 can pivot up and down relative to the base 30 about the pivot axis 40.
  • the cutter 300 has a chamfering mode and a table cutting mode.
  • directional terms such as left, right, front, back, up and down, etc., are referenced to the direction in which the cutter in the chamfer mode is normally operated, unless otherwise indicated. If the operator is close to the front side of the cutting machine, away from the operator is the rear side of the cutting machine.
  • the main operation mode of the chamfering mode is the same as that of the conventional oblique cutting machine, that is, the workpiece is fixed relative to the table 32, and the workpiece is cut by the cutting unit 36;
  • the main operation mode of the table cutting mode is the same as that of the conventional table saw, that is, the cutting unit is opposite to the table 32 or Base 30 fixed, by shift Move the workpiece to cut.
  • the support frame 34 can be tilted at an angle relative to the table 32 in both clockwise and counterclockwise directions to obliquely cut the workpiece.
  • a tilt locking mechanism 42 (see Fig. 3) for locking the bracket 34 to the table 32 is provided between the support frame 34 and the table 32.
  • the tilt lock mechanism 42 locks the support frame 34 to different tilt positions to cut the workpiece at different oblique angles.
  • the base 30 has a base support surface 44 that supports the workpiece in a horizontal direction.
  • a guard rail 46 is provided on the base 30, and the guard rail 46 has an abutment surface 48 disposed perpendicularly to the base support surface 44, and is mainly used for abutting against the workpiece in the vertical direction for cutting.
  • the table 32 is supported on the base 30 and has a first working surface 50 for supporting the workpiece in the horizontal direction.
  • the first working surface 50 is substantially flush with the base support surface 44, and the two cooperate to support the workpiece together.
  • the table 32 is further provided with a first cutting groove 52 extending in the longitudinal direction.
  • the first working surface 50 and the abutting surface 48 form a first working area 53.
  • the cutter is in the bevel mode, the workpiece is placed in the first working area 53.
  • the table 32 is rotatably disposed on the base 30 such that the table 32 can rotate the cutting unit 36 relative to the base 30 to facilitate cutting of the workpiece at different oblique angles.
  • the table 32 is provided with a flange 3 1 on which the boss 33 is provided to cooperate with the flange 31.
  • the table 32 is rotatably disposed on the base 30.
  • a circular arc-shaped groove (not numbered) is further provided on the table 32, and a pin received in the circular-shaped groove is provided on the guard rail 46 ( Not numbered).
  • the pin slides in a circular arc-shaped groove to guide the oblique angle.
  • the cutting machine is provided with a beveled locking mechanism 54 that locks the table 32 to the base 30.
  • the bevel locking mechanism 54 includes a locking screw 56 threaded onto the guard rail 46. The table 32 is locked relative to the base 30 by tightening the locking screw 56 so that its end face is in contact with the first working surface 50 of the table 32.
  • the cutting unit 36 includes a fixed shroud 35 pivotally coupled to the support frame 34, a motor housing 37 coupled to the fixed shroud 35, a motor (not shown) housed in the motor housing 37, and a saw blade driven by the motor. 39.
  • a movable shield 43 connected to the fixed shield 35. Therein, the saw blade 39 rotates about the first axis 45.
  • An operating handle 41 is also provided on the cutting unit 36, and pressing the operating handle 41 causes the cutting unit 36 to pivot about the pivot axis 40 to perform the cutting operation.
  • Fixed shield 35 usually with motor
  • the housing 37 is fixedly attached to cover a portion of the saw blade 39.
  • the movable shield 43 is hinged to the fixed shield 35 for covering the remaining saw blade 39 when the cutter 300 is in the non-cutting position, and the movable shield 43 is rotatable relative to the fixed shield 35 to expose the saw blade 39. Used to cut the workpiece.
  • the workpiece is placed in the first working area 53, and the saw blade 39 is at least partially located in the first working area 53.
  • the workpiece is placed on the first work surface 50 while resting against the abutment surface 48.
  • the handle 41 is then operated by the operator and pressed down to pivot the cutting unit 36 about the pivot axis 40.
  • the saw blade 39 is lowered to cut the workpiece. If it is necessary to cut the workpiece, the saw blade 39 will pass through the first cutting groove 52, and if it is not necessary to cut the workpiece, it is only necessary to press the cutting unit 36 down to a certain position.
  • the base 30 has a second working surface 58 for supporting the workpiece in a horizontal direction, and the base 30 is further provided with a second cutting groove 60 extending in the longitudinal direction.
  • the second cutting groove 60 is parallel to the first cutting groove 52 and located below the first cutting groove 52.
  • the plane formed by the center line of the second cutting groove 60 and the center line of the first cutting groove 52 is perpendicular to the first work surface 50.
  • the base 30 can also be provided with only a recess that receives a partial saw blade 39 and allows the saw blade 39 to rotate about the table 32 within a certain range.
  • the cutter has a second working area 61 formed between the second work surface 58 and the table 32.
  • the saw blade 39 is at least partially located in the second working area 61.
  • the saw blade 39 passes through the first cutting groove 52 into the second working area 61.
  • the saw blade 39 may pass through the second cutting groove 60 for cutting the workpiece; or may not pass through the second cutting groove 60 for cutting the workpiece.
  • the first working face 50 and the second working face 58 are located on the same side of the first axis 45. That is, the first and second working faces 50 and 58 are both located below the first axis 45. In the present embodiment, the first and second working faces 50 and 58 are disposed in parallel, and the distance between the two planes is smaller than the height of the base 30. Moreover, the distance between the first working surface 50 and the second working surface 58 is smaller than the radius of the saw blade 39.
  • the second working surface 50 is placed on the base 30, and only the size of the base 30 needs to be changed to increase the cutting ability in the table cutting mode.
  • the second working surface 50 is disposed on the base 30, and the cutting ability of the cutting machine in the chamfer mode is not affected.
  • the cutting machine of the present invention does not need to add additional auxiliary support as compared with the solution in which the second working table is disposed on the fixed shield.
  • the device can also process longer workpieces.
  • the cutting machine also has a mode switching mechanism that converts between the chamfering mode and the table cutting mode.
  • the mode switching mechanism includes a table locking release mechanism 64 that operatively converts the cutter from the table cutting mode to the bevel mode.
  • the mode switching mechanism further includes a bevel lock release mechanism 62 that operatively converts the bevel mode to a desk cut mode.
  • a bevel lock release mechanism 62 that operatively converts the bevel mode to a desk cut mode.
  • table locking release mechanism 64 and the bevel lock release mechanism 62 can be a mechanism.
  • the bevel lock release mechanism 62 is disposed between the cutting unit 36 and the support frame 34 for controlling the pivoting range of the cutting unit 36 in the bevel mode.
  • the bevel mode can also be converted to the table cut mode by operating the bevel lock release mechanism 62.
  • the bevel lock release mechanism 62 includes a stopper movably disposed on one of the support frame 34 and the cutting unit 36 and a stopper disposed on the other one, when the stopper and the stopper are disengaged, for Convert the bevel mode to the desk cut mode.
  • the stopper is a stopper pin 66 movably disposed on the support frame 34, and the stopper is a groove 68 fixedly disposed on the fixed shield 35, and the stopper pin 66 is received in In the groove 68, the cutter is in the chamfer mode.
  • the support frame 34 is provided with a circular hole 65 through which the stopper pin 66 is received in the recess 68. Also provided between the stop pin 66 and the support frame 34 is a spring (not shown) which causes the stop pin 66 to remain in the recess 68 at all times.
  • the groove 68 is a circular groove having both end faces 67 and 69.
  • the stop pin 66 is slidable within the recess 68 when the cutting unit 36 pivots about the pivot axis 40 relative to the support frame 34.
  • the stopper pin 66 is engaged with the end surface 67, the upper limit position of the cutting unit 36 is defined, thereby preventing the cutting unit 36 from moving excessively upward; when the stopper pin 66 is engaged with the end surface 69, the lowermost position of the cutting unit 36 is defined, The cutting unit 36 is prevented from being excessively lowered.
  • the stopper pin 66 When the chamfering mode needs to be converted into the table cutting mode, the stopper pin 66 is pulled to overcome the spring force, so that the stopper pin 66 is disengaged from the groove 68, and at the same time, pressing the cutting unit 36 can make the saw blade 39 enter the second work. Area 61 (see Figure 1), thus entering the desk cut mode.
  • an adjustment screw 70 is further disposed on the fixed shield 35, and the adjustment screw 70 passes through the end surface 69 of the recess 68 and is screwed to the fixed shield 35.
  • the end face of the adjusting screw 70 can be engaged with the retaining pin 66 instead of the end face 69 of the recess 68 to adjust the lower limit position of the cutter by adjusting the length of the screw 70 into the recess 68.
  • the stopper is a rotatable rotating block disposed on the support frame 34, and the stopper is a convex surface fixedly disposed on the fixed shield 35.
  • the cutting machine When the rotating block is mated with the convex surface, the cutting machine is in the chamfering mode and the cutting unit 36 is in the lower limit position.
  • the rotating block When the chamfering mode needs to be converted into the table cutting mode, the rotating block is rotated to disengage the convex surface from the rotating block, and at the same time, the cutting unit 36 is pressed down, and the cutting unit 36 can be further pressed down to enter the table cutting mode.
  • the table locking release mechanism 64 may be disposed between the cutting unit 36 and the table 32, or between the cutting unit 36 and the base 30, or between the cutting unit 36 and the support frame 34, or at the cutting unit 36. Between the guard rails 46. Moreover, the table locking release mechanism 64 is mainly used for controlling the cutting unit 36 to be fixed relative to the table 32 or the base 30 in the table cutting mode, and the vertical movement cannot be generated. Thereby maintaining the cutting machine in the table cutting mode, safe operation. At the same time, the table cutting mode can also be converted to the chamfer mode by operating the table locking release mechanism 64, i.e., the locking of the cutting unit 36 is released, so that the cutting unit 36 can be moved relative to the table 32 or the base 30.
  • the table locking release mechanism 64 is disposed between the cutting unit 36 and the table 32.
  • the table locking release mechanism 64 includes an operating button 72 movably disposed on the table 32, a locking member 74 coupled to the operating button 72, and a fitting member 76 disposed on the cutting unit 36.
  • the operating button 72 is operable to engage the locking member 74 with the mating member 76 to cause the cutting machine to be in the table-cut mode; when the locking member 74 is disengaged from the mating member 76, it is used to convert the table-cut mode to the bevel mode.
  • the operating button 72 is slidably disposed on the table 32 by the mounting seat 78.
  • the mounting seat 78 is fixed to the front side of the table 32 by screws and is symmetrically disposed with respect to the first cutting groove 52 (as shown in Fig. 1).
  • the mounting seat 78 is provided with a sliding slot (not labeled) for sliding the operating button 72, and a spring is provided between the operating button 72 and the mounting seat 78, which spring keeps the operating button 72 at all times so that the locking member 74 cooperates The locking position of the piece 76 is matched.
  • the fitting member 76 is a card slot 76 provided on the fixed shield 35.
  • One end of the locking member 74 is locked on the operating button 72, and the other end is pivotally connected to the table 32 via a pin 80, and a hook 82 is formed on the locking slot 76.
  • the hook 82 will always stop the slot 76 (as shown in Figure 5), thereby causing the cutting unit 36 to be fixed relative to the table 32 or base 30.
  • the operating button 72 When the operating button 72 is pushed away from the table 32, the operating button 72 will move the locking member 74 to the end while rotating about the axis of the pin 80, thereby The hook 82 is disengaged from the slot 76 (as shown in Figure 6); the cutting unit 36 can be pivoted upward to convert the cutter from the table-cut mode to the bevel mode.
  • a boring tool 83 is also provided on the mount 78.
  • the saw blade 39 enters the second working area 61 (see Fig. 1), and the boring tool 83 is aligned with the saw blade 39.
  • the table locking release mechanism 64 includes a locking pin disposed on one of the cutting unit 36 and the support frame 34 and a locking hole provided on the other, the locking pin and the locking hole being engaged, the cutting machine being in the table cutting mode.
  • the table cutting mode is switched to the chamfer mode.
  • the saw blade 39 is perpendicular to the second working surface 58, the cutting machine is further provided with a positioning mechanism 84.
  • the positioning mechanism 84 is disposed between the cutting unit 36 and the base 30.
  • the positioning mechanism 84 includes a positioning hole 86 provided in the motor housing 37 and a positioning pin 88 provided on the guard rail 46. As shown in Fig. 9, the cutting machine is in the table cutting mode, the positioning hole 86 is engaged with the positioning pin 88, the saw blade 39 is perpendicular to the second working surface 58, and the saw blade 39 is perpendicular to the abutment surface 48 of the guard rail 46.
  • the positioning hole 86 and the positioning pin 88 can be precisely matched, and the guard rail 46 is further provided with an adjusting structure 89 for adjusting the relative position of the positioning pin 88.
  • a first switch 90 is provided on the operating handle 41 for controlling the motor in the bevel mode.
  • the first switch 90 is a non-self-locking switch.
  • the first switch 90 is operated to control the rotation of the motor; and when the first switch 90 is released, the motor stops rotating.
  • a switch box 92 and a control panel 94 are also provided on the fixed shield 35.
  • the switch box 92 is mainly used to cover electronic components.
  • a second switch 96 is provided on the control panel 94 for controlling the motor in the table mode.
  • the control panel 94 is provided with a display lamp 98 which can indicate whether the cutting machine is in the table cutting mode and an overload protector 100 which is powered off in the event of an overload.
  • the principle of the display lamp 98 which is illuminated by the energization and the overload protector 100 which is de-energized in the event of an overload is well known to those skilled in the art and will not be described again.
  • the second switch 96 is a self-locking switch, that is to say, pressing the second switch 96 can control the motor to start and keep rotating; and when the second switch 96 is pressed again, the motor stops.
  • the cutter is also provided with a safety switch 102 in order to be able to safely operate the cutter and the differences in different modes of operation.
  • the safety switch 102 has two states. In the first state, the cutting machine is in a bevel mode, the safety switch 102 allows the first switch 90 to control the motor and the second switch 96 to control the motor; The cutting machine is in the table cutting mode, and the safety switch 102 allows the second switch 96 to control the motor to limit the first switch 90 to control the motor.
  • the control safety switch 102 is in the first state or the second state and can be implemented in a variety of electronic and mechanical manners.
  • the safety switch 102 is fixedly disposed on the fixed shield 35.
  • the safety switch 102 will rotate about the pivot axis 40 as the cutting unit 36.
  • the safety switch 102 has a contact 106 on which a projection 104 is disposed.
  • the contact 106 will rotate about the pivot axis 40 with the cutting unit 36.
  • the contact 106 is selectively contacted and disengaged from the projection 104 such that the safety switch 102 switches between the first state and the second state.
  • the cutting unit 36 pivots about the pivot axis 40 at the upper limit position and the lower limit position, and the pivoting angle ranges from about 40 degrees to about 90 degrees, within which the safety switch 102 is not caused.
  • the contact 106 is in contact with the projection 104.
  • the safety switch 102 is in the first state, the operator operates the first switch 90 to control the motor, and the second switch 96 does not control the motor.
  • the cutter is in the table cut mode.
  • the contact 106 of the safety switch 102 is brought into contact 104.
  • the safety switch 102 is in the second state, the operator can operate the second switch 96 to control the motor, and the first switch 90 does not control the motor.
  • the advancement direction of the workpiece is from the rear side to the front side in the table cutting mode.
  • the direction of advancement of the workpiece can also be used from front to back.
  • the workpiece In order to make the cutting machine in the table cutting mode, the workpiece is not driven to move in the direction of the table 32 due to the rotation of the saw blade 39.
  • the cutting machine is further provided with a workpiece pressing mechanism 114, as shown in FIG.
  • the workpiece pressing mechanism 114 prevents the workpiece from moving in the direction of the table 32 but does not hinder the pushing of the workpiece in the direction of the second cutting groove 52.
  • the workpiece pressing mechanism 114 includes a platen 116 movably disposed on the table 32 and a stopper mechanism 118 for restraining the platen 116 at a predetermined position.
  • the pressure plate 116 is rotatably connected to the connecting rod mechanism.
  • an elastic member 120 is provided for maintaining the pressure plate 116 at a position close to the second working surface 58 at all times.
  • the pressure plate 116 is pivotally coupled to the link 122 and the link 122 is pivotally coupled to the table 32.
  • the platen 116, the link 122 and the table 32 constitute a parallel four-bar linkage. Thereby, the platen 116 can be moved parallel to the table 32 through the four links 122.
  • the pressure plate 116 is pivotally coupled to the table 32 by four links 122.
  • An elastic member 120 is disposed between the link 122 and the table 32 to maintain the platen 116 in a position close to the second working surface 58 at all times.
  • the resilient member 120 is configured as a torsion spring.
  • the elastic member 120 can also be provided as a tension spring or the like.
  • the pressure plate 116 is provided with a groove 124 through which the saw blade 39 passes, and the pressure plate 116 further has a contact surface 126 which is in contact with the workpiece, and the pressure plate 116 extends longitudinally in the direction in which the workpiece is advanced. There is one end 128 that is upwardly lifted in the longitudinal extension direction and the other end 130 opposite thereto. One end 128 is set to tilt upwards to facilitate the pushing of the workpiece.
  • the limiting mechanism 118 includes a limiting member 132 that cooperates with the pressure plate 116, a driving mechanism 134 that drives the limiting member 132, and a driving member 136, and fixes the driving member 136 to the table.
  • the device 138 wherein the driving member 136 is movably disposed on the table, and the limiting member 132 is driven by the driving mechanism 134 to cooperate with the pressing plate 116.
  • the fixing device 138 is bolted to the structure.
  • one end of the bolt is provided with a convenient knob 140 for easy operation.
  • the limiting mechanism 118 can directly control the preset position of the pressure plate 116 by using a screw or control the preset position of the pressure plate 116 by a single cam mechanism.
  • the drive member 136 is provided with an eccentric pin 142.
  • the drive mechanism 134 includes a first rod 144 coupled to the eccentric pin 142 and a second rod 147 pivotally coupled to the first rod 144 by a coupling pin 146, and a slide bar 148 disposed on the table by bolts.
  • the sliding bar 148 is provided with a sliding slot 150.
  • the limiting member 132 is slidably disposed in the sliding slot 150, and the limiting member 132 is coupled to the second rod 147, so that the driving member 136 can be operatively disposed to the first rod 144.
  • the second rod 147 is moved to drive the stopper 132 to slide along the slide bar 148.
  • the direction in which the chute 150 extends is parallel to the extending direction of the second cutting groove 60, so that the driving member 136 causes the stopper 132 to move along the extending direction of the second cutting groove 60.
  • the limiting members 132 are disposed in two, and the two limiting members 132 pass through the connecting rods 156. Connections, correspondingly, the slide bars 148 that cooperate with the limit members 132 are also provided in two.
  • the drive member 136 is rotatably coupled to the table 32.
  • the driving member 136 is further provided with a guiding pin 152 (shown in Fig. 16).
  • the working table 32 is provided with a guiding groove 154 which cooperates with the guiding pin 152.
  • the cutter is also provided with indicating means 162 for indicating that the limiting mechanism 118 can limit the upper limit position of the pressure plate 116.
  • the indicating device 162 includes a scale 164 disposed outside the guide slot 154 and a pointer 166 disposed on the driver member 136. When the drive member 136 is rotated, the scale 164 corresponding to the pointer 166, that is, the limit mechanism 118, can limit the height of the pressure plate 116.
  • the limiting member 132 is provided with a limiting surface 158.
  • the pressing plate 116 is provided with a limiting block 160.
  • the limiting surface 158 cooperates with the limiting block 160 to limit the pressing plate 116 to a predetermined position.
  • the workpiece pressing mechanism 114 is operated as follows: First, the fixing knob 140 is loosened, and then the driving member 136 is rotated. At this time, the driving member 136 can be rotated to the desired position by the pointer 166 and the corresponding scale 164; During the rotation of the member 136, the driving member 136 drives the driving mechanism 134 to urge the limiting member 132 to move along the extending direction of the second cutting groove 60. Then, the workpiece is placed in the second working area 61, and is pushed from the rear of the cutting machine, that is, the one end 128 which is lifted from the pressing plate 116 is pushed in. Under the pushing of the workpiece, the pressing plate 116 overcomes the force of the elastic member 120 toward the working table. The direction of motion of 32 is maintained until the stop surface 158 of the stop member 132 mates with the stop block 160 on the pressure plate 116 such that the pressure plate 116 is constrained to a predetermined position and the fixed knob 140 is finally tightened.
  • the main working surface 58 of the base 30 is also provided with a main guide 168 for guiding the workpiece.
  • the main guide attachment 168 has a base 170, a locking mechanism 172 for locking the base 170 to the base 30, and a pointer (not shown) having a stop face 174 for stopping the workpiece.
  • a scale (not shown) is provided on the base 30 in a direction perpendicular to the second cutting groove 52.
  • the cutting machine is also provided with a workpiece pusher 176 having a body 178 and a pusher 180 that can be used to push the workpiece.
  • Ontology 178 It can be operatively sleeved on the base 170 of the main guide 168.
  • the body 178 of the workpiece pushing member 176 is sleeved on the base 170 of the main guide 168, and the pushing portion 180 abuts against the workpiece, so that the operating body 178 can advance the workpiece along the main guide 168.
  • a second work area 61 is launched.
  • the cutting machine also includes an auxiliary guide attachment 182 that includes a body 184 that can be placed over the second work surface 58 and a locking mechanism 186 that locks the body 184 to the base 30.
  • the body 184 has a guide surface 188 for guiding the workpiece, and the height of the body 184 is less than the minimum distance between the platen 116 and the second work surface.
  • the guide attachment 182 is such that one side of the workpiece to be cut abuts against the stop surface 174 of the main guide attachment 168; the other side abuts against the guide surface 188 of the auxiliary guide attachment; and finally the auxiliary guide attachment is assisted by the locking mechanism 186 The 182 is locked to the base 30.
  • the auxiliary guide attachment 182 can prevent the workpiece being swayed and affect the cutting accuracy; at the same time, the auxiliary guide attachment 182 also prevents the workpiece from being moved toward the operator in the direction of the operator, thereby causing injury to the operator.

Abstract

Disclosed is a cutting machine (300), comprising a base (30), a worktable (32), a supporting holder (34) and a cutting unit (36) connected to the supporting holder, wherein the worktable has a first working face (50) for supporting a workpiece; on the base is provided a protection fence (46) which has an abutment face (48) abutting against a work-piece, and the abutment face and the first working face form a first working area (53) for a chamfered-cutting mode; on the base is provided a second working face (58) for supporting the work-piece, and the cutting machine has a second working area (61) formed between the second working face and the worktable for a flat-cutting mode. The second working area is provided between the second working face of the base and the worktable, so that the whole cutting machine has a simple and compact structure.

Description

切割机 技术领域  Cutting machine
本发明涉及一种切割机, 尤其涉及一种具有两种操作模式的切割机。 背景技术  The present invention relates to a cutting machine, and more particularly to a cutting machine having two modes of operation. Background technique
传统的切割机作为一种切割工具, 具有很广的应用范围, 可以用于切割 很多金属或非金属材料, 切割快捷方便。 传统的切割机一般包括工作台、 位 于工作台上方的具有电机和锯片的切割单元、 设置在工作台上用于给工件定 位的护栏, 其中工作台具有支撑工件的工作台支撑面和设置于工作台上的沿 纵长延伸的切割槽, 锯片可至少部分伸入该切割槽中, 切割单元围绕与工作 台相对固定的一枢转轴可旋转地与工作台配接, 用来切割工件。 但是传统的 切割机中由于工作台和锯片位置的原因, 被切割工件的尺寸有一定的限制。 所以需到尺寸较大的工件只能借助于台锯等切割工具。  As a cutting tool, the traditional cutting machine has a wide range of applications and can be used to cut many metal or non-metal materials, making cutting fast and convenient. A conventional cutting machine generally includes a work table, a cutting unit having a motor and a saw blade located above the work table, and a guard rail disposed on the work table for positioning the workpiece, wherein the work table has a table support surface for supporting the workpiece and is disposed on A longitudinally extending cutting groove on the table, the saw blade can at least partially extend into the cutting groove, and the cutting unit is rotatably coupled to the table around a pivot shaft fixed to the table for cutting the workpiece. However, in the conventional cutting machine, the size of the workpiece to be cut is limited due to the position of the table and the blade. Therefore, it is only necessary to use a cutting tool such as a table saw for a workpiece having a large size.
为此, 业界技术人员进行了一些改进, 如市场上出现了具有两种操作模 式的切割机, 即该切割机具有台切模式和斜切模式。 该切割机包括底座、 枢 转设置于底座上的下工作台、 通过枢轴旋转设置于下工作台上的切割单元, 其中切割单元包括定护罩、 相对于定护罩活动连接的动护罩、 锯片及驱动锯 片旋转的马达。 另外, 定护罩上设置有用于支撑工件的上工作台。 在台切模 式下, 工件被放置于上工作台上进行台切操作; 在斜切模式下, 工件被放置 于下工作台上进行斜切操作。 该切割机由于需要在定护罩另外再设置一个工 作台, 由于工作台需要定护罩支撑, 因此工作台的尺寸受到限制, 而且支撑 不够稳定。 对于需要加工较长工件的情况, 还需提供额外的辅助支撑装置。 在工作台下方定护罩上还需要设置必要的操作元件, 如控制台切模式下的开 关及在斜切模式下必须的操作手柄, 所以就会使得整个机器结构复杂且不紧 凑, 而且切割工件的高度也会受到限制。  To this end, the industry's technicians have made some improvements, such as the emergence of a cutting machine with two operating modes on the market, that is, the cutting machine has a table cutting mode and a chamfering mode. The cutting machine comprises a base, a lower table pivotally disposed on the base, a cutting unit disposed on the lower table by pivoting, wherein the cutting unit comprises a fixed cover and a movable cover movably connected with respect to the fixed cover , the saw blade and the motor that drives the saw blade to rotate. In addition, the upper guard is provided with an upper table for supporting the workpiece. In the table-cut mode, the workpiece is placed on the upper table for table cutting; in the chamfer mode, the workpiece is placed on the lower table for beveling. Since the cutter needs to be additionally provided with a workbench in the fixed shield, since the workbench requires a fixed shield support, the size of the workbench is limited, and the support is not stable enough. Additional auxiliary support is required for situations where longer workpieces need to be machined. It is also necessary to set the necessary operating elements on the fixed cover under the workbench, such as the switch in the console cut mode and the necessary operating handle in the bevel mode, so the whole machine structure is complicated and not compact, and the workpiece is cut. The height will also be limited.
发明内容 Summary of the invention
本发明要解决的技术问题: 提供一种结构简单的具有台切模式和斜切模 式的切割机。  The technical problem to be solved by the present invention is to provide a cutting machine having a simple cutting mode and a beveling mode.
本发明解决上述技术问题所釆用的技术方案: 一种切割机, 包括:底座; 支撑在底座上的工作台, 所述工作台具有支撑工件的第一工作面; 支撑架, 与所述工作台连接; 可转动的连接在所述支撑架上的切割单元, 所述切割单 元包括与所述支撑架转动连接的固定护罩、 与固定护罩连接的马达壳体、 锯 片及收容于马达壳体中驱动锯片围绕第一轴线旋转的马达; 连接在所述底座 上的护栏, 所述护栏具有抵靠工件的抵靠面, 所述抵靠面与所述第一工作面 形成第一工作区域; 所述底座上具有支撑工件的第二工作面, 所述切割机具 有形成于所述第二工作面和所述工作台之间的第二工作区域, 所述切割机具 有斜切模式和台切模式, 斜切模式时, 所述锯片至少部分位于第一工区域; 台切模式时, 所述锯片至少部分位于第二工作区域。 The technical solution adopted by the present invention to solve the above technical problem: a cutting machine, comprising: a base; a work table supported on the base, the work table having a first work surface supporting the workpiece; a support frame coupled to the work table; a cutting unit rotatably coupled to the support frame, the cutting unit including a fixed shroud rotatably coupled to the support frame, a motor housing coupled to the fixed shroud, a saw blade, and a motor housed in the motor housing that drives the saw blade to rotate about the first axis; a guardrail attached to the base The guard rail has an abutting surface against the workpiece, the abutting surface and the first working surface form a first working area; the base has a second working surface supporting the workpiece, and the cutting machine has a forming In the second working area between the second working surface and the worktable, the cutting machine has a chamfering mode and a table cutting mode, and in the chamfering mode, the saw blade is at least partially located in the first working area; In the desk cutting mode, the saw blade is at least partially located in the second working area.
与现有技术相比, 本发明的有益效果: 该切割机具有两个工作区域, 可 以很方便的实现斜切模式和台切模式两种切割模式; 而且实现台切模式的第 二工作区域设置在底座的第二工作面和工作台之间, 使得整个切割机的结构 简单、 紧凑。  Compared with the prior art, the beneficial effects of the invention: the cutting machine has two working areas, which can conveniently realize two cutting modes of the chamfering mode and the table cutting mode; and realize the second working area setting of the table cutting mode The structure of the entire cutting machine is simple and compact between the second working surface of the base and the work table.
优选的, 所述切割机包括台切锁定释放机构, 所述台切锁定释放机构可 操作的将台切模式转换成斜切模式。  Preferably, the cutting machine comprises a table locking release mechanism, and the table locking release mechanism is operable to convert the table cutting mode into a chamfer mode.
优选的, 所述台切锁定释放机构设置在切割单元和工作台之间。  Preferably, the table locking release mechanism is disposed between the cutting unit and the table.
优选的, 所述台切锁定释放机构包括活动设置在工作台上的操作钮、 与 操作钮连接的锁定件以及设置在切割单元上的配合件, 其中所述操作钮可操 作的使锁定件与配合件配合, 使所述切割机处于台切模式; 所述锁定件和配 合件脱开, 用于将台切模式转换成斜切模式。  Preferably, the undercut lock release mechanism includes an operation button movably disposed on the workbench, a lock member coupled to the operation button, and a fitting member disposed on the cutting unit, wherein the operation button is operable to cause the lock member to The mating member cooperates to cause the cutting machine to be in the table cutting mode; the locking member and the fitting member are disengaged for converting the table cutting mode into the chamfer mode.
优选的, 所述配合件为设置在固定护罩上的卡槽, 所述锁定件设有卡设 所述卡槽的卡勾。  Preferably, the engaging member is a card slot disposed on the fixed cover, and the locking member is provided with a hook for clamping the card slot.
优选的, 所述操作钮可滑动的设置在工作台上, 且在所述操作钮和所述 工作台之间设有弹簧, 所述弹簧将操作钮始终保持在朝向工作台的位置。  Preferably, the operating button is slidably disposed on the table, and a spring is disposed between the operating button and the table, and the spring keeps the operating button at a position facing the table.
优选的, 所述台切锁定释放机构设置在切割单元和支撑架之间。  Preferably, the table locking release mechanism is disposed between the cutting unit and the support frame.
优选的, 所述台切锁定释放机构包括设置在切割单元和支撑架其中之一 上的锁定销和设置另外一个上的锁定孔, 所述锁定销和锁定孔配合, 所述切 割机处于台切模式。  Preferably, the table locking release mechanism comprises a locking pin disposed on one of the cutting unit and the support frame and a locking hole disposed on the other, the locking pin and the locking hole are matched, and the cutting machine is in the table cutting mode.
优选的, 所述模式转换机构包括斜切锁定释放机构, 所述斜切锁定释放 机构可操作的将斜切模式转换成台切模式。 Preferably, the mode switching mechanism includes a bevel lock release mechanism, and the bevel lock release The mechanism is operable to convert the bevel mode to the desk cut mode.
优选的, 所述斜切锁定释放机构包括活动设置在支撑架和切割单元其中 之一上的止动件和设置在另外一个上的止挡件, 所述止动件和止挡件脱开, 用于将斜切模式转换成台切模式。  Preferably, the bevel lock release mechanism includes a stopper movably disposed on one of the support frame and the cutting unit and a stopper disposed on the other, the stopper and the stopper being disengaged, Used to convert the bevel mode to the desk cut mode.
优选的, 所述止动件是活动设置在支撑架上的止动销, 所述止挡件是固 定设置在固定护罩上的凹槽, 所述止动销收容于所述凹槽, 所述切割机处于 斜切模式。  Preferably, the stopper is a stopper pin movably disposed on the support frame, the stopper is a groove fixedly disposed on the fixed shield, the stopper pin is received in the groove, and the cutting The machine is in chamfer mode.
优选的, 所述支撑架上还设有用于与所述止动销配合的调节螺钉。  Preferably, the support frame is further provided with an adjusting screw for engaging with the stopping pin.
优选的, 所述止动件是可转动的设置在支撑架上的旋转块, 所述止挡件 是固定设置在固定护罩上的凸台, 所述旋转块与所述凸台配合时, 所述切割 机处于斜切模式且所述切割单元处于下限位置。  Preferably, the stopper is a rotatable rotating block disposed on the support frame, and the stopper is a boss fixedly disposed on the fixed cover, and when the rotating block is engaged with the boss, The cutter is in a chamfer mode and the cutting unit is in a lower limit position.
优选的, 所述切割机包括在斜切模式下, 控制马达工作的第一开关; 在 台切模式下, 控制马达工作的第二开关, 所述切割机还包括安全开关, 所述 安全开关具有两个状态, 在第一状态, 所述切割机处于斜切模式, 所述安全 开关允许第一开关控制马达而限制第二开关控制马达; 在第二状态, 所述切 割机处于台切模式, 所述安全开关允许第二开关控制马达而限制第一开关控 制马达。  Preferably, the cutting machine comprises a first switch for controlling the operation of the motor in the bevel mode; a second switch for controlling the operation of the motor in the table cutting mode, the cutting machine further comprising a safety switch, the safety switch having Two states, in the first state, the cutting machine is in a chamfering mode, the safety switch allows the first switch to control the motor and the second switch to control the motor; in the second state, the cutting machine is in the table cutting mode, The safety switch allows the second switch to control the motor to limit the first switch to control the motor.
优选的, 所述支撑架上设有凸起, 所述安全开关具有一个触点, 所述凸 起可选择的与所述触点配合用于所述安全开关在第一状态和第二状态之间转 换。  Preferably, the support frame is provided with a protrusion, and the safety switch has a contact, and the protrusion is selectively engageable with the contact for the safety switch in the first state and the second state. Conversion between.
优选的, 在所述切割单元和所述底座之间设有定位机构, 在台切模式下, 所述定位机构用于确保所述锯片垂直于所述第二工作面。  Preferably, a positioning mechanism is disposed between the cutting unit and the base, and in the undercut mode, the positioning mechanism is used to ensure that the saw blade is perpendicular to the second working surface.
优选的, 所述定位机构包括设置在马达壳体上的定位孔和设置在护栏上 的定位销, 所述定位孔和所述定位销配合时, 所述锯片垂直于所述第二工作 面。  Preferably, the positioning mechanism includes a positioning hole disposed on the motor housing and a positioning pin disposed on the guard rail. When the positioning hole and the positioning pin are engaged, the saw blade is perpendicular to the second working surface. .
优选的, 所述切割机还设有工件压紧机构, 所述工件压紧机构包括活动 设置在所述工作台上的压板和将所述压板限制在预定位置的限位机构。  Preferably, the cutting machine is further provided with a workpiece pressing mechanism, the workpiece pressing mechanism comprising a pressing plate movably disposed on the working table and a limiting mechanism for restraining the pressing plate at a predetermined position.
优选的, 所述压板通过平行四连杆机构可转动的连接在工作台上, 且在 压板和所述工作台之间设有弹性元件, 所述弹性元件将压板始终保持在朝向 所述第二工作台的位置。 Preferably, the pressure plate is rotatably connected to the worktable by a parallel four-bar linkage mechanism, and an elastic member is disposed between the pressure plate and the work table, and the elastic member keeps the pressure plate in the orientation at all times. The position of the second table.
优选的, 所述限位机构包括与压板配合的限位件、 驱动限位件活动的驱 动机构和驱动件、 将驱动件相对于工作台固定的固定装置, 其中所述驱动件 可活动的设置在所述工作台上, 且通过驱动机构驱动限位件与压板配合。  Preferably, the limiting mechanism comprises a limiting member matched with the pressure plate, a driving mechanism and a driving member for driving the limiting member, and a fixing device for fixing the driving member with respect to the working table, wherein the driving member is movable On the workbench, and the driving mechanism drives the limiting member to cooperate with the pressure plate.
优选的, 所述驱动件可转动的连接在所述工作台上且设有偏心销, 所述 驱动机构包括连接在偏心销上的第一杆和与第一杆枢转连接的第二杆、 设置 在工作台上的滑杆, 其中所驱动件可操作的使第一杆和第二杆活动从而驱动 限位件沿着所述滑杆滑动。  Preferably, the driving member is rotatably connected to the work table and is provided with an eccentric pin, and the driving mechanism comprises a first rod connected to the eccentric pin and a second rod pivotally connected to the first rod, A slide bar disposed on the table, wherein the drive member is operable to move the first rod and the second rod to drive the limit member to slide along the slide rod.
优选的, 所述限位件上设有限位面, 所述压板上设有限位块, 通过所述 限位面与限位块配合, 将所述压板限制于预定位置。  Preferably, the limiting member is provided with a limiting surface, and the pressing plate is provided with a limiting block, and the limiting surface cooperates with the limiting block to limit the pressing plate to a predetermined position.
优选的, 所述切割机还包括辅助导向附件, 所述辅助导向附件包括可放 置于第二工作面上的主体和将主体锁定在所述底座上的锁定机构, 其中所述 主体具有用于导向工件的导向面, 且所述主体的高度小于所述压板和所述第 二工作面的最小距离。  Preferably, the cutting machine further includes an auxiliary guiding attachment, the auxiliary guiding attachment comprising a body that can be placed on the second working surface and a locking mechanism that locks the main body on the base, wherein the main body has a guiding mechanism a guiding surface of the workpiece, and the height of the body is smaller than a minimum distance between the pressing plate and the second working surface.
优选的, 所述第一、 第二工作面位于所述第一轴线的同侧。  Preferably, the first and second working faces are located on the same side of the first axis.
优选的, 所述第一、 第二工作面平行。  Preferably, the first and second working faces are parallel.
优选的,所述第一工作面和第二工作面之间的距离小于所述底座的高度。 优选的,所述第一工作面和第二工作面之间的距离小于所述锯片的半径。 附图说明  Preferably, the distance between the first working surface and the second working surface is smaller than the height of the base. Preferably, the distance between the first working surface and the second working surface is smaller than the radius of the saw blade. DRAWINGS
图 1是本发明实施例中切割机的立体示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a cutting machine in an embodiment of the present invention.
图 2是本发明实施例中切割机的局部立体示意图。  2 is a partial perspective view of a cutting machine in an embodiment of the present invention.
图 3是本发明实施例中切割机的示意图。  Figure 3 is a schematic illustration of a cutting machine in accordance with an embodiment of the present invention.
图 4是本发明实施例中切割机的斜切锁定释放机构的立体分解图。  Figure 4 is an exploded perspective view of the bevel lock release mechanism of the cutting machine in the embodiment of the present invention.
图 5是本发明实施例中切割机的台切锁定释放机构的剖示图, 此时, 切 割单元处于锁定状态。  Fig. 5 is a cross-sectional view showing the undercut lock release mechanism of the cutting machine in the embodiment of the present invention, in which case the cutting unit is in the locked state.
图 6是本发明实施例中切割机的台切锁定释放机构的剖示图, 此时, 切 割单元处于非锁定状态。  Figure 6 is a cross-sectional view showing the undercut lock release mechanism of the cutting machine in the embodiment of the present invention, in which case the cutting unit is in an unlocked state.
图 7是本发明实施例中切割机的台切锁定释放机构的示意图。  Fig. 7 is a schematic view showing the undercut locking release mechanism of the cutting machine in the embodiment of the present invention.
图 8是本发明实施例中切割机的立体示意图。  Figure 8 is a perspective view of a cutting machine in an embodiment of the present invention.
图 9是本发明实施例中切割机的立体示意图, 此时, 切割机处于台切模 式。 Figure 9 is a perspective view of the cutting machine in the embodiment of the present invention, in which case the cutting machine is in the table cutting mode Style.
图 10是本发明实施例中切割机的安全开关的电路原理图。  Figure 10 is a circuit schematic diagram of a safety switch of a cutting machine in an embodiment of the present invention.
图 11是本发明实施例中切割机的安全开关的示意图,此时安全开关处于 第一状态。  Figure 11 is a schematic view of the safety switch of the cutting machine in the embodiment of the present invention, in which the safety switch is in the first state.
图 12是本发明实施例中切割机的安全开关的示意图,此时安全开关处于 第二状态。  Figure 12 is a schematic view of the safety switch of the cutting machine in the embodiment of the present invention, in which the safety switch is in the second state.
图 13是本发明实施例中切割机的工件压紧机构的立体示意图。  Figure 13 is a perspective view showing the workpiece pressing mechanism of the cutting machine in the embodiment of the present invention.
图 14是本发明实施例中切割机的压板的立体示意图。  Figure 14 is a perspective view of a pressure plate of a cutting machine in an embodiment of the present invention.
图 15是本发明实施例中切割机的驱动机构的立体示意图。  Figure 15 is a perspective view showing the driving mechanism of the cutting machine in the embodiment of the present invention.
图 16是本发明实施例中切割机的驱动机构的立体示意图。  Figure 16 is a perspective view showing the driving mechanism of the cutting machine in the embodiment of the present invention.
图 17是本发明实施例中切割机的立体示意图。  Figure 17 is a perspective view of a cutting machine in an embodiment of the present invention.
图 18是本发明实施例中切割机的工件压紧机构的示意图。  Figure 18 is a schematic view of the workpiece pressing mechanism of the cutting machine in the embodiment of the present invention.
图 19是本发明实施例中切割机的工件压紧机构的示意图。  Figure 19 is a schematic view of a workpiece pressing mechanism of a cutting machine in an embodiment of the present invention.
图 20 是本发明实施例中切割机的立体示意图, 此时切割机处于台切模 式。  Figure 20 is a perspective view of the cutting machine in the embodiment of the present invention, in which the cutting machine is in the table cutting mode.
图 21 是本发明实施例中切割机的立体示意图, 此时切割机处于台切模 式。  Figure 21 is a perspective view of the cutting machine in the embodiment of the present invention, in which the cutting machine is in the table cutting mode.
图 22是本发明实施例中切割机的示意图。  Figure 22 is a schematic view of a cutting machine in an embodiment of the present invention.
其巾 Its towel
30. 底座 31. 凸缘 32. 工作台  30. Base 31. Flange 32. Workbench
33. 凸台 34. 支撑架 35. 固定护罩  33. Boss 34. Support frame 35. Fixed shield
36. 切割单元 37. 马达壳体 38. 枢转轴  36. Cutting unit 37. Motor housing 38. Pivot shaft
39. 锯片 40. 枢转轴的轴线 41. 操作手柄  39. Saw blade 40. Axis of the pivot shaft 41. Operating handle
42. 倾斜锁紧机构 43. 活动护罩 44. 底座支撑面 42. Tilt locking mechanism 43. Movable shield 44. Base support surface
45. 第一轴线 46. 护栏 48. 抵靠面 45. First axis 46. Guardrail 48. Abutment surface
50. 第一工作面 52. 第一切割槽 53. 第一工作区域 50. First working surface 52. First cutting groove 53. First working area
54. 斜切锁紧机构 56. 锁紧螺钉 58. 第二工作面54. Bevel locking mechanism 56. Locking screw 58. Second working surface
60. 第二切割槽 61. 第二工作区域 62. 斜切锁定释放机构60. Second cutting groove 61. Second working area 62. Bevel locking release mechanism
64. 台切锁定释放机构 65. 圆孔 66. 止动销 64. Table locking release mechanism 65. Round hole 66. Stop pin
67. 端面 68. 凹槽 69. 端面  67. End face 68. Groove 69. End face
70. 调节螺钉 72. 操作钮 74. 锁定件  70. Adjustment screw 72. Operating button 74. Locking member
76. 配合件 78. 安装座 80. 销轴 82. 卡勾 83. 劈刀 84. 定位机构 76. Mating parts 78. Mounting 80. Pin 82. Card hook 83. Scythe 84. Positioning mechanism
86. 定位孔 88. 定位销 89. 调节结构  86. Positioning hole 88. Locating pin 89. Adjustment structure
90. 第一开关 92. 开关盒 94. 控制面板  90. First switch 92. Switch box 94. Control panel
96. 第二开关 98. 显示灯 100. 过载保护器 96. Second switch 98. Display light 100. Overload protector
102. 安全开关 104. 凸起 106. 触点 102. Safety switch 104. Bump 106. Contact
112. 定位座 114. 工件压紧机构 116. 压板  112. Positioning seat 114. Workpiece pressing mechanism 116. Pressure plate
118. 限位机构 120. 弹性元件 122. 连杆  118. Limiting mechanism 120. Elastic element 122. Connecting rod
124. 槽 126. 接触面 128. 山  124. Slot 126. Contact surface 128. Mountain
 -
130. 另一端 132. 限位件 134. 驱动机构  130. The other end 132. Limiting parts 134. Drive mechanism
136. 驱动件 138. 固定装置 140. 固定旋钮  136. Drive 138. Fixing device 140. Fixing knob
142. 偏心销 1 44 . 第一杆 146. 连接销  142. Eccentric pin 1 44 . First rod 146. Connecting pin
147. 第二杆 148. 滑杆 150. 滑槽  147. Second rod 148. Slide rod 150. Chute
152. 导引销 154. 导引槽 156. 连接杆  152. Guide pin 154. Guide groove 156. Connecting rod
158. 限位面 160. 限位块 162. 孑曰 T 衣直  158. Limiting surface 160. Limiting block 162. 孑曰 T clothing straight
164. 刻度 166. 指针 168. 主导向附件 164. Scale 166. Pointer 168. Main guide attachment
170. 基体 172. 锁定机构 174. 止挡面 170. Base 172. Locking mechanism 174. Stop face
176. 工件推动件 178. 本体 180. 推动部  176. Workpiece pusher 178. Body 180. Pusher
182. 辅助导向附件 184. 主体 186. 锁定机构  182. Auxiliary guide attachments 184. Main body 186. Locking mechanism
188. 导向面 300. 切割机  188. Guide surface 300. Cutting machine
具体实施方式 detailed description
下面结合附图与优选实施例对本发明作进一步说明。  The invention will now be further described with reference to the drawings and preferred embodiments.
如图 1所示, 切割机 300 包括底座 30、 设置于底座 30上的工作台 32、 配接在工作台 32上的支撑架 34、 与支撑架 34配接的切割单元 36。 该切割单 元 36通过枢转轴 38可枢转的连接在支撑架 34上, 这样切割单元 36就可以 围绕枢转轴轴线 40相对于底座 30上、 下枢转。  As shown in Fig. 1, the cutter 300 includes a base 30, a table 32 disposed on the base 30, a support frame 34 coupled to the table 32, and a cutting unit 36 mated with the support frame 34. The cutting unit 36 is pivotally coupled to the support frame 34 by a pivot shaft 38 such that the cutting unit 36 can pivot up and down relative to the base 30 about the pivot axis 40.
该切割机 300具有斜切模式和台切模式。 在本发明的描述中, 除非另外 指出, 涉及的方向术语, 如左、 右、 前、 后、 上和下等, 都是以在斜切模式 下的切割机被正常操作时的方向为参照。 如靠近操作者的为切割机的前侧, 远离操作者为切割机的后侧。 斜切模式主要操作方式同传统的斜切割机, 即 工件相对工作台 32 固定, 通过切割单元 36移动来切割工件; 台切模式主要 操作方式同传统的台锯, 即切割单元相对工作台 32或底座 30 固定, 通过移 动工件来切割。 The cutter 300 has a chamfering mode and a table cutting mode. In the description of the present invention, directional terms, such as left, right, front, back, up and down, etc., are referenced to the direction in which the cutter in the chamfer mode is normally operated, unless otherwise indicated. If the operator is close to the front side of the cutting machine, away from the operator is the rear side of the cutting machine. The main operation mode of the chamfering mode is the same as that of the conventional oblique cutting machine, that is, the workpiece is fixed relative to the table 32, and the workpiece is cut by the cutting unit 36; the main operation mode of the table cutting mode is the same as that of the conventional table saw, that is, the cutting unit is opposite to the table 32 or Base 30 fixed, by shift Move the workpiece to cut.
支撑架 34可相对于工作台 32在顺时针和逆时针两个方向转动来倾斜一 定角度, 从而对工件进行倾斜切割。 在支撑架 34和工作台 32之间设有将支 撑架 34锁紧在工作台 32上的倾斜锁紧机构 42 (参见图 3 )。 倾斜锁紧机构 42可把支撑架 34锁紧于不同的倾斜位置, 从而对工件进行不同倾斜角度的 切割。  The support frame 34 can be tilted at an angle relative to the table 32 in both clockwise and counterclockwise directions to obliquely cut the workpiece. A tilt locking mechanism 42 (see Fig. 3) for locking the bracket 34 to the table 32 is provided between the support frame 34 and the table 32. The tilt lock mechanism 42 locks the support frame 34 to different tilt positions to cut the workpiece at different oblique angles.
底座 30具有在水平方向上支撑工件的底座支撑面 44。 在底座 30上设有 护栏 46 , 该护栏 46具有与底座支撑面 44垂直设置的抵靠面 48 , 主要用于在 竖直方向上抵靠工件, 便于切割。  The base 30 has a base support surface 44 that supports the workpiece in a horizontal direction. A guard rail 46 is provided on the base 30, and the guard rail 46 has an abutment surface 48 disposed perpendicularly to the base support surface 44, and is mainly used for abutting against the workpiece in the vertical direction for cutting.
工作台 32支撑在底座 30上, 具有用于在水平方向上支撑工件的第一工 作面 50。 第一工作面 50基本与底座支撑面 44齐平, 两者相配合用于共同支 撑工件。 工作台 32上还设有纵长方向延伸的第一切割槽 52。  The table 32 is supported on the base 30 and has a first working surface 50 for supporting the workpiece in the horizontal direction. The first working surface 50 is substantially flush with the base support surface 44, and the two cooperate to support the workpiece together. The table 32 is further provided with a first cutting groove 52 extending in the longitudinal direction.
第一工作面 50和抵靠面 48形成了第一工作区域 53。 切割机处于斜切模 式时, 工件放置于第一工作区域 53。  The first working surface 50 and the abutting surface 48 form a first working area 53. When the cutter is in the bevel mode, the workpiece is placed in the first working area 53.
工作台 32可转动的设置在底座 30上, 使得工作台 32可带动切割单元 36相对于底座 30转动, 便于对工件进行不同斜向角度的切割。  The table 32 is rotatably disposed on the base 30 such that the table 32 can rotate the cutting unit 36 relative to the base 30 to facilitate cutting of the workpiece at different oblique angles.
在本实施例中, 如图 2所示, 工作台 32上设有凸缘 3 1 , 底座 30上设有 与凸缘 31相配合的凸台 33。 使得该工作台 32可转动的设置在底座 30上。 而为了使工作台 32相对于底座 30的转动更加方便,在工作台 32上还设有圆 弧形的槽 (未标号), 在护栏 46上设有收容于该圆弧形的槽的销 (未标号)。 当工作台 32相对于底座 30转动时, 该销在圆弧形的槽中滑动, 从而为调节 斜向角度导向。  In the present embodiment, as shown in Fig. 2, the table 32 is provided with a flange 3 1 on which the boss 33 is provided to cooperate with the flange 31. The table 32 is rotatably disposed on the base 30. In order to make the rotation of the table 32 relative to the base 30 more convenient, a circular arc-shaped groove (not numbered) is further provided on the table 32, and a pin received in the circular-shaped groove is provided on the guard rail 46 ( Not numbered). When the table 32 is rotated relative to the base 30, the pin slides in a circular arc-shaped groove to guide the oblique angle.
再参见图 1 , 切割机设有将工作台 32锁定在底座 30上的斜切锁紧机构 54。 在本实施例中, 该斜切锁紧机构 54包括螺紋连接在护栏 46上的锁紧螺 钉 56。 旋紧该锁紧螺钉 56 , 使其端面与工作台 32的第一工作面 50相接触, 就可以将工作台 32相对于底座 30锁定。  Referring again to Figure 1, the cutting machine is provided with a beveled locking mechanism 54 that locks the table 32 to the base 30. In the present embodiment, the bevel locking mechanism 54 includes a locking screw 56 threaded onto the guard rail 46. The table 32 is locked relative to the base 30 by tightening the locking screw 56 so that its end face is in contact with the first working surface 50 of the table 32.
切割单元 36 包括与支撑架 34枢转连接的固定护罩 35、 与固定护罩 35 连接的马达壳体 37、 收容于马达壳体 37 内的马达 (未图示)、 由马达驱动的 锯片 39、 连接于固定护罩 35 的活动护罩 43。 其中, 锯片 39绕着第一轴线 45旋转。 在切割单元 36上还设有操作手柄 41 , 按压操作手柄 41就可以使切 割单元 36 围绕枢转轴轴线 40枢转来执行切割工作。固定护罩 35通常与马达 壳体 37 固定连接, 用以遮盖住部分锯片 39。 活动护罩 43铰接在固定护罩 35 上, 用于在切割机 300处于非切割位置时, 遮盖住剩余的锯片 39 , 而且活动 护罩 43可以相对固定护罩 35旋转, 以暴露锯片 39用来切割工件。 The cutting unit 36 includes a fixed shroud 35 pivotally coupled to the support frame 34, a motor housing 37 coupled to the fixed shroud 35, a motor (not shown) housed in the motor housing 37, and a saw blade driven by the motor. 39. A movable shield 43 connected to the fixed shield 35. Therein, the saw blade 39 rotates about the first axis 45. An operating handle 41 is also provided on the cutting unit 36, and pressing the operating handle 41 causes the cutting unit 36 to pivot about the pivot axis 40 to perform the cutting operation. Fixed shield 35 usually with motor The housing 37 is fixedly attached to cover a portion of the saw blade 39. The movable shield 43 is hinged to the fixed shield 35 for covering the remaining saw blade 39 when the cutter 300 is in the non-cutting position, and the movable shield 43 is rotatable relative to the fixed shield 35 to expose the saw blade 39. Used to cut the workpiece.
如图 3所示, 切割机处于斜切模式时, 工件放置于第一工作区域 53 , 锯 片 39至少部分位于第一工作区域 53。 操作时, 将工件放置在第一工作面 50 上, 同时抵靠在抵靠面 48 上。 然后由操作者操作手柄 41 , 向下按压, 使切 割单元 36 围绕枢转轴轴线 40枢转。 此时, 锯片 39随之下降切割工件。 如果 需要切断工件, 锯片 39 就会穿过第一切割槽 52 , 而如果无需切断工件, 只 需将切割单元 36下压到一定位置即可。  As shown in Fig. 3, when the cutter is in the bevel mode, the workpiece is placed in the first working area 53, and the saw blade 39 is at least partially located in the first working area 53. In operation, the workpiece is placed on the first work surface 50 while resting against the abutment surface 48. The handle 41 is then operated by the operator and pressed down to pivot the cutting unit 36 about the pivot axis 40. At this point, the saw blade 39 is lowered to cut the workpiece. If it is necessary to cut the workpiece, the saw blade 39 will pass through the first cutting groove 52, and if it is not necessary to cut the workpiece, it is only necessary to press the cutting unit 36 down to a certain position.
再参见图 1和图 2 , 底座 30具有用于在水平方向上支撑工件的第二工作 面 58 , 底座 30上还设有沿纵长方向延伸的第二切割槽 60。 该第二切割槽 60 与第一切割槽 52平行且位于第一切割槽 52的下方。 在本实施例中, 该第二 切割槽 60的中心线与第一切割槽 52的中心线形成的平面垂直于第一工作面 50。 当然, 本领域技术人员可以想到的是, 底座 30上也可以只设置凹槽, 该 凹槽能接收部分锯片 39 , 并允许锯片 39在一定范围内围绕工作台 32转动。  Referring again to Figures 1 and 2, the base 30 has a second working surface 58 for supporting the workpiece in a horizontal direction, and the base 30 is further provided with a second cutting groove 60 extending in the longitudinal direction. The second cutting groove 60 is parallel to the first cutting groove 52 and located below the first cutting groove 52. In the present embodiment, the plane formed by the center line of the second cutting groove 60 and the center line of the first cutting groove 52 is perpendicular to the first work surface 50. Of course, it will be appreciated by those skilled in the art that the base 30 can also be provided with only a recess that receives a partial saw blade 39 and allows the saw blade 39 to rotate about the table 32 within a certain range.
该切割机具有形成在第二工作面 58 和工作台 32 之间的第二工作区域 61。 将工件放置于第二工作区域 61 时, 锯片 39至少部分位于该第二工作区 域 61。 当切割机处于台切模式, 锯片 39穿过第一切割槽 52进入第二工作区 域 61。 此时, 锯片 39可以穿过第二切割槽 60用于切断工件; 也可以不穿过 第二切割槽 60用于在工件上切槽。  The cutter has a second working area 61 formed between the second work surface 58 and the table 32. When the workpiece is placed in the second working area 61, the saw blade 39 is at least partially located in the second working area 61. When the cutter is in the table cutting mode, the saw blade 39 passes through the first cutting groove 52 into the second working area 61. At this time, the saw blade 39 may pass through the second cutting groove 60 for cutting the workpiece; or may not pass through the second cutting groove 60 for cutting the workpiece.
为了使得切割机的结构更加简单、 紧凑。 第一工作面 50 和第二工作面 58位于第一轴线 45的同侧。 也就是该第一、 第二工作面 50和 58均位于第 一轴线 45的下方。 在本实施例中, 第一、 第二工作面 50和 58平行设置, 且 两平面之间距离小于底座 30 的高度。 而且第一工作面 50 和第二工作面 58 之间的距离小于锯片 39的半径。  In order to make the structure of the cutting machine simpler and more compact. The first working face 50 and the second working face 58 are located on the same side of the first axis 45. That is, the first and second working faces 50 and 58 are both located below the first axis 45. In the present embodiment, the first and second working faces 50 and 58 are disposed in parallel, and the distance between the two planes is smaller than the height of the base 30. Moreover, the distance between the first working surface 50 and the second working surface 58 is smaller than the radius of the saw blade 39.
将第二工作面 50设置于底座 30上,只需要改变底座 30的尺寸就可以增 加台切模式下的切割能力。  The second working surface 50 is placed on the base 30, and only the size of the base 30 needs to be changed to increase the cutting ability in the table cutting mode.
第二工作面 50设置于底座 30上, 切割机在斜切模式下的切割能力不会 受到任何影响。  The second working surface 50 is disposed on the base 30, and the cutting ability of the cutting machine in the chamfer mode is not affected.
由于第二工作面 50与底座 30的下底面之间的距离较小, 与将第二工作 台设置在固定护罩上的方案相比, 本发明的切割机无需增加额外的辅助支撑 装置也可以加工较长工件。 Since the distance between the second working surface 50 and the lower bottom surface of the base 30 is small, the cutting machine of the present invention does not need to add additional auxiliary support as compared with the solution in which the second working table is disposed on the fixed shield. The device can also process longer workpieces.
切割机还具有斜切模式和台切模式之间相互转换的模式转换机构。 模式 转换机构包括台切锁定释放机构 64 , 该台切锁定释放机构 64可操作地将切 割机从台切模式转换成斜切模式。  The cutting machine also has a mode switching mechanism that converts between the chamfering mode and the table cutting mode. The mode switching mechanism includes a table locking release mechanism 64 that operatively converts the cutter from the table cutting mode to the bevel mode.
模式转换机构进一步还包括斜切锁定释放机构 62 , 该斜切锁定释放机构 62可操作地将斜切模式转换成台切模式。 当然, 本领域技术人员也可以想到 台切锁定释放机构 64和斜切锁定释放机构 62可以是一个机构。  The mode switching mechanism further includes a bevel lock release mechanism 62 that operatively converts the bevel mode to a desk cut mode. Of course, those skilled in the art will also appreciate that the table locking release mechanism 64 and the bevel lock release mechanism 62 can be a mechanism.
在本实施例中, 斜切锁定释放机构 62设置在切割单元 36 和支撑架 34 之间, 用于控制在斜切模式下, 切割单元 36的枢转范围。 同时, 也可以通过 操作斜切锁定释放机构 62将斜切模式转换成台切模式。  In the present embodiment, the bevel lock release mechanism 62 is disposed between the cutting unit 36 and the support frame 34 for controlling the pivoting range of the cutting unit 36 in the bevel mode. At the same time, the bevel mode can also be converted to the table cut mode by operating the bevel lock release mechanism 62.
斜切锁定释放机构 62包括活动设置在支撑架 34和切割单元 36其中之一 上的止动件和设置在另外一个上的止挡件, 当止动件和止挡件脱开配合, 用 于将斜切模式转换成台切模式。  The bevel lock release mechanism 62 includes a stopper movably disposed on one of the support frame 34 and the cutting unit 36 and a stopper disposed on the other one, when the stopper and the stopper are disengaged, for Convert the bevel mode to the desk cut mode.
在本实施例中, 如图 4所示, 止动件是活动设置在支撑架 34上的止动销 66 , 止挡件是固定设置在固定护罩 35上的凹槽 68 , 止动销 66收容于凹槽 68 中, 切割机处于斜切模式。  In this embodiment, as shown in FIG. 4, the stopper is a stopper pin 66 movably disposed on the support frame 34, and the stopper is a groove 68 fixedly disposed on the fixed shield 35, and the stopper pin 66 is received in In the groove 68, the cutter is in the chamfer mode.
支撑架 34上设有圆孔 65 , 止动销 66穿过该圆孔 65收容于凹槽 68 中。 且在止动销 66 和支撑架 34之间还设有弹簧 (未图示), 该弹簧使得止动销 66始终位于凹槽 68 中。  The support frame 34 is provided with a circular hole 65 through which the stopper pin 66 is received in the recess 68. Also provided between the stop pin 66 and the support frame 34 is a spring (not shown) which causes the stop pin 66 to remain in the recess 68 at all times.
凹槽 68为圆弧形凹槽, 具有两端面 67和 69。 当切割单元 36 围绕枢转 轴轴线 40相对于支撑架 34枢转时, 该止动销 66可在凹槽 68 中滑动。 当止 动销 66与端面 67配合时, 限定了切割单元 36的上限位置, 这样防止切割单 元 36过分往上移动; 当止动销 66与端面 69配合时, 限定了切割单元 36的 最下位置, 这样防止切割单元 36过分往下。  The groove 68 is a circular groove having both end faces 67 and 69. The stop pin 66 is slidable within the recess 68 when the cutting unit 36 pivots about the pivot axis 40 relative to the support frame 34. When the stopper pin 66 is engaged with the end surface 67, the upper limit position of the cutting unit 36 is defined, thereby preventing the cutting unit 36 from moving excessively upward; when the stopper pin 66 is engaged with the end surface 69, the lowermost position of the cutting unit 36 is defined, The cutting unit 36 is prevented from being excessively lowered.
当需要将斜切模式转换成台切模式时, 拉动止动销 66 , 克服弹簧力, 使 止动销 66脱开凹槽 68 , 同时, 下压切割单元 36 , 就可以使锯片 39进入第二 工作区域 61 (参见图 1 ) , 从而进入台切模式。  When the chamfering mode needs to be converted into the table cutting mode, the stopper pin 66 is pulled to overcome the spring force, so that the stopper pin 66 is disengaged from the groove 68, and at the same time, pressing the cutting unit 36 can make the saw blade 39 enter the second work. Area 61 (see Figure 1), thus entering the desk cut mode.
而为了调节切割机在斜切模式下的下限位置,在固定护罩 35上还设有调 节螺钉 70 , 该调节螺钉 70穿过凹槽 68的端面 69 , 且与固定护罩 35螺紋连 接。 该调节螺钉 70的端面可代替凹槽 68的端面 69与止动销 66配合, 从而 通过调节螺钉 70伸入凹槽 68的长度, 来调节切割机的下限位置。 当然, 斜切锁定释放机构 62的具体实现方式还有很多, 如止动件是可转 动的设置在支撑架 34上的旋转块, 止挡件是固定设置在固定护罩 35上的凸 面, 当旋转块与凸面配合时, 切割机处于斜切模式且该切割单元 36处于下限 位置。 当需要将斜切模式转换成台切模式时, 旋转旋转块, 使凸面脱开与旋 转块配合, 同时, 下压切割单元 36 , 就可以将切割单元 36进一步下压, 进 入台切模式。 In order to adjust the lower limit position of the cutter in the bevel mode, an adjustment screw 70 is further disposed on the fixed shield 35, and the adjustment screw 70 passes through the end surface 69 of the recess 68 and is screwed to the fixed shield 35. The end face of the adjusting screw 70 can be engaged with the retaining pin 66 instead of the end face 69 of the recess 68 to adjust the lower limit position of the cutter by adjusting the length of the screw 70 into the recess 68. Of course, there are many specific implementations of the bevel lock release mechanism 62. For example, the stopper is a rotatable rotating block disposed on the support frame 34, and the stopper is a convex surface fixedly disposed on the fixed shield 35. When the rotating block is mated with the convex surface, the cutting machine is in the chamfering mode and the cutting unit 36 is in the lower limit position. When the chamfering mode needs to be converted into the table cutting mode, the rotating block is rotated to disengage the convex surface from the rotating block, and at the same time, the cutting unit 36 is pressed down, and the cutting unit 36 can be further pressed down to enter the table cutting mode.
台切锁定释放机构 64可以设置在切割单元 36和工作台 32之间,或设置 在切割单元 36和底座 30之间, 或者设置在切割单元 36和支撑架 34之间, 或者设置在切割单元 36和护栏 46之间。且该台切锁定释放机构 64主要用于 控制在台切模式下, 切割单元 36相对于工作台 32或底座 30保持固定, 不能 产生上下运动。 从而保持该切割机在台切模式下, 安全操作。 同时, 也可以 通过操作台切锁定释放机构 64将台切模式转换成斜切模式,即解除对切割单 元 36的锁定, 使切割单元 36能够相对于工作台 32或底座 30移动。  The table locking release mechanism 64 may be disposed between the cutting unit 36 and the table 32, or between the cutting unit 36 and the base 30, or between the cutting unit 36 and the support frame 34, or at the cutting unit 36. Between the guard rails 46. Moreover, the table locking release mechanism 64 is mainly used for controlling the cutting unit 36 to be fixed relative to the table 32 or the base 30 in the table cutting mode, and the vertical movement cannot be generated. Thereby maintaining the cutting machine in the table cutting mode, safe operation. At the same time, the table cutting mode can also be converted to the chamfer mode by operating the table locking release mechanism 64, i.e., the locking of the cutting unit 36 is released, so that the cutting unit 36 can be moved relative to the table 32 or the base 30.
在本实施例中, 台切锁定释放机构 64设置在切割单元 36 和工作台 32 之间。  In the present embodiment, the table locking release mechanism 64 is disposed between the cutting unit 36 and the table 32.
如图 5至图 7所示, 该台切锁定释放机构 64 包括活动设置在工作台 32 上的操作钮 72、 与操作钮 72连接的锁定件 74以及设置在切割单元 36上的 配合件 76 , 其中操作钮 72可操作的使锁定件 74与配合件 76配合, 使切割 机处于台切模式; 当锁定件 74脱开与配合件 76配合, 用于将台切模式转换 成斜切模式。  As shown in FIGS. 5 to 7, the table locking release mechanism 64 includes an operating button 72 movably disposed on the table 32, a locking member 74 coupled to the operating button 72, and a fitting member 76 disposed on the cutting unit 36. The operating button 72 is operable to engage the locking member 74 with the mating member 76 to cause the cutting machine to be in the table-cut mode; when the locking member 74 is disengaged from the mating member 76, it is used to convert the table-cut mode to the bevel mode.
在本实施例中, 操作钮 72通过安装座 78可滑动的设置在工作台 32上。 安装座 78通过螺钉固定在工作台 32的前侧,且相对于第一切割槽 52对称设 置 (如图 1所示)。 安装座 78上设有可供操作钮 72滑动的滑槽 (未标号), 且在操作钮 72和安装座 78之间设有弹簧,该弹簧将操作钮 72始终保持在使 得锁定件 74与配合件 76配合的锁定位置。  In the present embodiment, the operating button 72 is slidably disposed on the table 32 by the mounting seat 78. The mounting seat 78 is fixed to the front side of the table 32 by screws and is symmetrically disposed with respect to the first cutting groove 52 (as shown in Fig. 1). The mounting seat 78 is provided with a sliding slot (not labeled) for sliding the operating button 72, and a spring is provided between the operating button 72 and the mounting seat 78, which spring keeps the operating button 72 at all times so that the locking member 74 cooperates The locking position of the piece 76 is matched.
配合件 76为设置在固定护罩 35上的卡槽 76。  The fitting member 76 is a card slot 76 provided on the fixed shield 35.
锁定件 74一端卡设于操作钮 72上,另一端通过销轴 80可枢转的连接在 工作台 32上, 其上还设有与卡槽 76配合的卡勾 82。 在弹簧的作用下, 该卡 勾 82会始终止挡卡槽 76 (如图 5所示), 从而使得切割单元 36相对于工作 台 32或底座 30 固定。 而当朝着远离工作台 32的方向推动操作钮 72 , 此时 操作钮 72会带动锁定件 74—端移动, 同时围绕销轴 80的轴线转动, 从而使 得卡勾 82脱开与卡槽 76的配合 (如图 6所示;), 切割单元 36就能够向上枢 转, 从而将切割机从台切模式转换成斜切模式。 One end of the locking member 74 is locked on the operating button 72, and the other end is pivotally connected to the table 32 via a pin 80, and a hook 82 is formed on the locking slot 76. Under the action of the spring, the hook 82 will always stop the slot 76 (as shown in Figure 5), thereby causing the cutting unit 36 to be fixed relative to the table 32 or base 30. When the operating button 72 is pushed away from the table 32, the operating button 72 will move the locking member 74 to the end while rotating about the axis of the pin 80, thereby The hook 82 is disengaged from the slot 76 (as shown in Figure 6); the cutting unit 36 can be pivoted upward to convert the cutter from the table-cut mode to the bevel mode.
为了使得切割机在台切模式下安全操作, 在安装座 78上还设有劈刀 83。 当切割机处于台切模式, 锯片 39进入第二工作区域 61 (参见图 1 ) , 劈刀 83 与锯片 39对齐。  In order to operate the cutter safely in the table-cut mode, a boring tool 83 is also provided on the mount 78. When the cutter is in the table-cut mode, the saw blade 39 enters the second working area 61 (see Fig. 1), and the boring tool 83 is aligned with the saw blade 39.
当然, 台切锁定释放机构 64的具体实现方式还有很多, 如将台切锁定释 放机构设置在切割单元和支撑架之间。台切锁定释放机构 64包括设置在切割 单元 36和支撑架 34其中之一上的锁定销和设置另外一个上的锁定孔, 所述 锁定销和锁定孔配合, 所述切割机处于台切模式。 当锁定销脱开与锁定孔的 配合, 台切模式转换成斜切模式。  Of course, there are many specific implementations of the table locking release mechanism 64, such as placing a table locking release mechanism between the cutting unit and the support frame. The table locking release mechanism 64 includes a locking pin disposed on one of the cutting unit 36 and the support frame 34 and a locking hole provided on the other, the locking pin and the locking hole being engaged, the cutting machine being in the table cutting mode. When the locking pin is disengaged from the locking hole, the table cutting mode is switched to the chamfer mode.
如图 8所示, 为了使得切割机在台切模式下, 锯片 39垂直于第二工作面 58 , 该切割机还设有定位机构 84。  As shown in Fig. 8, in order to make the cutting machine in the table cutting mode, the saw blade 39 is perpendicular to the second working surface 58, the cutting machine is further provided with a positioning mechanism 84.
在本实施例中, 该定位机构 84设置在切割单元 36和底座 30之间。 该定位机构 84 包括设置在马达壳体 37上的定位孔 86和设置在护栏 46 上的定位销 88。 如图 9所示, 该切割机处于台切模式, 定位孔 86和定位销 88配合, 锯片 39垂直于第二工作面 58 , 同时, 锯片 39垂直于护栏 46的抵 靠面 48。  In the present embodiment, the positioning mechanism 84 is disposed between the cutting unit 36 and the base 30. The positioning mechanism 84 includes a positioning hole 86 provided in the motor housing 37 and a positioning pin 88 provided on the guard rail 46. As shown in Fig. 9, the cutting machine is in the table cutting mode, the positioning hole 86 is engaged with the positioning pin 88, the saw blade 39 is perpendicular to the second working surface 58, and the saw blade 39 is perpendicular to the abutment surface 48 of the guard rail 46.
当然, 为了在台切模式下, 该定位孔 86和定位销 88可以精确配合, 在 护栏 46上还设有可以调节定位销 88相对位置的调节结构 89。  Of course, in the table cutting mode, the positioning hole 86 and the positioning pin 88 can be precisely matched, and the guard rail 46 is further provided with an adjusting structure 89 for adjusting the relative position of the positioning pin 88.
再参见图 8和图 9 , 在操作手柄 41上设有第一开关 90 , 用于在斜切模式 下控制马达。 根据斜切模式的操作习惯, 该第一开关 90为非自锁开关。 操作 第一开关 90就可以控制马达旋转; 而当松开第一开关 90 , 马达则停止转动。  Referring again to Figures 8 and 9, a first switch 90 is provided on the operating handle 41 for controlling the motor in the bevel mode. According to the operating habit of the bevel mode, the first switch 90 is a non-self-locking switch. The first switch 90 is operated to control the rotation of the motor; and when the first switch 90 is released, the motor stops rotating.
在固定护罩 35上还设开关盒 92和控制面板 94。 开关盒 92主要用于遮 盖电子元件。 在控制面板 94上设有第二开关 96 , 该第二开关 96用于在台切 模式下控制马达。而且在控制面板 94上还设有可以显示切割机是否处于台切 模式的显示灯 98和在过载情况下会断电的过载保护器 100。 在这里由于通电 就会发光的显示灯 98和过载情况下就会断电的过载保护器 100的原理属于业 界技术人员所熟知的内容, 不再赘述。  A switch box 92 and a control panel 94 are also provided on the fixed shield 35. The switch box 92 is mainly used to cover electronic components. A second switch 96 is provided on the control panel 94 for controlling the motor in the table mode. Further, the control panel 94 is provided with a display lamp 98 which can indicate whether the cutting machine is in the table cutting mode and an overload protector 100 which is powered off in the event of an overload. The principle of the display lamp 98 which is illuminated by the energization and the overload protector 100 which is de-energized in the event of an overload is well known to those skilled in the art and will not be described again.
根据台切模式的操作习惯, 该第二开关 96为 自锁开关, 也就是说按一下 第二开关 96 ,则可以控制马达启动并保持旋转;而当再次按一下第二开关 96 , 马达则停止转动。 如图 10至图 12所示, 为了可以安全操作切割机以及不同操作模式的差 异性, 该切割机还设有安全开关 102。 According to the operating habit of the cutting mode, the second switch 96 is a self-locking switch, that is to say, pressing the second switch 96 can control the motor to start and keep rotating; and when the second switch 96 is pressed again, the motor stops. Turn. As shown in Figures 10 through 12, the cutter is also provided with a safety switch 102 in order to be able to safely operate the cutter and the differences in different modes of operation.
如图 10所示, 该安全开关 102具有两个状态, 在第一状态, 切割机处于 斜切模式, 安全开关 102允许第一开关 90控制马达而限制第二开关 96控制 马达; 在第二状态, 切割机处于台切模式, 安全开关 102 允许第二开关 96 控制马达而限制第一开关 90控制马达。  As shown in FIG. 10, the safety switch 102 has two states. In the first state, the cutting machine is in a bevel mode, the safety switch 102 allows the first switch 90 to control the motor and the second switch 96 to control the motor; The cutting machine is in the table cutting mode, and the safety switch 102 allows the second switch 96 to control the motor to limit the first switch 90 to control the motor.
如图 11所示, 控制安全开关 102处于第一状态或第二状态, 可以有很多 种电子及机械方式实现。 在本实施例中, 安全开关 102 固定设置在固定护罩 35上。 该安全开关 102会随着切割单元 36—起围绕枢转轴轴线 40转动。 该 安全开关 102具有一个触点 106 , 支撑架 34上设置凸起 104。 触点 106会随 着切割单元 36—起围绕枢转轴轴线 40转动。 触点 106就会可选择的与凸起 104相接触和脱开, 从而使得安全开关 102在第一状态和第二状态之间转换。  As shown in Fig. 11, the control safety switch 102 is in the first state or the second state and can be implemented in a variety of electronic and mechanical manners. In the present embodiment, the safety switch 102 is fixedly disposed on the fixed shield 35. The safety switch 102 will rotate about the pivot axis 40 as the cutting unit 36. The safety switch 102 has a contact 106 on which a projection 104 is disposed. The contact 106 will rotate about the pivot axis 40 with the cutting unit 36. The contact 106 is selectively contacted and disengaged from the projection 104 such that the safety switch 102 switches between the first state and the second state.
切割机处于斜切模式时, 切割单元 36 围绕枢转轴轴线 40在上限位置和 下限位置枢转, 枢转的角度范围大概为 40度至 90度左右, 在这个范围内, 不会使安全开关 102的触点 106与凸起 104接触。 此时, 安全开关 102处于 第一状态, 这操作者操作第一开关 90来控制马达, 而操作第二开关 96则不 会控制马达。  When the cutting machine is in the chamfering mode, the cutting unit 36 pivots about the pivot axis 40 at the upper limit position and the lower limit position, and the pivoting angle ranges from about 40 degrees to about 90 degrees, within which the safety switch 102 is not caused. The contact 106 is in contact with the projection 104. At this time, the safety switch 102 is in the first state, the operator operates the first switch 90 to control the motor, and the second switch 96 does not control the motor.
如图 12所示, 切割机处于台切模式。 这时由于切割单元 36 围绕枢转轴 轴线 40超越下限位置并继续下移, 从而使安全开关 102的触点 106凸起 104 接触。 此时, 安全开关 102处于第二状态, 操作者可以操作第二开关 96来控 制马达, 而操作第一开关 90则不会控制马达。  As shown in Figure 12, the cutter is in the table cut mode. At this time, since the cutting unit 36 is moved beyond the lower limit position about the pivot axis 40 and continues to move downward, the contact 106 of the safety switch 102 is brought into contact 104. At this time, the safety switch 102 is in the second state, the operator can operate the second switch 96 to control the motor, and the first switch 90 does not control the motor.
本优选实施例中,考虑到锯片 39的旋转方向,为了提高操作者的舒适性, 台切模式时, 工件的推进方向是由后侧向前侧。 当然, 工件的推进方向也可 以釆用由前向后。  In the preferred embodiment, in order to improve the operator's comfort in consideration of the rotational direction of the saw blade 39, the advancement direction of the workpiece is from the rear side to the front side in the table cutting mode. Of course, the direction of advancement of the workpiece can also be used from front to back.
为了使得切割机在台切模式下,工件不会由于锯片 39的旋转而被带动朝 着工作台 32的方向运动, 该切割机还设有工件压紧机构 114 , 如图 9 所示, 该工件压紧机构 114防止了工件朝着工作台 32的方向运动但不会妨碍工件沿 着第二切割槽 52方向的推动。  In order to make the cutting machine in the table cutting mode, the workpiece is not driven to move in the direction of the table 32 due to the rotation of the saw blade 39. The cutting machine is further provided with a workpiece pressing mechanism 114, as shown in FIG. The workpiece pressing mechanism 114 prevents the workpiece from moving in the direction of the table 32 but does not hinder the pushing of the workpiece in the direction of the second cutting groove 52.
如图 13所示,工件压紧机构 114包括活动设置在工作台 32上的压板 116 和将压板 116限制在预定位置的限位机构 118。  As shown in Fig. 13, the workpiece pressing mechanism 114 includes a platen 116 movably disposed on the table 32 and a stopper mechanism 118 for restraining the platen 116 at a predetermined position.
如图 14所示, 本优选实施例中, 压板 116通过连杆机构可转动的连接到 工作台上 32 , 且在压板 116 与工作台 32之间设有弹性元件 120 , 弹性元件 120用于将压板 116始终保持靠近第二工作面 58的位置。 As shown in FIG. 14, in the preferred embodiment, the pressure plate 116 is rotatably connected to the connecting rod mechanism. On the table 32, and between the pressure plate 116 and the table 32, an elastic member 120 is provided for maintaining the pressure plate 116 at a position close to the second working surface 58 at all times.
压板 116枢转连接于连杆 122 ,连杆 122枢转连接于工作台 32。压板 116、 连杆 122和工作台 32构成平行四连杆机构。从而使得该压板 116通过四连杆 122可以平行于工作台 32移动。  The pressure plate 116 is pivotally coupled to the link 122 and the link 122 is pivotally coupled to the table 32. The platen 116, the link 122 and the table 32 constitute a parallel four-bar linkage. Thereby, the platen 116 can be moved parallel to the table 32 through the four links 122.
本优选实施例中, 为使工件压紧机构 114更稳定, 压板 116通过四根连 杆 122枢转连接在工作台 32上。  In the preferred embodiment, to stabilize the workpiece pressing mechanism 114, the pressure plate 116 is pivotally coupled to the table 32 by four links 122.
连杆 122与工作台 32之间设有弹性元件 120 , 从而使压板 116始终保持 靠近第二工作面 58的位置。 本优选实施例中, 弹性元件 120设置为扭簧。 当 然, 弹性元件 120也可以设置为拉簧等其它弹性件。  An elastic member 120 is disposed between the link 122 and the table 32 to maintain the platen 116 in a position close to the second working surface 58 at all times. In the preferred embodiment, the resilient member 120 is configured as a torsion spring. Of course, the elastic member 120 can also be provided as a tension spring or the like.
压板 116上设有供锯片 39穿过的槽 124 , 且压板 116还具有与工件接触 的接触面 126 , 压板 116 沿工件推进的方向纵长延伸。 在纵长延伸方向上具 有向上翘起的一端 128和与其相对的另一端 130。 一端 128设置成向上翘起 可方便工件推入。  The pressure plate 116 is provided with a groove 124 through which the saw blade 39 passes, and the pressure plate 116 further has a contact surface 126 which is in contact with the workpiece, and the pressure plate 116 extends longitudinally in the direction in which the workpiece is advanced. There is one end 128 that is upwardly lifted in the longitudinal extension direction and the other end 130 opposite thereto. One end 128 is set to tilt upwards to facilitate the pushing of the workpiece.
如图 15和图 16所示, 限位机构 118 包括与压板 116配合的限位件 132、 驱动限位件 132活动的驱动机构 134和驱动件 136、 将驱动件 136相对于工 作台固定的固定装置 138 , 其中驱动件 136可活动的设置在工作台上, 且通 过驱动机构 134驱动限位件 132与压板 116配合。  As shown in FIG. 15 and FIG. 16, the limiting mechanism 118 includes a limiting member 132 that cooperates with the pressure plate 116, a driving mechanism 134 that drives the limiting member 132, and a driving member 136, and fixes the driving member 136 to the table. The device 138, wherein the driving member 136 is movably disposed on the table, and the limiting member 132 is driven by the driving mechanism 134 to cooperate with the pressing plate 116.
本优选实施例中, 固定装置 138釆用螺栓连接结构, 为提高操作舒适性, 螺栓一端设置有方便操作的固定旋钮 140。 另外, 限位机构 118 可以釆用螺 杆直接控制压板 116的预设位置, 或者通过单凸轮机构来控制压板 116的预 设位置。  In the preferred embodiment, the fixing device 138 is bolted to the structure. To improve the operational comfort, one end of the bolt is provided with a convenient knob 140 for easy operation. In addition, the limiting mechanism 118 can directly control the preset position of the pressure plate 116 by using a screw or control the preset position of the pressure plate 116 by a single cam mechanism.
本优选实施例中, 驱动件 136上设置有偏心销 142。 驱动机构 134 包括 连接在偏心销 142上的第一杆 144和通过连接销 146与第一杆 144枢转连接 的第二杆 147、 通过螺栓固定设置在工作台上的滑杆 148。 滑杆 148上设置有 滑槽 150 , 限位件 132可滑动地设置于滑槽 150 中, 且限位件 132连接于第 二杆 147上, 因此驱动件 136可被操作地使第一杆 144和第二杆 147活动, 从而驱动限位件 132沿着滑杆 148滑动。 而滑槽 150的延伸方向与第二切割 槽 60 的延伸方向平行, 所以驱动件 136会促使限位件 132 沿着第二切割槽 60的延伸方向移动。  In the preferred embodiment, the drive member 136 is provided with an eccentric pin 142. The drive mechanism 134 includes a first rod 144 coupled to the eccentric pin 142 and a second rod 147 pivotally coupled to the first rod 144 by a coupling pin 146, and a slide bar 148 disposed on the table by bolts. The sliding bar 148 is provided with a sliding slot 150. The limiting member 132 is slidably disposed in the sliding slot 150, and the limiting member 132 is coupled to the second rod 147, so that the driving member 136 can be operatively disposed to the first rod 144. The second rod 147 is moved to drive the stopper 132 to slide along the slide bar 148. The direction in which the chute 150 extends is parallel to the extending direction of the second cutting groove 60, so that the driving member 136 causes the stopper 132 to move along the extending direction of the second cutting groove 60.
本优选实施例中,限位件 132设置为两个, 两限位件 132通过连接杆 156 连接, 相应地, 与限位件 132配合的滑杆 148也设置为两个。 In the preferred embodiment, the limiting members 132 are disposed in two, and the two limiting members 132 pass through the connecting rods 156. Connections, correspondingly, the slide bars 148 that cooperate with the limit members 132 are also provided in two.
如图 17所示, 驱动件 136可转动的连接在工作台 32上。 驱动件 136上 还设置有导引销 152 (如图 16所示;), 相对应地, 工作台 32上设置有与导引 销 152配合的导引槽 154。 当操作驱动件 136 时, 驱动件 136在导引销 152 的引导下沿导引槽 154运动。  As shown in Figure 17, the drive member 136 is rotatably coupled to the table 32. The driving member 136 is further provided with a guiding pin 152 (shown in Fig. 16). Correspondingly, the working table 32 is provided with a guiding groove 154 which cooperates with the guiding pin 152. When the drive member 136 is operated, the drive member 136 is moved along the guide groove 154 under the guidance of the guide pin 152.
该切割机还设有指示装置 162 ,用于指示限位机构 118可以限制压板 116 的上限位置。 该指示装置 162包括设置在导引槽 154外侧的刻度 164和设置 在驱动件 136上的指针 166。 旋转驱动件 136 时, 指针 166对应的刻度 164 也就是限位机构 118可以限制压板 116的高度。  The cutter is also provided with indicating means 162 for indicating that the limiting mechanism 118 can limit the upper limit position of the pressure plate 116. The indicating device 162 includes a scale 164 disposed outside the guide slot 154 and a pointer 166 disposed on the driver member 136. When the drive member 136 is rotated, the scale 164 corresponding to the pointer 166, that is, the limit mechanism 118, can limit the height of the pressure plate 116.
请参见图 18和图 19 , 限位件 132上设有限位面 158 , 压板 116上设有限 位块 160 , 通过限位面 158与限位块 160配合, 可将压板 116限制于预定位 置。  Referring to FIG. 18 and FIG. 19, the limiting member 132 is provided with a limiting surface 158. The pressing plate 116 is provided with a limiting block 160. The limiting surface 158 cooperates with the limiting block 160 to limit the pressing plate 116 to a predetermined position.
工件压紧机构 114 的操作方法如下: 首先旋松固定旋钮 140 , 然后旋转 驱动件 136 , 此时, 可通过指针 166和对应的刻度 164来将驱动件 136旋转 至所需要的位置; 而在驱动件 136的旋转过程中, 驱动件 136会带动驱动机 构 134从而促使限位件 132沿着第二切割槽 60的延伸方向移动。再将工件放 置于第二工作区域 61 , 从切割机的后方推进, 即从压板 116翘起的一端 128 推入, 在工件的推动下, 压板 116克服弹性元件 120的力向朝着靠近工作台 32的方向运动, 直到限位件 132的限位面 158与压板 116上的限位块 160配 合, 如此, 压板 116就被限制于预定位置, 最后再旋紧固定旋钮 140。  The workpiece pressing mechanism 114 is operated as follows: First, the fixing knob 140 is loosened, and then the driving member 136 is rotated. At this time, the driving member 136 can be rotated to the desired position by the pointer 166 and the corresponding scale 164; During the rotation of the member 136, the driving member 136 drives the driving mechanism 134 to urge the limiting member 132 to move along the extending direction of the second cutting groove 60. Then, the workpiece is placed in the second working area 61, and is pushed from the rear of the cutting machine, that is, the one end 128 which is lifted from the pressing plate 116 is pushed in. Under the pushing of the workpiece, the pressing plate 116 overcomes the force of the elastic member 120 toward the working table. The direction of motion of 32 is maintained until the stop surface 158 of the stop member 132 mates with the stop block 160 on the pressure plate 116 such that the pressure plate 116 is constrained to a predetermined position and the fixed knob 140 is finally tightened.
如图 20和图 21所示, 当切割机处于台切模式时, 底座 30的第二工作面 58上还放置有用于导向工件的主导向附件 168。  As shown in Figs. 20 and 21, when the cutter is in the table-cut mode, the main working surface 58 of the base 30 is also provided with a main guide 168 for guiding the workpiece.
主导向附件 168具有基体 170、 将基体 170锁定于底座 30上的锁定机构 172及指针(未图示), 基体 170具有止挡工件的止挡面 174。 底座 30上沿垂 直于第二切割槽 52的方向设置有刻度 (未图示)。 当进行台切操作时, 首先 根据需要切割的预定尺寸, 把主导向附件 168移动至指针所指示的对应刻度 处, 然后通过锁定机构 172将基体 170锁定在底座 30上。 操作时, 将工件抵 靠在基体 170 的止挡面 174 , 从而就可以很方便的推动工件, 而且可以切割 比较精确。  The main guide attachment 168 has a base 170, a locking mechanism 172 for locking the base 170 to the base 30, and a pointer (not shown) having a stop face 174 for stopping the workpiece. A scale (not shown) is provided on the base 30 in a direction perpendicular to the second cutting groove 52. When the table cutting operation is performed, the main guide attachment 168 is first moved to the corresponding scale indicated by the pointer according to the predetermined size to be cut, and then the base 170 is locked to the base 30 by the locking mechanism 172. In operation, the workpiece is abutted against the stop surface 174 of the base 170, so that the workpiece can be easily pushed and the cutting can be performed accurately.
为方便地推进工件使其推出第二工作区域 61 , 切割机还设有工件推动件 176 ,工件推动件 176具有本体 178和可用于推动工件的推动部 180。本体 178 可被操作地套设于主导向附件 168的基体 170上。 当推进工件时, 把工件推 动件 176的本体 178套设于主导向附件 168的基体 170上, 并使推动部 180 与工件相抵靠, 从而操作本体 178就可以沿主导向附件 168推进工件使其推 出第二工作区域 61。 To facilitate advancement of the workpiece into the second working area 61, the cutting machine is also provided with a workpiece pusher 176 having a body 178 and a pusher 180 that can be used to push the workpiece. Ontology 178 It can be operatively sleeved on the base 170 of the main guide 168. When the workpiece is advanced, the body 178 of the workpiece pushing member 176 is sleeved on the base 170 of the main guide 168, and the pushing portion 180 abuts against the workpiece, so that the operating body 178 can advance the workpiece along the main guide 168. A second work area 61 is launched.
切割机还包括辅助导向附件 182 , 辅助导向附件 182 包括可放置于第二 工作面 58上的主体 184和将主体 184锁定在底座 30上的锁定机构 186。  The cutting machine also includes an auxiliary guide attachment 182 that includes a body 184 that can be placed over the second work surface 58 and a locking mechanism 186 that locks the body 184 to the base 30.
如图 20至图 22所示, 主体 184具有用于导向工件的导向面 188 , 且主 体 184的高度小于压板 116和第二工作面之间的最小距离。 当进行台切操作 时, 首先根据需要切割的预定尺寸, 将主导向附件 168移动相应位置, 然后 通过锁定机构 172将基体 170锁定在底座 30上; 接下来放置被切割工件, 根 据切割工件移动辅助导向附件 182 , 使得被切割工件的一侧抵靠在主导向附 件 168的止挡面 174上; 另一侧抵靠在辅助导向附件的导向面 188上; 最后 再通过锁定机构 186将辅助导向附件 182锁定在底座 30上。 如此, 操作时, 辅助导向附件 182可以防止被切割工件摇摆, 而影响切割精度; 同时辅助导 向附件 182也防止了被切割工件朝向操作者的方向移动, 而给操作者带来伤 害。  As shown in Figures 20 through 22, the body 184 has a guide surface 188 for guiding the workpiece, and the height of the body 184 is less than the minimum distance between the platen 116 and the second work surface. When the table cutting operation is performed, the main guide member 168 is first moved to the corresponding position according to the predetermined size to be cut, and then the base body 170 is locked on the base 30 by the locking mechanism 172; the workpiece to be cut is placed next, and the workpiece is moved according to the cutting workpiece. The guide attachment 182 is such that one side of the workpiece to be cut abuts against the stop surface 174 of the main guide attachment 168; the other side abuts against the guide surface 188 of the auxiliary guide attachment; and finally the auxiliary guide attachment is assisted by the locking mechanism 186 The 182 is locked to the base 30. Thus, in operation, the auxiliary guide attachment 182 can prevent the workpiece being swayed and affect the cutting accuracy; at the same time, the auxiliary guide attachment 182 also prevents the workpiece from being moved toward the operator in the direction of the operator, thereby causing injury to the operator.
上述的实施例仅仅是为了让本领域技术人员理解本发明而提供的最优选 的实施方式。 本发明并不仅限于上述具体的实施例。 任何本领域技术人员所 易于思及的改进均在本发明的发明构思之内。  The above-described embodiments are merely the most preferred embodiments provided by those skilled in the art in understanding the present invention. The invention is not limited to the specific embodiments described above. Any modifications that are easily conceivable by those skilled in the art are within the inventive concept of the present invention.

Claims

权 利 要 求 书 Claim
1. 一种切割机, 包括:  A cutting machine comprising:
底座;  Base
支撑在底座上的工作台, 所述工作台具有支撑工件的第一工作面; 支撑架, 与所述工作台连接;  a workbench supported on the base, the workbench having a first work surface supporting the workpiece; a support frame coupled to the workbench;
可转动的连接在所述支撑架上的切割单元,所述切割单元包括与所述支 撑架转动连接的固定护罩、 与固定护罩连接的马达壳体、 锯片及收容于 马达壳体中驱动锯片围绕第一轴线旋转的马达;  a cutting unit rotatably coupled to the support frame, the cutting unit including a fixed shield rotatably coupled to the support frame, a motor housing coupled to the fixed shield, a saw blade, and being housed in the motor housing a motor that drives the saw blade to rotate about the first axis;
连接在所述底座上的护栏, 所述护栏具有抵靠工件的抵靠面, 所述抵靠 面与所述第一工作面形成第一工作区域;  a guard rail connected to the base, the guard rail having an abutting surface against the workpiece, the abutting surface and the first working surface forming a first working area;
其特征在于:  It is characterized by:
所述底座上具有支撑工件的第二工作面,所述切割机具有形成于所述第 二工作面和所述工作台之间的第二工作区域,所述切割机具有斜切模式 和台切模式, 斜切模式时, 所述锯片至少部分位于第一工区域; 台切模 式时, 所述锯片至少部分位于第二工作区域。  The base has a second working surface supporting the workpiece, the cutting machine has a second working area formed between the second working surface and the worktable, the cutting machine has a chamfering mode and a table cutting In the mode, the saw blade is at least partially located in the first working area; in the desk cutting mode, the saw blade is at least partially located in the second working area.
2. 根据权利要求 1所述的切割机, 其特征在于: 所述切割机包括台切锁定 释放机构, 所述台切锁定释放机构可操作的将台切模式转换成斜切模 式。  2. The cutting machine according to claim 1, wherein: the cutting machine comprises a table locking release mechanism, and the table locking release mechanism is operable to convert the table cutting mode into a bevel mode.
3. 根据权利要求 2所述的切割机, 其特征在于: 所述台切锁定释放机构设 置在切割单元和工作台之间。  3. The cutting machine according to claim 2, wherein: the undercut lock release mechanism is disposed between the cutting unit and the table.
4. 根据权利要求 3所述的切割机, 其特征在于: 所述台切锁定释放机构包 括活动设置在工作台上的操作钮、与操作钮连接的锁定件以及设置在切 割单元上的配合件, 其中所述操作钮可操作的使锁定件与配合件配合, 使所述切割机处于台切模式; 所述锁定件和配合件脱开, 用于将台切模 式转换成斜切模式。  4. The cutting machine according to claim 3, wherein: the table locking release mechanism comprises an operation button movably disposed on the table, a locking member coupled to the operation button, and a fitting member disposed on the cutting unit The operation button is operable to engage the locking member with the fitting member to cause the cutting machine to be in the table cutting mode; the locking member and the fitting member are disengaged for converting the table cutting mode into the chamfer mode.
5. 根据权利要求 4所述的切割机, 其特征在于: 所述配合件为设置在固定 护罩上的卡槽, 所述锁定件设有卡设所述卡槽的卡勾。  The cutting machine according to claim 4, wherein the fitting member is a card slot disposed on the fixed shield, and the locking member is provided with a hook for clamping the card slot.
6. 根据权利要求 4所述的切割机, 其特征在于: 所述操作钮可滑动的设置 在工作台上, 且在所述操作钮和所述工作台之间设有弹簧, 所述弹簧将 操作钮始终保持在朝向工作台的位置。 6. The cutting machine according to claim 4, wherein: the operating button is slidably disposed on the table, and a spring is disposed between the operating button and the table, the spring The operating button is always held towards the table.
7. 根据权利要求 2所述的切割机, 其特征在于: 所述台切锁定释放机构设 置在切割单元和支撑架之间。  7. The cutting machine according to claim 2, wherein: the undercut lock release mechanism is disposed between the cutting unit and the support frame.
8. 根据权利要求 7所述的切割机, 其特征在于: 所述台切锁定释放机构包 括设置在切割单元和支撑架其中之一上的锁定销和设置另外一个上的 锁定孔, 所述锁定销和锁定孔配合, 所述切割机处于台切模式。  8. The cutting machine according to claim 7, wherein: the table locking release mechanism comprises a locking pin disposed on one of the cutting unit and the support frame and a locking hole provided on the other, the locking The pin cooperates with the locking hole, and the cutting machine is in the table cutting mode.
9. 根据权利要求 2所述的切割机, 其特征在于: 所述模式转换机构包括斜 切锁定释放机构,所述斜切锁定释放机构可操作的将斜切模式转换成台 切模式。  9. The cutting machine according to claim 2, wherein: said mode switching mechanism comprises a bevel lock release mechanism operable to convert the bevel mode to a table mode.
10.根据权利要求 9所述的切割机, 其特征在于: 所述斜切锁定释放机构包 括活动设置在支撑架和切割单元其中之一上的止动件和设置在另外一 个上的止挡件, 所述止动件和止挡件脱开, 用于将斜切模式转换成台切 模式。  The cutting machine according to claim 9, wherein: the bevel lock release mechanism includes a stopper movably disposed on one of the support frame and the cutting unit and a stopper disposed on the other one The stopper and the stopper are disengaged for converting the chamfering mode into the table cutting mode.
1 1.根据权利要求 10所述的切割机, 其特征在于: 所述止动件是活动设置 在支撑架上的止动销, 所述止挡件是固定设置在固定护罩上的凹槽, 所 述止动销收容于所述凹槽, 所述切割机处于斜切模式。  1 . The cutting machine according to claim 10 , wherein: the stopper is a stop pin movably disposed on the support frame, and the stop member is a groove fixedly disposed on the fixed cover. The stopper pin is received in the groove, and the cutter is in a chamfering mode.
12.根据权利要求 11所述的切割机, 其特征在于: 所述支撑架上还设有用 于与所述止动销配合的调节螺钉。  The cutting machine according to claim 11, wherein: the support frame is further provided with an adjusting screw for engaging with the stopper pin.
13.根据权利要求 10所述的切割机, 其特征在于: 所述止动件是可转动的 设置在支撑架上的旋转块, 所述止挡件是固定设置在固定护罩上的凸 台, 所述旋转块与所述凸台配合时, 所述切割机处于斜切模式且所述切 割单元处于下限位置。  The cutting machine according to claim 10, wherein: the stopper is a rotatable rotating block disposed on the support frame, and the stopper is a boss fixedly disposed on the fixed cover When the rotating block is engaged with the boss, the cutting machine is in a chamfering mode and the cutting unit is in a lower limit position.
14.根据权利要求 2所述的切割机, 其特征在于: 所述切割机包括在斜切模 式下, 控制马达工作的第一开关; 在台切模式下, 控制马达工作的第二 开关, 所述切割机还包括安全开关, 所述安全开关具有两个状态, 在第 一状态, 所述切割机处于斜切模式, 所述安全开关允许第一开关控制马 达而限制第二开关控制马达; 在第二状态, 所述切割机处于台切模式, 所述安全开关允许第二开关控制马达而限制第一开关控制马达。  The cutting machine according to claim 2, wherein: the cutting machine comprises a first switch for controlling the operation of the motor in the bevel mode; and a second switch for controlling the operation of the motor in the table cutting mode The cutting machine further includes a safety switch having two states. In the first state, the cutting machine is in a chamfering mode, and the safety switch allows the first switch to control the motor to limit the second switch to control the motor; In the second state, the cutting machine is in a table-cut mode, and the safety switch allows the second switch to control the motor to limit the first switch to control the motor.
15.根据权利要求 14所述的切割机, 其特征在于: 所述支撑架上设有凸起, 所述安全开关具有一个触点,所述凸起可选择的与所述触点配合用于所 述安全开关在第一状态和第二状态之间转换。 The cutting machine according to claim 14, wherein: the support frame is provided with a protrusion, The safety switch has a contact that is selectively engageable with the contact for the safety switch to transition between a first state and a second state.
根据权利要求 1所述的切割机, 其特征在于: 在所述切割单元和所述底 座之间设有定位机构, 在台切模式下, 所述定位机构用于确保所述锯片 垂直于所述第二工作面。 The cutting machine according to claim 1, wherein: a positioning mechanism is provided between the cutting unit and the base, and in the table cutting mode, the positioning mechanism is used to ensure that the saw blade is perpendicular to the The second working surface.
根据权利要求 16所述的切割机, 其特征在于: 所述定位机构包括设置 在马达壳体上的定位孔和设置在护栏上的定位销,所述定位孔和所述定 位销配合时, 所述锯片垂直于所述第二工作面。 The cutting machine according to claim 16, wherein: the positioning mechanism comprises a positioning hole provided on the motor housing and a positioning pin disposed on the guard rail, and the positioning hole and the positioning pin cooperate The saw blade is perpendicular to the second working surface.
根据权利要求 1所述的切割机, 其特征在于: 所述切割机还设有工件压 紧机构,所述工件压紧机构包括活动设置在所述工作台上的压板和将所 述压板限制在预定位置的限位机构。 A cutting machine according to claim 1, wherein: said cutting machine is further provided with a workpiece pressing mechanism, said workpiece pressing mechanism comprising a pressure plate movably disposed on said table and restricting said platen The limit mechanism of the predetermined position.
根据权利要求 18所述的切割机, 其特征在于: 所述压板通过平行四连 杆机构可转动的连接在工作台上,且在压板和所述工作台之间设有弹性 元件, 所述弹性元件将压板始终保持在朝向所述第二工作台的位置。 根据权利要求 18所述的切割机, 其特征在于: 所述限位机构包括与压 板配合的限位件、 驱动限位件活动的驱动机构和驱动件、 将驱动件相对 于工作台固定的固定装置,其中所述驱动件可活动的设置在所述工作台 上, 且通过驱动机构驱动限位件与压板配合。 A cutting machine according to claim 18, wherein: said pressure plate is rotatably coupled to the table by a parallel four-bar linkage mechanism, and an elastic member is provided between the pressure plate and the table, said elasticity The element maintains the pressure plate at a position towards the second table. The cutting machine according to claim 18, wherein: the limiting mechanism comprises a limiting member engaged with the pressure plate, a driving mechanism and a driving member for driving the limiting member, and fixing the driving member to the table. The device, wherein the driving member is movably disposed on the worktable, and the driving member drives the limiting member to cooperate with the pressure plate.
根据权利要求 20所述的切割机, 其特征在于: 所述驱动件可转动的连 接在所述工作台上且设有偏心销,所述驱动机构包括连接在偏心销上的 第一杆和与第一杆枢转连接的第二杆、设置在工作台上的滑杆, 其中所 驱动件可操作的使第一杆和第二杆活动从而驱动限位件沿着所述滑杆 滑动。 A cutting machine according to claim 20, wherein: said driving member is rotatably coupled to said table and is provided with an eccentric pin, said driving mechanism comprising a first rod connected to the eccentric pin and A second rod pivotally coupled to the first rod, a slide rod disposed on the table, wherein the drive member is operable to move the first rod and the second rod to drive the limit member to slide along the slide rod.
根据权利要求 20所述的切割机, 其特征在于: 所述限位件上设有限位 面, 所述压板上设有限位块, 通过所述限位面与限位块配合, 将所述压 板限制于预定位置。 The cutting machine according to claim 20, wherein: the limiting member is provided with a limiting surface, and the pressing plate is provided with a limiting block, and the limiting plate cooperates with the limiting block to clamp the pressing plate Limited to the predetermined location.
根据权利要求 1所述的切割机, 其特征在于: 所述切割机还包括辅助导 向附件,所述辅助导向附件包括可放置于第二工作面上的主体和将主体 锁定在所述底座上的锁定机构,其中所述主体具有用于导向工件的导向 面, 且所述主体的高度小于所述压板和所述第二工作面的最小距离。 根据权利要求 1所述的切割机, 其特征在于: 所述第一、 第二工作面位 于所述第一轴线的同侧。 The cutting machine according to claim 1, wherein: said cutting machine further comprises an auxiliary guiding attachment, said auxiliary guiding attachment comprising a body positionable on said second working surface and locking said main body on said base a locking mechanism, wherein the body has a guide for guiding a workpiece And a height of the body is less than a minimum distance between the pressure plate and the second work surface. The cutting machine according to claim 1, wherein: said first and second working faces are located on the same side of said first axis.
根据权利要求 1所述的切割机, 其特征在于: 所述第一、 第二工作面平 行。 The cutting machine according to claim 1, wherein: said first and second working faces are parallel.
根据权利要求 25所述的切割机, 其特征在于: 所述第一工作面和第二 工作面之间的距离小于所述底座的高度。 A cutting machine according to claim 25, wherein: a distance between said first working surface and said second working surface is smaller than a height of said base.
根据权利要求 25所述的切割机, 其特征在于: 所述第一工作面和第二 工作面之间的距离小于所述锯片的半径。 The cutting machine according to claim 25, wherein: a distance between said first working surface and said second working surface is smaller than a radius of said saw blade.
PCT/CN2012/079035 2011-07-22 2012-07-23 Cutting machine WO2013013607A1 (en)

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