WO2013009055A2 - Paste for film coating and method for manufacturing a protective film having a restoring function using the paste - Google Patents

Paste for film coating and method for manufacturing a protective film having a restoring function using the paste Download PDF

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Publication number
WO2013009055A2
WO2013009055A2 PCT/KR2012/005416 KR2012005416W WO2013009055A2 WO 2013009055 A2 WO2013009055 A2 WO 2013009055A2 KR 2012005416 W KR2012005416 W KR 2012005416W WO 2013009055 A2 WO2013009055 A2 WO 2013009055A2
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Prior art keywords
film
paste
coating
forming
curing agent
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PCT/KR2012/005416
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French (fr)
Korean (ko)
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WO2013009055A9 (en
WO2013009055A3 (en
Inventor
정협화
정재협
Original Assignee
주식회사 마이크로인덱스
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Priority to CN201280034468.1A priority Critical patent/CN103814067A/en
Publication of WO2013009055A2 publication Critical patent/WO2013009055A2/en
Publication of WO2013009055A3 publication Critical patent/WO2013009055A3/en
Publication of WO2013009055A9 publication Critical patent/WO2013009055A9/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/08Heat treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/29Compounds containing one or more carbon-to-nitrogen double bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3412Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2369/00Characterised by the use of polycarbonates; Derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes

Definitions

  • the present invention relates to a film coating paste and a method for manufacturing a protective film having a restoring function using the same, and more particularly, a protective film for protecting the screen by being attached to a screen of a display device using a film coating paste. It relates to a method for producing.
  • LCD liquid crystal display
  • the liquid crystal display device is widely used in the TV field, the notebook field, the computer field, the tablet PC field, the navigation field, etc. as the image quality is improved by the improvement of the liquid crystal material and the development of the fine pixel processing technology.
  • the LCD protective film is attached to the screen to protect the liquid crystal display device from them.
  • the LCD protective film may affect the image quality of the image displayed from the LCD when physical damage such as the scratch is repeatedly generated, it is preferable to replace the LCD protective film after a certain time of use.
  • Another object of the present invention to provide a protective film formed with a coating film using the paste formed above.
  • the film coating paste according to an embodiment of the present invention is a curing reaction and aging by blending a curing agent in a polymer synthetic resin solution containing a polymer resin having high oil absorption or elastic properties Forming a gel material having an elastic material by allowing the reaction to proceed, placing the gel material in a solvent containing a dispersing agent, and using a stirring apparatus to add the solvent containing the gel material.
  • a sol (Sol) material dispersed in the fine particles and may be prepared by a method comprising the step of blending a binder in the solvent is formed (Sol) material.
  • the polymer synthetic resin may include a polyurethane-based material.
  • the binder may include a polymer resin material having a carboxyl group (-COOH) or a hydroxyl group (-OH).
  • the binder may include a second curing agent such that the coating film has a form of a semi-reticulate-structure system including the carboxyl group or the hydroxyl group.
  • a method for producing a protective film having a restoring function is a curing agent in a polymer synthetic resin solution containing a polymer synthetic resin having high oil absorption or elastic properties Mixing the mixture to form a gel material having an elastic material by allowing the curing reaction and the aging reaction to proceed, placing the gel material in a solvent containing a dispersant, and putting the gel material
  • the coating film may be cured by providing a hot air drying system.
  • the coating film may be coated by a microgravure coating hot air drying line or a comma coating hot air drying line or a silkscreen hot air drying line method.
  • the coating film may be formed to a thickness of 6 to 60 ⁇ m.
  • the manufacturing method may further include forming an adhesive layer for attaching the film on the screen on the lower surface of the film.
  • the filtering of the paste may be further performed to remove fine particles having a size of more than 20 ⁇ m from the sol material. .
  • a liquid crystal protective film is formed by forming a coating film including fine particles having an elastic restoring force against an external force on an upper surface of the film.
  • a user of the LCD protective film for the LCD may not only solve the inconvenience of replacing the LCD protective film at any time, but also reduce the cost.
  • the LCD protective film may be applied and applied to the surface of any product that may cause physical damage such as the scratch in addition to the LCD.
  • FIG. 1 is a flowchart schematically showing a film coating paste according to an embodiment of the present invention and a method of manufacturing a liquid crystal protective film using the same.
  • FIG. 2 is a view for explaining the principle of restoration of the fine particles of the paste prepared by the flow chart of FIG.
  • FIG. 3 is a view for explaining a network structure system according to the curing reaction of the paste prepared by the flow chart of FIG.
  • FIG. 4 is a view schematically showing a liquid crystal protective film manufactured according to the order of FIG. 1 according to an embodiment of the present invention.
  • FIG. 1 is a flow chart schematically showing a film coating paste according to an embodiment of the present invention and a method for manufacturing a liquid crystal protective film using the same
  • Figure 2 is a restoration principle of the fine particles of the paste prepared by the flow chart of FIG. 3 is a view for explaining a network structure system according to the curing reaction of the paste prepared by the flow chart of FIG.
  • a curing agent is added to a polymer synthetic resin solution including a polymer synthetic resin having a high oil absorption property or an elastic property by a crosslinker through a stirring facility and a curing reaction. (Crosslinking) to form a gel (Gel) material (S10).
  • step S10 the blended polymer resin solution and the curing agent are aged for a predetermined time to form the gel material.
  • the aging process may be performed for about 1 to 24 hours at a temperature of about 40 to 80 °C.
  • the polymer synthetic resin may include a polyurethane-based material having high oil absorption properties or elastic properties.
  • the polyurethane-based polymer synthetic resin is highly oil-absorbing, it is resistant to moisture and excellent in weather resistance against external environmental changes, and thus may contribute to securing stability of the LCD protective film manufactured by the present method.
  • the polymer synthetic resin may include at least one of an acrylic resin, an polyester resin, an epoxy resin, a polystyrene resin, and a polyurethane resin having an elastic property.
  • the polymer synthetic resin solution may include about 10 to 60% by weight of solids including the polymer synthetic resin to form the gel material. If the solid content is contained in the polymer synthetic resin solution is less than about 10% by weight, it is not preferable that the gelling ratio is too low, and if it is contained in excess of 60% by weight, the viscosity is too high when mixing This is because the operation is not easy and the probability of a defect occurring in the formation of the gel material is very high. In addition, the polymer synthetic resin solution more preferably has a solid content of about 20 to 40% by weight.
  • Table 1 below is experimental data showing the oil absorption and stickiness (adhesiveness) characteristics according to the content of the core monomer of the polymer synthetic resin forming the gel (Gel) material.
  • Table 1 shows methylisocyanate, ethylene glycol (Ethylenglycol), isoprondiamine (Isophronediamine), and triethylenediamine (Polymerization), respectively, while varying the mol (Mol) content.
  • Experimental data showing changes in oil absorption and stickiness.
  • Table 2 is experimental data showing the characteristics of the gel reaction and stickiness according to the change of the curing agent content for the polymer synthetic resin solution containing the polymer synthetic resin made by the synthesis of Table 1.
  • the gel material can be formed by adding the curing agent.
  • the stickiness can also be adjusted according to the content of the curing agent.
  • the curing agent When the curing agent is blended in less than 100: 1 ratio compared to the polymer synthetic resin solution, some of the solids are not preferable because the curing reaction is not preferable, and when the mixture is mixed in excess of about 100: 10 ratio from the gel Due to the rapid hardening reaction in the process of forming the (Gel) material, since the probability of the occurrence of defects during the formation of the sol (Sol) material is very high, it is preferable to be incorporated in the polymer synthetic resin solution at a ratio of about 100: 1 to 10. . In addition, the curing agent is more preferably blended in the polymer synthetic resin solution in a ratio of about 100: 2 to 5.
  • the curing agent may include an isocyanate material when the polymer synthetic resin solution includes a polyurethane-based polymer resin.
  • the curing agent may include an aziridine-based material.
  • the aziridine-based curing agent like the isocyanate-based curing agent, the higher the content, the faster the reaction rate to form the gel (Gel) material while reducing the stickiness may be a cause of failure when forming the sol (Sol) material.
  • the reaction rate at which the gel material is formed may be slower and more stable than the isocyanate curing agent.
  • the smaller the content of the aziridine-based curing agent the slower the reaction rate at which the gel (Gel) material is formed and at the same time, the stickiness is severely generated, and the more severe the gel material may not be formed. Accordingly, the aziridine-based curing agent, like the isocyanate-based curing agent, should control the reaction rate and stickiness at which the gel material is formed by controlling the appropriate content.
  • the curing agent preferably contains an isocyanate curing agent and an aziridine curing agent when the polymer synthetic resin solution contains a polyurethane polymer resin.
  • the gel material is added to a solvent containing a dispersant (S20).
  • the solvent may be coated on the upper surface of the film to provide a fluidity and solids control function of the paste prepared by the method, and then volatilized and removed in a hot air drying system.
  • the solvent may include ethyl acetate (Ethylacetate) to be easily removed in the hot air drying process while providing fluidity smoothly.
  • Ether acetate ethyl acetate
  • Such a solvent may be prepared in the same proportion as the polymer synthetic resin solution.
  • the gel material mixed with the solvent is stirred using a homomixer and a stirrer to form a sol material dispersed into the microparticles 10, for example, microparticles (S30).
  • the size of the fine particles 10 exceeds about 20 ⁇ m, the fine particles 10 may function as impurities during coating on the upper surface of the film. Therefore, the size of the fine particles 10 is preferably about 20 ⁇ m or less.
  • the fine particles 10 have an elastic restoring force against an external force.
  • the microparticles 10 may have spherical or similar non-spherical shapes to have elastic restoring force in all directions.
  • the force (F) when a force (F) is applied from the outside to the fine particles 10 as shown in Figure 2, the force (F) can be shrunk while absorbing the force, the fine particles 10, again after a few seconds Alternatively, after a few minutes, the fine particles 10 may be restored to their original state by the elastic restoring force.
  • the scratch when the scratch is generated by applying the force (F) to the coating film formed by the paste including the fine particles 10, the scratch can be restored to the original state by the elastic restoring force.
  • the fine particles 10 may preferably have a sol material having a size of about 20 ⁇ m or less.
  • the ultrasonic wave may be provided while stirring through a homomixer and a stirrer to disperse the gel material.
  • the gel material can be more efficiently dispersed. have. Accordingly, by performing the S30 step, it is possible to form a stable colloidal (Sol) material.
  • a paste is formed by blending the binder 20 with the sol material in which the fine particles 10 are dispersed (S40).
  • the binder 20 has a function of attaching the fine particles 10 to the film by having a network structure system according to a curing reaction when forming a coating film on the film through the paste prepared by the method. It can improve the surface hardness while removing the stickiness, and can perform the function of reinforcing the physical properties of the fine particles (10).
  • Such a binder may typically be made of a polymer acrylic resin material or a polyurethane-based material.
  • the binder 20 may include a resin material having a carboxyl group (-COOH) or a hydroxyl group (-OH).
  • the binder 20 may include a urethane resin or an acrylic resin having the carboxyl group or the hydroxyl group.
  • a second curing agent may be added to react with the carboxyl group or the hydroxyl group of the binder 20 to have a network structure system shape.
  • reference numeral “20” in FIG. 3 indicates a binder chain (Macromolecula Binder Chain) in the network system, and “10” indicates microparticles intertwined inside the network system.
  • the second curing agent may include an aziridine-based material.
  • the coating film may have a rigid structure, that is, a hardness of about 1H or more based on the pencil hardness, and thus, the coating film may have a structure stable to external impact.
  • the binder 20 is not preferable because it is difficult to provide sufficient adhesion with the film, and may be mixed in excess of about 100: 20. In this case, it is not preferable because it reduces the elastic restoring properties by reducing the proportion of the fine particles (10). Therefore, the binder 20 is preferably mixed at a ratio of about 100: 5 to 20 relative to the sol material. In addition, the binder 20 is more preferably mixed at a ratio of about 100: 8 to 10 compared to the sol (Sol) material.
  • the second curing agent is preferably added at a ratio of about 100: 5 or less relative to the binder 20 so as not to be unnecessarily wasted while having a desirable network structure system from the carboxyl group.
  • the second hardener is more preferably added at a ratio of about 100: 3 relative to the binder 20.
  • the paste is filtered using a cartridge filter to remove the fine particles 10 having a predetermined size or more (S50). This is to uniformly form the coating film surface of the upper surface of the film formed from the paste.
  • the fine particles 10 since the fine particles 10 having a size exceeding about 20 ⁇ m are not preferable because the thickness of the coating film is uniform and it is difficult to achieve excellent leveling, the fine particles 10 may have the size in the range of about 20 ⁇ m or less. It is desirable to filter the particles 10.
  • the step S50 is described as being performed after mixing the binder 20. However, the step S50 may be performed after forming the fine particles 10 of the step S30. Through these steps, a paste is prepared.
  • the paste filtered by filtering the fine particles 10 is coated on the upper surface of the film to form a coating film (S60).
  • the coating film may be a comma coating-hot air drying system or a microgravure-hot air drying system.
  • the coating film may be formed by applying a kiss roll coating method, a slot die coating method, a silk screen coating method, or the like. Thereafter, by forming an adhesive layer on the surface opposite to the coating film of the film to be attached to the screen of the liquid crystal display device, the manufacturing of the LCD protective film can be completed.
  • the adhesive layer may be a silicone pressure sensitive adhesive and an acrylic pressure sensitive adhesive having a wetting property.
  • a LCD protective film for protecting the screen of the LCD may be manufactured.
  • the protective film is limited to the LCD protective film for protecting the screen of the LCD, but the protective film may also include a film for protecting the screen of other types of display devices.
  • FIG. 4 is a view schematically showing a liquid crystal protective film manufactured according to the procedure of FIG. 1 according to an embodiment of the present invention.
  • the LCD protective film 100 includes a film 200 and the coating film (300).
  • the film 200 may use any one of polyethylene terephthalate, biaxially oriented polypropylene, and polycarbonate.
  • the film 200 may have a thickness of about 30 to 250 ⁇ m.
  • the film 200 serves as a base material of the LCD protective film 100, and when the thickness thereof is less than about 30 ⁇ m, it is too thin to play a role as a base material. It is because it is not preferable to exceed the flexible property because it is difficult to utilize the flexible characteristics as a film.
  • the coating film 300 is formed on the upper surface of the film 200 to be transparent or opaque.
  • the coating film 300 is formed by coating a paste prepared according to the flowchart in FIG. 1 on the top surface of the film 200.
  • the coating film 300 is coated on the upper surface of the film 200 by using a microgravure coating machine or a comma coating machine, etc. at a speed of about 3 to 15m / s, and then included in the paste In order to remove the solvent it is formed by performing a hot air drying at a temperature of about 100 °C through a hot air drying line and at the same time thermosetting.
  • the paste of the coating film 300 is cured in the above process, a harder layer may be formed while having a network structure system.
  • the liquid crystal protective film 100 having the coating film 300 is wound in the form of a film roll.
  • the time for curing the paste to form the coating film 300 is preferably performed within about 5 minutes. If the curing time exceeds about 5 minutes, there is a workability problem and shrinkage deformation of the LCD protective film 100 may occur.
  • the coating film 300 thus formed may be attached to the film 200 with excellent adhesion while not only having sufficient elastic restoring force but also having a surface hardness of about 1H or more based on the pencil hardness.
  • the coating film 300 is not so thin when the thickness t is less than about 6 ⁇ m, so that the fine particles of the coating film 300 may be damaged by the scratch. It is not preferable because it is too thick to unnecessarily increase the overall thickness of the LCD protective film 100. Therefore, the thickness t of the coating film 300 is preferably about 6 to 60 ⁇ m. In addition, the coating film is more preferably 10 to 40 ⁇ m.
  • the LCD protective film 100 is attached to the screen of the liquid crystal display device to the coating film protective film 400 for protecting the coating film 300 on the upper surface of the coating film 300 and the lower surface of the film 200.
  • the adhesive layer 500 and the lower surface of the adhesive layer 500 may further include a release film 600 for protecting the adhesive layer 500.
  • the LCD protective film 100 when the LCD protective film 100 is attached to the screen of the LCD, physical damage such as scratch is recovered, and thus may be used semi-permanently unless chemical damage occurs.
  • the user of the LCD protective film 100 can not only solve the inconvenience of frequently replacing the LCD protective film 100, but can also expect a cost reduction.
  • the coating film prepared using the paste can be widely applied to the general protective film as well as the liquid crystal protective film.
  • a second curing agent is added to the curing reaction
  • the paste is formed by stirring sufficiently for 6 hours to form a network system through the filter, and the paste is filtered by a cartridge filter.
  • the paste described in the above embodiment was coated on the upper surface of the polyethylene terephthalate-based film in a microgravure coating line at a line speed of 3 m / min, and then the paste was set at a temperature of 80 ° C. in a hot air drying line. Hot air was cured while passing through to prepare a liquid crystal protective film having a coating film having a thickness of 10 ⁇ m, 20 ⁇ m, and 30 ⁇ m on the upper surface of the film.
  • the second paste was coated at a line speed of 3 m / min on the upper surface of the polyethylene terephthalate-based film.
  • the second paste was hot air cured while passing through a hot air drying line set at a temperature of 100 ° C. to prepare a liquid crystal protective film having a coating film having a thickness of 10 ⁇ m, 20 ⁇ m, and 30 ⁇ m on the upper surface of the film.
  • the coating film in Comparative Examples 1 and 2 can be easily damaged by the external impact due to the sticky sticky, it was confirmed that it can not be used for coating on the upper surface of the film.
  • the coating film in the embodiment is a slight difference in the time to restore first depending on the thickness of the coating film as shown in the photos of Figures 5 to 7 showing the scratch experiment process through this, all scratches are restored to remove On the other hand, in Comparative Examples 1 and 2 it was confirmed that the scratch formed on the coating film is not restored.
  • the liquid crystal protective film prepared according to the embodiment of the present invention can be restored to its original state through elastic restoring force while having a stable curing reaction and physical damage such as scratch.
  • the LCD protective film may be prepared by forming a coating film using a paste including fine particles having an elastic restoring force on an upper surface of the film.
  • the scratches may be naturally removed by themselves by the elastic restoring force of the microparticles and restored to the original state.
  • the LCD protective film when the LCD protective film is attached to the screen of the LCD, physical damage such as scratches can be naturally healed, and thus can be used semi-permanently unless chemical damage occurs. Accordingly, the LCD protective film In addition to eliminating the inconvenience of frequently replacing the cost can be reduced accordingly.
  • the LCD protective film may be preferably used in various products in which physical damage such as the scratch may occur in addition to the LCD.

Abstract

According to the present invention, a paste for a film coating and a protective film having a restoring function using the paste are manufactured by a method comprising the steps of: mixing a hardener into a polymer synthetic resin solution including a polymer synthetic resin which has high oil-absorbing properties or elastic properties, and then allowing a hardening reaction and an aging reaction so as to form a gel material having an elastic material; placing the gel material into a solvent containing a dispersant; providing, using a stirring facility, ultrasonic waves and a cooling means to the solvent in which the gel material is placed, so as to form a sol material into which microparticles are dispersed; mixing a binder into the solvent, in which the sol material is formed, so as to form a paste; and coating the upper surface of a film with the formed paste so as to form a coating layer.

Description

필름 코팅용 페이스트 및 이를 이용하여 복원 기능을 갖는 보호필름을 제조하는 방법Film coating paste and method of manufacturing a protective film having a restoring function using the same
본 발명은 필름 코팅용 페이스트 및 이를 이용하여 복원 기능을 갖는 보호필름을 제조하는 방법에 관한 것으로, 보다 상세하게는 표시장치의 화면에 부착되어 상기 화면을 보호하는 보호필름을 필름 코팅용 페이스트를 이용하여 제조하는 방법에 관한 것이다.The present invention relates to a film coating paste and a method for manufacturing a protective film having a restoring function using the same, and more particularly, a protective film for protecting the screen by being attached to a screen of a display device using a film coating paste. It relates to a method for producing.
최근, 표시장치로는 예전의 CRT와 같이 사이즈가 큰 장치에서 경량, 박형, 저소비 전력구동 등의 특징을 갖는 액정표시장치(Liquid Crystal Display; LCD)가 널리 사용되고 있다. Recently, as a display device, a liquid crystal display (LCD) having a feature such as light weight, thinness, and low power consumption in a large device such as a CRT has been widely used.
구체적으로, 액정표시장치는 액정재료의 개량 및 미세화소 가공기술 개발에 의해 화질이 개선되면서 TV 분야, 노트북 분야, 컴퓨터 분야, 테블릿PC 분야, 네비게이션 분야 등에 광범위하게 사용되고 있다.In particular, the liquid crystal display device is widely used in the TV field, the notebook field, the computer field, the tablet PC field, the navigation field, etc. as the image quality is improved by the improvement of the liquid crystal material and the development of the fine pixel processing technology.
이러한 액정표시장치의 영상이 표시되는 화면은 스크래치(Scratch)와 같은 물리적인 손상 또는 화학적인 손상으로부터 노출되기 쉬우므로, 상기 화면에는 이들로부터 상기 액정표시장치를 보호하기 위하여 액정보호필름이 부착된다. Since the screen on which the image of the liquid crystal display device is displayed is easily exposed from physical damage or chemical damage such as scratch, the LCD protective film is attached to the screen to protect the liquid crystal display device from them.
상기 액정보호필름은 상기 스크래치와 같은 물리적인 손상이 반복적으로 발생될 경우 상기 액정표시장치로부터 표시되는 영상의 화질에 영향을 줄 수 있기 때문에 일정시간 사용한 다음에는 교체하는 것이 바람직하다.Since the LCD protective film may affect the image quality of the image displayed from the LCD when physical damage such as the scratch is repeatedly generated, it is preferable to replace the LCD protective film after a certain time of use.
특히, 터치폰, 스마트폰 또는 테블릿 PC 등과 같이 액정표시장치의 화면에 터치하는 횟수가 많은 전자장치의 경우에는 상기 스크래치의 발생 가능성이 매우 높기 때문에 상기 액정보호필름의 교체 빈도수도 다른 분야에 비해서 더 많아질 수밖에 없다.In particular, electronic devices such as touch phones, smartphones, or tablet PCs that have a large number of touches on the screen of the liquid crystal display have a high possibility of scratches, and thus, the frequency of replacement of the LCD protective film is higher than that of other fields. There must be more.
본 발명의 목적은 스크래치와 같은 물리적인 손상을 원래 상태로 복원하여 제거할 수 있는 코팅막을 형성하기 위한 필름 코팅용 페이스트를 형성하는 방법을 제공하는 것이다. It is an object of the present invention to provide a method for forming a film coating paste for forming a coating film which can be removed by restoring physical damage such as scratches to its original state.
본 발명의 다른 목적은 상기에서 형성된 페이스트를 이용하여 코팅막이 형성된 보호필름을 제공하는 것이다.Another object of the present invention to provide a protective film formed with a coating film using the paste formed above.
상술한 본 발명의 목적을 달성하기 위하여, 본 발명의 일 실시예에 따른 필름 코팅용 페이스트는 고흡유성을 갖는 또는 탄성성질을 갖는 고분자합성수지를 포함하는 고분자합성수지용액에 경화제를 배합하여 경화반응 및 숙성반응이 진행되도록 함으로써 탄성물질을 갖는 겔(Gel)물질을 형성하는 단계, 상기 겔(Gel)물질을 분산제가 함유된 용제에 넣는 단계, 상기 겔(Gel)물질이 넣어진 용제를 교반설비를 사용하여 동시에 초음파와 냉각수단을 제공하여 미세입자로 분산된 졸(Sol)물질을 형성하는 단계 및 상기 졸(Sol)물질이 형성된 용제에 바인더를 배합하는 단계를 포함하는 방법에 의해 제조될 수 있다.In order to achieve the above object of the present invention, the film coating paste according to an embodiment of the present invention is a curing reaction and aging by blending a curing agent in a polymer synthetic resin solution containing a polymer resin having high oil absorption or elastic properties Forming a gel material having an elastic material by allowing the reaction to proceed, placing the gel material in a solvent containing a dispersing agent, and using a stirring apparatus to add the solvent containing the gel material. At the same time by providing an ultrasonic wave and a cooling means to form a sol (Sol) material dispersed in the fine particles and may be prepared by a method comprising the step of blending a binder in the solvent is formed (Sol) material.
상기 고분자합성수지는 폴리우레탄계 물질을 포함할 수 있다. 상기 바인더는 카르복실기(-COOH) 또는 수산기(-OH)를 갖는 고분자수지 재질을 포함할 수 있다. 이에, 상기 바인더는 상기 코팅막이 상기 카르복실기 또는 수산기를 포함하는 망상구조시스템(Semi-Reticulate-Structure System) 형태를 갖도록 제2 경화제를 포함할 수 있다. The polymer synthetic resin may include a polyurethane-based material. The binder may include a polymer resin material having a carboxyl group (-COOH) or a hydroxyl group (-OH). Thus, the binder may include a second curing agent such that the coating film has a form of a semi-reticulate-structure system including the carboxyl group or the hydroxyl group.
상술한 본 발명의 다른 목적을 달성하기 위하여, 본 발명의 일 실시예에 따른 복원 기능을 갖는 보호필름을 제조하는 방법은 고흡유성을 갖는 또는 탄성성질을 갖는 고분자합성수지를 포함하는 고분자합성수지용액에 경화제를 혼합하여 경화반응 및 숙성반응이 진행되도록 함으로써 탄성물질을 갖는 겔(Gel)물질을 형성하는 단계, 상기 겔(Gel)물질을 분산제가 함유된 용제에 넣는 단계, 상기 겔(Gel)물질이 넣어진 용제를 교반설비를 사용하여 동시에 초음파와 냉각수단을 제공하여 미세입자로 분산된 졸(Sol)물질을 형성하는 단계, 상기 졸(Sol)물질이 형성된 용제에 바인더를 배합하여 페이스트를 형성하는 단계 및 상기 형성된 페이스트를 필름 상면에 코팅하여 코팅막을 형성하는 단계를 포함한다.In order to achieve the above object of the present invention, a method for producing a protective film having a restoring function according to an embodiment of the present invention is a curing agent in a polymer synthetic resin solution containing a polymer synthetic resin having high oil absorption or elastic properties Mixing the mixture to form a gel material having an elastic material by allowing the curing reaction and the aging reaction to proceed, placing the gel material in a solvent containing a dispersant, and putting the gel material A step of forming a sol (Sol) material dispersed in fine particles by providing an ultrasonic wave and a cooling means at the same time by using a stirring solvent to form a solvent, by mixing a binder in the solvent formed with the sol (Sol) material to form a paste And coating the formed paste on an upper surface of the film to form a coating film.
또는 상기 코팅막을 형성하는 단계에서는 상기 코팅막에 열풍건조 시스템을 제공하여 경화시킬 수 있다. 또한, 상기 코팅막을 형성하는 단계에서는 상기 코팅막을 마이크로그라비아코팅 열풍건조라인 또는 콤마코팅 열풍건조라인 또는 실크스린 열풍건조라인방식으로 코팅할 수 있다. 상기 코팅막은 6 내지 60㎛의 두께로 형성될 수 있다. 한편, 상기 제조 방법은 상기 필름의 하면에 상기 필름을 상기 화면에 부착하기 위한 점착층을 형성하는 단계를 더 포함할 수 있다.Alternatively, in the forming of the coating film, the coating film may be cured by providing a hot air drying system. In the forming of the coating film, the coating film may be coated by a microgravure coating hot air drying line or a comma coating hot air drying line or a silkscreen hot air drying line method. The coating film may be formed to a thickness of 6 to 60㎛. On the other hand, the manufacturing method may further include forming an adhesive layer for attaching the film on the screen on the lower surface of the film.
본 발명의 일 실시예에 따르면, 상기 페이스트를 형성한 단계 이후에, 상기 졸(Sol) 물질 중 사이즈가 20㎛를 초과하는 미세입자를 제거하기 위하여 상기 페이스트를 필터링하는 단계가 더 수행될 수 있다.According to an embodiment of the present disclosure, after the forming of the paste, the filtering of the paste may be further performed to remove fine particles having a size of more than 20 μm from the sol material. .
상술한 바와 같은 필름 코팅용 페이스트 및 이를 이용하여 복원 기능을 갖는 보호필름을 제조하는 방법에 따르면, 필름 상면에 외부 힘에 대항하는 탄성복원력을 갖는 미세입자를 포함해서 코팅막을 형성하여 액정보호필름을 제조함으로써, 액정표시장치의 화면에 외부 힘이 가해질 경우, 즉 상기 코팅막에 스크래치와 같은 물리적인 손상이 발생될 때 상기 미세입자의 탄성복원력에 의해서 약 3초 내지 30분 사이에 상기 스크래치가 자연스럽게 스스로 제거되면서 원래 상태로 복원될 수 있다.According to the film coating paste as described above and a method of manufacturing a protective film having a restoring function by using the same, a liquid crystal protective film is formed by forming a coating film including fine particles having an elastic restoring force against an external force on an upper surface of the film. By manufacturing, when the external force is applied to the screen of the liquid crystal display, that is, when the physical damage such as scratches on the coating film is caused by the elastic restoring force of the fine particles in about 3 seconds to 30 minutes It can be removed and restored to its original state.
따라서, 상기 액정보호필름을 상기 액정표시장치의 화면에 부착하여 사용할 경우 스크래치와 같은 물리적인 손상은 회복되므로, 화학적인 손상이 발생되지 않는 한 반영구적으로 사용될 수 있다. Therefore, when the LCD protective film is attached to the screen of the LCD, physical damage such as scratches are recovered, and thus may be used semi-permanently unless chemical damage occurs.
이로써, 상기 액정표시장치용 액정보호필름을 사용하는 사용자는 상기 액정보호필름을 수시로 교체하는 불편함을 해소할 수 있을 뿐만 아니라, 이에 따른 비용도 절감할 수 있다.As a result, a user of the LCD protective film for the LCD may not only solve the inconvenience of replacing the LCD protective film at any time, but also reduce the cost.
이에 따라, 상기 액정보호필름은 상기 액정표시장치 이외에 상기의 스크래치와 같은 물리적인 손상이 발생될 수 있는 모든 제품의 표면에 적용 및 응용할 수 있다.Accordingly, the LCD protective film may be applied and applied to the surface of any product that may cause physical damage such as the scratch in addition to the LCD.
도 1은 본 발명의 일 실시예에 따른 필름 코팅용 페이스트 및 이를 이용한 액정보호필름의 제조 방법에 대해 개략적으로 나타낸 순서도이다.1 is a flowchart schematically showing a film coating paste according to an embodiment of the present invention and a method of manufacturing a liquid crystal protective film using the same.
도 2는 도 1의 순서도에 의해 제조된 페이스트의 미세입자의 복원원리를 설명하기 위한 도면이다.2 is a view for explaining the principle of restoration of the fine particles of the paste prepared by the flow chart of FIG.
도 3은 도 1의 순서도에 의해 제조된 페이스트의 경화반응에 따른 망상구조시스템을 설명하기 위한 도면이다.3 is a view for explaining a network structure system according to the curing reaction of the paste prepared by the flow chart of FIG.
도 4는 본 발명의 일 실시예에 따라 도 1의 순서에 따라 제조된 액정보호필름을 개략적으로 나타낸 도면이다.4 is a view schematically showing a liquid crystal protective film manufactured according to the order of FIG. 1 according to an embodiment of the present invention.
도 5 내지 도 7은 도 4에 도시된 액정보호필름을 대상으로 스크래치 실험한 실제 사진들이다.5 to 7 are actual photographs of the scratch experiment on the LCD protective film shown in FIG.
이하, 첨부한 도면을 참조하여 본 발명의 실시예에 따른 필름 코팅용 페이스트를 이용하여 복원 기능을 갖는 보호필름을 제조하는 방법에 대해 상세히 설명한다. 본 발명은 다양한 변경을 가할 수 있고 여러가지 형태를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 본문에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 각 도면을 설명하면서 유사한 참조부호를 유사한 구성요소에 대해 사용하였다. Hereinafter, a method of manufacturing a protective film having a restoring function using a film coating paste according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. As the inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the text. However, this is not intended to limit the present invention to a specific disclosed form, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention. In describing the drawings, similar reference numerals are used for similar elements.
본 출원에서 사용한 용어는 단지 특정 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백히 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, “포함하다” 또는 “가지다” 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. A singular expression includes a plural expression unless the context clearly indicates otherwise. In this application, the terms “comprise” or “have” are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof described on the specification, but one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, parts, or combinations thereof.
한편, 다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. On the other hand, unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art.
일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥 상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
필름 코팅용 페이스트 및 이를 이용한 액정보호필름의 제조 방법Film coating paste and manufacturing method of liquid crystal protective film using the same
도 1은 본 발명의 일 실시예에 따른 필름 코팅용 페이스트 및 이를 이용한 액정보호필름의 제조 방법에 대해 개략적으로 나타낸 순서도이고, 도 2는 도 1의 순서도에 의해 제조된 페이스트의 미세입자의 복원원리를 설명하기 위한 도면이며, 도 3은 도 1의 순서도에 의해 제조된 페이스트의 경화반응에 따른 망상구조시스템을 설명하기 위한 도면이다.1 is a flow chart schematically showing a film coating paste according to an embodiment of the present invention and a method for manufacturing a liquid crystal protective film using the same, Figure 2 is a restoration principle of the fine particles of the paste prepared by the flow chart of FIG. 3 is a view for explaining a network structure system according to the curing reaction of the paste prepared by the flow chart of FIG.
도 1 내지 도 3을 참조하면, 복원 기능의 필름 코팅용 페이스트를 제조하기 위해서는 고흡유성 성질 또는 탄성성질을 갖는 고분자합성수지를 포함하는 고분자합성수지용액에 경화제(Crosslinker)를 교반설비를 통해 배합하여 경화반응(Crosslinking)을 진행함으로써 겔(Gel)상태의 물질을 형성한다(S10). 1 to 3, in order to prepare a film coating paste having a restoring function, a curing agent is added to a polymer synthetic resin solution including a polymer synthetic resin having a high oil absorption property or an elastic property by a crosslinker through a stirring facility and a curing reaction. (Crosslinking) to form a gel (Gel) material (S10).
상기 S10 단계에서는 상기 겔(Gel)물질을 형성하기 위하여 상기 배합한 고분자수지용액과 경화제를 일정시간 동안 숙성한다. 이때, 상기 숙성하는 공정은 약 40 내지 80℃의 온도에서 약 1 내지 24시간 동안 진행될 수 있다. In step S10, the blended polymer resin solution and the curing agent are aged for a predetermined time to form the gel material. In this case, the aging process may be performed for about 1 to 24 hours at a temperature of about 40 to 80 ℃.
상기 고분자합성수지는 고흡유성의 성질 또는 탄성성질을 갖는 폴리우레탄계 물질을 포함할 수 있다. 이에, 상기 폴리우레탄계 고분자합성수지는 고흡유성인 관계로 습기에 강하고 외부의 환경변화에 대한 내후성도 우수하므로, 본 방법에 의해서 제조된 액정보호필름의 안정성 확보에도 기여할 수 있다. The polymer synthetic resin may include a polyurethane-based material having high oil absorption properties or elastic properties. Thus, since the polyurethane-based polymer synthetic resin is highly oil-absorbing, it is resistant to moisture and excellent in weather resistance against external environmental changes, and thus may contribute to securing stability of the LCD protective film manufactured by the present method.
아울러, 상기 고분자합성수지는 탄성성질을 갖는 아크릴계 수지, 폴리에스테르계 수지, 에폭시계 수지, 폴리스틸렌계 수지 및 폴리우레탄계 수지 중에서 적어도 하나를 포함할 수 있다.In addition, the polymer synthetic resin may include at least one of an acrylic resin, an polyester resin, an epoxy resin, a polystyrene resin, and a polyurethane resin having an elastic property.
상기 고분자합성수지용액에는 상기 겔(Gel) 물질을 형성하기 위해서 상기 고분자합성수지를 포함하는 고형분이 약 10 내지 60 중량% 포함될 수 있다. 이는, 상기 고분자합성수지용액에 상기 고형분이 약 10 중량% 미만 포함되어 있을 경우에는 이로부터 겔화되는 비율이 너무 낮아 바람직하지 않고, 60 중량%를 초과하여 포함되어 있을 경우에는 배합시 점도가 너무 높아 교반작업이 쉽지 않고 상기 겔(Gel)물질의 형성에 불량이 발생될 확률이 매우 높기 때문이다. 아울러, 상기 고분자합성수지용액은 약 20 내지 40 중량%의 고형분을 갖는 것이 더 바람직하다.The polymer synthetic resin solution may include about 10 to 60% by weight of solids including the polymer synthetic resin to form the gel material. If the solid content is contained in the polymer synthetic resin solution is less than about 10% by weight, it is not preferable that the gelling ratio is too low, and if it is contained in excess of 60% by weight, the viscosity is too high when mixing This is because the operation is not easy and the probability of a defect occurring in the formation of the gel material is very high. In addition, the polymer synthetic resin solution more preferably has a solid content of about 20 to 40% by weight.
하기의 표 1은 상기 겔(Gel)물질을 형성하는 고분자합성수지의 핵심 모노머에 대하여 그 함량에 따른 흡유력과 끈적임(점착성) 특성을 나타낸 실험 데이터이다. Table 1 below is experimental data showing the oil absorption and stickiness (adhesiveness) characteristics according to the content of the core monomer of the polymer synthetic resin forming the gel (Gel) material.
구체적으로, 하기 표 1은 메틸이소시아네이트(Methylisocyanate), 에틸렌글리콜(Ethylenglycol), 이소프론디아민(Isophronediamine) 및 트리에칠렌디아민 (Triethylenediamine)을 각각 몰(Mol)함량을 변화시키면서 합성(Polymerization)한 후 그때의 흡유량과 끈적임의 변화를 나타낸 실험 데이터이다.Specifically, Table 1 shows methylisocyanate, ethylene glycol (Ethylenglycol), isoprondiamine (Isophronediamine), and triethylenediamine (Polymerization), respectively, while varying the mol (Mol) content. Experimental data showing changes in oil absorption and stickiness.
표 1
고분자합성수지 모노머 흡유력 및 점착성(끈적임)
메틸이소시아네이트 함량이 많을수록 흡유력이 점점 높아지며, 끈적임이 점점 심하게 발생함
에틸렌글리콜 함량이 많을수록 흡유력이 점점 높아지며, 끈적임이 점점 심하게 발생함
이소프론디아민 함량이 낮을수록 흡유력이 점점 높아지며, 끈적임이 점점 감소함
트리에틸렌디아민 함량이 많을수록 흡유력이 점점 높아지며, 끈적임이 점점 심하게 발생함
Table 1
Polymer Synthetic Resin Monomer Oil absorption and adhesion (sticky)
Methyl isocyanate The higher the content, the higher the oil absorption, and the more sticky.
Ethylene glycol The higher the content, the higher the oil absorption, and the more sticky.
Isoprondiamine The lower the content, the higher the oil absorption, and the less the stickiness.
Triethylenediamine The higher the content, the higher the oil absorption, and the more sticky.
표 1을 참조하면, 모노머의 함량에 따른 흡유력의 변화를 확인한 결과 이소프론디아민(Isophronediamine)을 제외하고 나머지 핵심 모노머 3종류에 대해 함량이 높을수록 탄성성질에 영향을 미치는 흡유력이 높아짐을 확인할 수 있었다. 또한, 흡유력이 높아지면 점착성이 상대적으로 증가한다는 것도 확인할 수 있었다. Referring to Table 1, as a result of confirming the change in oil absorption according to the content of monomers, it was confirmed that the higher the content of the other three monomers except for isopronediamine (Isophronediamine) the higher the oil absorption affecting the elastic properties Could. In addition, it was also confirmed that the adhesion increased relatively as the oil absorption force increased.
이에 따라, 흡유력이 우수하면서 점착성이 낮아지도록 상기 고분자합성수지의 모노머를 알맞은 배합(Formulation)으로 합성을 하면 우수한 겔(Gel)물질을 갖는 고분자합성수지를 형성할 수 있으며, 이를 바탕으로 이하에서 설명할 탄성 미세입자가 포함된 페이스트를 형성할 수 있음을 확인할 수 있었다. Accordingly, by synthesizing the monomer of the polymer synthetic resin in a suitable formulation (Formulation) so that the oil absorption is excellent and the adhesiveness is lowered, it is possible to form a polymer synthetic resin having an excellent gel (Gel) material, based on this will be described below It was confirmed that the paste including the elastic fine particles could be formed.
하기의 표 2는 상기 표 1의 합성으로 만들어진 고분자합성수지를 포함하는 고분자합성수지용액에 대해서 경화제 함량의 변화에 따른 겔 반응과 끈적임의 특성에 대해서 나타낸 실험 데이터이다.Table 2 below is experimental data showing the characteristics of the gel reaction and stickiness according to the change of the curing agent content for the polymer synthetic resin solution containing the polymer synthetic resin made by the synthesis of Table 1.
표 2
경화제 겔반응 / 점착성
이소시아네이트계 ; 함량이 많을수록 겔(Gel)반응속도 점점 빠름 ; 겔(Gel)속도 빠를수록 끈적임 점점 없어지지만 졸(Sol)물질 형성이 잘 안됨 ; 함량이 적을수록 겔(Gel)반응속도 점점 느려짐 ; 겔(Gel)속도 느릴수록 끈적임 점점 많아짐 ; 끈적임이 많아지면 겔(Gel)물질 형성이 안됨
아지리딘계 ; 함량이 많을수록 겔(Gel) 반응속도 빠름 ; 겔(Gel)속도 빠를수록 끈적임 점점 없어지지만 졸(Sol)물질 형성이 잘 안됨 ; 이소시아네이트 경화제보다 겔(Gel)반응속도가 느리지만 다소 안정적으로 진행 ; 함량이 적을수록 겔(Gel) 반응속도 점점 느려짐 ; 겔(Gel)속도 느릴수록 끈적임 점점 많아짐 ; 끈적임 많아지면 겔(Gel)물질이 형성 잘안됨
TABLE 2
Hardener Gel Reaction / Adhesive
Isocyanate ; The higher the content, the faster the gel reaction rate; The faster the gel speed, the less sticky but less sol material formation; The lower the content, the slower the gel reaction rate; Slower gel speed increases stickiness; If stickiness increases, gel material does not form
Aziridine series ; The higher the content, the faster the gel reaction rate; The faster the gel speed, the less sticky but less sol material formation; Gel reaction rate is slower than isocyanate curing agent, but progresses more stably; The lower the content, the slower the gel reaction rate; Slower gel speed increases stickiness; The more stickiness, the poor gel formation
표 2를 참조하면, 상기 경화제를 첨가해서 상기 겔(Gel)물질을 형성할 수 있음을 확인할 수 있었다. 또한, 상기 경화제의 함량에 따라서 끈적임도 조절할 수 있음을 확인할 수 있었다.Referring to Table 2, it was confirmed that the gel material can be formed by adding the curing agent. In addition, it was confirmed that the stickiness can also be adjusted according to the content of the curing agent.
상기 경화제는 상기 고분자합성수지용액에 대비하여 100:1 비율 미만으로 배합될 경우에는 상기 고형분 중 일부가 경화반응되지 않아 바람직하지 않고, 약 100:10 비율을 초과하여 혼합될 경우에는 상기 고형분으로부터 상기 겔(Gel)물질을 형성하는 과정에서 급격한 경화반응으로 인해서 졸(Sol)물질 형성시 불량이 발생될 확률이 아주 높기 때문에, 약 100:1 내지 10의 비율로 상기 고분자합성수지용액에 배합되는 것이 바람직하다. 아울러, 상기 경화제는 약 100:2 내지 5의 비율로 상기 고분자합성수지용액에 배합되는 것이 더 바람직하다. When the curing agent is blended in less than 100: 1 ratio compared to the polymer synthetic resin solution, some of the solids are not preferable because the curing reaction is not preferable, and when the mixture is mixed in excess of about 100: 10 ratio from the gel Due to the rapid hardening reaction in the process of forming the (Gel) material, since the probability of the occurrence of defects during the formation of the sol (Sol) material is very high, it is preferable to be incorporated in the polymer synthetic resin solution at a ratio of about 100: 1 to 10. . In addition, the curing agent is more preferably blended in the polymer synthetic resin solution in a ratio of about 100: 2 to 5.
상기 경화제는 일 예로, 고분자합성수지용액이 폴리우레탄계 고분자수지를 포함할 경우 이소시아네이트계 물질을 포함할 수 있다. 상기 이소시아네이트계 경화제는 함량이 많을수록 상기 겔(Gel)물질의 형성시 반응속도를 빠르게 하면서 끈적임도 줄여주지만 졸(Sol)물질의 형성시는 불량의 원인이 될 수 있고, 함량이 적을수록 상기 겔(Gel)물질이 형성되는 반응속도를 느리게 함과 동시에 끈적임이 심하게 발생되며 더욱 심해지면 상기 겔(Gel)물질이 형성되지 않을 수 있다. 따라서, 상기 이소시아네이트계 경화제는 적절한 함량을 조절하여 겔(Gel)물질이 형성되는 반응속도와 끈적임을 조절해야 한다.For example, the curing agent may include an isocyanate material when the polymer synthetic resin solution includes a polyurethane-based polymer resin. The higher the content of the isocyanate-based curing agent, the faster the reaction rate in the formation of the gel (gel) material, but also reduces the stickiness, but may form a defect in the formation of the sol (sol) material, the lower the content of the gel ( At the same time, the stickiness is severely generated and the gel material may not be formed. Therefore, the isocyanate-based curing agent should be adjusted to an appropriate content to control the reaction rate and stickiness of the gel (Gel) material is formed.
또한, 상기 경화제는 아지리딘(Aziridine)계 물질을 포함할 수 있다. 상기 아지리딘계 경화제는 상기 이소시아네이트계 경화제와 마찬가지로 함량이 많을수록 상기 겔(Gel)물질이 형성되는 반응속도를 빠르게 하면서 끈적임도 줄여주지만 졸(Sol)물질의 형성시 불량원인이 될 수 있다. 그러나, 상기 이소시아네이트계 경화제보다는 상기 겔(Gel)물질이 형성되는 반응속도가 좀더 느리고 안정적으로 진행되도록 할 수 있다. 또한, 상기 아지리딘계 경화제는 함량이 적을수록 상기 겔(Gel)물질이 형성되는 반응속도를 느리게 함과 동시에 끈적임이 심하게 발생되며 더욱 심해지면 상기 겔(Gel)물질이 형성되지 않을 수 있다. 따라서, 상기 아지리딘계 경화제는 이소시아네이트계 경화제와 마찬가지로, 적절한 함량의 조절로 상기 겔(Gel)물질이 형성되는 반응속도와 끈적임을 조절해야 한다.In addition, the curing agent may include an aziridine-based material. The aziridine-based curing agent, like the isocyanate-based curing agent, the higher the content, the faster the reaction rate to form the gel (Gel) material while reducing the stickiness may be a cause of failure when forming the sol (Sol) material. However, the reaction rate at which the gel material is formed may be slower and more stable than the isocyanate curing agent. In addition, the smaller the content of the aziridine-based curing agent, the slower the reaction rate at which the gel (Gel) material is formed and at the same time, the stickiness is severely generated, and the more severe the gel material may not be formed. Accordingly, the aziridine-based curing agent, like the isocyanate-based curing agent, should control the reaction rate and stickiness at which the gel material is formed by controlling the appropriate content.
결과적으로, 상기 경화제는 상기 고분자합성수지용액이 폴리우레탄계 고분자수지를 포함할 경우 이소시아네이트계 경화제와 아지리딘계 경화제를 포함하는 것이 바람직하다.As a result, the curing agent preferably contains an isocyanate curing agent and an aziridine curing agent when the polymer synthetic resin solution contains a polyurethane polymer resin.
이어, 상기 겔(Gel)물질을 분산제가 함유된 용제에 넣는다(S20). 상기 용제는 본 방법에 의해서 제조된 페이스트의 유동성 및 고형분 조절기능도 함께 제공하는 부분으로 필름 상면에 코팅한 다음, 열풍건조 시스템 과정에서 휘발되어 제거될 수 있다. Subsequently, the gel material is added to a solvent containing a dispersant (S20). The solvent may be coated on the upper surface of the film to provide a fluidity and solids control function of the paste prepared by the method, and then volatilized and removed in a hot air drying system.
이에, 상기 용제는 유동성을 원활하게 제공하면서 열풍건조 과정에서 쉽게 제거되도록 에틸아세테이트(Ethylacetate)를 포함할 수 있다. 이러한 용제는 상기 고분자합성수지용액과 동일한 비율로 준비될 수 있다. Thus, the solvent may include ethyl acetate (Ethylacetate) to be easily removed in the hot air drying process while providing fluidity smoothly. Such a solvent may be prepared in the same proportion as the polymer synthetic resin solution.
이어, 상기 용제와 혼합된 겔(Gel)물질을 호모믹서 및 교반기를 사용해서 교반하면서 미세입자(10)로, 예컨대 마이크로입자로 분산된 졸(Sol) 물질을 형성한다(S30). Subsequently, the gel material mixed with the solvent is stirred using a homomixer and a stirrer to form a sol material dispersed into the microparticles 10, for example, microparticles (S30).
상기 미세입자(10)는 사이즈가 약 20㎛ 초과할 경우에는 필름 상면에 코팅시 불순물로서 기능할 수 있으므로 상기 미세입자(10)의 사이즈는 약 20㎛ 이하인 것이 바람직하다. When the size of the fine particles 10 exceeds about 20 μm, the fine particles 10 may function as impurities during coating on the upper surface of the film. Therefore, the size of the fine particles 10 is preferably about 20 μm or less.
상기 미세입자(10)는 외부 힘에 대항하는 탄성복원력을 갖는다. 상기 미세입자(10)는 모든 방향으로 탄성복원력을 갖도록 구상 또는 그와 유사한 비구상의 형상들을 가질 수 있다. The fine particles 10 have an elastic restoring force against an external force. The microparticles 10 may have spherical or similar non-spherical shapes to have elastic restoring force in all directions.
구체적으로, 도 2에서와 같이 상기 미세입자(10)에 외부로부터 힘(F)이 가해지면, 그 힘(F)을 상기 미세입자(10)가 힘을 흡수하면서 수축될 수 있으며, 다시 몇초후 또는 몇분후에 탄성복원력에 의해서 상기 미세입자(10)는 원래의 상태로 복원될 수 있다.Specifically, when a force (F) is applied from the outside to the fine particles 10 as shown in Figure 2, the force (F) can be shrunk while absorbing the force, the fine particles 10, again after a few seconds Alternatively, after a few minutes, the fine particles 10 may be restored to their original state by the elastic restoring force.
즉, 상기 미세입자(10)를 포함하는 페이스트에 의해서 형성된 코팅막에 상기 힘(F)이 가해져서 스크래치가 발생되면, 탄성복원력에 의해 원래 상태로 복원되어 상기의 스크래치가 제거될 수 있다.That is, when the scratch is generated by applying the force (F) to the coating film formed by the paste including the fine particles 10, the scratch can be restored to the original state by the elastic restoring force.
이때, 상기 페이스트가 균일한 두께의 코팅막을 형성하기 위해서는 상기 미세입자(10)는 약 20㎛ 이하의 사이즈를 갖도록 졸(Sol)물질이 형성되는 것이 바람직하다. In this case, in order to form a coating film having a uniform thickness, the fine particles 10 may preferably have a sol material having a size of about 20 μm or less.
상기 S30 단계에서는 상기 겔(Gel)물질을 분산하기 위하여 호모믹서 및 교반기를 통해 교반하면서 초음파를 제공할 수 있다. 또한, 상기 초음파가 제공되는 과정에서 발생되는 열을 냉각시키기 위하여 상기 용제와 상기 겔(Gel)물질이 담겨진 스테인레스 용기에 냉각수를 제공함으로써, 상기 겔(Gel)물질의 분산을 보다 효율적으로 수행할 수 있다. 이에 따라, 상기의 S30 단계를 수행함으로써 안정한 콜로이드(Colloid) 상태의 졸(Sol)물질을 형성할 수 있다. In the step S30, the ultrasonic wave may be provided while stirring through a homomixer and a stirrer to disperse the gel material. In addition, by providing a cooling water in the stainless container containing the solvent and the gel material to cool the heat generated in the process of providing the ultrasonic wave, the gel material can be more efficiently dispersed. have. Accordingly, by performing the S30 step, it is possible to form a stable colloidal (Sol) material.
이어, 미세입자(10)가 분산된 상기 졸(Sol)물질에 바인더(20)를 배합함으로써 페이스트를 형성한다(S40). 상기 바인더(20)는 본 방법에 의해서 제조된 페이스트를 통하여 필름에 코팅막을 형성할 경우 경화반응에 따라 망상구조시스템 형태를 가짐으로써 상기 미세입자(10)들을 상기 필름에 부착시키는 기능과 복원기능을 향상시키고, 끈적임을 제거하면서 표면경도의 향상을 제공하며, 상기 미세입자(10)의 물성을 보강하는 기능을 수행할 수 있다. 이러한 바인더는 통상적으로 고분자아크릴수지 재질 또는 폴리우레탄계 재질로 이루어질 수 있다.Next, a paste is formed by blending the binder 20 with the sol material in which the fine particles 10 are dispersed (S40). The binder 20 has a function of attaching the fine particles 10 to the film by having a network structure system according to a curing reaction when forming a coating film on the film through the paste prepared by the method. It can improve the surface hardness while removing the stickiness, and can perform the function of reinforcing the physical properties of the fine particles (10). Such a binder may typically be made of a polymer acrylic resin material or a polyurethane-based material.
상기 바인더(20)는 카르복실기(-COOH) 또는 수산기(-OH)를 갖는 수지재질을 포함할 수 있다. 일 예로, 상기 바인더(20)는 상기 카르복실기 또는 상기 수산기를 갖는 우레탄계 수지 또는 아크릴계 수지를 포함할 수 있다.The binder 20 may include a resin material having a carboxyl group (-COOH) or a hydroxyl group (-OH). For example, the binder 20 may include a urethane resin or an acrylic resin having the carboxyl group or the hydroxyl group.
이에, 상기 S40 단계에서는 도 3에서와 같이 상기 바인더(20)의 카르복실기 또는 수산기와 반응하여 망상구조시스템 형태를 갖도록 제2 경화제를 첨가할 수 있다. Thus, in step S40, as shown in FIG. 3, a second curing agent may be added to react with the carboxyl group or the hydroxyl group of the binder 20 to have a network structure system shape.
여기서, 도 3에서의 참조번호 “20”은 상기 망상구조시스템에서 바인더 체인(Macromolecula Binder Chain)을 지시하며, “10”은 상기 망상구조시스템 내부에 얽혀있는 미세입자를 지시하는 것이다. 여기서, 상기 제2 경화제는 아지리딘계 물질을 포함할 수 있다.Here, reference numeral “20” in FIG. 3 indicates a binder chain (Macromolecula Binder Chain) in the network system, and “10” indicates microparticles intertwined inside the network system. Here, the second curing agent may include an aziridine-based material.
이와 같이, 상기 바인더(20)가 망상구조시스템 형태를 가지게 되면, 경화반응 불량의 원인이 되는 점착성, 즉 끈적임을 제거시키면서 상기 필름에 코팅되는 페이스트 코팅막과 필름과의 부착력을 향상시킴과 동시에, 상기 코팅막이 단단한 구조, 즉 연필경도 기준으로 약 1H 이상의 경도를 갖도록 할 수 있으며, 이에 따라, 상기 코팅막이 외부 충격에 안정한 구조를 가질 수 있도록 한다. As such, when the binder 20 has a network structure system, while improving adhesiveness between the film and the paste coating film coated on the film while removing adhesiveness, that is, stickiness, which is a cause of poor curing reaction, The coating film may have a rigid structure, that is, a hardness of about 1H or more based on the pencil hardness, and thus, the coating film may have a structure stable to external impact.
이러한 바인더(20)는 상기 졸(Sol)물질에 대비하여 약 100:5 미만으로 혼합될 경우에는 상기 필름과의 부착성을 충분히 제공하기 어려우므로 바람직하지 않고, 약 100:20을 초과하여 혼합될 경우에는 상기 미세입자(10)의 비율을 감소시켜 탄성복원 특성을 감소시키므로 바람직하지 않다. 따라서, 상기 바인더(20)는 상기 졸(Sol)물질에 대비하여 약 100:5 내지 20의 비율로 혼합되는 것이 바람직하다. 아울러, 상기 바인더(20)는 상기 졸(Sol)물질에 대비하여 약 100:8 내지 10의 비율로 혼합되는 것이 더 바람직하다. When the binder 20 is less than about 100: 5 in contrast to the sol material, the binder 20 is not preferable because it is difficult to provide sufficient adhesion with the film, and may be mixed in excess of about 100: 20. In this case, it is not preferable because it reduces the elastic restoring properties by reducing the proportion of the fine particles (10). Therefore, the binder 20 is preferably mixed at a ratio of about 100: 5 to 20 relative to the sol material. In addition, the binder 20 is more preferably mixed at a ratio of about 100: 8 to 10 compared to the sol (Sol) material.
또한, 상기 제2 경화제는 상기 카르복실기로부터 바람직한 망상구조시스템을 가지면서 불필요하게 낭비되지 않도록 상기 바인더(20)에 대비하여 약 100:5 이하의 비율로 첨가되는 것이 바람직하다. 아울러, 상기 제2경화제는 상기 바인더(20)에 대비하여 약 100:3의 비율로 첨가되는 것이 더 바람직하다. 이에, 상기 S40 단계에서 해당 물질들을 잘 배합함으로써 안정한 페이스트를 형성할 수 있다. In addition, the second curing agent is preferably added at a ratio of about 100: 5 or less relative to the binder 20 so as not to be unnecessarily wasted while having a desirable network structure system from the carboxyl group. In addition, the second hardener is more preferably added at a ratio of about 100: 3 relative to the binder 20. Thus, in the step S40 it is possible to form a stable paste by blending the appropriate materials.
이어, 상기 페이스트를 카트리지필터로 필터링하여 일정 크기 이상의 미세입자(10)는 제거한다(S50). 이는, 상기 페이스트로부터 형성된 필름 상면의 코팅막 표면을 균일하게 형성하기 위해서이다. 또한, 사이즈가 약 20㎛를 초과하는 미세입자(10)는 코팅막의 두께를 균일하고 레벨링을 우수하게 구현하기 어려우므로 바람직하지 않기 때문에, 상기 S50 단계에서는 사이즈가 약 20㎛ 이하의 범위에서 상기 미세입자(10)를 필터링하는 것이 바람직하다. 본 실시예에서는 상기 S50 단계를 바인더(20)를 혼합한 다음에 수행하는 것으로 설명하였지만 상기 S30 단계의 미세입자(10)를 형성한 다음에 수행될 수 도 있다. 이와 같은 단계들을 통해서 페이스트가 제조된다.Subsequently, the paste is filtered using a cartridge filter to remove the fine particles 10 having a predetermined size or more (S50). This is to uniformly form the coating film surface of the upper surface of the film formed from the paste. In addition, since the fine particles 10 having a size exceeding about 20 μm are not preferable because the thickness of the coating film is uniform and it is difficult to achieve excellent leveling, the fine particles 10 may have the size in the range of about 20 μm or less. It is desirable to filter the particles 10. In the present exemplary embodiment, the step S50 is described as being performed after mixing the binder 20. However, the step S50 may be performed after forming the fine particles 10 of the step S30. Through these steps, a paste is prepared.
이하, 상기 페이스트를 이용하여 복원 기능을 갖는 보호필름을 제조하는 방법에 대해서 추가적으로 설명하고자 한다. Hereinafter, a method of manufacturing a protective film having a restoring function using the paste will be further described.
이어, 상기 미세입자(10)를 필터링한 페이스트를 필름 상면에 코팅하여 코팅막을 형성한다(S60). 이때, 상기 페이스트에 포함된 용제를 제거하면서 상기 페이스트를 경화시키기 위하여 코팅막을 콤마코팅-열풍건조시스템 또는 마이크로그라비아-열풍건조시스템을 이용할 수 있다.Subsequently, the paste filtered by filtering the fine particles 10 is coated on the upper surface of the film to form a coating film (S60). At this time, in order to cure the paste while removing the solvent contained in the paste, the coating film may be a comma coating-hot air drying system or a microgravure-hot air drying system.
또한, 상기 S60 단계에서는 상기에서 언급한 방법 외에, 키스롤 코팅법, 슬롯다이 코팅법, 실크스린 코팅법등을 적용하여 상기 코팅막을 형성할 수 있다. 이후, 상기 필름의 상기 코팅막과 반대되는 면에 액정표시장치의 화면에 부착하기 위해 점착층을 형성함으로써, 상기 액정보호필름의 제조를 완성할 수 있다. 이때 상기 점착층은 젖음성(Wetting) 성질이 있는 실리콘계 점착제 및 아크릴계 점착제를 적용할 수 있다. In addition, in the step S60, in addition to the above-mentioned method, the coating film may be formed by applying a kiss roll coating method, a slot die coating method, a silk screen coating method, or the like. Thereafter, by forming an adhesive layer on the surface opposite to the coating film of the film to be attached to the screen of the liquid crystal display device, the manufacturing of the LCD protective film can be completed. In this case, the adhesive layer may be a silicone pressure sensitive adhesive and an acrylic pressure sensitive adhesive having a wetting property.
상술한 바와 같이 상기 페이스트를 상기 필름 상면에 코팅하여 코팅막을 형성함으로써, 액정표시장치의 화면을 보호하는 액정보호필름이 제조될 수 있다. 본 실시예에서는 보호필름을 액정표시장치의 화면을 보호하는 액정보호필름으로 한정하여 설명하였지만, 상기 보호필름은 다른 종류의 표시장치의 화면을 보호하는 필름도 포함할 수 있다. As described above, by coating the paste on the upper surface of the film to form a coating film, a LCD protective film for protecting the screen of the LCD may be manufactured. In the present exemplary embodiment, the protective film is limited to the LCD protective film for protecting the screen of the LCD, but the protective film may also include a film for protecting the screen of other types of display devices.
액정보호필름LCD protective film
도 4는 본 발명의 일 실시예에 따라 도1의 순서에 따라 제조된 액정보호필름을 개략적으로 나타낸 도면이다.4 is a view schematically showing a liquid crystal protective film manufactured according to the procedure of FIG. 1 according to an embodiment of the present invention.
도 4를 참조하면, 본 발명의 일 실시예에 따른 액정보호필름(100)은 필름(200) 및 코팅막(300)을 포함한다.4, the LCD protective film 100 according to an embodiment of the present invention includes a film 200 and the coating film (300).
상기 필름(200)은 폴리에틸렌테레프탈레이트계, 이축연신폴리프로필렌계 및 폴리카보네이트계 중에서 어느 하나를 사용할 수 있다. 상기 필름(200)은 약 30 내지 250㎛의 두께를 가질 수 있다. The film 200 may use any one of polyethylene terephthalate, biaxially oriented polypropylene, and polycarbonate. The film 200 may have a thickness of about 30 to 250㎛.
이는, 상기 필름(200)이 상기 액정보호필름(100)의 기재역할을 수행하므로, 그 두께가 약 30㎛ 미만일 경우에는 너무 얇아서 기재로써의 역할을 수행하기 어렵기 때문에 바람직하지 않고, 약 250㎛를 초과할 경우에는 필름으로써의 플렉서블(Flexible) 특성을 살리기 어려우므로 바람직하지 않기 때문이다.This is not preferable because the film 200 serves as a base material of the LCD protective film 100, and when the thickness thereof is less than about 30 μm, it is too thin to play a role as a base material. It is because it is not preferable to exceed the flexible property because it is difficult to utilize the flexible characteristics as a film.
상기 코팅막(300)은 상기 필름(200)의 상면에 투명 또는 불투명하게 형성된다. 상기 코팅막(300)은 도 1에 순서도에 따라 제조한 페이스트를 상기 필름(200)의 상면에 코팅하여 형성된다. The coating film 300 is formed on the upper surface of the film 200 to be transparent or opaque. The coating film 300 is formed by coating a paste prepared according to the flowchart in FIG. 1 on the top surface of the film 200.
구체적으로, 상기 코팅막(300)은 상기 필름(200)의 상면에 상기 페이스트를 마이크로그라비아 코팅기계 또는 콤마 코팅기계 등을 사용하여 전체적으로 약 3 내지 15m/s 속도로 코팅한 다음, 상기 페이스트에 포함된 용제를 제거시키기 위하여 이를 열풍건조라인을 통해 약 100℃의 온도로 열풍건조를 수행함과 동시에 열경화하여 형성된다. Specifically, the coating film 300 is coated on the upper surface of the film 200 by using a microgravure coating machine or a comma coating machine, etc. at a speed of about 3 to 15m / s, and then included in the paste In order to remove the solvent it is formed by performing a hot air drying at a temperature of about 100 ℃ through a hot air drying line and at the same time thermosetting.
또한, 상기와 같은 과정에서 코팅막(300)의 페이스트가 경화되면서 망상구조시스템의 형태를 가지면서 더욱 단단한 층을 형성할 수 있다. 이렇게 코팅막(300)이 형성된 액정보호필름(100)은 필름롤 형태로 권취한다. 또한, 상기 코팅막(300)을 형성하기 위하여 상기 페이스트를 경화시키는 시간은 약 5분 이내로 진행하는 것이 바람직하다. 만약, 상기의 경화시간이 약 5분을 초과하게 되면 작업성 문제가 있을 뿐 아니라, 상기 액정보호필름(100)의 수축변형도 발생할 수 있다. 이렇게 형성된 코팅막(300)은 충분한 탄성복원력을 가질 뿐만 아니라 연필경도 기준으로 약 1H 이상의 표면경도를 가지면서 상기 필름(200)에 우수한 부착력으로 부착될 수 있다.In addition, as the paste of the coating film 300 is cured in the above process, a harder layer may be formed while having a network structure system. Thus, the liquid crystal protective film 100 having the coating film 300 is wound in the form of a film roll. In addition, the time for curing the paste to form the coating film 300 is preferably performed within about 5 minutes. If the curing time exceeds about 5 minutes, there is a workability problem and shrinkage deformation of the LCD protective film 100 may occur. The coating film 300 thus formed may be attached to the film 200 with excellent adhesion while not only having sufficient elastic restoring force but also having a surface hardness of about 1H or more based on the pencil hardness.
이에 따라, 상기 코팅막(300)에 외부 힘에 의해서 스크래치와 같은 물리적인 손상이 발생되면, 상기 코팅층의 미세입자의 탄성복원력에 의해서 스크래치가 제거되어 코팅층은 원래 상태로 복원될 수 있다. 이때, 상기 코팅막(300)은 두께(t)가 약 6㎛ 미만일 경우에는 너무 얇아 상기 스크래치에 의해서 상기 코팅막(300)의 미세 입자가 손상될 수 있으므로 바람직하지 않고, 약 60㎛를 초과할 경우에는 너무 두꺼워 상기 액정보호필름(100)의 전체 두께를 불필요하게 증가시키므로 바람직하지 않다. 따라서, 상기 코팅막(300)의 두께(t)는 약 6 내지 60㎛인 것이 바람직하다. 아울러, 상기 코팅막은 10 내지 40㎛인 것이 더 바람직하다. Accordingly, when physical damage such as a scratch is generated by the external force on the coating film 300, the scratch is removed by the elastic restoring force of the fine particles of the coating layer, so that the coating layer may be restored to its original state. In this case, the coating film 300 is not so thin when the thickness t is less than about 6 μm, so that the fine particles of the coating film 300 may be damaged by the scratch. It is not preferable because it is too thick to unnecessarily increase the overall thickness of the LCD protective film 100. Therefore, the thickness t of the coating film 300 is preferably about 6 to 60㎛. In addition, the coating film is more preferably 10 to 40㎛.
또한, 상기 액정보호필름(100)은 상기 코팅막(300)의 상면에 코팅막(300)을 보호하기 위한 코팅막보호필름(400)과 상기 필름(200)의 하면에 액정표시장치의 화면에 부착시키기 위한 점착층(500) 및 상기 점착층(500)의 하면에 상기 점착층(500)을 보호하기 위한 이형필름(600)을 더 포함할 수 있다.In addition, the LCD protective film 100 is attached to the screen of the liquid crystal display device to the coating film protective film 400 for protecting the coating film 300 on the upper surface of the coating film 300 and the lower surface of the film 200. The adhesive layer 500 and the lower surface of the adhesive layer 500 may further include a release film 600 for protecting the adhesive layer 500.
이에 따라, 상기 액정보호필름(100)을 상기 액정표시장치의 화면에 부착하여 사용할 경우 스크래치와 같은 물리적인 손상은 회복되므로, 화학적인 손상이 발생되지 않는 이상 반영구적으로 사용될 수 있다. Accordingly, when the LCD protective film 100 is attached to the screen of the LCD, physical damage such as scratch is recovered, and thus may be used semi-permanently unless chemical damage occurs.
이로써, 상기 액정보호필름(100)의 사용자는 상기 액정보호필름(100)을 자주 교체해야 하는 불편함을 해소할 수 있을 뿐만 아니라, 이에 따른 비용 절감도 기대할 수 있다. 아울러, 상기 페이스트를 이용하여 제조한 코팅필름은 액정보호필름 뿐만 아니라 일반 보호필름에도 폭넓게 적용할 수 있다.As a result, the user of the LCD protective film 100 can not only solve the inconvenience of frequently replacing the LCD protective film 100, but can also expect a cost reduction. In addition, the coating film prepared using the paste can be widely applied to the general protective film as well as the liquid crystal protective film.
실시예Example
고분자합성수지가 포함된 고형분을 40 중량% 포함하는 고분자합성수지용액 100kg과 이소시아네이트와 아지리딘을 1:1로 혼합하여 제조된 경화제 3kg을 투입하여 6시간 동안 교반하고, 온도 60℃의 숙성실에서 24시간 동안 숙성하여 고체상태의 겔(Gel)물질을 형성하고, 상기 겔(Gel)물질을 용제인 에틸아세테이트 100kg이 담겨진 스테인레스 용기에 투입하여 8시간 동안 호모믹서로 겔(Gel)물질을 미세입자로 분쇄한 후 8시간 동안 교반하면서 초음파 및 냉각수를 제공하여 평균입자 10 내지 30㎛ 정도로 분산된 졸(Sol)물질을 형성하고, 카르복실기를 갖는 바인더 20kg와 제2 경화제인 아지리딘 0.6kg을 투입하여 경화반응을 통한 망상구조시스템 형태가 잘 형성되도록 6시간 동안 충분히 교반하여 페이스트를 형성하고, 카트리지필터로 상기 페이스트를 필터링하여 입자사이즈 20㎛ 이상의 미세입자는 제거하고, 상기 페이스트를 폴리에틸렌테레프탈레이트계 재질의 필름의 상면에 마이크로그라비아 코팅라인에서 상기 페이스트를 3m/min의 라인속도로 코팅 후, 상기 페이스트를 100℃의 온도로 세팅한 열풍건조라인을 통과하면서 열풍 경화하여 상기 필름의 상면에 두께가 10㎛, 20㎛, 30㎛인 코팅막이 형성된 액정보호필름을 제조하였다.100 kg of the polymer synthetic resin solution containing 40% by weight of the polymer-containing resin and 3 kg of a hardener prepared by mixing 1: 1 isocyanate and aziridine were added thereto, stirred for 6 hours, and stirred for 24 hours in a aging room at a temperature of 60 ° C. Aged to form a gel (gel) material in a solid state, and the gel (gel) material was put in a stainless container containing 100kg of ethyl acetate as a solvent and pulverized the gel material into fine particles by a homomixer for 8 hours. After stirring for 8 hours to provide ultrasonic and cooling water to form a sol (Sol) material dispersed in about 10 to 30㎛ average particles, 20kg binder having a carboxyl group and 0.6kg of aziridine, a second curing agent is added to the curing reaction The paste is formed by stirring sufficiently for 6 hours to form a network system through the filter, and the paste is filtered by a cartridge filter. Remove the fine particles of size 20㎛ or more, and the paste is coated on the upper surface of the polyethylene terephthalate-based film in a microgravure coating line at a line speed of 3m / min, and then set the paste at a temperature of 100 ℃ Hot air curing while passing through a hot air drying line to prepare a liquid crystal protective film having a coating film having a thickness of 10㎛, 20㎛, 30㎛ on the upper surface of the film.
비교예 1Comparative Example 1
상기의 실시예에서 설명한 페이스트를 폴리에틸렌테레프탈레이트계 재질의 필름의 상면에 마이크로그라비아 코팅라인에서 상기 페이스트를 3m/min의 라인속도로 코팅한 다음, 상기 페이스트를 80℃의 온도로 세팅한 열풍건조라인을 통과하면서 열풍 경화하여 상기 필름의 상면에 두께가 10㎛, 20㎛, 30㎛인 코팅막이 형성된 액정보호필름을 제조하였다. The paste described in the above embodiment was coated on the upper surface of the polyethylene terephthalate-based film in a microgravure coating line at a line speed of 3 m / min, and then the paste was set at a temperature of 80 ° C. in a hot air drying line. Hot air was cured while passing through to prepare a liquid crystal protective film having a coating film having a thickness of 10 μm, 20 μm, and 30 μm on the upper surface of the film.
비교예 2Comparative Example 2
상기의 실시예에서 설명한 페이스트의 제조 방법에서 경화제인 아지리딘을 제외하고 제2 페이스트를 제조한 후, 폴리에틸렌테레프탈레이트계 재질인 필름의 상면에 상기 제2 페이스트를 3m/min의 라인속도로 코팅한 다음, 상기 제2 페이스트를 100℃의 온도로 세팅한 열풍건조라인을 통과하면서 열풍 경화하여 상기 필름의 상면에 두께가 10㎛, 20㎛, 30㎛인 코팅막이 형성된 액정보호필름을 제조하였다.After the second paste was prepared except the aziridine, which is a curing agent, in the method for preparing a paste described in the above embodiment, the second paste was coated at a line speed of 3 m / min on the upper surface of the polyethylene terephthalate-based film. Next, the second paste was hot air cured while passing through a hot air drying line set at a temperature of 100 ° C. to prepare a liquid crystal protective film having a coating film having a thickness of 10 μm, 20 μm, and 30 μm on the upper surface of the film.
평가evaluation
상기에서 설명한 실시예 및 비교예 1, 2를 통하여 형성된 코팅막을 대상으로 경화반응을 확인할 수 있는 점착성과 경화온도에 따른 복원력의 성능을 테스트하였다. The performance of the resilience according to the adhesiveness and curing temperature to confirm the curing reaction to the coating film formed through the above-described Examples and Comparative Examples 1, 2 were tested.
이때, 상기의 복원력 테스트는 도 5의 사진과 같은 방법으로 칫솔모양의 스틸브러시(Steel Brush)로 액정보호필름의 코팅막 표면을 500g 정도의 힘으로 5회 이상 인위적으로 수차례 스크래치를 발생시킨 후, 이 스크래치가 없어지는 시간을 측정하여 진행하였다.At this time, the resilience test of the toothbrush-shaped steel brush (Steel Brush) in the same manner as in the photograph of Figure 5 after artificially scratching the surface of the coating film of the LCD protective film five times or more with a force of about 500g, It progressed by measuring the time when this scratch disappears.
표 3
구분/코팅방법 코팅두께 끈적임 경도 복원시간
실시예마이크로코팅 10㎛ 없음 1H 30초 이내
20㎛ 없음 2H 10초 이내
30㎛ 없음 3H 3초 이내
비교예1마이크로코팅 10㎛ 끈적임 발생 0 경화불량, 복원안됨
20㎛ 끈적임 발생 0 경화불량, 복원안됨
30㎛ 끈적임 발생 0 경화불량, 복원안됨
비교예2마이크로코팅 10㎛ 끈적임 발생 0 경화불량, 복원안됨
20㎛ 끈적임 발생 0 경화불량, 복원안됨
30㎛ 끈적임 발생 0 경화불량, 복원안됨
TABLE 3
Classification / Coating Method Coating thickness Sticky Hardness Restoration time
EXAMPLE Micro Coating 10 μm none 1H Within 30 seconds
20 ㎛ none 2H Within 10 seconds
30 μm none 3H Within 3 seconds
Comparative Example 1 Micro Coating 10 μm Stickiness 0 Incomplete hardening, not restored
20 ㎛ Stickiness 0 Incomplete hardening, not restored
30 μm Stickiness 0 Incomplete hardening, not restored
Comparative Example 2 Micro Coating 10 μm Stickiness 0 Incomplete hardening, not restored
20 ㎛ Stickiness 0 Incomplete hardening, not restored
30 μm Stickiness 0 Incomplete hardening, not restored
표 3을 참조하면, 상기 실시예에서의 코팅막에는 모두 끈적임이 발생되지 않았으면서 표면경도 1 내지 3H로 나타났으나, 상기 비교예 1과 2에서의 코팅막에는 경화반응 불량으로 인해 점착성이 발생됨과 동시에 표면경도도 불량으로 나타났다.Referring to Table 3, all of the coating film in the above embodiment was shown to have a surface hardness of 1 to 3H while no stickiness occurred, but the coating film in Comparative Examples 1 and 2 caused adhesiveness due to poor curing reaction and The surface hardness was also poor.
이에 따라, 상기 비교예 1과 2에서의 코팅막은 끈적끈적한 끈적임으로 인해 외부 충격에 코팅층이 쉽게 파손될 수 있으므로, 일단 필름 상면에 코팅하는 용도로 사용할 수 없음을 확인하였다.Accordingly, the coating film in Comparative Examples 1 and 2 can be easily damaged by the external impact due to the sticky sticky, it was confirmed that it can not be used for coating on the upper surface of the film.
이에, 상기 실시예에서의 코팅막은 이를 통해 스크래치 실험과정을 나타낸 도 5 내지 도 7의 사진들에서도 볼 수 있듯이 우선적으로 상기 코팅막의 두께에 따라 복원되는 시간에는 다소 차이는 있지만 모두 스크래치가 복원되어 제거되었는데 반해, 상기 비교예 1과 2에서는 코팅막에 형성된 스크래치가 복원되지 않음을 확인하였다. Thus, the coating film in the embodiment is a slight difference in the time to restore first depending on the thickness of the coating film as shown in the photos of Figures 5 to 7 showing the scratch experiment process through this, all scratches are restored to remove On the other hand, in Comparative Examples 1 and 2 it was confirmed that the scratch formed on the coating film is not restored.
따라서, 본 발명의 실시예에 따라 제조된 액정보호필름은 안정한 경화반응을 가지면서 스크래치와 같은 물리적인 손상을 탄성복원력을 통해 원래상태로 복원할 수 있음이 평가되었다.Therefore, it was evaluated that the liquid crystal protective film prepared according to the embodiment of the present invention can be restored to its original state through elastic restoring force while having a stable curing reaction and physical damage such as scratch.
상술한 바와 같이 본 발명의 실시예들에 따르면, 액정보호필름은 필름 상면에 탄성복원력을 갖는 미세입자를 포함하는 페이스트를 이용하여 코팅막을 형성함으로써 제조될 수 있다. 특히, 상기 코팅막에 스크래치와 같은 물리적인 손상이 발생되는 경우 상기 미세입자의 탄성복원력에 의해서 상기 스크래치가 자연스럽게 스스로 제거되면서 원래 상태로 복원될 수 있다.As described above, according to the embodiments of the present invention, the LCD protective film may be prepared by forming a coating film using a paste including fine particles having an elastic restoring force on an upper surface of the film. In particular, when physical damage such as scratches occur in the coating film, the scratches may be naturally removed by themselves by the elastic restoring force of the microparticles and restored to the original state.
따라서, 상기 액정보호필름을 액정표시장치의 화면에 부착하여 사용할 경우 스크래치와 같은 물리적인 손상은 자연적으로 치유될 수 있으므로 화학적인 손상이 발생되지 않는 한 반영구적으로 사용될 수 있으며, 이에 따라 상기 액정보호필름을 수시로 교체하는 불편함을 해소할 수 있을 뿐만 아니라 이에 따른 비용도 절감할 수 있다.Therefore, when the LCD protective film is attached to the screen of the LCD, physical damage such as scratches can be naturally healed, and thus can be used semi-permanently unless chemical damage occurs. Accordingly, the LCD protective film In addition to eliminating the inconvenience of frequently replacing the cost can be reduced accordingly.
특히, 상기 액정보호필름은 상기 액정표시장치 이외에 상기의 스크래치와 같은 물리적인 손상이 발생될 수 있는 다양한 제품들에도 바람직하게 사용될 수 있다.In particular, the LCD protective film may be preferably used in various products in which physical damage such as the scratch may occur in addition to the LCD.
앞서 설명한 본 발명의 상세한 설명에서는 본 발명의 바람직한 실시예들을 참조하여 설명하였지만, 해당 기술분야의 숙련된 당업자 또는 해당 기술분야에 통상의 지식을 갖는 자라면 후술될 특허청구범위에 기재된 본 발명의 사상 및 기술 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.In the detailed description of the present invention described above with reference to the preferred embodiments of the present invention, those skilled in the art or those skilled in the art having ordinary skill in the art will be described in the claims to be described later It will be understood that various modifications and variations can be made in the present invention without departing from the scope of the present invention.

Claims (12)

  1. 고흡유성 또는 탄성성질을 갖는 고분자합성수지를 포함하는 고분자합성수지용액에 경화제(Crosslinker)를 배합하여 경화반응 및 숙성반응이 진행되도록 함으로써 탄성물질을 갖는 겔(Gel)물질을 형성하는 단계;Forming a gel material having an elastic material by blending a crosslinker with a polymer synthetic resin solution including a polymer synthetic resin having high oil absorption or elasticity to allow a curing reaction and a aging reaction to proceed;
    상기 겔(Gel)물질을 분산제가 함유된 용제에 넣는 단계;Placing the gel material in a solvent containing a dispersant;
    상기 겔(Gel)물질이 넣어진 용제를 교반설비를 사용하여 동시에 초음파와 냉각수단을 제공하여 미세입자로 분산된 졸(Sol)물질을 형성하는 단계;Forming a sol (Sol) material dispersed in fine particles by simultaneously providing ultrasonic and cooling means to the solvent containing the gel material by using a stirring apparatus;
    상기 졸(Sol)물질이 형성된 용제에 바인더를 배합하여 페이스트를 형성하는 단계; 및Forming a paste by blending a binder with the solvent in which the sol material is formed; And
    상기 형성된 페이스트를 필름 상면에 코팅하여 코팅막을 형성하는 단계를 포함하는 표시장치의 화면을 보호하는 보호필름의 제조 방법.And forming a coating film by coating the formed paste on an upper surface of the film.
  2. 제1항에 있어서, 상기 고분자합성수지는 폴리우레탄계 물질을 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the polymer synthetic resin comprises a polyurethane-based material.
  3. 제1항에 있어서, 상기 바인더는 카르복실기(-COOH) 또는 수산기(-OH)를 갖는 고분자수지 재질을 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the binder comprises a polymer resin material having a carboxyl group (-COOH) or a hydroxyl group (-OH).
  4. 제3항에 있어서, 상기 바인더는 상기 코팅막이 상기 카르복실기 또는 상기 수산기를 포함하는 망상구조시스템(Semi-Reticulate-Structure System) 형태로 경화되도록 제2 경화제를 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 3, wherein the binder comprises a second curing agent such that the coating film is cured into a semi-reticulate-structure structure including the carboxyl group or the hydroxyl group. .
  5. 제4항에 있어서, 상기 경화제는 이소시아네이트(Isocyanate)계 경화제를 포함하고, 상기 제2 경화제는 아지리딘(Aziridine)계 경화제를 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 4, wherein the curing agent includes an isocyanate curing agent and the second curing agent comprises an aziridine curing agent.
  6. 제1항에 있어서, 상기 코팅막을 형성하는 단계에서는 상기 코팅막에 열풍건조 시스템을 제공하여 경화시키는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the forming of the coating layer comprises curing the coating layer by providing a hot air drying system.
  7. 제1항에 있어서, 상기 코팅막을 형성하는 단계에서는 상기 코팅막을 마이크로그라비아코팅 열풍건조라인 또는 콤마코팅 열풍건조라인 또는 실크스크린열풍건조라인 방식을 이용하여 코팅하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the forming of the coating layer comprises coating the coating layer using a microgravure coating hot air drying line, a comma coating hot air drying line, or a silk screen hot air drying line method.
  8. 제1항에 있어서, 상기 코팅막을 형성하는 단계에서 상기 코팅막은 6 내지 60㎛의 두께로 형성되는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein in the forming of the coating film, the coating film is formed in a thickness of 6 to 60 µm.
  9. 제1항에 있어서, 상기 필름의 하면에 상기 필름을 상기 화면에 부착하기 위한 점착층을 형성하는 단계를 더 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, further comprising forming an adhesive layer on the bottom surface of the film to attach the film to the screen.
  10. 제1항에 있어서, 상기 필름은 폴리에틸렌테레프탈레이트계, 이축연신폴리프로필렌계, 폴리카보네이트계 중 어느 하나를 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the film comprises one of polyethylene terephthalate, biaxially oriented polypropylene, and polycarbonate.
  11. 제1항에 있어서, 상기 필름은 30 내지 250㎛의 두께를 갖는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, wherein the film has a thickness of 30 to 250 μm.
  12. 제1항에 있어서, 상기 페이스트를 형성한 단계 이후에, 상기 졸(Sol) 물질 중 사이즈가 20㎛를 초과하는 미세입자를 제거하기 위하여 상기 페이스트를 필터링하는 단계를 더 포함하는 것을 특징으로 하는 보호필름의 제조 방법.The method of claim 1, further comprising, after forming the paste, filtering the paste to remove fine particles having a size of more than 20 μm in the sol material. Method for producing a film.
PCT/KR2012/005416 2011-07-13 2012-07-09 Paste for film coating and method for manufacturing a protective film having a restoring function using the paste WO2013009055A2 (en)

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WO2014113617A1 (en) 2013-01-21 2014-07-24 Innovative Finishes LLC Refurbished component, electronic device including the same, and method of refurbishing a component of an electronic device
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KR100749553B1 (en) * 2005-12-12 2007-08-16 삼성정밀화학 주식회사 Water based coating materials and Manufacturing method thereof
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