WO2013005078A1 - Electromagnetic - permanent magnet device - Google Patents
Electromagnetic - permanent magnet device Download PDFInfo
- Publication number
- WO2013005078A1 WO2013005078A1 PCT/IB2011/052985 IB2011052985W WO2013005078A1 WO 2013005078 A1 WO2013005078 A1 WO 2013005078A1 IB 2011052985 W IB2011052985 W IB 2011052985W WO 2013005078 A1 WO2013005078 A1 WO 2013005078A1
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- WIPO (PCT)
- Prior art keywords
- core
- magnetic
- permanent magnet
- electric coil
- cores
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
- H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
- H02K41/033—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type with armature and magnets on one member, the other member being a flux distributor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K53/00—Alleged dynamo-electric perpetua mobilia
Definitions
- the present invention is related to an electromagnetic device, more specifically to highly efficient electromagnetic devices, using permanent magnet/s to increase the electro magneto motive force produced by the electromagnet/s utilizing a unique design with conventional materials.
- a motor in its most simple explanation is a device that uses electrical energy to produce mechanical energy.
- Mechanical energy is a common description phrase for the movement of a physical object.
- the electrical motor uses the attraction and repulsion properties of magnetic fields to produce this force of movement of an object. These magnetic fields could be produced by electromagnets, magnets or a combination of both.
- the electrical motor uses the property in that a magnetic field is created when electrical current flows through a conductor.
- the most common example of mechanical output in an electrical motor could be the use of radial torque to rotate a rotor. But as the motor rotates, it also acts as a generator and generates electrical energy.
- the present invention introduces several design architectures that all utilize a construction arrangement where electric coil(s) wiring is wrapped around a magnetic permeable core, this core also contain a permanent magnet(s), and a magnetically permeable piece(s) distanced by an air gap.
- This new unique architecture arrangement allows the motion of the magnetic permeable piece(s) with respect to the core without producing changes on the magnetic flux inside the core that could affect the electric coil(s) and the resulting electrical current; sustaining the current flowing through the electric coil(s) and its magnetic field.
- the magnetic permeable piece(s) When the electric coil(s) is energized, the magnetic permeable piece(s) is strongly attracted by the sum of both magnetic source on the core, electric coil(s) and permanent magnet(s).
- this energy generated is reinforced by the magnetic field changes from the permanent magnet(s) getting back to the initial stage inside of the core, where its magnetic field will stay trap until the electric coil will be energized again.
- This present invention introduce a new construction architecture in electromagnetic devices design that increases the performance of converting electrical energy to electromagnetic static or motive forces.
- FIG. 1a shows a cross section of a variant of the best embodiments of the present invention.
- This electromagnetic device 100 comprises one electric coil 101, one magnetic permeable core 102, two permanent magnets 103, and one magnetic permeable piece 104 distant by an air gap 105.
- the magnetic permeable core 102 presents an 'E' shape.
- the electric coil 101 is wrapped on the centre leg of said 'E' core 102.
- On the open side of said 'E' and distant by and air gap 105 the magnetic permeable piece 104 is placed.
- the shape of the magnetic permeable piece 104 and the core 102 has to be made to allow a constant air gap 105 between both pieces during motion.
- the permanent magnets 103 are inserted. This arrangement causes the magnetic flux of the permanent magnets 103 to remain trapped in the core 102 during the off stage of the electric coil 101.
- Figure 1b shows a front view of the electromagnetic device described in Figure 1a.
- FIG. 2a shows the first embodiment of the present invention in it most simple design.
- This electromagnetic device 200 comprises one electric coil 201, one magnetic permeable core 202, one permanent magnet 203, and one magnetic permeable piece 204 distant by an air gap 205.
- the magnetic permeable core 202 presents a 'C' shape.
- the electric coil 201 is wrapped on the vertical portion of said 'C' core 202.
- the shape of the magnetic permeable piece 204 and the core 202 has to be made to allow a constant air gap 205 between both pieces during motion.
- the permanent magnet 203 is inserted. This arrangement causes the magnetic flux of the permanent magnet 203 to remain trapped in the core 202 during the off stage of the electric coil 201.
- Figure 2b shows another embodiment of the invention where the electromagnetic device 200' comprises one electric coil 201', one magnetic permeable main core 202', one permanent magnet 203', two permeable magnetic secondary cores 206', one magnetic permeable piece 204' distant by an air gap 205' and two secondary air gaps 207'.
- the magnetic permeable main core 202' presents a 'C' shape.
- the electric coil 201' is wrapped on the vertical portion of said 'C' core 202'.
- the permanent magnet 203' with the two secondary cores 206' In between the legs of the 'C' core 202', the permanent magnet 203' with the two secondary cores 206', one on each side of its magnetic poles is placed.
- This group of pieces is distant with respect to the legs of the 'C' core 202' by the secondary air gaps 207'.
- This whole group of pieces integrated by the main core 202' with its electric coil 201' containing the two secondary pieces 206' and the permanent magnet 203', with the correspondent air gap 207'; is distanced by a constant air gap 205' with respect to the permeable piece 204' on the side.
- the shape of the magnetic permeable piece 204', the permeable magnetic main core 202'and secondary permeable magnetic cores 206' has to be made to allow for a constant air gap 205' between said cores 202' and 206' and the permeable magnetic piece 204'during motion.
- This design introduces a secondary air gap 207', which provides the ability to reduce the coercivity imposed by the permanent magnet 203' to the magnetic field produced by the electric coils 201', thereby facilitating the bending or shifting of the magnetic field from the permanent magnet 203' to the magnetic permeable piece 204'; allowing the use of strong permanent magnets.
- FIG. 2c shows another variant embodiment of the present invention in it most simple design.
- This electromagnetic device 2000 comprises one electric coil 2010, one magnetic permeable core 2020, one permanent magnet 2030, and one magnetic permeable piece 2040 distant by an air gap 2050.
- the magnetic permeable core 2020 presents an inverted 'C' shape in comparison with Fig 2a.
- the electric coil 2010 is wrapped on the vertical portion of said inverted 'C' core 2020.
- the shape of the magnetic permeable piece 2040 and the core 2020 has to be made to allow a constant air gap 2050 between both pieces during motion.
- the permanent magnet 2030 is inserted.
- FIG. 2d shows another embodiment of the invention where the electromagnetic device 2000' comprises one electric coil 2010', two magnetic permeable cores 2020', one permanent magnet 2030', one permeable magnetic secondary core 2060', one magnetic permeable piece 2040' distant by an air gap 2050' and two secondary air gaps 2070'.
- the magnetic permeable cores 2020' presents a 'C' shape, when attached with the permanent magnet 2030'.
- the electric coil 2010' is wrapped on the vertical portion of the secondary core 2060'. On the open side of said 'C' and distant by and air gap 2050', the magnetic permeable piece 2040' is placed.
- the electric coil 2010' with the secondary core 2060' is placed in between the legs of said 'C'.
- This group of pieces is distant with respect to the legs of the 'C' by the secondary air gaps 2070'.
- This whole group of pieces integrated by the main cores 2020' with the permanent magnet 2030' containing the secondary core 2060' and the electric coil 2010', with the correspondent air gap 2070'; is distanced by a constant air gap 2050' with respect to the permeable piece 2040' on the side.
- the shape of the magnetic permeable piece 2040', the permeable magnetic main cores 2020'and secondary permeable magnetic core 2060' has to be made to allow for a constant air gap 2050' between said cores 2020' and 2060' and the permeable magnetic piece 2040'during motion.
- This design also introduces a secondary air gap 2070', which provides the ability to reduce the coercivity imposed by the permanent magnet 2030' to the magnetic field produced by the electric coils 2010', thereby facilitating the bending or shifting of the magnetic field from the permanent magnet 2030' to the magnetic permeable piece 2040'; allowing the use of strong permanent magnets.
- FIG 3a shows another variant embodiment of the present invention.
- This electromagnetic device 300 comprises two electric coils 301, one magnetic permeable core 302, one permanent magnet 303, and one magnetic permeable piece 304 distant by an air gap 305.
- the magnetic permeable core 302 presents a 'C' shape.
- the electric coils 301 are wrapped on the horizontal portion of said 'C' core 302.
- the shape of the magnetic permeable piece 304 and the core 302 has to be made to allow a constant air gap 305 between both pieces during motion.
- the permanent magnet 303 is inserted. This arrangement causes the magnetic flux of the permanent magnet 303 to remain trapped in the core during the off stage of the electric coil 301.
- This variant could be a solution for certain designs.
- Figure 3b shows another embodiment of the invention where the electromagnetic device 300' comprises two electric coils 301', one magnetic permeable main core 302', one permanent magnet 303', two permeable magnetic secondary cores 306', one magnetic permeable piece 304' distant by an air gap 305' and two secondary air gaps 307'.
- the magnetic permeable main core 302' presents a 'C' shape.
- the electric coils 301' are wrapped on the horizontal portion of said 'C' core 302'.
- the permanent magnet 303' with the two secondary cores 306' are placed in between the legs of the 'C' core 302'.
- This group of pieces is distanced with respect to the legs of the 'C' core 302' by the secondary air gaps 307'.
- This whole group of pieces integrated by the main core 302' with its electric coils 301', containing the two secondary cores 306' and the permanent magnet 303', with the correspondent air gap 307'; is distanced by a constant air gap 305' with respect to the permeable piece 304' on the side.
- the shape of the magnetic permeable piece 304', the permeable magnetic main core 302'and secondary permeable magnetic cores 306' has to be made to allow for a constant air gap 305' between said cores 302' and 306' and the permeable magnetic piece 304'during motion.
- This design also introduces a secondary air gap 307', which provides the ability to reduce the coercivity imposed by the permanent magnet 303' to the magnetic field produced by the electric coils 301', thereby facilitating the bending or shifting of the magnetic field from the permanent magnet 303' to the magnetic permeable piece 304'; allowing the use of strong permanent magnets.
- FIG 4 shows one of the embodiments of the present invention applied to a linear motion device.
- This device 400 comprises a sequence of electromagnetic devices 410.
- Each one of these electromagnetic devices as explained in Fig.1a, b comprises one electric coil 401, one magnetic permeable core 402, and two permanent magnets 403.
- the difference with respect to Fig 1a, b is the number of magnetic permeable piece(s) 404 distant by an air gap 405, which is determined by the design needs.
- the magnetic permeable piece(s) 404 is shared between the subsequent devices.
- the magnetic permeable core 402 presents an 'E' shape.
- the electric coil 401 is wrapped on the centre leg of said 'E' core 402.
- the magnetic permeable piece(s) 404 On the open side of said 'E' core 402 and distant by and air gap 405, the magnetic permeable piece(s) 404 is placed.
- the shape of the magnetic permeable piece(s) 404 and the core(s) 402 has to be made to allow a constant air gap 405 between both pieces during motion.
- the permanent magnets 403 In between the legs of the 'E' core 402 the permanent magnets 403 are inserted. This arrangement causes the magnetic flux of the permanent magnets 403 to remain trapped in the core during the off stage of the electric coil 401.
- FIG 5 shows one of the embodiments of the present invention applied to a rotary motion device.
- This device 500 has a sequence of electromagnetic devices 510.
- Each one of these electromagnetic devices as explained in Fig.1a, b comprises one electric coil 501, one magnetic permeable core 502, and permanent magnets 503.
- the difference with respect to Fig 1a, b is the number of magnetic permeable piece(s) 504 distant by an air gap 505, which is determined by the design needs.
- the magnetic permeable piece(s) 504 is shared in between the subsequent devices.
- the magnetic permeable core presents an 'E' shape.
- the electric coil 501 is wrapped on the centre leg of said 'E' core 502.
- the magnetic permeable piece(s) 504 On the open side of said 'E' core 502 and distanced by and air gap 505, the magnetic permeable piece(s) 504 is placed.
- the shape of the magnetic permeable piece(s) 504 and the core(s) 502 has to be made to allow a constant air gap 505 between said pieces during motion.
- the permanent magnets 503 are inserted. This arrangement causes the magnetic flux of the permanent magnets 503 to remain trapped in the core during the off stage of the electric coil 501.
- FIG. 6a shows a cross section of one of the best embodiments of the present invention.
- This electromagnetic device 600 comprises one electric coil 601, one magnetic permeable core 602, one permanent magnet 603, and one magnetic permeable piece 604 distant by an air gap 605.
- the magnetic permeable core 602 in the cross section presents an 'E' shape.
- the electric coil 601 is wrapped on the centre leg of said 'E' core 602.
- the shape of the magnetic permeable piece 604 and the core 602 has to be made to allow a constant air gap 605 during the motion of the said magnetic permeable piece.
- the permanent magnet 603 is inserted. This arrangement causes the magnetic flux of the magnets to remain trapped in the core 602during the off stage of the electric coil 601.
- the advantage of this design is to completely surround the electric coil 601 with the magnetic permeable core 602, inducing the whole magnetic field that the coil can produce.
- Figure 6b shows a front view of the electromagnetic device described in Figure 6a.
- Figure 6c is one of the best embodiments of the invention as shown wherein the electromagnetic device 6000 comprises one electric coil 6010, one magnetic permeable main core 6020, two permanent magnet 6030, four permeable magnetic secondary cores 6060, one magnetic permeable piece 6040 distant by an air gap 6050 and four secondary air gaps 6070.
- the magnetic permeable main core 6020 presents an 'E' shape.
- the electric coil 6010 is wrapped on the center leg of said 'E' core 6020.
- the permanent magnets 6030 with the secondary cores 6060 are placed in between the legs of the 'E' core 6020.
- This group of pieces is distanced with respect to the legs of the 'E' core 6020 by the secondary air gap 6070.
- This whole group of pieces integrated by the main core 6020 with the electric coil 6010 containing the four secondary cores 6060 and the permanent magnets 6030, with the correspondent air gaps 6070; is distanced by a constant air gap 6050 with respect to the permeable piece 6040 on the side.
- the shape of the magnetic permeable piece 6040, the permeable magnetic main core 6020 and secondary permeable magnetic cores 6060 has to be made to allow for a constant air gap 6050 between said cores 6020 and 6060 with respect to the permeable magnetic piece 6040 during motion.
- This design also introduces a secondary air gap 6070, which provides the ability to reduce the coercivity imposed by the permanent magnet 6030 to the magnetic field produced by the electric coils 6010, thereby facilitating the bending or shifting of the magnetic field from the permanent magnet 6030 to the magnetic permeable piece 6040; allowing the use of strong permanent magnets.
- Figure 6d shows a front view of the electromagnetic device describe in Figure 6c.
- Figure 7a shows an example of a circuit that allows for the sequence of electromagnetic devices forming a motion device either linear or rotary, to be use with 3 phases AC electrical current, by using an electronic switching method.
- Figure 7b shows an example of a circuit that allows for the sequence of electromagnetic devices forming a motion device either linear or rotary, to be use with 3 phases AC electrical current, by using an electronic rectifier method.
- Figure 7c shows a reference of the resulting 3 phase electrical current after being switched or rectified.
- Figure 8 shows the most common and used DC electronic switching system. This system allows for the storage of energy recovered by a rectifier.
- Figure 9 shows a DC electronic switching system, with the capacitors that store the recovered electrical energy are connected to be the power source of the subsequent switching circuit and fully isolated from the power supply.
- Figure 10 shows an example of a simplified version of the system shown in Fig. 9. It is used where the ground of the power supply can be shared and connected to the negative side of the capacitor that stores the recovered energy.
- Figure 11 shows an example of a simple electronic switching system with recovery energy system, semi isolated, plus and extra switch to discharge the capacitor that holds the recovered energy, back to the power source if needed.
- Figure 12 shows an example of prior art, related to a AC permanent magnet motor where motor 1201 is comprise by the magnetic poles 1203N and 1203S forming the stator 1220, and a rotor 1207.
- a current is passed through the coil in the rotor 1207, and the interaction of the magnetic poles between the magnetic poles 1203N, 1203S on the stator 1220 with the magnetic poles produced in the coil on the rotor 1207; forces the rotational movement of rotor 1207 with respects to the stator 1220. Since the current is alternating, the motor will run only at the frequency of the sine wave of the power source 1250, that of which the motor is connected to.
- a magnetic permeable core 6020 can completely surround the electrical coil 6010, capturing the whole magnetic field resulting from it.
- the design will achieve its maximum performance with respect to physical dimensions and electrical energy converted. It is also showing the secondary air gaps 6070 between the secondary cores 6060 and the main core 6020. This facilitates the magnetic field produced by the electrical coil 6010 to overcome the magnetic field of the permanent magnets 6030, due that there is no saturation on said secondary air gaps 6070 so minimum coercivity is exhibited.
- the magnetic field from the permanent magnets 6030 is bent and/or shifted toward the magnetic permeable piece 6040.
- the present invention will allow for greater performance in the conversion of electrical energy to mechanical energy.
- the present invention applies to any possible application where the use of electromagnetic, static or motive force with highly efficiency electrical current rate is needed.
Abstract
The present invention describes new and unique electromagnetic device design architecture. This new architecture can be implemented in several different ways, most which are all illustrated and described in detail. This electromagnetic device 200' design can be constructed with common materials, but its construction utilizes a design in which an electric coil 201' wiring is wrapped around a permeable magnetic core 202'. A permanent magnet 203' with two secondary permeable magnetic cores 206' one on each side of its magnetic poles, distant by a constant air gap 207' with respect to the electric coil core 202' and a magnetically permeable piece 204' distant by a constant air gap 205' with respect to the cores 202', 206'. Both electric coil 201' and permanent magnet 203' are magnetically parallel with respect to each other. This electromagnetic device 200' is capable of producing and bending or shifting a magnetic field from within its own magnetic permeable cores 202', 206' and permanent magnet 203' to an external permeable piece 204' causing motive force of said permeable piece 204', when the electric coil 201' is energized. Also when the electric coil 201' is switched off, it is capable of recovering energy during the return of the magnetic field to its initial state, and completely release the external permeable piece 204' from any force. This architecture introduces a whole new benchmark for the efficiency levels in electromagnetic devices designs mostly intended to be used in electric motors but not limited to it.
Description
The present invention is related to an
electromagnetic device, more specifically to highly
efficient electromagnetic devices, using permanent
magnet/s to increase the electro magneto motive force
produced by the electromagnet/s utilizing a unique
design with conventional materials.
A motor in its most simple explanation
is a device that uses electrical energy to produce
mechanical energy. Mechanical energy is a common
description phrase for the movement of a physical
object. The electrical motor uses the attraction and
repulsion properties of magnetic fields to produce
this force of movement of an object. These magnetic
fields could be produced by electromagnets, magnets or
a combination of both. The electrical motor uses the
property in that a magnetic field is created when
electrical current flows through a conductor. The most
common example of mechanical output in an electrical
motor could be the use of radial torque to rotate a
rotor. But as the motor rotates, it also acts as a
generator and generates electrical energy. While the
motor is connected to a power supply that also has its
own resistance, by Len'z law the electrical energy
generated by the motor coil will oppose the change
that created it. If the motor is not driving a load,
it will reach its maximum speed. This will be determined
by the motor's generated electrical energy which
will almost be balanced with the input voltage. At
this state very little current will flow through the
motor's coil. If the motor is driving a heavy
load, the rotational speed will decrease and the
electrical energy generated will be less than the input
voltage, as a result more current will flow through
the motor coil. The resulting electric current is the
actual electrical energy that is converted to the
mechanical energy that drives the load. As shown in
Fig.12, a simple diagram illustration shows how a
physical force is created with the interaction of
electromagnetic fields. Electric motors provide
mechanical energy for many applications which range
from transportation, to household appliances, to many
industrial needs that require physical force.
Like in a conventional electrical
motor design, the movement of electromagnetic
poles or magnetic poles in relation to each other
creates electrical energy that reduces the current
that flows through the coils of the
electromagnetic poles, thereby reducing their
magnetic field. This limits the maximum
potential torque and speed of a motor. In all
current electric motors designs, the creation of
electrical energy is difficult to minimize. As a
result, this limits the maximum potential efficiency
in the conversion of electrical energy to
mechanical energy.
This problem is also present in most
of the electromagnetic devices where movement
between the pieces of magnetic and/or
electromagnetic poles is needed.
The present invention introduces
several design architectures that all utilize a
construction arrangement where electric coil(s)
wiring is wrapped around a magnetic permeable core,
this core also contain a permanent magnet(s),
and a magnetically permeable piece(s) distanced
by an air gap.
Both, permanent magnet(s) and
electric coil(s), magnetically parallel respect
to each other.
This new unique architecture
arrangement allows the motion of the magnetic
permeable piece(s) with respect to the core without
producing changes on the magnetic flux inside the
core that could affect the electric coil(s) and
the resulting electrical current; sustaining the
current flowing through the electric coil(s) and
its magnetic field.
When the electric coil(s) is
energized, the magnetic permeable piece(s) is
strongly attracted by the sum of both magnetic
source on the core, electric coil(s) and permanent magnet(s).
More over when electrical current
is disconnected from the electric coil(s) and no
more magnetic field(s) is produced by the
electric coil(s) the magnetic permeable piece(s) is
completely release from the magnetic flux
influences. This happens due that the magnetic flux
from the permanent magnet(s) get back to stage
one, trapped in the core where there is less
magnetic reluctance than the reluctance offer by the
air gap in between said core and the magnetic
permeable piece(s).
Also at the moment that the
electric current is disconnected from the
electric coil(s), electric energy generated from the
collapsing of the electric coil(s) magnetic field
could be recaptured, recycled and reused.
Furthermore , this energy
generated is reinforced by the magnetic field
changes from the permanent magnet(s) getting back to
the initial stage inside of the core, where its
magnetic field will stay trap until the electric
coil will be energized again.
The abilities made by this
electromagnetic device design, reach a much
higher level of efficiency in the resulting speed,
torque and electric current utilization and recovery.
This present invention introduce a
new construction architecture in electromagnetic
devices design that increases the performance of
converting electrical energy to electromagnetic
static or motive forces.
Figure 1a shows a cross section of a
variant of the best embodiments of the present
invention. This electromagnetic device 100 comprises
one electric coil 101, one magnetic permeable core 102,
two permanent magnets 103, and one magnetic permeable
piece 104 distant by an air gap 105. The magnetic
permeable core 102 presents an 'E' shape. The
electric coil 101 is wrapped on the centre leg of said
'E' core 102. On the open side of said
'E' and distant by and air gap 105 the
magnetic permeable piece 104 is placed. The shape of
the magnetic permeable piece 104 and the core 102 has to
be made to allow a constant air gap 105 between both
pieces during motion. In between the legs of the
'E' shape of said core 102, the permanent
magnets 103 are inserted. This arrangement causes the
magnetic flux of the permanent magnets 103 to remain
trapped in the core 102 during the off stage of the
electric coil 101.
Figure 1b shows a front view of the
electromagnetic device described in Figure 1a.
Figure 2a shows the first embodiment
of the present invention in it most simple design.
This electromagnetic device 200 comprises one electric
coil 201, one magnetic permeable core 202, one permanent
magnet 203, and one magnetic permeable piece 204
distant by an air gap 205. The magnetic permeable core
202 presents a 'C' shape. The electric coil
201 is wrapped on the vertical portion of said
'C' core 202. On the open side of said
'C' core 202 and distant by and air gap 205,
the magnetic permeable piece 204 is placed. The shape
of the magnetic permeable piece 204 and the core 202 has
to be made to allow a constant air gap 205 between both
pieces during motion. In between the legs of the
'C' core 202, the permanent magnet 203 is
inserted. This arrangement causes the magnetic flux of
the permanent magnet 203 to remain trapped in the core
202 during the off stage of the electric coil 201.
Figure 2b shows another embodiment of
the invention where the electromagnetic device
200' comprises one electric coil 201', one
magnetic permeable main core 202', one permanent
magnet 203', two permeable magnetic secondary
cores 206', one magnetic permeable piece 204'
distant by an air gap 205' and two secondary air
gaps 207'. The magnetic permeable main core
202' presents a 'C' shape. The electric
coil 201' is wrapped on the vertical portion of
said 'C' core 202'. On the open side of
said 'C' core 202' and distant by and
air gap 205', the magnetic permeable piece
204' is place. In between the legs of the
'C' core 202', the permanent magnet
203' with the two secondary cores 206', one
on each side of its magnetic poles is placed. This
group of pieces is distant with respect to the legs of
the 'C' core 202' by the secondary air
gaps 207'. This whole group of pieces integrated by
the main core 202' with its electric coil
201' containing the two secondary pieces 206'
and the permanent magnet 203', with the
correspondent air gap 207'; is distanced by a
constant air gap 205' with respect to the permeable
piece 204' on the side. The shape of the magnetic
permeable piece 204', the permeable magnetic main
core 202'and secondary permeable magnetic cores
206' has to be made to allow for a constant air
gap 205' between said cores 202' and 206'
and the permeable magnetic piece 204'during
motion. This design introduces a secondary air gap
207', which provides the ability to reduce the
coercivity imposed by the permanent magnet 203'
to the magnetic field produced by the electric coils
201', thereby facilitating the bending or shifting
of the magnetic field from the permanent magnet
203' to the magnetic permeable piece 204';
allowing the use of strong permanent magnets.
Figure 2c shows another variant
embodiment of the present invention in it most simple
design. This electromagnetic device 2000 comprises one
electric coil 2010, one magnetic permeable core 2020,
one permanent magnet 2030, and one magnetic permeable
piece 2040 distant by an air gap 2050. The magnetic
permeable core 2020 presents an inverted 'C'
shape in comparison with Fig 2a. The electric coil
2010 is wrapped on the vertical portion of said
inverted 'C' core 2020. On the closed side of
said inverted 'C' core 2020 and distant by
and air gap 2050, the magnetic permeable piece 2040 is
placed. The shape of the magnetic permeable piece 2040
and the core 2020 has to be made to allow a constant
air gap 2050 between both pieces during motion. In
between the legs of the inverted 'C' core
2020, the permanent magnet 2030 is inserted. This
arrangement causes the magnetic flux of the permanent
magnet 2030 to remain trapped in the core 2020 during
the off stage of the electric coil 2010. Figure 2d
shows another embodiment of the invention where the
electromagnetic device 2000' comprises one electric
coil 2010', two magnetic permeable cores
2020', one permanent magnet 2030', one
permeable magnetic secondary core 2060', one
magnetic permeable piece 2040' distant by an air
gap 2050' and two secondary air gaps 2070'.
The magnetic permeable cores 2020' presents a
'C' shape, when attached with the permanent
magnet 2030'. The electric coil 2010' is
wrapped on the vertical portion of the secondary core
2060'. On the open side of said 'C' and
distant by and air gap 2050', the magnetic
permeable piece 2040' is placed. In between the
legs of said 'C', the electric coil
2010' with the secondary core 2060', is
placed. This group of pieces is distant with respect
to the legs of the 'C' by the secondary air
gaps 2070'. This whole group of pieces integrated
by the main cores 2020' with the permanent magnet
2030' containing the secondary core 2060' and
the electric coil 2010', with the correspondent
air gap 2070'; is distanced by a constant air gap
2050' with respect to the permeable piece
2040' on the side. The shape of the magnetic
permeable piece 2040', the permeable magnetic main
cores 2020'and secondary permeable magnetic core
2060' has to be made to allow for a constant air
gap 2050' between said cores 2020' and
2060' and the permeable magnetic piece
2040'during motion. This design also introduces a
secondary air gap 2070', which provides the
ability to reduce the coercivity imposed by the
permanent magnet 2030' to the magnetic field
produced by the electric coils 2010', thereby
facilitating the bending or shifting of the magnetic
field from the permanent magnet 2030' to the
magnetic permeable piece 2040'; allowing the use
of strong permanent magnets.
Figure 3a shows another variant
embodiment of the present invention. This
electromagnetic device 300 comprises two electric coils
301, one magnetic permeable core 302, one permanent
magnet 303, and one magnetic permeable piece 304
distant by an air gap 305. The magnetic permeable core
302 presents a 'C' shape. The electric coils
301 are wrapped on the horizontal portion of said
'C' core 302. On the open side of said
'C' core 302 and distant by and air gap 305,
the magnetic permeable piece 304 is placed. The shape
of the magnetic permeable piece 304 and the core 302 has
to be made to allow a constant air gap 305 between
both pieces during motion. In between the legs of the
'C' core 302 the permanent magnet 303 is
inserted. This arrangement causes the magnetic flux of
the permanent magnet 303 to remain trapped in the core
during the off stage of the electric coil 301. This
variant could be a solution for certain designs.
Figure 3b shows another embodiment of
the invention where the electromagnetic device
300' comprises two electric coils 301', one
magnetic permeable main core 302', one permanent
magnet 303', two permeable magnetic secondary
cores 306', one magnetic permeable piece 304'
distant by an air gap 305' and two secondary air
gaps 307'. The magnetic permeable main core
302' presents a 'C' shape. The electric
coils 301', are wrapped on the horizontal portion
of said 'C' core 302'. On the open side
of said 'C' core 302' and distant by
and air gap 305', the magnetic permeable piece
304' is placed. In between the legs of the
'C' core 302', the permanent magnet
303' with the two secondary cores 306', one
on each side of its magnetic poles, are placed. This
group of pieces is distanced with respect to the legs of
the 'C' core 302' by the secondary air
gaps 307'. This whole group of pieces integrated
by the main core 302' with its electric coils
301', containing the two secondary cores
306' and the permanent magnet 303', with the
correspondent air gap 307'; is distanced by a
constant air gap 305' with respect to the permeable
piece 304' on the side. The shape of the magnetic
permeable piece 304', the permeable magnetic main
core 302'and secondary permeable magnetic cores
306' has to be made to allow for a constant air
gap 305' between said cores 302' and
306' and the permeable magnetic piece
304'during motion. This design also introduces a
secondary air gap 307', which provides the ability
to reduce the coercivity imposed by the permanent
magnet 303' to the magnetic field produced by the
electric coils 301', thereby facilitating the
bending or shifting of the magnetic field from the
permanent magnet 303' to the magnetic permeable
piece 304'; allowing the use of strong permanent magnets.
Figure 4 shows one of the embodiments
of the present invention applied to a linear motion
device. This device 400 comprises a sequence of
electromagnetic devices 410. Each one of these
electromagnetic devices as explained in Fig.1a, b
comprises one electric coil 401, one magnetic
permeable core 402, and two permanent magnets 403. The
difference with respect to Fig 1a, b is the number of
magnetic permeable piece(s) 404 distant by an air gap
405, which is determined by the design needs. The
magnetic permeable piece(s) 404 is shared between the
subsequent devices. The magnetic permeable core 402
presents an 'E' shape. The electric coil 401
is wrapped on the centre leg of said 'E'
core 402. On the open side of said 'E' core
402 and distant by and air gap 405, the magnetic
permeable piece(s) 404 is placed. The shape of the
magnetic permeable piece(s) 404 and the core(s) 402 has
to be made to allow a constant air gap 405 between
both pieces during motion. In between the legs of the
'E' core 402 the permanent magnets 403 are
inserted. This arrangement causes the magnetic flux of
the permanent magnets 403 to remain trapped in the
core during the off stage of the electric coil 401.
Figure 5 shows one of the embodiments
of the present invention applied to a rotary motion
device. This device 500 has a sequence of
electromagnetic devices 510. Each one of these
electromagnetic devices as explained in Fig.1a, b
comprises one electric coil 501, one magnetic permeable
core 502, and permanent magnets 503. The difference with
respect to Fig 1a, b is the number of magnetic
permeable piece(s) 504 distant by an air gap 505,
which is determined by the design needs. The magnetic
permeable piece(s) 504 is shared in between the
subsequent devices. The magnetic permeable core presents
an 'E' shape. The electric coil 501 is wrapped
on the centre leg of said 'E' core 502. On
the open side of said 'E' core 502 and
distanced by and air gap 505, the magnetic permeable
piece(s) 504 is placed. The shape of the magnetic
permeable piece(s) 504 and the core(s) 502 has to be
made to allow a constant air gap 505 between said
pieces during motion. In between the legs of the
'E' core 502, the permanent magnets 503 are
inserted. This arrangement causes the magnetic flux of
the permanent magnets 503 to remain trapped in the core
during the off stage of the electric coil 501.
Figure 6a shows a cross section of one
of the best embodiments of the present invention. This
electromagnetic device 600 comprises one electric coil
601, one magnetic permeable core 602, one permanent
magnet 603, and one magnetic permeable piece 604
distant by an air gap 605. The magnetic permeable core
602 in the cross section presents an 'E'
shape. The electric coil 601 is wrapped on the centre
leg of said 'E' core 602. On the open side
of said 'E' core 602 and distant by and air
gap 605, the magnetic permeable piece 604 is placed.
The shape of the magnetic permeable piece 604 and the
core 602 has to be made to allow a constant air gap 605
during the motion of the said magnetic permeable
piece. In between the legs of the 'E' core
602, the permanent magnet 603 is inserted. This
arrangement causes the magnetic flux of the magnets to
remain trapped in the core 602during the off stage of
the electric coil 601. The advantage of this design is
to completely surround the electric coil 601 with the
magnetic permeable core 602, inducing the whole
magnetic field that the coil can produce.
Figure 6b shows a front view of the
electromagnetic device described in Figure 6a.
Figure 6c is one of the best
embodiments of the invention as shown wherein the
electromagnetic device 6000 comprises one electric
coil 6010, one magnetic permeable main core 6020, two
permanent magnet 6030, four permeable magnetic
secondary cores 6060, one magnetic permeable piece
6040 distant by an air gap 6050 and four secondary air
gaps 6070. The magnetic permeable main core 6020
presents an 'E' shape. The electric coil 6010
is wrapped on the center leg of said 'E' core
6020. On the open side of said 'E' core 6020
and distant by and air gap 6050, the magnetic permeable
piece 6040 is placed. In between the legs of the
'E' core 6020, the permanent magnets 6030
with the secondary cores 6060, one on each side of its
magnetic poles, are placed. This group of pieces is
distanced with respect to the legs of the 'E'
core 6020 by the secondary air gap 6070. This whole
group of pieces integrated by the main core 6020 with
the electric coil 6010 containing the four secondary
cores 6060 and the permanent magnets 6030, with the
correspondent air gaps 6070; is distanced by a
constant air gap 6050 with respect to the permeable
piece 6040 on the side. The shape of the magnetic
permeable piece 6040, the permeable magnetic main core
6020 and secondary permeable magnetic cores 6060 has
to be made to allow for a constant air gap 6050 between
said cores 6020 and 6060 with respect to the permeable
magnetic piece 6040 during motion. This design also
introduces a secondary air gap 6070, which provides the
ability to reduce the coercivity imposed by the
permanent magnet 6030 to the magnetic field produced
by the electric coils 6010, thereby facilitating the
bending or shifting of the magnetic field from the
permanent magnet 6030 to the magnetic permeable piece
6040; allowing the use of strong permanent magnets.
Figure 6d shows a front view of the
electromagnetic device describe in Figure 6c.
Figure 7a shows an example of a circuit
that allows for the sequence of electromagnetic
devices forming a motion device either linear or
rotary, to be use with 3 phases AC electrical current,
by using an electronic switching method.
Figure 7b shows an example of a circuit
that allows for the sequence of electromagnetic
devices forming a motion device either linear or
rotary, to be use with 3 phases AC electrical current,
by using an electronic rectifier method.
Figure 7c shows a reference of the
resulting 3 phase electrical current after being
switched or rectified.
Figure 8 shows the most common and used
DC electronic switching system. This system allows for
the storage of energy recovered by a rectifier.
Figure 9 shows a DC electronic
switching system, with the capacitors that store the
recovered electrical energy are connected to be the
power source of the subsequent switching circuit and
fully isolated from the power supply.
Figure 10 shows an example of a
simplified version of the system shown in Fig. 9. It
is used where the ground of the power supply can be
shared and connected to the negative side of the
capacitor that stores the recovered energy.
Figure 11 shows an example of a simple
electronic switching system with recovery energy
system, semi isolated, plus and extra switch to
discharge the capacitor that holds the recovered energy,
back to the power source if needed.
Figure 12 shows an example of prior
art, related to a AC permanent magnet motor where
motor 1201 is comprise by the magnetic poles 1203N and
1203S forming the stator 1220, and a rotor 1207. A
current is passed through the coil in the rotor 1207,
and the interaction of the magnetic poles between the
magnetic poles 1203N, 1203S on the stator 1220 with the
magnetic poles produced in the coil on the rotor 1207;
forces the rotational movement of rotor 1207 with
respects to the stator 1220. Since the current is
alternating, the motor will run only at the frequency
of the sine wave of the power source 1250, that of
which the motor is connected to.
The ideal is shown in Fig. 6c, 6d
where a magnetic permeable core 6020 can completely
surround the electrical coil 6010, capturing the whole
magnetic field resulting from it. In this case the
design will achieve its maximum performance with
respect to physical dimensions and electrical energy
converted. It is also showing the secondary air gaps
6070 between the secondary cores 6060 and the main
core 6020. This facilitates the magnetic field
produced by the electrical coil 6010 to overcome the
magnetic field of the permanent magnets 6030, due that
there is no saturation on said secondary air gaps 6070
so minimum coercivity is exhibited. Once the level of
magnetic field on the main core 6020 reach the strength
to create more magnetic reluctance to the magnetic
field of the permanent magnets 6030 than the
reluctance offered from the air gap 6050 between the
cores 6020, 6060 and the magnetic permeable piece
6040; then the magnetic field from the permanent
magnets 6030 is bent and/or shifted toward the magnetic
permeable piece 6040.
For all applications where an
electromagnet is needed and the utilization of
electrical energy is important, the present invention
will allow for greater performance in the conversion of
electrical energy to mechanical energy.
The present invention applies to any
possible application where the use of electromagnetic,
static or motive force with highly efficiency
electrical current rate is needed.
Claims (21)
- An electromagnetic device comprising:A magnetic permeable core.A permanent magnet.An electric coil wiring wrapped around said core.A magnetic permeable piece distant by a constant air gap with respect to said core.Said core contains the permanent magnet, and the electric coil.Said core shaped to have on one half sides both poles of the permanent magnet physically connected to and being the core for the electric coil, where the orientation of the permanent magnet and the electric coil is established to be parallel in magnetic polarity.Said core shaped to have on the other half side physical extensions of the electric coil magnetic poles, also being the permanent magnet poles, without interconnecting said poles.A special geometry pattern where the area of the cross section of the core where the electric coil is located in said core, is equal to or greater than the area of the permanent magnet pole side.Said core having a special geometry pattern where the area of the extensions on the side of the core exposed to the magnetic permeable piece distant by an air gap is equal to or greater than the area of the permanent magnet pole side.A special geometry pattern where the length of the air gap between said core and the magnetic permeable piece; is equal to or greater than any air gap between said permanent magnet and said core.Said magnetic permeable piece distant by an air gap with respect to said core, is located on the half side of said core where the extensions of the poles of the electric coil and permanent magnet are located, being opposed to the core side where the electric coil is placed.
- An electromagnetic device according to claim 1 wherein:Said magnetic permeable piece distant by an air gap with respect to said core, is located on the half side of said core where the extensions of the poles of the permanent magnet and electric coil are located, being opposed to the core side where the permanent magnet is placed.
- An electromagnetic device comprising:A main magnetic permeable core.A permanent magnet.Two secondary magnetic permeable cores, distant by a constant air gap with respect to said main core.An electric coil wiring wrapped around said main core.A magnetic permeable piece distant by a constant air gap with respect to said main and secondary cores.Said main core is the core of said electric coil.Said secondary cores are located one on each side of the magnetic poles of said permanent magnet.Said main core contains the permanent magnet and its secondary permeable magnetic cores one on each side of the magnetic poles, and the electric coil.Said secondary magnetic permeable cores one on each side of the magnetic poles of the permanent magnet, are distant by a constant air gap with respect to the main core.Said main core shaped to be the core for the electric coil, where the orientation of the electric coil and the permanent magnet with its secondary cores is established to be parallel in magnetic polarity.Said main core shaped to have physical extensions of the electric coil magnetic poles, without interconnecting said poles.A special geometry pattern where the area of the cross section of the core where the electric coil is located in said core, is equal to or greater than the area of the permanent magnet pole side.Said main core having a special geometry pattern where the area of each extension on the side of the main core exposed to the magnetic permeable piece distant by an air gap is equal to or greater than the area of the permanent magnet pole side.Said secondary cores having a special geometry pattern where each area exposed to the magnetic permeable piece distant by an air gap is equal to or greater than the area of the permanent magnet pole side.A special geometry pattern where the length of the air gap between said secondary cores and main core; is equal to or less than the air gap between said cores and said permeable magnetic piece.Said magnetic permeable piece distant by an air gap with respect to said main core and said secondary cores, is located on the half side of said main core where the extensions of the magnetic poles of the electric coil are located, being opposed to the core side where the electric coil is placed.
- An electromagnetic device comprising:Two primary magnetic permeable cores.A permanent magnet.A secondary magnetic permeable core, distant by a constant air gap to said primary cores.An electric coil wiring wrapped around said secondary core.A magnetic permeable piece distant by a constant air gap with respect to said primary and secondary cores.Said secondary core is the core of said electric coil.Said primary cores are located one on each side of the magnetic poles of said permanent magnet.In between said primary cores, the electric coil with the secondary permeable magnetic core is contained.Said electric coil with its secondary permeable magnetic core is distant by a constant air gap with respect to the primary cores.Said primary cores shaped to contain the permanent magnet, where the orientation of the permanent magnet and the electric coil with its secondary core, is established to be parallel in magnetic polarity.Said primary cores shaped to be the physical extensions of the permanent magnet magnetic poles, without interconnecting said poles.A special geometry pattern where the area of the cross section of the secondary core where the electric coil is located; is equal to or greater than the area of the permanent magnet pole side.Each of said primary cores having a special geometry pattern where the area of the extensions on the side of these primary cores exposed to the magnetic permeable piece distant by an air gap is equal to or greater than the area of the permanent magnet pole side.Said secondary core having a special geometry pattern where each area expose to the magnetic permeable piece distant by an air gap is equal to or greater than the area of the permanent magnet pole side.A special geometry pattern where the length of the air gap between said secondary core and primary cores; is equal to or less than the air gap between said cores and said permeable magnetic piece.Said magnetic permeable piece distant by an air gap with respect to said primary and secondary cores, is located on the half side where the extensions of the magnetic poles of the permanent magnet and electric coil are located, being opposed to the core side where the permanent magnet is placed.
- An electromagnetic device according to claim 1, 2, 3, 4, wherein the electric coil has its own core and is inserted in said main core.
- An electromagnetic device according to claim 1, 2, 3, 4, wherein the electric coil has its own core and is inserted in said secondary core.
- An electromagnetic device according to claim 1, 2, 3, 4, 5, 6 comprising more than one permanent magnet.
- An electromagnetic device according to claims 1, 2, 3, 4, 5, 6, 7 comprising more than one electric coil.
- An electromagnetic device according to claims 7, 8 comprising more than one magnetic permeable piece distant by an air gap.
- Electromagnetic devices according to claim 9 where said cores are stationary and said magnetic permeable piece(s) are mobiles.
- Electromagnetic devices according to claim 9 where said cores are mobile and said magnetic permeable piece(s) are stationary.
- A rotary motion device using a sequence of electromagnetic devices according to claims 10, 11.
- A linear motion device using a sequence of electromagnetic devices according to claims 10, 11.
- A rotary motion device using a sequence of electromagnetic devices according to claim 12 oriented with alternated polarity.
- A rotary motion device using a sequence of electromagnetic devices according to claim 12 all oriented with the same polarity.
- A linear motion device using a sequence of electromagnetic devices according to claim 13 oriented with alternated polarity.
- A linear motion device using a sequence of electromagnetic devices according to claim 13 all oriented with the same polarity.
- A rotary motion device according to claims 14, 15 where magnetic permeable pieces, magnetically connect opposite poles of the same said cores.
- A rotary motion device according to claim 14, 15 where magnetic permeable pieces, magnetically connect opposite poles of different said cores.
- A linear motion device according to claim 16, 17 where magnetic permeable pieces, magnetically connect opposite poles of the same said cores.
- A linear motion device according to claim 16, 17 where magnetic permeable pieces, magnetically connect opposite poles of different said cores
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PCT/IB2011/052985 WO2013005078A1 (en) | 2011-07-05 | 2011-07-05 | Electromagnetic - permanent magnet device |
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CN110349723A (en) * | 2019-07-15 | 2019-10-18 | 蔡红斌 | A kind of electromagnetic drive coil of band string magnetic core |
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