WO2013001665A1 - Wiring tool and wire harness - Google Patents

Wiring tool and wire harness Download PDF

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Publication number
WO2013001665A1
WO2013001665A1 PCT/JP2011/074778 JP2011074778W WO2013001665A1 WO 2013001665 A1 WO2013001665 A1 WO 2013001665A1 JP 2011074778 W JP2011074778 W JP 2011074778W WO 2013001665 A1 WO2013001665 A1 WO 2013001665A1
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WO
WIPO (PCT)
Prior art keywords
wiring
electric wire
base
outer edge
section
Prior art date
Application number
PCT/JP2011/074778
Other languages
French (fr)
Japanese (ja)
Inventor
酒井 直樹
達也 嶋田
巌 和田
柴田 英昭
能章 山野
敦志 笠松
Original Assignee
株式会社オートネットワーク技術研究所
住友電装株式会社
住友電気工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社オートネットワーク技術研究所, 住友電装株式会社, 住友電気工業株式会社 filed Critical 株式会社オートネットワーク技術研究所
Publication of WO2013001665A1 publication Critical patent/WO2013001665A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • B60R16/0215Protecting, fastening and routing means therefor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/04Protective tubing or conduits, e.g. cable ladders or cable troughs
    • H02G3/0462Tubings, i.e. having a closed section
    • H02G3/0487Tubings, i.e. having a closed section with a non-circular cross-section
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/26Installations of cables, lines, or separate protective tubing therefor directly on or in walls, ceilings, or floors
    • H02G3/263Installation, e.g. suspension, of conduit channels or other supports
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/36Installations of cables or lines in walls, floors or ceilings
    • H02G3/38Installations of cables or lines in walls, floors or ceilings the cables or lines being installed in preestablished conduits or ducts

Definitions

  • the present invention relates to a wiring tool for holding an electric wire in a predetermined shape and a wire harness including the wiring tool.
  • a wire harness mounted on a vehicle such as an automobile includes a resin wiring tool attached to an electric wire, and the electric wire is often laid in a state where the electric wire is held along a predetermined route by the wiring tool.
  • a resin wiring tool attached to an electric wire
  • the electric wire is often laid in a state where the electric wire is held along a predetermined route by the wiring tool.
  • an electric wire is fixed to a plate-shaped or rod-shaped resin member by a binding material such as an adhesive tape or a belt member. Thereby, the electric wire is held in a predetermined shape.
  • the wire harness shown in Patent Document 1 includes a wiring tool made of two plate-like resin members fixed by heat pressing in a state where the wire bundle is sandwiched.
  • One resin member is a base body composed of a flat base portion and ribs rising from the base portion.
  • the other resin member is a flat cover that is formed with a through-hole into which the rib of the base is inserted and is fixed to the base of the base in a state of being superimposed on the base.
  • the electric wire is sandwiched between the base and the covering. Further, in the wiring tool disclosed in Patent Document 1, the ribs of the base are formed on both sides of the wiring path and function as a wiring guide portion.
  • connection partner is an electrical equipment or a connector provided at the end of another electric wire.
  • the connector at the end of each electric wire can reach the device such as a motor for driving the seat or the connector of another electric wire without excess or deficiency. It is important that the connector at the end of each electric wire or a portion close to the connector is fixed at a predetermined position (reference position).
  • the route of the wire on the way to the reference position may be within a predetermined area having a relatively wide allowable range.
  • the middle part of each wire to the reference position is within the space between the seat drive motor and other equipment. If so, wiring in an arbitrary route is allowed.
  • the electric wires are arranged along the flat surface of the base.
  • an electric wire has elasticity, even if it is arranged along a flat surface, it tends to float from the flat surface. Therefore, when the wiring tool disclosed in Patent Document 1 is adopted, the electric wires arranged along the surface of the base body are likely to float from the surface of the base body and overlap the ribs of the base body. In the wiring tool disclosed in Patent Document 1, when the electric wire floating from the surface of the substrate overlaps with the rib, the covering cannot be appropriately stacked on the substrate.
  • the wiring tool disclosed in Patent Document 1 when the wiring tool disclosed in Patent Document 1 is adopted, a complicated operation of wiring while pressing the electric wire against the base body is necessary so that the electric wire does not overlap the rib. That is, the wiring tool disclosed in Patent Document 1 has a problem that a complicated wiring work is required.
  • the wiring tool disclosed in Patent Document 1 since the base is flat, it is necessary to increase the thickness of the base in order to ensure sufficient rigidity in the base. That is, the wiring tool disclosed in Patent Document 1 has a problem that a large volume and weight are required to ensure sufficient rigidity.
  • a large jig such as a drawing board, many resin members such as a corrugated tube, many binding materials for fixing electric wires to the resin member, and many A complicated operation for attaching the member to the electric wire is required.
  • the present invention can simplify a man-hour for attaching a wiring tool to an electric wire in a wire harness provided with a wiring tool that holds and protects the electric wire in a predetermined shape.
  • the purpose is to reduce the weight.
  • the wiring tool which concerns on this invention is a wiring tool which hold
  • the first component is a base made of a member formed into a plate shape having irregularities.
  • the base includes a wiring portion, a first step portion, a first frame portion, and a wire fixing portion.
  • a wiring part is a part which faces the wiring space where an electric wire is arrange
  • the first step portion is a portion that is formed along the outer edge of the wiring portion and rises from the wiring portion toward the wiring space to form a step.
  • the first frame portion is a portion that is formed along the outer edge of the first step portion and forms the outer edge portion of the base.
  • the electric wire fixing portion is a portion to which an electric wire formed in a part of the first frame portion and arranged from the wiring portion to the first frame portion is fixed.
  • a 2nd component is a coating body which consists of a member shape
  • the covering includes a facing wall portion, a second step portion, and a second frame portion.
  • the facing wall portion is a portion facing the wiring portion of the base body with a wiring space therebetween.
  • the second step portion is a portion that is formed along the outer edge of the facing wall portion and rises from the facing wall portion to the opposite side of the base to form a step.
  • the second frame portion is a portion that is formed along the outer edge of the second step portion and forms the outer edge portion of the covering.
  • the base body and the covering body are integrally formed continuously with the connecting portion that can be bent and deformed.
  • the base body and the covering body are members obtained by vacuum forming a flat resin member.
  • the electric wire fixing portion includes a first electric wire fixing portion shown below.
  • the first electric wire fixing portion is adjacent to the electric wire passage portion where the electric wire passes in the first frame portion and the electric wire passage portion in the first frame portion, and a binding material for binding the electric wire and the electric wire passage portion is passed therethrough.
  • the electric wire fixing portion includes the second electric wire fixing portion shown below.
  • the second electric wire fixing portion is a portion that supports the connector by engaging with a connecting portion formed on the connector attached to the end of the electric wire.
  • the present invention may also be understood as an invention of a wire harness including the wiring tool according to the present invention and an electric wire to which the wiring tool is attached.
  • the electric wire is sandwiched between a base body and a covering body constituting the wiring tool. Furthermore, the electric wire arranged from the inner wiring portion to the outer frame portion in the plate-like base is fixed by an electric wire fixing portion provided at a predetermined position in the frame portion.
  • the portion fixed by the electric wire fixing portion is held at a certain position, and further, the length of the portion located outside from the portion fixed by the electric wire fixing portion. Is held at a certain length. That is, the shape of the electric wire is held by the wiring tool so that the end of the electric wire reaches the connection partner without excess or deficiency.
  • the electric wire is protected by the base body and the covering.
  • the portion disposed in the wiring portion that is, the middle portion up to the frame portion of the base, is the wiring portion and the covering that occupy the inner region of the base Is accommodated in a wiring space having no partition between the opposing wall portion occupying the inner region of the housing.
  • the step portion (first step portion) of the base body functions as a reinforcing portion that increases the rigidity of the plate-like base body having unevenness.
  • the stepped portion (second stepped portion) of the covering body also functions as a reinforcing portion that increases the rigidity of the plate-like covering body that forms irregularities. Therefore, the base body and the covering body can ensure high rigidity even if the base and the cover are formed with a relatively small thickness in order to save space and weight.
  • the wire harness including the wiring tool that holds the electric wire in a predetermined shape and protects the man-hour for attaching the wiring tool to the electric wire
  • the wire harness can be reduced in space and weight.
  • the base body and the covering body are integrally formed with a connecting portion that can be bent and deformed. In this case, the number of parts is reduced, and the number of steps for attaching the wiring tool to the electric wire is further simplified.
  • a member obtained by vacuum forming a flat plate member can be manufactured more easily and at a lower cost than a member obtained by resin injection molding. Therefore, in the present invention, if the substrate and the cover are members obtained by vacuum forming a flat member, the number of manufacturing steps and the manufacturing cost are reduced. In addition, the base
  • the electric wire fixing portion of the base is a first electric wire fixing portion having a portion in which a through hole through which the binding material is passed is formed
  • a part of the electric wire is a position predetermined by the binding material. Fixed to. Since the binding material passed through the through hole does not come off from the frame portion (first frame portion) of the base body, it is possible to prevent the binding material from coming off from the frame portion of the base body and loosening the binding of the electric wires. Furthermore, the length of the portion on the terminal side from the portion fixed by the binding material in the electric wire is held at a predetermined length.
  • the connector at the end of the wire is at a predetermined position in the frame portion. Fixed.
  • FIG. 6 is a perspective view of the wiring tool 10 with a shaded area indicating a region section.
  • 1 is a perspective view of a wire harness 100 according to an embodiment of the present invention. It is a perspective view of the wiring tool 10 and the electric wire 9.
  • FIG. 2 is a partial cross-sectional view of the wire harness 100.
  • FIG. 4 is a perspective view showing a state in which an electric wire and a binding belt are fixed to an electric wire binding portion of the wiring tool 10.
  • FIG. It is a front view of the electric wire binding part to which the electric wire was fixed.
  • 3 is a perspective view of a connector support portion of the wiring tool 10.
  • FIG. 1 is a perspective view of a wire harness 100 according to an embodiment of the present invention. It is a perspective view of the wiring tool 10 and the electric wire 9.
  • FIG. 2 is a partial cross-sectional view of the wire harness 100.
  • FIG. 4 is a perspective view showing a state in which an electric wire and a binding belt are fixed to an
  • FIG. 5 is a cross-sectional view taken along the DD plane shown in FIG.
  • the wire harness 100 includes an electric wire group composed of a plurality of electric wires 9 and a wiring tool 10 attached to the electric wire group.
  • the wire harness 100 is attached to, for example, a space below a seat in a vehicle, a space behind a ceiling, a trunk room, or the like, and is connected to other electric wires or electrical equipment existing around the wire harness 100. Therefore, the electric wire 9 provided in the wire harness 100 is an electric wire with a connector including an insulated wire and a connector 91 attached to an end portion of the insulated wire.
  • the wire harness 100 the plurality of electric wires 9 are integrated by the wiring tool 10 while being held in a predetermined shape. Therefore, the wire harness 100 can be easily attached to a predetermined position using a fixture such as a clamp.
  • the wiring tool 10 is a member obtained by vacuum forming a plate-shaped resin member.
  • the wiring tool 10 is a resin member such as polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polyethylene terephthalate (PET), or polyamide (PA).
  • the wiring tool 10 includes a base portion 1, a cover portion 2 stacked on the base portion 1, and a connection portion 3 that connects the base portion 1 and the cover portion 2 and connects them together.
  • the connecting portion 3 is a portion that can be elastically bent and deformed.
  • the cover portion 2 is combined with the base portion 1 by sandwiching intermediate portions of the plurality of electric wires 9 between the cover portion 2 and the base portion 1.
  • the base part 1 and the cover part 2 are examples of a base body and a covering body, respectively.
  • the wiring tool 10 is folded back at the connection portion 3 when the connection portion 3 is bent, and the cover portion 2 overlaps the base portion 1.
  • the base part 1 and the cover part 2 are fixed in a state in which the electric wire 9 is sandwiched between them, so that the wiring tool 10 determines the electric wire 9 sandwiched between the base part 1 and the cover part 2 in advance. Hold in a different shape.
  • the base part 1 which comprises the wiring tool 10 consists of a resin member shape
  • the region where the grid is shaded is the region of the wiring portion 11, and the region where the hatched shade is marked is the region of the first frame portion 13. It is.
  • the first step portion 12 is formed continuously with the outer edge of the wiring portion 11 and the inner edge of the first frame portion 13.
  • the wiring part 11 which comprises the base part 1 is a plate-shaped part which faces the wiring space 90 where the electric wire 9 is arrange
  • the wiring part 11 is not formed with a partition that partitions the wiring space 90.
  • a plurality of reinforcing convex portions 111 are formed in a relatively wide portion of the wiring portion 11.
  • the convex portion 111 is formed with a height equal to or lower than the height of the first step portion 12 described later. It can be said that the wiring portion 11 is a bottom plate portion that forms the bottom surface of the base portion 1.
  • the convex part 111 formed in the wiring part 11 is a hollow part formed by raising a part of the flat bottom plate part forming the bottom surface of the wiring part 11 toward the wiring space 90 side.
  • the shape of the convex portion 111 is a shape formed by a portion from the bottom surface to the cut surface when the regular hexagonal pyramid is cut by a surface parallel to the bottom surface.
  • the shape of the convex part 111 may be other shapes such as a cylindrical shape, for example.
  • the first step portion 12 constituting the base portion 1 is a portion that is formed along the outer edge of the wiring portion 11 and rises from the wiring portion 11 toward the wiring space 90 to form a step.
  • the outer edge of the wiring part 11 is formed along the inner edge of the first step part 12.
  • the first step portion 12 in the present embodiment is formed such that the surface is inclined from the edge of the wiring portion 11 toward the end.
  • the first stepped portion 12 is not formed with a constant height as a whole, but includes a portion formed in part higher than the other portions.
  • the tall stepped portion 121 shown in FIG. 1 is a part of the first stepped portion 12 and is formed higher than the other portions.
  • the first step portion 12 is formed with a height at least higher than the height of the convex portion 111 of the wiring portion 11.
  • the first frame portion 13 constituting the base portion 1 is a portion formed along the outer edge of the first step portion 12, and forms the outer edge portion of the base portion 1.
  • the first frame portion 13 may be formed in a shape in which a flat portion and a concave portion or a convex portion are mixed.
  • the first frame portion 13 is formed in a shape in which a flat portion, a concave portion, and a convex portion are mixed.
  • an electric wire binding portion 14, a connector support portion 15, and a temporary fastening recess 16 are formed in a part of the first frame portion 13.
  • the wire binding portion 14 and the connector support portion 15 are portions to which the electric wires 9 arranged from the wiring portion 11 to the first frame portion 13 are fixed.
  • the electric wire binding part 14 and the connector support part 15 are examples of an electric wire fixing part.
  • a detailed description of the wire binding part 14 and the connector support part 15 and a description of the temporary fastening recess 16 formed in the base part 1 will be given later.
  • the cover part 2 which comprises the wiring tool 10 consists of a resin member shape
  • the cover 2 in the present embodiment is obtained by vacuum forming a flat resin member together with the base 1.
  • the cover 2 includes an opposing wall portion 21, a second step portion 22, and a second frame portion 23.
  • the cover part 2 also has a plurality of temporary fastening convex parts 26 formed on a part of the second frame part 23 and on the outer side of the second frame part.
  • the area where the grid is shaded is the area of the opposing wall part 21, and the area where the shaded area is shaded is the area of the second frame part 23. It is an area.
  • the second step portion 22 is formed continuously with the outer edge of the opposing wall portion 21 and the inner edge of the second frame portion 23.
  • the facing wall portion 21 constituting the cover portion 2 is a portion facing the wiring portion 11 of the base portion 1 with a wiring space 90 therebetween.
  • a partition that divides the wiring space 90 is not formed in the facing wall portion 21.
  • the entire opposing wall 21 in the present embodiment is formed in a flat plate shape. However, it is also conceivable that a convex portion similar to the convex portion 111 of the wiring portion 11 in the base portion 1 is formed on the opposing wall portion 21.
  • the second step portion 22 constituting the cover portion 2 is a portion that is formed along the outer edge of the facing wall portion 21 and rises from the facing wall portion 21 to the opposite side of the base portion 1 to form a step.
  • the outer edge of the opposing wall portion 21 is formed along the inner edge of the second step portion 22.
  • the second step portion 22 in the present embodiment is formed such that the surface is inclined from the edge of the opposing wall portion 21 to the end.
  • the entire second step portion 22 is formed with a constant height.
  • the second step portion 22 includes a portion formed in a part higher than the other portions.
  • the second frame part 23 constituting the cover part 2 is a part formed along the outer edge of the second step part 22, and forms the outer edge part of the cover part 2.
  • the second frame portion 23 may be formed in a shape in which a flat portion and a concave portion or a convex portion are mixed.
  • a convex portion that protrudes toward the base portion 1 is formed on a part of the second frame portion 23.
  • the description about the temporary fixing convex part 26 formed in the cover part 2 is shown later.
  • the connecting portion 3 is a portion that is formed in a curved plate shape that is folded back so as to form a linear groove.
  • the connection portion 3 formed in such a shape has flexibility in the direction of opening and closing the groove formed by the connection portion 3 and is configured to be elastically bendable.
  • the cover portion 2 overlaps the base portion 1 at a predetermined position.
  • a temporary fastening recess 16 is formed in a part of the first frame portion 13 in the base portion 1.
  • five temporary fastening recesses 16 are formed in the vicinity of the wire binding portion 14 in the first frame portion 13 and in the vicinity of the connection portion 3.
  • the temporary fastening recess 16 is a portion that forms a recess that opens to the cover portion 2 side.
  • a temporary fixing convex portion 26 that fits into the temporary fixing concave portion 16 of the base portion 1 is formed.
  • five temporary fixing convex portions 26 are formed at positions facing each of the five temporary fixing concave portions 16.
  • the temporary fastening recess 16 formed in a part of the base part 1 and the temporary fastening convex part 26 formed in a part of the cover part 2 fasten the cover part 2 to the base part 1.
  • a temporary fastening mechanism is configured.
  • the outer shape of the side surface of the temporary fixing convex portion 26 is formed in a shape inscribed in the inner wall surface of the temporary fixing concave portion 16 in a slightly compressed state.
  • the temporary fastening concave portion 16 and the temporary fastening convex portion 26 fasten the cover portion 2 so as to cover the wiring portion 11 with respect to the base portion 1 by the fitting structure of the convex portion and the concave portion.
  • a temporary fastening mechanism is configured.
  • the temporary fastening concave portion 16 is provided on the base portion 1 side and the temporary fastening convex portion 26 is provided on the cover portion 2 side, but the reverse configuration is also conceivable. That is, the temporary fastening concave portion 16 may be provided on the cover portion 2 side, and the temporary fastening convex portion 26 may be provided on the base portion 1 side. Moreover, in each of the base part 1 and the cover part 2, the temporary fixing concave part 16 and the temporary fixing convex part 26 may be mixed.
  • ⁇ Wire harness> As shown in FIGS. 3 and 4, in the wire harness 100, intermediate portions of the plurality of electric wires 9 are disposed in the wiring portion 11 of the base portion 1. Further, the connector 91 at the end of a part of the electric wires 9 is fixed to the connector support portion 15 of the base portion 1. Accordingly, an intermediate portion of the electric wire 9 connected to the connector 91 fixed to the connector support portion 15 is disposed from the wiring portion 11 in the base portion 1 through the first step portion 12 to the first frame portion 13. .
  • the connector 91 at the end of the other part of the electric wires 9 is arranged outside the base portion 1, and an intermediate portion of the electric wires 9 connected to the connector 91 extends from the wiring portion 11 in the base portion 1 to the first step portion. 12 and the portion of the electric wire binding portion 14 in the first frame portion 13, and is disposed outside the first frame portion 13. Further, the electric wire 9 is fixed to the electric wire binding portion 14 by a binding belt.
  • the base portion 1 and the cover portion 2 are combined by sandwiching intermediate portions of the plurality of electric wires 9 arranged in the wiring portion 11 between the wiring portion 11 and the opposing wall portion 21. It is fixed in the state.
  • the mutually contacting portions of the temporary fastening recess 16 and the temporary fastening convex portion 26 are welded by a spot heating device such as ultrasonic welding, and the cover portion 2 is fixed to the base portion 1. Has been. Thereby, the cover part 2 is hold
  • the welded portion 6 is formed at a portion where the bottom surface of the temporary fastening recess 16 and the top surface of the temporary fastening convex portion 26 contact each other.
  • FIG. 6 is a perspective view showing a state in which the electric wire 9 and the binding belt 8 are fixed to the wiring tool 10 and the electric wire binding portion 14.
  • FIG. 7 is a front view of the electric wire binding portion 14 to which the electric wires 9 are fixed. 6 and 7, the end of the electric wire 9 is omitted, and a cross section of the electric wire 9 is shown.
  • the electric wire binding portion 14 in the present embodiment is configured by an electric wire passage portion 141, a first belt passage portion 1420, and a second belt passage portion 1430 in the first frame portion 13.
  • the electric wire passage portion 141 is a portion through which the electric wire 9 in the first frame portion 13 passes.
  • the first belt passage portion 1420 is adjacent to the electric wire passage portion 141
  • the second belt passage portion 1430 is adjacent to the electric wire passage portion 141 on the opposite side of the first belt passage portion 1420 side. is doing.
  • the first belt passing portion 1420 is a portion where a through hole 142 through which the belt portion 81 of the binding belt 8 can pass is formed.
  • the through hole 142 is a hole through which the belt portion 81 of the binding belt 8 that binds the electric wire 9 and the electric wire passage portion 141 is passed. Therefore, the through hole 142 is formed in a size that allows the belt portion 81 of the binding belt 8 to pass therethrough.
  • the binding belt 8 is an example of a binding material
  • the belt portion 81 is a winding portion of the binding belt 8 around a binding target.
  • the second belt passing portion 1430 is a portion having a width larger than the thickness of the belt portion 81 of the binding belt 8 and a cut portion 143 formed by cutting inward from the outer edge of the first frame portion 13. .
  • the cut portion 143 is formed in a portion adjacent to the side opposite to the side where the through hole 142 is located with respect to the wire passage portion 141 in the first frame portion 13.
  • the through-hole 142 and the cut portion 143 are formed by, for example, Thomson processing on a flat resin member before being vacuum-formed.
  • the notch portion 143 includes slit-like outer hole portions 1431 formed by cutting inward from the outer edge of the first frame portion 13, and the width of the outer hole portion 1431 communicating with the outer hole portion 1431.
  • the inner hole portion 1432 is a wider hole.
  • the inner hole portion 1432 is formed at a position facing the through hole 142 with the electric wire passage portion 141 interposed therebetween, and is formed with a width expanding from the outer hole portion 1431 to the electric wire passage portion 141 side. Therefore, a step 1433 is formed at the boundary portion between the edge of the outer hole portion 1431 on the wire passage portion 141 side and the edge of the inner hole portion 1432 on the wire passage portion 141 side. In other words, the inner hole portion 1432 is formed so as to expand in width from the outer hole portion 1431 toward the electric wire passage portion 141 through the step 1433.
  • the binding belt 8 is first passed from the outer hole 1431 in the notch 143 to the inner hole 1432. Thereafter, the binding belt 8 is wound around the electric wire passage portion 141 and the electric wire 9 disposed in the electric wire passage portion 141 while the tip is passed through the through hole 142.
  • the binding belt 8 attached as described above is held in a state where the electric wire 9 and the electric wire passage portion 141 are bound, and the electric wire 9 is held in the electric wire passage portion 141 of the electric wire binding portion 14.
  • the electric wire binding part 14 is an example of a first electric wire fixing part.
  • the edge of the through hole 142 and the step 1433 portion of the notch 143 move the position of the binding belt 8 with respect to the wire 9 due to vibration or the like. It is prevented from coming off from the part 13. Therefore, the electric wire 9 is stably and firmly fixed at the electric wire binding portion 14.
  • the number of operations for inserting the tip of the binding belt 8 into the through hole is one, and the number of man-hours for the binding operation is reduced as compared with the case where the binding belt 8 is passed through the two through holes.
  • An electric wire binding portion according to another example includes an electric wire passage portion 141 in the first frame portion 13 and a portion in which two through holes adjacent to both sides of the electric wire passage portion 141 in the first frame portion 13 are formed.
  • the two through holes are holes through which the binding belt 8 that binds the electric wire 9 and the electric wire passage portion 141 is passed.
  • FIG. 8 is a perspective view of the connector support 15 in the wiring tool 10.
  • FIG. 9 is a perspective view of a portion of the connector 91 at the end of the electric wire 9.
  • FIG. 10 is a front sectional view of the connector support 15 to which the connector 91 is fixed.
  • the connector 91 at the end of the electric wire 9 is formed with a connecting portion 92 that is connected to another member such as a clamp.
  • the connecting portion 92 includes a pair of parallel guide rail portions 921 that form a gap into which a part of the mating member to be connected is fitted, and an erected portion 922 that spans the pair of guide rail portions 921.
  • a protrusion 923 that protrudes toward the main body side of the connector 91 is formed on the surface of the installation portion 922 that faces the bottom surface of the main body of the connector 91.
  • the pair of guide rail portions 921 protrudes from the outer surface of the connector 91, and forms a pair of parallel convex portions formed in a straight line extending in parallel. Further, the erection part 922 forms a beam part formed between the pair of guide rail parts 921 so as to be spaced from the outer surface of the connector 91. Further, the protrusion 923 forms a protrusion formed by protruding from the installation part 922 toward the outer surface of the connector 91.
  • the connector 91 shown in FIG. 9 is widely used in wire harnesses mounted on automobiles.
  • the mating member for the connecting portion 92 has a fitting piece that fits into the gap formed by the pair of guide rail portions 921 in the connecting portion 92.
  • the insertion piece is formed with a hole into which the protrusion 923 of the connecting portion 92 is fitted when the insertion piece is fitted into the gap between the pair of guide rail portions 921.
  • the connector support portion 15 in the present embodiment is formed with a pair of parallel concave portions 151 and an intermediate plate portion 152 that is a portion between the pair of parallel concave portions 151. .
  • the pair of parallel recesses 151 are portions that form a pair of parallel grooves extending linearly inward from the outer edge of the first frame portion 13 in the base portion 1. More specifically, a bottom plate portion 1511 formed linearly extending inward from the outer edge of the first frame portion 13, and two side wall portions formed continuously to the bottom plate portion 1511 on both sides of the bottom plate portion 1511. 1512. The side wall portion 1512 forms a step rising from the bottom plate portion 1511 on both sides of the bottom plate portion 1511. A pair of guide rail portions 921 in the connecting portion 92 of the connector 91 is fitted into a pair of grooves formed by the pair of parallel recesses 151.
  • the intermediate plate portion 152 is a plate-like portion between the pair of parallel recesses 151, and is between the outer surface of the main end portion of the connector 91 and the installation portion 922 of the connecting portion 92. It is the part that is inserted into the gap.
  • the intermediate plate portion 152 has a flat plate shape.
  • the intermediate plate portion 152 has a protrusion formed on the installation portion 922 when the intermediate plate portion 152 is inserted into the gap between the outer surface of the main body portion of the connector 91 and the installation portion 922 of the connecting portion 92.
  • a hole 153 into which the portion 923 is fitted is formed.
  • the pair of guide rail portions 921 in the connecting portion 92 of the connector 91 is fitted into the pair of parallel recesses 151 in the connector support portion 15. It has been. Further, the intermediate plate portion 152 of the connector support portion 15 is inserted into a gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connection portion 92, and is formed in the erection portion 922 of the connection portion 92.
  • the protruding portion 923 is fitted in the hole 153 formed in the intermediate plate portion 152.
  • the pair of parallel recesses 151 restrict the movement of the connector 91 in the direction orthogonal to the longitudinal direction of the grooves of the pair of parallel recesses 151.
  • the intermediate plate portion 152 is inserted into a gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92, so that the connector 91 in the groove depth direction of the pair of parallel concave portions 151. Limit movement. Further, the edge portion of the hole 153 in the intermediate plate portion 152 restricts the movement of the connector 91 in the longitudinal direction of the grooves of the pair of parallel concave portions 151.
  • a cut portion 154 cut inward is formed at a boundary portion between each of the pair of parallel recesses 151 on both sides of the intermediate plate portion 152.
  • a gap 924 into which a part of the side wall portion 1512 of the pair of parallel recesses 151 enters is formed between each of the pair of guide rail portions 921 and the installation portion 922. Yes. In this case, it is not essential that the notch 154 is formed in the connector support 15.
  • the intermediate plate portion 152 is cut into both sides of the intermediate plate portion 152 so that the intermediate plate portion 152 is inserted deeper into the gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92. 154 is formed. Accordingly, the intermediate plate portion 152 is hooked in a more stable state with respect to the installation portion 922, and the connector 91 is less likely to be detached from the connector support portion 15.
  • the intermediate plate portion 152 can be inserted into the gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92.
  • an inner concave portion 155 that further forms a groove connecting the pair of grooves formed by the pair of parallel concave portions 151 inside the intermediate plate portion 152 is further formed.
  • the inner concave portion 155 exhibits an effect of increasing the rigidity of the connector support portion 15 which is a plate-like portion having irregularities, and in particular, an effect of increasing the rigidity against an external force acting to twist the connector support portion 15.
  • the connector 91 is supported by the connector support portion 15 and is fixed to a part of the first frame portion 13. That is, the connector support portion 15 supports the connector 91 by engaging with a connecting portion 92 formed on the outer surface of the connector 91 attached to the end portion of the electric wire 9.
  • the connector support portion 15 is an example of a second electric wire fixing portion.
  • FIG. 11 is a perspective view of the connector support portion 17 and the connector 91.
  • the connector support portion 17 has a fitting piece 171 that fits into the gap between the pair of guide rail portions 921 in the connecting portion 92 of the connector 91.
  • the fitting piece 171 is a portion between a pair of cuts formed at the edge of the first frame portion 13.
  • the fitting piece 171 has a hole 172 into which the projection 923 of the connecting portion 92 is fitted when the fitting piece 171 is fitted into the gap between the pair of guide rail portions 921.
  • the connector 91 is fixed to the connector support portion 17 by inserting the insertion piece 171 into the gap between the pair of guide rail portions 921 in the connecting portion 92.
  • the connector support portion 17 supports the connector 91 by engaging with the connecting portion 92 formed on the connector 91 attached to the end portion of the electric wire 9.
  • the connector support portion 17 is an example of a second electric wire fixing portion.
  • a connector support portion 17 as shown in FIG. 11 may be applied to the wiring tool 10.
  • the electric wire 9 is sandwiched between the base portion 1 and the cover portion 2 constituting the wiring tool 10. Further, the electric wire 9 arranged from the inner wiring portion 11 to the outer first frame portion 13 in the plate-like base portion 1 is an electric wire binding portion provided at a predetermined position in the first frame portion 13. 14 or the connector support 15.
  • the portion fixed by the electric wire binding portion 14 or the connector support portion 15 is held at a fixed position, and further fixed by the electric wire binding portion 14 or the connector support portion 15.
  • the length of the part located outside the part is maintained at a constant length. That is, the shape of the electric wire 9 is held by the wiring tool 10 so that the end of the electric wire 9 can reach the connection partner without excess or deficiency. Further, the electric wire 9 is protected by the base portion 1 and the cover portion 2.
  • a portion arranged in the wiring portion 11, that is, an intermediate portion on the way to the first frame portion 13 of the base portion 1 is an area inside the base portion 1. Is housed in a wiring space 90 without a partition between the wiring portion 11 occupying the area and the opposing wall portion 21 occupying the area inside the cover portion 2.
  • the first step portion 12 of the base portion 1 functions as a reinforcing portion that increases the rigidity of the plate-like base portion 1 having irregularities.
  • the second step portion 22 of the cover portion 2 also functions as a reinforcing portion that enhances the rigidity of the plate-like cover portion 2 that is uneven. Therefore, the base portion 1 and the cover portion 2 can ensure high rigidity even if the thickness is relatively small for space saving and weight reduction.
  • the wire harness 100 provided with the wiring tool 10 which hold
  • the wire harness 100 can be reduced in space and weight.
  • the base portion 1 and the cover portion 2 are formed integrally with the connection portion 3 that can be bent and deformed. Therefore, the number of parts is reduced, and the man-hour for attaching the wiring tool 10 to the electric wire 9 is further simplified.
  • a member obtained by vacuum forming a flat plate member can be manufactured more easily and at a lower cost than a member obtained by resin injection molding. Since the wiring tool 10 is a member obtained by vacuum forming a flat member, the number of manufacturing steps and the manufacturing cost are reduced.
  • the binding belt 8 passed through the through hole 142 of the wire binding portion 14 does not come off from the first frame portion 13 of the base portion 1, so that the binding belt 8 is the first frame portion of the base portion 1. 13 to prevent the wire 9 from loosening. Further, the length of the portion of the electric wire 9 from the portion fixed by the binding belt 8 to the end side is held at a predetermined length.
  • the connector support portions 15 and 17 are engaged with the connecting portion 92 of the connector 91 at the end of the electric wire 9 to support the connector 91.
  • the connector 91 at the end of the electric wire 9 is fixed at a predetermined position in the first frame portion 13 by a very simple operation.
  • the base portion 1 and the cover portion 2 are integrally connected to each other via the connection portion 3.
  • the base part 1 and the cover part 2 are constituted by different members.
  • a flat wiring portion 11 in which the convex portion 111 is not formed is employed in the base portion 1 of the wiring tool 10. It is also conceivable that convex portions or grooves that are continuous in a lattice shape or a mesh shape are formed in the wiring portion 11 of the base portion 1. Such a protrusion or groove also has an effect of increasing the rigidity of the wiring portion 11.
  • the base 1 and the cover 2 are members obtained by resin injection molding.
  • the wiring tool 10 is a member formed into a plate shape having irregularities only in the vertical direction (one-dimensional direction), and can be easily obtained by vacuum forming a plate-shaped resin member. Therefore, in terms of manufacturing man-hours and manufacturing costs, the wiring tool 10 is desirably a member obtained by vacuum forming a flat member.

Abstract

The purpose of the present invention is to reduce the amount of work necessary to attach a wiring tool for holding and protecting wires in a predetermined shape to wires and to reduce the size and weight of a wire harness. A wiring tool (10) of the present invention is formed as a ridged plate and is provided with a base section (1) and a cover section (2), between which wires (9) are inserted. The base section (1) comprises a wiring section (11) that faces the wiring space, a first stepped section (12) that stands along the outer edge of the wiring section (11), a first frame section (13) that forms the outer edge of the base section (1), and a wire securing section (14) that secures the wires (9) to the first frame section (13). The cover section (2) comprises a facing wall section (21) that faces the wiring section (11), a second stepped section (22) that stands toward the opposite side from the base section (1) along the outer edge of the facing wall section (21), and a second frame section (23) that forms the outer edge part of the cover section (2). The base section (1) and the cover section (2) are obtained by vacuum-molding a flat plate-shaped resin member.

Description

配線具及びワイヤハーネスWiring tool and wire harness
 本発明は、電線を予め定められた形状で保持する配線具及びそれを備えたワイヤハーネスに関する。 The present invention relates to a wiring tool for holding an electric wire in a predetermined shape and a wire harness including the wiring tool.
 自動車などの車両に搭載されるワイヤハーネスは、電線に取り付けられた樹脂製の配線具を備え、電線がその配線具によって予め定められた経路に沿って保持された状態で敷設されることが多い。例えば、従来の一般的なワイヤハーネスにおいて、電線は、粘着テープ又はベルト部材などの結束材によって板状又は棒状の樹脂部材に固定される。これにより、電線は、予め定められた形状で保持される。 A wire harness mounted on a vehicle such as an automobile includes a resin wiring tool attached to an electric wire, and the electric wire is often laid in a state where the electric wire is held along a predetermined route by the wiring tool. . For example, in a conventional general wire harness, an electric wire is fixed to a plate-shaped or rod-shaped resin member by a binding material such as an adhesive tape or a belt member. Thereby, the electric wire is held in a predetermined shape.
 また、特許文献1に示されるワイヤハーネスは、電線束を挟み込む状態で熱プレスによって固着された2つの板状の樹脂部材からなる配線具を備える。一方の樹脂部材は、平板状の基部と基部から起立するリブとからなる基体である。他方の樹脂部材は、基体のリブが挿入される貫通孔が形成され、基体に重ねられた状態で基体の基部に固着される平板状の被覆体である。 Moreover, the wire harness shown in Patent Document 1 includes a wiring tool made of two plate-like resin members fixed by heat pressing in a state where the wire bundle is sandwiched. One resin member is a base body composed of a flat base portion and ribs rising from the base portion. The other resin member is a flat cover that is formed with a through-hole into which the rib of the base is inserted and is fixed to the base of the base in a state of being superimposed on the base.
 特許文献1に示されるワイヤハーネスにおいて、電線は、基体と被覆体との間に挟み込まれる。また、特許文献1に示される配線具において、基体のリブは、配線経路の両側に形成され、配線のガイド部として機能する。 In the wire harness shown in Patent Document 1, the electric wire is sandwiched between the base and the covering. Further, in the wiring tool disclosed in Patent Document 1, the ribs of the base are formed on both sides of the wiring path and function as a wiring guide portion.
 ところで、ワイヤハーネスの形状において特に重要なことは、各電線が、接続相手に近い予め定められた基準位置から予め定められた長さで存在することである。ここで、接続相手は、電装機器又は他の電線の端部に設けられたコネクタなどである。 By the way, what is particularly important in the shape of the wire harness is that each electric wire exists in a predetermined length from a predetermined reference position close to the connection partner. Here, the connection partner is an electrical equipment or a connector provided at the end of another electric wire.
 例えば、自動車の座席の下側に配置されるワイヤハーネスにおいては、各電線の端部のコネクタが、座席駆動用のモータなどの機器又は他の電線のコネクタに対して過不足なく届くように、各電線における端部のコネクタまたはコネクタに近い部分が、予め定められた位置(基準位置)に固定されることが重要である。 For example, in the wire harness arranged under the seat of an automobile, the connector at the end of each electric wire can reach the device such as a motor for driving the seat or the connector of another electric wire without excess or deficiency. It is important that the connector at the end of each electric wire or a portion close to the connector is fixed at a predetermined position (reference position).
 一方、ワイヤハーネスにおいて、基準位置に至るまでの途中の電線の経路は、比較的許容範囲の広い既定の領域内に収まっていればよいことがある。例えば、自動車の座席の下側に配置されるワイヤハーネスにおいては、各電線における基準位置に至るまでの途中の部分は、座席駆動用のモータなどの機器と座席との間の空間内に収まっていれば、任意の経路での配線が許容される。 On the other hand, in the wire harness, the route of the wire on the way to the reference position may be within a predetermined area having a relatively wide allowable range. For example, in a wire harness placed under the seat of an automobile, the middle part of each wire to the reference position is within the space between the seat drive motor and other equipment. If so, wiring in an arbitrary route is allowed.
特開2010-27242号公報JP 2010-27242 A
 特許文献1の配線具が採用された場合、電線は、基体の平坦な表面に沿って配置される。しかしながら、電線は、弾性を有するため、平坦な面に沿って配置されても、平坦な面から浮き上がった状態になりやすい。そのため、特許文献1に示される配線具が採用された場合、基体の表面に沿って配置された電線は、基体の表面から浮き上がって基体のリブと重なる状態になりやすい。特許文献1の配線具において、基体の表面から浮き上がった電線がリブと重なると、基体に対して被覆体を適切に重ねることができなくなる。 When the wiring tool disclosed in Patent Document 1 is adopted, the electric wires are arranged along the flat surface of the base. However, since an electric wire has elasticity, even if it is arranged along a flat surface, it tends to float from the flat surface. Therefore, when the wiring tool disclosed in Patent Document 1 is adopted, the electric wires arranged along the surface of the base body are likely to float from the surface of the base body and overlap the ribs of the base body. In the wiring tool disclosed in Patent Document 1, when the electric wire floating from the surface of the substrate overlaps with the rib, the covering cannot be appropriately stacked on the substrate.
 従って、特許文献1の配線具が採用された場合、電線がリブと重ならないように電線を基体に対して押さえ込みつつ配線するという煩雑な作業が必要となる。即ち、特許文献1の配線具は、煩雑な配線作業を要するという問題点を有している。 Therefore, when the wiring tool disclosed in Patent Document 1 is adopted, a complicated operation of wiring while pressing the electric wire against the base body is necessary so that the electric wire does not overlap the rib. That is, the wiring tool disclosed in Patent Document 1 has a problem that a complicated wiring work is required.
 また、特許文献1の配線具において、基体が平板状であるため、基体における十分な剛性を確保するために基体の厚みを大きくすることが必要である。即ち、特許文献1の配線具は、十分な剛性を確保するために要する体積及び重量が大きいという問題点も有している。 Further, in the wiring tool disclosed in Patent Document 1, since the base is flat, it is necessary to increase the thickness of the base in order to ensure sufficient rigidity in the base. That is, the wiring tool disclosed in Patent Document 1 has a problem that a large volume and weight are required to ensure sufficient rigidity.
 なお、特許文献1の配線具において、基体のリブが基体の縁に沿って長く形成されれば、基体の剛性が高まる。しかしながら、そのような基体は、配線経路の自由度が大幅に制限されるため実用的でない。 In the wiring tool disclosed in Patent Document 1, if the ribs of the base are formed long along the edge of the base, the rigidity of the base is increased. However, such a substrate is not practical because the degree of freedom of the wiring path is greatly limited.
 また、従来の一般的なワイヤハーネスにおいては、図板などの大型の治具と、コルゲートチューブなどの多くの樹脂部材と、その樹脂部材に電線を固定するための多くの結束材と、多くの部材を電線に取り付けるための煩雑な作業とが必要となる。 Further, in a conventional general wire harness, a large jig such as a drawing board, many resin members such as a corrugated tube, many binding materials for fixing electric wires to the resin member, and many A complicated operation for attaching the member to the electric wire is required.
 以上に示したように、従来の配線具及びワイヤハーネスは、電線を予め定められた形状で保持しつつ保護するために、多くの部品、それらを取り扱う煩雑な作業及び大がかりな道具を必要とするという問題点を有している。 As described above, conventional wiring tools and wire harnesses require many parts, complicated operations for handling them, and large-scale tools in order to protect the wires while holding them in a predetermined shape. Has the problem.
 本発明は、電線を予め定められた形状で保持し、また、保護する配線具を備えるワイヤハーネスにおいて、配線具を電線に取り付けるための工数を簡素化でき、さらに、ワイヤハーネスを省スペース化及び軽量化できることを目的とする。 The present invention can simplify a man-hour for attaching a wiring tool to an electric wire in a wire harness provided with a wiring tool that holds and protects the electric wire in a predetermined shape. The purpose is to reduce the weight.
 本発明に係る配線具は、電線を予め定められた形状で保持する配線具であり、以下の各構成要素を備える。
(1)第1の構成要素は、凹凸をなす板状に成形された部材からなる基体である。この基体は、配線部と第一段差部と第一枠部と電線固定部とを有する。配線部は、電線が配置される配線空間に面し、その配線空間を区分する仕切が形成されていない部分である。第一段差部は、配線部の外縁に沿って形成されるとともに配線部から配線空間の側へ起立して段差を形成する部分である。第一枠部は、第一段差部の外縁に沿って形成され基体の外縁部分をなす部分である。電線固定部は、第一枠部の一部に形成され配線部から第一枠部へ亘って配置される電線が固定される部分である。
(2)第2の構成要素は、凹凸をなす板状に成形された部材からなる被覆体である。この被覆体は、対向壁部と第二段差部と第二枠部とを有する。対向壁部は、基体の配線部に対して配線空間を隔てて対向する部分である。第二段差部は、対向壁部の外縁に沿って形成されるとともに対向壁部から基体側の反対側へ起立して段差を形成する部分である。第二枠部は、第二段差部の外縁に沿って形成され被覆体の外縁部分をなす部分である。
The wiring tool which concerns on this invention is a wiring tool which hold | maintains an electric wire with a predetermined shape, and is provided with the following each component.
(1) The first component is a base made of a member formed into a plate shape having irregularities. The base includes a wiring portion, a first step portion, a first frame portion, and a wire fixing portion. A wiring part is a part which faces the wiring space where an electric wire is arrange | positioned, and the partition which divides the wiring space is not formed. The first step portion is a portion that is formed along the outer edge of the wiring portion and rises from the wiring portion toward the wiring space to form a step. The first frame portion is a portion that is formed along the outer edge of the first step portion and forms the outer edge portion of the base. The electric wire fixing portion is a portion to which an electric wire formed in a part of the first frame portion and arranged from the wiring portion to the first frame portion is fixed.
(2) A 2nd component is a coating body which consists of a member shape | molded by the plate shape which makes an unevenness | corrugation. The covering includes a facing wall portion, a second step portion, and a second frame portion. The facing wall portion is a portion facing the wiring portion of the base body with a wiring space therebetween. The second step portion is a portion that is formed along the outer edge of the facing wall portion and rises from the facing wall portion to the opposite side of the base to form a step. The second frame portion is a portion that is formed along the outer edge of the second step portion and forms the outer edge portion of the covering.
 また、本発明に係る配線具において、基体及び被覆体が、曲げ変形可能な接続部と連なって一体に形成されていることが考えられる。 Further, in the wiring tool according to the present invention, it is conceivable that the base body and the covering body are integrally formed continuously with the connecting portion that can be bent and deformed.
 また、本発明に係る配線具において、基体及び被覆体が、平板状の樹脂部材の真空成形により得られた部材であることが考えられる。 Further, in the wiring tool according to the present invention, it is conceivable that the base body and the covering body are members obtained by vacuum forming a flat resin member.
 また、本発明に係る配線具において、電線固定部が、以下に示される第一電線固定部を含むことが考えられる。第一電線固定部は、第一枠部における電線が通る部分である電線通過部と、第一枠部における電線通過部に隣接し、電線と電線通過部とを結束する結束材が通される貫通孔が形成された部分と、を有する部分である。 Further, in the wiring tool according to the present invention, it is conceivable that the electric wire fixing portion includes a first electric wire fixing portion shown below. The first electric wire fixing portion is adjacent to the electric wire passage portion where the electric wire passes in the first frame portion and the electric wire passage portion in the first frame portion, and a binding material for binding the electric wire and the electric wire passage portion is passed therethrough. A portion having a through hole.
 また、本発明に係る配線具において、電線固定部が、以下に示される第二電線固定部を含むことが考えられる。第二電線固定部は、電線の端部に取り付けられたコネクタに形成された連結部と係り合ってコネクタを支持する部分である。 Further, in the wiring tool according to the present invention, it is conceivable that the electric wire fixing portion includes the second electric wire fixing portion shown below. The second electric wire fixing portion is a portion that supports the connector by engaging with a connecting portion formed on the connector attached to the end of the electric wire.
 また、本発明は、本発明に係る配線具と、その配線具が取り付けられた電線とを備えるワイヤハーネスの発明として捉えられてもよい。 The present invention may also be understood as an invention of a wire harness including the wiring tool according to the present invention and an electric wire to which the wiring tool is attached.
 本発明において、電線は、配線具を構成する基体及び被覆体の間に挟み込まれる。さらに、板状の基体において内側の配線部から外側の枠部に亘って配置された電線は、枠部における予め定められた位置に設けられた電線固定部で固定される。 In the present invention, the electric wire is sandwiched between a base body and a covering body constituting the wiring tool. Furthermore, the electric wire arranged from the inner wiring portion to the outer frame portion in the plate-like base is fixed by an electric wire fixing portion provided at a predetermined position in the frame portion.
 従って、本発明に係る配線具が取り付けられた電線において、電線固定部で固定された部分は一定の位置に保持され、さらに、電線固定部で固定された部分から外側に位置する部分の長さは一定の長さで保持される。即ち、電線の端部が接続相手に対して過不足なく届くように、電線の形状が配線具によって保持される。また、電線は、基体及び被覆体によって保護される。 Therefore, in the electric wire to which the wiring tool according to the present invention is attached, the portion fixed by the electric wire fixing portion is held at a certain position, and further, the length of the portion located outside from the portion fixed by the electric wire fixing portion. Is held at a certain length. That is, the shape of the electric wire is held by the wiring tool so that the end of the electric wire reaches the connection partner without excess or deficiency. The electric wire is protected by the base body and the covering.
 一方、本発明に係る配線具が取り付けられた電線において、配線部に配置された部分、即ち、基体の枠部に至るまでの途中の部分は、基体の内側の領域を占める配線部と被覆体の内側の領域を占める対向壁部との間の仕切の無い配線空間内に収容される。 On the other hand, in the electric wire to which the wiring tool according to the present invention is attached, the portion disposed in the wiring portion, that is, the middle portion up to the frame portion of the base, is the wiring portion and the covering that occupy the inner region of the base Is accommodated in a wiring space having no partition between the opposing wall portion occupying the inner region of the housing.
 従って、電線を基体の配線部に配線する作業において、配線部内の任意の経路での配線が許容され、電線が配線部から浮き上がっていても、被覆体を基体に重ねて押し付けるだけで、電線は配線部と対向壁部との間の配線空間に収容される。即ち、配線部から浮き上がる電線を配線部に対して押さえ込みつつ電線を配線するという煩雑な作業は不要である。 Therefore, in the work of wiring the electric wire to the wiring part of the base body, wiring in an arbitrary path within the wiring part is allowed, and even if the electric wire is lifted from the wiring part, the electric wire It is accommodated in the wiring space between the wiring part and the opposing wall part. That is, the complicated operation of wiring the electric wire while pressing the electric wire floating from the wiring portion against the wiring portion is unnecessary.
 また、本発明に係る配線具において、基体の段差部(第一段差部)は、凹凸をなす板状の基体の剛性を高める補強部として機能する。同様に、被覆体の段差部(第二段差部)も、凹凸をなす板状の被覆体の剛性を高める補強部として機能する。そのため、基体及び被覆体は、省スペース化及び軽量化のために厚みが比較的小さく形成されても高い剛性を確保することができる。 Further, in the wiring tool according to the present invention, the step portion (first step portion) of the base body functions as a reinforcing portion that increases the rigidity of the plate-like base body having unevenness. Similarly, the stepped portion (second stepped portion) of the covering body also functions as a reinforcing portion that increases the rigidity of the plate-like covering body that forms irregularities. Therefore, the base body and the covering body can ensure high rigidity even if the base and the cover are formed with a relatively small thickness in order to save space and weight.
 以上に示したことから、本発明によれば、電線を予め定められた形状で保持し、また、保護する配線具を備えるワイヤハーネスにおいて、配線具を電線に取り付けるための工数を簡素化でき、さらに、ワイヤハーネスを省スペース化及び軽量化できる。 From the above, according to the present invention, in the wire harness including the wiring tool that holds the electric wire in a predetermined shape and protects the man-hour for attaching the wiring tool to the electric wire, Furthermore, the wire harness can be reduced in space and weight.
 また、本発明において、基体及び被覆体が、曲げ変形可能な接続部と連なって一体に形成されていればなお好適である。この場合、部品点数が少なくなり、配線具を電線に取り付けるための工数がより簡素化される。 In the present invention, it is more preferable that the base body and the covering body are integrally formed with a connecting portion that can be bent and deformed. In this case, the number of parts is reduced, and the number of steps for attaching the wiring tool to the electric wire is further simplified.
 また、一般に、平板状の部材の真空成形により得られる部材は、樹脂の射出成形により得られる部材よりも簡易に、かつ、低コストで製造できる。従って、本発明において、基体及び被覆体が、平板状の部材の真空成形により得られた部材であれば、製造工数及び製造コストが低減される。なお、特許文献1に示される平板状のリブを有する基体は、一般に、平板状の部材の真空成形によって得ることはできない。 In general, a member obtained by vacuum forming a flat plate member can be manufactured more easily and at a lower cost than a member obtained by resin injection molding. Therefore, in the present invention, if the substrate and the cover are members obtained by vacuum forming a flat member, the number of manufacturing steps and the manufacturing cost are reduced. In addition, the base | substrate which has a flat rib shown by patent document 1 cannot generally be obtained by the vacuum forming of a flat member.
 また、本発明において、基体の電線固定部が、結束材が通される貫通孔が形成された部分有する第一電線固定部であれば、電線の一部が、結束材によって予め定められた位置に固定される。貫通孔に通された結束材は、基体の枠部(第一枠部)から外れないため、結束材が基体の枠部から外れて電線の結束が緩むことが防止される。さらに、電線における結束材で固定された部分から末端側の部分の長さが、予め定められた長さで保持される。 In the present invention, if the electric wire fixing portion of the base is a first electric wire fixing portion having a portion in which a through hole through which the binding material is passed is formed, a part of the electric wire is a position predetermined by the binding material. Fixed to. Since the binding material passed through the through hole does not come off from the frame portion (first frame portion) of the base body, it is possible to prevent the binding material from coming off from the frame portion of the base body and loosening the binding of the electric wires. Furthermore, the length of the portion on the terminal side from the portion fixed by the binding material in the electric wire is held at a predetermined length.
 また、本発明において、基体の電線固定部が、電線端部のコネクタにおける連結部と係り合う第二電線固定部であれば、電線の端部のコネクタが、枠部における予め定められた位置に固定される。 In the present invention, if the wire fixing portion of the base is a second wire fixing portion that engages with the connecting portion of the connector at the end of the wire, the connector at the end of the wire is at a predetermined position in the frame portion. Fixed.
本発明の実施形態に係る配線具10の斜視図である。It is a perspective view of wiring tool 10 concerning an embodiment of the present invention. 配線具10の斜視図に領域区分を表す網掛けが付された図である。FIG. 6 is a perspective view of the wiring tool 10 with a shaded area indicating a region section. 本発明の実施形態に係るワイヤハーネス100の斜視図である。1 is a perspective view of a wire harness 100 according to an embodiment of the present invention. 配線具10及び電線9の斜視図である。It is a perspective view of the wiring tool 10 and the electric wire 9. FIG. ワイヤハーネス100の一部の断面図である。2 is a partial cross-sectional view of the wire harness 100. FIG. 配線具10の電線結束部に電線及び結束ベルトが固定される様子を示す斜視図である。4 is a perspective view showing a state in which an electric wire and a binding belt are fixed to an electric wire binding portion of the wiring tool 10. FIG. 電線が固定された電線結束部の正面図である。It is a front view of the electric wire binding part to which the electric wire was fixed. 配線具10のコネクタ支持部の斜視図である。3 is a perspective view of a connector support portion of the wiring tool 10. FIG. 電線の端部におけるコネクタの部分の斜視図である。It is a perspective view of the part of the connector in the edge part of an electric wire. コネクタが固定されたコネクタ支持部の正断面図である。It is a front sectional view of the connector support part to which the connector is fixed. 配線具10に適用可能な他の実施例に係るコネクタ支持部及びコネクタの斜視図である。It is a perspective view of the connector support part and connector which concern on the other Example applicable to the wiring tool.
 以下、添付の図面を参照しながら、本発明の実施形態について説明する。以下の実施形態は、本発明を具体化した一例であり、本発明の技術的範囲を限定する事例ではない。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. The following embodiment is an example embodying the present invention, and is not an example of limiting the technical scope of the present invention.
 <概略構成>
 まず、図1から図5を参照しつつ、本発明の実施形態に係る配線具10及び本発明の実施形態に係るワイヤハーネス100の概略の構成について説明する。なお、図5は、図3に示されるD-D平面における断面図である。
<Outline configuration>
First, a schematic configuration of the wiring tool 10 according to the embodiment of the present invention and the wire harness 100 according to the embodiment of the present invention will be described with reference to FIGS. 1 to 5. 5 is a cross-sectional view taken along the DD plane shown in FIG.
 ワイヤハーネス100は、複数の電線9からなる電線群とその電線群に取り付けられた配線具10とを備える。ワイヤハーネス100は、例えば、車両における座席の下方のスペース、天井裏のスペース又はトランクルームなどに取り付けられ、周囲に存在する他の電線又は電装機器と接続される。そのため、ワイヤハーネス100が備える電線9は、絶縁電線と、その絶縁電線の端部に取り付けられたコネクタ91とからなるコネクタ付電線である。 The wire harness 100 includes an electric wire group composed of a plurality of electric wires 9 and a wiring tool 10 attached to the electric wire group. The wire harness 100 is attached to, for example, a space below a seat in a vehicle, a space behind a ceiling, a trunk room, or the like, and is connected to other electric wires or electrical equipment existing around the wire harness 100. Therefore, the electric wire 9 provided in the wire harness 100 is an electric wire with a connector including an insulated wire and a connector 91 attached to an end portion of the insulated wire.
 ワイヤハーネス100において、複数の電線9は、予め定められた形状に保持された状態で、配線具10によって一体化されている。そのため、ワイヤハーネス100は、クランプなどの固定具を用いて簡易に所定の位置に取り付け可能である。 In the wire harness 100, the plurality of electric wires 9 are integrated by the wiring tool 10 while being held in a predetermined shape. Therefore, the wire harness 100 can be easily attached to a predetermined position using a fixture such as a clamp.
 本実施形態において、配線具10は、板状の樹脂部材が真空成形されることにより得られる部材である。配線具10は、例えば、ポリプロピレン(PP)、ポリエチレン(PE)、ポリ塩化ビニル(PVC)、ポリエチレンテレフタラート(PET)、又はポリアミド(PA)などの樹脂の部材である。 In this embodiment, the wiring tool 10 is a member obtained by vacuum forming a plate-shaped resin member. The wiring tool 10 is a resin member such as polypropylene (PP), polyethylene (PE), polyvinyl chloride (PVC), polyethylene terephthalate (PET), or polyamide (PA).
 図1に示されるように、配線具10は、ベース部1と、それに重ねられるカバー部2と、ベース部1とカバー部2とに連なってそれらを一体に接続する接続部3と、により構成されている。接続部3は、弾性的に曲げ変形可能な部分である。カバー部2は、ベース部1との間に複数の電線9の中間部分を挟み込んでベース部1に対して組み合わされる。なお、ベース部1及びカバー部2は、それぞれ基体及び被覆体の一例である。 As shown in FIG. 1, the wiring tool 10 includes a base portion 1, a cover portion 2 stacked on the base portion 1, and a connection portion 3 that connects the base portion 1 and the cover portion 2 and connects them together. Has been. The connecting portion 3 is a portion that can be elastically bent and deformed. The cover portion 2 is combined with the base portion 1 by sandwiching intermediate portions of the plurality of electric wires 9 between the cover portion 2 and the base portion 1. The base part 1 and the cover part 2 are examples of a base body and a covering body, respectively.
 図3に示されるように、配線具10は、接続部3が曲がることによって接続部3の部分で折り返し、カバー部2がベース部1に重なる。ベース部1及びカバー部2は、それらの間に電線9を挟み込む状態で固着され、これにより、配線具10は、ベース部1とカバー部2との間に挟み込まれた電線9を予め定められた形状で保持する。 As shown in FIG. 3, the wiring tool 10 is folded back at the connection portion 3 when the connection portion 3 is bent, and the cover portion 2 overlaps the base portion 1. The base part 1 and the cover part 2 are fixed in a state in which the electric wire 9 is sandwiched between them, so that the wiring tool 10 determines the electric wire 9 sandwiched between the base part 1 and the cover part 2 in advance. Hold in a different shape.
 <ベース部>
 配線具10を構成するベース部1は、凹凸をなす板状に成形された樹脂部材からなる。前述したように、本実施形態におけるベース部1は、平板状の樹脂部材の真空成形により得られる。図1及び図2に示されるように、ベース部1は、配線部11と第一段差部12と第一枠部13とを有している。
<Base part>
The base part 1 which comprises the wiring tool 10 consists of a resin member shape | molded by the uneven | corrugated plate shape. As described above, the base portion 1 in the present embodiment is obtained by vacuum forming a flat resin member. As shown in FIGS. 1 and 2, the base portion 1 has a wiring portion 11, a first step portion 12, and a first frame portion 13.
 図2に示される斜視図のベース部1において、格子の網掛けが記された領域は、配線部11の領域であり、斜線の網掛けが記された領域は、第一枠部13の領域である。第一段差部12は、配線部11の外縁と第一枠部13の内縁とに連なって形成されている。 In the base portion 1 of the perspective view shown in FIG. 2, the region where the grid is shaded is the region of the wiring portion 11, and the region where the hatched shade is marked is the region of the first frame portion 13. It is. The first step portion 12 is formed continuously with the outer edge of the wiring portion 11 and the inner edge of the first frame portion 13.
 ベース部1を構成する配線部11は、電線9が配置される配線空間90に面する板状の部分である。配線部11には、配線空間90を区分する仕切は形成されていない。但し、配線部11における比較的広く形成された部分には、補強用の複数の凸部111が形成されている。凸部111は、後述する第一段差部12の高さ以下の高さで形成されている。なお、配線部11は、ベース部1の底面を形成する底板部であるともいえる。 The wiring part 11 which comprises the base part 1 is a plate-shaped part which faces the wiring space 90 where the electric wire 9 is arrange | positioned. The wiring part 11 is not formed with a partition that partitions the wiring space 90. However, a plurality of reinforcing convex portions 111 are formed in a relatively wide portion of the wiring portion 11. The convex portion 111 is formed with a height equal to or lower than the height of the first step portion 12 described later. It can be said that the wiring portion 11 is a bottom plate portion that forms the bottom surface of the base portion 1.
 配線部11に形成された凸部111は、配線部11の底面を形成する平板状の底板部の一部が成形されて配線空間90側へ盛り上がった中空の部分である。図1に示される例では、凸部111の形状は、正六角錐がその底面に平行な面で切断されたときに底面から切断面に至る部分が形成する形状である。なお、凸部111の形状は、例えば円柱状などの他の形状であってもよい。 The convex part 111 formed in the wiring part 11 is a hollow part formed by raising a part of the flat bottom plate part forming the bottom surface of the wiring part 11 toward the wiring space 90 side. In the example shown in FIG. 1, the shape of the convex portion 111 is a shape formed by a portion from the bottom surface to the cut surface when the regular hexagonal pyramid is cut by a surface parallel to the bottom surface. In addition, the shape of the convex part 111 may be other shapes such as a cylindrical shape, for example.
 ベース部1を構成する第一段差部12は、配線部11の外縁に沿って形成されるとともに配線部11から配線空間90の側へ起立して段差を形成する部分である。換言すれば、配線部11の外縁は、第一段差部12の内縁に沿って形成されている。本実施形態における第一段差部12は、表面が配線部11の縁から末広がりに傾斜して形成されている。 The first step portion 12 constituting the base portion 1 is a portion that is formed along the outer edge of the wiring portion 11 and rises from the wiring portion 11 toward the wiring space 90 to form a step. In other words, the outer edge of the wiring part 11 is formed along the inner edge of the first step part 12. The first step portion 12 in the present embodiment is formed such that the surface is inclined from the edge of the wiring portion 11 toward the end.
 図1に示される例では、第一段差部12は、全体が一定の高さで形成されているわけではなく、一部に他の部分よりも高く形成された部分を含む。例えば、図1に示される背高段差部121は、第一段差部12の一部であり、他の部分よりも高く形成されている。但し、第一段差部12は、少なくとも配線部11の凸部111の高さ以上の高さで形成されている。 In the example shown in FIG. 1, the first stepped portion 12 is not formed with a constant height as a whole, but includes a portion formed in part higher than the other portions. For example, the tall stepped portion 121 shown in FIG. 1 is a part of the first stepped portion 12 and is formed higher than the other portions. However, the first step portion 12 is formed with a height at least higher than the height of the convex portion 111 of the wiring portion 11.
 ベース部1を構成する第一枠部13は、第一段差部12の外縁に沿って形成された部分であり、ベース部1の外縁部分をなす。第一枠部13は、平板状に形成されることの他、平坦な部分と凹部もしくは凸部とが混在する形状で形成されることも考えられる。図1に示される例では、第一枠部13は、平坦な部分と凹部及び凸部とが混在する形状で形成されている。 The first frame portion 13 constituting the base portion 1 is a portion formed along the outer edge of the first step portion 12, and forms the outer edge portion of the base portion 1. In addition to being formed in a flat plate shape, the first frame portion 13 may be formed in a shape in which a flat portion and a concave portion or a convex portion are mixed. In the example shown in FIG. 1, the first frame portion 13 is formed in a shape in which a flat portion, a concave portion, and a convex portion are mixed.
 また、図1に示されるように、第一枠部13の一部には、電線結束部14、コネクタ支持部15及び仮留め用凹部16が形成されている。電線結束部14及びコネクタ支持部15は、配線部11から第一枠部13へ亘って配置される電線9が固定される部分である。 Further, as shown in FIG. 1, an electric wire binding portion 14, a connector support portion 15, and a temporary fastening recess 16 are formed in a part of the first frame portion 13. The wire binding portion 14 and the connector support portion 15 are portions to which the electric wires 9 arranged from the wiring portion 11 to the first frame portion 13 are fixed.
 なお、電線結束部14及びコネクタ支持部15は、電線固定部の一例である。電線結束部14及びコネクタ支持部15の詳細な説明、及びベース部1に形成された仮留め用凹部16についての説明は後に示す。 In addition, the electric wire binding part 14 and the connector support part 15 are examples of an electric wire fixing part. A detailed description of the wire binding part 14 and the connector support part 15 and a description of the temporary fastening recess 16 formed in the base part 1 will be given later.
 <カバー部>
 配線具10を構成するカバー部2は、凹凸をなす板状に成形された樹脂部材からなる。前述したように、本実施形態におけるカバー部2は、ベース部1とともに、平板状の樹脂部材の真空成形により得られる。図1及び図2に示されるように、カバー2は、対向壁部21と第二段差部22と第二枠部23とを有している。さらに、カバー部2は、第二枠部23の一部及び第二枠部の外側に形成された複数の仮留め用凸部26も有している。
<Cover part>
The cover part 2 which comprises the wiring tool 10 consists of a resin member shape | molded by the uneven | corrugated plate shape. As described above, the cover 2 in the present embodiment is obtained by vacuum forming a flat resin member together with the base 1. As shown in FIGS. 1 and 2, the cover 2 includes an opposing wall portion 21, a second step portion 22, and a second frame portion 23. Furthermore, the cover part 2 also has a plurality of temporary fastening convex parts 26 formed on a part of the second frame part 23 and on the outer side of the second frame part.
 図2に示される斜視図のカバー部2において、格子の網掛けが記された領域は、対向壁部21の領域であり、斜線の網掛けが記された領域は、第二枠部23の領域である。第二段差部22は、対向壁部21の外縁と第二枠部23の内縁とに連なって形成されている。 In the cover part 2 in the perspective view shown in FIG. 2, the area where the grid is shaded is the area of the opposing wall part 21, and the area where the shaded area is shaded is the area of the second frame part 23. It is an area. The second step portion 22 is formed continuously with the outer edge of the opposing wall portion 21 and the inner edge of the second frame portion 23.
 なお、以下の説明において、カバー部2の構成要素の位置又は形状が、ベース部1と関連付けて説明される場合、カバー部2がベース部1に対して重ねられて組み合わされた状態を前提としている。 In addition, in the following description, when the position or shape of the component of the cover part 2 is described in association with the base part 1, it is assumed that the cover part 2 is overlapped and combined with the base part 1. Yes.
 図5に示されるように、カバー部2を構成する対向壁部21は、ベース部1の配線部11に対して配線空間90を隔てて対向する部分である。対向壁部21には、配線空間90を区分する仕切は形成されていない。本実施形態における対向壁部21は、その全体が平板状に形成されている。しかしながら、ベース部1における配線部11の凸部111と同様の凸部が、対向壁部21に形成されることも考えられる。 As shown in FIG. 5, the facing wall portion 21 constituting the cover portion 2 is a portion facing the wiring portion 11 of the base portion 1 with a wiring space 90 therebetween. A partition that divides the wiring space 90 is not formed in the facing wall portion 21. The entire opposing wall 21 in the present embodiment is formed in a flat plate shape. However, it is also conceivable that a convex portion similar to the convex portion 111 of the wiring portion 11 in the base portion 1 is formed on the opposing wall portion 21.
 カバー部2を構成する第二段差部22は、対向壁部21の外縁に沿って形成されるとともに対向壁部21からベース部1の反対側へ起立して段差を形成する部分である。換言すれば、対向壁部21の外縁は、第二段差部22の内縁に沿って形成されている。本実施形態における第二段差部22は、表面が対向壁部21の縁から末広がりに傾斜して形成されている。 The second step portion 22 constituting the cover portion 2 is a portion that is formed along the outer edge of the facing wall portion 21 and rises from the facing wall portion 21 to the opposite side of the base portion 1 to form a step. In other words, the outer edge of the opposing wall portion 21 is formed along the inner edge of the second step portion 22. The second step portion 22 in the present embodiment is formed such that the surface is inclined from the edge of the opposing wall portion 21 to the end.
 図1に示される例では、第二段差部22は、全体が一定の高さで形成されている。しかしながら、第二段差部22が、一部に他の部分よりも高く形成された部分を含むことも考えられる。 In the example shown in FIG. 1, the entire second step portion 22 is formed with a constant height. However, it is also conceivable that the second step portion 22 includes a portion formed in a part higher than the other portions.
 カバー部2を構成する第二枠部23は、第二段差部22の外縁に沿って形成された部分であり、カバー部2の外縁部分をなす。第二枠部23は、平板状に形成されることの他、平坦な部分と凹部もしくは凸部とが混在する形状で形成されることも考えられる。図1に示される例では、第二枠部23の一部に、ベース部1側へ突出する凸部が形成されている。なお、カバー部2に形成された仮留め用凸部26についての説明は後に示す。 The second frame part 23 constituting the cover part 2 is a part formed along the outer edge of the second step part 22, and forms the outer edge part of the cover part 2. In addition to being formed in a flat plate shape, the second frame portion 23 may be formed in a shape in which a flat portion and a concave portion or a convex portion are mixed. In the example shown in FIG. 1, a convex portion that protrudes toward the base portion 1 is formed on a part of the second frame portion 23. In addition, the description about the temporary fixing convex part 26 formed in the cover part 2 is shown later.
 <接続部>
 接続部3は、直線状の溝を形成するように折り返して湾曲した板状に形成された部分である。このような形状で形成された接続部3は、それが形成する溝を開閉する方向において可撓性を有し、弾性的に曲げ変形可能に構成されている。
<Connection part>
The connecting portion 3 is a portion that is formed in a curved plate shape that is folded back so as to form a linear groove. The connection portion 3 formed in such a shape has flexibility in the direction of opening and closing the groove formed by the connection portion 3 and is configured to be elastically bendable.
 接続部3が溝に沿って折り返されると、カバー部2が、ベース部1に対して予め定められた位置で重なる。 When the connecting portion 3 is folded along the groove, the cover portion 2 overlaps the base portion 1 at a predetermined position.
 <仮留め機構>
 ベース部1における第一枠部13の一部には、仮留め用凹部16が形成されている。図1に示される例では、5つの仮留め用凹部16が、第一枠部13における電線結束部14の近傍と、接続部3の近傍とに形成されている。仮留め用凹部16は、カバー部2側に開口する窪みを形成する部分である。
<Temporary fastening mechanism>
A temporary fastening recess 16 is formed in a part of the first frame portion 13 in the base portion 1. In the example shown in FIG. 1, five temporary fastening recesses 16 are formed in the vicinity of the wire binding portion 14 in the first frame portion 13 and in the vicinity of the connection portion 3. The temporary fastening recess 16 is a portion that forms a recess that opens to the cover portion 2 side.
 一方、カバー部2における第二枠部23の一部及び第二枠部23の外側には、ベース部1の仮留め用凹部16に嵌り込む仮留め用凸部26が形成されている。図1に示される例では、5つの仮留め用凸部26が、5つの仮留め用凹部16各々に対向する位置に形成されている。 On the other hand, on a part of the second frame portion 23 in the cover portion 2 and on the outer side of the second frame portion 23, a temporary fixing convex portion 26 that fits into the temporary fixing concave portion 16 of the base portion 1 is formed. In the example shown in FIG. 1, five temporary fixing convex portions 26 are formed at positions facing each of the five temporary fixing concave portions 16.
 配線具10において、ベース部1の一部に形成された仮留め用凹部16及びカバー部2の一部に形成された仮留め用凸部26は、カバー部2をベース部1に対して留める仮留め機構を構成している。 In the wiring tool 10, the temporary fastening recess 16 formed in a part of the base part 1 and the temporary fastening convex part 26 formed in a part of the cover part 2 fasten the cover part 2 to the base part 1. A temporary fastening mechanism is configured.
 仮留め用凸部26の側面の外形は、わずかに圧縮した状態で仮留め用凹部16の内壁面に内接する形状で形成されている。これにより、仮留め用凸部26が、仮留め用凹部16へ押し入れられると、仮留め用凸部26の側面と仮留め用凹部16の内壁面との摩擦抵抗により、カバー部2は、ベース部1の配線部11を覆う状態でベース部1に対して留められる。 The outer shape of the side surface of the temporary fixing convex portion 26 is formed in a shape inscribed in the inner wall surface of the temporary fixing concave portion 16 in a slightly compressed state. As a result, when the temporary fixing convex portion 26 is pushed into the temporary fixing concave portion 16, the cover portion 2 is formed into the base due to the frictional resistance between the side surface of the temporary fixing convex portion 26 and the inner wall surface of the temporary fixing concave portion 16. It is fastened to the base part 1 in a state of covering the wiring part 11 of the part 1.
 以上に示したように、仮留め用凹部16及び仮留め用凸部26は、凸部と凹部との嵌め合い構造により、カバー部2をベース部1に対して配線部11を覆う状態で留める仮留め機構を構成している。 As described above, the temporary fastening concave portion 16 and the temporary fastening convex portion 26 fasten the cover portion 2 so as to cover the wiring portion 11 with respect to the base portion 1 by the fitting structure of the convex portion and the concave portion. A temporary fastening mechanism is configured.
 なお、図1に示される例では、仮留め用凹部16がベース部1側に設けられ、仮留め用凸部26がカバー部2側に設けられているが、その逆の構成も考えられる。即ち、仮留め用凹部16がカバー部2側に設けられ、仮留め用凸部26がベース部1側に設けられてもよい。また、ベース部1及びカバー部2の各々において、仮留め用凹部16と仮留め用凸部26とが混在してもよい。 In the example shown in FIG. 1, the temporary fastening concave portion 16 is provided on the base portion 1 side and the temporary fastening convex portion 26 is provided on the cover portion 2 side, but the reverse configuration is also conceivable. That is, the temporary fastening concave portion 16 may be provided on the cover portion 2 side, and the temporary fastening convex portion 26 may be provided on the base portion 1 side. Moreover, in each of the base part 1 and the cover part 2, the temporary fixing concave part 16 and the temporary fixing convex part 26 may be mixed.
 <ワイヤハーネス>
 図3及び図4に示されるように、ワイヤハーネス100において、複数の電線9の中間部分は、ベース部1の配線部11に配置されている。また、一部の電線9における端部のコネクタ91は、ベース部1のコネクタ支持部15に固定されている。従って、コネクタ支持部15に固定されたコネクタ91に繋がる電線9の中間部分は、ベース部1における配線部11から第一段差部12を通過して第一枠部13へ亘って配置されている。
<Wire harness>
As shown in FIGS. 3 and 4, in the wire harness 100, intermediate portions of the plurality of electric wires 9 are disposed in the wiring portion 11 of the base portion 1. Further, the connector 91 at the end of a part of the electric wires 9 is fixed to the connector support portion 15 of the base portion 1. Accordingly, an intermediate portion of the electric wire 9 connected to the connector 91 fixed to the connector support portion 15 is disposed from the wiring portion 11 in the base portion 1 through the first step portion 12 to the first frame portion 13. .
 また、他の一部の電線9における端部のコネクタ91は、ベース部1の外側に配置され、そのコネクタ91に繋がる電線9の中間部分は、ベース部1における配線部11から第一段差部12と第一枠部13における電線結束部14の部分とを通過して第一枠部13の外側へ亘って配置されている。また、その電線9は、電線結束部14に対して結束ベルトにより固定されている。 In addition, the connector 91 at the end of the other part of the electric wires 9 is arranged outside the base portion 1, and an intermediate portion of the electric wires 9 connected to the connector 91 extends from the wiring portion 11 in the base portion 1 to the first step portion. 12 and the portion of the electric wire binding portion 14 in the first frame portion 13, and is disposed outside the first frame portion 13. Further, the electric wire 9 is fixed to the electric wire binding portion 14 by a binding belt.
 そして、図3に示されるように、ベース部1及びカバー部2は、配線部11に配置された複数の電線9の中間部分を配線部11と対向壁部21との間に挟み込んで組み合わされた状態で固着されている。本実施の形態では、仮留め用凹部16及び仮留め用凸部26における相互に接触する部分が、超音波溶接などのスポット加熱の装置により溶着され、カバー部2がベース部1に対して固着されている。これにより、カバー部2は、ベース部1との間に複数の電線9の中間部分を挟み込んでベース部1に対して組み合わされた状態で保持されている。 As shown in FIG. 3, the base portion 1 and the cover portion 2 are combined by sandwiching intermediate portions of the plurality of electric wires 9 arranged in the wiring portion 11 between the wiring portion 11 and the opposing wall portion 21. It is fixed in the state. In the present embodiment, the mutually contacting portions of the temporary fastening recess 16 and the temporary fastening convex portion 26 are welded by a spot heating device such as ultrasonic welding, and the cover portion 2 is fixed to the base portion 1. Has been. Thereby, the cover part 2 is hold | maintained in the state combined with the base part 1 with the intermediate part of the some electric wire 9 pinched | interposed between the base parts 1. FIG.
 例えば、仮留め用凸部26が仮留め用凹部16に嵌め入れられたときに、仮留め用凹部16の底面と仮留め用凸部26の頭頂面とが接触することが考えられる。この場合、図3に示されるように、仮留め用凹部16の底面と仮留め用凸部26の頭頂面とが接触する部分に溶着部6が形成される。 For example, it is conceivable that when the temporary fixing convex portion 26 is fitted into the temporary fixing concave portion 16, the bottom surface of the temporary fixing concave portion 16 and the top surface of the temporary fixing convex portion 26 come into contact with each other. In this case, as shown in FIG. 3, the welded portion 6 is formed at a portion where the bottom surface of the temporary fastening recess 16 and the top surface of the temporary fastening convex portion 26 contact each other.
 <電線結束部>
 次に、図6及び図7を参照しつつ、電線結束部14について説明する。図6は、配線具10電線結束部14に電線9及び結束ベルト8が固定される様子を示す斜視図である。また、図7は、電線9が固定された電線結束部14の正面図である。なお、図6及び図7において、電線9の端部は省略されて電線9の断面が示されている。
<Wire binding part>
Next, the electric wire binding part 14 is demonstrated, referring FIG.6 and FIG.7. FIG. 6 is a perspective view showing a state in which the electric wire 9 and the binding belt 8 are fixed to the wiring tool 10 and the electric wire binding portion 14. FIG. 7 is a front view of the electric wire binding portion 14 to which the electric wires 9 are fixed. 6 and 7, the end of the electric wire 9 is omitted, and a cross section of the electric wire 9 is shown.
 図6に示されるように、本実施形態における電線結束部14は、第一枠部13における、電線通過部141と第一ベルト通過部1420と第二ベルト通過部1430とにより構成されている。電線通過部141は、第一枠部13における電線9が通る部分である。第一枠部13において、第一ベルト通過部1420は、電線通過部141に隣接し、第二ベルト通過部1430は、電線通過部141に対し第一ベルト通過部1420の側の反対側に隣接している。 As shown in FIG. 6, the electric wire binding portion 14 in the present embodiment is configured by an electric wire passage portion 141, a first belt passage portion 1420, and a second belt passage portion 1430 in the first frame portion 13. The electric wire passage portion 141 is a portion through which the electric wire 9 in the first frame portion 13 passes. In the first frame portion 13, the first belt passage portion 1420 is adjacent to the electric wire passage portion 141, and the second belt passage portion 1430 is adjacent to the electric wire passage portion 141 on the opposite side of the first belt passage portion 1420 side. is doing.
 第一ベルト通過部1420は、結束ベルト8のベルト部81が貫通可能な貫通孔142が形成された部分である。この貫通孔142は、電線9と電線通過部141とを結束する結束ベルト8のベルト部81が通される孔である。従って、貫通孔142は、結束ベルト8のベルト部81が貫通可能な大きさで形成されている。なお、結束ベルト8は、結束材の一例であり、ベルト部81は、結束ベルト8における結束対象への巻き付け部である。 The first belt passing portion 1420 is a portion where a through hole 142 through which the belt portion 81 of the binding belt 8 can pass is formed. The through hole 142 is a hole through which the belt portion 81 of the binding belt 8 that binds the electric wire 9 and the electric wire passage portion 141 is passed. Therefore, the through hole 142 is formed in a size that allows the belt portion 81 of the binding belt 8 to pass therethrough. Note that the binding belt 8 is an example of a binding material, and the belt portion 81 is a winding portion of the binding belt 8 around a binding target.
 また、第二ベルト通過部1430は、結束ベルト8のベルト部81の厚みよりも大きな幅で、第一枠部13における外縁から内側へ切れ込んで形成された切れ込み部143が形成された部分である。切れ込み部143は、第一枠部13における電線通過部141に対して貫通孔142が位置する側の反対側に隣接する部分に形成されている。 Further, the second belt passing portion 1430 is a portion having a width larger than the thickness of the belt portion 81 of the binding belt 8 and a cut portion 143 formed by cutting inward from the outer edge of the first frame portion 13. . The cut portion 143 is formed in a portion adjacent to the side opposite to the side where the through hole 142 is located with respect to the wire passage portion 141 in the first frame portion 13.
 貫通孔142及び切れ込み部143は、例えば、真空成形される前の平板状の樹脂部材に対するトムソン加工などによって形成される。 The through-hole 142 and the cut portion 143 are formed by, for example, Thomson processing on a flat resin member before being vacuum-formed.
 図6に示される例では、切れ込み部143は、第一枠部13における外縁から内側へ切れ込んで形成されたスリット状の外側孔部1431と、外側孔部1431と連通し外側孔部1431の幅よりも広い幅の孔である内側孔部1432とにより構成されている。 In the example shown in FIG. 6, the notch portion 143 includes slit-like outer hole portions 1431 formed by cutting inward from the outer edge of the first frame portion 13, and the width of the outer hole portion 1431 communicating with the outer hole portion 1431. The inner hole portion 1432 is a wider hole.
 内側孔部1432は、貫通孔142に対して電線通過部141を挟んで対向する位置に形成され、外側孔部1431から電線通過部141側へ幅が拡がって形成されている。そのため、外側孔部1431における電線通過部141側の縁と内側孔部1432における電線通過部141側の縁との境界部分には、段差1433が形成されている。即ち、内側孔部1432は、外側孔部1431から電線通過部141側へ段差1433を経て幅が拡がって形成されている。 The inner hole portion 1432 is formed at a position facing the through hole 142 with the electric wire passage portion 141 interposed therebetween, and is formed with a width expanding from the outer hole portion 1431 to the electric wire passage portion 141 side. Therefore, a step 1433 is formed at the boundary portion between the edge of the outer hole portion 1431 on the wire passage portion 141 side and the edge of the inner hole portion 1432 on the wire passage portion 141 side. In other words, the inner hole portion 1432 is formed so as to expand in width from the outer hole portion 1431 toward the electric wire passage portion 141 through the step 1433.
 結束ベルト8は、まず、切れ込み部143における外側孔部1431から内側孔部1432へ通される。その後、結束ベルト8は、先端が貫通孔142に通されるとともに、電線通過部141と電線通過部141に配置された電線9とに巻き付けられる。 The binding belt 8 is first passed from the outer hole 1431 in the notch 143 to the inner hole 1432. Thereafter, the binding belt 8 is wound around the electric wire passage portion 141 and the electric wire 9 disposed in the electric wire passage portion 141 while the tip is passed through the through hole 142.
 以上のようにして取り付けられた結束ベルト8は、図7に示されるように、電線9と電線通過部141とを結束した状態で保持され、電線9は、電線結束部14の電線通過部141に固定される。なお、電線結束部14は、第一電線固定部の一例である。 As shown in FIG. 7, the binding belt 8 attached as described above is held in a state where the electric wire 9 and the electric wire passage portion 141 are bound, and the electric wire 9 is held in the electric wire passage portion 141 of the electric wire binding portion 14. Fixed to. The electric wire binding part 14 is an example of a first electric wire fixing part.
 図6に示される電線結束部14において、貫通孔142の縁部及び切れ込み部143の段差1433の部分は、振動などによって電線9に対する結束ベルト8の位置が移動し、結束ベルト8が第一枠部13から外れることを防止する。そのため、電線9は、電線結束部14において安定的に強固に固定される。また、結束ベルト8の先端を貫通孔に挿入する作業の回数が1回で済み、2つの貫通孔に結束ベルト8を通す場合に比べ、結束作業の工数が軽減される。 In the wire binding portion 14 shown in FIG. 6, the edge of the through hole 142 and the step 1433 portion of the notch 143 move the position of the binding belt 8 with respect to the wire 9 due to vibration or the like. It is prevented from coming off from the part 13. Therefore, the electric wire 9 is stably and firmly fixed at the electric wire binding portion 14. In addition, the number of operations for inserting the tip of the binding belt 8 into the through hole is one, and the number of man-hours for the binding operation is reduced as compared with the case where the binding belt 8 is passed through the two through holes.
 なお、配線具10に適用可能な電線結束部14の他の例としては、以下のような例も考えられる。他の例に係る電線結束部は、第一枠部13における電線通過部141と、第一枠部13における電線通過部141の両側に隣接する2つの貫通孔が形成された部分とを有する。この場合、2つの貫通孔は、電線9と電線通過部141とを結束する結束ベルト8が通される孔である。 In addition, as another example of the electric wire binding part 14 applicable to the wiring tool 10, the following examples can also be considered. An electric wire binding portion according to another example includes an electric wire passage portion 141 in the first frame portion 13 and a portion in which two through holes adjacent to both sides of the electric wire passage portion 141 in the first frame portion 13 are formed. In this case, the two through holes are holes through which the binding belt 8 that binds the electric wire 9 and the electric wire passage portion 141 is passed.
 <コネクタ支持部>
 次に、図8から図10を参照しつつ、コネクタ支持部15について説明する。図8は、配線具10におけるコネクタ支持部15の斜視図である。図9は、電線9の端部におけるコネクタ91の部分の斜視図である。図10は、コネクタ91が固定されたコネクタ支持部15の正断面図である。
<Connector support part>
Next, the connector support 15 will be described with reference to FIGS. FIG. 8 is a perspective view of the connector support 15 in the wiring tool 10. FIG. 9 is a perspective view of a portion of the connector 91 at the end of the electric wire 9. FIG. 10 is a front sectional view of the connector support 15 to which the connector 91 is fixed.
 ここで、コネクタ支持部15について説明する前に、コネクタ支持部15に固定されるコネクタ91の構造について説明する。 Here, before describing the connector support 15, the structure of the connector 91 fixed to the connector support 15 will be described.
 図9に示されるように、電線9の端部のコネクタ91には、クランプなどの他の部材と連結される連結部92が形成されている。連結部92は、連結される相手側部材の一部が嵌り込む隙間を形成する平行な一対のガイドレール部921と、一対のガイドレール部921に架け渡された架設部922とを有する。 As shown in FIG. 9, the connector 91 at the end of the electric wire 9 is formed with a connecting portion 92 that is connected to another member such as a clamp. The connecting portion 92 includes a pair of parallel guide rail portions 921 that form a gap into which a part of the mating member to be connected is fitted, and an erected portion 922 that spans the pair of guide rail portions 921.
 また、架設部922におけるコネクタ91の本体の底面に対向する面には、コネクタ91の本体側に向かって突出する突起部923が形成されている。 Further, a protrusion 923 that protrudes toward the main body side of the connector 91 is formed on the surface of the installation portion 922 that faces the bottom surface of the main body of the connector 91.
 一対のガイドレール部921は、コネクタ91の外表面から突起し、平行に直線状に延びて形成された一対の平行な凸部を形成している。また、架設部922は、一対のガイドレール部921の間においてコネクタ91の外表面に対して間隔を空けて形成された梁部を形成している。また、突起部923は、架設部922からコネクタ91の外表面に向かって突起して形成された凸部を形成している。 The pair of guide rail portions 921 protrudes from the outer surface of the connector 91, and forms a pair of parallel convex portions formed in a straight line extending in parallel. Further, the erection part 922 forms a beam part formed between the pair of guide rail parts 921 so as to be spaced from the outer surface of the connector 91. Further, the protrusion 923 forms a protrusion formed by protruding from the installation part 922 toward the outer surface of the connector 91.
 図9に示されるコネクタ91は、自動車に搭載されるワイヤハーネスにおいて広く用いられている。一般的には、連結部92に対する相手側部材は、連結部92における一対のガイドレール部921が形成する隙間に嵌り込む嵌入片を有する。また、その嵌入片には、その嵌入片が一対のガイドレール部921の隙間に嵌め入れられたときに、連結部92の突起部923が嵌り込む孔が形成されている。嵌入片が一対のガイドレール部921の隙間に嵌め入れられることにより、連結部92と相手側部材とは、連結した状態で保持される。 The connector 91 shown in FIG. 9 is widely used in wire harnesses mounted on automobiles. In general, the mating member for the connecting portion 92 has a fitting piece that fits into the gap formed by the pair of guide rail portions 921 in the connecting portion 92. In addition, the insertion piece is formed with a hole into which the protrusion 923 of the connecting portion 92 is fitted when the insertion piece is fitted into the gap between the pair of guide rail portions 921. When the fitting piece is fitted into the gap between the pair of guide rail portions 921, the connecting portion 92 and the counterpart member are held in a connected state.
 一方、図8に示されるように、本実施形態におけるコネクタ支持部15には、一対の平行凹部151と、それら一対の平行凹部151の間の部分である中間板部152とが形成されている。 On the other hand, as shown in FIG. 8, the connector support portion 15 in the present embodiment is formed with a pair of parallel concave portions 151 and an intermediate plate portion 152 that is a portion between the pair of parallel concave portions 151. .
 コネクタ支持部15において、一対の平行凹部151は、ベース部1における第一枠部13の外縁から内側へ直線状に延びる平行な一対の溝を形成する部分である。より具体的には、第一枠部13の外縁から内側へ直線状に延びて形成された底板部1511と、その底板部1511の両側方において底板部1511に連なって形成された2つの側壁部1512とにより構成されている。側壁部1512は、底板部1511の両側方において底板部1511から起立する段差を形成している。一対の平行凹部151が形成する一対の溝には、コネクタ91の連結部92における一対のガイドレール部921が嵌め入れられる。 In the connector support portion 15, the pair of parallel recesses 151 are portions that form a pair of parallel grooves extending linearly inward from the outer edge of the first frame portion 13 in the base portion 1. More specifically, a bottom plate portion 1511 formed linearly extending inward from the outer edge of the first frame portion 13, and two side wall portions formed continuously to the bottom plate portion 1511 on both sides of the bottom plate portion 1511. 1512. The side wall portion 1512 forms a step rising from the bottom plate portion 1511 on both sides of the bottom plate portion 1511. A pair of guide rail portions 921 in the connecting portion 92 of the connector 91 is fitted into a pair of grooves formed by the pair of parallel recesses 151.
 また、コネクタ支持部15において、中間板部152は、一対の平行凹部151の間の板状の部分であり、コネクタ91の本端部分の外表面と連結部92の架設部922との間の隙間に挿入される部分である。本実施形態においては、中間板部152は、平板状である。 Further, in the connector support portion 15, the intermediate plate portion 152 is a plate-like portion between the pair of parallel recesses 151, and is between the outer surface of the main end portion of the connector 91 and the installation portion 922 of the connecting portion 92. It is the part that is inserted into the gap. In the present embodiment, the intermediate plate portion 152 has a flat plate shape.
 また、中間板部152には、中間板部152がコネクタ91の本体部分の外表面と連結部92の架設部922との間の隙間に挿入されたときに、架設部922に形成された突起部923が嵌り込む孔153が形成されている。 Further, the intermediate plate portion 152 has a protrusion formed on the installation portion 922 when the intermediate plate portion 152 is inserted into the gap between the outer surface of the main body portion of the connector 91 and the installation portion 922 of the connecting portion 92. A hole 153 into which the portion 923 is fitted is formed.
 図10に示されるように、コネクタ91がコネクタ支持部15に固定された状態において、コネクタ91の連結部92における一対のガイドレール部921は、コネクタ支持部15における一対の平行凹部151に嵌め入れられている。さらに、コネクタ支持部15の中間板部152は、コネクタ91の本体部分の外表面と連結部92の架設部922との間の隙間に挿入されており、連結部92の架設部922に形成された突起部923が、中間板部152に形成された孔153に嵌り込んでいる。 As shown in FIG. 10, in a state where the connector 91 is fixed to the connector support portion 15, the pair of guide rail portions 921 in the connecting portion 92 of the connector 91 is fitted into the pair of parallel recesses 151 in the connector support portion 15. It has been. Further, the intermediate plate portion 152 of the connector support portion 15 is inserted into a gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connection portion 92, and is formed in the erection portion 922 of the connection portion 92. The protruding portion 923 is fitted in the hole 153 formed in the intermediate plate portion 152.
 コネクタ支持部15において、一対の平行凹部151は、一対の平行凹部151の溝の長手方向に対して直交する方向におけるコネクタ91の動きを制限する。また、中間板部152は、コネクタ91の本体部分の外表面と連結部92の架設部922との間の隙間に挿入されることにより、一対の平行凹部151の溝の深さ方向におけるコネクタ91の動きを制限する。さらに、中間板部152における孔153の縁部は、一対の平行凹部151の溝の長手方向におけるコネクタ91の動きを制限する。 In the connector support portion 15, the pair of parallel recesses 151 restrict the movement of the connector 91 in the direction orthogonal to the longitudinal direction of the grooves of the pair of parallel recesses 151. Further, the intermediate plate portion 152 is inserted into a gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92, so that the connector 91 in the groove depth direction of the pair of parallel concave portions 151. Limit movement. Further, the edge portion of the hole 153 in the intermediate plate portion 152 restricts the movement of the connector 91 in the longitudinal direction of the grooves of the pair of parallel concave portions 151.
 また、本実施形態においては、中間板部152の両側における一対の平行凹部151各々との境界部分に、内側へ切れ込んだ切れ込み部154が形成されている。これにより、中間板部152における第一枠部13の外縁側の端部は、片持ち梁状に張り出した庇部1521を形成している。 Further, in the present embodiment, a cut portion 154 cut inward is formed at a boundary portion between each of the pair of parallel recesses 151 on both sides of the intermediate plate portion 152. Thereby, the edge part of the outer edge side of the 1st frame part 13 in the intermediate | middle board part 152 forms the collar part 1521 which protruded in the shape of a cantilever.
 図9に示されるコネクタ91の連結部92においては、一対のガイドレール部921各々と架設部922との間に、一対の平行凹部151の側壁部1512の一部が入り込む隙間924が形成されている。この場合、コネクタ支持部15において、切れ込み部154が形成されていることは必須ではない。 In the connecting portion 92 of the connector 91 shown in FIG. 9, a gap 924 into which a part of the side wall portion 1512 of the pair of parallel recesses 151 enters is formed between each of the pair of guide rail portions 921 and the installation portion 922. Yes. In this case, it is not essential that the notch 154 is formed in the connector support 15.
 本実施形態においては、中間板部152が、コネクタ91の本体部分の外表面と連結部92の架設部922との間の隙間により深く挿入されるように、中間板部152の両側に切れ込み部154が形成されている。これにより、中間板部152が、架設部922に対してより安定した状態で引っ掛かり、コネクタ91がコネクタ支持部15から外れにくくなる。 In the present embodiment, the intermediate plate portion 152 is cut into both sides of the intermediate plate portion 152 so that the intermediate plate portion 152 is inserted deeper into the gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92. 154 is formed. Accordingly, the intermediate plate portion 152 is hooked in a more stable state with respect to the installation portion 922, and the connector 91 is less likely to be detached from the connector support portion 15.
 しかしながら、コネクタ91の連結部92に隙間924が形成されていない場合、コネクタ支持部15において、切れ込み部154が形成されていることが必要である。これにより、中間板部152をコネクタ91の本体部分の外表面と連結部92の架設部922との間の隙間に挿入することが可能となる。 However, when the gap 924 is not formed in the connecting portion 92 of the connector 91, it is necessary that the notch portion 154 is formed in the connector support portion 15. Thereby, the intermediate plate portion 152 can be inserted into the gap between the outer surface of the main body portion of the connector 91 and the erection portion 922 of the connecting portion 92.
 また、図9に示されるコネクタ91の連結部92においては、中間板部152よりも内側において一対の平行凹部151が形成する一対の溝を繋ぐ溝を形成する部分である内側凹部155がさらに形成されている。この内側凹部155は、凹凸をなす板状の部分であるコネクタ支持部15の剛性を高める効果、特に、コネクタ支持部15をねじるように作用する外力に対する剛性を高める効果を発揮する。 Further, in the connecting portion 92 of the connector 91 shown in FIG. 9, an inner concave portion 155 that further forms a groove connecting the pair of grooves formed by the pair of parallel concave portions 151 inside the intermediate plate portion 152 is further formed. Has been. The inner concave portion 155 exhibits an effect of increasing the rigidity of the connector support portion 15 which is a plate-like portion having irregularities, and in particular, an effect of increasing the rigidity against an external force acting to twist the connector support portion 15.
 以上に示したように、コネクタ91は、コネクタ支持部15によって支持され、第一枠部13の一部に固定される。即ち、コネクタ支持部15は、電線9の端部に取り付けられたコネクタ91の外表面に形成された連結部92と係り合ってコネクタ91を支持する。なお、コネクタ支持部15は、第二電線固定部の一例である。 As described above, the connector 91 is supported by the connector support portion 15 and is fixed to a part of the first frame portion 13. That is, the connector support portion 15 supports the connector 91 by engaging with a connecting portion 92 formed on the outer surface of the connector 91 attached to the end portion of the electric wire 9. The connector support portion 15 is an example of a second electric wire fixing portion.
 <他の実施例に係るコネクタ支持部>
 次に、図11を参照しつつ、配線具10に適用可能な他の実施例に係るコネクタ支持部17について説明する。図11は、コネクタ支持部17及びコネクタ91の斜視図である。
<Connector support according to another embodiment>
Next, the connector support part 17 which concerns on the other Example applicable to the wiring tool 10 is demonstrated, referring FIG. FIG. 11 is a perspective view of the connector support portion 17 and the connector 91.
 図11に示されるように、コネクタ支持部17は、コネクタ91の連結部92における一対のガイドレール部921の隙間に嵌り込む嵌入片171を有する。嵌入片171は、第一枠部13の縁部に形成された一対の切り込みの間の部分である。また、嵌入片171には、嵌入片171が一対のガイドレール部921の隙間に嵌め入れられたときに、連結部92の突起部923が嵌り込む孔172が形成されている。 As shown in FIG. 11, the connector support portion 17 has a fitting piece 171 that fits into the gap between the pair of guide rail portions 921 in the connecting portion 92 of the connector 91. The fitting piece 171 is a portion between a pair of cuts formed at the edge of the first frame portion 13. The fitting piece 171 has a hole 172 into which the projection 923 of the connecting portion 92 is fitted when the fitting piece 171 is fitted into the gap between the pair of guide rail portions 921.
 嵌入片171が連結部92における一対のガイドレール部921の隙間に嵌め入れられることにより、コネクタ91は、コネクタ支持部17に固定される。即ち、コネクタ支持部17は、電線9の端部に取り付けられたコネクタ91に形成された連結部92と係り合ってコネクタ91を支持する。なお、コネクタ支持部17は、第二電線固定部の一例である。図11に示されるようなコネクタ支持部17が、配線具10に適用されてもよい。 The connector 91 is fixed to the connector support portion 17 by inserting the insertion piece 171 into the gap between the pair of guide rail portions 921 in the connecting portion 92. In other words, the connector support portion 17 supports the connector 91 by engaging with the connecting portion 92 formed on the connector 91 attached to the end portion of the electric wire 9. The connector support portion 17 is an example of a second electric wire fixing portion. A connector support portion 17 as shown in FIG. 11 may be applied to the wiring tool 10.
 <効果>
 ワイヤハーネス100において、電線9は、配線具10を構成するベース部1及びカバー部2の間に挟み込まれる。さらに、板状のベース部1において内側の配線部11から外側の第一枠部13に亘って配置された電線9は、第一枠部13における予め定められた位置に設けられた電線結束部14又はコネクタ支持部15で固定される。
<Effect>
In the wire harness 100, the electric wire 9 is sandwiched between the base portion 1 and the cover portion 2 constituting the wiring tool 10. Further, the electric wire 9 arranged from the inner wiring portion 11 to the outer first frame portion 13 in the plate-like base portion 1 is an electric wire binding portion provided at a predetermined position in the first frame portion 13. 14 or the connector support 15.
 従って、配線具10が取り付けられた電線9において、電線結束部14又はコネクタ支持部15で固定された部分は一定の位置に保持され、さらに、電線結束部14又はコネクタ支持部15で固定された部分から外側に位置する部分の長さは一定の長さで保持される。即ち、電線9の端部が接続相手に対して過不足なく届くように、電線9の形状が配線具10によって保持される。また、電線9は、ベース部1及びカバー部2によって保護される。 Therefore, in the electric wire 9 to which the wiring tool 10 is attached, the portion fixed by the electric wire binding portion 14 or the connector support portion 15 is held at a fixed position, and further fixed by the electric wire binding portion 14 or the connector support portion 15. The length of the part located outside the part is maintained at a constant length. That is, the shape of the electric wire 9 is held by the wiring tool 10 so that the end of the electric wire 9 can reach the connection partner without excess or deficiency. Further, the electric wire 9 is protected by the base portion 1 and the cover portion 2.
 一方、配線具10が取り付けられた電線9において、配線部11に配置された部分、即ち、ベース部1の第一枠部13に至るまでの途中の中間部分は、ベース部1の内側の領域を占める配線部11とカバー部2の内側の領域を占める対向壁部21との間の仕切の無い配線空間90内に収容される。 On the other hand, in the electric wire 9 to which the wiring tool 10 is attached, a portion arranged in the wiring portion 11, that is, an intermediate portion on the way to the first frame portion 13 of the base portion 1 is an area inside the base portion 1. Is housed in a wiring space 90 without a partition between the wiring portion 11 occupying the area and the opposing wall portion 21 occupying the area inside the cover portion 2.
 従って、電線9をベース部1の配線部11に配線する作業において、配線部11内の任意の経路での配線が許容され、電線9が配線部11から浮き上がっていても、カバー部2をベース部1に重ねて押し付けるだけで、電線9は配線部11と対向壁部21との間の配線空間90に収容される。即ち、配線部11から浮き上がる電線9を配線部11に対して押さえ込みつつ電線9を配線するという煩雑な作業は不要である。 Therefore, in the operation of wiring the electric wire 9 to the wiring portion 11 of the base portion 1, wiring in an arbitrary path within the wiring portion 11 is allowed, and the cover portion 2 is used as the base even if the electric wire 9 is lifted from the wiring portion 11. The electric wire 9 is accommodated in the wiring space 90 between the wiring part 11 and the opposing wall part 21 only by pressing on the part 1. That is, the complicated operation of wiring the electric wire 9 while pressing the electric wire 9 floating from the wiring portion 11 against the wiring portion 11 is unnecessary.
 また、配線具10において、ベース部1の第一段差部12は、凹凸をなす板状のベース部1の剛性を高める補強部として機能する。同様に、カバー部2の第二段差部22も、凹凸をなす板状のカバー部2の剛性を高める補強部として機能する。そのため、ベース部1及びカバー部2は、省スペース化及び軽量化のために厚みが比較的小さく形成されても高い剛性を確保することができる。 Further, in the wiring tool 10, the first step portion 12 of the base portion 1 functions as a reinforcing portion that increases the rigidity of the plate-like base portion 1 having irregularities. Similarly, the second step portion 22 of the cover portion 2 also functions as a reinforcing portion that enhances the rigidity of the plate-like cover portion 2 that is uneven. Therefore, the base portion 1 and the cover portion 2 can ensure high rigidity even if the thickness is relatively small for space saving and weight reduction.
 以上に示したことから、電線9を予め定められた形状で保持し、また、保護する配線具10を備えるワイヤハーネス100が採用されることにより、配線具10を電線9に取り付けるための工数を簡素化でき、さらに、ワイヤハーネス100を省スペース化及び軽量化できる。 Since the wire harness 100 provided with the wiring tool 10 which hold | maintains the electric wire 9 in a predetermined shape and protects from the above was employ | adopted, the man-hour for attaching the wiring tool 10 to the electric wire 9 is reduced. In addition, the wire harness 100 can be reduced in space and weight.
 また、配線具10において、ベース部1及びカバー部2が、曲げ変形可能な接続部3と連なって一体に形成されている。そのため、部品点数が少なくなり、配線具10を電線9に取り付けるための工数がより簡素化される。 Further, in the wiring tool 10, the base portion 1 and the cover portion 2 are formed integrally with the connection portion 3 that can be bent and deformed. Therefore, the number of parts is reduced, and the man-hour for attaching the wiring tool 10 to the electric wire 9 is further simplified.
 また、一般に、平板状の部材の真空成形により得られる部材は、樹脂の射出成形により得られる部材よりも簡易に、かつ、低コストで製造できる。配線具10は、平板状の部材の真空成形により得られた部材であるため、製造工数及び製造コストが低減される。 In general, a member obtained by vacuum forming a flat plate member can be manufactured more easily and at a lower cost than a member obtained by resin injection molding. Since the wiring tool 10 is a member obtained by vacuum forming a flat member, the number of manufacturing steps and the manufacturing cost are reduced.
 また、配線具10において、電線結束部14の貫通孔142に通された結束ベルト8は、ベース部1の第一枠部13から外れないため、結束ベルト8がベース部1の第一枠部13から外れて電線9の結束が緩むことが防止される。また、電線9における結束ベルト8で固定された部分から末端側の部分の長さが、予め定められた長さで保持される。 Further, in the wiring tool 10, the binding belt 8 passed through the through hole 142 of the wire binding portion 14 does not come off from the first frame portion 13 of the base portion 1, so that the binding belt 8 is the first frame portion of the base portion 1. 13 to prevent the wire 9 from loosening. Further, the length of the portion of the electric wire 9 from the portion fixed by the binding belt 8 to the end side is held at a predetermined length.
 また、配線具10において、コネクタ支持部15,17は、電線9の端部のコネクタ91における連結部92と係り合ってコネクタ91を支持する。これにより、電線9の端部のコネクタ91は、ごく簡易な作業により第一枠部13における予め定められた位置に固定される。 Further, in the wiring tool 10, the connector support portions 15 and 17 are engaged with the connecting portion 92 of the connector 91 at the end of the electric wire 9 to support the connector 91. Thereby, the connector 91 at the end of the electric wire 9 is fixed at a predetermined position in the first frame portion 13 by a very simple operation.
 <その他>
 以上に示された実施形態においては、ベース部1とカバー部2とは、接続部3を介して繋がって一体に形成されている。しかしながら、ベース部1とカバー部2とが別部材で構成されることも考えられる。
<Others>
In the embodiment shown above, the base portion 1 and the cover portion 2 are integrally connected to each other via the connection portion 3. However, it is also conceivable that the base part 1 and the cover part 2 are constituted by different members.
 また、配線具10のベース部1において、凸部111が形成されていない平坦な配線部11が採用されることも考えられる。また、ベース部1の配線部11に、格子状又は網目状に連なる凸部又は溝が形成されることも考えられる。そのような凸部又は溝も、配線部11の剛性を高める効果を奏する。 It is also conceivable that a flat wiring portion 11 in which the convex portion 111 is not formed is employed in the base portion 1 of the wiring tool 10. It is also conceivable that convex portions or grooves that are continuous in a lattice shape or a mesh shape are formed in the wiring portion 11 of the base portion 1. Such a protrusion or groove also has an effect of increasing the rigidity of the wiring portion 11.
 また、ベース部1及びカバー部2が、樹脂の射出成形により得られる部材であることも考えられる。但し、配線具10は、上下方向(一次元方向)においてのみ凹凸をなす板状に成形された部材であり、板状の樹脂部材に対する真空成形によって容易に得られる部材である。従って、製造工数及び製造コストの面において、配線具10は、平板状の部材の真空成形により得られる部材であることが望ましい。 It is also conceivable that the base 1 and the cover 2 are members obtained by resin injection molding. However, the wiring tool 10 is a member formed into a plate shape having irregularities only in the vertical direction (one-dimensional direction), and can be easily obtained by vacuum forming a plate-shaped resin member. Therefore, in terms of manufacturing man-hours and manufacturing costs, the wiring tool 10 is desirably a member obtained by vacuum forming a flat member.
 1 ベース部(基体)
 2 カバー部(被覆体)
 3 接続部
 6 溶着部
 8 結束ベルト
 9 電線
 10 配線具
 11 配線部
 12 第一段差部
 13 第一枠部
 14 電線結束部
 15,17 コネクタ支持部
 16 仮留め用凹部
 21 対向壁部
 22 第二段差部
 23 第二枠部
 26 仮留め用凸部
 81 ベルト部
 90 配線空間
 91 コネクタ
 92 コネクタの連結部
 100 ワイヤハーネス
 111 配線部の凸部
 121 背高段差部
 141 電線通過部
 142 貫通孔
 143 切れ込み部
 151 平行凹部
 152 中間板部
 153 中間板部の孔
 154 切れ込み部
 155 内側凹部
 171 嵌入片
 172 嵌入片の孔
 921 ガイドレール部(平行凸部)
 922 架設部(梁部)
 923 突起部
 924 隙間
 1420 第一ベルト通過部
 1430 第二ベルト通過部
 1431 外側孔部
 1432 内側孔部
 1433 段差
 1511 底板部
 1512 側壁部
 1521 庇部
1 Base part (base)
2 Cover part (cover)
DESCRIPTION OF SYMBOLS 3 Connection part 6 Welding part 8 Binding belt 9 Electric wire 10 Wiring tool 11 Wiring part 12 First step part 13 First frame part 14 Electric wire binding part 15, 17 Connector support part 16 Recessed part 21 Opposite wall part 22 Second step Part 23 Second frame part 26 Temporary fastening convex part 81 Belt part 90 Wiring space 91 Connector 92 Connector connecting part 100 Wire harness 111 Convex part of the wiring part 121 Tall step part 141 Electric wire passage part 142 Through hole 143 Notch part 151 Parallel concave portion 152 Intermediate plate portion 153 Intermediate plate portion hole 154 Notch portion 155 Inner concave portion 171 Insertion piece 172 Insertion piece hole 921 Guide rail portion (parallel convex portion)
922 Construction part (beam part)
923 Projection part 924 Clearance 1420 First belt passage part 1430 Second belt passage part 1431 Outer hole part 1432 Inner hole part 1433 Step 1511 Bottom plate part 1512 Side wall part 1521 Gutter part

Claims (6)

  1.  電線(9)を予め定められた形状で保持する配線具(10)であって、
     凹凸をなす板状に成形された部材からなり、前記電線(9)が配置される配線空間(90)に面し、該配線空間(90)を区分する仕切が形成されていない配線部(11)と、該配線部(11)の外縁に沿って形成されるとともに前記配線部(11)から前記配線空間(90)の側へ起立して段差を形成する第一段差部(12)と、該第一段差部(12)の外縁に沿って形成され当該部材の外縁部分をなす第一枠部(13)と、前記第一枠部(13)の一部に形成され前記配線部(11)から前記第一枠部(13)へ亘って配置される前記電線(9)が固定される電線固定部(14,15)と、を有する基体(1)と、
     凹凸をなす板状に成形された部材からなり、前記基体(1)の前記配線部(11)に対して前記配線空間(90)を隔てて対向する対向壁部(21)と、該対向壁部(21)の外縁に沿って形成されるとともに前記対向壁部(21)から前記基体(1)側の反対側へ起立して段差を形成する第二段差部(22)と、該第二段差部(22)の外縁に沿って形成され当該部材の外縁部分をなす第二枠部(23)と、を有し、前記基体(1)との間に前記電線(9)を挟み込んで前記基体(1)に対して組み合わされる被覆体(2)と、を備えることを特徴とする配線具(10)。
    A wiring tool (10) for holding the electric wire (9) in a predetermined shape,
    A wiring portion (11) which is made of a member formed into an uneven plate shape, faces the wiring space (90) in which the electric wire (9) is arranged, and is not formed with a partition for dividing the wiring space (90). And a first step portion (12) that is formed along the outer edge of the wiring portion (11) and rises from the wiring portion (11) to the wiring space (90) side to form a step. A first frame portion (13) formed along an outer edge of the first step portion (12) and forming an outer edge portion of the member, and a wiring portion (11) formed on a part of the first frame portion (13). ) To the first frame portion (13), and the electric wire fixing portion (14, 15) to which the electric wire (9) is fixed, and a base body (1),
    An opposing wall portion (21) made of a plate-shaped member having irregularities and facing the wiring portion (11) of the base body (1) across the wiring space (90), and the opposing wall A second step portion (22) formed along the outer edge of the portion (21) and standing from the opposing wall portion (21) to the opposite side of the base (1) side to form a step, A second frame portion (23) formed along the outer edge of the step portion (22) and forming the outer edge portion of the member, and the electric wire (9) is sandwiched between the base body (1) and the A wiring tool (10) comprising: a covering (2) combined with the base (1).
  2.  前記基体(1)及び前記被覆体(2)は、曲げ変形可能な接続部(3)と連なって一体に形成されている、請求項1に記載の配線具。 The wiring tool according to claim 1, wherein the base body (1) and the covering body (2) are formed integrally with a connecting portion (3) capable of bending deformation.
  3.  前記基体(1)及び前記被覆体(2)は、平板状の樹脂部材の真空成形により得られた部材である、請求項1又は請求項2に記載の配線具。 The wiring tool according to claim 1 or 2, wherein the base body (1) and the covering body (2) are members obtained by vacuum forming a flat resin member.
  4.  前記電線固定部(14,15)は、
     前記第一枠部(13)における前記電線(9)が通る部分である電線通過部(141)と、前記第一枠部(13)における前記電線通過部(141)に隣接し、前記電線(9)と前記電線通過部(141)とを結束する結束材(8)が通される貫通孔(142)が形成された部分と、を有する第一電線固定部(14)を含む、請求項1から請求項3のいずれかに記載の配線具。
    The wire fixing portions (14, 15)
    Adjacent to the wire passage portion (141) through which the electric wire (9) passes in the first frame portion (13) and the wire passage portion (141) in the first frame portion (13), the wire ( 9) and a portion formed with a through hole (142) through which a binding material (8) for binding the wire passing portion (141) is formed, and a first electric wire fixing portion (14). The wiring tool according to any one of claims 1 to 3.
  5.  前記電線固定部(14,15)は、
     前記電線(9)の端部に取り付けられたコネクタ(91)に形成された連結部(92)と係り合って前記コネクタ(91)を支持する第二電線固定部(15)を含む、請求項1から請求項4のいずれかに記載の配線具。
    The wire fixing portions (14, 15)
    A second wire fixing portion (15) for supporting the connector (91) in engagement with a connecting portion (92) formed on a connector (91) attached to an end portion of the electric wire (9). The wiring tool according to any one of claims 1 to 4.
  6.  電線(9)と、
     前記電線(9)を予め定められた形状で保持する配線具(10)と、を備えたワイヤハーネス(100)であって、
     前記配線具(10)は、
     凹凸をなす板状に成形された部材からなり、前記電線(9)が配置された配線空間(90)に面し、該配線空間(90)を区分する仕切が形成されていない配線部(11)と、該配線部(11)の外縁に沿って形成されるとともに前記配線部(11)から前記配線空間(90)の側へ起立して段差を形成する第一段差部(12)と、該第一段差部(12)の外縁に沿って形成され当該部材の外縁部分をなす第一枠部(13)と、前記第一枠部(13)の一部に形成され前記配線部(11)から前記第一枠部(13)へ亘って配置された前記電線(9)が固定された電線固定部(14,15)と、を有する基体(1)と、
     凹凸をなす板状に成形された部材からなり、前記基体(1)の前記配線部(90)に対して前記配線空間(90)を隔てて対向する対向壁部(21)と、該対向壁部(21)の外縁に沿って形成されるとともに前記対向壁部(21)から前記基体側の反対側へ起立して段差を形成する第二段差部(22)と、該第二段差部(22)の外縁に沿って形成され当該部材の外縁部分をなす第二枠部(23)と、を有し、前記基体(1)との間に前記電線(9)を挟み込んで前記基体(1)に対して組み合わされた被覆体(2)と、を備えることを特徴とするワイヤハーネス(100)。
    An electric wire (9);
    A wiring harness (100) comprising a wiring tool (10) for holding the electric wire (9) in a predetermined shape,
    The wiring tool (10)
    A wiring portion (11) which is made of a plate-shaped member having irregularities, faces the wiring space (90) in which the electric wire (9) is arranged, and is not formed with a partition for partitioning the wiring space (90). And a first step portion (12) that is formed along the outer edge of the wiring portion (11) and rises from the wiring portion (11) to the wiring space (90) side to form a step. A first frame portion (13) formed along an outer edge of the first step portion (12) and forming an outer edge portion of the member, and a wiring portion (11) formed on a part of the first frame portion (13). ) To the first frame portion (13), and the electric wire fixing portion (14, 15) to which the electric wire (9) is fixed, and a base body (1),
    An opposing wall portion (21) made of a plate-shaped member having irregularities and facing the wiring portion (90) of the base body (1) across the wiring space (90); and the opposing wall A second step portion (22) formed along the outer edge of the portion (21) and standing up from the opposing wall portion (21) to the opposite side of the base to form a step, and the second step portion ( 22) and a second frame portion (23) that is formed along the outer edge of the member and forms the outer edge portion of the member. The electric wire (9) is sandwiched between the base body (1) and the base body (1). A wire harness (100) comprising: a covering body (2) combined with a covering body (2).
PCT/JP2011/074778 2011-06-30 2011-10-27 Wiring tool and wire harness WO2013001665A1 (en)

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Cited By (2)

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JP2012239313A (en) * 2011-05-12 2012-12-06 Auto Network Gijutsu Kenkyusho:Kk Electric wire protector and wiring harness
EP3741989A1 (en) * 2019-05-21 2020-11-25 Nordex Energy GmbH Wind energy facility component and semi-finished product for a cable conduit system of a wind energy facility component, wind energy assembly rotor blade and method

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CN103259240B (en) * 2013-05-13 2016-01-20 哈尔滨理工大学 A kind of plastic insulation high voltage direct current cable joint Stress Control body
CN103259239B (en) * 2013-05-13 2016-03-30 哈尔滨理工大学 A kind of plastic insulation high-voltage direct-current cable terminal Stress Control body

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JPS6276700A (en) * 1985-09-30 1987-04-08 東芝ライテック株式会社 Base for mounting electronic device
JPH0451017U (en) * 1990-09-03 1992-04-30
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JP2001301856A (en) * 2000-02-14 2001-10-31 Yazaki Corp Packing member for flat circuit
JP2010027242A (en) * 2008-07-15 2010-02-04 Yazaki Corp Wire harness

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JP2012239313A (en) * 2011-05-12 2012-12-06 Auto Network Gijutsu Kenkyusho:Kk Electric wire protector and wiring harness
EP3741989A1 (en) * 2019-05-21 2020-11-25 Nordex Energy GmbH Wind energy facility component and semi-finished product for a cable conduit system of a wind energy facility component, wind energy assembly rotor blade and method
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