WO2012174761A1 - 基于液压系统调控的非均匀分布预紧力可控高速主轴及其控制方法 - Google Patents
基于液压系统调控的非均匀分布预紧力可控高速主轴及其控制方法 Download PDFInfo
- Publication number
- WO2012174761A1 WO2012174761A1 PCT/CN2011/077155 CN2011077155W WO2012174761A1 WO 2012174761 A1 WO2012174761 A1 WO 2012174761A1 CN 2011077155 W CN2011077155 W CN 2011077155W WO 2012174761 A1 WO2012174761 A1 WO 2012174761A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hydraulic
- control
- main shaft
- regulation
- rolling bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
- B23Q1/262—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members with means to adjust the distance between the relatively slidable members
- B23Q1/265—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members with means to adjust the distance between the relatively slidable members between rotating members
Definitions
- the invention belongs to the field of rolling bearing performance regulation and application of a high-speed spindle, and relates to a non-uniform hook preloading controllable high-speed spindle and a control method thereof based on hydraulic system control.
- the rolling bearing directly affects the dynamic performance of the high-speed spindle, especially under the complicated service conditions of the spindle system.
- the spindle requires high-speed light load and low-speed reloading.
- the service performance can be controlled to meet the dynamic performance requirements of the spindle, thus ensuring high precision and high reliability of high speed machining. Therefore, how to adjust the service performance of rolling bearing stiffness, temperature and rotation precision in real time to adapt to the complex working conditions of the spindle system is crucial.
- bearing preload control technology is one of the most effective methods for bearing service performance adjustment.
- bearing pre-tightening technology adopts positioning or constant pressure constant value pre-tightening method.
- the value of pre-tightening force is mostly determined based on experience or experimental data.
- This constant pre-tightening technology can no longer meet the requirements of high-speed spindle for bearing service performance under complex conditions. Requirements. To this end, many research and academic institutions at home and abroad have carried out a lot of research on bearing preloading controllable technology and achieved certain results.
- the preloading self-adjustment based on the feedback feedback closed-loop active control method and the pre-tightening adjustment method based on the shafting speed effect or the material thermal effect are mainly proposed; in the pre-tightening control mechanism, there is piezoelectric-based Active pre-tightening mechanism for materials, hydraulics, electromagnetic devices and electrostrictive materials.
- the pre-tensioning control device described above is a pre-tightening force that applies an axially even distribution to the rolling shaft 7.
- Rolling bearings as key precision components for high-speed spindles, have a significant impact on their serviceability under complex conditions due to subtle changes in structural dimensions, assembly, and operating loads. Simply apply uniformity to the bearing
- the distributed axial preload force can not effectively eliminate the non-uniform distribution of the axial and radial clearances, nor can it meet the requirements of the non-uniform hook distribution of the high-speed spindle under certain working conditions. From a more elaborate point of view, the application method and size of the rolling bearing preload force can be explored, so that the service performance of the rolling bearing can achieve "excellence". Therefore, it is particularly urgent to study the non-uniform distribution preload and its application device according to the requirements of special working conditions or clearance.
- the present invention provides a non-uniform distributed pre-tightening controllable high-speed spindle based on hydraulic system control and a control method thereof, and reduces the temperature rise of the high-speed rolling bearing by online regulation of the non-uniform distribution preload force , to improve its stiffness, rotation accuracy, and obtain a spindle with excellent dynamics over the entire operating speed range.
- the present invention provides a non-uniform distributed preloading controllable high speed spindle based on hydraulic system control, comprising a main shaft, a rolling bearing is mounted on the outer circumference of the main shaft, and the hydraulic bearing preloading is mounted on the rolling bearing at the front end of the main shaft.
- the hydraulic system, the hydraulic regulating pre-tightening system is regulated by a regulating device, wherein the hydraulic regulating pre-tightening system comprises a hydraulic operating sleeve acting on the outer circumference of the rolling bearing, installed on the outer periphery of the hydraulic operating sleeve and formed with the hydraulic operating sleeve.
- the hydraulic oil chamber is evenly distributed in the circumferential direction
- the regulating device includes a conditioning circuit connected to the temperature sensor, and the output end of the conditioning circuit is connected to the input end of the single chip by A/D conversion, and the output end of the single chip is D/A
- the conversion connection has a multi-way switch, and the multi-way switch is connected to the electro-hydraulic servo valve by power amplification, and the electro-hydraulic servo valve is in communication with the inside of the hydraulic oil chamber;
- the end cover is provided with an oil inlet penetrating the hydraulic oil chamber.
- the rolling bearing has a rated dynamic load of 41.5 KN;
- the invention also provides a control method for the non-uniform distributed pre-tightening controllable high-speed spindle based on the hydraulic system control.
- the temperature sensor measures the temperature analog signal of the outer ring of the bearing through the conditioning circuit, and then After A/D conversion, input to the MCU for processing, the MCU will check the data of the pre-tightening force value of each pre-tightening control point under different bearing external temperature, generate control command, and then pass D/A conversion and pass
- the switch is sent out, and finally the displacement of the spool of the electro-hydraulic servo valve is controlled by power amplification, thereby controlling the pressure into the hydraulic oil chamber, and finally the pre-tightening force of the rolling bearing is adjusted by the hydraulic actuator.
- the non-uniform distribution pre-tightening controllable high-speed spindle and the control method thereof based on the regulation of the hydraulic system have at least the following advantages:
- the invention breaks through the traditional uniform distribution pre-tightening force, and pre-tightens different control points of the bearing outer casing at different temperatures. Precision control of the force, achieving high-speed, high stiffness, low temperature rise, long life and other technological breakthroughs.
- Through the closed-loop online control of the pre-tightening force of the non-uniform hook distribution of the main shaft support bearing Through the closed-loop online control of the pre-tightening force of the non-uniform hook distribution of the main shaft support bearing, a high-performance high-speed spindle under different working conditions can be obtained.
- FIG. 1 is a schematic view showing the overall structure of a non-uniformly distributed preloading controllable high speed spindle based on a hydraulic system control according to the present invention
- Figure 2 is a schematic view showing the distribution of the hydraulic oil chamber of the present invention (taking eight as an example);
- Figure 3 is a structural view of the hydraulic oil chamber.
- the present invention is based on a non-uniform distribution preload force controllable high speed main body regulated by a hydraulic system.
- the shaft comprises a main shaft 1 , and a rolling bearing 3 is mounted on the outer circumference of the main shaft 1 .
- the rolling bearing 3 at the front end of the main shaft 1 is mounted with a hydraulic regulating pre-tightening system, which is regulated by a regulating device.
- the hydraulic regulating pre-tightening system comprises a hydraulic operating sleeve 8 acting on the outer circumference of the rolling bearing 3, an end cover 4 mounted on the outer periphery of the hydraulic operating sleeve 8 and forming a closed cavity with the hydraulic operating sleeve 8, said hydraulic
- the closed cavity formed between the movable sleeve 8 and the end cover 4 is a hydraulic oil chamber 5, and the end cover 4 is provided with an oil inlet passage penetrating the hydraulic oil chamber 5, and the oil inlet passage is provided with an oil inlet port. 6.
- a temperature sensor 9 is mounted on the hydraulic operating sleeve 8.
- the hydraulic oil chamber 5 is formed by combining a hydraulic operating sleeve 8 and an end cover 4, the number of which is an integer, uniformly distributed in the circumferential direction of the main shaft 1, and its position and temperature.
- the position of the sensor 9 is close, so that the adjustment of the magnitude and distribution of the preload force of the rolling bearing 3 can be achieved by adjusting the pressure of the oil in each of the hydraulic oil chambers 5.
- the regulating device comprises a conditioning circuit 10 connected to the temperature sensor 9, the output end of the conditioning circuit 10 is connected to the input end of the single chip microcomputer 12 through the A/D conversion 11, and the output end of the single chip microcomputer 12 is connected by D/A conversion 13
- a multi-way switch 14 which is connected to the electro-hydraulic servo valve 16 after power amplification 15 , and an input system of the electro-hydraulic servo width 16 is also connected with an oil supply system, and at the same time, the electro-hydraulic servo valve 16 passes
- the oil inlet passage is connected to the inside of the hydraulic oil chamber 5.
- the hydraulic regulating preloading force system is located on the front end rolling shaft 7?3, and the hydraulic operating sleeve 8 is used as a preloading force executing mechanism;
- a plurality of temperature sensors 9 are placed on the hydraulic operating sleeve 8, and a plurality of temperature sensors 9 measure the temperature analog signals of the outer ring of the bearing (near the pre-tightening control point), after the conditioning circuit 10, and then after A/D conversion 11
- the input is input to the single chip microcomputer 12 for processing, and the single chip microcomputer 12 checks the data of the preloading force value of each preloading control point under the temperature of the outer ring of different bearings, generates a control command, and passes the D/A conversion 13 through the multiplex switch 14
- the sending is performed, and finally the displacement of the spool of the electro-hydraulic servo valve 16 is controlled by the power amplifier 15, and then the control is performed.
- the pressure at the port 6 is such that the oil inlet 6 communicates with the hydraulic oil chamber 5, so that the pressure oil can act on the hydraulic actuator sleeve 8, and the hydraulic actuator sleeve 8 adjusts the tightening force of the rolling bearing 3.
- the electro-hydraulic servo valve 16 and the hydraulic oil chamber 5 are connected to the oil supply system 17 to form a circuit.
- the invention adjusts the pressure and the presence or absence of the oil entering the respective hydraulic oil chambers 5 by adjusting the respective electro-hydraulic servo valves 16, thereby realizing the adjustment of the magnitude and distribution of the pre-tightening force.
- the non-uniform distributed preloading controllable high speed spindle based on hydraulic system control of the invention adopts the following main components:
- Rolling bearing Select SKF 3306A-Z, bearing inner diameter ⁇ 30, rated dynamic load 41.5 ⁇ .
- the round nut and the end cap are used to realize the bidirectional fixing of one end of the bearing.
- Probe type armored platinum thermal resistance temperature sensor FY-ZWC-2012, Xi'an Fangyuan Electronics Co., Ltd.
- A/D Converter ADC0808, National Semiconductor, USA.
- Power Amplifier Devices such as IRF540 and MUR820 are used by ST.
- Multi-way switch 74HC4051, PHILIPS company.
- Electrohydraulic service valve HY120P pressure servo valve, Lifan Hangyu.
- Fuel supply system exroth hydraulic pumping station, Rexroth.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Support Of The Bearing (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101660556A CN102310203B (zh) | 2011-06-20 | 2011-06-20 | 基于液压系统调控的非均匀分布预紧力可控高速主轴及其控制方法 |
| CN201110166055.6 | 2011-06-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2012174761A1 true WO2012174761A1 (zh) | 2012-12-27 |
Family
ID=45423989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2011/077155 Ceased WO2012174761A1 (zh) | 2011-06-20 | 2011-07-14 | 基于液压系统调控的非均匀分布预紧力可控高速主轴及其控制方法 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN102310203B (zh) |
| WO (1) | WO2012174761A1 (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623994B (zh) * | 2017-02-23 | 2018-05-22 | 沈机集团昆明机床股份有限公司 | 带有预紧力调节装置的机床主轴系统 |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886709B (zh) * | 2012-09-12 | 2014-09-24 | 华东交通大学 | 液压垫圈式滚珠丝杠刚度恒定调节装置 |
| CN103084589A (zh) * | 2013-01-31 | 2013-05-08 | 上海大众祥易机电技术有限公司 | 一种用于调节电主轴的预紧力的装置 |
| CN103223499B (zh) * | 2013-04-07 | 2015-02-25 | 北京航空航天大学 | 具有提高可调轴承预紧力的精密机床主轴轴向刚度的装置 |
| CN104801729B (zh) * | 2015-05-04 | 2017-06-16 | 清华大学 | 一种轴承预紧力可控的机床主轴系统 |
| CN106475581B (zh) * | 2016-09-28 | 2018-06-26 | 西安交通大学 | 一种主轴轴承外圈径向液压加载抑制振动的装置和方法 |
| CN106891202B (zh) * | 2016-11-07 | 2023-02-14 | 天津大学 | 一种高速精密主轴预紧力和预紧位移智能监控系统及其控制方法 |
| CN106670510B (zh) * | 2016-12-16 | 2019-07-23 | 西安交通大学 | 一种基于液压控制的机床主轴轴承预紧力自动调节系统和方法 |
| CN107344245B (zh) * | 2017-08-17 | 2023-04-25 | 沈阳建筑大学 | 一种电主轴角接触球轴承预紧力调节机构 |
| CN110145505B (zh) * | 2019-05-27 | 2020-03-31 | 西安交通大学 | 一种局部加载的液压机液压伺服控制系统 |
| CN112524152B (zh) * | 2019-09-17 | 2023-05-09 | 福建金风科技有限公司 | 轴承游隙调整装置、方法及风力发电机组 |
| CN112059213B (zh) * | 2020-08-31 | 2022-01-11 | 沈阳建筑大学 | 一种智能调节主轴的轴承预紧力的方法和系统 |
| CN112253735A (zh) * | 2020-10-21 | 2021-01-22 | 山东大学 | 无级变速输出力矩连续调整的传动方法及装置 |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3313581A (en) * | 1963-07-16 | 1967-04-11 | Toyota Koki Kabushiki Kaisha | Automatic converter for the accuracy of rotation |
| JPH1089355A (ja) * | 1996-09-12 | 1998-04-07 | Daikin Ind Ltd | 主軸ベアリングの予圧制御装置 |
| CN1846911A (zh) * | 2006-02-10 | 2006-10-18 | 东南大学 | 预紧力可控智能化高速加工电主轴 |
| CN201644816U (zh) * | 2010-03-02 | 2010-11-24 | 西安合升动力科技有限公司 | 一种轴承预紧力伺服可调的电主轴 |
| CN102059357A (zh) * | 2010-11-30 | 2011-05-18 | 无锡机床股份有限公司 | 机床的高精度套筒主轴结构 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2644055Y (zh) * | 2003-08-02 | 2004-09-29 | 无锡机床股份有限公司 | 电主轴的可调式预紧机构 |
| CN2858136Y (zh) * | 2006-02-10 | 2007-01-17 | 东南大学 | 预紧力可控无颤振电主轴 |
| JP5301774B2 (ja) * | 2006-11-29 | 2013-09-25 | オークマ株式会社 | 主軸構造 |
| CN101697435A (zh) * | 2009-10-28 | 2010-04-21 | 沈阳建筑大学 | 一种钢轴承外圈与陶瓷轴承内圈混合使用的高速电主轴 |
| CN101700632B (zh) * | 2009-11-09 | 2012-04-18 | 北京联合大学 | 数控机床消除主轴间隙装置 |
| CN202129459U (zh) * | 2011-06-20 | 2012-02-01 | 西安交通大学 | 基于液压系统调控的非均匀分布预紧力可控高速主轴 |
-
2011
- 2011-06-20 CN CN2011101660556A patent/CN102310203B/zh not_active Expired - Fee Related
- 2011-07-14 WO PCT/CN2011/077155 patent/WO2012174761A1/zh not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3313581A (en) * | 1963-07-16 | 1967-04-11 | Toyota Koki Kabushiki Kaisha | Automatic converter for the accuracy of rotation |
| JPH1089355A (ja) * | 1996-09-12 | 1998-04-07 | Daikin Ind Ltd | 主軸ベアリングの予圧制御装置 |
| CN1846911A (zh) * | 2006-02-10 | 2006-10-18 | 东南大学 | 预紧力可控智能化高速加工电主轴 |
| CN201644816U (zh) * | 2010-03-02 | 2010-11-24 | 西安合升动力科技有限公司 | 一种轴承预紧力伺服可调的电主轴 |
| CN102059357A (zh) * | 2010-11-30 | 2011-05-18 | 无锡机床股份有限公司 | 机床的高精度套筒主轴结构 |
Non-Patent Citations (2)
| Title |
|---|
| CHEN, ZONGNONG ET AL.: "Research of configuration and controlling performances of preload Controller of spindle bearing on precision machine tool", JOURNAL OF ZHEJIANG UNIVERSITY(NATURAL SCIENCE), vol. 20, no. 1, January 1995 (1995-01-01), pages 9 - 16 * |
| JIANG, CHUN: "Online measurement and control for preload of spindle bearing and influence on character of spindle system thereof (the second half)", MODULAR MACHINE TOOL & AUTOMATIC MANUFACTURING TECHNIQUE, April 1988 (1988-04-01), pages 38 - 44 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623994B (zh) * | 2017-02-23 | 2018-05-22 | 沈机集团昆明机床股份有限公司 | 带有预紧力调节装置的机床主轴系统 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102310203A (zh) | 2012-01-11 |
| CN102310203B (zh) | 2012-07-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2012174761A1 (zh) | 基于液压系统调控的非均匀分布预紧力可控高速主轴及其控制方法 | |
| CN102278379B (zh) | 基于压电致动器的非均匀分布预紧力可控高速主轴及其控制方法 | |
| Chen et al. | Bearing load analysis and control of a motorized high speed spindle | |
| Hwang et al. | Development of a newly structured variable preload control device for a spindle rolling bearing by using an electromagnet | |
| CN202648921U (zh) | 一种基于压电致动器的主轴预紧力动态调整实验台 | |
| CN106670510B (zh) | 一种基于液压控制的机床主轴轴承预紧力自动调节系统和方法 | |
| CN106969030A (zh) | 用于预紧轴承的张力装置和方法 | |
| CN106909177B (zh) | 基于压电作动器在线监测与控制主轴-轴承系统预紧力和预紧位移的高速精密主轴系统 | |
| Ciou et al. | Controllable preload spindle with a piezoelectric actuator for machine tools | |
| Hu et al. | Study on variable pressure/position preload spindle-bearing system by using piezoelectric actuators under close-loop control | |
| CN106891202B (zh) | 一种高速精密主轴预紧力和预紧位移智能监控系统及其控制方法 | |
| CN202129459U (zh) | 基于液压系统调控的非均匀分布预紧力可控高速主轴 | |
| CN102554280A (zh) | 带预载荷调控装置的高速电主轴 | |
| JP2008106891A (ja) | 転がり軸受の予圧調整方法およびその装置 | |
| JP2002292503A (ja) | 工作機械の主軸装置 | |
| CN202177832U (zh) | 基于压电致动器的非均匀分布预紧力可控高速主轴 | |
| CN104533956A (zh) | 主动补偿式低涡流轴动式气浮轴承 | |
| CN205067088U (zh) | 角接触球轴承径向静刚度测量装置 | |
| CN206305887U (zh) | 一种高速精密主轴预紧力和预紧位移智能监控系统 | |
| CN104806646A (zh) | 一种主动控制振动与预紧力的滚动轴承支承装置 | |
| CN102112761B (zh) | 磁性轴承及其运行方法 | |
| JP3613753B2 (ja) | 主軸装置及びころがり軸受の予圧方法 | |
| CN102778904B (zh) | 天文望远镜主从摩擦轮间正压力调节的控制方法及其设备 | |
| CN102080690A (zh) | 用于滚动轴承的具有可调整的长度的间隔件 | |
| AU2022242562B2 (en) | Device for establishing a releasable zero-clearance position of a rolling bearing, and a corresponding method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 11868224 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 11868224 Country of ref document: EP Kind code of ref document: A1 |
|
| 32PN | Ep: public notification in the ep bulletin as address of the adressee cannot be established |
Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DD 26/02/2014) |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 11868224 Country of ref document: EP Kind code of ref document: A1 |