WO2012172677A1 - Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe - Google Patents

Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe Download PDF

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Publication number
WO2012172677A1
WO2012172677A1 PCT/JP2011/063887 JP2011063887W WO2012172677A1 WO 2012172677 A1 WO2012172677 A1 WO 2012172677A1 JP 2011063887 W JP2011063887 W JP 2011063887W WO 2012172677 A1 WO2012172677 A1 WO 2012172677A1
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WIPO (PCT)
Prior art keywords
membrane
opening
ovarian
region
transport
Prior art date
Application number
PCT/JP2011/063887
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French (fr)
Japanese (ja)
Inventor
山本 巧
Original Assignee
株式会社タイヨー製作所
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Application filed by 株式会社タイヨー製作所 filed Critical 株式会社タイヨー製作所
Priority to PCT/JP2011/063887 priority Critical patent/WO2012172677A1/en
Priority to JP2013520382A priority patent/JP5848764B2/en
Publication of WO2012172677A1 publication Critical patent/WO2012172677A1/en

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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C25/00Processing fish ; Curing of fish; Stunning of fish by electric current; Investigating fish by optical means
    • A22C25/14Beheading, eviscerating, or cleaning fish
    • A22C25/145Eviscerating fish
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L17/00Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
    • A23L17/30Fish eggs, e.g. caviar; Fish-egg substitutes

Definitions

  • the present invention relates to a device and method for automatically opening a sarcolemma ovary membrane that can automatically open (split) the ovarian membrane of a muscular covering (enveloping) a large number of eggs of salmonids.
  • the term “muscle” refers to a state in which a large number of fish eggs are covered with an ovarian membrane.
  • a typical example is a state in which a large number of fish grains such as salmon and sea bream are wrapped in an ovarian membrane. And are all covered within the scope of the present invention.
  • a “muscle” covers a large number of fish egg grains with ovarian membranes such as streaks, and the egg grains obtained by removing the ovarian membranes one by one are called salmon roe or roses.
  • fish eggs such as salmon rosa have been separated into individual pieces by hand as shown in the following (1) and (2).
  • (1) "Opening work” Move each muscle to the workbench, hold the muscle with one hand, and open (split) the ovarian membrane with a knife.
  • “Hand-grip work” Next, a large number of fish eggs adhering to the opened (split) ovarian membrane are hand-picked and separated into individual pieces (hand-grip work).
  • the applicant of the present application is used in the fish egg continuous separation device disclosed in Patent Document 1 and the fish egg continuous separation device disclosed in Patent Document 2.
  • a fish egg slicing device is provided.
  • the operator's manual grind work that is, the fish egg grain separation work (pretreatment process) in which the worker grabs by hand and separates the egg grains from the ovarian membrane one by one is mechanized.
  • the present invention has been made in view of such problems of the prior art, and the problem is that the ovarian membrane of the muscle can be automatically opened continuously without damaging the fish eggs. It is an object of the present invention to provide an automatic ovarian membrane opening device and method.
  • the first invention of the present invention has a conveyance area for automatically conveying the muscle from the input area to the discharge area, and has an opening area at a predetermined position of the conveyance area.
  • a transport unit A membrane suction part disposed below the transport part, provided with a suction port facing the opening area, and sucking the ovarian membrane of the transported muscle from the opening area; Projecting on the transport surface from the opening area provided in the transport unit, and composed of a membrane splitting unit that breaks the ovarian membrane of the muscles sucked by the membrane sucking unit,
  • the membrane cutting portion includes a membrane piercing portion that protrudes from the opening region onto the conveyance surface, and a membrane cutting blade that is continuous with the membrane piercing portion and is provided closer to the opening region than the membrane piercing portion,
  • the membrane suction part is a muscular ovary membrane automatic opening device characterized in that the suction area is located immediately below the tip of the membrane piercing part or on the input region side near the tip of the membrane pierc
  • the transport unit includes a plurality of transport belts arranged at predetermined intervals on the gantry,
  • the gantry includes a belt receiving surface that slidably receives the conveyor belt, and a predetermined portion of the belt receiving surface is provided with an opening penetrating in the vertical direction.
  • the upper surface of the plurality of conveyor belts functions as a conveyor surface of the muscle,
  • a device for automatically opening a ovarian membrane of a muscle, wherein an opening provided in a belt receiving surface of the gantry facing a gap between a plurality of conveying belts arranged at a predetermined interval functions as an opening region; It is that.
  • a pressing portion that is disposed above the conveying portion and presses the streaks conveyed by the conveying portion to the conveying portion side. This is an automatic device for opening the ovary of the muscle.
  • the pressing unit presses the muscle in the direction of the conveyance unit at least above the opening area provided in the conveyance unit. It is an ovarian membrane automatic opening device.
  • a fifth aspect of the present invention is a scallop transporting step of transporting the stalk onto the transport unit and transporting it from the input area to the discharge area,
  • a muscular ovary comprising a membrane splitting step of splitting the ovarian membrane of the sarcoma sucked downward of the transporting portion by a membrane splitting portion projecting from the opening area provided in the transporting portion onto the transporting surface.
  • the ovarian membrane automatic opening method for musculature further comprising a muscular pressing step of pressing the musculature transported by the transport section against the transport section side; It is that.
  • the ovarian membrane automatic opening apparatus and method of the sarcolemma which were able to open the ovarian membrane continuously and automatically without damaging a fish egg grain were able to be provided. Further, by providing the apparatus and method of the present invention, together with the above-described fish egg continuous separation apparatus disclosed in Patent Document 1 (and the fish egg shredding apparatus disclosed in Patent Document 2), the egg eggs are separated from the skeins. The series of steps up to this could be automated continuously. As a result, the labor reduction and health problems of workers were resolved, and the problems related to food hygiene and HACCP were also solved.
  • FIG. 1 is a schematic front view showing an embodiment of an automatic ovarian membrane opening device for muscle according to the present invention, with a part cut away.
  • FIG. It is a schematic plan view which shows one Embodiment of the ovarian membrane automatic opening apparatus of the muscle of this invention. It is a general
  • schematic longitudinal side view which expands and shows the arrangement
  • reference numeral 1 denotes a gantry
  • the gantry 1 has a conveyance region 8 for automatically conveying the muscle 100 from the input region 4 to the discharge region 6, and an opening region (opening) at a predetermined position of the conveyance region 8.
  • a transfer unit 9 having a portion 17), and a ovary of the muscle 100 which is disposed below the transfer unit 9 and has a suction port 28 facing the opening region (opening portion 17).
  • a film sucking portion 24 for sucking the film 101 from the opening region (opening portion 17) and an opening region (opening portion 17) provided in the transporting portion 9 project on the transport surface 14, and the film sucking portion 24 And a membrane splitting section 30 for splitting the ovarian membrane 101 of the muscle 100 sucked in step (b).
  • the gantry 1 is not particularly limited in its overall configuration, and can be appropriately changed in design within the scope of the present invention.
  • a cover member that covers an area above the pressing portion 47 and other predetermined areas is detachably provided to improve hygiene. Assumed.
  • a washing water launching device (not shown) is provided.
  • the washing water emitting device is arranged above the pressing area 47 and closer to the feeding area 4 so as to be orthogonal to the transport surface 14.
  • the conveyance unit 9 includes a flat belt receiving surface 2 provided above the gantry 1 and a first belt belt 12 provided on the gantry 1 near one end of the belt receiving surface 2.
  • the belt receiving surface 2 is a flat long stainless steel plate that slidably receives the back surface 16 side of the conveyor belt 12, and is detachably provided above the gantry 1.
  • the belt receiving surface 2 is provided with a large number of drain holes 3 (holes penetrating in the vertical direction of the plate) over the whole by a predetermined arrangement, and a region at one end of the belt receiving surface 2 in the plate length direction ( In a predetermined position between the right input region 4) in FIG. 1 and FIG. 2 and the other end region (left discharge region 6 in FIG. 1 and FIG. 2), a long hole is formed in the vertical direction (vertical direction).
  • a penetrating opening 17 is formed (see FIGS. 3 to 8).
  • the belt receiving surface 2 is preferably designed so that there is no unevenness due to the edge of the drainage hole 3 or the like so that the frictional resistance is as low as possible because the back surface 16 side of the rotating conveyor belt 12 contacts.
  • the first drive pulley 10 and the first driven pulley 11 are rotatably supported on the gantry 1, respectively.
  • the first drive pulley 10 receives power from a drive source (motor) (not shown). It rotates in a predetermined direction.
  • the conveyor belts 12 are provided in parallel with a predetermined interval 13 between the adjacent conveyor belts 12. In this embodiment, the length of the conveyor belt 12 is placed on the surface 15 of each conveyor belt 12. A guide wall 18 is disposed over a predetermined region in the vertical direction (the same direction as the transport direction 200).
  • the transport belt 12 is a belt for transporting food, and is preferably surface-treated so that the streaks 100 to be transported do not slip.
  • a not-shown recess (a recess continuous over the left and right edges) and a protrusion (a protrusion continuous over the left and right edges) are the same as the belt length direction (conveying direction 200).
  • Synthetic resin belts are used which are formed in an uneven surface shape alternately arranged over the direction).
  • the design of the belt surface 15 can be changed within the scope of the present invention, such as a belt-like surface formed on the belt surface 15 and a belt surface 15 formed with a number of intermittent recesses and protrusions.
  • the design of the conveyor belt 12 can be arbitrarily changed, such as rubber or synthetic resin, and is not particularly excluded from being made of metal and is within the scope of the present invention.
  • the guide wall 18 is a member that divides the plurality of transport regions 8 side by side so as to guide the plurality of struts 100 in parallel so that they can be transported separately. 24 and the conveying area 8 of the strut 100 are formed so as to be surely guided to the film dividing part 30.
  • a plurality of long members 19 formed in a substantially inverted V shape (also referred to as a trapezoidal shape) in a cross-sectional view are arranged side by side at predetermined intervals, and are adjacent to each other.
  • Respective inclined wall surfaces 20 of the corresponding long members 19 function as guide walls 18 (see FIG. 8).
  • it has the spanning member 23 spanned so that it might orthogonally cross each long member 19 on the upper surface of each long member 19, and it was formed integrally. 23 is detachably attached to the gantry 1.
  • the entire length of the long member 19 is determined by a position a predetermined distance away from the end on the loading region 4 side in the transport direction 200 and a midway position of the pressing portion 47 (for example, the second driving pulley 49 for the pressing portion). To the nearest position).
  • the overall length of the long member 19 is not limited to the specification of the present embodiment. If it has a length that can guide the muscle 100 from the loading region 4 where the muscle 100 is placed on the device to the film splitting portion 30 that splits the muscle 100, the length is further increased. It may be a thing. For example, even a length extending from the input area 4 to the discharge area 6 is within the scope of the present invention.
  • each long member 19 constituting the guide wall 18 has a lower end (expansion side end portion) 21 disposed with a slight gap from the surface 15 of the conveyor belt 12 or a conveyor belt. 12 are arranged so as to make slight contact with the surface 15.
  • the distance between the lower end (end portion on the expansion side) 21 of the long member 19 formed in a substantially inverted V shape (also referred to as a trapezoidal shape) in a cross-sectional view is the same as that of the long belt 19.
  • the conveyance belt 12 is provided on both sides of the lower end (expansion side end) 21 of the long member 19. Is a width that remains with a predetermined width (the interval between the end portions on the expansion side is 22 and the width of the belt remaining on both sides of the lower end 21 is 12a).
  • a substantially V-shaped region in a sectional view partitioned by the opposing inclined wall surfaces 20 of the adjacent guide walls 18 functions as the conveying region 8 of the muscle 100 (see FIG. 1 and FIG. 1).
  • the opening 17 of the belt receiving surface 2 facing from a predetermined distance 13 (gap) between the adjacent conveyor belts 12 functions as an opening area in the conveyance area 8 (FIG. 3).
  • the upper surfaces of the adjacent conveyor belts 12 located in the conveying area 8 delimited by the adjacent guide walls 18 function as the conveying surface 14 of the streak 100 (Fig. 1).
  • FIG. 3 to FIG. 8 thereby, in this embodiment, as shown in FIG. 1, the transport area 8 divided into four is formed in the whole apparatus, respectively, and the opening process of the ovarian membrane 101 in a large number of muscles 100 at a time is performed. Since work can be done, work efficiency is greatly improved.
  • the opening 17 is such that a later-described film sucking portion 24 faces the transport region 8, and a later-described film splitting portion 30 can protrude onto the transport region 8, and the transport direction 200.
  • the discharge area 6 is closer to the discharge area 6 than the second driven pulley 50 for the pressing portion described later, and the discharge area is more than the second driven pulley 50 in the present embodiment. It is opened directly below the first pressing roller 53 disposed closer to 6.
  • the membrane sucking unit 24 is disposed below the transport unit 9 and is provided with a suction port 28 facing the opening (opening region) 17 so as to open the ovarian membrane 101 of the muscle 100 that has been transported.
  • a predetermined gap is formed between the ovarian membrane 101 of the muscle 100 and the fish egg particle 102 by sucking from the portion (opening region) 17 and pulling downward from the conveying surface 14.
  • the membrane sucking portion 24 employed in the present embodiment is a cylinder provided so as to be orthogonal to the gantry 1 below the belt receiving surface 2 provided to the gantry 1.
  • the main body pipe part 25 and a plurality of suction pipe parts 27 that communicate with the internal space of the main body pipe part 25 and project outward from the main body pipe part 25 are configured.
  • the suction pipe portion 27 is formed in a narrow and substantially rectangular tube shape, and the suction region (suction port 28) opened at the tip thereof faces the opening (opening region) 17 of the belt receiving surface 2 respectively. Yes.
  • this suction area (suction port 28) protrudes upward from the transport surface 14 of the transport belt 12, the transport of the muscle 100 may be hindered. Therefore, at least the transport surface 14 of the transport belt 12 Design so that it does not protrude upward.
  • the suction region (suction port 28) is opened in a rectangular shape slightly smaller than the opening 17.
  • the main body pipe portion 25 has one end side 26 closed and the other end side connected to the suction device 29.
  • the membrane suction portion 24 has a suction region (suction port 28) located immediately below the tip of a membrane piercing portion 41, which will be described later, or on the upstream side (on the input region 4 side) in the vicinity of the tip of the membrane piercing portion 41.
  • the membrane splitting unit 30 is used to split the ovarian membrane 101 of the muscle 100 protruding from the opening area provided in the transporting unit 9 onto the transporting surface 14 and sucked by the membrane sucking unit 24.
  • a main body 31 that is detachably attached to the gantry 1 and an upper end of the main body 31 are provided so as to protrude integrally in the horizontal direction, and the opening (opening region) )
  • a membrane piercing portion 41 protruding from the conveyance surface 14 from 17, and a membrane cutting blade 44 that is continuous with the membrane piercing portion 41 and is closer to the opening (opening region) 17 than the membrane piercing portion 41. It is configured.
  • the main body portion 31 is formed near the upper end on one surface side, is formed near the pressing member mounting surface 32 for mounting the pressing member 36 of the film split blade 44 and the lower end on the one surface side, and can be attached to and detached from a predetermined position of the gantry 1. And a membrane piercing portion 41 are integrally provided at the upper end.
  • the pressing member mounting surface 32 is formed with two mounting bolt first holes 34 aligned in the horizontal direction, and is inclined obliquely from one side surface of the region where the first hole 34 is formed. And a blade pressing surface 35 that is integrally formed.
  • the holding member 36 includes a rectangular plate portion 38 for mounting in which two second hole portions 37 communicating with the two first hole portions 34 for the mounting bolts are provided side by side, and one side surface of the rectangular plate portion 38.
  • the membrane piercing portion 41 is provided at the upper end of the main body portion 31 so as to project on the blade pressing surface 35 of the main body portion 31 so as to integrally extend beyond the blade pressing surface 35.
  • the protruding region of the membrane piercing portion 41 has a rod-shaped portion 42 formed in a thin round bar shape, and a tapered tip portion 43 formed in a tapered shape at the tip of the rod-shaped portion 42.
  • the amount of protrusion of the film piercing portion 41 is not particularly limited. Therefore, the blade pressing surface 35 of the main body 31 is integrally formed to be inclined downward from the middle portion of the rod-like portion 42 of the membrane piercing portion 41.
  • the membrane cutting blade 44 has a substantially trapezoidal shape in a front view that is firmly sandwiched and held by the blade pressing surface 35 of the main body 31 and the blade pressing plate 40 of the pressing member 36 that is fixedly attached to the main body 31.
  • the blade pressing surface 35 and the blade pressing plate portion 40 are opposed to each other in an inclined manner.
  • the blade portion 46 is described with a single blade, but even a double blade is within the scope of the present invention.
  • the membrane piercing portion 41 and the membrane splitting blade 44 have been described with the integral membrane splitting portion 30 provided in the main body portion 31, but the present invention is not construed as being limited thereto. Absent.
  • the structure may be such that the membrane piercing portion 41 and the membrane splitting blade 44 are formed as separate members and attached to the gantry 1. Even when configured as a separate member in this way, the membrane piercing portion 41 is provided on the upstream side (injection region 4 side) in the transport direction 200, and the membrane cutting blade 44 is provided in the downstream side (discharge region 6 side). Shall be provided.
  • the film split blade 44 provided as a separate member can be formed in any other shape such as a round blade within the scope of the present invention. It is also within the scope of the present invention to employ a rotary blade.
  • a pressing unit 47 is provided that is disposed above the transport unit 9 and presses the muscle 100 that has been transported by the transport unit 9 against the transport unit 9 side.
  • the pressing portion 47 acts to press the muscle 100 toward the conveying belt 12 at least above the opening area provided in the conveying portion 9.
  • the second driving pulley 49 and the second driven pulley 50 for the pressing portion disposed at predetermined intervals, and a plurality of endless bridges spanning the second driving pulley 49 and the second driven pulley 50 And a plurality of belt pressing portions 52 that press the respective pressing belts 51 in the direction of the conveying belt 12.
  • pressing that is detachably disposed above the conveying portion 9.
  • Each of the unit main bodies 48 is provided.
  • the belt pressing unit 52 includes a first pressing roller 53 disposed near the second driven pulley 50, a third pressing roller 55 disposed near the second drive pulley 49, and the first pressing roller 53. It is comprised by the 2nd pressing roller 54 distribute
  • the first pressing roller 53, the second pressing roller 54, and the third pressing roller 55 are moved up and down so that they can be lowered by their own weights toward the transport belt 12 and the presser belt 51 can be pressed toward the transport belt 12.
  • the pressing portion main body 48 is disposed as possible.
  • the left and right plate portions that are pivotally supported by the frame portion of the pressing portion main body 48 so as to be rotatable in the left-right direction and the end portions on the opposite side of the left and right plate portions.
  • the structure which consists of the roller part pivotally supported so that it can rotate in the left-right direction is adopted. That is, the roller part is lowered in the direction of the conveyance belt 12 by its own weight, and can be slightly moved upward by the streaks 100 passing between the presser belt 51 and the conveyance belt 12. As a result, the pressing force (pressing force) is finely adjusted so that an excessive pressing force is applied to the brace 100 so as not to be crushed.
  • the second drive pulley 49 also serves as a single pulley disposed near the discharge region 6, but the second driven pulley 50 is disposed near the input region 4.
  • Separate driven pulleys are provided.
  • two presser belts 51 are provided side by side with respect to one transport surface 14. The two presser belts 51 and 51 are arranged at a predetermined interval.
  • the two presser belts 51, 51 are moved toward the transport belt 12 (the transport surface 14) by a single belt pressing unit 52 (first pressing roller 53, second pressing roller 54, third pressing roller 55).
  • a single belt pressing unit 52 first pressing roller 53, second pressing roller 54, third pressing roller 55.
  • the reason for adopting the configuration including the two presser belts 51 and 51 with a predetermined interval as described above is that the presser belt 51 is moved in the direction of the transport belt 12 (transported) by the belt pressing unit 52. This is to prevent the presser belt 51 from coming into contact with the film splitting portion 30 and damaging it when pressed in the direction of the surface 14) (damage of the presser belt 51 or damage to the film splitting portion 30).
  • a single belt pressing portion 52 is employed for the two presser belts 51, 51 to press the two presser belts 51, 51 simultaneously.
  • 51 can be provided with individual belt pressing portions 52 within the scope of the present invention. Even if the presser belt 51 is set so as not to contact the membrane split portion 30, the presser belt 51 can be used as a single transport surface if the strut 100 can be sufficiently pressed in the direction of the transport belt 12 (the transport surface 14 direction).
  • a single belt (a single belt having a width approximately equal to the total width when the two presser belts 51 and 51 are provided) may be employed for the belt 14.
  • the pressing portion 47 is provided as described above. However, in the present invention, the arrangement of the pressing portion 47 is arbitrary, and even if the pressing portion 47 is not provided, the operational effects of the present invention are achieved. It can be fully demonstrated.
  • the muscle 100 is transported in a state where the ovarian membrane 101 is sucked into the suction port 28 by the membrane sucking step, and reaches the membrane splitting portion 30.
  • the muscle 100 that has reached the membrane splitting portion 30 is conveyed while the ovarian membrane 101 is first sucked into the suction port 28 and is pressed toward the conveying surface 14 by the first pressing roller 53 of the pressing portion 47.
  • the membrane piercing portion 41 of the membrane splitting portion 30 disposed near the discharge area 6 pierces the ovarian membrane 101.
  • the muscle 100 is pressed in the direction of the transport surface 14 by the first pressing roller 53, but the first pressing roller 53 is only lowered in the direction of the transport surface 14 by its own weight, and rotates in the vertical direction. Since it can be operated (up and down), the brace 100 can be appropriately moved upward by the brace 100 when passing below the first pressing roller 53. Therefore, since an excessive pressing force does not act on the passing muscle 100, there is no possibility that the fish egg particle 102 will be crushed.
  • the membrane piercing portion 41 when the membrane piercing portion 41 hits the ovarian membrane 101 of the muscle 100, the muscle 100 may try to escape, but because it is pressed with a predetermined pressure by the first pressing roller 53 (the muscle 100 Each side surface is guarded by the guide wall 18.), And the membrane piercing portion 41 acts so as to surely pierce while suppressing escape of the muscle 100.
  • the muscle 100 is transported while the membrane piercing portion 41 penetrates the ovarian membrane 101 and is inserted into the muscle 100 and reaches the membrane cutting blade 44 of the membrane splitting portion 30. Then, the lower surface of the ovarian membrane 101 (the surface in contact with the transport surface 14) is continuously cracked (cut open) along the transport direction 200 by the film splitting blade 44. See FIGS. 5-6.
  • the membrane sucking portion 24 and the membrane splitting portion 30 are respectively disposed between the plurality of transport belts 12 so that the ovarian membranes 101 of the plurality of muscles 100 can be simultaneously opened.
  • at least two conveyor belts 12 are arranged at a predetermined interval, and a membrane sucking portion 24 and a membrane splitting portion 30 are provided. Needless to say, it may be a single device.

Abstract

[Problem] To provide a device for automatically opening the ovarian membrane of salmon roe, the device capable of automatically and continuously opening the ovarian membranes of salmon roe without injuring roe granules. [Solution] The present invention is configured from: a transfer unit (9) which has a transfer region (8) for transferring salmon roe (100) from an input region (4) to a discharge region (6) and has an opening (17) at a predetermined position of the transfer region (8); a membrane attraction unit (24) which is disposed below the transfer unit and provided with a suction port facing the opening and attracts the ovarian membrane (101) of the transferred salmon roe from the opening; and a membrane split unit (30) which protrudes above a transfer surface (14) from the opening provided in the transfer unit and splits the ovarian membrane of the salmon roe attracted by the membrane attraction unit. The membrane split unit includes a membrane sticking part (41) which protrudes above the transfer surface from the opening, and a membrane split blade (44) which is continuous with the membrane sticking part and is provided closer to the opening than the membrane sticking part, and the membrane attraction unit has the suction port (28) immediately below the tip of the membrane sticking part.

Description

筋子の卵巣膜自動開き装置 筋子の卵巣膜自動開き方法Muscle Ovarian Membrane Automatic Opening Device Muscle Ovarian Membrane Automatic Opening Method
 本発明は、サケ科魚類の多数の魚卵粒を覆っている(包んでいる)筋子の卵巣膜を自動的に開く(割く)ことが可能な筋子の卵巣膜自動開き装置および方法に関する。
なお、本明細書において筋子とは、多数の魚卵粒が卵巣膜に覆われた状態のものをいう。例えば、鮭・鱒などの多数の魚卵粒を卵巣膜で包んでいる状態のものが代表例として挙げられるが、多数の魚卵粒を卵巣膜で包んでいるものであれば全て「筋子」と称し、本発明の範囲内で全て対象とされる。
The present invention relates to a device and method for automatically opening a sarcolemma ovary membrane that can automatically open (split) the ovarian membrane of a muscular covering (enveloping) a large number of eggs of salmonids.
In the present specification, the term “muscle” refers to a state in which a large number of fish eggs are covered with an ovarian membrane. For example, a typical example is a state in which a large number of fish grains such as salmon and sea bream are wrapped in an ovarian membrane. And are all covered within the scope of the present invention.
 「筋子」は、筋(スジ)のような卵巣膜によって多数の魚卵粒を覆っており、この卵巣膜を取り除き一粒ずつバラバラにした魚卵粒をイクラあるいはバラ子と称している。
 従来から、イクラ等の魚卵粒は、次の(1)(2)に示すように、作業者の手作業によって一粒ずつばらばらに分離させていた。
(1)「筋子開き作業」
一つ一つの筋子を作業台に移し、筋子を片手で持ち、卵巣膜を刃物で開く(割く)。
(2)「手揉み作業」
次に、その開いた(割いた)卵巣膜に付着する多数の魚卵粒を、作業者が手で揉んで一粒ずつばらばらに分離させる(手揉み作業)。
A “muscle” covers a large number of fish egg grains with ovarian membranes such as streaks, and the egg grains obtained by removing the ovarian membranes one by one are called salmon roe or roses.
Conventionally, fish eggs such as salmon rosa have been separated into individual pieces by hand as shown in the following (1) and (2).
(1) "Opening work"
Move each muscle to the workbench, hold the muscle with one hand, and open (split) the ovarian membrane with a knife.
(2) “Hand-grip work”
Next, a large number of fish eggs adhering to the opened (split) ovarian membrane are hand-picked and separated into individual pieces (hand-grip work).
 このような作業者自身による筋子の開き作業や手揉み作業は、かなりの熟練を要する。従って、このような作業をする者は限られるため専従作業者の疲労度はかなりのものであった。また、作業者は滑り難いように軍手をはめて作業をしているが、このような魚卵は油がかなり強く、軍手の隙間等から入ってくるこの油により手荒れが生じるという問題が作業者の抱える一番の悩みであった。さらに、このように手作業によって行っていたことから、衛生管理においてHACCP( Hazard Analysis Critical Control Point)に対応し得ていない。また、軍手に代えてゴム手袋を使用すれば直接作業者の手に触れないが、これであっても手作業には変らず衛生上好ましくないばかりか、昨今、塩化ビニル樹脂製の手袋自体から環境ホルモンが検出されたという問題も生じていることから、食品衛生上、HACCP 対応上においてもこのような手作業は好ましくなかった。 Such opening work and hand-grip work by such workers themselves require considerable skill. Therefore, since the number of people who perform such work is limited, the fatigue level of full-time workers is considerable. Also, workers are working with gloves to make it difficult to slip, but such fish eggs are quite oily, and there is a problem that this oil entering from the gaps of work gloves causes rough hands It was the biggest trouble that nobody had. Furthermore, since it was performed manually as described above, it cannot cope with HACCP (Hazard Analysis Critical Control Point) in hygiene management. Also, if you use rubber gloves instead of gloves, you will not touch the hands of the workers directly, but even this is not good for hygiene because it does not change to manual work, but recently from gloves made of vinyl chloride resin Since the problem that environmental hormones were detected also occurred, such manual work was not preferable in terms of food hygiene and HACCP IV.
 そこで、このような弊害・問題を解消すべく、本願の出願人は、先に特許文献1に開示の魚卵粒連続分離装置、および特許文献2に開示の魚卵粒連続分離装置に用いられる魚卵筋切り装置を提供している。このような装置の提供により、作業者の手揉み作業、すなわち、作業者が手で揉んで卵巣膜から魚卵粒を一粒ずつ分離させる魚卵粒の分離作業(前処理加工)が機械化され、上述した問題を解消するとともに、更なる優れた効果をも得ていた。 Therefore, in order to eliminate such problems and problems, the applicant of the present application is used in the fish egg continuous separation device disclosed in Patent Document 1 and the fish egg continuous separation device disclosed in Patent Document 2. A fish egg slicing device is provided. By providing such a device, the operator's manual grind work, that is, the fish egg grain separation work (pretreatment process) in which the worker grabs by hand and separates the egg grains from the ovarian membrane one by one is mechanized. In addition to solving the above-described problems, it was possible to obtain further excellent effects.
 しかし、手揉み作業段階での問題は解消し得ても、筋子の卵巣膜を一つずつ開く作業(筋子開き作業)にあっては相変わらず作業者の手作業に頼っていたため、同様の問題が未だ解消されておらず課題が残っていた。
 すなわち、魚卵粒を傷つける(潰す)ことなく卵巣膜を刃物で開くには、やはり熟練を要した作業者の手作業に頼らざるを得なかったのが実情であった。
特に、イクラなどの比較的高価な魚卵粒にあっては、歩留まり良く一粒ずつ分離させることが最重要課題であり、そのための前提作業として、作業者の手作業によらずとも魚卵粒を傷つける(潰す)ことなく卵巣膜を自動的に開くことができるかが課題として残されていたものである。
そこで、本願の出願人は、どのようにしたら歩留まり良く連続して、かつ自動的に卵巣膜を開くことができるかについて種々研究を重ねた結果、本発明の自動開き装置の完成に至った。
However, even if the problem at the stage of manual massage can be resolved, the same problem has occurred because the work of opening the ovarian membrane of the muscles one by one (the opening of the muscles) still relies on the worker's manual work. There were still issues that had not been resolved.
In other words, in order to open the ovarian membrane with a blade without damaging (smashing) the fish egg grains, it was necessary to rely on the manual work of skilled workers.
In particular, in the case of relatively expensive fish eggs such as salmon roe, the most important issue is to separate them one by one with a good yield. The problem remains whether the ovarian membrane can be opened automatically without damaging (smashing) the skin.
Accordingly, the applicant of the present application has conducted various studies on how to open the ovarian membrane continuously and automatically with a high yield, and as a result, the automatic opening device of the present invention has been completed.
特許第3359325公報Japanese Patent No. 3359325 特開2009-261307号公報JP 2009-261307 A
 本発明は、従来技術の有するこのような問題点に鑑みなされたものであり、その課題とするところは、魚卵粒を傷つけることなく筋子の卵巣膜を連続して自動的に開くことを可能とした筋子の卵巣膜自動開き装置および方法を提供することにある。 The present invention has been made in view of such problems of the prior art, and the problem is that the ovarian membrane of the muscle can be automatically opened continuously without damaging the fish eggs. It is an object of the present invention to provide an automatic ovarian membrane opening device and method.
 この目的を達成するために、本発明の第1の発明は、筋子を投入領域から排出領域へと自動的に搬送する搬送領域を有し、かつ搬送領域の所定箇所に開口領域を有してなる搬送部と、
 前記搬送部の下方に配設され、前記開口領域に吸い込み口を対向して備え、搬送されてきた筋子の卵巣膜を前記開口領域から吸い付ける膜吸い付け部と、
 前記搬送部に設けられた開口領域から搬送面上に突出し、前記膜吸い付け部で吸い付けられた筋子の卵巣膜を割く膜割き部とで構成されており、
 前記膜割き部は、前記開口領域から搬送面上に突出する膜突き刺し部と、膜突き刺し部と連続し、かつ膜突き刺し部よりも前記開口領域寄りに設けられた膜割き刃とを含み、
 前記膜吸い付け部は、前記膜突き刺し部の先端の直下若しくは膜突き刺し部の先端直近の投入領域側に吸い込み領域を位置させていることを特徴とする筋子の卵巣膜自動開き装置としたことである。
In order to achieve this object, the first invention of the present invention has a conveyance area for automatically conveying the muscle from the input area to the discharge area, and has an opening area at a predetermined position of the conveyance area. A transport unit,
A membrane suction part disposed below the transport part, provided with a suction port facing the opening area, and sucking the ovarian membrane of the transported muscle from the opening area;
Projecting on the transport surface from the opening area provided in the transport unit, and composed of a membrane splitting unit that breaks the ovarian membrane of the muscles sucked by the membrane sucking unit,
The membrane cutting portion includes a membrane piercing portion that protrudes from the opening region onto the conveyance surface, and a membrane cutting blade that is continuous with the membrane piercing portion and is provided closer to the opening region than the membrane piercing portion,
The membrane suction part is a muscular ovary membrane automatic opening device characterized in that the suction area is located immediately below the tip of the membrane piercing part or on the input region side near the tip of the membrane piercing part. is there.
 本発明の第2の発明は、第1の発明において、搬送部は、架台上において所定間隔をあけて配した複数の搬送ベルトを含み、
 架台には、前記搬送ベルトを摺動可能に受けるベルト受面を含み、ベルト受面の所定箇所には鉛直方向で貫通した開口部が設けられており、
 前記複数の搬送ベルトの上面が筋子の搬送面として機能し、
 前記所定間隔をあけて配した複数の搬送ベルト間の隙間から臨む前記架台のベルト受面に設けられた開口部が開口領域として機能していることを特徴とする筋子の卵巣膜自動開き装置としたことである。
According to a second aspect of the present invention, in the first aspect, the transport unit includes a plurality of transport belts arranged at predetermined intervals on the gantry,
The gantry includes a belt receiving surface that slidably receives the conveyor belt, and a predetermined portion of the belt receiving surface is provided with an opening penetrating in the vertical direction.
The upper surface of the plurality of conveyor belts functions as a conveyor surface of the muscle,
A device for automatically opening a ovarian membrane of a muscle, wherein an opening provided in a belt receiving surface of the gantry facing a gap between a plurality of conveying belts arranged at a predetermined interval functions as an opening region; It is that.
 本発明の第3の発明は、第2の発明において、搬送部の上方に配設され、搬送部にて搬送されてきた筋子を、搬送部側に押し付ける押し付け部を備えたことを特徴とする筋子の卵巣膜自動開き装置としたことである。 According to a third aspect of the present invention, in the second aspect of the invention, there is provided a pressing portion that is disposed above the conveying portion and presses the streaks conveyed by the conveying portion to the conveying portion side. This is an automatic device for opening the ovary of the muscle.
 本発明の第4の発明は、第3の発明において、押し付け部は、少なくとも、搬送部に設けられている開口領域の上方にて筋子を搬送部方向に押し付けていることを特徴とする筋子の卵巣膜自動開き装置としたことである。 According to a fourth aspect of the present invention, in the third aspect of the invention, the pressing unit presses the muscle in the direction of the conveyance unit at least above the opening area provided in the conveyance unit. It is an ovarian membrane automatic opening device.
 本発明の第5の発明は、筋子を搬送部上に乗せて投入領域から排出領域へと搬送する筋子搬送工程と、
 搬送されてきた筋子の卵巣膜を、搬送部に設けられた開口領域から搬送部の下方へと吸い付ける卵巣膜の吸い付け工程と、
 前記搬送部に設けられた開口領域から搬送面上に突出した膜割き部によって、前記搬送部の下方へと吸い付けられた筋子の卵巣膜を割く膜割き工程を含むこと特徴とする筋子の卵巣膜自動開き方法としたことである。
A fifth aspect of the present invention is a scallop transporting step of transporting the stalk onto the transport unit and transporting it from the input area to the discharge area,
The ovarian membrane sucking step of sucking the ovarian membrane of the muscle that has been transported from the opening area provided in the transport unit to the lower part of the transport unit,
A muscular ovary comprising a membrane splitting step of splitting the ovarian membrane of the sarcoma sucked downward of the transporting portion by a membrane splitting portion projecting from the opening area provided in the transporting portion onto the transporting surface. This is an automatic film opening method.
 本発明の第6の発明は、第5の発明において、搬送部にて搬送されてきた筋子を、搬送部側に押し付ける筋子押し付け工程をさらに含むことを特徴とする筋子の卵巣膜自動開き方法としたことである。 According to a sixth aspect of the present invention, in the fifth aspect of the invention, the ovarian membrane automatic opening method for musculature, further comprising a muscular pressing step of pressing the musculature transported by the transport section against the transport section side; It is that.
 本発明によれば、魚卵粒を傷つけることなく筋子の卵巣膜を連続して自動的に開くことを可能とした筋子の卵巣膜自動開き装置および方法を提供することができた。
さらに、本発明の装置および方法の提供により、上述した特許文献1に開示の魚卵粒連続分離装置(及び特許文献2に開示の魚卵筋切り装置)とともに、筋子から魚卵粒を分離させるまでの一連の工程を連続して自動化することができた。これにより、作業者の労力軽減・健康上の問題等も解消され、かつ食品衛生上、HACCP対応上の問題も併せて解決された。
ADVANTAGE OF THE INVENTION According to this invention, the ovarian membrane automatic opening apparatus and method of the sarcolemma which were able to open the ovarian membrane continuously and automatically without damaging a fish egg grain were able to be provided.
Further, by providing the apparatus and method of the present invention, together with the above-described fish egg continuous separation apparatus disclosed in Patent Document 1 (and the fish egg shredding apparatus disclosed in Patent Document 2), the egg eggs are separated from the skeins. The series of steps up to this could be automated continuously. As a result, the labor reduction and health problems of workers were resolved, and the problems related to food hygiene and HACCP were also solved.
本発明筋子の卵巣膜自動開き装置の一実施形態を一部切り欠いて示す概略正面図である。1 is a schematic front view showing an embodiment of an automatic ovarian membrane opening device for muscle according to the present invention, with a part cut away. FIG. 本発明筋子の卵巣膜自動開き装置の一実施形態を示す概略平面図である。It is a schematic plan view which shows one Embodiment of the ovarian membrane automatic opening apparatus of the muscle of this invention. 膜割き部に至る直前の筋子搬送状態を拡大して示す概略縦断正面図である。It is a general | schematic longitudinal cross-sectional front view which expands and shows the mentor conveyance state just before reaching a film | membrane split part. 卵巣膜が吸い付け部によって搬送部の下方に吸い付けられた状態を拡大して示す概略縦断正面図である。It is a schematic longitudinal cross-sectional front view which expands and shows the state by which the ovarian membrane was attracted | sucked below the conveyance part by the suction part. 卵巣膜が吸い付け部によって搬送部の下方に吸い付けられ、かつ膜割き部の膜突き刺し部が卵巣膜に突き刺さった状態を拡大して示す概略縦断正面図である。It is a schematic longitudinal front view which expands and shows the state in which the ovarian membrane was sucked by the suction part below the conveyance part, and the membrane piercing part of the membrane split part pierced the ovarian membrane. 卵巣膜が膜割き部の膜割き刃によって搬送方向に連続して割かれている状態を拡大して示す概略縦断正面図である。It is a general | schematic longitudinal cross-sectional front view which expands and shows the state in which the ovarian membrane is continuously cracked by the film | membrane splitting blade of a film | membrane split part in the conveyance direction. 膜割き部と開口領域との配設位置関係を拡大して示す概略平面図である。It is a schematic plan view which expands and shows the arrangement | positioning positional relationship of a film part and an opening area | region. 搬送部と開口領域と押し付け部と膜割き部との配設位置関係を拡大して示す概略縦断側面図である。It is a general | schematic longitudinal side view which expands and shows the arrangement | positioning positional relationship of a conveyance part, an opening area | region, a pressing part, and a film | membrane split part. 膜割き部を拡大して示す概略正面図である。It is a schematic front view which expands and shows a film part.
 以下、本発明の筋子の卵巣膜自動開き装置の一実施形態について、添付図面を参照して説明する。なお、本実施形態は、本発明の一実施形態であって、何等これらに限定解釈されるものではなく本発明の範囲内で設計変更可能である。
 以下、本明細書では、多数の鮭の魚卵粒が卵巣膜によって覆われている「筋子」を一例として挙げて本発明の実施の一形態を説明する。なお、「筋子」は、「塩蔵品(いわゆる塩漬けした筋子)」と「未加工品(生の筋子)」の双方ともが対象である。
Hereinafter, an embodiment of the ovarian membrane automatic opening device of the present invention will be described with reference to the accompanying drawings. Note that this embodiment is an embodiment of the present invention, and is not construed as being limited thereto, and can be modified within the scope of the present invention.
Hereinafter, in the present specification, an embodiment of the present invention will be described by taking, as an example, “muscle” in which a large number of salmon eggs are covered with an ovarian membrane. Note that “suji” includes both “salted products (so-called salted products)” and “unprocessed products (raw products)”.
 図1において符号1は架台で、架台1には、筋子100を投入領域4から排出領域6へと自動的に搬送する搬送領域8を有し、かつ搬送領域8の所定箇所に開口領域(開口部17)を有してなる搬送部9と、前記搬送部9の下方に配設され、前記開口領域(開口部17)に吸い込み口28を対向して備え、搬送されてきた筋子100の卵巣膜101を前記開口領域(開口部17)から吸い付ける膜吸い付け部24と、前記搬送部9に設けられた開口領域(開口部17)から搬送面14上に突出し、前記膜吸い付け部24で吸い付けられた筋子100の卵巣膜101を割く膜割き部30とが少なくとも備えられている。なお、本実施形態において架台1は、その全体構成において特に限定解釈されるものではなく、本発明の範囲内において適宜設計変更可能である。また、本実施形態の卵巣膜自動開き装置では、図示は省略するが、押し付け部47の上方の領域やその他の所定の領域を覆うカバー部材を着脱自在に備えて衛生面の向上を図ることを想定している。また、筋子100に付着している汚れや付着物を洗い落とす目的、筋子100の粘りなどを洗い流す目的で、図示しない洗浄水発射装置を備えている。洗浄水発射装置の配設箇所の一例としては、押し付け部47よりも投入領域4寄りの上方に、搬送面14と直交するように配設することを想定している。 In FIG. 1, reference numeral 1 denotes a gantry, and the gantry 1 has a conveyance region 8 for automatically conveying the muscle 100 from the input region 4 to the discharge region 6, and an opening region (opening) at a predetermined position of the conveyance region 8. A transfer unit 9 having a portion 17), and a ovary of the muscle 100 which is disposed below the transfer unit 9 and has a suction port 28 facing the opening region (opening portion 17). A film sucking portion 24 for sucking the film 101 from the opening region (opening portion 17) and an opening region (opening portion 17) provided in the transporting portion 9 project on the transport surface 14, and the film sucking portion 24 And a membrane splitting section 30 for splitting the ovarian membrane 101 of the muscle 100 sucked in step (b). In the present embodiment, the gantry 1 is not particularly limited in its overall configuration, and can be appropriately changed in design within the scope of the present invention. Further, in the ovarian membrane automatic opening device of the present embodiment, although not shown in the drawings, a cover member that covers an area above the pressing portion 47 and other predetermined areas is detachably provided to improve hygiene. Assumed. Further, for the purpose of washing off dirt and deposits adhering to the muscle 100 and washing away the stickiness of the muscle 100, a washing water launching device (not shown) is provided. As an example of the arrangement location of the washing water launching device, it is assumed that the washing water emitting device is arranged above the pressing area 47 and closer to the feeding area 4 so as to be orthogonal to the transport surface 14.
 本実施形態において搬送部9は、架台1の上方に備えられた平坦状のベルト受面2と、ベルト受面2の一端側寄りにて架台1に備えられた搬送ベルト12用の第1の駆動プーリー10と、他端側寄りにて架台1に備えられた搬送ベルト12用の第1の従動プーリー11と、前記第1の駆動プーリー10と第1の従動プーリー11とにわたって無端状(輪状)に掛け渡されて所定方向(図1-図7にて矢印200で示す搬送方向)に回転走行する複数の搬送ベルト12によって構成されている。本実施形態では、図2に示すように、5本の搬送ベルト12が掛け渡されている。 In the present embodiment, the conveyance unit 9 includes a flat belt receiving surface 2 provided above the gantry 1 and a first belt belt 12 provided on the gantry 1 near one end of the belt receiving surface 2. The drive pulley 10, the first driven pulley 11 for the conveyor belt 12 provided on the gantry 1 near the other end side, and the endless shape (ring-shaped) across the first drive pulley 10 and the first driven pulley 11. ) And is rotated by a predetermined direction (conveying direction indicated by an arrow 200 in FIGS. 1 to 7). In this embodiment, as shown in FIG. 2, five conveyor belts 12 are stretched.
 ベルト受面2は、搬送ベルト12の裏面16側を摺動可能に受ける平坦な長尺ステンレス板で、架台1の上方に着脱可能に備えられている。
ベルト受面2は、所定の配列により多数の水抜き孔3(板の鉛直方向に貫通した孔)が全体にわたって設けられており、そして、ベルト受面2の板長さ方向の一端の領域(図1および図2における右側の投入領域4)から他端の領域(図1および図2における左側の排出領域6)までの間の所定位置には、上下方向(鉛直方向)にわたって長孔状に貫通した開口部17が形成されている(図3乃至図8を参照。)。
なお、前記水抜き孔3の孔形状や孔径、孔と孔との間隔(ピッチ)などの諸仕様は設計変更可能である。
ベルト受面2は、回転作動する搬送ベルト12の裏面16側が接触するため、摩擦抵抗が極力低くなるように水抜き孔3のエッジなどによる凹凸がないように設計するのが好ましい。
The belt receiving surface 2 is a flat long stainless steel plate that slidably receives the back surface 16 side of the conveyor belt 12, and is detachably provided above the gantry 1.
The belt receiving surface 2 is provided with a large number of drain holes 3 (holes penetrating in the vertical direction of the plate) over the whole by a predetermined arrangement, and a region at one end of the belt receiving surface 2 in the plate length direction ( In a predetermined position between the right input region 4) in FIG. 1 and FIG. 2 and the other end region (left discharge region 6 in FIG. 1 and FIG. 2), a long hole is formed in the vertical direction (vertical direction). A penetrating opening 17 is formed (see FIGS. 3 to 8).
Various specifications such as the hole shape and hole diameter of the drain hole 3 and the interval (pitch) between the holes can be changed in design.
The belt receiving surface 2 is preferably designed so that there is no unevenness due to the edge of the drainage hole 3 or the like so that the frictional resistance is as low as possible because the back surface 16 side of the rotating conveyor belt 12 contacts.
 第1の駆動プーリー10と第1の従動プーリー11は、それぞれ架台1に回転可能に軸支されており、第1の駆動プーリー10は、図示しない駆動源(モータ)からの動力が伝達されて所定方向に回転動作する。 The first drive pulley 10 and the first driven pulley 11 are rotatably supported on the gantry 1, respectively. The first drive pulley 10 receives power from a drive source (motor) (not shown). It rotates in a predetermined direction.
 搬送ベルト12は、それぞれ隣り合う搬送ベルト12との間に所定の間隔13をあけて平行に備えられており、本実施形態では、それぞれの搬送ベルト12の表面15上に、搬送ベルト12の長さ方向(搬送方向200と同じ方向)の所定領域にわたり案内壁18が配設されている。 The conveyor belts 12 are provided in parallel with a predetermined interval 13 between the adjacent conveyor belts 12. In this embodiment, the length of the conveyor belt 12 is placed on the surface 15 of each conveyor belt 12. A guide wall 18 is disposed over a predetermined region in the vertical direction (the same direction as the transport direction 200).
 搬送ベルト12は、食品搬送用のベルトであって、搬送される筋子100が滑らないように表面処理されているのが好ましい。
例えば、本実施形態では、図示しない凹条部(左右の端縁にわたって連続する凹部)と凸条部(左右の端縁にわたって連続する凸部)が、ベルトの長さ方向(搬送方向200と同じ方向)にわたって交互に配設された表面凹凸状に形成された合成樹脂製ベルトを使用している。
なお、ベルト表面15を梨地状に形成したもの、ベルト表面15に断続した凹部と凸部が多数形成されたものなど本発明の範囲内で設計変更可能である。
また、搬送ベルト12は、ゴム製・合成樹脂製など任意に設計変更可能であり、また、金属製にすることを特段除外するものではなく本発明の範囲内である。
The transport belt 12 is a belt for transporting food, and is preferably surface-treated so that the streaks 100 to be transported do not slip.
For example, in the present embodiment, a not-shown recess (a recess continuous over the left and right edges) and a protrusion (a protrusion continuous over the left and right edges) are the same as the belt length direction (conveying direction 200). Synthetic resin belts are used which are formed in an uneven surface shape alternately arranged over the direction).
It should be noted that the design of the belt surface 15 can be changed within the scope of the present invention, such as a belt-like surface formed on the belt surface 15 and a belt surface 15 formed with a number of intermittent recesses and protrusions.
Further, the design of the conveyor belt 12 can be arbitrarily changed, such as rubber or synthetic resin, and is not particularly excluded from being made of metal and is within the scope of the present invention.
 案内壁18は、複数個の筋子100を並列してそれぞれ別々に搬送可能に案内するように、複数の搬送領域8を横並びに区切る部材であって、搬送される筋子100が、膜吸い付け部24および膜割き部30へと確実に案内し得るように筋子100の搬送領域8を形成している。
本実施形態では、断面視で略逆Vの字形状(台形状ともいう。)に形成された長尺部材19が、それぞれ所定間隔をあけて複数本横並び状に配設されており、それぞれ隣り合う長尺部材19の相対向するそれぞれの傾斜状の壁面20が案内壁18として機能している(図8を参照。)。
また、本実施形態では、それぞれの長尺部材19の上面にて、それぞれの長尺部材19に直交するように掛け渡されて一体に成形されている掛け渡し部材23を有し、掛け渡し部材23が架台1に対して着脱自在に取り付けられている。
The guide wall 18 is a member that divides the plurality of transport regions 8 side by side so as to guide the plurality of struts 100 in parallel so that they can be transported separately. 24 and the conveying area 8 of the strut 100 are formed so as to be surely guided to the film dividing part 30.
In the present embodiment, a plurality of long members 19 formed in a substantially inverted V shape (also referred to as a trapezoidal shape) in a cross-sectional view are arranged side by side at predetermined intervals, and are adjacent to each other. Respective inclined wall surfaces 20 of the corresponding long members 19 function as guide walls 18 (see FIG. 8).
Moreover, in this embodiment, it has the spanning member 23 spanned so that it might orthogonally cross each long member 19 on the upper surface of each long member 19, and it was formed integrally. 23 is detachably attached to the gantry 1.
 長尺部材19の全体長さは、投入領域4側の端部から搬送方向200に所定距離だけ離れた位置と、押し付け部47の中途部位置(例えば、押し付け部用の第2の駆動プーリー49の直近までの位置)とにわたる長さに形成されている。なお、長尺部材19の全体長さは本実施形態の仕様に限定解釈されるものではない。少なくとも、装置上に筋子100を投入する投入領域4から、筋子100の膜割きをする膜割き部30まで筋子100を案内し得る長さを有しているものであればさらに長尺に形成されるものであってもよい。例えば、投入領域4から排出領域6までにわたる長さに形成されるものであっても本発明の範囲内である。
また、案内壁18を構成している各長尺部材19は、それぞれの下端(拡開側の端部)21が、搬送ベルト12の表面15とわずかな隙間をもって配設されているか、搬送ベルト12の表面15とわずかに接触する程度に配設されている。
断面視で略逆Vの字形状(台形状ともいう。)に形成された長尺部材19の下端(拡開側の端部)21の間隔は、長尺部材19を一つの搬送ベルト12の表面15で、かつ搬送方向200に沿ってベルトの幅方向と直交する方向の中心線上に位置させた際に、長尺部材19の下端(拡開側の端部)21の両側に搬送ベルト12が所定幅をもって残る程度の幅とする(拡開側の端部の間隔を22、下端21の両側に残るベルトの幅を12aとする。)。
The entire length of the long member 19 is determined by a position a predetermined distance away from the end on the loading region 4 side in the transport direction 200 and a midway position of the pressing portion 47 (for example, the second driving pulley 49 for the pressing portion). To the nearest position). The overall length of the long member 19 is not limited to the specification of the present embodiment. If it has a length that can guide the muscle 100 from the loading region 4 where the muscle 100 is placed on the device to the film splitting portion 30 that splits the muscle 100, the length is further increased. It may be a thing. For example, even a length extending from the input area 4 to the discharge area 6 is within the scope of the present invention.
In addition, each long member 19 constituting the guide wall 18 has a lower end (expansion side end portion) 21 disposed with a slight gap from the surface 15 of the conveyor belt 12 or a conveyor belt. 12 are arranged so as to make slight contact with the surface 15.
The distance between the lower end (end portion on the expansion side) 21 of the long member 19 formed in a substantially inverted V shape (also referred to as a trapezoidal shape) in a cross-sectional view is the same as that of the long belt 19. When positioned on the surface 15 and on the center line in the direction orthogonal to the width direction of the belt along the conveyance direction 200, the conveyance belt 12 is provided on both sides of the lower end (expansion side end) 21 of the long member 19. Is a width that remains with a predetermined width (the interval between the end portions on the expansion side is 22 and the width of the belt remaining on both sides of the lower end 21 is 12a).
 従って、本実施形態では、前記隣り合う案内壁18の相対向する傾斜状の壁面20によって区切られた断面視で略Vの字形状の領域が筋子100の搬送領域8として機能し(図1及び図8を参照。)、前記搬送領域8にて、前記隣り合う搬送ベルト12間の所定の間隔13(隙間)から臨むベルト受面2の開口部17が開口領域として機能しており(図3-図8参照。)、隣り合う案内壁18によって区切られた前記搬送領域8内に位置している隣り合う搬送ベルト12のそれぞれの上面が筋子100の搬送面14として機能している(図1、図3-図8参照。)。
これにより、本実施形態では、図1に示すように、装置全体で、4つに区分けされた搬送領域8がそれぞれ形成されていることとなり、一度に多数の筋子100における卵巣膜101の開き処理作業がなし得るため、作業効率が大変向上する。
Therefore, in this embodiment, a substantially V-shaped region in a sectional view partitioned by the opposing inclined wall surfaces 20 of the adjacent guide walls 18 functions as the conveying region 8 of the muscle 100 (see FIG. 1 and FIG. 1). 8), the opening 17 of the belt receiving surface 2 facing from a predetermined distance 13 (gap) between the adjacent conveyor belts 12 functions as an opening area in the conveyance area 8 (FIG. 3). -See Fig. 8), and the upper surfaces of the adjacent conveyor belts 12 located in the conveying area 8 delimited by the adjacent guide walls 18 function as the conveying surface 14 of the streak 100 (Fig. 1). And FIG. 3 to FIG. 8).
Thereby, in this embodiment, as shown in FIG. 1, the transport area 8 divided into four is formed in the whole apparatus, respectively, and the opening process of the ovarian membrane 101 in a large number of muscles 100 at a time is performed. Since work can be done, work efficiency is greatly improved.
 開口部17は、ベルト受面2において、後述する膜吸い付け部24が搬送領域8に臨む程度で、かつ後述する膜割き部30が搬送領域8上に突出できる程度であって、搬送方向200と直交する方向に所定の領域をもって開口されており、本実施形態では、後述する押し付け部用の第2の従動プーリー50よりも排出領域6寄りで、前記第2の従動プーリー50よりも排出領域6寄りに配設されている第1の押し付けローラー53の直下に開口されている。 In the belt receiving surface 2, the opening 17 is such that a later-described film sucking portion 24 faces the transport region 8, and a later-described film splitting portion 30 can protrude onto the transport region 8, and the transport direction 200. In this embodiment, the discharge area 6 is closer to the discharge area 6 than the second driven pulley 50 for the pressing portion described later, and the discharge area is more than the second driven pulley 50 in the present embodiment. It is opened directly below the first pressing roller 53 disposed closer to 6.
 膜吸い付け部24は、前記搬送部9の下方に配設され、前記開口部(開口領域)17に吸い込み口28を対向して備えられ、搬送されてきた筋子100の卵巣膜101を前記開口部(開口領域)17から吸い付けて、搬送面14よりも下方に引っ張り込むことによって、筋子100の卵巣膜101と魚卵粒102との間に所定の隙間を形成する。 The membrane sucking unit 24 is disposed below the transport unit 9 and is provided with a suction port 28 facing the opening (opening region) 17 so as to open the ovarian membrane 101 of the muscle 100 that has been transported. A predetermined gap is formed between the ovarian membrane 101 of the muscle 100 and the fish egg particle 102 by sucking from the portion (opening region) 17 and pulling downward from the conveying surface 14.
 本実施形態で採用する膜吸い付け部24は、図1-図7に示すように、架台1に備えられたベルト受面2の下方において、架台1に対して直交するように備えられた円筒状の本体管部25と、本体管部25の内部空間と連通し、本体管部25の外方に突出して備えられた複数の吸い付け管部27とで構成されている。 As shown in FIGS. 1 to 7, the membrane sucking portion 24 employed in the present embodiment is a cylinder provided so as to be orthogonal to the gantry 1 below the belt receiving surface 2 provided to the gantry 1. The main body pipe part 25 and a plurality of suction pipe parts 27 that communicate with the internal space of the main body pipe part 25 and project outward from the main body pipe part 25 are configured.
 吸い付け管部27は、細幅の略矩形管状に形成され、それぞれ前記ベルト受面2の開口部(開口領域)17に、その先端の開口された吸い込み領域(吸い込み口28)を臨ませている。なお、この吸い込み領域(吸い込み口28)は、搬送ベルト12の搬送面14よりも上方に突出すると、筋子100の搬送を阻害することになりかねないため、少なくとも搬送ベルト12の搬送面14よりも上方に突出しないように設計する。吸い込み領域(吸い込み口28)は、本実施形態では、開口部17よりも僅かに小さい矩形状に開口している。
また、本体管部25は、一端側26が閉鎖されており、他端側が、吸い込み装置29と接続されている。従って、吸い込み装置29によって、本体管部25を介してそれぞれの吸い付け管部27に所定の吸い込み力が作用する。
 前記膜吸い付け部24は、後述する膜突き刺し部41の先端の直下若しくは膜突き刺し部41の先端直近の上流側(投入領域4側)に吸い込み領域(吸い込み口28)を位置させている。
The suction pipe portion 27 is formed in a narrow and substantially rectangular tube shape, and the suction region (suction port 28) opened at the tip thereof faces the opening (opening region) 17 of the belt receiving surface 2 respectively. Yes. In addition, if this suction area (suction port 28) protrudes upward from the transport surface 14 of the transport belt 12, the transport of the muscle 100 may be hindered. Therefore, at least the transport surface 14 of the transport belt 12 Design so that it does not protrude upward. In the present embodiment, the suction region (suction port 28) is opened in a rectangular shape slightly smaller than the opening 17.
Further, the main body pipe portion 25 has one end side 26 closed and the other end side connected to the suction device 29. Therefore, a predetermined suction force acts on each suction pipe portion 27 via the main body pipe portion 25 by the suction device 29.
The membrane suction portion 24 has a suction region (suction port 28) located immediately below the tip of a membrane piercing portion 41, which will be described later, or on the upstream side (on the input region 4 side) in the vicinity of the tip of the membrane piercing portion 41.
 膜割き部30は、前記搬送部9に設けられた開口領域から搬送面14上に突出し、前記膜吸い付け部24で吸い付けられた筋子100の卵巣膜101を割くためのもので、本実施形態では、図3-図9に示すように、架台1に着脱自在に取り付けられる本体部31と、本体部31の上端にて、水平方向に一体に突出して設けられ、前記開口部(開口領域)17から搬送面14上に突出する膜突き刺し部41と、膜突き刺し部41と連続し、かつ膜突き刺し部41よりも前記開口部(開口領域)17寄りに設けられた膜割き刃44とで構成されている。 The membrane splitting unit 30 is used to split the ovarian membrane 101 of the muscle 100 protruding from the opening area provided in the transporting unit 9 onto the transporting surface 14 and sucked by the membrane sucking unit 24. In the form, as shown in FIGS. 3 to 9, a main body 31 that is detachably attached to the gantry 1 and an upper end of the main body 31 are provided so as to protrude integrally in the horizontal direction, and the opening (opening region) ) A membrane piercing portion 41 protruding from the conveyance surface 14 from 17, and a membrane cutting blade 44 that is continuous with the membrane piercing portion 41 and is closer to the opening (opening region) 17 than the membrane piercing portion 41. It is configured.
 本体部31は、一面側の上端寄りに形成され、膜割き刃44の押え部材36を取り付ける押え部材用取付面32と、前記一面側の下端寄りに形成され、架台1の所定箇所に着脱可能に係止される係止溝部33とを備え、上端に膜突き刺し部41が一体に備えられている。
押え部材用取付面32には、水平方向に並んで二つの取付ボルト用の第1孔部34が形成されており、前記第1孔部34が形成されている領域の一側面から斜め傾斜状に突出して一体に形成される刃押え面35を備えている。
押え部材36は、前記取付ボルト用の二つの第1孔部34と連通する二つの第2孔部37が並んで設けられている取付用の矩形板部38と、矩形板部38の一側面から段部39を介して斜め傾斜状に突出して一体に形成され、前記矩形板部38を本体部31に取付固定した際に、本体部31の押え部材用取付面32の刃押え面35とともに膜割き刃44を挟み込んで保持する刃押え板部40とで構成されている。
The main body portion 31 is formed near the upper end on one surface side, is formed near the pressing member mounting surface 32 for mounting the pressing member 36 of the film split blade 44 and the lower end on the one surface side, and can be attached to and detached from a predetermined position of the gantry 1. And a membrane piercing portion 41 are integrally provided at the upper end.
The pressing member mounting surface 32 is formed with two mounting bolt first holes 34 aligned in the horizontal direction, and is inclined obliquely from one side surface of the region where the first hole 34 is formed. And a blade pressing surface 35 that is integrally formed.
The holding member 36 includes a rectangular plate portion 38 for mounting in which two second hole portions 37 communicating with the two first hole portions 34 for the mounting bolts are provided side by side, and one side surface of the rectangular plate portion 38. When the rectangular plate 38 is attached and fixed to the main body 31, the blade pressing surface 35 of the pressing member mounting surface 32 of the main body 31 is fixed together. The blade pressing plate portion 40 holds the film-splitting blade 44 in between.
 膜突き刺し部41は、本体部31の上端にて、前記本体部31の刃押え面35上をとおり、その刃押え面35を超えて一体に突出して設けられている。
膜突き刺し部41の突出領域は、細い丸棒状に形成された棒状部42と、その棒状部42の先端に形成された先細り状に尖った円錐状の先端部43を有している。この膜突き刺し部41の突出量は特に限定解釈されない。
従って、本体部31の刃押え面35は、膜突き刺し部41の棒状部42の中途部から、一体に下り傾斜状に形成されている。
The membrane piercing portion 41 is provided at the upper end of the main body portion 31 so as to project on the blade pressing surface 35 of the main body portion 31 so as to integrally extend beyond the blade pressing surface 35.
The protruding region of the membrane piercing portion 41 has a rod-shaped portion 42 formed in a thin round bar shape, and a tapered tip portion 43 formed in a tapered shape at the tip of the rod-shaped portion 42. The amount of protrusion of the film piercing portion 41 is not particularly limited.
Therefore, the blade pressing surface 35 of the main body 31 is integrally formed to be inclined downward from the middle portion of the rod-like portion 42 of the membrane piercing portion 41.
 膜割き刃44は、本体部31の刃押え面35と、本体部31に取付固定される押え部材36の刃押え板部40とによって強固に挟み込まれて保持される正面視で略台形状の保持面部45と、該保持面部45を、前記刃押え面35と刃押え板部40とで挟みこんで保持した際に、刃押え面35と刃押え板部40のそれぞれの傾斜状の相対向する辺から所定領域をもって傾斜状に突出する刃部46とで構成されている。すなわち、刃押え面35と刃押え板部40のそれぞれの傾斜状の相対向する辺から突出する刃部46は、刃押え面35と刃押え板部40のそれぞれの傾斜状の相対向する辺と同一の傾斜角度をもって突出している。
刃部46は、本実施形態では片刃をもって説明するが、両刃であっても本発明の範囲内である。
The membrane cutting blade 44 has a substantially trapezoidal shape in a front view that is firmly sandwiched and held by the blade pressing surface 35 of the main body 31 and the blade pressing plate 40 of the pressing member 36 that is fixedly attached to the main body 31. When the holding surface portion 45 and the holding surface portion 45 are sandwiched and held between the blade pressing surface 35 and the blade pressing plate portion 40, the blade pressing surface 35 and the blade pressing plate portion 40 are opposed to each other in an inclined manner. And a blade portion 46 that protrudes in an inclined manner with a predetermined area from the side. That is, the blade portions 46 projecting from the inclined opposing sides of the blade pressing surface 35 and the blade pressing plate portion 40 are the inclined opposing sides of the blade pressing surface 35 and the blade pressing plate portion 40. It projects with the same inclination angle.
In the present embodiment, the blade portion 46 is described with a single blade, but even a double blade is within the scope of the present invention.
 なお、本実施形態では、膜突き刺し部41と膜割き刃44が、本体部31にそれぞれ備えられた一体型の膜割き部30をもって説明したが、本発明はこれに何等限定解釈されるものではない。
例えば、膜突き刺し部41と膜割き刃44が、それぞれ別部材として形成されて架台1に取り付ける構造であってもよい。このように別部材として構成する場合であっても、搬送方向200における上流側(投入領域4側)に膜突き刺し部41が備えられ、その下流側(排出領域6側)に膜割き刃44が備えられるものとする。
さらに、別部材として備えられる膜割き刃44の形状も丸刃などの他の任意形状が本発明の範囲内で採用可能であり、また、膜割き刃44を別部材とする場合において、例えば丸刃の回転刃を採用することも本発明の範囲内である。
In the present embodiment, the membrane piercing portion 41 and the membrane splitting blade 44 have been described with the integral membrane splitting portion 30 provided in the main body portion 31, but the present invention is not construed as being limited thereto. Absent.
For example, the structure may be such that the membrane piercing portion 41 and the membrane splitting blade 44 are formed as separate members and attached to the gantry 1. Even when configured as a separate member in this way, the membrane piercing portion 41 is provided on the upstream side (injection region 4 side) in the transport direction 200, and the membrane cutting blade 44 is provided in the downstream side (discharge region 6 side). Shall be provided.
Further, the film split blade 44 provided as a separate member can be formed in any other shape such as a round blade within the scope of the present invention. It is also within the scope of the present invention to employ a rotary blade.
 本実施形態では、搬送部9の上方に配設され、搬送部9にて搬送されてきた筋子100を、搬送部9側に押し付ける押し付け部47を備えている。 In the present embodiment, a pressing unit 47 is provided that is disposed above the transport unit 9 and presses the muscle 100 that has been transported by the transport unit 9 against the transport unit 9 side.
 押し付け部47は、本実施形態では、図1-図8に示すように、少なくとも、搬送部9に設けられている開口領域の上方にて筋子100を搬送ベルト12方向に押し付けるように作用するものであって、所定間隔で配した押し付け部用の第2の駆動プーリー49及び第2の従動プーリー50と、前記第2の駆動プーリー49と第2の従動プーリー50とにわたって架け渡される複数の無端状の押えベルト51と、それぞれの押えベルト51を搬送ベルト12方向に押し付ける複数のベルト押し付け部52とで構成されており、架台1において、搬送部9の上方に着脱可能に配設された押し付け部本体48にそれぞれが備えられている。 In this embodiment, as shown in FIGS. 1 to 8, the pressing portion 47 acts to press the muscle 100 toward the conveying belt 12 at least above the opening area provided in the conveying portion 9. The second driving pulley 49 and the second driven pulley 50 for the pressing portion disposed at predetermined intervals, and a plurality of endless bridges spanning the second driving pulley 49 and the second driven pulley 50 And a plurality of belt pressing portions 52 that press the respective pressing belts 51 in the direction of the conveying belt 12. In the gantry 1, pressing that is detachably disposed above the conveying portion 9. Each of the unit main bodies 48 is provided.
 ベルト押し付け部52は、第2の従動プーリー50寄りに配されている第1の押し付けローラー53と、第2の駆動プーリー49寄りに配されている第3の押し付けローラー55と、前記第1の押し付けローラー53と第3の押し付けローラー55との間に等間隔で配されている第2の押し付けローラー54で構成されている(図1、図2を参照。)。
第1の押し付けローラー53と第2の押し付けローラー54と第3の押し付けローラー55は、それぞれ自重で搬送ベルト12方向に下がり、押えベルト51を搬送ベルト12方向へと押し付け可能なように、上下作動可能に押し付け部本体48に配設されている。
図示は省略するが、具体的には、押し付け部本体48の枠部に、左右方向に回転可能に軸支された左右の板部と、該左右の板部の反軸支側の端部にて左右方向に回転可能に軸支されたローラー部とからなる構成を採用している。すなわち、ローラー部の自重によって搬送ベルト12方向に下がり、また、押えベルト51と搬送ベルト12との間を通過する筋子100によって上方に多少移動可能である。これにより、筋子100に無理な押し付け力が多大にかかり押し潰すことのないように押え力(押し付け力)を微調整している。
The belt pressing unit 52 includes a first pressing roller 53 disposed near the second driven pulley 50, a third pressing roller 55 disposed near the second drive pulley 49, and the first pressing roller 53. It is comprised by the 2nd pressing roller 54 distribute | arranged at equal intervals between the pressing roller 53 and the 3rd pressing roller 55 (refer FIG. 1, FIG. 2).
The first pressing roller 53, the second pressing roller 54, and the third pressing roller 55 are moved up and down so that they can be lowered by their own weights toward the transport belt 12 and the presser belt 51 can be pressed toward the transport belt 12. The pressing portion main body 48 is disposed as possible.
Although not shown in the drawings, specifically, the left and right plate portions that are pivotally supported by the frame portion of the pressing portion main body 48 so as to be rotatable in the left-right direction and the end portions on the opposite side of the left and right plate portions. The structure which consists of the roller part pivotally supported so that it can rotate in the left-right direction is adopted. That is, the roller part is lowered in the direction of the conveyance belt 12 by its own weight, and can be slightly moved upward by the streaks 100 passing between the presser belt 51 and the conveyance belt 12. As a result, the pressing force (pressing force) is finely adjusted so that an excessive pressing force is applied to the brace 100 so as not to be crushed.
 なお、本実施形態では、第2の駆動プーリー49は、排出領域6寄りに配されている単一のプーリーを兼用しているが、第2の従動プーリー50は、投入領域4寄りにてそれぞれ別々の従動プーリーが配設されている。なお、第2の従動プーリー50に単一のものを採用することも可能で、また第2の駆動プーリー49に別々の駆動プーリーを採用することも可能であり、それぞれ本発明の範囲内である。
 また、本実施形態では、図8に示すように、押えベルト51が、一つの搬送面14に対して2本併設されている。この2本の押えベルト51,51は、それぞれ所定の間隔をあけて並んでいる。そして、2本の押えベルト51,51は、単一のベルト押し付け部52(第1の押し付けローラー53、第2の押し付けローラー54、第3の押し付けローラー55)によって搬送ベルト12方向(搬送面14方向)に押し付けている。
すなわち、本実施形態において、上述のように所定の間隔をあけて2本の押えベルト51,51を備える構成を採用した理由は、押えベルト51を、ベルト押し付け部52によって搬送ベルト12方向(搬送面14方向)に押し付けたときに、膜割き部30に押えベルト51が接して損傷する(押えベルト51の損傷や膜割き部30の損傷)ことを防ぐためである。
本実施形態では、この2本の押えベルト51,51に対して、単一のベルト押し付け部52を採用して2本の押えベルト51,51を同時に押し付ける構成であるが、それぞれの押さえベルト51,51に対してそれぞれ個別のベルト押し付け部52を配することも可能で本発明の範囲内である。
なお、膜割き部30に押えベルト51が接しないように設定しても十分に筋子100を搬送ベルト12方向(搬送面14方向)に押し付け可能であれば、押えベルト51は、一つの搬送面14に対して単一のベルト(前記2本の押えベルト51,51を併設したときの総幅と同程度の幅広の単一のベルト)を採用することも可能である。
 本実施形態では、上述のとおり押し付け部47を備えているが、本発明において押し付け部47の配設は任意であり、押し付け部47を備えていない形態であっても、本発明の作用効果を十分に発揮可能である。
In the present embodiment, the second drive pulley 49 also serves as a single pulley disposed near the discharge region 6, but the second driven pulley 50 is disposed near the input region 4. Separate driven pulleys are provided. In addition, it is also possible to employ | adopt a single thing for the 2nd driven pulley 50, and it is also possible to employ | adopt a separate drive pulley for the 2nd drive pulley 49, and is in the scope of the present invention, respectively. .
In the present embodiment, as shown in FIG. 8, two presser belts 51 are provided side by side with respect to one transport surface 14. The two presser belts 51 and 51 are arranged at a predetermined interval. The two presser belts 51, 51 are moved toward the transport belt 12 (the transport surface 14) by a single belt pressing unit 52 (first pressing roller 53, second pressing roller 54, third pressing roller 55). Direction).
That is, in this embodiment, the reason for adopting the configuration including the two presser belts 51 and 51 with a predetermined interval as described above is that the presser belt 51 is moved in the direction of the transport belt 12 (transported) by the belt pressing unit 52. This is to prevent the presser belt 51 from coming into contact with the film splitting portion 30 and damaging it when pressed in the direction of the surface 14) (damage of the presser belt 51 or damage to the film splitting portion 30).
In the present embodiment, a single belt pressing portion 52 is employed for the two presser belts 51, 51 to press the two presser belts 51, 51 simultaneously. , 51 can be provided with individual belt pressing portions 52 within the scope of the present invention.
Even if the presser belt 51 is set so as not to contact the membrane split portion 30, the presser belt 51 can be used as a single transport surface if the strut 100 can be sufficiently pressed in the direction of the transport belt 12 (the transport surface 14 direction). A single belt (a single belt having a width approximately equal to the total width when the two presser belts 51 and 51 are provided) may be employed for the belt 14.
In the present embodiment, the pressing portion 47 is provided as described above. However, in the present invention, the arrangement of the pressing portion 47 is arbitrary, and even if the pressing portion 47 is not provided, the operational effects of the present invention are achieved. It can be fully demonstrated.
 本実施形態では、上述のように構成しているため、次のとおりの作用効果を奏する。 In this embodiment, since it is configured as described above, the following operational effects are achieved.
[投入工程(筋子搬送工程)]
 まず、卵巣膜101の膜割き対象となる筋子100を、隣り合う案内壁18の相対向する傾斜状の壁面20間にて形成されている搬送領域8の搬送面14上に投入する(載せる)。搬送面14上に投入された筋子100は、搬送ベルト12によって投入領域4から排出領域6へと搬送される(搬送方向200へと搬送される。)。図1-図3を参照。
[Input process (stitch transport process)]
First, the muscle 100 that is the target of film splitting of the ovarian membrane 101 is placed (loaded) on the transport surface 14 of the transport region 8 formed between the opposing inclined wall surfaces 20 of the adjacent guide walls 18. . The streak 100 placed on the transport surface 14 is transported from the input region 4 to the discharge region 6 by the transport belt 12 (conveyed in the transport direction 200). See FIGS. 1-3.
[卵巣膜の吸い付け工程]
 次に、搬送ベルト12によって搬送されてきた筋子100は、押し付け部47の下方領域に到達し、押し付け部47の押えベルト51と搬送ベルト12との間に入って行く。
そして、第1の押し付けローラー53の直下にて、第1の押し付けローラー53の直下に配されている膜吸い付け部24の吸い込み口28によって卵巣膜101が搬送面14の下方へと吸い付けられる。図4を参照。
[Ovary membrane suction process]
Next, the streak 100 conveyed by the conveying belt 12 reaches a lower region of the pressing portion 47 and enters between the pressing belt 51 of the pressing portion 47 and the conveying belt 12.
Then, immediately below the first pressing roller 53, the ovarian membrane 101 is sucked downward of the transport surface 14 by the suction port 28 of the membrane sucking unit 24 arranged immediately below the first pressing roller 53. . See FIG.
[卵巣膜の割き工程 筋子押し付け工程]
 そして、筋子100は、前記膜吸い付け工程によって卵巣膜101が吸い込み口28に吸い付けられた状態で搬送され、膜割き部30に到達する。
膜割き部30に到達した筋子100は、先に吸い込み口28に卵巣膜101が吸い付けられた状態のまま搬送され、押し付け部47の第1の押し付けローラー53によって搬送面14方向に押し付けられながら排出領域6寄りに配されている膜割き部30の膜突き刺し部41が卵巣膜101に突き刺さる。
このとき筋子100は、第1の押し付けローラー53によって搬送面14方向に押し付けられているが、第1の押し付けローラー53は、自重で搬送面14方向に下がっているだけであり、上下方向に回転作動(上下昇降)可能であるため、筋子100がその第1の押し付けローラー53の下位を通過する際には、筋子100によって適宜上方に移動可能である。従って、通過する筋子100に無理な押し付け力が作用するわけではないため、魚卵粒102が押し潰されてしまうという虞は全く無い。
また、筋子100の卵巣膜101に膜突き刺し部41が突き当たったときに、筋子100が逃げようとすることもあるが、第1の押し付けローラー53によって所定圧力で押し付けられているため(筋子100の側面は、それぞれ案内壁18によってガードされている。)、筋子100の逃げを抑えて膜突き刺し部41が確実に突き刺さるように作用している。
そして筋子100は、膜突き刺し部41が卵巣膜101を突き破り、筋子100内に挿入された状態のまま搬送され、膜割き部30の膜割き刃44に到達する。そして、膜割き刃44によって卵巣膜101の下面(搬送面14と接している面)が搬送方向200に沿って連続して割かれていく(切り開かれていく。)。図5-図6を参照。
[Ovarian membrane splitting process, muscle pressing process]
The muscle 100 is transported in a state where the ovarian membrane 101 is sucked into the suction port 28 by the membrane sucking step, and reaches the membrane splitting portion 30.
The muscle 100 that has reached the membrane splitting portion 30 is conveyed while the ovarian membrane 101 is first sucked into the suction port 28 and is pressed toward the conveying surface 14 by the first pressing roller 53 of the pressing portion 47. The membrane piercing portion 41 of the membrane splitting portion 30 disposed near the discharge area 6 pierces the ovarian membrane 101.
At this time, the muscle 100 is pressed in the direction of the transport surface 14 by the first pressing roller 53, but the first pressing roller 53 is only lowered in the direction of the transport surface 14 by its own weight, and rotates in the vertical direction. Since it can be operated (up and down), the brace 100 can be appropriately moved upward by the brace 100 when passing below the first pressing roller 53. Therefore, since an excessive pressing force does not act on the passing muscle 100, there is no possibility that the fish egg particle 102 will be crushed.
In addition, when the membrane piercing portion 41 hits the ovarian membrane 101 of the muscle 100, the muscle 100 may try to escape, but because it is pressed with a predetermined pressure by the first pressing roller 53 (the muscle 100 Each side surface is guarded by the guide wall 18.), And the membrane piercing portion 41 acts so as to surely pierce while suppressing escape of the muscle 100.
The muscle 100 is transported while the membrane piercing portion 41 penetrates the ovarian membrane 101 and is inserted into the muscle 100 and reaches the membrane cutting blade 44 of the membrane splitting portion 30. Then, the lower surface of the ovarian membrane 101 (the surface in contact with the transport surface 14) is continuously cracked (cut open) along the transport direction 200 by the film splitting blade 44. See FIGS. 5-6.
[排出工程]
 上述の各工程を経て、卵巣膜101の下面(搬送面14と接している面)が搬送方向200に沿って連続して割かれた(切り開かれた)筋子100は、図1-図2における向かって左側の排出領域6に搬送され、排出領域6の端から順次排出されていく。
なお、この排出領域6の端に、本発明者等が先に提案している特許文献1に開示の魚卵粒連続分離装置を配置しておき、本装置から排出された卵巣膜101の割かれた筋子100を、前記特許文献1に開示の魚卵粒連続分離装置へと連続して搬送可能にしておけば、筋子100から魚卵粒102を分離させるまでの一連の工程を連続して自動化することができる。これにより、作業者の労力軽減・健康上の問題等も解消され、かつ食品衛生上、HACCP対応上の問題も併せて解決することが可能となる。
[Discharge process]
Through the above-described steps, the muscle 100 in which the lower surface of the ovary membrane 101 (the surface in contact with the transport surface 14) is continuously cracked (opened) along the transport direction 200 is shown in FIGS. The sheet is conveyed to the discharge area 6 on the left side, and discharged sequentially from the end of the discharge area 6.
In addition, the fish egg continuous grain separation device disclosed in Patent Document 1 previously proposed by the present inventors is arranged at the end of the discharge region 6, and the ovarian membrane 101 discharged from the device is divided. If the scallop 100 is continuously transported to the fish egg continuous separation device disclosed in Patent Document 1, a series of steps until the fish egg 102 is separated from the scle 100 are continuously performed. Can be automated. As a result, the labor reduction and health problems of the workers are solved, and the problems related to food hygiene and HACCP can be solved together.
 上述した本実施形態では、一度に複数の筋子100の卵巣膜101を同時に開き加工できるように、それぞれの複数の搬送ベルト12の間に、膜吸い付け部24と膜割き部30をそれぞれ配設してなる複数の装置からなる実施の一形態を採用しているが、少なくとも二つの搬送ベルト12を所定間隔をあけて配設し、膜吸い付け部24と膜割き部30を配設してなる単一の装置であってもよいことは言うまでもない。 In the above-described embodiment, the membrane sucking portion 24 and the membrane splitting portion 30 are respectively disposed between the plurality of transport belts 12 so that the ovarian membranes 101 of the plurality of muscles 100 can be simultaneously opened. In this embodiment, at least two conveyor belts 12 are arranged at a predetermined interval, and a membrane sucking portion 24 and a membrane splitting portion 30 are provided. Needless to say, it may be a single device.
4 投入領域
6 排出領域
8 搬送領域
9 搬送部
12 搬送ベルト
14 搬送面
17 開口部(開口領域)
24 膜吸い付け部
28 吸い込み口(吸い込み領域)
30 膜割き部
41 膜突き刺し部
44 膜割き刃
100 筋子
101 卵巣膜
102 魚卵粒
4 Input area 6 Discharge area 8 Transport area 9 Transport section 12 Transport belt 14 Transport surface 17 Opening (opening area)
24 Membrane suction part 28 Suction port (suction area)
30 Membrane Divider 41 Membrane Puncture 44 Membrane Divider Blade 100 Muko 101 Ovarian Membrane 102 Egg Egg

Claims (6)

  1.  筋子を投入領域から排出領域へと自動的に搬送する搬送領域を架台上に有し、かつ搬送領域の所定箇所に開口領域を有してなる搬送部と、
     前記搬送部の下方に配設され、前記開口領域に吸い込み口を対向して備え、搬送されてきた筋子の卵巣膜を前記開口領域から吸い付ける膜吸い付け部と、
     前記搬送部に設けられた開口領域から搬送面上に突出し、前記膜吸い付け部で吸い付けられた筋子の卵巣膜を割く膜割き部とで構成されており、
     前記膜割き部は、前記開口領域から搬送面上に突出する膜突き刺し部と、膜突き刺し部と連続し、かつ膜突き刺し部よりも前記開口領域寄りに設けられた膜割き刃とを含み、
     前記膜吸い付け部は、前記膜突き刺し部の先端の直下若しくは膜突き刺し部の先端直近の投入領域側に吸い込み口を位置させていることを特徴とする筋子の卵巣膜自動開き装置。
    A transport unit having a transport region on the gantry for automatically transporting the struts from the input region to the discharge region, and having an opening region at a predetermined position of the transport region;
    A membrane sucking unit disposed below the transport unit, provided with a suction port facing the opening region, and sucking the ovarian membrane of the transported muscle from the opening region;
    Projecting on the transport surface from the opening area provided in the transport unit, and composed of a membrane splitting unit that breaks the ovarian membrane of the muscles sucked by the membrane sucking unit,
    The membrane cutting portion includes a membrane piercing portion that protrudes from the opening region onto the conveyance surface, and a membrane cutting blade that is continuous with the membrane piercing portion and is provided closer to the opening region than the membrane piercing portion,
    The muscular ovary membrane automatic opening device, wherein the membrane sucking portion has a suction port located immediately below the tip of the membrane piercing portion or on the input region side near the tip of the membrane piercing portion.
  2.  搬送部は、架台上において所定間隔をあけて配した複数の搬送ベルトを含み、
     架台には、前記搬送ベルトを摺動可能に受けるベルト受面を含み、ベルト受面の所定箇所には鉛直方向で貫通した開口部が設けられており、
     前記複数の搬送ベルトの上面が筋子の搬送面として機能し、
     前記所定間隔をあけて配した複数の搬送ベルト間の隙間から臨む前記架台のベルト受面に設けられた開口部が開口領域として機能していることを特徴とする請求項1に記載の筋子の卵巣膜自動開き装置。
    The transport unit includes a plurality of transport belts arranged at predetermined intervals on the gantry,
    The gantry includes a belt receiving surface that slidably receives the conveyor belt, and a predetermined portion of the belt receiving surface is provided with an opening penetrating in the vertical direction.
    The upper surface of the plurality of conveyor belts functions as a conveyor surface of the muscle,
    The opening according to claim 1, wherein an opening provided in a belt receiving surface of the gantry facing a gap between a plurality of conveying belts arranged at a predetermined interval functions as an opening region. Ovarian membrane automatic opening device.
  3.  搬送部の上方に配設され、搬送部にて搬送されてきた筋子を、搬送部側に押し付ける押し付け部を備えたことを特徴とする請求項2に記載の筋子の卵巣膜自動開き装置。 The ovarian membrane automatic opening device according to claim 2, further comprising a pressing unit that is disposed above the transport unit and presses the muscles transported by the transport unit to the transport unit side.
  4.  押し付け部は、少なくとも、搬送部に設けられている開口領域の上方にて筋子を搬送部方向に押し付けていることを特徴とする請求項3に記載の筋子の卵巣膜自動開き装置。 4. The ovarian membrane automatic opening device according to claim 3, wherein the pressing unit presses the muscle in the direction of the transport unit at least above the opening area provided in the transport unit.
  5.  筋子を搬送部上に乗せて投入領域から排出領域へと搬送する筋子搬送工程と、
     搬送されてきた筋子の卵巣膜を、搬送部に設けられた開口領域から搬送部の下方へと吸い付ける卵巣膜の吸い付け工程と、
     前記搬送部に設けられた開口領域から搬送面上に突出した膜割き部によって、前記搬送部の下方へと吸い付けられた筋子の卵巣膜を割く膜割き工程を含むこと特徴とする筋子の卵巣膜自動開き方法。
    A scallop transporting process in which the scallop is placed on the transport unit and transported from the input area to the discharge area;
    The ovarian membrane sucking step of sucking the ovarian membrane of the muscle that has been transported from the opening area provided in the transport unit to the lower part of the transport unit,
    A muscular ovary comprising a membrane splitting step of splitting the ovarian membrane of the sarcoma sucked downward of the transporting portion by a membrane splitting portion projecting from the opening area provided in the transporting portion onto the transporting surface. Automatic film opening method.
  6.  搬送部にて搬送されてきた筋子を、搬送部側に押し付ける筋子押し付け工程をさらに含むことを特徴とする請求項5に記載の筋子の卵巣膜自動開き方法。 The ovarian membrane automatic opening method according to claim 5, further comprising a muscle pressing step of pressing the muscle transported by the transport unit against the transport unit side.
PCT/JP2011/063887 2011-06-17 2011-06-17 Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe WO2012172677A1 (en)

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PCT/JP2011/063887 WO2012172677A1 (en) 2011-06-17 2011-06-17 Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe
JP2013520382A JP5848764B2 (en) 2011-06-17 2011-06-17 Automatic Ovarian Membrane Opening Device for Muscles Automatic Ovarian Membrane Opening Method for Muscles

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PCT/JP2011/063887 WO2012172677A1 (en) 2011-06-17 2011-06-17 Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe

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PCT/JP2011/063887 WO2012172677A1 (en) 2011-06-17 2011-06-17 Device for automatically opening ovarian membrane of salmon roe and method for automatically opening ovarian membrane of salmon roe

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
JP2016042834A (en) * 2014-08-25 2016-04-04 日清オイリオグループ株式会社 Method for producing food, and apparatus for producing food

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JPS6094045A (en) * 1983-10-28 1985-05-27 竹田 義郎 Method and apparatus for separating and recovering fish egg
JPH10215824A (en) * 1997-02-04 1998-08-18 Nikko:Kk Skinning machine for fish egg
JPH11137218A (en) * 1997-11-07 1999-05-25 Tsunehiko Araki Device for automatically separating fish roe
JP2000157223A (en) * 1998-11-30 2000-06-13 Shizuko Kobayashi Automatic separation of fish roe and device therefor
JP2000175618A (en) * 1998-12-11 2000-06-27 Sato Suisan Kk Method and apparatus for cutting ovary of salmon
JP2003164808A (en) * 2001-12-04 2003-06-10 Atsushi Sato Roe separator

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JP3359325B2 (en) * 2000-10-24 2002-12-24 株式会社タイヨー製作所 Fish egg continuous separation device
JP2009261307A (en) * 2008-04-24 2009-11-12 Taiyo Seisakusho Co Ltd Device for cutting fish roe fibrous membrane used for device for continuously separating fish roe

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Publication number Priority date Publication date Assignee Title
JPS6094045A (en) * 1983-10-28 1985-05-27 竹田 義郎 Method and apparatus for separating and recovering fish egg
JPH10215824A (en) * 1997-02-04 1998-08-18 Nikko:Kk Skinning machine for fish egg
JPH11137218A (en) * 1997-11-07 1999-05-25 Tsunehiko Araki Device for automatically separating fish roe
JP2000157223A (en) * 1998-11-30 2000-06-13 Shizuko Kobayashi Automatic separation of fish roe and device therefor
JP2000175618A (en) * 1998-12-11 2000-06-27 Sato Suisan Kk Method and apparatus for cutting ovary of salmon
JP2003164808A (en) * 2001-12-04 2003-06-10 Atsushi Sato Roe separator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016042834A (en) * 2014-08-25 2016-04-04 日清オイリオグループ株式会社 Method for producing food, and apparatus for producing food

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