WO2012170970A3 - Super abrasive element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof - Google Patents

Super abrasive element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof Download PDF

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Publication number
WO2012170970A3
WO2012170970A3 PCT/US2012/041778 US2012041778W WO2012170970A3 WO 2012170970 A3 WO2012170970 A3 WO 2012170970A3 US 2012041778 W US2012041778 W US 2012041778W WO 2012170970 A3 WO2012170970 A3 WO 2012170970A3
Authority
WO
WIPO (PCT)
Prior art keywords
super abrasive
methods
polycrystalline diamond
thermally stable
element containing
Prior art date
Application number
PCT/US2012/041778
Other languages
French (fr)
Other versions
WO2012170970A2 (en
Inventor
Brian Atkins
Seth G. Anderle
Robert W. Arfele
Ram L. Ladi
Brandon Paul Linford
Jason Keith Wiggins
Kevin Duy Nguyen
Jiang Qian
Kenneth Eugene Bertagnolli
Shawn Casey Scott
Debkumar Mukhopadhyay
Michael Alexander Vail
Original Assignee
Halliburton Energy Services, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US13/225,134 external-priority patent/US8261858B1/en
Application filed by Halliburton Energy Services, Inc. filed Critical Halliburton Energy Services, Inc.
Priority to KR1020147000776A priority Critical patent/KR101954354B1/en
Priority to EP12728908.0A priority patent/EP2718474A2/en
Priority to CN201280038918.4A priority patent/CN104185689B/en
Priority to CA2838822A priority patent/CA2838822C/en
Priority to AU2012267485A priority patent/AU2012267485B2/en
Publication of WO2012170970A2 publication Critical patent/WO2012170970A2/en
Publication of WO2012170970A3 publication Critical patent/WO2012170970A3/en
Priority to ZA2013/09267A priority patent/ZA201309267B/en

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00—Drill bits
    • E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56—Button-type inserts
    • E21B10/567—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
    • E21B10/573—Button-type inserts with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts characterised by support details, e.g. the substrate construction or the interface between the substrate and the cutting element
    • E21B10/5735—Interface between the substrate and the cutting element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C2204/00—End product comprising different layers, coatings or parts of cermet

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Organic Chemistry (AREA)
  • Metallurgy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Earth Drilling (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The disclosure provides a super abrasive element containing a substantially catalyst-free thermally stable polycrystalline diamond (TSP) body having pores and a contact surface, a base adjacent the contact surface of the TSP body; and an infiltrant material infiltrated in the base and in the pores of the TSP body at the contact surface. The disclosure additionally provides earth-boring drill bits and other devices containing such super abrasive elements. The disclosure further provides methods and mold assemblies for forming such super abrasive elements via infiltration and hot press methods
PCT/US2012/041778 2011-06-10 2012-06-09 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof WO2012170970A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
KR1020147000776A KR101954354B1 (en) 2011-06-10 2012-06-09 Super abrasive element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
EP12728908.0A EP2718474A2 (en) 2011-06-10 2012-06-09 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
CN201280038918.4A CN104185689B (en) 2011-06-10 2012-06-09 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
CA2838822A CA2838822C (en) 2011-06-10 2012-06-09 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
AU2012267485A AU2012267485B2 (en) 2011-06-10 2012-06-09 Super abrasive element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
ZA2013/09267A ZA201309267B (en) 2011-06-10 2013-12-09 Super abrasive element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
US201161495670P 2011-06-10 2011-06-10
US61/495,670 2011-06-10
US13/225,134 US8261858B1 (en) 2011-09-02 2011-09-02 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
US13/225,134 2011-09-02
US13/457,088 US8764862B2 (en) 2011-09-02 2012-04-26 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
US13/457,009 US8875814B2 (en) 2011-09-02 2012-04-26 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof
US13/457,009 2012-04-26
US13/457,088 2012-04-26

Publications (2)

Publication Number Publication Date
WO2012170970A2 WO2012170970A2 (en) 2012-12-13
WO2012170970A3 true WO2012170970A3 (en) 2013-02-07

Family

ID=49759652

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2012/041778 WO2012170970A2 (en) 2011-06-10 2012-06-09 Element containing thermally stable polycrystalline diamond material and methods and assemblies for formation thereof

Country Status (6)

Country Link
EP (1) EP2718474A2 (en)
KR (1) KR101954354B1 (en)
CN (1) CN104185689B (en)
AU (1) AU2012267485B2 (en)
CA (1) CA2838822C (en)
WO (1) WO2012170970A2 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130299249A1 (en) * 2012-05-08 2013-11-14 Gary E. Weaver Super-abrasive material with enhanced attachment region and methods for formation and use thereof
AR096578A1 (en) * 2013-06-11 2016-01-20 Ulterra Drilling Tech Lp PCD ELEMENTS AND PROCESS TO ELABORATE THEM
US10871037B2 (en) 2015-12-14 2020-12-22 Smith International, Inc. Mechanical locking of ovoid cutting element with carbide matrix
GB201523182D0 (en) * 2015-12-31 2016-02-17 Element Six Uk Ltd Super hard constructions & methods of making same
US10213835B2 (en) 2016-02-10 2019-02-26 Diamond Innovations, Inc. Polycrystalline diamond compacts having parting compound and methods of making the same
RU2018136089A (en) * 2016-03-16 2020-04-16 Даймонд Инновейшнз, Инк. POLYCRYSTALLINE DIAMOND WORKING PARTS HAVING RING ZONES WITH DIFFERENT CHARACTERISTICS

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999028589A1 (en) * 1997-12-02 1999-06-10 Robert Paul Radtke Continuous self-sharpening cutting assembly for use with drilling systems
GB2447776A (en) * 2007-03-21 2008-09-24 Smith International Polycrystalline diamond bodies with a catalyst free region
GB2463975A (en) * 2008-10-03 2010-04-07 Smith International Diamond bonded construction with thermally stable region
WO2010129811A2 (en) * 2009-05-06 2010-11-11 Smith International, Inc. Cutting elements with re-processed thermally stable polycrystalline diamond cutting layers, bits incorporating the same, and methods of making the same
US7845438B1 (en) * 2008-05-15 2010-12-07 Us Synthetic Corporation Polycrystalline diamond compacts, methods of fabricating same, and applications using same
US20110030283A1 (en) * 2009-08-07 2011-02-10 Smith International, Inc. Method of forming a thermally stable diamond cutting element
US20120225277A1 (en) * 2011-03-04 2012-09-06 Baker Hughes Incorporated Methods of forming polycrystalline tables and polycrystalline elements and related structures

Family Cites Families (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4224380A (en) 1978-03-28 1980-09-23 General Electric Company Temperature resistant abrasive compact and method for making same
US4629373A (en) 1983-06-22 1986-12-16 Megadiamond Industries, Inc. Polycrystalline diamond body with enhanced surface irregularities
US4850523A (en) 1988-02-22 1989-07-25 General Electric Company Bonding of thermally stable abrasive compacts to carbide supports
US6843333B2 (en) 1999-11-29 2005-01-18 Baker Hughes Incorporated Impregnated rotary drag bit
US6510906B1 (en) 1999-11-29 2003-01-28 Baker Hughes Incorporated Impregnated bit with PDC cutters in cone area
US6592985B2 (en) 2000-09-20 2003-07-15 Camco International (Uk) Limited Polycrystalline diamond partially depleted of catalyzing material
US7754333B2 (en) 2004-09-21 2010-07-13 Smith International, Inc. Thermally stable diamond polycrystalline diamond constructions
CA2535387C (en) 2005-02-08 2013-05-07 Smith International, Inc. Thermally stable polycrystalline diamond cutting elements and bits incorporating the same
US7487849B2 (en) 2005-05-16 2009-02-10 Radtke Robert P Thermally stable diamond brazing
US7730976B2 (en) 2007-10-31 2010-06-08 Baker Hughes Incorporated Impregnated rotary drag bit and related methods
US7712553B2 (en) 2008-07-18 2010-05-11 Omni Ip Ltd Method and apparatus for selectively leaching portions of PDC cutters used in drill bits
US20110024201A1 (en) * 2009-07-31 2011-02-03 Danny Eugene Scott Polycrystalline diamond composite compact elements and tools incorporating same

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999028589A1 (en) * 1997-12-02 1999-06-10 Robert Paul Radtke Continuous self-sharpening cutting assembly for use with drilling systems
GB2447776A (en) * 2007-03-21 2008-09-24 Smith International Polycrystalline diamond bodies with a catalyst free region
US7845438B1 (en) * 2008-05-15 2010-12-07 Us Synthetic Corporation Polycrystalline diamond compacts, methods of fabricating same, and applications using same
GB2463975A (en) * 2008-10-03 2010-04-07 Smith International Diamond bonded construction with thermally stable region
WO2010129811A2 (en) * 2009-05-06 2010-11-11 Smith International, Inc. Cutting elements with re-processed thermally stable polycrystalline diamond cutting layers, bits incorporating the same, and methods of making the same
US20110030283A1 (en) * 2009-08-07 2011-02-10 Smith International, Inc. Method of forming a thermally stable diamond cutting element
US20120225277A1 (en) * 2011-03-04 2012-09-06 Baker Hughes Incorporated Methods of forming polycrystalline tables and polycrystalline elements and related structures
WO2012121946A2 (en) * 2011-03-04 2012-09-13 Baker Hughes Incorporated Methods of forming polycrystalline tables and polycrystalline elements and related structures

Also Published As

Publication number Publication date
CN104185689A (en) 2014-12-03
KR20140074879A (en) 2014-06-18
WO2012170970A2 (en) 2012-12-13
AU2012267485B2 (en) 2015-11-19
AU2012267485A1 (en) 2013-12-19
CA2838822A1 (en) 2012-12-13
CN104185689B (en) 2017-04-26
KR101954354B1 (en) 2019-03-05
EP2718474A2 (en) 2014-04-16
CA2838822C (en) 2016-11-22

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