WO2012169443A1 - Method for manufacturing refined vegetable squalene and refined vegetable squalene - Google Patents

Method for manufacturing refined vegetable squalene and refined vegetable squalene Download PDF

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WO2012169443A1
WO2012169443A1 PCT/JP2012/064286 JP2012064286W WO2012169443A1 WO 2012169443 A1 WO2012169443 A1 WO 2012169443A1 JP 2012064286 W JP2012064286 W JP 2012064286W WO 2012169443 A1 WO2012169443 A1 WO 2012169443A1
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squalene
purified
impurity
peak
vegetable
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PCT/JP2012/064286
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French (fr)
Japanese (ja)
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季之 高橋
秀忠 永井
光利 東
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Jx日鉱日石エネルギー株式会社
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Priority to KR1020137030907A priority Critical patent/KR20130143139A/en
Publication of WO2012169443A1 publication Critical patent/WO2012169443A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/12Purification; Separation; Use of additives by adsorption, i.e. purification or separation of hydrocarbons with the aid of solids, e.g. with ion-exchangers
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C11/00Aliphatic unsaturated hydrocarbons
    • C07C11/21Alkatrienes; Alkatetraenes; Other alkapolyenes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/10Purification; Separation; Use of additives by extraction, i.e. purification or separation of liquid hydrocarbons with the aid of liquids

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  • the present invention relates to a method for producing highly purified plant squalene and a highly purified plant squalene.
  • Squalene is a fat that belongs to terpenoids, is a colorless, odorless, tasteless, low-volatile oily liquid, has a relatively light oily feel, has excellent skin permeability and lubricity, and has very good elongation. In addition, since it has characteristics such as easy emulsification, it is widely used today as an oily base for various cosmetics and pharmaceuticals.
  • the natural squalene that has been used heretofore has been mainly animal squalene starting from deep-sea bream typified by sharks.
  • the catch of deep-sea bream has declined, making it difficult to supply natural squalene.
  • plant squalene is attracting attention as a new natural squalene to replace animal squalene.
  • plant squalene is mainly contained in plant oils and fats obtained from plant fruits and seeds, even if the content is high, it is about several thousand ppm. Therefore, in order to obtain the target plant squalene, a concentration treatment for increasing the content of squalene in the vegetable oil is required at a high magnification. In addition, the above-mentioned concentration treatment also concentrates other small / trace components, such as normal paraffin or various polar substances, that are similar in physical properties such as squalene and boiling point, contained in the vegetable oil and fat. In order to increase the purity of squalene, a purification process for separating and removing small / trace components other than these squalene from squalene is also necessary.
  • the present invention aims to provide a new purified plant squalene production method capable of easily obtaining highly purified plant squalene, and a highly purified plant squalene.
  • the present inventors have purified the vegetable oil containing concentrated squalene by chromatography using a silica column, thereby purifying it with high purity. It has been found that plant squalene can be obtained, and the present invention has been completed.
  • the present invention includes the following.
  • Purified vegetable squalene comprising at least a chromatography step of supplying vegetable oil containing concentrated squalene to a silica column as a hexane and / or heptane solution to obtain purified squalene as a flow-through fraction Manufacturing method.
  • Acetone is added to the flow-through fraction obtained from the chromatography step to obtain a homogeneous solution, then water is further added to the mixture, and the two layers are separated by allowing to stand, and the layer containing acetone and water is removed.
  • the purified vegetable squalene comprises impurity 1, wherein the gas chromatogram of the purified vegetable squalene, the ratio RT of the retention time RT S of the main peak at a retention time of RT 1 and squalene peak of the impurity 1 1 / RT s is in the range of 1.01 to 1.07, and the ratio of the peak area of the impurity 1 with the retention time RT 1 to the total peak area is 0.0005 to 0.0020, [1] to [8] The production method according to any one of [8].
  • Purified plant squalene according to [10] comprising the following impurity 1:
  • the retention time RT 1 of the impurity 1 peak and the main peak of squalene The ratio RT 1 / RT s to the retention time RT S is in the range of 1.01 to 1.07, and the ratio of the peak area of the impurity 1 of the retention time RT 1 to the area of all the peaks is 0.0005 to 0
  • the peak of impurity 1 with retention time RT 1 in the gas chromatography analysis gives peaks with mass numbers 392, 253 and 199.
  • a method for producing purified plant squalene and a highly purified plant squalene which can easily obtain plant squalene purified to a high purity.
  • highly purified vegetable squalene can be manufactured and supplied on an industrial scale.
  • FIG. 1 shows a gas chromatogram of the acetone-treated product (5) obtained in the example.
  • FIG. 2-1 shows a gas chromatogram of olive squalene (before thin film centrifugal distillation treatment and urea treatment).
  • FIG. 2-2 shows a gas chromatogram of olive squalene (before thin film centrifugal distillation treatment and urea treatment).
  • FIG. 3-1 shows a gas chromatogram of purified squalene derived from a commercially available deep-sea shark.
  • FIG. 3-2 shows a gas chromatogram of purified squalene derived from a commercially available deep-sea shark.
  • FIG. 4-1 shows the results of GC analysis of the acetone-treated product (5) obtained in the example.
  • FIG. 4-2 shows the result of GC / MS analysis of impurity 1. Peaks estimated as molecular ions, m / z 253, 199, 69, and other peaks can be seen at mass number (m / z) 392.
  • FIG. 5-1 shows the result of GC analysis of purified squalene derived from commercially available deep-sea bream.
  • the first aspect of the present invention includes at least a chromatography step of supplying vegetable oil containing concentrated squalene to a silica column as a hexane and / or heptane solution to obtain purified squalene as a flow-through fraction.
  • the present invention relates to a method for producing purified plant squalene.
  • the production method of the present invention it is possible to easily obtain highly purified vegetable squalene from vegetable oil containing concentrated squalene.
  • the “vegetable fats and oils containing concentrated squalene” used in the method for producing purified vegetable squalene of the present embodiment can be obtained from vegetable fats and oils containing squalene as a starting material.
  • the vegetable oil containing squalene is not particularly limited as long as it contains squalene, and examples thereof include olive oil, corn oil, soybean oil, safflower oil, rice bran oil, wheat germ oil, and palm oil. Even if the squalene content in these vegetable fats and oils is high, it is about several thousand ppm.
  • the vegetable oil containing concentrated squalene used in the production method of the present embodiment is a vegetable oil with an increased squalene content obtained by concentrating the vegetable oil containing squalene.
  • the method for obtaining vegetable oil containing squalene concentrated by subjecting vegetable oil containing squalene to concentration treatment or rough purification treatment in addition to concentration treatment is not limited, and known methods can be used. These methods include, for example, simple distillation method, thin film centrifugal distillation method, thin film multistage centrifugal distillation method, short process distillation method, and conversion of fatty acid glycerides or free fatty acids contained in vegetable oils and fats to methyl ester or ethyl ester. The method of performing the distillation can be used.
  • this deacidification and deodorization treatment can also be regarded as a concentration treatment of squalene or a concentration and crude purification treatment, and the deacidified and deodorized distillate is used as a vegetable oil containing the preferred concentrated squalene.
  • squalene is contained in the non-saponified fraction in the saponification treatment of vegetable oil containing squalene, this non-saponified product fraction is recovered and used as vegetable oil containing concentrated squalene. You can also
  • vegetable oil containing vegetable squalene is mixed with an organic solvent containing urea or thiourea, heated to 40 to 120 ° C., and then 2 to 15 at 0 to 35 ° C.
  • the cooling can be carried out slowly over time, and after cooling, the urea or thiourea crystals and the organic solvent can be removed.
  • Examples of the organic solvent used for the urea or thiourea treatment include lower alcohols having about 2 to 4 carbon atoms. Examples of such lower alcohol include isopropanol and ethanol (not particularly limited).
  • a solvent such as methanol, which is a concern for safety due to mixing into the product.
  • the amount of the organic solvent used in the urea or thiourea treatment is suitably 0.2 to 100 times the weight of the vegetable oil containing vegetable squalene, and particularly about 0.3 to 10 times. Is preferred.
  • urea or thiourea commercially available industrial urea and industrial thiourea conforming to JIS standards can be used.
  • the amount used is preferably about 0.2 to 20 times, particularly about 0.3 to 5 times the weight of the raw material.
  • the squalene concentration treatment and rough purification treatment may be performed using any one of the above methods, including the case where the concentration treatment and the rough purification treatment are performed simultaneously, or may be used in combination of two or more.
  • the vegetable oil containing concentrated squalene contains impurities such as normal paraffin derived from vegetable oil and polar substances in addition to squalene, even when the above-described rough purification treatment is performed. It is preferable that the purity measured by the gas chromatography internal standard method in the vegetable oil containing concentrated squalene used in the present embodiment is at least 90%.
  • the vegetable oil containing concentrated squalene is subjected to a rough purification treatment, and the content of normal paraffin thereof is preferably 2% by mass or less, more preferably less than 1% by mass, and Even more preferably, it is less than 9% by weight.
  • the vegetable oil containing concentrated squalene contains 2% by mass or more of normal paraffin, the fluidity deteriorates at room temperature, and when the content is further increased, it solidifies at room temperature and is difficult to use as a raw material. There is also a problem.
  • vegetable oil containing concentrated squalene is dissolved in an oleophilic organic solvent, and the resulting solution is subjected to a chromatography step using a silica column.
  • impurities (especially polar substances) other than squalene contained in vegetable oil containing concentrated squalene can be removed by adsorption to silica, and squalene can be purified efficiently. it can.
  • lipophilic organic solvent various lipophilic organic solvents can be used, but it is considered that the purified plant squalene as the target product is used for various cosmetics, foods, medicines, etc. Then, it is preferable to select from hexane and / or heptane.
  • the amount of the oleophilic organic solvent used is suitably 0.25 to 3.00 times the mass of the vegetable oil containing concentrated squalene, and is particularly suitable for the vegetable property containing concentrated squalene. It is preferable to use the same amount as oil.
  • the apparatus used in the chromatography step can be performed using an apparatus for performing general column chromatography, and the equilibration and flow rate of the column are determined by the vegetable oil and fat containing the column size and concentrated squalene. It can be set as appropriate depending on the amount of processing.
  • the silica to be packed in the silica column is not particularly limited as long as polar impurities can be removed by adsorption, and crushed silica or spherical silica can be used.
  • silica gel PSQ-100B (trade name) manufactured by Fuji Silysia Chemical Co., Ltd.
  • Daiso Gel (trade name) manufactured by Daiso Corporation
  • Wakogel (trade name) manufactured by Wako Pure Chemical Industries, Ltd. (50- 200 ⁇ m spherical shape).
  • purified with high purity can be obtained by collect
  • the purity of squalene in purified vegetable squalene or vegetable oil containing concentrated squalene is determined by gas chromatography using a capillary column (hereinafter also referred to as “GC”). it can.
  • gas chromatography relative purity of squalene refers to all of the samples derived from the sample detected by GC of the sample containing the target squalene.
  • the peak attributed to squalene refers to a peak attributed to all squalene isomers.
  • purity measured by gas chromatography internal standard method of squalene refers to the purity obtained by the following method.
  • a standard squalene a reagent dodecane as an internal standard substance is added to a reagent squalene (indicated purity: 99.5% or more) at a predetermined mass ratio, and this is further diluted to a predetermined concentration with normal hexane.
  • a reagent squalene indicated purity: 99.5% or more
  • the resulting calculates a ratio A s between the relative purity RP s and squalene area of the peak of the peak area and from dodecane attributed to (including all isomers) standard squalene from the chromatogram.
  • the sample containing squalene to be measured is added with dodecane at the same mass ratio and diluted with normal hexane, and then GC analysis is performed. From the obtained chromatogram, the ratio A between the area of the peak attributed to squalene and the area of the peak derived from dodecane is calculated. Then, the internal standard method purity of squalene in the sample is calculated by the following formula.
  • the gas chromatograph is GC-2010 (OCI specification) manufactured by Shimadzu Corporation, the detector is FID, the analytical column is J & W Scientific DB-5 manufactured by Agilent Technologies, the column equilibration time is 0 minutes, the sample injection amount is 1 ⁇ L, Injection mode is full volume injection, carrier gas is He, control mode is flow rate 15.0 mL / min, purge dose is 1.5 mL / min, total analysis time is 35 minutes, detector temperature is 280 ° C., makeup flow rate is 20 mL / min Min, the hydrogen flow rate is 40 mL / min, the air flow rate is 400 mL / min, the temperature program for the vaporization chamber and the temperature program for the column oven are as shown in Tables 1 and 2, respectively. Peak separation in the resulting chromatogram is performed by splitting from the baseline.
  • the chromatography step impurities that are polar substances are mainly removed by adsorption onto silica, but impurities that are nonpolar substances typified by normal paraffin are difficult to remove by adsorption onto silica.
  • the solution containing the flow-through fraction (flowing solution in the chromatography step) is cooled to make normal paraffin as a solid.
  • the normal paraffin content in the refined vegetable squalene can be further reduced by precipitating and subjecting it to a step of removing solid content by filtration (cooling / separation step).
  • the peak area is increased by the cooling / separation step.
  • the ratio can be 0.002 or less.
  • the temperature in the cooling / separation step is preferably ⁇ 10 to 15 ° C.
  • the chromatography step and the cooling / separation step can be performed in one step. That is, by cooling a solution in which vegetable oil containing concentrated squalene is dissolved in a lipophilic organic solvent, and / or subjecting the solution to a chromatography step using a silica column under cooling, At the same time, the normal impurities that are precipitated as a solid in the solution can be removed by filtration using a silica column as a filter medium. In this case, it is not necessary to provide the cooling / separation process as a separate process, and the process can be simplified.
  • the cooling temperature of the solution and / or the treatment temperature in the chromatography step is preferably ⁇ 10 to 15 ° C.
  • the “hydrophilic organic solvent” includes various hydrophilic organic solvents. In consideration of using the obtained purified plant squalene for various cosmetics, foods, medical uses, etc., acetone is preferable. .
  • the washing step can be performed by the following procedure.
  • a hydrophilic organic solvent is added to and mixed with a passing solution comprising a purified vegetable squalene and a lipophilic solvent obtained by the chromatography step (including the cooling / separation step in some cases) A good solution.
  • a small amount of water is added to the solution, mixed and allowed to stand to separate into a layer of a mixture containing a hydrophilic organic solvent and water and a layer of a mixture containing squalene and a lipophilic organic solvent. Let me. And the refined vegetable squalene can be obtained by fractionating the layer of the mixture containing a squalene and a lipophilic organic solvent, and collect
  • water-soluble impurities contained in the flow-through liquid are transferred to the layer of the mixture containing the hydrophilic organic solvent and water and removed from the mixture containing squalene and the lipophilic organic solvent.
  • plant squalene purified to a high purity can be obtained. That is, a purified plant squalene having a relative purity of 97% or more, preferably 98% or more, and an internal standard method purity of 95% or more, preferably 96% or more can be obtained.
  • the amount of the hydrophilic organic solvent used in the washing step is 0.1 to 3 times, preferably 0.1 to 2 times, more preferably the amount of the passing liquid obtained by the chromatography step. Is 0.5 to 1 times the amount.
  • the amount of a small amount of water to be added later varies depending on the amount of the hydrophilic organic solvent used, but is 0.01 to 0.5 times the amount of the hydrophilic organic solvent, preferably 0.1. Double amount to 0.3 times amount.
  • a purified vegetable squalene can be obtained by removing the lipophilic organic solvent from the flow-through obtained from the chromatography step (optionally including the cooling / separation step and / or the washing step). .
  • the method for removing the solvent is not particularly limited, and a known method such as steam distillation or spraying under reduced pressure can be used.
  • the squalene has a property of being easily oxidized, and when it is oxidized, it generates a specific odor. Therefore, the squalene contains the concentrated squalene as a raw material, the chromatography step, the cooling / separation step, the washing step. Concentration treatment, crude refining treatment for obtaining vegetable oil and fat, and possibility of contact of squalene with air, including storage and transfer of vegetable oil and fat containing purified squalene or refined vegetable squalene It is preferable to perform a certain process, process, etc. in inert gas atmosphere, such as nitrogen.
  • the purified plant squalene obtained through the chromatography step or the washing step contains at least a specific impurity (hereinafter referred to as “impurity 1”).
  • Impurity 1 wherein the chromatography step or in the gas chromatogram of vegetable squalene purified obtained through the washing step, the ratio of the retention times RT S of the main peak of a retention time impurities 1 RT 1 and squalene RT 1 / RT s is in the range of 1.01 to 1.07, and the peak area of impurity 1, it is preferable the ratio of the area of all peaks is 0.0005 to 0.0020.
  • the ratio of the peak area of the impurity 1 to the total peak area is 0.0020 or less, so that it can be used for bases and foods of pharmaceuticals and cosmetics, especially for pharmaceuticals. Can also be used.
  • the ratio of the area of the peak of impurity 1 to the area of all peaks is less than 0.0005, for example, it is necessary to extremely increase the contact time with the silica column in the production method of the present embodiment. Thus, it becomes difficult to produce the purified plant squalene with economic rationality.
  • plant squalene is obtained in a high purity of 98% or more as relative purity and 96% or more as internal standard method purity from vegetable oil containing concentrated squalene. Plant squalene that can be applied to various uses as a base for pharmaceuticals and cosmetics and foods can be produced.
  • the refined plant squalene can be obtained by hydrogenating the refined plant squalene obtained by the production method of the present embodiment according to a conventional method.
  • the purified plant squalene thus obtained has a high purity as with the purified plant squalene obtained by the production method of the present embodiment.
  • the second aspect of the present invention relates to a purified plant squalene having a purity of at least 96% as measured by a gas chromatography internal standard method.
  • the purified plant squalene of the present embodiment can be produced by the above-described method for producing purified plant squalene of the present invention.
  • High-purity squalene is manufactured and supplied for animal squalene derived from deep sea bream.
  • the squalene content in the vegetable oil containing squalene, which is the starting material is extremely low, and the fats and oils contain many impurities that approximate physical properties to squalene. It was difficult to obtain a highly pure product by concentration and purification. Therefore, the refined vegetable squalene of this embodiment is a highly pure vegetable squalene which is not conventionally known.
  • the refined plant squalene of this embodiment is compared with the conventionally known refined animal squalene, not only the starting material is different but also the composition itself is different. That is, first, purified plant squalene and purified animal squalene are different from each other in the composition of the squalene isomers constituting each. Although many isomers exist in squalene, the composition of isomers constituting squalene differs depending on whether the starting material is plant or animal. Moreover, the refined plant squalene and the refined animal squalene have different impurity compositions.
  • Purified plant squalene and purified animal squalene inevitably contain trace amounts of impurities, but the composition of these impurities depends on whether the starting material is plant or animal. is there. Thus, the refined plant squalene is different from those of the refined animal squalene in the chemical composition of the main component and the chemical composition as a composition including impurities.
  • the purified plant squalene of this embodiment contains at least an impurity 1.
  • Impurity 1 in a gas chromatography analysis of the purified vegetable squalene in this embodiment, the ratio RT 1 / RT s and the retention time RT S of the main peak of a retention time impurities 1 RT 1 and squalene 1.01 Is characterized by a ratio of the area of the peak of impurity 1 to the area of all peaks being 0.0005 to 0.0020. Further, in the GC / MS analysis, the peak of the impurity 1 having the retention time RT 1 in the gas chromatography analysis gives peaks of mass numbers 392, 253, and 199.
  • the impurity 1 specified by GC analysis and GC / MS analysis contained in the purified plant squalene of the present embodiment is a terpene-like compound whose structure is not specified as described above. And it was confirmed that this impurity 1 is not contained in the refined animal squalene.
  • the purified animal squalene contains a plurality of impurities that give a peak having a retention time ratio close to that of the impurity 1 in the GC analysis. From the results of GC / MS analysis, all of the impurities are the impurities. It has been confirmed that the substance is different from 1.
  • the impurity 1 gives a large peak to mass numbers (m / z) 392, 253, and 199 in the GC / MS analysis, but the plurality of impurities in the purified animal squalene are all GC / In the MS analysis, the three mass number peaks are not given together.
  • the purified squalene contains the impurity 1, it is determined that the purified squalene is vegetable.
  • the refined plant squalene of the present embodiment has the above-mentioned properties, and can be used for pharmaceuticals and cosmetic bases and foods, which are difficult with conventional plant squalene, especially for pharmaceuticals.
  • 0LSQE olive squalene
  • the raw material (57.7 g) was dissolved in an equal amount (57.7 g) of hexane (HPLC grade: the same applies to hexane described below), and then a silica column Sep-Pak VAX PS-2 (registered trademark) (Waters Impurity adsorption treatment was carried out.
  • the adsorption treatment was carried out at a flow rate of 2 mL / min using a Shimadzu HPLC pump AV-10.
  • the column treatment was performed at 15 ° C.
  • the recovered material (squalene amount: 32.5 g) until the raw material / hexane solution did not flow out from the lower part of the column was designated as “silica filtered product (1)”.
  • a part of the silica filter product (1) is taken out, treated with an evaporator at 40 ° C. for 2 hours, and then the solvent is distilled off by vacuum drying (40 ° C.) for 3 hours. The amount of purified plant squalene recovered And the purity was confirmed.
  • hexane-cleaned product (2) (squalene amount: 15.6 g) was dissolved in hexane (57.7 g) in an amount equivalent to that of the raw material, an impurity adsorption treatment was performed on the silica column in the same manner as described above. A part of the hexane-cleaned product (2) was taken out and the recovered amount and purity were confirmed in the same manner as in the above method.
  • the hexane-cleaned product (2) After completion of feeding the hexane-cleaned product (2), the hexane-cleaned product (2) / the product collected until the hexane solution no longer comes out from the bottom of the column (squalene amount: 6.3 g) was designated as “silica filtered product (3)”. A part of the silica filtered product (3) was taken out, and the recovered amount and purity were confirmed in the same manner as in the above method.
  • hexane-cleaned product (4) A part of the hexane-cleaned product (4) was taken out and the recovered amount and purity were confirmed in the same manner as in the above method.
  • Table 3 shows the purity (relative purity and internal standard method purity) and step recovery in each step.
  • FIG. 1 shows a GC chromatogram of a typical acetone-treated product (5).
  • Figures 2-1 and 2-2 show gas chromatograms of olive squalene used (before thin film centrifugal distillation and urea treatment) for reference.
  • Figures 3-1 and 3-2 show gas chromatograms of purified squalene derived from commercially available deep-sea bream as a reference.
  • the peak with a retention time of 43.567 minutes corresponds to “Impurity 1” contained in the purified plant squalene.
  • the mass spectrum of impurity 1 is shown in FIG. In the mass spectrum, a peak estimated as a molecular ion at a mass number (m / z) 392, m / z 253, 199, 69, and other peaks are seen.
  • the peak of impurities having a retention time ratio approximate to the peak attributed to impurity 1 contained in the purified plant squalene is the main. Five things are observed. Each mass spectrum of these peaks is different from the mass spectrum of impurity 1 contained in the purified plant squalene, and does not show both m / z 392, 253, and 199 peaks. It belongs to a substance different from the impurity 1.
  • the peak of each impurity in the GC chromatogram of the purified animal squalene is attributed as shown in Table 4 from the comparison between the mass spectrum and the library. Among these, a mass spectrum of an impurity (assigned to coprostan) that gives a peak at a retention time of 42.181 minutes in the GC chromatogram is shown as an example in FIG.
  • the purified plant squalene obtained has an isomer composition and an impurity composition of squalene different from the purified animal squalene.
  • a method for producing a purified plant squalene that can easily obtain a highly purified plant squalene, and a highly purified plant squalene. This is expected to contribute greatly to the production of various cosmetics, pharmaceuticals, foods and the like.

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Abstract

Provided are a new method for manufacturing refined vegetable squalene that can easily provide vegetable squalene that has been refined to a high purity, and vegetable squalene that has been refined to a high purity. The method of manufacturing refined vegetable squalene includes at least a chromatography step of providing vegetable oils containing concentrated squalene to a silica column that uses hexane and/or heptane as a solvent and provides refined squalene as a flow-through fraction.

Description

精製された植物性スクアレンの製造方法及び精製された植物性スクアレンProcess for producing purified plant squalene and purified plant squalene
 本発明は、高純度に精製された植物性スクアレンの製造方法及び高純度に精製された植物性スクアレンに関する。 The present invention relates to a method for producing highly purified plant squalene and a highly purified plant squalene.
 スクアレンは、テルペノイドに属する油脂であり、無色、無臭、無味の低揮発性の油状液体で、比較的軽い油性の感触を持ち、皮膚に対する浸透性、潤滑性に優れ、また非常に伸びが良く、かつ乳化しやすいなどの特徴を有することから、今日、各種化粧品、医薬品等の油性基剤として広く用いられている。 Squalene is a fat that belongs to terpenoids, is a colorless, odorless, tasteless, low-volatile oily liquid, has a relatively light oily feel, has excellent skin permeability and lubricity, and has very good elongation. In addition, since it has characteristics such as easy emulsification, it is widely used today as an oily base for various cosmetics and pharmaceuticals.
 従来使用されてきた天然スクアレンは主として、アイザメに代表される深海産鮫を出発原料とする動物性スクアレンであった。しかしながら、環境変化及び乱獲などの要因により深海産鮫の漁獲量が低下し、天然スクアレンの供給が困難になりつつある。 The natural squalene that has been used heretofore has been mainly animal squalene starting from deep-sea bream typified by sharks. However, due to factors such as environmental changes and overfishing, the catch of deep-sea bream has declined, making it difficult to supply natural squalene.
 そこで、動物性スクアレンに代わる新たな天然スクアレンとして、植物性スクアレンが注目されている。 Therefore, plant squalene is attracting attention as a new natural squalene to replace animal squalene.
 しかしながら、植物性スクアレンは主に植物の果実や種子から得られる植物性油脂に含まれるが、その含有量は高いものでも数千ppm程度である。従って、目的とする植物性スクアレンを得るためには、植物性油脂中におけるスクアレンの含有量を高い倍率で高める濃縮処理が必要である。また、前記濃縮処理によって、植物性油脂中に含まれる、スクアレンと沸点等の物性が近似する他の少量/微量成分、例えばノルマルパラフィンあるいは種々の極性物質も濃縮されるため、目的とする植物性スクアレンの純度を高めるためには、これらのスクアレン以外の少量/微量成分をスクアレンから分離除去する精製処理も必要である。 However, although plant squalene is mainly contained in plant oils and fats obtained from plant fruits and seeds, even if the content is high, it is about several thousand ppm. Therefore, in order to obtain the target plant squalene, a concentration treatment for increasing the content of squalene in the vegetable oil is required at a high magnification. In addition, the above-mentioned concentration treatment also concentrates other small / trace components, such as normal paraffin or various polar substances, that are similar in physical properties such as squalene and boiling point, contained in the vegetable oil and fat. In order to increase the purity of squalene, a purification process for separating and removing small / trace components other than these squalene from squalene is also necessary.
 従来、スクアレンを含有する植物性油脂あるいはその水素化物から、スクアレンあるいはその水素化物であるスクアランを濃縮・精製して植物性スクアレンあるいは植物性スクアランを製造する方法が知られている(例えば特許文献1~8を参照。)。しかし、これらの方法は工程が煩雑であること、また得られる植物性スクアレンあるいはスクアランの純度が十分に高いものではないことといった問題を依然として包含しており、当該分野においては高純度に精製された植物性スクアレンを簡便に製造することができる新たな方法、及びそのような方法により製造された高純度に精製された植物性スクアレンが切望されていた。 Conventionally, a method for producing plant squalene or plant squalane by concentrating and purifying squalene or squalene, which is a hydride thereof, from vegetable oil or hydride containing squalene is known (for example, Patent Document 1). See ~ 8). However, these methods still include problems that the process is complicated and that the purity of the obtained plant squalene or squalane is not sufficiently high, and it has been purified to high purity in this field. A new method capable of easily producing plant squalene and highly purified plant squalene produced by such a method have been anxious.
特開平9-176057号公報Japanese Patent Laid-Open No. 9-176057 特開平6-306387号公報JP-A-6-306387 特開平6-306388号公報JP-A-6-306388 特許第3484227号公報Japanese Patent No. 3484227 特表2004-502657号公報JP-T-2004-502657 特開2008-13477号公報JP 2008-13477 A 特許第4642341号公報Japanese Patent No. 4642341 特許第4424939号公報Japanese Patent No. 4424939
 そこで、本発明は、高純度に精製された植物性スクアレンを簡便に得ることができる新たな精製された植物性スクアレンの製造方法、及び高純度に精製された植物性スクアレンを提供することを目的とする。 Therefore, the present invention aims to provide a new purified plant squalene production method capable of easily obtaining highly purified plant squalene, and a highly purified plant squalene. And
 本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、濃縮されたスクアレンを含有する植物性油脂をシリカカラムを用いたクロマトグラフィーにより精製することによって、高純度に精製された植物性スクアレンを得ることができることを見い出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors have purified the vegetable oil containing concentrated squalene by chromatography using a silica column, thereby purifying it with high purity. It has been found that plant squalene can be obtained, and the present invention has been completed.
 本発明は以下を包含する。 The present invention includes the following.
[1] 濃縮されたスクアレンを含有する植物性油脂をヘキサン及び/又はヘプタン溶液としてシリカカラムに供給し、精製されたスクアレンを素通り画分として得るクロマトグラフィー工程を少なくとも含む、精製された植物性スクアレンの製造方法。 [1] Purified vegetable squalene comprising at least a chromatography step of supplying vegetable oil containing concentrated squalene to a silica column as a hexane and / or heptane solution to obtain purified squalene as a flow-through fraction Manufacturing method.
[2] 精製された植物性スクアレンのガスクロマトグラフィー内部標準法により測定される純度が少なくとも93%である、[1]の製造方法。 [2] The production method of [1], wherein the purity of the purified plant squalene measured by a gas chromatography internal standard method is at least 93%.
[3] 濃縮されたスクアレンを含有する植物性油脂が粗精製されたものであり、そのノルマルパラフィン含量が1質量%未満である、[1]又は[2]の製造方法。 [3] The method according to [1] or [2], wherein the vegetable oil containing concentrated squalene is roughly purified, and the normal paraffin content thereof is less than 1% by mass.
[4] 濃縮されたスクアレンを含有する植物性油脂が粗精製されたものであり、そのガスクロマトグラフィー内部標準法により測定される純度が少なくとも90%である、[1]~[3]のいずれかの製造方法。 [4] Any of [1] to [3], wherein the vegetable oil containing concentrated squalene is roughly refined and has a purity of at least 90% as measured by gas chromatography internal standard method Manufacturing method.
[5] 前記クロマトグラフィー工程における処理温度が-10~15℃である、[1]~[4]のいずれかの製造方法。 [5] The method according to any one of [1] to [4], wherein the treatment temperature in the chromatography step is −10 to 15 ° C.
[6] 前記クロマトグラフィー工程から得られる素通り画分にアセトンを加えて均一溶液を得、その後更に水を加えて混合し、静置することにより二層分離せしめ、アセトン及び水を含む層を除去することによって該素通り画分に含まれる水溶性画分を除去する洗浄工程を更に含む、[1]~[5]のいずれかの製造方法。 [6] Acetone is added to the flow-through fraction obtained from the chromatography step to obtain a homogeneous solution, then water is further added to the mixture, and the two layers are separated by allowing to stand, and the layer containing acetone and water is removed. The method according to any one of [1] to [5], further comprising a washing step of removing the water-soluble fraction contained in the flow-through fraction.
[7] 前記洗浄工程を経て得られる精製された植物性スクアレンのガスクロマトグラフィー内部標準法により測定される純度が少なくとも96%である、[6]の製造方法。 [7] The production method of [6], wherein the purity of the purified plant squalene obtained through the washing step is at least 96% as measured by a gas chromatography internal standard method.
[8] 少なくとも前記クロマトグラフィー工程を不活性気体雰囲気下において行う、[1]~[7]のいずれかの製造方法。 [8] The production method according to any one of [1] to [7], wherein at least the chromatography step is performed in an inert gas atmosphere.
[9] 精製された植物性スクアレンが不純物1を含み、該精製された植物性スクアレンのガスクロマトグラムにおいて、不純物1のピークの保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1. 01~1. 07の範囲にあり、保持時間RTの不純物1のピークの面積と全ピークの面積の比が0.0005~0.0020である、[1]~[8]のいずれかの製造方法。 [9] The purified vegetable squalene comprises impurity 1, wherein the gas chromatogram of the purified vegetable squalene, the ratio RT of the retention time RT S of the main peak at a retention time of RT 1 and squalene peak of the impurity 1 1 / RT s is in the range of 1.01 to 1.07, and the ratio of the peak area of the impurity 1 with the retention time RT 1 to the total peak area is 0.0005 to 0.0020, [1] to [8] The production method according to any one of [8].
[10] ガスクロマトフィー内部標準法により測定される純度が少なくとも96%である、精製された植物性スクアレン。 [10] Purified plant squalene having a purity of at least 96% as measured by a gas chromatography internal standard method.
[11] 以下の不純物1を含む、[10]の精製された植物性スクアレン:該精製された植物性スクアレンのガスクロマトグラフィー分析において、不純物1のピークの保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1.01~1.07の範囲にあり、保持時間RTの不純物1のピークの面積と、全ピークの面積の比が0.0005~0.0020であり、かつ
 GC/MS分析において、前記ガスクロマトグラフィー分析における保持時間RTの不純物1のピークが、質量数392、253及び199のピークを与える。
[11] Purified plant squalene according to [10] comprising the following impurity 1: In gas chromatographic analysis of the purified plant squalene, the retention time RT 1 of the impurity 1 peak and the main peak of squalene The ratio RT 1 / RT s to the retention time RT S is in the range of 1.01 to 1.07, and the ratio of the peak area of the impurity 1 of the retention time RT 1 to the area of all the peaks is 0.0005 to 0 And in GC / MS analysis, the peak of impurity 1 with retention time RT 1 in the gas chromatography analysis gives peaks with mass numbers 392, 253 and 199.
 本明細書は本願の優先権の基礎である日本国特許出願2011-126699号の明細書に記載される内容を包含する。 This specification includes the contents described in the specification of Japanese Patent Application No. 2011-126699, which is the basis of the priority of the present application.
 本発明によれば、高純度に精製された植物性スクアレンを簡便に得ることができる、精製された植物性スクアレンの製造方法、及び高純度に精製された植物性スクアレンが提供される。これにより、高純度の植物性スクアレンを工業的規模で製造し、供給することができる。 According to the present invention, there are provided a method for producing purified plant squalene and a highly purified plant squalene, which can easily obtain plant squalene purified to a high purity. Thereby, highly purified vegetable squalene can be manufactured and supplied on an industrial scale.
図1は、実施例にて得られたアセトン処理品(5)のガスクロマトグラムを示す。FIG. 1 shows a gas chromatogram of the acetone-treated product (5) obtained in the example. 図2-1は、オリーブスクアレン(薄膜遠心蒸留処理及び尿素処理を行なう前)のガスクロマトグラムを示す。FIG. 2-1 shows a gas chromatogram of olive squalene (before thin film centrifugal distillation treatment and urea treatment). 図2-2は、オリーブスクアレン(薄膜遠心蒸留処理及び尿素処理を行なう前)のガスクロマトグラムを示す。FIG. 2-2 shows a gas chromatogram of olive squalene (before thin film centrifugal distillation treatment and urea treatment). 図3-1は、市販の深海産鮫由来の精製されたスクアレンのガスクロマトグラムを示す。FIG. 3-1 shows a gas chromatogram of purified squalene derived from a commercially available deep-sea shark. 図3-2は、市販の深海産鮫由来の精製されたスクアレンのガスクロマトグラムを示す。FIG. 3-2 shows a gas chromatogram of purified squalene derived from a commercially available deep-sea shark. 図4-1は、実施例にて得られたアセトン処理品(5)のGC分析の解析結果を示す。保持時間が43.567分のピークが精製された植物性スクアレン中に含まれる「不純物1」に相当する。FIG. 4-1 shows the results of GC analysis of the acetone-treated product (5) obtained in the example. The peak with a retention time of 43.567 minutes corresponds to “Impurity 1” contained in the purified plant squalene. 図4-2は、不純物1のGC/MS分析の解析結果を示す。質量数(m/z)392に分子イオンと推定されるピーク、m/z253、199、69、及びその他のピークが見られる。FIG. 4-2 shows the result of GC / MS analysis of impurity 1. Peaks estimated as molecular ions, m / z 253, 199, 69, and other peaks can be seen at mass number (m / z) 392. 図5-1は、市販の深海産鮫由来の精製されたスクアレンのGC分析の解析結果を示す。FIG. 5-1 shows the result of GC analysis of purified squalene derived from commercially available deep-sea bream. 図5-2は、市販の深海産鮫由来の精製されたスクアレンのGC分析において、保持時間42.181分のピークを与える不純物(コプロスタンに帰属)のGC/MS分析の解析結果を示す。FIG. 5-2 shows the results of GC / MS analysis of impurities (assigned to coprostan) that give a peak having a retention time of 42.181 minutes in the GC analysis of purified squalene derived from deep-sea sharks.
 以下、本発明を詳細に説明する。以下の実施の形態は、本発明を説明するための例示であり、本発明をこの実施の形態にのみ限定する趣旨ではなく、本発明は、その要旨を逸脱しない限り、さまざまな形態で実施をすることができる。 Hereinafter, the present invention will be described in detail. The following embodiments are exemplifications for explaining the present invention, and are not intended to limit the present invention only to these embodiments. The present invention can be implemented in various forms without departing from the gist thereof. can do.
 本発明の第1の態様は、濃縮されたスクアレンを含有する植物性油脂をヘキサン及び/又はヘプタン溶液としてシリカカラムに供給し、精製されたスクアレンを素通り画分として得るクロマトグラフィー工程を少なくとも含む、精製された植物性スクアレンの製造方法に関する。 The first aspect of the present invention includes at least a chromatography step of supplying vegetable oil containing concentrated squalene to a silica column as a hexane and / or heptane solution to obtain purified squalene as a flow-through fraction. The present invention relates to a method for producing purified plant squalene.
 本発明の製造方法を用いれば、濃縮されたスクアレンを含有する植物性油脂から、高純度に精製された植物性スクアレンを簡便に得ることが可能である。 If the production method of the present invention is used, it is possible to easily obtain highly purified vegetable squalene from vegetable oil containing concentrated squalene.
 以下、本発明の精製された植物性スクアレンの製造方法について、好ましい実施形態に沿って詳細に説明する。 Hereinafter, the method for producing the purified plant squalene of the present invention will be described in detail according to preferred embodiments.
 本実施形態の精製された植物性スクアレンの製造方法において使用される「濃縮されたスクアレンを含有する植物性油脂」は、出発原料であるスクアレンを含有する植物性油脂から得ることができる。スクアレンを含有する植物性油脂はスクアレンを含有する限りにおいて特に限定されないが、オリーブ油、トウモロコシ油、大豆油、ベニバナ油、米ぬか油、小麦胚芽油、パーム油等が例示される。これらの植物性油脂中のスクアレン含有量は、高いものでも数千ppm程度である。本実施形態の製造方法に用いる濃縮されたスクアレンを含有する植物性油脂は、前記スクアレンを含有する植物性油脂を濃縮処理して得られる、スクアレン含有量が高められた植物性油脂である。 The “vegetable fats and oils containing concentrated squalene” used in the method for producing purified vegetable squalene of the present embodiment can be obtained from vegetable fats and oils containing squalene as a starting material. The vegetable oil containing squalene is not particularly limited as long as it contains squalene, and examples thereof include olive oil, corn oil, soybean oil, safflower oil, rice bran oil, wheat germ oil, and palm oil. Even if the squalene content in these vegetable fats and oils is high, it is about several thousand ppm. The vegetable oil containing concentrated squalene used in the production method of the present embodiment is a vegetable oil with an increased squalene content obtained by concentrating the vegetable oil containing squalene.
 スクアレンを含有する植物性油脂を濃縮処理するに際しては、スクアレンだけではなく、物性(例えば沸点等)がスクアレンと近似した、植物性油脂中に含まれる他の少量/微量成分も同様に濃縮される場合がある。濃縮されたスクアレンを含有する植物性油脂がこれらの成分を多く含有する場合には、濃縮されたスクアレンを含有する植物性油脂中の当該成分の含有量を低減せしめるための粗精製処理を行なうことが好ましい。この粗精製処理はスクアレンの濃縮処理と別個に行なってもよいし、また、同一の工程で濃縮処理と粗精製処理とを行なってもよい。 When concentrating vegetable oils and oils containing squalene, not only squalene but also other minor / trace components contained in vegetable oils and oils whose physical properties (eg, boiling point) are similar to those of squalene are also concentrated. There is a case. When the vegetable oil containing concentrated squalene contains a large amount of these components, a crude refining treatment is performed to reduce the content of the component in the vegetable oil containing concentrated squalene. Is preferred. This rough purification treatment may be performed separately from the squalene concentration treatment, or the concentration treatment and the rough purification treatment may be performed in the same step.
 スクアレンを含有する植物性油脂を濃縮処理、あるいは濃縮処理に加えて粗精製処理して濃縮されたスクアレンを含有する植物性油脂を得る方法としては限定されず、公知の方法を用いることができる。これらの方法としては、例えば単蒸留法、薄膜遠心蒸留法、薄膜多段遠心蒸留法、短工程蒸留法、更に植物性油脂中に含まれる脂肪酸グリセリドあるいは遊離脂肪酸をメチルエステルあるいはエチルエステルに転換した上で、前記蒸留を行う方法などを用いることができる。また、スクアレンを含有する植物性油脂から食用油等を製造する際に一般的に行なわれる脱酸脱臭処理からの留出物にはスクアレンが濃縮された形で含まれるため、この脱酸脱臭処理はスクアレンの濃縮処理あるいは濃縮及び粗精製処理と見なすこともでき、脱酸脱臭留出物は好ましい濃縮されたスクアレンを含有する植物性油脂として利用される。また、スクアレンを含有する植物性油脂のケン化処理において、スクアレンは非ケン化物画分に含まれるため、この非ケン化物画分を回収して、濃縮されたスクアレンを含有する植物性油脂として利用することもできる。 The method for obtaining vegetable oil containing squalene concentrated by subjecting vegetable oil containing squalene to concentration treatment or rough purification treatment in addition to concentration treatment is not limited, and known methods can be used. These methods include, for example, simple distillation method, thin film centrifugal distillation method, thin film multistage centrifugal distillation method, short process distillation method, and conversion of fatty acid glycerides or free fatty acids contained in vegetable oils and fats to methyl ester or ethyl ester. The method of performing the distillation can be used. Moreover, since the distillate from the deoxidation and deodorization treatment generally performed when producing edible oil from vegetable oil containing squalene contains squalene in a concentrated form, this deacidification and deodorization treatment Can also be regarded as a concentration treatment of squalene or a concentration and crude purification treatment, and the deacidified and deodorized distillate is used as a vegetable oil containing the preferred concentrated squalene. In addition, since squalene is contained in the non-saponified fraction in the saponification treatment of vegetable oil containing squalene, this non-saponified product fraction is recovered and used as vegetable oil containing concentrated squalene. You can also
 また、濃縮されたスクアレンを含有する植物性油脂を更に粗精製処理する際には、濃縮されたスクアレンを含有する植物性油脂に含まれる、植物性油脂由来の不純物、特にノルマルパラフィンや各種の極性物質を除去してその含有量を低減する。この場合の粗精製方法としては、例えば尿素又はチオ尿素処理を使用することができる(特開平9-176057号公報)。 Further, when the vegetable oil containing concentrated squalene is further roughly purified, impurities derived from the vegetable oil contained in the concentrated vegetable oil containing squalene, particularly normal paraffin and various polarities. Remove material to reduce its content. As a crude purification method in this case, for example, urea or thiourea treatment can be used (Japanese Patent Laid-Open No. 9-176057).
 すなわち、尿素又はチオ尿素処理は、植物性スクアレンを含有する植物性油脂を、尿素又はチオ尿素を含有する有機溶媒と混合し、40~120℃に加熱し、その後0~35℃に2~15時間かけてゆっくりと冷却し、冷却後、尿素又はチオ尿素の結晶及び前記有機溶媒を除去することにより、行うことができる。 That is, in the urea or thiourea treatment, vegetable oil containing vegetable squalene is mixed with an organic solvent containing urea or thiourea, heated to 40 to 120 ° C., and then 2 to 15 at 0 to 35 ° C. The cooling can be carried out slowly over time, and after cooling, the urea or thiourea crystals and the organic solvent can be removed.
 前記尿素又はチオ尿素処理に用いる有機溶媒の例としては、炭素数2~4程度の低級アルコールが挙げられる。このような低級アルコールとしては、例えば、イソプロパノール、エタノール(特に限定されない)が挙げられる。なお、目的とする精製された植物性スクアレンの用途が食品、医薬、化粧品などである場合には、製品への混入により安全性が懸念されるメタノールなどの溶媒の使用は好ましくない。尿素又はチオ尿素処理における有機溶媒の使用量は、植物性スクアレンを含有する植物性油脂の重量に対して0.2~100倍の使用が適当であり、特に0.3~10倍程度の使用が好ましい。 Examples of the organic solvent used for the urea or thiourea treatment include lower alcohols having about 2 to 4 carbon atoms. Examples of such lower alcohol include isopropanol and ethanol (not particularly limited). In addition, when the intended use of the purified plant squalene is food, medicine, cosmetics, etc., it is not preferable to use a solvent such as methanol, which is a concern for safety due to mixing into the product. The amount of the organic solvent used in the urea or thiourea treatment is suitably 0.2 to 100 times the weight of the vegetable oil containing vegetable squalene, and particularly about 0.3 to 10 times. Is preferred.
 尿素又はチオ尿素としては、市販のJIS規格に適合している工業用尿素及び工業用チオ尿素が使用できる。その使用量は、原料重量に対して0.2~20倍、特に0.3~5倍程度であるのが好ましい。 As urea or thiourea, commercially available industrial urea and industrial thiourea conforming to JIS standards can be used. The amount used is preferably about 0.2 to 20 times, particularly about 0.3 to 5 times the weight of the raw material.
 スクアレンの濃縮処理、粗精製処理は、濃縮処理及び粗精製処理を同時に行う場合を含め、上記方法のいずれか一つを用いてよいし、2つ以上を組み合わせて用いてもよい。 The squalene concentration treatment and rough purification treatment may be performed using any one of the above methods, including the case where the concentration treatment and the rough purification treatment are performed simultaneously, or may be used in combination of two or more.
 濃縮されたスクアレンを含有する植物性油脂は、前述の粗精製処理を行なった場合であっても、スクアレンの他に、植物性油脂由来のノルマルパラフィン、極性物質などの不純物を含む。本実施形態において使用する濃縮されたスクアレンを含有する植物性油脂におけるガスクロマトグラフィー内部標準法により測定される純度は、少なくとも90%であることが好ましい。また、濃縮されたスクアレンを含有する植物性油脂は粗精製処理を施され、そのノルマルパラフィンの含有量が2質量%以下であることが好ましく、1質量%未満であることがより好ましく、0.9質量%未満であることが更により好ましい。なお、濃縮されたスクアレンを含有する植物性油脂が2質量%以上のノルマルパラフィンを含む場合、常温で流動性が悪くなり、更に含有量が大きくなると常温で固化し、原料としての使用が困難になるとの問題もある。 The vegetable oil containing concentrated squalene contains impurities such as normal paraffin derived from vegetable oil and polar substances in addition to squalene, even when the above-described rough purification treatment is performed. It is preferable that the purity measured by the gas chromatography internal standard method in the vegetable oil containing concentrated squalene used in the present embodiment is at least 90%. The vegetable oil containing concentrated squalene is subjected to a rough purification treatment, and the content of normal paraffin thereof is preferably 2% by mass or less, more preferably less than 1% by mass, and Even more preferably, it is less than 9% by weight. In addition, when the vegetable oil containing concentrated squalene contains 2% by mass or more of normal paraffin, the fluidity deteriorates at room temperature, and when the content is further increased, it solidifies at room temperature and is difficult to use as a raw material. There is also a problem.
 本実施形態の製造方法においては、濃縮されたスクアレンを含有する植物性油脂を親油性の有機溶媒に溶解し、得られる溶液をシリカカラムを用いたクロマトグラフィー工程に供する。シリカカラムを用いたクロマトグラフィー工程において、濃縮されたスクアレンを含有する植物性油脂中に含まれるスクアレン以外の不純物(特に極性物質)をシリカへの吸着により除去し、効率よくスクアレンを精製することができる。 In the production method of this embodiment, vegetable oil containing concentrated squalene is dissolved in an oleophilic organic solvent, and the resulting solution is subjected to a chromatography step using a silica column. In chromatographic process using silica column, impurities (especially polar substances) other than squalene contained in vegetable oil containing concentrated squalene can be removed by adsorption to silica, and squalene can be purified efficiently. it can.
 ここで「親油性の有機溶媒」としては、各種親油性有機溶媒を用いることが可能であるが、目的生成物である精製された植物性スクアレンを各種化粧品や食品、医薬等に用いることを考慮すると、ヘキサン及び/又はヘプタンから選択することが好ましい。親油性の有機溶媒の使用量は、濃縮されたスクアレンを含有する植物性油脂の質量に対して0.25~3.00倍の使用が適当であり、特に濃縮されたスクアレンを含有する植物性油脂と同量程度の使用が好ましい。 Here, as the “lipophilic organic solvent”, various lipophilic organic solvents can be used, but it is considered that the purified plant squalene as the target product is used for various cosmetics, foods, medicines, etc. Then, it is preferable to select from hexane and / or heptane. The amount of the oleophilic organic solvent used is suitably 0.25 to 3.00 times the mass of the vegetable oil containing concentrated squalene, and is particularly suitable for the vegetable property containing concentrated squalene. It is preferable to use the same amount as oil.
 前記クロマトグラフィー工程において使用する装置は、一般的なカラムクロマトグラフィーを行なうための装置を用いて行うことができ、カラムの平衡化や流速はカラムサイズや濃縮されたスクアレンを含有する植物性油脂の処理量等によって適宜設定することができる。 The apparatus used in the chromatography step can be performed using an apparatus for performing general column chromatography, and the equilibration and flow rate of the column are determined by the vegetable oil and fat containing the column size and concentrated squalene. It can be set as appropriate depending on the amount of processing.
 シリカカラムに充填するシリカとしては、極性不純物を吸着により除去できる限り特に限定されることはなく、破砕型のシリカや球状のシリカを用いることができる。具体的に例示するならば、富士シリシア化学社製シリカゲルPSQ-100B(商品名)やダイソー社製ダイソーゲル(商品名)(破砕型)、和光純薬工業社製ワコーゲル(商品名)(50~200μmの球状)などが挙げられる。 The silica to be packed in the silica column is not particularly limited as long as polar impurities can be removed by adsorption, and crushed silica or spherical silica can be used. Specifically, silica gel PSQ-100B (trade name) manufactured by Fuji Silysia Chemical Co., Ltd., Daiso Gel (trade name) (trade name) manufactured by Daiso Corporation, Wakogel (trade name) manufactured by Wako Pure Chemical Industries, Ltd. (50- 200 μm spherical shape).
 前記クロマトグラフィー工程により、濃縮されたスクアレンを含有する植物性油脂中のスクアレン以外の不純物、特に極性物質はシリカカラムに吸着される。よって、シリカカラムの素通り画分(通過液)を回収することによって高純度に精製された植物性スクアレンを得ることができる。すなわち、ガスクロマトグラフィー相対純度にして、95%以上、好ましくは96%以上、またガスクロマトグラフィー内部標準法により測定される純度にして、93%以上、好ましくは94%以上の純度を有する植物性スクアレンを得ることができる。 In the chromatography step, impurities other than squalene, particularly polar substances, in the vegetable oil containing concentrated squalene are adsorbed to the silica column. Therefore, the vegetable squalene refine | purified with high purity can be obtained by collect | recovering the passage fraction (passage liquid) of a silica column. That is, a plant having a gas chromatography relative purity of 95% or more, preferably 96% or more, and a purity measured by gas chromatography internal standard method of 93% or more, preferably 94% or more. Squalene can be obtained.
 なお、精製された植物性スクアレン、あるいは濃縮されたスクアレンを含有する植物性油脂等におけるスクアレンの純度は、キャピラリーカラムを用いたガスクロマトグラフィー(以下、「GC」という場合もある。)により求めることができる。本明細書において、スクアレンの「ガスクロマトグラフィー相対純度」(以下、単に「相対純度」という場合もある。)とは、対象とするスクアレンを含むサンプルのGCにより検出される当該サンプル由来の全てのピークの面積に対するスクアレンに帰属されるピークの面積の百分率をいう。なおここで、スクアレンに帰属されるピークとは、スクアレンの異性体全てに帰属されるピークをいう。また、本明細書において、スクアレンの「ガスクロマトグラフィー内部標準法により測定される純度」(以下、単に「内部標準法純度」という場合もある。)とは、以下の方法で求められる純度をいう。まず、標準スクアレンとして、試薬のスクアレン(表示純度:99.5%以上)に内部標準物質として試薬のドデカンを所定の質量比率にて添加し、更にこれをノルマルヘキサンにて所定の濃度に希釈してGCに供する。得られたクロマトグラムから標準スクアレンの相対純度RP及びスクアレン(全ての異性体を含む)に帰属されるピークの面積とドデカン由来のピークの面積との比Aを算出する。一方、測定対象とするスクアレンを含むサンプルに対して前記と同一の質量比率でのドデカンの添加及びノルマルヘキサンによる希釈を行い、そのGC分析を行う。得られたクロマトグラムから、スクアレンに帰属されるピークの面積とドデカン由来のピークの面積との比Aを算出する。そして、当該サンプル中のスクアレンの内部標準法純度を下記式により算出する。 The purity of squalene in purified vegetable squalene or vegetable oil containing concentrated squalene is determined by gas chromatography using a capillary column (hereinafter also referred to as “GC”). it can. In this specification, “gas chromatography relative purity” of squalene (hereinafter sometimes simply referred to as “relative purity”) refers to all of the samples derived from the sample detected by GC of the sample containing the target squalene. The percentage of the peak area attributed to squalene relative to the peak area. Here, the peak attributed to squalene refers to a peak attributed to all squalene isomers. Further, in this specification, “purity measured by gas chromatography internal standard method” of squalene (hereinafter sometimes simply referred to as “internal standard method purity”) refers to the purity obtained by the following method. . First, as a standard squalene, a reagent dodecane as an internal standard substance is added to a reagent squalene (indicated purity: 99.5% or more) at a predetermined mass ratio, and this is further diluted to a predetermined concentration with normal hexane. For GC. The resulting calculates a ratio A s between the relative purity RP s and squalene area of the peak of the peak area and from dodecane attributed to (including all isomers) standard squalene from the chromatogram. On the other hand, the sample containing squalene to be measured is added with dodecane at the same mass ratio and diluted with normal hexane, and then GC analysis is performed. From the obtained chromatogram, the ratio A between the area of the peak attributed to squalene and the area of the peak derived from dodecane is calculated. Then, the internal standard method purity of squalene in the sample is calculated by the following formula.

 内部標準法純度=RP×A/A(%)

 より具体的なGC分析法は以下の通りである。

Internal standard method purity = RP s × A / A s (%)

A more specific GC analysis method is as follows.
 100mLメスフラスコに精秤した20mgのドデカン及び50mgの標準スクアレン(表示純度99.5%以上、和光純薬社製)をとり、HPLCグレードのノルマルへキサンにてメスアップして標準スクアレン溶液を調製する。一方、100mLメスフラスコに精秤した20mgのドデカンと50mgのサンプルをとり、HPLCグレードのノルマルへキサンにてメスアップしてサンプル溶液を調製する。 Take 20 mg of dodecane and 50 mg of standard squalene (display purity 99.5% or more, manufactured by Wako Pure Chemical Industries, Ltd.) accurately weighed in a 100 mL volumetric flask and prepare a standard squalene solution by measuring up with HPLC grade normal hexane. To do. On the other hand, 20 mg of dodecane and 50 mg of sample precisely weighed in a 100 mL volumetric flask are taken, and a sample solution is prepared by measuring up with HPLC grade normal hexane.
 ガスクロマトグラフ装置は島津製作所社製GC―2010(OCI仕様)、検出器はFID、分析カラムはアジレント・テクノロジーズ社製J&W Sceientific DB-5を用い、カラム平衡時間は0分、試料注入量は1μL、注入モードは全量注入、キャリアガスはHe、制御モードは流量15.0mL/min、パージ線量は1.5mL/min、全分析時間は35分、検出器温度は280℃、メイクアップ流量は20mL/min、水素流量は40mL/min、空気流量は400mL/min、気化室の温度プログラム及びカラムオーブンの温度プログラムはそれぞれ表1及び表2の通りとする。得られるクロマトグラムにおけるピーク分離は、ベースラインからのスプリットにて行なう。
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
The gas chromatograph is GC-2010 (OCI specification) manufactured by Shimadzu Corporation, the detector is FID, the analytical column is J & W Scientific DB-5 manufactured by Agilent Technologies, the column equilibration time is 0 minutes, the sample injection amount is 1 μL, Injection mode is full volume injection, carrier gas is He, control mode is flow rate 15.0 mL / min, purge dose is 1.5 mL / min, total analysis time is 35 minutes, detector temperature is 280 ° C., makeup flow rate is 20 mL / min Min, the hydrogen flow rate is 40 mL / min, the air flow rate is 400 mL / min, the temperature program for the vaporization chamber and the temperature program for the column oven are as shown in Tables 1 and 2, respectively. Peak separation in the resulting chromatogram is performed by splitting from the baseline.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
 前記クロマトグラフィー工程においては、主として極性物質である不純物をシリカに吸着させて除去するが、ノルマルパラフィンに代表される非極性物質である不純物は、シリカへの吸着により除去することは困難である。シリカカラムによるクロマトグラフィー工程の素通り画分におけるノルマルパラフィンの含有量が所定の値よりも大きい場合には、素通り画分を含む溶液(クロマトグラフィー工程の通過液)を冷却してノルマルパラフィンを固体として析出させ、ろ過により固形分を除去する工程(冷却・分離工程)に供することにより、精製された植物性スクアレン中のノルマルパラフィン含有量を更に低減することができる。特に、素通り画分のGC分析において、全ピーク面積に対するスクアレンに帰属されるピークよりも保持時間の短いピークの合計の面積の比が0.005を超える場合、前記冷却・分離工程により前記ピーク面積比を0.002以下とすることができる。前記冷却・分離工程における温度は-10~15℃であることが好ましい。 In the chromatography step, impurities that are polar substances are mainly removed by adsorption onto silica, but impurities that are nonpolar substances typified by normal paraffin are difficult to remove by adsorption onto silica. When the content of normal paraffin in the flow-through fraction of the chromatography step using the silica column is larger than the predetermined value, the solution containing the flow-through fraction (flowing solution in the chromatography step) is cooled to make normal paraffin as a solid. The normal paraffin content in the refined vegetable squalene can be further reduced by precipitating and subjecting it to a step of removing solid content by filtration (cooling / separation step). In particular, in the GC analysis of the pass-through fraction, when the ratio of the total area of the peaks having a shorter retention time than the peak attributed to squalene with respect to the total peak area exceeds 0.005, the peak area is increased by the cooling / separation step. The ratio can be 0.002 or less. The temperature in the cooling / separation step is preferably −10 to 15 ° C.
 また、前記クロマトグラフィー工程と前記冷却・分離工程とをひとつの工程にて行なうこともできる。すなわち、濃縮されたスクアレンを含有する植物性油脂を親油性有機溶媒に溶解した溶液を冷却する、及び/又は冷却下に前記溶液をシリカカラムを用いたクロマトグラフィー工程に供することにより、前記溶液中の極性不純物をシリカに吸着させて除去すると同時に、前記溶液中に固体として析出したノルマルパラフィンを、シリカカラムをろ材としてろ過することにより、除去することができる。この場合、冷却・分離工程を別個の工程として設ける必要がなく、工程の簡略化が可能となる。この場合の前記溶液の冷却温度及び/又はクロマトグラフィー工程の処理温度は-10~15℃であることが好ましい。 Further, the chromatography step and the cooling / separation step can be performed in one step. That is, by cooling a solution in which vegetable oil containing concentrated squalene is dissolved in a lipophilic organic solvent, and / or subjecting the solution to a chromatography step using a silica column under cooling, At the same time, the normal impurities that are precipitated as a solid in the solution can be removed by filtration using a silica column as a filter medium. In this case, it is not necessary to provide the cooling / separation process as a separate process, and the process can be simplified. In this case, the cooling temperature of the solution and / or the treatment temperature in the chromatography step is preferably −10 to 15 ° C.
 次に、前記クロマトグラフィー工程(場合により前記冷却・分離工程を含む)により得られる通過液を、更に親水性の有機溶媒及び水で洗浄処理する洗浄工程に供することによって、得られる精製された植物性スクアレンの純度を更に向上させることが可能である。ここで「親水性の有機溶媒」には、各種親水性の有機溶媒が含まれるが、得られる精製された植物性スクアレンを各種化粧品、食品、医療用途等に用いることを考慮すると、アセトンが好ましい。 Next, the purified plant obtained by subjecting the flow-through obtained by the chromatography step (including the cooling / separation step in some cases) to a washing step of washing with a hydrophilic organic solvent and water. It is possible to further improve the purity of the crystalline squalene. Here, the “hydrophilic organic solvent” includes various hydrophilic organic solvents. In consideration of using the obtained purified plant squalene for various cosmetics, foods, medical uses, etc., acetone is preferable. .
 前記洗浄工程は以下の手順で行うことができる。前記クロマトグラフィー工程(場合により前記冷却・分離工程を含む)により得られた、精製された植物性スクアレン及び親油性溶媒を含む溶液からなる通過液に親水性の有機溶媒を加えて混合し、均一な溶液を得る。更にこの溶液に少量の水を加えて混合して静置することにより、親水性の有機溶媒及び水を含む混合物の層と、スクアレン及び親油性の有機溶媒を含む混合物の層とに二層分離せしめる。そして、スクアレン及び親油性の有機溶媒を含む混合物の層を分取し、該層中に含まれる画分を回収することにより、精製された植物性スクアレンを得ることができる。この洗浄工程において、前記通過液中に含まれる水溶性の不純物が親水性の有機溶媒及び水を含む混合物の層に移行してスクアレン及び親油性の有機溶媒を含む混合物から除去されるために、更に高純度に精製された植物性スクアレンを得ることができる。すなわち、相対純度にして、97%以上、好ましくは98%以上、また内部標準法純度にして、95%以上、好ましくは96%以上の純度を有する精製された植物性スクアレンを得ることができる。 The washing step can be performed by the following procedure. A hydrophilic organic solvent is added to and mixed with a passing solution comprising a purified vegetable squalene and a lipophilic solvent obtained by the chromatography step (including the cooling / separation step in some cases) A good solution. Furthermore, a small amount of water is added to the solution, mixed and allowed to stand to separate into a layer of a mixture containing a hydrophilic organic solvent and water and a layer of a mixture containing squalene and a lipophilic organic solvent. Let me. And the refined vegetable squalene can be obtained by fractionating the layer of the mixture containing a squalene and a lipophilic organic solvent, and collect | recovering the fractions contained in this layer. In this washing step, water-soluble impurities contained in the flow-through liquid are transferred to the layer of the mixture containing the hydrophilic organic solvent and water and removed from the mixture containing squalene and the lipophilic organic solvent. Furthermore, plant squalene purified to a high purity can be obtained. That is, a purified plant squalene having a relative purity of 97% or more, preferably 98% or more, and an internal standard method purity of 95% or more, preferably 96% or more can be obtained.
 前記洗浄工程において用いる親水性の有機溶媒の量は、前記クロマトグラフィー工程により得られる通過液の量の0.1倍量から3倍量、好ましくは0.1倍量から2倍量、より好ましくは0.5倍量から1倍量である。また、後から添加する少量の水の量は、用いる親水性の有機溶媒の量によって変化するが、親水性有機溶媒の量の0.01倍量から0.5倍量、好ましくは0.1倍量から0.3倍量である。 The amount of the hydrophilic organic solvent used in the washing step is 0.1 to 3 times, preferably 0.1 to 2 times, more preferably the amount of the passing liquid obtained by the chromatography step. Is 0.5 to 1 times the amount. The amount of a small amount of water to be added later varies depending on the amount of the hydrophilic organic solvent used, but is 0.01 to 0.5 times the amount of the hydrophilic organic solvent, preferably 0.1. Double amount to 0.3 times amount.
 前記クロマトグラフィー工程(場合により前記冷却・分離工程及び/又は前記洗浄工程を含む)から得られる通過液から、親油性の有機溶媒を除去することにより、精製された植物性スクアレンを得ることができる。前記溶媒の除去を行う方法は特に限定されず、水蒸気蒸留、減圧下での噴霧等の公知の方法を用いることができる。 A purified vegetable squalene can be obtained by removing the lipophilic organic solvent from the flow-through obtained from the chromatography step (optionally including the cooling / separation step and / or the washing step). . The method for removing the solvent is not particularly limited, and a known method such as steam distillation or spraying under reduced pressure can be used.
 なお、スクアレンは酸化されやすい性質を持っており、酸化されると特有の臭気を発するようになるため、前記クロマトグラフィー工程、冷却・分離工程、洗浄工程、原料である濃縮されたスクアレンを含有する植物性油脂を得るための濃縮処理、粗精製処理、更には、濃縮されたスクアレンを含有する植物性油脂あるいは精製された植物性スクアレンの貯留・移送等を含め、スクアレンが空気と接触する可能性のある工程、処理等は、窒素等の不活性気体雰囲気下で行うことが好ましい。 Note that squalene has a property of being easily oxidized, and when it is oxidized, it generates a specific odor. Therefore, the squalene contains the concentrated squalene as a raw material, the chromatography step, the cooling / separation step, the washing step. Concentration treatment, crude refining treatment for obtaining vegetable oil and fat, and possibility of contact of squalene with air, including storage and transfer of vegetable oil and fat containing purified squalene or refined vegetable squalene It is preferable to perform a certain process, process, etc. in inert gas atmosphere, such as nitrogen.
 前記クロマトグラフィー工程又は洗浄工程を経て得られる精製された植物性スクアレンは少なくとも特定の不純物(以下、「不純物1」と記載)を含む。不純物1は、前記クロマトグラフィー工程又は洗浄工程を経て得られる精製された植物性スクアレンのガスクロマトグラムにおいて、不純物1の保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1. 01~1. 07の範囲にあり、不純物1のピークの面積と、全ピークの面積との比が0.0005~0.0020であることが好ましい。前記の、ガスクロマトグラムにおける保持時間RTのピークが帰属される不純物1の化学構造は特定されていないが、GC/MS分析及び液体クロマトグラフィーによる分取後のNMR分析等の結果から、テルペン様の構造をもつ物質と推定されている。 The purified plant squalene obtained through the chromatography step or the washing step contains at least a specific impurity (hereinafter referred to as “impurity 1”). Impurity 1, wherein the chromatography step or in the gas chromatogram of vegetable squalene purified obtained through the washing step, the ratio of the retention times RT S of the main peak of a retention time impurities 1 RT 1 and squalene RT 1 / RT s is in the range of 1.01 to 1.07, and the peak area of impurity 1, it is preferable the ratio of the area of all peaks is 0.0005 to 0.0020. Although the chemical structure of impurity 1 to which the peak of retention time RT 1 in the gas chromatogram is assigned has not been specified, terpene-like was found from the results of GC / MS analysis and NMR analysis after fractionation by liquid chromatography. It is estimated that the substance has the following structure.
 精製された植物性スクアレンのガスクロマトグラムにおいて、前記不純物1のピークの面積と全ピークの面積の比を0.0020以下とすることで、医薬品や化粧品の基剤及び食品、中でも医薬品への利用においても使用が可能となる。一方、前記不純物1のピークの面積と全ピークの面積の比を0.0005未満とすることは、本実施形態の製造方法においてシリカカラムとの接触時間を極端に長くする必要がある等、目的とする精製された植物性スクアレンを経済合理性をもって製造することが困難となる。 In the gas chromatogram of purified plant squalene, the ratio of the peak area of the impurity 1 to the total peak area is 0.0020 or less, so that it can be used for bases and foods of pharmaceuticals and cosmetics, especially for pharmaceuticals. Can also be used. On the other hand, the ratio of the area of the peak of impurity 1 to the area of all peaks is less than 0.0005, for example, it is necessary to extremely increase the contact time with the silica column in the production method of the present embodiment. Thus, it becomes difficult to produce the purified plant squalene with economic rationality.
 本実施形態の製造方法によれば、濃縮されたスクアレンを含有する植物性油脂より、植物性スクアレンを相対純度にして98%以上、また内部標準法純度にして96%以上の高純度で得ることができ、医薬品や化粧品の基剤及び食品として、様々な用途への応用することが可能な植物性スクアレンを製造することができる。 According to the production method of the present embodiment, plant squalene is obtained in a high purity of 98% or more as relative purity and 96% or more as internal standard method purity from vegetable oil containing concentrated squalene. Plant squalene that can be applied to various uses as a base for pharmaceuticals and cosmetics and foods can be produced.
 なお、本実施形態の製造方法により得られる精製された植物性スクアレンを定法に従って水素化処理することにより、精製された植物性スクアランを得ることができる。このようにして得られる精製された植物性スクアランは、本実施形態の製造方法により得られる精製された植物性スクアレンと同様に高い純度を有する。 In addition, the refined plant squalene can be obtained by hydrogenating the refined plant squalene obtained by the production method of the present embodiment according to a conventional method. The purified plant squalene thus obtained has a high purity as with the purified plant squalene obtained by the production method of the present embodiment.
 本発明の第2の態様は、ガスクロマトフィー内部標準法により測定される純度が少なくとも96%である、精製された植物性スクアレンに関する。 The second aspect of the present invention relates to a purified plant squalene having a purity of at least 96% as measured by a gas chromatography internal standard method.
 本発明の精製された植物性スクアレンについて、以下、好ましい実施形態に沿って説明する。 Hereinafter, the purified plant squalene of the present invention will be described according to a preferred embodiment.
 本実施形態の精製された植物性スクアレンは、前述の本発明の精製された植物性スクアレンの製造方法により製造することができる。 The purified plant squalene of the present embodiment can be produced by the above-described method for producing purified plant squalene of the present invention.
 深海産鮫由来の動物性スクアレンについては、高純度のスクアレンが製造・供給されている。しかし、植物性スクアレンについては、出発原料であるスクアレンを含有する植物性油脂中のスクアレン含有量が極めて低く、また当該油脂中にスクアレンと物性が近似する不純物が多く含まれることから、これを高度に濃縮・精製して高純度の製品を得ることは困難であった。よって本実施形態の精製された植物性スクアレンは、従来知られていない高純度の植物性スクアレンである。 High-purity squalene is manufactured and supplied for animal squalene derived from deep sea bream. However, for vegetable squalene, the squalene content in the vegetable oil containing squalene, which is the starting material, is extremely low, and the fats and oils contain many impurities that approximate physical properties to squalene. It was difficult to obtain a highly pure product by concentration and purification. Therefore, the refined vegetable squalene of this embodiment is a highly pure vegetable squalene which is not conventionally known.
 なお、本実施形態の精製された植物性スクアレンを、従来知られている精製された動物性スクアレンと対比すると、単に出発原料が異なるというだけではなく、その組成自体が異なる。すなわち、まず、精製された植物性スクアレンと精製された動物性スクアレンとでは、それぞれを構成するスクアレンの異性体の組成が互いに異なる。スクアレンには多数の異性体が存在するが、出発原料が植物性であるか動物性であるかによって、スクアレンを構成する異性体の組成が異なる。また、精製された植物性スクアレンと精製された動物性スクアレンとでは、これらに含まれる不純物の組成が異なる。精製された植物性スクアレン及び精製された動物性スクアレンにはそれぞれ微量の不純物が不可避的に含まれるが、これらの不純物の組成が、出発原料が植物性であるか動物性であるかによって異なるのである。このように、精製された植物性スクアレンは、その主成分の化学的組成及び不純物を含めた組成物としての化学的組成が、精製された動物性スクアレンのそれらとで異なる。 In addition, when the refined plant squalene of this embodiment is compared with the conventionally known refined animal squalene, not only the starting material is different but also the composition itself is different. That is, first, purified plant squalene and purified animal squalene are different from each other in the composition of the squalene isomers constituting each. Although many isomers exist in squalene, the composition of isomers constituting squalene differs depending on whether the starting material is plant or animal. Moreover, the refined plant squalene and the refined animal squalene have different impurity compositions. Purified plant squalene and purified animal squalene inevitably contain trace amounts of impurities, but the composition of these impurities depends on whether the starting material is plant or animal. is there. Thus, the refined plant squalene is different from those of the refined animal squalene in the chemical composition of the main component and the chemical composition as a composition including impurities.
 本実施形態の精製された植物性スクアレンは、少なくとも不純物1を含む。不純物1は、本実施形態の精製された植物性スクアレンのガスクロマトグラフィー分析において、不純物1の保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1.01~1.07の範囲にあり、不純物1のピークの面積と、全ピークの面積の比が0.0005~0.0020であることにより特徴付けられる。また、GC/MS分析において、前記ガスクロマトグラフィー分析における保持時間RTの不純物1のピークが、質量数392、253及び199のピークを与える。 The purified plant squalene of this embodiment contains at least an impurity 1. Impurity 1, in a gas chromatography analysis of the purified vegetable squalene in this embodiment, the ratio RT 1 / RT s and the retention time RT S of the main peak of a retention time impurities 1 RT 1 and squalene 1.01 Is characterized by a ratio of the area of the peak of impurity 1 to the area of all peaks being 0.0005 to 0.0020. Further, in the GC / MS analysis, the peak of the impurity 1 having the retention time RT 1 in the gas chromatography analysis gives peaks of mass numbers 392, 253, and 199.
 前記本実施形態の精製された植物性スクアレン中に含まれる、GC分析及びGC/MS分析により規定される前記不純物1は、前述のように、構造が特定されていないテルペン様の化合物である。そして、この不純物1は精製された動物性スクアレンには含まれていないことが確認されている。なお、精製された動物性スクアレンには、GC分析において前記不純物1と近接する保持時間比をもつピークを与える不純物が複数含まれるが、GC/MS分析の結果から、当該不純物はいずれも前記不純物1とは異なる物質であることが確認されている。すなわち、前記不純物1は、GC/MS分析において、質量数(m/z)392、253及び199に大きなピークを与えるが、精製された動物性スクアレン中の前記複数の不純物は、いずれもGC/MS分析において前記3つの質量数のピークを共に与えることはない。 The impurity 1 specified by GC analysis and GC / MS analysis contained in the purified plant squalene of the present embodiment is a terpene-like compound whose structure is not specified as described above. And it was confirmed that this impurity 1 is not contained in the refined animal squalene. The purified animal squalene contains a plurality of impurities that give a peak having a retention time ratio close to that of the impurity 1 in the GC analysis. From the results of GC / MS analysis, all of the impurities are the impurities. It has been confirmed that the substance is different from 1. That is, the impurity 1 gives a large peak to mass numbers (m / z) 392, 253, and 199 in the GC / MS analysis, but the plurality of impurities in the purified animal squalene are all GC / In the MS analysis, the three mass number peaks are not given together.
 以上から、精製されたスクアレンが前記不純物1を含むことにより、当該精製されたスクアレンが植物性であることが判別される。 From the above, when the purified squalene contains the impurity 1, it is determined that the purified squalene is vegetable.
 本実施形態の精製された植物性スクアレンのGC分析における前記不純物1のピークの面積と全ピークの面積の比が0.0020を超える場合には、特に医薬用途への利用が困難になる。一方、前記ピーク面積の比が0.0005未満となるように精製を行うためには、例えばシリカカラムによるクロマトグラフィーにおいて、原料のシリカとの接触時間を極端に長くする等の必要があり、経済合理性をもって精製された植物性スクアレンの製造を行うことが困難となる。 When the ratio of the peak area of impurity 1 and the area of all peaks in the GC analysis of the purified plant squalene of this embodiment exceeds 0.0020, it is particularly difficult to use it for pharmaceutical purposes. On the other hand, in order to perform purification so that the ratio of the peak areas is less than 0.0005, for example, in chromatography using a silica column, it is necessary to extremely increase the contact time with the raw material silica. It becomes difficult to produce plant squalene purified with reasonableness.
 本実施形態の精製された植物性スクアレンは、前記性状をもつことにより、従来の植物性スクアレンでは困難であった医薬品や化粧品の基剤及び食品、中でも医薬品への利用が可能である。 The refined plant squalene of the present embodiment has the above-mentioned properties, and can be used for pharmaceuticals and cosmetic bases and foods, which are difficult with conventional plant squalene, especially for pharmaceuticals.
 以下、実施例により本発明をより詳細に説明するが、本発明の技術的範囲は以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described in more detail by way of examples. However, the technical scope of the present invention is not limited to the following examples.
 オリーブスクアレン(以下、「0LSQE」と記載)(入手元:SOS CORPORACION ALIMENTARIA, S.A. マドリード、スペイン、内部標準法純度を85%)を薄膜遠心蒸留処理及び尿素処理によって、内部標準法純度90.9%にまで精製し、原料として用いた。なお、原料のノルマルパラフィン含有量は0.85質量%であった。 Purity of olive squalene (hereinafter referred to as “0LSQE”) (source: SOSRACCORPORACION ALIMENTARIA, SA Madrid, Spain, internal standard method purity of 85%) was obtained by thin film centrifugal distillation treatment and urea treatment, internal standard method purity of 90.9% And purified as a raw material. The normal paraffin content of the raw material was 0.85% by mass.
 前記原料(57.7g)を等量(57.7g)のヘキサン(HPLCグレード:以下記載されるヘキサンについても同様)に溶解した後、シリカカラムであるSep-Pak VAX PS-2(登録商標)(Waters社製)にて不純物の吸着処理を行った。当該吸着処理に際しては、島津社製HPLC用ポンプAV-10を用いて、流速2mL/minにて処理した。なお、カラム処理は15℃にて実施した。 The raw material (57.7 g) was dissolved in an equal amount (57.7 g) of hexane (HPLC grade: the same applies to hexane described below), and then a silica column Sep-Pak VAX PS-2 (registered trademark) (Waters Impurity adsorption treatment was carried out. The adsorption treatment was carried out at a flow rate of 2 mL / min using a Shimadzu HPLC pump AV-10. The column treatment was performed at 15 ° C.
 スクアレンが空気に触れる可能性のある部分に関しては、全て窒素ガスにて置換を行った。なお、原料及び精製されたスクアレン中のスクアレン純度の測定は前述のGCによる方法を用いて行った。 ¡All parts where squalene may come into contact with air were replaced with nitrogen gas. In addition, the measurement of the squalene purity in the raw material and the purified squalene was performed using the above-described method by GC.
 原料のフィード終了後、カラムの下部から原料/ヘキサン溶液が流出しなくなるまで回収したもの(スクアレン量:32.5g)を「シリカろ過品(1)」とした。 After the feed of the raw material was completed, the recovered material (squalene amount: 32.5 g) until the raw material / hexane solution did not flow out from the lower part of the column was designated as “silica filtered product (1)”.
 シリカろ過品(1)の一部を取り出し、エバポレーターにて40℃、2時間処理後、真空乾燥(40℃)による3時間処理により溶媒の留去を行い、精製された植物性スクアレンの回収量及び純度を確認した。 A part of the silica filter product (1) is taken out, treated with an evaporator at 40 ° C. for 2 hours, and then the solvent is distilled off by vacuum drying (40 ° C.) for 3 hours. The amount of purified plant squalene recovered And the purity was confirmed.
 続いて、原料と等量(57.7g)のヘキサンにて、カラム内に残った0LSQEを流出させたもの(スクアレン量:24.0g)を「ヘキサン洗浄品(2)」とした。 Subsequently, the same amount (57.7 g) of hexane as the raw material in which 0 LSQE remaining in the column was allowed to flow (squalene amount: 24.0 g) was designated as “hexane-cleaned product (2)”.
 さらに、ヘキサン洗浄品(2)(スクアレン量:15.6g)を、原料と等量のヘキサン(57.7g)に溶解した後、上記手法と同様に、シリカカラムにて不純物の吸着処理を行った。ヘキサン洗浄品(2)の一部を取り出し、上記手法と同様に、回収量・純度を確認した。 Furthermore, after the hexane-cleaned product (2) (squalene amount: 15.6 g) was dissolved in hexane (57.7 g) in an amount equivalent to that of the raw material, an impurity adsorption treatment was performed on the silica column in the same manner as described above. A part of the hexane-cleaned product (2) was taken out and the recovered amount and purity were confirmed in the same manner as in the above method.
 ヘキサン洗浄品(2)のフィード終了後、カラムの下部からヘキサン洗浄品(2)/ヘキサン溶液が出なくなるまで回収したもの(スクアレン量:6.3g)を「シリカろ過品(3)」とした。シリカろ過品(3)の一部を取り出し、上記手法と同様に、回収量・純度を確認した。 After completion of feeding the hexane-cleaned product (2), the hexane-cleaned product (2) / the product collected until the hexane solution no longer comes out from the bottom of the column (squalene amount: 6.3 g) was designated as “silica filtered product (3)”. A part of the silica filtered product (3) was taken out, and the recovered amount and purity were confirmed in the same manner as in the above method.
 続いて、原料と等量(57.7g)のヘキサンにて、カラム内に残った0LSQEを洗浄回収したもの(スクアレン量:7.8g)を「ヘキサン洗浄品(4)」とした。ヘキサン洗浄品(4)の一部を取り出し、上記手法と同様に、回収量・純度を確認した。 Subsequently, 0LSQE remaining in the column with the same amount (57.7 g) of hexane as the raw material was washed and recovered (amount of squalene: 7.8 g) was designated as “hexane-cleaned product (4)”. A part of the hexane-cleaned product (4) was taken out and the recovered amount and purity were confirmed in the same manner as in the above method.
 「シリカろ過品(1)」、「シリカろ過品(3)」と「ヘキサン洗浄品(4)」を混合して(200g)分液ロートに移し、全体量の0.2倍量である40gのアセトンを添加し、窒素ガス置換の後、100回振とうを行った。振とう後8gの水を添加し再度100回の振とうを行い、20分間静置すると、内容液がヘキサン層とアセトン/水層の二層に分離した。下層のアセトン/水層を除去した後、上層のヘキサン画分を回収したもの(スクアレン量:45.7g)を「アセトン処理品(5)」とした。アセトン処理品(5)の一部を取り出し、上記手法と同様に、回収量・純度を確認した。 "Silica filtered product (1)", "Silica filtered product (3)" and "Hexane-cleaned product (4)" were mixed (200g) and transferred to a separatory funnel, 0.2g of the total amount of 40g Of acetone was added, and after replacing with nitrogen gas, the mixture was shaken 100 times. After shaking, 8 g of water was added and shaken again 100 times, and the mixture was allowed to stand for 20 minutes. The content liquid separated into two layers, a hexane layer and an acetone / water layer. After removing the lower acetone / water layer, the recovered upper hexane fraction (squalene amount: 45.7 g) was designated as “acetone treated product (5)”. A part of the acetone-treated product (5) was taken out, and the recovered amount and purity were confirmed in the same manner as in the above method.
 上記各ステップにおける純度(相対純度及び内部標準法純度)及びステップ回収率を表3に示す。
Figure JPOXMLDOC01-appb-T000003
Table 3 shows the purity (relative purity and internal standard method purity) and step recovery in each step.
Figure JPOXMLDOC01-appb-T000003
 前記アセトン処理品(5)のGC分析において、不純物1の保持時間RTとスクアレン主ピークの保持時間RTとの比(RT/RT)が1.014である不純物1のピークの面積と、精製された植物性スクアレンの全ピークの面積の合計の比は0.00065であった。なお、図1に代表的なアセトン処理品(5)のGCクロマトグラムを示す。 In the GC analysis of the acetone-treated product (5), the peak area of the impurity 1 having a ratio (RT 1 / RT s ) of the retention time RT 1 of the impurity 1 to the retention time RT s of the main peak of squalene is 1.014 The ratio of the total area of all the peaks of the purified plant squalene was 0.00065. FIG. 1 shows a GC chromatogram of a typical acetone-treated product (5).
 また、図2-1、2-2に、参考として、使用したオリーブスクアレン(薄膜遠心蒸留処理及び尿素処理を行なう前)のガスクロマトグラムを示す。 Figures 2-1 and 2-2 show gas chromatograms of olive squalene used (before thin film centrifugal distillation and urea treatment) for reference.
 更に図3-1、3-2に、参考として、市販の深海産鮫由来の精製されたスクアレンのガスクロマトグラムを示す。 Furthermore, Figures 3-1 and 3-2 show gas chromatograms of purified squalene derived from commercially available deep-sea bream as a reference.
 また、前記アセトン処理品(5)のGC/MS分析を行った。その結果を図4に示す。なお、このGC/MS分析におけるGC分析のカラム温度プログラムは、前記GC分析の場合とは異なる。 Further, GC / MS analysis of the acetone-treated product (5) was performed. The result is shown in FIG. The column temperature program for GC analysis in this GC / MS analysis is different from that for the GC analysis.
 図4-1のGCクロマトグラムにおける保持時間が43.567分のピークが精製された植物性スクアレン中に含まれる「不純物1」に相当する。そしてこの不純物1の質量スペクトルが図4-2に示される。該質量スペクトルには、質量数(m/z)392に分子イオンと推定されるピーク、m/z253、199、69、及びその他のピークが見られる。 In the GC chromatogram of FIG. 4-1, the peak with a retention time of 43.567 minutes corresponds to “Impurity 1” contained in the purified plant squalene. The mass spectrum of impurity 1 is shown in FIG. In the mass spectrum, a peak estimated as a molecular ion at a mass number (m / z) 392, m / z 253, 199, 69, and other peaks are seen.
 更に比較のために、市販の深海産鮫由来の精製されたスクアレンのGC分析を行った。その結果を図5-1に示す。 For further comparison, a GC analysis of purified squalene derived from commercially available deep-sea bream was performed. The result is shown in FIG.
 図4-1に示す、精製された植物性スクアレンのGCクロマトグラムにおいて、主ピークの短保持時間側(保持時間41.50~41.70分)にスクアレンの異性体のショルダーピークが観察される。一方、図5-1に示す、精製された動物性スクアレンのGCクロマトグラムにおいては、このスクアレンの異性体に帰属されるピークが殆ど観察されない。このことから、精製された植物性スクアレンと精製された動物性スクアレンとでは、主成分であるスクアレンの異性体組成に相違があることが判る。 In the GC chromatogram of the purified plant squalene shown in FIG. 4-1, a shoulder peak of the squalene isomer is observed on the short retention time side (retention time 41.50 to 41.70 minutes) of the main peak. . On the other hand, in the GC chromatogram of purified animal squalene shown in FIG. 5-1, a peak attributed to the isomer of squalene is hardly observed. This indicates that there is a difference in the isomer composition of squalene, which is the main component, between purified plant squalene and purified animal squalene.
 図5-1に示す、精製された動物性スクアレンのGCクロマトグラムには、精製された植物性スクアレンに含まれる不純物1に帰属されるピークと近似した保持時間比をもつ不純物のピークが主なもので5つ観察される。これらのピークについてのそれぞれの質量スペクトルは、いずれも精製された植物性スクアレンに含まれる不純物1の質量スペクトルとは異なり、m/z392、253及び199のピークを共に示すことはなく、いずれも前記不純物1とは異なる物質に帰属される。なお、精製された動物性スクアレンのGCクロマトグラムにおける各不純物のピークは、それぞれの質量スペクトルとライブラリーとの対比から、表4に記載のように帰属される。これらの中で、GCクロマトグラムにおける保持時間42.181分のピークを与える不純物(コプロスタンに帰属)の質量スペクトルを例として図5-2に示す。
Figure JPOXMLDOC01-appb-T000004
In the GC chromatogram of purified animal squalene shown in FIG. 5-1, the peak of impurities having a retention time ratio approximate to the peak attributed to impurity 1 contained in the purified plant squalene is the main. Five things are observed. Each mass spectrum of these peaks is different from the mass spectrum of impurity 1 contained in the purified plant squalene, and does not show both m / z 392, 253, and 199 peaks. It belongs to a substance different from the impurity 1. In addition, the peak of each impurity in the GC chromatogram of the purified animal squalene is attributed as shown in Table 4 from the comparison between the mass spectrum and the library. Among these, a mass spectrum of an impurity (assigned to coprostan) that gives a peak at a retention time of 42.181 minutes in the GC chromatogram is shown as an example in FIG.
Figure JPOXMLDOC01-appb-T000004
 以上の結果より明らかなとおり、上記の方法により、従来得られなかった高純度の精製された植物性スクアレンを得ることができた。また、得られた精製された植物性スクアレンは、精製された動物性スクアレンとは異なるスクアレンの異性体組成及び不純物組成を有することが明らかとなった。 As is clear from the above results, it was possible to obtain purified plant squalene having a high purity, which could not be obtained conventionally, by the above method. The purified plant squalene obtained has an isomer composition and an impurity composition of squalene different from the purified animal squalene.
 本発明によれば、高純度に精製された植物性スクアレンを簡便に得ることができる精製された植物性スクアレンの製造方法、及び高純度に精製された植物性スクアレンが提供される。これにより、各種化粧品や医薬品、食品等の製造において大いに貢献することが期待される。 According to the present invention, there are provided a method for producing a purified plant squalene that can easily obtain a highly purified plant squalene, and a highly purified plant squalene. This is expected to contribute greatly to the production of various cosmetics, pharmaceuticals, foods and the like.
 本明細書で引用した全ての刊行物、特許および特許出願をそのまま参考として本明細書にとり入れるものとする。 All publications, patents and patent applications cited in this specification shall be incorporated into the present specification as they are.

Claims (11)

  1.  濃縮されたスクアレンを含有する植物性油脂をヘキサン及び/又はヘプタン溶液としてシリカカラムに供給し、精製されたスクアレンを素通り画分として得るクロマトグラフィー工程を少なくとも含む、精製された植物性スクアレンの製造方法。 A method for producing purified vegetable squalene, comprising at least a chromatography step of supplying vegetable oil containing concentrated squalene to a silica column as a hexane and / or heptane solution to obtain purified squalene as a flow-through fraction .
  2.  精製された植物性スクアレンのガスクロマトグラフィー内部標準法により測定される純度が少なくとも93%である、請求項1に記載の製造方法。 The production method according to claim 1, wherein the purity of the purified plant squalene measured by gas chromatography internal standard method is at least 93%.
  3.  濃縮されたスクアレンを含有する植物性油脂が粗精製されたものであり、そのノルマルパラフィン含量が1質量%未満である、請求項1又は2に記載の製造方法。 3. The production method according to claim 1 or 2, wherein the vegetable oil containing concentrated squalene is roughly refined and has a normal paraffin content of less than 1% by mass.
  4.  濃縮されたスクアレンを含有する植物性油脂が粗精製されたものであり、そのガスクロマトグラフィー内部標準法により測定される純度が少なくとも90%である、請求項1~3のいずれか1項に記載の製造方法。 The vegetable oil containing concentrated squalene is crudely purified and has a purity measured by gas chromatography internal standard method of at least 90%. Manufacturing method.
  5.  前記クロマトグラフィー工程における処理温度が-10~15℃である、請求項1~4に記載の製造方法。 The production method according to claims 1 to 4, wherein a treatment temperature in the chromatography step is -10 to 15 ° C.
  6.  前記クロマトグラフィー工程から得られる素通り画分にアセトンを加えて均一溶液を得、その後更に水を加えて混合し、静置することにより二層分離せしめ、アセトン及び水を含む層を除去することによって該素通り画分に含まれる水溶性画分を除去する洗浄工程を更に含む、請求項1~5のいずれか1項に記載の製造方法。 Acetone is added to the flow-through fraction obtained from the chromatography step to obtain a homogeneous solution, and then water is further added to the mixture, mixed and allowed to stand to separate into two layers, and the layer containing acetone and water is removed. The production method according to any one of claims 1 to 5, further comprising a washing step of removing a water-soluble fraction contained in the flow-through fraction.
  7.  前記洗浄工程を経て得られる精製された植物性スクアレンのガスクロマトグラフィー内部標準法により測定される純度が少なくとも96%である、請求項6に記載の製造方法。 The production method according to claim 6, wherein the purity of the purified plant squalene obtained through the washing step is at least 96% as measured by a gas chromatography internal standard method.
  8.  少なくとも前記クロマトグラフィー工程を不活性気体雰囲気下において行う、請求項1~7のいずれか1項に記載の製造方法。 The production method according to any one of claims 1 to 7, wherein at least the chromatography step is performed in an inert gas atmosphere.
  9.  精製された植物性スクアレンが不純物1を含み、該精製された植物性スクアレンのガスクロマトグラムにおいて、不純物1のピークの保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1. 01~1. 07の範囲にあり、保持時間RTの不純物1のピークの面積と全ピークの面積の比が0.0005~0.0020である、請求項1~8のいずれか1項に記載の製造方法。 Purified vegetable squalene comprises impurity 1, wherein the gas chromatogram of the purified vegetable squalene ratio RT 1 / RT and retention time RT S of the main peak at a retention time of RT 1 and squalene peak of the impurity 1 s is in the range of 1.01 to 1.07, the ratio of the area and the total peak area of the peak of the impurity 1 retention times RT 1 is 0.0005 to 0.0020, more of claims 1 to 8 The production method according to claim 1.
  10.  ガスクロマトフィー内部標準法により測定される純度が少なくとも96%である、精製された植物性スクアレン。 Purified plant squalene having a purity measured by gas chromatography internal standard method of at least 96%.
  11.  以下の不純物1を含む、請求項10に記載の精製された植物性スクアレン:該精製された植物性スクアレンのガスクロマトグラフィー分析において、不純物1のピークの保持時間RTとスクアレンの主ピークの保持時間RTとの比RT/RTが1.01~1.07の範囲にあり、保持時間RTの不純物1のピークの面積と、全ピークの面積の比が0.0005~0.0020であり、かつ
     GC/MS分析において、前記ガスクロマトグラフィー分析における保持時間RTの不純物1のピークが、質量数392、253及び199のピークを与える。
    The purified plant squalene of claim 10 comprising the following impurity 1: In the gas chromatographic analysis of the purified plant squalene, the retention time RT 1 of the impurity 1 peak and the main peak of squalene time RT ratio RT 1 / RT s and S is in the range of 1.01 to 1.07, and the peak area of the impurity 1 retention times RT 1, the ratio 0.0005 to zero area of all peaks. And in GC / MS analysis, the peak of impurity 1 with retention time RT 1 in the gas chromatography analysis gives peaks of mass numbers 392, 253 and 199.
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