WO2012165592A1 - Two-color molding die and two-color molding method - Google Patents

Two-color molding die and two-color molding method Download PDF

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Publication number
WO2012165592A1
WO2012165592A1 PCT/JP2012/064199 JP2012064199W WO2012165592A1 WO 2012165592 A1 WO2012165592 A1 WO 2012165592A1 JP 2012064199 W JP2012064199 W JP 2012064199W WO 2012165592 A1 WO2012165592 A1 WO 2012165592A1
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WO
WIPO (PCT)
Prior art keywords
resin
mold
molded
injection
female mold
Prior art date
Application number
PCT/JP2012/064199
Other languages
French (fr)
Japanese (ja)
Inventor
工 工藤
勇 酒寄
Original Assignee
株式会社江東彫刻
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 株式会社江東彫刻 filed Critical 株式会社江東彫刻
Priority to JP2013518180A priority Critical patent/JP5637648B2/en
Publication of WO2012165592A1 publication Critical patent/WO2012165592A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0046Details relating to the filling pattern or flow paths or flow characteristics of moulding material in the mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1635Making multilayered or multicoloured articles using displaceable mould parts, e.g. retractable partition between adjacent mould cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/33Moulds having transversely, e.g. radially, movable mould parts

Definitions

  • the present invention molds a display part of a resin display part, for example, a vehicle key for locking / unlocking a vehicle door without using a mechanical key, or for starting an engine or starting a hybrid system.
  • the present invention relates to a two-color molding die and a two-color molding method.
  • Such an automobile vehicle key is provided with an operation unit having a door locking / unlocking graphic and a trunk locking / unlocking graphic. Since the display part of the vehicle key is a fine figure, it is common to form the operation part with resin and attach a figure seal to the surface of the resin.
  • the key tops for various inputs of electronic-related devices are made of colored resin or light-transmitting resin (first resin), and the parts of characters and figures are molded. The other portions are molded with a shielding resin (second resin).
  • first resin colored resin or light-transmitting resin
  • second resin shielding resin
  • the present invention has been made in view of the above circumstances, and is a two-color molding die and two-color molding die capable of performing two-color molding without deteriorating the appearance even with a member provided with a display portion of fine figures and small characters.
  • An object is to provide a color molding method.
  • a two-color molding die of the present invention is provided with a common male mold, a first female mold, and a second female mold, between the common male mold and the first female mold.
  • the first portion of the first resin is injection-molded, and the second portion of the second resin is injection-molded between the second female mold while the first portion is left in the common male mold.
  • the mold moves in a direction intersecting the opening / closing direction of the common male mold and the first female mold, and the first resin is injected
  • the mold moves in a direction intersecting the opening / closing direction of the common male mold and the first female mold, and the first resin is injected
  • the through-flow channel pin that forms a through-flow channel penetrating the first part defining the second part on the back side of the first part
  • the first part with the first resin
  • a through flow path is formed on the back side of the first portion by the through flow path pin during the injection molding of the first resin, and intersects the opening and closing direction when the common male mold and the first female mold are released.
  • the through-flow channel pin moves and is pulled out in the direction to be filled, and the second resin of the second part is filled using the second female mold in a state where the first part of the first resin is left in the common male mold.
  • the second resin is filled in a part (second part) partitioned by the first part through the part outside the first part (second part) and the through flow path, and is divided by the first part.
  • a molded article member having a part is molded.
  • the first part is a display unit for fine figures and small characters
  • the second resin is filled through the through flow path into the closed part (second part defined by the first part) of the fine figures and small characters. can do. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance.
  • part contains the 2nd site
  • a two-color molding die of the present invention includes a common male mold, a first female mold, and a second female mold, and is provided between the common male mold and the first female mold.
  • Two-color molding in which the first part of the first resin is injection-molded and the second part of the second resin is injection-molded with the second female mold in a state where the first part is left in the common male mold
  • a holding channel pin that moves in a direction intersecting the opening / closing direction of the common male die and the first female die and forms a holding reinforcing channel on the back side of the first portion at the time of injection molding of the first resin.
  • the holding channel pin is pulled out after the first part is molded with the first resin, and the second part of the second resin is injection-molded with the second female mold.
  • the holding channel on the back side of one part is filled with the second resin, and the shape of the first part is maintained.
  • a holding channel is formed on the back side of the first portion by the holding channel pin at the time of injection molding of the first resin, and intersects the opening and closing direction when the common male mold and the first female mold are released.
  • the holding channel pin moves and is pulled out in the direction to be filled, and the second resin of the second part is filled using the second female mold while leaving the first part of the first resin in the common male mold.
  • the second resin is also filled in the holding channel on the back side of the first part, and a molded product member in which the back side of the first part is held by the second resin is molded.
  • the first part is a display unit for fine figures and small characters
  • the second resin is filled in the holding channel on the back side of the fine figures and small letters, and the parts of the fine figures and small characters (first part) ) Is not affected by deformation of the second part due to the filling pressure. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance.
  • a two-color molding die of the present invention includes a common male mold, a first female mold, and a second female mold, and is provided between the common male mold and the first female mold.
  • the first portion of the first resin is injection-molded
  • the second portion of the second resin is injection-molded between the second female mold while the first portion is left in the common male mold.
  • the mold moves in a direction crossing the opening / closing direction of the common male mold and the first female mold, and the first resin is injected At the time of molding, it has a through-flow channel pin that forms a through-flow channel penetrating the first part that defines the second part on the back side of the first part, and intersects the opening and closing direction of the common male mold and the first female mold A holding channel pin that forms a holding channel on the back side of the first part during the injection molding of the first resin.
  • the through flow channel pin and the holding flow channel pin are pulled out, and when the second part of the second resin is injection molded between the second female mold, The second resin is filled in the second part partitioned by the first part through the through channel on the back side of the first part, and the second resin is supplied to the holding channel on the back side of the first part. And the shape of the first part is maintained.
  • a through flow path is formed on the back side of the first part by the through flow path pin at the time of injection molding of the first resin, and a holding flow path is provided on the back side of the first part by the holding flow path pin.
  • the second resin is filled in a portion outside the first portion (second portion) and a portion (second portion) partitioned by the first portion through the through-flow channel, and the back side of the first portion is retained.
  • a molded product member is formed in which the flow path is also filled, and there is a second part partitioned by the first part, and the back side of the first part is held by the second resin.
  • the second resin is filled through the through flow path into the closed part (second part defined by the first part) of the fine figures and small characters.
  • the second resin is filled in the holding channel on the back side of the fine figure or small character, and the fine graphic or small character part (first part) is affected by deformation due to the filling pressure of the second resin. Is not enough. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance.
  • part contains the 2nd site
  • the two-color molding die of the present invention according to claim 4 is the two-color molding die according to any one of claims 1 to 3, wherein the surface shape of the first part is a fine figure.
  • the second part is a base-shaped member including the surface of the part partitioned into the first part and partitioned into the surface shape.
  • the second resin can be filled in the graphic part of the base member and the closed part of the character part, and the back side of the fine graphic part and the character part can be held by the second resin.
  • the member can be formed by two-color molding without deteriorating the appearance. When two-color molding is performed, there is no bridge for filling the second resin on the back side of the closed part of the graphic part or character part, there is no restriction on the shape of the back side of the molded product, and the shape of the member is designed The degree of freedom is greatly improved.
  • the two-color molding die of the present invention according to claim 5 is the two-color molding die according to any one of claims 1 to 3, wherein the surface shape of the first portion is an automobile. It is the surface shape of the information representing the unlocking state of the lid member, and the second part is the shape of the grip part of the automobile key that surrounds the surface shape and is darker than the surface shape.
  • the second resin can be filled in the closed part of the fine graphic part and the character part of the grip part of the automobile key, and the back side of the fine graphic part and the character part can be filled with the second resin. It is possible to form the grip part of the automobile key by two-color molding without deteriorating the appearance. When two-color molding is performed, there is no bridge for filling the second resin on the back side of the closed part of the graphic part or character part, there is no restriction on the shape of the back side of the molded product, and the grip of the car key The degree of freedom in designing the shape of the parts is greatly improved.
  • the two-color molding method of the present invention uses the common male mold to injection-mold the first part which is the surface shape of the graphic information, and then leaves the first part.
  • a two-color molding method for injection molding a second part that is a base shape partitioned into the first part in a state, when the second part is injection-molded, the resin of the second part is the first part The second portion is filled with a resin in a state of being filled on the back side.
  • the second part when the second part is injection-molded, the second part is filled with the resin in the state where the resin of the second part is filled on the back side of the surface-shaped part (first part).
  • the resin can be filled into the second portion partitioned into the surface shape through the back side of the surface shape, and the resin can be held on the back side of the surface shape. For this reason, it becomes possible to form the member provided with the display part of a fine figure and a small character by two-color molding, without reducing appearance.
  • the two-color molding die and the two-color molding method of the present invention can perform two-color molding without deteriorating the appearance even with a member having a fine graphic or small character display portion.
  • the molded product member molded by the two-color molding die and the two-color molding method of the embodiment of the present invention is applied to, for example, an operation part of a vehicle key of an automobile.
  • the door By operating the operation part of the vehicle key, the door can be locked / unlocked, the engine can be operated, and the hybrid system can be started.
  • the display part of the operation part of the vehicle key is made of a resin in the form of a door locked / unlocked figure, a trunk locked / unlocked figure, or a signal / alarm warning figure. ing.
  • a molded article member it can be applied to various molded article members such as key top parts for various inputs of electronic-related devices, panel switch parts for vehicle interiors, and operation switch parts for home appliances.
  • FIG. 1 shows the appearance of a vehicle key provided with an operation portion formed using a two-color molding die according to an embodiment of the present invention.
  • an automobile vehicle key 1 has a lock / unlock operation unit 2 for outputting a door lock signal, and a lid unlock operation unit 4 for outputting a trunk lid unlock signal.
  • An alarm operation unit 5 for outputting various signals and alarms is provided.
  • the locking / unlocking operation section 2 is provided with a figure 6 indicating the door locking / unlocking state
  • the lid unlocking operation section 4 is provided with a vehicle body graphic 8 indicating the unlocking state of the trunk lid.
  • the alarm operation unit 5 is provided with a graphic 7 representing an alarm device and a level graphic 9 for displaying an alarm level.
  • the locking / unlocking operation unit 2, the lid unlocking operation unit 4 and the alarm operation unit 5 are molded articles made of resin.
  • the figure 6, the figure 7, the vehicle body figure 8 indicating the unlocking state of the trunk lid, and the level figure 9 are provided.
  • the first portion 11 (see FIG. 2 described later) is formed.
  • the second portion 12 (the portion including the surrounded portion: between the keyhole portion, the vehicle window portion, and the level figure 9) defined by the outer portion of the first portion (the shape portion of the operation portion) and the graphic portion ( 2), which will be described later.
  • the first part 11 (figure 6, figure 7, body figure 8 and level figure 9) is made of, for example, a white resin as the first resin
  • the second part 12 is made of, for example, a black resin as the second resin. ing.
  • the locking / unlocking operation unit 2, the lid unlocking operation unit 4, and the alarm operation unit 5 including the first part 11 and the second part 12 are formed by injection molding the white first part 11 using a common male mold.
  • the black second part 12 is injection-molded with the first part 11 left in the common male mold, and the locking / unlocking operation unit 2 in which the part partitioned by the first part 11 and the enclosed part exist,
  • the lid unlocking operation unit 4 and the alarm operation unit 5 are formed.
  • lid unlocking operation unit 4 will be described with reference to FIGS. 2 and 3.
  • FIG. 2 shows a concept of a state in which a resin molded product of a display portion indicating the unlocked state of the trunk lid is molded
  • FIG. 3A shows a cross section of the window portion of the vehicle body figure of the operation portion formed with the second portion.
  • FIG. 3 (b) shows a cross section of the main body of the vehicle figure of the operation part formed with the second part.
  • channel pins 14 through channel pins, holding channel pins
  • the passage pin 14 penetrates to the vehicle window portion of the vehicle body graphic 8 during the injection molding of the first portion 11 (through the outer portion of the first portion 11 surrounding the vehicle window portion), and the first pin 11 A holding pin portion 16 disposed on the back side of the vehicle body portion of the vehicle body figure 8 at the time of injection molding of the one part 11 is provided.
  • the flow path pin 14 moves in the direction intersecting the opening / closing direction of the common male mold and the first female mold (direction orthogonal to the mold release direction) and is pulled out.
  • the channel pin 14 through pin portion 15
  • the through channel 18 is formed on the back side of the first portion 11 (portion where the vehicle window portion is present).
  • the flow path pin 14 holding pin portion 16
  • the holding flow path 19 is formed on the back side of the first portion 11 (the portion where the vehicle body portion exists).
  • the second part 12 of the second resin is injection molded between the common male mold and the second female mold.
  • the second resin black resin
  • the second resin black resin
  • the holding flow path 19 on the back side of the first portion 11 is filled with the second resin (black resin), and the shape of the vehicle body portion of the vehicle body figure 8 is held.
  • FIGS. 4 and 5 show a cross section when the first resin is injection molded
  • FIGS. 6 and 7 show a cross section when the second resin is injection molded
  • FIG. 8 shows a cross section when released from the mold.
  • (A) of each figure is a cross section of the part of the penetration flow path 18,
  • (b) is a cross section of the part of the holding
  • mold parts for forming the first portion 11 are provided on the opposing surfaces of the common male mold 21 and the first female mold 22 to form the first space 23.
  • the through pin portion 15 of the flow path pin 14 is inserted into the back side of the first portion 11 (the portion where the vehicle window portion exists).
  • the holding pin portion 16 of the flow path pin 14 is inserted into the back side of the first portion 11 (the portion where the vehicle body portion exists).
  • a white first resin is filled into the first space 23 from the first injection path 24 of the common male mold 21 on the fixed side.
  • the common male mold 21 and the first female mold 22 are released, and the flow path pin 14 is pulled out in a direction perpendicular to the release direction.
  • the first male part 21 is left in the common male mold 21.
  • a through flow path 18 is formed at a site where the through pin portion 15 of the flow path pin 14 of the first site 11 was present.
  • a holding channel 19 is formed at a site where the holding pin portion 16 of the channel pin 14 of the first site 11 was present.
  • the second female mold 25 is used instead of the first female mold 22 (see FIGS. 4 and 5).
  • the second female mold 25 is provided with a mold part for molding the second part 12 (see FIG. 7) on the surface facing the first part 11 left in the common male mold 21, A second space 26 for forming the second portion 12 (see FIG. 7) is formed between the two female dies 25.
  • a black second resin is filled into the second space 26 (see FIG. 6) from the second injection path 27 of the common male mold 21 on the fixed side in a clamped state.
  • the second resin is sent from the through flow path 18 of the first part 11 to the vehicle window part together with the outer part of the second part 12, and the vehicle window part of the second part 12.
  • the second resin black resin
  • the second resin is filled in the part (the part of the vehicle window portion of the vehicle body figure 8: the part surrounded by the first part 11).
  • the holding channel 19 of the first part 11 is filled with the second resin (black resin) together with the outer part of the second part 12, and the shape of the first part 11 is The shape of the first portion 11 (the shape of the portion corresponding to the vehicle portion of the vehicle body graphic 8) is maintained without being affected by the filling pressure of the second resin.
  • the lid unlocking operation unit 4 (locking / unlocking operation unit 2) including the first part 11 and the second part 12 is formed.
  • FIG. 9 shows the appearance of the formed lid unlocking operation unit 4.
  • the common male mold 21 and the first female mold 22 allow the through-flow channel 18 on the back side of the first site 11 by the through-pin portion 15 of the flow-path pin 14 during the injection molding of the first site 11. Is formed, and a holding channel 19 is formed on the back side of the first portion 11 by the holding pin portion 16 of the channel pin 14.
  • the second male mold 21 and the second female mold 25 fill the second resin with the outer portion of the first portion 11 (second portion 12).
  • the portion surrounded by the first portion 11 from the through channel 18 (the vehicle window portion) is filled with the second resin, and the back side of the first portion 11 (the portion corresponding to the vehicle body portion of the vehicle body figure 8). ) Is filled with the second resin.
  • the second resin can be filled.
  • the lid unlocking operation unit 4 (locking / unlocking operation unit 2), which includes the first part 11 and the second part 12, and has the second part 12 surrounded by the first part 11 like a vehicle window part. ) Can be formed by inexpensive two-color molding, and it is not necessary to form a route such as a bridge in the space on the back side, so that the degree of freedom in shape is greatly improved.
  • the back side of the first portion 11 (the portion corresponding to the vehicle body portion of the vehicle body figure 8) is held by the second resin of the holding channel 19, and the shape of the first portion 11 is not affected by the filling pressure of the second resin.
  • the shape of the first portion 11 can be maintained. For this reason, two-color molding can be performed without impairing the appearance of the vehicle figure 8.
  • FIG. 10 shows a concept of a state in which a resin molded product of the alarm operation unit 5 is molded
  • FIG. 11 shows a cross section in a state in which the second part is molded.
  • channel pins 31 through channel pins, holding channel pins
  • the flow path pin 31 extends through the back side of the level graphic 9 (the back side of the part defined by the level graphic 9) to the back side of the graphic 7 during the injection molding of the first part 11. Yes.
  • the flow path pin 31 is moved and pulled in a direction intersecting the opening / closing direction of the common male mold and the first female mold (direction orthogonal to the mold release direction).
  • a through channel 32 is formed on the back side of the level graphic 9 and a holding channel 33 is formed on the back side of the graphic 7.
  • the second part 12 of the second resin is injection molded between the common male mold and the second female mold.
  • the second resin black resin
  • the second resin black resin
  • the second resin black resin
  • FIGS. 12 and 13 show a cross section when the first resin is injection molded
  • FIGS. 14 and 15 show a cross section when the second resin is injection molded
  • FIG. 16 shows a cross section at the time of mold release.
  • the first space 43 is formed by providing mold parts for forming the first portion 11 on the opposing surfaces of the common male mold 41 and the first female mold 42.
  • the flow path pin 31 is inserted into the back side of the level graphic 9 of the first part 11, and the front end side of the flow path pin 14 is inserted into the back side of the graphic 7 of the first part 11.
  • a white first resin is filled into the first space 43 from the first injection path 44 of the common male mold 41 on the fixed side.
  • the common male mold 41 and the first female mold 42 are released, and the flow path pin 31 is pulled out in a direction perpendicular to the release direction.
  • the first male part 41 is left in the common male mold 41.
  • a through channel 32 is formed on the back side of the level graphic 9, and a holding channel 33 is formed on the back side of the graphic 7.
  • the second female mold 45 is used instead of the first female mold 42 (see FIGS. 12 and 13).
  • the second female mold 45 is provided with a mold portion for molding the second portion 12 (see FIG. 15) on the surface facing the first portion 11 left in the common male die 41.
  • a second space 46 for forming the second portion 12 is formed between the two female dies 45.
  • a black second resin is filled into the second space 46 from the second injection path 47 of the fixed-side common male mold 41 in a clamped state.
  • the second resin is sent from the through channel 32 of the first part 11 to the narrow part 12c between the level figures 9 together with the outer part of the second part 12, and is partitioned by the level figure 9 of the second part 12.
  • the narrow portion 12c is reliably filled with the second resin (black resin).
  • the second resin (black resin) is filled in the holding channel 33 of the first part 11 together with the outer part of the second part 12, and the shape of the first part 11 is not affected by the filling pressure of the second resin.
  • the shape (figure 7) of the first part 11 is retained.
  • FIG. 10 the alarm operation unit 5 including the first part 11 and the second part 12 is formed.
  • FIG. 17 shows the appearance of the molded alarm operation unit 5.
  • the common male mold 41 and the first female mold 42 allow the flow passage pin 31 to pass through the through-flow passage 32 on the back side of the level graphic 9 of the first portion 11 during the injection molding of the first portion 11. Is formed, and the holding channel 33 is formed on the back side of the graphic 7 of the first portion 11 by the channel pin 31.
  • the second male mold 41 and the second female mold 45 fill the second resin with a portion outside the first portion 11 (second portion 12).
  • the second resin is filled in the narrow portion 12c defined by the level graphic 9 of the second portion 12 from the through flow passage 32, and the holding flow channel on the back side of the first portion 11 (the portion of the graphic 7). 33 is filled with the second resin.
  • the second resin can be surely filled even in the narrow portion 12c partitioned by the level graphic 9 which is a fine graphic.
  • the alarm operation part 5 which consists of the 1st site
  • the back side of the first portion 11 (the portion of the graphic 7) is held by the second resin of the holding flow path 33, and the shape of the first portion 11 is not affected by the filling pressure of the second resin, and the first portion 11 The shape can be maintained. For this reason, two-color molding can be performed without impairing the appearance of the figure 7 (the shape of the alarm device).
  • the lid unlocking operation unit 4 and the alarm operation unit 5 described above are integrated with the locking / unlocking operation unit 2 to form the vehicle key 1 shown in FIG.
  • the first part 11 is a display unit for a fine figure or small character, it is partitioned or surrounded by a fine figure or small character closed part (the first part 11).
  • the second portion 12) can be filled with the second resin through the through flow passage, and the second resin is filled in the holding passage on the back side of the fine figure or small character so that the fine figure or small character portion (first portion) 1 part 11) is not affected by deformation due to the filling pressure of the second resin. Accordingly, even if the lid unlocking operation unit 4 (locking / unlocking operation unit 2) or the alarm operation unit 5 having a display unit for fine figures and small characters is used, two-color molding can be performed without deteriorating the appearance. It becomes possible.
  • the figures 6 and 7 and the body figure 8 of the lid unlocking operation unit 4 and the locking / unlocking operation unit 2 are examples, and molding using a two-color mold is a part corresponding to other finely shaped figures. It can be used for molding.
  • FIG. 18 shows the state of the first part of the printer button 51.
  • the printer button 51 is provided with half-width, full-width, and kanji characters, and is provided with a channel pin 52 that is inserted on the back side of the half-width and full-width characters and a channel pin 53 that is inserted on the back side of the kanji.
  • a through channel 54 is formed by the channel pin 52, and a through channel 55 is formed by the channel pin 53.
  • the second resin is filled through the through flow paths 54 and 55 in the part where the character is partitioned and the enclosed part.
  • the second resin By filling the second resin through the through passages 54 and 55, it has fine parts and closed parts (second parts partitioned or surrounded by the first part) like half-width, full-width, and Chinese characters. Even in this case, the second resin can be filled through the through channels 54 and 55.
  • the second resin can be easily filled between the character parts (first parts), and the filling pressure is applied to the first part. Unaffected by deformation due to.
  • the present invention forms a display part of a resin key, for example, a key part for a vehicle for locking / unlocking a vehicle door without using a mechanical key, or for starting an engine or starting a hybrid system.
  • the two-color molding die and the two-color molding method can be used in the industrial field.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

At the time of injection molding a first resin, a penetration flow path (18) is formed at the rear side of a first portion (11) by a flow path pin (14). At the time of die release, the flow path pin (14) is moved in a direction intersecting the opening/closing direction of the die to remove the pin. A second resin is filled in a second portion (12) using a second female die. The second resin is filled in the portion (second portion (12)) surrounded by the first portion (11), through the penetration flow path (18). Accordingly, the second resin is filled in a closed portion of a fine figure or a small character, through the penetration flow path (18).

Description

二色成形金型及び二色成形方法Two-color molding die and two-color molding method
 本発明は樹脂製の表示部品、例えば、機械的な鍵を使用せずに車両のドアの施錠/開錠を行なったり、エンジン動作やハイブリッドシステムの始動を行う車両用キーの表示部を成形する二色成形金型及び二色成形方法に関する。 The present invention molds a display part of a resin display part, for example, a vehicle key for locking / unlocking a vehicle door without using a mechanical key, or for starting an engine or starting a hybrid system. The present invention relates to a two-color molding die and a two-color molding method.
 機械的な鍵を使用せずにドアの施錠/開錠を行なったり、エンジン動作やハイブリッドシステムの始動を行う自動車が知られている。このような自動車の車両用キーには、ドアの施錠/開錠の状態の図形やトランクの施錠/開錠の状態の図形を有する操作部が設けられている。車両用キーの表示部位は細かい図形となるため、操作部を樹脂で成形し、樹脂の表面に図形シールを貼付することが一般的である。 There are known automobiles that lock / unlock doors without using a mechanical key, or that operate an engine or start a hybrid system. Such an automobile vehicle key is provided with an operation unit having a door locking / unlocking graphic and a trunk locking / unlocking graphic. Since the display part of the vehicle key is a fine figure, it is common to form the operation part with resin and attach a figure seal to the surface of the resin.
 一方、電子関連機器の各種入力用のキートップは、着色された樹脂や光透過性樹脂(第1樹脂)で文字や図形の部位が成形され、文字や図形の部位と異なる色の樹脂あるいは光遮蔽性樹脂(第2樹脂)でそれ以外の部分が成形されている。このようなキートップを成形する場合、共通雄型と第1雌型及び第2雌型を備えた二色成形金型が用いられている。 On the other hand, the key tops for various inputs of electronic-related devices are made of colored resin or light-transmitting resin (first resin), and the parts of characters and figures are molded. The other portions are molded with a shielding resin (second resin). When molding such a key top, a two-color molding mold having a common male mold, a first female mold, and a second female mold is used.
 二色成形金型を用いた二色成形では、図形形状の部位をファーストショットにより第1樹脂で成形し、図形形状以外の部位をセカンドショットにより第2樹脂で成形しているものが知られている。この場合、共通雄型と第1雌型を用いてファーストショットを実施し、共通金型に第1樹脂の成形品を残した状態で第2雌型を用いてセカンドショットを実施している(例えば、特許文献1参照)。 In two-color molding using a two-color molding die, it is known that a part of a figure shape is molded with a first resin by a first shot, and a part other than the figure shape is molded by a second resin by a second shot. Yes. In this case, the first shot is performed using the common male mold and the first female mold, and the second shot is performed using the second female mold in a state where the molded product of the first resin is left in the common mold ( For example, see Patent Document 1).
 自動車の車両用キーの操作部を形成する場合に、表示部位の図形を二色成形で形成することが考えられている。しかし、車両用キーの操作部の図形は細かい図形であるため、第1樹脂の成形品に対してセカンドショットを実施した場合、ブリッジ等の経路を確保することが困難であり、図形部分で区画されたり囲まれる部分に第2樹脂を充填するためには、操作部を大きくする等の対策が必要となっていた。また、車両用キーの操作部の図形は細かい図形であるため、第2樹脂が充填された時に図形部の第1樹脂が第2樹脂の充填圧力により変形することがあり、見栄えが低下する虞があった。 In the case of forming an operation part of a car key for an automobile, it is considered that a figure of a display part is formed by two-color molding. However, since the figure of the operation part of the vehicle key is a fine figure, it is difficult to secure a route such as a bridge when a second shot is performed on the molded product of the first resin. In order to fill the second resin in the part surrounded or surrounded, it is necessary to take measures such as enlarging the operation part. Further, since the figure of the operation part of the vehicle key is a fine figure, the first resin of the figure part may be deformed by the filling pressure of the second resin when the second resin is filled, and the appearance may be deteriorated. was there.
特開平7-329111号公報JP 7-329111 A
 本発明は上記状況に鑑みてなされたもので、細かい図形や小さな文字の表示部を備えた部材であっても見栄えを低下させることなく二色成形を行うことができる二色成形金型及び二色成形方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and is a two-color molding die and two-color molding die capable of performing two-color molding without deteriorating the appearance even with a member provided with a display portion of fine figures and small characters. An object is to provide a color molding method.
 上記目的を達成するための請求項1に係る本発明の二色成形金型は、共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形し、前記第1部位で包囲される前記第2部位が存在する成形品部材を成形する二色成形金型において、共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第2部位を区画する前記第1部位を貫通する貫通流路を前記第1部位の裏側に形成する貫通流路ピンを備え、前記第1樹脂で前記第1部位を成形した後に前記貫通流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、前記第1部位の裏側の前記貫通流路を通して前記第1部位で区画される前記第2部位に前記第2樹脂が充填されることを特徴とする。 In order to achieve the above object, a two-color molding die of the present invention according to claim 1 is provided with a common male mold, a first female mold, and a second female mold, between the common male mold and the first female mold. The first portion of the first resin is injection-molded, and the second portion of the second resin is injection-molded between the second female mold while the first portion is left in the common male mold. In a two-color molding die for molding a molded product member in which the second part surrounded by one part is present, the mold moves in a direction intersecting the opening / closing direction of the common male mold and the first female mold, and the first resin is injected At the time of molding, after having provided a through-flow channel pin that forms a through-flow channel penetrating the first part defining the second part on the back side of the first part, and after molding the first part with the first resin When the through-flow passage pin is pulled out and the second part of the second resin is injection-molded with the second female die, the first part Wherein said second resin to said second portion being defined by the first portion through the through-passage, characterized in that it is filled in the back side of the.
 請求項1に係る本発明では、第1樹脂の射出成形時に貫通流路ピンにより第1部位の裏側に貫通流路が形成され、共通雄型と第1雌型の離型時に開閉方向に交差する方向に貫通流路ピンが移動して抜かれ、共通雄型に第1樹脂の第1部位を残した状態で第2雌型を用いて第2部位の第2樹脂を充填する。第2樹脂は、第1部位の外側の部位(第2部位)及び貫通流路を通って第1部位で区画された部位(第2部位)に充填され、第1部位で区画される第2部位が存在する成形品部材が成形される。 According to the first aspect of the present invention, a through flow path is formed on the back side of the first portion by the through flow path pin during the injection molding of the first resin, and intersects the opening and closing direction when the common male mold and the first female mold are released. The through-flow channel pin moves and is pulled out in the direction to be filled, and the second resin of the second part is filled using the second female mold in a state where the first part of the first resin is left in the common male mold. The second resin is filled in a part (second part) partitioned by the first part through the part outside the first part (second part) and the through flow path, and is divided by the first part. A molded article member having a part is molded.
 このため、第1部位が細かい図形や小さな文字の表示部であっても、細かい図形や小さな文字の閉部位(第1部位で区画される第2部位)に貫通流路を通して第2樹脂を充填することができる。従って、細かい図形や小さな文字の表示部を備えた部材であっても見栄えを低下させることなく二色成形を行うことが可能になる。  For this reason, even if the first part is a display unit for fine figures and small characters, the second resin is filled through the through flow path into the closed part (second part defined by the first part) of the fine figures and small characters. can do. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance. *
 尚、第1部位で区画される第2部位は、第1部位により完全に包囲される第2部位を含むものである。 In addition, the 2nd site | part divided by the 1st site | part contains the 2nd site | part completely enclosed by the 1st site | part.
 上記目的を達成するための請求項2に係る本発明の二色成形金型は、共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形する二色成形金型において、共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第1部位の裏側に保持補強流路を形成する保持流路ピンを備え、前記第1樹脂で前記第1部位を成形した後に前記保持流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、前記第1部位の裏側の前記保持流路に前記第2樹脂が充填されて前記第1部位の形状が保持されることを特徴とする。 In order to achieve the above object, a two-color molding die of the present invention according to claim 2 includes a common male mold, a first female mold, and a second female mold, and is provided between the common male mold and the first female mold. Two-color molding in which the first part of the first resin is injection-molded and the second part of the second resin is injection-molded with the second female mold in a state where the first part is left in the common male mold In the mold, a holding channel pin that moves in a direction intersecting the opening / closing direction of the common male die and the first female die and forms a holding reinforcing channel on the back side of the first portion at the time of injection molding of the first resin. The holding channel pin is pulled out after the first part is molded with the first resin, and the second part of the second resin is injection-molded with the second female mold. The holding channel on the back side of one part is filled with the second resin, and the shape of the first part is maintained.
 請求項2に係る本発明では、第1樹脂の射出成形時に保持流路ピンにより第1部位の裏側に保持流路が形成され、共通雄型と第1雌型の離型時に開閉方向に交差する方向に保持流路ピンが移動して抜かれ、共通雄型に第1樹脂の第1部位を残した状態で第2雌型を用いて第2部位の第2樹脂を充填する。第2樹脂は、第1部位の裏側の保持流路にも充填され、第1部位の裏側が第2樹脂で保持された成形品部材が成形される。 In the present invention according to claim 2, a holding channel is formed on the back side of the first portion by the holding channel pin at the time of injection molding of the first resin, and intersects the opening and closing direction when the common male mold and the first female mold are released. The holding channel pin moves and is pulled out in the direction to be filled, and the second resin of the second part is filled using the second female mold while leaving the first part of the first resin in the common male mold. The second resin is also filled in the holding channel on the back side of the first part, and a molded product member in which the back side of the first part is held by the second resin is molded.
 このため、第1部位が細かい図形や小さな文字の表示部であっても、細かい図形や小さな文字の裏側の保持流路に第2樹脂が充填され、細かい図形や小さな文字の部位(第1部位)に第2部位の充填圧力による変形などの影響が及ばない。従って、細かい図形や小さな文字の表示部を備えた部材であっても見栄えを低下させることなく二色成形を行うことが可能になる。 For this reason, even if the first part is a display unit for fine figures and small characters, the second resin is filled in the holding channel on the back side of the fine figures and small letters, and the parts of the fine figures and small characters (first part) ) Is not affected by deformation of the second part due to the filling pressure. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance.
 上記目的を達成するための請求項3に係る本発明の二色成形金型は、共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形し、前記第1部位で区画される前記第2部位が存在する成形品部材を成形する二色成形金型において、共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第2部位を区画する前記第1部位を貫通する貫通流路を前記第1部位の裏側に形成する貫通流路ピンを備え、共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第1部位の裏側に保持流路を形成する保持流路ピンを備え、前記第1樹脂で前記第1部位を成形した後に前記貫通流路ピン及び前記保持流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、前記第1部位の裏側の前記貫通流路を通して前記第1部位で区画される前記第2部位に前記第2樹脂が充填されると共に、前記第1部位の裏側の前記保持流路に前記第2樹脂が充填されて前記第1部位の形状が保持されることを特徴とする。 In order to achieve the above object, a two-color molding die of the present invention according to claim 3 includes a common male mold, a first female mold, and a second female mold, and is provided between the common male mold and the first female mold. The first portion of the first resin is injection-molded, and the second portion of the second resin is injection-molded between the second female mold while the first portion is left in the common male mold. In a two-color mold for molding a molded product member in which the second part defined by one part is present, the mold moves in a direction crossing the opening / closing direction of the common male mold and the first female mold, and the first resin is injected At the time of molding, it has a through-flow channel pin that forms a through-flow channel penetrating the first part that defines the second part on the back side of the first part, and intersects the opening and closing direction of the common male mold and the first female mold A holding channel pin that forms a holding channel on the back side of the first part during the injection molding of the first resin. After forming the first part with grease, the through flow channel pin and the holding flow channel pin are pulled out, and when the second part of the second resin is injection molded between the second female mold, The second resin is filled in the second part partitioned by the first part through the through channel on the back side of the first part, and the second resin is supplied to the holding channel on the back side of the first part. And the shape of the first part is maintained.
 請求項3に係る本発明では、第1樹脂の射出成形時に貫通流路ピンにより第1部位の裏側に貫通流路が形成されると共に、保持流路ピンにより第1部位の裏側に保持流路が形成され、共通雄型と第1雌型の離型時に開閉方向に交差する方向に貫通流路ピン及び保持流路ピンが移動して抜かれ、共通雄型に第1樹脂の第1部位を残した状態で第2雌型を用いて第2部位の第2樹脂を充填する。第2樹脂は、第1部位の外側の部位(第2部位)及び貫通流路を通って第1部位で区画された部位(第2部位)に充填されると共に、第1部位の裏側の保持流路にも充填され、第1部位で区画される第2部位が存在し、第1部位の裏側が第2樹脂で保持された成形品部材が成形される。 In the present invention according to claim 3, a through flow path is formed on the back side of the first part by the through flow path pin at the time of injection molding of the first resin, and a holding flow path is provided on the back side of the first part by the holding flow path pin. When the common male mold and the first female mold are separated from each other, the through flow channel pin and the holding flow channel pin are moved and removed in a direction crossing the opening / closing direction, and the first portion of the first resin is inserted into the common male mold. The second resin in the second part is filled with the second female mold in the state of remaining. The second resin is filled in a portion outside the first portion (second portion) and a portion (second portion) partitioned by the first portion through the through-flow channel, and the back side of the first portion is retained. A molded product member is formed in which the flow path is also filled, and there is a second part partitioned by the first part, and the back side of the first part is held by the second resin.
 このため、第1部位が細かい図形や小さな文字の表示部であっても、細かい図形や小さな文字の閉部位(第1部位で区画される第2部位)に貫通流路を通して第2樹脂を充填することができ、また、細かい図形や小さな文字の裏側の保持流路に第2樹脂が充填され、細かい図形や小さな文字の部位(第1部位)に第2樹脂の充填圧力による変形などの影響が及ばない。従って、細かい図形や小さな文字の表示部を備えた部材であっても見栄えを低下させることなく二色成形を行うことが可能になる。 For this reason, even if the first part is a display unit for fine figures and small characters, the second resin is filled through the through flow path into the closed part (second part defined by the first part) of the fine figures and small characters. In addition, the second resin is filled in the holding channel on the back side of the fine figure or small character, and the fine graphic or small character part (first part) is affected by deformation due to the filling pressure of the second resin. Is not enough. Therefore, even if it is a member provided with the display part of a fine figure or a small character, it becomes possible to perform two-color molding without deteriorating appearance.
 尚、第1部位で区画される第2部位は、第1部位により完全に包囲される第2部位を含むものである。 In addition, the 2nd site | part divided by the 1st site | part contains the 2nd site | part completely enclosed by the 1st site | part.
 そして、請求項4に係る本発明の二色成形金型は、請求項1から請求項3のいずれか一項に記載の二色成形金型において、前記第1部位の表面形状は、細かい図形の表面形状であり、前記第2部位は、前記第1部位に区画され表面形状に区画される部位の表面を含むベース形状の部材であることを特徴とする。 The two-color molding die of the present invention according to claim 4 is the two-color molding die according to any one of claims 1 to 3, wherein the surface shape of the first part is a fine figure. The second part is a base-shaped member including the surface of the part partitioned into the first part and partitioned into the surface shape.
 請求項4に係る本発明では、ベース部材の図形部位や文字部位の閉部位に第2樹脂を充填することができると共に、細かい図形部位や文字部位の裏側を第2樹脂で保持することができ、見栄えを低下させることなく部材を二色成形で形成することが可能になる。二色成形を行った場合に、図形部位や文字部位の閉部位の裏側に第2樹脂を充填するためのブリッジが残らず、成形品の裏側の形状等の制約がなくなり、部材の形状の設計自由度が格段に向上する。 In the present invention according to claim 4, the second resin can be filled in the graphic part of the base member and the closed part of the character part, and the back side of the fine graphic part and the character part can be held by the second resin. The member can be formed by two-color molding without deteriorating the appearance. When two-color molding is performed, there is no bridge for filling the second resin on the back side of the closed part of the graphic part or character part, there is no restriction on the shape of the back side of the molded product, and the shape of the member is designed The degree of freedom is greatly improved.
 また、請求項5に係る本発明の二色成形金型は、請求項1から請求項3のいずれか一項に記載の二色成形金型において、前記第1部位の表面形状は、自動車のリッド部材の開施錠状況を表す情報の表面形状であり、前記第2部位は、前記表面形状を囲み前記表面形状に対して濃色とされる自動車用キーの把持部部品の形状であることを特徴とする。 Further, the two-color molding die of the present invention according to claim 5 is the two-color molding die according to any one of claims 1 to 3, wherein the surface shape of the first portion is an automobile. It is the surface shape of the information representing the unlocking state of the lid member, and the second part is the shape of the grip part of the automobile key that surrounds the surface shape and is darker than the surface shape. Features.
 請求項5に係る本発明では、自動車用キーの把持部部品の細かい図形部位や文字部位の閉部位に第2樹脂を充填することができると共に、細かい図形部位や文字部位の裏側を第2樹脂で保持することができ、見栄えを低下させることなく自動車用キーの把持部部品を二色成形で形成することが可能になる。二色成形を行った場合に、図形部位や文字部位の閉部位の裏側に第2樹脂を充填するためのブリッジが残らず、成形品の裏側の形状等の制約がなくなり、自動車用キーの把持部部品の形状の設計自由度が格段に向上する。 In the present invention according to claim 5, the second resin can be filled in the closed part of the fine graphic part and the character part of the grip part of the automobile key, and the back side of the fine graphic part and the character part can be filled with the second resin. It is possible to form the grip part of the automobile key by two-color molding without deteriorating the appearance. When two-color molding is performed, there is no bridge for filling the second resin on the back side of the closed part of the graphic part or character part, there is no restriction on the shape of the back side of the molded product, and the grip of the car key The degree of freedom in designing the shape of the parts is greatly improved.
 上記目的を達成するための請求項6に係る本発明の二色成形方法は、共通雄型を用いて、図形情報の表面形状である第1部位を射出成形した後、第1部位を残した状態で、前記第1部位に区画されるベース形状である第2部位を射出成形する二色成形方法において、前記第2部位を射出成形する際に、前記第2部位の樹脂を前記第1部位の裏側に充填した状態で前記第2部位に樹脂を充填することを特徴とする。 In order to achieve the above object, the two-color molding method of the present invention according to claim 6 uses the common male mold to injection-mold the first part which is the surface shape of the graphic information, and then leaves the first part. In a two-color molding method for injection molding a second part that is a base shape partitioned into the first part in a state, when the second part is injection-molded, the resin of the second part is the first part The second portion is filled with a resin in a state of being filled on the back side.
 請求項6に係る本発明では、第2部位を射出成形する際に、第2部位の樹脂を表面形状の部位(第1部位)の裏側に充填した状態で第2部位に樹脂を充填するので、表面形状の裏側を通して表面形状に区画された第2部位に樹脂を充填することができると共に、表面形状の裏側に樹脂を保持することができる。このため、見栄えを低下させることなく細かい図形や小さな文字の表示部を備えた部材を二色成形で形成することが可能になる。 In the present invention according to claim 6, when the second part is injection-molded, the second part is filled with the resin in the state where the resin of the second part is filled on the back side of the surface-shaped part (first part). The resin can be filled into the second portion partitioned into the surface shape through the back side of the surface shape, and the resin can be held on the back side of the surface shape. For this reason, it becomes possible to form the member provided with the display part of a fine figure and a small character by two-color molding, without reducing appearance.
 本発明の二色成形金型及び二色成形方法は、細かい図形や小さな文字の表示部を備えた部材であっても見栄えを低下させることなく二色成形を行うことが可能になる。 The two-color molding die and the two-color molding method of the present invention can perform two-color molding without deteriorating the appearance even with a member having a fine graphic or small character display portion.
本発明の一実施形態例に係る二色成形金型を用いて成形された操作部を備えた車両用キーの外観図である。It is an external view of the key for vehicles provided with the operation part shape | molded using the two-color molding metal mold | die which concerns on the example of 1 embodiment of this invention. リッド開錠操作部を成形する状態の概念図である。It is a conceptual diagram of the state which shape | molds a lid unlocking operation part. 第2部位が成形されたリッド開錠操作部の断面図である。It is sectional drawing of the lid unlocking operation part in which the 2nd site | part was shape | molded. 第1樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 1st resin. 離型時の断面図である。It is sectional drawing at the time of mold release. 第2樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 2nd resin. 第2樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 2nd resin. 離型時の断面図である。It is sectional drawing at the time of mold release. リッド開錠操作部の外観図である。It is an external view of a lid unlocking operation part. 警報操作部を成形する状態の概念図である。It is a conceptual diagram of the state which shape | molds an alarm operation part. 第2部位が成形された警報操作部の断面図である。It is sectional drawing of the alarm operation part in which the 2nd site | part was shape | molded. 第1樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 1st resin. 離型時の断面図である。It is sectional drawing at the time of mold release. 第2樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 2nd resin. 第2樹脂を射出成形する場合の断面図である。It is sectional drawing in the case of carrying out injection molding of 2nd resin. 離型時の断面図である。It is sectional drawing at the time of mold release. 警報操作部の外観図である。It is an external view of an alarm operation unit. プリンタボタンを成形する状態の概念図である。It is a conceptual diagram of the state which shape | molds a printer button.
 本発明の実施例の二色成形金型及び二色成形方法で成形される成形品部材は、例えば、自動車の車両用キーの操作部に適用される。車両用キーの操作部を操作することにより、ドアの施錠/開錠を行なったり、エンジン動作やハイブリッドシステムの始動を行うことができる。車両用キーの操作部の表示部位は、ドアの施錠/開錠の状態の図形やトランクの施錠/開錠の状態の図形、信号や警報を発する状態の図形の形にされて樹脂により成形されている。 The molded product member molded by the two-color molding die and the two-color molding method of the embodiment of the present invention is applied to, for example, an operation part of a vehicle key of an automobile. By operating the operation part of the vehicle key, the door can be locked / unlocked, the engine can be operated, and the hybrid system can be started. The display part of the operation part of the vehicle key is made of a resin in the form of a door locked / unlocked figure, a trunk locked / unlocked figure, or a signal / alarm warning figure. ing.
 尚、成形品部材としては、電子関連機器の各種入力用のキートップ部品や自動車用の車室内のパネルスイッチ部品、家電製品の操作スイッチ部品等、様々な成形品部材に適用することができる。 In addition, as a molded article member, it can be applied to various molded article members such as key top parts for various inputs of electronic-related devices, panel switch parts for vehicle interiors, and operation switch parts for home appliances.
 図1に基づいて成形品部材である操作部が備えられた車両用キーを説明する。図1には本発明の一実施形態例に係る二色成形金型を用いて成形された操作部を備えた車両用キーの外観を示してある。 Referring to FIG. 1, a vehicle key provided with an operation unit that is a molded product member will be described. FIG. 1 shows the appearance of a vehicle key provided with an operation portion formed using a two-color molding die according to an embodiment of the present invention.
 図1に示すように、自動車の車両用キー1には、ドアの施錠信号を出力するための施錠・開錠操作部2、トランクリッドの開錠信号を出力するためのリッド開錠操作部4、各種信号や警報を出力するための警報操作部5が備えられている。施錠・開錠操作部2にはドアの施錠・開錠の状態を表す図形6が設けられ、リッド開錠操作部4にはトランクリッドの開錠の状態を表す車体図形8が設けられている。また、警報操作部5には、警報機器を表す図形7及び警報レベルを表示するレベル図形9が設けられている。 As shown in FIG. 1, an automobile vehicle key 1 has a lock / unlock operation unit 2 for outputting a door lock signal, and a lid unlock operation unit 4 for outputting a trunk lid unlock signal. An alarm operation unit 5 for outputting various signals and alarms is provided. The locking / unlocking operation section 2 is provided with a figure 6 indicating the door locking / unlocking state, and the lid unlocking operation section 4 is provided with a vehicle body graphic 8 indicating the unlocking state of the trunk lid. . Further, the alarm operation unit 5 is provided with a graphic 7 representing an alarm device and a level graphic 9 for displaying an alarm level.
 施錠・開錠操作部2、リッド開錠操作部4及び警報操作部5は樹脂による成形品であり、図形6、図形7、トランクリッドの開錠の状態を表す車体図形8及びレベル図形9が第1部位11(後述する図2参照)で形成されている。また、第1部位の外側部分(操作部の形状部)及び図形部分で区画される部位(包囲される部位を含む:鍵穴部、車両窓部、レベル図形9の間)の第2部位12(後述する図2参照)とで構成されている。第1部位11(図形6、図形7、車体図形8及びレベル図形9)は第1樹脂として、例えば、白色の樹脂からなり、第2部位12は第2樹脂として、例えば、黒色の樹脂からなっている。 The locking / unlocking operation unit 2, the lid unlocking operation unit 4 and the alarm operation unit 5 are molded articles made of resin. The figure 6, the figure 7, the vehicle body figure 8 indicating the unlocking state of the trunk lid, and the level figure 9 are provided. The first portion 11 (see FIG. 2 described later) is formed. In addition, the second portion 12 (the portion including the surrounded portion: between the keyhole portion, the vehicle window portion, and the level figure 9) defined by the outer portion of the first portion (the shape portion of the operation portion) and the graphic portion ( 2), which will be described later. The first part 11 (figure 6, figure 7, body figure 8 and level figure 9) is made of, for example, a white resin as the first resin, and the second part 12 is made of, for example, a black resin as the second resin. ing.
 第1部位11と第2部位12とからなる施錠・開錠操作部2、リッド開錠操作部4及び警報操作部5は、共通雄型を用いて白色の第1部位11を射出成形した後、第1部位11を共通雄型に残した状態で黒色の第2部位12を射出成形し、第1部位11で区画された部位や包囲された部位が存在する施錠・開錠操作部2、リッド開錠操作部4及び警報操作部5が成形される。 The locking / unlocking operation unit 2, the lid unlocking operation unit 4, and the alarm operation unit 5 including the first part 11 and the second part 12 are formed by injection molding the white first part 11 using a common male mold. The black second part 12 is injection-molded with the first part 11 left in the common male mold, and the locking / unlocking operation unit 2 in which the part partitioned by the first part 11 and the enclosed part exist, The lid unlocking operation unit 4 and the alarm operation unit 5 are formed.
 以下、図2、図3に基づいてリッド開錠操作部4を説明する。 Hereinafter, the lid unlocking operation unit 4 will be described with reference to FIGS. 2 and 3.
 図2にはトランクリッドの開錠の状態を表す表示部位の樹脂成形品を成形する状態の概念、図3(a)には第2部位が成形された操作部の車体図形の窓部の断面、図3(b)には第2部位が成形された操作部の車体図形の本体部の断面を示してある。 FIG. 2 shows a concept of a state in which a resin molded product of a display portion indicating the unlocked state of the trunk lid is molded, and FIG. 3A shows a cross section of the window portion of the vehicle body figure of the operation portion formed with the second portion. FIG. 3 (b) shows a cross section of the main body of the vehicle figure of the operation part formed with the second part.
 図2、図3に示すように、共通雄型と第1雌型の開閉方向に交差する方向に移動する流路ピン14(貫通流路ピン、保持流路ピン)が備えられている。流路ピン14には、第1部位11の射出成形時に車体図形8の車両窓部まで貫通する(車両窓部を包囲する第1部位11の外側部分を貫通する)貫通ピン部15と、第1部位11の射出成形時に車体図形8の車体部分の裏側に配される保持ピン部16とが設けられている。 As shown in FIGS. 2 and 3, there are provided channel pins 14 (through channel pins, holding channel pins) that move in a direction intersecting the opening / closing direction of the common male type and the first female type. The passage pin 14 penetrates to the vehicle window portion of the vehicle body graphic 8 during the injection molding of the first portion 11 (through the outer portion of the first portion 11 surrounding the vehicle window portion), and the first pin 11 A holding pin portion 16 disposed on the back side of the vehicle body portion of the vehicle body figure 8 at the time of injection molding of the one part 11 is provided.
 第1樹脂で第1部位11を成形した後に、流路ピン14が共通雄型と第1雌型の開閉方向に交差する方向(離型方向に直交する方向)に移動して抜かれる。流路ピン14(貫通ピン部15)が離型方向に直交する方向に抜かれることにより、第1部位11の裏側(車両窓部が存在する部分)に貫通流路18が形成される。また、流路ピン14(保持ピン部16)が離型方向に直交する方向に抜かれることにより、第1部位11の裏側(車体部分が存在する部分)に保持流路19が形成される。 After the first portion 11 is molded with the first resin, the flow path pin 14 moves in the direction intersecting the opening / closing direction of the common male mold and the first female mold (direction orthogonal to the mold release direction) and is pulled out. By passing the channel pin 14 (through pin portion 15) in a direction perpendicular to the mold release direction, the through channel 18 is formed on the back side of the first portion 11 (portion where the vehicle window portion is present). Further, the flow path pin 14 (holding pin portion 16) is pulled out in a direction perpendicular to the releasing direction, whereby the holding flow path 19 is formed on the back side of the first portion 11 (the portion where the vehicle body portion exists).
 貫通流路18及び保持流路19が形成された第1部位11を成形した後、共通雄型と第2雌型との間で第2樹脂の第2部位12が射出成形される。この時、第1部位11の裏側の貫通流路18を第2樹脂(黒色の樹脂)が流通し、車体図形8の車両窓部の部位に第2樹脂(黒色の樹脂)が充填される。また、第1部位11の裏側の保持流路19に第2樹脂(黒色の樹脂)が充填され、車体図形8の車体部分の形状が保持される。 After molding the first part 11 in which the through channel 18 and the holding channel 19 are formed, the second part 12 of the second resin is injection molded between the common male mold and the second female mold. At this time, the second resin (black resin) flows through the through channel 18 on the back side of the first portion 11, and the second resin (black resin) is filled in the portion of the vehicle window portion of the vehicle body graphic 8. Further, the holding flow path 19 on the back side of the first portion 11 is filled with the second resin (black resin), and the shape of the vehicle body portion of the vehicle body figure 8 is held.
 二色成形金型を用いて、図2に示したリッド開錠操作部4を成形する状況を図4から図8に基づいて説明する。 The situation where the lid unlocking operation unit 4 shown in FIG. 2 is molded using a two-color molding die will be described with reference to FIGS.
 図4、図5には第1樹脂を射出成形する場合の断面、図6、図7には第2樹脂を射出成形する場合の断面、図8には離型時の断面を示してあり、各図の(a)は貫通流路18の部位の断面、(b)は保持流路19の部位の断面である。 4 and 5 show a cross section when the first resin is injection molded, FIGS. 6 and 7 show a cross section when the second resin is injection molded, and FIG. 8 shows a cross section when released from the mold. (A) of each figure is a cross section of the part of the penetration flow path 18, (b) is a cross section of the part of the holding | maintenance flow path 19.
 図4に示すように、共通雄型21と第1雌型22の対向面に第1部位11を成形するための型部がそれぞれ設けられて第1空間23が形成される。図4(a)に示すように、流路ピン14の貫通ピン部15が第1部位11の裏側(車両窓部が存在する部分)に挿入される。同時に、図4(b)に示すように、流路ピン14の保持ピン部16が第1部位11の裏側(車体部分が存在する部分)に挿入される。型締めされた状態で、固定側の共通雄型21の第1注入路24から第1空間23に、例えば、白色の第1樹脂が充填される。 As shown in FIG. 4, mold parts for forming the first portion 11 are provided on the opposing surfaces of the common male mold 21 and the first female mold 22 to form the first space 23. As shown in FIG. 4A, the through pin portion 15 of the flow path pin 14 is inserted into the back side of the first portion 11 (the portion where the vehicle window portion exists). At the same time, as shown in FIG. 4B, the holding pin portion 16 of the flow path pin 14 is inserted into the back side of the first portion 11 (the portion where the vehicle body portion exists). In a state where the mold is clamped, for example, a white first resin is filled into the first space 23 from the first injection path 24 of the common male mold 21 on the fixed side.
 図5に示すように、第1雌型22を離型移動させることで共通雄型21と第1雌型22を離型すると共に、流路ピン14を離型方向に直交する方向に抜き、共通雄型21に第1部位11を残した状態にする。図5(a)に示すように、第1部位11の流路ピン14の貫通ピン部15が存在していた部位に貫通流路18が形成される。また、図5(b)に示すように、第1部位11の流路ピン14の保持ピン部16が存在していた部位に保持流路19が形成される。 As shown in FIG. 5, by moving the first female mold 22 away from the mold, the common male mold 21 and the first female mold 22 are released, and the flow path pin 14 is pulled out in a direction perpendicular to the release direction. The first male part 21 is left in the common male mold 21. As shown in FIG. 5A, a through flow path 18 is formed at a site where the through pin portion 15 of the flow path pin 14 of the first site 11 was present. In addition, as shown in FIG. 5B, a holding channel 19 is formed at a site where the holding pin portion 16 of the channel pin 14 of the first site 11 was present.
 図6に示すように、第2樹脂を充填する場合、第1雌型22(図4、図5参照)に代えて第2雌型25が用いられる。第2雌型25には共通雄型21に残された第1部位11に対向する面に第2部位12(図7参照)を成形するための型部が備えられ、共通雄型21と第2雌型25の間で第2部位12(図7参照)を形成するための第2空間26が形成される。 As shown in FIG. 6, when filling the second resin, the second female mold 25 is used instead of the first female mold 22 (see FIGS. 4 and 5). The second female mold 25 is provided with a mold part for molding the second part 12 (see FIG. 7) on the surface facing the first part 11 left in the common male mold 21, A second space 26 for forming the second portion 12 (see FIG. 7) is formed between the two female dies 25.
 図7に示すように、型締めされた状態で、固定側の共通雄型21の第2注入路27から第2空間26(図6参照)に、例えば、黒色の第2樹脂が充填される。図7(a)に示すように、第2部位12の外側の部分と共に第1部位11の貫通流路18から車両窓部の部分に第2樹脂が送られ、第2部位12の車両窓部の部分(車体図形8の車両窓部の部位:第1部位11で包囲された部位)に第2樹脂(黒色の樹脂)が充填される。また、図7(b)に示すように、第2部位12の外側の部分と共に第1部位11の保持流路19に第2樹脂(黒色の樹脂)が充填され、第1部位11の形状が第2樹脂の充填圧力に影響されず、第1部位11の形状(車体図形8の車両分に対応する部位の形状)が保持される。 As shown in FIG. 7, for example, a black second resin is filled into the second space 26 (see FIG. 6) from the second injection path 27 of the common male mold 21 on the fixed side in a clamped state. . As shown in FIG. 7A, the second resin is sent from the through flow path 18 of the first part 11 to the vehicle window part together with the outer part of the second part 12, and the vehicle window part of the second part 12. The second resin (black resin) is filled in the part (the part of the vehicle window portion of the vehicle body figure 8: the part surrounded by the first part 11). Further, as shown in FIG. 7B, the holding channel 19 of the first part 11 is filled with the second resin (black resin) together with the outer part of the second part 12, and the shape of the first part 11 is The shape of the first portion 11 (the shape of the portion corresponding to the vehicle portion of the vehicle body graphic 8) is maintained without being affected by the filling pressure of the second resin.
 以上により、図2に示したように、第1部位11と第2部位12とからなるリッド開錠操作部4(施錠・開錠操作部2)が成形される。図9には成形されたリッド開錠操作部4の外観を示してある。 As described above, as shown in FIG. 2, the lid unlocking operation unit 4 (locking / unlocking operation unit 2) including the first part 11 and the second part 12 is formed. FIG. 9 shows the appearance of the formed lid unlocking operation unit 4.
 上述した二色成形金型では、共通雄型21と第1雌型22により、第1部位11の射出成形時に流路ピン14の貫通ピン部15により第1部位11の裏側に貫通流路18が形成されると共に、流路ピン14の保持ピン部16により第1部位11の裏側に保持流路19が形成される。そして、共通雄型21と第2雌型25により、第2樹脂が、第1部位11の外側の部位(第2部位12)に充填される。同時に、貫通流路18から第1部位11で包囲された部位(車両窓部の部分)に第2樹脂が充填されると共に、第1部位11の裏側(車体図形8の車体部分に対応する部位)の保持流路19に第2樹脂が充填される。 In the two-color molding die described above, the common male mold 21 and the first female mold 22 allow the through-flow channel 18 on the back side of the first site 11 by the through-pin portion 15 of the flow-path pin 14 during the injection molding of the first site 11. Is formed, and a holding channel 19 is formed on the back side of the first portion 11 by the holding pin portion 16 of the channel pin 14. The second male mold 21 and the second female mold 25 fill the second resin with the outer portion of the first portion 11 (second portion 12). At the same time, the portion surrounded by the first portion 11 from the through channel 18 (the vehicle window portion) is filled with the second resin, and the back side of the first portion 11 (the portion corresponding to the vehicle body portion of the vehicle body figure 8). ) Is filled with the second resin.
 これにより、共通雄型21と第1雌型22及び第2雌型25の離型方向にブリッジ等の経路を形成することなく、第1部位11で包囲された部位(車両窓部の部分)に第2樹脂を充填することができる。このため、第1部位11と第2部位12とからなり、車両窓部のように第1部位11で包囲された第2部位12を有するリッド開錠操作部4(施錠・開錠操作部2)を安価な二色成形で形成することができると共に、裏側のスペースにブリッジ等の経路を作る必要がないので、形状の自由度が飛躍的に向上する。 Thereby, the part (vehicle window part) surrounded by the first part 11 without forming a route such as a bridge in the releasing direction of the common male mold 21, the first female mold 22 and the second female mold 25. The second resin can be filled. For this reason, the lid unlocking operation unit 4 (locking / unlocking operation unit 2), which includes the first part 11 and the second part 12, and has the second part 12 surrounded by the first part 11 like a vehicle window part. ) Can be formed by inexpensive two-color molding, and it is not necessary to form a route such as a bridge in the space on the back side, so that the degree of freedom in shape is greatly improved.
 また、第1部位11の裏側(車体図形8の車体部分に対応する部位)が保持流路19の第2樹脂で保持され、第1部位11の形状が第2樹脂の充填圧力に影響されず、第1部位11の形状を保持することができる。このため、車体図形8の見栄えを損なわずに二色成形を行うことができる。 Further, the back side of the first portion 11 (the portion corresponding to the vehicle body portion of the vehicle body figure 8) is held by the second resin of the holding channel 19, and the shape of the first portion 11 is not affected by the filling pressure of the second resin. The shape of the first portion 11 can be maintained. For this reason, two-color molding can be performed without impairing the appearance of the vehicle figure 8.
 次に、図10、図11に基づいて警報操作部5を説明する。 Next, the alarm operation unit 5 will be described with reference to FIGS.
 図10には警報操作部5の樹脂成形品を成形する状態の概念、図11には第2部位が成形された状態の断面を示してある。 FIG. 10 shows a concept of a state in which a resin molded product of the alarm operation unit 5 is molded, and FIG. 11 shows a cross section in a state in which the second part is molded.
 図10、図11に示すように、共通雄型と第1雌型の開閉方向に交差する方向に移動する流路ピン31(貫通流路ピン、保持流路ピン)が備えられている。流路ピン31は、第1部位11の射出成形時に、レベル図形9の裏側(レベル図形9で区画される部位の裏側)を貫通して図形7の裏側まで延びて配されるようになっている。 As shown in FIGS. 10 and 11, there are provided channel pins 31 (through channel pins, holding channel pins) that move in a direction intersecting the opening / closing direction of the common male mold and the first female mold. The flow path pin 31 extends through the back side of the level graphic 9 (the back side of the part defined by the level graphic 9) to the back side of the graphic 7 during the injection molding of the first part 11. Yes.
 第1樹脂で第1部位11を成形した後に、流路ピン31が共通雄型と第1雌型の開閉方向に交差する方向(離型方向に直交する方向)に移動して抜かれる。流路ピン31が離型方向に直交する方向に抜かれることにより、レベル図形9の裏側に貫通流路32が形成されると共に、図形7の裏側に保持流路33が形成される。 After the first portion 11 is molded with the first resin, the flow path pin 31 is moved and pulled in a direction intersecting the opening / closing direction of the common male mold and the first female mold (direction orthogonal to the mold release direction). When the channel pin 31 is pulled out in a direction perpendicular to the mold release direction, a through channel 32 is formed on the back side of the level graphic 9 and a holding channel 33 is formed on the back side of the graphic 7.
 貫通流路32及び保持流路33が形成された第1部位11を成形した後、共通雄型と第2雌型との間で第2樹脂の第2部位12が射出成形される。この時、第1部位11の裏側の貫通流路32を第2樹脂(黒色の樹脂)が流通し、レベル図形9の間の狭い箇所の部位に第2樹脂(黒色の樹脂)が充填される。また、第1部位11の図形7の裏側の保持流路33に第2樹脂(黒色の樹脂)が充填され、図形7の形状が保持される。 After molding the first part 11 in which the through channel 32 and the holding channel 33 are formed, the second part 12 of the second resin is injection molded between the common male mold and the second female mold. At this time, the second resin (black resin) flows through the through channel 32 on the back side of the first portion 11, and the second resin (black resin) is filled in a narrow portion between the level figures 9. . In addition, the second resin (black resin) is filled in the holding flow path 33 on the back side of the figure 7 in the first portion 11, and the shape of the figure 7 is held.
 二色成形金型を用いて、図11に示した警報操作部5を成形する状況を図12から図16に基づいて説明する。 The situation where the alarm operation unit 5 shown in FIG. 11 is molded using a two-color molding die will be described with reference to FIGS.
 図12、図13には第1樹脂を射出成形する場合の断面、図14、図15には第2樹脂を射出成形する場合の断面、図16には離型時の断面を示してある。 FIGS. 12 and 13 show a cross section when the first resin is injection molded, FIGS. 14 and 15 show a cross section when the second resin is injection molded, and FIG. 16 shows a cross section at the time of mold release.
 図12に示すように、共通雄型41と第1雌型42の対向面に第1部位11を成形するための型部がそれぞれ設けられて第1空間43が形成される。流路ピン31が第1部位11のレベル図形9の裏側に挿入されると共に、流路ピン14の先端側が第1部位11の図形7の裏側に挿入される。型締めされた状態で、固定側の共通雄型41の第1注入路44から第1空間43に、例えば、白色の第1樹脂が充填される。 As shown in FIG. 12, the first space 43 is formed by providing mold parts for forming the first portion 11 on the opposing surfaces of the common male mold 41 and the first female mold 42. The flow path pin 31 is inserted into the back side of the level graphic 9 of the first part 11, and the front end side of the flow path pin 14 is inserted into the back side of the graphic 7 of the first part 11. In a state where the mold is clamped, for example, a white first resin is filled into the first space 43 from the first injection path 44 of the common male mold 41 on the fixed side.
 図13に示すように、第1雌型42を離型移動させることで共通雄型41と第1雌型42を離型すると共に、流路ピン31を離型方向に直交する方向に抜き、共通雄型41に第1部位11を残した状態にする。レベル図形9の裏側に貫通流路32が形成されると共に、図形7の裏側に保持流路33が形成される。 As shown in FIG. 13, by releasing the first female mold 42, the common male mold 41 and the first female mold 42 are released, and the flow path pin 31 is pulled out in a direction perpendicular to the release direction. The first male part 41 is left in the common male mold 41. A through channel 32 is formed on the back side of the level graphic 9, and a holding channel 33 is formed on the back side of the graphic 7.
 図14に示すように、第2樹脂を充填する場合、第1雌型42(図12、図13参照)に代えて第2雌型45が用いられる。第2雌型45には共通雄型41に残された第1部位11に対向する面に第2部位12(図15参照)を成形するための型部が備えられ、共通雄型41と第2雌型45の間で第2部位12(図15参照)を形成するための第2空間46が形成される。 As shown in FIG. 14, when filling the second resin, the second female mold 45 is used instead of the first female mold 42 (see FIGS. 12 and 13). The second female mold 45 is provided with a mold portion for molding the second portion 12 (see FIG. 15) on the surface facing the first portion 11 left in the common male die 41. A second space 46 for forming the second portion 12 (see FIG. 15) is formed between the two female dies 45.
 図15に示すように、型締めされた状態で、固定側の共通雄型41の第2注入路47から第2空間46に、例えば、黒色の第2樹脂が充填される。第2部位12の外側の部分と共に第1部位11の貫通流路32からレベル図形9の間の狭い部位の部分12cに第2樹脂が送られ、第2部位12のレベル図形9で区画される狭い部位の部分12cに第2樹脂(黒色の樹脂)が確実に充填される。また、第2部位12の外側の部分と共に第1部位11の保持流路33に第2樹脂(黒色の樹脂)が充填され、第1部位11の形状が第2樹脂の充填圧力に影響されず、第1部位11の形状(図形7)が保持される。 As shown in FIG. 15, for example, a black second resin is filled into the second space 46 from the second injection path 47 of the fixed-side common male mold 41 in a clamped state. The second resin is sent from the through channel 32 of the first part 11 to the narrow part 12c between the level figures 9 together with the outer part of the second part 12, and is partitioned by the level figure 9 of the second part 12. The narrow portion 12c is reliably filled with the second resin (black resin). Further, the second resin (black resin) is filled in the holding channel 33 of the first part 11 together with the outer part of the second part 12, and the shape of the first part 11 is not affected by the filling pressure of the second resin. The shape (figure 7) of the first part 11 is retained.
 以上により、図10に示したように、第1部位11と第2部位12とからなる警報操作部5が成形される。図17には成形された警報操作部5の外観を示してある。 Thus, as shown in FIG. 10, the alarm operation unit 5 including the first part 11 and the second part 12 is formed. FIG. 17 shows the appearance of the molded alarm operation unit 5.
 上述した二色成形金型では、共通雄型41と第1雌型42により、第1部位11の射出成形時に、流路ピン31により第1部位11のレベル図形9の裏側に貫通流路32が形成されると共に、流路ピン31により第1部位11の図形7の裏側に保持流路33が形成される。そして、共通雄型41と第2雌型45により、第2樹脂が、第1部位11の外側の部位(第2部位12)に充填される。同時に、貫通流路32から第2部位12のレベル図形9で区画される狭い部位の部分12cに第2樹脂が充填されると共に、第1部位11の裏側(図形7の部位)の保持流路33に第2樹脂が充填される。 In the two-color molding die described above, the common male mold 41 and the first female mold 42 allow the flow passage pin 31 to pass through the through-flow passage 32 on the back side of the level graphic 9 of the first portion 11 during the injection molding of the first portion 11. Is formed, and the holding channel 33 is formed on the back side of the graphic 7 of the first portion 11 by the channel pin 31. Then, the second male mold 41 and the second female mold 45 fill the second resin with a portion outside the first portion 11 (second portion 12). At the same time, the second resin is filled in the narrow portion 12c defined by the level graphic 9 of the second portion 12 from the through flow passage 32, and the holding flow channel on the back side of the first portion 11 (the portion of the graphic 7). 33 is filled with the second resin.
 これにより、細かい図形であるレベル図形9で区画された狭い部位の部分12cであっても、第2樹脂を確実に充填させることができる。このため、第1部位11と第2部位12とからなり、細かい図形で区画された部位の第2部位12を有する警報操作部5を安価な二色成形で形成することができる。 Thereby, the second resin can be surely filled even in the narrow portion 12c partitioned by the level graphic 9 which is a fine graphic. For this reason, the alarm operation part 5 which consists of the 1st site | part 11 and the 2nd site | part 12, and has the 2nd site | part 12 of the site | part divided by the fine figure can be formed by cheap two-color molding.
 また、第1部位11の裏側(図形7の部位)が保持流路33の第2樹脂で保持され、第1部位11の形状が第2樹脂の充填圧力に影響されず、第1部位11の形状を保持することができる。このため、図形7(警報機器の形状)の見栄えを損なわずに二色成形を行うことができる。 Further, the back side of the first portion 11 (the portion of the graphic 7) is held by the second resin of the holding flow path 33, and the shape of the first portion 11 is not affected by the filling pressure of the second resin, and the first portion 11 The shape can be maintained. For this reason, two-color molding can be performed without impairing the appearance of the figure 7 (the shape of the alarm device).
 上述したリッド開錠操作部4、警報操作部5が施錠・開錠操作部2と一体にされて図1に示した車両用キー1が形成される。 The lid unlocking operation unit 4 and the alarm operation unit 5 described above are integrated with the locking / unlocking operation unit 2 to form the vehicle key 1 shown in FIG.
 上述した二色成形金型を用いることにより、第1部位11が細かい図形や小さな文字の表示部であっても、細かい図形や小さな文字の閉部位(第1部位11で区画されたり包囲される第2部位12)に貫通流路を通して第2樹脂を充填することができ、また、細かい図形や小さな文字の裏側の保持流路に第2樹脂が充填され、細かい図形や小さな文字の部位(第1部位11)に第2樹脂の充填圧力による変形などの影響が及ばない。従って、細かい図形や小さな文字の表示部を備えたリッド開錠操作部4(施錠・開錠操作部2)や警報操作部5であっても見栄えを低下させることなく二色成形を行うことが可能になる。 By using the above-described two-color molding die, even if the first part 11 is a display unit for a fine figure or small character, it is partitioned or surrounded by a fine figure or small character closed part (the first part 11). The second portion 12) can be filled with the second resin through the through flow passage, and the second resin is filled in the holding passage on the back side of the fine figure or small character so that the fine figure or small character portion (first portion) 1 part 11) is not affected by deformation due to the filling pressure of the second resin. Accordingly, even if the lid unlocking operation unit 4 (locking / unlocking operation unit 2) or the alarm operation unit 5 having a display unit for fine figures and small characters is used, two-color molding can be performed without deteriorating the appearance. It becomes possible.
 尚、リッド開錠操作部4、施錠・開錠操作部2の図形6、7や車体図形8は一例であり、二色金型を用いた成形は、その他の細かい形状の図形に対応した部品の成形に用いることが可能である。 Note that the figures 6 and 7 and the body figure 8 of the lid unlocking operation unit 4 and the locking / unlocking operation unit 2 are examples, and molding using a two-color mold is a part corresponding to other finely shaped figures. It can be used for molding.
 例えば、図18に示したプリンタボタン51の成形に用いることが可能である。図18にはプリンタボタン51の第1部位の状況を示してある。 For example, it can be used for forming the printer button 51 shown in FIG. FIG. 18 shows the state of the first part of the printer button 51.
 プリンタボタン51には、半角、全角、漢字の文字が備えられ、半角と全角の裏側に挿入される流路ピン52及び漢字の裏側に挿入される流路ピン53が備えられている。流路ピン52により貫通流路54が形成され、流路ピン53により貫通流路55が形成される。 The printer button 51 is provided with half-width, full-width, and kanji characters, and is provided with a channel pin 52 that is inserted on the back side of the half-width and full-width characters and a channel pin 53 that is inserted on the back side of the kanji. A through channel 54 is formed by the channel pin 52, and a through channel 55 is formed by the channel pin 53.
 プリンタボタン51の第2部位が成形される際に、文字の区画された部分及び囲まれた部分に貫通流路54、55を通して第2樹脂が充填される。貫通流路54、55を通して第2樹脂が充填されることにより、半角、全角、漢字のように、細かい部分や閉部位(第1部位で区画されたり包囲される第2部位)を有していても、貫通流路54、55を通して第2樹脂を充填することができる。 When the second portion of the printer button 51 is molded, the second resin is filled through the through flow paths 54 and 55 in the part where the character is partitioned and the enclosed part. By filling the second resin through the through passages 54 and 55, it has fine parts and closed parts (second parts partitioned or surrounded by the first part) like half-width, full-width, and Chinese characters. Even in this case, the second resin can be filled through the through channels 54 and 55.
 このため、細かい包囲部位や小さな文字を有するプリンタボタン51であっても、文字の部位(第1部位)の間に第2樹脂を容易に充填することができ、また、第1部位に充填圧力による変形などの影響が及ばない。 For this reason, even in the case of the printer button 51 having a fine surrounding part or a small character, the second resin can be easily filled between the character parts (first parts), and the filling pressure is applied to the first part. Unaffected by deformation due to.
 本発明は、樹脂製の表示部品、例えば、機械的な鍵を使用せずに車両のドアの施錠/開錠を行なったり、エンジン動作やハイブリッドシステムの始動を行う車両用キーの表示部を成形する二色成形金型及び二色成形方法の産業分野で利用することができる。 The present invention forms a display part of a resin key, for example, a key part for a vehicle for locking / unlocking a vehicle door without using a mechanical key, or for starting an engine or starting a hybrid system. The two-color molding die and the two-color molding method can be used in the industrial field.
  1 車両用キー
  2 施錠・開錠操作部
  4 リッド開錠操作部
  6、7 図形
  8 車体図形
 11 第1部位
 12 第2部位
 14、31 流路ピン
 15 貫通ピン部
 16 保持ピン部
 18、32 貫通流路
 19、33 保持流路
 21、41 共通雄型
 22、42 第1雌型
 23、43 第1空間
 24、44 第1注入路
 25、45 第2雌型
 26、46 第2空間
 27、47 第2注入路
DESCRIPTION OF SYMBOLS 1 Vehicle key 2 Locking / unlocking operation part 4 Lid unlocking operation part 6, 7 figure 8 Car body figure 11 1st site | part 12 2nd site | part 14, 31 Channel pin 15 Through-pin part 16 Holding | maintenance pin part 18, 32 Through Flow path 19, 33 Holding flow path 21, 41 Common male mold 22, 42 First female mold 23, 43 First space 24, 44 First injection path 25, 45 Second female mold 26, 46 Second space 27, 47 Second injection path

Claims (6)

  1.  共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形し、前記第1部位で区画される前記第2部位が存在する成形品部材を成形する二色成形金型において、
     共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第2部位を区画する前記第1部位を貫通する貫通流路を前記第1部位の裏側に形成する貫通流路ピンを備え、
     前記第1樹脂で前記第1部位を成形した後に前記貫通流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、前記第1部位の裏側の前記貫通流路を通して前記第1部位で区画される前記第2部位に前記第2樹脂が充填される
     ことを特徴とする二色成形金型。
    A common male mold, a first female mold, and a second female mold, wherein a first portion of the first resin is injection-molded between the common male mold and the first female mold, and the first male portion is formed on the common male mold; Two-color molding in which a second part of the second resin is injection-molded between the second female mold in a state where the second part is left, and a molded product member in which the second part defined by the first part is present is formed In the mold,
    It moves in a direction intersecting the opening / closing direction of the common male mold and the first female mold, and when the first resin is injection-molded, a through-flow passage that penetrates the first section that defines the second section is formed in the first section. With a through-flow channel pin formed on the back side,
    When the first part is molded with the first resin, the through-flow passage pin is pulled out, and the second part of the second resin is injection-molded with the second female mold. The two-color molding die, wherein the second resin is filled in the second part partitioned by the first part through the through channel on the back side of the mold.
  2.  共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形する二色成形金型において、
     共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第1部位の裏側に保持補強流路を形成する保持流路ピンを備え、
     前記第1樹脂で前記第1部位を成形した後に前記保持流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、前記第1部位の裏側の前記保持流路に前記第2樹脂が充填されて前記第1部位の形状が保持される
     ことを特徴とする二色成形金型。
    A common male mold, a first female mold, and a second female mold, wherein a first portion of the first resin is injection-molded between the common male mold and the first female mold, and the first male portion is formed on the common male mold; In the two-color molding mold for injection molding the second part of the second resin between the second female mold in a state of leaving
    A holding flow path pin that moves in a direction intersecting the opening and closing direction of the common male mold and the first female mold, and forms a holding reinforcing flow path on the back side of the first portion at the time of injection molding of the first resin;
    When the first part is molded with the first resin, the holding channel pin is pulled out, and the second part of the second resin is injection-molded with the second female mold. The two-color molding die is characterized in that the second resin is filled in the holding flow path on the back side of the first shape to hold the shape of the first portion.
  3.  共通雄型と第1雌型及び第2雌型を備え、前記共通雄型と前記第1雌型の間で第1樹脂の第1部位を射出成形し、前記共通雄型に前記第1部位を残した状態で前記第2雌型との間で第2樹脂の第2部位を射出成形し、前記第1部位で区画される前記第2部位が存在する成形品部材を成形する二色成形金型において、
     共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第2部位を区画する前記第1部位を貫通する貫通流路を前記第1部位の裏側に形成する貫通流路ピンを備え、
     共通雄型と第1雌型の開閉方向に交差する方向に移動し、第1樹脂の射出成形時に、前記第1部位の裏側に保持流路を形成する保持流路ピンを備え、
     前記第1樹脂で前記第1部位を成形した後に前記貫通流路ピン及び前記保持流路ピンが抜かれ、前記第2雌型との間で前記第2樹脂の前記第2部位を射出成形した際に、
     前記第1部位の裏側の前記貫通流路を通して前記第1部位で区画される前記第2部位に前記第2樹脂が充填されると共に、前記第1部位の裏側の前記保持流路に前記第2樹脂が充填されて前記第1部位の形状が保持される
     ことを特徴とする二色成形金型。
    A common male mold, a first female mold, and a second female mold, wherein a first portion of the first resin is injection-molded between the common male mold and the first female mold, and the first male portion is formed on the common male mold; Two-color molding in which a second part of the second resin is injection-molded between the second female mold in a state where the second part is left, and a molded product member in which the second part defined by the first part is present is formed In the mold,
    It moves in a direction crossing the opening and closing direction of the common male mold and the first female mold, and a through-flow passage that penetrates the first section defining the second section is formed at the first section at the time of injection molding of the first resin. With a through-flow channel pin formed on the back side,
    It moves in a direction crossing the opening and closing direction of the common male mold and the first female mold, and includes a holding channel pin that forms a holding channel on the back side of the first part at the time of injection molding of the first resin,
    After the first portion is molded with the first resin, the through flow channel pin and the holding flow channel pin are removed, and when the second portion of the second resin is injection molded with the second female mold In addition,
    The second resin is filled in the second part partitioned by the first part through the through channel on the back side of the first part, and the holding channel on the back side of the first part is filled with the second resin. A two-color molding die, which is filled with a resin and maintains the shape of the first portion.
  4.  請求項1から請求項3のいずれか一項に記載の二色成形金型において、
     前記第1部位の表面形状は、細かい図形の表面形状であり、
     前記第2部位は、前記第1部位に区画され表面形状に区画される部位の表面を含むベース形状の部材である
     ことを特徴とする二色成形金型。
    In the two-color molding die according to any one of claims 1 to 3,
    The surface shape of the first part is the surface shape of a fine figure,
    Said 2nd site | part is a base-shaped member containing the surface of the site | part divided into the said 1st site | part and divided into surface shape. The two-color molding die characterized by the above-mentioned.
  5.  請求項1から請求項3のいずれか一項に記載の二色成形金型において、
     前記第1部位の表面形状は、自動車のリッド部材の開施錠状況を表す情報の表面形状であり、
     前記第2部位は、前記表面形状を囲み前記表面形状に対して濃色とされる自動車用キーの把持部部品の形状である
     ことを特徴とする二色成形金型。
    In the two-color molding die according to any one of claims 1 to 3,
    The surface shape of the first part is a surface shape of information representing the unlocking status of the lid member of the automobile,
    The two-color molding die, wherein the second part is a shape of a grip part of an automobile key that surrounds the surface shape and has a dark color with respect to the surface shape.
  6.  共通雄型を用いて、図形情報の表面形状である第1部位を射出成形した後、第1部位を残した状態で、前記第1部位に区画されるベース形状である第2部位を射出成形する二色成形方法において、前記第2部位を射出成形する際に、前記第2部位の樹脂を前記第1部位の裏側に充填した状態で前記第2部位に樹脂を充填する
     ことを特徴とする二色成形方法。
    After the first part which is the surface shape of the graphic information is injection-molded using the common male mold, the second part which is the base shape defined by the first part is injection-molded with the first part remaining. In the two-color molding method, when the second part is injection-molded, the second part is filled with the resin in a state where the resin of the second part is filled on the back side of the first part. Two-color molding method.
PCT/JP2012/064199 2011-06-03 2012-05-31 Two-color molding die and two-color molding method WO2012165592A1 (en)

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JPWO2016021618A1 (en) * 2014-08-05 2017-06-01 株式会社江東彫刻 Wiring circuit component manufacturing method, mold for manufacturing wiring circuit component, resin wiring circuit component

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KR102639791B1 (en) * 2018-09-05 2024-02-22 현대모비스 주식회사 Manufacturing apparatus for card key for vehicle and manufacturing method of card key for vehicle using the same

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JPH02111513A (en) * 1988-10-20 1990-04-24 Seikouken Kk Two-color injection mold
JP2001225356A (en) * 1999-12-09 2001-08-21 Yazaki Ind Chem Co Ltd Composite injection molding method
JP2009298005A (en) * 2008-06-12 2009-12-24 Koto Engraving Corp Two-color molding mold and two-color molding method

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Publication number Priority date Publication date Assignee Title
JPH02111513A (en) * 1988-10-20 1990-04-24 Seikouken Kk Two-color injection mold
JP2001225356A (en) * 1999-12-09 2001-08-21 Yazaki Ind Chem Co Ltd Composite injection molding method
JP2009298005A (en) * 2008-06-12 2009-12-24 Koto Engraving Corp Two-color molding mold and two-color molding method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2016021618A1 (en) * 2014-08-05 2017-06-01 株式会社江東彫刻 Wiring circuit component manufacturing method, mold for manufacturing wiring circuit component, resin wiring circuit component

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