WO2012162973A1 - 汽车空腔阻隔件及其使用方法 - Google Patents

汽车空腔阻隔件及其使用方法 Download PDF

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Publication number
WO2012162973A1
WO2012162973A1 PCT/CN2011/079327 CN2011079327W WO2012162973A1 WO 2012162973 A1 WO2012162973 A1 WO 2012162973A1 CN 2011079327 W CN2011079327 W CN 2011079327W WO 2012162973 A1 WO2012162973 A1 WO 2012162973A1
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WIPO (PCT)
Prior art keywords
cavity
layer
skeleton
automobile
buckle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2011/079327
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English (en)
French (fr)
Inventor
岳洋
顾颍
王海林
刘强
马芳武
赵福全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
Original Assignee
Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Application filed by Zhejiang Geely Holding Group Co Ltd, Zhejiang Geely Automobile Research Institute Co Ltd filed Critical Zhejiang Geely Holding Group Co Ltd
Publication of WO2012162973A1 publication Critical patent/WO2012162973A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/001Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material
    • B62D29/002Superstructures, understructures, or sub-units thereof, characterised by the material thereof characterised by combining metal and synthetic material a foamable synthetic material or metal being added in situ

Definitions

  • the present invention relates to an automobile component, and more particularly to an automobile cavity barrier member having a good vibration and noise reduction effect and a method of using the same.
  • the vehicle's NVH performance and safety performance are comprehensive technical indicators for measuring the level of modern automobile manufacturing. Especially for cars, interior noise and collision safety levels are one of the important criteria for measuring car grades and brands.
  • the world's auto industry's major vehicle manufacturers and component companies attach great importance to the NVH performance and safety performance of the car. These two vehicle performances have become an important weight for the competitiveness of each brand's car market.
  • the cavity transmits engine noise, exhaust pipe noise, wind noise, and tire noise.
  • These high-speed airflow fields create noise and vibration when the car is driving at high speeds. How to prevent these noises and vibrations becomes very important.
  • most of them use the filler in the cavity position of the car to block the flow of the air to reduce the vibration and reduce the noise.
  • the current filler is not complicated in structure, and the versatility is not obvious.
  • the name of the utility model is a body cavity vibration isolation pad, an integral plate-shaped structural member composed of a basic skeleton and a foam combination, which has a body-related part
  • the cavity has a similar planar shape, and a void for foam expansion of the foam is left around the corresponding section, and a groove is provided around the base frame, and the foam is embedded in the groove and enclosed in the foundation.
  • the foam surrounding the base skeleton has a thickness which can fill the gap between the vibration isolating pad and the vehicle body after expansion and expansion.
  • the utility model can intercept the flow of air in the cavity of the automobile and has the functions of vibration damping and noise reduction, but the shape of the vibration isolation pad is similar to the cross section of the cavity of the relevant part of the vehicle body, and the cross section of the cavity is complicated, which makes the vibration isolation pad The structure becomes complicated, and the shape of the cavity section at different positions of the body is different, and the vibration isolation pad is Poor versatility. Summary of the invention
  • the invention overcomes the defects that the existing automobile cavity filling structure has poor complex versatility and the effect of vibration and noise reduction is not obvious, and provides an automobile cavity blocking member and a using method thereof, and the structural cylinder has a single universality and is empty. After the cavity barrier is foamed, the cavity of the vehicle body is closed, and the air flow in the cavity is cut off, and the vibration damping effect of the automobile is obvious.
  • An automobile cavity blocking member includes a skeleton having a closed hexahedron, and a front layer and a rear surface of the skeleton are respectively provided with a reinforcing layer and a vibration damping layer, and the reinforcing layer is provided with a reinforcing layer
  • the buckle of the fixed cavity blocking member, the buckle penetrates the reinforcing layer and is integrated with the skeleton, and the upper and lower surfaces of the skeleton are provided with a layer of unfoamed foam material, and the left and right surfaces of the skeleton are provided with The embossed surface of the rib is adhered to a layer of unfoamed foamed material.
  • the reinforcing layer, the vibration damping layer, and the foaming material layer are respectively disposed on the surface of the hexahedral skeleton, and they exert different functions.
  • the reinforcing layer is attached to the automobile sheet metal to enhance the rigidity of the automobile sheet metal.
  • the damping layer is attached to the automobile sheet metal to enhance the vibration damping effect, and the foaming material layer
  • the sealed automotive cavity intercepts air flow in the cavity and absorbs cavity noise.
  • the cavity barrier is mounted on the cavity sheet metal by snapping, instead of being directly adhered to the cavity sheet metal by the adhesive, and a fixed mounting hole is provided on the cavity sheet metal to facilitate the installation of the cavity barrier member, even if Different workers do not create positional errors when installing cavity barriers.
  • the adhesive is easily deteriorated due to factors such as exposure to light and aging. If the cavity barrier is directly attached to the cavity sheet metal, it is easy to fall off, and the buckle structure avoids this situation. occur.
  • the uneven surface enhances the strength of the left and right surfaces and also enhances the strength of the entire cavity barrier.
  • the uneven surface also increases the adhesion area of the foamed material in the portion, thereby improving the adhesion effect of the foamed material and preventing the foamed material from falling off.
  • the structural block of the cavity barrier member is suitable for use in a cavity at any position on the automobile, and has high versatility.
  • the left and right surfaces of the skeleton are provided with a convex rib structure
  • the rib includes a plurality of transverse reinforcing ribs and a plurality of diagonal reinforcing ribs, and the diagonal reinforcing ribs are connected adjacent to the two lateral reinforcing
  • the ribs and the diagonal reinforcing ribs are connected together in a W shape, and the transverse reinforcing ribs, the diagonal reinforcing ribs and the skeleton are integrated, and the left and right surfaces of the skeleton and the reinforcing ribs form an uneven surface.
  • Each of the reinforcing ribs supports the side skeleton structure by mechanical action, so that the strength of the left and right surfaces of the skeleton is increased, and the strength of the entire cavity barrier is increased.
  • the W-shaped diagonal reinforcing ribs connect the lateral reinforcing ribs together to form a whole, which makes the reinforcing effect of the reinforcing ribs more obvious.
  • the concave and convex surface may have a zigzag cross section, and the concave and convex surface is connected by a plurality of inclined rectangular surfaces to form an integral surface structure, and the reinforcing rib is a bend of a joint of two adjacent rectangular surfaces.
  • the cross-section of the concave-convex surface is zigzag, which increases the strength of the left and right surfaces of the skeleton, and the foamed material layer attached to the concave-convex surface is mostly foamed vertically and in the direction of the connecting faces thereof, and is jagged together.
  • the foamed material layers on the inclined rectangular faces are respectively vertically slanted and rectangularly radiated and foamed in various directions, so that the foamed material can more easily close the cavity of the automobile to achieve a better foaming effect.
  • the concave-convex surface may also be composed of a plurality of rectangular units connected together, and the rectangular unit is composed of two triangular faces, and the oblique sides of the two triangular faces are convex outward or concave inward, adjacent
  • the two rectangular elements are symmetrically distributed along the connecting lines connecting them.
  • the reinforcing ribs include oblique reinforcing ribs and transverse reinforcing ribs, and the oblique reinforcing ribs are bending points where the two triangular faces are coincident, and the transverse reinforcing ribs are adjacent two rectangles. Bend at the joint of the unit.
  • the scheme is equivalent to dividing a slanted rectangular surface into two congruent triangular faces, increasing the number of inclined faces, enhancing the strength of the left and right surfaces of the skeleton and the direction and range of foaming of the foamed material, which is more advantageous for the foamed material.
  • Foam filling encloses the car cavity.
  • the buckle comprises a cylindrical buckle body and a conical apex, the apex and the buckle body are of unitary structure and their axes coincide, between the apex and the buckle body There is a ring groove.
  • the conical apex makes it easier to snap into the mounting holes in the cavity sheet metal.
  • the diameter of the bottom surface of the conical apex is the same as the diameter of the cylindrical snap body.
  • the buckle and the mounting hole are interference fit. When the head of the buckle is inserted into the mounting hole, the tip is completely caught in the mounting hole, and a part of the front end of the buckle body is inserted into the mounting hole, and the annular groove is completely in the mounting hole.
  • the aperture of the mounting hole wall position which is fitted to the buckle body at this time and the aperture of the mounting hole wall position which is attached to the tip end have a tendency to become larger, and the hole diameter of the mounting hole corresponding to the position of the annular groove does not change, then The aperture at the annular groove location has a smaller aperture than the tipped position The trend is that the snaps are not easily slipped out of the mounting holes.
  • the skeleton and the buckle are made of glass fiber reinforced nylon 66 having a glass fiber content of 20% to 40%, the skeleton is a rectangular parallelepiped structure, the inside of the skeleton is hollow, and is drawn into a vacuum.
  • the glass fiber reinforced nylon 66 has good rigidity and strength, so that the skeleton is not easily deformed, which is beneficial to the foaming of the entire cavity blocker.
  • the hollow inside of the skeleton not only saves the material to reduce the weight of the skeleton, but also draws a vacuum, completely blocks the propagation of noise, and makes the vibration damping and noise reduction effect of the entire cavity barrier more obvious.
  • the reinforcing layer is made of a low-expansion epoxy resin having a thickness of 1.5 mm to 3 mm; the damping layer is made of a rubber-modified epoxy resin having a thickness of 1.2 mm to 2 mm; and the foaming material layer is made of an EVA foaming material.
  • EVA foaming material the volume expansion ratio is 5 times to 20 times, and the thickness is 1.5mm ⁇ 6mm.
  • the thickness of each layer is moderate so that the cavity barrier can be fully filled to fill the sealed vehicle cavity after foaming.
  • a method for using a cavity barrier of an automobile wherein the buckle is stuck on a mounting hole of a sheet metal of a car cavity, and the damping layer is pasted on the cavity sheet metal by its own adhesive, the cavity blocking member is 160 Electrophoresis baking in °C ⁇ 180 °C for 15 ⁇ 20 minutes, so that the foaming material layer on the upper, lower, left and right sides of the skeleton is foamed to seal the cavity of the car, cut off the flow of air in the cavity of the car, and reduce vibration.
  • the layer is hardened and closely adhered to the cavity sheet metal, and the reinforcing layer is closely adhered to the cavity sheet metal by foaming of 1.5 times to 3 times the volume expansion ratio.
  • the front end of the cavity block member is snapped onto the car cavity sheet metal for convenient positioning and installation, and the rear end of the cavity block is pasted on the cavity sheet metal by the viscosity of the damping layer itself, so that the entire cavity blocker Securely mounted in the car cavity.
  • the cavity barrier is electrophoretically baked, the foam layer of the upper, lower, left and right surfaces of the skeleton is foamed to block the cavity of the automobile, and the damping layer is hardened and closely adhered to the cavity sheet metal to increase the cavity ⁇ The rigidity of gold, but also has the effect of damping.
  • the reinforced layer foam is attached to the cavity sheet metal, which increases the strength of the cavity sheet metal.
  • the beneficial effects of the present invention are as follows: (1) The foaming material layer on the left and right surfaces of the cavity barrier member is outwardly dispersed in the direction of foaming, which increases the range of foaming, and is advantageous for the foaming material.
  • the foaming filling seals the cavity of the automobile, and the effect of damping and noise reduction after the cavity barrier is foamed is obvious; (2) the structure of the cavity barrier is simple, the versatility is strong, and the cavity on any position on the automobile is The same type of cavity barrier member can be used; (3)
  • the cavity barrier member is provided with an uneven surface, so that the entire skeleton is not easily deformed, which is advantageous for foaming of the foamed material.
  • Figure 1 is a front elevational view of Embodiment 1 of the present invention.
  • Figure 2 is a side elevational view of the foam removing material layer on the left side of the skeleton of Embodiment 1 of the present invention
  • Figure 3 is a front elevational view of Embodiment 2 of the present invention
  • Figure 4 is a side view of Embodiment 2 of the present invention.
  • Figure 5 is a front elevational view of Embodiment 3 of the present invention.
  • Figure 6 is a side view of Embodiment 3 of the present invention.
  • Figure 7 is a schematic view showing the unexpanded state of use of the present invention.
  • an automobile cavity blocking member comprises a skeleton having a closed rectangular parallelepiped structure, the inside of the skeleton is hollow, and is evacuated.
  • the skeleton is made of glass fiber reinforced nylon 66 having a glass fiber content of 25%, and the front and back surfaces of the skeleton are respectively provided with a reinforcing layer 4 and a vibration damping layer 8.
  • the reinforcing layer is covered with the entire surface of the front surface of the skeleton, and the damping layer is covered with the entire surface of the rear surface of the skeleton;
  • the reinforcing layer is made of a low-expansion epoxy resin and has a thickness of 2 mm;
  • the damping layer is made of a rubber-modified epoxy resin, and the thickness is It is 1.5mm.
  • the reinforcing layer is provided with two buckles 5 for fixing the cavity blocking members, and the buckle is made of glass fiber reinforced nylon 66 with a fiber content of 25%, the buckle penetrates the reinforcing layer and the skeleton is One piece structure.
  • the front surface of the vertical frame is buckled, the buckle comprises a cylindrical buckle body and a conical apex, the apex and the buckle body are of unitary structure and their axes coincide, the diameter of the bottom surface of the conical apex and the cylindrical buckle The diameter of the body is uniform, and an annular groove is formed between the apex and the buckle body.
  • the upper and lower surfaces of the skeleton are provided with a layer of unfoamed foamed material, which is an upper foam layer 1 and a lower foam layer 7, respectively.
  • the upper foam layer is covered with the entire upper surface of the skeleton, and the thickness is 5 mm; the lower foam layer is covered with the entire skeleton. Face, thickness is 5mm.
  • the left and right surfaces of the skeleton are concave and convex surfaces, and the convex rib structure is arranged on the left and right surfaces of the skeleton, and the reinforcing ribs are elongated in the shape of a square.
  • the reinforcing ribs include five transverse reinforcing ribs 2 and four diagonal reinforcing ribs. 3, the distance between adjacent two lateral reinforcing ribs is equal, and the uppermost lateral reinforcing rib is located at the upper edge of the concave and convex surface.
  • the diagonal stiffener connects the adjacent two lateral stiffeners, and the uppermost diagonal stiffener connects the right end of the uppermost transverse stiffener, and the diagonal stiffeners are connected together to form a W shape, the transverse stiffener, the diagonal stiffener and the skeleton
  • the left and right surfaces of the skeleton and the reinforcing ribs form an uneven surface, and the uneven surface is adhered with a layer of unfoamed foaming material, which is a left foaming layer 6 and a right foaming layer 9, respectively.
  • Both the left foam layer and the right foam layer have a thickness of 5 mm.
  • EVA foaming material is used for the upper foaming layer, the lower foaming layer, the left foaming layer and the right foaming layer, or they may also be made of EPDM foaming material, and the volume expansion ratio of the EVA foaming material or the EPDM foaming material is It is 15 times, ensuring that they can completely fill the cavity of the body after foaming and cut off the air flow in the cavity.
  • the EVA foaming material or the EPDM foaming material foams to form a porous foam, which fills the sealed automobile cavity and absorbs cavity noise.
  • the glass fiber reinforced nylon 66, the EVA foam material and the low expansion epoxy resin material are formed by an injection molding process, and the EPDM foam material and the rubber modified epoxy resin material are formed by a calendering process.
  • the upper foam layer, the lower foam layer, the left foam layer, the right foam layer and the reinforcement layer are bonded to the surface of the skeleton by an acrylate adhesive, and the vibration damping layer is adhered to the skeleton by the adhesive of the self-rubber-modified epoxy resin material. On the surface.
  • a method for using a cavity block of an automobile the buckle is stuck on a mounting hole of the cavity sheet metal 10 at the front end of the cavity of the automobile, and the buckled conical tip is convenient for positioning and mounting of the buckle, and is enhanced.
  • the sheet metal at the rear end of the cavity of the automobile is welded to the front end sheet metal, so that the front and rear sheet metal members form a cavity, and the rear end damping layer of the cavity blocking member is attached to the rear end of the automobile cavity.
  • the damping layer is pasted on the cavity sheet metal by its own viscosity.
  • the cavity barrier is electrophoresed and baked at a temperature of 170 ° C for 20 minutes, so that the foamed material layer on the upper, lower, left and right surfaces of the skeleton is foamed to block the cavity of the automobile, and the flow of air in the cavity of the automobile is cut off, and vibration is damped.
  • the layer hardens and closely adheres to the cavity sheet metal to increase the rigidity of the cavity sheet metal.
  • the reinforcing layer is tightly bonded to the cavity sheet metal by the foam expansion of the 2 times volume expansion ratio to increase the strength of the cavity sheet metal.
  • the left and right surfaces of the skeleton are provided with the embossed surface of the ribs to ensure the strength of the skeleton, so that the skeleton of the cavity barrier is not easily deformed during foaming. Since the skeleton is pedestal when foaming, the skeleton is stable and not deformed.
  • the foaming material foams, the inside of the skeleton is hollow, and it is vacuumed to completely block the noise. The propagation of the entire cavity barrier is more effective in damping and noise reduction.
  • the structure of the cavity barrier is simple and versatile, and the same cavity barrier can be used on the cavity at any position on the automobile.
  • an automobile cavity barrier member comprises a skeleton having a closed rectangular parallelepiped structure, the inside of the skeleton is hollow, and is evacuated.
  • the left and right surfaces of the skeleton are concave and convex surfaces with reinforcing ribs.
  • the concave and convex surfaces have a zigzag cross section, and the concave and convex surfaces are connected by four inclined rectangular surfaces to form an integral surface structure, and the reinforcing ribs are connected by two adjacent rectangular faces. Bending, a layer of unfoamed foamed material is adhered to the uneven surface.
  • the concave-convex surface of the left surface of the skeleton is symmetrical with the concave convex surface of the right surface, and the angle between the inclined rectangular surface and the symmetry plane of the concave-convex surface of the left and right surfaces of the skeleton is 20. .
  • the uppermost inclined rectangular surface is inclined from the top to the bottom in a direction away from the symmetry plane of the concave and convex surfaces on the left and right surfaces of the skeleton.
  • the foamed material layer includes the left foam layer 6 on the inclined rectangular surface of the convex surface of the left surface of the skeleton and the right foam layer 9 on the inclined rectangular surface of the convex surface of the right surface of the skeleton.
  • Both the left foam layer and the right foam layer have a thickness of 5 mm, and they are made of EVA foamed material or EPDM foamed material.
  • the other parts of the cavity barrier are the same as in the first embodiment.
  • a method for using a cavity barrier of an automobile is the same as that of Embodiment 1.
  • the concave and convex surfaces of the left and right surfaces of the skeleton are composed of four inclined rectangular faces, and the foamed material is emitted.
  • foaming it is mainly foamed in the direction of the joint surface of the vertical foaming material and the skeleton, and the inclination of the joint surface increases the range of foaming, so that the foaming direction is more divergent, so that the cavity of the automobile can be more fully filled, which is advantageous for
  • the sealing of the cavity of the automobile is ensured, the flow of air in the cavity is prevented, and the vibration damping and noise reduction effect of the cavity blocking member is good.
  • the structure of the cavity barrier is simple and versatile, and the same cavity barrier can be used on the cavity in any position on the car.
  • an automobile cavity blocking member comprises a skeleton having a closed rectangular parallelepiped structure, the inside of the skeleton is hollow, and is evacuated.
  • the left and right surfaces of the skeleton are concave and convex surfaces with reinforcing ribs.
  • the concave and convex surfaces are composed of four rectangular units connected together.
  • the rectangular unit is composed of two triangular surfaces, and the oblique sides of the two triangular surfaces are convex outward or Inwardly recessed (shown as convex outward), two adjacent rectangular elements are symmetrically distributed along their connected connecting lines.
  • the reinforcing ribs include diagonal stiffeners and transverse stiffeners, and the diagonal stiffeners are two triangular faces.
  • the bend at the intersection of the oblique sides, the transverse stiffener is the bend at the junction of two adjacent rectangular units.
  • the concave-convex surface of the left surface of the skeleton is symmetrical with the concave-convex surface of the right surface, and the angle between the triangular surface and the symmetry plane of the concave-convex surface of the left and right surfaces of the skeleton is 30. .
  • the material layer includes a left foam layer 6 on the upper surface of the skeleton on the left surface and a right foam layer 9 on the convex surface on the right surface of the skeleton. Both the left foam layer and the right foam layer have a thickness of 5 mm, and they are made of EVA foamed material or EPDM foamed material.
  • the other parts of the cavity barrier are the same as in the first embodiment.
  • a method for using a cavity barrier of an automobile is the same as that of Embodiment 1.
  • the cavity barrier is foamed, the cavity of the automobile is filled and sealed, and the concave and convex surfaces of the left and right surfaces of the skeleton are inclined by a plurality of
  • the triangular surface is composed such that the foamed material on the inclined triangular surface is dispersed and foamed in a plurality of directions, and the left and right surfaces of the skeleton are respectively increased by four foaming directions with respect to the inclined rectangular surface in Embodiment 2.
  • the foamed material is foamed to fill the cavity more fully, the sealing performance is better, and the vibration and noise reduction effect is more obvious.
  • the structure of the cavity barrier is simple and versatile, and the same cavity barrier can be used on the cavity at any position on the automobile.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)

Abstract

一种汽车空腔阻隔件及其使用方法,该汽车空腔阻隔件包括呈封闭六面体的骨架,骨架的前、后表面分别设有增强层和减振层,增强层上设有用于固定空腔阻隔件的卡扣,卡扣穿透增强层并且和骨架为一体结构,骨架的上、下表面设有一层未经发泡的发泡材料层,骨架的左、右表面为带有加强筋的凹凸面,凹凸面附着一层未经发泡的发泡材料层。卡扣卡在汽车的空腔钣金上,减振层粘贴在空腔钣金上,空腔阻隔件经电泳烘烤,使发泡材料层发泡阻隔密封汽车空腔,增强层发泡后紧密贴合在空腔钣金上。整个空腔阻隔件结构简单、通用性强、减振降噪效果明显。

Description

汽车空腔阻隔件及其使用方法 本申请要求于 2011 年 6 月 3 日提交中国专利局、 申请号为 201110148032.2、发明名称为"汽车空腔阻隔件及其使用方法"的中国专利申 请的优先权, 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及一种汽车零部件, 更具体地说, 它涉及一种减振降噪效果 好的汽车空腔阻隔件及其使用方法。
背景技术
汽车的 NVH性能和安全性能是衡量现代汽车制造水平的综合性技术 指标, 特别是对于轿车而言, 车内噪声和碰撞安全等级更是衡量轿车档次 和品牌的重要标准之一。 世界汽车业各大整车制造企业和零部件企业对汽 车的 NVH性能和安全性能都非常重视, 这两项整车性能也成为各品牌车 型市场竟争力的重要砝码。 在汽车车身存在一些封闭的箱体加强梁结构, 即所谓的 "旁路空腔结构", 如门槛、 前围、 侧围等。 空腔会传递发动机噪 音、 排气管噪音、 风的噪音和轮胎噪音, 当汽车高速行驶时, 这些空腔会 形成高速气流场, 产生噪声和振动。 如何防止这些噪声和振动就变得十分 重要。 现在大都是采用在汽车空腔位置用填充物阻隔截断空气流动来减振 降噪,但是现在的填充物不是结构复杂通用性差就是减振降噪效果不明显。
中国专利公告号 CN2900295Y, 公告日 2007年 5月 16日, 实用新型 的名称为车身空腔隔振垫, 由基础骨架和发泡体组合构成的一个整体板形 结构件, 它具有与车身有关部位空腔的截面相似的平面形状, 并相对于相 应截面的周围留有供发泡体发泡膨胀的空隙,在基础骨架的周围设有 槽, 发泡体嵌装在 槽内并围合在基础骨架的四周, 围合在基础骨架四周的发 泡体具有在发泡膨胀后可填满隔振垫与车身之间的间隙的厚度。 该实用新 型能够截断汽车空腔内空气的流动, 具有减振降噪的作用, 但是隔振垫的 形状与车身有关部位空腔的截面相似, 而空腔的截面复杂, 这就使隔振垫 的结构变得复杂, 而且车身不同位置的空腔截面的形状不一样, 隔振垫的 通用性差。 发明内容
本发明克服了现有的汽车空腔填充物结构复杂通用性差、 减振降噪效 果不明显的不足, 提供了一种汽车空腔阻隔件及其使用方法, 它结构筒单 通用性强, 空腔阻隔件发泡后封闭车身空腔, 截断空腔内的空气流动, 对 汽车的减振降噪效果明显。
为了解决上述技术问题, 本发明采用以下技术方案: 一种汽车空腔阻 隔件, 包括呈封闭六面体的骨架, 骨架的前、 后表面分别设有增强层和减 振层, 增强层上设有用于固定空腔阻隔件的卡扣, 卡扣穿透增强层并且和 骨架为一体结构, 骨架的上、 下表面设有一层未经发泡的发泡材料层, 骨 架的左、 右表面为带有加强筋的凹凸面, 凹凸面附着一层未经发泡的发泡 材料层。 增强层、 减振层、 发泡材料层分别设置在六面体骨架的表面上, 它们发挥不同的作用。 空腔阻隔件发泡之后, 增强层贴合在汽车钣金上对 汽车钣金起到了增强刚度的作用, 减振层贴合在汽车钣金上起到了加强减 振的作用, 发泡材料层发泡之后阻隔密封汽车空腔截断空腔内空气流动并 吸收空腔噪声。 空腔阻隔件通过卡扣安装在空腔钣金上, 而不是直接通过 黏合剂粘贴在空腔钣金上, 在空腔钣金上设有固定的安装孔方便空腔阻隔 件的安装,即使不同的工人在安装空腔阻隔件的时候也不会产生位置误差。 而且汽车长时间使用后, 由于受光照老化等因素影响, 黏合剂容易老化, 如果采用直接将空腔阻隔件粘贴在空腔钣金上就容易脱落, 采用卡扣结构 就避免了这种情况的发生。 凹凸面使左右表面的强度增强, 同时也使整个 空腔阻隔件的强度增强。 凹凸面还提高了该部位发泡材料的附着面积, 从 而提高发泡材料的附着效果, 防止发泡材料发生脱落。 该汽车空腔阻隔件 发泡后, 封闭车身空腔, 截断了汽车空腔内气体的流动, 对汽车的减振降 噪作用效果明显。 而且空腔阻隔件的结构筒单, 适用于汽车上任意位置的 空腔上, 通用性强。
第一种方案, 所述骨架的左、 右表面设置凸起的加强筋结构, 加强筋 包括若干横向加强筋和若干斜向加强筋, 斜向加强筋连接相邻两横向加强 筋, 各个斜向加强筋连接在一起呈 W形, 横向加强筋、 斜向加强筋与骨架 为一体结构, 骨架的左、 右表面和加强筋组成凹凸面。 每根加强筋通过力 学作用支撑侧面的骨架结构, 使骨架的左右表面的强度增加, 整体空腔阻 隔件的强度增加。 W 形的斜向加强筋将横向加强筋连接在一起成一个整 体, 使加强筋的加强效果更加明显。
第二种方案, 所述凹凸面的截面还可以呈锯齿形, 凹凸面由若干个倾 斜的矩形面连接而成整体表面结构,加强筋为相邻两矩形面连接处的折弯。 凹凸面的截面呈锯齿形, 增加了骨架左右表面的强度, 而且附着在凹凸面 上的发泡材料层发泡的时候大都是垂直和它们相连的连接面方向发泡的, 连接在一起呈锯齿形的倾斜矩形面上的发泡材料层分别垂直倾斜矩形面向 各个方向发散发泡开来, 使发泡材料更容易封闭汽车空腔, 达到更好的发 泡效果。
第三种方案,所述凹凸面还可以由若干个连接在一起的矩形单元组成, 矩形单元由两块三角形面组成, 两块三角形面重合的斜边向外凸起或者向 内凹陷, 相邻两个矩形单元沿它们相连的连接线对称分布, 加强筋包括斜 向加强筋和横向加强筋, 斜向加强筋为两块三角形面斜边重合处的折弯, 横向加强筋为相邻两矩形单元连接处的折弯。 该方案相当于将一个倾斜矩 形面分割成了两个全等三角形面, 增加了斜面的个数, 增强了骨架左右表 面的强度和发泡材料发泡的方向和范围, 更加有利于发泡材料发泡填充封 闭汽车空腔。
作为优选, 所述卡扣垂直骨架的前表面, 卡扣包括圓柱形的卡扣本体 和圓锥形的尖顶, 尖顶和卡扣本体为一体结构并且它们的轴线重合, 尖顶 和卡扣本体之间设有一圏环形 槽。 圓锥形的尖顶使卡扣更容易卡进空腔 钣金上的安装孔内。 圓锥形尖顶的底面直径和圓柱形卡扣本体的直径大小 一致。 卡扣和安装孔是过盈配合的, 当卡扣的头部卡进安装孔之后使尖顶 完全卡在安装孔内, 卡扣本体的前端一部分卡进安装孔内, 环形 槽就完 全在安装孔内部, 此时和卡扣本体贴合的安装孔壁位置的孔径以及和尖顶 贴合的安装孔壁位置的孔径具有变大的趋势, 而和环形凹槽对应位置的安 装孔孔径不变, 那么在环形凹槽位置的孔径就有比在尖顶位置的孔径小的 趋势, 这样卡扣就不易从安装孔内滑出。
作为优选,所述骨架和卡扣采用玻纤含量的质量分数为 20%~40%的玻 纤增强尼龙 66制成, 骨架为长方体结构, 骨架内部为中空状, 并且抽成真 空。 玻纤增强尼龙 66刚度和强度好, 使骨架不易变形, 有利于整个空腔阻 隔件的发泡。 骨架内部中空状, 不仅节省了材料减轻了骨架的重量, 而且 抽成真空, 完全阻隔了噪声的传播, 使整个空腔阻隔件的减振降噪效果更 明显。
作为优选,所述增强层采用低膨胀环氧树脂材料 ,厚度为 1.5mm~3mm; 减振层采用橡胶改性环氧树脂材料, 厚度为 1.2mm~2mm; 发泡材料层采 用 EVA发泡材料或者 EPDM发泡材料,体积膨胀率为 5倍~20倍,厚度为 1.5mm~6mm。各层的厚度适中, 使空腔阻隔件发泡后能够完全填充密封汽 车空腔。
一种汽车空腔阻隔件的使用方法, 所述卡扣卡在汽车空腔钣金的安装 孔上, 减振层通过自身的粘性粘贴在空腔钣金上, 所述空腔阻隔件在 160 °C ~180°C范围内电泳烘烤 15~20分钟, 使骨架上、 下、 左、 右表面的发泡 材料层发泡阻隔密封汽车空腔, 截断汽车空腔内空气的流动, 减振层硬化 并与空腔钣金紧密贴合, 增强层通过 1.5倍~3倍体积膨胀率的发泡紧密贴 合在空腔钣金上。 空腔阻隔件的前端通过卡扣卡在汽车空腔钣金上, 方便 定位安装, 空腔阻隔将的后端通过减振层自身的粘性粘贴在空腔钣金上, 使整个空腔阻隔件牢牢地安装固定在汽车空腔内。 空腔阻隔件经过电泳烘 烤之后, 骨架上、 下、 左、 右表面的发泡材料层发泡阻隔密封汽车空腔, 减振层硬化并与空腔钣金紧密贴合增加了空腔钣金的刚度, 而且还具有减 振的作用。 增强层发泡贴合在空腔钣金上, 增加了空腔钣金的强度。
与现有技术相比, 本发明的有益效果是: (1 ) 空腔阻隔件的左右表面 的发泡材料层发泡的方向向外发散, 增大了发泡的范围, 有利于发泡材料 发泡填充密封汽车空腔, 使空腔阻隔件发泡完之后减振降噪的效果明显; ( 2 )空腔阻隔件的结构筒单, 通用性强, 汽车上任意位置的空腔上都可以 使用同一种空腔阻隔件; (3 ) 空腔阻隔件上设有凹凸面, 使整个骨架不易 变形, 有利于发泡材料的发泡。 附图说明
图 1是本发明的实施例 1的正视图;
图 2是本发明的实施例 1的去除骨架左侧发泡材料层的侧视图; 图 3是本发明的实施例 2的正视图;
图 4是本发明的实施例 2的侧视图;
图 5是本发明的实施例 3的正视图;
图 6是本发明的实施例 3的侧视图;
图 7是本发明的使用状态未发泡的示意图;
图中: 1、 上发泡层, 2、 横向加强筋, 3、 斜向加强筋, 4、 增强层, 5、 卡扣, 6、 左发泡层, 7、 上发泡层, 8、 减振层, 9、 右发泡层, 10、 空腔 钣金。
具体实施方式
下面通过具体实施例, 并结合附图, 对本发明的技术方案作进一步的 具体描述:
实施例 1 : 如图 1、 图 2所示, 一种汽车空腔阻隔件, 包括呈封闭的长 方体结构的骨架, 骨架内部为中空状, 并且抽成真空。 骨架采用玻纤含量 的质量分数为 25%的玻纤增强尼龙 66制成, 骨架的前、 后表面分别设有 增强层 4和减振层 8。 增强层布满骨架前表面的整个表面, 减振层布满骨 架后表面的整个表面; 增强层采用低膨胀环氧树脂材料, 厚度为 2mm; 减 振层采用橡胶改性环氧树脂材料, 厚度为 1.5mm。 增强层上设有两个用于 固定空腔阻隔件的卡扣 5 , 卡扣采用玻纤含量的质量分数为 25%的玻纤增 强尼龙 66制成,卡扣穿透增强层并且和骨架为一体结构。卡扣垂直骨架的 前表面, 卡扣包括圓柱形的卡扣本体和圓锥形的尖顶, 尖顶和卡扣本体为 一体结构并且它们的轴线重合, 圓锥形尖顶的底面直径和圓柱形卡扣本体 的直径大小一致, 尖顶和卡扣本体之间设有一圏环形凹槽。 骨架的上、 下 表面设有一层未经发泡的发泡材料层, 分别为上发泡层 1和下发泡层 7。 上发泡层布满整个骨架上表面, 厚度为 5mm; 下发泡层布满骨架整个下表 面, 厚度为 5mm。 骨架的左、 右表面为凹凸面, 在骨架的左、 右表面设置 凸起的加强筋结构, 加强筋呈截面为正方形的长条形, 加强筋包括五条横 向加强筋 2和四条斜向加强筋 3 , 相邻两横向加强筋的距离相等, 最上端 的横向加强筋在凹凸面的上边缘位置。斜向加强筋连接相邻两横向加强筋, 最上边的斜向加强筋连接最上端的横向加强筋的右端, 各个斜向加强筋连 接在一起呈 W形,横向加强筋、斜向加强筋与骨架为一体结构,骨架的左、 右表面和加强筋组成凹凸面, 凹凸面附着一层未经发泡的发泡材料层, 分 别为左发泡层 6和右发泡层 9。 左发泡层和右发泡层的厚度都为 5mm。 上 发泡层、 下发泡层、 左发泡层、 右发泡层采用 EVA发泡材料, 或者它们也 可以采用 EPDM发泡材料, 采用 EVA发泡材料或者 EPDM发泡材料的体 积膨胀率都为 15倍,保证它们发泡后能够完全填充车身空腔,截断空腔内 空气流动。 EVA发泡材料或者 EPDM发泡材料发泡后形成多孔泡沫, 填充 密封汽车空腔并吸收空腔噪声。玻纤增强尼龙 66、 EVA发泡材料和低膨胀 环氧树脂材料由注塑工艺成型, EPDM发泡材料和橡胶改性环氧树脂材料 由压延工艺成型。 上发泡层、 下发泡层、 左发泡层、 右发泡层和增强层通 过丙烯酸酯胶粘剂粘结在骨架表面上, 减振层通过自身橡胶改性环氧树脂 材料的粘性粘贴在骨架表面上。
如图 7所示, 一种汽车空腔阻隔件的使用方法, 卡扣卡在汽车空腔前 端的空腔钣金 10的安装孔上,卡扣圓锥形的尖顶方便卡扣定位安装,增强 层和前端空腔钣金之间有间隙。 然后将汽车空腔后端的钣金焊接到前端钣 金上, 使前、 后端的钣金组成一个空腔, 并且使空腔阻隔件的后端减振层 贴合在汽车空腔后端钣金上, 减振层通过自身的粘性粘贴在空腔钣金上。 空腔阻隔件在 170°C的温度电泳烘烤 20分钟, 使骨架上、 下、 左、 右表面 的发泡材料层发泡阻隔密封汽车空腔, 截断汽车空腔内空气的流动, 减振 层硬化并与空腔钣金紧密贴合增加了空腔钣金的刚度, 增强层通过 2倍体 积膨胀率的发泡紧密贴合在空腔钣金上增加了空腔钣金的强度。 骨架的左 右表面带加强筋的凹凸面, 保证了骨架的强度, 使空腔阻隔件在发泡的时 候骨架不易变形, 由于发泡的时候是以骨架为基座的, 骨架稳定不变形有 利于发泡材料的发泡, 骨架内部呈中空状, 且抽成真空, 完全阻隔了噪声 的传播, 使整个空腔阻隔件的减振降噪效果更明显。 空腔阻隔件的结构筒 单, 通用性强, 汽车上任意位置的空腔上都可以使用同一种空腔阻隔件。
实施例 2: 如图 3、 图 4所示, 一种汽车空腔阻隔件, 包括呈封闭的长 方体结构的骨架, 骨架内部为中空状, 并且抽成真空。 骨架的左、 右表面 为带有加强筋的凹凸面, 凹凸面的截面呈锯齿形, 凹凸面由四个倾斜的矩 形面连接而成整体表面结构, 加强筋为相邻两矩形面连接处的折弯, 凹凸 面上附着一层未经发泡的发泡材料层。 骨架左表面的凹凸面和右表面的凹 凸面对称, 倾斜的矩形面与骨架左右表面凹凸面的对称面的夹角为 20。 。 最上边倾斜的矩形面从上往下向远离骨架左右表面凹凸面的对称面方向倾 斜。 发泡材料层包括骨架左表面凹凸面的倾斜矩形面上的左发泡层 6和骨 架右表面凹凸面的倾斜矩形面上的右发泡层 9。 左发泡层和右发泡层的厚 度都为 5mm, 它们采用 EVA发泡材料或者 EPDM发泡材料。 空腔阻隔件 的其它部分与实施例 1相同。
如图 7所示, 一种汽车空腔阻隔件的使用方法, 与实施例 1相同, 骨 架的左、 右表面的凹凸面都是由四个倾斜的矩形面组成的, 而发泡材料在 发泡的时候主要是往垂直发泡材料与骨架的连接面方向发泡的, 连接面倾 斜增加了发泡的范围, 使发泡方向更加发散, 这样就能更加充分地填充汽 车空腔, 有利于保证汽车空腔的密封性, 防止空腔内空气的流动, 空腔阻 隔件的减振降噪效果好。 空腔阻隔件的结构筒单, 通用性强, 汽车上任意 位置的空腔上都可以使用同一种空腔阻隔件。
实施例 3: 如图 5、 图 6所示, 一种汽车空腔阻隔件, 包括呈封闭的长 方体结构的骨架, 骨架内部为中空状, 并且抽成真空。 骨架的左、 右表面 为带有加强筋的凹凸面, 凹凸面由四个连接在一起的矩形单元组成, 矩形 单元由两块三角形面组成, 两块三角形面重合的斜边向外凸起或者向内凹 陷(图中显示为向外凸起),相邻两个矩形单元沿它们相连的连接线对称分 布, 加强筋包括斜向加强筋和横向加强筋, 斜向加强筋为两块三角形面斜 边重合处的折弯, 横向加强筋为相邻两矩形单元连接处的折弯。 骨架的左 表面的凹凸面和右表面的凹凸面对称, 三角形面与骨架左右表面凹凸面的 对称面的夹角为 30。 。 凹凸面上附着一层未经发泡的发泡材料层, 发泡材 料层包括骨架左表面凹凸面的上的左发泡层 6和骨架右表面凹凸面上的右 发泡层 9。左发泡层和右发泡层的厚度都为 5mm, 它们采用 EVA发泡材料 或者 EPDM发泡材料。 空腔阻隔件的其它部分与实施例 1相同。
如图 7所示, 一种汽车空腔阻隔件的使用方法, 与实施例 1相同, 空 腔阻隔件发泡之后, 填充密封汽车空腔, 由于骨架的左右表面的凹凸面都 由多个倾斜的三角形面组成, 这样在倾斜的三角形面上的发泡材料就向多 个方向发散发泡, 相对于实施例 2中的倾斜的矩形面来说骨架的左右表面 分别增加了四个发泡方向, 使发泡材料发泡后填充空腔更加充分, 密封性 更好, 减振降噪效果更加明显。 该空腔阻隔件的结构筒单, 通用性强, 汽 车上任意位置的空腔上都可以使用同一种空腔阻隔件。
以上所述的实施例只是本发明的几种较佳的方案, 并非对本发明作任 何形式上的限制, 在不超出权利要求所记载的技术方案的前提下还有其它 的变体及改型。

Claims

1、 一种汽车空腔阻隔件, 其特征是, 包括呈封闭六面体的骨架, 骨架 的前、 后表面分别设有增强层(4 )和减振层(8 ), 增强层上设有用于固定 空腔阻隔件的卡扣 (5 ), 卡扣穿透增强层并且和骨架为一体结构, 骨架的 上、 下表面设有一层未经发泡的发泡材料层, 骨架的左、 右表面为带有加 强筋的凹凸面, 凹凸面附着一层未经发泡的发泡材料层。
2、根据权利要求 1所述的汽车空腔阻隔件,其特征是,所述骨架的左、 右表面设置凸起的加强筋结构, 加强筋包括若干横向加强筋(2 )和若干斜 向加强筋 (3 ), 斜向加强筋连接相邻两横向加强筋, 各个斜向加强筋连接 在一起呈 W形, 横向加强筋、 斜向加强筋与骨架为一体结构, 骨架的左、 右表面和加强筋组成凹凸面。
3、根据权利要求 1所述的汽车空腔阻隔件, 其特征是, 所述凹凸面的 截面呈锯齿形, 凹凸面由若干个倾斜的矩形面连接而成整体表面结构, 加 强筋为相邻两矩形面连接处的折弯。
4、根据权利要求 1所述的汽车空腔阻隔件, 其特征是, 所述凹凸面由 若干个连接在一起的矩形单元组成, 矩形单元由两块三角形面组成, 两块 三角形面重合的斜边向外凸起或者向内凹陷, 相邻两个矩形单元沿它们相 连的连接线对称分布, 加强筋包括斜向加强筋和横向加强筋, 斜向加强筋 为两块三角形面斜边重合处的折弯, 横向加强筋为相邻两矩形单元连接处 的折弯。
5、 根据权利要求 1或 2或 3或 4所述的汽车空腔阻隔件, 其特征是, 所述卡扣垂直骨架的前表面,卡扣包括圓柱形的卡扣本体和圓锥形的尖顶, 尖顶和卡扣本体为一体结构并且它们的轴线重合, 尖顶和卡扣本体之间设 有一圏环形凹槽。
6、 根据权利要求 1或 2或 3或 4所述的汽车空腔阻隔件, 其特征是, 所述骨架和卡扣采用玻纤含量的质量分数为 20%~40%的玻纤增强尼龙 66 制成, 骨架为长方体结构, 骨架内部为中空状, 并且抽成真空。
7、根据权利要求 6所述的汽车空腔阻隔件, 其特征是, 所述增强层采 用低膨胀环氧树脂材料, 厚度为 1.5mm~3mm; 减振层采用橡胶改性环氧 树脂材料,厚度为 1.2mm~2mm;发泡材料层采用 EVA发泡材料或者 EPDM 发泡材料, 体积膨胀率为 5倍~20倍, 厚度为 1.5mm~6mm。
8、 一种权利要求 1至 7任意一项所述的汽车空腔阻隔件的使用方法, 其特征是, 所述卡扣卡在汽车空腔钣金(10 ) 的安装孔上, 减振层通过自 身的粘性粘贴在空腔钣金上, 所述空腔阻隔件在 160°C ~180°C范围内电泳 烘烤 15~20分钟, 使骨架上、 下、 左、 右表面的发泡材料层发泡阻隔密封 汽车空腔, 截断汽车空腔内空气的流动, 减振层硬化并与空腔钣金紧密贴 合, 增强层通过 1.5倍~3倍体积膨胀率的发泡紧密贴合在空腔钣金上。
PCT/CN2011/079327 2011-06-03 2011-09-05 汽车空腔阻隔件及其使用方法 Ceased WO2012162973A1 (zh)

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