WO2012162900A1 - Solar cell module and manufacturing method thereof - Google Patents

Solar cell module and manufacturing method thereof Download PDF

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Publication number
WO2012162900A1
WO2012162900A1 PCT/CN2011/075414 CN2011075414W WO2012162900A1 WO 2012162900 A1 WO2012162900 A1 WO 2012162900A1 CN 2011075414 W CN2011075414 W CN 2011075414W WO 2012162900 A1 WO2012162900 A1 WO 2012162900A1
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WO
WIPO (PCT)
Prior art keywords
solar cell
electrode
conductive member
cell module
module according
Prior art date
Application number
PCT/CN2011/075414
Other languages
French (fr)
Chinese (zh)
Inventor
章灵军
沈坚
王栩生
Original Assignee
苏州阿特斯阳光电力科技有限公司
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Filing date
Publication date
Application filed by 苏州阿特斯阳光电力科技有限公司 filed Critical 苏州阿特斯阳光电力科技有限公司
Priority to JP2013538039A priority Critical patent/JP2013542614A/en
Publication of WO2012162900A1 publication Critical patent/WO2012162900A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • H01L31/0516Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module specially adapted for interconnection of back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present invention relates to a solar cell module and a method of fabricating the same, and more particularly to a back contact solar cell module and a method of fabricating a back contact solar cell module. Background technique
  • a back contact solar cell (also referred to as a back electrode solar cell) refers to a silicon solar cell in which both the positive and negative electrodes of the cell are located on the back of the cell.
  • the main gate line is eliminated on the front side of the battery, the shading loss is reduced, thereby increasing the effective lighting area and improving the efficiency of the battery.
  • the positive and negative electrodes of the battery are located on the back of the battery, the connection and packaging of the battery are facilitated, and the manufacturing process is completed; and since the main grid line on the front side of the battery is reduced, the battery looks more beautiful from the front. Therefore, back-contact solar cells are getting more and more attention from the industry and gradually starting to use the industry.
  • the electrical connection device connecting the negative electrodes is inevitably and positively The electric field contacts, thereby causing a short circuit;
  • the back electric field is a negative electric field
  • the electrical connection device connected to the positive electrode is also inevitably in contact with the negative electric field.
  • An object of the present invention is to provide a solar cell module capable of reliably insulating a first conductive member for connecting a first electrode disposed on a back surface of a solar cell from an electric field opposite to a polarity of the first electrode of the back surface, thereby Ensure that back-contact solar modules can be used in the industry.
  • An electric field of opposite polarity of the electrodes is reliably insulated to ensure that the back contact solar cell module can be industrially applied.
  • a solar cell module of the present invention includes a solar cell, and the solar cell is provided on one side surface thereof with a first electrode insulated from each other and the first electrode a second electrode opposite in polarity, and the surface is provided with an electric field opposite to the polarity of the first electrode; a first conductive member electrically connected to the first electrode; an insulating layer disposed on the surface of the solar cell And between the first conductive members.
  • the insulating layer comprises an insulating strip detachable from the surface of the solar cell.
  • the insulating strip contains expandable polyethylene or a thermoplastic elastomer or a polyvinyl fluoride composite film or a silicon-based material.
  • the insulating strip is provided with a through hole, and the first conductive member is electrically connected to the first electrode through the through hole.
  • one end of the insulating strip extends beyond the edge of the surface of the solar cell.
  • the insulating layer includes an insulating material attached to the surface of the solar cell.
  • the insulating material comprises an insulating silica gel.
  • the first conductive member includes a longitudinally extending base tape and a projection projecting with respect to a plane in which the base tape is located.
  • the protruding portion is disposed corresponding to the first electrode, and protrudes into the through hole to be electrically connected to the first electrode.
  • the first electrode protrudes out of the surface.
  • the assembly further includes a plurality of second conductive members electrically connected to the second electrode.
  • the first electrode has a rectangular shape.
  • the assembly further includes an interconnecting conductive member to electrically connect the plurality of second conductive members.
  • the first electrode is a negative electrode
  • the second electrode is a positive electrode
  • the electric field is a positive electric field.
  • the first electrode is a positive electrode
  • the second electrode is a negative electrode
  • the electric field is a negative electric field
  • a solar cell module of the present invention includes a first solar cell and a second solar cell adjacent to the first solar cell, wherein the first and second solar cells are a front surface for receiving radiation and a back surface opposite to the front surface, and a first electrode, a second electrode opposite in polarity to the first electrode, and an electric field opposite in polarity to the first electrode are disposed on the back surface ;
  • An insulating layer disposed between the back surface of the first and second solar cells and the first conductive member
  • the interconnecting conductive member electrically connects the second conductive member of the first solar cell and the first conductive member of the second solar cell.
  • the insulating strip is provided with a through hole corresponding to the first electrode, and the first conductive member is provided to protrude into the through hole and electrically electrically with the first electrode Connected projections.
  • the interconnecting conductive member is located on the back side of the first solar cell and is connected to the second conductive member on the back surface of the first solar cell.
  • the interconnecting conductive member is located on the back surface of the second solar cell and is connected to the first conductive member on the back surface of the second solar cell.
  • an insulating layer is provided between the interconnecting conductive member and the back surface of the second solar cell.
  • the first electrode is a negative electrode
  • the second electrode is a positive electrode
  • the electric field is a positive electric field
  • the first electrode is a positive electrode
  • the second electrode is a negative electrode
  • the electric field is a negative electric field.
  • a method of manufacturing a solar cell module of the present invention comprising the steps of: providing a first solar cell and a second solar cell adjacent to the first solar cell, the first And the second solar cell are respectively provided on the one side surface thereof with a plurality of rows of first electrodes, a plurality of rows of second electrodes having opposite polarities from the first electrodes, and an electric field opposite to the polarity of the first electrodes, wherein each row is
  • An electrode includes a plurality of first electrodes; a plurality of second conductive members are provided to respectively connect each of the second electrodes; and an insulating layer is provided around each of the first electrodes on the back surface of the first and second solar cells Providing a plurality of first conductive members to respectively connect each row of the first electrodes, the insulating layer being located between the first conductive
  • the providing the first conductive member includes processing the first conductive member to form a plurality of protrusions corresponding to each row of the first electrodes; and protruding the first conductive member The portion is electrically connected to each row of the first electrodes.
  • the providing the insulating layer comprises: coating the insulating material at a position of the first conductive member outside the first electrode of each row on the surface of the first and second solar cells .
  • the providing the insulating layer includes: providing an insulating strip on the surface of the first and second solar cells at a position of the first conductive member, the insulating strip being pre-opened and Each row of the first electrode corresponds to a through hole.
  • the beneficial effects of the present invention are: by providing an insulating layer between the back surface of the solar cell and the first conductive member, the first conductive member connecting the first electrode and the back surface of the battery and the first electrode can be avoided. A short circuit occurs due to the opposite electric field contact, thereby ensuring that the back contact solar cell module can realize industrial applications.
  • FIG. 1 is a schematic plan view of a back surface of a solar cell according to an embodiment of the present invention
  • FIG. 2 is a plan view showing an insulating strip for insulating between a negative electrode conductive member and a back surface of a solar cell according to an embodiment of the present invention
  • Figure 3 is a plan view showing the insulating strip shown in Figure 2 mounted on the back surface of the solar cell shown in Figure 1;
  • Figure 4 is a side view of a negative electrode conductive member in an embodiment of the present invention.
  • Figure 5 is a plan view showing the negative electrode conductive member shown in Figure 4 mounted on the back surface of the solar cell shown in Figure 3;
  • Figure 6 is a plan view showing further mounting of the positive electrode conductive member and the interconnecting conductive member on the back surface of the solar cell shown in Figure 4;
  • Figure 7 is a plan view showing the connection of two adjacent battery sheets in an embodiment of the present invention
  • Figure 8 is a cross-sectional view showing a solar cell module in an embodiment of the present invention
  • Figure 9 is similar to Figure 7,
  • An insulating layer is also disposed between the interconnecting conductive member and the back surface of the solar cell.
  • MMT metallization Wrap Through
  • MWA Metallization Wrap Around
  • EWT Emitter Wrap Through
  • the solar cell module is configured to absorb light energy and convert the light energy into an electrical energy output, which may be a large-area battery assembly formed by arranging a plurality of solar cells in series and arranging them in a square array.
  • Figure 1 shows the back side 11 of a solar cell 10 using metal penetration (MWT) technology.
  • a solar cell is generally composed of two or more semiconductor wafers, and the semiconductor material is usually silicon, such as single crystal silicon, polycrystalline silicon, amorphous silicon, or the like.
  • the two ends of the battery An electromotive force is generated to convert light energy into electrical energy.
  • the front side of the cell (not shown) is typically provided with a plurality of parallel grids of metal grid lines (not shown) to collect the generated photo-generated current after exposure to the received light.
  • the back surface 11 of the battery is provided with a positive electrode 111 and a negative electrode 112, since the back side of the battery passes through the printed aluminum
  • the slurry forms a positive electric field, so the negative electrode needs to be insulated from the positive electrode and the positive electric field in a certain manner.
  • an insulating region (not shown) is formed around the negative electrode 112 as shown in FIG.
  • the insulating region may be formed by laser etching or may be formed by other means.
  • the negative electrode 112 and the metal gate line on the front side are connected by a through hole (not shown) penetrating through the battery, and the through hole can be obtained by a laser drilling technique, and a metal plating layer is formed on the inner surface of the through hole, so that the metal grid on the front side
  • the line is electrically connected to the negative electrode on the back side, thereby transferring the photo-generated current collected by the metal gate line to the negative electrode. Since the MWT technology is well known to those skilled in the art, as described in European Patent No. EP 0 985 233 B1, filed on Feb. 21, 2007, the disclosure of which is hereby incorporated by reference herein.
  • a plurality of rows of positive electrodes 111 and a plurality of rows of negative electrodes 112 are arranged on the back surface of the battery, wherein each row of the positive electrode 111 / the negative electrode 112 includes at least two spaced apart from each other.
  • the electrode terminal is provided, and the electrode terminal has a rectangular shape and protrudes from the back surface of the battery.
  • the shapes, the number, and the arrangement of the positive and negative electrodes 111, 112 may vary depending on different design requirements.
  • the solar cell module further includes a plurality of positive electrode conductive members 31 and a plurality of negative electrode conductive members 32 for respectively connecting each row of the positive electrode 111 and the negative electrode 112, and is disposed at the negative electrode.
  • the insulating layer is an insulating strip 20 that can be detached from the back surface 11 of the solar cell 10.
  • the insulating strip 20 is made of an insulating material such as Expandable Polyethylene (EPE), or Thermoplastic Elastomer (TPE), or a polyvinyl fluoride composite film (TPT) or a silicon-based material.
  • EPE Expandable Polyethylene
  • TPE Thermoplastic Elastomer
  • TPT polyvinyl fluoride composite film
  • the insulating strip 20 has a strip shape and has a body 21, and a through hole 22 corresponding to each row of negative electrodes 112 is opened on the body 21, wherein the interval between the adjacent two through holes 22 and the corresponding adjacent two
  • the spacing of the negative electrodes 112 is comparable, and the through holes 22 are also rectangular in shape, corresponding to the size of the negative electrode 112.
  • the spacing of adjacent through holes 22 may be slightly larger than the corresponding
  • the spacing of adjacent negative electrodes 112 only needs to ensure that the negative electrode 112 can be exposed in the through holes; the size of the through holes 22 can be slightly smaller than the size of the negative electrode 112.
  • the shape of the through hole 22 can also be inconsistent with the negative electrode 112.
  • the through hole 22 can be circular, and the diameter of the circular circle is smaller than or equal to the short side of the rectangular shape of the negative electrode 112. can.
  • the insulating layer may be an insulating material attached to the back surface 11 of the solar cell 10, such as insulating silica gel or the like around the negative electrode, which is also effective in the negative electrode conductive member 32 and the sun. An electrical barrier is achieved between the back side 11 of the battery 10.
  • both the positive electrode conductive member 31 and the negative electrode conductive member 32 are in the form of a solder ribbon 30.
  • the ribbon 30 is a metal strip comprising an elongated strip base 301 and a plurality of projections 302 projecting relative to the plane in which the base strip is located.
  • the number of the projections 302 on the solder ribbon for the positive or negative conductive member 31 and the interval between the adjacent projections are respectively different from the number of the positive and negative electrodes 111 and 112 and the adjacent electrode terminals of each row. The interval is equivalent.
  • the protrusions 302 are mainly used to pass through the through holes on the insulating layer when the solder ribbon 30 is mounted on the back surface 11 of the solar cell 10, and are fixedly connected to the corresponding electrode terminals to form an electrical contact, as in the embodiment. Welding.
  • the projections 302 may be formed integrally with the base tape 301, such as by bending or stamping; or may be provided in an additional form on the base tape, such as by welding a bump on the surface of the base tape.
  • the ribbon can be previously cut to a width corresponding to the rectangular width of the electrode terminal, and then the projection can be formed by bending the base tape, thereby facilitating the production of the solar cell module.
  • the positive electrode conductive member 31 can be a solder ribbon which does not require bending, that is, the protruding portion is omitted.
  • the positive electrode conductor may be omitted, i.e., an elongated positive electrode is formed directly on the back surface 11 of the solar cell.
  • the plurality of negative electrodes of each row are elongated, that is, an integral strip-shaped negative electrode is formed, and the through holes 22 of the insulating layer 20 are also correspondingly arranged in a strip.
  • the base tape 301 only needs to have an elongated protrusion 302 corresponding to the elongated through hole.
  • the interconnecting conductive member 33 is used to realize interconnection between the positive and negative conductive members 31, 32 of adjacent solar cells, which may take the form of a metal strip.
  • the insulating strip 20 when assembling, is first mounted to the back surface 11 of the solar cell 10, wherein the through hole 22 on the insulating strip 20 and the corresponding negative electrode 112 are provided. Aligned, one end 25 of the insulating strip 20 extends beyond the edge 115 of the solar cell 10 and can be further attached to the back side of an adjacent solar cell (as shown in Figure 7).
  • the negative electrode conductive member 32 is attached to the back surface 11 of the solar cell, wherein the projection on the negative electrode conductive member is welded to the corresponding negative electrode, since the insulating strip 20 is disposed between the negative electrode conductive member 32 and the back surface 11 of the solar cell, Further, the insulating strip 20 blocks the contact between the negative electrode conductive member 32 and the rear surface 11 of the solar cell in the longitudinal direction and the lateral width direction, thereby effectively insulating the negative electrode conductive member 32 from the positive electric field of the back surface 11 of the solar cell. Thereafter, the positive electrode conductive member 31 is attached to the back surface 11 of the solar cell, wherein the projections on the positive electrode conductive member are welded to the corresponding positive electrode 111.
  • the order in which the positive electrode conductive member 31 and the negative electrode conductive member 32 are mounted to the back surface 11 of the solar cell may be changed; or the negative electrode conductive member 32 may be assembled with the insulating strip 20 first, and then the two are mounted together to the sun. On the back of the battery 11 .
  • the solar cell module usually includes a dozen or dozens of solar cells connected in this way, and only the two adjacent ones are taken as an example.
  • the interconnecting conductive member 33 first electrically connects the plurality of positive conductive members 311 on the back surface of the first solar cell 101, and then to the plurality of negative conductive members 322 extending from the back surface of the second solar battery 102. Realize electrical connection. Since the interconnecting conductive member 33 is first connected to the positive electrode conductive member 311, the interconnecting conductive member can be in direct contact with the back surface of the solar cell without insulation.
  • the interconnecting conductive member 33 may also be first connected to the negative conductive member 322 of the second solar cell 102, and then to the positive conductive member 311 on the first solar cell 101.
  • the connection is only required to provide an insulating layer 29 between the interconnecting conductive member 33 and the back surface of the second solar cell 102, and the insulating layer can be disposed in the same manner as the above-mentioned insulation disposed between the negative conductive member and the back surface of the solar cell.
  • the layers are the same and will not be repeated here.
  • the interconnecting conductive member may be disposed on the back side of the first solar cell or on the back side of the second solar cell.
  • the negative electrode conductive member 322 is blocked by the insulating strip 20 from the front of the solar cell. It was seen to ensure the aesthetics of the solar module.
  • FIG. 8 A schematic cross-sectional view of the solar cell module after lamination and packaging shown in FIG. 8 is used.
  • a backsheet 40 for protecting the package which may be made of a polyvinyl fluoride composite film (TPT).
  • TPT polyvinyl fluoride composite film
  • Located at the top of the front of the solar cell module 100 is a permeable glass, typically tempered glass.
  • a hot melt adhesive such as ethylene-vinyl acetate copolymer (EVA), which has a certain elasticity, can enclose the solar cell therein, and the upper glass and the lower layer back The plates are bonded together.
  • EVA ethylene-vinyl acetate copolymer
  • the surface is n-type silicon, and the back surface is p-type silicon.
  • the solar cell of this structure forms a negative electric field on the front side and a positive electric field on the back side, so the negative electrode on the back side (the electrode having the opposite polarity to the back surface electric field is defined as the first electrode)
  • the electrode having the opposite polarity to the first electrode is the second electrode
  • the negative electrode conductive member (the conductive member connecting the first electrode is defined as the first conductive member, and the conductive member connecting the second electrode is defined as the second conductive member) Piece) needs to be effectively insulated from the positive electric field.
  • the front surface of the solar cell is p-type silicon and the back side is n-type silicon
  • a positive electric field is formed on the front surface of the solar cell
  • a negative electric field is formed on the back surface.
  • the invention can also be applied to a solar cell of p+/n structure. At this time, it is necessary to effectively insulate the positive electrode (first electrode) and the positive electrode conductive member (first conductive member) located on the back surface from the negative electric field on the back surface, and the insulation method thereof is The same is true in the above embodiments, and the applicant will not repeat them here.
  • the first conductive member connected to the first electrode can be prevented from short-circuiting with an electric field opposite to the polarity of the first electrode on the back side of the battery, thereby ensuring a back contact type.
  • Solar cell modules enable industrial applications.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
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  • Computer Hardware Design (AREA)
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Abstract

A solar cell module is provided, which includes a solar cell (10) with a first electrode and a second electrode (111) formed on one surface (11) of the solar cell, wherein the first electrode and the second electrode are separated from each other and the polarity of the second electrode is opposite to the polarity of the first electrode; an electric field arranged on the surface, wherein the polarity of the electric field is opposite to the polarity of the first electrode; a first conductive member (32), electrically connected to the first electrode; and an isolation layer (20), arranged between the surface of the solar cell and the first conductive member. Since an isolation layer is arranged between the back side of the solar cell and the first conductive member, a short circuit, caused by the contact of the first conductive member and the electric field at the back side of the solar cell, is avoided.

Description

太阳电池组件及其制造方法 本申请要求于 2011 年 05 月 27 日提交中国专利局、 申请号为 201110140708.3、 发明名称为"太阳电池组件及其制造方法 "的中国专利申 请的优先权, 其全部内容通过引用结合在本申请中。 技术领域  The present invention claims the priority of the Chinese Patent Application entitled "Solar Cell Module and Its Manufacturing Method", filed on May 27, 2011, to the Chinese Patent Office, Application No. 201110140708.3, the entire contents of which are incorporated herein by reference. This is incorporated herein by reference. Technical field
本发明涉及一种太阳电池组件及其制造方法, 尤其涉及一种背接触太 阳电池组件及一种背接触太阳电池组件的制造方法。 背景技术  The present invention relates to a solar cell module and a method of fabricating the same, and more particularly to a back contact solar cell module and a method of fabricating a back contact solar cell module. Background technique
背接触太阳电池(或称为背电极太阳电池)是指电池的正极和负极均 位于电池背面的一种硅太阳电池。 相比传统的硅太阳电池, 由于在电池的 正面取消了主栅线, 降低了遮光损失, 从而加大了有效采光面积, 提高了 电池的效率。 此外, 由于电池的正、 负极均位于电池的背面, 从而方便了 电池的连接和封装, 筒化了制作工艺; 并且由于电池正面的主栅线减少, 使电池从正面看起来更为美观。 所以背接触太阳电池越来越受到行业的关 注并逐步开始产业的应用。  A back contact solar cell (also referred to as a back electrode solar cell) refers to a silicon solar cell in which both the positive and negative electrodes of the cell are located on the back of the cell. Compared with the conventional silicon solar cell, since the main gate line is eliminated on the front side of the battery, the shading loss is reduced, thereby increasing the effective lighting area and improving the efficiency of the battery. In addition, since the positive and negative electrodes of the battery are located on the back of the battery, the connection and packaging of the battery are facilitated, and the manufacturing process is completed; and since the main grid line on the front side of the battery is reduced, the battery looks more beautiful from the front. Therefore, back-contact solar cells are getting more and more attention from the industry and gradually starting to use the industry.
若背电场为正电场, 在背接触太阳电池组件的制造过程中, 当采用传 统的电连接方式将相邻电池片电性串接时, 连接负电极的电性连接装置不 可避免的会与正电场接触, 从而造成短路; 若背电场为负电场, 当采用传 统的电连接方式将相邻电池片电性串接时, 连接正电极的电性连接装置同 样不可避免的会与负电场接触, 造成短路。 因此如何解决背接触太阳电池 组件相邻电池片串联时会出现的短路问题, 是本领域技术人员急需解决的 问题。 发明内容  If the back electric field is a positive electric field, in the manufacturing process of the back contact solar cell module, when the adjacent battery cells are electrically connected in series by the conventional electrical connection method, the electrical connection device connecting the negative electrodes is inevitably and positively The electric field contacts, thereby causing a short circuit; if the back electric field is a negative electric field, when the adjacent battery cells are electrically connected in series by a conventional electrical connection method, the electrical connection device connected to the positive electrode is also inevitably in contact with the negative electric field. Causes a short circuit. Therefore, how to solve the short-circuit problem that occurs when the back-contact solar cell modules are connected in series is an urgent problem to be solved by those skilled in the art. Summary of the invention
本发明的目的在于提供一种太阳电池组件, 其能够使设置在背接触太 阳电池背面的用于连接第一电极的第一导电件与背面的和第一电极极性相 反的电场可靠绝缘, 从而确保背接触太阳电池组件能够实现产业的应用。  An object of the present invention is to provide a solar cell module capable of reliably insulating a first conductive member for connecting a first electrode disposed on a back surface of a solar cell from an electric field opposite to a polarity of the first electrode of the back surface, thereby Ensure that back-contact solar modules can be used in the industry.
本发明的目的还在于提供一种太阳电池组件的制造方法, 其能够使设 置在背接触太阳电池背面的用于连接第一电极的第一导电件与背面的和第 一电极极性相反的电场可靠绝缘, 从而确保背接触太阳电池组件能够实现 产业的应用。 It is still another object of the present invention to provide a method of manufacturing a solar cell module, which is capable of providing a first conductive member and a back surface for connecting a first electrode disposed on a back surface of a solar cell. An electric field of opposite polarity of the electrodes is reliably insulated to ensure that the back contact solar cell module can be industrially applied.
为实现上述发明目的之一, 本发明的一种太阳电池组件, 该组件包括 太阳电池, 所述太阳电池在其一侧表面上设置有相互绝缘隔离的第一电极 和与所述第一电极极性相反的第二电极, 且所述表面设置有与所述第一电 极极性相反的电场; 第一导电件, 电性连接所述第一电极; 绝缘层, 设置 在太阳电池的所述表面和所述第一导电件之间。  In order to achieve the above object, a solar cell module of the present invention includes a solar cell, and the solar cell is provided on one side surface thereof with a first electrode insulated from each other and the first electrode a second electrode opposite in polarity, and the surface is provided with an electric field opposite to the polarity of the first electrode; a first conductive member electrically connected to the first electrode; an insulating layer disposed on the surface of the solar cell And between the first conductive members.
作为本发明的进一步改进, 所述绝缘层包括可脱离太阳电池的所述表 面的绝缘条。  As a further improvement of the invention, the insulating layer comprises an insulating strip detachable from the surface of the solar cell.
作为本发明的进一步改进, 所述绝缘条含有可发性聚乙烯或热塑性弹 性体或聚氟乙烯复合膜或硅基材料。  As a further improvement of the present invention, the insulating strip contains expandable polyethylene or a thermoplastic elastomer or a polyvinyl fluoride composite film or a silicon-based material.
作为本发明的进一步改进, 所述绝缘条上开设有通孔, 第一导电件通 过通孔与第一电极电性连接。  As a further improvement of the present invention, the insulating strip is provided with a through hole, and the first conductive member is electrically connected to the first electrode through the through hole.
作为本发明的进一步改进, 所述绝缘条的一端延伸超出太阳电池所述 表面的边缘。  As a further improvement of the present invention, one end of the insulating strip extends beyond the edge of the surface of the solar cell.
作为本发明的进一步改进, 所述绝缘层包括附着于太阳电池的所述表 面上的绝缘材料。  As a further improvement of the present invention, the insulating layer includes an insulating material attached to the surface of the solar cell.
作为本发明的进一步改进, 所述绝缘材料包括绝缘硅胶。  As a further improvement of the present invention, the insulating material comprises an insulating silica gel.
作为本发明的进一步改进, 所述第一导电件包括纵长延伸的基带及相 对于基带所处平面凸出的凸出部。  As a further improvement of the present invention, the first conductive member includes a longitudinally extending base tape and a projection projecting with respect to a plane in which the base tape is located.
作为本发明的进一步改进, 所述凸出部与所述第一电极对应设置, 且 凸伸入所述通孔而与所述第一电极电性连接。  As a further improvement of the present invention, the protruding portion is disposed corresponding to the first electrode, and protrudes into the through hole to be electrically connected to the first electrode.
作为本发明的进一步改进, 所述第一电极凸出所述表面外。  As a further improvement of the present invention, the first electrode protrudes out of the surface.
作为本发明的进一步改进, 该组件还包括电性连接所述第二电极的若 干第二导电件。  As a further improvement of the present invention, the assembly further includes a plurality of second conductive members electrically connected to the second electrode.
作为本发明的进一步改进, 所述第一电极呈矩形状。  As a further improvement of the present invention, the first electrode has a rectangular shape.
作为本发明的进一步改进, 该组件还包括互连导电件以电性连接所述 若干第二导电件。 作为本发明的进一步改进, 所述第一电极为负电极, 所述第二电极为 正电极, 所述电场为正电场。 As a further improvement of the present invention, the assembly further includes an interconnecting conductive member to electrically connect the plurality of second conductive members. As a further improvement of the present invention, the first electrode is a negative electrode, the second electrode is a positive electrode, and the electric field is a positive electric field.
作为本发明的进一步改进, 所述第一电极为正电极, 所述第二电极为 负电极, 所述电场为负电场。  As a further improvement of the present invention, the first electrode is a positive electrode, the second electrode is a negative electrode, and the electric field is a negative electric field.
为实现上述发明目的之一, 本发明的一种太阳电池组件, 该组件包括 第一太阳电池及与所述第一太阳电池相邻的第二太阳电池, 所述第一和第 二太阳电池均包括用于接收辐照的正面及与所述正面相对的背面, 且在所 述背面上设置有第一电极、 与第一电极极性相反的第二电极和与第一电极 极性相反的电场;  In order to achieve the above object, a solar cell module of the present invention includes a first solar cell and a second solar cell adjacent to the first solar cell, wherein the first and second solar cells are a front surface for receiving radiation and a back surface opposite to the front surface, and a first electrode, a second electrode opposite in polarity to the first electrode, and an electric field opposite in polarity to the first electrode are disposed on the back surface ;
第一导电件, 电性连接所述第一电极;  a first conductive member electrically connected to the first electrode;
第二导电件, 电性连接所述第二电极;  a second conductive member electrically connected to the second electrode;
绝缘层, 设置在所述第一、 第二太阳电池的背面和所述第一导电件之 间;  An insulating layer disposed between the back surface of the first and second solar cells and the first conductive member;
互连导电件, 电性连接第一太阳电池的第二导电件和第二太阳电池的 第一导电件。  The interconnecting conductive member electrically connects the second conductive member of the first solar cell and the first conductive member of the second solar cell.
作为本发明的进一步改进, 所述绝缘条设有与所述第一电极对应设置 的通孔, 所述第一导电件设有凸伸入所述通孔内并与所述第一电极电性连 接的凸出部。  As a further improvement of the present invention, the insulating strip is provided with a through hole corresponding to the first electrode, and the first conductive member is provided to protrude into the through hole and electrically electrically with the first electrode Connected projections.
作为本发明的进一步改进,所述互连导电件位于第一太阳电池的背面, 并与第一太阳电池背面上的第二导电件连接。  As a further improvement of the present invention, the interconnecting conductive member is located on the back side of the first solar cell and is connected to the second conductive member on the back surface of the first solar cell.
作为本发明的进一步改进,所述互连导电件位于第二太阳电池的背面, 并与所述第二太阳电池背面上的第一导电件连接。  As a further improvement of the present invention, the interconnecting conductive member is located on the back surface of the second solar cell and is connected to the first conductive member on the back surface of the second solar cell.
作为本发明的进一步改进, 所述互连导电件与所述第二太阳电池的背 面之间设有绝缘层。  As a further improvement of the present invention, an insulating layer is provided between the interconnecting conductive member and the back surface of the second solar cell.
作为本发明的进一步改进, 所述第一电极为负电极, 所述第二电极为 正电极, 所述电场为正电场。  As a further improvement of the present invention, the first electrode is a negative electrode, the second electrode is a positive electrode, and the electric field is a positive electric field.
作为本发明的进一步改进, 所述第一电极为正电极, 所述第二电极为 负电极, 所述电场为负电场。 为实现上述另一发明目的, 本发明的一种太阳电池组件的制造方法, 该方法包括如下步骤提供第一太阳电池和与所述第一太阳电池相邻的第二 太阳电池, 所述第一和第二太阳电池分别在其一侧表面上设置有若干排第 一电极、 若干排与第一电极极性相反的第二电极、 以及与第一电极极性相 反的电场, 其中每一排第一电极均包括若干个第一电极; 提供若干第二导 电件以分别连接每一排第二电极; 提供绝缘层, 其位于所述第一、 第二太 阳电池背面上的每排第一电极周围; 提供若干第一导电件以分别连接每一 排第一电极,所述绝缘层位于第一导电件及第一、第二太阳电池背面之间; 提供互连导电件以连接第一太阳电池的第二导电件和第二太阳电池的第一 导电件。 As a further improvement of the present invention, the first electrode is a positive electrode, the second electrode is a negative electrode, and the electric field is a negative electric field. In order to achieve the above object of the invention, a method of manufacturing a solar cell module of the present invention, the method comprising the steps of: providing a first solar cell and a second solar cell adjacent to the first solar cell, the first And the second solar cell are respectively provided on the one side surface thereof with a plurality of rows of first electrodes, a plurality of rows of second electrodes having opposite polarities from the first electrodes, and an electric field opposite to the polarity of the first electrodes, wherein each row is An electrode includes a plurality of first electrodes; a plurality of second conductive members are provided to respectively connect each of the second electrodes; and an insulating layer is provided around each of the first electrodes on the back surface of the first and second solar cells Providing a plurality of first conductive members to respectively connect each row of the first electrodes, the insulating layer being located between the first conductive members and the back surfaces of the first and second solar cells; providing an interconnecting conductive member to connect the first solar cells a second conductive member and a first conductive member of the second solar cell.
作为本发明的进一步改进, 所述提供第一导电件的步骤包括将所述第 一导电件加工形成与每一排第一电极对应的若干凸出部; 将所述第一导电 件的凸出部与每一排第一电极对应电性连接。  As a further improvement of the present invention, the providing the first conductive member includes processing the first conductive member to form a plurality of protrusions corresponding to each row of the first electrodes; and protruding the first conductive member The portion is electrically connected to each row of the first electrodes.
作为本发明的进一步改进, 所述提供绝缘层的步骤包括, 在第一和第 二太阳电池的所述表面上, 位于每一排第一电极外的第一导电件所在位置 处涂刷绝缘材料。  As a further improvement of the present invention, the providing the insulating layer comprises: coating the insulating material at a position of the first conductive member outside the first electrode of each row on the surface of the first and second solar cells .
作为本发明的进一步改进, 所述提供绝缘层的步骤包括, 在第一和第 二太阳电池的所述表面上位于第一导电件所在位置处提供绝缘条, 所述绝 缘条上预先开设有与每一排第一电极对应的通孔。  As a further improvement of the present invention, the providing the insulating layer includes: providing an insulating strip on the surface of the first and second solar cells at a position of the first conductive member, the insulating strip being pre-opened and Each row of the first electrode corresponds to a through hole.
与现有技术相比, 本发明的有益效果是: 通过在太阳电池背面和第一 导电件之间设置绝缘层, 可避免连接第一电极的第一导电件与电池背面的 与第一电极极性相反的电场接触而发生短路, 从而确保背接触式太阳电池 组件能够实现产业的应用。 附图说明  Compared with the prior art, the beneficial effects of the present invention are: by providing an insulating layer between the back surface of the solar cell and the first conductive member, the first conductive member connecting the first electrode and the back surface of the battery and the first electrode can be avoided. A short circuit occurs due to the opposite electric field contact, thereby ensuring that the back contact solar cell module can realize industrial applications. DRAWINGS
图 1是本发明的一具体实施方式中太阳电池背面的平面示意图; 图 2是本发明的一具体实施方式中用于在负极导电件和太阳电池背面 间实现绝缘的绝缘条的平面示意图; 图 3是图 2所示的绝缘条安装到图 1所示的太阳电池背面上后的平面示 意图; 1 is a schematic plan view of a back surface of a solar cell according to an embodiment of the present invention; FIG. 2 is a plan view showing an insulating strip for insulating between a negative electrode conductive member and a back surface of a solar cell according to an embodiment of the present invention; Figure 3 is a plan view showing the insulating strip shown in Figure 2 mounted on the back surface of the solar cell shown in Figure 1;
图 4是本发明的一具体实施方式中负极导电件的侧视图;  Figure 4 is a side view of a negative electrode conductive member in an embodiment of the present invention;
图 5是图 4所示的负极导电件安装到图 3所示的太阳电池背面上后的平 面示意图;  Figure 5 is a plan view showing the negative electrode conductive member shown in Figure 4 mounted on the back surface of the solar cell shown in Figure 3;
图 6是在图 4所示的太阳电池背面上进一步安装正极导电件和互连导电 件后的平面示意图;  Figure 6 is a plan view showing further mounting of the positive electrode conductive member and the interconnecting conductive member on the back surface of the solar cell shown in Figure 4;
图 7是本发明的一具体实施方式中两个相邻电池片连接的平面示意图; 图 8是本发明的一具体实施方式中太阳电池组件的截面剖视示意图; 图 9与图 7类似, 其中在互连导电件和太阳电池背面之间还设置有绝缘 层。  Figure 7 is a plan view showing the connection of two adjacent battery sheets in an embodiment of the present invention; Figure 8 is a cross-sectional view showing a solar cell module in an embodiment of the present invention; Figure 9 is similar to Figure 7, An insulating layer is also disposed between the interconnecting conductive member and the back surface of the solar cell.
具体实施方式 detailed description
以下将结合附图以金属穿透式( Metallization Wrap Through, MWT )背 用并不仅限于 MWT背接触太阳电池, 其同样可以应用其他类型的背接触 太阳电池, 如金属环绕式 (Metallization Wrap Around, MWA)背接触太阳电 池、 或射极穿透式 (Emitter Wrap Through, EWT)背接触太阳电池。  The following is a metallization Wrap Through (MWT) back-to-back and is not limited to MWT back contact solar cells, which can also be applied to other types of back contact solar cells, such as Metallization Wrap Around (MWA). Back-contact solar cells, or Emitter Wrap Through (EWT) back-contact solar cells.
太阳电池组件用于吸收光能, 并将光能转化为电能输出, 其可以是由 若干太阳电池串联后进行封装并按方阵排列形成的大面积电池组件。 图 1 所示的为采用金属穿透(MWT )技术的一太阳电池 10的背面 11。 太阳电 池一般由两块或多块半导体薄片组成, 半导体材料通常是硅, 如单晶硅、 多晶硅、 非晶硅等。 当太阳电池的正面接收到光的辐照后, 电池两端出现 异号电荷的积累, 即产生 "光生电压", 这就是 "光生伏特效应" , 在光生 伏特效应的作用下, 电池的两端产生电动势, 从而将光能转换成电能。 对 于 MWT太阳电池而言, 电池的正面 (未图示)通常设置有若干平行排列 的金属栅线(未图示), 以在接收光的辐照后, 收集产生的光生电流。 电池 的背面 11设置有正电极 111和负电极 112, 由于电池的背面会通过印刷铝 浆料以形成正电场, 所以负电极需通过一定的方式与正电极和正电场形成 绝缘。 例如, 图 1中所示的在负电极 112的周围还形成有绝缘区域(未标 示), 来防止负电极与周围的正电场电性导通。该绝缘区域可以通过激光刻 蚀而成, 也可以通过其他方式形成。 负电极 112和位于正面的金属栅线通 过贯穿电池的通孔(未图示)连接, 该通孔可以通过激光钻孔技术获得, 并且在通孔内表面形成有金属镀层, 使正面的金属栅线与背面的负电极电 性导通, 从而, 将金属栅线收集到的光生电流转移到负电极。 由于 MWT 技术为本领域技术人员所熟知, 如 2007年 2月 21 日公告的欧洲专利 EP 0 985 233 B1号, 所以申请人在此不再进一步展开叙述。 The solar cell module is configured to absorb light energy and convert the light energy into an electrical energy output, which may be a large-area battery assembly formed by arranging a plurality of solar cells in series and arranging them in a square array. Figure 1 shows the back side 11 of a solar cell 10 using metal penetration (MWT) technology. A solar cell is generally composed of two or more semiconductor wafers, and the semiconductor material is usually silicon, such as single crystal silicon, polycrystalline silicon, amorphous silicon, or the like. When the front side of the solar cell receives the irradiation of light, the accumulation of the opposite charge occurs at both ends of the battery, that is, the "photogenerated voltage" is generated, which is the "photovoltaic effect". Under the action of the photovoltaic effect, the two ends of the battery An electromotive force is generated to convert light energy into electrical energy. For MWT solar cells, the front side of the cell (not shown) is typically provided with a plurality of parallel grids of metal grid lines (not shown) to collect the generated photo-generated current after exposure to the received light. The back surface 11 of the battery is provided with a positive electrode 111 and a negative electrode 112, since the back side of the battery passes through the printed aluminum The slurry forms a positive electric field, so the negative electrode needs to be insulated from the positive electrode and the positive electric field in a certain manner. For example, an insulating region (not shown) is formed around the negative electrode 112 as shown in FIG. 1 to prevent the negative electrode from being electrically connected to the surrounding positive electric field. The insulating region may be formed by laser etching or may be formed by other means. The negative electrode 112 and the metal gate line on the front side are connected by a through hole (not shown) penetrating through the battery, and the through hole can be obtained by a laser drilling technique, and a metal plating layer is formed on the inner surface of the through hole, so that the metal grid on the front side The line is electrically connected to the negative electrode on the back side, thereby transferring the photo-generated current collected by the metal gate line to the negative electrode. Since the MWT technology is well known to those skilled in the art, as described in European Patent No. EP 0 985 233 B1, filed on Feb. 21, 2007, the disclosure of which is hereby incorporated by reference herein.
如图 1所示, 本实施方式中, 电池的背面上设置有交错排列的若干排 正电极 111和若干排负电极 112,其中正电极 111/负电极 112的每一排至少 包括两个相互间隔设置的电极端子, 该电极端子呈矩形状, 且凸出于电池 的背面设置。 当然, 本领域技术人员可轻易想到的是, 在其它实施方式中, 正、 负电极 111、 112的形状、 个数、 及排列方式均可视不同的设计需求而 发生变化。  As shown in FIG. 1 , in the embodiment, a plurality of rows of positive electrodes 111 and a plurality of rows of negative electrodes 112 are arranged on the back surface of the battery, wherein each row of the positive electrode 111 / the negative electrode 112 includes at least two spaced apart from each other. The electrode terminal is provided, and the electrode terminal has a rectangular shape and protrudes from the back surface of the battery. Of course, those skilled in the art can easily imagine that in other embodiments, the shapes, the number, and the arrangement of the positive and negative electrodes 111, 112 may vary depending on different design requirements.
参照图 2至图 7所示, 除了太阳电池 10外, 太阳电池组件还包括用于 相应连接每排正电极 111和负电极 112的若干正极导电件 31和若干负极导 电件 32、 设置在负极导电件 32和太阳电池的背面 11之间的绝缘层、 以及 用于在相邻的太阳电池 10之间实现电性连接的互连导电件 33。  Referring to FIGS. 2 to 7, in addition to the solar cell 10, the solar cell module further includes a plurality of positive electrode conductive members 31 and a plurality of negative electrode conductive members 32 for respectively connecting each row of the positive electrode 111 and the negative electrode 112, and is disposed at the negative electrode. An insulating layer between the member 32 and the back surface 11 of the solar cell, and an interconnecting conductive member 33 for electrically connecting between adjacent solar cells 10.
如图 2所示的绝缘层的一种实施方式, 在本实施方式中, 绝缘层为可 脱离太阳电池 10背面 11的一绝缘条 20。 绝缘条 20由绝缘材料制成, 如 可发性聚乙烯 ( Expandable Polyethylene, EPE )、 或热塑性弹性体 ( Thermoplastic Elastomer, TPE )、 或聚氟乙烯复合膜( TPT )或硅基材料 等。 绝缘条 20呈长条状, 其具有一本体 21 , 在本体 21上开设有与每一排 负电极 112对应的通孔 22, 其中相邻两个通孔 22的间隔与对应的相邻两 个负电极 112的间隔相当, 通孔 22同样呈矩形状, 与负电极 112的尺寸相 当。 需要说明的是, 前文及后文中所提及的 "相当" 包括完全相同, 也包 括在容许范围内的大致相同。例如,相邻通孔 22的间距可以稍大于相应的 相邻负电极 112的间距, 只需确保负电极 112能够在通孔中露出; 通孔 22 的尺寸可以稍小于负电极 112的尺寸。 另外, 本领域技术人员可以轻易想 到的是,通孔 22的形状也可以与负电极 112不一致,如通孔 22可是圆形, 该圆形的直径小于或等于负电极 112的矩形的短边即可。 此外, 在其它实 施方式中, 绝缘层可以是附着在太阳电池 10的背面 11上的绝缘材料, 如 在负电极周围涂刷绝缘硅胶等, 这种方式同样可以有效地在负极导电件 32 和太阳电池 10的背面 11之间实现电性阻隔。 As an embodiment of the insulating layer shown in FIG. 2, in the present embodiment, the insulating layer is an insulating strip 20 that can be detached from the back surface 11 of the solar cell 10. The insulating strip 20 is made of an insulating material such as Expandable Polyethylene (EPE), or Thermoplastic Elastomer (TPE), or a polyvinyl fluoride composite film (TPT) or a silicon-based material. The insulating strip 20 has a strip shape and has a body 21, and a through hole 22 corresponding to each row of negative electrodes 112 is opened on the body 21, wherein the interval between the adjacent two through holes 22 and the corresponding adjacent two The spacing of the negative electrodes 112 is comparable, and the through holes 22 are also rectangular in shape, corresponding to the size of the negative electrode 112. It should be noted that the "equal" mentioned in the foregoing and the following texts are identical and also include substantially the same within the allowable range. For example, the spacing of adjacent through holes 22 may be slightly larger than the corresponding The spacing of adjacent negative electrodes 112 only needs to ensure that the negative electrode 112 can be exposed in the through holes; the size of the through holes 22 can be slightly smaller than the size of the negative electrode 112. In addition, those skilled in the art can easily think that the shape of the through hole 22 can also be inconsistent with the negative electrode 112. For example, the through hole 22 can be circular, and the diameter of the circular circle is smaller than or equal to the short side of the rectangular shape of the negative electrode 112. can. In addition, in other embodiments, the insulating layer may be an insulating material attached to the back surface 11 of the solar cell 10, such as insulating silica gel or the like around the negative electrode, which is also effective in the negative electrode conductive member 32 and the sun. An electrical barrier is achieved between the back side 11 of the battery 10.
本实施方式中,正极导电件 31和负极导电件 32均采用焊带 30的形式。 如图 4所示,该焊带 30为一金属条,其包括一长条形基带 301和相对于基 带所处平面凸出的若干凸出部 302。其中用于正极或负极导电件 31的焊带 上的凸出部 302的个数及相邻凸出部的间隔分别与每一排正、 负电极 111、 112的个数和相邻电极端子的间隔相当。 凸出部 302主要用于在焊带 30安 装到太阳电池 10的背面 11上时, 穿过绝缘层上的通孔, 与相应的电极端 子固定连接以形成电性接触, 如本实施方式中采用的焊接。 该凸出部 302 可以是与基带 301—体形成, 如通过折弯或冲压来形成; 也可以通过附加 的形式设置在基带上, 如在基带表面焊接一个凸点。 在本实施方式中, 可 将焊带预先裁剪成宽度与电极端子的矩形宽度相当, 然后只要折弯基带就 可以形成凸出部, 从而方便了太阳电池组件的生产制造。 由于正极导电件 31和太阳电池背面 11之间不会设置绝缘层, 所以正极导电件 31可以采用 不需要折弯的焊带, 即省去了凸出部。 此外, 在其它实施方式中, 正极导 电件可以省去,即直接在太阳电池的背面 11上形成长条形的正电极。另外, 在其它实施方式中, 每一排的若干负电极呈长条状, 即形成一整体式的长 条状负电极,此时所述绝缘层 20上的通孔 22也对应设置成一长条形通孔, 所述基带 301上也只需设有一个与长条形通孔相应的长条形凸出部 302即 可。 本实施方式中, 互连导电件 33用于实现相邻太阳电池的正、 负极导电 件 31、 32之间的互连, 其可以采用金属条的形式。  In the present embodiment, both the positive electrode conductive member 31 and the negative electrode conductive member 32 are in the form of a solder ribbon 30. As shown in Fig. 4, the ribbon 30 is a metal strip comprising an elongated strip base 301 and a plurality of projections 302 projecting relative to the plane in which the base strip is located. The number of the projections 302 on the solder ribbon for the positive or negative conductive member 31 and the interval between the adjacent projections are respectively different from the number of the positive and negative electrodes 111 and 112 and the adjacent electrode terminals of each row. The interval is equivalent. The protrusions 302 are mainly used to pass through the through holes on the insulating layer when the solder ribbon 30 is mounted on the back surface 11 of the solar cell 10, and are fixedly connected to the corresponding electrode terminals to form an electrical contact, as in the embodiment. Welding. The projections 302 may be formed integrally with the base tape 301, such as by bending or stamping; or may be provided in an additional form on the base tape, such as by welding a bump on the surface of the base tape. In the present embodiment, the ribbon can be previously cut to a width corresponding to the rectangular width of the electrode terminal, and then the projection can be formed by bending the base tape, thereby facilitating the production of the solar cell module. Since the insulating layer is not disposed between the positive electrode conductive member 31 and the rear surface 11 of the solar cell, the positive electrode conductive member 31 can be a solder ribbon which does not require bending, that is, the protruding portion is omitted. Further, in other embodiments, the positive electrode conductor may be omitted, i.e., an elongated positive electrode is formed directly on the back surface 11 of the solar cell. In addition, in other embodiments, the plurality of negative electrodes of each row are elongated, that is, an integral strip-shaped negative electrode is formed, and the through holes 22 of the insulating layer 20 are also correspondingly arranged in a strip. For the through hole, the base tape 301 only needs to have an elongated protrusion 302 corresponding to the elongated through hole. In the present embodiment, the interconnecting conductive member 33 is used to realize interconnection between the positive and negative conductive members 31, 32 of adjacent solar cells, which may take the form of a metal strip.
参照图 3、 图 5、 图 6、 和图 7所示, 组装时, 先将绝缘条 20安装到 太阳电池 10的背面 11 , 其中绝缘条 20上的通孔 22与相应的负电极 112 正对, 绝缘条 20的一端 25延伸超出太阳电池 10的边缘 115 , 并可进一步 搭接到相邻太阳电池的背面上 (如图 7所示)。 然后, 将负极导电件 32连 接到太阳电池的背面 11 , 其中负极导电件上的凸出部与相应的负电极焊 接, 由于绝缘条 20设置在负极导电件 32和太阳电池的背面 11之间,且绝 缘条 20在纵长方向和横宽方向上都阻隔了负极导电件 32和太阳电池背面 11的接触, 从而使得负极导电件 32与太阳电池的背面 11的正电场有效绝 缘。 再后, 将正极导电件 31连接到太阳电池的背面 11 , 其中正极导电件 上的凸出部与相应的正电极 111焊接。 当然, 在其它实施方式中, 正极导 电件 31和负极导电件 32安装到太阳电池背面 11的顺序可以变换;或者负 极导电件 32可以先与绝缘条 20组装, 然后再将两者一起安装到太阳电池 的背面 11上。 3, FIG. 5, FIG. 6, and FIG. 7, when assembling, the insulating strip 20 is first mounted to the back surface 11 of the solar cell 10, wherein the through hole 22 on the insulating strip 20 and the corresponding negative electrode 112 are provided. Aligned, one end 25 of the insulating strip 20 extends beyond the edge 115 of the solar cell 10 and can be further attached to the back side of an adjacent solar cell (as shown in Figure 7). Then, the negative electrode conductive member 32 is attached to the back surface 11 of the solar cell, wherein the projection on the negative electrode conductive member is welded to the corresponding negative electrode, since the insulating strip 20 is disposed between the negative electrode conductive member 32 and the back surface 11 of the solar cell, Further, the insulating strip 20 blocks the contact between the negative electrode conductive member 32 and the rear surface 11 of the solar cell in the longitudinal direction and the lateral width direction, thereby effectively insulating the negative electrode conductive member 32 from the positive electric field of the back surface 11 of the solar cell. Thereafter, the positive electrode conductive member 31 is attached to the back surface 11 of the solar cell, wherein the projections on the positive electrode conductive member are welded to the corresponding positive electrode 111. Of course, in other embodiments, the order in which the positive electrode conductive member 31 and the negative electrode conductive member 32 are mounted to the back surface 11 of the solar cell may be changed; or the negative electrode conductive member 32 may be assembled with the insulating strip 20 first, and then the two are mounted together to the sun. On the back of the battery 11 .
参照图 6和图 7所示的两个相邻太阳电池的连接, 当然, 太阳电池组 件通常包括十几个或几十个如此连接的太阳电池, 以下仅以其中相邻的两 个为例进行说明。 本实施方式中, 互连导电件 33 先将第一太阳电池 101 背面上的若干正极导电件 311电性连接在一起, 然后再与由第二太阳电池 102背面上延伸过来的若干负极导电件 322实现电性连接。 由于互连导电 件 33先与正极导电件 311连接,从而互连导电件可与太阳电池的背面直接 接触而无需进行绝缘。 当然, 在其它实施方式中, 如图 9所示, 互连导电 件 33也可以先与第二太阳电池 102的负极导电件 322先连接,然后再与第 一太阳电池 101上的正极导电件 311连接, 只不过此时需要在互连导电件 33和第二太阳电池 102背面之间预先设置绝缘层 29,该绝缘层的设置方式 可以和上述设置在负极导电件和太阳电池背面之间的绝缘层相同, 申请人 在此不再予以赘述。 此外, 互连导电件可以设置在第一太阳电池的背面, 也可以设置在第二太阳电池的背面。 由于绝缘条 20的端部 25进一步延伸 超出第二太阳电池 102的边缘 115并与第一太阳电池 101的背面搭接, 从 而从太阳电池的正面看, 负极导电件 322被绝缘条 20遮挡而无法被看到, 确保了太阳电池组件的美观。  Referring to the connection of two adjacent solar cells shown in FIG. 6 and FIG. 7, of course, the solar cell module usually includes a dozen or dozens of solar cells connected in this way, and only the two adjacent ones are taken as an example. Description. In this embodiment, the interconnecting conductive member 33 first electrically connects the plurality of positive conductive members 311 on the back surface of the first solar cell 101, and then to the plurality of negative conductive members 322 extending from the back surface of the second solar battery 102. Realize electrical connection. Since the interconnecting conductive member 33 is first connected to the positive electrode conductive member 311, the interconnecting conductive member can be in direct contact with the back surface of the solar cell without insulation. Of course, in other embodiments, as shown in FIG. 9, the interconnecting conductive member 33 may also be first connected to the negative conductive member 322 of the second solar cell 102, and then to the positive conductive member 311 on the first solar cell 101. The connection is only required to provide an insulating layer 29 between the interconnecting conductive member 33 and the back surface of the second solar cell 102, and the insulating layer can be disposed in the same manner as the above-mentioned insulation disposed between the negative conductive member and the back surface of the solar cell. The layers are the same and will not be repeated here. In addition, the interconnecting conductive member may be disposed on the back side of the first solar cell or on the back side of the second solar cell. Since the end portion 25 of the insulating strip 20 further extends beyond the edge 115 of the second solar cell 102 and overlaps the back surface of the first solar cell 101, the negative electrode conductive member 322 is blocked by the insulating strip 20 from the front of the solar cell. It was seen to ensure the aesthetics of the solar module.
配合参照图 8所示的经过层压封装后的太阳电池组件的剖视示意图。 位于太阳电池组件 100背面底部的是用于保护封装的背板 40, 其可以由聚 氟乙烯复合膜(TPT )制成。 位于太阳电池组件 100正面顶部的是可透光 的玻璃, 通常为钢化玻璃。 位于太阳电池组件 100中部的为上述实施方式 中提及的互连在一起的若干太阳电池 10、 设置在太阳电池背面的绝缘条 20、 及用于正、 负极导电件的焊带 30。 位于太阳电池 10的上、 下两侧分 别设有热融胶粘剂, 如乙烯-醋酸乙烯共聚物(EVA ), 其具有一定的弹性, 可将太阳电池包裹在其内, 并和上层玻璃和下层背板粘合为一体。 面为 n型硅, 背面为 p型硅, 这种结构的太阳电池正面形成负电场, 而背 面形成正电场, 所以位于背面的负电极(将与背面电场极性相反的电极定 义为第一电极, 相应地, 与第一电极极性相反的电极为第二电极)和负极 导电件 (将连接第一电极的导电件定义为第一导电件, 连接第二电极的导 电件定义为第二导电件)需要与正电场有效绝缘。 对于 p+/n结构的太阳电 池, 由于太阳电池正面为 p型硅, 背面为 n型硅, 所以在太阳电池正面形 成正电场, 而在背面形成负电场。 本发明同样可应用于 p+/n结构的太阳电 池, 此时, 需要将位于背面的正电极(第一电极)和正极导电件(第一导 电件) 与背面负电场有效绝缘, 其绝缘方式与上述实施方式中相同, 申请 人在此不再予以赘述。 A schematic cross-sectional view of the solar cell module after lamination and packaging shown in FIG. 8 is used. Located at the bottom of the back of the solar cell module 100 is a backsheet 40 for protecting the package, which may be made of a polyvinyl fluoride composite film (TPT). Located at the top of the front of the solar cell module 100 is a permeable glass, typically tempered glass. Located in the middle of the solar cell module 100 are a plurality of solar cells 10 interconnected as mentioned in the above embodiment, an insulating strip 20 disposed on the back of the solar cell, and a solder ribbon 30 for the positive and negative conductive members. Located on the upper and lower sides of the solar cell 10, respectively, a hot melt adhesive such as ethylene-vinyl acetate copolymer (EVA), which has a certain elasticity, can enclose the solar cell therein, and the upper glass and the lower layer back The plates are bonded together. The surface is n-type silicon, and the back surface is p-type silicon. The solar cell of this structure forms a negative electric field on the front side and a positive electric field on the back side, so the negative electrode on the back side (the electrode having the opposite polarity to the back surface electric field is defined as the first electrode) Correspondingly, the electrode having the opposite polarity to the first electrode is the second electrode) and the negative electrode conductive member (the conductive member connecting the first electrode is defined as the first conductive member, and the conductive member connecting the second electrode is defined as the second conductive member) Piece) needs to be effectively insulated from the positive electric field. For the solar cell of the p+/n structure, since the front surface of the solar cell is p-type silicon and the back side is n-type silicon, a positive electric field is formed on the front surface of the solar cell, and a negative electric field is formed on the back surface. The invention can also be applied to a solar cell of p+/n structure. At this time, it is necessary to effectively insulate the positive electrode (first electrode) and the positive electrode conductive member (first conductive member) located on the back surface from the negative electric field on the back surface, and the insulation method thereof is The same is true in the above embodiments, and the applicant will not repeat them here.
通过在太阳电池背面和第一导电件之间设置绝缘层, 可避免连接第一 电极的第一导电件与电池背面的与第一电极极性相反的电场接触而发生短 路, 从而确保背接触式太阳电池组件能够实现产业的应用。  By providing an insulating layer between the back surface of the solar cell and the first conductive member, the first conductive member connected to the first electrode can be prevented from short-circuiting with an electric field opposite to the polarity of the first electrode on the back side of the battery, thereby ensuring a back contact type. Solar cell modules enable industrial applications.
对于本领域技术人员而言, 显然本发明不限于上述示范性实施例的细 节, 而且在不背离本发明的精神或基本特征的情况下, 能够以其他的具体 形式实现本发明。 因此, 无论从哪一点来看, 均应将实施例看作是示范性 的, 而且是非限制性的, 本发明的范围由所附权利要求而不是上述说明限 定, 因此旨在将落在权利要求的等同要件的含义和范围内的所有变化嚢括 在本发明内。 不应将权利要求中的任何附图标记视为限制所涉及的权利要 求。 此外, 应当理解, 虽然本说明书按照实施方式加以描述, 但并非每个 实施方式仅包含一个独立的技术方案, 说明书的这种叙述方式仅仅是为清 楚起见, 本领域技术人员应当将说明书作为一个整体, 各实施例中的技术 方案也可以经适当组合, 形成本领域技术人员可以理解的其他实施方式。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the invention is defined by the appended claims All changes in the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims should not be construed as limiting the claim. In addition, it should be understood that although the description is described in terms of embodiments, not every embodiment includes only one independent technical solution, and the description of the specification is merely for the sake of clarity, and those skilled in the art should regard the specification as a whole. The technical solutions in the embodiments may also be combined as appropriate to form other embodiments that can be understood by those skilled in the art.

Claims

权 利 要 求 Rights request
1、 一种太阳电池组件( 100 ) , 其特征在于, 该组件包括:  A solar cell module (100), characterized in that the component comprises:
太阳电池( 10 ), 所述太阳电池在其一侧表面( 11 )上设置有相互绝缘 隔离的第一电极 ( 112 )和与所述第一电极极性相反的第二电极 ( 111 ), 且 所述表面设置有与所述第一电极极性相反的电场;  a solar cell (10), the solar cell is provided on one side surface (11) with a first electrode (112) insulated from each other and a second electrode (111) opposite in polarity to the first electrode, and The surface is provided with an electric field opposite to a polarity of the first electrode;
第一导电件(32 ), 电性连接所述第一电极;  a first conductive member (32) electrically connected to the first electrode;
绝缘层( 20 ),设置在太阳电池的所述表面( 11 )和所述第一导电件( 32 ) 之间。  An insulating layer (20) is disposed between the surface (11) of the solar cell and the first conductive member (32).
2. 根据权利要求 1所述的太阳电池组件, 其特征在于: 所述绝缘层包 括可脱离太阳电池的所述表面的绝缘条(20 )。  The solar cell module according to claim 1, wherein the insulating layer comprises an insulating strip (20) detachable from the surface of the solar cell.
3. 根据权利要求 2所述的太阳电池组件, 其特征在于, 所述绝缘条含 有可发性聚乙烯或热塑性弹性体或聚氟乙烯复合膜或硅基材料。  The solar cell module according to claim 2, wherein the insulating strip contains expandable polyethylene or a thermoplastic elastomer or a polyvinyl fluoride composite film or a silicon-based material.
4.根据权利要求 2所述的太阳电池组件,其特征在于:所述绝缘条( 20 ) 上开设有通孔(22 ), 第一导电件(32 )通过通孔与第一电极电性连接。  The solar cell assembly according to claim 2, wherein the insulating strip (20) is provided with a through hole (22), and the first conductive member (32) is electrically connected to the first electrode through the through hole. .
5. 根据权利要求 2所述的太阳电池组件, 其特征在于: 所述绝缘条的 一端 (25 )延伸超出太阳电池所述表面的边缘。  The solar cell module according to claim 2, wherein one end (25) of the insulating strip extends beyond an edge of the surface of the solar cell.
6. 根据权利要求 1所述的太阳电池组件, 其特征在于: 所述绝缘层包 括附着于太阳电池的所述表面上的绝缘材料。  The solar cell module according to claim 1, wherein the insulating layer comprises an insulating material attached to the surface of the solar cell.
7. 根据权利要求 6所述的太阳电池组件, 其特征在于: 所述绝缘材料 包括绝缘硅胶。  The solar cell module according to claim 6, wherein the insulating material comprises insulating silica gel.
8. 根据权利要求 4所述的太阳电池组件, 其特征在于: 所述第一导电 件包括纵长延伸的基带( 301 )及相对于基带所处平面凸出的凸出部( 302 )。  The solar cell module according to claim 4, wherein the first conductive member comprises a longitudinally extending base strip (301) and a protrusion (302) protruding from a plane in which the base strip is located.
9. 根据权利要求 8所述的太阳电池组件, 其特征在于: 所述凸出部与 所述第一电极对应设置, 且凸伸入所述通孔而与所述第一电极电性连接。  The solar cell module according to claim 8, wherein the protruding portion is provided corresponding to the first electrode, and protrudes into the through hole to be electrically connected to the first electrode.
10. 根据权利要求 1所述的太阳电池组件, 其特征在于: 所述第一电 极凸出所述表面 (11 )夕卜。  The solar cell module according to claim 1, wherein the first electrode protrudes from the surface (11).
11. 根据权利要求 1所述的太阳电池组件, 其特征在于: 该组件还包 括电性连接所述第二电极的若干第二导电件。  11. The solar cell module of claim 1, wherein: the assembly further comprises a plurality of second conductive members electrically connected to the second electrode.
12. 根据权利要求 1至 11中任意一项所述的太阳电池组件, 其特征在 于: 所述第一电极呈矩形状。 The solar cell module according to any one of claims 1 to 11, characterized in that The first electrode has a rectangular shape.
13. 根据权利要求 11所述的太阳电池组件, 其特征在于: 该组件还包 括互连导电件以电性连接所述若干第二导电件。  13. The solar cell assembly of claim 11, wherein: the assembly further comprises an interconnecting conductive member to electrically connect the plurality of second conductive members.
14. 根据权利要求 1所述的太阳电池组件, 其特征在于: 所述第一电 极为负电极, 所述第二电极为正电极, 所述电场为正电场。  The solar cell module according to claim 1, wherein the first electric electrode is a negative electrode, the second electrode is a positive electrode, and the electric field is a positive electric field.
15. 根据权利要求 1所述的太阳电池组件, 其特征在于: 所述第一电 极为正电极, 所述第二电极为负电极, 所述电场为负电场。  The solar cell module according to claim 1, wherein the first electric electrode is a positive electrode, the second electrode is a negative electrode, and the electric field is a negative electric field.
16. 一种太阳电池组件, 其特征在于, 该组件包括:  16. A solar cell module, characterized in that the component comprises:
第一太阳电池 (101 ) 及与所述第一太阳电池相邻的第二太阳电池 ( 102), 所述第一和第二太阳电池均包括用于接收辐照的正面及与所述正 面相对的背面(11), 且在所述背面上设置有第一电极(112)、 与第一电极 极性相反的第二电极(111 )和与第一电极极性相反的电场;  a first solar cell (101) and a second solar cell (102) adjacent to the first solar cell, the first and second solar cells each including a front surface for receiving radiation and opposite to the front surface a back surface (11), and a first electrode (112), a second electrode (111) having a polarity opposite to the first electrode, and an electric field opposite in polarity to the first electrode are disposed on the back surface;
第一导电件(32), 电性连接所述第一电极;  a first conductive member (32) electrically connected to the first electrode;
第二导电件(31), 电性连接所述第二电极;  a second conductive member (31) electrically connected to the second electrode;
绝缘层(20), 设置在所述第一、 第二太阳电池的背面(11 )和所述第 一导电件 (32)之间;  An insulating layer (20) disposed between the back surface (11) of the first and second solar cells and the first conductive member (32);
互连导电件(33), 电性连接第一太阳电池的第二导电件和第二太阳电 池的第一导电件。  The interconnecting conductive member (33) electrically connects the second conductive member of the first solar cell and the first conductive member of the second solar cell.
17. 根据权利要求 16所述的太阳电池组件, 其特征在于: 所述绝缘条 (20)设有与所述第一电极对应设置的通孔(22), 所述第一导电件(32) 设有凸伸入所述通孔内并与所述第一电极电性连接的凸出部 ( 302 )。  The solar cell module according to claim 16, wherein: the insulating strip (20) is provided with a through hole (22) corresponding to the first electrode, and the first conductive member (32) A protrusion (302) protruding into the through hole and electrically connected to the first electrode is provided.
18. 根据权利要求 16所述的太阳电池组件, 其特征在于: 所述互连导 电件(33)位于第一太阳电池( 101 )的背面, 并与第一太阳电池背面上的 第二导电件(311 )连接。  18. The solar cell module according to claim 16, wherein: the interconnecting conductive member (33) is located on a back surface of the first solar cell (101) and with a second conductive member on the back surface of the first solar cell (311) Connection.
19. 根据权利要求 16所述的太阳电池组件, 其特征在于: 所述互连导 电件(33)位于第二太阳电池( 102)的背面, 并与所述第二太阳电池背面 上的第一导电件 (322)连接。  19. The solar cell assembly of claim 16, wherein: the interconnecting conductive member (33) is located on a back side of the second solar cell (102) and first on the back side of the second solar cell The conductive members (322) are connected.
20. 根据权利要求 19所述的太阳电池组件, 其特征在于: 所述互连导 电件(33)与所述第二太阳电池(102) 的背面之间设有绝缘层。 The solar cell module according to claim 19, wherein an insulating layer is provided between the interconnecting conductive member (33) and the back surface of the second solar cell (102).
21. 根据权利要求 16所述的太阳电池组件, 其特征在于: 所述第一电 极为负电极, 所述第二电极为正电极, 所述电场为正电场。 The solar cell module according to claim 16, wherein the first electric electrode is a negative electrode, the second electrode is a positive electrode, and the electric field is a positive electric field.
22. 根据权利要求 16所述的太阳电池组件, 其特征在于: 所述第一电 极为正电极, 所述第二电极为负电极, 所述电场为负电场。  The solar cell module according to claim 16, wherein the first electric electrode is a positive electrode, the second electrode is a negative electrode, and the electric field is a negative electric field.
23. 一种太阳电池组件的制造方法, 其特征在于, 该方法包括如下步 骤:  23. A method of fabricating a solar cell module, the method comprising the steps of:
提供第一太阳电池( 101 )和与所述第一太阳电池相邻的第二太阳电池 ( 102 ), 所述第一和第二太阳电池分别在其一侧表面 (11 )上设置有若干 排第一电极(112 )、 若干排与第一电极极性相反的第二电极( 111 )、 以及 与第一电极极性相反的电场,其中每一排第一电极均包括若干个第一电极; 提供若干第二导电件(31 ) 以分别连接每一排第二电极;  Providing a first solar cell (101) and a second solar cell (102) adjacent to the first solar cell, the first and second solar cells respectively having a plurality of rows on one side surface (11) thereof a first electrode (112), a plurality of rows of second electrodes (111) of opposite polarity to the first electrode, and an electric field of opposite polarity to the first electrode, wherein each row of the first electrodes comprises a plurality of first electrodes; Providing a plurality of second conductive members (31) to respectively connect each row of second electrodes;
提供绝缘层(20 ), 其位于所述第一、 第二太阳电池背面(11 )上的每 排第一电极周围;  Providing an insulating layer (20) around each row of first electrodes on the back surface (11) of the first and second solar cells;
提供若干第一导电件 (32 ) 以分别连接每一排第一电极, 所述绝缘层 位于第一导电件及第一、 第二太阳电池背面 (11 )之间;  Providing a plurality of first conductive members (32) for respectively connecting each row of first electrodes, the insulating layer being located between the first conductive member and the first and second solar cell back surfaces (11);
提供互连导电件 (33 ) 以连接第一太阳电池的第二导电件和第二太阳 电池的第一导电件。  An interconnecting conductive member (33) is provided to connect the second conductive member of the first solar cell and the first conductive member of the second solar cell.
24. 根据权利要求 23所述的太阳电池组件的制造方法, 其特征在于: 所述提供第一导电件的步骤包括:  The method of manufacturing a solar cell module according to claim 23, wherein the step of providing the first conductive member comprises:
将所述第一导电件加工形成与每一排第一电极对应的若干凸出部 Processing the first conductive member to form a plurality of protrusions corresponding to each row of first electrodes
( 302 ); (302);
将所述第一导电件的凸出部与每一排第一电极对应电性连接。  The protruding portion of the first conductive member is electrically connected to each row of the first electrodes.
25. 根据权利要求 23所述的太阳电池组件的制造方法, 其特征在于: 所述提供绝缘层(20 )的步骤包括, 在第一和第二太阳电池的所述表面上, 位于每一排第一电极( 112 )外的第一导电件所在位置处涂刷绝缘材料。  The method of manufacturing a solar cell module according to claim 23, wherein the step of providing an insulating layer (20) comprises, on each of the surfaces of the first and second solar cells, in each row The first conductive member outside the first electrode (112) is coated with an insulating material at a position where the first conductive member is located.
26. 根据权利要求 23所述的太阳电池组件的制造方法, 其特征在于: 所述提供绝缘层 (20 ) 的步骤包括, 在第一和第二太阳电池的所述表面上 位于第一导电件所在位置处提供绝缘条( 20 ),所述绝缘条上预先开设有与 每一排第一电极对应的通孔(22 )。  The method of manufacturing a solar cell module according to claim 23, wherein the step of providing the insulating layer (20) comprises: positioning the first conductive member on the surface of the first and second solar cells An insulating strip (20) is provided at the position, and the through hole (22) corresponding to each row of the first electrode is pre-opened on the insulating strip.
PCT/CN2011/075414 2011-05-27 2011-06-07 Solar cell module and manufacturing method thereof WO2012162900A1 (en)

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