WO2012152047A1 - Cylindrical composite bridge anticollision device - Google Patents

Cylindrical composite bridge anticollision device Download PDF

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Publication number
WO2012152047A1
WO2012152047A1 PCT/CN2011/085061 CN2011085061W WO2012152047A1 WO 2012152047 A1 WO2012152047 A1 WO 2012152047A1 CN 2011085061 W CN2011085061 W CN 2011085061W WO 2012152047 A1 WO2012152047 A1 WO 2012152047A1
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WO
WIPO (PCT)
Prior art keywords
collision
cylinder
foam
anticollision
straight
Prior art date
Application number
PCT/CN2011/085061
Other languages
French (fr)
Chinese (zh)
Inventor
方海
刘伟庆
陆伟东
Original Assignee
南京工业大学
上海博泓低碳节能科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 南京工业大学, 上海博泓低碳节能科技股份有限公司 filed Critical 南京工业大学
Priority to SG2013082839A priority Critical patent/SG194853A1/en
Publication of WO2012152047A1 publication Critical patent/WO2012152047A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/10Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
    • E01D19/103Parapets, railings ; Guard barriers or road-bridges
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/20Equipment for shipping on coasts, in harbours or on other fixed marine structures, e.g. bollards
    • E02B3/26Fenders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/30Adapting or protecting infrastructure or their operation in transportation, e.g. on roads, waterways or railways

Definitions

  • the invention relates to a bridge or dock anti-collision device, in particular to a low cost, high elasticity and corrosion resistant anti-collision device manufactured by using composite material, in particular to a pier and a pier suitable for various bridges, Water (marine) buildings such as oil production platforms and other tubular composite bridge anti-collision devices used to mitigate ship (floe) impact disasters.
  • Background technique
  • the object of the invention is to provide a low cost, high elasticity, corrosion resistance and sufficient absorption of impact energy and delay of impact time in the existing bridge anti-collision device, such as poor anti-collision effect, high cost and high repair difficulty.
  • a tubular composite bridge anti-collision device capable of withstanding multiple impacts.
  • a tubular composite bridge anti-collision device comprises an anti-collision unit, wherein the anti-collision unit is composed of a cylinder body and a filling material body filled in the cylinder body, and the anti-collision unit comprises a straight cylindrical anti-collision member and a curved shape prevention a collision member, a non-adjacent straight anti-collision member is formed in series or in parallel by a connecting rod to form a strip anti-collision device, between adjacent and mutually connected straight anti-collision members or a straight anti-collision member and a curved anti-collision.
  • the flanges disposed on the cylinder are fixed by bolts to form an annular or C-shaped anti-collision structure; and the inner side of the anti-collision unit is provided with a moving device.
  • the cylinder body is composed of an outer cylinder body or a filling material body between the outer cylinder body, the inner cylinder body and the outer cylinder body, and the inner cylinder body, or the outer cylinder body, the intermediate cylinder body, the inner cylinder body and the outer cylinder tube
  • the body of the inner cylinder is composed of a filling material body.
  • the cylinder is provided with a flange disposed along the circumferential direction of the end thereof, and the flange is located on the inner side and/or the outer side of the outer cylinder and/or the inner cylinder.
  • the outer sides of the adjacent and interconnected flanges are provided with ferrules disposed along the circumferential direction of the barrel.
  • the cylinder body is provided with a filling hole, and the filling hole is arranged along a radial direction of the cylinder body.
  • the cylinder body is one of a metal skeleton of a light wood or a foam composite sandwich tube, a composite material sand tube, a plastic, and a surface wound composite material; the cylinder body is made of glass fiber cloth, carbon fiber cloth, basalt One of fiber cloth and aramid fiber cloth is made of resin, wherein the glass fiber cloth is one of a biaxial cloth, a multiaxial cloth, a mesh cloth or a fiber mat, and the resin is an unsaturated polyester or ethylene.
  • the body of the filling material is a combination of a cushioning energy-consuming material or a cushioning energy-consuming material and a hollow device or a concrete or an empty lattice.
  • the buffer energy consuming materials are polyurethane foam, polyurethane elastomer, polyphenyl foam, PVC foam, PMI foam, polyimide foam, sand, polystyrene foam and sand mixture, polyphenyl granule mortar, rubber particles, One or more of rubber block, ceramsite, stone, coal gangue powder, aluminum foam, liquid, aerated foam concrete, foam, pipe, sphere or bamboo; the hollow device is a closed steel pipe, composite material winding Tube, composite pultruded tube, plastic tube, bamboo, plastic hollow ball, composite hollow ball, metal hollow ball.
  • the connecting rod comprises a cable, a stainless steel chain, a cable, a steel strand;
  • the bolt comprises a metal bolt, a PTFE bolt, a plastic bolt and a composite bolt;
  • the moving device comprises a universal wheel, a nylon or a metal roller. , Teflon skateboard.
  • the straight cylindrical anti-collision member includes an equal-section straight cylindrical anti-collision member and a variable-section straight cylindrical anti-collision member.
  • the cylinder of the invention adopts a fiber reinforced composite material with strong corrosion resistance and superior mechanical properties, can adapt to various harsh environments such as river water and sea water, and reduces maintenance cost; if the ship is hitting the bridge pier during use, because the cylinder
  • the cylinder of the cross-section is an elastic composite material, which has a large deformability and can compress 1/2 diameter without breaking.
  • the cylinder of the present invention may be provided with a single layer, a double layer or a plurality of layers according to the situation, that is, only the outer cylinder body is provided or the outer cylinder body is combined with the inner cylinder body or a joint is provided between the outer cylinder body and the inner cylinder body or
  • the multi-channel intermediate cylinder is provided with a filling material body between the outer cylinder body and the inner cylinder body, and the tightly-filled filling material body has a certain buffering energy absorption and bonding ability, and the outer cylinder body and the inner cylinder body can be bonded.
  • the set intermediate cylinder can effectively disperse the impact load, and can form a three-way constraint on the foam cushioning material to realize multi-level fortification.
  • the filling material body in the cylinder of the invention has greater rigidity, and can ensure that the inner cylinder body does not undergo large deformation, thereby further restricting the deformation of the outer cylinder body and ensuring that it does not break;
  • the filling material body is mainly sand and pottery.
  • Granular materials such as granules consume a lot of energy by friction.
  • the independent anti-collision unit of the invention is integrally connected by flanges and bolts, and the installation is quick and convenient, and the single unit is damaged and replaced conveniently; the self-floating ability is strong, the cushioning performance is good, the elastic modulus is low, and the structure is simple. , low manufacturing cost, easy installation and maintenance, so it can effectively protect the ship from local damage.
  • FIG. 1 is a cross-sectional view showing the connection of an anti-collision unit of the present invention, wherein FIG. 1(a) is a cross-sectional view showing the connection of an anti-collision unit having an outer cylinder, an inner cylinder and an intermediate cylinder, and FIG. 1(b) is an outer cylinder.
  • FIG. 1(c) is a schematic cross-sectional view of the collision cell connection of the single-layer cylinder;
  • FIG. 2 is a schematic cross-sectional structural view of an anti-collision unit of the present invention, wherein FIG. 2( a ) is a cross-sectional structural view of an anti-collision unit having an outer cylinder, an inner cylinder and an intermediate cylinder and filled with a buffer energy consuming material, Figure 2 (b) is a cross-sectional view of the collision avoidance unit with the outer cylinder, the inner cylinder and filled with cushioning energy-consuming materials, and Figure 2 (c) is a collision avoidance unit filled with only buffered energy-consuming materials in the single-layer cylinder.
  • FIG. 2( a ) is a cross-sectional structural view of an anti-collision unit having an outer cylinder, an inner cylinder and an intermediate cylinder and filled with a buffer energy consuming material
  • Figure 2 (b) is a cross-sectional view of the collision avoidance unit with the outer cylinder, the inner cylinder and filled with cushioning energy-consuming materials
  • Figure 2 (c) is a collision avoidance
  • FIG. 3 is a schematic structural view of a collision avoidance unit of the present invention
  • FIG. 3 is a schematic view showing the structure of the collision avoidance unit of the present invention
  • FIG. 3 (a) has an outer cylinder, an inner cylinder and an intermediate portion.
  • FIG. 3 (b) is a schematic view of the structure of the multi-layer straight anti-collision member with the perfusion hole
  • Figure 3 (c) is the outer side of the single-layer cylinder
  • Figure 3 (d) is a schematic view of the structure of the multi-layer curved anti-collision member
  • Fig. 3 (e) is a schematic structural view of the curved anti-collision member with the socket flange on the outside of the single-layer cylinder;
  • FIG. 4 is a schematic view showing the connection structure of the collision avoidance unit of the present invention, wherein FIG. 4( a ) is a schematic diagram of a horizontal installation structure of the collision avoidance unit, and FIG. 4( b ) is a schematic diagram of a vertical installation structure of the collision avoidance unit;
  • Figure 5 is a schematic view showing the installation state of the collision avoidance unit of the present invention on a bridge pier or a cap, wherein Figure 5 (a) is a plan view of the installation structure of the equal-section collision preventing member, and Figure 5 (b) is a C-type collision-preventing member.
  • FIG. 5 (c) is a top view of the mounting structure of the variable cross-section anti-collision member
  • Figure 5 (d) is a top view of the mounting structure of the cross-section anti-collision member with a 120-degree angle
  • Figure 5 (e) is a multi-layer with a perfusion hole
  • Top view of the installation structure of the collision avoidance unit Figure 5 (0 is a schematic diagram of the installation structure of the double-layer collision avoidance unit;
  • FIG. 6 is a schematic view of a plurality of sets of anti-collision units of the present invention constituting a combined anti-collision body, wherein FIG. 6( a ) is a front cross-sectional view of a plurality of sets of anti-collision units installed around a bridge cap, and FIG. 6( b ) is three.
  • the anti-collision unit is vertically arranged to form a front view of the combined anti-collision body, and FIG. 6(c) is a top view of the combined anti-collision body installation.
  • 1 anti-collision unit 1 anti-collision unit; 2 - cylinder; 3 - filling material body; 4 straight cylindrical anti-collision member; 5 - curved anti-collision member; 6 - connecting rod; 7 - flange; 8 - bolt; 9-moving device; 10-outer cylinder; 11-inner cylinder; 12-intermediate cylinder; 13-clamp; 14-infusion hole; 15-buffering energy-consuming material; 16-hollow device; 17-composite material splint 18—caps.
  • a tubular composite bridge anti-collision device includes an anti-collision unit 1, and the collision avoidance unit 1 is composed of a cylinder and a filling material body 3 filled in the cylinder 2.
  • the tubular body 2 is composed of the outer cylinder 10 or the outer cylinder 10, the inner cylinder 11 and the outer cylinder 10, and the inner body 11 between the inner body 11 or the outer cylinder 10 and the intermediate cylinder 12,
  • the inner cylinder 11 is formed with a filler body 3 between the outer cylinder 10 and the inner cylinder 11, and the cylinder 2 is provided with a flange 7 disposed along the circumferential direction of the end thereof, and the flange 7 is located at the outer cylinder 10 and / or the inside and / or the outside of the inner cylinder 11 .
  • the flange 7 is generally a socket flange and is located outside the cylinder 10; when the cylinder 2 is double or multi-layer, the outer cylinder 10 is provided.
  • the flange 7 is located on the outer side of the inner cylinder 11 and the inner side of the outer cylinder 10, and can be provided along the outer cylinder at the outer side of the flange 7 connected to each other.
  • the ferrule 13 disposed in the circumferential direction of the body 10 is provided with a filling hole 14 disposed radially along the cylindrical body 2 for facilitating filling of the filling material body 3.
  • the cylinder 2 can be prepared by using one of a light wood or foam composite sandwich tube, a composite material sand tube, a plastic, and a metal skeleton of a surface wound composite material, and a glass fiber cloth, a carbon fiber cloth, or a basalt can also be used.
  • One of fiber cloth and aramid fiber cloth is made of resin, wherein the glass fiber cloth is one of a biaxial cloth, a multiaxial cloth, a mesh cloth or a fiber mat, and the resin is an unsaturated polyester or ethylene.
  • a base resin a phenol resin, an epoxy resin or an inorganic resin.
  • the filling material body 3 is a combination of the buffering energy-consuming material 15 or the buffering energy-consuming material 15 and the hollow device 16, or one of a concrete and an empty lattice structure.
  • the cushioning energy-consuming material 15 is a polyurethane foam, a polyurethane elastomer, a polyphenyl foam. , PVC foam, PMI foam, polyimide foam, sand, polystyrene granule foam and sand mixture, polyphenyl granule mortar, rubber granules, rubber blocks, ceramsite, stone, coal gangue powder, aluminum foam, liquid, plus a mixture of one or more of air foam concrete, foam, pipe, sphere or bamboo.
  • the cushioning energy-consuming material 15 When liquid is used as the cushioning energy-consuming material 15, a certain number of perfusion holes 14 may be provided on the surface of the cylinder 2 for convenience.
  • the buffering energy-consuming material 15 enters and exits the cylinder 2, and when the buffering energy-consuming material 15 cannot fill the cylinder 2, the closed cylinder 2 can be used; when the density of the buffering energy-consuming material 15 is greater than water, the energy-consuming material can be buffered.
  • the inner filling hollow device 16, the hollow device 16 is a closed steel pipe, a composite material winding pipe, a composite material pultrusion pipe, a plastic pipe, a bamboo, a plastic hollow ball, a composite hollow ball, a gold One kind of hollow spheres.
  • the collision avoidance unit 1 includes a straight cylindrical collision preventing member 4 and a curved anti-collision member 5, and the non-adjacent straight anti-collision members 4 are connected in series or in parallel through the connecting rod 6 to form a strip anti-collision device, and the connecting rod 6 is selected as a cable.
  • the flange 7 provided on the cylinder 2 is fixed by bolts 8 to form an annular or C-type anti-collision device, and the bolts 8 spaced along the circumferential direction of the flange 7 are metal bolts, PTFE bolts, plastics. Bolts and composite bolts.
  • a mobile device 9 is provided inside the anti-collision unit 1, and the mobile device 9 includes Universal wheel, nylon or metal roller, Teflon skateboard.
  • the straight anti-collision member 4 can be made into an equal-section straight-shaped collision preventing member and a variable-section straight cylindrical anti-collision member, and the cross-sectional shape of the cross section can be circular. It can also be an elliptical, semi-circular, polygonal, etc. cross-sectional shape suitable for the winding process.
  • the tubular composite bridge anti-collision device of the present invention is shown in Fig. 1 (a).
  • the cylinder 2 of the collision avoidance unit 1 is composed of an outer cylinder 10, an inner cylinder 11 and two intermediate cylinders 12.
  • Each part of the cylinder 2 is made of glass fiber and unsaturated polyester resin, wherein the straight cylinder is made of
  • the collision member 4 is prepared by a winding process, and the curved anti-collision member 5 is prepared by a hand lay-up process; the polyurethane foam is interposed between the outer cylinder 10 and the inner cylinder 11 as a cushioning energy-consuming material 15 between the two, so that the cylinder
  • Each part of the two parts is bonded as a whole; after the anti-collision device is installed around the pier, the ceramic body is filled into the inner cylinder 11 through the filling hole 7 as a buffer energy-consuming material 15; the outer side of the inner cylinder 11 is connected by a bolt 8 Flange 7 and outer cylinder The inner flange 10 is then
  • the tubular composite bridge anti-collision device of the present invention is shown in Figure 1 (b).
  • the cylinder 2 of the collision avoidance unit 1 is composed of an outer cylinder 10 and an inner cylinder 11, and each part of the cylinder 2 is made of glass fiber and vinyl resin, wherein the straight anti-collision member 4 is prepared by a winding process, and is bent.
  • the cylindrical anti-collision member 5 is prepared by the hand-paste process after the straight-shaped anti-collision member 4 is assembled by angle; the coal gangue powder mixed polyurethane foam material is interposed between the outer cylinder 10 and the inner cylinder 11 as a buffer energy-consuming material.
  • the inner cylinder 3 is prefilled with a mixture of sand particles and ceramic particles as a buffer energy-consuming material 15;
  • a flange 8 is connected to the outer side of the inner cylinder 11 by bolts 8, and a ring-shaped ferrule is provided at the joint of the outer cylinder 10 13, the hand-paste fiber cloth pastes the contact between the two sides of the ferrule 13 and the outer cylinder 10 into a smooth cylinder 2.
  • the tubular composite bridge anti-collision device of the present invention is shown in Fig. 4 (a).
  • the cylinder 2 of the single-layer straight anti-collision member 4 is formed by using a basalt fiber cloth and a vinyl ester resin to form a composite tube by a winding process, and the ends are spherical, and the outer cylinder 10 is filled with a plurality of PEs having a small diameter.
  • the hollow ball is used as the hollow device 16, and the recovered rubber particles are tightly filled between the outer cylinder 10 and the hollow device 16 as the cushioning energy-consuming material 15, and then the plurality of composite straight-shaped collision preventing members 4 are connected in series by the connecting rod 6 to be horizontal.
  • Anti-collision body especially suitable for dock collision avoidance needs.
  • the tubular composite bridge anti-collision device of the present invention is shown in Fig. 5 (a).
  • the cylinder 2 is prepared by using glass fiber and unsaturated polyester resin, wherein the straight-shaped collision-preventing member 4 is prepared by a winding process, and the curved-shaped collision-preventing member 5 is prepared by a hand lay-up process; each is a straight tube of a single-layer cylinder 2
  • the shaped anti-collision member 4 and the curved anti-collision member 5 are filled with polystyrene foam mortar as the cushioning energy-consuming material 15; at this time, the multi-section straight anti-collision member 4 and the curved anti-collision member 5 can be inserted into the socket type
  • the flange 7 and the bolt 8 are connected to form a rectangular annular structure around the circumference of the pier bearing platform 18, and a nylon roller is provided as a moving device 9 on the inner side of the multi-segment straight collision preventing member 4 in contact with the pier platform 18, the socket
  • the tubular composite bridge anti-collision device of the present invention is shown in FIG.
  • the single-layer cylinder 2, that is, the outer cylinder 10 is prepared by using a glass fiber cloth, an abrasive cloth and an epoxy resin to form a composite sand pipe, wherein the straight-shaped collision preventing member 4 and the curved-shaped collision-preventing member 5 are both passed through a winding process.
  • the outer cylinder 10 is filled with a composite material winding tube with a larger diameter and closed at both ends as a hollow device 16, and the hollow device 16 and the outer cylinder 10 are closely filled with medium coarse sand as a buffer energy-consuming material 15
  • the socket type flanges and bolts 8 connect the straight-shaped anti-collision member 4 and the curved anti-collision member 5 of the variable cross-section around the circumference of the pier cap 18 into a complete rectangular cross-sectional structure with a variable cross-section, and then adopt the paulownia Wood
  • the sandwich composite splint 17 vertically aligns the plurality of anti-collision devices to form a combined collision avoidance body.
  • the composite bridge anti-collision device of the invention is prepared by a winding forming process, and the specific process is as follows: a. preparing a large set of wood, steel or glass steel mold, and adopting a vacuum introduction process or a hand lay-up process to prepare a connecting flange on the mold;

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Architecture (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Bridges Or Land Bridges (AREA)
  • Vibration Dampers (AREA)

Abstract

Disclosed in the present invention is a cylindrical composite bridge anticollision device comprises an anticollision unit (1) composed of a shell (2) and a packing body (3) filled therein. The anticollision unit (1) comprises straight cylindrical anticollision members (4) and curved cylindrical anticollision members (5). The nonadjacent straight cylindrical anticollision members (4) are connected in series or parallel by a rod (6) so as to form a strip anticollision device. The straight cylindrical anticollision members (4) which are mutually adjacent and connected, or one straight cylindrical anticollision member (4) and one curved cylindrical anticollision member (5), or the curved cylindrical anticollision members (5) are fixed and connected by a flange (7) on the shell (2) using bolts (8) so as to form an annular or C-shaped anticollision device. A moving device (9) is provided inside the anticollision unit (1). The device has characteristics of simple structure, low cost, convenient installation and maintenance, good self-floating ability and buffering performance, and low elastic modulus.

Description

说明书 筒状复合材料桥梁防撞装置 技术领域  Manual tubular composite bridge anti-collision device
本发明涉及一种桥梁或码头防撞装置,尤其是一种利用复合材料制造的成本低、弹性 大、 耐腐蚀的防撞装置, 具体地说是一种适用于各类桥梁的桥墩以及码头、 水上 (海洋) 建筑如采油平台等用以减轻船舶 (浮冰) 撞击灾害的筒状复合材料桥梁防撞装置。 背景技术  The invention relates to a bridge or dock anti-collision device, in particular to a low cost, high elasticity and corrosion resistant anti-collision device manufactured by using composite material, in particular to a pier and a pier suitable for various bridges, Water (marine) buildings such as oil production platforms and other tubular composite bridge anti-collision devices used to mitigate ship (floe) impact disasters. Background technique
船撞桥事故在世界各地一直在不断地发生, 船撞桥事故的频率远比我们想象的更高。 由船撞桥事故所导致的人员伤亡、财产损失以及环境破坏是惊人的。很多船撞桥事故轻则 损失数万元, 重则人员伤亡、损失以数百万、数千万甚至数十亿美元计, 大量的间接损失 更是难以计算。  Ship collisions have been happening all over the world, and the frequency of ship collisions is much higher than we think. The casualties, property damage and environmental damage caused by the ship’s collision with the bridge were amazing. Many ships hit the bridge and lost tens of thousands of yuan. In addition, the casualties and losses are in the millions, tens of millions or even billions of dollars. A large number of indirect losses are even more difficult to calculate.
许多事实表明, 桥梁事故的发生主要是由于桥梁下部结构的破坏, 因此, 需要提高桥 墩的抗撞性能, 具体可以分为两个方面, 即主动抗撞和被动抗撞。主动抗撞是通过桥梁结 构设计来提高桥墩自身的抗撞击能力, 往往需要将桥墩设计的硕大无比, 既不经济美观, 也影响了航道的通航能力; 被动抗撞是通过设置防撞保护系统来提高桥墩的抗撞击能力, 由于其灵活性比较大,可以根据实际情况采用多种方案综合比较,是应用比较广泛的防撞 手段。  Many facts show that the occurrence of bridge accidents is mainly due to the damage of the lower structure of the bridge. Therefore, it is necessary to improve the anti-collision performance of the bridge pier. It can be divided into two aspects, namely active collision and passive collision. Active anti-collision is to improve the anti-collision ability of the pier itself through the design of the bridge structure. It is often necessary to design the bridge pier to be huge, neither economical nor beautiful, but also affect the navigation capacity of the channel. Passive anti-collision is through the installation of anti-collision protection system. Improve the anti-impact ability of the pier, because it is relatively flexible, it can be comprehensively compared according to the actual situation, it is a widely used anti-collision means.
经过多年的研究应用, 国内外出现了多种类型的桥墩防撞设施,但其基本原理是基于 能量吸收、动量缓冲而设计的, 每种防撞设施都有其特点和使用条件。但目前常用的桩群 方式、 薄壳筑沙围堰方式、 人工岛方式等, 一般适用于水浅、 地质情况较好的场合, 虽然 一劳永逸, 但会影响航道, 且常常因为造价太高或者条件不具备而放弃。而钢结构套箱消 能设施利用钢材塑性变形破损消能, 但其通常承受单次撞击, 撞损后维修较困难; 同时碰 撞时船体易受损伤; 另外钢材常年在水中易锈蚀, 维护费用较高, 鉴于目前常用防撞设施 存在的诸多弊端, 本专利拟将纤维增强复合材料结构的耐撞性能引入到桥梁防撞领域中。 发明内容 本发明的目的是针对现有的桥梁防撞装置存在的防撞效果差、成本高、修复难度大等 问题, 提供一种成本低、 弹性大、 耐腐蚀并能充分吸收撞击能量、 延缓撞击时间、 能承受 多次撞击的筒状复合材料桥梁防撞装置。 After years of research and application, various types of pier anti-collision facilities have appeared at home and abroad, but the basic principle is designed based on energy absorption and momentum buffering. Each type of anti-collision facility has its characteristics and conditions of use. However, the commonly used pile group method, thin shell sand coffering method, artificial island method, etc. are generally applicable to occasions with shallow water and good geological conditions. Although once and for all, it will affect the navigation channel, and often because the cost is too high or the condition Give up without giving. The steel structure box energy dissipation facility utilizes the plastic deformation of the steel to break the energy, but it usually bears a single impact. It is difficult to repair after the damage. At the same time, the hull is vulnerable to damage during the collision. In addition, the steel is easy to rust in water all year round, and the maintenance cost is higher. High, in view of the many drawbacks of the current common anti-collision facilities, this patent intends to introduce the crashworthiness of the fiber reinforced composite structure into the field of bridge collision avoidance. Summary of the invention The object of the invention is to provide a low cost, high elasticity, corrosion resistance and sufficient absorption of impact energy and delay of impact time in the existing bridge anti-collision device, such as poor anti-collision effect, high cost and high repair difficulty. A tubular composite bridge anti-collision device capable of withstanding multiple impacts.
本发明的目的是通过以下技术方案解决的:  The object of the present invention is solved by the following technical solutions:
一种筒状复合材料桥梁防撞装置,包括防撞单元, 防撞单元由筒体和填充在筒体内的 填充材料体构成,所述的防撞单元包括直筒形防撞构件和弯筒形防撞构件,不相邻的直筒 形防撞构件通过连杆串联或者并联构成条状防撞装置,相邻且相互连接的直筒形防撞构件 之间或者直筒形防撞构件和弯筒形防撞构件之间或者弯筒形防撞构件之间通过设置在筒 体上的法兰采用螺栓固定相连构成环状或 C型防撞结构;所述防撞单元的内侧设有移动装 置。  A tubular composite bridge anti-collision device comprises an anti-collision unit, wherein the anti-collision unit is composed of a cylinder body and a filling material body filled in the cylinder body, and the anti-collision unit comprises a straight cylindrical anti-collision member and a curved shape prevention a collision member, a non-adjacent straight anti-collision member is formed in series or in parallel by a connecting rod to form a strip anti-collision device, between adjacent and mutually connected straight anti-collision members or a straight anti-collision member and a curved anti-collision Between the members or between the curved anti-collision members, the flanges disposed on the cylinder are fixed by bolts to form an annular or C-shaped anti-collision structure; and the inner side of the anti-collision unit is provided with a moving device.
所述的筒体由外筒体构成或者由外筒体、内筒体与外筒体、内筒体之间的填充材料体 构成或者由外筒体、 中间筒体、 内筒体与外筒体、 内筒体之间的填充材料体构成。  The cylinder body is composed of an outer cylinder body or a filling material body between the outer cylinder body, the inner cylinder body and the outer cylinder body, and the inner cylinder body, or the outer cylinder body, the intermediate cylinder body, the inner cylinder body and the outer cylinder tube The body of the inner cylinder is composed of a filling material body.
所述的筒体上设有沿其端部圆周方向设置的法兰, 所述的法兰位于外筒体和 /或内筒 体的内侧和 /或外侧。  The cylinder is provided with a flange disposed along the circumferential direction of the end thereof, and the flange is located on the inner side and/or the outer side of the outer cylinder and/or the inner cylinder.
所述相邻且相互连接的法兰的外侧设有沿筒体的圆周方向设置的套箍。  The outer sides of the adjacent and interconnected flanges are provided with ferrules disposed along the circumferential direction of the barrel.
所述的筒体上设有灌注孔, 所述的灌注孔沿筒体的径向设置。  The cylinder body is provided with a filling hole, and the filling hole is arranged along a radial direction of the cylinder body.
所述的筒体为轻木或泡沫复合材料夹芯管、复合材料夹砂管、塑料、表层缠绕复合材 料的金属骨架中的一种; 所述的筒体采用玻璃纤维布、碳纤维布、 玄武岩纤维布、 芳纶纤 维布中的一种与树脂制成, 其中玻璃纤维布为双轴向布、多轴向布、 网格布或纤维毡中的 一种, 树脂为不饱和聚酯、 乙烯基树脂、 酚醛树脂、 环氧树脂或无机树脂中的一种。  The cylinder body is one of a metal skeleton of a light wood or a foam composite sandwich tube, a composite material sand tube, a plastic, and a surface wound composite material; the cylinder body is made of glass fiber cloth, carbon fiber cloth, basalt One of fiber cloth and aramid fiber cloth is made of resin, wherein the glass fiber cloth is one of a biaxial cloth, a multiaxial cloth, a mesh cloth or a fiber mat, and the resin is an unsaturated polyester or ethylene. One of a base resin, a phenol resin, an epoxy resin or an inorganic resin.
所述的填充材料体为缓冲耗能材料或者缓冲耗能材料与空心装置的结合或者混凝土、 空腹格构体中的一种。  The body of the filling material is a combination of a cushioning energy-consuming material or a cushioning energy-consuming material and a hollow device or a concrete or an empty lattice.
所述的缓冲耗能材料为聚氨酯泡沫、聚氨酯弹性体、聚苯泡沫、 PVC泡沫、 PMI泡沫、 聚酰亚胺泡沫、 砂、 聚苯颗粒泡沫与砂混合料、 聚苯颗粒砂浆、 橡胶粒、 橡胶块、 陶粒、 石子、 煤矸石粉、 泡沫铝、 液体、 加气泡沫混凝土、 泡沫、 管材、 圆球或毛竹中一种或几 种; 所述的空心装置为封闭的钢管、 复合材料缠绕管、 复合材料拉挤管、 塑料管、 毛竹、 塑料空心球、 复合材料空心球、 金属空心球的一种。  The buffer energy consuming materials are polyurethane foam, polyurethane elastomer, polyphenyl foam, PVC foam, PMI foam, polyimide foam, sand, polystyrene foam and sand mixture, polyphenyl granule mortar, rubber particles, One or more of rubber block, ceramsite, stone, coal gangue powder, aluminum foam, liquid, aerated foam concrete, foam, pipe, sphere or bamboo; the hollow device is a closed steel pipe, composite material winding Tube, composite pultruded tube, plastic tube, bamboo, plastic hollow ball, composite hollow ball, metal hollow ball.
所述的连杆包括索、不锈钢链、缆绳、钢绞线; 所述的螺栓包括金属螺栓、 四氟螺栓、 塑料螺栓和复合材料螺栓; 所述的移动装置包括万向轮、尼龙或金属滚轮、聚四氟乙烯滑 板。 所述的直筒形防撞构件包括等截面直筒形防撞构件和变截面直筒形防撞构件。 The connecting rod comprises a cable, a stainless steel chain, a cable, a steel strand; the bolt comprises a metal bolt, a PTFE bolt, a plastic bolt and a composite bolt; the moving device comprises a universal wheel, a nylon or a metal roller. , Teflon skateboard. The straight cylindrical anti-collision member includes an equal-section straight cylindrical anti-collision member and a variable-section straight cylindrical anti-collision member.
本发明相比现有技术有如下优点:  The present invention has the following advantages over the prior art:
1、本发明的筒体采用了强耐腐蚀、力学特性优越的纤维增强复合材料, 可适应江水、 海水等各种恶劣环境, 减小了维护费用; 使用时若船舶正对桥墩撞击, 因为筒型截面的筒 体为弹性复合材料, 具有较大的变形能力, 能压縮 1/2直径而不破坏。  1. The cylinder of the invention adopts a fiber reinforced composite material with strong corrosion resistance and superior mechanical properties, can adapt to various harsh environments such as river water and sea water, and reduces maintenance cost; if the ship is hitting the bridge pier during use, because the cylinder The cylinder of the cross-section is an elastic composite material, which has a large deformability and can compress 1/2 diameter without breaking.
2、 本发明的筒体根据情况可设置单层、 双层或多层, 即只设置外筒体或设置外筒体 与内筒体的结合或者在外筒体和内筒体之间设置一道或多道中间筒体,外筒体和内筒体之 间还设有填充材料体,紧密安装的填充材料体具有一定的缓冲吸能和粘结能力,可将外筒 体、 内筒体粘结为一个整体, 能发生大变形, 缓冲性能好; 设置的中间筒体能将撞击荷载 有效分散, 且能对泡沫缓冲材料形成三向约束, 实现多级设防。  2. The cylinder of the present invention may be provided with a single layer, a double layer or a plurality of layers according to the situation, that is, only the outer cylinder body is provided or the outer cylinder body is combined with the inner cylinder body or a joint is provided between the outer cylinder body and the inner cylinder body or The multi-channel intermediate cylinder is provided with a filling material body between the outer cylinder body and the inner cylinder body, and the tightly-filled filling material body has a certain buffering energy absorption and bonding ability, and the outer cylinder body and the inner cylinder body can be bonded. As a whole, large deformation can occur, and the cushioning performance is good; the set intermediate cylinder can effectively disperse the impact load, and can form a three-way constraint on the foam cushioning material to realize multi-level fortification.
3、 本发明筒体内的填充材料体具有较大的刚度, 可保证内筒体不发生较大变形, 从 而进一步限制外筒体的变形, 保证其不会破裂; 填充材料体主要为砂、 陶粒等颗粒材料, 通过摩擦消耗大量能量。  3. The filling material body in the cylinder of the invention has greater rigidity, and can ensure that the inner cylinder body does not undergo large deformation, thereby further restricting the deformation of the outer cylinder body and ensuring that it does not break; the filling material body is mainly sand and pottery. Granular materials such as granules consume a lot of energy by friction.
4、 本发明独立的防撞单元之间通过法兰和螺栓连成整体, 安装快捷方便, 单个单元 损坏更换方便; 具有自浮能力强、 缓冲性能好、 弹性模量低等特点, 同时结构简单、 制造 成本低, 安装维护方便, 因此可有效保护船舶不至于局部受损。 附图说明  4. The independent anti-collision unit of the invention is integrally connected by flanges and bolts, and the installation is quick and convenient, and the single unit is damaged and replaced conveniently; the self-floating ability is strong, the cushioning performance is good, the elastic modulus is low, and the structure is simple. , low manufacturing cost, easy installation and maintenance, so it can effectively protect the ship from local damage. DRAWINGS
附图 1为本发明的防撞单元连接剖面示意图, 其中图 1 ( a) 为具有外筒体、 内筒体 和中间筒体的防撞单元连接剖面示意图, 图 1 (b) 为具有外筒体、 内筒体的防撞单元连 接剖面示意图, 图 1 (c) 为单层筒体的防撞单元连接剖面示意图;  1 is a cross-sectional view showing the connection of an anti-collision unit of the present invention, wherein FIG. 1(a) is a cross-sectional view showing the connection of an anti-collision unit having an outer cylinder, an inner cylinder and an intermediate cylinder, and FIG. 1(b) is an outer cylinder. Cross-sectional view of the collision cell connection of the body and the inner cylinder, and Fig. 1 (c) is a schematic cross-sectional view of the collision cell connection of the single-layer cylinder;
附图 2为本发明的防撞单元横断面结构示意图, 其中图 2 ( a) 为具有外筒体、 内筒 体和中间筒体且填充有缓冲耗能材料的防撞单元横断面结构示意图, 图 2 (b) 为具有外 筒体、 内筒体且填充有缓冲耗能材料的防撞单元横断面结构示意图, 图 2 (c) 为单层筒 体内只填充缓冲耗能材料的防撞单元横断面结构示意图, 图 2 (d) 为单层筒体内填充缓 冲耗能材料和直径较大的空心管的防撞单元横断面结构示意图, 图 2 (e) 为单层筒体内 填充缓冲耗能材料和若干直径较小的空心管或空心球的防撞单元横断面结构示意图; 附图 3为本发明的防撞单元结构示意图, 图 3 ( a) 为具有外筒体、 内筒体和中间筒 体且填充有缓冲耗能材料的防撞单元剖面结构示意图; 图 3 (b) 为带有灌注孔的多层直 筒形防撞构件结构示意图, 图 3 (c) 为单层筒体外侧带有承插式法兰的直筒形防撞构件 结构示意图, 图 3 (d) 为多层弯筒形防撞构件结构示意图, 图 3 (e) 为单层筒体外侧带 有承插式法兰的弯筒形防撞构件结构示意图; 2 is a schematic cross-sectional structural view of an anti-collision unit of the present invention, wherein FIG. 2( a ) is a cross-sectional structural view of an anti-collision unit having an outer cylinder, an inner cylinder and an intermediate cylinder and filled with a buffer energy consuming material, Figure 2 (b) is a cross-sectional view of the collision avoidance unit with the outer cylinder, the inner cylinder and filled with cushioning energy-consuming materials, and Figure 2 (c) is a collision avoidance unit filled with only buffered energy-consuming materials in the single-layer cylinder. Schematic diagram of the cross-sectional structure, Fig. 2 (d) is a schematic diagram of the cross-sectional structure of the collision avoidance unit filled with the buffer energy-consuming material and the hollow tube with a larger diameter in the single-layer cylinder, and Figure 2 (e) shows the energy consumption of the filling buffer in the single-layer cylinder. FIG. 3 is a schematic structural view of a collision avoidance unit of the present invention; FIG. 3 is a schematic view showing the structure of the collision avoidance unit of the present invention; FIG. 3 (a) has an outer cylinder, an inner cylinder and an intermediate portion. Schematic diagram of the cross-sectional structure of the anti-collision unit filled with the buffer energy-consuming material; Figure 3 (b) is a schematic view of the structure of the multi-layer straight anti-collision member with the perfusion hole, and Figure 3 (c) is the outer side of the single-layer cylinder Straight cylindrical bumper member with socket flange Schematic diagram of the structure, Fig. 3 (d) is a schematic view of the structure of the multi-layer curved anti-collision member, and Fig. 3 (e) is a schematic structural view of the curved anti-collision member with the socket flange on the outside of the single-layer cylinder;
附图 4为本发明的防撞单元连接结构示意图, 其中图 4 ( a) 为防撞单元水平安装结 构示意图, 图 4(b) 为防撞单元竖直安装结构示意图;  4 is a schematic view showing the connection structure of the collision avoidance unit of the present invention, wherein FIG. 4( a ) is a schematic diagram of a horizontal installation structure of the collision avoidance unit, and FIG. 4( b ) is a schematic diagram of a vertical installation structure of the collision avoidance unit;
附图 5为本发明的防撞单元在桥梁墩柱或承台上安装使用状态示意图, 其中图 5 ( a) 为等截面防撞构件安装结构俯视图, 图 5 (b )为 C型防撞构件安装结构俯视图, 图 5 ( c ) 为变截面防撞构件安装结构俯视图, 图 5 ( d) 为 120度转角等截面防撞构件安装结构俯 视图, 图 5 (e) 为带有灌注孔的多层防撞单元安装结构俯视图, 图 5 (0 为双层防撞单 元安装结构示意图;  Figure 5 is a schematic view showing the installation state of the collision avoidance unit of the present invention on a bridge pier or a cap, wherein Figure 5 (a) is a plan view of the installation structure of the equal-section collision preventing member, and Figure 5 (b) is a C-type collision-preventing member. Top view of the mounting structure, Figure 5 (c) is a top view of the mounting structure of the variable cross-section anti-collision member, Figure 5 (d) is a top view of the mounting structure of the cross-section anti-collision member with a 120-degree angle, and Figure 5 (e) is a multi-layer with a perfusion hole Top view of the installation structure of the collision avoidance unit, Figure 5 (0 is a schematic diagram of the installation structure of the double-layer collision avoidance unit;
附图 6为本发明的多组防撞单元构成组合防撞体的示意图, 其中图 6 ( a) 为多组防 撞单元安装在桥梁承台周围的正视剖视图, 图 6 (b ) 为 3根防撞单元竖直排列构成组合 防撞体正视剖视图, 图 6 ( c ) 为组合防撞体安装俯视图。  6 is a schematic view of a plurality of sets of anti-collision units of the present invention constituting a combined anti-collision body, wherein FIG. 6( a ) is a front cross-sectional view of a plurality of sets of anti-collision units installed around a bridge cap, and FIG. 6( b ) is three. The anti-collision unit is vertically arranged to form a front view of the combined anti-collision body, and FIG. 6(c) is a top view of the combined anti-collision body installation.
其中: 1一防撞单元; 2—筒体; 3—填充材料体; 4一直筒形防撞构件; 5—弯筒形防 撞构件; 6—连杆; 7—法兰; 8—螺栓; 9一移动装置; 10—外筒体; 11一内筒体; 12—中 间筒体; 13—套箍; 14一灌注孔; 15—缓冲耗能材料; 16—空心装置; 17—复合材料夹板; 18—承台。 具体实施方式  Wherein: 1 anti-collision unit; 2 - cylinder; 3 - filling material body; 4 straight cylindrical anti-collision member; 5 - curved anti-collision member; 6 - connecting rod; 7 - flange; 8 - bolt; 9-moving device; 10-outer cylinder; 11-inner cylinder; 12-intermediate cylinder; 13-clamp; 14-infusion hole; 15-buffering energy-consuming material; 16-hollow device; 17-composite material splint 18—caps. detailed description
下面结合附图与实施例对本发明作进一步的说明。  The present invention will be further described below in conjunction with the drawings and embodiments.
如图 1-所示: 一种筒状复合材料桥梁防撞装置, 包括防撞单元 1, 防撞单元 1由筒体 和填充在筒体 2内的填充材料体 3构成。 筒体 2由外筒体 10构成或者由外筒体 10、 内 筒体 11与外筒体 10、内筒体 11之间的填充材料体 3构成或者由外筒体 10、中间筒体 12、 内筒体 11与外筒体 10、 内筒体 11之间的填充材料体 3构成, 筒体 2上设有沿其端部圆 周方向设置的法兰 7, 法兰 7位于外筒体 10和 /或内筒体 11的内侧和 /或外侧。 当筒体 2 只有外筒体 10时,此时法兰 7—般为承插式法兰且位于筒体 10的外侧; 当筒体 2为双层 或多层时, 即具有外筒体 10、 内筒体 11或者还具有中间筒体 12时, 法兰 7则位于内筒 体 11的外侧和外筒体 10的内侧, 此时可在相互连接的法兰 7的外侧设有沿外筒体 10的 圆周方向设置的套箍 13,为方便填灌填充材料体 3,还可在筒体 2上设置沿筒体 2径向设 置的灌注孔 14。 筒体 2可选用轻木或泡沫复合材料夹芯管、 复合材料夹砂管、 塑料、 表 层缠绕复合材料的金属骨架中的一种制备而成, 也可选用玻璃纤维布、碳纤维布、玄武岩 纤维布、芳纶纤维布中的一种与树脂制成, 其中玻璃纤维布为双轴向布、 多轴向布、 网格 布或纤维毡中的一种, 树脂为不饱和聚酯、 乙烯基树脂、酚醛树脂、环氧树脂或无机树脂 中的一种。 填充材料体 3为缓冲耗能材料 15或者缓冲耗能材料 15与空心装置 16的结合 或者混凝土、 空腹格构体中的一种, 缓冲耗能材料 15为聚氨酯泡沫、 聚氨酯弹性体、 聚 苯泡沫、 PVC泡沫、 PMI泡沫、 聚酰亚胺泡沫、 砂、 聚苯颗粒泡沫与砂混合料、 聚苯颗粒 砂浆、橡胶粒、 橡胶块、 陶粒、 石子、煤矸石粉、 泡沫铝、液体、 加气泡沫混凝土、泡沫、 管材、 圆球或毛竹中一种或几种的混合物, 当采用液体作为缓冲耗能材料 15时, 可在筒 体 2的表面设有一定数量的灌注孔 14, 以方便缓冲耗能材料 15进出筒体 2, 当缓冲耗能 材料 15不能充满筒体 2时, 可采用封闭的筒体 2; 当缓冲耗能材料 15的密度大于水时, 可在缓冲耗能材料 15的内部填充空心装置 16, 空心装置 16为封闭的钢管、 复合材料缠 绕管、 复合材料拉挤管、 塑料管、 毛竹、 塑料空心球、 复合材料空心球、 金属空心球的一 种。 As shown in Fig. 1, a tubular composite bridge anti-collision device includes an anti-collision unit 1, and the collision avoidance unit 1 is composed of a cylinder and a filling material body 3 filled in the cylinder 2. The tubular body 2 is composed of the outer cylinder 10 or the outer cylinder 10, the inner cylinder 11 and the outer cylinder 10, and the inner body 11 between the inner body 11 or the outer cylinder 10 and the intermediate cylinder 12, The inner cylinder 11 is formed with a filler body 3 between the outer cylinder 10 and the inner cylinder 11, and the cylinder 2 is provided with a flange 7 disposed along the circumferential direction of the end thereof, and the flange 7 is located at the outer cylinder 10 and / or the inside and / or the outside of the inner cylinder 11 . When the cylinder 2 has only the outer cylinder 10, the flange 7 is generally a socket flange and is located outside the cylinder 10; when the cylinder 2 is double or multi-layer, the outer cylinder 10 is provided. When the inner cylinder 11 or the intermediate cylinder 12 is further provided, the flange 7 is located on the outer side of the inner cylinder 11 and the inner side of the outer cylinder 10, and can be provided along the outer cylinder at the outer side of the flange 7 connected to each other. The ferrule 13 disposed in the circumferential direction of the body 10 is provided with a filling hole 14 disposed radially along the cylindrical body 2 for facilitating filling of the filling material body 3. The cylinder 2 can be prepared by using one of a light wood or foam composite sandwich tube, a composite material sand tube, a plastic, and a metal skeleton of a surface wound composite material, and a glass fiber cloth, a carbon fiber cloth, or a basalt can also be used. One of fiber cloth and aramid fiber cloth is made of resin, wherein the glass fiber cloth is one of a biaxial cloth, a multiaxial cloth, a mesh cloth or a fiber mat, and the resin is an unsaturated polyester or ethylene. One of a base resin, a phenol resin, an epoxy resin or an inorganic resin. The filling material body 3 is a combination of the buffering energy-consuming material 15 or the buffering energy-consuming material 15 and the hollow device 16, or one of a concrete and an empty lattice structure. The cushioning energy-consuming material 15 is a polyurethane foam, a polyurethane elastomer, a polyphenyl foam. , PVC foam, PMI foam, polyimide foam, sand, polystyrene granule foam and sand mixture, polyphenyl granule mortar, rubber granules, rubber blocks, ceramsite, stone, coal gangue powder, aluminum foam, liquid, plus a mixture of one or more of air foam concrete, foam, pipe, sphere or bamboo. When liquid is used as the cushioning energy-consuming material 15, a certain number of perfusion holes 14 may be provided on the surface of the cylinder 2 for convenience. The buffering energy-consuming material 15 enters and exits the cylinder 2, and when the buffering energy-consuming material 15 cannot fill the cylinder 2, the closed cylinder 2 can be used; when the density of the buffering energy-consuming material 15 is greater than water, the energy-consuming material can be buffered. The inner filling hollow device 16, the hollow device 16 is a closed steel pipe, a composite material winding pipe, a composite material pultrusion pipe, a plastic pipe, a bamboo, a plastic hollow ball, a composite hollow ball, a gold One kind of hollow spheres.
防撞单元 1包括直筒形防撞构件 4和弯筒形防撞构件 5, 不相邻的直筒形防撞构件 4 通过连杆 6串联或者并联构成条状防撞装置, 连杆 6选用索、 不锈钢链、 缆绳、钢绞线的 一种;相邻且相互连接的直筒形防撞构件 4之间或者直筒形防撞构件 4和弯筒形防撞构件 5之间或者弯筒形防撞构件 5之间通过设置在筒体 2上的法兰 7采用螺栓 8固定相连构成 环状或 C型防撞装置, 沿法兰 7的圆周方向间隔设置的螺栓 8为金属螺栓、 四氟螺栓、塑 料螺栓和复合材料螺栓。因为完整的防撞装置需与桥墩等被防护装置接触,并随水位的变 化而变化, 为实现防撞装置的上下浮动, 在防撞单元 1的内侧设有移动装置 9, 该移动装 置 9包括万向轮、尼龙或金属滚轮、聚四氟乙烯滑板。另外考虑到桥墩各侧所受船撞的风 险不同,直筒形防撞构件 4可制成等截面直筒形防撞构件和变截面直筒形防撞构件,并且 其横截面的截面形状可为圆形, 也可为椭圆形、半圆形、多边形等适合采用缠绕工艺的截 面形状。  The collision avoidance unit 1 includes a straight cylindrical collision preventing member 4 and a curved anti-collision member 5, and the non-adjacent straight anti-collision members 4 are connected in series or in parallel through the connecting rod 6 to form a strip anti-collision device, and the connecting rod 6 is selected as a cable. One type of stainless steel chain, cable, strand; between adjacent and interconnected straight collided members 4 or between the straight anti-collision member 4 and the curved anti-collision member 5 or the curved anti-collision member Between the 5, the flange 7 provided on the cylinder 2 is fixed by bolts 8 to form an annular or C-type anti-collision device, and the bolts 8 spaced along the circumferential direction of the flange 7 are metal bolts, PTFE bolts, plastics. Bolts and composite bolts. Since the complete anti-collision device needs to be in contact with the guarded device such as the bridge pier and changes with the water level, in order to realize the up-and-down floating of the anti-collision device, a mobile device 9 is provided inside the anti-collision unit 1, and the mobile device 9 includes Universal wheel, nylon or metal roller, Teflon skateboard. In addition, considering the risk of collision of the ship on each side of the pier, the straight anti-collision member 4 can be made into an equal-section straight-shaped collision preventing member and a variable-section straight cylindrical anti-collision member, and the cross-sectional shape of the cross section can be circular. It can also be an elliptical, semi-circular, polygonal, etc. cross-sectional shape suitable for the winding process.
实施例 1  Example 1
本发明的筒状复合材料桥梁防撞装置, 如图 1 ( a) 所示。 防撞单元 1的筒体 2由外 筒体 10、 内筒体 11和两层中间筒体 12构成, 筒体 2的各部分均为玻璃纤维与不饱和聚 酯树脂制成,其中直筒形防撞构件 4通过缠绕工艺制备,弯筒形防撞构件 5采用手糊工艺 制备; 外筒体 10和内筒体 11之间灌注聚氨酯泡沫作为两者之间的缓冲耗能材料 15, 使 筒体 2的各部分粘结为整体;待防撞装置在桥墩周围安装完毕后,通过灌注孔 7往内筒体 11 内填充陶粒作为缓冲耗能材料 15; 采用螺栓 8连接内筒体 11外侧的法兰 7和外筒体 10内侧的法兰 7, 然后在外筒体 10连接处的外侧用手糊工艺粘结成光滑的筒体。 The tubular composite bridge anti-collision device of the present invention is shown in Fig. 1 (a). The cylinder 2 of the collision avoidance unit 1 is composed of an outer cylinder 10, an inner cylinder 11 and two intermediate cylinders 12. Each part of the cylinder 2 is made of glass fiber and unsaturated polyester resin, wherein the straight cylinder is made of The collision member 4 is prepared by a winding process, and the curved anti-collision member 5 is prepared by a hand lay-up process; the polyurethane foam is interposed between the outer cylinder 10 and the inner cylinder 11 as a cushioning energy-consuming material 15 between the two, so that the cylinder Each part of the two parts is bonded as a whole; after the anti-collision device is installed around the pier, the ceramic body is filled into the inner cylinder 11 through the filling hole 7 as a buffer energy-consuming material 15; the outer side of the inner cylinder 11 is connected by a bolt 8 Flange 7 and outer cylinder The inner flange 10 is then bonded to a smooth cylinder by hand paste on the outside of the joint of the outer cylinder 10.
实施例 2  Example 2
本发明的筒状复合材料桥梁防撞装置, 如图 1 (b) 所示。 防撞单元 1的筒体 2由外 筒体 10和内筒体 11构成,筒体 2的各部分均为玻璃纤维与乙烯基树脂制成,其中直筒形 防撞构件 4通过缠绕工艺制备,弯筒形防撞构件 5采用将直筒形防撞构件 4按角度切割拼 装后通过手糊工艺制备;外筒体 10和内筒体 11之间灌注煤矸石粉混合聚氨酯发泡材料作 为缓冲耗能材料 15; 内筒体 3内预先填灌好砂粒与陶粒的混合料作为缓冲耗能材料 15; 采用螺栓 8连接内筒体 11外侧的法兰 7,外筒体 10的连接处设置环形套箍 13, 并手糊纤 维布将套箍 13的两侧与外筒体 10的接触处糊制为光滑的筒体 2。  The tubular composite bridge anti-collision device of the present invention is shown in Figure 1 (b). The cylinder 2 of the collision avoidance unit 1 is composed of an outer cylinder 10 and an inner cylinder 11, and each part of the cylinder 2 is made of glass fiber and vinyl resin, wherein the straight anti-collision member 4 is prepared by a winding process, and is bent. The cylindrical anti-collision member 5 is prepared by the hand-paste process after the straight-shaped anti-collision member 4 is assembled by angle; the coal gangue powder mixed polyurethane foam material is interposed between the outer cylinder 10 and the inner cylinder 11 as a buffer energy-consuming material. 15; the inner cylinder 3 is prefilled with a mixture of sand particles and ceramic particles as a buffer energy-consuming material 15; a flange 8 is connected to the outer side of the inner cylinder 11 by bolts 8, and a ring-shaped ferrule is provided at the joint of the outer cylinder 10 13, the hand-paste fiber cloth pastes the contact between the two sides of the ferrule 13 and the outer cylinder 10 into a smooth cylinder 2.
实施例 3  Example 3
本发明的筒状复合材料桥梁防撞装置, 如图 4 ( a) 所示。 单层的直筒形防撞构件 4 的筒体 2采用玄武岩纤维布与乙烯基酯树脂通过缠绕工艺制备形成复合材料管,两端为圆 球状, 外筒体 10内填充无数个直径较小的 PE空心球作为空心装置 16, 外筒体 10与空心 装置 16之间紧密填充回收的橡胶粒作为缓冲耗能材料 15,然后通过连杆 6将若干根复合 材料直筒形防撞构件 4串接为水平防撞体, 尤其适用于码头防撞需要等。  The tubular composite bridge anti-collision device of the present invention is shown in Fig. 4 (a). The cylinder 2 of the single-layer straight anti-collision member 4 is formed by using a basalt fiber cloth and a vinyl ester resin to form a composite tube by a winding process, and the ends are spherical, and the outer cylinder 10 is filled with a plurality of PEs having a small diameter. The hollow ball is used as the hollow device 16, and the recovered rubber particles are tightly filled between the outer cylinder 10 and the hollow device 16 as the cushioning energy-consuming material 15, and then the plurality of composite straight-shaped collision preventing members 4 are connected in series by the connecting rod 6 to be horizontal. Anti-collision body, especially suitable for dock collision avoidance needs.
实施例 4  Example 4
本发明的筒状复合材料桥梁防撞装置, 如图 5 ( a) 所示。 筒体 2采用玻璃纤维与不 饱和聚酯树脂制备而成, 其中直筒形防撞构件 4 通过缠绕工艺制备, 弯筒形防撞构件 5 采用手糊工艺制备;均为单层筒体 2的直筒形防撞构件 4和弯筒形防撞构件 5内皆填充聚 苯泡沫砂浆作为缓冲耗能材料 15; 此时可将多段直筒形防撞构件 4和弯筒形防撞构件 5 采用承插式的法兰 7和螺栓 8围绕桥墩承台 18的周围连接成长方形环状结构, 且多段直 筒形防撞构件 4与桥墩承台 18接触的内侧设置尼龙滚轮作为移动装置 9, 承插式法兰 7 与桥墩承台 18接触的内侧安装聚四氟乙烯滑板作为移动装置 9。  The tubular composite bridge anti-collision device of the present invention is shown in Fig. 5 (a). The cylinder 2 is prepared by using glass fiber and unsaturated polyester resin, wherein the straight-shaped collision-preventing member 4 is prepared by a winding process, and the curved-shaped collision-preventing member 5 is prepared by a hand lay-up process; each is a straight tube of a single-layer cylinder 2 The shaped anti-collision member 4 and the curved anti-collision member 5 are filled with polystyrene foam mortar as the cushioning energy-consuming material 15; at this time, the multi-section straight anti-collision member 4 and the curved anti-collision member 5 can be inserted into the socket type The flange 7 and the bolt 8 are connected to form a rectangular annular structure around the circumference of the pier bearing platform 18, and a nylon roller is provided as a moving device 9 on the inner side of the multi-segment straight collision preventing member 4 in contact with the pier platform 18, the socket flange 7 The inner side of the bridge deck 18 is in contact with the teflon slide as the moving device 9.
实施例 5  Example 5
本发明的筒状复合材料桥梁防撞装置, 如图 6所示。 单层的筒体 2, 即外筒体 10采 用玻璃纤维布、夹砂布与环氧树脂制备形成复合材料夹砂管,其中直筒形防撞构件 4和弯 筒形防撞构件 5都通过缠绕工艺制备而成, 外筒体 10内填充直径较大、 两端封闭的复合 材料缠绕管作为空心装置 16, 空心装置 16与外筒体 10之间紧密填充中粗砂作为缓冲耗 能材料 15, 采用承插式的法兰 Ί和螺栓 8将变截面的直筒形防撞构件 4和弯筒形防撞构 件 5围绕桥墩承台 18的周围连接成一个完整的变截面长方形环状结构, 然后采用泡桐木 夹芯复合材料夹板 17将多根防撞装置竖直排列构成组合防撞体。 The tubular composite bridge anti-collision device of the present invention is shown in FIG. The single-layer cylinder 2, that is, the outer cylinder 10 is prepared by using a glass fiber cloth, an abrasive cloth and an epoxy resin to form a composite sand pipe, wherein the straight-shaped collision preventing member 4 and the curved-shaped collision-preventing member 5 are both passed through a winding process. Prepared, the outer cylinder 10 is filled with a composite material winding tube with a larger diameter and closed at both ends as a hollow device 16, and the hollow device 16 and the outer cylinder 10 are closely filled with medium coarse sand as a buffer energy-consuming material 15 The socket type flanges and bolts 8 connect the straight-shaped anti-collision member 4 and the curved anti-collision member 5 of the variable cross-section around the circumference of the pier cap 18 into a complete rectangular cross-sectional structure with a variable cross-section, and then adopt the paulownia Wood The sandwich composite splint 17 vertically aligns the plurality of anti-collision devices to form a combined collision avoidance body.
本发明的复合材料桥梁防撞装置采用缠绕成型工艺制备, 具体流程举例如下: a. 制备一套大型木、 钢或玻璃钢模具, 在模具上采用真空导入工艺或手糊工艺制备 连接法兰;  The composite bridge anti-collision device of the invention is prepared by a winding forming process, and the specific process is as follows: a. preparing a large set of wood, steel or glass steel mold, and adopting a vacuum introduction process or a hand lay-up process to prepare a connecting flange on the mold;
b. 制备一套筒状模具, 在模具上采用缠绕工艺将浸过不饱和聚酯树脂胶液的连续玻 璃纤维布带按照一定角度缠绕到芯模与两端法兰上, 然后经固化、脱模, 获得带有法兰的 不同直径的筒状制品;  b. Prepare a sleeve-shaped mold, and wind a continuous glass fiber cloth impregnated with unsaturated polyester resin glue on the mold to the core mold and the flanges at both ends according to a certain angle, and then solidify and remove Mold, obtaining tubular products of different diameters with flanges;
c 将部分直筒形防撞构件切割成 3段带有角度的部件, 将部件拼在一起, 在内侧和 外侧同时缠绕或手糊玻璃纤维布, 形成弯筒形防撞构件;  c Cut a part of the straight anti-collision member into three angled parts, put the parts together, and wrap the glass fiber cloth on the inner side and the outer side to form a curved anti-collision member;
d. 在直筒形构件和弯筒形构件上安装移动装置, 同时在直筒形防撞构件和弯筒形防 撞构件上开孔;  d. mounting a moving device on the straight cylindrical member and the curved tubular member while opening a hole in the straight cylindrical collision preventing member and the curved tubular collision member;
e. 将直径较小的筒体作为内筒体插入至直径较大的筒体内, 并在两层筒体之间灌注 泡沫作为缓冲耗能材料;  e. Insert the smaller diameter cylinder as the inner cylinder into the larger diameter cylinder, and inject foam between the two cylinders as the buffer energy-consuming material;
f. 将两端密闭的直筒形防撞构件和弯筒形防撞构件运至现场, 在岸上或浅滩区预拼 装成一个完成的环状防撞圈, 然后拆成 1/2圆防撞单元, 围绕桥墩四周, 采用内筒外法兰 和螺栓连成整体的复合材料防撞系统,同时可在相邻外筒体的连接处采用套箍和糊制方式 连接为光滑的筒体;  f. Transport the straight-shaped anti-collision members and the curved anti-collision members sealed at both ends to the site, pre-assemble a completed ring-shaped anti-collision ring on the shore or shoal area, and then disassemble into a 1/2 round anti-collision unit. , around the pier, using the inner cylinder outer flange and bolt to form a composite anti-collision system, and at the same time can be connected to the smooth cylinder by ferrule and paste at the joint of the adjacent outer cylinder;
g. 从灌注孔往内筒体内填灌陶粒等填充材料, 作为压重以及摩擦耗能颗粒材料。 本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。  g. Fill the inner cylinder from the perfusion hole to fill the filling material such as ceramsite as the weight and friction energy granule material. The parts not covered by the present invention are the same as the prior art or can be implemented by the prior art.

Claims

、 一种筒状复合材料桥梁防撞装置, 包括防撞单元 (1 ), 防撞单元 (1 ) 由筒体 (2) 和 填充在筒体 (2) 内的填充材料体 (3) 构成, 其特征在于所述的防撞单元 (1 )包括直 筒形防撞构件 (4) 和弯筒形防撞构件 (5), 不相邻的直筒形防撞构件 (4) 通过连杆A tubular composite bridge anti-collision device, comprising an anti-collision unit (1), the anti-collision unit (1) is composed of a cylinder body (2) and a filling material body (3) filled in the cylinder body (2), The utility model is characterized in that the anti-collision unit (1) comprises a straight anti-collision member (4) and a curved anti-collision member (5), and the non-adjacent straight anti-collision member (4) passes through the connecting rod.
(6) 串联或者并联构成条状防撞装置, 相邻且相互连接的直筒形防撞构件 (4) 之间 或者直筒形防撞构件(4)和弯筒形防撞构件 (5)之间或者弯筒形防撞构件 (5)之间 通过设置在筒体(2)上的法兰(7)采用螺栓(8)固定相连构成环状或 C型防撞结构; 所述防撞单元 (1 ) 的内侧设有移动装置 (9)。 (6) A strip-shaped anti-collision device is formed in series or in parallel, between adjacent and interconnected straight anti-collision members (4) or between a straight anti-collision member (4) and a curved anti-collision member (5) Or the curved anti-collision members (5) are fixedly connected by bolts (8) through the flanges (7) provided on the cylinder body (2) to form an annular or C-type anti-collision structure; The inside of 1) is provided with a moving device (9).
、 根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述的筒体(2) 由外 筒体 (10) 构成或者由外筒体 (10)、 内筒体 (11 ) 与外筒体 (10)、 内筒体 (11 ) 之 间的填充材料体 (3) 构成或者由外筒体 (10)、 中间筒体 (12)、 内筒体 (11 ) 与外筒 体 (10)、 内筒体 (11 ) 之间的填充材料体 (3) 构成。 The tubular composite bridge anti-collision device according to claim 1, characterized in that the cylinder (2) is composed of an outer cylinder (10) or an outer cylinder (10) and an inner cylinder (11). And the filling material body (3) between the outer cylinder body (10) and the inner cylinder body (11) or the outer cylinder body (10), the intermediate cylinder body (12), the inner cylinder body (11) and the outer cylinder The body (10) and the filling body (3) between the inner cylinders (11) are formed.
、 根据权利要求 1或 2所述的筒状复合材料桥梁防撞装置, 其特征在于所述的筒体 (2) 上设有沿其端部圆周方向设置的法兰 (7 ), 所述的法兰 (7 ) 位于外筒体 (10) 和 /或 内筒体 (11 ) 的内侧和 /或外侧。 The tubular composite bridge anti-collision device according to claim 1 or 2, wherein the cylinder (2) is provided with a flange (7) disposed along a circumferential direction of the end thereof, The flange (7) is located inside and/or outside the outer cylinder (10) and/or the inner cylinder (11).
、 根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述相邻且相互连接 的法兰 (7) 的外侧设有沿筒体 (2) 的圆周方向设置的套箍 (13)。 The tubular composite bridge anti-collision device according to claim 1, characterized in that the outer side of the adjacent and interconnected flanges (7) is provided with a ferrule disposed along the circumferential direction of the cylinder (2). (13).
、 根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述的筒体(2)上设 有灌注孔 (14), 所述的灌注孔 (14) 沿筒体 (2) 的径向设置。 The tubular composite bridge anti-collision device according to claim 1, characterized in that the cylinder (2) is provided with a pouring hole (14), and the pouring hole (14) is along the cylinder (2) The radial setting of ).
、 根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述的筒体(2) 为轻 木或泡沫复合材料夹芯管、 复合材料夹砂管、 塑料、 表层缠绕复合材料的金属骨架中 的一种; 所述的筒体 (2)采用玻璃纤维布、 碳纤维布、 玄武岩纤维布、 芳纶纤维布中 的一种与树脂制成, 其中玻璃纤维布为双轴向布、 多轴向布、 网格布或纤维毡中的一 种, 树脂为不饱和聚酯、 乙烯基树脂、 酚醛树脂、 环氧树脂或无机树脂中的一种。 、根据权利要求 1所述的筒状复合材料桥梁防撞装置,其特征在于所述的填充材料体(3) 缓冲耗能材料 (15) 或者缓冲耗能材料 (15) 与空心装置 (16) 的结合或者混凝土、 空腹格构体中的一种。 The tubular composite bridge anti-collision device according to claim 1, characterized in that the cylinder (2) is a balsa or foam composite sandwich tube, a composite material sand tube, a plastic, a surface layer composite One of the metal skeletons of the material; the cylinder (2) is made of a resin such as a glass fiber cloth, a carbon fiber cloth, a basalt fiber cloth, or an aramid fiber cloth, wherein the glass fiber cloth is biaxially One of cloth, multiaxial cloth, mesh cloth or fiber mat, and the resin is one of unsaturated polyester, vinyl resin, phenol resin, epoxy resin or inorganic resin. The tubular composite bridge anti-collision device according to claim 1, characterized in that the filling material body (3) buffers the energy consuming material (15) or the buffering energy consuming material (15) and the hollow device (16) A combination of either concrete or an empty lattice.
、 根据权利要求 7所述的筒状复合材料桥梁防撞装置, 其特征在于所述的缓冲耗能材料The tubular composite bridge anti-collision device according to claim 7, characterized in that the buffer energy consuming material
( 15) 为聚氨酯泡沫、 聚氨酯弹性体、 聚苯泡沫、 PVC泡沫、 PMI泡沫、 聚酰亚胺泡 沫、 砂、 聚苯颗粒泡沫与砂混合料、 聚苯颗粒砂浆、 橡胶粒、 橡胶块、 陶粒、 石子、 煤矸石粉、 泡沫铝、 液体、 加气泡沫混凝土、 泡沫、 管材、 圆球或毛竹中一种或几种; 所述的空心装置 (16 ) 为封闭的钢管、 复合材料缠绕管、 复合材料拉挤管、 塑料管、 毛竹、 塑料空心球、 复合材料空心球、 金属空心球的一种。 ( 15) Polyurethane foam, polyurethane elastomer, polystyrene foam, PVC foam, PMI foam, polyimide foam Foam, sand, polystyrene granule foam and sand mixture, polystyrene granule mortar, rubber granules, rubber blocks, ceramsite, stone, coal gangue powder, aluminum foam, liquid, aerated foam concrete, foam, pipe, sphere or One or more of the bamboos; the hollow device (16) is a closed steel pipe, a composite material winding pipe, a composite material pultrusion pipe, a plastic pipe, a bamboo, a plastic hollow ball, a composite hollow ball, a metal hollow ball. One.
、 根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述的连杆(6)包括 索、 不锈钢链、 缆绳、 钢绞线; 所述的螺栓 (8) 包括金属螺栓、 四氟螺栓、 塑料螺栓 和复合材料螺栓; 所述的移动装置 (9)包括万向轮、 尼龙或金属滚轮、 聚四氟乙烯滑 板。The tubular composite bridge anti-collision device according to claim 1, characterized in that the connecting rod (6) comprises a cable, a stainless steel chain, a cable, a steel strand; the bolt (8) comprises a metal bolt , PTFE bolts, plastic bolts and composite bolts; the moving device (9) includes a universal wheel, a nylon or metal roller, and a Teflon slide.
0、根据权利要求 1所述的筒状复合材料桥梁防撞装置, 其特征在于所述的直筒形防撞构 件 (4) 包括等截面直筒形防撞构件和变截面直筒形防撞构件。 A tubular composite bridge anti-collision device according to claim 1, wherein said straight cylindrical collision preventing member (4) comprises an equal-section straight cylindrical collision preventing member and a variable-section straight cylindrical collision preventing member.
PCT/CN2011/085061 2011-05-10 2011-12-30 Cylindrical composite bridge anticollision device WO2012152047A1 (en)

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