WO2012149740A1 - Printed circuit board and power module - Google Patents

Printed circuit board and power module Download PDF

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Publication number
WO2012149740A1
WO2012149740A1 PCT/CN2011/079621 CN2011079621W WO2012149740A1 WO 2012149740 A1 WO2012149740 A1 WO 2012149740A1 CN 2011079621 W CN2011079621 W CN 2011079621W WO 2012149740 A1 WO2012149740 A1 WO 2012149740A1
Authority
WO
WIPO (PCT)
Prior art keywords
magnetic core
planar
windings
planar conductive
conductive
Prior art date
Application number
PCT/CN2011/079621
Other languages
French (fr)
Chinese (zh)
Inventor
侯召政
毛恒春
傅电波
黄良荣
Original Assignee
华为技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 华为技术有限公司 filed Critical 华为技术有限公司
Priority to CN201180002311.6A priority Critical patent/CN102369790B/en
Priority to PCT/CN2011/079621 priority patent/WO2012149740A1/en
Publication of WO2012149740A1 publication Critical patent/WO2012149740A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/16Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor
    • H05K1/165Printed circuits incorporating printed electric components, e.g. printed resistor, capacitor, inductor incorporating printed inductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2804Printed windings
    • H01F2027/2819Planar transformers with printed windings, e.g. surrounded by two cores and to be mounted on printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0286Programmable, customizable or modifiable circuits
    • H05K1/029Programmable, customizable or modifiable circuits having a programmable lay-out, i.e. adapted for choosing between a few possibilities
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/08Magnetic details
    • H05K2201/083Magnetic materials
    • H05K2201/086Magnetic materials for inductive purposes, e.g. printed inductor with ferrite core
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/09Shape and layout
    • H05K2201/09209Shape and layout details of conductors
    • H05K2201/09654Shape and layout details of conductors covering at least two types of conductors provided for in H05K2201/09218 - H05K2201/095
    • H05K2201/09672Superposed layout, i.e. in different planes

Definitions

  • Embodiments of the present invention relate to electronic technologies, and in particular, to a printed circuit board and a power module. Background technique
  • a switching converter is generally referred to as a power module.
  • a primary winding and a secondary winding of a transformer may be composed of a plurality of planar conductive layers in a Printed Circuit Board (PCB).
  • PCB Printed Circuit Board
  • the PCB in the existing power module switching converter is mainly composed of a planar conductive layer.
  • the skin effect of the planar conductive winding in the planar conductive layer of the PCB is more obvious, that is, The current in the planar conductive layer of the PCB at the high switching frequency tends to the surface of the conductor, the penetration depth of the current in the planar conductive layer becomes smaller, and the conductor cross-sectional area of the actual conduction current in the same planar conductive layer is relatively reduced, This results in a high impedance of the switching converter at high switching frequencies, which does not meet the high power density requirements of the power module. Summary of the invention
  • the printed circuit board and the power module provided by the embodiment of the invention can realize the high power density of the power module, and at the same time, the AC impedance of the power module can be reduced, thereby meeting the use requirement.
  • An aspect of the invention provides a printed circuit board including an insulating layer, a first planar conductive layer above the insulating layer, and a second planar conductive layer under the insulating layer; the insulating layer, the first A magnetic core slot penetrating through the magnetic core is disposed in each of the planar conductive layer and the second planar conductive layer, and further includes:
  • One side of the at least one set of vertical conductive windings is located at a position of the non-magnetic core groove in the insulating layer or the first planar conductive layer in a direction perpendicular to the insulating layer, the at least one set of vertical conductive The other side of the winding is located at a location of the non-magnetic core slot in the insulating layer or the second planar conductive layer.
  • Another aspect of the present invention provides a power module comprising a magnetic core and a printed circuit board according to any of the present invention, the magnetic core penetrating through a core slot of the printed circuit board.
  • the printed circuit board and the power module of the embodiment of the present invention can effectively increase the conduction cross-sectional area of the conductive layer in the PCB by providing a vertical conductive winding at the non-magnetic core slot position of the PCB, and at the same time enable
  • the power module with the PCB has a reduced AC impedance at a high switching frequency, which in turn can effectively reduce the skin effect of a high power density power module, and better meets the use requirements.
  • FIG. 1A is a schematic structural diagram of a PCB according to an embodiment of the present invention.
  • Figure 1B is a partial enlarged view of Figure 1A;
  • Figure 1 C and Figure 1 D are cross-sectional views taken along line A-A of Figure 1B;
  • FIGS. 3A to 3E are schematic diagrams showing parallel connection of a set of vertical conductive windings and a set of planar conductive windings according to another embodiment of the present invention. ;
  • 4A to 4H are schematic diagrams showing parallel connection of a set of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention
  • 5A to 5E are schematic diagrams showing a series of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention
  • 6A-6E are schematic diagrams showing electrical connection between a set of vertical conductive windings, a set of planar conductive windings, and a set of sidewall conductive windings according to another embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of a power module according to another embodiment of the present invention. detailed description
  • Embodiments of the present invention provide a printed circuit board, which may include: an insulating layer, a first planar conductive layer above the insulating layer and a second planar conductive layer under the insulating layer; the insulating layer, the first planar conductive a magnetic core-through core slot is disposed in each of the layer and the second planar conductive layer, wherein the printed circuit board further comprises at least one set of vertical conductive windings for cooperating with the magnetic core mounted in the magnetic core slot for electromagnetic conversion In a direction perpendicular to the insulating layer, one side of the at least one set of vertical conductive windings is located at a position of the non-magnetic core groove in the insulating layer or the first planar conductive layer, and the other side of the at least one set of vertical conductive windings is located at the insulation The location of the non-magnetic core slot in the layer or second planar conductive layer.
  • a non-magnetic core groove is disposed on the insulating layer at a position, and a vertical conductive winding is disposed on a surface of the inner wall portion or the inner wall of the cavity. Further, the cavity is filled with an insulating material to insulate the vertical conductive windings in the opposite inner walls from each other. It should be noted that the cavity in this embodiment can be It is a groove or a rectangular through hole.
  • a cavity is formed on the insulating layer by milling, and a vertical conductive winding is formed on the inner wall of the cavity, so that the vertical conductive winding is attached to the surface of the inner wall portion or the entire inner wall of the cavity, and at the same time
  • One side of the vertical conductive winding is disposed in the first planar conductive layer above the insulating layer; further, the other side of the vertical conductive winding may also be disposed in the second planar conductive layer below the insulating layer.
  • the portion of the vertical conductive winding is disposed on the inner wall of the cavity (for example, 85% of a vertical conductive winding is disposed on the inner wall of the cavity, and the remaining 15% extends to, for example, the first planar conductive layer). / other position such as the second planar conductive layer).
  • the vertical conductive windings referred to in this embodiment may include multiple parallel and vertical guide wires arranged in parallel, and one side and the other side of the vertical conductive windings may be understood as the upper surface of the vertical conductive windings in a direction perpendicular to the insulating layer. And the lower surface.
  • the printed circuit board may include a plurality of planar conductive layers, and an insulating layer may be disposed between any adjacent planar conductive layers. At this time, one side of at least one set of vertical conductive windings may be disposed at any In the cavity of the insulating layer, one side of at least one set of vertical conductive windings may be disposed in any planar conductive layer above the insulating layer.
  • one side of the vertical conductive winding may be embedded in the third insulating layer in the vertical direction of the printed circuit board (ie, perpendicular to the direction of the insulating layer).
  • the vertical conductive winding is disposed through the first insulating layer and the second insulating layer such that the other side thereof is located on the first planar conductive layer.
  • the planar conductive layer of the printed circuit board is provided with an insulating partition so that the conductive lines of the planar conductive layer are rotated around the insulation to form a planar conductive winding.
  • one side of the vertical conductive winding may be provided with a partition in which the insulation is embedded, or a partition through which the insulation is placed.
  • the first planar conductive layer includes at least one set of first planar conductive windings
  • the second planar conductive layer includes at least one set of second planar conductive windings
  • the at least one set of vertical conductive windings and the At least one set of first planar conductive windings is conductive
  • the at least one set of vertical conductive windings is in communication with the at least one set of second planar conductive windings.
  • the starting end of the vertical conductive winding or the starting end of one of the segments is electrically conductive with the first plane
  • the starting end of the winding is electrically connected in the via of the printed circuit board to be turned on, and the terminating end of the vertical conductive winding or the terminating end of one of the segments is electrically connected to the terminating end of the first planar conducting winding, etc., so that the vertical guide
  • the electric winding and the first planar conductive winding form a structure of a hybrid structure, thereby forming a three-dimensional conductive winding that cooperates with the magnetic core in the magnetic core slot for electromagnetic conversion.
  • At least one set of sidewall conductive windings may be disposed on the wall of the core slot for electromagnetic conversion in cooperation with a magnetic core mounted in the core slot.
  • at least one set of side wall conductive windings is provided on the surface of the groove wall portion of the core groove or the entire surface of the groove wall.
  • the sidewall conductive windings may be independent conductive windings, that is, the sidewall conductive windings and any planar conductive windings (including the first planar conductive winding, the second planar conductive winding), and the vertical conductive windings are not Turn on.
  • At least one set of sidewall conductive windings and at least one set of vertical conductive windings, at least one set of first planar conductive windings, and at least one set of second planar conductive windings Passing to form one or more sets of three-dimensional conductive windings that cooperate with the magnetic core in the core slot for electromagnetic conversion.
  • the PCB in the above embodiment can effectively increase the conduction cross-sectional area of the conductive layer in the PCB by setting a vertical conductive winding at the non-magnetic core slot position of the PCB, and at the same time enable the power module having the PCB to be at a high switching frequency.
  • the AC impedance is reduced, which can effectively reduce the skin effect of the power module with high power density, and better meet the needs of use.
  • FIG. 1A is a schematic structural view of a PCB according to an embodiment of the present invention.
  • FIG. 1B is a partially enlarged schematic view of FIG. 1A
  • FIG. 1C is a cross-sectional view taken along line AA of FIG.
  • the PCB of this embodiment may include: an insulating layer 100, a first planar conductive layer 107 above the insulating layer 100, and a second planar conductive layer 108 under the insulating layer 100 (as shown in FIG.
  • the insulating layer 100, the first planar conductive layer 107 and the second planar conductive layer 108 are each provided with a core-through magnetic core slot 101
  • the PCB further includes at least one set of vertical conductive windings 104, For electromagnetic conversion in cooperation with a magnetic core mounted in the core slot 101; in a direction perpendicular to the insulating layer (as shown in the thickness direction in FIG. 7), at least one side of the vertical conductive winding 104 is located / embedded in The location of the non-magnetic core slots in the insulating layer 100, the other side of the at least one set of vertical conductive windings 104 is located in the first planar conductive layer 107, as shown in Figure 1C.
  • At least one set of vertical conductive windings 104 shown in Fig. 1D - both sides and the other side are located at the locations of the non-magnetic core slots of the insulating layer 100.
  • one or more of the vertical conductive windings are spirally wound in the direction of the cavity provided in the insulating layer to form a spiral vertical conductive winding, as shown in Fig. 1A.
  • a cavity (not shown) is disposed in the insulating layer 100, and the position of the cavity in the insulating layer is different from the position of the core groove in the insulating layer.
  • the cavity in the embodiment of the present invention may be a groove or a rectangular through hole.
  • the cavity may be formed by slotting so that a vertical conductive winding 104 is plated on the entire surface of the inner wall portion or the inner wall of the cavity.
  • the vertical conductive winding 104 can be a metallized winding.
  • the conductive end of the metallized winding can pass through the via 103 and the first planar conductive layer 107 or the second planar conductive layer 108.
  • the conductive ends of the corresponding conductive windings are electrically connected.
  • the cavity is filled with an insulating material 105 to insulate the vertical conductive windings 104 in the opposing inner walls from each other.
  • the insulating material 105 may be filled in the grooves to insulate the vertical conductive windings 104 attached to the opposing groove walls from each other.
  • the insulating material 105 preferably used in this embodiment is a resin for insulating the vertical conductive windings on the walls of the grooves facing the grooves.
  • the shape of the above cavity is not limited, and it can be set according to actual needs.
  • each of the planar conductive layers includes at least one set of planar conductive windings
  • the planar conductive windings may include N (N is a natural number, N is greater than or equal to 2) a helical coil
  • the first planar conductive layer 107 includes at least one set of first planar conductive windings
  • second planar conductive layer 108 includes at least one set of second planar conductive windings.
  • At least one set of vertical conductive windings 104 is electrically coupled to at least one set of first planar conductive windings, or at least one set of vertical conductive windings 104 is electrically coupled to at least one set of second planar conductive windings.
  • the starting end of the vertical conductive winding 104 or the starting end of the segment and the first plane The conductive windings are connected in series or in parallel, and the terminating end of the vertical conductive winding 104 or the terminating end of one of the segments is connected in series or in parallel with the first planar conducting winding to form a three-dimensional conductive winding.
  • the vertical conductive windings 104 and the first planar conductive windings may be connected in parallel or in series in the vias 103 of the first planar conductive layer 107.
  • the vertical conductive winding 104 is non-conducting with any planar conductive winding (including the first planar conductive winding and the second planar conductive winding), that is, the vertical conductive winding 104 can form a separate conductive winding. Electromagnetic conversion is performed in cooperation with a magnetic core installed in a core slot of the PCB.
  • At least one set of sidewall conductive windings 110 may be disposed on the wall of the core slot 101 of the PCB for mounting in the core slot 101.
  • the magnetic core cooperates to perform electromagnetic conversion.
  • the core slot 101 of the PCB is a through hole for penetrating the core included in the power module.
  • At least one set of sidewall conductive windings 110 may be formed by electroplating on the surface of the wall portion of the core slot or the entire surface of the slot wall by electroplating.
  • the sidewall conductive winding 110 can be used as a separate conductive winding for electromagnetic conversion with a magnetic core mounted in the core slot, that is, the sidewall conductive winding 110 and the vertical conductive winding 104, the first planar conductive winding, The two planar conductive windings are not turned on.
  • the sidewall conductive windings 1 10 are electrically connected to any one or more of the vertical conductive windings 104, the first planar conductive windings, and the second planar conductive windings.
  • the PCB in the above embodiment is provided with a vertical conductive winding at a non-magnetic core slot position of the PCB, and further a sidewall conductive winding is disposed on the inner wall of the core groove of the PCB, thereby effectively increasing the conduction cross-sectional area of the conductive layer in the PCB, and simultaneously
  • the power module with the PCB can reduce the AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module with high power density, and better meeting the use requirements.
  • FIGS. 2A to FIG. 2C are schematic diagrams showing the structure of a PCB according to another embodiment of the present invention.
  • the PCB may include four planar conductive layers such as a first planar conductive layer 201 and a second plane.
  • the conductive layer 202, the third planar conductive layer 203 and the fourth planar conductive layer 204 are provided with an insulating layer between any adjacent planar conductive layers, such as a first insulating layer 211, a second insulating layer 212 and a third insulating layer. Layer 213.
  • FIG. 1 the PCB may include four planar conductive layers such as a first planar conductive layer 201 and a second plane.
  • the conductive layer 202, the third planar conductive layer 203 and the fourth planar conductive layer 204 are provided with an insulating layer between any adjacent planar conductive layers, such as a first insulating layer 211, a second insulating layer 212 and a third insulating layer.
  • one side of at least one set of vertical conductive windings 205 is located/embedded in a non-magnetic core slot position of the third insulating layer 213 in a direction perpendicular to the printed circuit board, and the at least one set of vertical conductive The other side of the winding 205 is located/embedded in the first insulating layer 211.
  • one side of at least one set of vertical conductive windings 205 is located at a non-magnetic core slot position of the first insulating layer 21 1 , and the other side of the at least one set of vertical conductive windings 205 may be electrically conductive in a third plane.
  • Layer 203 is located at a non-magnetic core slot position of the first insulating layer 21 1 , and the other side of the at least one set of vertical conductive windings 205 may be electrically conductive in a third plane.
  • At least one set of vertical conductive windings 205 extends through the non-magnetic core slot locations of the first insulating layer 211, the second insulating layer 212, and the third insulating layer 213, and the at least one set of vertical conductive windings 205
  • One side may be located on the fourth planar conductive layer 204, and the other side thereof may be located on the first planar conductive layer 201.
  • the surface or all surfaces of the groove wall portion of the core groove of the PCB shown in FIG. 2A to FIG. 2C may also be provided with sidewall conductive windings for cooperating with the magnetic core installed in the core groove. Transform.
  • the sidewall conductive winding can be used as a separate three-dimensional conductive winding or can be electrically connected to the vertical conductive winding to form one or more sets of three-dimensional conductive windings.
  • the PCB in the above embodiment can provide a vertical conductive winding at a non-magnetic core slot position of the PCB, and a sidewall conductive winding is disposed on the inner wall of the core slot of the PCB, thereby effectively increasing the conduction cross-sectional area of the conductive layer in the PCB, and simultaneously
  • the power module with the PCB can reduce the AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module with high power density, and better meeting the use requirements.
  • FIGS. 4A to 4H are provided according to another embodiment of the present invention.
  • FIG. 5A to FIG. 5E are schematic diagrams showing a series connection of a set of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention
  • FIG. 6A to FIG. 6E is a set of vertical conductive windings according to another embodiment of the present invention. Schematic diagram of the electrical connection between a set of planar conductive windings and a set of sidewall conductive windings.
  • the planar conductive winding in this embodiment may be a first planar conductive winding of the first planar conductive layer or a second planar conductive winding of the second planar conductive layer, which is not limited in this embodiment.
  • 3A through 6E are only schematic representations of the electrical connection between the vertical conductive windings, the planar conductive windings and/or the sidewall conductive windings.
  • the start end of the planar conductive winding of the PCB may be electrically connected to the start end of the vertical conductive winding (or the start end of one of the segments);
  • the terminating end (or the terminating end of one of the segments) may be electrically connected to the terminating end of the vertical conductive winding (or the terminating end of one of the segments).
  • the electrical connections mentioned in the embodiments of the present invention are conductive.
  • a set of planar conductive windings 301 can be combined with a set of vertical conductive windings.
  • the start end of the planar conductive winding 301 (or the start end of one of the segments) is electrically connected to the start end of the vertical conductive winding (or the start end of one of the segments), and the terminating end of the planar conductive winding 301 ( Or the terminating end of one of the segments is electrically connected to the terminating end of the vertical conductive winding (or the terminating end of one of the segments) to form a three-dimensional conductive winding that cooperates with the magnetic core mounted in the core slot of the PCB for electromagnetic conversion.
  • a plurality of sets of planar conductive windings 301 are connected in parallel with a set of vertical conductive windings 302 to form a three-dimensional conductive winding that cooperates with a magnetic core mounted in a core slot of the PCB for electromagnetic conversion. It can be understood that the at least one set of vertical conductive windings 302 and the at least one set of planar conductive windings 301 can also be connected in parallel by other means, which is not limited in this embodiment.
  • a plurality of sets of planar conductive windings 301 are connected in series with a set of vertical conductive windings 302 to form a three-dimensional conductive winding that cooperates with a magnetic core mounted in a core slot of the PCB for electromagnetic conversion. It can be understood that the at least one set of vertical conductive windings 302 and the at least one set of planar conductive windings 301 can also be connected in series by other means, which is not limited in this embodiment.
  • the start end of the planar conductive winding 301 of the PCB (or the start end of one of the segments), the start end of the vertical conductive winding 302 (or the start end of one of the segments), and the sidewall conductive winding 303
  • the start end (or the start end of one of the segments) is turned on, and the end of each conductive winding
  • the terminal end (or the terminating end of one of the segments) is turned on to form a three-dimensional conductive winding that cooperates with the magnetic core mounted in the core slot of the PCB for electromagnetic conversion.
  • connection manner of at least one set of vertical conductive windings 302, at least one set of planar conductive windings 301 and at least one set of sidewall conductive windings 303 can also be electrically connected by other means, and embodiments of the present invention do not limit each conductive The way the windings are combined.
  • the PCB is difficult to reduce the AC impedance by increasing the area of the planar conductive layer. Therefore, in the insulating layer of the PCB, an electromagnetic transformation is performed in cooperation with the magnetic core in the PCB core slot.
  • Vertical conductive windings to fully expand the space for conducting windings in the PCB, which can relatively reduce the number of conductive windings disposed on the conductive layer of the PCB, thereby increasing the conduction cross-sectional area of the PCB and reducing the tendency of the PCB at high switching frequencies.
  • the effect of the skin effect; in turn, the AC impedance of the conductive windings on the PCB can be effectively reduced.
  • connection methods based on vertical conductive windings, planar conductive windings and/or sidewall conductive windings can meet the flexible needs of various deployment scenarios, and at the same time effectively increase the conduction cross-sectional area of the conductive layer in the PCB, enabling
  • the power module of the PCB has a reduced AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module of high power density, and better satisfying the use requirements.
  • a power supply module comprising a magnetic core and the printed circuit board of any of the above embodiments, the magnetic core being inserted through a core slot of the printed circuit board.
  • FIG. 7 is a schematic structural diagram of a power module according to another embodiment of the present invention.
  • the power module provided by the embodiment of the present invention may include: Four PCBs 400, two pairs of magnetic cores 402, a semiconductor conversion unit 401, and the like.
  • the semiconductor conversion unit in this embodiment may include a plurality of semiconductor components electrically connected through a PCB, and the semiconductor conversion unit 401 cooperates with a plurality of conductive windings including a magnetic core 402, a vertical conductive winding 404, and a sidewall conductive winding 405. Electromagnetic transformation.
  • the semiconductor conversion unit 401 in this embodiment can be directly soldered to any of the PCBs 400 (which are actually soldered to the PCB on the upper surface of the power module).
  • the planar direction of the PCB refers to the extending direction of the planar conductive layer/insulating layer
  • the thickness direction of the PCB refers to the direction in which the planar conductive laminated layers are pressed.
  • the planar conductive windings of each PCB, the vertical conductive windings 404, and the sidewall conductive windings 405 together form an electrically conductive winding that cooperates with the magnetic core 402 to achieve electromagnetic conversion.
  • a magnetic core slot 403 for mounting the magnetic core 402 can be opened in the plurality of PCBs 400, and the two pairs of magnetic cores 402 can respectively penetrate through the magnetic core slot 403.
  • each of the PCBs 400 is provided with a vertical conductive winding 404, and a sidewall conductive winding 405 is attached to the inner wall of each of the core slots.
  • the PCB in the power module is difficult to reduce the on-resistance by increasing the area of the planar conductive layer. Therefore, the electromagnetic non-magnetic core slot position of the PCB is arranged to cooperate with the magnetic core to realize electromagnetic transformation.
  • Vertical conductive windings to expand the installation space of the conductive windings on the PCB, thereby increasing the conduction cross-sectional area of the conductive windings of the PCB, and at the same time reducing the AC impedance of the power module having the PCB at a high switching frequency, and thus Effectively reduce the skin effect of high power density power modules, and better meet the needs of use.
  • the power module in the above embodiment is further provided with a sidewall conductive winding on the inner wall of the core slot for fully utilizing the side of the PCB to expand the space for the conductive winding.
  • an embodiment of the present invention further provides a method of fabricating a vertical conductive winding in a PCB, including:
  • the inner wall of the cavity is plated to form a vertical conductive winding.
  • the insulating material may be filled in the cavity to insulate the vertical conductive windings in the opposing inner walls from each other according to actual needs.
  • the above preparation method may further include: milling a slot on the printed circuit board where the core slot of the sidewall conductive winding is required to form a slot to be plated; and plating the sidewall of the slot Forming a sidewall conductive winding; the sidewall conductive winding is configured to cooperate with a magnetic core mounted in the core slot for electromagnetic conversion.
  • the disclosed systems, devices, and methods may be implemented in other ways.
  • the device embodiments described above are merely illustrative.
  • the division of the unit is only a logical function division.
  • there may be another division manner for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not executed.
  • the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be electrical, mechanical or otherwise.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple physical units. Some or all of the units may be selected according to actual needs to achieve the objectives of the solution of the embodiment.

Abstract

Embodiments of the present invention provide a printed circuit board and a power module. The printed circuit board comprises an insulating layer, a first planar conductive layer located above the insulating layer, and a second planar conductive layer located below the insulating layer. The insulating layer, the first planar conductive layer and the second planar conductive layer each are provided with a magnetic core groove having a penetrating magnetic core. The printed circuit board further comprises: at least one group of vertical conductive winding, configured to cooperate with the magnetic core mounted in the magnetic core groove to perform electromagnetic conversion. In the direction perpendicular to the insulating layer, one side of the at least one group of vertical conductive winding is located a position on the insulating layer or the first planar conductive layer except the magnetic core groove, and the other side of the at least one group of vertical conductive winding is located on a position on the insulating layer or the second planar conductive layer except the magnetic core groove. The printed circuit board can expand the sectional area of the conductive winding, and reduce the alternating current impedance of the power module.

Description

印刷电路板和电源模块  Printed circuit board and power module
技术领域 Technical field
本发明实施例涉及电子技术, 尤其涉及一种印刷电路板和电源模块。 背景技术  Embodiments of the present invention relate to electronic technologies, and in particular, to a printed circuit board and a power module. Background technique
当前, 开关变换器通常可称为电源模块, 现有的电源模块中变压器的 初级绕组、 次级绕组可由印刷电路板 ( Printed Circuit Board , 简称 PCB ) 中的多层平面导电层构成。  Currently, a switching converter is generally referred to as a power module. In an existing power module, a primary winding and a secondary winding of a transformer may be composed of a plurality of planar conductive layers in a Printed Circuit Board (PCB).
在实际的应用场景中, 提高电源模块的功率密度, 同时减小电源模块 的体积成为当前的需求。 然而, 现有的电源模块开关变换器中的 PCB主 要由平面导电层构成, 当开关变换器中开关频率提高时, 所述 PCB的平 面导电层中的平面导电绕组的趋肤效应越明显, 即高开关频率下 PCB的 平面导电层中的电流趋于导体的表面, 平面导电层中电流的穿透深度变 小, 以及进而同一平面导电层中实际导通电流的导体截面积相对减小, 由 此导致开关变换器在高开关频率下的阻抗高,其无法满足电源模块高功率 密度的需求。 发明内容  In actual application scenarios, increasing the power density of the power module and reducing the size of the power module become current requirements. However, the PCB in the existing power module switching converter is mainly composed of a planar conductive layer. When the switching frequency in the switching converter is increased, the skin effect of the planar conductive winding in the planar conductive layer of the PCB is more obvious, that is, The current in the planar conductive layer of the PCB at the high switching frequency tends to the surface of the conductor, the penetration depth of the current in the planar conductive layer becomes smaller, and the conductor cross-sectional area of the actual conduction current in the same planar conductive layer is relatively reduced, This results in a high impedance of the switching converter at high switching frequencies, which does not meet the high power density requirements of the power module. Summary of the invention
本发明实施例提供的一种印刷电路板和电源模块,实现了电源模块的高 功率密度, 同时可使电源模块交流阻抗减小, 进而可满足使用需求。  The printed circuit board and the power module provided by the embodiment of the invention can realize the high power density of the power module, and at the same time, the AC impedance of the power module can be reduced, thereby meeting the use requirement.
本发明一方面提供了一种印刷电路板, 包括绝缘层、 位于所述绝缘层 上方的第一平面导电层和位于所述绝缘层下方的第二平面导电层; 所述绝 缘层、 所述第一平面导电层和所述第二平面导电层中均设置有磁芯贯通的 磁芯槽, 其还包括:  An aspect of the invention provides a printed circuit board including an insulating layer, a first planar conductive layer above the insulating layer, and a second planar conductive layer under the insulating layer; the insulating layer, the first A magnetic core slot penetrating through the magnetic core is disposed in each of the planar conductive layer and the second planar conductive layer, and further includes:
至少一组竖向导电绕组, 用于与安装于所述磁芯槽内的磁芯配合进行 电磁变换; 其中, At least one set of vertical conductive windings for cooperating with a magnetic core mounted in the core slot Electromagnetic transformation; among them,
在垂直于所述绝缘层的方向上, 所述至少一组竖向导电绕组的一侧位 于所述绝缘层或第一平面导电层中非磁芯槽的位置, 所述至少一组竖向导 电绕组的另一侧位于所述绝缘层或所述第二平面导电层中非磁芯槽的位 置。  One side of the at least one set of vertical conductive windings is located at a position of the non-magnetic core groove in the insulating layer or the first planar conductive layer in a direction perpendicular to the insulating layer, the at least one set of vertical conductive The other side of the winding is located at a location of the non-magnetic core slot in the insulating layer or the second planar conductive layer.
本发明的另一方面还提供了一种电源模块,包括磁芯和本发明任意所述 的印刷电路板, 所述磁芯贯穿于所述印刷电路板的磁芯槽。  Another aspect of the present invention provides a power module comprising a magnetic core and a printed circuit board according to any of the present invention, the magnetic core penetrating through a core slot of the printed circuit board.
由上述技术方案可知, 本发明实施例的印刷电路板和电源模块, 通过 在 PCB的非磁芯槽位置设置竖向导电绕组, 可有效增大 PCB中导电层的导 通截面积,同时能够使具有该 PCB的电源模块在高开关频率下的交流阻抗降 低, 进而可有效减少高功率密度的电源模块的趋肤效应, 较好的满足了使用 需求。 附图说明  It can be seen from the above technical solutions that the printed circuit board and the power module of the embodiment of the present invention can effectively increase the conduction cross-sectional area of the conductive layer in the PCB by providing a vertical conductive winding at the non-magnetic core slot position of the PCB, and at the same time enable The power module with the PCB has a reduced AC impedance at a high switching frequency, which in turn can effectively reduce the skin effect of a high power density power module, and better meets the use requirements. DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将对实 施例或现有技术描述中所需要使用的附图作一简单地介绍, 显而易见地, 下 面描述中的附图是本发明的一些实施例, 对于本领域普通技术人员来讲, 在 不付出创造性劳动的前提下, 还可以根据这些附图获得其他的附图。  In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any creative work.
图 1 A为本发明一实施例提供的 PCB的结构示意图;  1A is a schematic structural diagram of a PCB according to an embodiment of the present invention;
图 1 B为图 1A中的局部放大示意图;  Figure 1B is a partial enlarged view of Figure 1A;
图 1 C和图 1 D为沿图 1 B中 A-A线的剖视图;  Figure 1 C and Figure 1 D are cross-sectional views taken along line A-A of Figure 1B;
图 2A至图 2C为本发明另一实施例提供的 PCB的剖视结构示意图; 图 3A至图 3E为本发明另一实施例提供的一组竖向导电绕组和一组平 面导电绕组的并联示意图;  2A to 2C are cross-sectional structural views of a PCB according to another embodiment of the present invention; and FIGS. 3A to 3E are schematic diagrams showing parallel connection of a set of vertical conductive windings and a set of planar conductive windings according to another embodiment of the present invention; ;
图 4A至图 4H为本发明另一实施例提供的一组竖向导电绕组和多组平 面导电绕组的并联示意图; 图 5A至图 5E为本发明另一实施例提供的一组竖向导电绕组和多组平 面导电绕组的串联示意图; 4A to 4H are schematic diagrams showing parallel connection of a set of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention; 5A to 5E are schematic diagrams showing a series of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention;
图 6A至图 6E为本发明另一实施例提供的一组竖向导电绕组、一组平面 导电绕组与一组侧壁导电绕组之间电连接关系示意图;  6A-6E are schematic diagrams showing electrical connection between a set of vertical conductive windings, a set of planar conductive windings, and a set of sidewall conductive windings according to another embodiment of the present invention;
图 7是本发明另一实施例提供的一种电源模块的结构示意图。 具体实施方式  FIG. 7 is a schematic structural diagram of a power module according to another embodiment of the present invention. detailed description
为使本发明实施例的目的、 技术方案和优点更加清楚, 下面将结合本发 明实施例中的附图, 对本发明实施例中的技术方案进行清楚、 完整地描述, 显然, 所描述的实施例是本发明一部分实施例, 而不是全部的实施例。 基于 本发明中的实施例, 本领域普通技术人员在没有作出创造性劳动前提下所获 得的所有其他实施例, 都属于本发明保护的范围。  The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本文中术语"和 /或", 仅仅是一种描述关联对象的关联关系, 表示可以存 在三种关系, 例如, A和 /或 B, 可以表示: 单独存在 A, 同时存在 A和 B, 单独存在 B这三种情况。 另外, 本文中字符' 7", —般表示前后关联对象是一 种"或"的关系。  The term "and/or" in this context is merely an association that describes the associated object, indicating that there can be three relationships, for example, A and / or B, which can mean: A exists separately, and both A and B exist, exist alone B these three situations. In addition, the character '7' in this article generally means that the contextual object is an "or" relationship.
本发明实施例提供一种印刷电路板, 该印刷电路板可包括: 绝缘层, 位 于绝缘层上方的第一平面导电层和位于绝缘层下方的第二平面导电层; 绝缘 层、 第一平面导电层和第二平面导电层中均设置有磁芯贯通的磁芯槽, 其中, 印刷电路板还包括至少一组竖向导电绕组, 用于与安装于磁芯槽内的磁芯配 合进行电磁变换; 在垂直于绝缘层的方向上, 至少一组竖向导电绕组的一 侧位于绝缘层或第一平面导电层中非磁芯槽的位置, 至少一组竖向导电绕 组的另一侧位于绝缘层或第二平面导电层中非磁芯槽的位置。  Embodiments of the present invention provide a printed circuit board, which may include: an insulating layer, a first planar conductive layer above the insulating layer and a second planar conductive layer under the insulating layer; the insulating layer, the first planar conductive a magnetic core-through core slot is disposed in each of the layer and the second planar conductive layer, wherein the printed circuit board further comprises at least one set of vertical conductive windings for cooperating with the magnetic core mounted in the magnetic core slot for electromagnetic conversion In a direction perpendicular to the insulating layer, one side of the at least one set of vertical conductive windings is located at a position of the non-magnetic core groove in the insulating layer or the first planar conductive layer, and the other side of the at least one set of vertical conductive windings is located at the insulation The location of the non-magnetic core slot in the layer or second planar conductive layer.
具体地, 绝缘层上非磁芯槽位置设置有容腔, 该容腔的内壁部分表面或 内壁全部表面上设有竖向导电绕组。 进一步地, 容腔中填充有绝缘材料, 以 使相向内壁中的竖向导电绕组相互绝缘。 应说明的是, 本实施例中的容腔可 为凹槽或矩形通孔。 在实际应用中, 在绝缘层上通过铣槽形成容腔, 以及在 容腔的内壁上电镀形成竖向导电绕组, 以便竖向导电绕组附着于容腔的内壁 部分表面或内壁全部表面, 同时可将竖向导电绕组的一侧设置在绝缘层上方 的第一平面导电层中; 进一步地, 还可将竖向导电绕组的另一侧设置在绝缘 层下方的第二平面导电层中。 在实际应用中, 竖向导电绕组的部分设置在容 腔的内壁上 (例如某竖向导电绕组 85%的部分设置在容腔的内壁上, 剩余 15%的部分延伸到例如第一平面导电层 /第二平面导电层等其它位置) 。 本实 施例中提及的竖向导电绕组可包括多跟竖向导电线并行排列, 且竖向导电绕 组的一侧和另一侧可理解为垂直于绝缘层的方向上竖向导电绕组的上表面和 下表面。 Specifically, a non-magnetic core groove is disposed on the insulating layer at a position, and a vertical conductive winding is disposed on a surface of the inner wall portion or the inner wall of the cavity. Further, the cavity is filled with an insulating material to insulate the vertical conductive windings in the opposite inner walls from each other. It should be noted that the cavity in this embodiment can be It is a groove or a rectangular through hole. In practical applications, a cavity is formed on the insulating layer by milling, and a vertical conductive winding is formed on the inner wall of the cavity, so that the vertical conductive winding is attached to the surface of the inner wall portion or the entire inner wall of the cavity, and at the same time One side of the vertical conductive winding is disposed in the first planar conductive layer above the insulating layer; further, the other side of the vertical conductive winding may also be disposed in the second planar conductive layer below the insulating layer. In practical applications, the portion of the vertical conductive winding is disposed on the inner wall of the cavity (for example, 85% of a vertical conductive winding is disposed on the inner wall of the cavity, and the remaining 15% extends to, for example, the first planar conductive layer). / other position such as the second planar conductive layer). The vertical conductive windings referred to in this embodiment may include multiple parallel and vertical guide wires arranged in parallel, and one side and the other side of the vertical conductive windings may be understood as the upper surface of the vertical conductive windings in a direction perpendicular to the insulating layer. And the lower surface.
在一种应用场景中, 印刷电路板可包括多层平面导电层, 任意相邻的平 面导电层之间设有绝缘层, 此时, 至少一组竖向导电绕组的一侧可设于任意 的绝缘层的容腔中, 进而至少一组竖向导电绕组的一侧可设置在绝缘层上方 任意的平面导电层中。  In one application scenario, the printed circuit board may include a plurality of planar conductive layers, and an insulating layer may be disposed between any adjacent planar conductive layers. At this time, one side of at least one set of vertical conductive windings may be disposed at any In the cavity of the insulating layer, one side of at least one set of vertical conductive windings may be disposed in any planar conductive layer above the insulating layer.
举例来说, 印刷电路板包括五层平面导电层时, 在印刷电路板的竖直方 向 (即垂直于绝缘层的方向)上, 竖向导电绕组的一侧可嵌设于第三绝缘层 的容腔中, 且竖向导电绕组穿设于第一绝缘层和第二绝缘层, 使其另一侧位 于第一平面导电层。 需要说明的是, 此时的印刷电路板的平面导电层中设有 绝缘的隔断, 以使平面导电层的导电线围绕绝缘的隔断旋转设置, 形成平面 导电绕组。 由此, 本发明中可以设置竖向导电绕组的一侧嵌设该绝缘的隔断 中, 或穿设该绝缘的隔断中。  For example, when the printed circuit board includes five planar conductive layers, one side of the vertical conductive winding may be embedded in the third insulating layer in the vertical direction of the printed circuit board (ie, perpendicular to the direction of the insulating layer). In the cavity, the vertical conductive winding is disposed through the first insulating layer and the second insulating layer such that the other side thereof is located on the first planar conductive layer. It should be noted that the planar conductive layer of the printed circuit board is provided with an insulating partition so that the conductive lines of the planar conductive layer are rotated around the insulation to form a planar conductive winding. Thus, in the present invention, one side of the vertical conductive winding may be provided with a partition in which the insulation is embedded, or a partition through which the insulation is placed.
在本实施例中, 所述第一平面导电层包括至少一组第一平面导电绕组, 第二平面导电层包括至少一组第二平面导电绕组; 所述至少一组竖向导电绕 组与所述至少一组第一平面导电绕组导通, 和 /或, 所述至少一组竖向导电绕 组与所述至少一组第二平面导电绕组导通。  In this embodiment, the first planar conductive layer includes at least one set of first planar conductive windings, and the second planar conductive layer includes at least one set of second planar conductive windings; the at least one set of vertical conductive windings and the At least one set of first planar conductive windings is conductive, and/or the at least one set of vertical conductive windings is in communication with the at least one set of second planar conductive windings.
举例来说, 竖向导电绕组的起始端或其中一段的起始端与第一平面导电 绕组的起始端在印刷电路板的过孔中电连接以使其导通, 竖向导电绕组的终 止端或其中一段的终止端与第一平面导电绕组的终止端导通等, 以使竖向导 电绕组、 第一平面导电绕组形成串^ 7混联的结构, 进而形成与磁芯槽中的磁 芯配合进行电磁变换的立体导电绕组。 For example, the starting end of the vertical conductive winding or the starting end of one of the segments is electrically conductive with the first plane The starting end of the winding is electrically connected in the via of the printed circuit board to be turned on, and the terminating end of the vertical conductive winding or the terminating end of one of the segments is electrically connected to the terminating end of the first planar conducting winding, etc., so that the vertical guide The electric winding and the first planar conductive winding form a structure of a hybrid structure, thereby forming a three-dimensional conductive winding that cooperates with the magnetic core in the magnetic core slot for electromagnetic conversion.
优选地, 磁芯槽的槽壁上还可设置有至少一组侧壁导电绕组, 用于与安 装在该磁芯槽内的磁芯配合进行电磁变换。 在本实施例中, 磁芯槽的槽壁部 分表面或槽壁全部表面设置有至少一组侧壁导电绕组。  Preferably, at least one set of sidewall conductive windings may be disposed on the wall of the core slot for electromagnetic conversion in cooperation with a magnetic core mounted in the core slot. In this embodiment, at least one set of side wall conductive windings is provided on the surface of the groove wall portion of the core groove or the entire surface of the groove wall.
在一种应用场景下, 侧壁导电绕组可为独立导电绕组, 即该侧壁导电绕 组与任意的平面导电绕组(包括第一平面导电绕组、 第二平面导电绕组) 、 竖向导电绕组均未导通。  In one application scenario, the sidewall conductive windings may be independent conductive windings, that is, the sidewall conductive windings and any planar conductive windings (including the first planar conductive winding, the second planar conductive winding), and the vertical conductive windings are not Turn on.
在另一种应用场景下, 至少一组侧壁导电绕组与至少一组竖向导电绕 组、 至少一组第一平面导电绕组、 至少一组第二平面导电绕组中的任意一 组或多组导通, 以形成与磁芯槽中的磁芯配合进行电磁变换的一组或多组立 体导电绕组。  In another application scenario, at least one set of sidewall conductive windings and at least one set of vertical conductive windings, at least one set of first planar conductive windings, and at least one set of second planar conductive windings Passing to form one or more sets of three-dimensional conductive windings that cooperate with the magnetic core in the core slot for electromagnetic conversion.
上述实施例中的 PCB通过在 PCB的非磁芯槽位置设置竖向导电绕组, 可有效增大 PCB中导电层的导通截面积, 同时能够使具有该 PCB的电源模 块在高开关频率下的交流阻抗降低, 进而可有效减少高功率密度的电源模块 的趋肤效应, 较好的满足了使用需求。  The PCB in the above embodiment can effectively increase the conduction cross-sectional area of the conductive layer in the PCB by setting a vertical conductive winding at the non-magnetic core slot position of the PCB, and at the same time enable the power module having the PCB to be at a high switching frequency. The AC impedance is reduced, which can effectively reduce the skin effect of the power module with high power density, and better meet the needs of use.
图 1A为本发明一实施例提供的 PCB的结构示意图, 图 1 B为图 1A中 的局部放大示意图, 图 1 C为沿图 1 B中 A-A线的剖视图。 如图 1A至图 1 C 所示, 本实施例的 PCB可包括: 绝缘层 100, 位于绝缘层 100上方的第一平 面导电层 107和位于绝缘层 100下方的第二平面导电层 108(如图 1 C所示), 其中绝缘层 100、 第一平面导电层 107和第二平面导电层 108中均设置有磁 芯贯通的磁芯槽 101 , 以及 PCB还包括至少一组竖向导电绕组 104, 用于与 安装于磁芯槽 101 内的磁芯配合进行电磁变换; 在垂直于绝缘层的方向 (如 图 7中所示的厚度方向)上, 至少一组竖向导电绕组 104的一侧位于 /嵌设于 绝缘层 100中非磁芯槽的位置, 至少一组竖向导电绕组 104的另一侧位于第 一平面导电层 107中, 如图 1 C所示。 1A is a schematic structural view of a PCB according to an embodiment of the present invention. FIG. 1B is a partially enlarged schematic view of FIG. 1A, and FIG. 1C is a cross-sectional view taken along line AA of FIG. As shown in FIG. 1A to FIG. 1C, the PCB of this embodiment may include: an insulating layer 100, a first planar conductive layer 107 above the insulating layer 100, and a second planar conductive layer 108 under the insulating layer 100 (as shown in FIG. 1 C), wherein the insulating layer 100, the first planar conductive layer 107 and the second planar conductive layer 108 are each provided with a core-through magnetic core slot 101, and the PCB further includes at least one set of vertical conductive windings 104, For electromagnetic conversion in cooperation with a magnetic core mounted in the core slot 101; in a direction perpendicular to the insulating layer (as shown in the thickness direction in FIG. 7), at least one side of the vertical conductive winding 104 is located / embedded in The location of the non-magnetic core slots in the insulating layer 100, the other side of the at least one set of vertical conductive windings 104 is located in the first planar conductive layer 107, as shown in Figure 1C.
在本实施例中, 图 1 D所示的至少一组竖向导电绕组 104—侧和另一侧 均位于绝缘层 100的非磁芯槽的位置。  In the present embodiment, at least one set of vertical conductive windings 104 shown in Fig. 1D - both sides and the other side are located at the locations of the non-magnetic core slots of the insulating layer 100.
本实施例中竖向导电绕组的一根或多根沿着绝缘层中设置的容腔的方向 螺旋盘绕, 以形成螺旋状的竖向导电绕组, 如图 1A所示。  In the present embodiment, one or more of the vertical conductive windings are spirally wound in the direction of the cavity provided in the insulating layer to form a spiral vertical conductive winding, as shown in Fig. 1A.
在实际应用中, 绝缘层 100中设置有容腔(图中未标出) , 该容腔在绝 缘层中的位置不同于磁芯槽在绝缘层中的位置。 本发明实施例中的容腔可为 凹槽或矩形通孔。 通常, 容腔可采用铣槽方式形成, 以便在容腔的内壁部分 表面或内壁全部表面上电镀有竖向导电绕组 104。 该竖向导电绕组 104可为 金属化绕组, 为方便制备金属化绕组, 可将该金属化绕组的的导电端可通过 过孔 103与与第一平面导电层 107或第二平面导电层 108相对应的导电绕组 的导电端电连接。  In a practical application, a cavity (not shown) is disposed in the insulating layer 100, and the position of the cavity in the insulating layer is different from the position of the core groove in the insulating layer. The cavity in the embodiment of the present invention may be a groove or a rectangular through hole. Generally, the cavity may be formed by slotting so that a vertical conductive winding 104 is plated on the entire surface of the inner wall portion or the inner wall of the cavity. The vertical conductive winding 104 can be a metallized winding. To facilitate the preparation of the metallized winding, the conductive end of the metallized winding can pass through the via 103 and the first planar conductive layer 107 or the second planar conductive layer 108. The conductive ends of the corresponding conductive windings are electrically connected.
在实际的应用场景中, 容腔中填充有绝缘材料 105, 以使相向内壁中的 竖向导电绕组 104相互绝缘。 例如, 当同一段连续凹槽的平行相向槽壁上附 着有竖向导电绕组时, 可在凹槽中填充绝缘材料 105, 以使相向槽壁上附着 的竖向导电绕组 104相互绝缘。本实施例中优选使用的绝缘材料 105为树脂, 用以使凹槽中相向槽壁上的竖向导电绕组之间绝缘。 本实施例对上述容腔的 形状不限定, 其可依据实际需求设定。  In a practical application scenario, the cavity is filled with an insulating material 105 to insulate the vertical conductive windings 104 in the opposing inner walls from each other. For example, when vertical conductive windings are attached to the parallel opposing groove walls of the same continuous groove, the insulating material 105 may be filled in the grooves to insulate the vertical conductive windings 104 attached to the opposing groove walls from each other. The insulating material 105 preferably used in this embodiment is a resin for insulating the vertical conductive windings on the walls of the grooves facing the grooves. In this embodiment, the shape of the above cavity is not limited, and it can be set according to actual needs.
在实际的结构中, 每一层平面导电层包括至少一组平面导电绕组, 该些 平面导电绕组可包括 N ( N为自然数, N大于等于 2 ) 匝螺旋线圈, 由此, 第一平面导电层 107包括至少一组第一平面导电绕组, 第二平面导电层 108 包括至少一组第二平面导电绕组。 至少一组竖向导电绕组 104与至少一组第 一平面导电绕组导通, 或者, 至少一组竖向导电绕组 104与至少一组第二平 面导电绕组导通。  In a practical structure, each of the planar conductive layers includes at least one set of planar conductive windings, and the planar conductive windings may include N (N is a natural number, N is greater than or equal to 2) a helical coil, whereby the first planar conductive layer 107 includes at least one set of first planar conductive windings, and second planar conductive layer 108 includes at least one set of second planar conductive windings. At least one set of vertical conductive windings 104 is electrically coupled to at least one set of first planar conductive windings, or at least one set of vertical conductive windings 104 is electrically coupled to at least one set of second planar conductive windings.
举例来说, 竖向导电绕组 104的起始端或其中一段的起始端与第一平面 导电绕组串联或并联, 竖向导电绕组 104的终止端或其中一段的终止端与第 一平面导电绕组串联或并联, 构成立体导电绕组。 通常, 竖向导电绕组 104 和第一平面导电绕组可在第一平面导电层 107的过孔 103中实现并联或串联 连接。 For example, the starting end of the vertical conductive winding 104 or the starting end of the segment and the first plane The conductive windings are connected in series or in parallel, and the terminating end of the vertical conductive winding 104 or the terminating end of one of the segments is connected in series or in parallel with the first planar conducting winding to form a three-dimensional conductive winding. Typically, the vertical conductive windings 104 and the first planar conductive windings may be connected in parallel or in series in the vias 103 of the first planar conductive layer 107.
在一种应用场景下, 竖向导电绕组 104与任意的平面导电绕组(包括第 一平面导电绕组、 第二平面导电绕组) 不导通, 即竖向导电绕组 104可形成 独立的导电绕组, 用以与安装于该 PCB 的磁芯槽内的磁芯配合进行电磁变 换。  In an application scenario, the vertical conductive winding 104 is non-conducting with any planar conductive winding (including the first planar conductive winding and the second planar conductive winding), that is, the vertical conductive winding 104 can form a separate conductive winding. Electromagnetic conversion is performed in cooperation with a magnetic core installed in a core slot of the PCB.
在上述实施例的基础上, PCB的磁芯槽 101的槽壁上还可设置有至少一 组侧壁导电绕组 110 (如图 1A所示) , 用于与安装在该磁芯槽 101 内的磁 芯配合进行电磁变换。 应说明的是, PCB的磁芯槽 101为贯通的圆孔, 用以 使电源模块包含的磁芯穿设。  Based on the above embodiment, at least one set of sidewall conductive windings 110 (shown in FIG. 1A) may be disposed on the wall of the core slot 101 of the PCB for mounting in the core slot 101. The magnetic core cooperates to perform electromagnetic conversion. It should be noted that the core slot 101 of the PCB is a through hole for penetrating the core included in the power module.
优选地, 可通过电镀方式在磁芯槽的槽壁部分表面或槽壁全部表面电 镀形成至少一组侧壁导电绕组 110。  Preferably, at least one set of sidewall conductive windings 110 may be formed by electroplating on the surface of the wall portion of the core slot or the entire surface of the slot wall by electroplating.
另外, 侧壁导电绕组 110可作为独立的导电绕组, 用于与安装于磁芯槽 内的磁芯进行电磁变换, 即侧壁导电绕组 110与竖向导电绕组 104、 第一平 面导电绕组、 第二平面导电绕组均未导通。 当然, 侧壁导电绕组 1 10与竖向 导电绕组 104、 第一平面导电绕组、 第二平面导电绕组中的任意一组或多 组导通。  In addition, the sidewall conductive winding 110 can be used as a separate conductive winding for electromagnetic conversion with a magnetic core mounted in the core slot, that is, the sidewall conductive winding 110 and the vertical conductive winding 104, the first planar conductive winding, The two planar conductive windings are not turned on. Of course, the sidewall conductive windings 1 10 are electrically connected to any one or more of the vertical conductive windings 104, the first planar conductive windings, and the second planar conductive windings.
上述实施例中的 PCB通过在 PCB的非磁芯槽位置设置竖向导电绕组, 进一步在 PCB的磁芯槽内壁设置侧壁导电绕组, 可有效增大 PCB中导电层 的导通截面积,同时能够使具有该 PCB的电源模块在高开关频率下的交流阻 抗降低, 进而可有效减少高功率密度的电源模块的趋肤效应, 较好的满足了 使用需求。  The PCB in the above embodiment is provided with a vertical conductive winding at a non-magnetic core slot position of the PCB, and further a sidewall conductive winding is disposed on the inner wall of the core groove of the PCB, thereby effectively increasing the conduction cross-sectional area of the conductive layer in the PCB, and simultaneously The power module with the PCB can reduce the AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module with high power density, and better meeting the use requirements.
图 2A至图 2C为本发明另一实施例提供的 PCB的结构示意图,如图 2A 至 2C所示, PCB可包括四层平面导电层如第一平面导电层 201、 第二平面 导电层 202、 第三平面导电层 203和第四平面导电层 204, 任意相邻的平面 导电层之间设有绝缘层如图中的第一绝缘层 211、 第二绝缘层 212和第三绝 缘层 213。 在图 2A中, 垂直于印刷电路板的方向上, 至少一组竖向导电绕 组 205的一侧位于 /嵌设于第三绝缘层 213的非磁芯槽位置,且该至少一组竖 向导电绕组 205的另一侧位于 /嵌设于第一绝缘层 211 中。 2A to FIG. 2C are schematic diagrams showing the structure of a PCB according to another embodiment of the present invention. As shown in FIGS. 2A to 2C, the PCB may include four planar conductive layers such as a first planar conductive layer 201 and a second plane. The conductive layer 202, the third planar conductive layer 203 and the fourth planar conductive layer 204 are provided with an insulating layer between any adjacent planar conductive layers, such as a first insulating layer 211, a second insulating layer 212 and a third insulating layer. Layer 213. In FIG. 2A, one side of at least one set of vertical conductive windings 205 is located/embedded in a non-magnetic core slot position of the third insulating layer 213 in a direction perpendicular to the printed circuit board, and the at least one set of vertical conductive The other side of the winding 205 is located/embedded in the first insulating layer 211.
在图 2B中, 至少一组竖向导电绕组 205的一侧位于第一绝缘层 21 1的 非磁芯槽位置, 且该至少一组竖向导电绕组 205的另一侧可位于第三平面导 电层 203。  In FIG. 2B, one side of at least one set of vertical conductive windings 205 is located at a non-magnetic core slot position of the first insulating layer 21 1 , and the other side of the at least one set of vertical conductive windings 205 may be electrically conductive in a third plane. Layer 203.
在图 2C中, 至少一组竖向导电绕组 205贯穿于第一绝缘层 211、 第二 绝缘层 212和第三绝缘层 213的非磁芯槽位置, 以及该至少一组竖向导电绕 组 205的一侧可位于第四平面导电层 204, 其另一侧可位于第一平面导电层 201。  In FIG. 2C, at least one set of vertical conductive windings 205 extends through the non-magnetic core slot locations of the first insulating layer 211, the second insulating layer 212, and the third insulating layer 213, and the at least one set of vertical conductive windings 205 One side may be located on the fourth planar conductive layer 204, and the other side thereof may be located on the first planar conductive layer 201.
进一步地, 图 2A至图 2C中所示的 PCB的磁芯槽的槽壁部分表面或全 部表面也可设置侧壁导电绕组, 其用于与安装在该磁芯槽内的磁芯配合进行 电磁变换。 该侧壁导电绕组可作为独立的立体导电绕组, 也可与上述竖向导 电绕组导通, 形成一组或多组的立体导电绕组。  Further, the surface or all surfaces of the groove wall portion of the core groove of the PCB shown in FIG. 2A to FIG. 2C may also be provided with sidewall conductive windings for cooperating with the magnetic core installed in the core groove. Transform. The sidewall conductive winding can be used as a separate three-dimensional conductive winding or can be electrically connected to the vertical conductive winding to form one or more sets of three-dimensional conductive windings.
上述实施例中的 PCB通过在 PCB的非磁芯槽位置设置竖向导电绕组, 且在 PCB的磁芯槽内壁设置侧壁导电绕组, 可有效增大 PCB中导电层的导 通截面积,同时能够使具有该 PCB的电源模块在高开关频率下的交流阻抗降 低, 进而可有效减少高功率密度的电源模块的趋肤效应, 较好的满足了使用 需求。  The PCB in the above embodiment can provide a vertical conductive winding at a non-magnetic core slot position of the PCB, and a sidewall conductive winding is disposed on the inner wall of the core slot of the PCB, thereby effectively increasing the conduction cross-sectional area of the conductive layer in the PCB, and simultaneously The power module with the PCB can reduce the AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module with high power density, and better meeting the use requirements.
在上述实施例的基础上, 图 3A至图 3E为本发明实施例中提供的一组竖 向导电绕组和一组平面导电绕组的并联示意图,图 4A至图 4H为本发明另一 实施例提供的一组竖向导电绕组和多组平面导电绕组的并联示意图, 图 5A 至图 5E 为本发明另一实施例提供的一组竖向导电绕组和多组平面导电绕组 的串联示意图,图 6A至图 6E为本发明另一实施例提供的一组竖向导电绕组、 一组平面导电绕组与一组侧壁导电绕组之间电连接关系示意图。 3A to 3E are schematic diagrams showing parallel connection of a set of vertical conductive windings and a set of planar conductive windings according to an embodiment of the present invention, and FIGS. 4A to 4H are provided according to another embodiment of the present invention. FIG. 5A to FIG. 5E are schematic diagrams showing a series connection of a set of vertical conductive windings and a plurality of sets of planar conductive windings according to another embodiment of the present invention, FIG. 6A to FIG. 6E is a set of vertical conductive windings according to another embodiment of the present invention, Schematic diagram of the electrical connection between a set of planar conductive windings and a set of sidewall conductive windings.
本实施例中的平面导电绕组可为第一平面导电层的第一平面导电绕组, 也可为第二平面导电层的第二平面导电绕组, 本实施例不对其进行限定, 图 The planar conductive winding in this embodiment may be a first planar conductive winding of the first planar conductive layer or a second planar conductive winding of the second planar conductive layer, which is not limited in this embodiment.
3A至图 6E只是示意性的显示竖向导电绕组、平面导电绕组和 /或侧壁导电绕 组之间的电连接关系。 3A through 6E are only schematic representations of the electrical connection between the vertical conductive windings, the planar conductive windings and/or the sidewall conductive windings.
如图 3A至图 5E所示, PCB的平面导电绕组的起始端 (或其中一段的 起始端)可与竖向导电绕组的起始端 (或其中一段的起始端)导通; 该平面 导电绕组的终止端 (或其中一段的终止端)可与竖向导电绕组的终止端 (或 其中一段的终止端)导通。 本发明实施例中提及的电连接即为导通。  As shown in FIGS. 3A to 5E, the start end of the planar conductive winding of the PCB (or the start end of one of the segments) may be electrically connected to the start end of the vertical conductive winding (or the start end of one of the segments); The terminating end (or the terminating end of one of the segments) may be electrically connected to the terminating end of the vertical conductive winding (or the terminating end of one of the segments). The electrical connections mentioned in the embodiments of the present invention are conductive.
如图 3A至图 3E所示, 一组平面导电绕组 301 可与一组竖向导电绕组 As shown in Figures 3A through 3E, a set of planar conductive windings 301 can be combined with a set of vertical conductive windings.
302并联连接, 具体地, 平面导电绕组 301的起始端(或其中一段的起始端) 与竖向导电绕组的起始端(或其中一段的起始端 )导通,且平面导电绕组 301 的终止端 (或其中一段的终止端)与竖向导电绕组的终止端 (或其中一段的 终止端 )导通, 形成与安装在 PCB的磁芯槽中的磁芯配合进行电磁变换的立 体导电绕组。 302 is connected in parallel, specifically, the start end of the planar conductive winding 301 (or the start end of one of the segments) is electrically connected to the start end of the vertical conductive winding (or the start end of one of the segments), and the terminating end of the planar conductive winding 301 ( Or the terminating end of one of the segments is electrically connected to the terminating end of the vertical conductive winding (or the terminating end of one of the segments) to form a three-dimensional conductive winding that cooperates with the magnetic core mounted in the core slot of the PCB for electromagnetic conversion.
如图 4A至图 4H所示,多组平面导电绕组 301与一组竖向导电绕组 302 并联连接,形成与安装在 PCB的磁芯槽中的磁芯配合进行电磁变换的立体导 电绕组。 可以理解的是, 上述至少一组竖向导电绕组 302与至少一组平面导 电绕组 301还可通过其它方式实现并联连接, 本实施例不对其进行限定。  As shown in Figures 4A through 4H, a plurality of sets of planar conductive windings 301 are connected in parallel with a set of vertical conductive windings 302 to form a three-dimensional conductive winding that cooperates with a magnetic core mounted in a core slot of the PCB for electromagnetic conversion. It can be understood that the at least one set of vertical conductive windings 302 and the at least one set of planar conductive windings 301 can also be connected in parallel by other means, which is not limited in this embodiment.
如图 5A至图 5E所示,多组平面导电绕组 301与一组竖向导电绕组 302 串联连接,形成与安装在 PCB的磁芯槽中的磁芯配合进行电磁变换的立体导 电绕组。 可以理解的是, 上述至少一组竖向导电绕组 302与至少一组平面导 电绕组 301也还可通过其它方式实现串联连接, 本实施例不对其进行限定。  As shown in Figures 5A through 5E, a plurality of sets of planar conductive windings 301 are connected in series with a set of vertical conductive windings 302 to form a three-dimensional conductive winding that cooperates with a magnetic core mounted in a core slot of the PCB for electromagnetic conversion. It can be understood that the at least one set of vertical conductive windings 302 and the at least one set of planar conductive windings 301 can also be connected in series by other means, which is not limited in this embodiment.
如图 6A至图 6E所示, PCB的平面导电绕组 301的起始端 (或其中一 段的起始端) 、 竖向导电绕组 302的起始端 (或其中一段的起始端)和侧壁 导电绕组 303的起始端 (或其中一段的起始端)导通, 以及各导电绕组的终 止端(或其中一段的终止端)导通, 形成与安装在 PCB的磁芯槽中的磁芯配 合进行电磁变换的立体导电绕组。 可以理解的是, 至少一组竖向导电绕组 302、 至少一组平面导电绕组 301和至少一组侧壁导电绕组 303的连接方式 还可通过其他方式实现电连接 ,本发明实施例不限定各导电绕组的组合方式。 As shown in FIGS. 6A to 6E, the start end of the planar conductive winding 301 of the PCB (or the start end of one of the segments), the start end of the vertical conductive winding 302 (or the start end of one of the segments), and the sidewall conductive winding 303 The start end (or the start end of one of the segments) is turned on, and the end of each conductive winding The terminal end (or the terminating end of one of the segments) is turned on to form a three-dimensional conductive winding that cooperates with the magnetic core mounted in the core slot of the PCB for electromagnetic conversion. It can be understood that the connection manner of at least one set of vertical conductive windings 302, at least one set of planar conductive windings 301 and at least one set of sidewall conductive windings 303 can also be electrically connected by other means, and embodiments of the present invention do not limit each conductive The way the windings are combined.
由上可见,本实施例中考虑到 PCB 艮难通过增大平面导电层的面积来降 低交流阻抗, 因此在 PCB的绝缘层中设置用于与 PCB磁芯槽中的磁芯配合 实现电磁变换的竖向导电绕组, 以充分扩展 PCB中导电绕组设置空间, 可相 对减少在 PCB平面导电层设置的导电绕组数量, 进而增大了 PCB的导通截 面积, 减小了高开关频率下 PCB的趋肤效应的影响; 进而可有效降低 PCB 上导电绕组的交流阻抗。  It can be seen from the above that in this embodiment, it is considered that the PCB is difficult to reduce the AC impedance by increasing the area of the planar conductive layer. Therefore, in the insulating layer of the PCB, an electromagnetic transformation is performed in cooperation with the magnetic core in the PCB core slot. Vertical conductive windings to fully expand the space for conducting windings in the PCB, which can relatively reduce the number of conductive windings disposed on the conductive layer of the PCB, thereby increasing the conduction cross-sectional area of the PCB and reducing the tendency of the PCB at high switching frequencies. The effect of the skin effect; in turn, the AC impedance of the conductive windings on the PCB can be effectively reduced.
基于竖向导电绕组、 平面导电绕组和 /或侧壁导电绕组的多种连接方式, 可满足多种部署场景的灵活需要,同时可有效增大 PCB中导电层的导通截面 积, 能够使具有该 PCB的电源模块在高开关频率下的交流阻抗降低, 进而可 有效减少高功率密度的电源模块的趋肤效应, 较好的满足了使用需求。  Multiple connection methods based on vertical conductive windings, planar conductive windings and/or sidewall conductive windings can meet the flexible needs of various deployment scenarios, and at the same time effectively increase the conduction cross-sectional area of the conductive layer in the PCB, enabling The power module of the PCB has a reduced AC impedance at a high switching frequency, thereby effectively reducing the skin effect of the power module of high power density, and better satisfying the use requirements.
根据本发明的另一方面, 本发明还提供一种电源模块, 包括磁芯和上述 任意实施例中的印刷电路板, 该磁芯贯穿于所述印刷电路板的磁芯槽。  According to another aspect of the present invention, there is still further provided a power supply module comprising a magnetic core and the printed circuit board of any of the above embodiments, the magnetic core being inserted through a core slot of the printed circuit board.
以下举例说明一包含四个 PCB的电源模块的结构,图 7为本发明另一实 施例提供的一种电源模块的结构示意图, 如图 7所示, 本发明实施例提供的 电源模块可包括: 四个 PCB 400、 两对磁芯 402和半导体变换单元 401等。 本实施例中的半导体变换单元可包含通过 PCB电连接的多个半导体元器件, 半导体变换单元 401与磁芯 402、 竖向导电绕组 404、 侧壁导电绕组 405在 内的若干个导电绕组配合实现电磁变换。 本实施例中的半导体变换单元 401 可直接焊接在任一 PCB 400 (实际中常焊接于电源模块上表面的 PCB )上。 本实施例中, PCB的平面方向指平面导电层 /绝缘层的延伸方向, PCB的厚 度方向指各平面导电层叠加压和的方向。 在本实施例中, 每一 PCB的平面导电绕组, 竖向导电绕组 404、 侧壁导 电绕组 405共同组成配合磁芯 402实现电磁变换的导电绕组。根据实际需要, 在多个 PCB 400中可开设有用于安装磁芯 402的磁芯槽 403,进而两对磁芯 402可分别贯穿于磁芯槽 403。 The following is an example of a structure of a power module including four PCBs. FIG. 7 is a schematic structural diagram of a power module according to another embodiment of the present invention. As shown in FIG. 7, the power module provided by the embodiment of the present invention may include: Four PCBs 400, two pairs of magnetic cores 402, a semiconductor conversion unit 401, and the like. The semiconductor conversion unit in this embodiment may include a plurality of semiconductor components electrically connected through a PCB, and the semiconductor conversion unit 401 cooperates with a plurality of conductive windings including a magnetic core 402, a vertical conductive winding 404, and a sidewall conductive winding 405. Electromagnetic transformation. The semiconductor conversion unit 401 in this embodiment can be directly soldered to any of the PCBs 400 (which are actually soldered to the PCB on the upper surface of the power module). In this embodiment, the planar direction of the PCB refers to the extending direction of the planar conductive layer/insulating layer, and the thickness direction of the PCB refers to the direction in which the planar conductive laminated layers are pressed. In this embodiment, the planar conductive windings of each PCB, the vertical conductive windings 404, and the sidewall conductive windings 405 together form an electrically conductive winding that cooperates with the magnetic core 402 to achieve electromagnetic conversion. According to actual needs, a magnetic core slot 403 for mounting the magnetic core 402 can be opened in the plurality of PCBs 400, and the two pairs of magnetic cores 402 can respectively penetrate through the magnetic core slot 403.
特别地, 每一 PCB400中均设有竖向导电绕组 404, 以及每一磁芯槽的 内壁上附着有侧壁导电绕组 405。  In particular, each of the PCBs 400 is provided with a vertical conductive winding 404, and a sidewall conductive winding 405 is attached to the inner wall of each of the core slots.
由上可见,本实施例中考虑到电源模块中的 PCB很难通过增大平面导电 层的面积来降低导通阻抗,因此在 PCB竖向的非磁芯槽位置设置与磁芯配合 实现电磁变换的竖向导电绕组, 以扩展 PCB上导电绕组的设置空间, 进而可 增加 PCB的导电绕组的导通截面积, 同时能够使具有该 PCB的电源模块在 高开关频率下的交流阻抗降低, 进而可有效减少高功率密度的电源模块的趋 肤效应, 较好的满足了使用需求。  It can be seen from the above that in this embodiment, it is considered that the PCB in the power module is difficult to reduce the on-resistance by increasing the area of the planar conductive layer. Therefore, the electromagnetic non-magnetic core slot position of the PCB is arranged to cooperate with the magnetic core to realize electromagnetic transformation. Vertical conductive windings to expand the installation space of the conductive windings on the PCB, thereby increasing the conduction cross-sectional area of the conductive windings of the PCB, and at the same time reducing the AC impedance of the power module having the PCB at a high switching frequency, and thus Effectively reduce the skin effect of high power density power modules, and better meet the needs of use.
进一步地, 上述实施例中的电源模块还在磁芯槽的内壁上设置有侧壁导 电绕组, 用以充分利用 PCB的侧面, 扩展导电绕组设置空间。  Further, the power module in the above embodiment is further provided with a sidewall conductive winding on the inner wall of the core slot for fully utilizing the side of the PCB to expand the space for the conductive winding.
根据本发明的另一方面,本发明实施例还提供一种制备 PCB中竖向导电 绕组的方法, 其包括:  According to another aspect of the present invention, an embodiment of the present invention further provides a method of fabricating a vertical conductive winding in a PCB, including:
在印刷电路板上非磁芯槽的位置进行铣槽, 形成需要电镀竖向导电绕组 的容腔;  Milling the groove on the printed circuit board at a position other than the magnetic core slot to form a cavity that needs to be plated with a vertical conductive winding;
对所述容腔的内壁进行电镀, 形成竖向导电绕组。  The inner wall of the cavity is plated to form a vertical conductive winding.
当然, 还可根据实际需要, 在容腔中填充绝缘材料以使相向内壁中的竖 向导电绕组相互绝缘。  Of course, the insulating material may be filled in the cavity to insulate the vertical conductive windings in the opposing inner walls from each other according to actual needs.
在其他实施例中, 上述制备方法还可包括: 在印刷电路板上需设置侧壁 导电绕组的磁芯槽的位置进行铣槽, 形成需要电镀的槽孔; 对该槽孔的侧壁 进行电镀, 形成侧壁导电绕组; 该侧壁导电绕组用于与安装在该磁芯槽的磁 芯配合进行电磁变换。  In other embodiments, the above preparation method may further include: milling a slot on the printed circuit board where the core slot of the sidewall conductive winding is required to form a slot to be plated; and plating the sidewall of the slot Forming a sidewall conductive winding; the sidewall conductive winding is configured to cooperate with a magnetic core mounted in the core slot for electromagnetic conversion.
在上述实施例中, 对各个实施例的描述都各有侧重, 某个实施例中没有 详述的部分, 可以参见其他实施例的相关描述。 In the above embodiments, the descriptions of the various embodiments have their respective focuses, and there is no embodiment. For a detailed description, refer to the related description of other embodiments.
在上述实施例中, 对各个实施例的描述都各有侧重, 某个实施例中没有 详述的部分, 可以参见其他实施例的相关描述。  In the above embodiments, the descriptions of the various embodiments are different, and the parts that are not detailed in a certain embodiment can be referred to the related descriptions of other embodiments.
在本申请所提供的几个实施例中, 应该理解到, 所揭露的系统, 装置和 方法, 可以通过其它的方式实现。 例如, 以上所描述的装置实施例仅仅是示 意性的, 例如, 所述单元的划分, 仅仅为一种逻辑功能划分, 实际实现时可 以有另外的划分方式, 例如多个单元或组件可以结合或者可以集成到另一个 系统, 或一些特征可以忽略, 或不执行。 另一点, 所显示或讨论的相互之间 的耦合或直接耦合或通信连接可以是通过一些接口, 装置或单元的间接耦合 或通信连接, 可以是电性, 机械或其它的形式。  In the several embodiments provided herein, it should be understood that the disclosed systems, devices, and methods may be implemented in other ways. For example, the device embodiments described above are merely illustrative. For example, the division of the unit is only a logical function division. In actual implementation, there may be another division manner, for example, multiple units or components may be combined or Can be integrated into another system, or some features can be ignored, or not executed. In addition, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, device or unit, and may be electrical, mechanical or otherwise.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的, 作 为单元显示的部件可以是或者也可以不是物理单元, 即可以位于一个地方, 或者也可以分布到多个物理单元上。 可以根据实际的需要选择其中的部分或 者全部单元来实现本实施例方案的目的。  The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple physical units. Some or all of the units may be selected according to actual needs to achieve the objectives of the solution of the embodiment.
最后应说明的是: 以上实施例仅用以说明本发明的技术方案, 而非对其 限制; 尽管参照前述实施例对本发明进行了详细的说明, 本领域的普通技术 人员应当理解: 其依然可以对前述各实施例所记载的技术方案进行修改, 或 者对其中部分技术特征进行等同替换; 而这些修改或者替换, 并不使相应技 术方案的本质脱离本发明各实施例技术方案的精神和范围。  It should be noted that the above embodiments are only for explaining the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that: The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

权 利 要求 书 Claim
1、 一种印刷电路板, 包括绝缘层、 位于所述绝缘层上方的第一平面 导电层和位于所述绝缘层下方的第二平面导电层; 所述绝缘层、 所述第一 平面导电层和所述第二平面导电层中均设置有磁芯贯通的磁芯槽, 其特征 在于, 还包括: What is claimed is: 1. A printed circuit board comprising: an insulating layer; a first planar conductive layer above the insulating layer; and a second planar conductive layer under the insulating layer; the insulating layer, the first planar conductive layer And a magnetic core slot penetrating through the magnetic core is disposed in the second planar conductive layer, and further comprising:
至少一组竖向导电绕组, 用于与安装于所述磁芯槽内的磁芯配合进行 电磁变换; 其中,  At least one set of vertical conductive windings for electromagnetic conversion in cooperation with a magnetic core mounted in the magnetic core slot;
在垂直于所述绝缘层的方向上, 所述至少一组竖向导电绕组的一侧位 于所述绝缘层或第一平面导电层中非磁芯槽的位置, 所述至少一组竖向导 电绕组的另一侧位于所述绝缘层或所述第二平面导电层中非磁芯槽的位 置。  One side of the at least one set of vertical conductive windings is located at a position of the non-magnetic core groove in the insulating layer or the first planar conductive layer in a direction perpendicular to the insulating layer, the at least one set of vertical conductive The other side of the winding is located at a location of the non-magnetic core slot in the insulating layer or the second planar conductive layer.
2、 根据权利要求 1所述的印刷电路板, 其特征在于, 所述绝缘层上 设置有容腔, 该容腔的内壁部分表面或内壁全部表面上设有所述竖向导电 绕组。  2. The printed circuit board according to claim 1, wherein the insulating layer is provided with a cavity, and the vertical conductive winding is provided on the entire surface of the inner wall portion or the inner wall of the cavity.
3、 根据权利要求 2所述的印刷电路板, 其特征在于, 所述容腔中填 充有绝缘材料, 以使相向内壁中的竖向导电绕组相互绝缘。  3. The printed circuit board according to claim 2, wherein the cavity is filled with an insulating material to insulate the vertical conductive windings in the opposite inner walls from each other.
4、 根据权利要求 2或 3所述的印刷电路板, 其特征在于, 所述容腔 为凹槽或矩形通孔。  The printed circuit board according to claim 2 or 3, wherein the cavity is a groove or a rectangular through hole.
5、 根据权利要求 4所述的印刷电路板, 其特征在于, 所述第一平面 导电层包括至少一组第一平面导电绕组, 所述第二平面导电层包括至少一 组第二平面导电绕组;  5. The printed circuit board of claim 4, wherein the first planar conductive layer comprises at least one set of first planar conductive windings, and the second planar conductive layer comprises at least one set of second planar conductive windings ;
所述至少一组竖向导电绕组与所述至少一组第一平面导电绕组导通; 和 /或,  The at least one set of vertical conductive windings are electrically connected to the at least one set of first planar conductive windings; and/or,
所述至少一组竖向导电绕组与所述至少一组第二平面导电绕组导通。  The at least one set of vertical conductive windings is in conduction with the at least one set of second planar conductive windings.
6、 根据权利要求 5所述的印刷电路板, 其特征在于, 6. The printed circuit board of claim 5, wherein
所述磁芯槽的槽壁上设置有至少一组侧壁导电绕组, 用于与安装在该 磁芯槽内的磁芯配合进行电磁变换。 The wall of the magnetic core slot is provided with at least one set of sidewall conductive windings for mounting on the wall The magnetic core in the core slot cooperates to perform electromagnetic conversion.
7、 根据权利要求 6所述的印刷电路板, 其特征在于, 所述磁芯槽的 槽壁部分表面或槽壁全部表面设置有所述至少一组侧壁导电绕组。  The printed circuit board according to claim 6, wherein the surface of the groove wall portion of the core groove or the entire surface of the groove wall is provided with the at least one set of sidewall conductive windings.
8、 根据权利要求 6或 7所述的印刷电路板, 其特征在于, 所述至少 一组侧壁导电绕组与所述至少一组竖向导电绕组、 至少一组第一平面导电 绕组、 至少一组第二平面导电绕组均未导通。  The printed circuit board according to claim 6 or 7, wherein the at least one set of sidewall conductive windings and the at least one set of vertical conductive windings, at least one set of first planar conductive windings, at least one The second planar conductive windings of the group are not turned on.
9、 根据权利要求 6或 7所述的印刷电路板, 其特征在于, 所述至少 一组侧壁导电绕组与所述至少一组竖向导电绕组、 至少一组第一平面导电 绕组、 至少一组第二平面导电绕组中的任意一组或多组导通。  The printed circuit board according to claim 6 or 7, wherein the at least one set of sidewall conductive windings and the at least one set of vertical conductive windings, at least one set of first planar conductive windings, at least one Any one or more of the second planar conductive windings of the group are turned on.
10、 一种电源模块, 其特征在于, 包括磁芯和如权利要求 1至 9任一 权利要求所述的印刷电路板, 所述磁芯贯穿于所述印刷电路板的磁芯槽。  A power module comprising a magnetic core and a printed circuit board according to any one of claims 1 to 9, said magnetic core being inserted through a core slot of said printed circuit board.
PCT/CN2011/079621 2011-09-14 2011-09-14 Printed circuit board and power module WO2012149740A1 (en)

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