WO2012133646A1 - Heat-resistant black powder, method for producing same, and paint and resin composition using heat-resistant black powder - Google Patents

Heat-resistant black powder, method for producing same, and paint and resin composition using heat-resistant black powder Download PDF

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Publication number
WO2012133646A1
WO2012133646A1 PCT/JP2012/058352 JP2012058352W WO2012133646A1 WO 2012133646 A1 WO2012133646 A1 WO 2012133646A1 JP 2012058352 W JP2012058352 W JP 2012058352W WO 2012133646 A1 WO2012133646 A1 WO 2012133646A1
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heat
black powder
resistant black
compound
metal element
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PCT/JP2012/058352
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French (fr)
Japanese (ja)
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西本一志
好澤実
藤井泰彦
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戸田工業株式会社
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Priority to CN201280006983.9A priority Critical patent/CN103339064B/en
Priority to KR1020137020042A priority patent/KR20130140837A/en
Publication of WO2012133646A1 publication Critical patent/WO2012133646A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/0009Pigments for ceramics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/22Compounds of iron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44Carbon
    • C09C1/48Carbon black
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/74Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by peak-intensities or a ratio thereof only

Definitions

  • the present invention relates to a black powder having excellent heat resistance and little change in blackness even at high temperatures.
  • black pigments are used as various coloring materials.
  • carbon black, magnetite (Fe 3 O 4 ) and the like are known. These pigments cannot be said to be excellent in heat resistance.
  • Patent Documents 1 to 3 various improvements have been made on heat-resistant black pigments.
  • JP-A-10-279314 Japanese Patent Publication No. 47-30085 Japanese Patent Laid-Open No. 5-221653
  • Patent Documents 1 to 3 describe the use of a composite oxide containing Fe and Mn as a black pigment, but it is difficult to say that the heat resistance is excellent at high temperatures.
  • An object of the present invention is to provide a black powder having excellent heat resistance and little change in hue (blackness) even at high temperatures.
  • the present invention is a heat-resistant black powder composed of a composite oxide containing Fe, Mn and a metal element M, wherein the metal element M is one or more selected from Al, Mg and Ca.
  • the change in hue of the heat-resistant black powder at 800 ° C. in the heat resistance test is 0.5 or less and the magnetization value is 2.0 Am 2 / kg or less.
  • hematite A heat-resistant black powder characterized in that the strength ratio of the (222) plane of the bixbite phase is 45 to 250 with respect to the strength ratio of the (104) plane of the phase (Invention 1).
  • the present invention is the heat-resistant black powder according to the first invention, wherein the content of the metal element M is 0.01 to 5.0% by weight (the second invention).
  • the present invention is the heat-resistant black powder according to the first or second aspect of the present invention having a Fe / Mn (molar ratio) of 1.0 to 10.0 (Invention 3).
  • the present invention is the heat resistant black powder according to any one of the present inventions 1 to 3 having a blackness (L * value) of 25.0 or less (Invention 4).
  • the present invention also provides a method for producing a heat-resistant black powder according to any one of the present inventions 1 to 4, wherein an iron compound containing 0.01 to 5.0 wt% of the metal element M, a manganese compound, According to any one of the present inventions 1 to 4, wherein the Fe / Mn ratio (molar ratio) is mixed to be 1.0 to 10.0, and the resulting mixture is fired at a temperature range of 830 to 1000 ° C.
  • This is a method for producing heat-resistant black powder (Invention 5).
  • the present invention also relates to a method for producing a heat-resistant black powder according to any one of the present inventions 1 to 4, wherein the step of mixing an iron compound, a manganese compound and a metal element M compound and the resulting mixture It comprises a step of firing at a temperature range of 830 to 1000 ° C., and in the mixing step, when the Fe / Mn ratio (molar ratio) is 1.0 to 10.0 and the metal element M is Al, the aluminum compound is Al When the mixing ratio (Al 2 O 3 amount / (iron compound + manganese compound + aluminum compound)) as 2 O 3 is 0.01 to 10.0 wt%, when the metal element M is Mg, magnesium compound mixing ratio (MgCO 3 weight / (iron compound + manganese compound + magnesium compound)) as MgCO 3 were mixed such that 0.01 ⁇ 10.0wt%, the metal element M For a, the mixing ratio of the calcium compound is CaCO 3 (CaCO 3 weight / (iron compound + manganese compound + calcium compound)) is
  • the present invention is a paint in which the heat-resistant black powder according to any one of the present inventions 1 to 4 is blended in a paint-constituting substrate (Invention 7).
  • the present invention is a resin composition colored using the heat-resistant black powder according to any one of the first to fourth aspects of the present invention (Invention 8).
  • the heat-resistant black powder according to the present invention is suitable as a colorant for paints or resin compositions because it is excellent in heat resistance and has little change in blackness even at high temperatures.
  • FIG. 3 is an X-ray diffraction pattern of a heat-resistant black powder obtained in Example 1-1 of the present invention.
  • FIG. 2 is an enlarged view of a diffraction angle range of 20 to 40 ° with respect to FIG. 3 is an X-ray diffraction pattern of a heat-resistant black powder obtained in Example 2-1 of the present invention.
  • the heat-resistant black powder according to the present invention is composed of a composite oxide containing Fe, Mn, and a metal element M.
  • the metal element M is at least one selected from Al, Mg, and Ca.
  • the content of the metal element M in the heat-resistant black powder according to the present invention is preferably 0.01 to 5.0% by weight.
  • the content of the metal element M is less than 0.01% by weight, the heat resistance of the black powder is lowered and the blackness is changed at a high temperature.
  • the content of the metal element M exceeds 5.0% by weight, the blackness is low (L * value is high) and it is difficult to say that it is a black pigment.
  • the content of the metal element M is more preferably 0.01 to 4.0% by weight, still more preferably 0.05 to 3.0% by weight.
  • the heat-resistant black powder according to the present invention preferably has an Fe / Mn (molar ratio) of 1.0 to 10.0.
  • Fe / Mn (molar ratio) When Fe / Mn (molar ratio) is less than 1.0, the b * value is high, and it is difficult to say that it is a black powder. The heat resistance of the black powder is reduced, and the blackness may change at high temperatures. .
  • Fe / Mn (molar ratio) exceeds 10.0, the hematite phase increases and the a * value becomes high, which is difficult to say as a black pigment.
  • a more preferable Fe / Mn (molar ratio) is 1.2 to 9.0, and even more preferably 1.5 to 8.5.
  • the heat-resistant black powder according to the present invention has a hue change of 0.5 or less in a heat resistance test at 800 ° C. When the hue change exceeds 0.5, the heat resistance is low, which is not preferable. More preferably, the change in hue is 0.4 or less, and even more preferably 0.01 to 0.35.
  • the magnetization value of the heat-resistant black powder according to the present invention is 2.0 Am 2 / kg or less. When the magnetization value exceeds 2.0 Am 2 / kg, a large amount of spinel phase is present, which is not preferable because heat resistance is lowered. A more preferable magnetization value is 1.8 Am 2 / kg or less, and still more preferably 0.01 to 1.5 Am 2 / kg.
  • the intensity ratio of the (222) plane of the bixbite phase is 45 to 250 with respect to the intensity ratio of the (104) plane of the hematite phase.
  • the intensity ratio is less than 45, the ratio of the hematite phase is high and the a * value (redness) becomes strong.
  • the intensity ratio exceeds 250, the blackness may decrease (L * value increases).
  • a more preferred intensity ratio is 45 to 245, even more preferably 50 to 240.
  • a small amount of spinel phase may be contained as long as the hematite phase and the bixbite phase satisfy the above range.
  • the heat-resistant black powder according to the present invention has a blackness (L * value) of 25.0 or less.
  • the blackness (L * value) exceeds 25.0, it is not preferable as a black pigment. More preferable blackness (L * value) is 24.5 or less, and even more preferable is 20 to 24.
  • the a * value of the heat-resistant black powder according to the present invention is preferably ⁇ 2 to +5.
  • the a * value is out of the above range, it is difficult to say a black pigment. More preferably, it is ⁇ 1 to +2.
  • the b * value of the heat-resistant black powder according to the present invention is preferably ⁇ 5 to +5.
  • the b * value is out of the above range, it is difficult to say a black pigment. More preferably, it is ⁇ 4 to +2.
  • the chroma c * value of the heat-resistant black powder according to the present invention is preferably 2.5 or less, more preferably 0.1 to 2.0.
  • the heat-resistant black powder according to the present invention contains a metal element M, that is, one or more selected from Al, Mg, and Ca, so that the a * value, b * value, and c * value are relatively low, and achromatic color. It is a black pigment close to.
  • the average particle size of the heat-resistant black powder according to the present invention is preferably 0.02 to 5.0 ⁇ m.
  • the average particle diameter of the black powder exceeds 5.0 ⁇ m, the particle size is too large and the coloring power is reduced.
  • the average particle size is less than 0.02 ⁇ m, dispersion in the vehicle may be difficult. More preferably, it is 0.025 to 4.0 ⁇ m, and still more preferably 0.04 to 2.0 ⁇ m.
  • the BET specific surface area of the heat-resistant black powder according to the present invention is preferably 1 to 50 m 2 / g.
  • the BET specific surface area is less than 1 m 2 / g, the particles are coarse or the particles are sintered between the particles and the coloring power is reduced.
  • the BET specific surface area exceeds 50 m 2 / g, aggregation is likely to occur due to an increase in intermolecular force due to the refinement of particles, so that it is difficult to uniformly coat the particle surface with a surface treatment agent. More preferably, it is 1.5 to 25 m 2 / g, and still more preferably 1.8 to 15 m 2 / g.
  • the shape of the particles of the heat-resistant black powder according to the present invention is not limited to a specific shape, and is spherical, granular, octahedral, hexahedral, polyhedral, etc., acicular, spindle, rice, etc. Needle-like particles and plate-like particles can be used. Considering the dispersibility of the resulting black pigment, spherical particles and granular particles are preferred.
  • the surface of the powder is coated with one or more compounds selected from Si, Al, Zr, Ti, Zn, and P or various surface treatment agents such as an organic surface treatment agent. Can be used.
  • the heat-resistant black powder according to the present invention comprises an iron compound containing 0.01 to 5.0 wt% of the metal element M and a manganese compound having a Fe / Mn ratio (molar ratio) of 1.0 to 10.0.
  • the resulting mixture can be fired in the temperature range of 830 to 1000 ° C.
  • the heat-resistant black powder according to the present invention can be obtained from a step of mixing an iron compound, a manganese compound and a compound of the metal element M and a step of firing the obtained mixture in a temperature range of 830 to 1000 ° C. .
  • the mixing ratio of the aluminum compound as Al 2 O 3 Al 2 O 3 amount / (iron compound + manganese compound + aluminum compound)
  • the mixing ratio of the magnesium compound as MgCO 3 MgCO 3 weight / ( iron compound + manganese compound + magnesium compound)
  • the mixing ratio of the calcium compound as CaCO 3 CaCO 3 weight / (iron Compound + manganese compound + calcium compound)
  • iron compounds containing 0.01 to 5.0 wt% of aluminum, magnesium and calcium a method of adding aluminum, magnesium and calcium at the time of iron compound synthesis, or coating or adhering various compounds of aluminum, magnesium and calcium to iron compounds It can manufacture by the method to make.
  • the iron compound, manganese compound, aluminum compound, magnesium compound and calcium compound may be appropriately selected from oxides, hydroxides, carbonates, nitrates, sulfates, chlorides and the like of each element.
  • the mixing of the starting materials is not particularly limited as long as it can be uniformly mixed, and may be wet mixing or dry mixing. Also, wet synthesis may be used.
  • the heating and baking temperature is preferably 830 to 1000 ° C., more preferably 850 to 950 ° C.
  • the heating atmosphere is not particularly limited, but can be performed in the air.
  • the heated powder may be washed and pulverized according to a conventional method.
  • the composition ratio of the elements is controlled and the composition is controlled. Accordingly, it is necessary to control the heating and baking temperature.
  • the baking temperature is lowered, the hematite phase increases and the bixbite phase tends to decrease relatively.
  • the magnetite phase increases and the bixbite phase tends to decrease relatively.
  • the particle surface of the heat-resistant black powder may be coated with one or more compounds selected from Si, Al, Zr, Ti, Zn, and P.
  • the surface treatment method may be performed according to a conventional method such as a wet method or a dry method.
  • a wet method one or more soluble compounds selected from Si, Al, and Zr are added to and mixed with a slurry of heat-resistant black powder that has been wet-dispersed while adjusting the pH with an acid or alkali.
  • the dry method is a method in which heat-resistant black powder is coated with one or more coupling agents selected from Si, Al, Zr, and Ti in an apparatus such as a Henschel mixer.
  • the blending ratio of the heat-resistant black powder in the paint according to the present invention can be used in the range of 0.5 to 100 parts by weight with respect to 100 parts by weight of the paint base material, taking into account the handleability of the paint. For example, it is preferably 1.0 to 100 parts by weight.
  • paint constituting base material resin, solvent, and if necessary, fats and oils, antifoaming agent, extender pigment, drying accelerator, surfactant, curing accelerator, auxiliary agent and the like are blended.
  • resin As the resin, solvent, or water-based paint solvent, those usually used for solvent-based paint or oil-based printing ink may be used.
  • the blending ratio of the heat-resistant black powder in the resin composition according to the present invention can be used in the range of 0.01 to 200 parts by weight with respect to 100 parts by weight of the resin, and the handling property of the resin composition is taken into consideration.
  • the amount is preferably 0.05 to 150 parts by weight, more preferably 0.1 to 100 parts by weight.
  • a heat-resistant black powder and a known thermoplastic resin As a constituent substrate in the resin composition according to the present invention, a heat-resistant black powder and a known thermoplastic resin, and additives such as a lubricant, a plasticizer, an antioxidant, an ultraviolet absorber, and various stabilizers as necessary. Is blended.
  • the resin a commonly used resin may be used.
  • the resin composition according to the present invention is obtained by mixing a resin raw material and a heat-resistant black powder in advance, and then applying a strong shearing action under heating using a kneader or an extruder, The aggregate is broken and the heat-resistant black powder is uniformly dispersed in the resin composition, and then molded into a shape according to the purpose and used.
  • the resin composition according to the present invention can also be obtained via a master batch pellet.
  • the binder resin as a constituent substrate of the resin composition, the heat-resistant black powder and various additives are mixed with a mixer if necessary, and then a well-known single-screw kneading extrusion. It is manufactured by kneading and molding after a kneading machine or a twin-screw kneading extruder or cutting, or by crushing or molding and cutting the kneaded material obtained by kneading the above mixture with a Banbury mixer, pressure kneader or the like.
  • the supply of the binder resin and the heat-resistant black powder to the kneader may be quantitatively supplied at a predetermined ratio, or a mixture of both may be supplied.
  • the master batch pellet in the present invention has an average major axis of 1 to 6 mm, preferably 2 to 5 mm.
  • the average minor axis is 2 to 5 mm, preferably 2.5 to 4 mm.
  • the average major axis is less than 1 mm, the workability at the time of producing the pellet is bad and not preferable.
  • the thickness exceeds 6 mm, the difference from the size of the binder resin for dilution is large, and it becomes difficult to sufficiently disperse.
  • the shape can be various, and can be indefinite and spherical, cylindrical, flakes, and the like.
  • the same resin as the resin for resin composition can be used.
  • composition of the binder resin in the masterbatch pellet may be the same resin as the diluent binder resin or a different resin, but if different resins are used, What is necessary is just to determine in consideration of the various characteristics determined by the compatibility.
  • the amount of the heat-resistant black powder blended in the master batch pellet is preferably 1 to 200 parts by weight with respect to 100 parts by weight of the binder resin.
  • the crystal structure of the heat-resistant black powder is measured with an “X-ray diffractometer RINT2500” (manufactured by Rigaku Denki Kogyo Co., Ltd.), corrected for smoothing, background removal, K ⁇ removal, etc. with the attached program. A search was performed to determine the d value and the peak intensity.
  • the intensity ratio of the (222) plane of the bixbite phase and the intensity ratio of the (311) plane of the spinel phase were determined with respect to the intensity ratio of the (104) plane of the hematite phase.
  • the content of metal elements (Fe, Mn, Al, Mg, Ca) in heat-resistant black powder, and the content of Al, Mg, Ca in the Fe raw material were determined using ICP emission spectroscopic analyzer iCAP-6500DUO (Thermo Electron Co., Ltd.) Made). Moreover, it converted into molar ratio and calculated
  • the hue (L * value, a * value, b * value) of the heat-resistant black powder was obtained by kneading 0.5 g of a sample and 0.5 ml of castor oil with a Hoover type Mahler to form a paste. 0.5 g was added, kneaded and converted into a paint, and an application piece (coating thickness: about 30 ⁇ m) applied on a cast coated paper using a 150 ⁇ m (6 mil) applicator was prepared. The coating piece was measured using a “color difference meter CR-300” (manufactured by Konica Minolta Sensing Co., Ltd.), and the color index (L * value, a * value, b * value) according to JIS Z 8729.
  • the heat resistance of the heat-resistant black powder is as follows: 10 g of a sample is put in a magnetic crucible, heat-treated at 800 ° C. for 2 hours using an electric furnace, allowed to cool, the color of the sample powder is measured, and before heat treatment It was obtained by measuring the change in hue after and was expressed by ⁇ E expressed by the following formula based on the measured color before the heat treatment. The smaller ⁇ E, the smaller the change in hue and the better the heat resistance.
  • ⁇ E ⁇ ( ⁇ L) 2 + ( ⁇ a) 2 + ( ⁇ b) 2 ⁇ 1/2
  • ⁇ L difference in L * value between samples to be compared
  • ⁇ a difference in a * value between samples to be compared
  • ⁇ b difference in b * value between samples to be compared
  • the magnetization value is a value measured by applying an external magnetic field of 796 kA / m (10 kOe) with a “sample vibration magnetometer BHV-35” (manufactured by Riken Denshi Co., Ltd.).
  • the specific surface area is indicated by a value measured by the BET method.
  • Examples 1-1 to 1-9 shown below are examples in which Al is used as the metal element M, and Comparative Examples 1-1 to 1-7 are comparative examples relative to Examples 1-1 to 1-9. It is.
  • Example 1-1 453 g (75.5 wt%) of magnetite (MAT-305 manufactured by Toda Kogyo Co., Ltd.) having an Al content of 0.23 wt% was mixed with 147 g (24.5 wt%) of trimanganese tetroxide. Baked at 2 ° C. for 2 hours. The fired product was pulverized to obtain a black powder.
  • magnetite MAT-305 manufactured by Toda Kogyo Co., Ltd.
  • the obtained powder had a magnetization value of 0.9 Am 2 / kg and a specific surface area of 2.4 m 2 / g.
  • the hue of the coated piece made of clear lacquer is a black powder having an L * value of 23.5, an a * value of 1.2, a b * value of 0.2, and a converted c * value of 1.2. It was a body.
  • the powder obtained by heating the obtained powder at 800 ° C. for 2 hours in an electric furnace has an L * value of 23.5, an a * value of 1.1, and a b * value of 0.1.
  • the property ⁇ E was 0.1, and the black powder was excellent in heat resistance.
  • Examples 1-2 to 1-7 A black powder was obtained in the same manner as in Example 1 except that the iron raw material composition, size, mixing ratio with trimanganese tetroxide, and firing temperature were changed.
  • Example 1-8 457 g (75.4 wt%) of magnetite not containing Al and 143 g (23.6 wt%) of trimanganese tetroxide were mixed with 5.7 g of aluminum oxide (1.0 wt%, purity 99.7 wt%). And baked at 990 ° C. for 2 hours. The fired product was pulverized to obtain a black powder.
  • Example 1-9 A black powder was obtained in the same manner as in Example 1-8, except that the mixing ratio of the magnetite not containing Al, trimanganese tetroxide, and aluminum oxide and the firing temperature were changed.
  • Comparative Example 1-1 A powder was obtained in the same manner as in Example 1-1 except that the iron raw material not containing Al, the size, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
  • the obtained powder had a strength ratio of the bixbite phase 15 to the hematite phase 100.
  • the hue of the coating piece made into a paint with clear lacquer has an L * value of 25.5, an a * value of 5.0, a b * value of 3.0, a c * value of 5.9, and a heat resistance ⁇ E of It was 1.5, and it was hard to say black, and it was a powder having low heat resistance.
  • Comparative Examples 1-2 to 1-6 A powder was obtained in the same manner as in Comparative Example 1-1 except that the type and size of the iron raw material, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
  • Comparative Example 1-7 A black powder was obtained in the same manner as in Example 1-8, except that the mixing ratio of the magnetite not containing Al, trimanganese tetroxide, and aluminum oxide and the firing temperature were changed.
  • Table 1 shows the production conditions of the heat-resistant black powder
  • Table 2 shows the characteristics of the obtained heat-resistant black powder.
  • Examples 2-1 to 2-8 shown below are examples in which Al is used as the metal element M, and Comparative Examples 2-1 to 2-2 are comparative examples for Examples 2-1 to 2-8. It is.
  • the obtained powder had a magnetization value of 0.7 Am 2 / kg and a specific surface area of 1.7 m 2 / g.
  • the hue of the coated piece made of clear lacquer is black with L * value of 24.6, a * value of 0.6, b * value of -0.3, and converted c * value of 0.6. It was a powder.
  • the hue of the powder obtained by heating the obtained powder in an electric furnace at 800 ° C. for 2 hours has an L * value of 24.6, an a * value of 0.8, and a b * value of ⁇ 0.2.
  • the heat resistance ⁇ E was 0.2, and the black powder was excellent in heat resistance.
  • Example 2-6 Magnetite (manufactured by Toda Kogyo Co., Ltd.) 437 g (72.9 wt%) and trimanganese tetroxide 142 g (23.7 wt%) are mixed with magnesium carbonate 20 g (3.4 wt%, purity 99.9 wt%). And baked at 940 ° C. for 6 hours. The fired product was pulverized to obtain a black powder.
  • the obtained powder had a magnetization value of 1.9 Am 2 / kg and a specific surface area of 2.0 m 2 / g.
  • the hue of the coated piece made of clear lacquer is L * value 24.4, a * value 0.7, b * value -0.2, converted c * value 0.7, heat resistance It was a black powder having a property ⁇ E of 0.3.
  • Examples 2-2 to 2-5, 2-7, 2-8 Black powders were obtained in the same manner as in Examples 2-1 and 2-6, except that the mixing ratio of magnetite, trimanganese tetroxide, calcium carbonate, and magnesium carbonate and the firing temperature were changed.
  • Example 2-9 442 g (73.8 wt%) of magnetite having an average particle size of 0.28 ⁇ m, an Al content of 0.23 wt% and an Mg content of 0.15 wt%, and 143 g (23.8 wt%) of trimanganese tetroxide 14 g (2.3 wt%, purity 99 wt%) was mixed and baked in an electric furnace at 980 ° C. for 8 hours. The fired product was pulverized to obtain a black powder.
  • the obtained powder had a strength ratio of the bixbite phase 163 to the hematite phase 100.
  • Fe / Mn (molar ratio) 3.0, Ca content 0.96 wt%, Mg content 0.10 wt%, Al content 0.15 wt%.
  • the obtained black powder had a magnetization value of 1.6 Am 2 / kg and a specific surface area of 1.9 m 2 / g.
  • the hue of the coated piece made into a clear lacquer paint is L * value 24.2, a * value 0.7, b * value -0.4, converted c * value 0.8, heat resistance It was a black powder having a property ⁇ E of 0.3.
  • Comparative Example 2-1 A powder was obtained in the same manner as in Example 2-1, except that the iron raw material, size, mixing ratio with trimanganese tetroxide, and firing temperature were changed.
  • the obtained powder had a strength ratio of the bixbite phase 15 to the hematite phase 100.
  • the hue of the coating piece made into a paint with clear lacquer has an L * value of 25.5, an a * value of 5.0, a b * value of 3.2, a c * value of 5.9, and a heat resistance ⁇ E of It was 1.5, and it was hard to say black, and it was a powder having low heat resistance.
  • Comparative Example 2-2 A powder was obtained in the same manner as in Comparative Example 2-1, except that the type and size of the iron raw material, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
  • Table 3 shows the production conditions of the heat-resistant black powder
  • Table 4 shows the characteristics of the obtained heat-resistant black powder.
  • the heat-resistant black powder according to the present invention is suitable as a colorant for paints or resin compositions because it has excellent heat resistance and little change in hue (blackness) even at high temperatures.
  • Applications include mainly automobiles and motorcycle mufflers, engine covers, plant indoor and outdoor heating facilities, incinerators, chimneys, kitchen equipment, rocket launch pads, and various paints that require heat resistance and appearance. Useful.

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Abstract

The invention provides a heat-resistant black powder that is ideal as a paint or resin composition because heat resistance is excellent and there is little change in color (degree of black) even under a high temperature. The heat-resistant black powder is formed from a compound oxide comprising Fe, Mn, and metal element M (where M is one or more selected from Al, Mg, and Ca). The change in color in heat resistance testing at 800ºC is 0.5 or less and the magnetization value is 2.0 Am2/kg or less. The heat-resistant black powder is a heat-resistant black powder formed from a hematite phase and a bixbite phase. The heat-resistant black powder can be obtained by mixing an iron compound, a manganese compound, and a metal element M compound and baking the resulting mixture at a temperature range of 830 to 1,000ºC.

Description

耐熱性黒色粉体及びその製造方法、該耐熱性黒色粉体を用いた塗料及び樹脂組成物Heat-resistant black powder and method for producing the same, paint and resin composition using the heat-resistant black powder
 本発明は、耐熱性に優れ高温下でも黒色度の変化が少ない黒色粉体に関する。 The present invention relates to a black powder having excellent heat resistance and little change in blackness even at high temperatures.
 現在、黒色顔料は種々の着色材料として用いられている。黒色顔料としては、カーボンブラック、マグネタイト(Fe)などが知られている。これらの顔料は耐熱性に優れるとは言い難いものである。 Currently, black pigments are used as various coloring materials. As black pigments, carbon black, magnetite (Fe 3 O 4 ) and the like are known. These pigments cannot be said to be excellent in heat resistance.
 また、耐熱性を有する黒色顔料としては、Cr系の複合酸化物なども知られているが、Crを含有する点において環境負荷が高いことなどが問題視されている。 Further, as a black pigment having heat resistance, Cr-based complex oxides and the like are also known, but the environmental load is high in view of containing Cr.
 そこで、無害な元素から構成され、しかも、高い耐熱性を有する黒色顔料が要求されている。 Therefore, there is a demand for black pigments composed of harmless elements and having high heat resistance.
 現在、耐熱性を有する黒色顔料について種々の改良がなされている(特許文献1~3)。 Currently, various improvements have been made on heat-resistant black pigments (Patent Documents 1 to 3).
特開平10-279314号公報JP-A-10-279314 特公昭47-30085号公報Japanese Patent Publication No. 47-30085 特開平5-221653号公報Japanese Patent Laid-Open No. 5-221653
 耐熱性に優れ高温下でも黒色度の変化が少ない黒色顔料は未だ得られていない。 Black pigments that have excellent heat resistance and little change in blackness even at high temperatures have not yet been obtained.
 即ち、特許文献1~3には、FeとMnとを含有する複合酸化物を黒色顔料として用いることが記載されているが、高温下で耐熱性に優れるとは言い難いものである。 That is, Patent Documents 1 to 3 describe the use of a composite oxide containing Fe and Mn as a black pigment, but it is difficult to say that the heat resistance is excellent at high temperatures.
 本発明の目的は、耐熱性に優れ高温下でも色相(黒色度)の変化が少ない黒色粉体を提供することである。 An object of the present invention is to provide a black powder having excellent heat resistance and little change in hue (blackness) even at high temperatures.
 前記目的は、次のとおりの本発明によって達成できる。 The above object can be achieved by the present invention as follows.
 即ち、本発明は、FeとMnと金属元素Mとを含有する複合酸化物からなる耐熱性黒色粉体であって、金属元素MはAl、Mg及びCaから選択される1種以上であり、耐熱性黒色粉体の800℃での耐熱試験の色相の変化が0.5以下で且つ磁化値が2.0Am/kg以下であり、当該耐熱性黒色粉体のX線回折スペクトルにおいて、ヘマタイト相の(104)面の強度比100に対し、ビクスバイト相の(222)面の強度比が45~250であることを特徴とする耐熱性黒色粉体である(本発明1)。 That is, the present invention is a heat-resistant black powder composed of a composite oxide containing Fe, Mn and a metal element M, wherein the metal element M is one or more selected from Al, Mg and Ca. The change in hue of the heat-resistant black powder at 800 ° C. in the heat resistance test is 0.5 or less and the magnetization value is 2.0 Am 2 / kg or less. In the X-ray diffraction spectrum of the heat-resistant black powder, hematite A heat-resistant black powder characterized in that the strength ratio of the (222) plane of the bixbite phase is 45 to 250 with respect to the strength ratio of the (104) plane of the phase (Invention 1).
 また、本発明は、金属元素Mの含有量が0.01~5.0重量%である本発明1記載の耐熱性黒色粉体である(本発明2)。 Further, the present invention is the heat-resistant black powder according to the first invention, wherein the content of the metal element M is 0.01 to 5.0% by weight (the second invention).
 また、本発明は、Fe/Mn(モル比)が1.0~10.0である本発明1又は2記載の耐熱性黒色粉体である(本発明3)。 Further, the present invention is the heat-resistant black powder according to the first or second aspect of the present invention having a Fe / Mn (molar ratio) of 1.0 to 10.0 (Invention 3).
 また、本発明は、黒色度(L値)が25.0以下である本発明1~3のいずれかに記載の耐熱性黒色粉体である(本発明4)。 Further, the present invention is the heat resistant black powder according to any one of the present inventions 1 to 3 having a blackness (L * value) of 25.0 or less (Invention 4).
 また、本発明は、本発明1~4のいずれかに記載の耐熱性黒色粉体の製造方法であって、金属元素Mを0.01~5.0wt%含有する鉄化合物と、マンガン化合物とをFe/Mn比(モル比)が1.0~10.0となるように混合し、得られた混合物を830~1000℃の温度範囲で焼成する本発明1~4のいずれかに記載の耐熱性黒色粉体の製造方法である(本発明5)。 The present invention also provides a method for producing a heat-resistant black powder according to any one of the present inventions 1 to 4, wherein an iron compound containing 0.01 to 5.0 wt% of the metal element M, a manganese compound, According to any one of the present inventions 1 to 4, wherein the Fe / Mn ratio (molar ratio) is mixed to be 1.0 to 10.0, and the resulting mixture is fired at a temperature range of 830 to 1000 ° C. This is a method for producing heat-resistant black powder (Invention 5).
 また、本発明は、本発明1~4のいずれかに記載の耐熱性黒色粉体の製造方法であって、鉄化合物、マンガン化合物及び金属元素Mの化合物を混合する工程および得られた混合物を830~1000℃の温度範囲で焼成する工程から成り、上記混合工程において、Fe/Mn比(モル比)が1.0~10.0であり、金属元素MがAlの場合、アルミニウム化合物がAlとしての混合割合(Al量/(鉄化合物+マンガン化合物+アルミニウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがMgの場合、マグネシウム化合物がMgCOとしての混合割合(MgCO量/(鉄化合物+マンガン化合物+マグネシウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがCaの場合、カルシウム化合物がCaCOとしての混合割合(CaCO量/(鉄化合物+マンガン化合物+カルシウム化合物))が0.01~10.0wt%となるように混合する本発明1~4のいずれかに記載の耐熱性黒色粉体の製造方法である(本発明6)。 The present invention also relates to a method for producing a heat-resistant black powder according to any one of the present inventions 1 to 4, wherein the step of mixing an iron compound, a manganese compound and a metal element M compound and the resulting mixture It comprises a step of firing at a temperature range of 830 to 1000 ° C., and in the mixing step, when the Fe / Mn ratio (molar ratio) is 1.0 to 10.0 and the metal element M is Al, the aluminum compound is Al When the mixing ratio (Al 2 O 3 amount / (iron compound + manganese compound + aluminum compound)) as 2 O 3 is 0.01 to 10.0 wt%, when the metal element M is Mg, magnesium compound mixing ratio (MgCO 3 weight / (iron compound + manganese compound + magnesium compound)) as MgCO 3 were mixed such that 0.01 ~ 10.0wt%, the metal element M For a, the mixing ratio of the calcium compound is CaCO 3 (CaCO 3 weight / (iron compound + manganese compound + calcium compound)) is of the present invention 1 to 4 are mixed to give a 0.01 ~ 10.0 wt% It is a manufacturing method of the heat resistant black powder in any one (this invention 6).
 また、本発明は、本発明1~4のいずれかに記載の耐熱性黒色粉体を塗料構成基材中に配合した塗料である(本発明7)。 Further, the present invention is a paint in which the heat-resistant black powder according to any one of the present inventions 1 to 4 is blended in a paint-constituting substrate (Invention 7).
 また、本発明は、本発明1~4のいずれかに記載の耐熱性黒色粉体を用いて着色した樹脂組成物である(本発明8)。 In addition, the present invention is a resin composition colored using the heat-resistant black powder according to any one of the first to fourth aspects of the present invention (Invention 8).
 本発明に係る耐熱性黒色粉体は、耐熱性に優れ、高温下でも黒色度の変化が少ないので、塗料又は樹脂組成物の着色材として好適である。 The heat-resistant black powder according to the present invention is suitable as a colorant for paints or resin compositions because it is excellent in heat resistance and has little change in blackness even at high temperatures.
本発明の実施例1-1で得られた耐熱性黒色粉体のX線回折パターンである。3 is an X-ray diffraction pattern of a heat-resistant black powder obtained in Example 1-1 of the present invention. 図1について、回折角が20~40°の範囲を拡大した図である。FIG. 2 is an enlarged view of a diffraction angle range of 20 to 40 ° with respect to FIG. 本発明の実施例2-1で得られた耐熱性黒色粉体のX線回折パターンである。3 is an X-ray diffraction pattern of a heat-resistant black powder obtained in Example 2-1 of the present invention.
 本発明の構成をより詳しく説明すれば次の通りである。 The configuration of the present invention will be described in more detail as follows.
 先ず、本発明に係る耐熱性黒色粉体について述べる。 First, the heat-resistant black powder according to the present invention will be described.
 本発明に係る耐熱性黒色粉体は、FeとMnと金属元素Mとを含有する複合酸化物からなる。金属元素MはAl、Mg及びCaから選択される1種以上である。 The heat-resistant black powder according to the present invention is composed of a composite oxide containing Fe, Mn, and a metal element M. The metal element M is at least one selected from Al, Mg, and Ca.
 本発明に係る耐熱性黒色粉体の金属元素Mの含有量は0.01~5.0重量%であることが好ましい。金属元素Mの含有量が0.01重量%未満の場合、黒色粉体の耐熱性が低下し高温下で黒色度が変化する。金属元素Mの含有量が5.0重量%を超える場合、黒色度が低くなり(L値が高くなり)黒色顔料とは言い難い。より好ましい金属元素Mの含有量は0.01~4.0重量%であり、更により好ましくは0.05~3.0重量%である。 The content of the metal element M in the heat-resistant black powder according to the present invention is preferably 0.01 to 5.0% by weight. When the content of the metal element M is less than 0.01% by weight, the heat resistance of the black powder is lowered and the blackness is changed at a high temperature. When the content of the metal element M exceeds 5.0% by weight, the blackness is low (L * value is high) and it is difficult to say that it is a black pigment. The content of the metal element M is more preferably 0.01 to 4.0% by weight, still more preferably 0.05 to 3.0% by weight.
 本発明に係る耐熱性黒色粉体のFe/Mn(モル比)は1.0~10.0であることが好ましい。Fe/Mn(モル比)が1.0未満の場合、b値が高くなり、黒色粉体とは言い難く、黒色粉体の耐熱性が低下し高温下で黒色度が変化する場合がある。Fe/Mn(モル比)が10.0を超える場合、ヘマタイト相が多くなりa値が高くなり黒色顔料とは言い難い。より好ましいFe/Mn(モル比)は1.2~9.0であり、更により好ましくは1.5~8.5である。 The heat-resistant black powder according to the present invention preferably has an Fe / Mn (molar ratio) of 1.0 to 10.0. When Fe / Mn (molar ratio) is less than 1.0, the b * value is high, and it is difficult to say that it is a black powder. The heat resistance of the black powder is reduced, and the blackness may change at high temperatures. . When Fe / Mn (molar ratio) exceeds 10.0, the hematite phase increases and the a * value becomes high, which is difficult to say as a black pigment. A more preferable Fe / Mn (molar ratio) is 1.2 to 9.0, and even more preferably 1.5 to 8.5.
 本発明に係る耐熱性黒色粉体は、800℃での耐熱試験の色相の変化が0.5以下である。前記色相の変化が0.5を超える場合、耐熱性が低いものであり好ましくない。より好ましくは色相の変化が0.4以下であり、更により好ましくは0.01~0.35である。 The heat-resistant black powder according to the present invention has a hue change of 0.5 or less in a heat resistance test at 800 ° C. When the hue change exceeds 0.5, the heat resistance is low, which is not preferable. More preferably, the change in hue is 0.4 or less, and even more preferably 0.01 to 0.35.
 本発明に係る耐熱性黒色粉体の磁化値が2.0Am/kg以下である。磁化値が2.0Am/kgを超える場合には、スピネル相が多量に存在するため耐熱性が低くなり好ましくない。より好ましい磁化値は1.8Am/kg以下であり、更により好ましくは0.01~1.5Am/kgである。 The magnetization value of the heat-resistant black powder according to the present invention is 2.0 Am 2 / kg or less. When the magnetization value exceeds 2.0 Am 2 / kg, a large amount of spinel phase is present, which is not preferable because heat resistance is lowered. A more preferable magnetization value is 1.8 Am 2 / kg or less, and still more preferably 0.01 to 1.5 Am 2 / kg.
 本発明に係る耐熱性黒色粉体のX線回折スペクトルにおいて、ヘマタイト相の(104)面の強度比100に対し、ビクスバイト相の(222)面の強度比が45~250である。前記強度比が45未満の場合、ヘマタイト相の比率が高く、a値(赤み)が強くなる。前記強度比が250を超える場合、黒色度が低下する(L値が高くなる)場合がある。より好ましい強度比は45~245であり、更により好ましくは50~240である。なお、本発明においては、ヘマタイト相とビクスバイト相とが前記範囲を満たすものであれば、少量のスピネル相を含有しても良い。 In the X-ray diffraction spectrum of the heat-resistant black powder according to the present invention, the intensity ratio of the (222) plane of the bixbite phase is 45 to 250 with respect to the intensity ratio of the (104) plane of the hematite phase. When the intensity ratio is less than 45, the ratio of the hematite phase is high and the a * value (redness) becomes strong. When the intensity ratio exceeds 250, the blackness may decrease (L * value increases). A more preferred intensity ratio is 45 to 245, even more preferably 50 to 240. In the present invention, a small amount of spinel phase may be contained as long as the hematite phase and the bixbite phase satisfy the above range.
 本発明に係る耐熱性黒色粉体の黒色度(L値)が25.0以下である耐熱性黒色粉体である。黒色度(L値)が25.0を超える場合には、黒色顔料として好ましくない。より好ましい黒色度(L値)は24.5以下であり、更により好ましくは20~24である。 The heat-resistant black powder according to the present invention has a blackness (L * value) of 25.0 or less. When the blackness (L * value) exceeds 25.0, it is not preferable as a black pigment. More preferable blackness (L * value) is 24.5 or less, and even more preferable is 20 to 24.
 本発明に係る耐熱性黒色粉体のa値は、-2~+5が好ましい。a値が前記範囲外の場合には、黒色顔料とは言い難い。より好ましくは-1~+2である。 The a * value of the heat-resistant black powder according to the present invention is preferably −2 to +5. When the a * value is out of the above range, it is difficult to say a black pigment. More preferably, it is −1 to +2.
 本発明に係る耐熱性黒色粉体のb値は、-5~+5が好ましい。b値が前記範囲外の場合には、黒色顔料とは言い難い。より好ましくは-4~+2である。 The b * value of the heat-resistant black powder according to the present invention is preferably −5 to +5. When the b * value is out of the above range, it is difficult to say a black pigment. More preferably, it is −4 to +2.
 本発明に係る耐熱性黒色粉体の彩度c値は、2.5以下が好ましく、より好ましくは0.1~2.0である。 The chroma c * value of the heat-resistant black powder according to the present invention is preferably 2.5 or less, more preferably 0.1 to 2.0.
 本発明に係る耐熱性黒色粉体は金属元素M、すなわちAl、Mg及びCaから選択される1種以上が含有する事でa値、b値、c値が比較的低く、無彩色に近い黒色顔料である。 The heat-resistant black powder according to the present invention contains a metal element M, that is, one or more selected from Al, Mg, and Ca, so that the a * value, b * value, and c * value are relatively low, and achromatic color. It is a black pigment close to.
 本発明に係る耐熱性黒色粉体の平均粒子径は、0.02~5.0μmが好ましい。黒色粉体の平均粒子径が5.0μmを超える場合には、粒子サイズが大きすぎるため、着色力が低下する。平均粒子径が0.02μm未満の場合には、ビヒクル中への分散が困難となる場合がある。より好ましくは0.025~4.0μm、更により好ましくは0.04~2.0μmである。 The average particle size of the heat-resistant black powder according to the present invention is preferably 0.02 to 5.0 μm. When the average particle diameter of the black powder exceeds 5.0 μm, the particle size is too large and the coloring power is reduced. When the average particle size is less than 0.02 μm, dispersion in the vehicle may be difficult. More preferably, it is 0.025 to 4.0 μm, and still more preferably 0.04 to 2.0 μm.
 本発明に係る耐熱性黒色粉体のBET比表面積は、1~50m/gが好ましい。BET比表面積が1m/g未満の場合には、粒子が粗大であったり、粒子及び粒子相互間で焼結が生じた粒子となっており、着色力が低下する。一方、BET比表面積が50m/gを超える場合には、粒子の微細化による分子間力の増大により凝集を起こしやすいため、粒子表面への表面処理剤による均一な被覆処理が困難となる。より好ましくは1.5~25m/g、更により好ましくは1.8~15m/gである。 The BET specific surface area of the heat-resistant black powder according to the present invention is preferably 1 to 50 m 2 / g. When the BET specific surface area is less than 1 m 2 / g, the particles are coarse or the particles are sintered between the particles and the coloring power is reduced. On the other hand, when the BET specific surface area exceeds 50 m 2 / g, aggregation is likely to occur due to an increase in intermolecular force due to the refinement of particles, so that it is difficult to uniformly coat the particle surface with a surface treatment agent. More preferably, it is 1.5 to 25 m 2 / g, and still more preferably 1.8 to 15 m 2 / g.
 本発明に係る耐熱性黒色粉体の粒子の形状は、特定の形状に限定されず、球状、粒状、八面体状、六面体状、多面体状等の粒状粒子、針状、紡錘状、米粒状等の針状粒子及び板状粒子等を使用することができる。得られる黒色顔料の分散性を考慮すれば、球状粒子及び粒状粒子が好ましい。 The shape of the particles of the heat-resistant black powder according to the present invention is not limited to a specific shape, and is spherical, granular, octahedral, hexahedral, polyhedral, etc., acicular, spindle, rice, etc. Needle-like particles and plate-like particles can be used. Considering the dispersibility of the resulting black pigment, spherical particles and granular particles are preferred.
 本発明に係る耐熱性黒色粉体において、粉体の表面を、Si,Al,Zr,Ti,Zn,Pから選ばれる1種以上の化合物又は有機系表面処理剤等の各種表面処理剤で被覆して使用することができる。 In the heat-resistant black powder according to the present invention, the surface of the powder is coated with one or more compounds selected from Si, Al, Zr, Ti, Zn, and P or various surface treatment agents such as an organic surface treatment agent. Can be used.
 次に、本発明に係る耐熱性黒色粉体の製造方法について述べる。 Next, a method for producing a heat-resistant black powder according to the present invention will be described.
 本発明に係る耐熱性黒色粉体は、金属元素Mを0.01~5.0wt%含有する鉄化合物と、マンガン化合物とをFe/Mn比(モル比)が1.0~10.0となるように混合し、得られた混合物を830~1000℃の温度範囲で焼成して得ることができる。 The heat-resistant black powder according to the present invention comprises an iron compound containing 0.01 to 5.0 wt% of the metal element M and a manganese compound having a Fe / Mn ratio (molar ratio) of 1.0 to 10.0. The resulting mixture can be fired in the temperature range of 830 to 1000 ° C.
 また、本発明に係る耐熱性黒色粉体は、鉄化合物、マンガン化合物及び金属元素Mの化合物を混合する工程および得られた混合物を830~1000℃の温度範囲で焼成する工程から得ることができる。上記混合工程において、Fe/Mn比(モル比)が1.0~10.0であり、金属元素MがAlの場合、アルミニウム化合物がAlとしての混合割合(Al量/(鉄化合物+マンガン化合物+アルミニウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがMgの場合、マグネシウム化合物がMgCOとしての混合割合(MgCO量/(鉄化合物+マンガン化合物+マグネシウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがCaの場合、カルシウム化合物がCaCOとしての混合割合(CaCO量/(鉄化合物+マンガン化合物+カルシウム化合物))が0.01~10.0wt%となるようにする。 The heat-resistant black powder according to the present invention can be obtained from a step of mixing an iron compound, a manganese compound and a compound of the metal element M and a step of firing the obtained mixture in a temperature range of 830 to 1000 ° C. . In the above mixing step, when the Fe / Mn ratio (molar ratio) is 1.0 to 10.0 and the metal element M is Al, the mixing ratio of the aluminum compound as Al 2 O 3 (Al 2 O 3 amount / (iron compound + manganese compound + aluminum compound)) is 0.01 to mixing such that the 10.0 wt%, when the metal element M is Mg, the mixing ratio of the magnesium compound as MgCO 3 (MgCO 3 weight / ( iron compound + manganese compound + magnesium compound)) is mixed in a 0.01 ~ 10.0wt%, when the metal element M is Ca, the mixing ratio of the calcium compound as CaCO 3 (CaCO 3 weight / (iron Compound + manganese compound + calcium compound)) is adjusted to 0.01 to 10.0 wt%.
 アルミニウム、マグネシウム、カルシウムを0.01~5.0wt%含有する鉄化合物としては、鉄化合物合成時にアルミニウム、マグネシウム、カルシウムを添加する方法、鉄化合物にアルミニウム、マグネシウム、カルシウムの各種化合物を被覆又は付着させる方法によって製造することができる。 As iron compounds containing 0.01 to 5.0 wt% of aluminum, magnesium and calcium, a method of adding aluminum, magnesium and calcium at the time of iron compound synthesis, or coating or adhering various compounds of aluminum, magnesium and calcium to iron compounds It can manufacture by the method to make.
 鉄化合物、マンガン化合物、アルミニウム化合物、マグネシウム化合物及びカルシウム化合物としては、各元素の酸化物、水酸化物、炭酸塩、硝酸塩、硫酸塩、塩化物等の中から適宜選択すればよい。 The iron compound, manganese compound, aluminum compound, magnesium compound and calcium compound may be appropriately selected from oxides, hydroxides, carbonates, nitrates, sulfates, chlorides and the like of each element.
 出発原料の混合は、均一に混合することができれば、特に限定されるものではなく、湿式混合でも乾式混合でもよい。また湿式合成であってもよい。 The mixing of the starting materials is not particularly limited as long as it can be uniformly mixed, and may be wet mixing or dry mixing. Also, wet synthesis may be used.
 加熱焼成温度は830~1000℃が好ましく、より好ましくは850~950℃である。加熱雰囲気は特に限定されないが、大気中で実施出来る。 The heating and baking temperature is preferably 830 to 1000 ° C., more preferably 850 to 950 ° C. The heating atmosphere is not particularly limited, but can be performed in the air.
 加熱後の粉末は、必要により、常法に従って、水洗、粉砕を行えばよい。 If necessary, the heated powder may be washed and pulverized according to a conventional method.
 本発明において、複合酸化物のヘマタイト相の(104)面の強度比とビクスバイト相の(222)面の強度比との比率を制御するためには、元素の組成比を制御するとともに組成に応じて加熱焼成温度を制御する必要がある。加熱焼成温度が低くなるとヘマタイト相が増加し相対的にビクスバイト相が減少する傾向にある。一方、加熱焼成温度が高くなるとマグネタイト相が増加し相対的にビクスバイト相が減少する傾向にある。アルミニウム化合物、マグネシウム化合物及びカルシウム化合物を添加して焼成することで、スピネル相の生成を抑制して高温で焼成することが可能となる。 In the present invention, in order to control the ratio of the strength ratio of the (104) plane of the hematite phase of the composite oxide to the strength ratio of the (222) plane of the bixbite phase, the composition ratio of the elements is controlled and the composition is controlled. Accordingly, it is necessary to control the heating and baking temperature. When the baking temperature is lowered, the hematite phase increases and the bixbite phase tends to decrease relatively. On the other hand, when the baking temperature is increased, the magnetite phase increases and the bixbite phase tends to decrease relatively. By adding and baking an aluminum compound, a magnesium compound, and a calcium compound, it becomes possible to suppress the formation of a spinel phase and to perform baking at a high temperature.
 本発明においては、耐熱性黒色粉体の粒子表面をSi、Al、Zr、Ti、Zn、Pから選ばれる1種又は2種以上の化合物によって被覆しておいてもよい。表面処理方法は、湿式あるいは乾式方法等の常法に従って行えばよい。例えば、湿式方法は湿式分散した耐熱性黒色粉体のスラリーに、Si、Al、Zrから選ばれる1種又は2種以上の可溶性化合物を、酸又はアルカリでpH調整しながら添加・混合して被覆する方法、乾式方法はヘンシェルミキサーなどの装置中で耐熱性黒色粉体にSi、Al、Zr、Tiから選ばれる1種又は2種以上のカップリング剤などにより被覆処理する方法である。 In the present invention, the particle surface of the heat-resistant black powder may be coated with one or more compounds selected from Si, Al, Zr, Ti, Zn, and P. The surface treatment method may be performed according to a conventional method such as a wet method or a dry method. For example, in the wet method, one or more soluble compounds selected from Si, Al, and Zr are added to and mixed with a slurry of heat-resistant black powder that has been wet-dispersed while adjusting the pH with an acid or alkali. The dry method is a method in which heat-resistant black powder is coated with one or more coupling agents selected from Si, Al, Zr, and Ti in an apparatus such as a Henschel mixer.
 次に、本発明に係る耐熱性黒色粉体を配合した塗料について述べる。 Next, the paint containing the heat-resistant black powder according to the present invention will be described.
 本発明に係る塗料中における耐熱性黒色粉体の配合割合は、塗料構成基材100重量部に対して0.5~100重量部の範囲で使用することができ、塗料のハンドリング性を考慮すれば、好ましくは1.0~100重量部である。 The blending ratio of the heat-resistant black powder in the paint according to the present invention can be used in the range of 0.5 to 100 parts by weight with respect to 100 parts by weight of the paint base material, taking into account the handleability of the paint. For example, it is preferably 1.0 to 100 parts by weight.
 塗料構成基材としては、樹脂、溶剤、必要により油脂、消泡剤、体質顔料、乾燥促進剤、界面活性剤、硬化促進剤、助剤等が配合される。 As the paint constituting base material, resin, solvent, and if necessary, fats and oils, antifoaming agent, extender pigment, drying accelerator, surfactant, curing accelerator, auxiliary agent and the like are blended.
 樹脂、溶剤又は水系塗料用溶剤としては、溶剤系塗料用や油性印刷インクに通常使用されているものを用いればよい。 As the resin, solvent, or water-based paint solvent, those usually used for solvent-based paint or oil-based printing ink may be used.
 次に、本発明に係る耐熱性黒色粉体を含有する樹脂組成物について述べる。 Next, the resin composition containing the heat-resistant black powder according to the present invention will be described.
 本発明に係る樹脂組成物中における耐熱性黒色粉体の配合割合は、樹脂100重量部に対して0.01~200重量部の範囲で使用することができ、樹脂組成物のハンドリング性を考慮すれば、好ましくは0.05~150重量部、更に好ましくは0.1~100重量部である。 The blending ratio of the heat-resistant black powder in the resin composition according to the present invention can be used in the range of 0.01 to 200 parts by weight with respect to 100 parts by weight of the resin, and the handling property of the resin composition is taken into consideration. Thus, the amount is preferably 0.05 to 150 parts by weight, more preferably 0.1 to 100 parts by weight.
 本発明に係る樹脂組成物における構成基材としては、耐熱性黒色粉体と周知の熱可塑性樹脂とともに、必要により、滑剤、可塑剤、酸化防止剤、紫外線吸収剤、各種安定剤等の添加剤が配合される。 As a constituent substrate in the resin composition according to the present invention, a heat-resistant black powder and a known thermoplastic resin, and additives such as a lubricant, a plasticizer, an antioxidant, an ultraviolet absorber, and various stabilizers as necessary. Is blended.
 樹脂としては、通常使用されているものを用いればよい。 As the resin, a commonly used resin may be used.
 本発明に係る樹脂組成物は、樹脂原料と耐熱性黒色粉体をあらかじめよく混合し、次に、混練機もしくは押出機を用いて加熱下で強いせん断作用を加えて、耐熱性黒色粉体の凝集体を破壊し、樹脂組成物中に耐熱性黒色粉体を均一に分散させた後、目的に応じた形状に成形加工して使用する。 The resin composition according to the present invention is obtained by mixing a resin raw material and a heat-resistant black powder in advance, and then applying a strong shearing action under heating using a kneader or an extruder, The aggregate is broken and the heat-resistant black powder is uniformly dispersed in the resin composition, and then molded into a shape according to the purpose and used.
 また本発明に係る樹脂組成物は、マスターバッチペレットを経由して得ることもできる。 The resin composition according to the present invention can also be obtained via a master batch pellet.
 本発明におけるマスターバッチペレットは、樹脂組成物の構成基材としての結合材樹脂と前記耐熱性黒色粉体と種々の添加剤を、必要により、混合機で混合した後、周知の単軸混練押出機や二軸混練押出機等で混練、成形した後切断するか、又は、上記混合物をバンバリーミキサー、加圧ニーダー等で混練して得られた混練物を粉砕又は成形、切断することにより製造される。 In the master batch pellet in the present invention, the binder resin as a constituent substrate of the resin composition, the heat-resistant black powder and various additives are mixed with a mixer if necessary, and then a well-known single-screw kneading extrusion. It is manufactured by kneading and molding after a kneading machine or a twin-screw kneading extruder or cutting, or by crushing or molding and cutting the kneaded material obtained by kneading the above mixture with a Banbury mixer, pressure kneader or the like. The
 結合材樹脂と耐熱性黒色粉体の混練機への供給は、それぞれを所定比率で定量供給してもよいし、両者の混合物を供給してもよい。 The supply of the binder resin and the heat-resistant black powder to the kneader may be quantitatively supplied at a predetermined ratio, or a mixture of both may be supplied.
 本発明におけるマスターバッチペレットは、平均長径1~6mm、好ましくは2~5mmの範囲である。平均短径は2~5mm、好ましくは2.5~4mmである。平均長径が1mm未満の場合には、ペレット製造時の作業性が悪く好ましくない。6mmを超える場合には、希釈用結合材樹脂の大きさとの違いが大きく、十分に分散させるのが困難となる。また、その形状は種々のものができ、不定形及び球形等の粒状、円柱形、フレーク状等にできる。 The master batch pellet in the present invention has an average major axis of 1 to 6 mm, preferably 2 to 5 mm. The average minor axis is 2 to 5 mm, preferably 2.5 to 4 mm. When the average major axis is less than 1 mm, the workability at the time of producing the pellet is bad and not preferable. When the thickness exceeds 6 mm, the difference from the size of the binder resin for dilution is large, and it becomes difficult to sufficiently disperse. Moreover, the shape can be various, and can be indefinite and spherical, cylindrical, flakes, and the like.
 本発明におけるマスターバッチペレットに使用する結合材樹脂としては、前記樹脂組成物用樹脂と同一の樹脂が使用できる。 As the binder resin used for the master batch pellet in the present invention, the same resin as the resin for resin composition can be used.
 なお、マスターバッチペレット中の結合材樹脂の組成は、希釈用結合材樹脂と同一の樹脂を用いても、また、異なる樹脂を用いてもよいが、異なる樹脂を使用する場合には、樹脂同士の相溶性により決まる諸特性を考慮して決めればよい。 The composition of the binder resin in the masterbatch pellet may be the same resin as the diluent binder resin or a different resin, but if different resins are used, What is necessary is just to determine in consideration of the various characteristics determined by the compatibility.
 マスターバッチペレット中に配合される耐熱性黒色粉体の量は、結合材樹脂100重量部に対して1~200重量部が好ましい。 The amount of the heat-resistant black powder blended in the master batch pellet is preferably 1 to 200 parts by weight with respect to 100 parts by weight of the binder resin.
 以下、本発明を実施例によって更に詳述するが、本発明は以下の実施例に限定されない。実施例、比較例において用いた評価方法について以下に示す。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to the following examples. The evaluation methods used in Examples and Comparative Examples are shown below.
 耐熱性黒色粉体の結晶構造は、「X線回折装置RINT2500型」(理学電機工業株式会社製)により測定し、付属のプログラムにより平滑化、バックグラウンド除去、Kα除去などの補正を行い、ピークサーチをしてd値とピーク強度を求めた。ヘマタイト相の(104)面の強度比100に対し、ビクスバイト相の(222)面の強度比、また、スピネル相の(311)面の強度比を求めた。 The crystal structure of the heat-resistant black powder is measured with an “X-ray diffractometer RINT2500” (manufactured by Rigaku Denki Kogyo Co., Ltd.), corrected for smoothing, background removal, Kα removal, etc. with the attached program. A search was performed to determine the d value and the peak intensity. The intensity ratio of the (222) plane of the bixbite phase and the intensity ratio of the (311) plane of the spinel phase were determined with respect to the intensity ratio of the (104) plane of the hematite phase.
 耐熱性黒色粉体の金属元素(Fe、Mn、Al、Mg、Ca)の含有量、Fe原料中のAl、Mg、Caの含有量は、ICP発光分光分析装置iCAP-6500DUO(サーモエレクトロン株式会社製)を使用し求めた。また、モル比に換算し、Fe/Mn比(モル比)を求めた。 The content of metal elements (Fe, Mn, Al, Mg, Ca) in heat-resistant black powder, and the content of Al, Mg, Ca in the Fe raw material were determined using ICP emission spectroscopic analyzer iCAP-6500DUO (Thermo Electron Co., Ltd.) Made). Moreover, it converted into molar ratio and calculated | required Fe / Mn ratio (molar ratio).
 耐熱性黒色粉体の色相(L値、a値、b値)は、試料0.5gとヒマシ油0.5mlとをフーバー式マーラーで練ってペースト状とし、このペーストにクリアラッカー4.5gを加え、混練、塗料化してキャストコート紙上に150μm(6mil)のアプリケーターを用いて塗布した塗布片(塗膜厚み:約30μm)を作製した。塗膜片について、「色彩色差計CR-300」(コニカミノルタセンシング株式会社製)を用いて測定を行い、JIS Z 8729に定めるところに従って表色指数(L値、a値、b値)で示した。また、c値(彩度)を下式に基づいて算出した。c値が0に近い程、無彩色に近いことを示す。
値={(a値)+(b値)1/2
The hue (L * value, a * value, b * value) of the heat-resistant black powder was obtained by kneading 0.5 g of a sample and 0.5 ml of castor oil with a Hoover type Mahler to form a paste. 0.5 g was added, kneaded and converted into a paint, and an application piece (coating thickness: about 30 μm) applied on a cast coated paper using a 150 μm (6 mil) applicator was prepared. The coating piece was measured using a “color difference meter CR-300” (manufactured by Konica Minolta Sensing Co., Ltd.), and the color index (L * value, a * value, b * value) according to JIS Z 8729. ). Further, the c * value (saturation) was calculated based on the following equation. The closer the c * value is to 0, the closer it is to an achromatic color.
c * value = {(a * value) 2 + (b * value) 2 } 1/2
 耐熱性黒色粉体の耐熱性は、試料10gを磁製ルツボに入れ、電気炉を用いて800℃で2時間加熱処理を行い、放冷後、試料粉体の色相を測定し、加熱処理前と後の色相の変化を測定することによって求め、加熱処理前の測定色を基準に下式で示されるΔEで示した。ΔEが小さい程、色相の変化が少なく、耐熱性に優れていることを示す。
ΔE={(ΔL)+(Δa)+(Δb)1/2
但し、ΔL:比較する試料間のL値の差
Δa:比較する試料間のa値の差
Δb:比較する試料間のb値の差
The heat resistance of the heat-resistant black powder is as follows: 10 g of a sample is put in a magnetic crucible, heat-treated at 800 ° C. for 2 hours using an electric furnace, allowed to cool, the color of the sample powder is measured, and before heat treatment It was obtained by measuring the change in hue after and was expressed by ΔE expressed by the following formula based on the measured color before the heat treatment. The smaller ΔE, the smaller the change in hue and the better the heat resistance.
ΔE = {(ΔL) 2 + (Δa) 2 + (Δb) 2 } 1/2
Where ΔL: difference in L * value between samples to be compared Δa: difference in a * value between samples to be compared Δb: difference in b * value between samples to be compared
 磁化値は、「試料振動型磁力計BHV-35」(理研電子株式会社製)により、外部磁場796kA/m(10kOe)を印加し、測定した値で示した。 The magnetization value is a value measured by applying an external magnetic field of 796 kA / m (10 kOe) with a “sample vibration magnetometer BHV-35” (manufactured by Riken Denshi Co., Ltd.).
 比表面積は、BET法により測定した値で示した。 The specific surface area is indicated by a value measured by the BET method.
 以下に示す実施例1-1~1-9は金属元素MとしてAlを使用した場合の実施例であり、比較例1-1~1-7は実施例1-1~1-9に対する比較例である。 Examples 1-1 to 1-9 shown below are examples in which Al is used as the metal element M, and Comparative Examples 1-1 to 1-7 are comparative examples relative to Examples 1-1 to 1-9. It is.
 実施例1-1:
 含有Al量0.23wt%のマグネタイト(戸田工業(株)製 MAT-305) 453g(75.5wt%)と四酸化三マンガン 147g(24.5wt%)とを混合し、電気炉にて、920℃で2時間焼成した。焼成品を粉砕し、黒色粉体を得た。
Example 1-1
453 g (75.5 wt%) of magnetite (MAT-305 manufactured by Toda Kogyo Co., Ltd.) having an Al content of 0.23 wt% was mixed with 147 g (24.5 wt%) of trimanganese tetroxide. Baked at 2 ° C. for 2 hours. The fired product was pulverized to obtain a black powder.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相143の強度比であった。また、ICP測定より、含有Al量 0.15wt%、Fe/Mn(モル比)=3.0であった。 The obtained powder had a strength ratio of the bixbite phase 143 to the hematite phase 100. From the ICP measurement, the Al content was 0.15 wt% and Fe / Mn (molar ratio) = 3.0.
 得られた粉体の磁化値は0.9Am/kg、比表面積は2.4m/gであった。また、クリアラッカーで塗料化した塗布片の色相は、L値が23.5、a値が1.2、b値が0.2、換算したc値が1.2の黒色粉体であった。 The obtained powder had a magnetization value of 0.9 Am 2 / kg and a specific surface area of 2.4 m 2 / g. In addition, the hue of the coated piece made of clear lacquer is a black powder having an L * value of 23.5, an a * value of 1.2, a b * value of 0.2, and a converted c * value of 1.2. It was a body.
 得られた粉体を電気炉にて800℃で2時間加熱した粉体の色相は、L値が23.5、a値が1.1、b値が0.1であり、耐熱性ΔEが0.1であり、耐熱性に優れた黒色粉体であった。 The powder obtained by heating the obtained powder at 800 ° C. for 2 hours in an electric furnace has an L * value of 23.5, an a * value of 1.1, and a b * value of 0.1. The property ΔE was 0.1, and the black powder was excellent in heat resistance.
 実施例1-2~1-7:
 鉄原料組成、サイズ、四酸化三マンガンとの混合割合及び焼成温度を変化させた以外は、実施例1と同様にして黒色粉体を得た。
Examples 1-2 to 1-7:
A black powder was obtained in the same manner as in Example 1 except that the iron raw material composition, size, mixing ratio with trimanganese tetroxide, and firing temperature were changed.
 実施例1-8:
 Alを含有しないマグネタイト 457g(75.4wt%)と四酸化三マンガン 143g(23.6wt%)に酸化アルミニウム 5.7g(1.0wt%、純度99.7wt%)を混合し、電気炉にて、990℃で2時間焼成した。焼成品を粉砕し、黒色粉体を得た。
Example 1-8:
457 g (75.4 wt%) of magnetite not containing Al and 143 g (23.6 wt%) of trimanganese tetroxide were mixed with 5.7 g of aluminum oxide (1.0 wt%, purity 99.7 wt%). And baked at 990 ° C. for 2 hours. The fired product was pulverized to obtain a black powder.
 実施例1-9:
 Alを含有しないマグネタイト、四酸化三マンガン、酸化アルミニウムの混合割合及び焼成温度を変化させた以外は、実施例1-8と同様にして黒色粉体を得た。
Example 1-9:
A black powder was obtained in the same manner as in Example 1-8, except that the mixing ratio of the magnetite not containing Al, trimanganese tetroxide, and aluminum oxide and the firing temperature were changed.
 比較例1-1:
 Alを含有しない鉄原料、サイズ、四酸化三マンガンとの混合割合及び焼成温度を変化させた以外は、実施例1-1と同様にして粉体を得た。
Comparative Example 1-1
A powder was obtained in the same manner as in Example 1-1 except that the iron raw material not containing Al, the size, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相15の強度比であった。また、クリアラッカーで塗料化した塗布片の色相は、L値が25.5、a値が5.0、b値が3.0、c値が5.9、耐熱性ΔEが1.5であり、黒色とは言い難く、耐熱性も低い粉体であった。 The obtained powder had a strength ratio of the bixbite phase 15 to the hematite phase 100. In addition, the hue of the coating piece made into a paint with clear lacquer has an L * value of 25.5, an a * value of 5.0, a b * value of 3.0, a c * value of 5.9, and a heat resistance ΔE of It was 1.5, and it was hard to say black, and it was a powder having low heat resistance.
 比較例1-2~1-6:
 鉄原料の種類、サイズ、四酸化三マンガンとの混合割合及び焼成温度を変化させた以外は、比較例1-1と同様にして粉体を得た。
Comparative Examples 1-2 to 1-6:
A powder was obtained in the same manner as in Comparative Example 1-1 except that the type and size of the iron raw material, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
 比較例1-7:
 Alを含有しないマグネタイト、四酸化三マンガン、酸化アルミニウムの混合割合及び焼成温度を変化させた以外は、実施例1-8と同様にして黒色粉体を得た。
Comparative Example 1-7:
A black powder was obtained in the same manner as in Example 1-8, except that the mixing ratio of the magnetite not containing Al, trimanganese tetroxide, and aluminum oxide and the firing temperature were changed.
 耐熱性黒色粉体の製造条件を表1に、得られた耐熱性黒色粉体の諸特性を表2に示した。 Table 1 shows the production conditions of the heat-resistant black powder, and Table 2 shows the characteristics of the obtained heat-resistant black powder.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 以下に示す実施例2-1~2-8は金属元素MとしてAlを使用した場合の実施例であり、比較例2-1~2-2は実施例2-1~2-8に対する比較例である。 Examples 2-1 to 2-8 shown below are examples in which Al is used as the metal element M, and Comparative Examples 2-1 to 2-2 are comparative examples for Examples 2-1 to 2-8. It is.
 実施例2-1:
 マグネタイト(戸田工業(株)製)452g(75.3wt%)と四酸化三マンガン147g(24.5wt%)に炭酸カルシウム1.4g(0.24wt%、純度99wt%)を混合し、電気炉にて、990℃で2時間焼成した。焼成品を粉砕し、黒色粉体を得た。
Example 2-1
Magnetite (Toda Kogyo Co., Ltd.) 452 g (75.3 wt%) and trimanganese tetroxide 147 g (24.5 wt%) were mixed with calcium carbonate 1.4 g (0.24 wt%, purity 99 wt%) to produce an electric furnace. And baked at 990 ° C. for 2 hours. The fired product was pulverized to obtain a black powder.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相147の強度比であった。また、ICP測定より、含有Ca量 0.09wt%、Fe/Mn(モル比)=3.0であった。 The obtained powder had a strength ratio of the bixbite phase 147 to the hematite phase 100. From the ICP measurement, the Ca content was 0.09 wt% and Fe / Mn (molar ratio) = 3.0.
 得られた粉体の磁化値は0.7Am/kg、比表面積は1.7m/gであった。また、クリアラッカーで塗料化した塗布片の色相は、L値が24.6、a値が0.6、b値が-0.3、換算したc値が0.6の黒色粉体であった。 The obtained powder had a magnetization value of 0.7 Am 2 / kg and a specific surface area of 1.7 m 2 / g. In addition, the hue of the coated piece made of clear lacquer is black with L * value of 24.6, a * value of 0.6, b * value of -0.3, and converted c * value of 0.6. It was a powder.
 得られた粉体を電気炉にて800℃で2時間加熱した粉体の色相は、L値が24.6、a値が0.8、b値が-0.2であり、耐熱性ΔEが0.2であり、耐熱性に優れた黒色粉体であった。 The hue of the powder obtained by heating the obtained powder in an electric furnace at 800 ° C. for 2 hours has an L * value of 24.6, an a * value of 0.8, and a b * value of −0.2. The heat resistance ΔE was 0.2, and the black powder was excellent in heat resistance.
 実施例2-6:
 マグネタイト(戸田工業(株)製) 437g(72.9wt%)と四酸化三マンガン 142g(23.7wt%)に炭酸マグネシウム 20g(3.4wt%、純度99.9wt%)を混合し、電気炉にて、940℃で6時間焼成した。焼成品を粉砕し、黒色粉体を得た。
Example 2-6:
Magnetite (manufactured by Toda Kogyo Co., Ltd.) 437 g (72.9 wt%) and trimanganese tetroxide 142 g (23.7 wt%) are mixed with magnesium carbonate 20 g (3.4 wt%, purity 99.9 wt%). And baked at 940 ° C. for 6 hours. The fired product was pulverized to obtain a black powder.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相71、スピネル相6の強度比であった。また、ICP測定より、含有Mg量 0.77wt%、Fe/Mn(モル比)=3.0であった。 The obtained powder had a strength ratio of the bixbite phase 71 and the spinel phase 6 to the hematite phase 100. From the ICP measurement, the Mg content was 0.77 wt% and Fe / Mn (molar ratio) = 3.0.
 得られた粉体の磁化値は1.9Am/kg、比表面積は2.0m/gであった。また、クリアラッカーで塗料化した塗布片の色相は、L値が24.4、a値が0.7、b値が-0.2、換算したc値が0.7、耐熱性ΔEが0.3の黒色粉体であった。 The obtained powder had a magnetization value of 1.9 Am 2 / kg and a specific surface area of 2.0 m 2 / g. In addition, the hue of the coated piece made of clear lacquer is L * value 24.4, a * value 0.7, b * value -0.2, converted c * value 0.7, heat resistance It was a black powder having a property ΔE of 0.3.
実施例2-2~2-5、2-7、2-8:
 マグネタイト、四酸化三マンガン、炭酸カルシウム、炭酸マグネシウムの混合割合及び焼成温度を変化させた以外は、実施例2-1、2-6と同様にして黒色粉体を得た。
Examples 2-2 to 2-5, 2-7, 2-8:
Black powders were obtained in the same manner as in Examples 2-1 and 2-6, except that the mixing ratio of magnetite, trimanganese tetroxide, calcium carbonate, and magnesium carbonate and the firing temperature were changed.
 実施例2-9
 平均粒子径が0.28μmであって、含有Al量0.23wt%、含有Mg量0.15wt%のマグネタイト 442g(73.8wt%)と四酸化三マンガン 143g(23.8wt%)に炭酸カルシウム14g(2.3wt%、純度99wt%)を混合し、電気炉にて、980℃で8時間焼成した。焼成品を粉砕し、黒色粉体を得た。
Example 2-9
442 g (73.8 wt%) of magnetite having an average particle size of 0.28 μm, an Al content of 0.23 wt% and an Mg content of 0.15 wt%, and 143 g (23.8 wt%) of trimanganese tetroxide 14 g (2.3 wt%, purity 99 wt%) was mixed and baked in an electric furnace at 980 ° C. for 8 hours. The fired product was pulverized to obtain a black powder.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相163の強度比であった。また、ICP測定より、Fe/Mn(モル比)=3.0、含有Ca量 0.96wt%、含有Mg量0.10wt%、含有Al量 0.15wt%であった。 The obtained powder had a strength ratio of the bixbite phase 163 to the hematite phase 100. From ICP measurement, Fe / Mn (molar ratio) = 3.0, Ca content 0.96 wt%, Mg content 0.10 wt%, Al content 0.15 wt%.
 得られた黒色粉体の磁化値は1.6Am/kg、比表面積は1.9m/gであった。また、クリアラッカーで塗料化した塗布片の色相は、L値が24.2、a値が0.7、b値が-0.4、換算したc値が0.8、耐熱性ΔEが0.3の黒色粉体であった。 The obtained black powder had a magnetization value of 1.6 Am 2 / kg and a specific surface area of 1.9 m 2 / g. In addition, the hue of the coated piece made into a clear lacquer paint is L * value 24.2, a * value 0.7, b * value -0.4, converted c * value 0.8, heat resistance It was a black powder having a property ΔE of 0.3.
 比較例2-1:
 鉄原料、サイズ、四酸化三マンガンとの混合割合及び焼成温度を変化させた以外は、実施例2-1と同様にして粉体を得た。
Comparative Example 2-1
A powder was obtained in the same manner as in Example 2-1, except that the iron raw material, size, mixing ratio with trimanganese tetroxide, and firing temperature were changed.
 得られた粉体はヘマタイト相100に対し、ビクスバイト相15の強度比であった。また、クリアラッカーで塗料化した塗布片の色相は、L値が25.5、a値が5.0、b値が3.2、c値が5.9、耐熱性ΔEが1.5であり、黒色とは言い難く、耐熱性も低い粉体であった。 The obtained powder had a strength ratio of the bixbite phase 15 to the hematite phase 100. In addition, the hue of the coating piece made into a paint with clear lacquer has an L * value of 25.5, an a * value of 5.0, a b * value of 3.2, a c * value of 5.9, and a heat resistance ΔE of It was 1.5, and it was hard to say black, and it was a powder having low heat resistance.
 比較例2-2:
 鉄原料の種類、サイズ、四酸化三マンガンとの混合割合及び焼成温度を変化させた以外は、比較例2-1と同様にして粉体を得た。
Comparative Example 2-2:
A powder was obtained in the same manner as in Comparative Example 2-1, except that the type and size of the iron raw material, the mixing ratio with trimanganese tetroxide and the firing temperature were changed.
 耐熱性黒色粉体の製造条件を表3に、得られた耐熱性黒色粉体の諸特性を表4に示した。 Table 3 shows the production conditions of the heat-resistant black powder, and Table 4 shows the characteristics of the obtained heat-resistant black powder.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 本発明に係る耐熱性黒色粉体は、耐熱性に優れ高温下でも色相(黒色度)の変化が少ないので、塗料又は樹脂組成物の着色材として好適である。使用用途としては、自動車又は2輪車のマフラー、エンジンカバー、プラントの屋内外の加熱設備、焼却炉、煙突、厨房機器、ロケット発射台など耐熱性及び外観性が要求される各種塗料に主に有用である。 The heat-resistant black powder according to the present invention is suitable as a colorant for paints or resin compositions because it has excellent heat resistance and little change in hue (blackness) even at high temperatures. Applications include mainly automobiles and motorcycle mufflers, engine covers, plant indoor and outdoor heating facilities, incinerators, chimneys, kitchen equipment, rocket launch pads, and various paints that require heat resistance and appearance. Useful.

Claims (8)

  1.  FeとMnと金属元素Mとを含有する複合酸化物からなる耐熱性黒色粉体であって、金属元素MはAl、Mg及びCaから選択される1種以上であり、耐熱性黒色粉体の800℃での耐熱試験の色相の変化が0.5以下で且つ磁化値が2.0Am/kg以下であり、当該耐熱性黒色粉体のX線回折スペクトルにおいて、ヘマタイト相の(104)面の強度比100に対し、ビクスバイト相の(222)面の強度比が45~250であることを特徴とする耐熱性黒色粉体。 A heat-resistant black powder made of a composite oxide containing Fe, Mn, and a metal element M, wherein the metal element M is at least one selected from Al, Mg, and Ca. The change in hue in a heat resistance test at 800 ° C. is 0.5 or less and the magnetization value is 2.0 Am 2 / kg or less. In the X-ray diffraction spectrum of the heat resistant black powder, the (104) plane of the hematite phase A heat-resistant black powder characterized in that the strength ratio of the (222) plane of the bixbite phase is 45 to 250 with respect to the strength ratio of 100.
  2.  金属元素Mの含有量が0.01~5.0重量%である請求項1記載の耐熱性黒色粉体。 The heat-resistant black powder according to claim 1, wherein the content of the metal element M is 0.01 to 5.0% by weight.
  3.  Fe/Mn(モル比)が1.0~10.0である請求項1又は2記載の耐熱性黒色粉体であって。 The heat-resistant black powder according to claim 1 or 2, wherein Fe / Mn (molar ratio) is 1.0 to 10.0.
  4.  黒色度(L値)が25.0以下である請求項1~3のいずれかに記載の耐熱性黒色粉体。 The heat-resistant black powder according to any one of claims 1 to 3, having a blackness (L * value) of 25.0 or less.
  5.  請求項1~4のいずれかに記載の耐熱性黒色粉体の製造方法であって、金属元素Mを0.01~5.0wt%含有する鉄化合物と、マンガン化合物とをFe/Mn比(モル比)が1.0~10.0となるように混合し、得られた混合物を830~1000℃の温度範囲で焼成する請求項1~4のいずれかに記載の耐熱性黒色粉体の製造方法。 The method for producing a heat-resistant black powder according to any one of claims 1 to 4, wherein an iron compound containing 0.01 to 5.0 wt% of the metal element M and a manganese compound are Fe / Mn ratio ( The heat-resistant black powder according to any one of claims 1 to 4, wherein the mixture is fired at a temperature range of 830 to 1000 ° C. Production method.
  6.  請求項1~4のいずれかに記載の耐熱性黒色粉体の製造方法であって、鉄化合物、マンガン化合物及び金属元素Mの化合物を混合する工程および得られた混合物を830~1000℃の温度範囲で焼成する工程から成り、上記混合工程において、Fe/Mn比(モル比)が1.0~10.0であり、金属元素MがAlの場合、アルミニウム化合物がAlとしての混合割合(Al量/(鉄化合物+マンガン化合物+アルミニウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがMgの場合、マグネシウム化合物がMgCOとしての混合割合(MgCO量/(鉄化合物+マンガン化合物+マグネシウム化合物))が0.01~10.0wt%となるように混合し、金属元素MがCaの場合、カルシウム化合物がCaCOとしての混合割合(CaCO量/(鉄化合物+マンガン化合物+カルシウム化合物))が0.01~10.0wt%となるように混合する請求項1~4のいずれかに記載の耐熱性黒色粉体の製造方法。 The method for producing a heat-resistant black powder according to any one of claims 1 to 4, wherein the step of mixing the iron compound, the manganese compound and the compound of the metal element M and the obtained mixture at a temperature of 830 to 1000 ° C In the mixing step, when the Fe / Mn ratio (molar ratio) is 1.0 to 10.0 and the metal element M is Al, the aluminum compound is mixed as Al 2 O 3. When the ratio (Al 2 O 3 amount / (iron compound + manganese compound + aluminum compound)) is 0.01 to 10.0 wt% and the metal element M is Mg, the magnesium compound is MgCO 3 as MgCO 3 . the mixing ratio (MgCO 3 weight / (iron compound + manganese compound + magnesium compound)) is mixed in a 0.01 ~ 10.0wt%, when the metal element M is Ca, Cal The mixing ratio of Um compound as CaCO 3 (CaCO 3 weight / (iron compound + manganese compound + calcium compound)) is according to any one of claims 1 to 4, mixed in a 0.01 ~ 10.0 wt% Method for producing heat-resistant black powder.
  7.  請求項1~4のいずれかに記載の耐熱性黒色粉体を塗料構成基材中に配合した塗料。 A paint obtained by blending the heat-resistant black powder according to any one of claims 1 to 4 in a paint constituting base material.
  8.  請求項1~4のいずれかに記載の耐熱性黒色粉体を用いて着色した樹脂組成物。 A resin composition colored with the heat-resistant black powder according to any one of claims 1 to 4.
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JP6592125B2 (en) * 2017-06-15 2019-10-16 中島産業株式会社 Black pigment and method for producing the same

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JPS61266314A (en) * 1985-05-21 1986-11-26 バイエル・アクチエンゲゼルシヤフト Manufacture of iron-base black pigment
JPS63112663A (en) * 1986-10-24 1988-05-17 バスフ アクチェンゲゼルシャフト Thin plate-shaped pigment based on iron oxide and its production
JPH05221653A (en) * 1991-07-02 1993-08-31 Bayer Ag Heat resistant black pigment, manufacture thereof and utilization thereof
JPH0912768A (en) * 1995-06-28 1997-01-14 Titan Kogyo Kk Resin composition
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JPS61266314A (en) * 1985-05-21 1986-11-26 バイエル・アクチエンゲゼルシヤフト Manufacture of iron-base black pigment
JPS63112663A (en) * 1986-10-24 1988-05-17 バスフ アクチェンゲゼルシャフト Thin plate-shaped pigment based on iron oxide and its production
JPH05221653A (en) * 1991-07-02 1993-08-31 Bayer Ag Heat resistant black pigment, manufacture thereof and utilization thereof
JPH0912768A (en) * 1995-06-28 1997-01-14 Titan Kogyo Kk Resin composition
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WO2010146776A1 (en) * 2009-06-15 2010-12-23 パナソニック株式会社 Negative electrode active material for lithium ion secondary battery, and lithium ion secondary battery using same

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