WO2012133506A1 - Ferritic stainless steel for biofuel supply system part, biofuel supply system part, ferritic stainless steel for exhaust heat recovery unit, and exhaust heat recovery unit - Google Patents
Ferritic stainless steel for biofuel supply system part, biofuel supply system part, ferritic stainless steel for exhaust heat recovery unit, and exhaust heat recovery unit Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/004—Very low carbon steels, i.e. having a carbon content of less than 0,01%
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/20—Ferrous alloys, e.g. steel alloys containing chromium with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/22—Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/28—Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
Definitions
- the present invention relates to ferritic stainless steel and biofuel supply system parts suitable for automobile fuel supply system parts for supplying biofuels such as bioethanol and biodiesel.
- the present invention relates to a ferritic stainless steel suitable for a biofuel supply system component that is close to an engine and tends to be hot, such as a fuel injection system component.
- the present invention also relates to a ferritic stainless steel for an exhaust heat recovery device of an automobile and an exhaust heat recovery device.
- the present invention relates to a ferritic stainless steel suitable for an exhaust heat recovery unit in which a heat exchange part is assembled by brazing joint.
- Bioethanol is ethanol produced from biomass, and bioethanol is mixed with gasoline and used as fuel for gasoline engines.
- Biodiesel fuel is a fuel in which fatty acid methyl ester is mixed with light oil, and is used as a fuel for diesel engines.
- ethanol is produced using corn and sugar cane as raw materials.
- Fatty acid methyl esters are produced by esterification using vegetable oil and waste oil such as rapeseed oil, soybean oil, and palm oil as raw materials.
- Biofuels such as bioethanol and biodiesel fuel are considered to be more corrosive than metal materials.
- the influence on the use performance of various members constituting the fuel system parts has been investigated in advance.
- Manufacturers that guarantee an ultra-long life expectancy demands a more reliable material, and stainless steel is one of the candidates.
- Patent Document 1 in mass%, C: ⁇ 0.015%, Si: ⁇ 0.5%, Cr: 11.0 to 25.0%, N: ⁇ 0.020%, Ti: 0.05 -0.50%, Nb: 0.10-0.50%, and B: ⁇ 0.0100%, and Mo: ⁇ 3.0%, Ni: ⁇ 2.0%, Cu if necessary
- a ferritic stainless steel sheet containing one or more selected from: ⁇ 2.0% and Al: ⁇ 4.0% is disclosed. The breaking elongation of the steel sheet is 30% or more, and the Rankford value is 1.3 or more.
- Patent Document 2 includes mass%, C: ⁇ 0.01%, Si: ⁇ 1.0%, Mn: ⁇ 1.5%, P: ⁇ 0.06%, S: ⁇ 0.03%, Cr: 11 to 23%, Ni: ⁇ 2.0%, Mo: 0.5 to 3.0%, Al: ⁇ 1.0%, and N: ⁇ 0.04%, Cr + 3.3Mo ⁇ 18
- a ferritic stainless steel sheet satisfying the following relational expression is disclosed.
- the steel sheet further satisfies one or both of Nb: ⁇ 0.8% and Ti: ⁇ 1.0%, satisfying the relational expression of 18 ⁇ Nb / (C + N) + 2Ti / (C + N) ⁇ 60. contains.
- the grain number of the ferrite crystal grains of the steel sheet is 6.0 or more, and the average r value is 2.0 or more.
- Patent Document 3 in mass%, C: ⁇ 0.01%, Si: ⁇ 1.0%, Mn: ⁇ 1.5%, P: ⁇ 0.06%, S: ⁇ 0.03%, Al: ⁇ 1.0%, Cr: 11-20%, Ni: ⁇ 2.0%, Mo: 0.5-3.0%, V: 0.02-1.0%, and N: ⁇ 0
- a ferritic stainless steel sheet containing 0.04% and containing either one or both of Nb: 0.01 to 0.8% and Ti: 0.01 to 1.0% is disclosed.
- the surface undulation height generated when deformed by 25% by uniaxial tension is 50 ⁇ m or less.
- Patent Documents 1 to 3 are techniques dealing with corrosion resistance against ordinary gasoline. As will be described later, since the corrosiveness of biofuels is significantly different from that of gasoline, these technologies have insufficient corrosion resistance to biofuels. Conventionally, the details of the corrosiveness of biofuels to stainless steel are not necessarily clarified, and it is difficult to say that the corrosion resistance of various stainless steel types to biofuels is necessarily clarified.
- the exhaust heat recovery device is a system that heats engine cooling water with exhaust gas and uses it to warm up a heater or an engine, and is also called an exhaust heat recirculation system.
- the heat exchange part of the exhaust heat recovery device is required to have good thermal conductivity in order to obtain good thermal efficiency. Further, since the heat exchanging portion is in contact with the exhaust gas, excellent corrosion resistance is required for the exhaust gas condensed water. On the other hand, the outer surface of the exhaust heat recovery device is also required to have excellent corrosion resistance against salt damage. Such corrosion resistance is also required for exhaust system downstream members mainly composed of mufflers. However, corrosion of the exhaust heat recovery device may lead to a serious accident such as leakage of cooling water. Therefore, the exhaust heat recovery device is required to have higher safety and better corrosion resistance.
- a ferritic stainless steel containing 17% or more of Cr such as SUS430LX, SUS436J1L, SUS436L, or the like, is used for a part that particularly requires corrosion resistance. . Corrosion resistance equal to or better than these is required for the material of the exhaust heat recovery device.
- the heat exchange part since the structure of the heat exchange part is complicated, it may be assembled by welding joint, but it may be assembled by brazing joint.
- the material of the heat exchange part assembled by brazing and joining needs to have good brazing properties.
- the exhaust heat recovery unit since the exhaust heat recovery unit is often installed downstream of the catalytic converter under the floor, the exhaust gas on the inlet side is heated. Further, the exhaust gas is forcibly cooled by heat exchange. Accordingly, the exhaust heat recovery device also requires good thermal fatigue characteristics.
- Patent Document 4 discloses an automobile exhaust heat recovery device made of ferritic stainless steel.
- the ferritic stainless steel has C: 0.020% or less, Si: 0.05 to 0.70%, Mn: 0.05 to 0.70%, P: 0.045% or less, S: 0.005 %: Ni: 0.70% or less, Cr: 18.00 to 25.50%, Cu: 0.70% or less, Mo: 2 / (Cr-17.00) to 2.50%, and N: Contains 0.020% or less.
- the ferritic stainless steel further includes one or both of Ti: 0.50% or less and Nb: 0.50% or less, and a relationship of (Ti + Nb) ⁇ (7 ⁇ (C + N) +0.05) The formula is satisfied, and the balance is Fe and inevitable impurities.
- corrosion resistance against exhaust gas condensed water is secured by adding Mo to 18% or more of Cr.
- Patent Document 5 C: 0.05% or less, Si: 0.02 to 1.0%, Mn: 0.5% or less, P: 0.04% or less, S: 0.02% or less, Al : 0.1% or less, Cr: 20 to 25%, Cu: 0.3 to 1.0%, Ni: 0.1 to 3.0%, Nb: 0.2 to 0.6%, and N: A ferritic stainless steel sheet containing 0.05% or less and having excellent crevice corrosion resistance is disclosed.
- the steel sheet has Nb carbonitride of 5 ⁇ m or less, and the steel sheet has a surface roughness Ra of 0.4 ⁇ m or less.
- Ni and Cu are added together with 20% or more of Cr to ensure crevice corrosion resistance.
- Patent Document 6 discloses an automobile exhaust gas passage member made of ferritic stainless steel.
- the ferritic stainless steel has C: 0.015% or less, Si: 2.0% or less, Mn: 1.0% or less, P: 0.045% or less, S: 0.010% or less, Cr: 16 Containing 25 to 25%, Nb: 0.05 to 0.2%, Ti: 0.05 to 0.5%, N: 0.025% or less, and Al: 0.02 to 1.0%,
- the steel further contains one or both of Ni: 0.1 to 2.0% and Cu: 0.1 to 1.0% in total (Ni + Cu) of 0.6% or more.
- Ni + Cu 0.1 to 1.0% in total
- Patent Document 7 Cr: 16-30%, Ni: 7-20%, C: 0.08% or less, N: 0.15% or less, Mn: 0.1-3%, S: 0.008 %, And Si: 0.1-5%, high temperature exhaust heat recovery satisfying Cr + 1.5Si ⁇ 21 and 0.009Ni + 0.014Mo + 0.005Cu ⁇ (0.085Si + 0.008Cr + 0.003Mn) ⁇ ⁇ 0.25
- Stainless steel for the heat pipe of the apparatus is disclosed.
- the technique described in Patent Document 7 relates to an exhaust heat recovery device using heat transfer means called a heat pipe, not a heat exchanger that exchanges heat between exhaust heat and cooling water.
- Patent Document 7 discloses an austenitic stainless steel suitable for a heat pipe.
- Waste heat recovery equipment is required to have corrosion resistance equivalent to or better than ferritic stainless steel containing 17% or more of Cr.
- the corrosion resistance after brazing has not been considered. For this reason, when existing ferritic stainless steel is applied to an exhaust heat recovery device, the corrosion resistance after brazing cannot be sufficiently ensured due to the change in the metal structure of the brazed portion and the progress of oxidation of the steel surface.
- the gist of the first aspect of the present invention aimed at solving the above problems is as follows. [1] In mass%, C: 0.03% or less, N: 0.03% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 15% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, and the balance is composed of Fe and inevitable impurities.
- a biofuel characterized by satisfying the formulas (1) and (2) and having an oxide film containing Cr, Si, Nb, Ti, and Al in total of 30% or more in total on the surface thereof Ferritic stainless steel for supply system parts.
- a biofuel supply system component comprising the ferritic stainless steel for a biofuel supply system component as described in any one of [1] to [3].
- the gist of the second aspect of the present invention aimed at solving the above problems is as follows. [5] By mass%, C: 0.03% or less, N: 0.05% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 17% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, Ni: 0.25% or more 5% or less, Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, containing 2 or 3 types selected from the group consisting of 2% or less, the balance being Fe and inevitable impurities And satisfying the following formulas (3) and (4), and an oxide film containing Cr, Si, Nb, Ti, and Al with a total cation fraction of 40% or more is formed on the surface.
- Heat recovery dexterity ferritic stainless steel characterized by Rukoto. 8 (C + N) + 0.03 ⁇ Nb + Ti ⁇ 0.6 (3) Si + Cr + Al + ⁇ Nb + Ti-8 (C + N) ⁇ ⁇ 17.5 (4)
- an element symbol represents content (mass%) of each element.
- the value of Nb + Ti-8 (C + N) is 0 or more.
- V 0.5% or less
- W 1% or less
- B 0.005% or less
- Zr 0.5% or less
- Sn 0.5% or less
- Co 0 1 or more selected from the group consisting of 2% or less
- Mg 0.002% or less
- Ca 0.002% or less
- REM 0.01% or less
- a heat exchange part in which members are assembled by brazing joining is provided, and the heat exchange part is made of ferritic stainless steel, and the ferritic stainless steel is C: 0.03% or less in mass%.
- N 0.05% or less
- Si more than 0.1%, 1% or less
- Mn 0.02% or more, 1.2% or less
- Cr 17% or more, 23% or less
- Al 0.
- an element symbol represents content (mass%) of each element.
- the value of Nb + Ti-8 (C + N) is 0 or more.
- the ferritic stainless steel further includes, in mass%, V: 0.5% or less, W: 1% or less, B: 0.005% or less, Zr: 0.5% or less, Sn: 0.00. It contains at least one selected from the group consisting of 5% or less, Co: 0.2% or less, Mg: 0.002% or less, Ca: 0.002% or less, and REM: 0.01% or less.
- the exhaust heat recovery device as described in [8] above.
- ferritic stainless steel having excellent corrosion resistance against biofuel.
- This ferritic stainless steel can be suitably used for biofuel supply system parts.
- this ferritic stainless steel is suitable for biofuel supply system parts that are close to the engine and tend to be hot, such as injection system parts.
- a ferritic stainless steel for exhaust heat recovery equipment having corrosion resistance against exhaust gas condensed water after brazing.
- This ferritic stainless steel can be suitably used as a member for an exhaust heat recovery device.
- this ferritic stainless steel can be suitably used for a heat exchange part assembled by brazing joint.
- E10 and E22 are fuels in which bioethanol is mixed with gasoline at a ratio of 10% and 22%, respectively, and E100 is 100% bioethanol.
- RME is a fuel produced by methyl esterifying rapeseed oil. A detailed investigation and analysis of these oxidative degradation behaviors and corrosiveness to stainless steel were conducted in comparison with ordinary gasoline.
- E10, E22, E100, and RME were evaluated according to JIS K2287 used in the method for evaluating the oxidation stability of gasoline, and compared with the oxidation stability of gasoline. These fuels were sealed in an autoclave, 7 atmospheres of oxygen were introduced, and then the temperature was raised to 100 ° C. and held. In this state, the change in pressure was measured, and the behavior of the pressure decreasing as oxygen was used to oxidize the fuel was evaluated. As a result, the following matters became clear. (1) E10 and E100 are less susceptible to oxidative degradation than gasoline. (2) E22 and RME are more susceptible to oxidative degradation than gasoline, and the degree of oxidative degradation of RME is the greatest.
- fatty acids such as formic acid, acetic acid, and propionic acid are produced.
- stainless cold-rolled steel sheets were immersed in oxidized RME and gasoline to examine the presence or absence of corrosion. As a result, no corrosion was observed in either case. This is because the fatty acid that is an oxidation product exists as a dimer in the fuel medium.
- fatty acids In order for fatty acids to develop corrosive properties, they must dissociate and release hydrogen ions, and for this purpose, the existence of water was considered indispensable. In an actual environment, water is generated by condensation of moisture in the air, so it is extremely important to consider the coexistence of the aqueous phase.
- the hydrogen ion concentration in water depends mainly on the type of fatty acid in the oxidized fuel, the concentration of the fatty acid, and the partitioning behavior of the fatty acid between the fuel and the aqueous phase. Among these, the distribution behavior of the fatty acid is affected by the temperature, and the higher the temperature, the easier the fatty acid is distributed from the fuel to the water phase.
- the pH of the aqueous phase is 2.1
- the pH of the aqueous phase is 3.0
- this difference is converted into the fatty acid concentration, it corresponds to a difference of about 100 times.
- corrosion tests using oxidized and deteriorated gasoline have been conducted with a concentration of formic acid and acetic acid in water of about 100 to 1000 ppm. For this reason, it was found that in the corrosion test with biofuels such as RME, it is necessary to increase the concentration of formic acid + acetic acid to 1% to 10% corresponding to a concentration about 100 times that of gasoline.
- the temperature of fuel injection system parts close to the engine rises to about 90 to 100 ° C., and as the temperature rises, fatty acids are easily distributed from the fuel to the water phase, and the corrosive environment becomes severe.
- This corrosive environment is a harsh condition compared to a temperature of 40 to 50 ° C. in a corrosion test with oxidized and deteriorated gasoline.
- the bioethanol in the fuel moves to the aqueous phase and enlarges the aqueous phase, and becomes a factor that hinders maintaining a passive state (passive state) particularly in stainless steel.
- Nb and / or Ti contained in the stainless steel does not exist as a solid solution, but a part of the Nb and / or Ti is fixed to C and N.
- the solid solution Nb and / or Ti that is not fixed to C and N is concentrated in the passive film (oxide film) by the heat treatment.
- Nb and Ti contribute to the corrosion preventing action in the oxide film formed by the heat treatment.
- the amount of Nb and / or Ti that is fixed to C and N and does not enter into a solid solution state is Nb atomic weight 93, C atomic weight 12, N atomic weight 14 From the ratio, it is considered that the total amount of C and N (C + N) is approximately 8 times. Therefore, in order to form the above oxide film that suppresses the occurrence of corrosion, the total content of Si, Cr, Al, and ⁇ Nb + Ti-8 (C + N) ⁇ contained in the stainless steel is 15.5% or more. It is necessary to make it 17.5% or more.
- heat treatment by adjusting the process conditions such as pickling to form an oxide film of the above composition.
- An example of the heat treatment for forming the oxide film having the above cation fraction on the surface of the steel material having the above chemical composition is a heat treatment for brazing and joining members to be parts.
- fuel injection system parts such as delivery tubes and common rails are parts manufactured by brazing and joining members.
- heat treatment conditions at the time of brazing for manufacturing such parts in an H 2 atmosphere containing 10 vacuum atmosphere -2 ⁇ 1 torr (reduced pressure atmosphere) or N 2 containing N 2, temperature of 800 ⁇ 1200 ° C. And a condition of holding for 0.5 to 30 minutes. Under these conditions, an oxide film having a desired composition can be suitably formed.
- the total cation fraction of Cr, Si, Nb, Ti, and Al in the formed oxide film is the desired cation fraction.
- a vacuum of 10 ⁇ 2 torr or less is evacuated, and then N 2 is introduced to adjust the pressure to 10 ⁇ 2 to 1 torr.
- N 2 may be introduced in the H 2 atmosphere, but it is not particularly necessary to introduce N 2, and an oxide film having a desired composition can be obtained even with N 2 remaining in the atmosphere.
- the reason for this is not clear, but heat treatment in an environment containing N 2 produces (Nb, Ti) carbonitrides on the surface of the steel, which promotes reduction of Fe oxide. It may have been done.
- the content of N 2 in the heat treatment atmosphere is preferably 0.001 to 0.2%, more preferably 0.005 to 0.1%.
- the heat treatment condition is to hold at 1000 to 1200 ° C. for 5 to 30 minutes in order to form an oxide film enriched with Cr, Si, Nb, Ti and Al with a total cation fraction of 30% or more. Is preferred.
- the holding temperature is more preferably 1050 to 1150 ° C., and the holding time is more preferably 10 to 20 minutes.
- the oxide film which has the said cation fraction can be formed by the heat processing at the time of brazing and joining the member which consists of a steel material of the said chemical composition. Therefore, the heat treatment step for forming the oxide film having the cation fraction can also serve as a step of brazing and joining a member made of a steel material having the above chemical composition.
- the heat treatment step for forming the oxide film having the cation fraction can also serve as a step of brazing and joining a member made of a steel material having the above chemical composition.
- it is 800 to 1200 ° C. in an environment containing N 2 and a pressure of 10 ⁇ 2 to 1 torr. You may perform the heat processing process hold
- the above heat treatment process is not added, and in the manufacturing process of steel materials and parts, conditions for heat treatment for forming an oxide film and pickling that removes the oxide film are removed. In this way, an oxide film having a desired cation fraction may be formed.
- N 2 having a dew point of ⁇ 45 to ⁇ 75 ° C. in final finish annealing in the manufacturing process of steel materials.
- a mixed gas atmosphere of H 2 and a method of holding 0.5 to 5 minutes at 800 ⁇ 1100 ° C.. In this case, the subsequent pickling is omitted.
- the oxide film preferably contains Cr, Si, Nb, Ti, and Al in a total of 40% or more of the cation fraction. Further, it is preferable to contain 20% or more of the most important Cr among Cr, Si, Nb, Ti, and Al in terms of cation fraction (the ratio of Cr content to the content of all cations in the oxide film). .
- the total of the cation fractions of Cr, Si, Nb, Ti, and Al is more preferably 50% or more.
- the film thickness of the oxide film is preferably 15 nm or less, more preferably 10 nm or less.
- the increase in film thickness leads to a decrease in the cation fraction of Cr, Si, Nb, Ti, and Al per unit volume, leading to a decrease in corrosion resistance.
- (Nb, Ti) carbonitride generated by heat treatment in an environment containing N 2 suppresses an increase in film thickness.
- this embodiment is made in consideration of workability required as a material for biofuel supply system parts, and provides ferritic stainless steel for fuel supply system parts having excellent corrosion resistance against biofuels. To do. The summary is shown below.
- the ferritic stainless steel of this embodiment comprises a steel main body and an oxide film provided on the surface of the steel main body. Since the thickness of the oxide film is very thin compared to the thickness of the steel body, the composition of the steel material before the oxide film is formed is substantially the same as the composition of the steel body (steel material) after the oxide film is formed. Are identical.
- the composition of the steel body (steel material) will be described below. In the present specification, unless otherwise specified, the unit “%” indicating the content of a component represents mass%.
- C (C: 0.03% or less) Since C reduces intergranular corrosion resistance and workability, it is necessary to keep the content low. For this reason, content of C shall be 0.03% or less. However, excessively lowering the C content increases the scouring cost, so the C content is preferably 0.002% or more. The C content is more preferably 0.002 to 0.02%.
- N (N: 0.03% or less)
- N is an element useful for pitting corrosion resistance, but it is necessary to keep the N content low in order to reduce intergranular corrosion resistance and workability. For this reason, content of N shall be 0.03% or less. However, excessively reducing the N content increases the scouring cost, so the N content is preferably 0.002% or more. The N content is more preferably 0.002 to 0.02%. Moreover, it is preferable that the total content of C and N is 0.015% or more from the viewpoint of suppressing coarsening of crystal grains during heat treatment by carbonitride and suppressing a decrease in strength.
- Si more than 0.1%, 1% or less
- Si concentrates in the surface film after heat treatment and contributes to the improvement of the corrosion resistance of stainless steel. In order to obtain this effect, at least 0.1% of Si is required. Si is useful as a deoxidizing element. However, excessive addition of Si decreases workability, so the Si content is 1% or less. The Si content is preferably more than 0.1% to 0.5%.
- Mn 0.02% or more, 1.2% or less
- Mn is an element useful as a deoxidizing element and needs to contain at least 0.02% or more of Mn. However, if an excessive amount of Mn is contained, the corrosion resistance deteriorates, so the Mn content is set to 1.2% or less.
- the Mn content is preferably 0.05 to 1%.
- Cr 15% or more, 23% or less
- Cr is an element serving as a basis for ensuring corrosion resistance in biofuel, and needs to contain at least 15% or more of Cr.
- the corrosion resistance can be improved as the content of Cr is increased.
- the addition of an excessive amount of Cr decreases the workability and manufacturability, so the Cr content is 23% or less.
- the Cr content is preferably 17 to 20.5%.
- Nb and Ti are elements useful for fixing C and N and improving the intergranular corrosion resistance of the weld. In order to obtain this effect, it is necessary to contain Nb and Ti so that the total amount of Nb and Ti (Nb + Ti) is eight times or more of the total amount of C and N (C + N). Further, Nb and Ti are concentrated in the surface film of stainless steel after the heat treatment and contribute to the improvement of corrosion resistance. In order to obtain this effect, at least 0.03% or more of Nb and / or Ti in a solid solution state that is not fixed to C and N needs to be contained.
- Nb + Ti is set to 8 (C + N) + 0.03%.
- the upper limit of Nb + Ti is set to 0.6%.
- Nb + Ti is preferably ⁇ 10 (C + N) +0.03 ⁇ or more and 0.6% or less.
- Ti concentrates on the surface film of stainless steel and contributes to improvement of corrosion resistance.
- Ti has an effect of inhibiting brazing properties.
- Al 0.002% or more, 0.5% or less
- Al concentrates in the surface film of stainless steel after heat treatment and contributes to the improvement of corrosion resistance. In order to acquire this effect, it is necessary to contain 0.002% or more of Al.
- Al has an effect such as a deoxidizing effect, and thus is an element useful in scouring and has an effect of improving moldability.
- the Al content is set to 0.002 to 0.5%.
- the Al content is preferably 0.005 to 0.1%.
- Ni 2% or less
- Ni may be included as necessary.
- the Ni content that provides a stable effect is 0.2% or more.
- the corrosion resistance can be improved as the Ni content is increased.
- the addition of a large amount of Ni hardens the steel and reduces workability.
- the Ni content is preferably 0.2 to 2%, more preferably 0.2 to 1.2%.
- Cu 1.5% or less
- 1.5% or less of Cu may be included as necessary.
- the Cu content that provides a stable effect is 0.2% or more.
- the corrosion resistance can be improved as the Cu content is increased.
- the addition of a large amount of Cu hardens the steel and decreases the workability. Therefore, Cu content is preferably 0.2 to 1.5% and more preferably 0.2 to 0.8%.
- Mo 3% or less
- Mo content 0.3% or more.
- the corrosion resistance can be improved as the content of Mo is increased.
- the addition of a large amount of Mo hardens the steel and decreases the workability.
- Mo since Mo is expensive, it leads to a cost increase. Therefore, the Mo content is preferably 0.3 to 3%, more preferably 1 to 0.5 to 2.0%.
- Sn 0.5% or less
- the Sn content that provides a stable effect is 0.01% or more. As the Sn content is increased, the corrosion resistance can be improved. However, the addition of a large amount of Sn hardens the steel and decreases the workability. Therefore, the Sn content is preferably 0.01 to 0.5%, more preferably 0.05 to 0.4%.
- V 1% or less
- the content of V that provides a stable effect is 0.05% or more.
- the addition of an excessive amount of V deteriorates workability.
- the V content is preferably 0.05 to 1%.
- W 1% or less
- the W content that provides a stable effect is 0.3% or more.
- the addition of an excessive amount of W deteriorates workability.
- W since W is expensive, it leads to an increase in cost. Therefore, the W content is preferably 0.3 to 1%.
- B (B: 0.005% or less)
- B 0.005% or less
- B may be contained as necessary.
- the B content is more preferably 0.0002 to 0.001%.
- Zr 0.5% or less
- 0.5% or less of Zr may be contained as necessary.
- Co 0.2% or less
- 0.2% or less of Co may be included as necessary.
- Mg is an element useful for scouring because it has effects such as a deoxidation effect. Further, Mg has an effect on the miniaturized improvement in workability and toughness tissue. For this reason, you may contain 0.002% or less of Mg as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Mg.
- Ca is an element useful for scouring because it has an effect such as a deoxidation effect. For this reason, you may contain 0.002% or less of Ca as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Ca.
- REM 0.01% or less
- REM is an element useful for scouring because it has effects such as a deoxidation effect. For this reason, you may contain 0.01% or less of REM as needed. In order to obtain a stable effect, it is preferable to contain REM 0.001% or more.
- the P content is preferably 0.04% or less from the viewpoint of weldability, and the P content is more preferably 0.035% or less.
- S it is preferable to make S content into 0.02% or less from a corrosion-resistant viewpoint, More preferably, S content is 0.01% or less.
- the stainless steel of this embodiment is manufactured by the following method, for example.
- Molten steel having the above chemical composition is converted into a converter or electric furnace, the molten steel is refined in an AOD furnace, a VOD furnace, or the like, and then formed into a steel piece by a continuous casting method or an ingot forming method.
- the steel slab is subjected to the steps of hot rolling, annealing, pickling, cold rolling, finish annealing, and pickling. Thereafter, H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ⁇ 1 torr comprising N 2, performs heat treatment step of holding 0.5 to 30 minutes at a temperature of 800 °C ⁇ 1200 °C. Thereby, an oxide film having the cation fraction is formed.
- the stainless steel of the present embodiment may be manufactured by a method in which the heat treatment step is performed after the steps of cold rolling, finish annealing, and pickling.
- the stainless steel of this embodiment may be manufactured by a method in which the heat treatment process is performed at another stage of the manufacturing process.
- the biofuel supply system component of this embodiment is made of the stainless steel of this embodiment.
- the biofuel supply system component of this embodiment is preferably manufactured by a method of performing the step of forming a member having the above chemical composition and the above heat treatment step.
- the heat treatment step in the method for manufacturing a biofuel supply system component of the present embodiment may be performed before being processed into a shape as a component, or may be performed after being processed into a shape as a component.
- the heat treatment step is performed after being processed into a shape as a part, it is preferable that the shape is processed without removing the oxide film on the surface and reducing the corrosion resistance.
- the heat treatment step preferably also serves as a step of brazing the members.
- the biofuel supply system component can be efficiently manufactured.
- the biofuel supply system component of this embodiment should just consist of stainless steel of this embodiment, and is not limited to what was brazed and joined.
- the exhaust gas side is required to have corrosion resistance against the exhaust gas condensed water.
- exhaust gas condensate has also diversified, increasing chloride ions and sulfuric acid ions (SO 3 2 ⁇ , SO 4 2 ⁇ ), which have a significant effect on corrosion resistance, and a neutral to weak pH. It may change to acidity and the corrosive environment may become severe.
- the present inventors have intensively studied on improving the perforation resistance of stainless steel in an exhaust gas condensed water environment.
- the film formed on the surface is composed of Cr, Si, Nb, Ti, and Al with a total cation fraction ( ⁇ (Contains Cr, Si, Nb, Ti, and Al contained in the oxide film) (Total amount) / (content of all cation elements contained in oxide film) ⁇ ⁇ 100 (%)).
- the oxide film formed on the surface of stainless steel contains these elements in a total of 40% or more of the cation fraction, and is particularly corrosive among the pore resistance in the exhaust gas condensed water environment. It has been found that it acts effectively on the suppression of the occurrence of selenium.
- the chemical composition of the steel material needs to satisfy the following formula (4).
- an element symbol represents content (mass%) of each element.
- the value of Nb + Ti-8 (C + N) is 0 or more.
- Nb and / or Ti contained in the stainless steel does not exist as a solid solution, but a part of the Nb and / or Ti is fixed to C and N.
- the solid solution Nb that is not fixed to C and N is concentrated in the passive film (oxide film) during brazing. And Nb contributes to the corrosion prevention effect in the oxide film formed by brazing.
- the amount of Nb and / or Ti which is fixed to C and N and does not enter into a solid solution state is Nb atomic weight 93, C atomic weight 12, N atomic weight 14 From the ratio, it is considered that the total amount of C and N (C + N) is approximately 8 times. Therefore, in order to form the above oxide film that suppresses the occurrence of corrosion, the total content of Si, Cr, Al, and ⁇ Nb + Ti-8 (C + N) ⁇ contained in the stainless steel is 17.5% or more. There is a need to.
- the condition of holding for 5 to 30 minutes at is preferable.
- the heat treatment is simply performed in a vacuum of 10 ⁇ 2 torr or less, the total cation fraction of Cr, Si, Nb, Ti, and Al in the formed oxide film does not reach the desired cation fraction.
- a vacuum of 10 ⁇ 2 torr or less is evacuated, and then N 2 is introduced to adjust the pressure to 10 ⁇ 2 to 1 torr.
- the reason for this is not clear, but heat treatment in an environment containing N 2 produces (Nb, Ti) carbonitride on the surface of the stainless steel, which reduces the reduction of Fe oxide. It may have been promoted.
- the content of N 2 in the heat treatment atmosphere is preferably 0.001 to 0.2%, more preferably 0.005 to 0.1%.
- the heat treatment condition is to hold at 1050 to 1150 ° C. for 5 to 30 minutes in order to form an oxide film enriched with Cr, Si, Nb, Ti and Al having a total cation fraction of 40% or more. Is more preferable.
- the holding time is more preferably 10 to 20 minutes.
- the oxide film which has the said cation fraction can be formed by the heat processing at the time of brazing and joining the member which consists of a steel material of the said chemical composition. Therefore, the heat treatment step for forming the oxide film having the cation fraction can also serve as a step of brazing and joining a member made of a steel material having the above chemical composition.
- 0.5 is contained at a temperature of 800 to 1200 ° C. in an environment containing N 2 and a pressure of 10 ⁇ 2 to 1 torr. A heat treatment step of holding for ⁇ 30 minutes may be performed.
- the above heat treatment process is not added, and in the manufacturing process of steel materials and parts, conditions for heat treatment for forming an oxide film and pickling that removes the oxide film are removed. In this way, an oxide film having a desired cation fraction may be formed.
- N 2 having a dew point of ⁇ 45 to ⁇ 75 ° C. in final finish annealing in the manufacturing process of steel materials.
- a mixed gas atmosphere of H 2 and a method of holding 0.5 to 5 minutes at 800 ⁇ 1100 ° C.. In this case, the subsequent pickling is omitted.
- Cr is the most important, and the cation fraction (the ratio of the Cr content to the total cation content in the oxide film) is 20%. It is preferable to contain the above Cr. More preferably, Cr, Si, Nb, Ti, and Al are 50% or more in total of the cation fraction.
- the film thickness of the oxide film is preferably 15 nm or less, more preferably 10 nm or less. The increase in the film thickness leads to a decrease in the cation of Cr, Si, Nb, Ti, and Al per unit volume, leading to a decrease in corrosion resistance. There is a possibility that (Nb, Ti) carbonitride generated by heat treatment in an environment containing N 2 suppresses an increase in film thickness.
- the present inventor has focused on Ni, Cu, and Mo.
- the reason why the perforation resistance is improved by combining stainless steel with two or more selected from Ni, Cu, and Mo is estimated as follows. With the occurrence of corrosion, chloride concentrates in the pits or in the gaps, and the pH decreases. In many of these environments, the material is actively dissolved, but Ni, Cu, and Mo are all effective in reducing the active dissolution rate. Further, since the exhaust heat recovery device is used in an environment in which wetting and drying are repeated, the progress and stop of corrosion are repeated.
- Ni and Cu having an effect of promoting the cathode reaction are considered to contribute to the promotion of repassivation.
- Ni mainly contributes to the promotion of repassivation by increasing the cathode current.
- Cu is thought to contribute to the promotion of repassivation by the action of making the potential noble.
- Mo has the effect of strengthening the passive, suppresses re-occurrence of corrosion.
- This embodiment is made in consideration of the thermal fatigue characteristics and workability required as a member of the exhaust heat recovery device in addition to the above knowledge about the perforation resistance, and exhaust heat with excellent corrosion resistance against exhaust gas condensed water. Providing ferritic stainless steel for collectors. The summary is shown below.
- the ferritic stainless steel of this embodiment comprises a steel main body and an oxide film provided on the surface of the steel main body. Since the thickness of the oxide film is very thin compared to the thickness of the steel body, the composition of the steel material before the oxide film is formed is substantially the same as the composition of the steel body (steel material) after the oxide film is formed. Are identical.
- the composition of the steel body (steel material) will be described below. In the present specification, unless otherwise specified, the unit “%” indicating the content of a component represents mass%.
- C (C: 0.03% or less) Since C reduces intergranular corrosion resistance and workability, it is necessary to keep the content low. For this reason, content of C shall be 0.03% or less. However, excessively lowering the C content increases the scouring cost, so the C content is preferably 0.002% or more. The C content is more preferably 0.002 to 0.02%.
- N (N: 0.05% or less)
- N is an element useful for pitting corrosion resistance, but its content needs to be kept low in order to reduce intergranular corrosion resistance and workability. For this reason, content of N shall be 0.05% or less. However, excessively reducing the N content increases the scouring cost, so the N content is preferably 0.002% or more. The N content is more preferably 0.002 to 0.02%. Furthermore, from the viewpoint of suppressing crystal grain coarsening during brazing, the total content of C and N is preferably 0.015% or more ((C + N) ⁇ 0.015%).
- Si more than 0.1%, 1% or less
- Si concentrates in the surface film of stainless steel after brazing and contributes to the improvement of corrosion resistance. In order to obtain this effect, 0.1% or more of Si is necessary. Si is useful as a deoxidizing element. However, excessive addition of Si decreases workability, so the Si content is 1% or less. The Si content is more preferably more than 0.1% to 0.5%.
- Mn 0.02% or more, 1.2% or less
- Mn is an element useful as a deoxidizing element and needs to contain at least 0.02% or more of Mn. However, if an excessive amount of Mn is contained, the corrosion resistance deteriorates, so the Mn content is set to 1.2% or less.
- the Mn content is more preferably 0.05 to 1%.
- Cr 17% or more, 23% or less
- Cr is an element serving as a basis for ensuring corrosion resistance and salt damage resistance to the exhaust gas condensate of stainless steel, and needs to contain at least 17% or more of Cr.
- the corrosion resistance can be improved as the content of Cr is increased.
- a large amount of Cr needs to be added in order to obtain the same effect as Ni, Cu, and Mo with respect to the perforation resistance of the gap.
- the Cr content is set to 23% or less.
- the Cr content is preferably 17% or more and 20.5% or less.
- Al 0.002% or more, 0.5% or less
- Al is concentrated in the surface film of stainless steel after brazing and contributes to the improvement of corrosion resistance. In order to acquire this effect, it is necessary to contain 0.002% or more of Al.
- Al has an effect such as a deoxidizing effect, and thus is an element useful in scouring and has an effect of improving moldability.
- the Al content is set to 0.002 to 0.5%.
- the Al content is preferably 0.003 to 0.1%.
- the stainless steel needs to contain two or three selected from the group consisting of Ni, Cu, and Mo.
- Ni 0.25% to 1.5%)
- the content of Ni that provides a stable effect in a state containing either Cu or Mo is 0.25% or more.
- the corrosion resistance can be improved as the Ni content is increased.
- the addition of a large amount of Ni hardens the steel and reduces workability.
- Ni since Ni is expensive, it leads to a cost increase. Therefore, the Ni content is 1.5% or less.
- the Ni content is preferably 0.25 to 1.2%, more preferably 0.25 to 0.6%.
- Cu 0.25% to 1%)
- Ni and Mo is an important element for improving the corrosion resistance, particularly the perforation resistance.
- the Cu content that provides a stable effect in a state containing either Ni or Mo is 0.25% or more.
- the corrosion resistance can be improved as the Cu content is increased.
- the addition of a large amount of Cu hardens the steel and reduces workability. Therefore, the Cu content is 1% or less.
- the Cu content is preferably 0.25 to 0.8%, more preferably 0.25 to 0.6%.
- Mo 0.5% or more, 2% or less
- Mo is an important element for improving the corrosion resistance, particularly the perforation resistance.
- the Mo content that provides a stable effect in a state containing either Ni or Cu is 0.5% or more.
- the corrosion resistance can be improved as the content of Mo is increased.
- the addition of a large amount of Mo hardens the steel and reduces workability.
- Mo since Mo is expensive, it leads to a cost increase. Therefore, the Mo content is 2% or less.
- Mo is a more important element because it improves the perforation resistance by an action different from that of Ni and Cu. Therefore, it is preferable to contain Mo in a range of 0.7% to 2%.
- the Mo content is more preferably 0.9% or more and 2% or less.
- Nb and Ti are elements useful for fixing C and N and improving the intergranular corrosion resistance of the weld. In order to obtain this effect, it is necessary to contain Nb and Ti so that the total amount of Nb and Ti (Nb + Ti) is 8 times or more the total amount of C and N (C + N). Moreover, Nb and Ti concentrate on the surface film of stainless steel after brazing and contribute to improving corrosion resistance. In order to obtain this effect, at least 0.03% or more of Nb and / or Ti in a solid solution state that is not fixed to C and N needs to be contained.
- Nb + Ti is set to 8 (C + N) + 0.03%.
- the upper limit of the content of Nb + Ti is set to 0.6%.
- Nb + Ti is preferably ⁇ 10 (C + N) +0.03 ⁇ or more and 0.6% or less.
- Nb and Ti concentrates on the surface film of stainless steel and contributes to improvement of corrosion resistance.
- Ti has an effect of inhibiting brazing properties.
- Nb has the effect of improving the high temperature strength.
- the exhaust heat recovery device is required to have thermal fatigue characteristics in order to cool high temperature exhaust gas.
- the stainless steel preferably contains Nb.
- V 0.5% or less
- the content of V that provides a stable effect is 0.05% or more.
- the addition of an excessive amount of V deteriorates workability.
- the V content is preferably 0.05 to 0.5%.
- W 1% or less
- the W content that provides a stable effect is 0.3% or more.
- the addition of an excessive amount of W deteriorates workability.
- W since W is expensive, it leads to an increase in cost. Therefore, the W content is preferably 0.3 to 1%.
- B (B: 0.005% or less)
- B 0.005% or less
- B may be contained as necessary.
- the B content is more preferably 0.0002 to 0.0015%.
- Zr 0.5% or less
- 0.5% or less of Zr may be contained as necessary.
- Sn 0.5% or less
- 0.5% or less of Sn may be included as necessary.
- Co 0.2% or less
- 0.2% or less of Co may be included as necessary.
- Mg is an element useful for scouring because it has effects such as a deoxidation effect. Further, Mg has an effect on the miniaturized improvement in workability and toughness tissue. For this reason, you may contain 0.002% or less of Mg as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Mg.
- Ca is an element useful for scouring because it has an effect such as a deoxidation effect. For this reason, you may contain 0.002% or less of Ca as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Ca.
- REM 0.01% or less
- REM is an element useful for scouring because it has effects such as a deoxidation effect. For this reason, you may contain 0.01% or less of REM as needed. In order to obtain a stable effect, it is preferable to contain REM 0.001% or more.
- the P content is preferably 0.04% or less from the viewpoint of weldability, and the P content is more preferably 0.035% or less.
- S it is preferable to make S content into 0.02% or less from a corrosion-resistant viewpoint, More preferably, S content is 0.01% or less.
- the stainless steel of this embodiment is manufactured by the following method, for example.
- Molten steel having the above chemical composition is converted into a converter or electric furnace, the molten steel is refined in an AOD furnace, a VOD furnace, or the like, and then formed into a steel piece by a continuous casting method or an ingot forming method.
- the steel slab is subjected to the processes of hot rolling, hot-rolled sheet annealing, pickling, cold rolling, finish annealing, and pickling. Thereafter, H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ⁇ 1 torr comprising N 2, performs heat treatment step of holding 0.5 to 30 minutes at a temperature of 800 °C ⁇ 1200 °C. Thereby, an oxide film having the cation fraction is formed.
- the said heat processing process can serve as the process of brazing and joining the member which consists of steel materials of the said chemical composition. If necessary, annealing of the hot-rolled sheet may be omitted, or cold rolling, finish annealing, and pickling may be repeated. Examples of product forms include plates, tubes, bars, and wires.
- the exhaust heat recovery device of the present embodiment includes a heat exchange part, and this heat exchange part is formed by assembling members by brazing and joining.
- the heat exchanging portion is made of the ferritic stainless steel of this embodiment, and this ferritic stainless steel has the above-described chemical composition, and Cr, Si, Nb, Ti, and Al on the surface have a cation fraction. An oxide film containing 40% or more in total is formed.
- the manufacturing method of the exhaust heat recovery device of the present embodiment includes a step of forming a member having the chemical composition of the present embodiment and a step of assembling the member by, for example, a general processing process.
- the members of the assembly process it is preferable to brazing by heat-treating member in an H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ⁇ 1 torr containing N 2.
- an oxide film containing Cr, Si, Nb, Ti, and Al in a total cation fraction of 40% or more is formed on the surface of the member made of ferritic stainless steel.
- the heat exchange part of this embodiment is obtained by the above.
- brazing and joining are not necessary.
- the ferritic stainless steel of this embodiment having an oxide film on the surface is processed into a shape as a part. Thereby, a member is formed. Subsequently, a heat exchange part is obtained by assembling a member.
- Example 1 150 kg of molten steel having the composition shown in Tables 1 and 2 was melted in a vacuum melting furnace and cast into a 50 kg steel ingot to obtain a steel piece. Next, the steel slab was hot rolled to a plate thickness of 4 mm at a heating temperature of 1200 ° C. to obtain a hot rolled sheet. Thereafter, the hot-rolled sheet was annealed at 850 to 950 ° C. Next, the scale was removed by shot blasting and pickling in a nitric hydrofluoric acid solution (mixed solution of nitric acid and hydrofluoric acid). Then, the steel plate was cold rolled to a plate thickness of 2 mm.
- a nitric hydrofluoric acid solution mixed solution of nitric acid and hydrofluoric acid
- Test pieces each having a width (W) of 25 mm and a length (L) of 100 mm were cut out from each of the cold rolled steel sheets 1-A to 1-N, and the entire surface of the test piece was wet-polished using emery paper up to # 320. Subsequently, the material No. The test pieces 1-A to 1-N were heat-treated under the conditions 1-1 shown below, Test pieces of 1-1 to 1-10, 1-101 to 1-103, 1-106, 1-201 to 1-203 were obtained. (Condition 1-1) A test piece was placed in the heating furnace. The inside of the furnace was evacuated at 10 ⁇ 3 torr and then N 2 was introduced to adjust the pressure to 10 ⁇ 1 to 10 ⁇ 2 torr.
- test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace. Note that the furnace pressure was maintained at 10 ⁇ 1 to 10 ⁇ 2 torr during the temperature increase and also at 1100 ° C. In addition, the material No.
- the test pieces 1-D, 1-F, and 1-J were subjected to heat treatment under the conditions 1-2 shown below. Test pieces 1-11 to 1-13 were obtained. (Condition 1-2) The specimen was heated in 100% H 2 with a dew point of ⁇ 65 ° C. and held at 1100 ° C. for 10 minutes.
- test piece of 1-104 was obtained.
- Condition 1-3 A test piece was placed in the furnace. The inside of the furnace was evacuated to 10 ⁇ 3 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace. Material No. The test piece of 1-F, and was heat-treated under the conditions 1-4 below, No. of Table 3 A test piece of 1-105 was obtained.
- the test piece was heated in the atmosphere and held at 700 ° C. for 30 minutes. Next, it was air cooled to room temperature. In Table 3, numerical values underlined are outside the scope of this embodiment.
- Corrosion weight loss was calculated as follows. First, it measured using the direct balance which can measure the mass of the test piece before and behind a test to 0.0001g. The decrease in mass calculated from the amount of change was divided by the surface area of the test piece before the test to calculate the corrosion loss. Observation of local corrosion was performed as follows.
- a magnification of 200 was applied to the entire surface of the test piece regardless of the portion that was in contact with the gas phase (the portion that was not in contact with the aqueous solution), the portion that was in contact with the liquid phase (the portion that was in contact with the aqueous solution), and the gas phase / liquid phase boundary. Observation was carried out using a double optical microscope. Moreover, the corrosion depth was measured by the depth of focus method in the location where local corrosion was observed.
- Corrosion test 2 In Table 1 and Table 2, the material No. Two test pieces were cut out from each of the cold rolled steel sheets 1-A to 1-N, and the entire surface of the test piece was wet-polished using emery paper up to # 320. Thereafter, each test piece was molded into a cup having an inner diameter of 50 mm and a depth of 35 mm. Next, heat treatment was performed in the same manner as in Conditions 1-1 to 1-4 of Corrosion Test 1 described above. 45 mL of RME was put into one of the cups after the heat treatment, and 45 mL of E22 was put into the other cup.
- XPS was an X-ray photoelectron spectrometer manufactured by ULVAC-PHI, Inc., using a mono-AlK ⁇ ray as an X-ray source, an X-ray beam diameter of about 100 ⁇ m, and an extraction angle of 45 degrees.
- Table 3 “A value” indicates the total of the cation fractions of Cr, Si, Nb, Ti, and Al in the oxide film represented by the following formula.
- a value (Cr + Si + Nb + Ti + Al) / (the total content of cations)
- Reference Example No. 1-201 to 1-203 showed good corrosion resistance even though the Cr content did not satisfy the conditions of this embodiment. This is because the total concentration of formic acid + acetic acid was less than 1% and the temperature was mild at 45 ° C.
- Comparative Example No. 1 was heat-treated only in vacuum without introducing N 2 .
- the A value of 1-104 was 0.22.
- Comparative Example No. The A value of 1-105 was 0.17. In either case, the composition was within the range of the present embodiment, but the A value did not satisfy the range of the present embodiment and the corrosion resistance was poor.
- Example 2 30 kg of molten steel having the chemical composition shown in Table 4 and Table 5 below was melted in a vacuum melting furnace to produce a 17 kg flat steel ingot. Subsequently, the steel ingot was hot rolled to a thickness of 4.5 mm at a heating temperature of 1200 ° C. to obtain a hot rolled sheet. Thereafter, the hot rolled sheet was annealed at 900 to 1030 ° C. The scale was then removed by alumina shot blasting. Thereafter, the steel sheet was cold-rolled to a thickness of 1 mm and then subjected to finish annealing at 950 to 1050 ° C. to obtain cold-rolled steel sheets of Material Examples 2-1 to 2-17. Using this cold-rolled steel sheet, the corrosion resistance was evaluated and the surface film was analyzed. In Tables 4 and 5, the numerical values underlined are outside the scope of the present embodiment.
- Test pieces each having a width of 25 mm and a length of 100 mm were cut out from each of the cold rolled steel sheets of Examples 2-1 to 2-17, and the entire surface of the test pieces was wet-polished with emery paper up to # 320. Next, heat treatment was performed under conditions 2-1 shown below, simulating the atmosphere during brazing, and test pieces of Experimental Examples 2-1 to 2-17 shown in Table 6 were obtained. (Condition 2-1) A test piece was placed in the heating furnace. The inside of the furnace was evacuated at 10 ⁇ 3 torr and then N 2 was introduced to adjust the pressure to 10 ⁇ 1 to 10 ⁇ 2 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes.
- test pieces of the material examples 2-1 to 2-3 were subjected to heat treatment under the following conditions 2-3, and experimental examples 2-19 to 2-21 shown in Table 6 were obtained.
- Condition 2-3 The specimen was heated in 100% H 2 with a dew point of ⁇ 65 ° C. and held at 1100 ° C. for 10 minutes.
- Samples for surface analysis were cut out from the cold rolled steel sheets of Material Examples 2-1 to 2-17.
- the sample for surface analysis was also heat-treated under the same conditions as the heat treatment of the corrosion test pieces of Experimental Examples 2-1 to 2-2 in Table 6, and the surface analysis test pieces of Experimental Examples 2-1 to 2-2-21 were prepared. did.
- the oxide film on the surface was analyzed by X-ray photoelectron spectroscopy (XPS), and the cation fraction (A ′ value) of Cr, Si, Nb, Ti, and Al in the oxide film was calculated.
- XPS X-ray photoelectron spectroscopy
- XPS was an X-ray photoelectron spectrometer manufactured by ULVAC-PHI, Inc., using a mono-AlK ⁇ ray as an X-ray source, an X-ray beam diameter of about 100 ⁇ m, and an extraction angle of 45 degrees.
- Experimental Examples 2-1 to 2-12 and 2-19 to 2-21 within the scope of the present embodiment have an A ′ value of 0.4 or more (40% or more).
- the corrosion resistance in the exhaust gas simulated condensed water is good.
- Experimental Examples 2-13 to 2-15 are comparative examples containing only one of Ni, Cu, and Mo.
- Experimental Example 2-17 is a comparative example in which the Cr content and the A ′ value are out of the range of the present embodiment.
- Experimental Examples 2-13 to 2-15 and 2-17 are inferior in corrosion resistance in exhaust gas simulated condensed water.
- Experimental Example 2-16 is a comparative example in which the cation fraction (A ′ value) in the oxide film formed by the brazing simulated heat treatment does not satisfy the range of the present embodiment.
- the A ′ value is less than 0.4 (less than 40%), and the corrosion resistance is poor.
- Experimental Example 2-18 was heat-treated only in a vacuum without introducing N 2 .
- the A ′ value was less than 0.4 (less than 40%), and the corrosion resistance in the exhaust gas simulated condensed water was poor.
- the ferritic stainless steel for biofuel supply system parts of the first embodiment has excellent corrosion resistance against biofuel, it is suitably applied to fuel supply system parts.
- the present invention is suitably applied to parts in the fuel supply system parts that are close to the engine and are likely to become hot, such as fuel injection system parts.
- the ferritic stainless steel for exhaust heat recovery device of the second embodiment is suitably used as a member for an exhaust heat recovery device (exhaust heat recirculation system) because it has excellent corrosion resistance against exhaust gas condensed water.
- it is suitably used as a member of the heat exchange part of the exhaust heat recovery device.
- it is also suitably used as a member of an exhaust gas passage portion exposed to exhaust gas condensed water such as EGR and muffler.
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Abstract
Description
また、本発明は、自動車の排熱回収器用フェライト系ステンレス鋼および排熱回収器に関する。特に、本発明は、熱交換部がろう付け接合にて組み立てられる排熱回収器に好適なフェライト系ステンレス鋼に関する。
本願は、2011年3月29日に日本に出願された特願2011-071372号、2011年3月29日に日本に出願された特願2011-071812号、2012年3月14日に日本に出願された特願2012-057362号、及び2012年3月14日に日本に出願された特願2012-057363号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to ferritic stainless steel and biofuel supply system parts suitable for automobile fuel supply system parts for supplying biofuels such as bioethanol and biodiesel. In particular, the present invention relates to a ferritic stainless steel suitable for a biofuel supply system component that is close to an engine and tends to be hot, such as a fuel injection system component.
The present invention also relates to a ferritic stainless steel for an exhaust heat recovery device of an automobile and an exhaust heat recovery device. In particular, the present invention relates to a ferritic stainless steel suitable for an exhaust heat recovery unit in which a heat exchange part is assembled by brazing joint.
This application is filed in Japanese Patent Application No. 2011-071372 filed in Japan on March 29, 2011, Japanese Patent Application No. 2011-0771812 filed in Japan on March 29, 2011, and in Japan on March 14, 2012. Claimed priority based on Japanese Patent Application No. 2012-057362 filed and Japanese Patent Application No. 2012-057363 filed in Japan on March 14, 2012, the contents of which are incorporated herein by reference.
より一層の軽量化や、EGR(Exhaust Gas Recirculation)、DPF(Diesel Particulate Filter)、尿素SCR(Selective Catalytic Reduction)システムなどの排ガス処理装置を設置する取り組みに加え、バイオエタノールやバイオディーゼル燃料などの燃料を用いる取り組みも実施されている。 In recent years, in the automotive field, exhaust gas regulations have been further strengthened due to increasing awareness of environmental issues, and efforts are being made to reduce carbon dioxide emissions.
Fuels such as bioethanol and biodiesel fuel, in addition to efforts to further reduce weight and install exhaust gas treatment equipment such as EGR (Exhaust Gas Recirculation), DPF (Diesel Particulate Filter), and urea SCR (Selective Catalytic Reduction) systems Efforts using are also being implemented.
特許文献1には、質量%で、C:≦0.015%、Si:≦0.5%、Cr:11.0~25.0%、N:≦0.020%、Ti:0.05~0.50%、Nb:0.10~0.50%、及びB:≦0.0100%を含み、必要に応じてさらにMo:≦3.0%、Ni:≦2.0%、Cu:≦2.0%、及びAl:≦4.0%から選択される1種以上を含むフェライト系ステンレス鋼板が開示されている。前記鋼板の破断伸びは30%以上であり、ランクフォード値は1.3以上である。 Among the fuel system parts, the following techniques are known as conventional techniques for applying stainless steel to a fuel tank or a fuel supply pipe.
In Patent Document 1, in mass%, C: ≦ 0.015%, Si: ≦ 0.5%, Cr: 11.0 to 25.0%, N: ≦ 0.020%, Ti: 0.05 -0.50%, Nb: 0.10-0.50%, and B: ≦ 0.0100%, and Mo: ≦ 3.0%, Ni: ≦ 2.0%, Cu if necessary A ferritic stainless steel sheet containing one or more selected from: ≦ 2.0% and Al: ≦ 4.0% is disclosed. The breaking elongation of the steel sheet is 30% or more, and the Rankford value is 1.3 or more.
また、従来、バイオ燃料のステンレス鋼に対する腐食性の詳細は必ずしも明瞭にされているとは言えず、種々のステンレス鋼種のバイオ燃料に対する耐食性についても必ずしも明らかにされているとは言いがたい。 However, Patent Documents 1 to 3 are techniques dealing with corrosion resistance against ordinary gasoline. As will be described later, since the corrosiveness of biofuels is significantly different from that of gasoline, these technologies have insufficient corrosion resistance to biofuels.
Conventionally, the details of the corrosiveness of biofuels to stainless steel are not necessarily clarified, and it is difficult to say that the corrosion resistance of various stainless steel types to biofuels is necessarily clarified.
また、本発明は、特にろう付け接合により組み立てられる熱交換部に好適に用いることができ、排ガス凝縮水に対する優れた耐食性を備えた排熱回収器用フェライト系ステンレス鋼板を提供することを目的とする。 The present invention has been proposed in view of such a conventional situation, and an object of the present invention is to provide a ferritic stainless steel for biofuel supply system parts having corrosion resistance to biofuel in particular.
Another object of the present invention is to provide a ferritic stainless steel sheet for an exhaust heat recovery device that can be suitably used for a heat exchanging part assembled by brazing and has excellent corrosion resistance against exhaust gas condensed water. .
[1]質量%で、C:0.03%以下、N:0.03%以下、Si:0.1%を超え、1%以下、Mn:0.02%以上、1.2%以下、Cr:15%以上、23%以下、Al:0.002%以上、0.5%以下、及びNb及びTiのいずれか一方又は両方を含有し、残部がFe及び不可避不純物からなり、以下に示す式(1)および式(2)を満たし、表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で30%以上含む酸化皮膜が形成されていることを特徴とするバイオ燃料供給系部品用フェライト系ステンレス鋼。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(1)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧15.5・・・(2)
式(1)および式(2)において、元素記号は、それぞれの元素の含有量(質量%)を表す。 The gist of the first aspect of the present invention aimed at solving the above problems is as follows.
[1] In mass%, C: 0.03% or less, N: 0.03% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 15% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, and the balance is composed of Fe and inevitable impurities. A biofuel characterized by satisfying the formulas (1) and (2) and having an oxide film containing Cr, Si, Nb, Ti, and Al in total of 30% or more in total on the surface thereof Ferritic stainless steel for supply system parts.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (1)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 15.5 (2)
In formula (1) and formula (2), the element symbol represents the content (mass%) of each element.
[3]更に、質量%で、V:1%以下、W:1%以下、B:0.005%以下、Zr:0.5%以下、Co:0.2%以下、Mg:0.002%以下、Ca:0.002%以下、及びREM:0.01%以下からなる群より選択される1種以上を含有することを特徴とする上記[1]又は[2]記載のバイオ燃料供給系部品用フェライト系ステンレス鋼。 [2] Further, by mass%, Ni: 2% or less, Cu: 1.5% or less, Mo: 3% or less, and Sn: 0.5% or less are contained. The ferritic stainless steel for biofuel supply system parts as described in [1] above.
[3] Further, by mass, V: 1% or less, W: 1% or less, B: 0.005% or less, Zr: 0.5% or less, Co: 0.2% or less, Mg: 0.002 % Or less, Ca: 0.002% or less, and REM: One or more selected from the group consisting of 0.01% or less, The biofuel supply according to the above [1] or [2] Ferritic stainless steel for system parts.
[5]質量%で、C:0.03%以下、N:0.05%以下、Si:0.1%を超え、1%以下、Mn:0.02%以上、1.2%以下、Cr:17%以上、23%以下、Al:0.002%以上、0.5%以下、及びNb及びTiのいずれか一方又は両方を含有し、更に、Ni:0.25%以上、1.5%以下、Cu:0.25%以上、1%以下、及びMo:0.5%以上、2%以下からなる群より選択される2種または3種を含有し、残部がFe及び不可避不純物からなり、以下に示す式(3)および式(4)を満たし、表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で40%以上含む酸化皮膜が形成されていることを特徴とする排熱回収器用フェライト系ステンレス鋼。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 The gist of the second aspect of the present invention aimed at solving the above problems is as follows.
[5] By mass%, C: 0.03% or less, N: 0.05% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 17% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, Ni: 0.25% or more 5% or less, Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, containing 2 or 3 types selected from the group consisting of 2% or less, the balance being Fe and inevitable impurities And satisfying the following formulas (3) and (4), and an oxide film containing Cr, Si, Nb, Ti, and Al with a total cation fraction of 40% or more is formed on the surface. Ferritic stainless steel for waste heat recovery equipment.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more.
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 [6] By mass%, C: 0.03% or less, N: 0.05% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 17% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, Ni: 0.25% or more 5% or less, Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, containing 2 or 3 types selected from the group consisting of 2% or less, the balance being Fe and inevitable impurities consists, satisfies expression (3) and (4) shown below, by heat treatment in a H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ~ 1 torr comprising N 2, on the surface, Cr, Si An oxide film containing 40% or more of the total cation fraction of Nb, Ti, and Al is formed. Heat recovery dexterity ferritic stainless steel characterized by Rukoto.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more.
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 [8] A heat exchange part in which members are assembled by brazing joining is provided, and the heat exchange part is made of ferritic stainless steel, and the ferritic stainless steel is C: 0.03% or less in mass%. N: 0.05% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more, 1.2% or less, Cr: 17% or more, 23% or less, Al: 0. 002% or more, 0.5% or less, and any one or both of Nb and Ti, Ni: 0.25% or more, 1.5% or less, Cu: 0.25% or more, 1% or less And Mo: 2 or 3 selected from the group consisting of 0.5% or more and 2% or less, with the balance being Fe and inevitable impurities, and the following formulas (3) and (4) the filled, the surface, Cr, Si, Nb, Ti, and Al a cationic fraction Exhaust heat recovery device, wherein the oxide film containing a total of more than 40% is formed.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more.
(第1の実施形態)
本発明者らは、北米で一般的に使用されているバイオエタノールを含む燃料のE10、E22、及びE100と、欧州で一般的に使用されているバイオディーゼル燃料のRME(Rapeseed Methylester)とを入手した。E10およびE22は、バイオエタノールがそれぞれ10%、22%の割合でガソリンに混合された燃料であり、E100は、バイオエタノール100%である。RMEは、菜種油をメチルエステル化して製造された燃料である。これらの酸化劣化挙動やステンレス鋼に対する腐食性などについて、通常のガソリンと比較しながら詳細な調査解析を行った。 Hereinafter, embodiments of the present invention will be described in detail.
(First embodiment)
The present inventors obtained E10, E22, and E100 of fuels containing bioethanol commonly used in North America and RME (Rapeseed Methylester) of biodiesel fuel commonly used in Europe. did. E10 and E22 are fuels in which bioethanol is mixed with gasoline at a ratio of 10% and 22%, respectively, and E100 is 100% bioethanol. RME is a fuel produced by methyl esterifying rapeseed oil. A detailed investigation and analysis of these oxidative degradation behaviors and corrosiveness to stainless steel were conducted in comparison with ordinary gasoline.
その結果、以下の事項が明らかとなった。(1)E10、E100は、ガソリンよりも酸化劣化しにくい。(2)E22、RMEは、ガソリンよりも酸化劣化し易く、なかでもRMEの酸化劣化の程度が最も大きい。 First, the oxidation stability of E10, E22, E100, and RME was evaluated according to JIS K2287 used in the method for evaluating the oxidation stability of gasoline, and compared with the oxidation stability of gasoline. These fuels were sealed in an autoclave, 7 atmospheres of oxygen were introduced, and then the temperature was raised to 100 ° C. and held. In this state, the change in pressure was measured, and the behavior of the pressure decreasing as oxygen was used to oxidize the fuel was evaluated.
As a result, the following matters became clear. (1) E10 and E100 are less susceptible to oxidative degradation than gasoline. (2) E22 and RME are more susceptible to oxidative degradation than gasoline, and the degree of oxidative degradation of RME is the greatest.
これは、酸化生成物である脂肪酸が、燃料媒体中では二量体として存在するためである。脂肪酸が腐食性を発現するためには、解離して水素イオンを放出する必要があり、そのためには水の存在が不可欠であると考えた。実際の環境において、水は空気中の水分が凝結して生成するので、水相の共存を考慮することは極めて重要である。 When the fuel is oxidized, fatty acids such as formic acid, acetic acid, and propionic acid are produced. In order to know the corrosiveness of fatty acids, first, stainless cold-rolled steel sheets were immersed in oxidized RME and gasoline to examine the presence or absence of corrosion. As a result, no corrosion was observed in either case.
This is because the fatty acid that is an oxidation product exists as a dimer in the fuel medium. In order for fatty acids to develop corrosive properties, they must dissociate and release hydrogen ions, and for this purpose, the existence of water was considered indispensable. In an actual environment, water is generated by condensation of moisture in the air, so it is extremely important to consider the coexistence of the aqueous phase.
このことから、酸化劣化燃料が腐食性を発現するためには、水の共存が不可欠であり、燃料中の脂肪酸が水相に分配されて始めて腐食性が発現されることが確認された。水相中の腐食性物質は水素イオンであるため、その腐食性は、水素イオン濃度で表される。水中の水素イオン濃度は、主に、酸化燃料中の脂肪酸の種類、脂肪酸の濃度、及び燃料と水相との間の脂肪酸の分配挙動に依存する。このうち、脂肪酸の分配挙動は温度に影響され、温度が高いほど、脂肪酸は燃料中から水相に分配され易い。 Therefore, 10 vol% water was added to each of the oxidized RME and gasoline, and stainless steel cold-rolled steel sheets were immersed in these. As a result, corrosion occurred in both cases of RME and gasoline.
From this, it was confirmed that coexistence of water is indispensable for the oxidation-degraded fuel to exhibit corrosivity, and the corrosivity is manifested only after the fatty acid in the fuel is distributed to the aqueous phase. Since the corrosive substance in the aqueous phase is hydrogen ions, the corrosiveness is expressed by the hydrogen ion concentration. The hydrogen ion concentration in water depends mainly on the type of fatty acid in the oxidized fuel, the concentration of the fatty acid, and the partitioning behavior of the fatty acid between the fuel and the aqueous phase. Among these, the distribution behavior of the fatty acid is affected by the temperature, and the higher the temperature, the easier the fatty acid is distributed from the fuel to the water phase.
さらに、燃料中のバイオエタノールは水相に移動して、水相部分を拡大させるとともに、特にステンレス鋼において不働態(不動態)を維持するのを阻害する要因となる。 In addition, the temperature of fuel injection system parts close to the engine rises to about 90 to 100 ° C., and as the temperature rises, fatty acids are easily distributed from the fuel to the water phase, and the corrosive environment becomes severe. This corrosive environment is a harsh condition compared to a temperature of 40 to 50 ° C. in a corrosion test with oxidized and deteriorated gasoline.
Furthermore, the bioethanol in the fuel moves to the aqueous phase and enlarges the aqueous phase, and becomes a factor that hinders maintaining a passive state (passive state) particularly in stainless steel.
そこで、本発明者らは高温酸性脂肪酸環境中での耐食性について鋭意検討した。その結果、以下の事項を知見した。(1)ステンレス鋼の表面に安定な酸化皮膜を形成することによって、不働態を維持して腐食の発生を抑えることが最も重要である。(2)表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計({(Cr+Si+Nb+Ti+Al)/(全カチオンの含有量)}×100)で30%以上含む酸化皮膜を形成させた場合に、高温で酸性の脂肪酸環境において優れた耐食性を示す。 As described above, since the corrosiveness of biofuel is higher than that of normal gasoline, the material used for the biofuel supply system parts is required to have better corrosion resistance.
Therefore, the present inventors diligently investigated the corrosion resistance in a high-temperature acidic fatty acid environment. As a result, the following matters were discovered. (1) It is most important to maintain a passive state and suppress the occurrence of corrosion by forming a stable oxide film on the surface of stainless steel. (2) On the surface, an oxide film containing Cr, Si, Nb, Ti, and Al with a total cation fraction ({(Cr + Si + Nb + Ti + Al) / (total cation content)} × 100) of 30% or more was formed. In some cases, it exhibits excellent corrosion resistance in an acidic fatty acid environment at high temperatures.
Si+Cr+Al+{Nb+Ti-8(C+N)}≧15.5・・・(2)
式(2)において、元素記号は、それぞれの元素の含有量(質量%)を表す。 In order to form such an oxide film, first, the chemical composition of the steel material needs to satisfy the following formula (2).
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 15.5 (2)
In Formula (2), an element symbol represents content (mass%) of each element.
上記化学組成の鋼材の表面に、上記のカチオン分率の酸化皮膜を形成する熱処理としては、部品となる部材をろう付け接合する時の熱処理が挙げられる。例えば、デリバリーチューブやコモンレールのように燃料噴射系部品には、部材がろう付け接合されて製造される部品がある。このような部品を製造するためのろう付け接合時の熱処理条件として、N2を含む10-2~1torrの真空雰囲気(減圧雰囲気)もしくはN2を含むH2雰囲気において、800~1200℃の温度にて0.5~30分間保持する条件が挙げられる。この条件によって、好適に所望の組成の酸化皮膜が形成できる。ここで、単に10-2torr以下の真空中で熱処理するだけでは、形成された酸化皮膜のCr、Si、Nb、Ti、及びAlのカチオン分率の合計が、上記所望のカチオン分率には到達しない。例えば、10-2torr以下の真空に引き、次いで、N2を導入して圧力を10-2~1torrとする。この雰囲気下で熱処理することによって、所望の組成の酸化皮膜を得ることができる。一方、H2雰囲気においては、N2を導入してもよいが、特にN2を導入する必要はなく、雰囲気内に残存しているN2でも所望の組成の酸化皮膜を得ることができる。 Further, heat treatment, by adjusting the process conditions such as pickling to form an oxide film of the above composition.
An example of the heat treatment for forming the oxide film having the above cation fraction on the surface of the steel material having the above chemical composition is a heat treatment for brazing and joining members to be parts. For example, fuel injection system parts such as delivery tubes and common rails are parts manufactured by brazing and joining members. As heat treatment conditions at the time of brazing for manufacturing such parts, in an H 2 atmosphere containing 10 vacuum atmosphere -2 ~ 1 torr (reduced pressure atmosphere) or N 2 containing N 2, temperature of 800 ~ 1200 ° C. And a condition of holding for 0.5 to 30 minutes. Under these conditions, an oxide film having a desired composition can be suitably formed. Here, simply by heat treatment in a vacuum of 10 −2 torr or less, the total cation fraction of Cr, Si, Nb, Ti, and Al in the formed oxide film is the desired cation fraction. Not reach. For example, a vacuum of 10 −2 torr or less is evacuated, and then N 2 is introduced to adjust the pressure to 10 −2 to 1 torr. By performing heat treatment in this atmosphere, an oxide film having a desired composition can be obtained. On the other hand, N 2 may be introduced in the H 2 atmosphere, but it is not particularly necessary to introduce N 2, and an oxide film having a desired composition can be obtained even with N 2 remaining in the atmosphere.
熱処理の雰囲気中におけるN2の含有量は、0.001~0.2%が好ましく、0.005~0.1%がより好ましい。
熱処理条件としては、カチオン分率の合計で30%以上のCr、Si、Nb、Ti、及びAlが濃化した酸化皮膜を形成するために、1000~1200℃にて5~30分間保持することが好ましい。保持温度は1050~1150℃がより好ましく、保持時間は10~20分間がより好ましい。 The reason for this is not clear, but heat treatment in an environment containing N 2 produces (Nb, Ti) carbonitrides on the surface of the steel, which promotes reduction of Fe oxide. It may have been done.
The content of N 2 in the heat treatment atmosphere is preferably 0.001 to 0.2%, more preferably 0.005 to 0.1%.
The heat treatment condition is to hold at 1000 to 1200 ° C. for 5 to 30 minutes in order to form an oxide film enriched with Cr, Si, Nb, Ti and Al with a total cation fraction of 30% or more. Is preferred. The holding temperature is more preferably 1050 to 1150 ° C., and the holding time is more preferably 10 to 20 minutes.
なお、ろう付け接合されていない部品を製造する場合には、上記カチオン分率を有する酸化皮膜を形成するために、N2を含み10-2~1torrの圧力の環境で、800~1200℃の温度にて0.5~30分間保持する熱処理工程を行ってもよい。また製造工程を簡略化して生産性を向上させるために、上記の熱処理工程を追加せず、鋼材や部品の製造工程において、酸化皮膜が形成される熱処理の条件と酸化皮膜が除去される酸洗の条件とを適切に調整し、これにより所望のカチオン分率を有する酸化皮膜を形成してもよい。 Thus, the oxide film which has the said cation fraction can be formed by the heat processing at the time of brazing and joining the member which consists of a steel material of the said chemical composition. Therefore, the heat treatment step for forming the oxide film having the cation fraction can also serve as a step of brazing and joining a member made of a steel material having the above chemical composition.
In the case of producing a part that is not brazed, in order to form an oxide film having the above cation fraction, it is 800 to 1200 ° C. in an environment containing N 2 and a pressure of 10 −2 to 1 torr. You may perform the heat processing process hold | maintained at temperature for 0.5 to 30 minutes. In addition, in order to simplify the manufacturing process and improve productivity, the above heat treatment process is not added, and in the manufacturing process of steel materials and parts, conditions for heat treatment for forming an oxide film and pickling that removes the oxide film are removed. In this way, an oxide film having a desired cation fraction may be formed.
また、酸化皮膜の膜厚は、好ましくは15nm以下であり、より好ましくは10nm以下である。膜厚の増加は、単位体積あたりのCr、Si、Nb、Ti、及びAlのカチオン分率の低下につながり、耐食性の低下を招く。N2を含む環境で熱処理することによって生成した(Nb,Ti)の炭窒化物が、膜厚の増加を抑制している可能性がある。 Here, in order to obtain much more excellent corrosion resistance, the oxide film preferably contains Cr, Si, Nb, Ti, and Al in a total of 40% or more of the cation fraction. Further, it is preferable to contain 20% or more of the most important Cr among Cr, Si, Nb, Ti, and Al in terms of cation fraction (the ratio of Cr content to the content of all cations in the oxide film). . The total of the cation fractions of Cr, Si, Nb, Ti, and Al is more preferably 50% or more.
The film thickness of the oxide film is preferably 15 nm or less, more preferably 10 nm or less. The increase in film thickness leads to a decrease in the cation fraction of Cr, Si, Nb, Ti, and Al per unit volume, leading to a decrease in corrosion resistance. There is a possibility that (Nb, Ti) carbonitride generated by heat treatment in an environment containing N 2 suppresses an increase in film thickness.
Cは、耐粒界腐食性、加工性を低下させるため、その含有量を低く抑える必要がある。このため、Cの含有量を0.03%以下とする。しかしながら、C含有量を過度に低めることは精練コストを上昇させるため、Cの含有量を0.002%以上とすることが好ましい。C含有量は、より好ましくは0.002~0.02%である。 (C: 0.03% or less)
Since C reduces intergranular corrosion resistance and workability, it is necessary to keep the content low. For this reason, content of C shall be 0.03% or less. However, excessively lowering the C content increases the scouring cost, so the C content is preferably 0.002% or more. The C content is more preferably 0.002 to 0.02%.
Nは、耐孔食性に有用な元素であるが、耐粒界腐食性、加工性を低下させるため、N含有量を低く抑える必要がある。このため、Nの含有量を0.03%以下とする。しかしながら、N含有量を過度に低めることは精練コストを上昇させるため、Nの含有量を0.002%以上とすることが好ましい。N含有量は、より好ましくは0.002~0.02%である。
また、炭窒化物により熱処理時の結晶粒粗大化を抑制して、強度低下を抑制するという観点から、CとNの含有量の合計を0.015%以上とすることが好ましい。 (N: 0.03% or less)
N is an element useful for pitting corrosion resistance, but it is necessary to keep the N content low in order to reduce intergranular corrosion resistance and workability. For this reason, content of N shall be 0.03% or less. However, excessively reducing the N content increases the scouring cost, so the N content is preferably 0.002% or more. The N content is more preferably 0.002 to 0.02%.
Moreover, it is preferable that the total content of C and N is 0.015% or more from the viewpoint of suppressing coarsening of crystal grains during heat treatment by carbonitride and suppressing a decrease in strength.
Siは、熱処理後に表面皮膜に濃化してステンレス鋼の耐食性向上に寄与する。この効果を得るためには、少なくとも0.1%超のSiが必要である。また、Siは、脱酸元素として有用である。しかしながら、過剰なSiの添加は、加工性を低下させるため、Siの含有量を1%以下とする。Si含有量は、好ましくは0.1%超~0.5%である。 (Si: more than 0.1%, 1% or less)
Si concentrates in the surface film after heat treatment and contributes to the improvement of the corrosion resistance of stainless steel. In order to obtain this effect, at least 0.1% of Si is required. Si is useful as a deoxidizing element. However, excessive addition of Si decreases workability, so the Si content is 1% or less. The Si content is preferably more than 0.1% to 0.5%.
Mnは、脱酸元素として有用な元素であり、少なくとも0.02%以上のMnを含有する必要がある。しかしながら、過剰量のMnを含有すると、耐食性が劣化するので、Mnの含有量を1.2%以下とする。Mn含有量は、好ましくは0.05~1%である。 (Mn: 0.02% or more, 1.2% or less)
Mn is an element useful as a deoxidizing element and needs to contain at least 0.02% or more of Mn. However, if an excessive amount of Mn is contained, the corrosion resistance deteriorates, so the Mn content is set to 1.2% or less. The Mn content is preferably 0.05 to 1%.
Crは、バイオ燃料中での耐食性を確保するための基本となる元素であり、少なくとも15%以上のCrを含有する必要がある。Crの含有量を増加させるほど、耐食性を向上させることができる。しかし、過剰量のCrの添加は、加工性、製造性を低下させるため、Crの含有量を23%以下とする。Cr含有量は、好ましくは17~20.5%である。 (Cr: 15% or more, 23% or less)
Cr is an element serving as a basis for ensuring corrosion resistance in biofuel, and needs to contain at least 15% or more of Cr. The corrosion resistance can be improved as the content of Cr is increased. However, the addition of an excessive amount of Cr decreases the workability and manufacturability, so the Cr content is 23% or less. The Cr content is preferably 17 to 20.5%.
なお、式(1)において、元素記号は、それぞれの元素の含有量(質量%)を表す。
Nb、Tiは、C、Nを固定し、溶接部の耐粒界腐食性を向上させるために有用な元素である。この効果を得るためには、NbとTiとの合計量(Nb+Ti)が、CとNの合計量(C+N)の8倍以上となるようにNb、Tiを含有させる必要がある。また、Nb、Tiは、熱処理後にステンレス鋼の表面皮膜に濃化して耐食性向上に寄与する。この効果を得るためには、C、Nに固定されない固溶状態のNbおよび/またはTiが、少なくとも0.03%以上含有される必要がある。したがって、Nb+Tiの下限を8(C+N)+0.03%とする。しかしながら、Nbおよび/またはTiの過剰量の添加は、加工性、製造性を低下させるため、Nb+Tiの上限を0.6%とする。Nb+Tiは、好ましくは{10(C+N)+0.03}以上、0.6%以下である。 8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (1)
In addition, in Formula (1), an element symbol represents content (mass%) of each element.
Nb and Ti are elements useful for fixing C and N and improving the intergranular corrosion resistance of the weld. In order to obtain this effect, it is necessary to contain Nb and Ti so that the total amount of Nb and Ti (Nb + Ti) is eight times or more of the total amount of C and N (C + N). Further, Nb and Ti are concentrated in the surface film of stainless steel after the heat treatment and contribute to the improvement of corrosion resistance. In order to obtain this effect, at least 0.03% or more of Nb and / or Ti in a solid solution state that is not fixed to C and N needs to be contained. Therefore, the lower limit of Nb + Ti is set to 8 (C + N) + 0.03%. However, excessive addition of Nb and / or Ti decreases workability and manufacturability, so the upper limit of Nb + Ti is set to 0.6%. Nb + Ti is preferably {10 (C + N) +0.03} or more and 0.6% or less.
Alは、熱処理後にステンレス鋼の表面皮膜に濃化して耐食性向上に寄与する。この効果を得るためには、0.002%以上のAlを含有する必要がある。また、Alは、脱酸効果などの効果を有するため、精練において有用な元素であり、成形性を向上させる効果も有する。しかしながら、過剰量のAlの添加は靭性を劣化させるため、Alの含有量を0.002~0.5%とする。Al含有量は、好ましくは0.005~0.1%である。 (Al: 0.002% or more, 0.5% or less)
Al concentrates in the surface film of stainless steel after heat treatment and contributes to the improvement of corrosion resistance. In order to acquire this effect, it is necessary to contain 0.002% or more of Al. In addition, Al has an effect such as a deoxidizing effect, and thus is an element useful in scouring and has an effect of improving moldability. However, since the addition of an excessive amount of Al deteriorates toughness, the Al content is set to 0.002 to 0.5%. The Al content is preferably 0.005 to 0.1%.
耐食性を向上させるために、必要に応じて2%以下のNiを含有させてもよい。安定した効果が得られるNiの含有量は0.2%以上である。Niの含有量を増加させるほど、耐食性を向上させることができる。しかし、多量のNiの添加は、鋼を硬質化させ加工性を低下させる。またNiは高価であるためコストアップにつながる。したがって、Ni含有量は、好ましくは0.2~2%であり、より好ましくは0.2~1.2%である。 (Ni: 2% or less)
In order to improve the corrosion resistance, 2% or less of Ni may be included as necessary. The Ni content that provides a stable effect is 0.2% or more. The corrosion resistance can be improved as the Ni content is increased. However, the addition of a large amount of Ni hardens the steel and reduces workability. Moreover, since Ni is expensive, it leads to a cost increase. Therefore, the Ni content is preferably 0.2 to 2%, more preferably 0.2 to 1.2%.
耐食性を向上させるために、必要に応じて1.5%以下のCuを含有させてもよい。安定した効果が得られるCuの含有量は0.2%以上である。Cuの含有量を増加させるほど、耐食性を向上させることができる。しかし多量のCuの添加は、鋼を硬質化させ加工性を低下させる。したがって、Cu含有量は、好ましくは0.2~1.5%であり、より好ましくは0.2~0.8%である。 (Cu: 1.5% or less)
In order to improve the corrosion resistance, 1.5% or less of Cu may be included as necessary. The Cu content that provides a stable effect is 0.2% or more. The corrosion resistance can be improved as the Cu content is increased. However, the addition of a large amount of Cu hardens the steel and decreases the workability. Therefore, Cu content is preferably 0.2 to 1.5% and more preferably 0.2 to 0.8%.
耐食性を向上させるために、必要に応じて3%以下のMoを含有させてもよい。安定した効果が得られるMoの含有量は0.3%以上である。Moの含有量を増加させるほど、耐食性を向上させることができる。しかし多量のMoの添加は、鋼を硬質化させ加工性を低下させる。またMoは高価であるためコストアップにつながる。したがって、Mo含有量は、好ましくは0.3~3%であり、より好ましく1は0.5~2.0%である。 (Mo: 3% or less)
In order to improve corrosion resistance, you may contain 3% or less of Mo as needed. The Mo content that provides a stable effect is 0.3% or more. The corrosion resistance can be improved as the content of Mo is increased. However, the addition of a large amount of Mo hardens the steel and decreases the workability. Moreover, since Mo is expensive, it leads to a cost increase. Therefore, the Mo content is preferably 0.3 to 3%, more preferably 1 to 0.5 to 2.0%.
耐食性を向上させるために、必要に応じて0.5%以下のSnを含有させてもよい。安定した効果が得られるSnの含有量は0.01%以上である。Snの含有量を増加させるほど、耐食性を向上させることができる。しかし、多量のSnの添加は、鋼を硬質化させ加工性を低下させる。したがって、Sn含有量は、好ましくは0.01~0.5%であり、より好ましくは0.05~0.4%である。 (Sn: 0.5% or less)
In order to improve the corrosion resistance, 0.5% or less of Sn may be included as necessary. The Sn content that provides a stable effect is 0.01% or more. As the Sn content is increased, the corrosion resistance can be improved. However, the addition of a large amount of Sn hardens the steel and decreases the workability. Therefore, the Sn content is preferably 0.01 to 0.5%, more preferably 0.05 to 0.4%.
耐食性を向上させるために、必要に応じて1%以下のVを含有させてもよい。安定した効果が得られるVの含有量は0.05%以上である。しかしながら、過剰量のVの添加は、加工性を劣化させる。またVは高価であるためコストアップにつながる。したがって、V含有量は、好ましくは0.05~1%である。 (V: 1% or less)
In order to improve the corrosion resistance, 1% or less of V may be contained as necessary. The content of V that provides a stable effect is 0.05% or more. However, the addition of an excessive amount of V deteriorates workability. Moreover, since V is expensive, it leads to an increase in cost. Therefore, the V content is preferably 0.05 to 1%.
耐食性を向上させるために、必要に応じて1%以下のWを含有させてもよい。安定した効果が得られるWの含有量は0.3%以上である。しかしながら、過剰量のWの添加は、加工性を劣化させる。またWは高価であるためコストアップにつながる。したがって、W含有量は、好ましくは0.3~1%である。 (W: 1% or less)
In order to improve the corrosion resistance, 1% or less of W may be contained as necessary. The W content that provides a stable effect is 0.3% or more. However, the addition of an excessive amount of W deteriorates workability. Moreover, since W is expensive, it leads to an increase in cost. Therefore, the W content is preferably 0.3 to 1%.
加工性、特に二次加工性を向上させるために、必要に応じて0.005%以下のBを含有させてもよい。安定した効果を得るには、Bを0.0001%以上含有させることが望ましい。B含有量は、より好ましくは0.0002~0.001%である。 (B: 0.005% or less)
In order to improve workability, particularly secondary workability, 0.005% or less of B may be contained as necessary. In order to obtain a stable effect, it is preferable to contain 0.0001% or more of B. The B content is more preferably 0.0002 to 0.001%.
耐食性を向上させるために、必要に応じて0.5%以下のZrを含有させてもよい。安定した効果が得られるには、Zrを0.05%以上含有させることが好ましい。 (Zr: 0.5% or less)
In order to improve the corrosion resistance, 0.5% or less of Zr may be contained as necessary. In order to obtain a stable effect, it is preferable to contain 0.05% or more of Zr.
二次加工性と靭性を向上させるために、必要に応じて0.2%以下のCoを含有させてもよい。安定した効果が得られるには、Coを0.02%以上含有させることが好ましい。 (Co: 0.2% or less)
In order to improve secondary workability and toughness, 0.2% or less of Co may be included as necessary. In order to obtain a stable effect, it is preferable to contain 0.02% or more of Co.
Mgは、脱酸効果などの効果を有するので、精練に有用な元素である。また、Mgは、組織を微細化し加工性や靭性の向上にも効果を有する。このため、必要に応じて0.002%以下のMgを含有させてもよい。安定した効果が得られるには、Mgを0.0002%以上含有させることが好ましい。 (Mg: 0.002% or less)
Mg is an element useful for scouring because it has effects such as a deoxidation effect. Further, Mg has an effect on the miniaturized improvement in workability and toughness tissue. For this reason, you may contain 0.002% or less of Mg as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Mg.
Caは、脱酸効果などの効果を有するので、精練に有用な元素である。このため必要に応じて0.002%以下のCaを含有させてもよい。安定した効果が得られるには、Caを0.0002%以上含有させることが好ましい。 (Ca: 0.002% or less)
Ca is an element useful for scouring because it has an effect such as a deoxidation effect. For this reason, you may contain 0.002% or less of Ca as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Ca.
REMは、脱酸効果などの効果を有するので、精練に有用な元素である。このため必要に応じて0.01%以下のREMを含有させてもよい。安定した効果が得られるには、REMを0.001%以上含有させることが好ましい。 (REM: 0.01% or less)
REM is an element useful for scouring because it has effects such as a deoxidation effect. For this reason, you may contain 0.01% or less of REM as needed. In order to obtain a stable effect, it is preferable to contain REM 0.001% or more.
転炉又は電気炉で上記の化学組成を有する溶鋼とし、AOD炉やVOD炉などで溶鋼を精練し、次いで連続鋳造法又は造塊法で鋼片とする。鋼片に対して、熱間圧延-焼鈍-酸洗-冷間圧延-仕上げ焼鈍-酸洗の工程を施す。その後に、N2を含む10-2~1torrの真空雰囲気もしくはN2を含むH2雰囲気中、800℃~1200℃の温度で0.5~30分保持する熱処理工程を行う。これにより上記カチオン分率を有する酸化皮膜が形成される。必要に応じて、熱延板の焼鈍を省略してもよいし、冷間圧延-仕上げ焼鈍-酸洗を繰り返し行ってもよい。製品の形態としては、板、管、棒、線が挙げられる。
なお、本実施形態のステンレス鋼は、上述したように、冷間圧延-仕上焼鈍-酸洗の工程を経た後に上記の熱処理工程を行う方法によって製造してもよい。しかし、本実施形態のステンレス鋼は、熱処理工程を製造工程の他の段階で行う方法によって製造してもよい。 The stainless steel of this embodiment is manufactured by the following method, for example.
Molten steel having the above chemical composition is converted into a converter or electric furnace, the molten steel is refined in an AOD furnace, a VOD furnace, or the like, and then formed into a steel piece by a continuous casting method or an ingot forming method. The steel slab is subjected to the steps of hot rolling, annealing, pickling, cold rolling, finish annealing, and pickling. Thereafter, H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ~ 1 torr comprising N 2, performs heat treatment step of holding 0.5 to 30 minutes at a temperature of 800 ℃ ~ 1200 ℃. Thereby, an oxide film having the cation fraction is formed. If necessary, annealing of the hot-rolled sheet may be omitted, or cold rolling, finish annealing, and pickling may be repeated. Examples of product forms include plates, tubes, bars, and wires.
In addition, as described above, the stainless steel of the present embodiment may be manufactured by a method in which the heat treatment step is performed after the steps of cold rolling, finish annealing, and pickling. However, the stainless steel of this embodiment may be manufactured by a method in which the heat treatment process is performed at another stage of the manufacturing process.
本実施形態のバイオ燃料供給系部品は、本実施形態のステンレス鋼からなる。
本実施形態のバイオ燃料供給系部品は、上記の化学組成を有する部材を形成する工程と、上記の熱処理工程とを行う方法によって製造することが好ましい。本実施形態のバイオ燃料供給系部品の製造方法における熱処理工程は、部品としての形状に加工する前に行っても良いし、部品としての形状に加工した後に行っても良い。部品としての形状に加工した後に熱処理工程を行う場合、形状を加工することによって、表面の酸化皮膜が除去されて耐食性が低下する恐れがなく、好ましい。
また、熱処理工程は、部材をろう付け接合する工程を兼ねることが好ましい。この場合、熱処理工程とろう付け接合する工程とを別々に行う場合と比較して、効率よくバイオ燃料供給系部品を製造できる。
なお、本実施形態のバイオ燃料供給系部品は、本実施形態のステンレス鋼からなるものであればよく、ろう付け接合されたものに限定されない。 Next, the biofuel supply system component of this embodiment will be described.
The biofuel supply system component of this embodiment is made of the stainless steel of this embodiment.
The biofuel supply system component of this embodiment is preferably manufactured by a method of performing the step of forming a member having the above chemical composition and the above heat treatment step. The heat treatment step in the method for manufacturing a biofuel supply system component of the present embodiment may be performed before being processed into a shape as a component, or may be performed after being processed into a shape as a component. When the heat treatment step is performed after being processed into a shape as a part, it is preferable that the shape is processed without removing the oxide film on the surface and reducing the corrosion resistance.
The heat treatment step preferably also serves as a step of brazing the members. In this case, compared with the case where the heat treatment step and the brazing step are performed separately, the biofuel supply system component can be efficiently manufactured.
In addition, the biofuel supply system component of this embodiment should just consist of stainless steel of this embodiment, and is not limited to what was brazed and joined.
フェライト系ステンレス鋼を排熱回収器に適用する際、マフラを主体とした排気系下流部材に適用する場合と同様に、腐食損傷を考慮する必要がある。この重要な腐食損傷は、孔食、すきま腐食に起因する孔あきである。マフラを主体とした排気系下流部材と同様、排熱回収器においても孔あきによる内部流体の漏れを防止する必要がある。さらに、排熱回収器では、排ガス以外に冷却水の漏れを防止しなければならないため、マフラなどに比べて、排熱回収器には、より優れた耐孔あき性が必要とされる。また、熱効率向上を目的として熱交換部分を薄肉化するニーズがあり、この点からも優れた耐孔あき性が求められる。 (Second Embodiment)
When ferritic stainless steel is applied to an exhaust heat recovery device, it is necessary to consider corrosion damage as in the case of application to an exhaust system downstream member mainly composed of a muffler. This important corrosion damage is pitting due to pitting corrosion or crevice corrosion. Similarly to the exhaust system downstream member mainly composed of a muffler, it is necessary to prevent leakage of internal fluid due to perforation in the exhaust heat recovery device. Furthermore, in the exhaust heat recovery device, it is necessary to prevent leakage of cooling water in addition to the exhaust gas. Therefore, the exhaust heat recovery device requires better perforation resistance than a muffler or the like. In addition, there is a need to reduce the thickness of the heat exchanging portion for the purpose of improving thermal efficiency, and excellent perforation resistance is also required in this respect.
こうした背景を鑑み、本発明者らは、排ガス凝縮水環境におけるステンレス鋼の耐孔あき性の向上について、鋭意検討した。 Of the heat exchange part of the exhaust heat recovery unit, the exhaust gas side is required to have corrosion resistance against the exhaust gas condensed water. With the diversification of fuels, exhaust gas condensate has also diversified, increasing chloride ions and sulfuric acid ions (SO 3 2− , SO 4 2− ), which have a significant effect on corrosion resistance, and a neutral to weak pH. It may change to acidity and the corrosive environment may become severe.
In view of such a background, the present inventors have intensively studied on improving the perforation resistance of stainless steel in an exhaust gas condensed water environment.
(1)Ni、Cu、Moを含有することが有効であり、これらを2種以上複合して含有させること。
(2)ろう付け時に、表面に形成される皮膜が、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計({(酸化皮膜に含まれるCrとSiとNbとTiとAlの含有量の合計)/(酸化皮膜に含まれるカチオン元素全ての含有量)}×100(%))で40%以上含む酸化皮膜であること。 As a result, it was found that the following (1) and (2) must be combined to improve the perforation resistance against pitting corrosion and crevice corrosion and to obtain stainless steel having excellent corrosion resistance.
(1) It is effective to contain Ni, Cu, and Mo, and two or more of these should be contained in combination.
(2) At the time of brazing, the film formed on the surface is composed of Cr, Si, Nb, Ti, and Al with a total cation fraction ({(Contains Cr, Si, Nb, Ti, and Al contained in the oxide film) (Total amount) / (content of all cation elements contained in oxide film)} × 100 (%)).
まず、腐食の発生抑制に対しては、Crを含有することが有効である。ステンレス鋼にCrを適量含有させることによって、表面にCrに富む不働態皮膜(酸化皮膜)が形成される。 In order to improve the pitting resistance of stainless steel against pitting corrosion and crevice corrosion, it is effective to make improvements from both aspects of the occurrence and growth of corrosion.
First, it is effective to contain Cr for suppressing the occurrence of corrosion. By containing an appropriate amount of Cr in stainless steel, a passive film (oxide film) rich in Cr is formed on the surface.
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また、Nb+Ti-8(C+N)の値は0以上である。 In order to form such an oxide film, the chemical composition of the steel material needs to satisfy the following formula (4).
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (4), an element symbol represents content (mass%) of each element. The value of Nb + Ti-8 (C + N) is 0 or more.
熱処理の雰囲気中におけるN2の含有量は、0.001~0.2%が好ましく、0.005~0.1%がより好ましい。
熱処理条件としては、カチオン分率の合計で40%以上のCr、Si、Nb、Ti、及びAlが濃化した酸化皮膜を形成するために、1050~1150℃にて5~30分間保持することがより好ましい。保持時間は、10~20分間がより好ましい。 The reason for this is not clear, but heat treatment in an environment containing N 2 produces (Nb, Ti) carbonitride on the surface of the stainless steel, which reduces the reduction of Fe oxide. It may have been promoted.
The content of N 2 in the heat treatment atmosphere is preferably 0.001 to 0.2%, more preferably 0.005 to 0.1%.
The heat treatment condition is to hold at 1050 to 1150 ° C. for 5 to 30 minutes in order to form an oxide film enriched with Cr, Si, Nb, Ti and Al having a total cation fraction of 40% or more. Is more preferable. The holding time is more preferably 10 to 20 minutes.
なお、ろう付け接合しない場合には、上記カチオン分率を有する酸化皮膜を形成するために、N2を含み10-2~1torrの圧力の環境で、800~1200℃の温度にて0.5~30分間保持する熱処理工程を行ってもよい。また製造工程を簡略化して生産性を向上させるために、上記の熱処理工程を追加せず、鋼材や部品の製造工程において、酸化皮膜が形成される熱処理の条件と酸化皮膜が除去される酸洗の条件とを適切に調整し、これにより所望のカチオン分率を有する酸化皮膜を形成してもよい。 Thus, the oxide film which has the said cation fraction can be formed by the heat processing at the time of brazing and joining the member which consists of a steel material of the said chemical composition. Therefore, the heat treatment step for forming the oxide film having the cation fraction can also serve as a step of brazing and joining a member made of a steel material having the above chemical composition.
In the case where brazing is not performed, in order to form an oxide film having the above cation fraction, 0.5 is contained at a temperature of 800 to 1200 ° C. in an environment containing N 2 and a pressure of 10 −2 to 1 torr. A heat treatment step of holding for ˜30 minutes may be performed. In addition, in order to simplify the manufacturing process and improve productivity, the above heat treatment process is not added, and in the manufacturing process of steel materials and parts, conditions for heat treatment for forming an oxide film and pickling that removes the oxide film are removed. In this way, an oxide film having a desired cation fraction may be formed.
また、酸化皮膜の膜厚は、好ましくは15nm以下であり、より好ましくは10nm以下である。膜厚の増加は、単位体積あたりに占めるCr、Si、Nb、Ti、及びAlのカチオンの低下につながり、耐食性の低下を招く。N2を含む環境で熱処理することによって生成した(Nb,Ti)の炭窒化物が、膜厚の増加を抑制している可能性がある。 Of the Cr, Si, Nb, Ti, and Al contained in the oxide film, Cr is the most important, and the cation fraction (the ratio of the Cr content to the total cation content in the oxide film) is 20%. It is preferable to contain the above Cr. More preferably, Cr, Si, Nb, Ti, and Al are 50% or more in total of the cation fraction.
The film thickness of the oxide film is preferably 15 nm or less, more preferably 10 nm or less. The increase in the film thickness leads to a decrease in the cation of Cr, Si, Nb, Ti, and Al per unit volume, leading to a decrease in corrosion resistance. There is a possibility that (Nb, Ti) carbonitride generated by heat treatment in an environment containing N 2 suppresses an increase in film thickness.
腐食の発生に伴い、食孔内もしくは隙間内に塩化物が濃化し、pHが低下する。こうした環境中で多くの場合、材料は活性溶解するが、Ni、Cu、及びMoはいずれも活性溶解速度の低減に有効である。また、排熱回収器は湿潤と乾燥とが繰り返される環境で使用されるため、腐食の進行と停止が繰り返される。この場合には、腐食が停止しやすく(再不働態化しやすく)、腐食が再発生しにくい方が耐孔あき性に有効である。腐食の停止のしやすさ(再不働態化)には、溶解反応(アノード反応)と共にカソード反応が影響すると考えられる。カソード反応を促進する効果のあるNi、Cuは、再不働態化の促進に寄与すると考えられる。ここで、主としてNiはカソード電流を増加させることで、再不働態化促進に寄与していると考えられる。またCuは電位を貴にする働きにより、再不働態化促進に寄与していると考えられる。一方、Moは、不働態を強化して、腐食の再発生を抑える効果を有する。こうしたNi、Cu、Moの異なる効果の複合化によって、ステンレス鋼の耐孔あき性が向上すると推定される。 On the other hand, from the viewpoint of the effect of inhibiting the growth of corrosion, the present inventor has focused on Ni, Cu, and Mo. The reason why the perforation resistance is improved by combining stainless steel with two or more selected from Ni, Cu, and Mo is estimated as follows.
With the occurrence of corrosion, chloride concentrates in the pits or in the gaps, and the pH decreases. In many of these environments, the material is actively dissolved, but Ni, Cu, and Mo are all effective in reducing the active dissolution rate. Further, since the exhaust heat recovery device is used in an environment in which wetting and drying are repeated, the progress and stop of corrosion are repeated. In this case, it is effective for the perforation resistance that the corrosion is likely to stop (repassivation is easy) and the corrosion is less likely to reoccur. It is considered that the cathodic reaction influences the ease of stopping the corrosion (repassivation) as well as the dissolution reaction (anode reaction). Ni and Cu having an effect of promoting the cathode reaction are considered to contribute to the promotion of repassivation. Here, it is considered that Ni mainly contributes to the promotion of repassivation by increasing the cathode current. Cu is thought to contribute to the promotion of repassivation by the action of making the potential noble. Meanwhile, Mo has the effect of strengthening the passive, suppresses re-occurrence of corrosion. By combining such effects of Ni, Cu, and Mo, it is estimated that the perforation resistance of stainless steel is improved.
Cは、耐粒界腐食性、加工性を低下させるため、その含有量を低く抑える必要がある。このため、Cの含有量を0.03%以下とする。しかしながら、C含有量を過度に低めることは精練コストを上昇させるため、Cの含有量を0.002%以上とすることが好ましい。C含有量は、より好ましくは0.002~0.02%である。 (C: 0.03% or less)
Since C reduces intergranular corrosion resistance and workability, it is necessary to keep the content low. For this reason, content of C shall be 0.03% or less. However, excessively lowering the C content increases the scouring cost, so the C content is preferably 0.002% or more. The C content is more preferably 0.002 to 0.02%.
Nは、耐孔食性に有用な元素であるが、耐粒界腐食性、加工性を低下させるため、その含有量を低く抑える必要がある。このため、Nの含有量を0.05%以下とする。しかしながら、N含有量を過度に低めることは精練コストを上昇させるため、Nの含有量を0.002%以上とすることが好ましい。N含有量は、より好ましくは0.002~0.02%である。
さらに、ろう付け時の結晶粒粗大化抑制の観点から、CとNの含有量の合計を0.015%以上((C+N)≧0.015%)とすることが好ましい。 (N: 0.05% or less)
N is an element useful for pitting corrosion resistance, but its content needs to be kept low in order to reduce intergranular corrosion resistance and workability. For this reason, content of N shall be 0.05% or less. However, excessively reducing the N content increases the scouring cost, so the N content is preferably 0.002% or more. The N content is more preferably 0.002 to 0.02%.
Furthermore, from the viewpoint of suppressing crystal grain coarsening during brazing, the total content of C and N is preferably 0.015% or more ((C + N) ≧ 0.015%).
Siは、ろう付け後にステンレス鋼の表面皮膜に濃化して耐食性向上に寄与する。この効果を得るためには、0.1%以上のSiが必要である。また、Siは、脱酸元素として有用である。しかしながら、過剰なSiの添加は、加工性を低下させるため、Siの含有量を1%以下とする。Si含有量は、より好ましくは0.1%超~0.5%である。 (Si: more than 0.1%, 1% or less)
Si concentrates in the surface film of stainless steel after brazing and contributes to the improvement of corrosion resistance. In order to obtain this effect, 0.1% or more of Si is necessary. Si is useful as a deoxidizing element. However, excessive addition of Si decreases workability, so the Si content is 1% or less. The Si content is more preferably more than 0.1% to 0.5%.
Mnは、脱酸元素として有用な元素であり、少なくとも0.02%以上のMnを含有する必要がある。しかしながら、過剰量のMn含有すると、耐食性が劣化するので、Mnの含有量を1.2%以下とする。Mn含有量は、より好ましくは、0.05~1%である。 (Mn: 0.02% or more, 1.2% or less)
Mn is an element useful as a deoxidizing element and needs to contain at least 0.02% or more of Mn. However, if an excessive amount of Mn is contained, the corrosion resistance deteriorates, so the Mn content is set to 1.2% or less. The Mn content is more preferably 0.05 to 1%.
Crは、ステンレス鋼の排ガス凝縮水に対する耐食性及び塩害耐食性を確保するための基本となる元素であり、少なくとも17%以上のCrを含有する必要がある。Crの含有量を増加させるほど、耐食性を向上させることができる。しかし、隙間部の耐孔あき性についてNi、Cu、Moと同等の効果を得ようとすると多量のCrを添加する必要がある。また、過剰量のCrの添加は、加工性、製造性を低下させるため、Crの含有量を23%以下とする。Cr含有量は、好ましくは17%以上、20.5%以下である。 (Cr: 17% or more, 23% or less)
Cr is an element serving as a basis for ensuring corrosion resistance and salt damage resistance to the exhaust gas condensate of stainless steel, and needs to contain at least 17% or more of Cr. The corrosion resistance can be improved as the content of Cr is increased. However, a large amount of Cr needs to be added in order to obtain the same effect as Ni, Cu, and Mo with respect to the perforation resistance of the gap. Moreover, since addition of an excessive amount of Cr decreases workability and manufacturability, the Cr content is set to 23% or less. The Cr content is preferably 17% or more and 20.5% or less.
Alは、ろう付け後のステンレス鋼の表面皮膜に濃化して耐食性向上に寄与する。この効果を得るためには、0.002%以上のAlを含有する必要がある。また、Alは、脱酸効果などの効果を有するため、精練において有用な元素であり、成形性を向上させる効果も有する。しかしながら、過剰量のAlの添加は靭性を劣化させるため、Alの含有量を0.002~0.5%とする。Al含有量は、好ましくは0.003~0.1%である。 (Al: 0.002% or more, 0.5% or less)
Al is concentrated in the surface film of stainless steel after brazing and contributes to the improvement of corrosion resistance. In order to acquire this effect, it is necessary to contain 0.002% or more of Al. In addition, Al has an effect such as a deoxidizing effect, and thus is an element useful in scouring and has an effect of improving moldability. However, since the addition of an excessive amount of Al deteriorates toughness, the Al content is set to 0.002 to 0.5%. The Al content is preferably 0.003 to 0.1%.
(Ni:0.25%以上、1.5%以下)
Niは、Cu、Moと共に耐食性、特に耐孔あき性を向上させるために重要な元素である。Cu、Moのいずれかを含有した状態で安定した効果が得られるNiの含有量は0.25%以上である。Niの含有量を増加させるほど、耐食性を向上させることができる。しかし、多量のNiの添加は、鋼を硬質化させ加工性を低下させる。またNiは高価であるためコストアップにつながる。したがって、Niの含有量を1.5%以下とする。Ni含有量は、好ましくは0.25~1.2%であり、より好ましくは0.25~0.6%である。 In the present embodiment, the stainless steel needs to contain two or three selected from the group consisting of Ni, Cu, and Mo.
(Ni: 0.25% to 1.5%)
Ni, together with Cu and Mo, is an important element for improving the corrosion resistance, particularly the perforation resistance. The content of Ni that provides a stable effect in a state containing either Cu or Mo is 0.25% or more. The corrosion resistance can be improved as the Ni content is increased. However, the addition of a large amount of Ni hardens the steel and reduces workability. Moreover, since Ni is expensive, it leads to a cost increase. Therefore, the Ni content is 1.5% or less. The Ni content is preferably 0.25 to 1.2%, more preferably 0.25 to 0.6%.
Cuは、Ni、Moと共に耐食性、特に耐孔あき性を向上させるために重要な元素である。Ni、Moのいずれかを含有した状態で安定した効果が得られるCuの含有量は0.25%以上である。Cuの含有量を増加させるほど、耐食性を向上させることができる。しかし、多量のCuの添加は、鋼を硬質化させ加工性を低下させる。したがって、Cuの含有量を1%以下とする。Cu含有量は、好ましくは0.25~0.8%であり、より好ましくは0.25~0.6%である。 (Cu: 0.25% to 1%)
Cu, together with Ni and Mo, is an important element for improving the corrosion resistance, particularly the perforation resistance. The Cu content that provides a stable effect in a state containing either Ni or Mo is 0.25% or more. The corrosion resistance can be improved as the Cu content is increased. However, the addition of a large amount of Cu hardens the steel and reduces workability. Therefore, the Cu content is 1% or less. The Cu content is preferably 0.25 to 0.8%, more preferably 0.25 to 0.6%.
Moは、Ni、Cuと共に耐食性、特に耐孔あき性を向上させるために重要な元素である。Ni、Cuのいずれかを含有した状態で安定した効果が得られるMoの含有量は0.5%以上である。Moの含有量を増加させるほど、耐食性を向上させることができる。しかし、多量のMoの添加は、鋼を硬質化させ加工性を低下させる。またMoは高価であるためコストアップにつながる。したがって、Moの含有量を2%以下とする。上述したようにMoは、Ni、Cuと異なる作用で耐孔あき性を向上させるため、Moは、より重要な元素である。そのため、Moを0.7%以上、2%以下含有させることが好ましい。Mo含有量は、より好ましくは0.9%以上、2%以下である。 (Mo: 0.5% or more, 2% or less)
Mo, together with Ni and Cu, is an important element for improving the corrosion resistance, particularly the perforation resistance. The Mo content that provides a stable effect in a state containing either Ni or Cu is 0.5% or more. The corrosion resistance can be improved as the content of Mo is increased. However, the addition of a large amount of Mo hardens the steel and reduces workability. Moreover, since Mo is expensive, it leads to a cost increase. Therefore, the Mo content is 2% or less. As described above, Mo is a more important element because it improves the perforation resistance by an action different from that of Ni and Cu. Therefore, it is preferable to contain Mo in a range of 0.7% to 2%. The Mo content is more preferably 0.9% or more and 2% or less.
なお、式(3)において、元素記号は、それぞれの元素の含有量(質量%)を表す。
Nb、Tiは、C、Nを固定し、溶接部の耐粒界腐食性を向上させるために有用な元素である。この効果を得るためには、NbとTiとの合計量(Nb+Ti)が、CとNの合計量(C+N)量の8倍以上となるようにNb、Tiを含有させる必要がある。また、Nb、Tiは、ろう付け後にステンレス鋼の表面皮膜に濃化して耐食性向上に寄与する。この効果を得るためには、C、Nに固定されない固溶状態のNbおよび/またはTiが、少なくとも0.03%以上含有される必要がある。したがって、Nb+Tiの下限を8(C+N)+0.03%とする。しかしながら、Nbおよび/またはTiの過剰量の添加は、加工性、製造性を低下させるため、Nb+Tiの含有量の上限を0.6%とする。Nb+Tiは、好ましくは{10(C+N)+0.03}以上、0.6%以下である。 8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
In the equation (3), the element symbols represent the content of respective elements (mass%).
Nb and Ti are elements useful for fixing C and N and improving the intergranular corrosion resistance of the weld. In order to obtain this effect, it is necessary to contain Nb and Ti so that the total amount of Nb and Ti (Nb + Ti) is 8 times or more the total amount of C and N (C + N). Moreover, Nb and Ti concentrate on the surface film of stainless steel after brazing and contribute to improving corrosion resistance. In order to obtain this effect, at least 0.03% or more of Nb and / or Ti in a solid solution state that is not fixed to C and N needs to be contained. Therefore, the lower limit of Nb + Ti is set to 8 (C + N) + 0.03%. However, addition of an excessive amount of Nb and / or Ti decreases workability and manufacturability, so the upper limit of the content of Nb + Ti is set to 0.6%. Nb + Ti is preferably {10 (C + N) +0.03} or more and 0.6% or less.
耐食性を向上させるために、必要に応じて0.5%以下のVを含有させてもよい。安定した効果が得られるVの含有量は0.05%以上である。しかしながら、過剰量のVの添加は、加工性を劣化させる。またVは高価であるためコストアップにつながる。したがって、V含有量は、好ましくは0.05~0.5%である。 (V: 0.5% or less)
In order to improve the corrosion resistance, 0.5% or less of V may be contained as necessary. The content of V that provides a stable effect is 0.05% or more. However, the addition of an excessive amount of V deteriorates workability. Moreover, since V is expensive, it leads to an increase in cost. Therefore, the V content is preferably 0.05 to 0.5%.
耐食性を向上させるために、必要に応じて1%以下のWを含有させてもよい。安定した効果が得られるWの含有量は0.3%以上である。しかしながら、過剰量のWの添加は、加工性を劣化させる。またWは高価であるためコストアップにつながる。したがって、W含有量は、好ましくは0.3~1%である。 (W: 1% or less)
In order to improve the corrosion resistance, 1% or less of W may be contained as necessary. The W content that provides a stable effect is 0.3% or more. However, the addition of an excessive amount of W deteriorates workability. Moreover, since W is expensive, it leads to an increase in cost. Therefore, the W content is preferably 0.3 to 1%.
加工性、特に二次加工性を向上させるために、必要に応じて0.005%以下のBを含有させてもよい。安定した効果を得るには、Bを0.0001%以上含有させることが望ましい。B含有量は、より好ましくは0.0002~0.0015%である。 (B: 0.005% or less)
In order to improve workability, particularly secondary workability, 0.005% or less of B may be contained as necessary. In order to obtain a stable effect, it is preferable to contain 0.0001% or more of B. The B content is more preferably 0.0002 to 0.0015%.
耐食性を向上させるために、必要に応じて0.5%以下のZrを含有させてもよい。安定した効果が得られるには、Zrを0.05%以上含有させることが好ましい。 (Zr: 0.5% or less)
In order to improve the corrosion resistance, 0.5% or less of Zr may be contained as necessary. In order to obtain a stable effect, it is preferable to contain 0.05% or more of Zr.
耐食性を向上させるために、必要に応じて0.5%以下のSnを含有させてもよい。安定した効果が得られるには、Snを0.01%以上含有させることが好ましい。 (Sn: 0.5% or less)
In order to improve the corrosion resistance, 0.5% or less of Sn may be included as necessary. In order to obtain a stable effect, it is preferable to contain 0.01% or more of Sn.
二次加工性と靭性を向上させるために、必要に応じて0.2%以下のCoを含有させてもよい。安定した効果が得られるには、Coを0.02%以上含有させることが好ましい。 (Co: 0.2% or less)
In order to improve secondary workability and toughness, 0.2% or less of Co may be included as necessary. In order to obtain a stable effect, it is preferable to contain 0.02% or more of Co.
Mgは、脱酸効果などの効果を有するので、精練に有用な元素である。また、Mgは、組織を微細化し加工性や靭性の向上にも効果を有する。このため、必要に応じて0.002%以下のMgを含有させてもよい。安定した効果が得られるには、Mgを0.0002%以上含有させることが好ましい。 (Mg: 0.002% or less)
Mg is an element useful for scouring because it has effects such as a deoxidation effect. Further, Mg has an effect on the miniaturized improvement in workability and toughness tissue. For this reason, you may contain 0.002% or less of Mg as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Mg.
Caは、脱酸効果などの効果を有するので、精練に有用な元素である。このため必要に応じて0.002%以下のCaを含有させてもよい。安定した効果が得られるには、Caを0.0002%以上含有させることが好ましい。 (Ca: 0.002% or less)
Ca is an element useful for scouring because it has an effect such as a deoxidation effect. For this reason, you may contain 0.002% or less of Ca as needed. In order to obtain a stable effect, it is preferable to contain 0.0002% or more of Ca.
REMは、脱酸効果などの効果を有するので、精練に有用な元素である。このため必要に応じて0.01%以下のREMを含有させてもよい。安定した効果が得られるには、REMを0.001%以上含有させることが好ましい。 (REM: 0.01% or less)
REM is an element useful for scouring because it has effects such as a deoxidation effect. For this reason, you may contain 0.01% or less of REM as needed. In order to obtain a stable effect, it is preferable to contain REM 0.001% or more.
転炉又は電気炉で上記の化学組成を有する溶鋼とし、AOD炉やVOD炉などで溶鋼を精練し、次いで連続鋳造法又は造塊法で鋼片とする。鋼片に対して、熱間圧延-熱延板の焼鈍-酸洗-冷間圧延-仕上げ焼鈍-酸洗の工程を施す。その後に、N2を含む10-2~1torrの真空雰囲気もしくはN2を含むH2雰囲気中、800℃~1200℃の温度で0.5~30分保持する熱処理工程を行う。これにより上記カチオン分率を有する酸化皮膜が形成される。なお、上記熱処理工程は、上記化学組成の鋼材からなる部材をろう付け接合する工程を兼ねることができる。必要に応じて、熱延板の焼鈍を省略してもよいし、冷間圧延-仕上げ焼鈍-酸洗を繰り返し行ってもよい。製品の形態としては、板、管、棒、線が挙げられる。 The stainless steel of this embodiment is manufactured by the following method, for example.
Molten steel having the above chemical composition is converted into a converter or electric furnace, the molten steel is refined in an AOD furnace, a VOD furnace, or the like, and then formed into a steel piece by a continuous casting method or an ingot forming method. The steel slab is subjected to the processes of hot rolling, hot-rolled sheet annealing, pickling, cold rolling, finish annealing, and pickling. Thereafter, H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ~ 1 torr comprising N 2, performs heat treatment step of holding 0.5 to 30 minutes at a temperature of 800 ℃ ~ 1200 ℃. Thereby, an oxide film having the cation fraction is formed. In addition, the said heat processing process can serve as the process of brazing and joining the member which consists of steel materials of the said chemical composition. If necessary, annealing of the hot-rolled sheet may be omitted, or cold rolling, finish annealing, and pickling may be repeated. Examples of product forms include plates, tubes, bars, and wires.
本実施形態の排熱回収器は、熱交換部を備え、この熱交換部は、ろう付け接合により部材を組み立てることによって形成されている。熱交換部は、本実施形態のフェライト系ステンレス鋼からなり、このフェライト系ステンレス鋼は、前述した化学組成を有し、かつ表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で40%以上含む酸化皮膜が形成されている。 Next, the exhaust heat recovery device of this embodiment will be described.
The exhaust heat recovery device of the present embodiment includes a heat exchange part, and this heat exchange part is formed by assembling members by brazing and joining. The heat exchanging portion is made of the ferritic stainless steel of this embodiment, and this ferritic stainless steel has the above-described chemical composition, and Cr, Si, Nb, Ti, and Al on the surface have a cation fraction. An oxide film containing 40% or more in total is formed.
なお、部材の組み立て工程では、ろう付け接合しなくとも良い。この場合、表面に酸化皮膜を具備する本実施形態のフェライト系ステンレス鋼を、部品としての形状に加工する。これにより、部材を形成する。次いで部材を組み立てることによって、熱交換部が得られる。 The manufacturing method of the exhaust heat recovery device of the present embodiment includes a step of forming a member having the chemical composition of the present embodiment and a step of assembling the member by, for example, a general processing process. The members of the assembly process, it is preferable to brazing by heat-treating member in an H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ~ 1 torr containing N 2. By performing such an assembly process, an oxide film containing Cr, Si, Nb, Ti, and Al in a total cation fraction of 40% or more is formed on the surface of the member made of ferritic stainless steel. The heat exchange part of this embodiment is obtained by the above.
In the member assembling process, brazing and joining are not necessary. In this case, the ferritic stainless steel of this embodiment having an oxide film on the surface is processed into a shape as a part. Thereby, a member is formed. Subsequently, a heat exchange part is obtained by assembling a member.
表1および表2に示す組成の溶鋼150kgを真空溶解炉で溶製し、50kg鋼塊に鋳造し、鋼片とした。次いで、鋼片を加熱温度1200℃にて板厚4mmまで熱延して熱延板を得た。その後、熱延板に対して850~950℃の焼鈍を施した。次いで、ショットブラストと、硝フッ酸溶液(硝酸とフッ酸の混合溶液)中での酸洗により、スケールを除去した。その後、鋼板を板厚2mmまで冷延した。再度、熱延板の焼鈍と同一の温度範囲で中間焼鈍を行った。その後、同一の条件で酸洗してスケールを除去した。次いで、鋼板を板厚0.8mmまで冷延した。その後、鋼板に対して880~1000℃の仕上げ焼鈍を施し、素材No.1-A~1-Nの冷延鋼板を得た。
なお、表1,2において、下線が付された数値は、本実施形態の範囲外である。 [Example 1]
150 kg of molten steel having the composition shown in Tables 1 and 2 was melted in a vacuum melting furnace and cast into a 50 kg steel ingot to obtain a steel piece. Next, the steel slab was hot rolled to a plate thickness of 4 mm at a heating temperature of 1200 ° C. to obtain a hot rolled sheet. Thereafter, the hot-rolled sheet was annealed at 850 to 950 ° C. Next, the scale was removed by shot blasting and pickling in a nitric hydrofluoric acid solution (mixed solution of nitric acid and hydrofluoric acid). Then, the steel plate was cold rolled to a plate thickness of 2 mm. Again, intermediate annealing was performed in the same temperature range as the annealing of the hot-rolled sheet. Thereafter, pickling was performed under the same conditions to remove the scale. Subsequently, the steel plate was cold-rolled to a plate thickness of 0.8 mm. After that, the steel plate was subjected to finish annealing at 880 to 1000 ° C. Cold-rolled steel sheets 1-A to 1-N were obtained.
In Tables 1 and 2, numerical values with an underline are outside the scope of the present embodiment.
素材No.1-A~1-Nの冷延鋼板より、それぞれ幅(W)25mm×長さ(L)100mmの試験片を切り出し、#320までのエメリー紙を用いて試験片の全面を湿式研磨した。
続いて、素材No.1-A~1-Nの試験片に対して、次に示す条件1-1にて熱処理を行ない、表3のNo.1-1~1-10、1-101~1-103、1-106、1-201~1-203の試験片を得た。
(条件1-1)
加熱炉内に試験片を配置した。そして炉内を10-3torrで真空引きし、次いでN2を導入して圧力を10-1~10-2torrに調整した。この雰囲気中で試験片を加熱し、1100℃にて10分保持した。次いで炉内で常温まで冷却した。なお、昇温中ならびに1100℃保持中も炉内圧力を10-1~10-2torrに保持した。
また、素材No.1-D、1-F、及び1-Jの試験片に対して、次に示す条件1-2にて熱処理を行ない、表3のNo.1-11~1-13の試験片を得た。
(条件1-2)
露点-65℃の100%H2中、試験片を加熱し、1100℃にて10分保持した。 (Corrosion test 1)
Material No. Test pieces each having a width (W) of 25 mm and a length (L) of 100 mm were cut out from each of the cold rolled steel sheets 1-A to 1-N, and the entire surface of the test piece was wet-polished using emery paper up to # 320.
Subsequently, the material No. The test pieces 1-A to 1-N were heat-treated under the conditions 1-1 shown below, Test pieces of 1-1 to 1-10, 1-101 to 1-103, 1-106, 1-201 to 1-203 were obtained.
(Condition 1-1)
A test piece was placed in the heating furnace. The inside of the furnace was evacuated at 10 −3 torr and then N 2 was introduced to adjust the pressure to 10 −1 to 10 −2 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace. Note that the furnace pressure was maintained at 10 −1 to 10 −2 torr during the temperature increase and also at 1100 ° C.
In addition, the material No. The test pieces 1-D, 1-F, and 1-J were subjected to heat treatment under the conditions 1-2 shown below. Test pieces 1-11 to 1-13 were obtained.
(Condition 1-2)
The specimen was heated in 100% H 2 with a dew point of −65 ° C. and held at 1100 ° C. for 10 minutes.
(条件1-3)
炉内に試験片を配置した。そして炉内を10-3torrまで真空引きした。この雰囲気中で試験片を加熱し、1100℃にて10分保持した。次いで、炉内で常温まで冷却した。
素材No.1-Fの試験片については、次に示す条件1-4にて熱処理を行ない、表3のNo.1-105の試験片を得た。
(条件1-4)
大気中で試験片を加熱し、700℃にて30分保持した。次いで、常温まで空冷した。
なお、表3において、下線が付された数値は、本実施形態の範囲外である。 For comparison, the material No. The 1-D and 1-F test pieces were also heat-treated under different conditions. Material No. The test piece of 1-D, and was heat-treated under the conditions 1-3 below, No. of Table 3 A test piece of 1-104 was obtained.
(Condition 1-3)
A test piece was placed in the furnace. The inside of the furnace was evacuated to 10 −3 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace.
Material No. The test piece of 1-F, and was heat-treated under the conditions 1-4 below, No. of Table 3 A test piece of 1-105 was obtained.
(Condition 1-4)
The test piece was heated in the atmosphere and held at 700 ° C. for 30 minutes. Next, it was air cooled to room temperature.
In Table 3, numerical values underlined are outside the scope of this embodiment.
No.1-1~1-13、1-101~1-106では、試験液として、ギ酸と酢酸の合計濃度が1%~10%であり、かつClイオン(塩化物イオン)濃度が100ppmになるようにNaClが溶解された水溶液を用いた。試験温度は95℃とし、試験時間は168hrとした。なお、No.1-201~1-203では、参考のため、従来の劣化ガソリンによる腐食性を評価するための条件での試験を行った。具体的には、ギ酸+酢酸の合計濃度を1%未満とし、温度を45℃とした。腐食試験1において、これら以外の試験条件については、JASO-M611-92-Aに準じた。 No. in Table 3 Corrosion tests were performed on the test pieces of 1-1 to 1-13, 1-101 to 1-106, and 1-201 to 1-203 using the aqueous solutions shown in Table 3.
No. In 1-1 to 1-13 and 1-101 to 1-106, the total concentration of formic acid and acetic acid is 1% to 10% and the Cl ion (chloride ion) concentration is 100 ppm as the test solution. An aqueous solution in which NaCl was dissolved was used. The test temperature was 95 ° C. and the test time was 168 hr. In addition, No. In 1-201 to 1-203, for reference, a test was performed under conditions for evaluating the corrosivity of conventional deteriorated gasoline. Specifically, the total concentration of formic acid and acetic acid was less than 1%, and the temperature was 45 ° C. In the corrosion test 1, the other test conditions were in accordance with JASO-M611-92-A.
腐食減量は、以下のように算出した。まず試験前後の試験片の質量を0.0001gまで測定可能な直示天秤を用いて測定した。その変化量から算出される質量の減少量を、試験前の試験片の表面積で除して腐食減量を算出した。局部腐食の観察は、以下のように行った。気相と接していた部位(水溶液と接していなかった部位)、液相と接していた部位(水溶液と接していた部位)、及び気相/液相境界を問わず試験片の全面を倍率200倍の光学顕微鏡を用いて観察して行った。また、局部腐食が観察された箇所において、焦点深度法によって腐食深さを測定した。 The test piece after the corrosion test was subjected to a derusting treatment using nitric acid, then measured for corrosion weight loss and observed for the presence of local corrosion.
Corrosion weight loss was calculated as follows. First, it measured using the direct balance which can measure the mass of the test piece before and behind a test to 0.0001g. The decrease in mass calculated from the amount of change was divided by the surface area of the test piece before the test to calculate the corrosion loss. Observation of local corrosion was performed as follows. A magnification of 200 was applied to the entire surface of the test piece regardless of the portion that was in contact with the gas phase (the portion that was not in contact with the aqueous solution), the portion that was in contact with the liquid phase (the portion that was in contact with the aqueous solution), and the gas phase / liquid phase boundary. Observation was carried out using a double optical microscope. Moreover, the corrosion depth was measured by the depth of focus method in the location where local corrosion was observed.
表1および表2の素材No.1-A~1-Nの冷延鋼板より、それぞれ2枚の試験片を切り出し、#320までのエメリー紙を用いて試験片の全面を湿式研磨した。その後、それぞれの試験片を内径50mm、深さ35mmのカップに成形した。次に、上述した腐食試験1の条件1-1~条件1-4と同様にして熱処理を行った。熱処理後のカップの一つにRMEを45mL入れ、もう一つのカップにE22を45mL入れた。予め表3の濃度でギ酸、酢酸、及び塩化物イオンを含有する水溶液を作製し、この水溶液5mLを2つのカップに加えて封入した。次いで2つのカップを95℃の恒温槽内に168時間放置した(表3のNo.1-1~1-13、1-101~1-106)。なお、一部の試験は、従来の劣化ガソリンによる腐食性を評価するための条件に相当する45℃の恒温槽内にて実施した(表3のNo.1-201~1-203)。試験終了後、腐食液を排出し、カップ内部をアセトンで洗浄した。その後、腐食痕の有無を目視により観察した。その結果を表3に示す。 (Corrosion test 2)
In Table 1 and Table 2, the material No. Two test pieces were cut out from each of the cold rolled steel sheets 1-A to 1-N, and the entire surface of the test piece was wet-polished using emery paper up to # 320. Thereafter, each test piece was molded into a cup having an inner diameter of 50 mm and a depth of 35 mm. Next, heat treatment was performed in the same manner as in Conditions 1-1 to 1-4 of Corrosion Test 1 described above. 45 mL of RME was put into one of the cups after the heat treatment, and 45 mL of E22 was put into the other cup. An aqueous solution containing formic acid, acetic acid, and chloride ions at a concentration shown in Table 3 was prepared in advance, and 5 mL of this aqueous solution was added to two cups and sealed. Then, the two cups were left in a constant temperature bath at 95 ° C. for 168 hours (Nos. 1-1 to 1-13 and 1-101 to 1-106 in Table 3). Some tests were carried out in a 45 ° C. constant temperature bath corresponding to the conditions for evaluating the corrosiveness of conventional deteriorated gasoline (No. 1-201 to 1-203 in Table 3). After completion of the test, the corrosive liquid was discharged and the inside of the cup was washed with acetone. Thereafter, the presence or absence of corrosion marks was visually observed. The results are shown in Table 3.
素材No.1-A~1-Nの冷延鋼板より、表面分析用の試料を切り出した。表3のNo.1-1~1-13、1-101~1-106、1-201~1-203の腐食試験片の熱処理と同様の条件で、表面分析用の試料も熱処理を行った。次いで、X線光電子分光法(XPS)により、表面の酸化皮膜を分析し、酸化皮膜中のカチオン分率(A値)を算出した。XPSは、アルバック・ファイ社製X線光電子分光装置で、X線源にmono-AlKα線を用い、X線ビーム径が約100μmであり、取り出し角が45度である条件で実施した。その結果を表3に示す。
なお、表3において、“A値”は、下式で表される酸化皮膜中のCr、Si、Nb、Ti、及びAlのカチオン分率の合計を示す。
A値=(Cr+Si+Nb+Ti+Al)/(全カチオンの含有量) (Surface analysis)
Material No. Samples for surface analysis were cut out from cold rolled steel sheets 1-A to 1-N. No. in Table 3 Samples for surface analysis were also heat-treated under the same conditions as the heat treatments for the corrosion test pieces 1-1 to 1-13, 1-101 to 1-106, and 1-201 to 1-203. Subsequently, the surface oxide film was analyzed by X-ray photoelectron spectroscopy (XPS), and the cation fraction (A value) in the oxide film was calculated. XPS was an X-ray photoelectron spectrometer manufactured by ULVAC-PHI, Inc., using a mono-AlKα ray as an X-ray source, an X-ray beam diameter of about 100 μm, and an extraction angle of 45 degrees. The results are shown in Table 3.
In Table 3, “A value” indicates the total of the cation fractions of Cr, Si, Nb, Ti, and Al in the oxide film represented by the following formula.
A value = (Cr + Si + Nb + Ti + Al) / (the total content of cations)
一方、比較例No.1-101~1-103は、Cr含有量ならびにSi+Cr+Al+{Nb+Ti-8(C+N)}の値が本実施形態の範囲外にあるため、満足すべき耐食性が得られなかった。また、比較例No.1-106は、Si+Cr+Al+{Nb+Ti-8(C+N)}の値が本実施形態の範囲外にあるため、満足すべき耐食性が得られなかった。 From the test results shown in Table 3, Invention Example No. Since 1-1 to 1-13 had compositions within the range of this embodiment, they exhibited excellent corrosion resistance.
On the other hand, Comparative Example No. For 1-101 to 1-103, the Cr content and the value of Si + Cr + Al + {Nb + Ti-8 (C + N)} were outside the range of the present embodiment, so that satisfactory corrosion resistance was not obtained. Comparative Example No. For 1-106, the value of Si + Cr + Al + {Nb + Ti-8 (C + N)} was outside the range of the present embodiment, so that satisfactory corrosion resistance was not obtained.
下記表4および表5に示す化学組成を有する溶鋼30kgを真空溶解炉にて溶製し、17kgの扁平鋼塊を作製した。次いで鋼塊を加熱温度1200℃にて厚さ4.5mmまで熱延して熱延板を得た。その後、熱延板に対して900~1030℃の焼鈍を施した。次いでアルミナショットブラストによりスケールを除去した。その後、鋼板を板厚1mmまで冷延し、次いで950~1050℃にて仕上げ焼鈍を行い、素材例2-1~2-17の冷延鋼板を得た。この冷延鋼板を用いて、耐食性を評価すると共に表面皮膜を分析した。
なお、表4,5において、下線が付された数値は、本実施形態の範囲外である。 [Example 2]
30 kg of molten steel having the chemical composition shown in Table 4 and Table 5 below was melted in a vacuum melting furnace to produce a 17 kg flat steel ingot. Subsequently, the steel ingot was hot rolled to a thickness of 4.5 mm at a heating temperature of 1200 ° C. to obtain a hot rolled sheet. Thereafter, the hot rolled sheet was annealed at 900 to 1030 ° C. The scale was then removed by alumina shot blasting. Thereafter, the steel sheet was cold-rolled to a thickness of 1 mm and then subjected to finish annealing at 950 to 1050 ° C. to obtain cold-rolled steel sheets of Material Examples 2-1 to 2-17. Using this cold-rolled steel sheet, the corrosion resistance was evaluated and the surface film was analyzed.
In Tables 4 and 5, the numerical values underlined are outside the scope of the present embodiment.
(条件2-1)
加熱炉内に試験片を配置した。そして炉内を10-3torrで真空引きし、次いでN2を導入して圧力を10-1~10-2torrに調製した。この雰囲気中で試験片を加熱し、1100℃にて10分保持した。次いで、炉内で常温まで冷却した。なお、昇温中ならびに1100℃保持中も炉内圧力を10-1~10-2torrに保持した。
また、素材例2-1の試験片に対して、次に示す条件2-2にて熱処理を行ない、表6の実験例2-18の試験片を得た。
(条件2-2)
加熱炉内に試験片を配置した。そして炉内を10-3torrで真空引きした。この雰囲気中で試験片を加熱し、1100℃にて10分保持した。次いで、炉内で常温まで冷却した。
さらに、素材例2-1~2-3の試験片に対して、次に示す条件2-3にて熱処理を行ない、表6の実験例2-19~2-21を得た。
(条件2-3)
露点-65℃の100%H2中において、試験片を加熱し、1100℃にて10分保持した。 Test pieces each having a width of 25 mm and a length of 100 mm were cut out from each of the cold rolled steel sheets of Examples 2-1 to 2-17, and the entire surface of the test pieces was wet-polished with emery paper up to # 320. Next, heat treatment was performed under conditions 2-1 shown below, simulating the atmosphere during brazing, and test pieces of Experimental Examples 2-1 to 2-17 shown in Table 6 were obtained.
(Condition 2-1)
A test piece was placed in the heating furnace. The inside of the furnace was evacuated at 10 −3 torr and then N 2 was introduced to adjust the pressure to 10 −1 to 10 −2 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace. Note that the furnace pressure was maintained at 10 −1 to 10 −2 torr during the temperature increase and also at 1100 ° C.
In addition, the specimen 2-1 of the material example was subjected to heat treatment under the following condition 2-2 to obtain a specimen of the experimental example 2-18 shown in Table 6.
(Condition 2-2)
A test piece was placed in the heating furnace. The inside of the furnace was evacuated at 10 −3 torr. The test piece was heated in this atmosphere and held at 1100 ° C. for 10 minutes. Subsequently, it cooled to normal temperature in the furnace.
Further, the test pieces of the material examples 2-1 to 2-3 were subjected to heat treatment under the following conditions 2-3, and experimental examples 2-19 to 2-21 shown in Table 6 were obtained.
(Condition 2-3)
The specimen was heated in 100% H 2 with a dew point of −65 ° C. and held at 1100 ° C. for 10 minutes.
なお、表6において、“A’値”は、下式で表される酸化皮膜中のカチオン分率を示す。また、下線が付された数値は、本実施形態の範囲外である。
(A’値)=(Cr+Si+Ti+Nb+Al)/(全カチオンの含有量) Samples for surface analysis were cut out from the cold rolled steel sheets of Material Examples 2-1 to 2-17. The sample for surface analysis was also heat-treated under the same conditions as the heat treatment of the corrosion test pieces of Experimental Examples 2-1 to 2-2 in Table 6, and the surface analysis test pieces of Experimental Examples 2-1 to 2-2-21 were prepared. did. Next, the oxide film on the surface was analyzed by X-ray photoelectron spectroscopy (XPS), and the cation fraction (A ′ value) of Cr, Si, Nb, Ti, and Al in the oxide film was calculated. XPS was an X-ray photoelectron spectrometer manufactured by ULVAC-PHI, Inc., using a mono-AlKα ray as an X-ray source, an X-ray beam diameter of about 100 μm, and an extraction angle of 45 degrees. The results are shown in Table 6.
In Table 6, “A ′ value” indicates a cation fraction in the oxide film represented by the following formula. Moreover, the numerical value with an underline is outside the range of this embodiment.
(A ′ value) = (Cr + Si + Ti + Nb + Al) / (content of all cations)
一方、実験例2-13~2-15は、Ni、Cu、及びMoのうち1種しか含有されていない比較例である。実験例2-17は、Cr含有量とA’値が本実施形態の範囲から外れる比較例である。この実験例2-13~2-15、2-17は、排ガス模擬凝縮水中での耐食性に劣る。
実験例2-16は、ろう付け模擬熱処理で形成される酸化皮膜中のカチオン分率(A’値)が本実施形態の範囲を満足しない比較例である。この実験例2-16は、A’値が0.4未満(40%未満)であり、耐食性に劣る。
また、実験例2-18は、N2を導入せずに真空中でのみ熱処理された。この実験例18は、A’値が0.4未満(40%未満)であり、排ガス模擬凝縮水中での耐食性に劣っていた。 From the test results shown in Table 6, the steels of Experimental Examples 2-1 to 2-12 and 2-19 to 2-21 within the scope of the present embodiment have an A ′ value of 0.4 or more (40% or more). The corrosion resistance in the exhaust gas simulated condensed water is good.
On the other hand, Experimental Examples 2-13 to 2-15 are comparative examples containing only one of Ni, Cu, and Mo. Experimental Example 2-17 is a comparative example in which the Cr content and the A ′ value are out of the range of the present embodiment. Experimental Examples 2-13 to 2-15 and 2-17 are inferior in corrosion resistance in exhaust gas simulated condensed water.
Experimental Example 2-16 is a comparative example in which the cation fraction (A ′ value) in the oxide film formed by the brazing simulated heat treatment does not satisfy the range of the present embodiment. In this Experimental Example 2-16, the A ′ value is less than 0.4 (less than 40%), and the corrosion resistance is poor.
Experimental Example 2-18 was heat-treated only in a vacuum without introducing N 2 . In Experimental Example 18, the A ′ value was less than 0.4 (less than 40%), and the corrosion resistance in the exhaust gas simulated condensed water was poor.
第2の実施形態の排熱回収器用フェライト系ステンレス鋼は、排ガス凝縮水に対して優れた耐食性を備えるため、排熱回収器(排気熱再循環システム)用の部材として好適に用いられる。特に、排熱回収器の熱交換部の部材として好適に用いられる。その他、EGR、マフラなどの排ガス凝縮水に曝される排ガス経路部の部材としても好適に用いられる。 Since the ferritic stainless steel for biofuel supply system parts of the first embodiment has excellent corrosion resistance against biofuel, it is suitably applied to fuel supply system parts. In particular, the present invention is suitably applied to parts in the fuel supply system parts that are close to the engine and are likely to become hot, such as fuel injection system parts.
The ferritic stainless steel for exhaust heat recovery device of the second embodiment is suitably used as a member for an exhaust heat recovery device (exhaust heat recirculation system) because it has excellent corrosion resistance against exhaust gas condensed water. In particular, it is suitably used as a member of the heat exchange part of the exhaust heat recovery device. In addition, it is also suitably used as a member of an exhaust gas passage portion exposed to exhaust gas condensed water such as EGR and muffler.
Claims (9)
- 質量%で、
C:0.03%以下、
N:0.03%以下、
Si:0.1%を超え、1%以下、
Mn:0.02%以上、1.2%以下、
Cr:15%以上、23%以下、
Al:0.002%以上、0.5%以下、及び
Nb及びTiのいずれか一方又は両方を含有し、
残部がFe及び不可避不純物からなり、
以下に示す式(1)および式(2)を満たし、
表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で30%以上含む酸化皮膜が形成されていることを特徴とするバイオ燃料供給系部品用フェライト系ステンレス鋼。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(1)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧15.5・・・(2)
式(1)および式(2)において、元素記号は、それぞれの元素の含有量(質量%)を表す。 % By mass
C: 0.03% or less,
N: 0.03% or less,
Si: more than 0.1%, 1% or less,
Mn: 0.02% or more, 1.2% or less,
Cr: 15% or more, 23% or less,
Al: 0.002% or more, 0.5% or less, and one or both of Nb and Ti,
The balance consists of Fe and inevitable impurities,
The following formulas (1) and (2) are satisfied,
A ferritic stainless steel for biofuel supply system parts, characterized in that an oxide film containing Cr, Si, Nb, Ti, and Al in a total cation fraction of 30% or more is formed on the surface.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (1)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 15.5 (2)
In formula (1) and formula (2), the element symbol represents the content (mass%) of each element. - 更に、質量%で、Ni:2%以下、Cu:1.5%以下、Mo:3%以下、及びSn:0.5%以下からなる群より選択される1種以上を含有することを特徴とする請求項1記載のバイオ燃料供給系部品用フェライト系ステンレス鋼。 Furthermore, it contains at least one selected from the group consisting of Ni: 2% or less, Cu: 1.5% or less, Mo: 3% or less, and Sn: 0.5% or less in mass%. The ferritic stainless steel for biofuel supply system parts according to claim 1.
- 更に、質量%で、V:1%以下、W:1%以下、B:0.005%以下、Zr:0.5%以下、Co:0.2%以下、Mg:0.002%以下、Ca:0.002%以下、及びREM:0.01%以下からなる群より選択される1種以上を含有することを特徴とする請求項1又は2記載のバイオ燃料供給系部品用フェライト系ステンレス鋼。 Furthermore, in mass%, V: 1% or less, W: 1% or less, B: 0.005% or less, Zr: 0.5% or less, Co: 0.2% or less, Mg: 0.002% or less, The ferritic stainless steel for biofuel supply system parts according to claim 1 or 2, comprising at least one selected from the group consisting of Ca: 0.002% or less and REM: 0.01% or less. steel.
- 請求項1~請求項3のいずれか一項に記載のバイオ燃料供給系部品用フェライト系ステンレス鋼からなることを特徴とするバイオ燃料供給系部品。 A biofuel supply system component comprising the ferritic stainless steel for a biofuel supply system component according to any one of claims 1 to 3.
- 質量%で、
C:0.03%以下、
N:0.05%以下、
Si:0.1%を超え、1%以下、
Mn:0.02%以上、1.2%以下、
Cr:17%以上、23%以下、
Al:0.002%以上、0.5%以下、及び
Nb及びTiのいずれか一方又は両方を含有し、
更に、Ni:0.25%以上、1.5%以下、
Cu:0.25%以上、1%以下、及び
Mo:0.5%以上、2%以下からなる群より選択される2種または3種を含有し、
残部がFe及び不可避不純物からなり、
以下に示す式(3)および式(4)を満たし、
表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で40%以上含む酸化皮膜が形成されていることを特徴とする排熱回収器用フェライト系ステンレス鋼。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 % By mass
C: 0.03% or less,
N: 0.05% or less,
Si: more than 0.1%, 1% or less,
Mn: 0.02% or more, 1.2% or less,
Cr: 17% or more, 23% or less,
Al: 0.002% or more, 0.5% or less, and one or both of Nb and Ti,
Furthermore, Ni: 0.25% or more, 1.5% or less,
Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, containing 2 or 3 types selected from the group consisting of 2% or less,
The balance consists of Fe and inevitable impurities,
Satisfying the following expressions (3) and (4),
A ferritic stainless steel for exhaust heat recovery device, characterized in that an oxide film containing Cr, Si, Nb, Ti, and Al in a total cation fraction of 40% or more is formed on the surface.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more. - 質量%で、
C:0.03%以下、
N:0.05%以下、
Si:0.1%を超え、1%以下、
Mn:0.02%以上、1.2%以下、
Cr:17%以上、23%以下、
Al:0.002%以上、0.5%以下、及び
Nb及びTiのいずれか一方又は両方を含有し、
更に、Ni:0.25%以上、1.5%以下、
Cu:0.25%以上、1%以下、及び
Mo:0.5%以上、2%以下からなる群より選択される2種または3種を含有し、
残部がFe及び不可避不純物からなり、
以下に示す式(3)および式(4)を満たし、
N2を含む10-2~1torrの真空雰囲気もしくはN2を含むH2雰囲気で熱処理することにより、表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で40%以上含む酸化皮膜が形成されていることを特徴とする排熱回収器用フェライト系ステンレス鋼。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 % By mass
C: 0.03% or less,
N: 0.05% or less,
Si: more than 0.1%, 1% or less,
Mn: 0.02% or more, 1.2% or less,
Cr: 17% or more, 23% or less,
Al: 0.002% or more, 0.5% or less, and one or both of Nb and Ti,
Furthermore, Ni: 0.25% or more, 1.5% or less,
Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, containing 2 or 3 types selected from the group consisting of 2% or less,
The balance consists of Fe and inevitable impurities,
Satisfying the following expressions (3) and (4),
By heat treatment in a H 2 atmosphere including a vacuum atmosphere or N 2 of 10 -2 ~ 1 torr comprising N 2, including surface, Cr, Si, Nb, Ti , and Al more than 40% in total of cationic fraction A ferritic stainless steel for waste heat recovery equipment, characterized in that an oxide film is formed.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more. - 更に、質量%で、V:0.5%以下、W:1%以下、B:0.005%以下、Zr:0.5%以下、Sn:0.5%以下、Co:0.2%以下、Mg:0.002%以下、Ca:0.002%以下、及びREM:0.01%以下からなる群より選択される1種以上を含有することを特徴とする請求項5又は6記載の排熱回収器用フェライト系ステンレス鋼。 Further, in mass%, V: 0.5% or less, W: 1% or less, B: 0.005% or less, Zr: 0.5% or less, Sn: 0.5% or less, Co: 0.2% 7. One or more types selected from the group consisting of Mg: 0.002% or less, Ca: 0.002% or less, and REM: 0.01% or less. Ferritic stainless steel for waste heat recovery equipment.
- ろう付け接合により部材が組み立てられてなる熱交換部を備え、
前記熱交換部が、フェライト系ステンレス鋼からなり、
前記フェライト系ステンレス鋼は、質量%で、C:0.03%以下、N:0.05%以下、Si:0.1%を超え、1%以下、Mn:0.02%以上、1.2%以下、Cr:17%以上、23%以下、Al:0.002%以上、0.5%以下、及びNb及びTiのいずれか一方又は両方を含有し、更にNi:0.25%以上、1.5%以下、Cu:0.25%以上、1%以下、及びMo:0.5%以上、2%以下からなる群より選択される2種または3種を含有し、残部がFe及び不可避不純物からなり、以下に示す式(3)および式(4)を満たし、表面に、Cr、Si、Nb、Ti、及びAlをカチオン分率の合計で40%以上含む酸化皮膜が形成されていることを特徴とする排熱回収器。
8(C+N)+0.03≦Nb+Ti≦0.6・・・(3)
Si+Cr+Al+{Nb+Ti-8(C+N)}≧17.5・・・(4)
式(3)および式(4)において、元素記号は、それぞれの元素の含有量(質量%)を表す。また式(4)において、Nb+Ti-8(C+N)の値は0以上である。 It has a heat exchange part in which members are assembled by brazing joint,
The heat exchange part is made of ferritic stainless steel,
The ferritic stainless steel is, by mass%, C: 0.03% or less, N: 0.05% or less, Si: more than 0.1%, 1% or less, Mn: 0.02% or more. 2% or less, Cr: 17% or more, 23% or less, Al: 0.002% or more, 0.5% or less, and any one or both of Nb and Ti, and Ni: 0.25% or more 1.5% or less, Cu: 0.25% or more, 1% or less, and Mo: 0.5% or more, 2% or less selected from the group consisting of 2% or less, with the balance being Fe And an oxide film containing at least 40% of the total cation fraction of Cr, Si, Nb, Ti, and Al is formed on the surface satisfying the following formulas (3) and (4). An exhaust heat recovery device characterized by that.
8 (C + N) + 0.03 ≦ Nb + Ti ≦ 0.6 (3)
Si + Cr + Al + {Nb + Ti-8 (C + N)} ≧ 17.5 (4)
In Formula (3) and Formula (4), an element symbol represents content (mass%) of each element. In the formula (4), the value of Nb + Ti-8 (C + N) is 0 or more. - 前記フェライト系ステンレス鋼が、更に、質量%で、V:0.5%以下、W:1%以下、B:0.005%以下、Zr:0.5%以下、Sn:0.5%以下、Co:0.2%以下、Mg:0.002%以下、Ca:0.002%以下、及びREM:0.01%以下からなる群より選択される1種以上を含有することを特徴とする請求項8記載の排熱回収器。 The ferritic stainless steel is further, in mass%, V: 0.5% or less, W: 1% or less, B: 0.005% or less, Zr: 0.5% or less, Sn: 0.5% or less Co: 0.2% or less, Mg: 0.002% or less, Ca: 0.002% or less, and REM: containing at least one selected from the group consisting of 0.01% or less The exhaust heat recovery device according to claim 8.
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