WO2012132927A1 - Hub unit for bicycle, electrically assisted bicycle using hub unit for bicycle, and electric two-wheeled vehicle using hub unit for bicycle - Google Patents

Hub unit for bicycle, electrically assisted bicycle using hub unit for bicycle, and electric two-wheeled vehicle using hub unit for bicycle Download PDF

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Publication number
WO2012132927A1
WO2012132927A1 PCT/JP2012/056683 JP2012056683W WO2012132927A1 WO 2012132927 A1 WO2012132927 A1 WO 2012132927A1 JP 2012056683 W JP2012056683 W JP 2012056683W WO 2012132927 A1 WO2012132927 A1 WO 2012132927A1
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WO
WIPO (PCT)
Prior art keywords
transmission
gear
clutch
planetary
bicycle
Prior art date
Application number
PCT/JP2012/056683
Other languages
French (fr)
Japanese (ja)
Inventor
大場 浩量
潔洋 伊藤
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2011072697A external-priority patent/JP2012206569A/en
Priority claimed from JP2011176705A external-priority patent/JP2013039865A/en
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Publication of WO2012132927A1 publication Critical patent/WO2012132927A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/60Rider propelled cycles with auxiliary electric motor power-driven at axle parts
    • B62M6/65Rider propelled cycles with auxiliary electric motor power-driven at axle parts with axle and driving shaft arranged coaxially

Definitions

  • the present invention relates to an electrically assisted bicycle or an electric motorcycle that adds an assisting force to a human power drive system by an electric motor, a bicycle hub unit used in the electrically assisted bicycle or an electric motorcycle, and an electrically assisted bicycle and an electric motor using the same. It relates to motorcycles.
  • a multi-stage sprocket is provided on the same axis of either the crankshaft or the rear axle, or both, and the speed is changed by moving the chain between the sprockets by a derailleur (exterior gear shifting).
  • a system internal transmission that changes gears by switching gears provided in the rear hub of the rear wheel that is a driving wheel.
  • the exterior transmission has a simple structure and is lightweight, but it may cause the sprocket and chain to wear and cause the chain to come off.
  • internal transmissions are often used in city cycles because they have excellent dust and water resistance and are maintenance-free.
  • an electrically assisted bicycle or an electric motorcycle in which an assisting force is applied to a human power drive system by an electric motor, a driving wheel is installed in a rear hub of a rear wheel that is a drive wheel of the electrically assisted bicycle.
  • Some have a motor, a speed reduction mechanism, and a speed change mechanism.
  • a so-called rear hub motor type battery-assisted bicycle provided with a motor at the rear hub can use either an exterior transmission or an interior transmission when combined with a transmission mechanism.
  • the structure of the hub is mainly composed of the drive motor and the speed reduction mechanism, and thus becomes simple.
  • the hub structure is composed of a motor, a speed reduction mechanism, and a transmission mechanism, so the structure of the hub itself is complicated. This is advantageous.
  • battery-assisted bicycles are developed mainly in the city cycle, and most of them adopt an internal transmission. Therefore, it is considered that it is desirable to use an internal transmission even in a rear hub motor type battery-assisted bicycle.
  • Examples of the structure of a battery-assisted bicycle provided with this type of internal transmission include those described in Patent Documents 1 and 2, for example.
  • a drive motor electric motor
  • a speed reduction mechanism and a speed change mechanism are arranged in the rear hub.
  • a drive mechanism using a motor a drive motor and a power system speed reduction mechanism for reducing the rotational speed of the drive motor are incorporated.
  • a human power input mechanism an input sprocket is provided on the axle of the drive wheel, and a speed change mechanism and a speed reduction mechanism are arranged in this order from the axle toward the outer periphery.
  • the rear hub includes a rotating casing and a fixed casing.
  • the human-powered input mechanism is disposed on the rotating casing side, and the driving mechanism using the driving motor is mainly disposed on the fixed casing side.
  • the human power given by the pedal is transmitted to the sprocket of the driving wheel by the chain, is shifted by the speed change mechanism, and rotates the driving wheel through the rotating casing.
  • the driving force by the motor is decelerated by the speed reduction mechanism portion of the power system provided separately from the above-described transmission mechanism portion of the human power system, and then the human power driving force and the electric driving force are combined in the rotating casing, It is transmitted to the drive wheel.
  • the driving force by the human power converted into the electric signal and the electric signal of the running speed from the speed sensor are input to the control unit included in the battery-assisted bicycle, and the control unit is based on a predetermined condition. Then, a drive signal is output to control the motor.
  • the motor is arranged at a position eccentric from the axle center of the axle or at a position far away from the axle to the outer diameter side. For this reason, there exists a problem that the outer diameter of a hub becomes large. If the outer diameter of the hub is large, the weight balance tends to deteriorate.
  • the reduction mechanism, the drive motor, and the transmission mechanism are arranged along the axis of the axle. Can be suppressed.
  • Patent Document 3 in consideration of the assembling property, the work of assembling the drive motor and the speed reduction mechanism is separate from the work of assembling the internal transmission in the lid that closes the end surface of the hub case. It is crowded. That is, the speed reduction mechanism portion and the speed change mechanism portion are completely configured as separate units. Since the space in the axial direction in the hub case is limited, in such a configuration, it is difficult to secure a space for arranging the speed change mechanism portion, and it is difficult to increase the number of speed steps.
  • the drive motor is arranged between the speed reduction mechanism and the speed change mechanism.
  • the speed reduction mechanism portion and the speed change mechanism portion are configured independently of each other, and it is difficult to increase the number of speed steps as in Patent Document 3.
  • motor-assisted bicycles have a range of speeds that can be assisted by motor driving. If the auxiliary motor does not operate due to speeds exceeding this range or due to battery exhaustion, etc., the motor is dragged by the speed reduction mechanism. There is a problem that the torque increases and the running resistance increases.
  • the present invention has a configuration in which the three mechanisms of the speed reduction mechanism, the drive motor, and the speed change mechanism are provided in parallel along the axis of the axle, and the device is compact and the auxiliary motor does not operate. It is an object to suppress the drag torque of the motor.
  • the present invention provides a bicycle hub unit in which a speed change mechanism, a speed reduction mechanism, and a drive motor are arranged in parallel in the axial direction of an axle inside the hub.
  • a speed change mechanism has a function of transmitting the driving force due to human power input to the input means to the hub case
  • the speed reduction mechanism portion has a function of transmitting the driving force input from the driving motor to the hub case
  • the speed change mechanism portion is constituted by a planetary gear mechanism having two or more speed stages, and at least one transmission sun gear, a transmission planetary gear meshing with the transmission sun gear, and the transmission
  • a planetary gear carrier for transmission that holds the planetary gear, and the at least one transmission sun gear is turned around the axle or not rotatable with respect to the driving force from the input means.
  • a speed change control mechanism for performing speed change wherein the speed reduction mechanism is configured by a planetary gear mechanism and rotates integrally with a motor shaft of the drive motor; and a gear for the speed reducer A reduction gear planetary gear meshing with the sun gear, and a switchable outer ring gear for reduction gear meshing with the planetary gear for reduction gear and a motor housing holding the drive motor, which can be switched to be relatively rotatable or relatively non-rotatable.
  • the transmission planetary carrier is held by the transmission planetary carrier, which is an output member to the hub case of the transmission mechanism unit, so that the planetary carrier for transmission is connected to the hub case of the reduction mechanism unit.
  • a bicycle hub unit is used, which is characterized by being an output member.
  • the planetary gear mechanism is employed in each of the transmission mechanism unit and the reduction mechanism unit, and the planetary gear for reduction device is held by the planetary carrier for transmission which is an output member to the hub case of the transmission mechanism unit. Since the planetary carrier for transmission is used as an output member to the hub case of the speed reduction mechanism, it is possible to make the structure compact in the axle direction by using the common member.
  • the structure of the speed change mechanism portion can be a reduction type including a direct connection state from the input member to the hub case.
  • the structure of the speed change mechanism portion may be a reduction type including a direct connection state from the input member to the hub case and a reduction state of two or more stages.
  • a clutch member is provided between the sun gear for transmission and the axle, and this clutch member (first one-way clutch for transmission)
  • the transmission sun gear can be shifted by switching between a state in which the transmission sun gear can rotate in one direction around the axle and a state in which the transmission sun gear cannot rotate.
  • another clutch member is provided between the outer ring gear for transmission that is connected to the input means and meshes with the planetary gear for transmission, and the planetary carrier for transmission that holds the planetary gear for transmission.
  • the transmission control mechanism switches the outer ring gear for transmission to a state in which it cannot rotate in one direction around the axis with respect to the planetary carrier for transmission, so that the constant speed (direct connection) state from the input means to the planetary carrier for transmission It is possible to change the speed.
  • a battery-assisted bicycle often travels with a top gear having the largest gear ratio (for example, the state of the third speed in the case of a three-speed shift). High stability and significant improvement in durability.
  • by increasing the number of stages of the planetary gear and further providing the same number of sun gears according to the number of stages of the planetary gear it is possible to increase the number of transmissions to 4, 5, and 6.
  • axle is a single member that is fixed to both ends of the bicycle frame
  • rigidity of the entire rear hub unit is secured by the axle being completely fixed to the frame by supporting both ends.
  • the drive motor can be stably rotated by being completely fixed to the axle.
  • the switching clutch is a two-way clutch
  • a configuration in which the switching clutch is a two-way clutch can be employed.
  • the switching clutch for example, a roller clutch, a sprag clutch, or a clutch provided with a ratchet mechanism (a ratchet clutch) can be employed.
  • a roller clutch or a sprag clutch for this two-way clutch it becomes possible to reduce the amount of play, and by using a ratchet mechanism, the structure can be simplified.
  • the switching clutch can always be engaged with the rotation of the planetary carrier for the speed reducer with respect to the motor housing when the bicycle moves forward by the input of the driving force from the driving motor.
  • the switching clutch can always be engaged with the rotation of the planetary carrier for the speed reducer with respect to the motor housing when the bicycle moves forward by the input of the driving force from the driving motor.
  • the outer ring gear for the speed reducer of the speed reduction mechanism unit is always made non-rotatable with respect to the motor housing by the two-way clutch (reverse torque). It will idle during operation). Since the drive motor is rotationally fixed with respect to the axle, the reduction gear outer ring gear is also rotationally fixed. Accordingly, the driving force is transmitted from the drive motor to the output member (transmission planetary carrier) via the reduction gear sun gear and the reduction gear planetary gear, and the output member and the hub case are coupled so as to be integrally rotatable. Torque is transmitted to the drive wheels. Thereby, driving
  • the outer ring gear for the speed reducer is driven from the drive motor to the motor housing by the drive force of human power. It rotates in the opposite direction to when moving forward with force.
  • the reduction gear outer ring gear of the reduction mechanism portion is made rotatable with respect to the motor housing, that is, the reduction gear planetary outer gear rotates idly with respect to the motor housing.
  • the outer ring gear for the speed reducer is in the opposite direction to that when moving forward with the drive force from the drive motor with respect to the motor housing. Rotate.
  • the two-way clutch is engaged by an input transmitted from the outside, and the outer ring gear for the speed reducer of the speed reduction mechanism is made incapable of rotating relative to the motor housing.
  • the switching clutch can be switched by, for example, an external electric signal input, but can also be switched by a mechanical operation (input) such as advancing / retreating operation or rotating operation of the member. is there.
  • the switching clutch control mechanism that operates in conjunction with the brake operation.
  • the switching can be performed by utilizing the advance / retreat operation of a wire or the like interlocking with the brake operation and the rotation operation (input) of the members configuring the link mechanism.
  • a configuration is adopted in which the switching clutch is switched based on a plurality of elements (the presence / absence of a brake operation, the number of revolutions, and the numerical value of the pedal torque) when the plurality of elements satisfy a predetermined requirement. be able to. By using a plurality of elements as a reference for switching, it becomes possible to obtain more comfortable traveling.
  • the ratchet mechanism when a clutch provided with a ratchet mechanism is employed as the switching clutch, the ratchet mechanism includes a first ratchet portion that engages in only one direction around the axis of the planetary carrier for the reducer with respect to the motor housing.
  • the second ratchet portion can be configured to engage only in the rotation in the direction opposite to the engagement direction of the first ratchet portion.
  • the first ratchet portion is always in an engageable state with respect to the rotation of the planetary carrier for the speed reducer with respect to the motor housing when the bicycle is advanced by the input of the driving force from the driving motor
  • the second ratchet portion can be configured to be able to switch between an engageable state and an unengageable state by an input transmitted from the outside when no driving force is input from the drive motor.
  • the motor housing can be configured to be held on a bicycle frame or axle so as not to be relatively rotatable.
  • the input means is provided on one end side of the axle
  • the drive motor is provided on the other end side of the axle
  • the speed change mechanism portion and the speed reduction mechanism portion are provided on the input means and the drive side.
  • a configuration provided between the motor and the motor can be employed. If the speed change mechanism portion and the speed reduction mechanism portion are provided between the sprocket on one end of the axle and the drive motor on the other end, the planetary carrier for transmission and the planetary carrier for reduction gear are close to each other. Can be further simplified.
  • the drive motor is completely fixed to the axle that is supported on both ends of the bicycle, thereby ensuring high rigidity of the entire hub unit.
  • the transmission mechanism portion includes an outer ring gear for transmission that rotates integrally with a drive body that transmits the driving force from the input means, and the planetary gear for transmission is engaged with the transmission planetary gear.
  • Torque is joined from the outer periphery of the planet carrier to the inner diameter of the hub case, and the driving force from the input means is transmitted from the driver to the hub case through the transmission planetary gear, the transmission planet carrier, etc. It is possible to adopt a decelerating configuration that is transmitted at a lower speed.
  • the drive body and the outer ring gear for transmission can be formed as an integral member, but the drive body and the outer ring gear for transmission are separate members, and the drive of the separate member is performed.
  • the body and the outer ring gear for transmission can be held by a joint that can rotate integrally.
  • the driving body and the transmission outer ring gear can be configured to be held so as to be relatively movable in the radial direction. If the drive body and the outer ring gear for transmission can be moved relative to each other in the radial direction, manufacturing errors and assembly errors that can occur in the drive body and the outer ring gear for transmission can be absorbed by the relative movement. A good balance can be maintained between the gears engaged with each other in the gear mechanism. Although it is desirable that the planetary gear is ideally driven concentrically, in reality, each gear includes a manufacturing error. Due to manufacturing errors, an excessive load may be applied to a specific gear, which may reduce durability. Therefore, the above-described configuration that can absorb these manufacturing errors is preferable.
  • the drive body to which the input member is coupled and the outer ring gear for the transmission are made separate members, each having a degree of freedom in the radial direction while being able to rotate integrally.
  • the driving body is rotatably supported on the axle by a bearing, the outer ring gear of the transmission moves in the radial direction, so that the planetary gear mechanism can have a load balanced arrangement.
  • the reduction mechanism portion includes a first outer gear portion provided on the reduction gear planetary gear meshes with the reduction gear sun gear, and is provided on the reduction gear planetary gear.
  • a configuration in which a second outer gear portion having a smaller number of teeth than the one outer gear portion meshes with the outer ring gear for a reduction gear can be employed.
  • the periphery of the axle in the transmission mechanism unit that mainly transmits the driving force by human power from the input means This is desirable because the load balance around the axle is close to the load balance around the axle in the speed reduction mechanism that mainly transmits the driving force from the drive motor.
  • the number of planetary gears for transmission is three, the load balance around the axle when the driving force is transmitted becomes the best. At this time, it is desirable that the number of planetary gears for reduction gears is also the same number.
  • the shift control mechanism section relatively rotates the first one-way clutch for transmission that can make the at least one transmission sun gear unrotatable in one direction around the axle. It is possible to adopt a configuration that can be switched so that it can be rotated or cannot be relatively rotated.
  • a bicycle hub unit composed of each of these components can be incorporated, and an auxiliary force can be added to the human-powered drive system by an electric motor, and an electrically assisted bicycle or an electric motorcycle equipped with a regeneration mechanism can be obtained.
  • the present invention provides a bicycle hub unit in which a speed change mechanism, a speed reduction mechanism, and a drive motor are arranged in parallel in the axial direction of an axle inside the hub.
  • the mechanism portion has a function of transmitting a driving force by human power input to the input means to the hub case, and the speed reduction mechanism portion has a function of transmitting the driving force input from the driving motor to the hub case.
  • the transmission mechanism portion is constituted by a planetary gear mechanism having two or more speed stages, and at least one transmission sun gear, the transmission planetary gear meshed with the transmission sun gear, and the speed change thereof
  • a planetary gear carrier for transmission that holds a planetary gear for a machine, and the at least one transmission sun gear can be rotated around the axle or not rotatable with respect to the driving force from the input means.
  • a speed change control mechanism that changes gears, and the speed reduction mechanism is configured by a planetary gear mechanism and is configured with at least one speed reducer sun gear and a speed reducer planetary gear that meshes with the speed reducer sun gear.
  • the reduction gear planetary gear is engaged with the reduction gear outer ring gear provided on the transmission planet carrier or a member that rotates integrally with the transmission planet carrier, and the reduction gear sun gear.
  • a switching clutch capable of switching between a motor housing holding the drive motor and a member fixed to the motor housing so as to be relatively rotatable or not relatively rotatable. A hub unit for rotation was adopted.
  • a planetary gear mechanism is employed in each of the speed change mechanism portion and the speed reduction mechanism portion, and the speed reducer provided on a transmission planet carrier for the speed change mechanism portion or a member that rotates integrally with the planet carrier for the transmission. Since the planetary gear for the speed reducer of the speed reduction mechanism is meshed with the outer ring gear for use, it is possible to make the structure compact in the axle direction by sharing the members.
  • the drag torque of the motor when the auxiliary motor does not operate can be suppressed by providing a switching clutch between the outer ring gear for the speed reducer meshing with the planetary gear for the speed reducer and the motor housing holding the drive motor. Can do.
  • a clutch member is provided between the transmission sun gear and the axle, and this clutch member (first one-way for transmission) is provided. It is possible to adopt a configuration in which the transmission sun gear can be shifted by switching between a state in which the sun gear for transmission can rotate in one direction around the axle and a state in which it cannot rotate.
  • another clutch member is provided between the outer ring gear for transmission that is connected to the input means and meshes with the planet gear for transmission, and the planet carrier for transmission that holds the planet gear for transmission.
  • the control mechanism switches the outer ring gear for transmission to a state where it cannot rotate in one direction around the axis with respect to the planetary carrier for transmission, thereby shifting from the input means to the planetary carrier for transmission at a constant speed (direct connection) state. can do.
  • the switching clutch is a two-way clutch
  • a configuration in which the switching clutch is a two-way clutch can be employed.
  • the switching clutch for example, a roller clutch, a sprag clutch, or a clutch provided with a ratchet mechanism (a ratchet clutch) can be employed.
  • the switching clutch is always involved in the rotation of the reduction gear planet carrier or the reduction gear outer ring gear with respect to the motor housing when the bicycle moves forward by the input of the driving force from the driving motor. It is possible to switch between an engageable state and a non-engageable state by an input for instructing a switch transmitted from the outside for rotation in the opposite direction. it can.
  • the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is always in a state in which it cannot rotate with respect to the motor housing by the two-way clutch. Deploy. Thereby, driving
  • the planetary carrier for the speed reducer or the outer ring gear for the speed reducer is applied to the motor housing by the driving force of human power. It rotates in the opposite direction to when moving forward with the driving force from the drive motor.
  • the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is made rotatable with respect to the motor housing, that is, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer is set to the motor housing. Idle. As a result, comfortable driving without drag resistance of the drive motor is possible.
  • the planetary carrier for the speed reducer or the outer ring gear for the speed reducer advances similarly to the motor housing by the driving force from the drive motor. It rotates in the opposite direction.
  • the two-way clutch is engaged by an input transmitted from the outside, and the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is made non-rotatable with respect to the motor housing.
  • the switching clutch can be switched by, for example, an external electric signal input, but can also be switched by a mechanical operation (input) such as advancing / retreating operation or rotating operation of the member. is there.
  • the switching clutch control mechanism that operates in conjunction with the brake operation.
  • the switching clutch control mechanism for example, it is configured to make use of a forward / backward movement of a wire or the like interlocking with a brake operation and a rotation operation (input) of a member constituting the link mechanism to perform the switching. Can do.
  • the ratchet mechanism When a clutch provided with a ratchet mechanism is employed as the switching clutch, the ratchet mechanism is engaged only in one direction around the axis of the planetary carrier for reducer or the outer ring gear for reducer with respect to the motor housing.
  • One ratchet portion and a second ratchet portion that engages only in rotation in a direction opposite to the engagement direction of the first ratchet portion can be configured.
  • the first ratchet portion can always be engaged with the rotation of the reduction gear planetary carrier or the reduction gear outer ring gear with respect to the motor housing when the bicycle advances by the input of the driving force from the driving motor.
  • the second ratchet portion can be switched between an engageable state and a non-engageable state by an input transmitted from the outside when the driving force is not input from the drive motor. can do.
  • the motor housing can be configured to be held on a bicycle frame or axle so as not to be relatively rotatable.
  • the input means is provided on one end side of the axle
  • the drive motor is provided on the other end side of the axle
  • the speed change mechanism portion and the speed reduction mechanism are provided on the input means and the drive side.
  • a configuration provided between the motor and the motor can be employed. If the speed change mechanism and the speed reduction mechanism are provided between the sprocket on one end of the axle and the drive motor on the other end, the planetary mechanism for transmission and the planetary mechanism for speed reducer are close to each other.
  • the structure for standardizing can be further simplified.
  • the drive motor is completely fixed to the axle that is supported on both ends of the bicycle, thereby ensuring high rigidity of the entire hub unit.
  • the transmission mechanism portion includes an outer ring gear for transmission that rotates integrally with a drive body that transmits the driving force from the input means, and the planetary gear for transmission is engaged with the transmission planetary gear.
  • An outer diameter gear portion provided on the outer periphery of the planet carrier meshes with an inner diameter gear portion provided in the hub case, and the driving force from the input means is transmitted from the drive body to the planetary gear for transmission and the planetary gear for transmission. It is possible to adopt a decelerating configuration that is transmitted to the hub case through the carrier at a constant speed or less.
  • the drive body and the outer ring gear for transmission can be formed as an integral member, but the drive body and the outer ring gear for transmission are separate members, and the drive of the separate member is performed.
  • the body and the outer ring gear for transmission can be held by a joint that can rotate integrally.
  • the drive body and the transmission outer ring gear can be configured to be relatively movable in the radial direction. If the drive body and the outer ring gear for transmission can be moved relative to each other in the radial direction, manufacturing errors and assembly errors that can occur in the drive body and the outer ring gear for transmission can be absorbed by the relative movement. A good balance can be maintained between the gears engaged with each other in the gear mechanism.
  • the reduction mechanism portion includes a first outer gear portion provided on the reduction gear planetary gear meshes with the reduction gear sun gear, and is provided on the reduction gear planetary gear.
  • a second outer gear portion having a smaller number of teeth than the one outer gear portion meshes with an inner gear portion provided on the planetary carrier for transmission, and the speed reduction mechanism portion drives the sun gear for speed reducer. It is possible to adopt a configuration in which the transmission planetary carrier is used as an output member to the hub case as an input member for driving force from the motor for use.
  • the planetary carrier for transmission of the speed change mechanism unit also serves as the member of the outer ring gear of the speed reduction mechanism unit or the planetary carrier for speed reducer, so that the hub can be further downsized in the axial direction. Further, by using a two-stage gear having two gear portions having different numbers of teeth for the planetary gear for reduction gear, a high reduction ratio can be achieved.
  • the periphery of the axle in the transmission mechanism unit that mainly transmits the driving force by human power from the input means This is desirable because the load balance around the axle is close to the load balance around the axle in the speed reduction mechanism that mainly transmits the driving force from the drive motor.
  • the number of planetary gears for transmission is three, the load balance around the axle when the driving force is transmitted becomes the best. At this time, it is desirable that the number of planetary gears for reduction gears is also the same number.
  • the shift control mechanism section relatively rotates the first one-way clutch for transmission that can make the at least one transmission sun gear unrotatable in one direction around the axle. It is possible to adopt a configuration that can be switched so that it can be rotated or cannot be relatively rotated.
  • the present invention employs a planetary gear mechanism in each of the speed change mechanism part and the speed reduction mechanism part in a configuration in which three mechanisms of a speed reduction mechanism part, a drive motor, and a speed change mechanism part are provided in parallel along the axis of the axle. Since the planetary gear for reduction gear is held by the planetary gear for transmission with the planetary carrier for transmission that is the output member to the hub case of the transmission mechanism unit, the planetary carrier for transmission is used as the output member to the hub case of the reduction mechanism unit. It becomes possible to make it a compact structure in the direction of the axle by common use.
  • a planetary gear mechanism is provided in each of the speed change mechanism portion and the speed reduction mechanism portion in a configuration in which the speed reduction mechanism portion, the drive motor, and the speed change mechanism portion are provided in parallel along the axis of the axle. Adopting, by meshing the planetary gear for reduction gear provided on the planetary gear carrier for transmission of the transmission mechanism portion or the planetary carrier for transmission gearbox with the planetary gear for reduction gear of the reduction mechanism portion, By sharing the members, it is possible to make the structure compact in the axle direction.
  • a longitudinal sectional view showing an embodiment of the present invention 1A is a cross-sectional view taken along the line AA in FIG. 1,
  • FIG. 1B is a cross-sectional view taken along the line BB in FIG. 1
  • FIG. 1 is an enlarged view of the main part of FIG.
  • Longitudinal sectional view showing the first gear of the same embodiment 4A is a cross-sectional view taken along line AA in FIG. 4
  • FIG. 4B is a cross-sectional view taken along line BB in FIG. 4
  • FIG. 4C is a cross-sectional view taken along line CC in FIG.
  • Longitudinal sectional view showing the second gear stage of the same embodiment 6A is a cross-sectional view taken along the line AA in FIG. 6, FIG.
  • FIG. 6B is a cross-sectional view taken along the line BB in FIG. 6, and FIG. Longitudinal sectional view showing the third gear stage of the same embodiment 8A is a sectional view taken along line AA in FIG. 8, FIG. 8B is a sectional view taken along line BB in FIG. 8, and FIG. 8C is a sectional view taken along line CC in FIG. XX sectional view of FIG. Sectional drawing which shows other embodiment of FIG. (A) is a clutch control mechanism for switching, (b) is an enlarged view of the main part showing a modification of (a).
  • a longitudinal sectional view showing still another embodiment of the present invention (A) is a cross-sectional view taken along the line AA in FIG.
  • FIG. 18C is a sectional view taken along line CC in FIG.
  • Longitudinal sectional view showing the third gear stage of the same embodiment 20A is a sectional view taken along line AA in FIG. 20
  • FIG. 20B is a sectional view taken along line BB in FIG. 20
  • FIG. 20C is a sectional view taken along line CC in FIG. XX sectional view of FIG.
  • (b) is sectional drawing which shows the example of a sprag clutch, respectively
  • (c) is sectional drawing which shows the example of a roller clutch.
  • FIG. 1 to 12 An embodiment of the present invention will be described with reference to FIGS. 1 to 12 and FIGS. 24 and 25.
  • FIG. The battery-assisted bicycle of this embodiment is a battery-assisted bicycle of the rear hub motor type in which a drive motor 18 is provided inside a hub 10 (hereinafter referred to as “rear hub 10”) as a rear wheel.
  • FIG. 25 shows an overall view of the battery-assisted bicycle.
  • the electric assist bicycle and the electric motorcycle are set so that the assisting ratio of the driving force by the driving motor is different from the driving force by human power, and the main structure of the driving force transmission mechanism is the same. Therefore, in the following embodiments, the configuration of the present invention that can be applied to both the battery-assisted bicycle and the electric motorcycle will be described by collectively referring to the battery-assisted bicycle and the electric motorcycle as the battery-assisted bicycle.
  • the sprocket 9 of the rear wheel 2 that is a driving wheel (hereinafter referred to as “rear sprocket 9”).
  • a driving force can be transmitted to the rear wheel 2 via a power transmission element 4 such as a chain connecting the two and the transmission mechanism 30 (see FIGS. 25 and 1).
  • the rear sprocket 9 functions as input means for driving force by human power to the rear wheel 2.
  • the rear hub 10 is provided with a speed change control mechanism 35 that switches the speed of the speed change mechanism 30.
  • the shift control mechanism 35 is manually or electrically input from a shift change switch attached to the outside of the rear hub 10, for example, the handle 5 or the frame 6, and the shift stage can be switched by the input.
  • the driving force generated by the output of the driving motor 18 as an auxiliary force is transmitted to the hub case 11 via the speed reduction mechanism 40 in the rear hub 10 and can be transmitted to the rear wheel 2.
  • the reverse input from the rear wheel 2 is transmitted to the drive motor 18 via the speed reduction mechanism 40 (in the case of reverse input, the speed is increased), and the rear wheel 2 A regenerative mechanism is provided for reducing the regenerative electric power generated by the reverse input from the secondary battery 7 to the secondary battery 7 attached to the frame 6 or the like outside the rear hub 10.
  • the rear hub 10 includes a speed change mechanism 30, a speed reduction mechanism 40, and a drive motor 18 from one end of the rear sprocket 9 in a hub case 11 provided coaxially with the axle 15 of the rear wheel 2.
  • Both ends of the axle 15 are fixed to the frame 6 of the battery-assisted bicycle, and are in a so-called both-end fixed state.
  • the driving motor 18 is fixed to the axle 15 with no freedom by screwing or the like.
  • the axle 15 is inserted through the central portion of the motor shaft 18 a of the drive motor 18, and the motor shaft 18 a rotates around the axle 15.
  • the axle 15 and the motor shaft 18a are rotatably supported by a bearing 18c.
  • the transmission mechanism 30 is composed of a planetary gear mechanism that can change gears in a total of three stages including direct connection and two-stage deceleration.
  • the transmission mechanism 30 includes a transmission sun gear 30a provided on the outer periphery of the axle 15 via a transmission first one-way clutch 30e.
  • the transmission sun gear 30a includes two sun gears, that is, a first sun gear 30a-1 and a second sun gear 30a-2.
  • the first sun gear 30a-1 and the second sun gear 30a-2 are respectively connected to the outer periphery of the axle 15 via the first clutch portion 30e-1 and the second clutch portion 30e-2 of the first one-way clutch 30e for transmission. It is connected to the.
  • the first clutch portion 30e-1 and the second clutch portion 30e-2 are swingably provided on a shift clutch holding portion 34 that is completely fixed (fixed immovably) on the outer periphery of the axle 15, respectively.
  • the structure in which the axle 15 and the transmission clutch holding portion 34 are fixed so as not to rotate is realized by press-fitting the axle 15 having a hexagonal cross section into a hole provided in the transmission clutch holding portion 34.
  • the transmission clutch holding portion 34 is fixed in the axial direction of the axle 15 using a retaining ring or the like.
  • the transmission mechanism 30 includes a transmission planetary gear 30b having two gear portions respectively meshed with the first sun gear 30a-1 and the second sun gear 30a-2, and the transmission planetary gear 30b as a planet carrier. And a planetary carrier 30c for transmission that is held via a shaft 30i.
  • the two gear portions of the planetary gear 30b for transmission are set so that their outer diameters are different from each other and the number of teeth is different.
  • the speed change mechanism unit 30 includes a drive body 32 that rotates integrally with the rear sprocket 9 and transmits a driving force from the rear sprocket 9.
  • An auxiliary drive body 33 having an outer ring gear 30d for transmission that meshes with the gear portion having the smaller number of teeth of the planetary gear 30b for transmission is connected to the drive body 32 so as to rotate integrally.
  • the transmission outer ring gear 30d may be meshed with the gear portion having the larger number of teeth of the transmission planetary gear 30b.
  • transmission planetary carrier 30c is joined to the inner diameter portion of the hub case 11 so that torque can be transmitted.
  • the drive body 32 and the planetary carrier 30c for transmission are connected via a second one-way clutch 31 for transmission.
  • the driving body 32 and the auxiliary driving body 33 are separate members, and the driving body 32 and the auxiliary driving body 33, which are separate members, rotate together via a shaft 32a. Is held by possible bonds.
  • the driving body 32 and the auxiliary driving body 33 are formed as separate members, the driving body 32 that does not require relatively strong strength is an aluminum material, and an outer ring gear for a transmission that requires a hardened layer by heat treatment.
  • the auxiliary drive body 33 provided with 30d and the clutch cam surface can be made of a different material such as a steel material, and the weight can be reduced.
  • the drive body 32 and the auxiliary drive body 33 are floatingly supported in a radial direction (a state in which the drive body 32 is supported with a degree of freedom in radial movement) so that the arrangement of the gears can achieve a load balance. By shifting to the position, the entire load balance can be easily obtained.
  • the driving body 32 and the auxiliary driving body 33 may be formed as an integral member.
  • bearings 12, 13, and 14 are provided, respectively.
  • the bearings 12, 13, and 14 support the respective members so as to be relatively rotatable.
  • a bearing portion 26 is provided between the motor housing 18b that holds the drive motor 18 and the outer ring gear 40d for reduction gear.
  • the motor housing 18b and the reduction gear outer ring gear 40d are supported by the bearing portion 26 so as to be relatively rotatable.
  • a plurality of rollers 26a held by a cage 26b are arranged along the circumferential direction.
  • the transmission control mechanism unit 35 By operating the transmission control mechanism unit 35, the first clutch unit 30e-1, the second clutch unit 30e-2, and the transmission second one-way clutch 31 can be switched. As a result of the switching, the first sun gear 30a-1 and the second sun gear 30a-2 rotate in one direction around the axis and the drive body 32 rotates relative to the axle 15 and the planetary carrier 30c for transmission. It is switched to an impossible state.
  • FIG. 1 and FIG. 2 show the state of each clutch at the third gear position (at the third speed). As shown in FIGS. 2A, 2B, and 2C, at the third speed, all the clutches are engaged with the clutch cam surface. That is, at the third speed, there is no restriction for laying down each clutch, and all the above-described three clutches are in mesh with the clutch cam surface.
  • a ratchet clutch that is relatively inexpensive as compared with other clutch mechanisms is used for the first clutch portion 30e-1, the second clutch portion 30e-2, and the second one-way clutch 31 for transmission. Adopted.
  • the types of these clutches are not limited, and other different clutches such as a roller clutch or a sprag clutch having a high backlash reduction effect (rattle prevention effect) may be used.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is a first one-way clutch pawl 30f for transmission that can swing on the outer periphery of the axle 15. Claw portion 30f-1).
  • the first clutch pawl portion 30f-1 is a first one-way clutch cam surface 30g for transmission (first cam surface portion 30g-1) provided on the inner peripheral surface of the first sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the first clutch pawl portion 30f-1 meshes with the first cam surface 30g-1, the first sun gear 30a-1 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the first sun gear 30a-1 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
  • the second clutch portion 30e-2 of the transmission first one-way clutch 30e has a first first-way clutch pawl 30f for transmission that can swing on the outer periphery of the axle 15.
  • the second clutch pawl portion 30f-2 is a first one-way clutch cam surface 30g for transmission (second cam surface 30g-2) provided on the inner peripheral surface of the second sun gear 30a-2 by an elastic member (not shown). It is urged in the direction of meshing. Since the second clutch pawl portion 30f-2 meshes with the second cam surface 30g-2, the second sun gear 30a-2 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the second sun gear 30a-2 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
  • the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 can be switched ON / OFF by the rotation operation of the clutch switching member 37 provided in the transmission control mechanism portion 35. That is, if the switching state is turned OFF, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state where it cannot be engaged with the second cam surface 30g-2 (a state where it cannot be engaged).
  • the second sun gear 30a-2 can be rotated with respect to the axle 15 with respect to rotation around the axis.
  • the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state (engageable state) that can be engaged with the second cam surface 30g-2,
  • the second sun gear 30a-2 cannot rotate with respect to the axle 15 with respect to rotation in one direction around the axis.
  • the second sun gear 30a-2 can be switched between rotation and non-rotation with respect to rotation in one direction around the axis with respect to the axle 15.
  • the second one-way clutch 31 for transmission is provided so that the second one-way clutch pawl 31f for transmission can swing around a planet carrier shaft 30i that supports the planetary gear 30b for transmission on the planet carrier 30c for transmission. It has been.
  • the transmission second one-way clutch pawl 31f is disposed on the planetary carrier 30c for transmission toward the outer periphery, and is provided on the inner peripheral surface of the drive body 32 (auxiliary drive body 33) by an elastic member (not shown).
  • the second one-way clutch cam surface 31g for the machine is biased in the direction of meshing.
  • the second one-way clutch pawl 31f for transmission meshes with the second one-way clutch cam surface 31g for transmission, so that the planetary carrier 30c for transmission is unidirectional around the axis with respect to the drive body 32 (auxiliary drive body 33). It can be made non-rotatable only with respect to rotation. It should be noted that the transmission planet carrier 30c is always rotatable to the drive body 32 (auxiliary drive body 33) (idling state) with respect to rotation in the other direction around the axis.
  • the second one-way clutch pawl 31f for transmission is configured to be attached to the planet carrier shaft 30i in order to improve its assemblability, but this is attached to another shaft provided on the planet carrier 30c for transmission. It is also possible to install.
  • the transmission second one-way clutch pawl 31f when another shaft is used to support the transmission second one-way clutch pawl 31f, the transmission second one-way clutch pawl 31f includes the number of transmission planetary gears 30b (3 in this embodiment). For example, it is possible to set the number to four or more. However, the number of the second one-way clutch pawls 31f for the transmission is two or one, so that the device can be simplified. When considering the load balance, two or more are suitable at equal intervals.
  • FIG. 3 shows a detailed view of the shift control mechanism unit 35.
  • the shift control mechanism 35 includes a clutch switching member 39, a clutch switching control member 37, a clutch switching guide member 38, and a shift switching rod (shift operating unit) 36 that transmits an external signal into the rear hub unit.
  • the end portion 36a of the shift switching rod 36 is pushed in by a signal input manually or electrically from a hand switch or the like.
  • the axle 15 is provided with a shift guide groove 35b.
  • the speed change guide groove 35b has a shape twisted at a certain angle with respect to the axial direction.
  • the pin 35c held in the speed change guide groove 35b moves in the axial direction of the axle 15 while rotating around the axis of the axle 15.
  • the clutch switching control member 37 rotates about the axis of the axle 15 by the same angle.
  • the pin 35c receives a reaction force in the direction opposite to the pushing direction by the elastic force of the elastic member 35d disposed in the shaft hole 15a inside the axle 15. For this reason, the pin 35c is stably disposed between the shift switching rod 36 and the elastic member 35d.
  • the first one-way clutch switching portion 37a for transmission provided in the clutch switching control member 37 becomes the first clutch portion 30e-1 of the first one-way clutch 30e for transmission.
  • the state is switched between the state of contact with the first clutch pawl 30f-1 and the state of separation.
  • the swing of the first clutch pawl portion 30f-1 is controlled, and the first sun gear 30a-1 can be rotated relative to the rotation of the axle 15 in one direction or in a state where the relative rotation is impossible.
  • the clutch switching member 39 is pressed by the transmission second one-way clutch switching portion 37b having an inclined surface provided in the clutch switching control member 37, and is movable along the axial direction of the axle 15.
  • the clutch switching member 39 is switched between a state in which the second one-way clutch pawl 31f of the transmission is in contact with the second one-way clutch pawl 31f and a state in which the second one-way clutch 31 is separated.
  • the swing of the second one-way clutch pawl 31f for transmission is controlled, and the outer ring gear 30d (drive body 32, auxiliary drive body 33) for transmission and the planet carrier 30c for transmission are It switches to a state in which relative rotation is possible or relative rotation is impossible with respect to rotation in one direction.
  • the portions where the first one-way clutch switching unit 37a for transmission and the second one-way clutch switching unit 37b for transmission abut on each clutch pawl are tapered surfaces 39c that gradually approach the inner diameter side in one axial direction. Therefore, the force at the time of releasing the engagement can be increased from the state in which each clutch pawl is engaged with the cam surface.
  • the clutch switching member 39 includes an elastic member 35e between the clutch switching guide member 38 provided on the outer periphery of the axle 15 or a separate member. Is released, the transmission second one-way clutch switching portion 37b is automatically disengaged from the position of the transmission second one-way clutch pawl 31f.
  • the reduction mechanism unit 40 is constituted by a planetary gear mechanism, and a reduction gear sun gear 40a provided on the outer periphery of the motor shaft 18a of the drive motor 18, and a reduction gear planetary gear engaged with the reduction gear sun gear 40a. 40b, and a reduction gear outer ring gear 40d that meshes with the reduction gear planetary gear 40b.
  • the motor shaft 18a and the reduction gear sun gear 40a are the same member, or the reduction gear sun gear 40a is held by a member that rotates integrally with the motor shaft 18a.
  • the planetary gear 40b for reduction gears implement achieves a high reduction ratio by providing the 2-stage gear part from which the number of teeth differs.
  • the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b meshes with the reduction gear sun gear 40a, and the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b.
  • the second outer diameter gear portion 40f having a smaller diameter with fewer teeth meshes with the transmission outer ring gear 40d.
  • the planetary carrier for transmission 30c and the hub case 11 are joined to the inner diameter portion of the hub case 11 from the outer periphery of the planetary carrier for transmission 30c so that torque can be transmitted.
  • the planetary gear 40b for reduction gear and the planet carrier 30c for transmission are connected via a planet carrier shaft 40i. That is, the carrier holding the reduction gear planetary gear 40b is the transmission planetary carrier 30c, and the transmission planetary gear 30b and the reduction gear planetary gear 40b are held by a common carrier. In this way, a compact structure is realized by holding the transmission planetary gear 30b and the reduction planetary gear 40b with a common carrier. Further, the axial dimension of the hub can be shortened, and the assembly can be simplified as compared with the case where the hub case 11 is meshed independently.
  • the planetary carrier 30c for transmission since the planetary gear 40b for reduction gear is held by the planetary carrier 30c for transmission, the planetary carrier 30c for transmission has the hub case 11 in both the driving force by human power and the driving force by the driving motor 18. Functions as a common output member.
  • the transmission mechanism 30 uses the rear sprocket 9 and the drive body 32 as input members for driving force by human power, and the planetary carrier 30c for transmission as an output member to the hub case 11.
  • the speed reduction mechanism unit 40 uses the reduction gear sun gear 40 a as an input member for driving force from the driving motor 18, and uses the transmission planetary carrier 30 c as an output member to the hub case 11.
  • a switching clutch 20 is provided that can switch between a reduction gear outer ring gear 40d that meshes with the reduction gear planetary gear 40b and a motor housing 18b that holds the drive motor 18 so as to be relatively rotatable or not relatively rotatable.
  • the reduction gear outer ring gear 40d is rotationally fixed (non-rotatably fixed) to the motor housing 18b by the switching clutch 20, so that the driving force from the driving motor 18 is output from the reduction gear sun gear 40a as an output member.
  • the transmission planetary carrier 30 c is decelerated and output, and the driving force is transmitted to the rear wheel 2 through the hub case 11.
  • the rotation support of the reduction gear outer ring gear 40d to the motor housing 18b is performed by the bearing 26, and the two-way clutch provided between the motor housing 18b and the reduction gear outer ring gear 40c arranged in parallel with the bearing 26.
  • the rotation fixed state can be set by engagement of a switching clutch 20 (hereinafter referred to as “two-way clutch 20”).
  • the motor housing 18 b is held together with the motor 18 on the bicycle frame 6 or the axle 15 so as not to rotate relative thereto.
  • the two-way clutch 20 is always engaged with the retainer 24 by an elastic member (not shown) when the motor is driven (when the driving force from the driving motor 18 acts and the battery-assisted bicycle moves forward). Load is applied in the direction of matching. For this reason, the reduction gear outer ring gear 40d is rotationally fixed to the motor housing 18b.
  • the cage 24 is rotated by an elastic member toward the direction of rotation together with the outer ring gear 40d for reduction gear. Therefore, the reduction gear outer ring gear 40d rotates in the direction of idling with respect to the motor housing 18b, that is, in the direction opposite to the direction in which the driving force from the driving motor 18 acts. For this reason, torque is not transmitted to the motor shaft 18a, that is, the drag torque of the drive motor 18 can be cut off.
  • the two-way clutch 20 is input from the switching clutch control mechanism unit 25. Switching is made possible by (external input signal). As a result, the reverse input from the hub case 11 is transmitted to the drive motor 18 via the speed reduction mechanism 40 and can be regenerated.
  • the two-way clutch 20 can be switched between an engageable state and an unengageable state by a manual or electric external signal (input) transmitted to the switching clutch control mechanism unit 25.
  • the external input is transmitted to the two-way clutch 20 by the switching clutch control mechanism 25 in conjunction with the brake operation.
  • an electromagnetic clutch 25d or a solenoid valve 25d as the switching clutch control mechanism unit 25 arranged in the rear hub unit may be employed.
  • An electric signal is transmitted to the electromagnetic clutch 25d and the solenoid valve 25d, and the electromagnetic clutch 25d or the solenoid valve 25d is turned on / off by the electric signal, and an external force in the rotating direction or resistance to the rotation is applied to the cage 24 of the two-way clutch 20.
  • the two-way clutch 20 can be controlled.
  • each member will be described with reference to FIG. 4 and 5 show the arrangement of the rear hub unit at the first shift (at the first speed).
  • the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state that can be engaged with the driving force by the first clutch pawl portion 30f-1,
  • One end of the second clutch portion 30e-2 is restrained by the first first-way clutch switching portion 37a for transmission of the clutch switching control member 37 and cannot be engaged.
  • the second one-way clutch 31 for transmission is connected at its one end by a clutch switching member 39 in which the second one-way clutch pawl 31f for transmission operates through the second one-way clutch switching portion 37b for transmission of the clutch switching control member 37. It is restrained and cannot be engaged.
  • the driving force by human power is input to the transmission planetary gear 30b through the driving body 32 and the auxiliary driving body 33.
  • the first sun gear 30a-1 is driven by the first clutch portion 30e-1. Since it is engaged in the direction, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
  • the driving force from the rear sprocket 9 is expressed as a speed ratio, where a1 is the number of teeth of the first sun gear 30a-1 and d1 is the number of teeth of the outer ring gear 30d for transmission.
  • d1 / (a1 + d1) Is transmitted to the hub case 11.
  • FIGS. 6 and 7 show the arrangement of the rear hub unit at the second gear position (at the second speed). Similar to the first gear stage, the rear sprocket 9 is attached to the drive body 32 of the transmission mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32. When the speed change rod 36 is pushed, the pin 35c is also pushed into the hub, and the pin 35c and the clutch switching control member 37 rotate around the axis.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, as in the first speed.
  • the second clutch portion 30e-2 is released from the restriction at one end by the first one-way clutch switching portion 37a for transmission by the rotational movement of the clutch switching control member 37. It is possible to match.
  • the second one-way clutch 31 for transmission is in a state in which one end of the second one-way clutch pawl 31f for transmission is restricted by the clutch switching control member 37 and cannot be engaged.
  • the first sun gear 30a-1 is in a state in which the first clutch pawl 30f-1 can be engaged in one direction around the axis. Since it rotates in the reverse direction, it can idle. Therefore, only the second sun gear 30a-2 is engaged in the driving force direction.
  • the driving force by human power is input to the transmission planetary gear 30b through the driving body 32 and the auxiliary driving body 33, and the second sun gear 30a-2 is engaged in the driving force direction by the second clutch portion 30e-2. Therefore, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
  • the transmission planetary gear 30b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the planetary gear 30b for transmission includes the outer ring gear 30d for transmission, The gear portion having the larger number of teeth meshes with the second sun gear 30a-2.
  • the driving force from the rear sprocket 9 is such that the number of teeth of the second sun gear 30a-2 is a2, the number of teeth of the outer ring gear 30d for transmission is d1, and the number of teeth of the planetary gear 30b for transmission is smaller.
  • FIG 8 and 9 show the arrangement of the rear hub unit at the third gear position (at the third speed).
  • the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism 30 as in the first and second speed changes, and the driving force generated by human power from the pedal 3 is transmitted to the drive body 32.
  • the pin 35c is also pushed into the hub when the speed change rod 36 is pushed to the farthest side, and the pin 35c and the clutch switching control member 37 further rotate around the axis.
  • the first clutch portion 30e-1 of the first one-way clutch 30e for transmission is driven in the driving direction of the first sun gear 30a-1 at the first speed by the first clutch pawl portion 30f-1. It can be engaged only with respect to the rotation.
  • the second clutch portion 30e-2 is engaged with the second clutch pawl portion 30f-2 by releasing the restriction at one end by the first one-way clutch switching portion 37a for transmission by the rotational movement of the clutch switching control member 37. It is possible.
  • the transmission second one-way clutch 31 is configured such that the transmission second one-way clutch pawl 31 f is rotated by the clutch switching control member 37, and the transmission second one-way clutch switching unit 37 b is the shaft of the clutch switching member 39. Release the direction movement constraint. As a result of this release, the clutch switching member 39 is moved to the left in FIG. 8 by the elastic force of the elastic member 35e, so that the restriction at one end of the second one-way clutch pawl 31f for transmission is released, and the second one-way for transmission is released. The clutch 31 can be engaged.
  • the first sun gear 30a-1 is in a state where the first clutch pawl portion 30f-1 can be engaged in one direction around the axis. Can rotate idly because it rotates in the reverse direction, and the second sun gear 30a-2 is in a state in which the second clutch pawl 30f-2 can be engaged in one direction around the axis. When this acts, it rotates idly because it rotates in the direction opposite to the engageable direction. Therefore, the outer ring gear 30d for transmission and the planet carrier 30c for transmission cannot be rotated relative to the driving force direction.
  • the driving force is transmitted from the driving body 32 and the outer ring gear 30d for transmission to the planetary carrier 30c for transmission via the second one-way clutch 31 for transmission, and is transmitted to the hub case 11 in a directly connected state.
  • the durability of the hub is remarkably improved.
  • a two-way clutch 20 is disposed between the outer ring gear for reduction gear 40d and the motor housing 18b. Further, as shown in FIG. 10, the two-way clutch 20 is loaded in a direction in which the roller 23 as an engaging element is engaged with the forward cam surface 21 b on one side in the circumferential direction with respect to the driving force by the driving motor 18. Is given. This addition is given from an elastic member (not shown) via a cage 24. For this reason, the two-way clutch 20 can always transmit power by the driving force of the driving motor 18.
  • the driving force from the driving motor 18 is transmitted to the planetary carrier 30c for transmission which is an output member to the hub case 11 through the planetary gear 40b for reduction gear.
  • the carrier holding the reduction gear planetary gear 40b is shared with the transmission planetary carrier 30c holding the transmission planetary gear 30b.
  • the reduction gear planetary gear 40b is held by the transmission planet carrier 30c or a member that rotates integrally with the transmission planet carrier 30c, thereby reducing the size of the apparatus.
  • the reduction gear planetary gear 40b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the reduction gear planetary gear 40b (the second outer diameter gear portion 40f) is provided.
  • the reduction gear outer ring gear 40d and the gear portion having the larger number of teeth (the first outer diameter gear portion 40e) mesh with the reduction gear sun gear 40a.
  • the reduction gear planetary gear 40b has two stages, so that a high reduction ratio can be realized.
  • the driving force from the drive motor 18 is such that the number of teeth of the reduction gear sun gear 40a is a3, the number of teeth of the reduction gear outer ring gear 40d is d2, and the number of teeth of the reduction gear planetary gear 40b is smaller.
  • the speed ratio to the motor rotation speed (A3 ⁇ b3) / [(a3 ⁇ b3) + (b4 ⁇ d2)] Is transmitted to the hub case 11.
  • the hub case Torque is transmitted from 11 to the drive motor 18 via the planetary gear 40b for reduction gear.
  • This torque is a torque in the direction opposite to that when the motor is driven.
  • a rotational load is applied to the cage 24 of the two-way clutch 20 by an elastic member in a direction in which the cage 24 rotates together with the reduction gear outer ring gear 40d.
  • the reduction gear outer ring gear 40d rotates in the idling direction with respect to the motor housing 18b, and torque is not transmitted to the motor shaft 18a, that is, the drag torque of the motor can be cut off.
  • the two-way clutch 20 is switched to the two-way by an external input signal through the switching clutch control mechanism unit 25. Resistance is applied to the retainer 24 of the clutch 20, and the retainer 24 and the roller 23 are moved in a direction to engage with the regeneration side cam surface 21 a in a rotation direction different from that during forward movement, thereby switching to an engageable state.
  • the reverse input from the hub case 11 is input from the transmission planetary carrier 30c and transmitted to the reduction gear sun gear 40a (motor shaft 18a) via the reduction gear mechanism 40, to the outside of the rear hub unit. Rechargeable charging is possible for the provided secondary battery 7.
  • a roller type as shown in FIG. 10 is shown, but instead of this, for example, as shown in FIG. 11, a clutch provided with a ratchet mechanism may be adopted. it can.
  • the first ratchet portion 20a of the two-way clutch 20 is arranged such that the ratchet pawl 23a, which is the engagement element 23, can always be engaged with the driving force of the driving motor 18. Further, the ratchet pawl 23a of the second ratchet portion 20b can be switched between an engageable state and an unengageable state by an external input signal through the switching clutch control mechanism portion 25. By this switching, it is possible to make the state capable of regenerating as described above or the state in which the motor drag torque can be interrupted.
  • a sprag is disposed as an engagement element 23 between the inner ring on the motor housing 18b side and the outer ring on the outer ring gear 40d side for the speed reducer.
  • a sprag clutch held by the cage 24 can also be employed.
  • the number of stages of the planetary gear 30b for transmission is two, but the number of stages of the planetary gear 30b for transmission can be three or four or more.
  • the engagement of each clutch pawl of the ratchet clutch with the clutch cam surface is rotated.
  • the clutch switching control member 37 that moves and the clutch switching member 39 that moves in the axial direction in conjunction with the clutch switching member 39 are switched between the engageable state and the disengageable state, the axle 15 and the transmission are used.
  • Other configurations may be adopted as means for switching the sun gear 30a, the transmission outer ring gear 30d (driving body 32), and the transmission planetary carrier 30c between relative rotation and non-rotation.
  • the first one-way clutch for transmission 30e and the second one-way clutch for transmission 31 each employ a ratchet clutch.
  • FIG. 13 to 23 and FIGS. 24 and 25 Since the main configuration of the battery-assisted bicycle is the same as that of the above-described embodiment, the following description will focus on differences from the above-described embodiment.
  • the speed change mechanism unit 30 is constituted by a planetary gear mechanism that can change gears in three stages including direct connection and two-stage reduction.
  • the transmission mechanism 30 includes a transmission sun gear 30a provided on the outer periphery of the axle 15 via a transmission first one-way clutch 30e.
  • the transmission sun gear 30a includes two sun gears, that is, a first sun gear 30a-1 and a second sun gear 30a-2.
  • the first sun gear 30a-1 and the second sun gear 30a-2 are respectively connected to the outer periphery of the axle 15 via the first clutch portion 30e-1 and the second clutch portion 30e-2 of the first one-way clutch 30e for transmission. It is connected to the.
  • the transmission mechanism 30 includes a transmission planetary gear 30b having two gear portions respectively engaged with the first sun gear 30a-1 and the second sun gear 30a-2, and the transmission planetary gear 30b as a planet carrier shaft. And a planetary carrier 30c for transmission that is held via 30i.
  • the two gear portions of the planetary gear 30b for transmission are set so that their outer diameters are different from each other and the number of teeth is different.
  • the speed change mechanism unit 30 includes a drive body 32 that rotates integrally with the rear sprocket 9 and transmits a driving force from the rear sprocket 9.
  • the drive body 32 is provided with a transmission outer ring gear 30d that meshes with a gear portion having a smaller number of teeth of the transmission planetary gear 30b as a member that rotates integrally or integrally.
  • the transmission outer ring gear 30d may be meshed with the gear portion having the larger number of teeth of the transmission planetary gear 30b.
  • outer diameter gear part 40g provided on the outer periphery of the planetary carrier 30c for transmission is engaged with the inner diameter gear part 40h provided in the hub case 11.
  • the drive body 32 and the planetary carrier 30c for transmission are connected via a second one-way clutch 31 for transmission.
  • the drive body 32 and the transmission outer ring gear 30d are formed as an integral member, but the drive body 32 and the transmission outer ring gear 30d are formed as separate members.
  • the separate drive body 32 and the transmission outer ring gear 30d may be held by a joint that can rotate integrally.
  • the drive body 32 and the transmission outer ring gear 30d are supported in a floating manner in a radial direction (a state in which the gear 32 is supported with a degree of freedom in radial movement) so that the arrangement of the gears is at a position where a load balance can be obtained. Misalignment makes it easy to balance the entire load.
  • the driving body 32 and the transmission outer ring gear 30d are formed as separate members, the driving body 32 that does not require relatively strong strength is made of an aluminum material and a hardened layer by heat treatment. It is possible to select different materials such as 30d steel, which realizes weight reduction.
  • a bearing 26 is also provided between the motor housing 18b that holds the driving motor 18 and the speed reducer carrier 40c.
  • the motor housing 18b and the speed reducer carrier 40c are supported by the bearing 26 so as to be relatively rotatable.
  • a plurality of rollers 26a held by a cage 26b are arranged along the circumferential direction.
  • the first clutch unit 30e-1, the second clutch unit 30e-2, and the second one-way clutch 31 for transmission can be switched.
  • the first sun gear 30a-1 and the second sun gear 30a-2 rotate in one direction around the axis and the drive body 32 rotates relative to the axle 15 and the planetary carrier 30c for transmission. It is switched to an impossible state.
  • FIGS. 20 and 21 show the state of each clutch at the third gear position (at the third speed). As shown in FIGS. 21 (a), 21 (b) and 21 (c), at the third speed, all the clutches are engaged with the clutch cam surface.
  • a ratchet clutch that is relatively inexpensive as compared with other clutch mechanisms is used for the first clutch portion 30e-1, the second clutch portion 30e-2, and the second one-way clutch 31 for transmission. Adopted.
  • the types of these clutches are not limited, and other clutches such as a roller clutch or a sprag clutch having a high backlash effect (rattle prevention effect) may be used as in the above-described embodiment.
  • the first clutch portion 30e-1 of the transmission first one-way clutch 30e includes a transmission first one-way clutch pawl 30f (first clutch) that can swing on the outer periphery of the axle 15. Claw portion 30f-1).
  • the first clutch pawl portion 30f-1 is a first one-way clutch cam surface 30g for transmission (first cam surface portion 30g-1) provided on the inner peripheral surface of the first sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the first clutch pawl portion 30f-1 meshes with the first cam surface 30g-1, the first sun gear 30a-1 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the first sun gear 30a-1 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
  • the second clutch portion 30e-2 of the transmission first one-way clutch 30e has a transmission first one-way clutch pawl 30f (second clutch pawl portion 30f-2) swingable on the outer periphery of the axle 15.
  • the second clutch pawl portion 30f-2 is a first one-way clutch cam surface 30g for transmission (second cam surface 30g-2) provided on the inner peripheral surface of the second sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the second clutch pawl portion 30f-2 meshes with the second cam surface 30g-2, the second sun gear 30a-2 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the second sun gear 30a-2 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
  • the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 can be switched ON / OFF by the rotation operation of the clutch switching member 37 provided in the transmission control mechanism portion 35. That is, if the switching state is turned OFF, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state where it cannot be engaged with the second cam surface 30g-2 (a state where it cannot be engaged).
  • the second sun gear 30 a-2 can be rotated with respect to the rotation about the axis with respect to the axle 15.
  • the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state (engageable state) that can be engaged with the second cam surface 30g-2,
  • the second sun gear 30a-2 cannot rotate with respect to the axle 15 with respect to rotation in one direction around the axis.
  • the second sun gear 30a-2 can be switched between rotation and non-rotation with respect to rotation in one direction around the axis with respect to the axle 15.
  • the second one-way clutch portion 31 for transmission is provided with a second one-way clutch pawl 31f for transmission so as to be swingable around the planet carrier shaft 30i provided on the planet carrier 30c for transmission.
  • the transmission second one-way clutch pawl 31f is arranged on the transmission planet carrier 30c toward the outer peripheral side.
  • the transmission second one-way clutch pawl 31f is urged by an elastic member (not shown) in a direction to mesh with a transmission second one-way clutch cam surface 31g provided on the inner peripheral surface of the drive body 32.
  • the second one-way clutch cam surface 31g for transmission is desirably provided on the inner peripheral surface of the outer ring gear 30d for transmission.
  • the second one-way clutch pawl 31f for transmission meshes with the second one-way clutch cam surface 31g for transmission, so that the planetary carrier 30c for transmission has one axis around the outer ring gear 30d for transmission and the drive body 32. It can be made non-rotatable only in the direction of rotation. Note that the planetary carrier 30c for transmission is always rotatable to the outer ring gear 30d for transmission and the drive body 32 (idling state) with respect to rotation in the other direction around the axis.
  • the transmission second one-way clutch pawl 31f is swingably attached to the planet carrier shaft 30i that supports the transmission planetary gear 30b.
  • this is used for the transmission planetary gear 30b and the transmission. It is also possible to attach to another shaft provided on the planet carrier 30c.
  • the transmission second one-way clutch pawl 31f when another shaft is used to support the transmission second one-way clutch pawl 31f, the transmission second one-way clutch pawl 31f includes the number of transmission planetary gears 30b (3 in this embodiment). For example, it is possible to set the number to four or more. In any case, the number of the second one-way clutch pawls 31f for transmission can be one or two, regardless of which shaft is supported.
  • FIG. 15 shows a detailed view of the shift control mechanism 55.
  • the shift control mechanism section 55 includes a shift operation section 56 that includes a shift switching input member 56a, a shift switching intermediate member 56b, a first clutch switching member 57, a second clutch switching member 59, a clutch switching control member 56c, and the like.
  • the shift switching input member 56a is rotated by a signal input manually or electrically from a hand switch or the like.
  • a shift switching intermediate member 56b connected to the shift switching input member 56a inside the rear hub 10 holds a first clutch switching member 57 and a second clutch switching member 59.
  • the clutch switching control member 56c is loaded in the specific rotation direction by the elastic force of the elastic members 56g and 56h.
  • the second clutch switching member 59 is movable in the axial direction by the action of the tapered surface 56d provided on the clutch switching control member 56c. At this time, the second clutch switching member 59 is guided in its axial movement by the guide portion 59b located on the inner diameter side thereof being fitted into the guide hole 56f of the guide member 56e that is rotationally fixed to the axle 15.
  • the transmission sun gear 30a and the axle 15 can be relatively rotated only in one direction around the axis. Further, when the first clutch switching member 57 enters the position of the second clutch pawl portion 30f-2, the second clutch pawl portion 30f-2 is prevented from rising in the engaging direction, and the transmission sun gear 30a. And the axle 15 can rotate relative to each other around the axis. In this way, the transmission sun gear 30a can be switched to be rotatable relative to the axle 15 in one direction around the axis or to be relatively non-rotatable.
  • the transmission planetary gear 30b is in a state of being relatively rotatable around the axis. In this way, the transmission planetary gear 30b can be switched to be rotatable relative to the outer ring gear 30d and the driving body 32 in one direction around the axis, or to be relatively non-rotatable.
  • the portion where the action portion 59a contacts the second one-way clutch pawl 31f for transmission is a tapered surface 59c that gradually approaches the inner diameter side in one axial direction, so the second one-way clutch for transmission From the state where the claw 31f is engaged with and engaged with the transmission second clutch cam surface 31g, the force for releasing the engagement can be increased.
  • the second clutch switching member 59 is provided with an elastic member 58a between the second clutch switching member 59 and the holding member 58 provided on the outer periphery of the axle 15, the second clutch switching member 59 is moved in the axial direction by the action of the tapered surface 56d of the clutch switching control member 56c.
  • the action portion 59a is automatically detached from the position of the second one-way clutch pawl 31f for transmission by the elastic force.
  • the reduction mechanism unit 40 is configured by a planetary gear mechanism, and a reduction gear sun gear 40a provided on the outer periphery of the motor shaft 18a of the drive motor 18, and a reduction gear planetary gear that meshes with the reduction gear sun gear 40a. 40b, and a reduction gear planet carrier 40c that holds the reduction gear planet gear 40b via the planet carrier shaft 40i.
  • the motor shaft 18a and the reduction gear sun gear 40a are held by the same member or a member that rotates integrally, and the reduction gear planetary gear 40b is provided with a two-stage gear portion having a different number of teeth to achieve high reduction. Realize the ratio.
  • the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b meshes with the reduction gear sun gear 40a, and the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b.
  • a second outer gear portion 40f having a smaller diameter with a smaller number of teeth meshes with the outer ring gear (inner gear portion) 40d provided integrally with the planetary carrier 30c for transmission.
  • the outer ring gear 40d for the speed reducer that is, the outer gear portion 40g provided on the planetary carrier 30c for transmission, meshes with the inner gear portion 40h provided on the hub case 11.
  • the planetary carrier 30 c for transmission is a common output member to the hub case 11 for both the driving force by human power and the driving force by the driving motor 18.
  • the transmission mechanism 30 uses the rear sprocket 9 and the driving body 32 as input members for driving force by human power, and the planetary carrier for transmission 30c as an output member to the hub case 11.
  • the reduction mechanism 40 uses the reduction gear sun gear 40 a as an input member for driving force from the drive motor 18 and the transmission planetary carrier 30 c as an output member to the hub case 11.
  • the reduction gear outer ring gear 40d is formed of the same member as the transmission planetary carrier 30c, which is a carrier member of the transmission mechanism 30, or a member that rotates integrally therewith. It is possible to shorten the assembly, and the assembly can be simplified as compared with the case where the hub cases 11 are engaged with each other independently.
  • the planetary gear mechanism of the reduction mechanism unit 40 is configured such that the planetary carrier 40c for reduction gears can be rotationally fixed. Therefore, the reduction gear sun gear 40 a that is an input member is decelerated and output to the reduction gear outer ring gear 40 d, and the driving force is transmitted to the rear wheel 2 via the hub case 11.
  • the reduction planetary carrier 40c is rotationally supported by the bearing 26, and a two-way clutch 20 (switching clutch 20) provided between the motor housing 18b and the reduction planetary carrier 40c arranged in parallel with the bearing 26.
  • the rotation fixed state can be set by engagement.
  • the motor housing 18b is held on the bicycle frame or axle 15 so as not to rotate relative thereto.
  • the two-way clutch 20 is driven by the elastic member 20c with respect to the planetary carrier 40c for the speed reducer in the direction in which the two-way clutch 20 is always engaged when the driving force from the driving motor 18 acts and the battery-assisted bicycle moves forward.
  • a load is applied to 20 cages 24.
  • the planetary carrier 40c for reduction gear is idle with respect to the motor housing 18b, that is, the driving force from the driving motor 18 is low. It rotates in the opposite direction to the case where it acts. For this reason, torque is not transmitted to the motor shaft 18a, that is, the drag torque of the drive motor 18 can be cut off.
  • the two-way clutch 20 is input from the switching clutch control mechanism unit 25 (external input signal). ) To enable engagement.
  • the reverse input from the hub case 11 is transmitted to the drive motor 18 via the speed reduction mechanism 40 and can be regenerated.
  • These switching clutch control mechanisms 25 are operated manually or electrically, and can be regenerated by interlocking with a brake, for example.
  • FIGS. The arrangement of the rear hub unit at the first shift (at the first speed) is shown in FIGS.
  • the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state that can be engaged with the driving force by the first clutch pawl portion 30f-1,
  • One end of the second clutch pawl 30f-2 is restrained by the first clutch switching member 37 so that the two clutch portion 30e-2 cannot be engaged.
  • the second one-way clutch 31 for transmission is in a state where one end of the second one-way clutch pawl 31f for transmission is restricted by the second clutch switching member 39 and cannot be engaged.
  • the driving force by human power is input to the transmission planetary gear 30b from the transmission outer ring gear 30d.
  • the first sun gear 30a-1 is moved in the driving force direction by the first clutch portion 30e-1. Because of the engagement, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
  • the driving force from the rear sprocket 9 is expressed as a speed ratio, where a1 is the number of teeth of the first sun gear 30a-1 and d1 is the number of teeth of the outer ring gear 30d for transmission.
  • d1 / (a1 + d1) Is transmitted to the hub case 11.
  • FIG. 18 and FIG. 19 show the arrangement of the rear hub unit at the second gear stage (at the second speed). Similar to the first gear stage, the rear sprocket 9 is attached to the drive body 32 of the transmission mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, and the second clutch portion 30e- 2, the second clutch pawl portion 30f-2 is released from the restraint at one end thereof by the rotational movement of the clutch switching member 57 and is in an engageable state.
  • the second one-way clutch 31 for transmission is in a state where one end of the second one-way clutch pawl 31f for transmission is restricted by the second clutch switching member 59 and cannot be engaged.
  • the first sun gear 30a-1 is in a state in which the first clutch pawl 30f-1 can be engaged in one direction around the axis. Since it rotates in the reverse direction, it can idle. Therefore, only the second sun gear 30a-2 is engaged in the driving force direction.
  • the driving force by human power is input to the transmission planetary gear 30b from the transmission outer ring gear 30d, and the second sun gear 30a-2 is engaged in the driving force direction by the second clutch portion 30e-2. Therefore, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
  • the transmission planetary gear 30b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the planetary gear 30b for transmission includes the outer ring gear 30d for transmission, The gear portion having the larger number of teeth meshes with the second sun gear 30a-2.
  • the driving force from the rear sprocket 9 is such that the number of teeth of the second sun gear 30a-2 is a2, the number of teeth of the outer ring gear 30d for transmission is d1, and the number of teeth of the planetary gear 30b for transmission is smaller.
  • Fig. 20 and Fig. 21 show the arrangement of the rear hub unit at the third gear position (at the third speed).
  • the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism 30 as in the first and second speed changes, and the driving force generated by human power from the pedal 3 is transmitted to the drive body 32.
  • the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, and the second clutch portion 30e- 2, the second clutch pawl portion 30f-2 is released from the restraint at one end thereof by the rotational movement of the clutch switching member 57 and is in an engageable state.
  • the second one-way clutch 31 for transmission is in a state where the second one-way clutch pawl 31f for transmission is released from the restraint at one end by the axial movement of the second clutch switching member 59 and can be engaged. .
  • the first sun gear 30a-1 is in a state where the first clutch pawl portion 30f-1 can be engaged in one direction around the axis. Can rotate idly because it rotates in the reverse direction, and the second sun gear 30a-2 is in a state in which the second clutch pawl 30f-2 can be engaged in one direction around the axis. When this acts, it rotates idly because it rotates in the direction opposite to the engageable direction. Therefore, the outer ring gear 30d for transmission and the planet carrier 30c for transmission cannot be rotated relative to the driving force direction.
  • the driving force is transmitted from the outer ring gear 30d for transmission to the planetary carrier 30c for transmission via the second one-way clutch 31 for transmission, and is transmitted to the hub case 11 in a directly connected state.
  • the durability of the hub is remarkably improved.
  • the motor shaft 18a is held integrally with the reduction gear sun gear 40a or rotatably.
  • a two-way clutch 20 is disposed between the planetary carrier 40c for speed reducer and the motor housing 18b, and as shown in FIG.
  • the cage 24 is loaded by the elastic force of the elastic member 20c in a direction to engage with the forward cam surface 21b on one circumferential side. For this reason, the two-way clutch 20 can always transmit power by the driving force of the driving motor 18.
  • the driving force from the drive motor 18 is transmitted to the reduction gear outer ring gear 40d via the reduction gear planetary gear 40b.
  • the outer ring gear 40d for reduction gears is held so as to be integrally rotatable with the speed change planetary carrier 30c or integrally rotatable.
  • the reduction gear planetary gear 40b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the reduction gear planetary gear 40b (the second outer diameter gear portion 40f) is provided.
  • the reduction gear outer ring gear 40d and the gear portion having the larger number of teeth (the first outer diameter gear portion 40e) mesh with the reduction gear sun gear 40a.
  • the reduction gear outer ring gear 40 d that is, the outer gear portion 40 g provided on the transmission planetary carrier 30 c meshes with the inner gear portion 40 h provided on the hub case 11.
  • the reduction gear planetary gear 40b has two stages, so that a high reduction ratio can be realized.
  • the driving force from the drive motor 18 is such that the number of teeth of the reduction gear sun gear 40a is a3, the number of teeth of the reduction gear outer ring gear 40d is d2, and the number of teeth of the reduction gear planetary gear 40b is smaller.
  • the speed ratio, (A3 ⁇ b3) / (b4 ⁇ d2) Is transmitted to the hub case 11.
  • the switching clutch control mechanism unit 25 When regenerative charging is performed, the switching clutch control mechanism unit 25 is operated to provide resistance to the retainer 24 of the two-way clutch 20 and to engage with the regenerative cam surface 21a in a rotational direction different from the forward direction. The retainer 24 and the roller 23 are moved, and the planetary carrier 40c for the speed reducer of the speed reduction mechanism 40 and the motor housing 18b can be engaged. As a result, the driving force from the hub case 11 is transmitted to the motor shaft 18a via the speed reduction mechanism 40, and the secondary battery 7 provided outside the rear motor unit can be recharged.
  • a roller type as shown in FIG. 22 is shown, but instead of this, for example, as shown in FIG. 23, a clutch provided with a ratchet mechanism may be adopted. it can.
  • the first ratchet portion 20a of the two-way clutch 20 is arranged such that the ratchet pawl 23a, which is the engagement element 23, can always be engaged with the driving force by the driving motor 18, and the second ratchet
  • the ratchet pawl 23a of the part 20b between the state in which the first clutch switching member 37 can be engaged and the state in which the ratchet claw 23a cannot be engaged, the above-described regenerative state or the state in which the motor drag torque can be interrupted is achieved. It becomes possible.
  • the two-way clutch 20 as shown in FIG.
  • a sprag is disposed as an engaging member 23 between the inner ring on the motor housing 18 b side and the planetary carrier 40 c for reduction gear, and the sprag is placed in the cage 24. It is also possible to employ a sprag clutch held in the above.
  • the number of stages of the planetary gear 30b for transmission is two, but the number of stages of the planetary gear 30b for transmission can be three or four or more.
  • the engagement of each clutch pawl of the ratchet clutch with the clutch cam surface is rotated.
  • the first clutch switching member 37 that moves and the second clutch switching member 59 that moves in the axial direction employ a method of switching between an engageable state and a disengageable state, but the axle 15 and the transmission sun gear.
  • Other means may be adopted as means for switching the outer ring gear 30d for transmission 30d (driving body 32) and the planetary carrier 30c for transmission between relative rotation and non-rotation.
  • the first one-way clutch 30e-1 for transmission and the second one-way clutch 31 for transmission each employ a ratchet clutch.
  • a roller clutch, a sprag clutch For example, a one-way clutch having another configuration may be adopted.

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  • Combustion & Propulsion (AREA)
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Abstract

A device configured so that the device is compact and the drag torque of a motor is reduced. A transmission mechanism section (30), a speed reduction mechanism section (40), and a drive motor (18) are provided within a hub (10) so as to be arranged side-by-side along an axle (15). The transmission mechanism section (30) transmits the drive force of human power to a hub case (11), and the speed reduction mechanism section (40) transmits the drive force of the drive motor (18) to the hub case (11). The transmission mechanism section (30) is provided with a sun gear (30a) for a transmission, planetary gears (30b) for a transmission, and a planetary carrier (30c) for a transmission, and the planetary carrier (30c) for a transmission serves as an output member for providing an output to the hub case (11). The speed reduction mechanism section (40) is provided with a sun gear (40a) for a speed reducer, planetary gears (40b) for a speed reducer, and an outer ring gear (40d) for a speed reducer. The planetary gears (40b) for a speed reducer are meshed with the outer ring gear (40d) for a speed reducer. The planetary carrier (30c) for a transmission, the planetary carrier (30c) holding the planetary gears (40b) for a speed reducer, serves as an output member for providing an output to the hub case (11). A switching clutch (20) is provided between the outer ring gear (40d) for a speed reducer or a planetary carrier (40c) for a speed reducer and the motor housing (18b) of the drive motor (18).

Description

自転車用ハブユニット、並びにそれを用いた電動補助自転車及び電動二輪車Bicycle hub unit, and battery-assisted bicycle and electric motorcycle using the same
 この発明は、電動モータにより人力駆動系に補助力を付加させる電動補助自転車や電動二輪車、及び、その電動補助自転車や電動二輪車に用いられる自転車用ハブユニット、並びにそれを用いた電動補助自転車及び電動二輪車に関するものである。 The present invention relates to an electrically assisted bicycle or an electric motorcycle that adds an assisting force to a human power drive system by an electric motor, a bicycle hub unit used in the electrically assisted bicycle or an electric motorcycle, and an electrically assisted bicycle and an electric motor using the same. It relates to motorcycles.
 自転車の変速機には、様々な種類のものが存在する。このような中で、一般的には、クランク軸又はリア車軸の何れか一方、もしくは両方の同軸上に多段のスプロケットを設け、ディレイラーによってチェーンをスプロケット間で移動させることによって変速する方式(外装変速機)と、駆動輪である後輪のリアハブの内部に設けた歯車を掛けかえることによって変速する方式(内装変速機)がある。 There are various types of bicycle transmissions. Under such circumstances, generally, a multi-stage sprocket is provided on the same axis of either the crankshaft or the rear axle, or both, and the speed is changed by moving the chain between the sprockets by a derailleur (exterior gear shifting). And a system (internal transmission) that changes gears by switching gears provided in the rear hub of the rear wheel that is a driving wheel.
 外装変速機は、構造が簡単で軽量であるが、スプロケットやチェーンが摩耗する原因になり、チェーン外れの原因にもなる。一方、内装変速機は、防塵、防水性に優れており、メンテナンスフリーといった利点があるため、シティサイクルに使われることが多い。 The exterior transmission has a simple structure and is lightweight, but it may cause the sprocket and chain to wear and cause the chain to come off. On the other hand, internal transmissions are often used in city cycles because they have excellent dust and water resistance and are maintenance-free.
 ところで、電動モータにより人力駆動系に補助力を付加させる電動補助自転車や電動二輪車(以下、電動補助自転車で総称する)において、その電動補助自転車の駆動輪である後輪のリアハブ内に、駆動用モータ、減速機構部、変速機構部が備えられたものがある。 By the way, in an electrically assisted bicycle or an electric motorcycle (hereinafter collectively referred to as an electrically assisted bicycle) in which an assisting force is applied to a human power drive system by an electric motor, a driving wheel is installed in a rear hub of a rear wheel that is a drive wheel of the electrically assisted bicycle. Some have a motor, a speed reduction mechanism, and a speed change mechanism.
 リアハブにモータを設けた、所謂リアハブモータ方式の電動補助自転車は、変速機構部と組み合わせる場合、外装変速機又は内装変速機のいずれかを用いることができる。
 ただし、外装変速機を用いる場合、ハブの構造は、主として駆動用モータと減速機構部とから構成されるので簡素となるが、前述のような外装変速機ゆえのメンテナンス上の問題がある。一方、内装変速機を用いる場合、ハブの構造は、モータ、減速機構部及び変速機構部とから構成されるので、ハブ自体の構造は複雑となるが、前述のような内装変速機ゆえの利点があるので有利である。
A so-called rear hub motor type battery-assisted bicycle provided with a motor at the rear hub can use either an exterior transmission or an interior transmission when combined with a transmission mechanism.
However, when the exterior transmission is used, the structure of the hub is mainly composed of the drive motor and the speed reduction mechanism, and thus becomes simple. However, there is a problem in maintenance due to the exterior transmission as described above. On the other hand, when an internal transmission is used, the hub structure is composed of a motor, a speed reduction mechanism, and a transmission mechanism, so the structure of the hub itself is complicated. This is advantageous.
 現在のところ、電動補助自転車はシティサイクルを中心に展開しており、その殆どが内装変速機を採用している。従って、リアハブモータ方式の電動補助自転車においても、内装変速機とすることが望ましいと考えられている。
 この種の内装変速機を備えた電動補助自転車の構造として、例えば、特許文献1,2に記載のものがある。
At present, battery-assisted bicycles are developed mainly in the city cycle, and most of them adopt an internal transmission. Therefore, it is considered that it is desirable to use an internal transmission even in a rear hub motor type battery-assisted bicycle.
Examples of the structure of a battery-assisted bicycle provided with this type of internal transmission include those described in Patent Documents 1 and 2, for example.
 これらの構造では、リアハブ内において、駆動用モータ(電動機)、減速機構部、変速機構部が配置されている。モータによる駆動機構としては、駆動用モータと、その駆動用モータの回転数を減速する動力系の減速機構部を内蔵している。また、人力の入力機構としては、駆動輪の車軸に入力用のスプロケットが設けられ、その車軸より外周に向かって変速機構部、減速機構部を順に配置している。
 リアハブは、回転ケーシングと固定ケーシングとを備え、前記人力系の入力機構は回転ケーシング側に、前記駆動用モータによる駆動機構は、主として固定ケーシング側に配置されている。
In these structures, a drive motor (electric motor), a speed reduction mechanism, and a speed change mechanism are arranged in the rear hub. As a drive mechanism using a motor, a drive motor and a power system speed reduction mechanism for reducing the rotational speed of the drive motor are incorporated. As a human power input mechanism, an input sprocket is provided on the axle of the drive wheel, and a speed change mechanism and a speed reduction mechanism are arranged in this order from the axle toward the outer periphery.
The rear hub includes a rotating casing and a fixed casing. The human-powered input mechanism is disposed on the rotating casing side, and the driving mechanism using the driving motor is mainly disposed on the fixed casing side.
 ペダルによって与えられた人力は、チェーンによって駆動輪のスプロケットに伝達され、変速機構部で変速され、回転ケーシングを通じて駆動輪を回転させる。また、モータによる駆動力は、前述の人力系の変速機構部とは別に備えた動力系の減速機構部で減速されて、その後、回転ケーシングにおいて人力駆動力と電動駆動力とが合力されて、駆動輪に伝達される。
 このとき、電気信号に変換された前記人力による駆動力と、速度センサからの走行速度の電気信号とが、その電動補助自転車が備える制御部に入力され、その制御部が、所定の条件に基づいて駆動信号を出力し、モータを制御するようになっている。
The human power given by the pedal is transmitted to the sprocket of the driving wheel by the chain, is shifted by the speed change mechanism, and rotates the driving wheel through the rotating casing. In addition, the driving force by the motor is decelerated by the speed reduction mechanism portion of the power system provided separately from the above-described transmission mechanism portion of the human power system, and then the human power driving force and the electric driving force are combined in the rotating casing, It is transmitted to the drive wheel.
At this time, the driving force by the human power converted into the electric signal and the electric signal of the running speed from the speed sensor are input to the control unit included in the battery-assisted bicycle, and the control unit is based on a predetermined condition. Then, a drive signal is output to control the motor.
 しかし、これらの構造では、モータは、車軸の軸心から偏心した位置や、あるいは、車軸から外径側に大きく離れた位置に配置されている。このため、ハブの外径が大きくなるという問題がある。ハブの外径が大きいと、重量バランスが悪くなる傾向がある。 However, in these structures, the motor is arranged at a position eccentric from the axle center of the axle or at a position far away from the axle to the outer diameter side. For this reason, there exists a problem that the outer diameter of a hub becomes large. If the outer diameter of the hub is large, the weight balance tends to deteriorate.
 この点、特許文献3,4に記載の構造によれば、減速機構部、駆動用モータ、変速機構部を車軸の軸心に沿って併設した構成となっているから、上記ハブの大型化は抑制できる。 In this regard, according to the structure described in Patent Documents 3 and 4, the reduction mechanism, the drive motor, and the transmission mechanism are arranged along the axis of the axle. Can be suppressed.
特開平9-58568号公報JP-A-9-58568 特開2000-043780号公報JP 2000-043780 A 特開2002-293285号公報JP 2002-293285 A 特開2003-160089号公報JP 2003-160089 A
 しかし、特許文献3では、その組み立て性を考慮し、駆動用モータと減速機構部を組込む作業と、ハブケースの端面を閉じる蓋体に内装変速機を組込む作業を別作業とし、その後、両者を組込んでいる。すなわち、減速機構部と変速機構部とは完全に別ユニットで構成される。ハブケース内の軸方向のスペースには限りがあるので、このような構成では、変速機構部の配置スペースを確保しにくく、変速段数を増やすことが困難である。 However, in Patent Document 3, in consideration of the assembling property, the work of assembling the drive motor and the speed reduction mechanism is separate from the work of assembling the internal transmission in the lid that closes the end surface of the hub case. It is crowded. That is, the speed reduction mechanism portion and the speed change mechanism portion are completely configured as separate units. Since the space in the axial direction in the hub case is limited, in such a configuration, it is difficult to secure a space for arranging the speed change mechanism portion, and it is difficult to increase the number of speed steps.
 また、特許文献4では、駆動用モータは、減速機構部と変速機構部の間に配置されている。このような構成では、モータの電源及び制御用の配線を配置しにくく、また、その構造が複雑である。さらに、減速機構部と変速機構部は独立した構成となり、特許文献3と同様、変速段数を増やすことは困難である。
 また、電動補助自転車には、モータ駆動による補助が可能なスピードの範囲があり、それを越える範囲のスピード、あるいは、電池切れ等によって補助モータが作動しない場合には、減速機構部によってモータの引き摺りトルクが増加し、走行抵抗が大きくなってしまうという問題がある。
In Patent Document 4, the drive motor is arranged between the speed reduction mechanism and the speed change mechanism. In such a configuration, it is difficult to arrange the power supply and control wiring of the motor, and the structure is complicated. Furthermore, the speed reduction mechanism portion and the speed change mechanism portion are configured independently of each other, and it is difficult to increase the number of speed steps as in Patent Document 3.
In addition, motor-assisted bicycles have a range of speeds that can be assisted by motor driving. If the auxiliary motor does not operate due to speeds exceeding this range or due to battery exhaustion, etc., the motor is dragged by the speed reduction mechanism. There is a problem that the torque increases and the running resistance increases.
 そこで、この発明は、車軸の軸心に沿って減速機構部、駆動用モータ、変速機構部の3つの機構を並列に備えた構成において、装置をコンパクトにするとともに、補助モータが作動しない場合におけるモータの引き摺りトルクを抑制することを課題とする。 In view of this, the present invention has a configuration in which the three mechanisms of the speed reduction mechanism, the drive motor, and the speed change mechanism are provided in parallel along the axis of the axle, and the device is compact and the auxiliary motor does not operate. It is an object to suppress the drag torque of the motor.
 上記の課題を解決するために、本発明は、ハブの内部に、変速機構部、減速機構部及び駆動用モータを車軸の軸方向に並列して配置した自転車用ハブユニットにおいて、前記変速機構部は、入力手段に入力される人力による駆動力をハブケースに伝達する機能を有し、前記減速機構部は、前記駆動用モータから入力される駆動力をハブケースに伝達する機能を有しており、前記変速機構部は、2段以上の変速段を有する遊星歯車機構によって構成されて少なくとも1つの変速機用太陽歯車と、その変速機用太陽歯車に噛み合う変速機用遊星歯車、及びその変速機用遊星歯車を保持する変速機用遊星キャリアとを備え、前記入力手段からの駆動力に対して前記少なくとも1つの変速機用太陽歯車を前記車軸周りに回転可能又は回転不能とに切り替えて変速を行う変速制御機構部を備えており、前記減速機構部は、遊星歯車機構によって構成されて前記駆動用モータのモータ軸と一体に回転する減速機用太陽歯車と、前記減速機用太陽歯車に噛み合う減速機用遊星歯車とを備え、前記減速機用遊星歯車に噛み合う減速機用外輪歯車と前記駆動用モータを保持するモータハウジングとを相対回転可能又は相対回転不能に切替可能な切替用クラッチを備え、前記変速機構部の前記ハブケースへの出力部材である前記変速機用遊星キャリアで前記減速機用遊星歯車を保持することにより、前記変速機用遊星キャリアを前記減速機構部のハブケースへの出力部材としたことを特徴とする自転車用ハブユニットを採用した。 In order to solve the above problems, the present invention provides a bicycle hub unit in which a speed change mechanism, a speed reduction mechanism, and a drive motor are arranged in parallel in the axial direction of an axle inside the hub. Has a function of transmitting the driving force due to human power input to the input means to the hub case, and the speed reduction mechanism portion has a function of transmitting the driving force input from the driving motor to the hub case, The speed change mechanism portion is constituted by a planetary gear mechanism having two or more speed stages, and at least one transmission sun gear, a transmission planetary gear meshing with the transmission sun gear, and the transmission A planetary gear carrier for transmission that holds the planetary gear, and the at least one transmission sun gear is turned around the axle or not rotatable with respect to the driving force from the input means. A speed change control mechanism for performing speed change, wherein the speed reduction mechanism is configured by a planetary gear mechanism and rotates integrally with a motor shaft of the drive motor; and a gear for the speed reducer A reduction gear planetary gear meshing with the sun gear, and a switchable outer ring gear for reduction gear meshing with the planetary gear for reduction gear and a motor housing holding the drive motor, which can be switched to be relatively rotatable or relatively non-rotatable. The transmission planetary carrier is held by the transmission planetary carrier, which is an output member to the hub case of the transmission mechanism unit, so that the planetary carrier for transmission is connected to the hub case of the reduction mechanism unit. A bicycle hub unit is used, which is characterized by being an output member.
 この構成によれば、変速機構部と減速機構部のそれぞれにおいて遊星歯車機構を採用し、変速機構部のハブケースへの出力部材である変速機用遊星キャリアで減速機用遊星歯車を保持することにより、その変速機用遊星キャリアを減速機構部のハブケースへの出力部材としたので、部材の共通化により車軸方向にコンパクトな構造とすることが可能となる。 According to this configuration, the planetary gear mechanism is employed in each of the transmission mechanism unit and the reduction mechanism unit, and the planetary gear for reduction device is held by the planetary carrier for transmission which is an output member to the hub case of the transmission mechanism unit. Since the planetary carrier for transmission is used as an output member to the hub case of the speed reduction mechanism, it is possible to make the structure compact in the axle direction by using the common member.
 また、減速機用遊星歯車に噛み合う減速機用外輪歯車と駆動用モータを保持するモータハウジングとの間に切替用クラッチを設けたことから、補助モータが作動しない場合におけるモータの引き摺りトルクを抑制することができる。 In addition, since a switching clutch is provided between the outer ring gear for the reduction gear that meshes with the planetary gear for the reduction gear and the motor housing that holds the drive motor, the drag torque of the motor when the auxiliary motor does not operate is suppressed. be able to.
 ここで、例えば、前記変速機構部の構成を、前記入力部材から前記ハブケースへの直結状態を含む減速型とすることができる。また、前記変速機構部の構成を、前記入力部材から前記ハブケースへの直結状態と2段以上の減速状態を含む減速型とすることができる。 Here, for example, the structure of the speed change mechanism portion can be a reduction type including a direct connection state from the input member to the hub case. Further, the structure of the speed change mechanism portion may be a reduction type including a direct connection state from the input member to the hub case and a reduction state of two or more stages.
 遊星歯車機構の2段以上の変速段を切り替える変速制御機構部の構成としては、例えば、クラッチ部材を変速機用太陽歯車と車軸との間に設け、このクラッチ部材(変速機用第一ワンウェイクラッチと称する)を、前記変速機用太陽歯車が車軸回り一方向へ回転可能な状態と回転不能な状態とに切替えることで変速できる構成を採用することができる。 As a configuration of the shift control mechanism unit that switches two or more shift stages of the planetary gear mechanism, for example, a clutch member is provided between the sun gear for transmission and the axle, and this clutch member (first one-way clutch for transmission) The transmission sun gear can be shifted by switching between a state in which the transmission sun gear can rotate in one direction around the axle and a state in which the transmission sun gear cannot rotate.
 さらに、それに加え、例えば、入力手段に接続され変速機用遊星歯車に噛み合う変速機用外輪歯車と、その変速機用遊星歯車を保持する変速機用遊星キャリアとの間に別のクラッチ部材を設け、変速制御機構部が、変速機用外輪歯車を変速機用遊星キャリアに対して軸回り一方向へ回転不能な状態に切替えることで、入力手段から変速機用遊星キャリアへ等速(直結)状態に変速することができる。
 通常電動補助自転車では変速比の最も大きいトップギア(例えば、3段変速の場合の3速時の状態)で走行することが多いことから、トップギアに歯車を介さないトルク伝達経路とすることで、安定性が高く、耐久性の向上が著しく見込める。なお、遊星歯車の段数を増やし、さらにこの遊星歯車の段数に応じて太陽歯車を同数設けることで、4段、5段、6段と変速数を増加させることが可能となる。
In addition, for example, another clutch member is provided between the outer ring gear for transmission that is connected to the input means and meshes with the planetary gear for transmission, and the planetary carrier for transmission that holds the planetary gear for transmission. The transmission control mechanism switches the outer ring gear for transmission to a state in which it cannot rotate in one direction around the axis with respect to the planetary carrier for transmission, so that the constant speed (direct connection) state from the input means to the planetary carrier for transmission It is possible to change the speed.
Normally, a battery-assisted bicycle often travels with a top gear having the largest gear ratio (for example, the state of the third speed in the case of a three-speed shift). High stability and significant improvement in durability. In addition, by increasing the number of stages of the planetary gear and further providing the same number of sun gears according to the number of stages of the planetary gear, it is possible to increase the number of transmissions to 4, 5, and 6.
 また、これらの各構成において、前記車軸を自転車のフレームに両持ち固定される単一の部材とすれば、車軸がフレームに両端支持により完全固定されることで、リアハブユニット全体の剛性が確保され、駆動用モータは、この車軸に完全に固定されることで安定して回転可能となる。 Further, in each of these configurations, if the axle is a single member that is fixed to both ends of the bicycle frame, the rigidity of the entire rear hub unit is secured by the axle being completely fixed to the frame by supporting both ends. The drive motor can be stably rotated by being completely fixed to the axle.
 さらに、これらの各構成において、前記切替用クラッチを、例えば、ツーウェイクラッチとした構成を採用することができる。また、その切替用クラッチには、例えば、ローラクラッチ又はスプラグクラッチ、ラチェット機構を備えたクラッチ(ラチェットクラッチ)を採用することができる。このツーウェイクラッチにローラクラッチやスプラグクラッチを用いることで、ガタ量を小さくすることが可能となり、また、ラチェット機構を用いることで、構造を簡素化することができる。 Furthermore, in each of these configurations, for example, a configuration in which the switching clutch is a two-way clutch can be employed. Further, as the switching clutch, for example, a roller clutch, a sprag clutch, or a clutch provided with a ratchet mechanism (a ratchet clutch) can be employed. By using a roller clutch or a sprag clutch for this two-way clutch, it becomes possible to reduce the amount of play, and by using a ratchet mechanism, the structure can be simplified.
 これらの各構成において、前記切替用クラッチは、前記駆動用モータからの駆動力の入力による自転車の前進時における前記減速機用遊星キャリアの前記モータハウジングに対する回転には常に係合可能な状態とされ、その反対方向の回転には、外部から伝達された切替えを指示するための入力によって、係合可能な状態及び係合不能な状態とに切替えできる構成を採用することができる。 In each of these configurations, the switching clutch can always be engaged with the rotation of the planetary carrier for the speed reducer with respect to the motor housing when the bicycle moves forward by the input of the driving force from the driving motor. For the rotation in the opposite direction, it is possible to adopt a configuration that can be switched between an engageable state and an unengageable state by an input for instructing switching transmitted from the outside.
 すなわち、駆動用モータからの駆動力が負荷される場合に、常に、減速機構部の減速機用外輪歯車はツーウェイクラッチによってモータハウジングに対して回転不能な状態になるようにする(逆方向トルクの作用時は空転する)。駆動用モータは車軸に対して回転固定されていることから、減速機用外輪歯車もまた回転固定される。したがって、駆動用モータから減速機用太陽歯車、減速機用遊星歯車を介して出力部材(変速機用遊星キャリア)へと駆動力が伝達され、出力部材とハブケースは一体回転可能に結合されているから、駆動輪へとトルク伝達される。これにより、補助力による走行が可能となる。 That is, when the driving force from the driving motor is applied, the outer ring gear for the speed reducer of the speed reduction mechanism unit is always made non-rotatable with respect to the motor housing by the two-way clutch (reverse torque). It will idle during operation). Since the drive motor is rotationally fixed with respect to the axle, the reduction gear outer ring gear is also rotationally fixed. Accordingly, the driving force is transmitted from the drive motor to the output member (transmission planetary carrier) via the reduction gear sun gear and the reduction gear planetary gear, and the output member and the hub case are coupled so as to be integrally rotatable. Torque is transmitted to the drive wheels. Thereby, driving | running | working by auxiliary force is attained.
 また、駆動用モータからの補助力が不必要、若しくは電池切れの場合など補助力が得られない場合、人力の駆動力によって、減速機用外輪歯車はモータハウジングに対して駆動用モータからの駆動力で前進する際とは反対方向に回転する。この状態で、減速機構部の減速機用外輪歯車をモータハウジングに対して回転可能な状態とし、すなわち、減速機用遊星外輪歯車はモータハウジングに対して空転する。これにより、駆動用モータの引き摺り抵抗がない快適な走行が可能となる。 Also, when the auxiliary force from the drive motor is unnecessary or cannot be obtained, such as when the battery is dead, the outer ring gear for the speed reducer is driven from the drive motor to the motor housing by the drive force of human power. It rotates in the opposite direction to when moving forward with force. In this state, the reduction gear outer ring gear of the reduction mechanism portion is made rotatable with respect to the motor housing, that is, the reduction gear planetary outer gear rotates idly with respect to the motor housing. As a result, comfortable driving without drag resistance of the drive motor is possible.
 さらに、自転車が惰性で走行する際における駆動輪からの逆入力に対しては、同じく、減速機用外輪歯車はモータハウジングに対して駆動用モータからの駆動力で前進する際とは反対方向に回転する。この状態で、外部から伝達された入力によってツーウェイクラッチを入とし、減速機構部の減速機用外輪歯車をモータハウジングに対して回転不能な状態とする。これにより、減速機構部を介して駆動用モータに駆動輪からの逆入力が伝達され、回生充電が可能となる。 Furthermore, for reverse input from the drive wheels when the bicycle travels by inertia, similarly, the outer ring gear for the speed reducer is in the opposite direction to that when moving forward with the drive force from the drive motor with respect to the motor housing. Rotate. In this state, the two-way clutch is engaged by an input transmitted from the outside, and the outer ring gear for the speed reducer of the speed reduction mechanism is made incapable of rotating relative to the motor housing. Thereby, the reverse input from the drive wheel is transmitted to the drive motor via the speed reduction mechanism, and regenerative charging is possible.
 したがって、回生が必要な時にのみ、切替用クラッチを係合可能な状態から係合不能な状態に切り替えればよく、ハブ内部の構造を簡素化できる。また、その切替用クラッチの切り替えは、例えば、外部からの電気信号の入力によって切り替えることも可能であるが、部材の進退動作や回転動作等の機械的な動作(入力)によって切替えることも可能である。 Therefore, it is only necessary to switch the switching clutch from the engageable state to the disengageable state only when regeneration is necessary, and the internal structure of the hub can be simplified. The switching clutch can be switched by, for example, an external electric signal input, but can also be switched by a mechanical operation (input) such as advancing / retreating operation or rotating operation of the member. is there.
 いずれの場合にも、その切替えをブレーキ操作と連動させることで、ブレーキ時にのみ回生させることが可能となる。このとき、外部からの入力は、ブレーキ操作と連動して作動する切替用クラッチ制御機構部によって伝達されるようにできる。切替用クラッチ制御機構部の構成としては、例えば、ブレーキ操作と連動するワイヤー等の進退動作やその他リンク機構を構成する部材の回転動作(入力)を活用して、その切替えを行う構成とできる。 In any case, it is possible to regenerate only during braking by linking the switching with the brake operation. At this time, the input from the outside can be transmitted by the switching clutch control mechanism that operates in conjunction with the brake operation. As a configuration of the switching clutch control mechanism unit, for example, the switching can be performed by utilizing the advance / retreat operation of a wire or the like interlocking with the brake operation and the rotation operation (input) of the members configuring the link mechanism.
 さらに、複数の要素(ブレーキ操作の有無、回転数、ペダルトルクの数値)に基づいて、それらの複数の要素が所定の要件を満たした場合に、前記切替用クラッチの切り替えを行う構成を採用することができる。複数の要素を切り替えの基準とすることで、より快適な走行を得ることが可能となる。 Furthermore, a configuration is adopted in which the switching clutch is switched based on a plurality of elements (the presence / absence of a brake operation, the number of revolutions, and the numerical value of the pedal torque) when the plurality of elements satisfy a predetermined requirement. be able to. By using a plurality of elements as a reference for switching, it becomes possible to obtain more comfortable traveling.
 前記切替用クラッチとして、例えば、ラチェット機構を備えたクラッチを採用した場合において、そのラチェット機構は、前記減速機用遊星キャリアの前記モータハウジングに対する軸周り一方向のみに係合する第一ラチェット部と、その第一ラチェット部の係合方向とは反対方向の回転のみに係合する第二ラチェット部とで構成することができる。 For example, when a clutch provided with a ratchet mechanism is employed as the switching clutch, the ratchet mechanism includes a first ratchet portion that engages in only one direction around the axis of the planetary carrier for the reducer with respect to the motor housing. The second ratchet portion can be configured to engage only in the rotation in the direction opposite to the engagement direction of the first ratchet portion.
 このとき、前記第一ラチェット部は、前記駆動用モータからの駆動力の入力による自転車の前進時における前記減速機用遊星キャリアの前記モータハウジングに対する回転には常に係合可能な状態とされ、前記第二ラチェット部は、前記駆動用モータから駆動力が入力されない場合には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切り替えできる構成とすることができる。 At this time, the first ratchet portion is always in an engageable state with respect to the rotation of the planetary carrier for the speed reducer with respect to the motor housing when the bicycle is advanced by the input of the driving force from the driving motor, The second ratchet portion can be configured to be able to switch between an engageable state and an unengageable state by an input transmitted from the outside when no driving force is input from the drive motor.
 これらの各構成において、前記モータハウジングは、自転車のフレームもしくは車軸に相対回転不能に保持されている構成とすることができる。 In each of these configurations, the motor housing can be configured to be held on a bicycle frame or axle so as not to be relatively rotatable.
 また、これらの各構成において、前記入力手段を前記車軸の一端側に、前記駆動用モータを前記車軸の他端側に設け、前記変速機構部及び前記減速機構部は、前記入力手段と前記駆動用モータとの間に設けられる構成を採用することができる。
 変速機構部及び減速機構部を、車軸の一端側のスプロケットと、他端側の駆動用モータとの間に設ければ、変速機用遊星キャリアと減速機用遊星キャリアとが近接するので、キャリアを共通化するための構造をさらに簡素にし得る。なお、駆動用モータは、自転車に両持ち支持される車軸に完全に固定されることで、ハブユニット全体の高い剛性が確保できるようになる。
Further, in each of these configurations, the input means is provided on one end side of the axle, the drive motor is provided on the other end side of the axle, and the speed change mechanism portion and the speed reduction mechanism portion are provided on the input means and the drive side. A configuration provided between the motor and the motor can be employed.
If the speed change mechanism portion and the speed reduction mechanism portion are provided between the sprocket on one end of the axle and the drive motor on the other end, the planetary carrier for transmission and the planetary carrier for reduction gear are close to each other. Can be further simplified. The drive motor is completely fixed to the axle that is supported on both ends of the bicycle, thereby ensuring high rigidity of the entire hub unit.
 また、これらの各構成において、前記変速機構部は、前記入力手段からの駆動力を伝達する駆動体と一体に回転する変速機用外輪歯車が前記変速機用遊星歯車に噛み合い、前記変速機用遊星キャリアの外周から前記ハブケースの内径にトルク伝達可能に接合されており、前記入力手段からの駆動力は、前記駆動体から前記変速機用遊星歯車、前記変速機用遊星キャリアを通じて前記ハブケースへ等速以下で伝達される減速型とした構成を採用することができる。 Further, in each of these configurations, the transmission mechanism portion includes an outer ring gear for transmission that rotates integrally with a drive body that transmits the driving force from the input means, and the planetary gear for transmission is engaged with the transmission planetary gear. Torque is joined from the outer periphery of the planet carrier to the inner diameter of the hub case, and the driving force from the input means is transmitted from the driver to the hub case through the transmission planetary gear, the transmission planet carrier, etc. It is possible to adopt a decelerating configuration that is transmitted at a lower speed.
 このとき、前記駆動体と前記変速機用外輪歯車とを一体の部材で形成することも可能であるが、前記駆動体と前記変速機用外輪歯車とを別部材とし、その別部材の前記駆動体と前記変速機用外輪歯車とが一体回転可能な結合によって保持されている構成とすることができる。 At this time, the drive body and the outer ring gear for transmission can be formed as an integral member, but the drive body and the outer ring gear for transmission are separate members, and the drive of the separate member is performed. The body and the outer ring gear for transmission can be held by a joint that can rotate integrally.
 前記駆動体と前記変速機用外輪歯車とを別部材とした場合、前記駆動体と前記変速機用外輪歯車とは、半径方向へ相対移動可能に保持されている構成とすることができる。駆動体と変速機用外輪歯車とが半径方向へ相対移動可能であれば、その駆動体や変速機用外輪歯車に生じ得る製造誤差や組み立て誤差を、その相対移動によって吸収することができ、遊星歯車機構の噛み合っている各歯車間のバランスを良好に保つことができる。
 遊星歯車は、理想的には同心駆動であることが望ましいが、実際にはそれぞれの歯車に製造誤差が含まれる。製造誤差によって特定の歯車に過大な荷重がかかる場合があり、耐久性が低下する恐れがある。したがって、これらの製造誤差を吸収することができるようにした上記構成が好ましい。
When the driving body and the transmission outer ring gear are separate members, the driving body and the transmission outer ring gear can be configured to be held so as to be relatively movable in the radial direction. If the drive body and the outer ring gear for transmission can be moved relative to each other in the radial direction, manufacturing errors and assembly errors that can occur in the drive body and the outer ring gear for transmission can be absorbed by the relative movement. A good balance can be maintained between the gears engaged with each other in the gear mechanism.
Although it is desirable that the planetary gear is ideally driven concentrically, in reality, each gear includes a manufacturing error. Due to manufacturing errors, an excessive load may be applied to a specific gear, which may reduce durability. Therefore, the above-described configuration that can absorb these manufacturing errors is preferable.
 すなわち、ここでは、入力部材が結合される駆動体と変速機用外輪歯車とを別部材とし、それぞれを一体回転可能としつつ、半径方向に自由度を持たしている。また、駆動体は車軸にベアリングによって回転支持されていることから、この変速機外輪歯車が半径方向に移動することで、遊星歯車機構において荷重バランスの取れた配置とすることが可能となる。 That is, here, the drive body to which the input member is coupled and the outer ring gear for the transmission are made separate members, each having a degree of freedom in the radial direction while being able to rotate integrally. In addition, since the driving body is rotatably supported on the axle by a bearing, the outer ring gear of the transmission moves in the radial direction, so that the planetary gear mechanism can have a load balanced arrangement.
 また、これらの各構成において、前記減速機構部は、前記減速機用遊星歯車に設けた第一外径歯車部が前記減速機用太陽歯車に噛み合い、前記減速機用遊星歯車に設けられ前記第一外径歯車部よりも歯数の少ない第二外径歯車部が前記減速機用外輪歯車に噛み合っている構成を採用することができる。
 このように、減速機構部の遊星歯車機構に、歯数の異なる2段の減速機用遊星歯車を用いることによって、コンパクトな構造で高減速比とすることが可能となる。
Further, in each of these configurations, the reduction mechanism portion includes a first outer gear portion provided on the reduction gear planetary gear meshes with the reduction gear sun gear, and is provided on the reduction gear planetary gear. A configuration in which a second outer gear portion having a smaller number of teeth than the one outer gear portion meshes with the outer ring gear for a reduction gear can be employed.
Thus, by using the planetary gears for two speed reducers with different numbers of teeth for the planetary gear mechanism of the speed reduction mechanism unit, it is possible to achieve a high reduction ratio with a compact structure.
 また、これらの各構成において、前記変速機用遊星歯車の数と前記減速機用遊星歯車の数を同数とすれば、主に入力手段からの人力による駆動力を伝達する変速機構部における車軸周りへの荷重バランスと、主に駆動用モータからの駆動力を伝達する減速機構部における車軸周りへの荷重バランスとが近いものとなるので望ましい。 Further, in each of these configurations, if the number of the planetary gears for transmission is the same as the number of the planetary gears for reduction gears, the periphery of the axle in the transmission mechanism unit that mainly transmits the driving force by human power from the input means This is desirable because the load balance around the axle is close to the load balance around the axle in the speed reduction mechanism that mainly transmits the driving force from the drive motor.
 また、例えば、前記変速機用遊星歯車の数を3個とすれば、駆動力を伝達する際の車軸周りへの荷重バランスが最も良好となる。このとき、前記減速機用遊星歯車の数も同数の3個とすることが望ましい。 For example, if the number of planetary gears for transmission is three, the load balance around the axle when the driving force is transmitted becomes the best. At this time, it is desirable that the number of planetary gears for reduction gears is also the same number.
 また、これらの各構成において、前記変速制御機構部は、前記少なくとも一つの変速機用太陽歯車を前記車軸周り一方向に回転不能とできる変速機用第一ワンウェイクラッチを、その一方向に相対回転可能又は相対回転不能に切替可能である構成を採用することができる。 Further, in each of these configurations, the shift control mechanism section relatively rotates the first one-way clutch for transmission that can make the at least one transmission sun gear unrotatable in one direction around the axle. It is possible to adopt a configuration that can be switched so that it can be rotated or cannot be relatively rotated.
 さらに、これらの各構成からなる自転車用ハブユニットを組み込み、電動モータにより人力駆動系に補助力を付加させることができ、且つ、回生機構を備えた電動補助自転車や電動二輪車とすることができる。 Furthermore, a bicycle hub unit composed of each of these components can be incorporated, and an auxiliary force can be added to the human-powered drive system by an electric motor, and an electrically assisted bicycle or an electric motorcycle equipped with a regeneration mechanism can be obtained.
 また、上記の課題を解決するために、この発明は、ハブの内部に、変速機構部、減速機構部及び駆動用モータを車軸の軸方向に並列して配置した自転車用ハブユニットにおいて、前記変速機構部は、入力手段に入力される人力による駆動力をハブケースに伝達する機能を有し、前記減速機構部は、前記駆動用モータから入力される駆動力をハブケースに伝達する機能を有しており、前記変速機構部は、2段以上の変速段を有する遊星歯車機構によって構成されて少なくとも1つの変速機用太陽歯車と、その変速機用太陽歯車に噛み合う変速機用遊星歯車、及びその変速機用遊星歯車を保持する変速機用遊星キャリアとを備え、前記入力手段からの駆動力に対して前記少なくとも1つの変速機用太陽歯車を前記車軸周りに回転可能又は回転不能とに切り替えて変速を行う変速制御機構部を備えており、前記減速機構部は、遊星歯車機構によって構成されて少なくとも1つの減速機用太陽歯車と、その減速機用太陽歯車に噛み合う減速機用遊星歯車とを備え、前記減速機用遊星歯車を、前記変速機用遊星キャリア又はその変速機用遊星キャリアと一体に回転する部材に設けた減速機用外輪歯車に噛み合わせ、前記減速機用太陽歯車を保持する減速機用遊星キャリアと前記駆動用モータを保持するモータハウジング若しくはモータハウジングに固定された部材とを相対回転可能又は相対回転不能に切替可能な切替用クラッチを備えたことを特徴とする自転用ハブユニットを採用した。 In order to solve the above-described problems, the present invention provides a bicycle hub unit in which a speed change mechanism, a speed reduction mechanism, and a drive motor are arranged in parallel in the axial direction of an axle inside the hub. The mechanism portion has a function of transmitting a driving force by human power input to the input means to the hub case, and the speed reduction mechanism portion has a function of transmitting the driving force input from the driving motor to the hub case. The transmission mechanism portion is constituted by a planetary gear mechanism having two or more speed stages, and at least one transmission sun gear, the transmission planetary gear meshed with the transmission sun gear, and the speed change thereof A planetary gear carrier for transmission that holds a planetary gear for a machine, and the at least one transmission sun gear can be rotated around the axle or not rotatable with respect to the driving force from the input means. A speed change control mechanism that changes gears, and the speed reduction mechanism is configured by a planetary gear mechanism and is configured with at least one speed reducer sun gear and a speed reducer planetary gear that meshes with the speed reducer sun gear. The reduction gear planetary gear is engaged with the reduction gear outer ring gear provided on the transmission planet carrier or a member that rotates integrally with the transmission planet carrier, and the reduction gear sun gear. And a switching clutch capable of switching between a motor housing holding the drive motor and a member fixed to the motor housing so as to be relatively rotatable or not relatively rotatable. A hub unit for rotation was adopted.
 この構成によれば、変速機構部と減速機構部のそれぞれにおいて遊星歯車機構を採用し、変速機構部の変速機用遊星キャリア又はその変速機用遊星キャリアと一体に回転する部材に設けた減速機用外輪歯車に、減速機構部の減速機用遊星歯車を噛み合わせることから、部材の共通化により車軸方向にコンパクトな構造とすることが可能となる。 According to this configuration, a planetary gear mechanism is employed in each of the speed change mechanism portion and the speed reduction mechanism portion, and the speed reducer provided on a transmission planet carrier for the speed change mechanism portion or a member that rotates integrally with the planet carrier for the transmission. Since the planetary gear for the speed reducer of the speed reduction mechanism is meshed with the outer ring gear for use, it is possible to make the structure compact in the axle direction by sharing the members.
 また、減速機用遊星歯車に噛み合う減速機用外輪歯車と駆動用モータを保持するモータハウジングとの間に切替用クラッチを設けることによっても補助モータが作動しない場合におけるモータの引き摺りトルクを抑制することができる。 In addition, the drag torque of the motor when the auxiliary motor does not operate can be suppressed by providing a switching clutch between the outer ring gear for the speed reducer meshing with the planetary gear for the speed reducer and the motor housing holding the drive motor. Can do.
 なお、遊星歯車機構の2段以上の変速段を切り換える前記変速制御機構部の構成としては、クラッチ部材を変速機用太陽歯車と車軸との間に設け、このクラッチ部材(変速機用第一ワンウェイクラッチと称する)を、前記変速機用太陽歯車が車軸回り一方向へ回転可能な状態と回転不能な状態とに切替えることで変速できる構成を採用することができる。  Note that, as a configuration of the shift control mechanism unit that switches two or more shift stages of the planetary gear mechanism, a clutch member is provided between the transmission sun gear and the axle, and this clutch member (first one-way for transmission) is provided. It is possible to adopt a configuration in which the transmission sun gear can be shifted by switching between a state in which the sun gear for transmission can rotate in one direction around the axle and a state in which it cannot rotate. *
 さらに、それに加え、入力手段に接続され変速機用遊星歯車に噛み合う変速機用外輪歯車と、その変速機用遊星歯車を保持する変速機用遊星キャリアとの間に別のクラッチ部材を設け、変速制御機構部が、変速機用外輪歯車を変速機用遊星キャリアに対して軸回り一方向へ回転不能な状態に切替えることで、入力手段から変速機用遊星キャリアへ等速(直結)状態に変速することができる。 In addition, another clutch member is provided between the outer ring gear for transmission that is connected to the input means and meshes with the planet gear for transmission, and the planet carrier for transmission that holds the planet gear for transmission. The control mechanism switches the outer ring gear for transmission to a state where it cannot rotate in one direction around the axis with respect to the planetary carrier for transmission, thereby shifting from the input means to the planetary carrier for transmission at a constant speed (direct connection) state. can do.
 この構成において、前記切替用クラッチを、例えば、ツーウェイクラッチとした構成を採用することができる。また、その切替用クラッチには、例えば、ローラクラッチ又はスプラグクラッチ、ラチェット機構を備えたクラッチ(ラチェットクラッチ)を採用することができる。 In this configuration, for example, a configuration in which the switching clutch is a two-way clutch can be employed. Further, as the switching clutch, for example, a roller clutch, a sprag clutch, or a clutch provided with a ratchet mechanism (a ratchet clutch) can be employed.
 これらの各構成において、前記切替用クラッチは、前記駆動用モータからの駆動力の入力による自転車の前進時における前記減速機用遊星キャリア若しくは減速機用外輪歯車の前記モータハウジングに対する回転には常に係合可能な状態とされ、その反対方向の回転には、外部から伝達された切替えを指示するための入力によって、係合可能な状態及び係合不能な状態とに切替えできる構成を採用することができる。 In each of these configurations, the switching clutch is always involved in the rotation of the reduction gear planet carrier or the reduction gear outer ring gear with respect to the motor housing when the bicycle moves forward by the input of the driving force from the driving motor. It is possible to switch between an engageable state and a non-engageable state by an input for instructing a switch transmitted from the outside for rotation in the opposite direction. it can.
 すなわち、駆動用モータからの駆動力が負荷される場合に、常に、減速機構部の減速機用遊星キャリア若しくは減速機用外輪歯車はツーウェイクラッチによってモータハウジングに対して回転不能な状態になるように配置する。これにより、補助力による走行が可能となる。 That is, when the driving force from the driving motor is applied, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is always in a state in which it cannot rotate with respect to the motor housing by the two-way clutch. Deploy. Thereby, driving | running | working by auxiliary force is attained.
 また、駆動用モータからの補助力が不必要、若しくは電池切れの場合など補助力が得られない場合、人力の駆動力によって、減速機用遊星キャリア若しくは減速機用外輪歯車はモータハウジングに対して駆動用モータからの駆動力で前進する際とは反対方向に回転する。この状態で、減速機構部の減速機用遊星キャリア若しくは減速機用外輪歯車をモータハウジングに対して回転可能な状態とし、すなわち、減速機用遊星キャリア若しくは減速機用外輪歯車はモータハウジングに対して空転する。これにより、駆動用モータの引き摺り抵抗がない快適な走行が可能となる。 In addition, when the auxiliary force from the drive motor is unnecessary or cannot be obtained, such as when the battery runs out, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer is applied to the motor housing by the driving force of human power. It rotates in the opposite direction to when moving forward with the driving force from the drive motor. In this state, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is made rotatable with respect to the motor housing, that is, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer is set to the motor housing. Idle. As a result, comfortable driving without drag resistance of the drive motor is possible.
 さらに、自転車が惰性で走行する際における駆動輪からの逆入力に対しては、同じく、減速機用遊星キャリア若しくは減速機用外輪歯車はモータハウジングに対して駆動用モータからの駆動力で前進する際とは反対方向に回転する。この状態で、外部から伝達された入力によって前記ツーウェイクラッチを入とし、減速機構部の減速機用遊星キャリア若しくは減速機用外輪歯車をモータハウジングに対して回転不能な状態とする。これにより、減速機構部を介して駆動用モータに駆動輪からの逆入力が伝達され、回生充電が可能となる。 Further, for reverse input from the drive wheel when the bicycle travels by inertia, the planetary carrier for the speed reducer or the outer ring gear for the speed reducer advances similarly to the motor housing by the driving force from the drive motor. It rotates in the opposite direction. In this state, the two-way clutch is engaged by an input transmitted from the outside, and the planetary carrier for the speed reducer or the outer ring gear for the speed reducer of the speed reduction mechanism is made non-rotatable with respect to the motor housing. Thereby, the reverse input from the drive wheel is transmitted to the drive motor via the speed reduction mechanism, and regenerative charging is possible.
 したがって、回生が必要な時にのみ、切替用クラッチを係合可能な状態から係合不能な状態に切り替えればよく、ハブ内部の構造を簡素化できる。また、その切替用クラッチの切り替えは、例えば、外部からの電気信号の入力によって切り替えることも可能であるが、部材の進退動作や回転動作等の機械的な動作(入力)によって切替えることも可能である。 Therefore, it is only necessary to switch the switching clutch from the engageable state to the disengageable state only when regeneration is necessary, and the internal structure of the hub can be simplified. The switching clutch can be switched by, for example, an external electric signal input, but can also be switched by a mechanical operation (input) such as advancing / retreating operation or rotating operation of the member. is there.
 いずれの場合にも、その切替えをブレーキ操作と連動させることで、ブレーキ時にのみ回生させることが可能となる。このとき、外部からの入力は、ブレーキ操作と連動して作動する切替用クラッチ制御機構部によって伝達されるようにできる。切替用クラッチ制御機構部の構成としては、例えば、ブレーキ操作と連動するワイヤー等の進退動作やその他リンク機構を構成する部材の回転動作(入力)を活用して、その切替えを行う構成とすることができる。 In any case, it is possible to regenerate only during braking by linking the switching with the brake operation. At this time, the input from the outside can be transmitted by the switching clutch control mechanism that operates in conjunction with the brake operation. As a configuration of the switching clutch control mechanism, for example, it is configured to make use of a forward / backward movement of a wire or the like interlocking with a brake operation and a rotation operation (input) of a member constituting the link mechanism to perform the switching. Can do.
 前記切替用クラッチとして、ラチェット機構を備えたクラッチを採用した場合において、そのラチェット機構は、前記減速機用遊星キャリア若しくは減速機用外輪歯車の前記モータハウジングに対する軸周り一方向のみに係合する第一ラチェット部と、その第一ラチェット部の係合方向とは反対方向の回転のみに係合する第二ラチェット部とで構成することができる。 When a clutch provided with a ratchet mechanism is employed as the switching clutch, the ratchet mechanism is engaged only in one direction around the axis of the planetary carrier for reducer or the outer ring gear for reducer with respect to the motor housing. One ratchet portion and a second ratchet portion that engages only in rotation in a direction opposite to the engagement direction of the first ratchet portion can be configured.
 このとき、前記第一ラチェット部は、前記駆動用モータからの駆動力の入力による自転車の前進時における前記減速機用遊星キャリア若しくは減速機用外輪歯車の前記モータハウジングに対する回転には常に係合可能な状態とされ、前記第二ラチェット部は、前記駆動用モータから駆動力が入力されない場合には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切り替えできる構成とすることができる。 At this time, the first ratchet portion can always be engaged with the rotation of the reduction gear planetary carrier or the reduction gear outer ring gear with respect to the motor housing when the bicycle advances by the input of the driving force from the driving motor. The second ratchet portion can be switched between an engageable state and a non-engageable state by an input transmitted from the outside when the driving force is not input from the drive motor. can do.
 これらの各構成において、前記モータハウジングは、自転車のフレームもしくは車軸に相対回転不能に保持されている構成とすることができる。 In each of these configurations, the motor housing can be configured to be held on a bicycle frame or axle so as not to be relatively rotatable.
 また、これらの各構成において、前記入力手段を前記車軸の一端側に、前記駆動用モータを前記車軸の他端側に設け、前記変速機構部及び前記減速機構は、前記入力手段と前記駆動用モータとの間に設けられる構成を採用することができる。
 変速機構及び減速機構を、車軸の一端側のスプロケットと、他端側の駆動用モータとの間に設ければ、変速機用遊星機構と減速機用遊星機構とが近接するので、それぞれの部材を共通化するための構造をさらに簡素とし得る。なお、駆動用モータは、自転車に両持ち支持される車軸に完全に固定されることで、ハブユニット全体の高い剛性が確保できるようになる。
Also, in each of these configurations, the input means is provided on one end side of the axle, the drive motor is provided on the other end side of the axle, and the speed change mechanism portion and the speed reduction mechanism are provided on the input means and the drive side. A configuration provided between the motor and the motor can be employed.
If the speed change mechanism and the speed reduction mechanism are provided between the sprocket on one end of the axle and the drive motor on the other end, the planetary mechanism for transmission and the planetary mechanism for speed reducer are close to each other. The structure for standardizing can be further simplified. The drive motor is completely fixed to the axle that is supported on both ends of the bicycle, thereby ensuring high rigidity of the entire hub unit.
 また、これらの各構成において、前記変速機構部は、前記入力手段からの駆動力を伝達する駆動体と一体に回転する変速機用外輪歯車が前記変速機用遊星歯車に噛み合い、前記変速機用遊星キャリアの外周に設けた外径歯車部が前記ハブケースに設けた内径歯車部に噛み合っており、前記入力手段からの駆動力は、前記駆動体から前記変速機用遊星歯車、前記変速機用遊星キャリアを通じて前記ハブケースへ等速以下で伝達される減速型とした構成を採用することができる。 Further, in each of these configurations, the transmission mechanism portion includes an outer ring gear for transmission that rotates integrally with a drive body that transmits the driving force from the input means, and the planetary gear for transmission is engaged with the transmission planetary gear. An outer diameter gear portion provided on the outer periphery of the planet carrier meshes with an inner diameter gear portion provided in the hub case, and the driving force from the input means is transmitted from the drive body to the planetary gear for transmission and the planetary gear for transmission. It is possible to adopt a decelerating configuration that is transmitted to the hub case through the carrier at a constant speed or less.
 このとき、前記駆動体と前記変速機用外輪歯車とを一体の部材で形成することも可能であるが、前記駆動体と前記変速機用外輪歯車とを別部材とし、その別部材の前記駆動体と前記変速機用外輪歯車とが一体回転可能な結合によって保持されている構成とすることができる。 At this time, the drive body and the outer ring gear for transmission can be formed as an integral member, but the drive body and the outer ring gear for transmission are separate members, and the drive of the separate member is performed. The body and the outer ring gear for transmission can be held by a joint that can rotate integrally.
 前記駆動体と前記変速機用外輪歯車とを別部材とした場合、前記駆動体と前記変速機用外輪歯車とは、半径方向へ相対移動可能に保持されている構成とすることができる。駆動体と変速機用外輪歯車とが半径方向へ相対移動可能であれば、その駆動体や変速機用外輪歯車に生じ得る製造誤差や組み立て誤差を、その相対移動によって吸収することができ、遊星歯車機構の噛み合っている各歯車間のバランスを良好に保つことができる。 When the drive body and the transmission outer ring gear are separate members, the drive body and the transmission outer ring gear can be configured to be relatively movable in the radial direction. If the drive body and the outer ring gear for transmission can be moved relative to each other in the radial direction, manufacturing errors and assembly errors that can occur in the drive body and the outer ring gear for transmission can be absorbed by the relative movement. A good balance can be maintained between the gears engaged with each other in the gear mechanism.
 また、これらの各構成において、前記減速機構部は、前記減速機用遊星歯車に設けた第一外径歯車部が前記減速機用太陽歯車に噛み合い、前記減速機用遊星歯車に設けられ前記第一外径歯車部よりも歯数の少ない第二外径歯車部が前記変速機用遊星キャリアに設けた内径歯車部に噛み合っており、前記減速機構部は、前記減速機用太陽歯車を前記駆動用モータからの駆動力の入力部材とし、前記変速機用遊星キャリアを前記ハブケースへの出力部材とする構成を採用することができる。 Further, in each of these configurations, the reduction mechanism portion includes a first outer gear portion provided on the reduction gear planetary gear meshes with the reduction gear sun gear, and is provided on the reduction gear planetary gear. A second outer gear portion having a smaller number of teeth than the one outer gear portion meshes with an inner gear portion provided on the planetary carrier for transmission, and the speed reduction mechanism portion drives the sun gear for speed reducer. It is possible to adopt a configuration in which the transmission planetary carrier is used as an output member to the hub case as an input member for driving force from the motor for use.
 この構成によれば、変速機構部の変速機用遊星キャリアが、減速機構部の外輪歯車若しくは減速機用遊星キャリアの部材を兼ねるので、ハブの軸方向へのさらなるコンパクト化が可能となる。
 また、減速機用遊星歯車に歯数の異なる2つの歯車部を有する2段の歯車を用いることによって、高減速比とすることが可能となる。
According to this configuration, the planetary carrier for transmission of the speed change mechanism unit also serves as the member of the outer ring gear of the speed reduction mechanism unit or the planetary carrier for speed reducer, so that the hub can be further downsized in the axial direction.
Further, by using a two-stage gear having two gear portions having different numbers of teeth for the planetary gear for reduction gear, a high reduction ratio can be achieved.
 また、これらの各構成において、前記変速機用遊星歯車の数と前記減速機用遊星歯車の数を同数とすれば、主に入力手段からの人力による駆動力を伝達する変速機構部における車軸周りへの荷重バランスと、主に駆動用モータからの駆動力を伝達する減速機構部における車軸周りへの荷重バランスとが近いものとなるので望ましい。 Further, in each of these configurations, if the number of the planetary gears for transmission is the same as the number of the planetary gears for reduction gears, the periphery of the axle in the transmission mechanism unit that mainly transmits the driving force by human power from the input means This is desirable because the load balance around the axle is close to the load balance around the axle in the speed reduction mechanism that mainly transmits the driving force from the drive motor.
 また、例えば、前記変速機用遊星歯車の数を3個とすれば、駆動力を伝達する際の車軸周りへの荷重バランスが最も良好となる。このとき、前記減速機用遊星歯車の数も同数の3個とすることが望ましい。 For example, if the number of planetary gears for transmission is three, the load balance around the axle when the driving force is transmitted becomes the best. At this time, it is desirable that the number of planetary gears for reduction gears is also the same number.
 また、これらの各構成において、前記変速制御機構部は、前記少なくとも一つの変速機用太陽歯車を前記車軸周り一方向に回転不能とできる変速機用第一ワンウェイクラッチを、その一方向に相対回転可能又は相対回転不能に切替可能である構成を採用することができる。 Further, in each of these configurations, the shift control mechanism section relatively rotates the first one-way clutch for transmission that can make the at least one transmission sun gear unrotatable in one direction around the axle. It is possible to adopt a configuration that can be switched so that it can be rotated or cannot be relatively rotated.
 この発明は、車軸の軸心に沿って減速機構部、駆動用モータ、変速機構部の3つの機構を並列に備えた構成において、変速機構部と減速機構部のそれぞれにおいて遊星歯車機構を採用し、変速機構部のハブケースへの出力部材である変速機用遊星キャリアで減速機用遊星歯車を保持することにより、その変速機用遊星キャリアを減速機構部のハブケースへの出力部材としたので、部材の共通化により車軸方向にコンパクトな構造とすることが可能となる。 The present invention employs a planetary gear mechanism in each of the speed change mechanism part and the speed reduction mechanism part in a configuration in which three mechanisms of a speed reduction mechanism part, a drive motor, and a speed change mechanism part are provided in parallel along the axis of the axle. Since the planetary gear for reduction gear is held by the planetary gear for transmission with the planetary carrier for transmission that is the output member to the hub case of the transmission mechanism unit, the planetary carrier for transmission is used as the output member to the hub case of the reduction mechanism unit. It becomes possible to make it a compact structure in the direction of the axle by common use.
 また、減速機用遊星歯車に噛み合う減速機用外輪歯車と駆動用モータを保持するモータハウジングとの間に切替用クラッチを設けたことから、補助モータが作動しない場合におけるモータの引き摺りトルクを抑制することができる。 In addition, since a switching clutch is provided between the outer ring gear for the reduction gear that meshes with the planetary gear for the reduction gear and the motor housing that holds the drive motor, the drag torque of the motor when the auxiliary motor does not operate is suppressed. be able to.
 また、この発明は、車軸の軸心に沿って減速機構部、駆動用モータ、変速機構部の3つの機構を並列に備えた構成において、変速機構部と減速機構部のそれぞれにおいて遊星歯車機構を採用し、変速機構部の変速機用遊星キャリア又はその変速機用遊星キャリアと一体に回転する部材に設けた減速機用外輪歯車を、減速機構部の減速機用遊星歯車に噛み合わせることで、部材の共通化により、車軸方向にコンパクトな構造とすることが可能である。 Further, according to the present invention, a planetary gear mechanism is provided in each of the speed change mechanism portion and the speed reduction mechanism portion in a configuration in which the speed reduction mechanism portion, the drive motor, and the speed change mechanism portion are provided in parallel along the axis of the axle. Adopting, by meshing the planetary gear for reduction gear provided on the planetary gear carrier for transmission of the transmission mechanism portion or the planetary carrier for transmission gearbox with the planetary gear for reduction gear of the reduction mechanism portion, By sharing the members, it is possible to make the structure compact in the axle direction.
この発明の一実施形態を示す縦断面図A longitudinal sectional view showing an embodiment of the present invention (a)は図1のA-A断面図、(b)は図1のB-B断面図、(c)は図1のC-C断面図1A is a cross-sectional view taken along the line AA in FIG. 1, FIG. 1B is a cross-sectional view taken along the line BB in FIG. 1, and FIG. 図1の要部拡大図1 is an enlarged view of the main part of FIG. 同実施形態の変速1段目を示す縦断面図Longitudinal sectional view showing the first gear of the same embodiment (a)は図4のA-A断面図、(b)は図4のB-B断面図、(c)は図4のC-C断面図4A is a cross-sectional view taken along line AA in FIG. 4, FIG. 4B is a cross-sectional view taken along line BB in FIG. 4, and FIG. 4C is a cross-sectional view taken along line CC in FIG. 同実施形態の変速2段目を示す縦断面図Longitudinal sectional view showing the second gear stage of the same embodiment (a)は図6のA-A断面図、(b)は図6のB-B断面図、(c)は図6のC-C断面図6A is a cross-sectional view taken along the line AA in FIG. 6, FIG. 6B is a cross-sectional view taken along the line BB in FIG. 6, and FIG. 同実施形態の変速3段目を示す縦断面図Longitudinal sectional view showing the third gear stage of the same embodiment (a)は図8のA-A断面図、(b)は図8のB-B断面図、(c)は図8のC-C断面図8A is a sectional view taken along line AA in FIG. 8, FIG. 8B is a sectional view taken along line BB in FIG. 8, and FIG. 8C is a sectional view taken along line CC in FIG. 図8のX-X断面図XX sectional view of FIG. 図10の他の実施形態を示す断面図Sectional drawing which shows other embodiment of FIG. (a)は切替用クラッチ制御機構部、(b)は(a)の変形例を示す要部拡大図(A) is a clutch control mechanism for switching, (b) is an enlarged view of the main part showing a modification of (a). この発明のさらに他の実施形態を示す縦断面図A longitudinal sectional view showing still another embodiment of the present invention (a)は図13のA-A断面図、(b)は図13のB-B断面図、(c)は図13のC-C断面図(A) is a cross-sectional view taken along the line AA in FIG. 13, (b) is a cross-sectional view taken along the line BB in FIG. 13, and (c) is a cross-sectional view taken along the line CC in FIG. 図13の要部拡大図13 is an enlarged view of the main part of FIG. 同実施形態の変速1段目を示す縦断面図Longitudinal sectional view showing the first gear of the same embodiment (a)は図16のA-A断面図、(b)は図16のB-B断面図、(c)は図16のC-C断面図(A) is a cross-sectional view taken along the line AA in FIG. 16, (b) is a cross-sectional view taken along the line BB in FIG. 16, and (c) is a cross-sectional view taken along the line CC in FIG. 同実施形態の変速2段目を示す縦断面図Longitudinal sectional view showing the second gear stage of the same embodiment (a)は図18のA-A断面図、(b)は図18のB-B断面図、(c)は図18のC-C断面図18A is a sectional view taken along line AA in FIG. 18, FIG. 18B is a sectional view taken along line BB in FIG. 18, and FIG. 18C is a sectional view taken along line CC in FIG. 同実施形態の変速3段目を示す縦断面図Longitudinal sectional view showing the third gear stage of the same embodiment (a)は図20のA-A断面図、(b)は図20のB-B断面図、(c)は図20のC-C断面図20A is a sectional view taken along line AA in FIG. 20, FIG. 20B is a sectional view taken along line BB in FIG. 20, and FIG. 20C is a sectional view taken along line CC in FIG. 図20のX-X断面図XX sectional view of FIG. 図22の他の実施形態を示す断面図Sectional drawing which shows other embodiment of FIG. (a)(b)はそれぞれスプラグクラッチの例を示す断面図、(c)はローラクラッチの例を示す断面図(A) (b) is sectional drawing which shows the example of a sprag clutch, respectively, (c) is sectional drawing which shows the example of a roller clutch. 電動補助自転車又は電動二輪車の全体図Overall view of a power-assisted bicycle or electric motorcycle
 この発明の一実施形態を、図1乃至図12、並びに、図24及び図25に基づいて説明する。この実施形態の電動補助自転車は、駆動輪である後輪のハブ10(以下、「リアハブ10」と称する)内部に駆動用モータ18が設けられている、リアハブモータ方式の電動補助自転車である。図25に電動補助自転車の全体図を示す。 An embodiment of the present invention will be described with reference to FIGS. 1 to 12 and FIGS. 24 and 25. FIG. The battery-assisted bicycle of this embodiment is a battery-assisted bicycle of the rear hub motor type in which a drive motor 18 is provided inside a hub 10 (hereinafter referred to as “rear hub 10”) as a rear wheel. FIG. 25 shows an overall view of the battery-assisted bicycle.
 なお、電動補助自転車と電動二輪車とは、人力による駆動力に対する駆動用モータによる駆動力の補助率が異なるように設定されており、駆動力の伝達機構に関しその主たる構造は同一である。このため、以下、実施形態では、電動補助自転車と電動二輪車とを電動補助自転車と総称して、電動補助自転車と電動二輪車の両方に適用できるこの発明の構成を説明する。 It should be noted that the electric assist bicycle and the electric motorcycle are set so that the assisting ratio of the driving force by the driving motor is different from the driving force by human power, and the main structure of the driving force transmission mechanism is the same. Therefore, in the following embodiments, the configuration of the present invention that can be applied to both the battery-assisted bicycle and the electric motorcycle will be described by collectively referring to the battery-assisted bicycle and the electric motorcycle as the battery-assisted bicycle.
 この電動補助自転車において、駆動時、すなわち、ペダル3を通じてクランク軸から伝達された踏力が入力された場合は、駆動輪である後輪2のスプロケット9(以下、「リアスプロケット9」と称する。)とを結ぶチェーン等の動力伝達要素4及び変速機構部30を介して、後輪2に駆動力が伝達可能となっている(図25及び図1参照)。リアスプロケット9は、後輪2への人力による駆動力の入力手段として機能する。 In this battery-assisted bicycle, when driving, that is, when a pedaling force transmitted from the crankshaft through the pedal 3 is input, the sprocket 9 of the rear wheel 2 that is a driving wheel (hereinafter referred to as “rear sprocket 9”). A driving force can be transmitted to the rear wheel 2 via a power transmission element 4 such as a chain connecting the two and the transmission mechanism 30 (see FIGS. 25 and 1). The rear sprocket 9 functions as input means for driving force by human power to the rear wheel 2.
 なお、変速機構部30の変速段を切り替える変速制御機構部35がリアハブ10に設けられている。この変速制御機構部35は、リアハブ10外部、例えば、ハンドル5若しくはフレーム6などに取り付けられた変速切替スイッチより、手動もしくは電動により入力され、その入力によって変速段の切り替えが可能となっている。 Note that the rear hub 10 is provided with a speed change control mechanism 35 that switches the speed of the speed change mechanism 30. The shift control mechanism 35 is manually or electrically input from a shift change switch attached to the outside of the rear hub 10, for example, the handle 5 or the frame 6, and the shift stage can be switched by the input.
 また、補助力としての駆動用モータ18の出力による駆動力は、リアハブ10内部の減速機構部40等を介して、ハブケース11に伝達され、後輪2に伝達可能となっている。 Further, the driving force generated by the output of the driving motor 18 as an auxiliary force is transmitted to the hub case 11 via the speed reduction mechanism 40 in the rear hub 10 and can be transmitted to the rear wheel 2.
 また、自転車が惰性で走行する前進非駆動時には、後輪2からの逆入力が減速機構部40(逆入力の場合は増速される)を介して駆動用モータ18に伝達され、後輪2からの逆入力によって生じた回生電力を、リアハブ10外部のフレーム6等に取り付けられた二次電池7に還元する回生機構を備えている。 In addition, when the bicycle is traveling forward with inertia, the reverse input from the rear wheel 2 is transmitted to the drive motor 18 via the speed reduction mechanism 40 (in the case of reverse input, the speed is increased), and the rear wheel 2 A regenerative mechanism is provided for reducing the regenerative electric power generated by the reverse input from the secondary battery 7 to the secondary battery 7 attached to the frame 6 or the like outside the rear hub 10.
 リアハブ10は、図1に示すように、後輪2の車軸15と同軸に設けたハブケース11内に、一端のリアスプロケット9側から変速機構部30と減速機構部40と駆動用モータ18とを順に備えている。車軸15は、その両端が電動補助自転車のフレーム6にそれぞれ固定され、いわゆる両持ち固定の状態である。 As shown in FIG. 1, the rear hub 10 includes a speed change mechanism 30, a speed reduction mechanism 40, and a drive motor 18 from one end of the rear sprocket 9 in a hub case 11 provided coaxially with the axle 15 of the rear wheel 2. In order. Both ends of the axle 15 are fixed to the frame 6 of the battery-assisted bicycle, and are in a so-called both-end fixed state.
 また、駆動用モータ18は車軸15にねじ止めなどにより自由度無く固定されている。駆動用モータ18のモータ軸18aの中心部に車軸15が挿通され、モータ軸18aはその車軸15周りに回転する。車軸15とモータ軸18aとは軸受18cによって回転自在に支持されている。 Further, the driving motor 18 is fixed to the axle 15 with no freedom by screwing or the like. The axle 15 is inserted through the central portion of the motor shaft 18 a of the drive motor 18, and the motor shaft 18 a rotates around the axle 15. The axle 15 and the motor shaft 18a are rotatably supported by a bearing 18c.
 変速機構部30は、直結と2段減速の合計3段階に変速可能な遊星歯車機構で構成されている。変速機構部30は、車軸15の外周に変速機用第一ワンウェイクラッチ30eを介して設けられた変速機用太陽歯車30aを備える。この実施形態では、変速機用太陽歯車30aは2つの太陽歯車、すなわち、第一太陽歯車30a-1、第二太陽歯車30a-2からなる。その第一太陽歯車30a-1、第二太陽歯車30a-2が、それぞれ変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1、第二クラッチ部30e-2を介して車軸15の外周に接続されている。 The transmission mechanism 30 is composed of a planetary gear mechanism that can change gears in a total of three stages including direct connection and two-stage deceleration. The transmission mechanism 30 includes a transmission sun gear 30a provided on the outer periphery of the axle 15 via a transmission first one-way clutch 30e. In this embodiment, the transmission sun gear 30a includes two sun gears, that is, a first sun gear 30a-1 and a second sun gear 30a-2. The first sun gear 30a-1 and the second sun gear 30a-2 are respectively connected to the outer periphery of the axle 15 via the first clutch portion 30e-1 and the second clutch portion 30e-2 of the first one-way clutch 30e for transmission. It is connected to the.
 なお、第一クラッチ部30e-1、第二クラッチ部30e-2は、それぞれ車軸15の外周に完全固定(不動に固定)された変速クラッチ保持部34に揺動可能に設けられている。車軸15と変速クラッチ保持部34とを回転不能に固定する構造としては、この実施形態では、断面六角形の車軸15を変速クラッチ保持部34に設けた穴部に圧入することによって実現している。また、変速クラッチ保持部34は、車軸15の軸方向に止め輪などを用いて固定されている。 The first clutch portion 30e-1 and the second clutch portion 30e-2 are swingably provided on a shift clutch holding portion 34 that is completely fixed (fixed immovably) on the outer periphery of the axle 15, respectively. In this embodiment, the structure in which the axle 15 and the transmission clutch holding portion 34 are fixed so as not to rotate is realized by press-fitting the axle 15 having a hexagonal cross section into a hole provided in the transmission clutch holding portion 34. . Further, the transmission clutch holding portion 34 is fixed in the axial direction of the axle 15 using a retaining ring or the like.
 変速機構部30は、その第一太陽歯車30a-1、第二太陽歯車30a-2にそれぞれ噛み合う二つの歯車部を有する変速機用遊星歯車30b、及び、その変速機用遊星歯車30bを遊星キャリア軸30iを介して保持する変速機用遊星キャリア30cとを備える。変速機用遊星歯車30bの二つの歯車部は、互いにその外径が異なり、且つ、歯数が異なるように設定されている。 The transmission mechanism 30 includes a transmission planetary gear 30b having two gear portions respectively meshed with the first sun gear 30a-1 and the second sun gear 30a-2, and the transmission planetary gear 30b as a planet carrier. And a planetary carrier 30c for transmission that is held via a shaft 30i. The two gear portions of the planetary gear 30b for transmission are set so that their outer diameters are different from each other and the number of teeth is different.
 さらに、変速機構部30は、リアスプロケット9と一体に回転し、そのリアスプロケット9からの駆動力を伝達する駆動体32を備える。駆動体32には、変速機用遊星歯車30bの歯数が少ない方の歯車部に噛み合う変速機用外輪歯車30dを備えた補助駆動体33が一体に回転するように接続されている。なお、変速機用外輪歯車30dは、変速機用遊星歯車30bの歯数が多い方の歯車部に噛み合わせてもよい。 Furthermore, the speed change mechanism unit 30 includes a drive body 32 that rotates integrally with the rear sprocket 9 and transmits a driving force from the rear sprocket 9. An auxiliary drive body 33 having an outer ring gear 30d for transmission that meshes with the gear portion having the smaller number of teeth of the planetary gear 30b for transmission is connected to the drive body 32 so as to rotate integrally. The transmission outer ring gear 30d may be meshed with the gear portion having the larger number of teeth of the transmission planetary gear 30b.
 さらに、変速機用遊星キャリア30cの外周からハブケース11の内径部にトルク伝達可能に接合されている。 Further, the transmission planetary carrier 30c is joined to the inner diameter portion of the hub case 11 so that torque can be transmitted.
 また、駆動体32と変速機用遊星キャリア30cとは、変速機用第二ワンウェイクラッチ31を介して接続されている。 Further, the drive body 32 and the planetary carrier 30c for transmission are connected via a second one-way clutch 31 for transmission.
 この実施形態では、駆動体32と補助駆動体33(変速機用外輪歯車30d)とは別部材であり、その別部材の駆動体32と補助駆動体33とが、軸32aを介した一体回転可能な結合によって保持されている。このように、駆動体32と補助駆動体33とを別体の部材で形成すれば、比較的強度を必要としない駆動体32はアルミ材料、熱処理による硬化層が必要となる変速機用外輪歯車30dやクラッチカム面を備えた補助駆動体33は鋼材とするなど、異種材料の選択が可能となり軽量化を実現することができる。 In this embodiment, the driving body 32 and the auxiliary driving body 33 (transmission outer ring gear 30d) are separate members, and the driving body 32 and the auxiliary driving body 33, which are separate members, rotate together via a shaft 32a. Is held by possible bonds. Thus, if the driving body 32 and the auxiliary driving body 33 are formed as separate members, the driving body 32 that does not require relatively strong strength is an aluminum material, and an outer ring gear for a transmission that requires a hardened layer by heat treatment. The auxiliary drive body 33 provided with 30d and the clutch cam surface can be made of a different material such as a steel material, and the weight can be reduced.
 また、この実施形態では、駆動体32と補助駆動体33とを半径方向に浮動支持(半径方向移動に自由度を与えて支持した状態)とすることで、各歯車の配置が荷重バランスの取れる位置にずれることで、全体の荷重バランスが取りやすい構成としている。なお、駆動体32と補助駆動体33とは一体の部材で形成することもできる。 Moreover, in this embodiment, the drive body 32 and the auxiliary drive body 33 are floatingly supported in a radial direction (a state in which the drive body 32 is supported with a degree of freedom in radial movement) so that the arrangement of the gears can achieve a load balance. By shifting to the position, the entire load balance can be easily obtained. Note that the driving body 32 and the auxiliary driving body 33 may be formed as an integral member.
 また、駆動体32と車軸15外周に設けた変速制御機構部35との間、駆動体32とハブケース11との間、ハブケース11の端面を閉じるリング部材17と駆動用モータ18の端面に取付けられる蓋16との間には、それぞれ軸受12,13,14が設けられている。この軸受12,13,14によって、それぞれの部材同士が相対回転可能に支持されている。 Further, it is attached to the end face of the drive motor 18 and the ring member 17 that closes the end face of the hub case 11, between the drive body 32 and the shift control mechanism 35 provided on the outer periphery of the axle 15, between the drive body 32 and the hub case 11. Between the lid 16, bearings 12, 13, and 14 are provided, respectively. The bearings 12, 13, and 14 support the respective members so as to be relatively rotatable.
 また、駆動用モータ18を保持するモータハウジング18bと減速機用外輪歯車40dとの間にも、軸受部26が設けられている。この軸受部26によって、モータハウジング18bと減速機用外輪歯車40dとは相対回転可能に支持されている。軸受部26は、保持器26bで保持された複数のローラ26aが、周方向に沿って配置されている。 Also, a bearing portion 26 is provided between the motor housing 18b that holds the drive motor 18 and the outer ring gear 40d for reduction gear. The motor housing 18b and the reduction gear outer ring gear 40d are supported by the bearing portion 26 so as to be relatively rotatable. In the bearing portion 26, a plurality of rollers 26a held by a cage 26b are arranged along the circumferential direction.
 変速制御機構部35を操作することにより、第一クラッチ部30e-1、第二クラッチ部30e-2、さらには、変速機用第二ワンウェイクラッチ31の切替えを行うことができる。その切替えによって、第一太陽歯車30a-1及び第二太陽歯車30a-2は車軸15に対し、駆動体32は変速機用遊星キャリア30cに対し、それぞれ軸周り一方向に回転可能な状態と回転不能な状態とに切り替えられる。 By operating the transmission control mechanism unit 35, the first clutch unit 30e-1, the second clutch unit 30e-2, and the transmission second one-way clutch 31 can be switched. As a result of the switching, the first sun gear 30a-1 and the second sun gear 30a-2 rotate in one direction around the axis and the drive body 32 rotates relative to the axle 15 and the planetary carrier 30c for transmission. It is switched to an impossible state.
 図1及び図2は、変速3段目(3速時)の各クラッチの状態を示す。図2(a)(b)(c)に示すように、3速時には、すべてのクラッチがクラッチカム面と噛合う状態になっている。すなわち、この3速時には、それぞれのクラッチを寝かすための拘束が無くなり、上述した3つすべてのクラッチがクラッチカム面と噛合う状態になっている。 FIG. 1 and FIG. 2 show the state of each clutch at the third gear position (at the third speed). As shown in FIGS. 2A, 2B, and 2C, at the third speed, all the clutches are engaged with the clutch cam surface. That is, at the third speed, there is no restriction for laying down each clutch, and all the above-described three clutches are in mesh with the clutch cam surface.
 なお、この実施形態では、第一クラッチ部30e-1、第二クラッチ部30e-2、変速機用第二ワンウェイクラッチ31に、それぞれ、他のクラッチ機構に比べて比較的安価であるラチェットクラッチを採用している。ただし、これらのクラッチの種別は限定されず、ガタ詰め効果(がたつき防止効果)の高いローラクラッチやスプラグクラッチ等、異なる他のクラッチを用いてもよい。 In this embodiment, a ratchet clutch that is relatively inexpensive as compared with other clutch mechanisms is used for the first clutch portion 30e-1, the second clutch portion 30e-2, and the second one-way clutch 31 for transmission. Adopted. However, the types of these clutches are not limited, and other different clutches such as a roller clutch or a sprag clutch having a high backlash reduction effect (rattle prevention effect) may be used.
 図2(a)に示すように、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、車軸15の外周に揺動可能な変速機用第一ワンウェイクラッチ爪30f(第一クラッチ爪部30f-1)を備える。第一クラッチ爪部30f-1は、図示しない弾性部材によって、第一太陽歯車30a-1の内周面に設けられた変速機用第一ワンウェイクラッチカム面30g(第一カム面部30g-1)に噛み合う方向へと付勢されている。その第一クラッチ爪部30f-1が第一カム面30g-1と噛み合うことで、第一太陽歯車30a-1を車軸15に対して軸周り一方向の回転に対してのみ回転不能とできる。なお、軸周り他方向の回転に対しては、第一太陽歯車30a-1は常に車軸15に回転可能(空転状態)である。 As shown in FIG. 2 (a), the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is a first one-way clutch pawl 30f for transmission that can swing on the outer periphery of the axle 15. Claw portion 30f-1). The first clutch pawl portion 30f-1 is a first one-way clutch cam surface 30g for transmission (first cam surface portion 30g-1) provided on the inner peripheral surface of the first sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the first clutch pawl portion 30f-1 meshes with the first cam surface 30g-1, the first sun gear 30a-1 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the first sun gear 30a-1 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
 同様に、図2(b)に示すように、変速機用第一ワンウェイクラッチ30eの第二クラッチ部30e-2は、車軸15の外周に揺動可能な変速機用第一ワンウェイクラッチ爪30f(第二クラッチ爪部30f-2)を備える。第二クラッチ爪部30f-2は、図示しない弾性部材によって、第二太陽歯車30a-2の内周面に設けられた変速機用第一ワンウェイクラッチカム面30g(第二カム面30g-2)に噛み合う方向へと付勢されている。その第二クラッチ爪部30f-2が第二カム面30g-2と噛み合うことで、第二太陽歯車30a-2を車軸15に対して軸周り一方向の回転に対してのみ回転不能とできる。なお軸周り他方向の回転に対しては、第二太陽歯車30a-2は常に車軸15に回転可能(空転状態)である。 Similarly, as shown in FIG. 2 (b), the second clutch portion 30e-2 of the transmission first one-way clutch 30e has a first first-way clutch pawl 30f for transmission that can swing on the outer periphery of the axle 15. A second clutch pawl portion 30f-2). The second clutch pawl portion 30f-2 is a first one-way clutch cam surface 30g for transmission (second cam surface 30g-2) provided on the inner peripheral surface of the second sun gear 30a-2 by an elastic member (not shown). It is urged in the direction of meshing. Since the second clutch pawl portion 30f-2 meshes with the second cam surface 30g-2, the second sun gear 30a-2 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the second sun gear 30a-2 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
 この第二クラッチ部30e-2の第二クラッチ爪部30f-2は、変速制御機構部35が備えるクラッチ切替部材37の回転動作によって、ON/OFFに切替えることができる。すなわち、その切替え状態がOFFになれば、第二クラッチ部30e-2の第二クラッチ爪部30f-2は、第二カム面30g-2に係合できない状態(係合不能な状態)となり、第二太陽歯車30a-2を車軸15に対して軸周りの回転に対して回転可能となる。 The second clutch pawl portion 30f-2 of the second clutch portion 30e-2 can be switched ON / OFF by the rotation operation of the clutch switching member 37 provided in the transmission control mechanism portion 35. That is, if the switching state is turned OFF, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state where it cannot be engaged with the second cam surface 30g-2 (a state where it cannot be engaged). The second sun gear 30a-2 can be rotated with respect to the axle 15 with respect to rotation around the axis.
 また、その切替え状態がONになれば、第二クラッチ部30e-2の第二クラッチ爪部30f-2は、第二カム面30g-2に係合できる状態(係合可能な状態)となり、第二太陽歯車30a-2を車軸15に対して軸周り一方向の回転に対して回転不能となる。
 このように、第二太陽歯車30a-2は、車軸15に対する軸周り一方向の回転に対しては、回転可能、回転不能とに切り替え可能である。
If the switching state is ON, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state (engageable state) that can be engaged with the second cam surface 30g-2, The second sun gear 30a-2 cannot rotate with respect to the axle 15 with respect to rotation in one direction around the axis.
As described above, the second sun gear 30a-2 can be switched between rotation and non-rotation with respect to rotation in one direction around the axis with respect to the axle 15.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが、変速機用遊星歯車30bを変速機用遊星キャリア30cに支持する遊星キャリア軸30i周りに揺動自在に設けられている。
 変速機用第二ワンウェイクラッチ爪31fは、変速機用遊星キャリア30cに外周側に向かって配置され、図示しない弾性部材によって、駆動体32(補助駆動体33)の内周面に設けられた変速機用第二ワンウェイクラッチカム面31gに噛み合う方向へと付勢されている。このように、変速機用第二ワンウェイクラッチカム面31gは、変速機用遊星キャリア30cの外周面よりも、駆動体32(補助駆動体33)の内周面に設ける方が望ましい。
The second one-way clutch 31 for transmission is provided so that the second one-way clutch pawl 31f for transmission can swing around a planet carrier shaft 30i that supports the planetary gear 30b for transmission on the planet carrier 30c for transmission. It has been.
The transmission second one-way clutch pawl 31f is disposed on the planetary carrier 30c for transmission toward the outer periphery, and is provided on the inner peripheral surface of the drive body 32 (auxiliary drive body 33) by an elastic member (not shown). The second one-way clutch cam surface 31g for the machine is biased in the direction of meshing. Thus, it is desirable to provide the second one-way clutch cam surface 31g for transmission on the inner peripheral surface of the drive body 32 (auxiliary drive body 33) rather than the outer peripheral surface of the planetary carrier 30c for transmission.
 この変速機用第二ワンウェイクラッチ爪31fが変速機用第二ワンウェイクラッチカム面31gと噛み合うことで、変速機用遊星キャリア30cを、駆動体32(補助駆動体33)に対して軸周り一方向の回転に対してのみ回転不能とできる。なお、軸周り他方向の回転に対しては、変速機用遊星キャリア30cは常に駆動体32(補助駆動体33)に回転可能(空転状態)である。 The second one-way clutch pawl 31f for transmission meshes with the second one-way clutch cam surface 31g for transmission, so that the planetary carrier 30c for transmission is unidirectional around the axis with respect to the drive body 32 (auxiliary drive body 33). It can be made non-rotatable only with respect to rotation. It should be noted that the transmission planet carrier 30c is always rotatable to the drive body 32 (auxiliary drive body 33) (idling state) with respect to rotation in the other direction around the axis.
 この実施形態では、変速機用第二ワンウェイクラッチ爪31fは、その組み立て性の向上のため遊星キャリア軸30iに取り付けた構成としているが、これを変速機用遊星キャリア30cに設けた別の軸に装着することも可能である。 In this embodiment, the second one-way clutch pawl 31f for transmission is configured to be attached to the planet carrier shaft 30i in order to improve its assemblability, but this is attached to another shaft provided on the planet carrier 30c for transmission. It is also possible to install.
 このように、変速機用第二ワンウェイクラッチ爪31fを支持する軸を別の軸とした場合、変速機用第二ワンウェイクラッチ爪31fは、変速機用遊星歯車30bの数(この実施形態では3個)に左右されることなく、例えば、4個以上とすることも可能である。
 しかし、その変速機用第二ワンウェイクラッチ爪31fを2個若しくは1個とすることで、装置の簡素化を図ることも可能である。荷重バランスを考慮した場合、等間隔に2個以上が適している。
As described above, when another shaft is used to support the transmission second one-way clutch pawl 31f, the transmission second one-way clutch pawl 31f includes the number of transmission planetary gears 30b (3 in this embodiment). For example, it is possible to set the number to four or more.
However, the number of the second one-way clutch pawls 31f for the transmission is two or one, so that the device can be simplified. When considering the load balance, two or more are suitable at equal intervals.
 図3に変速制御機構部35の詳細図を示す。変速制御機構部35は、クラッチ切替部材39、クラッチ切替制御部材37、クラッチ切替案内部材38、外部からの信号をリアハブユニット内に伝達する変速切替棒(変速操作部)36で構成されている。手元スイッチなどから手動若しくは電動によって入力された信号によって、変速切替棒36の端部36aが押し込まれるようになっている。 FIG. 3 shows a detailed view of the shift control mechanism unit 35. The shift control mechanism 35 includes a clutch switching member 39, a clutch switching control member 37, a clutch switching guide member 38, and a shift switching rod (shift operating unit) 36 that transmits an external signal into the rear hub unit. The end portion 36a of the shift switching rod 36 is pushed in by a signal input manually or electrically from a hand switch or the like.
 車軸15には変速案内溝35bが設けられている。その変速案内溝35bは、軸方向に対してある角度を持って捩じられた形状となっている。変速切替棒36を押し込むことで、変速案内溝35b内に保持されているピン35cが、車軸15の軸心周り回転しながら車軸15の軸方向に移動する。ピン35cの作動によって、クラッチ切替制御部材37が車軸15の軸回りを同角度だけ回転作動する。なお、車軸15の内部の軸孔15aに配置された弾性部材35dの弾性力によってピン35cは前記押し込み方向と逆方向に反力を受けている。このため、ピン35cは、変速切替棒36と弾性部材35dの間に安定して配置される。 The axle 15 is provided with a shift guide groove 35b. The speed change guide groove 35b has a shape twisted at a certain angle with respect to the axial direction. By pushing the speed change switch rod 36, the pin 35c held in the speed change guide groove 35b moves in the axial direction of the axle 15 while rotating around the axis of the axle 15. By the operation of the pin 35c, the clutch switching control member 37 rotates about the axis of the axle 15 by the same angle. The pin 35c receives a reaction force in the direction opposite to the pushing direction by the elastic force of the elastic member 35d disposed in the shaft hole 15a inside the axle 15. For this reason, the pin 35c is stably disposed between the shift switching rod 36 and the elastic member 35d.
 また、クラッチ切替制御部材37の回転作動によって、そのクラッチ切替制御部材37に設けられた変速機用第一ワンウェイクラッチ切替部37aが、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1において、その第一クラッチ爪部30f-1に当接した状態と離反した状態とに切り替わる。その切り替えにより、第一クラッチ爪部30f-1の揺動が制御され、第一太陽歯車30a-1は、車軸15の軸周り一方向の回転に対して相対回転可能又は相対回転不能な状態とに切り替わる。 Further, by the rotation operation of the clutch switching control member 37, the first one-way clutch switching portion 37a for transmission provided in the clutch switching control member 37 becomes the first clutch portion 30e-1 of the first one-way clutch 30e for transmission. , The state is switched between the state of contact with the first clutch pawl 30f-1 and the state of separation. By the switching, the swing of the first clutch pawl portion 30f-1 is controlled, and the first sun gear 30a-1 can be rotated relative to the rotation of the axle 15 in one direction or in a state where the relative rotation is impossible. Switch to
 さらに、クラッチ切替制御部材37に設けられた傾斜面からなる変速機用第二ワンウェイクラッチ切替部37bによって、クラッチ切替部材39が押圧されて車軸15の軸方向に沿って移動可能し、クラッチ切替部材39が、変速機用第二ワンウェイクラッチ31の変速機用第二ワンウェイクラッチ爪31fに当接した状態と離反した状態とに切り替わる。その切り替えにより、変速機用第二ワンウェイクラッチ爪31fの揺動が制御され、変速機用外輪歯車30d(駆動体32、補助駆動体33)と変速機用遊星キャリア30cとは、車軸15の軸周り一方向の回転に対して相対回転可能又は相対回転不能な状態とに切り替わる。 Further, the clutch switching member 39 is pressed by the transmission second one-way clutch switching portion 37b having an inclined surface provided in the clutch switching control member 37, and is movable along the axial direction of the axle 15. The clutch switching member 39 is switched between a state in which the second one-way clutch pawl 31f of the transmission is in contact with the second one-way clutch pawl 31f and a state in which the second one-way clutch 31 is separated. By the switching, the swing of the second one-way clutch pawl 31f for transmission is controlled, and the outer ring gear 30d (drive body 32, auxiliary drive body 33) for transmission and the planet carrier 30c for transmission are It switches to a state in which relative rotation is possible or relative rotation is impossible with respect to rotation in one direction.
 なお、変速機用第一ワンウェイクラッチ切替部37a、変速機用第二ワンウェイクラッチ切替部37bが各クラッチ爪に当接する部分は、軸方向一方に向かって徐々に内径側に近づくテーパ面39cとなっていることから、これらの各クラッチ爪がカム面に噛み合って係合している状態から、その係合を解除する際の力を大きくすることができる。 The portions where the first one-way clutch switching unit 37a for transmission and the second one-way clutch switching unit 37b for transmission abut on each clutch pawl are tapered surfaces 39c that gradually approach the inner diameter side in one axial direction. Therefore, the force at the time of releasing the engagement can be increased from the state in which each clutch pawl is engaged with the cam surface.
 また、クラッチ切替部材39は、車軸15の外周に設けたクラッチ切替案内部材38、若しくは別体とされた部材との間に弾性部材35eを備えていることから、変速切替棒36による軸方向への押圧が解除されれば、その弾性力で自動的に変速機用第二ワンウェイクラッチ切替部37bが変速機用第二ワンウェイクラッチ爪31fの位置から離脱する。 Further, the clutch switching member 39 includes an elastic member 35e between the clutch switching guide member 38 provided on the outer periphery of the axle 15 or a separate member. Is released, the transmission second one-way clutch switching portion 37b is automatically disengaged from the position of the transmission second one-way clutch pawl 31f.
 つぎに、減速機構部40について説明する。減速機構部40は、遊星歯車機構によって構成されて、駆動用モータ18のモータ軸18aの外周に設けられた減速機用太陽歯車40aと、その減速機用太陽歯車40aに噛み合う減速機用遊星歯車40b、その減速機用遊星歯車40bに噛み合う減速機用外輪歯車40dを備える。 Next, the speed reduction mechanism unit 40 will be described. The reduction mechanism unit 40 is constituted by a planetary gear mechanism, and a reduction gear sun gear 40a provided on the outer periphery of the motor shaft 18a of the drive motor 18, and a reduction gear planetary gear engaged with the reduction gear sun gear 40a. 40b, and a reduction gear outer ring gear 40d that meshes with the reduction gear planetary gear 40b.
 モータ軸18aと減速機用太陽歯車40aとは同部材であるか、または、減速機用太陽歯車40aはモータ軸18aと一体で回転する部材で保持されている。また、減速機用遊星歯車40bは歯数の異なる2段の歯車部を備えることによって高減速比を実現する。 The motor shaft 18a and the reduction gear sun gear 40a are the same member, or the reduction gear sun gear 40a is held by a member that rotates integrally with the motor shaft 18a. Moreover, the planetary gear 40b for reduction gears implement | achieves a high reduction ratio by providing the 2-stage gear part from which the number of teeth differs.
 すなわち、減速機構部40は、減速機用遊星歯車40bに設けた第一外径歯車部40eが減速機用太陽歯車40aに噛み合い、減速機用遊星歯車40bに設けられ第一外径歯車部40eよりも歯数の少ない小径の第二外径歯車部40fが、変速機用外輪歯車40dに噛み合っている。 That is, in the speed reduction mechanism section 40, the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b meshes with the reduction gear sun gear 40a, and the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b. The second outer diameter gear portion 40f having a smaller diameter with fewer teeth meshes with the transmission outer ring gear 40d.
 また、前述のように、変速機用遊星キャリア30cとハブケース11とは、その変速機用遊星キャリア30cの外周からハブケース11の内径部にトルク伝達可能に接合されている。 As described above, the planetary carrier for transmission 30c and the hub case 11 are joined to the inner diameter portion of the hub case 11 from the outer periphery of the planetary carrier for transmission 30c so that torque can be transmitted.
 さらに、減速機用遊星歯車40bと変速機用遊星キャリア30cとは、遊星キャリア軸40iを介して接続されている。すなわち、減速機用遊星歯車40bを保持するキャリアを変速機用遊星キャリア30cとし、変速機用遊星歯車30bと減速機用遊星歯車40bとを共通のキャリアで保持している。このように、変速機用遊星歯車30bと減速機用遊星歯車40bとを共通のキャリアで保持することで、コンパクトな構造を実現している。また、ハブの軸方向寸法を短縮することが可能となり、それぞれ独立してハブケース11に噛み合わせる場合よりも、組み立てをより簡素化できる。 Furthermore, the planetary gear 40b for reduction gear and the planet carrier 30c for transmission are connected via a planet carrier shaft 40i. That is, the carrier holding the reduction gear planetary gear 40b is the transmission planetary carrier 30c, and the transmission planetary gear 30b and the reduction gear planetary gear 40b are held by a common carrier. In this way, a compact structure is realized by holding the transmission planetary gear 30b and the reduction planetary gear 40b with a common carrier. Further, the axial dimension of the hub can be shortened, and the assembly can be simplified as compared with the case where the hub case 11 is meshed independently.
 また、減速機用遊星歯車40bは変速機用遊星キャリア30cで保持されているから、その変速機用遊星キャリア30cは、人力による駆動力と、駆動用モータ18による駆動力の両方において、ハブケース11への共通の出力部材として機能する。つまり、変速機構部30は、リアスプロケット9及び駆動体32を人力による駆動力の入力部材とし、変速機用遊星キャリア30cをハブケース11への出力部材としている。また、減速機構部40は、減速機用太陽歯車40aを駆動用モータ18からの駆動力の入力部材とし、変速機用遊星キャリア30cをハブケース11への出力部材としている。 Further, since the planetary gear 40b for reduction gear is held by the planetary carrier 30c for transmission, the planetary carrier 30c for transmission has the hub case 11 in both the driving force by human power and the driving force by the driving motor 18. Functions as a common output member. In other words, the transmission mechanism 30 uses the rear sprocket 9 and the drive body 32 as input members for driving force by human power, and the planetary carrier 30c for transmission as an output member to the hub case 11. Further, the speed reduction mechanism unit 40 uses the reduction gear sun gear 40 a as an input member for driving force from the driving motor 18, and uses the transmission planetary carrier 30 c as an output member to the hub case 11.
 また、減速機用遊星歯車40bに噛み合う減速機用外輪歯車40dと駆動用モータ18を保持するモータハウジング18bとを相対回転可能又は相対回転不能に切替可能な切替用クラッチ20を備えている。
 この切替用クラッチ20により、減速機用外輪歯車40dをモータハウジング18bに回転固定(回転不能に固定)することで、駆動用モータ18からの駆動力は、減速機用太陽歯車40aから出力部材としての変速機用遊星キャリア30cへと減速されて出力され、ハブケース11を介して後輪2に駆動力が伝達される。
In addition, a switching clutch 20 is provided that can switch between a reduction gear outer ring gear 40d that meshes with the reduction gear planetary gear 40b and a motor housing 18b that holds the drive motor 18 so as to be relatively rotatable or not relatively rotatable.
The reduction gear outer ring gear 40d is rotationally fixed (non-rotatably fixed) to the motor housing 18b by the switching clutch 20, so that the driving force from the driving motor 18 is output from the reduction gear sun gear 40a as an output member. The transmission planetary carrier 30 c is decelerated and output, and the driving force is transmitted to the rear wheel 2 through the hub case 11.
 この減速機用外輪歯車40dのモータハウジング18bへの回転支持は、軸受26によって行われ、これと並列に配置されたモータハウジング18bと減速機用外輪歯車40c間に設けられたツーウェイクラッチからなる前記切替用クラッチ20(以下、「ツーウェイクラッチ20」と称する)の係合によって前記回転固定状態に設定できるようになっている。なおモータハウジング18bは、モータ18と共に自転車のフレーム6若しくは車軸15に相対回転不能に保持されている。 The rotation support of the reduction gear outer ring gear 40d to the motor housing 18b is performed by the bearing 26, and the two-way clutch provided between the motor housing 18b and the reduction gear outer ring gear 40c arranged in parallel with the bearing 26. The rotation fixed state can be set by engagement of a switching clutch 20 (hereinafter referred to as “two-way clutch 20”). The motor housing 18 b is held together with the motor 18 on the bicycle frame 6 or the axle 15 so as not to rotate relative thereto.
 ツーウェイクラッチ20は、モータ駆動時(駆動用モータ18からの駆動力が作用し、電動補助自転車が前進する場合)において、保持器24には、図示しない弾性部材によって、常に、ツーウェイクラッチ20が係合する方向へ向かって負荷が与えられている。このため、減速機用外輪歯車40dはモータハウジング18bに対して回転固定される。 The two-way clutch 20 is always engaged with the retainer 24 by an elastic member (not shown) when the motor is driven (when the driving force from the driving motor 18 acts and the battery-assisted bicycle moves forward). Load is applied in the direction of matching. For this reason, the reduction gear outer ring gear 40d is rotationally fixed to the motor housing 18b.
 また、モータ非駆動時(人力による駆動力のみで電動補助自転車が前進する場合)には、保持器24には、弾性部材によって、減速機用外輪歯車40dとともに回転する方向に向かって、回転負荷を与えられていることから、減速機用外輪歯車40dは、モータハウジング18bに対し空転する方向、すなわち、駆動用モータ18からの駆動力が作用する場合とは逆方向に回転する。このため、モータ軸18aにトルク伝達されることはなく、すなわち、駆動用モータ18の引き摺りトルクを遮断することが可能となる。 Further, when the motor is not driven (when the battery-assisted bicycle moves forward only by driving force by human power), the cage 24 is rotated by an elastic member toward the direction of rotation together with the outer ring gear 40d for reduction gear. Therefore, the reduction gear outer ring gear 40d rotates in the direction of idling with respect to the motor housing 18b, that is, in the direction opposite to the direction in which the driving force from the driving motor 18 acts. For this reason, torque is not transmitted to the motor shaft 18a, that is, the drag torque of the drive motor 18 can be cut off.
 下り坂などで電動補助自転車が惰性で走行し、後輪2(ハブケース11)から逆入力され、その回転力によって回生充電を行う場合、ツーウェイクラッチ20を、切替用クラッチ制御機構部25からの入力(外部入力信号)によって係合可能に切り替える。これにより、ハブケース11からの逆入力は、減速機構部40を介して駆動用モータ18へと伝達され回生を行うことが可能となる。 When the battery-assisted bicycle travels inertially on a downhill or the like and is reversely input from the rear wheel 2 (hub case 11) and regenerative charging is performed by the rotational force, the two-way clutch 20 is input from the switching clutch control mechanism unit 25. Switching is made possible by (external input signal). As a result, the reverse input from the hub case 11 is transmitted to the drive motor 18 via the speed reduction mechanism 40 and can be regenerated.
 ツーウェイクラッチ20は、切替用クラッチ制御機構部25に伝達された手動又は電動による外部からの信号(入力)によって、係合可能な状態及び係合不能な状態とに切り替え可能になっている。また、その外部からの入力は、ブレーキ操作と連動して、切替用クラッチ制御機構部25によってツーウェイクラッチ20に伝達されるようになっている。 The two-way clutch 20 can be switched between an engageable state and an unengageable state by a manual or electric external signal (input) transmitted to the switching clutch control mechanism unit 25. The external input is transmitted to the two-way clutch 20 by the switching clutch control mechanism 25 in conjunction with the brake operation.
 この実施形態では、図12(a)に示すように、切替用クラッチ制御機構部25として、ブレーキ操作と連動するワイヤー等の進退動作が入力機構25aに入力され、その入力により、入力機構25aが作用部材25bを弾性部材25cの付勢力に抗して外径側へ押し出すことで、保持器24に回転方向の外力又はその回転に対する抵抗を負荷する構成としている。この外力や抵抗の負荷が、保持器24の前記弾性部材の付勢力以上にすることで、保持器24が減速機用外輪歯車40dの回転よりも遅れ、ツーウェイクラッチ20の切替えを行うことができる。 In this embodiment, as shown in FIG. 12 (a), as the switching clutch control mechanism unit 25, an advancing / retreating operation of a wire or the like interlocking with a brake operation is input to the input mechanism 25a. The action member 25b is pushed to the outer diameter side against the urging force of the elastic member 25c, so that the cage 24 is loaded with an external force in the rotation direction or resistance to the rotation. When the load of the external force or resistance is equal to or greater than the biasing force of the elastic member of the cage 24, the cage 24 is delayed from the rotation of the outer ring gear 40d for the speed reducer, and the two-way clutch 20 can be switched. .
 また、例えば、図12(b)に示すように、リアハブユニット内に配置された切替用クラッチ制御機構部25としての電磁クラッチ25d又はソレノイドバルブ25dを採用することもできる。この電磁クラッチ25dやソレノイドバルブ25dに電気信号が伝達され、その電気信号によって電磁クラッチ25d又はソレノイドバルブ25dがON/OFFされて、ツーウェイクラッチ20の保持器24に回転方向の外力又はその回転に対する抵抗を負荷することで、そのツーウェイクラッチ20を制御することもできる。 Further, for example, as shown in FIG. 12B, an electromagnetic clutch 25d or a solenoid valve 25d as the switching clutch control mechanism unit 25 arranged in the rear hub unit may be employed. An electric signal is transmitted to the electromagnetic clutch 25d and the solenoid valve 25d, and the electromagnetic clutch 25d or the solenoid valve 25d is turned on / off by the electric signal, and an external force in the rotating direction or resistance to the rotation is applied to the cage 24 of the two-way clutch 20. , The two-way clutch 20 can be controlled.
 なお、変速機構部30と減速機構部40とで、各遊星歯車30b、40bの個数を同数で設定することで、駆動用モータ18からの駆動力と、人力の駆動力による変速機構部30内の駆動力がバランスすることができる。また、限られたスペースを活用するために、両遊星歯車30b、40bの個数を3個ずつで設定することが望ましい。 In addition, by setting the same number of planetary gears 30b and 40b in the speed change mechanism 30 and the speed reduction mechanism 40, the inside of the speed change mechanism 30 by the driving force from the driving motor 18 and the driving force of human power. The driving force can be balanced. Further, in order to utilize a limited space, it is desirable to set the number of both planetary gears 30b and 40b by three.
 それぞれの部材の作動について、変速段毎に、図4以下を用いて説明する。
 変速1段目(1速時)におけるリアハブユニットの配置を図4及び図5に示す。この実施形態では、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。
The operation of each member will be described with reference to FIG.
4 and 5 show the arrangement of the rear hub unit at the first shift (at the first speed). In this embodiment, the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
 この変速1段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、第一クラッチ爪部30f-1によって駆動力に対して係合可能な状態となっており、第二クラッチ部30e-2は、第二クラッチ爪30f-2がクラッチ切替制御部材37の変速機用第一ワンウェイクラッチ切替部37aによってその一端を拘束され、係合不可能な状態となっている。 In the first gear stage, the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state that can be engaged with the driving force by the first clutch pawl portion 30f-1, One end of the second clutch portion 30e-2 is restrained by the first first-way clutch switching portion 37a for transmission of the clutch switching control member 37 and cannot be engaged.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが、クラッチ切替制御部材37の変速機用第二ワンウェイクラッチ切替部37bを通じて動作するクラッチ切替部材39によってその一端を拘束され、係合不可能な状態となっている。 Further, the second one-way clutch 31 for transmission is connected at its one end by a clutch switching member 39 in which the second one-way clutch pawl 31f for transmission operates through the second one-way clutch switching portion 37b for transmission of the clutch switching control member 37. It is restrained and cannot be engaged.
 このため、人力による駆動力は、駆動体32、補助駆動体33を通じて変速機用遊星歯車30bに入力され、このとき、第一太陽歯車30a-1は、第一クラッチ部30e-1によって駆動力方向に係合されていることから、駆動力は,変速機用遊星キャリア30cを介してハブケース11に伝達される。 Therefore, the driving force by human power is input to the transmission planetary gear 30b through the driving body 32 and the auxiliary driving body 33. At this time, the first sun gear 30a-1 is driven by the first clutch portion 30e-1. Since it is engaged in the direction, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
 この状態では、リアスプロケット9からの駆動力は、第一太陽歯車30a-1の歯数をa1、変速機用外輪歯車30dの歯数をd1とすると、速度比、
d1/(a1+d1)
でハブケース11に伝達される。
In this state, the driving force from the rear sprocket 9 is expressed as a speed ratio, where a1 is the number of teeth of the first sun gear 30a-1 and d1 is the number of teeth of the outer ring gear 30d for transmission.
d1 / (a1 + d1)
Is transmitted to the hub case 11.
 変速2段目(2速時)におけるリアハブユニットの配置を、図6及び図7に示す。変速1段目と同様、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。
 変速切替棒36が押し込まれることでピン35cもハブ内部へ押し込まれ、そのピン35c及びクラッチ切替制御部材37が軸周り回転する。この変速2段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、1速時と同様、第一クラッチ爪部30f-1が係合可能な状態となっており、また、第二クラッチ部30e-2は、第二クラッチ爪部30f-2が、クラッチ切替制御部材37の回転移動によって、変速機用第一ワンウェイクラッチ切替部37aによる一端の拘束を解除され、係合可能な状態となっている。
FIGS. 6 and 7 show the arrangement of the rear hub unit at the second gear position (at the second speed). Similar to the first gear stage, the rear sprocket 9 is attached to the drive body 32 of the transmission mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
When the speed change rod 36 is pushed, the pin 35c is also pushed into the hub, and the pin 35c and the clutch switching control member 37 rotate around the axis. At the second gear stage, the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, as in the first speed. In addition, the second clutch portion 30e-2 is released from the restriction at one end by the first one-way clutch switching portion 37a for transmission by the rotational movement of the clutch switching control member 37. It is possible to match.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが、クラッチ切替制御部材37によってその一端を拘束され、係合不可能な状態となっている。このとき、第一太陽歯車30a-1は、第一クラッチ爪部30f-1が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると係合可能な方向とは逆方向回転をすることから空転可能である。したがって、第二太陽歯車30a-2のみが駆動力方向に係合される。 Also, the second one-way clutch 31 for transmission is in a state in which one end of the second one-way clutch pawl 31f for transmission is restricted by the clutch switching control member 37 and cannot be engaged. At this time, the first sun gear 30a-1 is in a state in which the first clutch pawl 30f-1 can be engaged in one direction around the axis. Since it rotates in the reverse direction, it can idle. Therefore, only the second sun gear 30a-2 is engaged in the driving force direction.
 このため、人力による駆動力は、駆動体32、補助駆動体33を通じて変速機用遊星歯車30bに入力され、第二太陽歯車30a-2は第二クラッチ部30e-2によって駆動力方向に係合されていることから,駆動力は、変速機用遊星キャリア30cを介してハブケース11に伝達される。 Therefore, the driving force by human power is input to the transmission planetary gear 30b through the driving body 32 and the auxiliary driving body 33, and the second sun gear 30a-2 is engaged in the driving force direction by the second clutch portion 30e-2. Therefore, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
 このとき、変速機用遊星歯車30bは,歯数の異なる歯車部(ギア)を2段持ち、その変速機用遊星歯車30bの歯数の少ない側の歯車部が変速機用外輪歯車30dと、歯数の多い側の歯車部は第二太陽歯車30a-2と噛み合っている。
 この状態では、リアスプロケット9からの駆動力は、第二太陽歯車30a-2の歯数をa2、変速機用外輪歯車30dの歯数をd1、変速機用遊星歯車30bの歯数の少ない側の歯車部の歯数をb1、歯数の多い側の歯車部の歯数をb2とすると、速度比、
(b2×d1)/[(a2×b1)+(b2×d1)]
でハブケース11に伝達される。
At this time, the transmission planetary gear 30b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the planetary gear 30b for transmission includes the outer ring gear 30d for transmission, The gear portion having the larger number of teeth meshes with the second sun gear 30a-2.
In this state, the driving force from the rear sprocket 9 is such that the number of teeth of the second sun gear 30a-2 is a2, the number of teeth of the outer ring gear 30d for transmission is d1, and the number of teeth of the planetary gear 30b for transmission is smaller. If the number of teeth of the gear part is b1, and the number of teeth of the gear part on the side with the larger number of teeth is b2, the speed ratio,
(B2 × d1) / [(a2 × b1) + (b2 × d1)]
Is transmitted to the hub case 11.
 変速3段目(3速時)におけるリアハブユニットの配置を、図8及び図9に示す。変速1,2段目と同様、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。 8 and 9 show the arrangement of the rear hub unit at the third gear position (at the third speed). The rear sprocket 9 is attached to the drive body 32 of the speed change mechanism 30 as in the first and second speed changes, and the driving force generated by human power from the pedal 3 is transmitted to the drive body 32.
 変速切替棒36が、最も奥側まで押し込まれることでピン35cもハブ内部へ押し込まれ、そのピン35c及びクラッチ切替制御部材37が、さらに軸周り回転する。この変速3段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、第一クラッチ爪部30f-1が、1速時における第一太陽歯車30a-1の駆動方向への回転に対してのみ係合可能な状態となっている。また、第二クラッチ部30e-2は、第二クラッチ爪部30f-2が、クラッチ切替制御部材37の回転移動によって変速機用第一ワンウェイクラッチ切替部37aによる一端の拘束を解除され、係合可能な状態となっている。 The pin 35c is also pushed into the hub when the speed change rod 36 is pushed to the farthest side, and the pin 35c and the clutch switching control member 37 further rotate around the axis. At the third speed change stage, the first clutch portion 30e-1 of the first one-way clutch 30e for transmission is driven in the driving direction of the first sun gear 30a-1 at the first speed by the first clutch pawl portion 30f-1. It can be engaged only with respect to the rotation. Further, the second clutch portion 30e-2 is engaged with the second clutch pawl portion 30f-2 by releasing the restriction at one end by the first one-way clutch switching portion 37a for transmission by the rotational movement of the clutch switching control member 37. It is possible.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが、クラッチ切替制御部材37の回転移動によって、変速機用第二ワンウェイクラッチ切替部37bがクラッチ切替部材39の軸方向移動拘束を解除する。この解除により、クラッチ切替部材39が、弾性部材35eの弾性力によって図8中左側へ移動することで、変速機用第二ワンウェイクラッチ爪31fの一端の拘束が解除され、変速機用第二ワンウェイクラッチ31は係合可能な状態となる。 Further, the transmission second one-way clutch 31 is configured such that the transmission second one-way clutch pawl 31 f is rotated by the clutch switching control member 37, and the transmission second one-way clutch switching unit 37 b is the shaft of the clutch switching member 39. Release the direction movement constraint. As a result of this release, the clutch switching member 39 is moved to the left in FIG. 8 by the elastic force of the elastic member 35e, so that the restriction at one end of the second one-way clutch pawl 31f for transmission is released, and the second one-way for transmission is released. The clutch 31 can be engaged.
 このとき、第一太陽歯車30a-1は、第一クラッチ爪部30f-1が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると、係合可能な方向とは逆方向回転をすることから空転可能であり、第二太陽歯車30a-2は、第二クラッチ爪部30f-2が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると、係合可能な方向とは逆方向回転をすることから空転可能である。したがって、変速機用外輪歯車30dと変速機用遊星キャリア30cとが駆動力方向に対して相対回転不能となる。 At this time, the first sun gear 30a-1 is in a state where the first clutch pawl portion 30f-1 can be engaged in one direction around the axis. Can rotate idly because it rotates in the reverse direction, and the second sun gear 30a-2 is in a state in which the second clutch pawl 30f-2 can be engaged in one direction around the axis. When this acts, it rotates idly because it rotates in the direction opposite to the engageable direction. Therefore, the outer ring gear 30d for transmission and the planet carrier 30c for transmission cannot be rotated relative to the driving force direction.
 このため、駆動力は、駆動体32、変速機用外輪歯車30dより変速機用第二ワンウェイクラッチ31を介して変速機用遊星キャリア30cに伝達され、ハブケース11に直結状態で伝達される。この最も高速の変速段において、トルク伝達において歯車を介さないことから、ハブの耐久性が格段に向上する。 Therefore, the driving force is transmitted from the driving body 32 and the outer ring gear 30d for transmission to the planetary carrier 30c for transmission via the second one-way clutch 31 for transmission, and is transmitted to the hub case 11 in a directly connected state. In this highest speed gear stage, since no gear is used for torque transmission, the durability of the hub is remarkably improved.
 また、モータ駆動時において、各変速段を問わず、駆動用モータ18からの駆動力が負荷される場合、モータ軸18aは、減速機用太陽歯車40aと一体、若しくは、一体回転可能に保持されている。また、減速機用外輪歯車40dとモータハウジング18b間にはツーウェイクラッチ20が配置されている。また、ツーウェイクラッチ20は、図10に示すように、駆動用モータ18による駆動力に対して、係合子であるローラ23に、周方向一方側の前進側カム面21bと係合する方向に負荷を与えている。この付加は、保持器24を介して、図示しない弾性部材(図示せず)から与えられている。このため、ツーウェイクラッチ20は、駆動用モータ18の駆動力によって、常に動力伝達可能となっている。 In addition, when the motor is driven, when the driving force from the driving motor 18 is applied regardless of the gear position, the motor shaft 18a is held integrally or rotatably with the reduction gear sun gear 40a. ing. A two-way clutch 20 is disposed between the outer ring gear for reduction gear 40d and the motor housing 18b. Further, as shown in FIG. 10, the two-way clutch 20 is loaded in a direction in which the roller 23 as an engaging element is engaged with the forward cam surface 21 b on one side in the circumferential direction with respect to the driving force by the driving motor 18. Is given. This addition is given from an elastic member (not shown) via a cage 24. For this reason, the two-way clutch 20 can always transmit power by the driving force of the driving motor 18.
 このため、駆動用モータ18からの駆動力は、減速機用遊星歯車40bを介して、ハブケース11への出力部材である変速機用遊星キャリア30cに伝達される。このとき、減速機用遊星歯車40bを保持するキャリアは、変速機用遊星歯車30bを保持する変速機用遊星キャリア30cと共用されている。すなわち、減速機用遊星歯車40bが、変速機用遊星キャリア30c、又は、その変速機用遊星キャリア30cと一体に回転する部材に保持されることで、装置のコンパクト化が図られている。 For this reason, the driving force from the driving motor 18 is transmitted to the planetary carrier 30c for transmission which is an output member to the hub case 11 through the planetary gear 40b for reduction gear. At this time, the carrier holding the reduction gear planetary gear 40b is shared with the transmission planetary carrier 30c holding the transmission planetary gear 30b. In other words, the reduction gear planetary gear 40b is held by the transmission planet carrier 30c or a member that rotates integrally with the transmission planet carrier 30c, thereby reducing the size of the apparatus.
 また、減速機用遊星歯車40bは、歯数の異なる歯車部(ギア)を2段持ち、減速機用遊星歯車40bの歯数の少ない側の歯車部(前記第二外径歯車部40f)は減速機用外輪歯車40dと、歯数の多い側の歯車部(前記第一外径歯車部40e)は減速機用太陽歯車40aと噛み合っている。このように、減速機用遊星歯車40bを2段とすることで、高減速比が実現可能となる。 Further, the reduction gear planetary gear 40b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the reduction gear planetary gear 40b (the second outer diameter gear portion 40f) is provided. The reduction gear outer ring gear 40d and the gear portion having the larger number of teeth (the first outer diameter gear portion 40e) mesh with the reduction gear sun gear 40a. As described above, the reduction gear planetary gear 40b has two stages, so that a high reduction ratio can be realized.
 この状態では、駆動用モータ18からの駆動力は、減速機用太陽歯車40aの歯数をa3、減速機用外輪歯車40dの歯数をd2、減速機用遊星歯車40bの歯数の少ない側の歯車部の歯数をb3、歯数の多い側の歯車部の歯数をb4とすると、モータ回転数に対する速度比、
(a3×b3)/[(a3×b3)+(b4×d2)]
でハブケース11に伝達される。
In this state, the driving force from the drive motor 18 is such that the number of teeth of the reduction gear sun gear 40a is a3, the number of teeth of the reduction gear outer ring gear 40d is d2, and the number of teeth of the reduction gear planetary gear 40b is smaller. When the number of teeth of the gear part is b3 and the number of teeth of the gear part on the side with the larger number of teeth is b4, the speed ratio to the motor rotation speed,
(A3 × b3) / [(a3 × b3) + (b4 × d2)]
Is transmitted to the hub case 11.
 さらに、モータ非駆動時、例えば、モータアシストを行うように設定された速度の範囲を超えた場合や、あるいは、電池切れ等の理由によって、駆動用モータ18からの駆動力が負荷されない場合、ハブケース11から減速機用遊星歯車40bを介して駆動用モータ18へトルクが伝達される。このトルクは、モータ駆動される場合とは逆方向のトルクである。このとき、ツーウェイクラッチ20の保持器24には、その保持器24が、減速機用外輪歯車40dと共に回転する方向へ、弾性部材によって回転負荷を与えられている。このため、減速機用外輪歯車40dはモータハウジング18bに対して空転する方向に回転し、モータ軸18aにトルク伝達されることは無く、すなわちモータの引き摺りトルクを遮断することが可能となる。 Further, when the motor is not driven, for example, when the speed range set to perform the motor assist is exceeded, or when the driving force from the driving motor 18 is not loaded due to a reason such as battery exhaustion, the hub case Torque is transmitted from 11 to the drive motor 18 via the planetary gear 40b for reduction gear. This torque is a torque in the direction opposite to that when the motor is driven. At this time, a rotational load is applied to the cage 24 of the two-way clutch 20 by an elastic member in a direction in which the cage 24 rotates together with the reduction gear outer ring gear 40d. For this reason, the reduction gear outer ring gear 40d rotates in the idling direction with respect to the motor housing 18b, and torque is not transmitted to the motor shaft 18a, that is, the drag torque of the motor can be cut off.
 また、下り坂などで後輪2(ハブケース11)から逆入力され、その回転力によって回生充電を行う場合、ツーウェイクラッチ20に対して、切替用クラッチ制御機構部25を通じて外部入力信号によって、そのツーウェイクラッチ20の保持器24に抵抗を与え、前進時と異なる回転方向の回生側カム面21aと係合する方向へ保持器24及びローラ23を移動させ、係合可能状態に切り替える。これにより、ハブケース11からの逆入力は、変速機用遊星キャリア30cから入力されて、減速機構部40を介して、減速機用太陽歯車40a(モータ軸18a)へと伝達され、リアハブユニット外部に設けられた二次電池7に回生充電が可能となる。 Further, when a reverse input is made from the rear wheel 2 (hub case 11) on a downhill or the like and regenerative charging is performed by the rotational force, the two-way clutch 20 is switched to the two-way by an external input signal through the switching clutch control mechanism unit 25. Resistance is applied to the retainer 24 of the clutch 20, and the retainer 24 and the roller 23 are moved in a direction to engage with the regeneration side cam surface 21 a in a rotation direction different from that during forward movement, thereby switching to an engageable state. As a result, the reverse input from the hub case 11 is input from the transmission planetary carrier 30c and transmitted to the reduction gear sun gear 40a (motor shaft 18a) via the reduction gear mechanism 40, to the outside of the rear hub unit. Rechargeable charging is possible for the provided secondary battery 7.
 また、この実施形態では、ツーウェイクラッチ20として、図10に示すようなローラタイプを示したが、これに代えて、例えば、図11に示すように、ラチェット機構を備えたクラッチを採用することもできる。 In this embodiment, as the two-way clutch 20, a roller type as shown in FIG. 10 is shown, but instead of this, for example, as shown in FIG. 11, a clutch provided with a ratchet mechanism may be adopted. it can.
 この場合、ツーウェイクラッチ20の第一ラチェット部20aは、係合子23であるラチェット爪23aが、常に、駆動用モータ18による駆動力に対して係合可能に配置されている。また、第二ラチェット部20bのラチェット爪23aは、切替用クラッチ制御機構部25を通じた外部入力信号によって、係合可能な状態と係合不能な状態とに切り替えることができる。この切り替えによって、前述の回生可能な状態、又は、モータ引き摺りトルクを遮断できる状態とすることが可能となる。 In this case, the first ratchet portion 20a of the two-way clutch 20 is arranged such that the ratchet pawl 23a, which is the engagement element 23, can always be engaged with the driving force of the driving motor 18. Further, the ratchet pawl 23a of the second ratchet portion 20b can be switched between an engageable state and an unengageable state by an external input signal through the switching clutch control mechanism portion 25. By this switching, it is possible to make the state capable of regenerating as described above or the state in which the motor drag torque can be interrupted.
 また、ツーウェイクラッチ20として、図24(a)に示すように、モータハウジング18b側の内輪と、減速機用外輪歯車40d側の外輪と間に、係合子23としてスプラグを配置し、そのスプラグを保持器24で保持したスプラグクラッチを採用することもできる。 As the two-way clutch 20, as shown in FIG. 24 (a), a sprag is disposed as an engagement element 23 between the inner ring on the motor housing 18b side and the outer ring on the outer ring gear 40d side for the speed reducer. A sprag clutch held by the cage 24 can also be employed.
 なお、この実施形態では、変速機用遊星歯車30bの段数を2段としているが、この変速機用遊星歯車30bの段数は、3段又は4段以上とすることもできる。 In this embodiment, the number of stages of the planetary gear 30b for transmission is two, but the number of stages of the planetary gear 30b for transmission can be three or four or more.
 また、これらの実施形態では、ラチェットクラッチで構成された変速機用第一ワンウェイクラッチ30e、変速機用第二ワンウェイクラッチ31において、そのラチェットクラッチの各クラッチ爪のクラッチカム面への噛合を、回転移動するクラッチ切替制御部材37と、それに連動して軸方向移動するクラッチ切替部材39とでそれぞれ係合可能な状態と係合不能な状態とに切り替える方式を採用したが、車軸15と変速機用太陽歯車30a、変速機用外輪歯車30d(駆動体32)と変速機用遊星キャリア30cとを相対回転可能、相対回転不能とに切り替える手段としては、その他の構成を採用してもよい。 Further, in these embodiments, in the first one-way clutch 30e for transmission and the second one-way clutch 31 composed of a ratchet clutch, the engagement of each clutch pawl of the ratchet clutch with the clutch cam surface is rotated. Although the clutch switching control member 37 that moves and the clutch switching member 39 that moves in the axial direction in conjunction with the clutch switching member 39 are switched between the engageable state and the disengageable state, the axle 15 and the transmission are used. Other configurations may be adopted as means for switching the sun gear 30a, the transmission outer ring gear 30d (driving body 32), and the transmission planetary carrier 30c between relative rotation and non-rotation.
 また、この実施形態では、変速機用第一ワンウェイクラッチ30e、変速機用第二ワンウェイクラッチ31は、それぞれラチェットクラッチを採用しているが、例えば、図24(b)に示すようなスプラグクラッチ、図24(c)に示すようなローラクラッチや等、他の構成からなるワンウェイクラッチを採用してもよい。 In this embodiment, the first one-way clutch for transmission 30e and the second one-way clutch for transmission 31 each employ a ratchet clutch. For example, a sprag clutch as shown in FIG. You may employ | adopt the one-way clutch which consists of other structures, such as a roller clutch as shown in FIG.24 (c).
 この発明のさらに他の実施形態を、図13乃至図23、並びに、図24及び図25に基づいて説明する。電動補助自転車の主たる構成は、前述の実施形態と同様であるので、以下、その前述の実施形態との差異点を中心に説明する。 Still another embodiment of the present invention will be described with reference to FIGS. 13 to 23 and FIGS. 24 and 25. FIG. Since the main configuration of the battery-assisted bicycle is the same as that of the above-described embodiment, the following description will focus on differences from the above-described embodiment.
 変速機構部30は、図13に示すように、直結と2段減速の合計3段階に変速可能な遊星歯車機構で構成されている。変速機構部30は、車軸15の外周に変速機用第一ワンウェイクラッチ30eを介して設けられた変速機用太陽歯車30aを備える。この実施形態では、変速機用太陽歯車30aは2つの太陽歯車、すなわち、第一太陽歯車30a-1、第二太陽歯車30a-2からなる。その第一太陽歯車30a-1、第二太陽歯車30a-2が、それぞれ変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1、第二クラッチ部30e-2を介して車軸15の外周に接続されている。 As shown in FIG. 13, the speed change mechanism unit 30 is constituted by a planetary gear mechanism that can change gears in three stages including direct connection and two-stage reduction. The transmission mechanism 30 includes a transmission sun gear 30a provided on the outer periphery of the axle 15 via a transmission first one-way clutch 30e. In this embodiment, the transmission sun gear 30a includes two sun gears, that is, a first sun gear 30a-1 and a second sun gear 30a-2. The first sun gear 30a-1 and the second sun gear 30a-2 are respectively connected to the outer periphery of the axle 15 via the first clutch portion 30e-1 and the second clutch portion 30e-2 of the first one-way clutch 30e for transmission. It is connected to the.
 変速機構部30は、その第一太陽歯車30a-1、第二太陽歯車30a-2にそれぞれ噛み合う二つの歯車部を有する変速機用遊星歯車30b、及びその変速機用遊星歯車30bを遊星キャリア軸30iを介して保持する変速機用遊星キャリア30cとを備える。変速機用遊星歯車30bの二つの歯車部は、互いにその外径が異なり、且つ、歯数が異なるように設定されている。 The transmission mechanism 30 includes a transmission planetary gear 30b having two gear portions respectively engaged with the first sun gear 30a-1 and the second sun gear 30a-2, and the transmission planetary gear 30b as a planet carrier shaft. And a planetary carrier 30c for transmission that is held via 30i. The two gear portions of the planetary gear 30b for transmission are set so that their outer diameters are different from each other and the number of teeth is different.
 さらに、変速機構部30は、リアスプロケット9と一体に回転し、そのリアスプロケット9からの駆動力を伝達する駆動体32を備える。駆動体32には、変速機用遊星歯車30bの歯数が少ない方の歯車部に噛み合う変速機用外輪歯車30dが一体若しくは一体に回転する部材に設けられている。なお、変速機用外輪歯車30dは、変速機用遊星歯車30bの歯数が多い方の歯車部に噛み合わせてもよい。 Furthermore, the speed change mechanism unit 30 includes a drive body 32 that rotates integrally with the rear sprocket 9 and transmits a driving force from the rear sprocket 9. The drive body 32 is provided with a transmission outer ring gear 30d that meshes with a gear portion having a smaller number of teeth of the transmission planetary gear 30b as a member that rotates integrally or integrally. The transmission outer ring gear 30d may be meshed with the gear portion having the larger number of teeth of the transmission planetary gear 30b.
 さらに、変速機用遊星キャリア30cの外周に設けた外径歯車部40gがハブケース11に設けた内径歯車部40hに噛み合っている。 Furthermore, the outer diameter gear part 40g provided on the outer periphery of the planetary carrier 30c for transmission is engaged with the inner diameter gear part 40h provided in the hub case 11.
 また、駆動体32と変速機用遊星キャリア30cとは、変速機用第二ワンウェイクラッチ31を介して接続されている。 Further, the drive body 32 and the planetary carrier 30c for transmission are connected via a second one-way clutch 31 for transmission.
 なお、この実施形態では、駆動体32と変速機用外輪歯車30dとは一体の部材で形成しているが、この駆動体32と変速機用外輪歯車30dとを別体の部材で形成し、その別部材の駆動体32と変速機用外輪歯車30dとを一体回転可能な結合によって保持してもよい。このとき、駆動体32と変速機用外輪歯車30dとを半径方向に浮動支持(半径方向移動に自由度を与えて支持した状態)とすることで、各歯車の配置が荷重バランスの取れる位置にずれ、全体の荷重バランスが取りやすくなる。 In this embodiment, the drive body 32 and the transmission outer ring gear 30d are formed as an integral member, but the drive body 32 and the transmission outer ring gear 30d are formed as separate members. The separate drive body 32 and the transmission outer ring gear 30d may be held by a joint that can rotate integrally. At this time, the drive body 32 and the transmission outer ring gear 30d are supported in a floating manner in a radial direction (a state in which the gear 32 is supported with a degree of freedom in radial movement) so that the arrangement of the gears is at a position where a load balance can be obtained. Misalignment makes it easy to balance the entire load.
 また、駆動体32と変速機用外輪歯車30dとを別体の部材で形成すれば、比較的強度を必要としない駆動体32はアルミ材料、熱処理による硬化層が必要となる変速機用外輪歯車30dは鋼材とするなど、異種材料の選択が可能となり軽量化を実現する。 Further, if the driving body 32 and the transmission outer ring gear 30d are formed as separate members, the driving body 32 that does not require relatively strong strength is made of an aluminum material and a hardened layer by heat treatment. It is possible to select different materials such as 30d steel, which realizes weight reduction.
 また、駆動体32と車軸15外周に設けた変速制御機構部55との間、駆動体32とハブケース11との間、ハブケース11の端面を閉じるリング部材17と駆動用モータ18の端面に取付けられる蓋16との間には、それぞれ軸受12,13,14が設けられている。この軸受12,13,14によって、それぞれの部材同士が相対回転可能に支持されている。 Further, it is attached between the drive body 32 and the shift control mechanism 55 provided on the outer periphery of the axle 15, between the drive body 32 and the hub case 11, and on the ring member 17 that closes the end surface of the hub case 11 and the end surface of the drive motor 18. Between the lid 16, bearings 12, 13, and 14 are provided, respectively. The bearings 12, 13, and 14 support the respective members so as to be relatively rotatable.
 また、駆動用モータ18を保持するモータハウジング18bと減速機用キャリア40cとの間にも、軸受26が設けられている。この軸受26によって、モータハウジング18bと減速機用キャリア40cとは相対回転可能に支持されている。軸受部26は、保持器26bで保持された複数のローラ26aが、周方向に沿って配置されている。 A bearing 26 is also provided between the motor housing 18b that holds the driving motor 18 and the speed reducer carrier 40c. The motor housing 18b and the speed reducer carrier 40c are supported by the bearing 26 so as to be relatively rotatable. In the bearing portion 26, a plurality of rollers 26a held by a cage 26b are arranged along the circumferential direction.
 変速制御機構部55を操作することにより、第一クラッチ部30e-1、第二クラッチ部30e-2、さらには、変速機用第二ワンウェイクラッチ31の切替えを行うことができる。その切替えによって、第一太陽歯車30a-1及び第二太陽歯車30a-2は車軸15に対し、駆動体32は変速機用遊星キャリア30cに対し、それぞれ軸周り一方向に回転可能な状態と回転不能な状態とに切り替えられる。 By operating the transmission control mechanism unit 55, the first clutch unit 30e-1, the second clutch unit 30e-2, and the second one-way clutch 31 for transmission can be switched. As a result of the switching, the first sun gear 30a-1 and the second sun gear 30a-2 rotate in one direction around the axis and the drive body 32 rotates relative to the axle 15 and the planetary carrier 30c for transmission. It is switched to an impossible state.
 図20及び図21は、変速3段目(3速時)の各クラッチの状態を示す。図21(a)(b)(c)に示すように、3速時には、すべてのクラッチがクラッチカム面と噛合う状態になっている。 FIGS. 20 and 21 show the state of each clutch at the third gear position (at the third speed). As shown in FIGS. 21 (a), 21 (b) and 21 (c), at the third speed, all the clutches are engaged with the clutch cam surface.
 なお、この実施形態では、第一クラッチ部30e-1、第二クラッチ部30e-2、変速機用第二ワンウェイクラッチ31に、それぞれ、他のクラッチ機構に比べて比較的安価であるラチェットクラッチを採用している。ただし、これらのクラッチの種別は限定されず、前述の実施形態と同様、ガタ詰め効果(がたつき防止効果)の高いローラクラッチやスプラグクラッチ等、異なる他のクラッチを用いてもよい。 In this embodiment, a ratchet clutch that is relatively inexpensive as compared with other clutch mechanisms is used for the first clutch portion 30e-1, the second clutch portion 30e-2, and the second one-way clutch 31 for transmission. Adopted. However, the types of these clutches are not limited, and other clutches such as a roller clutch or a sprag clutch having a high backlash effect (rattle prevention effect) may be used as in the above-described embodiment.
 図21(a)に示すように、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、車軸15の外周に揺動可能な変速機用第一ワンウェイクラッチ爪30f(第一クラッチ爪部30f-1)を備える。第一クラッチ爪部30f-1は、図示しない弾性部材によって、第一太陽歯車30a-1の内周面に設けられた変速機用第一ワンウェイクラッチカム面30g(第一カム面部30g-1)に噛み合う方向へと付勢されている。その第一クラッチ爪部30f-1が第一カム面30g-1と噛み合うことで、第一太陽歯車30a-1を車軸15に対して軸周り一方向の回転に対してのみ回転不能とできる。なお、軸周り他方向の回転に対しては、第一太陽歯車30a-1は常に車軸15に回転可能(空転状態)である。 As shown in FIG. 21 (a), the first clutch portion 30e-1 of the transmission first one-way clutch 30e includes a transmission first one-way clutch pawl 30f (first clutch) that can swing on the outer periphery of the axle 15. Claw portion 30f-1). The first clutch pawl portion 30f-1 is a first one-way clutch cam surface 30g for transmission (first cam surface portion 30g-1) provided on the inner peripheral surface of the first sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the first clutch pawl portion 30f-1 meshes with the first cam surface 30g-1, the first sun gear 30a-1 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the first sun gear 30a-1 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
 同様に、変速機用第一ワンウェイクラッチ30eの第二クラッチ部30e-2は、車軸15の外周に揺動可能な変速機用第一ワンウェイクラッチ爪30f(第二クラッチ爪部30f-2)を備える。第二クラッチ爪部30f-2は、図示しない弾性部材によって、第二太陽歯車30a-1の内周面に設けられた変速機用第一ワンウェイクラッチカム面30g(第二カム面30g-2)に噛み合う方向へと付勢されている。その第二クラッチ爪部30f-2が第二カム面30g-2と噛み合うことで、第二太陽歯車30a-2を車軸15に対して軸周り一方向の回転に対してのみ回転不能とできる。なお、軸周り他方向の回転に対しては、第二太陽歯車30a-2は常に車軸15に回転可能(空転状態)である。 Similarly, the second clutch portion 30e-2 of the transmission first one-way clutch 30e has a transmission first one-way clutch pawl 30f (second clutch pawl portion 30f-2) swingable on the outer periphery of the axle 15. Prepare. The second clutch pawl portion 30f-2 is a first one-way clutch cam surface 30g for transmission (second cam surface 30g-2) provided on the inner peripheral surface of the second sun gear 30a-1 by an elastic member (not shown). It is urged in the direction of meshing. Since the second clutch pawl portion 30f-2 meshes with the second cam surface 30g-2, the second sun gear 30a-2 can be made non-rotatable only with respect to the axle 15 in one direction around the axis. Note that the second sun gear 30a-2 is always rotatable about the axle 15 (idling state) with respect to rotation in the other direction around the axis.
 この第二クラッチ部30e-2の第二クラッチ爪部30f-2は、変速制御機構部35が備えるクラッチ切替部材37の回転動作によって、ON/OFFに切替えることができる。すなわち、その切替え状態がOFFになれば、第二クラッチ部30e-2の第二クラッチ爪部30f-2は、第二カム面30g-2に係合できない状態(係合不能な状態)となり、第二太陽歯車30a-2を車軸15に対して軸周りの回転に対して回転可能となる。 The second clutch pawl portion 30f-2 of the second clutch portion 30e-2 can be switched ON / OFF by the rotation operation of the clutch switching member 37 provided in the transmission control mechanism portion 35. That is, if the switching state is turned OFF, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state where it cannot be engaged with the second cam surface 30g-2 (a state where it cannot be engaged). The second sun gear 30 a-2 can be rotated with respect to the rotation about the axis with respect to the axle 15.
 また、その切替え状態がONになれば、第二クラッチ部30e-2の第二クラッチ爪部30f-2は、第二カム面30g-2に係合できる状態(係合可能な状態)となり、第二太陽歯車30a-2を車軸15に対して軸周り一方向の回転に対して回転不能となる。
 このように、第二太陽歯車30a-2は、車軸15に対する軸周り一方向の回転に対しては、回転可能、回転不能とに切り替え可能である。
If the switching state is ON, the second clutch pawl portion 30f-2 of the second clutch portion 30e-2 is in a state (engageable state) that can be engaged with the second cam surface 30g-2, The second sun gear 30a-2 cannot rotate with respect to the axle 15 with respect to rotation in one direction around the axis.
As described above, the second sun gear 30a-2 can be switched between rotation and non-rotation with respect to rotation in one direction around the axis with respect to the axle 15.
 また、変速機用第二ワンウェイクラッチ部31は、変速機用遊星キャリア30cに設けられた遊星キャリア軸30i周りに揺動自在に、変速機用第二ワンウェイクラッチ爪31fが設けられている。変速機用第二ワンウェイクラッチ爪31fは、変速機用遊星キャリア30cに外周側に向かって配置されている。変速機用第二ワンウェイクラッチ爪31fは、図示しない弾性部材によって、駆動体32のの内周面に設けられた変速機用第二ワンウェイクラッチカム面31gに噛み合う方向へと付勢されている。
 この変速機用第二ワンウェイクラッチカム面31gは、変速機用外輪歯車30dの内周面に設けることが望ましい。
The second one-way clutch portion 31 for transmission is provided with a second one-way clutch pawl 31f for transmission so as to be swingable around the planet carrier shaft 30i provided on the planet carrier 30c for transmission. The transmission second one-way clutch pawl 31f is arranged on the transmission planet carrier 30c toward the outer peripheral side. The transmission second one-way clutch pawl 31f is urged by an elastic member (not shown) in a direction to mesh with a transmission second one-way clutch cam surface 31g provided on the inner peripheral surface of the drive body 32.
The second one-way clutch cam surface 31g for transmission is desirably provided on the inner peripheral surface of the outer ring gear 30d for transmission.
 この変速機用第二ワンウェイクラッチ爪31fが変速機用第二ワンウェイクラッチカム面31gと噛み合うことで、変速機用遊星キャリア30cは、変速機用外輪歯車30d、駆動体32に対して軸周り一方向の回転に対してのみ回転不能とできる。なお、軸周り他方向の回転に対しては、変速機用遊星キャリア30cは常に変速機用外輪歯車30d、駆動体32に回転可能(空転状態)である。 The second one-way clutch pawl 31f for transmission meshes with the second one-way clutch cam surface 31g for transmission, so that the planetary carrier 30c for transmission has one axis around the outer ring gear 30d for transmission and the drive body 32. It can be made non-rotatable only in the direction of rotation. Note that the planetary carrier 30c for transmission is always rotatable to the outer ring gear 30d for transmission and the drive body 32 (idling state) with respect to rotation in the other direction around the axis.
 この実施形態では、変速機用第二ワンウェイクラッチ爪31fを変速用遊星歯車30bを支持する遊星キャリア軸30iに揺動自在に取り付けた構成としているが、これを変速用遊星歯車30bや変速機用遊星キャリア30cに設けた別の軸に装着することも可能である。 In this embodiment, the transmission second one-way clutch pawl 31f is swingably attached to the planet carrier shaft 30i that supports the transmission planetary gear 30b. However, this is used for the transmission planetary gear 30b and the transmission. It is also possible to attach to another shaft provided on the planet carrier 30c.
 このように、変速機用第二ワンウェイクラッチ爪31fを支持する軸を別の軸とした場合、変速機用第二ワンウェイクラッチ爪31fは、変速機用遊星歯車30bの数(この実施形態では3個)に左右されることなく、例えば、4個以上とすることも可能である。また、その支持する軸がいずれの場合においても、変速機用第二ワンウェイクラッチ爪31fの数は、逆に、1個、2個とすることも可能である。 As described above, when another shaft is used to support the transmission second one-way clutch pawl 31f, the transmission second one-way clutch pawl 31f includes the number of transmission planetary gears 30b (3 in this embodiment). For example, it is possible to set the number to four or more. In any case, the number of the second one-way clutch pawls 31f for transmission can be one or two, regardless of which shaft is supported.
 図15に変速制御機構部55の詳細図を示す。変速制御機構部55は、変速切替入力部材56aと変速切替中間部材56b、第一クラッチ切替部材57、第二クラッチ切替部材59、クラッチ切替制御部材56c等で構成される変速操作部56を備える。 FIG. 15 shows a detailed view of the shift control mechanism 55. The shift control mechanism section 55 includes a shift operation section 56 that includes a shift switching input member 56a, a shift switching intermediate member 56b, a first clutch switching member 57, a second clutch switching member 59, a clutch switching control member 56c, and the like.
 手元スイッチ等から手動若しくは電動によって入力された信号によって、変速切替入力部材56aが回転作動する。この変速切替入力部材56aに、リアハブ10内部で連結された変速切替中間部材56bは、第一クラッチ切替部材57と第二クラッチ切替部材59を保持している。また、クラッチ切替制御部材56cは、弾性部材56g、56hの弾性力によって、特定回転方向に負荷を与えられている。 The shift switching input member 56a is rotated by a signal input manually or electrically from a hand switch or the like. A shift switching intermediate member 56b connected to the shift switching input member 56a inside the rear hub 10 holds a first clutch switching member 57 and a second clutch switching member 59. The clutch switching control member 56c is loaded in the specific rotation direction by the elastic force of the elastic members 56g and 56h.
 クラッチ切替制御部材56cが前記弾性力に抗して軸周り回転すると、変速機用第一ワンウェイクラッチ30eの第二クラッチ部30e-2内に設けた断面C字状を成すスリーブ状の第一クラッチ切替部材57(図14(b)参照)も軸周り同方向に回転する。 When the clutch switching control member 56c rotates around the shaft against the elastic force, the sleeve-shaped first clutch having a C-shaped cross section provided in the second clutch portion 30e-2 of the first one-way clutch 30e for transmission. The switching member 57 (see FIG. 14B) also rotates about the axis in the same direction.
 また、そのクラッチ切替制御部材56cに設けられたテーパ面56dの作用によって、第二クラッチ切替部材59が軸方向に移動可能とする。このとき、第二クラッチ切替部材59は、その内径側に位置するガイド部59bが、車軸15に回転固定されたガイド部材56eのガイド穴56fに嵌って、その軸方向移動がガイドされている。 Further, the second clutch switching member 59 is movable in the axial direction by the action of the tapered surface 56d provided on the clutch switching control member 56c. At this time, the second clutch switching member 59 is guided in its axial movement by the guide portion 59b located on the inner diameter side thereof being fitted into the guide hole 56f of the guide member 56e that is rotationally fixed to the axle 15.
 第一クラッチ切替部材57の軸周り回転により、その第一クラッチ切替部材57が第二クラッチ爪部30f-2の位置から離脱すると、その第二クラッチ爪部31f-2が係合方向へ立ち上がり、変速機用太陽歯車30aと車軸15とは軸周り一方向にのみ相対回転可能な状態となる。また、その第一クラッチ切替部材57が第二クラッチ爪部30f-2の位置に入り込むと、その第二クラッチ爪部30f-2の係合方向への立ち上がりが阻止され、変速機用太陽歯車30aと車軸15とは、軸周りに相対回転可能な状態となる。このように、変速機用太陽歯車30aを車軸15に対して軸周り一方向に相対回転可能又は相対回転不能とに切り替えることができる。 When the first clutch switching member 57 is disengaged from the position of the second clutch pawl portion 30f-2 due to the rotation of the first clutch switching member 57 around the axis, the second clutch pawl portion 31f-2 rises in the engaging direction, The transmission sun gear 30a and the axle 15 can be relatively rotated only in one direction around the axis. Further, when the first clutch switching member 57 enters the position of the second clutch pawl portion 30f-2, the second clutch pawl portion 30f-2 is prevented from rising in the engaging direction, and the transmission sun gear 30a. And the axle 15 can rotate relative to each other around the axis. In this way, the transmission sun gear 30a can be switched to be rotatable relative to the axle 15 in one direction around the axis or to be relatively non-rotatable.
 また、第二クラッチ切替部材59の軸方向移動により、その外径側に位置する作用部59aが、変速機用第二ワンウェイクラッチ爪31fの位置から離脱すると、その変速機用第二ワンウェイクラッチ爪31fが係合方向へ立ち上がり、変速機用外輪歯車30dと変速機用遊星歯車30bとは、軸周り一方向に相対回転可能な状態となる。また、作用部39aが、変速機用第二ワンウェイクラッチ爪31fの位置に入り込むと、その変速機用第二ワンウェイクラッチ爪31fの係合方向への立ち上がりが阻止され、変速機用外輪歯車30dと変速機用遊星歯車30bとは、軸周りに相対回転可能な状態となる。このように、変速機用遊星歯車30bを、変速機用外輪歯車30d、駆動体32に対して軸周り一方向に相対回転可能又は相対回転不能とに切り替えることができる。 When the second clutch switching member 59 moves in the axial direction and the action portion 59a located on the outer diameter side thereof is disengaged from the position of the second one-way clutch pawl 31f for transmission, the second one-way clutch pawl for transmission 31f rises in the engaging direction, and the outer ring gear 30d for transmission and the planetary gear 30b for transmission are in a state of being relatively rotatable in one direction around the axis. Further, when the action portion 39a enters the position of the second one-way clutch pawl 31f for transmission, the rising of the second one-way clutch pawl 31f for transmission in the engaging direction is prevented, and the outer ring gear 30d for transmission The transmission planetary gear 30b is in a state of being relatively rotatable around the axis. In this way, the transmission planetary gear 30b can be switched to be rotatable relative to the outer ring gear 30d and the driving body 32 in one direction around the axis, or to be relatively non-rotatable.
 なお、作用部59aが変速機用第二ワンウェイクラッチ爪31fに当接する部分は、軸方向一方に向かって徐々に内径側に近づくテーパ面59cとなっていることから、変速機用第二ワンウェイクラッチ爪31fが変速機用第二クラッチカム面31gに噛み合って係合している状態から、その係合を解除する際の力を大きくすることができる。 The portion where the action portion 59a contacts the second one-way clutch pawl 31f for transmission is a tapered surface 59c that gradually approaches the inner diameter side in one axial direction, so the second one-way clutch for transmission From the state where the claw 31f is engaged with and engaged with the transmission second clutch cam surface 31g, the force for releasing the engagement can be increased.
 また、第二クラッチ切替部材59は、車軸15の外周に設けた保持部材58との間に弾性部材58aを備えていることから、クラッチ切替制御部材56cのテーパ面56dの作用による軸方向への押圧が解除されれば、その弾性力で、自動的に作用部59aが変速機用第二ワンウェイクラッチ爪31fの位置から離脱する。 Further, since the second clutch switching member 59 is provided with an elastic member 58a between the second clutch switching member 59 and the holding member 58 provided on the outer periphery of the axle 15, the second clutch switching member 59 is moved in the axial direction by the action of the tapered surface 56d of the clutch switching control member 56c. When the pressing is released, the action portion 59a is automatically detached from the position of the second one-way clutch pawl 31f for transmission by the elastic force.
 つぎに、減速機構部40について説明する。減速機構部40は、遊星歯車機構によって構成されて、駆動用モータ18のモータ軸18aの外周に設けられた減速機用太陽歯車40aと、その減速機用太陽歯車40aに噛み合う減速機用遊星歯車40b、減速機用遊星歯車40bを遊星キャリア軸40iを介して保持する減速機用遊星キャリア40cを備える。 Next, the speed reduction mechanism unit 40 will be described. The reduction mechanism unit 40 is configured by a planetary gear mechanism, and a reduction gear sun gear 40a provided on the outer periphery of the motor shaft 18a of the drive motor 18, and a reduction gear planetary gear that meshes with the reduction gear sun gear 40a. 40b, and a reduction gear planet carrier 40c that holds the reduction gear planet gear 40b via the planet carrier shaft 40i.
 モータ軸18aと減速機用太陽歯車40aは、同部材または一体で回転する部材で保持されており、また、減速機用遊星歯車40bは歯数の異なる2段の歯車部を備えることによって高減速比を実現する。 The motor shaft 18a and the reduction gear sun gear 40a are held by the same member or a member that rotates integrally, and the reduction gear planetary gear 40b is provided with a two-stage gear portion having a different number of teeth to achieve high reduction. Realize the ratio.
 また、減速機構部40は、減速機用遊星歯車40bに設けた第一外径歯車部40eが減速機用太陽歯車40aに噛み合い、減速機用遊星歯車40bに設けられ第一外径歯車部40eよりも歯数の少ない小径の第二外径歯車部40fが、変速機用遊星キャリア30cに一体に設けた前記減速機用外輪歯車(内径歯車部)40dに噛み合っている。 Further, in the speed reduction mechanism section 40, the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b meshes with the reduction gear sun gear 40a, and the first outer diameter gear section 40e provided on the reduction gear planetary gear 40b. A second outer gear portion 40f having a smaller diameter with a smaller number of teeth meshes with the outer ring gear (inner gear portion) 40d provided integrally with the planetary carrier 30c for transmission.
 また、その前記減速機用外輪歯車40d、すなわち、変速機用遊星キャリア30cに設けた外径歯車部40gは、ハブケース11に設けた内径歯車部40hに噛み合っている。
 このため、変速機用遊星キャリア30cは、人力による駆動力と、駆動用モータ18による駆動力の両方において、ハブケース11への共通の出力部材である。
Further, the outer ring gear 40d for the speed reducer, that is, the outer gear portion 40g provided on the planetary carrier 30c for transmission, meshes with the inner gear portion 40h provided on the hub case 11.
For this reason, the planetary carrier 30 c for transmission is a common output member to the hub case 11 for both the driving force by human power and the driving force by the driving motor 18.
 すなわち、変速機構部30は、リアスプロケット9及び駆動体32を人力による駆動力の入力部材とし、変速機用遊星キャリア30cをハブケース11への出力部材とする。 That is, the transmission mechanism 30 uses the rear sprocket 9 and the driving body 32 as input members for driving force by human power, and the planetary carrier for transmission 30c as an output member to the hub case 11.
 また、減速機構部40は、減速機用太陽歯車40aを駆動用モータ18からの駆動力の入力部材とし、変速機用遊星キャリア30cをハブケース11への出力部材とする。 The reduction mechanism 40 uses the reduction gear sun gear 40 a as an input member for driving force from the drive motor 18 and the transmission planetary carrier 30 c as an output member to the hub case 11.
 このように、減速機用外輪歯車40dを、変速機構部30のキャリア部材である変速機用遊星キャリア30cと同部材、若しくは、それと一体で回転する部材で構成したので、ハブの軸方向寸法を短縮することが可能となり、それぞれ独立してハブケース11に噛み合わせる場合よりも、組み立てをより簡素化できる。 As described above, the reduction gear outer ring gear 40d is formed of the same member as the transmission planetary carrier 30c, which is a carrier member of the transmission mechanism 30, or a member that rotates integrally therewith. It is possible to shorten the assembly, and the assembly can be simplified as compared with the case where the hub cases 11 are engaged with each other independently.
 また、減速機構部40の遊星歯車機構は、減速機用遊星キャリア40cが回転固定可能となっている。このため、入力部材である減速機用太陽歯車40aから減速機用外輪歯車40dへと減速されて出力され、ハブケース11を介して後輪2に駆動力が伝達される。 Further, the planetary gear mechanism of the reduction mechanism unit 40 is configured such that the planetary carrier 40c for reduction gears can be rotationally fixed. Therefore, the reduction gear sun gear 40 a that is an input member is decelerated and output to the reduction gear outer ring gear 40 d, and the driving force is transmitted to the rear wheel 2 via the hub case 11.
 この減速機用遊星キャリア40cの回転支持は、軸受26によって行われ、これと並列に配置されたモータハウジング18bと減速機用遊星キャリア40c間に設けられたツーウェイクラッチ20(切替用クラッチ20)の係合によって前記回転固定状態に設定できるようになっている。なお、モータハウジング18bは、自転車のフレームもしくは車軸15に相対回転不能に保持されている。 The reduction planetary carrier 40c is rotationally supported by the bearing 26, and a two-way clutch 20 (switching clutch 20) provided between the motor housing 18b and the reduction planetary carrier 40c arranged in parallel with the bearing 26. The rotation fixed state can be set by engagement. The motor housing 18b is held on the bicycle frame or axle 15 so as not to rotate relative thereto.
 ツーウェイクラッチ20は、駆動時(駆動用モータ18からの駆動力が作用し、電動補助自転車が前進する場合)に、常に係合する方向へ減速機用遊星キャリア40cに対し弾性部材20cによってツーウェイクラッチ20の保持器24に負荷を与えている。 The two-way clutch 20 is driven by the elastic member 20c with respect to the planetary carrier 40c for the speed reducer in the direction in which the two-way clutch 20 is always engaged when the driving force from the driving motor 18 acts and the battery-assisted bicycle moves forward. A load is applied to 20 cages 24.
 また、非駆動時(人力による駆動力のみで電動補助自転車が前進する場合)には、減速機用遊星キャリア40cはモータハウジング18bに対し空転する方向、すなわち、駆動用モータ18からの駆動力が作用する場合とは逆方向に回転する。このため、モータ軸18aにトルク伝達されることは無く、すなわち、駆動用モータ18の引き摺りトルクを遮断することが可能となる。 Further, when not driving (when the battery-assisted bicycle moves forward only by driving force by human power), the planetary carrier 40c for reduction gear is idle with respect to the motor housing 18b, that is, the driving force from the driving motor 18 is low. It rotates in the opposite direction to the case where it acts. For this reason, torque is not transmitted to the motor shaft 18a, that is, the drag torque of the drive motor 18 can be cut off.
 さらに、電動補助自転車が惰性で走行し、後輪2及びハブケース11から逆入力されてその回転力によって回生充電を行う場合、ツーウェイクラッチ20を切替用クラッチ制御機構部25からの入力(外部入力信号)によって係合可能に切り替える。これにより、ハブケース11からの逆入力は、減速機構部40を介して駆動用モータ18へと伝達され回生を行うことが可能となる。 Further, when the battery-assisted bicycle travels by inertia and is reversely input from the rear wheel 2 and the hub case 11 to perform regenerative charging by the rotational force, the two-way clutch 20 is input from the switching clutch control mechanism unit 25 (external input signal). ) To enable engagement. As a result, the reverse input from the hub case 11 is transmitted to the drive motor 18 via the speed reduction mechanism 40 and can be regenerated.
 これらの切替用クラッチ制御機構部25は手動もしくは電動によって作動され、例えばブレーキと連動させることで回生可能とすることも可能である。 These switching clutch control mechanisms 25 are operated manually or electrically, and can be regenerated by interlocking with a brake, for example.
 この実施形態では、図13に示すように、切替用クラッチ制御機構部25として、ブレーキ操作と連動するワイヤー等の進退動作が入力機構25aに入力され、その入力により、入力機構25aが作用部材25bを弾性部材25cの付勢力に抗して外径側へ押し出すことで、保持器24又は弾性部材20cに回転方向の外力又はその回転に対する抵抗を負荷する構成としている。この外力や抵抗の負荷が、弾性部材20cの付勢力以上にすることで、保持器24が減速機用遊星キャリア30cの回転よりも遅れ、ツーウェイクラッチ20の切替えを行うことができる。 In this embodiment, as shown in FIG. 13, as the switching clutch control mechanism unit 25, an advance / retreat operation of a wire or the like interlocking with a brake operation is input to the input mechanism 25a, and the input mechanism 25a is actuated by the input by the input member 25b. Is pushed against the urging force of the elastic member 25c toward the outer diameter side, so that the cage 24 or the elastic member 20c is loaded with an external force in the rotation direction or resistance to the rotation. When the load of the external force or resistance is equal to or greater than the urging force of the elastic member 20c, the cage 24 is delayed from the rotation of the planetary carrier 30c for reduction gear, and the two-way clutch 20 can be switched.
 なお、変速機構部30と減速機構部40とで、各遊星歯車30b、40bの個数を同数で設定することで、駆動用モータ18からの駆動力と、人力の駆動力による変速機構部30内の駆動力がバランスすることができる。また、限られたスペースを活用するために、両遊星歯車30b、40bの個数を3個ずつで設定することが望ましい。 In addition, by setting the same number of planetary gears 30b and 40b in the speed change mechanism 30 and the speed reduction mechanism 40, the inside of the speed change mechanism 30 by the driving force from the driving motor 18 and the driving force of human power. The driving force can be balanced. Further, in order to utilize a limited space, it is desirable to set the number of both planetary gears 30b and 40b by three.
 それぞれの部材の作動について、変速段毎に、図16以下を用いて説明する。
 変速1段目(1速時)におけるリアハブユニットの配置を図16及び図17に示す。この実施形態では、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。
The operation of each member will be described with reference to FIG.
The arrangement of the rear hub unit at the first shift (at the first speed) is shown in FIGS. In this embodiment, the rear sprocket 9 is attached to the drive body 32 of the speed change mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
 この変速1段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、第一クラッチ爪部30f-1によって駆動力に対して係合可能な状態となっており、第二クラッチ部30e-2は、第二クラッチ爪30f-2が第一クラッチ切替部材37によってその一端を拘束され、係合不可能な状態となっている。 In the first gear stage, the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state that can be engaged with the driving force by the first clutch pawl portion 30f-1, One end of the second clutch pawl 30f-2 is restrained by the first clutch switching member 37 so that the two clutch portion 30e-2 cannot be engaged.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが、第二クラッチ切替部材39によってその一端を拘束され、係合不可能な状態となっている。 Also, the second one-way clutch 31 for transmission is in a state where one end of the second one-way clutch pawl 31f for transmission is restricted by the second clutch switching member 39 and cannot be engaged.
 このため、人力による駆動力は、変速機用外輪歯車30dより変速機用遊星歯車30bに入力され、このとき、第一太陽歯車30a-1は、第一クラッチ部30e-1によって駆動力方向に係合されていることから、駆動力は,変速機用遊星キャリア30cを介してハブケース11に伝達される。 For this reason, the driving force by human power is input to the transmission planetary gear 30b from the transmission outer ring gear 30d. At this time, the first sun gear 30a-1 is moved in the driving force direction by the first clutch portion 30e-1. Because of the engagement, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
 この状態では、リアスプロケット9からの駆動力は、第一太陽歯車30a-1の歯数をa1、変速機用外輪歯車30dの歯数をd1とすると、速度比、
d1/(a1+d1)
でハブケース11に伝達される。
In this state, the driving force from the rear sprocket 9 is expressed as a speed ratio, where a1 is the number of teeth of the first sun gear 30a-1 and d1 is the number of teeth of the outer ring gear 30d for transmission.
d1 / (a1 + d1)
Is transmitted to the hub case 11.
 変速2段目(2速時)におけるリアハブユニットの配置を、図18及び図19に示す。変速1段目と同様、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。 FIG. 18 and FIG. 19 show the arrangement of the rear hub unit at the second gear stage (at the second speed). Similar to the first gear stage, the rear sprocket 9 is attached to the drive body 32 of the transmission mechanism unit 30, and the driving force by human power from the pedal 3 is transmitted to the drive body 32.
 この変速2段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、第一クラッチ爪部30f-1が係合可能な状態となっており、第二クラッチ部30e-2は、第二クラッチ爪部30f-2がクラッチ切替部材57の回転移動によってその一端の拘束を解除され、係合可能な状態となっている。 In the second speed step, the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, and the second clutch portion 30e- 2, the second clutch pawl portion 30f-2 is released from the restraint at one end thereof by the rotational movement of the clutch switching member 57 and is in an engageable state.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが第二クラッチ切替部材59によってその一端を拘束され、係合不可能な状態となっている。このとき、第一太陽歯車30a-1は、第一クラッチ爪部30f-1が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると係合可能な方向とは逆方向回転をすることから空転可能である。したがって、第二太陽歯車30a-2のみが駆動力方向に係合される。 Also, the second one-way clutch 31 for transmission is in a state where one end of the second one-way clutch pawl 31f for transmission is restricted by the second clutch switching member 59 and cannot be engaged. At this time, the first sun gear 30a-1 is in a state in which the first clutch pawl 30f-1 can be engaged in one direction around the axis. Since it rotates in the reverse direction, it can idle. Therefore, only the second sun gear 30a-2 is engaged in the driving force direction.
 このため、人力による駆動力は、変速機用外輪歯車30dより変速機用遊星歯車30bに入力され、第二太陽歯車30a-2は第二クラッチ部30e-2によって駆動力方向に係合されていることから,駆動力は、変速機用遊星キャリア30cを介してハブケース11に伝達される。 For this reason, the driving force by human power is input to the transmission planetary gear 30b from the transmission outer ring gear 30d, and the second sun gear 30a-2 is engaged in the driving force direction by the second clutch portion 30e-2. Therefore, the driving force is transmitted to the hub case 11 via the transmission planetary carrier 30c.
 このとき、変速機用遊星歯車30bは,歯数の異なる歯車部(ギア)を2段持ち、その変速機用遊星歯車30bの歯数の少ない側の歯車部が変速機用外輪歯車30dと、歯数の多い側の歯車部は第二太陽歯車30a-2と噛み合っている。
 この状態では、リアスプロケット9からの駆動力は、第二太陽歯車30a-2の歯数をa2、変速機用外輪歯車30dの歯数をd1、変速機用遊星歯車30bの歯数の少ない側の歯車部の歯数をb1、歯数の多い側の歯車部の歯数をb2とすると、速度比、
(b2×d1)/[(a2×b1)+(b2×d1)]
でハブケース11に伝達される。
At this time, the transmission planetary gear 30b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the planetary gear 30b for transmission includes the outer ring gear 30d for transmission, The gear portion having the larger number of teeth meshes with the second sun gear 30a-2.
In this state, the driving force from the rear sprocket 9 is such that the number of teeth of the second sun gear 30a-2 is a2, the number of teeth of the outer ring gear 30d for transmission is d1, and the number of teeth of the planetary gear 30b for transmission is smaller. If the number of teeth of the gear part is b1, and the number of teeth of the gear part on the side with the larger number of teeth is b2, the speed ratio,
(B2 × d1) / [(a2 × b1) + (b2 × d1)]
Is transmitted to the hub case 11.
 変速3段目(3速時)におけるリアハブユニットの配置を、図20及び図21に示す。変速1,2段目と同様、リアスプロケット9は、変速機構部30の駆動体32に取り付けられており、ペダル3からの人力による駆動力が駆動体32に伝達される。 Fig. 20 and Fig. 21 show the arrangement of the rear hub unit at the third gear position (at the third speed). The rear sprocket 9 is attached to the drive body 32 of the speed change mechanism 30 as in the first and second speed changes, and the driving force generated by human power from the pedal 3 is transmitted to the drive body 32.
 この変速3段目において、変速機用第一ワンウェイクラッチ30eの第一クラッチ部30e-1は、第一クラッチ爪部30f-1が係合可能な状態となっており、第二クラッチ部30e-2は、第二クラッチ爪部30f-2がクラッチ切替部材57の回転移動によってその一端の拘束を解除され、係合可能な状態となっている。 At the third gear position, the first clutch portion 30e-1 of the first one-way clutch for transmission 30e is in a state in which the first clutch pawl portion 30f-1 can be engaged, and the second clutch portion 30e- 2, the second clutch pawl portion 30f-2 is released from the restraint at one end thereof by the rotational movement of the clutch switching member 57 and is in an engageable state.
 また、変速機用第二ワンウェイクラッチ31は、変速機用第二ワンウェイクラッチ爪31fが第二クラッチ切替部材59の軸方向移動によってその一端の拘束を解除され、係合可能な状態となっている。 Also, the second one-way clutch 31 for transmission is in a state where the second one-way clutch pawl 31f for transmission is released from the restraint at one end by the axial movement of the second clutch switching member 59 and can be engaged. .
 このとき、第一太陽歯車30a-1は、第一クラッチ爪部30f-1が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると、係合可能な方向とは逆方向回転をすることから空転可能であり、第二太陽歯車30a-2は、第二クラッチ爪部30f-2が軸周り一方向に対し係合可能な状態となっているが、駆動力が作用すると、係合可能な方向とは逆方向回転をすることから空転可能である。したがって、変速機用外輪歯車30dと変速機用遊星キャリア30cとが駆動力方向に対して相対回転不能となる。 At this time, the first sun gear 30a-1 is in a state where the first clutch pawl portion 30f-1 can be engaged in one direction around the axis. Can rotate idly because it rotates in the reverse direction, and the second sun gear 30a-2 is in a state in which the second clutch pawl 30f-2 can be engaged in one direction around the axis. When this acts, it rotates idly because it rotates in the direction opposite to the engageable direction. Therefore, the outer ring gear 30d for transmission and the planet carrier 30c for transmission cannot be rotated relative to the driving force direction.
 このため、駆動力は、変速機用外輪歯車30dより変速機用第二ワンウェイクラッチ31を介して変速機用遊星キャリア30cに伝達され、ハブケース11に直結状態で伝達される。この最も高速の変速段において、トルク伝達において歯車を介さないことから、ハブの耐久性が格段に向上する。 Therefore, the driving force is transmitted from the outer ring gear 30d for transmission to the planetary carrier 30c for transmission via the second one-way clutch 31 for transmission, and is transmitted to the hub case 11 in a directly connected state. In this highest speed gear stage, since no gear is used for torque transmission, the durability of the hub is remarkably improved.
 また、各変速段を問わず、駆動用モータ18からの駆動力が負荷される場合、モータ軸18aは、減速機用太陽歯車40aと一体、若しくは、一体回転可能に保持されている。また、減速機用遊星キャリア40cとモータハウジング18b間にはツーウェイクラッチ20が配置されており、図22に示すように、駆動用モータ18による駆動力に対して、係合子であるローラ23が、周方向一方側の前進側カム面21bと係合する方向に保持器24が弾性部材20cの弾性力によって負荷を与えられている。このため、ツーウェイクラッチ20は、駆動用モータ18の駆動力によって、常に動力伝達可能となっている。 In addition, regardless of the gear position, when the driving force from the driving motor 18 is applied, the motor shaft 18a is held integrally with the reduction gear sun gear 40a or rotatably. Further, a two-way clutch 20 is disposed between the planetary carrier 40c for speed reducer and the motor housing 18b, and as shown in FIG. The cage 24 is loaded by the elastic force of the elastic member 20c in a direction to engage with the forward cam surface 21b on one circumferential side. For this reason, the two-way clutch 20 can always transmit power by the driving force of the driving motor 18.
 この駆動用モータ18からの駆動力は、減速機用遊星歯車40bを介して減速機用外輪歯車40dに伝達される。このとき、減速機用外輪歯車40dは、変速用遊星キャリア30cと一体、若しくは、一体回転可能に保持されている。 The driving force from the drive motor 18 is transmitted to the reduction gear outer ring gear 40d via the reduction gear planetary gear 40b. At this time, the outer ring gear 40d for reduction gears is held so as to be integrally rotatable with the speed change planetary carrier 30c or integrally rotatable.
 また、減速機用遊星歯車40bは、歯数の異なる歯車部(ギア)を2段持ち、減速機用遊星歯車40bの歯数の少ない側の歯車部(前記第二外径歯車部40f)は減速機用外輪歯車40dと、歯数の多い側の歯車部(前記第一外径歯車部40e)は減速機用太陽歯車40aと噛み合っている。また、その減速機用外輪歯車40d、すなわち、変速機用遊星キャリア30cに設けた外径歯車部40gは、ハブケース11に設けた内径歯車部40hに噛み合っている。このように、減速機用遊星歯車40bを2段とすることで、高減速比が実現可能となる。 Further, the reduction gear planetary gear 40b has two stages of gear portions (gears) having different numbers of teeth, and the gear portion on the side having the smaller number of teeth of the reduction gear planetary gear 40b (the second outer diameter gear portion 40f) is provided. The reduction gear outer ring gear 40d and the gear portion having the larger number of teeth (the first outer diameter gear portion 40e) mesh with the reduction gear sun gear 40a. The reduction gear outer ring gear 40 d, that is, the outer gear portion 40 g provided on the transmission planetary carrier 30 c meshes with the inner gear portion 40 h provided on the hub case 11. As described above, the reduction gear planetary gear 40b has two stages, so that a high reduction ratio can be realized.
 この状態では、駆動用モータ18からの駆動力は、減速機用太陽歯車40aの歯数をa3、減速機用外輪歯車40dの歯数をd2、減速機用遊星歯車40bの歯数の少ない側の歯車部の歯数をb3、歯数の多い側の歯車部の歯数をb4とすると、速度比、
(a3×b3)/(b4×d2)
でハブケース11に伝達される。
In this state, the driving force from the drive motor 18 is such that the number of teeth of the reduction gear sun gear 40a is a3, the number of teeth of the reduction gear outer ring gear 40d is d2, and the number of teeth of the reduction gear planetary gear 40b is smaller. When the number of teeth of the gear part is b3 and the number of teeth of the gear part on the side with the larger number of teeth is b4, the speed ratio,
(A3 × b3) / (b4 × d2)
Is transmitted to the hub case 11.
 さらに、駆動用モータ18からの駆動力が負荷されない場合、ハブケース11から減速機用外輪歯車40dを介してトルク伝達され、減速機用遊星キャリア40cは、モータ駆動される場合とは反対方向に回転する。このことから、減速機構部40の減速機用遊星キャリア40cとモータハウジング18bとは係合不能な状態となり空転する。
 したがって、モータ軸18aは回転することが無くなり、モータの引き摺りトルクを発生させることが無く、快適に走行が可能となる。
Further, when the driving force from the driving motor 18 is not loaded, torque is transmitted from the hub case 11 via the outer ring gear 40d for reduction gears, and the planetary carrier 40c for reduction gears rotates in the opposite direction to that when the motor driving is performed. To do. For this reason, the planetary carrier for speed reducer 40c of the speed reduction mechanism section 40 and the motor housing 18b cannot be engaged and idle.
Therefore, the motor shaft 18a does not rotate, does not generate a drag torque of the motor, and can travel comfortably.
 なお、回生充電をする場合、切替用クラッチ制御機構部25を操作することによって、ツーウェイクラッチ20の保持器24に抵抗を与え、前進時と異なる回転方向の回生側カム面21aと係合する方向へ保持器24及びローラ23を移動させ、減速機構部40の減速機用遊星キャリア40cとモータハウジング18bは係合可能となる。
 これによって、ハブケース11からの駆動力は減速機構部40を介してモータ軸18aに伝達され、リアモータユニット外部に設けられた二次電池7に回生充電が可能となる。
When regenerative charging is performed, the switching clutch control mechanism unit 25 is operated to provide resistance to the retainer 24 of the two-way clutch 20 and to engage with the regenerative cam surface 21a in a rotational direction different from the forward direction. The retainer 24 and the roller 23 are moved, and the planetary carrier 40c for the speed reducer of the speed reduction mechanism 40 and the motor housing 18b can be engaged.
As a result, the driving force from the hub case 11 is transmitted to the motor shaft 18a via the speed reduction mechanism 40, and the secondary battery 7 provided outside the rear motor unit can be recharged.
 また、この実施形態では、ツーウェイクラッチ20として、図22に示すようなローラタイプを示したが、これに代えて、例えば、図23に示すように、ラチェット機構を備えたクラッチを採用することもできる。 Further, in this embodiment, as the two-way clutch 20, a roller type as shown in FIG. 22 is shown, but instead of this, for example, as shown in FIG. 23, a clutch provided with a ratchet mechanism may be adopted. it can.
 この場合、ツーウェイクラッチ20の第一ラチェット部20aは、係合子23であるラチェット爪23aが、常に、駆動用モータ18による駆動力に対して係合可能に配置されており、また、第二ラチェット部20bのラチェット爪23aを、第一クラッチ切替部材37によって係合可能な状態と係合不能な状態とに切り替えることによって、前述の回生可能な状態、又は、モータ引き摺りトルクを遮断できる状態とすることが可能となる。
 また、ツーウェイクラッチ20として、図24(a)に示すように、モータハウジング18b側の内輪と、減速機用遊星キャリア40cと間に、係合子23としてスプラグを配置し、そのスプラグを保持器24で保持したスプラグクラッチを採用することもできる。
In this case, the first ratchet portion 20a of the two-way clutch 20 is arranged such that the ratchet pawl 23a, which is the engagement element 23, can always be engaged with the driving force by the driving motor 18, and the second ratchet By switching the ratchet pawl 23a of the part 20b between the state in which the first clutch switching member 37 can be engaged and the state in which the ratchet claw 23a cannot be engaged, the above-described regenerative state or the state in which the motor drag torque can be interrupted is achieved. It becomes possible.
As the two-way clutch 20, as shown in FIG. 24A, a sprag is disposed as an engaging member 23 between the inner ring on the motor housing 18 b side and the planetary carrier 40 c for reduction gear, and the sprag is placed in the cage 24. It is also possible to employ a sprag clutch held in the above.
 なお、この実施形態では、変速機用遊星歯車30bの段数を2段としているが、この変速機用遊星歯車30bの段数は、3段又は4段以上とすることもできる。 In this embodiment, the number of stages of the planetary gear 30b for transmission is two, but the number of stages of the planetary gear 30b for transmission can be three or four or more.
 また、これらの実施形態では、ラチェットクラッチで構成された変速機用第一ワンウェイクラッチ30e、変速機用第二ワンウェイクラッチ31において、そのラチェットクラッチの各クラッチ爪のクラッチカム面への噛合を、回転移動する第一クラッチ切替部材37と軸方向移動する第二クラッチ切替部材59とでそれぞれ係合可能な状態と係合不能な状態とに切り替える方式を採用したが、車軸15と変速機用太陽歯車30a、変速機用外輪歯車30d(駆動体32)と変速機用遊星キャリア30cとを相対回転可能、相対回転不能とに切り替える手段としては、その他の構成を採用してもよい。 Further, in these embodiments, in the first one-way clutch 30e for transmission and the second one-way clutch 31 composed of a ratchet clutch, the engagement of each clutch pawl of the ratchet clutch with the clutch cam surface is rotated. The first clutch switching member 37 that moves and the second clutch switching member 59 that moves in the axial direction employ a method of switching between an engageable state and a disengageable state, but the axle 15 and the transmission sun gear. Other means may be adopted as means for switching the outer ring gear 30d for transmission 30d (driving body 32) and the planetary carrier 30c for transmission between relative rotation and non-rotation.
 また、この実施形態では、変速機用第一ワンウェイクラッチ30e-1、変速機用第二ワンウェイクラッチ31は、それぞれラチェットクラッチを採用しているが、前述の実施形態と同様、ローラクラッチ、スプラグクラッチ等、他の構成からなるワンウェイクラッチを採用してもよい。 In this embodiment, the first one-way clutch 30e-1 for transmission and the second one-way clutch 31 for transmission each employ a ratchet clutch. However, as in the previous embodiment, a roller clutch, a sprag clutch For example, a one-way clutch having another configuration may be adopted.
1 電動補助自転車
2 駆動輪(後輪)
3 ペダル
4 動力伝達要素(チェーン)
5 ハンドル
6 フレーム
7 二次電池
8 ハブフランジ
9 入力手段(リアスプロケット)
10 ハブ(リアハブ)
11 ハブケース
12,13,14,18c,26 軸受
15 車軸
15a 軸孔
16 蓋
17 リング部材
18 駆動用モータ
18a モータ軸
18b モータハウジング
19 押さえ部材
20 切替用クラッチ(ツーウェイクラッチ)
20a 第一ラチェット部
20b 第二ラチェット部
21 カム面
21a 回生側カム面
21b 前進側カム面
22 外径面
23 係合子
23a 回生用ラチェット爪
23b 前進側ラチェット爪
24 保持器
25 切替用クラッチ制御機構部
25a 入力機構
25b 作用部材
25c 弾性部材
25d 電磁クラッチ(ソレノイドバルブ)
30 変速機構部
30a 変速機用太陽歯車
30a-1 第一太陽歯車
30a-2 第二太陽歯車
30b 変速機用遊星歯車
30c 変速機用遊星キャリア
30d 変速機用外輪歯車
30e 変速機用第一ワンウェイクラッチ
30e-1 第一クラッチ部
30e-2 第二クラッチ部
30f 変速機用第一ワンウェイクラッチ爪
30f-1 第一クラッチ爪部
30f-2 第二クラッチ爪部
30g 変速機用第一ワンウェイクラッチカム面
30g-1 第一カム面部
30g-2 第二カム面部
30i 遊星キャリア軸
31 変速機用第二ワンウェイクラッチ
31f 変速機用第二ワンウェイクラッチ爪
31g 変速機用第二ワンウェイクラッチカム面
32 駆動体
32a 軸
33 補助駆動体
34 変速クラッチ保持部
35 変速制御機構部
35b 変速案内溝
35c ピン
36 変速操作部(変速切替棒)
36a 端部
37 第一クラッチ切替制御部材
37a 変速機用第一ワンウェイクラッチ切替部
37b 変速機用第二ワンウェイクラッチ切替部
38 クラッチ切替案内部材
39 クラッチ切替部材
40 減速機構部
40a 減速機用太陽歯車
40b 減速機用遊星歯車 
40c 減速機用遊星キャリア
40d 減速機用外輪歯車
40e 第一外径歯車部
40f 第二外径歯車部
40g 外径歯車部
40h 内径歯車部
40i 遊星キャリア軸
55 変速制御機構部
56 変速操作部
56a 変速切替入力部材
56b 変速切替中間部材
56c クラッチ切替制御部材
56d テーパ面
56e ガイド部材
56f ガイド穴
56g,56h 弾性部材
57 第一クラッチ切替部材
58 保持部材
58a 弾性部材
59 第二クラッチ切替部材
59a 作用部
59b ガイド部
59c テーパ面
1 Electric assist bicycle 2 Drive wheel (rear wheel)
3 Pedal 4 Power transmission element (chain)
5 Handle 6 Frame 7 Secondary battery 8 Hub flange 9 Input means (rear sprocket)
10 Hub (rear hub)
11 Hub case 12, 13, 14, 18c, 26 Bearing 15 Axle 15a Shaft hole 16 Lid 17 Ring member 18 Driving motor 18a Motor shaft 18b Motor housing 19 Holding member 20 Switching clutch (two-way clutch)
20a First ratchet portion 20b Second ratchet portion 21 Cam surface 21a Regeneration side cam surface 21b Advance side cam surface 22 Outer diameter surface 23 Engagement element 23a Regeneration ratchet pawl 23b Advance side ratchet pawl 24 Cage 25 Switching clutch control mechanism 25a Input mechanism 25b Action member 25c Elastic member 25d Electromagnetic clutch (solenoid valve)
30 Transmission mechanism 30a Transmission sun gear 30a-1 First sun gear 30a-2 Second sun gear 30b Transmission planetary gear 30c Transmission planetary carrier 30d Transmission outer ring gear 30e Transmission first one-way clutch 30e-1 first clutch portion 30e-2 second clutch portion 30f first one-way clutch pawl 30f-1 for transmission first clutch pawl portion 30f-2 second clutch pawl portion 30g first one-way clutch cam surface 30g for transmission -1 first cam surface portion 30g-2 second cam surface portion 30i planet carrier shaft 31 second one-way clutch 31f for transmission second one-way clutch pawl 31g for transmission second one-way clutch cam surface 32 for transmission driver 32a shaft 33 Auxiliary drive 34 Transmission clutch holding section 35 Transmission control mechanism section 35b Transmission guide groove 35c Pin 36 Speed control unit (speed change rod)
36a End 37 First clutch switching control member 37a Transmission first one-way clutch switching unit 37b Transmission second one-way clutch switching unit 38 Clutch switching guide member 39 Clutch switching member 40 Deceleration mechanism unit 40a Reduction gear sun gear 40b Planetary gear for reducer
40c planetary carrier for reduction gear 40d outer ring gear for reduction gear 40e first outer diameter gear portion 40f second outer diameter gear portion 40g outer diameter gear portion 40h inner diameter gear portion 40i planetary carrier shaft 55 transmission control mechanism portion 56 transmission operation portion 56a speed change Switching input member 56b Shifting switching intermediate member 56c Clutch switching control member 56d Tapered surface 56e Guide member 56f Guide holes 56g, 56h Elastic member 57 First clutch switching member 58 Holding member 58a Elastic member 59 Second clutch switching member 59a Acting portion 59b Guide Part 59c taper surface

Claims (29)

  1.  ハブ(10)の内部に、変速機構部(30)、減速機構部(40)及び駆動用モータ(18)を車軸(15)の軸方向に並列して配置した自転車用ハブユニットにおいて、
     前記変速機構部(30)は、入力手段(9)に入力される人力による駆動力をハブケース(11)に伝達する機能を有し、前記減速機構部(40)は、前記駆動用モータ(18)から入力される駆動力をハブケース(11)に伝達する機能を有しており、前記変速機構部(30)は、2段以上の変速段を有する遊星歯車機構によって構成されて少なくとも1つの変速機用太陽歯車(30a)と、その変速機用太陽歯車(30a)に噛み合う変速機用遊星歯車(30b)、及びその変速機用遊星歯車(30b)を保持する変速機用遊星キャリア(30c)とを備え、前記入力手段(9)からの駆動力に対して前記少なくとも1つの変速機用太陽歯車(30a)を前記車軸(15)周りに回転可能又は回転不能とに切り替えて変速を行う変速制御機構部(35)を備えており、前記減速機構部(40)は、遊星歯車機構によって構成されて前記駆動用モータ(18)のモータ軸(18a)と一体に回転する減速機用太陽歯車(40a)と、前記減速機用太陽歯車(40a)に噛み合う減速機用遊星歯車(40b)とを備え、前記減速機用遊星歯車(40b)に噛み合う減速機用外輪歯車(40d)と前記駆動用モータ(18)を保持するモータハウジング(18b)とを相対回転可能又は相対回転不能に切替可能な切替用クラッチ(20)を備え、前記変速機構部(30)の前記ハブケース(11)への出力部材である前記変速機用遊星キャリア(30c)で前記減速機用遊星歯車(40b)を保持することにより、前記変速機用遊星キャリア(30c)を前記減速機構部(40)のハブケース(11)への出力部材としたことを特徴とする自転車用ハブユニット。
    A bicycle hub unit in which a transmission mechanism (30), a speed reduction mechanism (40), and a drive motor (18) are arranged in parallel in the axial direction of the axle (15) inside the hub (10).
    The speed change mechanism portion (30) has a function of transmitting a driving force generated by human power input to the input means (9) to the hub case (11), and the speed reduction mechanism portion (40) is provided with the drive motor (18). ) Is transmitted to the hub case (11), and the speed change mechanism (30) is constituted by a planetary gear mechanism having two or more speeds, and at least one speed change. A transmission sun gear (30a), a transmission planetary gear (30b) meshing with the transmission sun gear (30a), and a transmission planetary carrier (30c) holding the transmission planetary gear (30b) For changing the speed by switching the at least one sun gear for transmission (30a) to be rotatable or non-rotatable around the axle (15) with respect to the driving force from the input means (9). control The speed reduction mechanism (40) includes a planetary gear mechanism, and the speed reduction mechanism (40) is a planetary gear mechanism that rotates integrally with the motor shaft (18a) of the drive motor (18). 40a) and a reduction gear planetary gear (40b) meshing with the reduction gear sun gear (40a), and the reduction gear outer ring gear (40d) meshing with the reduction gear planetary gear (40b) and the driving gear A switching clutch (20) that can be switched relative to or not relative to the motor housing (18b) that holds the motor (18) is provided, and the output of the transmission mechanism (30) to the hub case (11) The planetary gear for reduction gear (40b) is held by the planetary carrier for transmission (30c), which is a member, so that the planetary gear for transmission (30c) can be connected to the center of the reduction mechanism section (40). A bicycle hub unit, characterized in that the output member to the case (11).
  2.  前記変速機構部(30)を、前記入力手段(9)から前記ハブケース(11)への直結状態を含む減速型としたことを特徴とする請求項1の自転車用ハブユニット。 The bicycle hub unit according to claim 1, wherein the speed change mechanism portion (30) is a speed reduction type including a direct connection state from the input means (9) to the hub case (11).
  3.  前記変速機構部(30)を、前記入力手段(9)から前記ハブケース(11)への直結状態と二段以上の減速状態を含む減速型としたことを特徴とする請求項1の自転車用ハブユニット。 The bicycle hub according to claim 1, wherein the speed change mechanism portion (30) is a speed reduction type including a direct connection state from the input means (9) to the hub case (11) and a speed reduction state of two or more stages. unit.
  4.  前記車軸(15)を、自転車のフレーム(6)に両持ち固定される単一の部材としたことを特徴とする請求項1乃至3のいずれか一つに記載の自転車用ハブユニット。 The bicycle hub unit according to any one of claims 1 to 3, wherein the axle (15) is a single member fixed to both ends of a bicycle frame (6).
  5.  前記切替用クラッチ(20)をツーウェイクラッチとしたことを特徴とする請求項1乃至4のいずれか一つに記載の自転車用ハブユニット。 The bicycle hub unit according to any one of claims 1 to 4, wherein the switching clutch (20) is a two-way clutch.
  6.  前記切替用クラッチ(20)をローラクラッチ又はスプラグクラッチとしたことを特徴とする請求項5に記載の自転車用ハブユニット。 The bicycle hub unit according to claim 5, wherein the switching clutch (20) is a roller clutch or a sprag clutch.
  7.  前記切替用クラッチ(20)は、前記駆動用モータ(18)からの駆動力の入力による自転車の前進時における前記減速機用外輪歯車(40d)の前記モータハウジング(18b)に対する回転には常に係合可能な状態とされ、その反対方向の回転には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切替えできることを特徴とする請求項5又は6に記載の自転車用ハブユニット。 The switching clutch (20) is always involved in the rotation of the reduction gear outer ring gear (40d) with respect to the motor housing (18b) when the bicycle moves forward by the input of driving force from the driving motor (18). The bicycle according to claim 5 or 6, wherein the bicycle can be switched to an engageable state and an unengageable state by an input transmitted from the outside, in a rotation in the opposite direction. Hub unit.
  8.  前記切替用クラッチ(20)はラチェット機構を備えたクラッチであり、そのラチェット機構は、前記減速機用外輪歯車(40d)の前記モータハウジング(18b)に対する軸周り一方向のみに係合する第一ラチェット部(20a)と、その第一ラチェット部(20a)の係合方向とは反対方向の回転のみに係合する第二ラチェット部(20b)とで構成したことを特徴とする請求項7に記載の自転車用ハブユニット。 The switching clutch (20) is a clutch provided with a ratchet mechanism, and the ratchet mechanism engages only in one direction around the axis of the outer ring gear (40d) for the speed reducer with respect to the motor housing (18b). 8. The ratchet portion (20a) and a second ratchet portion (20b) that engages only in rotation in a direction opposite to the engagement direction of the first ratchet portion (20a). The bicycle hub unit described.
  9.  前記第一ラチェット部(20a)は、前記駆動用モータ(18)からの駆動力の入力による自転車の前進時における前記減速機用外輪歯車(40d)の前記モータハウジング(18b)に対する回転には常に係合可能な状態とされ、前記第二ラチェット部(20b)は、前記駆動用モータ(18)から駆動力が入力されない場合には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切り替えできることを特徴とする請求項8に記載の自転車用ハブユニット。 The first ratchet portion (20a) is always in rotation with respect to the motor housing (18b) of the outer ring gear (40d) for the speed reducer when the bicycle moves forward by the input of driving force from the driving motor (18). The second ratchet portion (20b) is in an engageable state, and when the driving force is not input from the drive motor (18), the second ratchet portion (20b) can be engaged and input by an input transmitted from the outside. The bicycle hub unit according to claim 8, wherein the bicycle hub unit can be switched to an impossible state.
  10.  前記変速機構部(30)は、前記入力手段(9)からの駆動力を伝達する駆動体(32)と一体に回転する変速機用外輪歯車(30d)が前記変速機用遊星歯車(30b)に噛み合い、前記変速機用遊星キャリア(30c)の外周から前記ハブケース(11)の内径にトルク伝達可能に接合されており、前記入力手段(9)からの駆動力は、前記駆動体(32)から前記変速機用遊星歯車(30b)、前記変速機用遊星キャリア(30c)を通じて前記ハブケース(11)へ等速以下で伝達されることを特徴とする請求項1乃至9のいずれか一つに記載の自転車用ハブユニット。 The transmission mechanism (30) includes a transmission outer ring gear (30d) that rotates integrally with a driving body (32) that transmits a driving force from the input means (9), and the transmission planetary gear (30b). The transmission planetary carrier (30c) is joined to the inner diameter of the hub case (11) so that torque can be transmitted, and the driving force from the input means (9) is the driving body (32). The transmission planetary gear (30b) and the transmission planetary carrier (30c) are transmitted to the hub case (11) at a constant speed or less from the transmission planetary gear (30b). The bicycle hub unit described.
  11.  前記減速機構部(40)は、前記減速機用遊星歯車(40b)に設けた第一外径歯車部(40e)が前記減速機用太陽歯車(40a)に噛み合い、前記減速機用遊星歯車(40b)に設けられ前記第一外径歯車部(40e)よりも歯数の少ない第二外径歯車部(40f)が前記減速機用外輪歯車(40d)に噛み合っていることを特徴とする請求項1乃至10のいずれか一つに記載の自転車用ハブユニット。 In the speed reduction mechanism (40), a first outer gear (40e) provided on the planetary gear (40b) for the speed reducer meshes with the sun gear (40a) for the speed reducer, and the planetary gear for the speed reducer ( 40b), a second outer gear portion (40f) having a smaller number of teeth than the first outer gear portion (40e) meshes with the outer ring gear (40d) for the reduction gear. Item 11. The bicycle hub unit according to any one of Items 1 to 10.
  12.  前記変速制御機構部(35)は、前記少なくとも一つの変速機用太陽歯車(30a)を前記車軸(15)周り一方向に回転不能とできる変速機用第一ワンウェイクラッチ(30e)を、その一方向に相対回転可能又は相対回転不能に切替可能であることを特徴とする請求項1乃至11のいずれか一つに記載の自転車用ハブユニット。 The transmission control mechanism (35) includes a transmission first one-way clutch (30e), which is configured to prevent the at least one transmission sun gear (30a) from rotating in one direction around the axle (15). The bicycle hub unit according to any one of claims 1 to 11, wherein the bicycle hub unit can be switched so as to be relatively rotatable or non-rotatable in a direction.
  13.  ハブ(10)の内部に、変速機構部(30)、減速機構部(40)及び駆動用モータ(18)を車軸(15)の軸方向に並列して配置した自転車用ハブユニットにおいて、
     前記変速機構部(30)は、入力手段(9)に入力される人力による駆動力をハブケース(11)に伝達する機能を有し、前記減速機構部(40)は、前記駆動用モータ(18)から入力される駆動力をハブケース(11)に伝達する機能を有しており、前記変速機構部(30)は、2段以上の変速段を有する遊星歯車機構によって構成されて少なくとも1つの変速機用太陽歯車(30a)と、その変速機用太陽歯車(30a)に噛み合う変速機用遊星歯車(30b)、及びその変速機用遊星歯車(30b)を保持する変速機用遊星キャリア(30c)とを備え、前記入力手段(9)からの駆動力に対して前記少なくとも1つの変速機用太陽歯車(30a)を前記車軸(15)周りに回転可能又は回転不能とに切り替えて変速を行う変速制御機構部(55)を備えており、前記減速機構部(40)は、遊星歯車機構によって構成されて少なくとも1つの減速機用太陽歯車(40a)と、その減速機用太陽歯車(40a)に噛み合う減速機用遊星歯車(40b)とを備え、前記減速機用遊星歯車(40b)を、前記変速機用遊星キャリア(30c)又はその変速機用遊星キャリア(30c)と一体に回転する部材に設けた減速機用外輪歯車(40d)に噛み合わせ、前記減速機用太陽歯車(40a)を保持する減速機用遊星キャリア(40c)と前記駆動用モータ(18)を保持するモータハウジング(18b)若しくはモータハウジング(18b)に固定された部材とを相対回転可能又は相対回転不能に切替可能な切替用クラッチ(20)を備えたことを特徴とする自転用ハブユニット。
    In the bicycle hub unit in which the transmission mechanism (30), the speed reduction mechanism (40), and the drive motor (18) are arranged in parallel in the axial direction of the axle (15) inside the hub (10),
    The speed change mechanism portion (30) has a function of transmitting a driving force generated by human power input to the input means (9) to the hub case (11), and the speed reduction mechanism portion (40) is provided with the drive motor (18). ) Is transmitted to the hub case (11), and the speed change mechanism (30) is constituted by a planetary gear mechanism having two or more speeds, and at least one speed change. A transmission sun gear (30a), a transmission planetary gear (30b) meshing with the transmission sun gear (30a), and a transmission planetary carrier (30c) holding the transmission planetary gear (30b) For changing the speed of the at least one transmission sun gear (30a) to be rotatable or non-rotatable around the axle (15) with respect to the driving force from the input means (9). Controller The speed reduction mechanism (40) is configured by a planetary gear mechanism and meshes with at least one speed reducer sun gear (40a) and the speed reducer sun gear (40a). A planetary gear for reduction gear (40b), and the planetary gear for reduction gear (40b) is provided on the planetary carrier for transmission (30c) or a member that rotates integrally with the planetary carrier for transmission (30c). A reduction gear planet carrier (40c) that holds the reduction gear sun gear (40a) and a motor housing (18b) that holds the drive motor (18). A rotating hub unit comprising a switching clutch (20) capable of switching between a member fixed to the motor housing (18b) so as to be relatively rotatable or not rotatable. .
  14.  前記変速制御機構部(55)は、前記少なくとも一つの変速機用太陽歯車(30a)を前記車軸(15)周り一方向に回転不能とできる変速機用第一ワンウェイクラッチ(30e)を、その一方向に相対回転可能又は相対回転不能に切替可能であることを特徴とする請求項13に記載の自転車用ハブユニット。 The transmission control mechanism (55) includes a transmission first one-way clutch (30e), which is configured to make the at least one transmission sun gear (30a) non-rotatable in one direction around the axle (15). The bicycle hub unit according to claim 13, wherein the hub unit can be switched so as to be relatively rotatable or not rotatable relative to the direction.
  15.  前記切替用クラッチ(20)をツーウェイクラッチとしたことを特徴とする請求項13又は14に記載の自転車用ハブユニット。 The bicycle hub unit according to claim 13 or 14, wherein the switching clutch (20) is a two-way clutch.
  16.  前記切替用クラッチ(20)をローラクラッチ又はスプラグクラッチとしたことを特徴とする請求項15に記載の自転車用ハブユニット。 The bicycle hub unit according to claim 15, wherein the switching clutch (20) is a roller clutch or a sprag clutch.
  17.  前記切替用クラッチ(20)は、前記駆動用モータ(18)からの駆動力の入力による自転車の前進時における前記減速機用遊星キャリア(40c)の前記モータハウジング(18b)に対する回転には常に係合可能な状態とされ、その反対方向の回転には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切替えできることを特徴とする請求項13乃至16のいずれか一つに記載の自転車用ハブユニット。 The switching clutch (20) is always involved in the rotation of the reduction gear planet carrier (40c) with respect to the motor housing (18b) when the bicycle moves forward by the input of driving force from the driving motor (18). 17. The switchable state can be switched between an engageable state and a disengageable state by an input transmitted from the outside in the opposite direction of rotation. Bicycle hub unit described in 1.
  18.  前記切替用クラッチ(20)はラチェット機構を備えたクラッチであり、そのラチェット機構は、前記減速機用遊星キャリア(40c)の前記モータハウジング(18b)に対する軸周り一方向のみに係合する第一ラチェット部(20a)と、その第一ラチェット部(20a)の係合方向とは反対方向の回転のみに係合する第二ラチェット部(20b)とで構成したことを特徴とする請求項13又は14に記載の自転車用ハブユニット。 The switching clutch (20) is a clutch provided with a ratchet mechanism, and the ratchet mechanism engages only in one direction around the axis of the planetary carrier for speed reducer (40c) with respect to the motor housing (18b). The ratchet part (20a) and the second ratchet part (20b) that engages only in rotation in a direction opposite to the engagement direction of the first ratchet part (20a). 14. The bicycle hub unit according to 14.
  19.  前記第一ラチェット部(20a)は、前記駆動用モータ(18)からの駆動力の入力による自転車の前進時における前記減速機用遊星キャリア(40c)の前記モータハウジング(18b)に対する回転には常に係合可能な状態とされ、前記第二ラチェット部(20b)は、前記駆動用モータ(18)から駆動力が入力されない場合には、外部から伝達された入力によって係合可能な状態及び係合不能な状態とに切り替えできることを特徴とする請求項18に記載の自転車用ハブユニット。 The first ratchet portion (20a) is always in rotation with respect to the motor housing (18b) of the planetary carrier for speed reducer (40c) when the bicycle moves forward by input of driving force from the driving motor (18). The second ratchet portion (20b) is in an engageable state, and when the driving force is not input from the drive motor (18), the second ratchet portion (20b) can be engaged and input by an input transmitted from the outside. 19. The bicycle hub unit according to claim 18, wherein the bicycle hub unit can be switched to an impossible state.
  20.  前記変速機構部(30)は、前記入力手段(9)からの駆動力を伝達する駆動体(32)と一体に回転する変速機用外輪歯車(30d)が前記変速機用遊星歯車(30b)に噛み合い、前記変速機用遊星キャリア(30c)の外周に設けた外径歯車部(40g)が前記ハブケース(11)に設けた内径歯車部(40h)に噛み合っており、前記入力手段(9)からの駆動力は、前記駆動体(32)から前記変速機用遊星歯車(30b)、前記変速機用遊星キャリア(30c)を通じて前記ハブケース(11)へ等速以下で伝達されることを特徴とする請求項13乃至19のいずれか一つに記載の自転車用ハブユニット。 The transmission mechanism (30) includes a transmission outer ring gear (30d) that rotates integrally with a driving body (32) that transmits a driving force from the input means (9), and the transmission planetary gear (30b). The outer diameter gear portion (40g) provided on the outer periphery of the transmission planet carrier (30c) is engaged with the inner diameter gear portion (40h) provided in the hub case (11), and the input means (9) Is transmitted from the drive body (32) to the hub case (11) at a constant speed or less through the transmission planetary gear (30b) and the transmission planetary carrier (30c). The bicycle hub unit according to any one of claims 13 to 19.
  21.  前記減速機構部(40)は、前記減速機用遊星歯車(40b)に設けた第一外径歯車部(40e)が前記減速機用太陽歯車(40a)に噛み合い、前記減速機用遊星歯車(40b)に設けられ前記第一外径歯車部(40e)よりも歯数の少ない第二外径歯車部(40f)が前記変速機用遊星キャリア(30c)に設けた内径歯車部(40h)に噛み合っており、前記減速機構部(40)は、前記減速機用太陽歯車(40a)を前記駆動用モータ(18)からの駆動力の入力部材とし、前記変速機用遊星キャリア(30c)を前記ハブケース(11)への出力部材とすることを特徴とする請求項13乃至20のいずれか一つに記載の自転車用ハブユニット。 In the speed reduction mechanism (40), a first outer gear (40e) provided on the planetary gear (40b) for the speed reducer meshes with the sun gear (40a) for the speed reducer, and the planetary gear for the speed reducer ( 40b) has a second outer diameter gear portion (40f) having a smaller number of teeth than the first outer diameter gear portion (40e) in an inner diameter gear portion (40h) provided on the planetary carrier for transmission (30c). The reduction mechanism (40) is engaged with the reduction gear sun gear (40a) as a driving force input member from the drive motor (18), and the transmission planet carrier (30c) is used as the transmission gear carrier (30c). 21. The bicycle hub unit according to claim 13, wherein the bicycle hub unit is an output member to the hub case.
  22.  前記外部からの入力は、ブレーキ操作と連動して作動する切替用クラッチ制御機構部(25)によって伝達されることを特徴とする請求項7、9、17又は19に記載の自転車用ハブユニット。 20. The bicycle hub unit according to claim 7, 9, 17 or 19, wherein the external input is transmitted by a switching clutch control mechanism section (25) that operates in conjunction with a brake operation.
  23.  前記モータハウジング(18b)は、自転車のフレームもしくは車軸(15)に相対回転不能に保持されていることを特徴とする請求項1乃至22のいずれか一つに記載の自転車用ハブユニット。 The bicycle hub unit according to any one of claims 1 to 22, wherein the motor housing (18b) is held so as not to rotate relative to a bicycle frame or an axle (15).
  24.  前記入力手段(9)を前記車軸(15)の一端側に、前記駆動用モータ(18)を前記車軸(15)の他端側に設け、前記変速機構部(30)及び前記減速機構(40)は、前記入力手段(9)と前記駆動用モータ(18)との間に設けられることを特徴とする請求項1乃至23のいずれか一つに記載の自転車用ハブユニット。 The input means (9) is provided on one end side of the axle (15) and the drive motor (18) is provided on the other end side of the axle (15), and the transmission mechanism (30) and the speed reduction mechanism (40) are provided. 24. The bicycle hub unit according to any one of claims 1 to 23, wherein the hub unit is provided between the input means (9) and the drive motor (18).
  25.  前記駆動体(32)と前記変速機用外輪歯車(30d)とは別部材であり、その別部材の前記駆動体(32)と前記変速機用外輪歯車(30d)とが一体回転可能な結合によって保持されていることを特徴とする請求項1乃至24のいずれか一つに記載の自転車用ハブユニット。 The drive body (32) and the transmission outer ring gear (30d) are separate members, and the drive body (32) and the transmission outer ring gear (30d), which are separate members, can be integrally rotated. The bicycle hub unit according to any one of claims 1 to 24, wherein the hub unit is for a bicycle.
  26.  前記駆動体(32)と前記変速機用外輪歯車(30d)とは、半径方向へ相対移動可能に保持されていることを特徴とする請求項25に記載の自転車用ハブユニット。 The bicycle hub unit according to claim 25, wherein the drive body (32) and the transmission outer ring gear (30d) are held so as to be relatively movable in a radial direction.
  27.  前記変速機用遊星歯車(30b)の数と、前記減速機用遊星歯車(40b)の数を同数としたことを特徴とする請求項1乃至26のいずれか一つに記載の自転車用ハブユニット。 27. The bicycle hub unit according to claim 1, wherein the number of planetary gears for transmission (30b) is the same as the number of planetary gears for reduction gears (40b). .
  28.  前記変速機用遊星歯車(30b)の数を3個とすることを特徴とする請求項1乃至27のいずれか一つに記載の自転車用ハブユニット。 The bicycle hub unit according to any one of claims 1 to 27, wherein the number of planetary gears (30b) for transmission is three.
  29.  請求項1乃至28のいずれか一つに記載の自転車用ハブユニットを用いたことを特徴とする電動補助自転車及び電動二輪車。 An electrically assisted bicycle and an electric motorcycle using the bicycle hub unit according to any one of claims 1 to 28.
PCT/JP2012/056683 2011-03-29 2012-03-15 Hub unit for bicycle, electrically assisted bicycle using hub unit for bicycle, and electric two-wheeled vehicle using hub unit for bicycle WO2012132927A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2011072697A JP2012206569A (en) 2011-03-29 2011-03-29 Hub unit for bicycle
JP2011-072697 2011-03-29
JP2011-176705 2011-08-12
JP2011176705A JP2013039865A (en) 2011-08-12 2011-08-12 Hub unit for bicycle, and electrically assisted bicycle and electric two-wheeled vehicle using the hub unit

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI674990B (en) * 2014-09-02 2019-10-21 比利時商E2驅動器公司 Powertrain for a pedal vehicle
WO2022086334A1 (en) * 2020-10-23 2022-04-28 Classified Cycling Bv Hybrid drive system for a bicycle
NL2026760B1 (en) * 2020-10-23 2022-06-17 Advatech B V Hybrid drive system for a bicycle

Citations (3)

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Publication number Priority date Publication date Assignee Title
JP2002293285A (en) * 2001-03-30 2002-10-09 Yamaha Motor Co Ltd Power unit for power-assisted bicycle
JP2004268843A (en) * 2003-03-11 2004-09-30 Ntn Corp Electric-assist bicycle
JP2011025808A (en) * 2009-07-24 2011-02-10 Ntn Corp Power-assisted bicycle including regenerative mechanism

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
JP2002293285A (en) * 2001-03-30 2002-10-09 Yamaha Motor Co Ltd Power unit for power-assisted bicycle
JP2004268843A (en) * 2003-03-11 2004-09-30 Ntn Corp Electric-assist bicycle
JP2011025808A (en) * 2009-07-24 2011-02-10 Ntn Corp Power-assisted bicycle including regenerative mechanism

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI674990B (en) * 2014-09-02 2019-10-21 比利時商E2驅動器公司 Powertrain for a pedal vehicle
WO2022086334A1 (en) * 2020-10-23 2022-04-28 Classified Cycling Bv Hybrid drive system for a bicycle
NL2026760B1 (en) * 2020-10-23 2022-06-17 Advatech B V Hybrid drive system for a bicycle

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