WO2012132590A1 - Method for producing reconstitutable dry plant material - Google Patents

Method for producing reconstitutable dry plant material Download PDF

Info

Publication number
WO2012132590A1
WO2012132590A1 PCT/JP2012/053449 JP2012053449W WO2012132590A1 WO 2012132590 A1 WO2012132590 A1 WO 2012132590A1 JP 2012053449 W JP2012053449 W JP 2012053449W WO 2012132590 A1 WO2012132590 A1 WO 2012132590A1
Authority
WO
WIPO (PCT)
Prior art keywords
plant material
enzyme
drying
treated
dry
Prior art date
Application number
PCT/JP2012/053449
Other languages
French (fr)
Japanese (ja)
Inventor
伸悟 梅根
Original Assignee
イーエヌ大塚製薬株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by イーエヌ大塚製薬株式会社 filed Critical イーエヌ大塚製薬株式会社
Publication of WO2012132590A1 publication Critical patent/WO2012132590A1/en

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • A23B7/024Freeze-drying, i.e. cryodessication or lyophilisation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B7/00Preservation or chemical ripening of fruit or vegetables
    • A23B7/02Dehydrating; Subsequent reconstitution
    • A23B7/0205Dehydrating; Subsequent reconstitution by contact of the material with fluids, e.g. drying gas or extracting liquids
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/01Instant products; Powders; Flakes; Granules
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/40Complete food formulations for specific consumer groups or specific purposes, e.g. infant formula

Definitions

  • the present invention relates to a method for producing a recoverable dry plant material. More particularly, the present invention relates to a method for producing a recoverable dry plant material by drying an enzyme-decomposed plant material in contact with an enzyme.
  • Patent Document 1 dry food is obtained for use in instant soup, instant ramen, and the like.
  • the dried food of Patent Document 1 is characterized in that the restoration expandability is large by adjusting the water content of cabbage, Chinese cabbage, etc. cut into small pieces by hot air drying, etc., and then freeze-drying with a combination of different water content. is there.
  • Patent Document 2 also provides freeze-dried shrimp.
  • Patent Document 2 The freeze-dried shrimp of Patent Document 2 is immersed in an aqueous solution containing glucose, glucose oxidase and hydrogen peroxide-degrading enzyme, then immersed in an aqueous solution containing sodium bicarbonate, and then boiled and freeze-dried. When restored with hot water, it has a characteristic of showing a boiled shrimp-like texture.
  • Patent Document 3 discloses a method for enhancing umami by treating an onion crushed with a food processor with a saccharide-degrading enzyme or the like. And it is disclosed that the lyophilized onion obtained by this method can be used for seasonings, spices, instant noodles and the like. Thus, foodstuffs obtained by utilizing drying techniques such as freeze-drying are widely used mainly in the production of foods that can be cooked instantly.
  • plant materials that have been cut into small pieces, crushed with a food processor, or about 3 mm thick have been confirmed to be recoverable after drying, but are used for boiled foods.
  • a material that can be reliably restored while maintaining the appearance, texture, flavor and the like has not been obtained. Therefore, it is desired to provide a dry plant material that can be sufficiently restored regardless of the size of the material.
  • Japanese Patent No. 4126695 Japanese Patent No. 4344294 JP 2003-102417 A Japanese Laid-Open Patent Publication No. 2008-11794
  • the object of the present invention is to provide a dry plant material that can be reliably restored while maintaining the appearance, texture, flavor, hardness, etc. before drying regardless of the size of the material.
  • the present inventors contacted an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material, decomposed the enzyme, and then dried the material.
  • an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material, decomposed the enzyme, and then dried the material.
  • a dried plant material that can be reliably restored, maintaining the appearance, texture, flavor, hardness, etc. before drying, even when it is a particularly large material, regardless of size, has been completed, and the present invention has been completed. It came to do.
  • the present invention relates to the following methods (1) to (7) for producing a recoverable dry plant material, the recoverable dry plant material obtained by the method, and the like.
  • a method for producing a recoverable dry plant material comprising the following steps 1) and 2).
  • An enzyme-treated solution containing one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is brought into contact with a raw or heat-treated plant material.
  • Step 2) Enzymatic degradation of raw or heat-treated plant material 2) After inactivating the enzyme contained in the enzyme treatment solution of 1) above, drying the plant material (2)
  • Raw or heat-treated (3)
  • the present invention it is possible to provide a dry plant material that can be reliably restored in a state in which the appearance, texture, flavor, hardness and the like before drying are maintained regardless of the size of the material.
  • the reconstituted dry plant material of the present invention looks good even in a reconstituted state, is highly nutritious and has a high flavor, and can be used for the production of various foods. Further, the recoverable dry plant material of the present invention can be stored in a dry state and widely distributed.
  • the reconstituted dry plant material of the present invention is softened by enzyme treatment before drying, and if it remains softened even after reconstitution, the reconstituted one is As it is, it can be effectively used as a food material for the production of softened foods for the elderly, foods for postoperative patients, swallowing foods, baby foods and the like.
  • Such a reconstituted dry plant material of the present invention can be reconstituted while maintaining its hardness even with a contrast agent or a seasoning, so that the reconstituted dry plant material can be directly ingested as food.
  • FIG. 4 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 1 to 3).
  • FIG. 6 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 4 to 6).
  • FIG. 9 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 7 to 9).
  • FIG. 3 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Comparative Examples 1 to 3).
  • FIG. 6 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Comparative Examples 4 to 6).
  • FIG. 6 is a view showing photographs of a plant material (lotus root) before drying, after drying and after restoration (Examples 10 to 13 and Comparative Example 7).
  • the “restorable dry plant material” of the present invention is a dried plant material that can be eaten as food, and is wetted by contacting the dried product with water such as water or hot water. When it is in a state, it refers to a plant material that can be restored while maintaining the appearance, texture, flavor, hardness, etc. of the same color, size, and shape as the plant material before drying. That is, in the present invention, when the reconstituted dry plant material is brought into a wet state by bringing it into contact with water such as water or hot water, the reconstructed plant material can be recognized as being almost equivalent to the plant material before drying. What can be a thing is called "recoverable".
  • the dry plant material is wetted by a contrast agent solution obtained by adding a contrast agent to water such as water or hot water, or a seasoning solution containing a seasoning.
  • a contrast agent solution obtained by adding a contrast agent to water such as water or hot water, or a seasoning solution containing a seasoning.
  • any plant material that can be eaten as food may be used.
  • “vegetable materials” may be “vegetable materials” other than those frozen or thawed after freezing, and must be raw (fresh) plant materials or heated plant materials. Is particularly preferred.
  • “raw or heat-treated plant material” includes “raw or heat-treated plant material” dried, dried and then wetted with water, "raw or heat-treated The plant material etc. which canned the plant material etc. which were made can be included.
  • the “restorable dry plant material” of the present invention is a product produced by any conventionally known production method as long as it is a production method capable of producing the “restorable dry plant material” of the present invention. May be. For example, it is preferably produced by a production method including the following steps 1) and 2). 1) An enzyme-treated solution containing one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is brought into contact with a raw or heat-treated plant material. 2) a step of enzymatically degrading a raw or heat-treated plant material 2) a step of deactivating the enzyme contained in the enzyme treatment solution of the above 1) and then drying the plant material
  • raw or heat-treated plant material can include “plant material” as it is or cut according to the food to be cooked, and the size is not particularly limited. If the food you want to cook is boiled food, stew, curry, etc., and you want to use a vegetable material in a size that can be eaten, cut it in a size that will make it 5g or more, 10g or more, or 15g or more. This can be used as a “vegetable material”. Regardless of size, the “restorable dry plant material” of the present invention can be reliably restored while maintaining its appearance, texture, flavor, hardness and the like.
  • Enzyme having at least one activity of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is any enzyme known in the art as long as it has these activities. Alternatively, it may be prepared independently or commercially available.
  • commercially available products include hemicellulase amano 90 (manufactured by Amano Enzyme) having cellulase activity and hemicellulase activity, maceroteam 2A (manufactured by Yakult Pharmaceutical Co., Ltd.) having pectinase activity, and the like, and has amylase activity.
  • Biozyme A manufactured by Amano Enzyme
  • protease P “Amano” 3G manufactured by Amano Enzyme having protease activity are also included.
  • one enzyme may be used, or two or more enzymes may be combined.
  • contacting an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material refers to placing the plant material in a state where the plant material can be brought into contact with the enzyme.
  • Immerse the heat-treated plant material in an enzyme-treated solution containing an enzyme 2) Apply an enzyme-treated solution containing an enzyme to a raw or heat-treated plant material, or 3) Raw or heat-treated plant material
  • Examples thereof include a method of applying an enzyme treatment solution containing an enzyme to the material.
  • a plant material may be stabbed with an injection needle or the like, and an enzyme may be injected (injected). By bringing the plant material into contact with the enzyme contained in the enzyme treatment solution, the enzyme spreads over the entire surface of the plant material or inside.
  • Enzyme treatment solution means one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity in water, citrate buffer, acetate buffer, phosphate It can be prepared by dissolving in a buffer solution or the like.
  • the enzyme contained in the enzyme treatment solution may have any concentration that can produce the “softened plant material” of the present invention.
  • the enzyme is preferably contained so as to be 0.3 wt% or more, more preferably 1 wt% or more, and further preferably 5 wt% or more.
  • the “enzyme treatment solution” may contain disaccharides such as trehalose, sucrose, maltose, and lactose in addition to the enzyme.
  • the disaccharide contained in the enzyme treatment solution may be a concentration useful in the production of the “restorable dry plant material” of the present invention, but is contained in an amount of 5 to 30 wt%, more preferably 20 to 25 wt%. It is preferable. 2) Applying an enzyme-treated solution containing an enzyme to a raw or heat-treated plant material, or 3) Sprinkling an enzyme-treated solution containing an enzyme on a raw or heat-treated plant material, etc. When contacting the material, a small amount of enzyme treatment solution may be used.
  • the enzyme treatment solution to be used may be an enzyme treatment solution of 50 wt% or less, more preferably 5 to 25 wt%, based on the weight of the plant material.
  • a reduced pressure treatment may be performed in order to efficiently promote enzymatic degradation of the plant material.
  • the reduced pressure treatment is performed for the purpose of allowing the enzyme contained in the enzyme treatment solution to penetrate into the plant material.
  • “reduced pressure treatment” refers to placing a raw or heat-treated plant material in contact with an enzyme treatment solution containing an enzyme under a reduced pressure of 20 kPa or less, more preferably 10 kPa or less.
  • the “decompression treatment” may be performed by any conventionally known method or device. Examples of such an apparatus for “depressurization” include a diaphragm type dry vacuum pump DAU-100H (manufactured by ULVAC KIKOH Co., Ltd.).
  • the “decompression treatment” is performed by, for example, 1) immersing a raw or heat-treated plant material in an enzyme-treated solution containing an enzyme, etc.
  • the plant material may be immersed in the enzyme treatment solution at least once under reduced pressure.
  • This “decompression treatment” is preferably repeated two or more times, for example, 2 to 4 times for 1 minute, or 2 to 9 times for 30 seconds.
  • the total decompression time may be less than 12 minutes, for example, 8 minutes or less, and preferably 4 minutes or less.
  • “enzymatic degradation” can be carried out by allowing the plant material having the enzyme to spread over the entire surface or inside thereof to undergo an enzymatic reaction at a constant temperature for a certain time.
  • the conditions for the enzymatic reaction for “enzymatic degradation” may be any conditions suitable for the type of plant material used in the “method for producing a recoverable dry plant material” of the present invention.
  • the enzyme reaction may be carried out under the condition that the reaction is carried out in a refrigerator at 4 ° C. for about 12-30 hours and then placed at 45-60 ° C. for 20-40 minutes.
  • the plant material thus “enzymatically decomposed”, after deactivating the enzyme contained in the plant material, the plant material is dried, so that the “restorable dry plant material” of the present invention is used.
  • the inactivation of the enzyme may be performed by any conventionally known method. For example, a method of heating a plant material at 70 to 120 ° C. and a humidity of 10 to 100% for 5 to 120 minutes using an apparatus capable of adjusting temperature and humidity such as steam convection may be used.
  • the enzyme is deactivated, it is particularly preferable to adjust the humidity and heat, because the surface of the plant material is not dried and only excess water can be removed.
  • the plant material that has been “enzymatically decomposed” by these processes is softer than the original “raw or heat-treated plant material”.
  • "Testing method for foods for people with difficulty in swallowing” as described in "Permissions for Labeling Special Use Foods” (food safety issue No. 0212001, notice from the Food Safety Department, Ministry of Health, Labor and Welfare, February 12, 2009) The compressive stress is less than 2.0 ⁇ 10 4 N / m 2 , particularly preferably less than 1.5 ⁇ 10 4 N / m 2 , and more preferably 1.0 ⁇ 10 4 N / m 2. Since many plant materials are softened so as to be less than 2, they can be used as food materials for persons with difficulty in chewing / swallowing as they are.
  • the method of “drying” such a plant material may be any conventionally known method.
  • a “drying” method include freeze drying, hot air drying, fly drying, microwave drying, oil drying, cold air drying, and vacuum drying.
  • freeze-drying means that when a dried plant material is brought into contact with water such as water or hot water to bring it into a wet state, the restored plant material has the same appearance, texture, and texture as before drying. This is a particularly preferable method because it maintains the flavor, hardness and the like and can be restored with high accuracy.
  • the “restorable dry plant material” of the present invention produced by such a production method has high storage stability and is easy to handle and distribute at room temperature.
  • the “restoration” of the “restorable dry plant material” produced in this way can be performed by bringing the dry plant material into contact with moisture such as water or hot water to make it wet.
  • Examples of the water for “restoration” include water having a temperature of about 15 to 20 ° C. or hot water having a temperature of about 95 to 100 ° C.
  • examples of the water for “restoration” of the present invention include a contrast medium solution and a seasoning liquid.
  • Contrast examination X-ray examination, VF (swallowing contrast examination)
  • VF contrast examination
  • VF contrast examination
  • the plant material “restored” by the “seasoning liquid” can be taken as it is as a food without cooking.
  • the contrast agent contained in the “contrast agent solution” of the present invention may be any conventionally known contrast agent.
  • iodinated contrast agent for example, Vizipark (Daiichi Sankyo Co., Ltd.), Iopamiron (Bayer Pharmaceutical Co., Ltd.) and the like can be mentioned.
  • the “contrast medium solution” for “restoration” of the present invention has a concentration of 50% or less, preferably 30% or less, more preferably 25% or less. It can be prepared by dissolving as follows. It is particularly preferable to “restore” by heating the temperature of the “contrast medium solution” from room temperature to about 100 ° C.
  • seasoning liquid for “restoration” of the present invention refers to a seasoning liquid prepared by adding seasoning for seasoning, food additives, etc. to water or hot water.
  • seasoning liquid the plant material seasoned with “restoration” can be taken as it is as food.
  • the food additive used for the “seasoning” may be any conventionally known additive, and examples thereof include a pH adjuster and a thickener.
  • seasoning liquid of the present invention may be any combination of seasonings and food additives depending on the application and preference.
  • the “seasoning liquid” for “restoration” of the present invention is a concentration of 50% wt or less, preferably 30% wt or less, more preferably 25% wt or less in seasoning or food additives in water or hot water. It can be prepared by dissolving in the following manner.
  • the temperature of the “seasoning liquid” is preferably about 20 to 100 ° C., but it is particularly preferable to “restore” by heating to about 40 ° C. so as to make use of the flavor of the seasoning liquid.
  • Any seasoning can be used, for example, sugar, salt, vinegar, ponzu, miso ponzu (ponzu soy sauce), soy sauce, fish sauce, miso, sake, mirin, Worcester sauce, ketchup, oyster sauce, ketchup Manis, salsa, sambal sauce, chili sauce, mustard, oil, fat oil, roasted milk, spice, herb, curry powder, soy sauce, sauce, noodle soup, discount, sweetener, umami seasoning, food extract, bonito, A soup stock, a soup stock, a chicken stock, etc. are mentioned, You may combine 1 type, or 2 or more types of these.
  • any pH adjusting agent may be used, for example, hydrochloric acid, tartaric acid, adipic acid, citric acid, gluconic acid, succinic acid, acetic acid, tartaric acid, carbonic acid, lactic acid, pyrophosphoric acid, fumaric acid, malic acid.
  • phosphoric acid and metal salts such as sodium salt, potassium salt, calcium salt, and magnesium salt thereof may be used, and one or more of these may be combined.
  • food polysaccharides are mentioned as a thickener (thickening stabilizer).
  • thickener thickener stabilizer
  • examples of food polysaccharides include starch, curdlan, pectin, guar gum, xanthan gum, tamarind seed gum, cellulose, glucomannan, carrageenan, propylene glycol, sodium carboxymethylcellulose (CMC), gum arabic, tragacanth gum, psyllium seed gum, tara gum
  • Examples include alginic acid, fercellan, pectin, gellan gum, pullulan, chitosan, locust bean gum, and the like, and one or more of these may be combined.
  • the “seasoning liquid” of the present invention may contain an antioxidant such as ferulic acid, amino acids such as arginine, glutamine and glycine, vitamins and minerals as necessary.
  • the “seasoning liquid” of the present invention containing such components is not particularly limited as long as it uses alcohol such as water, hot water, or ethanol as a solvent, and one or more of these are used as a solvent. It may be a thing.
  • Any restoration method can be used as long as it can be made equivalent to the plant material before drying by bringing the restorable dry plant material of the present invention into contact with water such as water or hot water to make it wet. It may be a simple method. For example, water such as water, hot water, a contrast medium solution or a seasoning liquid may be dropped, applied, or sprayed on the recoverable dry plant material of the present invention, or the dry material may be immersed in these. Further, if necessary, the restored plant material can be restored by heating while being humidified by steam convection or the like so that the restored plant material has an appropriate temperature for eating.
  • the following 1. ⁇ 4. The method like this can be mentioned. 1. After adding 3 times or more, preferably 4 times weight of hot water to the reconstituted dry plant material, leave it for 3 minutes or more, preferably 5 minutes or more, more preferably 10 to 15 minutes, The dried plant material is restored. 2. After adding 3 times or more, preferably 4 times the weight of water to the reconstituted dry plant material, it is allowed to stand for 15 minutes, preferably longer than 15 minutes to restore the dry plant material. 3. Add 3 times or more, preferably 4 times the weight of the contrast agent solution to the reconstituted dry plant material, and then leave it for 3 minutes or more, preferably 5 minutes, more preferably 10 to 15 minutes. The dried plant material is restored. 4). After adding 3 times or more, preferably 4 times the weight of the seasoning liquid to the recoverable dry plant material, leave it for 3 minutes or more, preferably 5 minutes, more preferably about 10 to 15 minutes, The dried plant material is restored.
  • the “restorable dry plant material” obtained by the present invention has an appearance such as a color and shape similar to those of the plant material before drying in the restored state. That is, when the plant material before drying retains the original color or shape of the plant material, the restored plant material also retains the original color or shape of the plant material. .
  • “holding the original color and shape of the plant material” means that the same color and shape as the plant material itself or a plant material punched out for enzyme treatment, etc. After the treatment, the plant material before being dried is retained, and after this is dried, the restored plant material has the same color and shape.
  • the “restorable dry plant material” obtained by the present invention has the same texture as the plant material before drying in the restored state. That is, when the plant material before drying retains the original texture of the plant material, the restored plant material also retains the original texture of the plant material.
  • ⁇ having the original texture of plant material '' means that the same texture as when ingesting raw or punched plant materials, plant materials obtained by heat treatment of these, After the treatment such as enzymatic decomposition, the plant material before being dried is retained, and after further drying, the restored plant material has the same texture.
  • the “restorable dry plant material” obtained by the present invention has the same flavor as the plant material before drying in the restored state. That is, when the plant material before drying retains the original flavor of the plant material in the fragrance or the like, the plant material after restoration also retains the original flavor of the plant material.
  • “holding the original flavor of plant material” means that the same flavor as when ingesting raw or punched plant material, heated plant material, etc., enzymatic degradation, etc. This means that the plant material before drying is retained after the treatment, and the plant material restored after drying this also has the same flavor.
  • the “restorable dry plant material” obtained by the present invention is a product obtained by enzymatically decomposing “raw or heat-treated plant material”, in a state before drying, In some cases, it may be softer than heated plant materials.
  • the plant material before drying is “Enperm” as described in “Permissions for labeling of special-purpose foods (No. 021001, Food Safety Department Director, Ministry of Health, Labor and Welfare, February 12, 2009)”
  • the compressive stress is less than 2.0 ⁇ 10 4 N / m 2 , particularly preferably less than 1.5 ⁇ 10 4 N / m 2 , more preferably 1.
  • the “restorable dry plant material” of the present invention has the same hardness at the stage of restoration. It will be. With such a “restorable dry plant material” obtained by the present invention, it is possible to use the restored material as it is as a food material for those who have difficulty chewing / swallowing.
  • restorable dry plant raw material of this invention will have a nutrient similar to the plant raw material before drying.
  • the botanical material before drying has, for example, a botanical material that has been blanched at 98 ° C for 20 seconds after being punched for cooking, etc. If so, the restored plant material will retain the same amount of nutrients.
  • the plant material before drying is not limited to any nutrients, “Five Amendments Japanese Food Standard Composition Table (Science and Technology Council / Resource Research Subcommittee Report, Ministry of Education, Culture, Sports, Science and Technology, January 24, 2005”.
  • the restored plant material also holds the same amount of nutrients.
  • Enzyme treatment solution 1 Enzyme treatment solution A (containing trehalose)
  • Enzyme-treated solution A (containing trehalose) is 1 wt% or 5 wt% hemicellulase (hemicellulase Amano 90 (manufactured by Amano Enzyme)) and 25 wt% trehalose (manufactured by Hayashibara Shoji Co., Ltd.) as a disaccharide. It was prepared by dissolving in an acid buffer (pH 5.0).
  • Enzyme treatment solution B The enzyme treatment solution B was prepared by dissolving 1 wt% or 5 wt% hemicellulase (hemicellulase Amano 90 (manufactured by Amano Enzyme)) in 0.020 M citrate buffer (pH 5.0).
  • Carrot A softened carrot was produced by the following steps 1) to 4).
  • Table 1 shows the size of the carrot, the concentration of the enzyme contained in the enzyme treatment solution, and the enzyme reaction time during softening.
  • the carrot according to 1.1) was heat-treated in a saturated steam cooker at an internal temperature of 120 ° C. for 10 minutes.
  • Enzyme treatment solution (Examples 1, 2A, 3 to 13 used enzyme treatment solution A, and Example 2B used enzyme treatment solution B) was 20 wt% with respect to the weight of carrot in 1) above. And then impregnated under reduced pressure ( ⁇ 0.095 MPa) for 2 minutes ⁇ 6 times. 3)
  • the carrot of the above 2) was stored in a refrigerator at 4 ° C.
  • Enzyme deactivation treatment was performed by heating the carrot of 3) above at a temperature of 70 ° C. for 40 minutes in a steam convection to produce a softened carrot.
  • Lotus root Softened lotus root was produced by the following steps 1) to 4).
  • the amount of enzyme and the enzyme reaction time contained in the enzyme treatment solution during softening are shown in Table 2, respectively.
  • 1) The lotus root of the above 1.2) was heat-treated in a saturated steam cooker at an internal temperature of 120 ° C. for 30 minutes.
  • 2) The enzyme treatment solution was added to 20 wt% with respect to the weight of the lotus root of the above 1), and impregnated for 2 minutes ⁇ 6 times under reduced pressure ( ⁇ 0.095 MPa).
  • the lotus root of the above 2) was stored in a refrigerator at 4 ° C. for 3 hours or 16 hours, and then stored in a constant temperature room at 45 ° C. for 30 minutes to perform an enzyme reaction.
  • Enzyme deactivation treatment was performed by heating the lotus root of the above 3) by steam convection at an internal temperature of 70 ° C. for 40 minutes to produce a softened lotus root.
  • seasoning liquid After adding 4 times the weight of seasoning liquid to the recoverable dry plant material, the material was allowed to stand for 5 minutes to restore the material.
  • a commercially available seasoned ponzu vinegar was dissolved in water to a concentration of 25 wt% and heated to about 40 ° C. as a seasoning liquid.
  • Comparative Example 3 Plant material, 1) carrot (15 g) was treated in the same manner as in Comparative Example 1) to obtain a dry material. This was restored under restoration condition 1.
  • Comparative Example 4 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 2.
  • Comparative Example 5 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 3.
  • Comparative Example 6 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 4.
  • Comparative Example 7 The vegetable material, 2) lotus root (10 g) was treated in the same manner as the carrot of Comparative Example 2 to obtain a dry material. This was restored under restoration condition 1.
  • Table 1 shows the softening conditions and the restoration conditions in Examples 1 to 9 and the restoration conditions in Comparative Examples 1 to 6 using the carrots 1 and 1) as plant materials.
  • Table 2 shows the softening conditions and restoration conditions in Examples 10 to 13 using the lotus root of the above 1 and 2) as plant materials, and the restoration conditions in Comparative Example 7.
  • The restored plant material is different from the plant material before drying, and is unsuitable for use as a food or a food production material.
  • X The plant material after restoration is completely different from the plant material before drying, and is in an unsuitable state as a food or a food production material.
  • Tables 3 to 7 show the results of sensory evaluation and restoration evaluation in Examples 1 to 9 and Comparative Examples 1 to 6 using carrot as a plant material.
  • Table 8 shows the results of sensory evaluation, restoration evaluation, etc. in Examples 10 to 13 and Comparative Example 7 using lotus root as a plant material.
  • the present invention has made it possible to provide a reconstituted dry plant material that can be reliably reconstructed while maintaining its appearance, texture, flavor, hardness, etc. regardless of the size of the material.
  • the reconstituted dry plant material of the present invention looks good even in a reconstituted state, is highly nutritious and has a high flavor, and can be used as a production material for various foods. Furthermore, since the reconstituted dry plant material of the present invention can be reconstituted in a state of maintaining hardness even with a contrast agent or seasoning, it can be taken as it is as food. Further, in a dry state, it can be stored for a long time and can be widely distributed.

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Nutrition Science (AREA)
  • Pediatric Medicine (AREA)
  • Mycology (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Storage Of Fruits Or Vegetables (AREA)

Abstract

Provided is a reconstitutable dry plant material which can be surely reconstituted while retaining the appearance, texture, taste, hardness and so on of a starting material regardless of the size of the starting material. A reconstitutable dry plant material, which can be surely reconstituted while retaining the appearance, texture, taste, hardness and so on of a starting material regardless of the size of the starting material, is obtained by contacting a fresh or heated plant material with an enzyme treatment solution containing an enzyme, thus enzymatically digesting the plant material and then freeze-drying the same.

Description

復元可能な乾燥植物性素材の製造方法Method for producing a recoverable dry plant material
 本発明は、復元可能な乾燥植物性素材の製造方法に関する。さらに詳しくは、本発明は、酵素を接触させて酵素分解した植物性素材を乾燥することによる、復元可能な乾燥植物性素材の製造方法に関する。 The present invention relates to a method for producing a recoverable dry plant material. More particularly, the present invention relates to a method for producing a recoverable dry plant material by drying an enzyme-decomposed plant material in contact with an enzyme.
 近年、復元可能な状態で食品素材を保存することを目的として、食品素材を凍結乾燥等により乾燥する技術が利用されている。
 例えば、特許文献1では、即席スープや即席ラーメン等に使用することを目的として乾燥食品を得ている。特許文献1の乾燥食品は、小片にカットしたキャベツ、ハクサイ等の含水量を熱風乾燥等によって調整した後、含水量の異なるものを組み合わせて凍結乾燥することで、復元膨張性が大きいという特徴がある。
 特許文献2でも、凍結乾燥エビを得ている。特許文献2の凍結乾燥エビは、エビをグルコース、グルコースオキシダーゼおよび過酸化水素分解酵素を含む水溶液に浸漬した後、重曹等を含む水溶液に浸漬した上でボイルして凍結乾燥しており、これによって、熱湯により復元した際に、ボイルエビらしい食感を示すという特徴がある。
 また、特許文献3では、フードプロセッサで粉砕したタマネギを糖質分解酵素等で酵素処理することで旨みを増強させる方法が示されている。そして、この方法によって得られたタマネギを凍結乾燥したものが、調味料、香辛料、インスタント麺等に使用できることが開示されている。このように、凍結乾燥等の乾燥技術を活用して得られた食材は、主に即席で調理できる食品の製造において幅広く利用されている。
In recent years, a technique for drying a food material by freeze drying or the like has been used for the purpose of preserving the food material in a recoverable state.
For example, in Patent Document 1, dry food is obtained for use in instant soup, instant ramen, and the like. The dried food of Patent Document 1 is characterized in that the restoration expandability is large by adjusting the water content of cabbage, Chinese cabbage, etc. cut into small pieces by hot air drying, etc., and then freeze-drying with a combination of different water content. is there.
Patent Document 2 also provides freeze-dried shrimp. The freeze-dried shrimp of Patent Document 2 is immersed in an aqueous solution containing glucose, glucose oxidase and hydrogen peroxide-degrading enzyme, then immersed in an aqueous solution containing sodium bicarbonate, and then boiled and freeze-dried. When restored with hot water, it has a characteristic of showing a boiled shrimp-like texture.
Patent Document 3 discloses a method for enhancing umami by treating an onion crushed with a food processor with a saccharide-degrading enzyme or the like. And it is disclosed that the lyophilized onion obtained by this method can be used for seasonings, spices, instant noodles and the like. Thus, foodstuffs obtained by utilizing drying techniques such as freeze-drying are widely used mainly in the production of foods that can be cooked instantly.
 また、この乾燥技術によって、咀嚼・嚥下困難者用に軟化した食品素材を復元可能な状態で保存することも試みられている。
 例えば、特許文献4では、凍結または凍結後解凍した食品素材と分解酵素とを包装素材中にいれて真空包装する等により食品素材を柔軟にすること、この柔軟にした食品素材を調理し、急速凍結することや乾燥すること等が開示されている。そして、該文献では、厚さ3mmに斜めに切断したゴボウを柔軟にしたものを凍結乾燥し保存した後湯戻ししたものが、咀嚼に良好な硬さを有していることを確認している。
 また、本願発明者らも、トリムネ肉、豚モモ肉等の動物性食材を酵素処理し、軟質化したものが、凍結乾燥した後、水、湯等で復元しても、食感および風味を維持していることを確認している(特願2010-029444)。
In addition, attempts have been made to store the softened food material in a recoverable state for persons with difficulty in chewing / swallowing by this drying technique.
For example, in Patent Document 4, a food material that is frozen or thawed after freezing and a degrading enzyme are placed in the packaging material and vacuum-packed, etc., and the flexible food material is cooked quickly. Freezing and drying are disclosed. And in this literature, it confirmed that what refrigerated and preserved what softened the burdock diagonally cut | disconnected diagonally to thickness 3mm, and returned to hot water has the hardness which is good for chewing .
In addition, the inventors of the present application have also processed and softened animal food ingredients such as trimne meat and pork thigh meat after freeze-drying and restoring them with water, hot water, etc. This has been confirmed (Japanese Patent Application No. 2010-029444).
 しかし、植物性素材において、小片にカットしたり、フードプロセッサで粉砕したり、厚さ3mm程度の大きさとしたもの等においては、乾燥した後復元できることが確認されているものの、煮物等に使用されるような、食べ応えのある大きさの植物性素材については、外観、食感、風味等を維持した状態で確実に復元できるものが得られていない。そこで、素材の大きさにかかわらず、十分に復元可能な乾燥植物性素材の提供が望まれている。 However, plant materials that have been cut into small pieces, crushed with a food processor, or about 3 mm thick have been confirmed to be recoverable after drying, but are used for boiled foods. As for the plant-based material having such a size that can be eaten, a material that can be reliably restored while maintaining the appearance, texture, flavor and the like has not been obtained. Therefore, it is desired to provide a dry plant material that can be sufficiently restored regardless of the size of the material.
特許第4126695号Japanese Patent No. 4126695 特許第4344294号Japanese Patent No. 4344294 特開2003-102417号公報JP 2003-102417 A 特開2008-11794号広報Japanese Laid-Open Patent Publication No. 2008-11794
 本発明は、素材の大きさにかかわらず、乾燥前の外観、食感、風味、硬さ等を維持した状態で確実に復元できる乾燥植物性素材の提供を課題とする。 The object of the present invention is to provide a dry plant material that can be reliably restored while maintaining the appearance, texture, flavor, hardness, etc. before drying regardless of the size of the material.
 本発明者らは上記課題を解決すべく鋭意研究を行った結果、生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を接触させて酵素分解した後、乾燥することにより、素材の大きさにかかわらず、特に大きな素材であっても、乾燥前の外観、食感、風味、硬さ等を維持した状態で確実に復元できる乾燥植物性素材が製造できることを見出し、本発明を完成するに至った。 As a result of diligent research to solve the above-mentioned problems, the present inventors contacted an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material, decomposed the enzyme, and then dried the material. Discovered that a dried plant material that can be reliably restored, maintaining the appearance, texture, flavor, hardness, etc. before drying, even when it is a particularly large material, regardless of size, has been completed, and the present invention has been completed. It came to do.
 即ち、本発明は次の(1)~(7)の復元可能な乾燥植物性素材の製造方法、および該製造方法によって得られる復元可能な乾燥植物性素材等に関する。
(1)次の1)および2)の工程を含む復元可能な乾燥植物性素材の製造方法。
1)セルラーゼ活性、ヘミセルラーゼ活性、ペクチナーゼ活性、アミラーゼ活性またはプロテアーゼ活性の少なくとも一つ以上の活性を有する一つ以上の酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させることによって、生のまたは加熱処理した植物性素材を酵素分解する工程
2)上記1)の酵素処理液に含まれる酵素を失活させた後、該植物性素材を乾燥する工程
(2)次の1)~3)のいずれかによって、生のまたは加熱処理した植物性素材に酵素を接触させる、上記(1)に記載の復元可能な乾燥植物性素材の製造方法。
1)生のまたは加熱処理した植物性素材を酵素を含む酵素処理液に浸漬する
2)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を塗布する
3)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液をまぶす
(3)植物性素材が5g以上である上記(1)または(2)に記載の復元可能な乾燥植物性素材の製造方法。
(4)植物性素材の乾燥が、凍結乾燥、熱風乾燥、フライ乾燥、マイクロウェーブ乾燥のいずれか一つ以上による上記(1)~(3)のいずれかに記載の復元可能な乾燥植物性素材の製造方法。
(5)上記(1)~(4)のいずれかに記載の方法によって製造される復元可能な乾燥植物性素材。
(6)復元が水、造影剤溶液または調味液によって可能である、上記(5)に記載の復元可能な乾燥植物性素材。
(7)上記(5)または(6)に記載の復元可能な乾燥植物性素材を水、造影剤溶液または調味液によって復元して得られる植物性素材。
That is, the present invention relates to the following methods (1) to (7) for producing a recoverable dry plant material, the recoverable dry plant material obtained by the method, and the like.
(1) A method for producing a recoverable dry plant material comprising the following steps 1) and 2).
1) An enzyme-treated solution containing one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is brought into contact with a raw or heat-treated plant material. Step 2) Enzymatic degradation of raw or heat-treated plant material 2) After inactivating the enzyme contained in the enzyme treatment solution of 1) above, drying the plant material (2) The method for producing a recoverable dry plant material according to (1) above, wherein the enzyme is brought into contact with a raw or heat-treated plant material according to any one of 1) to 3).
1) Immerse a raw or heat-treated plant material in an enzyme treatment solution containing an enzyme 2) Apply an enzyme treatment solution containing an enzyme to a raw or heat-treated plant material 3) Raw or heat-treated (3) The method for producing a recoverable dry plant material according to (1) or (2) above, wherein the plant material is coated with an enzyme treatment solution containing an enzyme.
(4) The recoverable dry plant material according to any one of the above (1) to (3), wherein the plant material is dried by freeze drying, hot air drying, fly drying, or microwave drying. Manufacturing method.
(5) A recoverable dry plant material produced by the method according to any one of (1) to (4) above.
(6) The reconstituted dry plant material according to (5) above, which can be reconstituted with water, a contrast medium solution or a seasoning liquid.
(7) A plant material obtained by restoring the recoverable dry plant material according to (5) or (6) above with water, a contrast medium solution or a seasoning solution.
 本発明により、素材の大きさにかかわらず、乾燥前の外観、食感、風味、硬さ等を維持した状態で確実に復元できる乾燥植物性素材を提供することが可能となった。本発明の復元可能な乾燥植物性素材は、復元された状態でも見栄えが良く、高栄養で、風味が高いため、様々な食品の製造に利用することができる。また、本発明の復元可能な乾燥植物性素材は、乾燥した状態で、保存し、幅広く流通させることもできる。
 さらに本発明の復元可能な乾燥植物性素材が乾燥前に酵素処理によって軟質化されたものであり、復元された後でも軟質化された状態を維持しているものであれば、復元したものはそのまま高齢者用軟化食品、術後患者用食品、嚥下食等または離乳食等の製造のための食品素材として有効に利用できる。このような本発明の復元可能な乾燥植物性素材は、造影剤や調味料によっても硬さを維持した状態で復元が可能であるため、復元したものをそのまま食品等として摂取することもできる。
According to the present invention, it is possible to provide a dry plant material that can be reliably restored in a state in which the appearance, texture, flavor, hardness and the like before drying are maintained regardless of the size of the material. The reconstituted dry plant material of the present invention looks good even in a reconstituted state, is highly nutritious and has a high flavor, and can be used for the production of various foods. Further, the recoverable dry plant material of the present invention can be stored in a dry state and widely distributed.
Furthermore, if the reconstituted dry plant material of the present invention is softened by enzyme treatment before drying, and if it remains softened even after reconstitution, the reconstituted one is As it is, it can be effectively used as a food material for the production of softened foods for the elderly, foods for postoperative patients, swallowing foods, baby foods and the like. Such a reconstituted dry plant material of the present invention can be reconstituted while maintaining its hardness even with a contrast agent or a seasoning, so that the reconstituted dry plant material can be directly ingested as food.
植物性素材(ニンジン)の乾燥前、乾燥後および復元後の写真を示した図である(実施例1~3)。FIG. 4 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 1 to 3). 植物性素材(ニンジン)の乾燥前、乾燥後および復元後の写真を示した図である(実施例4~6)。FIG. 6 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 4 to 6). 植物性素材(ニンジン)の乾燥前、乾燥後および復元後の写真を示した図である(実施例7~9)。FIG. 9 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Examples 7 to 9). 植物性素材(ニンジン)の乾燥前、乾燥後および復元後の写真を示した図である(比較例1~3)。FIG. 3 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Comparative Examples 1 to 3). 植物性素材(ニンジン)の乾燥前、乾燥後および復元後の写真を示した図である(比較例4~6)。FIG. 6 is a view showing photographs of a plant material (carrot) before drying, after drying and after restoration (Comparative Examples 4 to 6). 植物性素材(レンコン)の乾燥前、乾燥後および復元後の写真を示した図である(実施例10~13、比較例7)。FIG. 6 is a view showing photographs of a plant material (lotus root) before drying, after drying and after restoration (Examples 10 to 13 and Comparative Example 7).
 本発明の「復元可能な乾燥植物性素材」とは、食品として食することのできる植物性素材を乾燥したものであって、この乾燥したものを水、湯等の水分に接触させることにより湿潤状態にした場合に、乾燥前の植物性素材と同様の色合い、大きさ、形状等の外観、食感、風味、硬さ等を維持した状態で復元できる植物性素材のことをいう。
 すなわち本発明では、復元可能な乾燥植物性素材を水、湯等の水分に接触させることにより湿潤状態にした場合に、復元後の植物性素材が乾燥前の植物性素材とほぼ同等と認識できるものになり得ることを「復元可能」という。
 なお、本発明の「復元可能な乾燥植物性素材」には、水、湯等の水分に造影剤を加えた造影剤溶液や、調味料を加えた調味液によって、該乾燥植物性素材を湿潤状態にした場合に、水分に含まれている造影剤や調味料によって、外観、食感、風味等が変化するものの、乾燥前の植物性素材と同様の硬さを維持した状態で復元できる植物性素材のことも含まれる。この場合、「復元可能」とは、復元後の植物性素材が乾燥前の植物性素材とほぼ同等の硬さを維持しているものになり得ることをいう。
The “restorable dry plant material” of the present invention is a dried plant material that can be eaten as food, and is wetted by contacting the dried product with water such as water or hot water. When it is in a state, it refers to a plant material that can be restored while maintaining the appearance, texture, flavor, hardness, etc. of the same color, size, and shape as the plant material before drying.
That is, in the present invention, when the reconstituted dry plant material is brought into a wet state by bringing it into contact with water such as water or hot water, the reconstructed plant material can be recognized as being almost equivalent to the plant material before drying. What can be a thing is called "recoverable".
In the “recoverable dry plant material” of the present invention, the dry plant material is wetted by a contrast agent solution obtained by adding a contrast agent to water such as water or hot water, or a seasoning solution containing a seasoning. When it is in a state, the appearance, texture, flavor, etc. change depending on the contrast agent and seasoning contained in the water, but the plant can be restored while maintaining the same hardness as the plant material before drying Also includes sex materials. In this case, “restorable” means that the plant material after restoration can maintain substantially the same hardness as the plant material before drying.
 本発明で使用できる「植物性素材」としては、食品として食することのできる植物性素材であればいずれのものであっても良く、例えば、葉茎菜類のブロッコリー、ほうれん草、キャベツ、小松菜、菜の花、白菜、レタス、タマネギ、カリフラワー、インゲン、ヤングコーンまたは筍など、果菜類のピーマン、キュウリ、かぼちゃ、ナス、トマト、ズッキーニまたはパプリカなど、根菜類のニンジン、ダイコン、蓮根、ゴボウなど、豆類のエンドウ、大豆、枝豆、ソラマメなど、イモ類のサツマイモ、ジャガイモ、サトイモなど、果実類のリンゴ、桃、イチゴ、メロン、ブドウ、マンゴー、バナナ、みかんなど、キノコ類(菌類)のシイタケ、マイタケ、エリンギ、シメジ、マッシュルームまたは米、小麦、大麦、ライ麦、はと麦、きび、あわ、ひえ、トウモロコシ、ソバ、アマランサス等の穀類が挙げられる。 As the “plant material” that can be used in the present invention, any plant material that can be eaten as food may be used. For example, broccoli of leafy vegetables, spinach, cabbage, komatsuna, Rape blossoms, Chinese cabbage, lettuce, onion, cauliflower, green beans, young corn or persimmon, fruit green pepper, cucumber, pumpkin, eggplant, tomato, zucchini or paprika, root vegetables such as carrot, radish, lotus root, burdock, etc. Peas, soybeans, green soybeans, broad beans, potato sweet potatoes, potatoes, taros, fruit apples, peaches, strawberries, melons, grapes, mangoes, bananas, tangerines, mushrooms (fungi) shiitake, maitake, eringi , Shimeji, mushrooms or rice, wheat, barley, rye, wheat, acne, , Barnyard grass, corn, buckwheat, include grains such as amaranth.
 これらの「植物性素材」は、凍結したものや、凍結した後解凍したもの以外の「植物性素材」であれば良く、生(生鮮)の植物性素材、または加熱した植物性素材であることが特に好ましい。
 ここで「生のまたは加熱処理した植物性素材」には、「生のまたは加熱処理した植物性素材」を乾燥したもの、乾燥した後水等で湿潤状態にしたもの、「生のまたは加熱処理した植物性素材」を缶詰等にした植物性素材等も含まれる。
These “vegetable materials” may be “vegetable materials” other than those frozen or thawed after freezing, and must be raw (fresh) plant materials or heated plant materials. Is particularly preferred.
Here, "raw or heat-treated plant material" includes "raw or heat-treated plant material" dried, dried and then wetted with water, "raw or heat-treated The plant material etc. which canned the plant material etc. which were made can be included.
 本発明の「復元可能な乾燥植物性素材」は、本発明の「復元可能な乾燥植物性素材」が製造できる製造方法であれば、従来知られているいずれの製造方法によって製造したものであってもよい。例えば、次の1)および2)の工程を含む製造方法によって製造されたものであることが好ましい。
1)セルラーゼ活性、ヘミセルラーゼ活性、ペクチナーゼ活性、アミラーゼ活性またはプロテアーゼ活性の少なくとも一つ以上の活性を有する一つ以上の酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させることによって、生のまたは加熱処理した植物性素材を酵素分解する工程
2)上記1)の酵素処理液に含まれる酵素を失活させた後、該植物性素材を乾燥する工程
The “restorable dry plant material” of the present invention is a product produced by any conventionally known production method as long as it is a production method capable of producing the “restorable dry plant material” of the present invention. May be. For example, it is preferably produced by a production method including the following steps 1) and 2).
1) An enzyme-treated solution containing one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is brought into contact with a raw or heat-treated plant material. 2) a step of enzymatically degrading a raw or heat-treated plant material 2) a step of deactivating the enzyme contained in the enzyme treatment solution of the above 1) and then drying the plant material
 ここで使用する「生のまたは加熱処理した植物性素材」は、「植物性素材」をそのまま、または調理したい食品に応じてカットしたもの等を挙げることができ、大きさは特に問わない。調理したい食品が、煮物、シチュー、カレー等であり、食べ応えのある大きさで植物性素材を利用したい場合には、5g以上、10g以上または15g以上等の重さとなるような大きさでカットしたものを「植物性素材」とすることができる。本発明の「復元可能な乾燥植物性素材」は大きさにかかわらず、外観、食感、風味、硬さ等を維持した状態で確実に復元することができる。 As used herein, “raw or heat-treated plant material” can include “plant material” as it is or cut according to the food to be cooked, and the size is not particularly limited. If the food you want to cook is boiled food, stew, curry, etc., and you want to use a vegetable material in a size that can be eaten, cut it in a size that will make it 5g or more, 10g or more, or 15g or more. This can be used as a “vegetable material”. Regardless of size, the “restorable dry plant material” of the present invention can be reliably restored while maintaining its appearance, texture, flavor, hardness and the like.
 「セルラーゼ活性、ヘミセルラーゼ活性、ペクチナーゼ活性、アミラーゼ活性またはプロテアーゼ活性の少なくとも一つ以上の活性を有する酵素」には、これらの活性を有する酵素であれば従来知られているいずれの酵素であってもよく、独自に調製したものであっても、市販のものであっても良い。例えば、市販のものとしては、セルラーゼ活性およびヘミセルラーゼ活性を有するヘミセルラーゼアマノ90(天野エンザイム社製)や、ペクチナーゼ活性を有するマセロチーム2A(ヤクルト薬品工業社製)等が挙げられ、アミラーゼ活性を有するビオザイムA(天野エンザイム社製)や、プロテアーゼ活性を有するプロテアーゼP「アマノ」3G(天野エンザイム社製)等も挙げられる。本発明の復元可能な乾燥植物性素材の製造にあたり、使用する酵素は、一つでもよく、二つ以上組合せてもよい。 "Enzyme having at least one activity of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity" is any enzyme known in the art as long as it has these activities. Alternatively, it may be prepared independently or commercially available. For example, commercially available products include hemicellulase amano 90 (manufactured by Amano Enzyme) having cellulase activity and hemicellulase activity, maceroteam 2A (manufactured by Yakult Pharmaceutical Co., Ltd.) having pectinase activity, and the like, and has amylase activity. Biozyme A (manufactured by Amano Enzyme) and protease P “Amano” 3G (manufactured by Amano Enzyme) having protease activity are also included. In the production of the recoverable dry plant material of the present invention, one enzyme may be used, or two or more enzymes may be combined.
 また、「酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させ」るとは、植物性素材と酵素が接触できる状況に置くことをいい、例えば、1)生のまたは加熱処理した植物性素材を酵素を含む酵素処理液に浸漬する、2)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を塗布する、または3)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液をまぶす、等の方法が挙げられる。植物性素材に注射針等を刺し、酵素を注入(インジェクション)しても良い。植物性素材と酵素処理液に含まれる酵素とを接触させることにより、植物性素材の表面全体、または内部に酵素が行き渡ることになる。 In addition, “contacting an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material” refers to placing the plant material in a state where the plant material can be brought into contact with the enzyme. Immerse the heat-treated plant material in an enzyme-treated solution containing an enzyme 2) Apply an enzyme-treated solution containing an enzyme to a raw or heat-treated plant material, or 3) Raw or heat-treated plant material Examples thereof include a method of applying an enzyme treatment solution containing an enzyme to the material. A plant material may be stabbed with an injection needle or the like, and an enzyme may be injected (injected). By bringing the plant material into contact with the enzyme contained in the enzyme treatment solution, the enzyme spreads over the entire surface of the plant material or inside.
 「酵素処理液」は、セルラーゼ活性、ヘミセルラーゼ活性、ペクチナーゼ活性、アミラーゼ活性またはプロテアーゼ活性の少なくとも一つ以上の活性を有する一つ以上の酵素を水、クエン酸緩衝液、酢酸緩衝液、リン酸緩衝液等に溶解して調製することができる。酵素処理液に含まれる酵素は、本発明の「軟質化された植物性素材」が製造できる濃度であればよい。例えば、0.3wt%以上となるように酵素が含まれていることが好ましく、より好ましくは1wt%以上、さらには5wt%以上含まれていることが好ましい。
 また、「酵素処理液」は、酵素以外にトレハロース、ショ糖、マルトース、ラクトース等の二糖類を含んでいても良い。酵素処理液に含まれる二糖類は、本発明の「復元可能な乾燥植物性素材」の製造において有用な濃度であればよいが、5~30wt%、より好ましくは20~25wt%含まれていることが好ましい。
 2)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を塗布する、または3)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液をまぶす、等の方法によって植物性素材に接触させる場合には、使用する酵素処理液は少量であれば良い。例えば、使用する酵素処理液は、植物性素材の重量に対して、50wt%以下の酵素処理液であればよく、より好ましくは5~25wt%の酵素処理液であることが好ましい。
“Enzyme treatment solution” means one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity in water, citrate buffer, acetate buffer, phosphate It can be prepared by dissolving in a buffer solution or the like. The enzyme contained in the enzyme treatment solution may have any concentration that can produce the “softened plant material” of the present invention. For example, the enzyme is preferably contained so as to be 0.3 wt% or more, more preferably 1 wt% or more, and further preferably 5 wt% or more.
Further, the “enzyme treatment solution” may contain disaccharides such as trehalose, sucrose, maltose, and lactose in addition to the enzyme. The disaccharide contained in the enzyme treatment solution may be a concentration useful in the production of the “restorable dry plant material” of the present invention, but is contained in an amount of 5 to 30 wt%, more preferably 20 to 25 wt%. It is preferable.
2) Applying an enzyme-treated solution containing an enzyme to a raw or heat-treated plant material, or 3) Sprinkling an enzyme-treated solution containing an enzyme on a raw or heat-treated plant material, etc. When contacting the material, a small amount of enzyme treatment solution may be used. For example, the enzyme treatment solution to be used may be an enzyme treatment solution of 50 wt% or less, more preferably 5 to 25 wt%, based on the weight of the plant material.
 なお、「酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させ」た後、植物性素材の酵素分解を効率的に進めるために、減圧処理を行ってもよい。減圧処理は、酵素処理液に含まれる酵素を植物性素材内部に浸透させることを目的として行う。
 ここで、「減圧処理」とは、20kPa以下、より好ましくは10kPa以下の減圧下に、酵素を含む酵素処理液を接触させた生のまたは加熱処理した植物性素材を置くことをいう。「減圧処理」は、従来知られているいずれの方法や機器によって行ってもよい。このような「減圧処理」のための機器として、例えば、ダイアフラム型ドライ真空ポンプ DAU-100H(アルバック機工社製)等が挙げられる。
In addition, after making the enzyme treatment liquid containing an enzyme contact a raw or heat-treated plant material, a reduced pressure treatment may be performed in order to efficiently promote enzymatic degradation of the plant material. The reduced pressure treatment is performed for the purpose of allowing the enzyme contained in the enzyme treatment solution to penetrate into the plant material.
Here, “reduced pressure treatment” refers to placing a raw or heat-treated plant material in contact with an enzyme treatment solution containing an enzyme under a reduced pressure of 20 kPa or less, more preferably 10 kPa or less. The “decompression treatment” may be performed by any conventionally known method or device. Examples of such an apparatus for “depressurization” include a diaphragm type dry vacuum pump DAU-100H (manufactured by ULVAC KIKOH Co., Ltd.).
 「減圧処理」は、1)生のまたは加熱処理した植物性素材を酵素を含む酵素処理液に浸漬する、等の方法により、「酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させ」る場合には、植物性素材を酵素処理液に浸漬した状態で1回以上減圧下におけばよい。
 また、2)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を塗布する、または3)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液をまぶす、等の方法により、「酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させ」る場合には、合計減圧時間が12分未満となるように「減圧処理」を行うことが好ましい。この「減圧処理」は、例えば1分間の減圧処理を2~4回、または30秒間の減圧処理を2~9回といったように、2回以上の複数回繰り返し施すことが好ましい。合計減圧時間は12分未満であれば良く、例えば8分以下、また好ましくは4分以下であっても良い。
The “decompression treatment” is performed by, for example, 1) immersing a raw or heat-treated plant material in an enzyme-treated solution containing an enzyme, etc. In the case of “contacting the material”, the plant material may be immersed in the enzyme treatment solution at least once under reduced pressure.
In addition, 2) Applying an enzyme treatment solution containing an enzyme to a raw or heat-treated plant material, or 3) Sprinkling an enzyme treatment solution containing an enzyme to a raw or heat-treated plant material, etc. In the case of “contacting an enzyme-treated solution containing an enzyme with a raw or heat-treated plant material”, it is preferable to perform “decompression treatment” so that the total decompression time is less than 12 minutes. This “decompression treatment” is preferably repeated two or more times, for example, 2 to 4 times for 1 minute, or 2 to 9 times for 30 seconds. The total decompression time may be less than 12 minutes, for example, 8 minutes or less, and preferably 4 minutes or less.
 このようにして表面全体、または内部に酵素が行き渡った植物性素材を、一定温度に一定時間おいて酵素反応させることで、「酵素分解」を行うことができる。
 「酵素分解」のための酵素反応の条件は、本発明の「復元可能な乾燥植物性素材の製造方法」において、使用する植物性素材の種類に応じて適した条件であれば良い。例えば、植物性素材がニンジンやレンコン等の場合は4℃の冷蔵庫内で12~30時間程度反応させた後、45~60℃に20~40分間置く等の条件で酵素反応させれば良い。
Thus, “enzymatic degradation” can be carried out by allowing the plant material having the enzyme to spread over the entire surface or inside thereof to undergo an enzymatic reaction at a constant temperature for a certain time.
The conditions for the enzymatic reaction for “enzymatic degradation” may be any conditions suitable for the type of plant material used in the “method for producing a recoverable dry plant material” of the present invention. For example, when the plant material is carrot, lotus root or the like, the enzyme reaction may be carried out under the condition that the reaction is carried out in a refrigerator at 4 ° C. for about 12-30 hours and then placed at 45-60 ° C. for 20-40 minutes.
 このようにして「酵素分解」した植物性素材において、植物性素材に含まれる酵素を失活させた後、該植物性素材を乾燥することで、本発明の「復元可能な乾燥植物性素材」を製造することができる。
 ここで、酵素の失活は、従来知られているいずれの方法で行っても良い。例えば、スチームコンベクション等の温度および湿度を調整できる機器により、植物性素材を70~120℃、湿度10~100%で5~120分加熱して行う方法等であっても良い。酵素の失活にあたり、湿度を調整して加熱すると、植物性素材の表面が乾燥せず、余分な水分のみを除去することができるため特に好ましい。
In the plant material thus “enzymatically decomposed”, after deactivating the enzyme contained in the plant material, the plant material is dried, so that the “restorable dry plant material” of the present invention is used. Can be manufactured.
Here, the inactivation of the enzyme may be performed by any conventionally known method. For example, a method of heating a plant material at 70 to 120 ° C. and a humidity of 10 to 100% for 5 to 120 minutes using an apparatus capable of adjusting temperature and humidity such as steam convection may be used. When the enzyme is deactivated, it is particularly preferable to adjust the humidity and heat, because the surface of the plant material is not dried and only excess water can be removed.
 これらの工程によって「酵素分解」された植物性素材は、もとの「生のまたは加熱処理した植物性素材」よりも軟質化されている。「特別用途食品の表示許可等について(食安発第0212001号、厚生労働省医薬食品局食品安全部長通知、平成21年2月12日)」に記載の「えん下困難者用食品の試験方法」に準拠して測定した場合に、圧縮応力が2.0×10N/m未満、特に好ましく1.5×10N/m未満、さらに好ましくは1.0×10N/m未満となるように軟質化されている植物性素材も多いことから、そのまま咀嚼・嚥下困難者用の食品素材として使用することもできる。 The plant material that has been “enzymatically decomposed” by these processes is softer than the original “raw or heat-treated plant material”. "Testing method for foods for people with difficulty in swallowing" as described in "Permissions for Labeling Special Use Foods" (food safety issue No. 0212001, notice from the Food Safety Department, Ministry of Health, Labor and Welfare, February 12, 2009) , The compressive stress is less than 2.0 × 10 4 N / m 2 , particularly preferably less than 1.5 × 10 4 N / m 2 , and more preferably 1.0 × 10 4 N / m 2. Since many plant materials are softened so as to be less than 2, they can be used as food materials for persons with difficulty in chewing / swallowing as they are.
 本発明の「復元可能な乾燥植物性素材」の製造において、このような植物性素材を「乾燥する」方法は、従来知られているいずれの方法であってもよい。このような「乾燥する」方法には、例えば、凍結乾燥、熱風乾燥、フライ乾燥、マイクロウェーブ乾燥、油ちょう乾燥、冷風乾燥、または真空乾燥等が挙げられる。
 このうち凍結乾燥は、乾燥した植物性素材を水、湯等の水分に接触させて湿潤状態にした場合に、復元後の植物性素材が乾燥前と同様の色合い、形状等の外観、食感、風味、硬さ等を維持しているものであり、高い精度で復元できるため、特に好ましい方法である。
In the production of the “restorable dry plant material” of the present invention, the method of “drying” such a plant material may be any conventionally known method. Examples of such a “drying” method include freeze drying, hot air drying, fly drying, microwave drying, oil drying, cold air drying, and vacuum drying.
Of these, freeze-drying means that when a dried plant material is brought into contact with water such as water or hot water to bring it into a wet state, the restored plant material has the same appearance, texture, and texture as before drying. This is a particularly preferable method because it maintains the flavor, hardness and the like and can be restored with high accuracy.
 このような製造方法によって製造される本発明の「復元可能な乾燥植物性素材」は、保存性が高く、常温でのハンドリングや流通が容易である。
 このようにして製造した「復元可能な乾燥植物性素材」の「復元」は、乾燥植物性素材に水、湯等の水分に接触させ、湿潤状態にすることで行うことができる。
 「復元」のための水分は、例えば、温度が15~20℃程度の水または温度が95~100℃程度の湯が挙げられる。
 また、水または湯等の他に、本発明の「復元」のための水分として、造影剤溶液や調味液等も挙げることができる。
 「造影剤溶液」によって「復元」した植物性素材を患者等に摂取させることにより、口腔、咽頭、食道、消化管の機能評価のための造影検査(X線検査、VF(嚥下造影検査)、CT、3DCT、MRI、PET等)をそのまま行うことも可能となる。
 また、「調味液」によって「復元」した植物性素材は、素材によって、調理をしなくてもそのまま食品として摂取することができる。
The “restorable dry plant material” of the present invention produced by such a production method has high storage stability and is easy to handle and distribute at room temperature.
The “restoration” of the “restorable dry plant material” produced in this way can be performed by bringing the dry plant material into contact with moisture such as water or hot water to make it wet.
Examples of the water for “restoration” include water having a temperature of about 15 to 20 ° C. or hot water having a temperature of about 95 to 100 ° C.
In addition to water or hot water, examples of the water for “restoration” of the present invention include a contrast medium solution and a seasoning liquid.
Contrast examination (X-ray examination, VF (swallowing contrast examination)) for functional evaluation of oral cavity, pharynx, esophagus and digestive tract by ingesting plant materials "restored" with "contrast solution" CT, 3DCT, MRI, PET, etc.) can be performed as they are.
Further, the plant material “restored” by the “seasoning liquid” can be taken as it is as a food without cooking.
 本発明の「造影剤溶液」に含まれる造影剤は、従来知られているいずれの造影剤であっても良い。例えば、イオジキサノール、イオヘキソール、イオパミドール、イオメプロール、イオプロミド、イオベルソール、イオキシラン、イオトロラン、アミドトリゾ酸、イオトロクス酸、イオタラム酸メグルミン、イオタラム酸、イオキサグル酸、メグルミン、ヨード化ケシ油脂肪酸エチルエステルまたはイオパノ酸等を主成分として含むヨード造影剤、ガドペンテト酸メグルミン、ガドテリドール等を主成分として含むガドリウム化合物造影剤、および硫酸バリウム、クエン酸鉄アンモニウム等を主成分として含む酸化鉄造影剤等が挙げられる。また、これらのうちの1種または2種以上を組み合わせても良い。このうち、例えば、ヨード造影剤として、ビジパーク(第一三共社製)、イオパミロン(バイエル薬品社製)等が挙げられる。 The contrast agent contained in the “contrast agent solution” of the present invention may be any conventionally known contrast agent. For example, iodixanol, iohexol, iopamidol, iomeprol, iopromide, ioversol, ioxirane, iotrolan, amidotrizoic acid, iotroxic acid, iotalamic acid meglumine, iotalamic acid, oxaglic acid, meglumine, iodinated poppy oil fatty acid ethyl ester or iopanoic acid And iodinated contrast medium, gadopentetate meglumine, gadolinium compound contrast medium containing gadoteridol, and the like, and iron oxide contrast medium containing barium sulfate, iron iron citrate and the like as main ingredients. Moreover, you may combine 1 type, or 2 or more types of these. Among these, as an iodinated contrast agent, for example, Vizipark (Daiichi Sankyo Co., Ltd.), Iopamiron (Bayer Pharmaceutical Co., Ltd.) and the like can be mentioned.
 本発明の「復元」のための「造影剤溶液」は、これらの造影剤を、水等の溶媒に、濃度を50%wt以下、好ましくは30%wt以下、より好ましくは25%wt以下となるように溶解することで調製することができる。この「造影剤溶液」の温度を常温~100℃程度まで加熱して「復元」することが特に好ましい。 The “contrast medium solution” for “restoration” of the present invention has a concentration of 50% or less, preferably 30% or less, more preferably 25% or less. It can be prepared by dissolving as follows. It is particularly preferable to “restore” by heating the temperature of the “contrast medium solution” from room temperature to about 100 ° C.
 また、本発明の「復元」のための「調味液」は、水または湯に、味付け用の調味料や食品添加物等を加えて調製された味付け用の液のことをいう。この「調味液」により、「復元」に伴って味付けされた植物性素材は、そのまま食品として摂取することができる。
 「調味料」に使用する食品添加物は、従来知られているいずれのものであっても良く、例えば、pH調製剤、増粘剤等が挙げられる。本発明の「調味液」は、用途や好みに応じて、調味料や食品添加物をどのように配合したものであってもよい。
 本発明の「復元」のための「調味液」は、調味料や食品添加物等を、水や湯等に、濃度が50%wt以下、好ましくは30%wt以下、より好ましくは25%wt以下となるように溶解することで調製することができる。「復元」にあたり、この「調味液」の温度を20~100℃程度とすることが好ましいが、調味液の風味を生かすよう40℃程度に加熱して「復元」することが特に好ましい。
The “seasoning liquid” for “restoration” of the present invention refers to a seasoning liquid prepared by adding seasoning for seasoning, food additives, etc. to water or hot water. By this “seasoning liquid”, the plant material seasoned with “restoration” can be taken as it is as food.
The food additive used for the “seasoning” may be any conventionally known additive, and examples thereof include a pH adjuster and a thickener. The “seasoning liquid” of the present invention may be any combination of seasonings and food additives depending on the application and preference.
The “seasoning liquid” for “restoration” of the present invention is a concentration of 50% wt or less, preferably 30% wt or less, more preferably 25% wt or less in seasoning or food additives in water or hot water. It can be prepared by dissolving in the following manner. In the “restoration”, the temperature of the “seasoning liquid” is preferably about 20 to 100 ° C., but it is particularly preferable to “restore” by heating to about 40 ° C. so as to make use of the flavor of the seasoning liquid.
 調味料は、いずれのものであっても良く、例えば、砂糖、食塩、酢、ポン酢、味つきポン酢(ポン酢醤油)、醤油、魚醤、味噌、酒、みりん、ウスターソース、ケチャップ、オイスターソース、ケチャップマニス、サルサ、サンバルソース、チリソース、マスタード、油脂、ラー油、腐乳、香辛料、ハーブ、カレー粉、醤(ひしお)、タレ、めんつゆ、割下、甘味料、うま味調味料、食品エキス、かつおだし、こんぶだし、あごだし等のだし、または鶏ガラスープ等が挙げられ、これらのうちの1種または2種以上を組み合わせてもよい。 Any seasoning can be used, for example, sugar, salt, vinegar, ponzu, miso ponzu (ponzu soy sauce), soy sauce, fish sauce, miso, sake, mirin, Worcester sauce, ketchup, oyster sauce, ketchup Manis, salsa, sambal sauce, chili sauce, mustard, oil, fat oil, roasted milk, spice, herb, curry powder, soy sauce, sauce, noodle soup, discount, sweetener, umami seasoning, food extract, bonito, A soup stock, a soup stock, a chicken stock, etc. are mentioned, You may combine 1 type, or 2 or more types of these.
 また、pH調製剤も、いずれのものであっても良く、例えば、塩酸、酒石酸、アジピン酸、クエン酸、グルコン酸、コハク酸、酢酸、酒石酸、炭酸、乳酸、ピロリン酸、フマル酸、リンゴ酸またはリン酸とそれら酸のナトリウム塩、カリウム塩、カルシウム塩、マグネシウム塩等の金属塩等が挙げられ、これらのうちの1種または2種以上を組み合わせてもよい。 Further, any pH adjusting agent may be used, for example, hydrochloric acid, tartaric acid, adipic acid, citric acid, gluconic acid, succinic acid, acetic acid, tartaric acid, carbonic acid, lactic acid, pyrophosphoric acid, fumaric acid, malic acid. Alternatively, phosphoric acid and metal salts such as sodium salt, potassium salt, calcium salt, and magnesium salt thereof may be used, and one or more of these may be combined.
 さらに、増粘剤(増粘安定剤)としては、食品多糖類が挙げられる。食品多糖類として、例えば、澱粉、カードラン、ペクチン、グアーガム、キサンタンガム、タマリンドシードガム、セルロース、グルコマンナン、カラギーナン、プロピレングリコール、カルボキシメチルセルロースナトリウム(CMC)、アラビアガム、トラガントガム、サイリウムシードガム、タラガム、アルギン酸、ファーセルラン、ペクチン、ジェランガム、プルラン、キトサンまたはローカストビーンガム等が挙げられ、これらのうちの1種または2種以上を組み合わせてもよい。
 また、本発明の「調味液」には、必要に応じて、フェルラ酸のような抗酸化剤、アルギニン、グルタミン、グリシンのようなアミノ酸やビタミン類およびミネラル類を含んだものであっても良い。
 このような成分を含む本発明の「調味液」は、水、湯またはエタノール等のアルコール類を溶媒としたものであればよく、これらのうちの1種または2種以上を組み合わせて溶媒とするものであってもよい。
Furthermore, food polysaccharides are mentioned as a thickener (thickening stabilizer). Examples of food polysaccharides include starch, curdlan, pectin, guar gum, xanthan gum, tamarind seed gum, cellulose, glucomannan, carrageenan, propylene glycol, sodium carboxymethylcellulose (CMC), gum arabic, tragacanth gum, psyllium seed gum, tara gum, Examples include alginic acid, fercellan, pectin, gellan gum, pullulan, chitosan, locust bean gum, and the like, and one or more of these may be combined.
Further, the “seasoning liquid” of the present invention may contain an antioxidant such as ferulic acid, amino acids such as arginine, glutamine and glycine, vitamins and minerals as necessary. .
The “seasoning liquid” of the present invention containing such components is not particularly limited as long as it uses alcohol such as water, hot water, or ethanol as a solvent, and one or more of these are used as a solvent. It may be a thing.
 復元方法は、本発明の復元可能な乾燥植物性素材を水、湯等の水分に接触させ、湿潤状態にすることで、乾燥前の植物性素材と同等のものとできる方法であればどのような方法であってもよい。
 例えば、本発明の復元可能な乾燥植物性素材に水、湯、造影剤溶液または調味液等の水分を滴下、塗布、または噴霧したり、乾燥素材をこれらに浸漬したりしてもよい。また、必要に応じ、復元後の植物性素材が、そのまま喫食できる適当な温度となるように、スチームコンベクション等で加湿しながら加温して復元することもできる。
Any restoration method can be used as long as it can be made equivalent to the plant material before drying by bringing the restorable dry plant material of the present invention into contact with water such as water or hot water to make it wet. It may be a simple method.
For example, water such as water, hot water, a contrast medium solution or a seasoning liquid may be dropped, applied, or sprayed on the recoverable dry plant material of the present invention, or the dry material may be immersed in these. Further, if necessary, the restored plant material can be restored by heating while being humidified by steam convection or the like so that the restored plant material has an appropriate temperature for eating.
 具体的な復元方法として、例えば、次の1.~4.のような方法を挙げることができる。
1.復元可能な乾燥植物性素材に対し、3倍重量以上、好ましくは4倍重量の熱湯を添加した後、3分以上、好ましくは5分以上、さらに好ましくは10~15分程度静置して、該乾燥植物性素材を復元させる。
2.復元可能な乾燥植物性素材に3倍重量以上、好ましくは4倍重量の水を添加後、15分、好ましくは15分より長く静置して、該乾燥植物性素材を復元させる。
3.復元可能な乾燥植物性素材に対し、3倍重量以上、好ましくは4倍重量の造影剤溶液を添加した後、3分以上、好ましくは5分、さらに好ましくは10~15分程度静置して、該乾燥植物性素材を復元させる。
4.復元可能な乾燥植物性素材に対し、3倍重量以上、好ましくは4倍重量の調味液を添加した後、3分以上、好ましくは5分、さらに好ましくは10~15分程度静置して、該乾燥植物性素材を復元させる。
As a specific restoration method, for example, the following 1. ~ 4. The method like this can be mentioned.
1. After adding 3 times or more, preferably 4 times weight of hot water to the reconstituted dry plant material, leave it for 3 minutes or more, preferably 5 minutes or more, more preferably 10 to 15 minutes, The dried plant material is restored.
2. After adding 3 times or more, preferably 4 times the weight of water to the reconstituted dry plant material, it is allowed to stand for 15 minutes, preferably longer than 15 minutes to restore the dry plant material.
3. Add 3 times or more, preferably 4 times the weight of the contrast agent solution to the reconstituted dry plant material, and then leave it for 3 minutes or more, preferably 5 minutes, more preferably 10 to 15 minutes. The dried plant material is restored.
4). After adding 3 times or more, preferably 4 times the weight of the seasoning liquid to the recoverable dry plant material, leave it for 3 minutes or more, preferably 5 minutes, more preferably about 10 to 15 minutes, The dried plant material is restored.
 本発明によって得られる「復元可能な乾燥植物性素材」は、復元された状態において、乾燥前の植物性素材と同様の色合い、形状等の外観を有するものとなる。すなわち、乾燥前の植物性素材が、植物性素材本来の色または形状を保持している場合には、復元後の植物性素材も植物性素材本来の色または形状を保持していることになる。
 ここで、「植物性素材本来の色、形状」を保持しているとは、植物性素材自身または酵素処理のためにあく抜き等した植物性素材と同様の色や形状を、酵素分解等の処理をした後、乾燥する前の植物性素材が保持しており、さらにこれを乾燥した後、復元した植物性素材も同様の色や形状を有していることをいう。
The “restorable dry plant material” obtained by the present invention has an appearance such as a color and shape similar to those of the plant material before drying in the restored state. That is, when the plant material before drying retains the original color or shape of the plant material, the restored plant material also retains the original color or shape of the plant material. .
Here, “holding the original color and shape of the plant material” means that the same color and shape as the plant material itself or a plant material punched out for enzyme treatment, etc. After the treatment, the plant material before being dried is retained, and after this is dried, the restored plant material has the same color and shape.
 また、本発明によって得られる「復元可能な乾燥植物性素材」は復元された状態において、乾燥前の植物性素材と同様の食感を有するものとなる。すなわち、乾燥前の植物性素材が、植物性素材本来の食感を保持している場合には、復元後の植物性素材も植物性素材本来の食感を保持していることになる。
 ここで、「植物性素材本来の食感」を保持しているとは、生またはあく抜き等した植物性素材、これらを加熱処理等した植物性素材を摂取した場合と同様の食感を、酵素分解等の処理をした後、乾燥する前の植物性素材が保持しており、さらにこれを乾燥した後、復元した植物性素材も同様の食感を有していることをいう。
Further, the “restorable dry plant material” obtained by the present invention has the same texture as the plant material before drying in the restored state. That is, when the plant material before drying retains the original texture of the plant material, the restored plant material also retains the original texture of the plant material.
Here, `` having the original texture of plant material '' means that the same texture as when ingesting raw or punched plant materials, plant materials obtained by heat treatment of these, After the treatment such as enzymatic decomposition, the plant material before being dried is retained, and after further drying, the restored plant material has the same texture.
 さらに、本発明によって得られる「復元可能な乾燥植物性素材」は復元された状態において、乾燥前の植物性素材と同様の風味を有するものとなる。すなわち、乾燥前の植物性素材が、香り等において植物性素材本来の風味を保持している場合には、復元後の植物性素材も植物性素材本来の風味を保持していることになる。
 ここで、「植物性素材本来の風味」を保持しているとは、生またはあく抜き等した植物性素材、これらを加熱等した植物性素材を摂取した場合と同様の風味を、酵素分解等の処理をした後、乾燥する前の植物性素材が保持しており、さらにこれを乾燥した後、復元した植物性素材も同様の風味を有していることをいう。
Furthermore, the “restorable dry plant material” obtained by the present invention has the same flavor as the plant material before drying in the restored state. That is, when the plant material before drying retains the original flavor of the plant material in the fragrance or the like, the plant material after restoration also retains the original flavor of the plant material.
Here, “holding the original flavor of plant material” means that the same flavor as when ingesting raw or punched plant material, heated plant material, etc., enzymatic degradation, etc. This means that the plant material before drying is retained after the treatment, and the plant material restored after drying this also has the same flavor.
 本発明によって得られる「復元可能な乾燥植物性素材」は、「生のまたは加熱処理した植物性素材」を酵素分解したものを乾燥している、乾燥前の状態で、生の植物性素材や、加熱しただけの植物性素材よりも軟質化されている場合がある。
 乾燥前の植物性素材が、「特別用途食品の表示許可等について(食安発第0212001号、厚生労働省医薬食品局食品安全部長通知、平成21年2月12日)」に記載の「えん下困難者用食品の試験方法」に準拠して測定した場合に圧縮応力が2.0×10N/m未満、特に好ましく1.5×10N/m未満、さらに好ましくは1.0×10N/m未満となるように軟質化されているものである場合には、本発明の「復元可能な乾燥植物性素材」も復元された段階で、同様の硬さを有することになる。
 このような本発明によって得られる「復元可能な乾燥植物性素材」であれば、復元したものをそのまま咀嚼・嚥下困難者用の食品素材等とすることが可能である。
The “restorable dry plant material” obtained by the present invention is a product obtained by enzymatically decomposing “raw or heat-treated plant material”, in a state before drying, In some cases, it may be softer than heated plant materials.
The plant material before drying is “Enperm” as described in “Permissions for labeling of special-purpose foods (No. 021001, Food Safety Department Director, Ministry of Health, Labor and Welfare, February 12, 2009)” The compressive stress is less than 2.0 × 10 4 N / m 2 , particularly preferably less than 1.5 × 10 4 N / m 2 , more preferably 1. In the case of being softened to be less than 0 × 10 4 N / m 2 , the “restorable dry plant material” of the present invention has the same hardness at the stage of restoration. It will be.
With such a “restorable dry plant material” obtained by the present invention, it is possible to use the restored material as it is as a food material for those who have difficulty chewing / swallowing.
 さらに、本発明の復元可能な乾燥植物性素材は復元された状態において、乾燥前の植物性素材と同様の栄養素を有するものとなる。乾燥前の植物性素材が、例えば、調理のためにあく抜き等した後、98℃で20秒ボイルすることによりブランチング処理等した植物性素材と、いずれの栄養素においても同等量の栄養素を有している場合には、復元後の植物性素材もこれと同等量の栄養素を保持していることになる。
 すなわち、乾燥前の植物性素材が、いずれの栄養素においても、「五訂増補日本食品標準成分表(科学技術・学術審議会・資源調査分科会報告書、文部科学省、平成17年1月24日)」に記載の植物性素材が有する栄養素と同等である場合には、復元後の植物性素材も、これと同等量の栄養素を保持していることになる。
Furthermore, in the restored | restored state, the dry | restorable dry plant raw material of this invention will have a nutrient similar to the plant raw material before drying. The botanical material before drying has, for example, a botanical material that has been blanched at 98 ° C for 20 seconds after being punched for cooking, etc. If so, the restored plant material will retain the same amount of nutrients.
In other words, the plant material before drying is not limited to any nutrients, “Five Amendments Japanese Food Standard Composition Table (Science and Technology Council / Resource Research Subcommittee Report, Ministry of Education, Culture, Sports, Science and Technology, January 24, 2005”. When the plant material described in “day)” is equivalent to the nutrients contained in the plant material, the restored plant material also holds the same amount of nutrients.
以下、実施例をあげて本発明をさらに詳細に説明するが、本発明はこれらに限定されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not limited to these.
<素材・材料>
1.植物性素材
1)ニンジン
 ニンジンは、皮むき・へた取りした後、一片が5g、10gまたは15gとなるような大きさで乱切りし、水中に浸漬することによりあく抜きした。
2)レンコン
 レンコンは、皮むき後、厚さ約10mm、10gに半月切りし、水中に浸漬することによりあく抜きした。
2.酵素処理液
1)酵素処理液A(トレハロース含有)
 酵素処理液A(トレハロース含有)は、1wt%または5wt%のヘミセルラーゼ(ヘミセルラーゼアマノ90(天野エンザイム社製))と、二糖類として25wt%のトレハロース(林原商事社製)を0.020Mクエン酸緩衝液(pH5.0)に溶解することで調製した。
2)酵素処理液B
 酵素処理液Bは、1wt%または5wt%のヘミセルラーゼ(ヘミセルラーゼアマノ90(天野エンザイム社製))を0.020Mクエン酸緩衝液(pH5.0)に溶解することで調製した。
<Materials>
1. Plant material 1) Carrots After carving and scraping, carrots were cut into pieces so that each piece would be 5 g, 10 g or 15 g, and extracted by dipping in water.
2) Lotus root The lotus root was peeled off by peeling into half a month about 10 mm and 10 g after being peeled and dipping in water.
2. Enzyme treatment solution 1) Enzyme treatment solution A (containing trehalose)
Enzyme-treated solution A (containing trehalose) is 1 wt% or 5 wt% hemicellulase (hemicellulase Amano 90 (manufactured by Amano Enzyme)) and 25 wt% trehalose (manufactured by Hayashibara Shoji Co., Ltd.) as a disaccharide. It was prepared by dissolving in an acid buffer (pH 5.0).
2) Enzyme treatment solution B
The enzyme treatment solution B was prepared by dissolving 1 wt% or 5 wt% hemicellulase (hemicellulase Amano 90 (manufactured by Amano Enzyme)) in 0.020 M citrate buffer (pH 5.0).
<植物性素材の軟質化>
1.ニンジン
 次の1)~4)の工程により、軟質化されたニンジンを製造した。軟質化におけるニンジンの大きさ、酵素処理液に含まれる酵素濃度および酵素反応時間はそれぞれ表1に示した。
1)上記1.1)のいずれかのニンジンを飽和蒸気調理器にて庫内温度120℃・10分間で加熱処理した。
2)酵素処理液(実施例1、2A,3~13は酵素処理液Aを、実施例2Bは酵素処理液Bを使用した)を、上記1)のニンジンの重量に対して20wt%となるように加え、減圧下(-0.095MPa)で2分間×6回で含浸させた。
3)上記2)のニンジンを4℃の冷蔵庫内に3時間または16時間収納した後、45℃の恒温室内に30分間収納することで、酵素反応を行った。
4)上記3)のニンジンをスチームコンベクションにて庫内温度70℃・40分間加熱することで酵素失活処理を行い、軟質化されたニンジンを製造した。
<Softening of plant material>
1. Carrot A softened carrot was produced by the following steps 1) to 4). Table 1 shows the size of the carrot, the concentration of the enzyme contained in the enzyme treatment solution, and the enzyme reaction time during softening.
1) The carrot according to 1.1) was heat-treated in a saturated steam cooker at an internal temperature of 120 ° C. for 10 minutes.
2) Enzyme treatment solution (Examples 1, 2A, 3 to 13 used enzyme treatment solution A, and Example 2B used enzyme treatment solution B) was 20 wt% with respect to the weight of carrot in 1) above. And then impregnated under reduced pressure (−0.095 MPa) for 2 minutes × 6 times.
3) The carrot of the above 2) was stored in a refrigerator at 4 ° C. for 3 hours or 16 hours, and then stored in a thermostatic chamber at 45 ° C. for 30 minutes to perform an enzyme reaction.
4) Enzyme deactivation treatment was performed by heating the carrot of 3) above at a temperature of 70 ° C. for 40 minutes in a steam convection to produce a softened carrot.
2.レンコン
 次の1)~4)の工程により、軟質化されたレンコンを製造した。軟質化における酵素処理液に含まれる酵素量および酵素反応時間はそれぞれ表2に示した。
1)上記1.2)のレンコンを飽和蒸気調理器にて庫内温度120℃・30分間で加熱処理した。
2)酵素処理液を、上記1)のレンコンの重量に対して20wt%となるように加え、減圧下(-0.095MPa)で2分間×6回で含浸させた。
3)上記2)のレンコンを4℃の冷蔵庫内に3時間または16時間収納した後、45℃の恒温室内に30分間収納することで、酵素反応を行った。
4)上記3)のレンコンをスチームコンベクションにて庫内温度70℃・40分間加熱することで酵素失活処理を行い、軟質化されたレンコンを製造した。
2. Lotus root Softened lotus root was produced by the following steps 1) to 4). The amount of enzyme and the enzyme reaction time contained in the enzyme treatment solution during softening are shown in Table 2, respectively.
1) The lotus root of the above 1.2) was heat-treated in a saturated steam cooker at an internal temperature of 120 ° C. for 30 minutes.
2) The enzyme treatment solution was added to 20 wt% with respect to the weight of the lotus root of the above 1), and impregnated for 2 minutes × 6 times under reduced pressure (−0.095 MPa).
3) The lotus root of the above 2) was stored in a refrigerator at 4 ° C. for 3 hours or 16 hours, and then stored in a constant temperature room at 45 ° C. for 30 minutes to perform an enzyme reaction.
4) Enzyme deactivation treatment was performed by heating the lotus root of the above 3) by steam convection at an internal temperature of 70 ° C. for 40 minutes to produce a softened lotus root.
[規則91に基づく訂正 02.08.2012] 
<復元可能な乾燥植物性素材の製造方法>
 上記において軟質化された植物性素材をそれぞれブラストフリーザー QXF-006SF5(福島工業社製)によって急速凍結し、凍結乾燥機 FDU-1100型(東京理化器械社製)によって棚温-20℃にて凍結乾燥することで、復元可能な乾燥植物性素材を製造した。
[Correction based on Rule 91 02.08.2012]
<Manufacturing method of reconstituted dry plant material>
The plant materials softened in the above are each rapidly frozen with a blast freezer QXF-006SF5 (Fukushima Kogyo Co., Ltd.) and frozen at a shelf temperature of -20 ° C. with a freeze dryer FDU-1100 (Tokyo Rika Kikai Co., Ltd.). The dried plant material which can be restored | restored was manufactured by drying.
<復元可能な乾燥植物性素材の復元>
 次の復元条件1.~4.のいずれかにより、上記において製造した復元可能な乾燥植物性素材を復元した。具体的な復元条件は表1または2に示した。
復元条件
1.復元可能な乾燥植物性素材に対し、4倍重量の熱湯を添加した後、5分静置して素材を復元させた。
2.復元可能な乾燥植物性素材に対し、4倍重量の水を添加した後、15分静置して素材を復元させた。
3.復元可能な乾燥植物性素材に対し、4倍重量の造影剤溶液を添加した後、5分静置して素材を復元させた。
 造影剤はビジパークであり、水に25wt%になるように溶解して調製し、約100℃に熱したものを造影剤溶液とした。
4.復元可能な乾燥植物性素材に対し、4倍重量の調味液として添加した後、5分静置して素材を復元させた。
 市販の味つきポン酢を水に25wt%になるように溶解して調製し、約40℃に加熱したものを調味液とした。
<Restoration of recoverable dry plant material>
Next restoration conditions ~ 4. In any of the above, the recoverable dry plant material produced in the above was restored. Specific restoration conditions are shown in Table 1 or 2.
Restoration conditions After adding 4 times weight of hot water to the recoverable dry plant material, the material was allowed to stand for 5 minutes to restore the material.
2. After adding 4 times weight of water to the recoverable dry plant material, it was allowed to stand for 15 minutes to restore the material.
3. After adding 4 times the weight of the contrast agent solution to the recoverable dry plant material, the material was restored by allowing to stand for 5 minutes.
The contrast agent is a visit park, prepared by dissolving in water to 25 wt%, and heated to about 100 ° C. as a contrast agent solution.
4). After adding 4 times the weight of seasoning liquid to the recoverable dry plant material, the material was allowed to stand for 5 minutes to restore the material.
A commercially available seasoned ponzu vinegar was dissolved in water to a concentration of 25 wt% and heated to about 40 ° C. as a seasoning liquid.
[比較例]
 上記1、1)のニンジン、または2)のレンコンを植物性素材とし、次の比較例1~7によって調製したものを比較とした。
比較例1.植物性素材、1)のニンジン(5g)を95℃、2分間ボイルすることによりブランチング処理した。これを、水切りした後、上記<復元可能な乾燥植物性素材の製造方法>に従い、急速凍結、凍結乾燥して、乾燥素材を得た。これを復元条件1にて復元した。
比較例2.植物性素材、1)のニンジン(10g)を、比較例1)と同様に処理して乾燥素材を得た。これを復元条件1にて復元した。
比較例3.植物性素材、1)のニンジン(15g)を、比較例1)と同様に処理して乾燥素材を得た。これを復元条件1にて復元した。
比較例4.比較例2)と同様に調製した乾燥素材を復元条件2にて復元した。
比較例5.比較例2)と同様に調製した乾燥素材を復元条件3にて復元した。
比較例6.比較例2)と同様に調製した乾燥素材を復元条件4にて復元した。
比較例7.植物性素材、2)のレンコン(10g)を、比較例2のニンジンと同様に処理して乾燥素材を得た。これを復元条件1にて復元した。
[Comparative example]
The above carrots of 1, 1) or lotus root of 2) were used as plant materials, and those prepared by the following Comparative Examples 1 to 7 were used as comparisons.
Comparative Example 1 The plant material, 1) carrot (5 g) was boiled by boiling at 95 ° C. for 2 minutes. This was drained and then subjected to quick freezing and freeze-drying according to the above <Method for producing reconstituted dry plant material> to obtain a dry material. This was restored under restoration condition 1.
Comparative Example 2 Plant material, 1) carrot (10 g) was treated in the same manner as in Comparative Example 1) to obtain a dry material. This was restored under restoration condition 1.
Comparative Example 3 Plant material, 1) carrot (15 g) was treated in the same manner as in Comparative Example 1) to obtain a dry material. This was restored under restoration condition 1.
Comparative Example 4 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 2.
Comparative Example 5 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 3.
Comparative Example 6 A dry material prepared in the same manner as in Comparative Example 2) was restored under restoration condition 4.
Comparative Example 7 The vegetable material, 2) lotus root (10 g) was treated in the same manner as the carrot of Comparative Example 2 to obtain a dry material. This was restored under restoration condition 1.
 上記1、1)のニンジンを植物性素材とした実施例1~9における軟質化条件および復元条件と、比較例1~6における復元条件を表1に示した。また、上記1、2)のレンコンを植物性素材とした実施例10~13における軟質化条件および復元条件と、比較例7における復元条件を表2に示した。 Table 1 shows the softening conditions and the restoration conditions in Examples 1 to 9 and the restoration conditions in Comparative Examples 1 to 6 using the carrots 1 and 1) as plant materials. Table 2 shows the softening conditions and restoration conditions in Examples 10 to 13 using the lotus root of the above 1 and 2) as plant materials, and the restoration conditions in Comparative Example 7.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
<評価>
 実施例1~13、比較例1~7において得られたニンジンおよびレンコンについて、次の評価項目について調べ、評価結果を表3~8に示した。
<Evaluation>
The carrots and lotus roots obtained in Examples 1 to 13 and Comparative Examples 1 to 7 were examined for the following evaluation items, and the evaluation results are shown in Tables 3 to 8.
1.官能評価(n=10)
 外観(色合い・形状)、食感、風味の3項目を5段階で評価した。
 評価は「乾燥前の植物性素材に対して、乾燥、復元後の植物性素材が乾燥前の植物性素材のそのまま外観(色合い・形状)および食感(かたさ)どの程度維持しているか」を調べた。評価の段階を以下に示した。
<5段階評価>
◎◎:復元後の植物性素材が乾燥前の植物性素材と同等で、そのまま食品として、または食品の製造材料とするのに適する状態、
◎:復元後の植物性素材が乾燥前の植物性素材とほぼ同等で、そのまま食品として、または食品の製造材料とす
るのに適する状態。
○:復元後の植物性素材が乾燥前の植物性素材と違いがあるが、そのまま食品として、または食品の製造材料とするのに適する状態。
△:復元後の植物性素材が乾燥前の植物性素材と違いがあり、そのまま食品として、または食品の製造材料とするのに不適な状態。
×:復元後の植物性素材が乾燥前の植物性素材と全く異なり、そのまま食品として、または食品の製造材料とするのに不適な状態。
 各パネラーの評価を点数(◎◎=5点、◎=4点、○=3点、△=2点、×=1点)二換算し、その平均値が5.0~4.5点のものは◎◎、4.5~3.5点のものは◎、3.5~2.5のものは○、2.5~1.5のものは△、1.5~1.0点のものは×、として評価した。
1. Sensory evaluation (n = 10)
The three items of appearance (color / shape), texture, and flavor were evaluated in five levels.
The evaluation is “how much the plant material after drying and restoration maintains the appearance (color and shape) and texture (hardness) of the plant material before drying compared to the plant material before drying” Examined. The stages of evaluation are shown below.
<5-level evaluation>
◎◎: The plant material after restoration is equivalent to the plant material before drying, and is suitable as a food or as a food production material,
A: The restored plant material is almost the same as the plant material before drying, and is suitable as a food or a food production material.
○: The plant material after restoration is different from the plant material before drying, but it is suitable for use as a food or as a food production material.
Δ: The restored plant material is different from the plant material before drying, and is unsuitable for use as a food or a food production material.
X: The plant material after restoration is completely different from the plant material before drying, and is in an unsuitable state as a food or a food production material.
Each panelist's evaluation is converted into a score (◎◎ = 5 points, ◎ = 4 points, ○ = 3 points, Δ = 2 points, × = 1 point), and the average value is 5.0 to 4.5 points Items are ◎◎, 4.5 to 3.5 points are ◎, 3.5 to 2.5 are ○, 2.5 to 1.5 are △, 1.5 to 1.0 points Were evaluated as x.
2.復元性(硬さ)の評価
 乾燥前の植物性素材と復元後の植物性素材の硬さをクリープメータ RE2-33005B((株)山電製)を使用し、測定速度10mm/s、φ20mmプランジャー、温度20±2℃で測定した。硬さの測定は「特別用途食品の表示許可等について(食安発第0212001号、厚生労働省医薬食品局食品安全部長通知、平成21年2月12日)」に記載の「えん下困難者用食品の試験方法」に準拠した。
 各実施例、比較例における乾燥前の植物性素材と復元後の植物性素材(n=3)をそれぞれ測定し、その平均値から、式1により差を求めることにより硬さの変化を評価した。
 硬さの差が、1.0×10未満のものは復元性が高く(高)、1.0×10以上1.0×10未満のものは復元性が中程度(中)で、1.0×10以上のものは復元性が低いもの(低)として評価した。
2. Evaluation of Restorability (Hardness) Use a creep meter RE2-30005B (manufactured by Yamaden Co., Ltd.) to measure the hardness of plant material before drying and plant material after restoration. Measured at jar, temperature 20 ± 2 ° C. Hardness is measured as described in “For foods with difficulty in swallowing” as described in “Permissions for Special Use Foods (No. 021001, Food Safety Department Director, Ministry of Health, Labor and Welfare, February 12, 2009)” According to “Testing method of food”.
In each Example and Comparative Example, the plant material before drying and the plant material after restoration (n = 3) were measured, and the change in hardness was evaluated by calculating the difference according to Equation 1 from the average value. .
Those having a difference in hardness of less than 1.0 × 10 4 are highly recoverable (high), and those having a hardness difference of 1.0 × 10 4 or more and less than 1.0 × 10 5 are moderate (medium). 1.0 × 10 5 or more were evaluated as those having low recoverability (low).
[式1]
Figure JPOXMLDOC01-appb-I000003
[Formula 1]
Figure JPOXMLDOC01-appb-I000003
 ニンジンを植物性素材とした実施例1~9、比較例1~6における官能評価、復元性の評価等の結果を表3~7に示した。また、レンコンを植物性素材とした実施例10~13、比較例7における官能評価、復元性の評価等の結果を表8に示した。 Tables 3 to 7 show the results of sensory evaluation and restoration evaluation in Examples 1 to 9 and Comparative Examples 1 to 6 using carrot as a plant material. Table 8 shows the results of sensory evaluation, restoration evaluation, etc. in Examples 10 to 13 and Comparative Example 7 using lotus root as a plant material.
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表3(実施例1~3)に示されるように、植物性素材の大きさが5g、10gまたは15gのいずれであっても、乾燥したニンジンを復元したものは、乾燥前の軟質化されたニンジンと同様の外観、食感、風味および硬さを維持しており、復元性が高かった。
 また、トレハロースを含まない酵素処理液Bにて軟質化されたニンジンを復元した場合でも同様に復元性が高かった。これらの植物性素材の乾燥前、乾燥後および復元後の写真を図1に示した。
As shown in Table 3 (Examples 1 to 3), even if the size of the plant material is 5 g, 10 g, or 15 g, those obtained by restoring dried carrots were softened before drying. It maintained the same appearance, texture, flavor and hardness as carrots, and was highly recoverable.
In addition, even when the carrots softened with the enzyme treatment solution B containing no trehalose were restored, the resilience was also high. The photographs of these plant materials before drying, after drying and after restoration are shown in FIG.
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
 表4(実施例4~6)に示されるように、植物性素材の軟質化における酵素分解の反応条件によって大きな差はなく、乾燥したニンジンを復元したもののいずれも、乾燥前の軟質化されたニンジンと同様の外観、食感、風味および硬さを維持しており、復元性が高かった。これらの植物性素材の乾燥前、乾燥後および復元後の写真を図2に示した。 As shown in Table 4 (Examples 4 to 6), there was no significant difference depending on the reaction conditions for enzymatic degradation in softening of the plant material, and any of the restored carrots was softened before drying. It maintained the same appearance, texture, flavor and hardness as carrots, and was highly recoverable. The photographs of these plant materials before drying, after drying and after restoration are shown in FIG.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 表5(実施例7)および表3(実施例2A)に示されるように、湯または水で乾燥したニンジンを復元したものはいずれも、乾燥前の軟質化されたニンジンと同様の外観、食感、風味および硬さを維持しており、復元性が高かった。
 また、表5(実施例8、9)に示されるように、造影剤溶液または調味液で乾燥したニンジンを復元したものは、それぞれ含まれる造影剤や調味料によって外観、風味、食感等が変化するものの、硬さは乾燥前の軟質化されたニンジンと同等であった。なお、調味液によって復元したもの(実施例9)は、そのまま食品として食することが可能である。これらの植物性素材の乾燥前、乾燥後および復元後の写真を図3に示した。
As shown in Table 5 (Example 7) and Table 3 (Example 2A), all of the carrots dried with hot water or water restored the same appearance and food as the softened carrots before drying. The feeling, flavor and hardness were maintained, and the restoration property was high.
In addition, as shown in Table 5 (Examples 8 and 9), the carrot dried with a contrast medium solution or a seasoning liquid is restored in appearance, flavor, texture, etc. depending on the contrast medium and seasoning contained therein. Although varied, the hardness was equivalent to the softened carrot before drying. In addition, what was restored | restored with the seasoning liquid (Example 9) can be eaten as a food as it is. The photographs of these plant materials before drying, after drying and after restoration are shown in FIG.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
 表6,7(比較例1~6)に示されるように、比較として製造した乾燥したニンジンを復元したものはいずれも、乾燥前の軟質化されたニンジンと同様の外観、食感、風味および硬さを維持しておらず、復元性も低かった。これらの植物性素材の乾燥前、乾燥後および復元後の写真を図4および5に示した。 As shown in Tables 6 and 7 (Comparative Examples 1 to 6), all of the dried carrots produced as a comparison were restored to the same appearance, texture, flavor and softened carrot before drying. The hardness was not maintained and the recoverability was low. The photographs of these plant materials before drying, after drying and after restoration are shown in FIGS.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
 表8(実施例10~13)に示されるように、植物性素材の軟質化における酵素分解の反応条件によって大きな差はなく、乾燥したレンコンを復元したものはいずれも、乾燥前の軟質化されたレンコンと同様の外観、食感、風味および硬さを維持しており、復元性が高かった。
 一方、比較として製造した乾燥したレンコンを復元したもの(比較例7)は外観、風味は乾燥前の軟質化されたレンコンに近いものであったが、食感が維持されておらず、硬さも十分でなく、復元性が十分に高いものではなかった。これらの植物性素材の乾燥前、乾燥後および復元後の写真を図7に示した。
As shown in Table 8 (Examples 10 to 13), there is no great difference depending on the reaction conditions for enzymatic degradation in softening of the plant material, and any of the restored lotus roots is softened before drying. It maintained the same appearance, texture, flavor and hardness as the lotus root, and was highly recoverable.
On the other hand, the dried lotus root prepared for comparison (Comparative Example 7) was similar in appearance and flavor to the softened lotus root before drying, but the texture was not maintained and the hardness was also high. It was not sufficient, and the resilience was not high enough. The photographs of these plant materials before drying, after drying and after restoration are shown in FIG.
 本発明により、素材の大きさにかかわらず外観、食感、風味、硬さ等を維持した状態で確実に復元できる、復元可能な乾燥植物性素材を提供することが可能となった。本発明の復元可能な乾燥植物性素材は、復元された状態でも見栄えが良く、高栄養で、風味が高いため、様々な食品の製造材料とすることができる。さらに、本発明の復元可能な乾燥植物性素材は、造影剤や調味料によっても硬さを維持した状態で復元できるため、そのまま食品等として摂取することができる。また、乾燥した状態では、長期間の保存が可能であり、幅広く流通させることもできる。 The present invention has made it possible to provide a reconstituted dry plant material that can be reliably reconstructed while maintaining its appearance, texture, flavor, hardness, etc. regardless of the size of the material. The reconstituted dry plant material of the present invention looks good even in a reconstituted state, is highly nutritious and has a high flavor, and can be used as a production material for various foods. Furthermore, since the reconstituted dry plant material of the present invention can be reconstituted in a state of maintaining hardness even with a contrast agent or seasoning, it can be taken as it is as food. Further, in a dry state, it can be stored for a long time and can be widely distributed.

Claims (7)

  1. 次の1)および2)の工程を含む復元可能な乾燥植物性素材の製造方法。
    1)セルラーゼ活性、ヘミセルラーゼ活性、ペクチナーゼ活性、アミラーゼ活性またはプロテアーゼ活性の少なくとも一つ以上の活性を有する一つ以上の酵素を含む酵素処理液を、生のまたは加熱処理した植物性素材に接触させることによって、生のまたは加熱処理した植物性素材を酵素分解する工程
    2)上記1)の酵素処理液に含まれる酵素を失活させた後、該植物性素材を乾燥する工程
    A method for producing a recoverable dry plant material comprising the following steps 1) and 2).
    1) An enzyme-treated solution containing one or more enzymes having at least one of cellulase activity, hemicellulase activity, pectinase activity, amylase activity or protease activity is brought into contact with a raw or heat-treated plant material. 2) a step of enzymatically degrading a raw or heat-treated plant material 2) a step of deactivating the enzyme contained in the enzyme treatment solution of the above 1) and then drying the plant material
  2. 次の1)~3)のいずれかによって、生のまたは加熱処理した植物性素材に酵素を接触させる、請求項1に記載の復元可能な乾燥植物性素材の製造方法。
    1)生のまたは加熱処理した植物性素材を酵素を含む酵素処理液に浸漬する
    2)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液を塗布する
    3)生のまたは加熱処理した植物性素材に酵素を含む酵素処理液をまぶす
    The method for producing a recoverable dry plant material according to claim 1, wherein the enzyme is brought into contact with the raw or heat-treated plant material by any one of the following 1) to 3).
    1) Immerse a raw or heat-treated plant material in an enzyme treatment solution containing an enzyme 2) Apply an enzyme treatment solution containing an enzyme to a raw or heat-treated plant material 3) Raw or heat-treated Sprinkle enzyme treatment liquid containing enzymes on plant material
  3. 植物性素材が5g以上である請求項1または2に記載の復元可能な乾燥植物性素材の製造方法。 The method for producing a recoverable dry plant material according to claim 1 or 2, wherein the plant material is 5 g or more.
  4. 植物性素材の乾燥が、凍結乾燥、熱風乾燥、フライ乾燥、マイクロウェーブ乾燥のいずれか一つ以上による請求項1~3のいずれかに記載の復元可能な乾燥植物性素材の製造方法。 The method for producing a recoverable dried plant material according to any one of claims 1 to 3, wherein the drying of the plant material is performed by any one or more of freeze drying, hot air drying, fly drying, and microwave drying.
  5. 請求項1~4のいずれかに記載の方法によって製造される復元可能な乾燥植物性素材。 A recoverable dry plant material produced by the method according to any one of claims 1 to 4.
  6. 復元が水、造影剤溶液または調味液によって可能である、請求項5に記載の復元可能な乾燥植物性素材。 The reconstituted dry plant material according to claim 5, wherein reconstitution is possible with water, contrast medium solution or seasoning liquid.
  7. 請求項5または6に記載の復元可能な乾燥植物性素材を水、造影剤溶液または調味液によって復元して得られる植物性素材。 A plant material obtained by restoring the recoverable dry plant material according to claim 5 or 6 with water, a contrast medium solution or a seasoning solution.
PCT/JP2012/053449 2011-03-25 2012-02-15 Method for producing reconstitutable dry plant material WO2012132590A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2011-067132 2011-03-25
JP2011067132A JP2012200196A (en) 2011-03-25 2011-03-25 Method for producing restorable dry vegetable raw material

Publications (1)

Publication Number Publication Date
WO2012132590A1 true WO2012132590A1 (en) 2012-10-04

Family

ID=46930354

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2012/053449 WO2012132590A1 (en) 2011-03-25 2012-02-15 Method for producing reconstitutable dry plant material

Country Status (3)

Country Link
JP (1) JP2012200196A (en)
TW (1) TW201244649A (en)
WO (1) WO2012132590A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106579120A (en) * 2016-12-13 2017-04-26 湖南新发食品有限公司 Method for rapidly preparing dried bitter melons
US11243028B2 (en) 2018-12-14 2022-02-08 Fortunata, LLC Systems and methods of cryo-curing
US11980304B2 (en) 2018-06-18 2024-05-14 Eric Young Method of drying botanicals

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101642706B1 (en) * 2013-12-11 2016-08-10 한국식품연구원 Method for restoring of dried vegetable and vegetable restored therefrom
JP2015228836A (en) * 2014-06-05 2015-12-21 アスザックフーズ株式会社 Vacuum-frozen dry food, and production method therefor
KR101689536B1 (en) * 2014-10-02 2017-01-10 한국식품연구원 Preparing method of plants shielding bitterness and plants shielding bitterness therefrom
GB201713129D0 (en) * 2017-08-16 2017-09-27 British American Tobacco Investments Ltd Flour system
KR102080856B1 (en) 2018-03-26 2020-05-28 대한민국 Chinese cabbage cultivation method suitable for drying and method for manufacturing dried chinese cabbage
TWI712363B (en) * 2019-06-21 2020-12-11 快樂田生技股份有限公司 Method for softening food

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08210A (en) * 1994-06-21 1996-01-09 House Foods Corp Production of dried porous food
JP2006223122A (en) * 2005-02-15 2006-08-31 Mishima Shokuhin Kk Method for producing soft vegetable food
WO2007088918A1 (en) * 2006-02-01 2007-08-09 Hiroshima Prefecture Food and process for producing food
WO2009047925A1 (en) * 2007-10-10 2009-04-16 Hiroshima Prefecture Method of producing matured food
WO2010114120A1 (en) * 2009-04-02 2010-10-07 株式会社エフコム Method for producing enzyme-containing food, and enzyme-containing food

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08210A (en) * 1994-06-21 1996-01-09 House Foods Corp Production of dried porous food
JP2006223122A (en) * 2005-02-15 2006-08-31 Mishima Shokuhin Kk Method for producing soft vegetable food
WO2007088918A1 (en) * 2006-02-01 2007-08-09 Hiroshima Prefecture Food and process for producing food
WO2009047925A1 (en) * 2007-10-10 2009-04-16 Hiroshima Prefecture Method of producing matured food
WO2010114120A1 (en) * 2009-04-02 2010-10-07 株式会社エフコム Method for producing enzyme-containing food, and enzyme-containing food

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106579120A (en) * 2016-12-13 2017-04-26 湖南新发食品有限公司 Method for rapidly preparing dried bitter melons
US11980304B2 (en) 2018-06-18 2024-05-14 Eric Young Method of drying botanicals
US11243028B2 (en) 2018-12-14 2022-02-08 Fortunata, LLC Systems and methods of cryo-curing

Also Published As

Publication number Publication date
TW201244649A (en) 2012-11-16
JP2012200196A (en) 2012-10-22

Similar Documents

Publication Publication Date Title
WO2012132590A1 (en) Method for producing reconstitutable dry plant material
CA2700717C (en) Food product suitable for person who has difficulty in chewing or swallowing
JP4947630B2 (en) Method for producing cooked food
WO2011099354A1 (en) Enzymatic treatment solution, softening method, and softened animal-based food product
JP5424181B2 (en) Process for producing food for persons with difficulty in chewing / swallowing and food for persons having difficulty in chewing / swallowing
US20110300260A1 (en) Method for preparation of frozen microwave instant food
JP5801544B2 (en) Method for producing softened plant material
WO2007088918A1 (en) Food and process for producing food
JP6052654B2 (en) Soft food manufacturing method and food
JP2008237196A (en) Greenish yellow vegetable food product and method for producing the same
JP5552681B2 (en) Medical test food and manufacturing method thereof
JP4753206B2 (en) Method for producing functional food and functional food
CN104905295B (en) Instant dried meat with seasoning and its preparation method
JP5100499B2 (en) Freeze vacuum drying curry
JP4850943B2 (en) Enzyme treatment liquid, softening method and softened animal food
JP7173516B2 (en) Method for producing shape-retaining softened food
JP4850942B2 (en) Softening method and softened animal food material
KR102447428B1 (en) Manufacture methods for processed foods using separate packaging and mild heating steriliaztion
KR101708802B1 (en) Manufacturing method of dongporou
EP3578061A1 (en) Ingredient-containing liquid seasoning packaged in airtight container
EP3738444B1 (en) Ingredient-containing liquid seasoning in hermetically sealed container
TWI712363B (en) Method for softening food
JP2011092018A (en) Food preservative and method for preserving food
KR20150078589A (en) A processing method for soften beef jerky
JP2015029491A (en) Method for producing fried food-like food product

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 12765271

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 12765271

Country of ref document: EP

Kind code of ref document: A1