WO2012130659A1 - Couche intermédiaire (feuille de compensation de tolérance pour stratifié) - Google Patents
Couche intermédiaire (feuille de compensation de tolérance pour stratifié) Download PDFInfo
- Publication number
- WO2012130659A1 WO2012130659A1 PCT/EP2012/054830 EP2012054830W WO2012130659A1 WO 2012130659 A1 WO2012130659 A1 WO 2012130659A1 EP 2012054830 W EP2012054830 W EP 2012054830W WO 2012130659 A1 WO2012130659 A1 WO 2012130659A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- intermediate layer
- adhesive
- spacers
- tolerance compensation
- thickness
- Prior art date
Links
- 239000010410 layer Substances 0.000 claims description 89
- 125000006850 spacer group Chemical group 0.000 claims description 87
- 239000000463 material Substances 0.000 claims description 50
- 239000000853 adhesive Substances 0.000 claims description 46
- 230000001070 adhesive effect Effects 0.000 claims description 46
- 239000011888 foil Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 239000000654 additive Substances 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- 238000003776 cleavage reaction Methods 0.000 claims description 4
- 239000003085 diluting agent Substances 0.000 claims description 4
- 230000007017 scission Effects 0.000 claims description 4
- 238000013517 stratification Methods 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- 239000004593 Epoxy Substances 0.000 claims description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 2
- 229920006254 polymer film Polymers 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 229920003051 synthetic elastomer Polymers 0.000 claims description 2
- 239000005061 synthetic rubber Substances 0.000 claims description 2
- 229920001567 vinyl ester resin Polymers 0.000 claims description 2
- 239000011229 interlayer Substances 0.000 claims 3
- 229920001568 phenolic resin Polymers 0.000 claims 1
- 229920000647 polyepoxide Polymers 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000032798 delamination Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- HVCNNTAUBZIYCG-UHFFFAOYSA-N ethyl 2-[4-[(6-chloro-1,3-benzothiazol-2-yl)oxy]phenoxy]propanoate Chemical compound C1=CC(OC(C)C(=O)OCC)=CC=C1OC1=NC2=CC=C(Cl)C=C2S1 HVCNNTAUBZIYCG-UHFFFAOYSA-N 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C9/00—Applying glue or adhesive peculiar to bookbinding
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B43/00—Washers or equivalent devices; Other devices for supporting bolt-heads or nuts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
- B32B2307/734—Dimensional stability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/746—Slipping, anti-blocking, low friction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/748—Releasability
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/02—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
- F16B5/025—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread specially designed to compensate for misalignement or to eliminate unwanted play
Definitions
- the present invention generally relates to liners (tolerance compensation laminates) having a thickness adaptable by delamination, methods of making such products, and their use as mechanical structure adjusters.
- the invention relates to an intermediate layer (tolerance compensation layer film) with a thickness which can be adapted by delamination, this product comprising an optionally alternating layering of spacers (flat material sheets) and optionally of layers of an adhesive.
- peelable materials as washers in complex mechanical constructions is widespread, especially in aviation. These designs can comprise several hundred, even several thousand, parts, each of which has dimensional tolerances. The sum of the tolerances creates games which in some cases can be considerable and several millimeters and which must be balanced to allow the mechanical constructions to perform their functions properly.
- liners adjustment elements
- These peelable shims consist of thin lamellae, which are stacked and glued together so that they form a greater or lesser total thickness, and which are machined so that they adapt to the outer contour of the device to be adjusted. The adjustment is made by reducing the thickness of the spacer (shim) by peeling off one or more of these layers and inserting the shim (shim) at the point where the clearance was detected.
- EP-A-667233 describes peelable liners (adjusting elements) comprising a series of spacers (flat sheet) between which respective adhesive layers are interposed.
- the spacers (flat sheet) are made of metal or optionally of plastic.
- US-A-4526641 describes a shim consisting of a stack of thermosetting spacers (sheets of flat material) bonded together by an adhesive of the same nature and characterized by a certain intralaminar cohesive force.
- DE 602 08 922 T2 relates to a laminate (an intermediate layer) with adjustable thickness by peeling, method of manufacture and application to the formation of shims.
- the product comprises an alternating stratification of Flat sheets (sheets) and layers of adhesive, each sheet of sheet material having an internal resistance to tearing, and wherein each layer of adhesive bonds two adjacent sheets of sheet material (spacers) of the lamination with a binding force that is less than the resistance
- the flat sheets (spacers) against tearing which means that here the flat sheets (the spacer) can be solved by the stratification, without being torn.
- this product is characterized in that the sheet of flat material (the spacer) is essentially formed of woven fibers and in that here the flat sheets (spacer) of each pair of flat sheets of material adjacent to a same, common layer of adhesive (the Spacer) is impregnated throughout its thickness with a mass of adhesive, which forms a unit with the common layer of adhesive.
- the sheet of flat material the spacer
- the Spacer the flat sheets of each pair of flat sheets of material adjacent to a same, common layer of adhesive
- the solution of the above object consists in a first embodiment in an intermediate layer (tolerance compensation layer film) with an adaptable through layer cleavage total thickness, the product comprises an alternating layering of shims (flat material sheets) and adhesive, each spacer (each sheet of flat sheets) of a film constant thickness and the spacers (sheets of flat material) consists of at least two types of films of distinguishable thickness, which is characterized in that the material structure of the intermediate layer (layered film) has a single film of the second type with a smaller thickness on one of its surfaces.
- each spacer is made of a film of constant thickness and the spacers consist of the same or different thicknesses, characterized in that the spacers are partially or completely connected via their end faces with an adhesive (spine gluing).
- a further advantageous embodiment of these intermediate layers (layer products) with different, but also with the same thicknesses of the spacers, can be achieved by providing products only in partial areas of the flat superimposed spacers (flat material sheets) with adhesive.
- Another variation of the adhesive application between the spacers (flat material sheets) may also be the bond, which also takes place in place of the bond between the spacers on the periphery, ie the end faces of the spacers (flat material sheets). All types of bonding have in common that they are crumbllösbar, or cleavable. The partial bonding allows a flexible radius design for curved surfaces, if in applications two curved surfaces must be kept at a distance. Likewise, different types of materials can be combined with a variety of advantageous properties for the application, as there would be: avoidance of
- Spacers are provided - where subsequently tolerance liners are to be introduced, that can be out of place
- the process for providing the spacer (flat material sheet) with adhesive by spraying, by applying by hand by means of a roller, by printing on an "offset" type machine or by immersion.
- the adhesive is a synthetic rubber and / or a resin, such as an acrylate, epoxy, phenolic, vinyl ester or polyvinyl resin, which holds the shims together through a polymerization process.
- the rubber and / or the resin may be provided with additives to form the adhesive, these additives being hardening and / or diluting agents for changing the viscosity of the adhesive.
- the adhesive may constitute 40% to 60% of the volume of the product before the polymerization process.
- the resin may be provided with additives to form the adhesive, these additives being hardening and / or diluting agents for changing the viscosity of the adhesive.
- the adhesion of adjacent spacer is reduced by increasing the amount of the diluent in proportion to the amount of resin in the adhesive.
- the additive can make up more than 50% of the volume of the adhesive before the polymerization process.
- the intermediate layer (tolerance compensation layer film) according to the present invention is a time and cost-optimized alternative to known intermediate layers (layered films) of small thickness.
- the production of intermediate layers (tolerance compensation layer films) of the same total thickness depends on the number of individual spacers (flat material sheet). The more spacers (flat material sheet) are contained with the same total layer thickness, the thinner a spacer (flat material sheet) must be performed accordingly, which leads to higher costs with smaller thickness of the individual spacers (flat material sheet).
- the intermediate layer (tolerance compensation layer film) comprise at least two spacers (flat material sheet) of different thickness can, and thus optionally larger or smaller peeling is possible.
- the intermediate layer (tolerance compensation layer film) comprise at least two spacers (flat material sheet) of different thickness can, and thus optionally larger or smaller peeling is possible.
- certain very small thicknesses of the spacers (flat sheet) it is possible to peel them off with a finger instead of a tool, so that an advantage with regard to the handling of the foils can also be seen here.
- This is achieved by the manufacturer of the finished product in advance on the side of the thin spacer (flat sheet), a small portion of the film is peeled.
- the thin can be differentiated from the thicker spacer (flat material sheet), since by definition only the thin side is peeled in.
- the distinction is also supported, by visual label, for example a three-line line is printed on the side of the finger lift.
- the spacers are particularly preferably metallic foils, polymer foils, fiber composite materials, woven fabrics and / or nonwovens made of fibers, essentially glass, carbon, ceramic or aramid fibers or a mixture of different Materials among each other. These can be combined with each other as desired.
- the intermediate layers tolerance compensation layer films
- the intermediate layers have at least two types of spacers (flat material sheets) of different thickness.
- the thickness of a first type of spacers (flat material sheet) to the thickness of a second type of spacer (flat material sheet) in the ratio of 10 to 2 to 10 to 7, in particular 10 to 5, that is the single Spacer (flat sheet) is half as thick as the other spacers (flat sheet).
- the first kind of spacers (flat material sheet) so that the thickness thereof is 0.05 mm
- the thickness of the second kind of spacers (flat sheet) is 0.025 mm (10 to 5), for example.
- the surface between two spacers is not completely covered with adhesive, as hitherto usual in the prior art. If it is defined in the present case that only 10 to 50% of the surface of a spacer is covered with the adhesive, this means that the remaining surface areas of the spacer lie on one another freely and without connecting contact.
- the free mobility in these surface sections makes it possible to separate individual spacers in a particularly simple manner without the use of tools alone with the finger.
- this basic principle in the production of sticky notes (Post-It®) is realized. According to the invention, however, it is not necessary in the preferred embodiment, although possible to bond the end faces of the spacers together.
- Another advantage of the embodiment of the invention is that you can reuse peeled liners. This is not to be neglected, especially with metallic laminated liners, since no "too much” peeling can take place since a stripped layer retains its shape and does not curl up and thus become waste. which can sometimes happen due to normal handling, which is very much in favor of the "one component” solution because you do not have to plan any waste.
- a method for producing an intermediate layer (tolerance compensation layer film) with an overall thickness that can be adjusted by layer cleavage is to use a laminating process in which an alternating layering of spacers (flat material sheets) and optionally of adhesive is formed, whereby spacers (flat material arches) of a first layer and second thickness and at least one first spacer (a first Flat material sheet) of the first thickness on at least one surface partially or completely provides an adhesive, optionally pressed, a second spacer (a second sheet of flat material) hangs on the adhesive surface, the then exposed surface of the second spacer (the second flat material sheet) analogous to the first spacer ( of the first flat material sheet) and repeats these method steps up to the total thickness of the intermediate layer (tolerance compensation layer film), wherein within the repetition steps, spacers (foils) of the second thickness are used instead of the spacer (the flat material sheet) of the first thickness (Joker foil) ,
- the inventive method also includes a layering process in which a fabric is selected as a spacer (flat sheet) and soaked with an adhesive over its entire surface and its thickness.
- a further method for producing an intermediate layer (tolerance compensation intermediate layer) with an overall thickness which can be adjusted by layer separation consists, if appropriate after roughening the end faces of a layering of spacers, of providing them with an adhesive analogous to a book spine.
- the adhesive is then cured.
- the intermediate layers (tolerance compensation liners) are provided with different, but also with the same thicknesses of the spacers, only in partial areas of the spacers with adhesive, which is done only on the periphery, ie the end faces of the spacers.
- All embodiments of the present invention have in common that they may also include the variant that the intermediate layer can only have a spacer (film) of lesser thickness on a surface of the intermediate layer (Jokerfolie).
- the invention relates to the removable adjustment elements for mechanical structures.
- the peelable intermediate layers (adjustment elements) according to the invention essentially consist of a tolerance compensation layer film according to the invention or are obtained by means of the method according to the invention.
- the intermediate layer (tolerance compensation layer film) of this type is well suited to serve as a shim in the aerospace industry, for example for aircraft or helicopters.
- the intermediate layer (tolerance compensation layer film) described above is particularly easy to remove, if necessary with the aid of a tool. Therefore, the individual spacers (layers) in the shape of the final product are particularly preferably cut out or punched out in order to stack them exactly one above the other. Subsequently, the layers are fixed in order then to provide the previously defined end face (s) / circumferential edge (s) with adhesive.
- the adhesive should be elastic enough to provide mechanical strength with little footprint and to withstand handling and transportation shocks.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
L'invention concerne de manière générale des couches intermédiaires (feuilles de compensation de tolérance pour stratifiés), présentant une épaisseur pouvant être adaptée par délaminage. L'invention concerne également un procédé de fabrication de tels produits et leur utilisation en tant qu'éléments de réglage pour des structures mécaniques.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12711131.8A EP2691231A1 (fr) | 2011-03-26 | 2012-03-19 | Couche intermédiaire (feuille de compensation de tolérance pour stratifié) |
Applications Claiming Priority (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202011004413.0 | 2011-03-26 | ||
DE202011004413 | 2011-03-26 | ||
DE202011107066U DE202011107066U1 (de) | 2011-03-26 | 2011-10-22 | Buchrückenverklebung |
DE202011107066.6 | 2011-10-22 | ||
DE202011107070.4 | 2011-10-22 | ||
DE202011107070U DE202011107070U1 (de) | 2011-03-26 | 2011-10-22 | Punktverklebung |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012130659A1 true WO2012130659A1 (fr) | 2012-10-04 |
Family
ID=46579909
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2012/054830 WO2012130659A1 (fr) | 2011-03-26 | 2012-03-19 | Couche intermédiaire (feuille de compensation de tolérance pour stratifié) |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2691231A1 (fr) |
DE (2) | DE202011107066U1 (fr) |
WO (1) | WO2012130659A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202014003326U1 (de) * | 2014-04-17 | 2015-08-07 | Georg Martin Gmbh | Treppenförmige Zwischenlage (Toleranzausgleich-Schichtfolie) |
DE102017222185A1 (de) | 2017-12-07 | 2019-06-13 | Premium Aerotec Gmbh | Sondenbefestigungssystem und Luftfahrzeug |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4526641A (en) | 1982-02-17 | 1985-07-02 | The Boeing Company | Method of making peelable non-metallic shims |
EP0667233A1 (fr) | 1994-02-14 | 1995-08-16 | Daniel André Gastel | Produit composite laminé pelable et son application à la fabrication de cales de réglage |
DE19613913A1 (de) * | 1996-04-06 | 1997-10-16 | Ymos Ag | Distanzscheibenblock |
DE60208922T2 (de) | 2001-10-19 | 2006-09-14 | Gastel, Daniel André | Schichtstoff mit einstellbarer dicke durch abschälen, verfahren zur herstellung und anwendung zur bildung von ausgleichsscheiben |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US526641A (en) * | 1894-09-25 | Excavator | ||
US20070166498A1 (en) * | 2006-01-13 | 2007-07-19 | Penar Christopher J | Carpentry shimming system |
-
2011
- 2011-10-22 DE DE202011107066U patent/DE202011107066U1/de not_active Expired - Lifetime
- 2011-10-22 DE DE202011107070U patent/DE202011107070U1/de not_active Expired - Lifetime
-
2012
- 2012-03-19 EP EP12711131.8A patent/EP2691231A1/fr not_active Withdrawn
- 2012-03-19 WO PCT/EP2012/054830 patent/WO2012130659A1/fr active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4526641A (en) | 1982-02-17 | 1985-07-02 | The Boeing Company | Method of making peelable non-metallic shims |
EP0667233A1 (fr) | 1994-02-14 | 1995-08-16 | Daniel André Gastel | Produit composite laminé pelable et son application à la fabrication de cales de réglage |
DE19613913A1 (de) * | 1996-04-06 | 1997-10-16 | Ymos Ag | Distanzscheibenblock |
DE60208922T2 (de) | 2001-10-19 | 2006-09-14 | Gastel, Daniel André | Schichtstoff mit einstellbarer dicke durch abschälen, verfahren zur herstellung und anwendung zur bildung von ausgleichsscheiben |
Non-Patent Citations (1)
Title |
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See also references of EP2691231A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE202011107066U1 (de) | 2012-06-27 |
DE202011107070U1 (de) | 2013-02-08 |
EP2691231A1 (fr) | 2014-02-05 |
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