WO2012128019A1 - Rolling mill and rolling method for metal sheet material - Google Patents
Rolling mill and rolling method for metal sheet material Download PDFInfo
- Publication number
- WO2012128019A1 WO2012128019A1 PCT/JP2012/055515 JP2012055515W WO2012128019A1 WO 2012128019 A1 WO2012128019 A1 WO 2012128019A1 JP 2012055515 W JP2012055515 W JP 2012055515W WO 2012128019 A1 WO2012128019 A1 WO 2012128019A1
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- Prior art keywords
- roll
- rolling
- force
- work roll
- bending force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B29/00—Counter-pressure devices acting on rolls to inhibit deflection of same under load, e.g. backing rolls ; Roll bending devices, e.g. hydraulic actuators acting on roll shaft ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/38—Control of flatness or profile during rolling of strip, sheets or plates using roll bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/14—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories having counter-pressure devices acting on rolls to inhibit deflection of same under load; Back-up rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B13/00—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories
- B21B13/02—Metal-rolling stands, i.e. an assembly composed of a stand frame, rolls, and accessories with axes of rolls arranged horizontally
- B21B2013/025—Quarto, four-high stands
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2271/00—Mill stand parameters
- B21B2271/02—Roll gap, screw-down position, draft position
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/18—Adjusting or positioning rolls by moving rolls axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/203—Balancing rolls
Definitions
- the present invention relates to a rolling machine and a rolling method for a metal plate material.
- the present invention is particularly suitable for a thick plate rolling machine, a thin plate hot rolling rough rolling mill or a finishing rolling mill, and can make a large maximum opening between the upper and lower work rolls and easily provide a strong roll bending force.
- the present invention relates to a rolling mill that can be imparted, and as a result, can impart a highly responsive and powerful sheet crown / shape control function, and a rolling method using the rolling mill.
- the rolling mill type disclosed in Patent Document 1 is a four-high rolling mill, and the rolling mill type has a structure shown in FIG. That is, the upper work roll chock 3-1 is held by the arm portion connected to the upper reinforcement roll chock 4-1.
- the rolling mill type has a structure shown in FIG. That is, the upper work roll chock 3-1 is held by the arm portion connected to the upper reinforcement roll chock 4-1.
- the upper work roll chock 3-1 contacts the inner side surface of the arm portion of the upper reinforcing roll chock 4-1, and further, the side surface of this arm portion contacts the inner side surface of the housing window. Therefore, the risk of occurrence of meandering / cambering of the metal plate during rolling due to an increase in the shakiness in the rolling direction increases.
- Patent Document 2 discloses a rolling mill in which an increase bending apparatus for a work roll is incorporated in a work roll chock.
- Patent Document 3 discloses a roll-cross type rolling mill. Also in this rolling mill, the increment bending apparatus is incorporated in the work roll chock.
- This type of rolling mill has the following problems. (5) When changing the work roll, it is necessary to attach and detach the hydraulic piping. If it is attempted to attach and detach easily, flexible piping must be employed, and it becomes difficult to employ a servo valve for high response hydraulic control. Therefore, it is difficult to configure a bending device with high responsiveness.
- Patent Document 4 discloses a rolling mill having a work roll shift function.
- the increment bending apparatuses 6-1 to 6-4 are incorporated in project blocks 5-1 and 5-2 integrated with the housing 9.
- the lower increase bending apparatuses 6-3 and 6-4 acting on the lower work roll 1-2 are incorporated in a project block protruding inward from the housing 9.
- this type of rolling mill has the following problems. (6) Since the contact surface between the project block and the work roll chock supports the rolling direction force acting on the work roll, the contact surface becomes smaller as the roll opening is increased. Accordingly, it is impossible to properly support the work roll chock, and a large roll opening degree cannot be obtained.
- the increment bending apparatus means a hydraulic apparatus that applies a force in the direction of increasing the roll opening degree to the work roll chock, and is a generic name for an apparatus including a hydraulic cylinder that is an actuator and a piston rod.
- the increment bending apparatus refers to a hydraulic cylinder and its piston rod as its actuator unless otherwise specified.
- the force applied to the work roll by the increment bending apparatus is referred to as an increment bending force.
- a hydraulic device that applies a force in the direction of decreasing the roll opening to the work roll chock is referred to as a decrease bending device.
- a force applied to the work roll by the decrease bending apparatus is referred to as a decrease bending force.
- the decrease bending device is a general term for devices including a hydraulic cylinder as an actuator and a piston rod.
- the decrease bending device refers to a hydraulic cylinder and a piston rod as actuators unless otherwise specified.
- a rolling machine for producing thick steel plates is not provided with a decrease bending apparatus as shown in FIGS. 12 to 16 (see Patent Documents 1 to 4).
- A in the case of thick plate rolling, a relatively large diameter work roll is used compared to thin plate rolling, so that even if the same bending force is applied, the change in roll crown shape is small.
- B Compared with the sheet rolling mill, even if a small decrease bending device is installed in a narrow area around a relatively large diameter work roll chock, the control range is narrow and the mechanical structure is only complicated. This is due to disadvantages in cost performance.
- Japanese Unexamined Patent Publication No. 6-87011 Japanese Unexamined Patent Publication No. Sho 62-220205 Japanese Laid-Open Patent Publication No. 6-198307 Japanese Unexamined Patent Publication No. 4-52014
- the problem to be solved by the present invention is to provide a rolling mill capable of increasing the maximum opening between the upper and lower work rolls and imparting a strong roll bending force, and a rolling method using the rolling mill. That is. That is, an object of the present invention is to provide a rolling mill that can accommodate a wide range of steel plates, and on the premise that the same bending bending apparatus as that of a thin sheet rolling mill is provided, a roll between upper and lower work rolls. The present invention is to provide a rolling mill that can take a large opening and that can easily impart a strong roll bending force and overcomes the above-mentioned drawbacks of the conventional rolling mill and a rolling method using this rolling mill. .
- a first aspect of the present invention includes an upper work roll and a lower work roll for rolling a metal plate material; an upper reinforcement roll and a lower reinforcement roll that respectively support the upper work roll and the lower work roll; An upper work roll chock and a lower work roll chock that respectively support the work roll and the lower work roll; an upper reinforcement roll chock and a lower reinforcement roll chock that respectively support the upper reinforcement roll and the lower reinforcement roll; the upper work roll chock and the lower work
- a pair of first project blocks that house a roll chock, the upper reinforcing roll chock, and the lower reinforcing roll chock and that bear in the rolling direction force acting on the lower work roll projecting inward from each other are provided on the upper work roll.
- a housing window is formed that bears the acting rolling direction force.
- a first hydraulic cylinder provided in the pair of first project blocks and having a first piston rod for applying an increase bending force to the upper work roll via the upper work roll chock; and the pair of first projects
- a second hydraulic cylinder provided in a project block and having a second piston rod for applying an increment bending force to the lower work roll via the lower work roll chock; and provided in the upper reinforcing roll chock
- a third hydraulic cylinder having a third piston rod for applying a decrease bending force or bringing the upper work roll into contact with the upper reinforcing roll to generate a roll balance force; and a decrease bending force for the lower work roll 4th piston rod to give A fourth hydraulic cylinder and; a rolling mill of a metal plate with a.
- the first hydraulic cylinder and the second hydraulic cylinder are provided at different positions on the plan view in the pair of first project blocks. May be.
- the lower reinforcing roll chock may be provided with the fourth hydraulic cylinder.
- the housing includes a pair of second project blocks that project inward from the housing below the pair of first project blocks. Further, the fourth hydraulic cylinder may be provided in the pair of second project blocks.
- a second aspect of the present invention is a method of rolling a metal sheet using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic cylinder When rolling at a roll opening degree exceeding the stroke, the rolling method of the metal plate material is such that a roll balance force is generated by pulling the third piston rod.
- a third aspect of the present invention is a method of rolling a metal sheet using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic cylinder When rolling at a roll opening that does not exceed the stroke, before the rolling is started, both the increase bending force and the decrease bending force are applied to the upper work roll and the lower work roll, thereby producing a roll as a resultant force.
- the second step of increasing the increase bending force so that the resultant force maintains the roll balance force At the start of rolling, by changing the increase bending force while maintaining the decrease bending force, a roll bending force corresponding to the roll bending force during rolling acts on the upper work roll and the lower work roll as a resultant force.
- a fourth aspect of the present invention is a method for rolling a metal plate material using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic pressure is applied during rolling.
- the roll balance force of the upper work roll is applied by pulling the third piston rod, and then the stroke of the first hydraulic cylinder is not exceeded.
- both the increase bending force and the decrease bending force are applied to the upper work roll and the lower work roll before the start of rolling.
- a first step in which a roll bending force is applied to the upper work roll and the lower work roll, and then the decrease bending force is applied during rolling.
- a sixth step of reducing the increase bending force and the increase bending force is performed so as to maintain the roll balance force.
- the hydraulic pressure in the third hydraulic cylinder, the hydraulic pressure in the hydraulic piping connected to the third hydraulic cylinder, the hydraulic pressure in the fourth hydraulic cylinder, and At least one of the hydraulic pressures in the hydraulic piping connected to the fourth hydraulic cylinder is continuously measured, and based on the measured value, the roll bending force acting on the upper work roll chock and the lower work roll chock is a predetermined force.
- the increase bending force may be controlled to be a value.
- the maximum opening between the upper and lower work rolls can be increased, and a decrease bending device having low response must be provided. Even if it is not, this can be compensated by a highly responsive increase bending device arranged in the pair of first project blocks, and a highly responsive and powerful plate crown / shape control function can be provided. Therefore, it is possible to build a good plate crown and shape against disturbances that change during rolling, such as the rolled material entry side thickness and the rolled material temperature, which can greatly improve product quality and yield. .
- the upper work roll not only can be provided with an increase bending force and a decrease bending force to realize a powerful plate crown and shape control function, but also the upper work roll decrease bending machine has a double-acting hydraulic cylinder.
- the roll balance force can be generated by adopting, so that a large opening roll gap can be realized.
- a single unit can cope with the bulk rolling with a large plate thickness to the hot rolled thin plate rolling that requires accurate plate crown and shape control.
- the upper work roll chock can be stably supported.
- the upper and lower increase bending apparatuses can be incorporated into the pair of first project blocks.
- FIG. 1 It is a side view which shows the structure of the rolling mill which concerns on one Embodiment of this invention. It is a figure which shows the connection structure of an upper work roll chock and an upper decrease bending apparatus. It is sectional drawing which shows the 1st aspect of the engagement relation of the 1st engagement part of the 3rd piston rod of a 3rd hydraulic cylinder, and the 2nd engagement part of an upper work roll chock. It is sectional drawing which shows the 2nd aspect of the engagement relation of the 1st engagement part of the 3rd piston rod of a 3rd hydraulic cylinder, and the 2nd engagement part of an upper work roll chock.
- FIG. 1 is a side view showing an example of the structure of a rolling mill 1 according to an embodiment of the present invention.
- the rolling mill 1 according to an embodiment of the present invention includes an upper work roll chock 3-1 and a lower work roll chock 3-2, an upper reinforcement roll chock 4-1, and a lower reinforcement roll chock 4-2.
- the housing 9 is integrally formed with a pair of first project blocks 5-1 and 5-2 (that is, a first project block provided on the entrance side of the metal plate and a first project block provided on the exit side).
- a housing window 12 is also formed.
- the upper work roll chock 3-1 supports the upper work roll 1-1 for rolling the metal plate material
- the lower work roll chock 3-2 supports the lower work roll 1-2 for rolling the metal plate material.
- the upper reinforcement roll chock 4-1 supports the upper reinforcement roll 2-1 disposed above the upper work roll 1-1
- the lower reinforcement roll chock 4-2 is disposed below the lower work roll 1-2. To support the lower reinforcing roll.
- the pair of first project blocks 5-1 and 5-2 are integrally formed so as to project inward from the housing 9.
- the pair of first project blocks 5-1 and 5-2 includes an upper increment bending apparatus 6-1 that applies an increase bending force to the upper work roll 1-1 via the upper work roll chock 3-1. 6-2, and lower increment bending apparatuses 6-3 and 6-4 for applying an increment bending force to the lower work roll 1-2 via the lower work roll chock 3-2 are provided.
- the upper increment bending apparatuses 6-1 and 6-2 are configured by a first hydraulic cylinder as an actuator and a piston rod (first piston rod).
- the first hydraulic cylinder is built in the pair of first project blocks 5-1 and 5-2, and the first piston rod protrudes from the upper surface of the pair of first project blocks 5-1 and 5-2. It is provided in contact with the work roll chock 3-1.
- the lower increase bending apparatuses 6-3 and 6-4 are configured by a second hydraulic cylinder, which is an actuator, and a piston rod (second piston rod).
- the second hydraulic cylinder is built in the pair of first project blocks 5-1 and 5-2, and the tip of the second piston rod protrudes from the lower surface of the pair of first project blocks 5-1 and 5-2. Provided in contact with the work roll chock 3-2.
- the rolling mill 1 has a function of applying a decrease bending force to the upper work roll 1-1 via the upper work roll chock 3-1, and the upper work roll 1-1 as the upper reinforcing roll 2.
- -1 and 7-2 having a function of applying a pulling force (roll balance force) to be brought into contact with -1 are arranged in the upper reinforcing roll chock 4-1.
- the upper decrease bending apparatuses 7-1 and 7-2 having the above two functions are constituted by a third hydraulic cylinder as an actuator and a piston rod (third piston rod).
- the third hydraulic cylinder is disposed in the upper reinforcing roll chock 4-1.
- the tip of the third piston rod has a shape that engages with the upper work roll chock 3-1.
- the rolling mill 1 includes lower decrease bending apparatuses 7-3 and 7-4 that apply a decrease bending force to the lower work roll 1-2 via the lower work roll chock 3-2.
- the lower decrease bending devices 7-3 and 7-4 are configured by a fourth hydraulic cylinder, which is an actuator, and a piston rod (fourth piston rod).
- the fourth hydraulic cylinder is arranged in the lower reinforcing roll chock 4-2 or is built in a pair of second project blocks 5-3 and 5-4 described later.
- the fourth piston rod is provided so that the tip thereof is in contact with the lower work roll chock 3-2.
- the upper reinforcing roll chock 4-1 shown in FIG. 16 is a type of rolling mill 1E having a type that includes an arm for holding the upper work roll chock 3-1 and is often used in a thick plate finishing rolling mill. .
- this type of rolling mill since the upper reinforcing roll chock 4-1 holds the upper working roll chock 3-1, the upper working roll 1-1 is lifted as the upper reinforcing roll 2-1 is pulled up, and a large roll The opening can be taken.
- this rolling mill cannot take a sufficient place for installing the increment bending device and the decrease bending device for the upper work roll 1-1. Therefore, as shown in FIG. 16, normally, for the upper work roll 1-1, the small-capacity increase bending apparatuses 6-1 and 6-2 are connected to the upper reinforcement roll chock 4-1 and the upper work roll chock 3-1. The decrease bending device for the upper work roll 1-1 is not provided. Therefore, there is a drawback that the shape control capability is limited.
- the rolling direction force acting on the upper work roll 1-1 is received by the contact surface on the downstream side in the rolling direction between the upper reinforcement roll chock 4-1 and the upper work roll chock 3-1.
- This force is finally received at the contact surface formed by the contact surface between the outer surface of the upper reinforcing roll chock 4-1 in the rolling direction downstream arm and the inner side of the housing window 12.
- the contact surface on the downstream side in the rolling direction has a small space, and it is difficult to provide a load cell that can sufficiently support the upper work roll chock 3-1.
- the pair of first project blocks 5-1 and 5-2 projecting inward from the housing 9 is shifted downward with respect to the pass line. Place it at the specified position. That is, unlike the conventional method shown in FIG. 15, a pair of first project blocks 5-1 and 5-2 are arranged at positions that are vertically asymmetric with respect to the pass line. Further, regarding the shape of the upper work roll chock 3-1, the height of the portion sandwiched between the pair of first project blocks 5-1 and 5-2 is not increased, but the pair of first project blocks 5-1. The height of the base portion adjacent to the portion sandwiched between -1, 5-2, in other words, the upper portion corresponding to the width of the housing window 12 (housing window width) is increased.
- the rolling mill 1 thereby, in the rolling mill 1 according to the present embodiment, the upper portion corresponding to the housing window width of the upper work roll chock 3-1 and the housing window positioned above the pair of first project blocks 5-1 and 5-2. 12, the rolling direction force such as offset component force acting on the upper work roll 1-1, that is, the metal plate material 10, the upper reinforcing roll 2-1 and the like is applied to the trunk of the upper work roll 1-1. Bearing the rolling direction force.
- Lower increase bending apparatuses 6-3 and 6-4 that apply force are arranged in a pair of first project blocks 5-1 and 5-2 that protrude inside the housing 9.
- the upper decrease bending devices 7-1 and 7-2 are constituted by a third hydraulic cylinder and its third piston rod built in the upper reinforcing roll chock 4-1. Then, the tip of the third piston rod of the third hydraulic cylinder can be connected to the upper work roll chock 3-1 by a roll axial movement operation accompanying roll exchange or the like, and a roll balance force is applied.
- the roll opening can be increased regardless of the stroke of the increment bending apparatus, and a strong decrease bending force can be applied in cases where plate crown control with a plate thickness of about 100 mm or less is required. .
- FIG. 2 is a sketch of the upper work roll 1-1 and the upper work roll chock 3-1, in which the front side is the drive side and the back side is the work side.
- the cross-section reverse T where the tip of the third piston rod of the third hydraulic cylinder constituting the upper decrease bending devices 7-1 and 7-2 is fitted.
- a letter-shaped groove 31 is formed as a first engaging portion. The groove 31 is open to the drive side and is formed to the vicinity of the center of the chock.
- the enlarged portion of the third piston rod is inserted into the groove 31 from the groove opening on the driving side while maintaining the positional relationship where the inner surface of the groove 31 and the outer surface of the third piston rod do not contact each other. Let it enter. Thereby, engagement with the 1st engaging part and the 2nd engaging part is realized.
- FIG. 3A is a view showing a state in which the enlarged portion formed at the tip of the third piston rod of the third hydraulic cylinder of the upper decrease bending devices 7-1 and 7-2 is engaged with the groove 31.
- FIG. 3A shows that the third piston rod is pulled upward by the pulling operation of the third hydraulic cylinder and abuts on the upper surface of the groove 31 of the upper work roll chock 3-1 to apply the rising force fRB. Indicates the state.
- the ascending force fRB acts as a roll balance force.
- the upper work roll 1-1 is not dependent on the stroke of the first piston rod of the upper increment bending apparatuses 6-1 and 6-2 provided in the pair of first project blocks 5-1 and 5-2. Can be raised together with the upper reinforcing roll 2-1. Therefore, a large roll opening can be taken without difficulty.
- FIG. 3B is a diagram illustrating a state in which an upper decrease bending force is applied in the case of performing sheet crown / shape control such as finish rolling of thin sheet hot rolling. That is, by the third hydraulic cylinders of the upper decrease bending devices 7-1 and 7-2, the third piston rod extends downward, and the pressing force fDC is applied to the bottom surface of the groove 31 of the upper work roll chock 3-1. By doing so, it gives the decrease bending power.
- FIG. 3C is a diagram showing a non-contact state when the groove 31 and the third piston rod are engaged with each other and when the engagement is released as described above.
- the groove 31 is formed in the upper work roll chock 3-1, and the enlarged portion that engages with the groove 31 is formed in the upper decrease bending apparatuses 7-1 and 7-2.
- the groove 31 is formed in the upper decrease bending apparatuses 7-1 and 7-2, and the enlarged portion that engages with the groove 31 is formed in the upper work roll chock 3-1. Also good.
- the rolling direction force applied to the body portion of the lower work roll 1-2 is the lower work roll chock 3-2 and the project block (5-1 or 5) provided on the exit side. It is borne by the contact surface with 5-2). Therefore, in the rolling mill 1 according to this embodiment shown in FIG. 1, the height of the portion sandwiched between the pair of first project blocks 5-1 and 5-2 of the lower work roll chock 3-2 is increased.
- the roll opening is adjusted mainly by moving the upper work roll chock 3-1 up and down, the vertical movement amount of the lower work roll chock 3-2 is small. Therefore, the posture of the lower work roll 1-2 does not become unstable as the roll opening increases.
- FIG. 4 is a plan sectional view showing an arrangement example of the upper and lower increase bending apparatuses 6-1 to 6-4. That is, it is a cross-sectional view of the pair of first project blocks 5-1 and 5-2 at the pass line height.
- the upper and lower increase bending apparatuses 6-1 to 6-4 are arranged so as to be shifted from each other on the plan sectional view of the pair of first project blocks 5-1, 5-2. It is desirable.
- the upper increment bending apparatuses 6-1 and 6-2 and the lower increment bending apparatuses 6-3 and 6-4 are shifted in the axial direction of the work roll 1-2. It is desirable to deploy in a relationship.
- the upper and lower increase bending apparatuses 6-1 to 6-4 do not interfere with each other in each of the pair of first project blocks 5-1 and 5-2. That is, the first hydraulic cylinder and the second hydraulic cylinder built in each of the first project blocks 5-1 and 5-2 do not interfere with each other. For this reason, the capacity of the first hydraulic cylinder and the second hydraulic cylinder can be increased, and the strokes of the first piston rod and the second piston rod can be increased to increase the increment bending operation amount.
- the lower increment bending devices 6-3 and 6-4 are each constituted by two second hydraulic cylinders on the inlet side and the outlet side.
- the same action and effect can be obtained also by arranging one second hydraulic cylinder and one lower hydraulic cylinder 1-2 at different positions so as not to interfere with the first hydraulic cylinder.
- FIG. 5 is also a plan sectional view showing an arrangement example of the upper and lower increase bending apparatuses 6-1 to 6-4. That is, it is a cross-sectional view of the pair of first project blocks 5-1 and 5-2 at the pass line height.
- the first hydraulic cylinder and the second hydraulic cylinder may be in a positional relationship shifted in the rolling direction. Even in such an arrangement, the first hydraulic cylinder and the second hydraulic cylinder do not interfere with each other. For this reason, it is possible to increase the bending operation amount by increasing the capacities of the first hydraulic cylinder and the second hydraulic cylinder and increasing the strokes of the first piston rod and the second piston rod. So far, the structure of the rolling mill 1 according to the present embodiment has been described mainly from the viewpoint of obtaining a large roll opening, which is one of the problems to be solved.
- a large capacity is provided from the housing 9 of the rolling mill 1 to the pair of first project blocks 5-1 and 5-2 projecting inward.
- a large stroke upper increment bending device 6-1 or 6-2 can be provided.
- the upper reinforcing roll chock 4-1 does not include the arm portions as in the rolling mills 1A and 1B shown in FIGS. For this reason, large-capacity and large-stroke upper decrease bending devices 7-1 and 7-2 can be installed at positions where they do not interfere with the bearings of the upper reinforcing roll 2-1 of the upper reinforcing roll chock 4-1. Thus, a large decrease bending force can be applied to the upper work roll 1-1.
- each of the increment bending apparatuses 6-1 to 6-4 can be connected to each hydraulic control valve via a fixed hydraulic pipe and employs a servo valve for high response hydraulic control. be able to. Therefore, it is possible to provide an incremental bending apparatus with high responsiveness.
- FIG. 6 is a side view showing a rolling mill 1 ′ according to a modification of the present embodiment.
- the upper roll system has the same configuration as that in FIG. 1, but the lower roll system has a different configuration.
- lower decrease bending apparatuses 7-3 and 7-4 that apply a decrease bending force to the lower work roll 1-2 are provided in the lower reinforcing roll chock 4-2.
- the lower decrease bending apparatuses 7-3 and 7-4 are arranged below the pair of first project blocks 5-1 and 5-2. Deployed in blocks 5-3 and 5-4.
- the response of the roll bending device is less than when the fixed piping and servo valves are used. It must be lowered.
- the decrease bending force cannot be applied during idling when no rolling load is applied. Therefore, when applying the decrease bending force, it is necessary to quickly set the decrease bending force from the idle state where the roll balance force is taken to the start of rolling, and to quickly return to the roll balance state at the end of rolling. Therefore, if the roll bending force is changed by controlling the decrease bending device with poor responsiveness, a predetermined defect bending force may not be applied at the leading and trailing ends of the rolled material, and the shape defect portion may become long. There is.
- the rolling method according to this embodiment solves the above problem. That is, a rolling method using the rolling mills 1 and 1 ′ according to this embodiment in which the upper decrease bending apparatuses 7-1 and 7-2 are arranged in the upper reinforcing roll chock 4-1, It is a rolling method that solves the above-mentioned problems that may occur. As described above, in the rolling mills 1 and 1 ′ in which the upper decrease bending apparatuses 7-1 and 7-2 are provided in the upper reinforcing roll chock 4-1, the response of the decrease bending apparatus may be deteriorated.
- the upper increment bending apparatuses 6-1, 6- are provided on the pair of first project blocks 5-1, 5-2 projecting inward from the housing 9. 2 is a structure in which a large capacity and large stroke upper increment bending apparatus can be obtained.
- the rolling method according to the present embodiment has a high responsiveness in changing the roll bending force at the start of rolling and at the end of rolling when the decrease bending force is applied to the work roll for the purpose of plate crown and shape control. This is performed by using an increment bending apparatus to compensate for the responsiveness of the decrease bending apparatus.
- FIG. 7 is a diagram illustrating an example of an operation flow of the rolling method according to the present embodiment. That is, it is a diagram showing an operation flow of an increase bending device having a high response and a decrease bending device having a slightly lower response than the above.
- FIG. 8 shows time-series changes such as roll bending force for one rolled material in this rolling method.
- FIG. 8 shows, from above, time series changes in the rolling load, the output of the increment bending apparatus, the output of the decrease bending apparatus, and the work roll bending force, which is the resultant force.
- FIGS. 8 shows time-series changes such as roll bending force for one rolled material in this rolling method.
- FIG. 8 shows, from above, time series changes in the rolling load, the output of the increment bending apparatus, the output of the decrease bending apparatus, and the work roll bending force, which is the resultant force.
- the set value FR of the work roll bending force during rolling corresponding to the rolled material to be rolled next is calculated and obtained.
- FR is a negative value, that is, calculated as a decrease bending force.
- the increase bending force force in the increase direction (direction in which the roll R is opened)
- the decrease bending force force in the decrease direction (direction in which the roll is pressed)
- the roll balance force FB is determined as a force that prevents the work roll driven by the electric motor and the follower reinforcing roll from slipping even in the idling state.
- the DB may be set with a minimum hydraulic pressure such that the actuator of the decrease bending apparatus does not leave the work roll chock.
- DS and IS are simultaneously output so that the roll balance force FB is constant.
- IR is the output of the increment bending apparatus during rolling, and a value close to the minimum controllable value is determined in advance so that the absolute value of DS does not become excessive.
- the increase bending force is changed (decreased) while maintaining the constant bending force at a constant value so that the predetermined work roll bending force FR during the rolling acts on the work roll chock as a resultant force.
- the output of the increment bending apparatus is changed from IS to IR.
- the output of the slow bending device which has a slow response, remains DS, and the work roll bending force as a resultant force is rolled from the roll balance force FB (> 0) by controlling the fast responding increase bending device.
- the work can be quickly switched to the roll bending force FR ( ⁇ 0).
- the rolling start time (b) refers to the time point when the rolling is started, and the detection is performed, for example, when the load detected by the load cell for measuring the rolling load of the rolling mills 1 and 1 ′ is 30% of the expected rolling load. It can be decided by the method when it exceeds.
- the end of rolling (c) refers to the end of rolling, and for example, the load detected by the load cell for measuring the rolling load of the rolling mills 1 and 1 ′ is 50% of the average value of the actual rolling load. It can be determined by the method of timing below.
- the roll bending force at the start of rolling and at the end of rolling is changed using an increase bending responsive apparatus. For this reason, even if it is necessary to deploy a decrease bending device having a relatively low response, a highly responsive increase bending device compensates for this.
- a shape control function can be provided. Furthermore, even when the rolling force changes due to various factors (disturbances) during rolling, it is possible to quickly control to maintain the optimal work roll bending force with a highly responsive incremental bending device. It is.
- the rolling method according to the present embodiment it is possible to build a good plate crown and shape against disturbances that vary during rolling, such as the rolled material entry side plate thickness and the rolled material temperature. Thereby, product quality and yield can be greatly improved.
- FIG. 9 is a diagram showing a time series change of the roll bending force and the like when the response of the decrease bending apparatus is extremely low (particularly when it has a hydraulic characteristic in which the pressure decreases when the reaction force is released).
- FIG. 8 according to the operation flow of the increment bending apparatus and the decrease bending apparatus shown in FIG. 7, changes in time series such as a roll bending force accompanying a rolling operation on a single rolled material are shown. That is, an example in which the response speed of the decrease bending apparatus is slower than in the cases of FIGS.
- the output of the increase bending apparatus with high responsiveness changes abruptly, so the output of the decrease bending apparatus with poor responsiveness fluctuates.
- the work roll bending force as the resultant force can be sent to reach FR at timing b, and it can be delayed to reach FB at timing c.
- the rolling method shown in FIG. 10 solves this problem.
- FIG. 10 is a diagram showing an operation flow in the case of having an increase bending device with high responsiveness and a decrease bending device with low responsiveness.
- FIG. 11 shows time-series changes such as roll bending force for one rolled material in this rolling method.
- FIG. 11 shows the rolling load, the output of the increment bending apparatus, the output of the decrease bending apparatus, and the time series change of the work roll bending force, which is the resultant force, from the top.
- FIGS a description will be given with reference to FIGS.
- the decrease bending force or the hydraulic pressure in the hydraulic piping connected to the decrease bending apparatus is constantly measured by a load cell installed in the decrease bending apparatus, and the increment bending apparatus is based on the measured value. Dynamic control.
- the output of the increment bending apparatus is controlled according to the decrease bending force or the hydraulic pressure of the decrease bending apparatus so that the work roll bending force becomes the roll balance force FB before and after rolling.
- control other than this is the same as that of the rolling method shown in FIG. 7, it demonstrates concretely below.
- the set value FR of the work roll bending force during rolling corresponding to the rolled material to be rolled next is calculated and obtained.
- both the increase bending force and the decrease bending force are applied, and the roll bending force on the increase side corresponding to the roll balance force FB is applied to the work roll chock as a resultant force. That is, at idle before rolling, the increment bending apparatus output is IB (> 0), the decrease bending apparatus output is DB ( ⁇ 0), and IB + DB acts as the roll balance force FB (> 0).
- the increase bending force is changed (decreased) while maintaining the constant bending force at a constant value so that the predetermined work roll bending force FR during the rolling acts on the work roll chock as a resultant force.
- the output of the increment bending apparatus is changed from IS to IR.
- the output of the slow bending device which has a slow response, remains DS, and the work roll bending force as a resultant force is rolled from the roll balance force FB (> 0) by controlling the fast responding increase bending device.
- the work can be quickly switched to the roll bending force FR ( ⁇ 0).
- the time when 1 to 3 seconds elapse from the end of rolling (c) is the work completion timing (point d on the time axis).
- the output of the increment bending apparatus is set to IB, and the decrease bending apparatus. Change the output to DB.
- the increment bending is performed so that the roll balance force FB that can be slightly changed is always constant.
- the device output IS is controlled and output simultaneously with the DS.
- the increase bending device compensates for the fluctuation of the output of the decrease bending device, and the work roll bending force is optimized and high-response control is performed. Can be realized.
- a metal plate material rolling mill having a pair of upper and lower work rolls and a pair of upper and lower reinforcing rolls that respectively support the work rolls, and a hydraulic cylinder that applies an incremental bending force to each of the upper and lower work rolls.
- a rolling mill housing disposed in a project block projecting inwardly, and having a rolling direction force acting on the lower work roll supported by the project block, and a rolling direction force acting on the upper work roll being located above the project block
- a double-acting hydraulic cylinder that is supported by the window and gives the upper work roll decrease bending force is installed in the upper reinforcement roll chock, and its piston tip is connected to the upper work roll chock, and the upper reinforcement roll and the upper work Roll balance output that keeps the roll in contact Rolling mill of the metal plate having.
- a hydraulic cylinder that applies an increase bending force to the upper work roll and a hydraulic cylinder that applies an increase bending force to the lower work roll are arranged at different positions on the plan view in the project block. May be.
- a hydraulic cylinder for applying a decrease bending force to the lower work roll may be provided in the lower reinforcing roll chock or the second project block located below the project block.
- the piston tip cross-section of the hydraulic cylinder that imparts the upper work roll decrease bending force has an enlarged portion, and the upper work roll chock has the enlarged portion moved by moving in the roll axial direction when the upper work roll is replaced.
- the recessed part to engage may be formed.
- the increase bending force is changed so that the combined force of the decrease bending force and the increase bending force maintains the roll balance force. Then, at the start of rolling, the increase bending force is changed as the resultant force while continuing the control of maintaining the decrease bending force during the predetermined rolling while maintaining the predetermined bending force during the rolling.
- Work roll chock During the rolling, the rolling is performed so as to maintain the predetermined work roll bending force during the rolling, and then the incremental bending force is changed at the end of rolling, and the resultant roll is combined with the decrease bending force.
- the roll bending force corresponding to the balance force is applied to the work roll chock, and the rolling of the metal plate material is finished in this state, and then the decrease bending force and the increase bending force are maintained so as to maintain the roll balance force as the resultant force.
- a method for rolling a metal sheet wherein In this metal sheet rolling method, the hydraulic pressure in the hydraulic cylinder that generates the decrease bending force or in the hydraulic piping connected to the hydraulic cylinder is measured, and based on the measured value, the roll bending force acting on the work roll chock is obtained as a resultant force.
- the increase bending force may be controlled to be a predetermined value.
- the present invention relates to rolling of steel sheets, particularly as a reverse rolling mill that requires a large opening, and as a rolling mill that requires strong sheet crown and shape control, rolling mills ranging from extremely thick plate materials to thin plates. And a rolling method can be provided.
Abstract
Description
本願は、2011年3月24日に、日本に出願された特願2011-066153号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a rolling machine and a rolling method for a metal plate material. The present invention is particularly suitable for a thick plate rolling machine, a thin plate hot rolling rough rolling mill or a finishing rolling mill, and can make a large maximum opening between the upper and lower work rolls and easily provide a strong roll bending force. The present invention relates to a rolling mill that can be imparted, and as a result, can impart a highly responsive and powerful sheet crown / shape control function, and a rolling method using the rolling mill.
This application claims priority on March 24, 2011 based on Japanese Patent Application No. 2011-066153 filed in Japan, the contents of which are incorporated herein by reference.
(1)上作業ロールチョック3-1を抱え込む上補強ロールチョック4-1のアーム部に上インクリースベンディング装置6-1、6-2を組み込まざるを得ない。従って、大容量の油圧シリンダーを組み込むことが困難である。 However, this type of rolling mill has the following problems.
(1) The upper increment bending devices 6-1 and 6-2 must be incorporated in the arm portion of the upper reinforcing roll chock 4-1 that holds the upper work roll chock 3-1. Therefore, it is difficult to incorporate a large capacity hydraulic cylinder.
例えば、特許文献2には、作業ロールのインクリースベンディング装置が作業ロールチョックに組み込まれた圧延機が開示されている。
同様に、特許文献3には、ロールクロス方式の圧延機が開示されている。この圧延機においても、インクリースベンディング装置が作業ロールチョックに組み込まれている。 On the other hand, in order to obtain a large roll opening degree, there exists a rolling mill in which the increment bending apparatuses 6-1 and 6-2 are incorporated in the lower work roll chock 3-2 as in the rolling
For example, Patent Document 2 discloses a rolling mill in which an increase bending apparatus for a work roll is incorporated in a work roll chock.
Similarly, Patent Document 3 discloses a roll-cross type rolling mill. Also in this rolling mill, the increment bending apparatus is incorporated in the work roll chock.
(5)作業ロールを組み替える際に、油圧配管の着脱が必要となる。着脱を容易にしようとすると、フレキシブル配管を採用せざるを得ず、高応答油圧制御のためのサーボバルブを採用することが難しくなる。従って、応答性の高いベンディング装置を構成することが困難となる。 This type of rolling mill has the following problems.
(5) When changing the work roll, it is necessary to attach and detach the hydraulic piping. If it is attempted to attach and detach easily, flexible piping must be employed, and it becomes difficult to employ a servo valve for high response hydraulic control. Therefore, it is difficult to configure a bending device with high responsiveness.
(6)プロジェクトブロックと作業ロールチョックとの接触面により、作業ロールに作用する圧延方向力を支持する構造であるため、ロール開度を大きくしていくと、この接触面が小さくなる。従って、作業ロールチョックの適切な支持が不可能となり、大きなロール開度をとることができない。 However, this type of rolling mill has the following problems.
(6) Since the contact surface between the project block and the work roll chock supports the rolling direction force acting on the work roll, the contact surface becomes smaller as the roll opening is increased. Accordingly, it is impossible to properly support the work roll chock, and a large roll opening degree cannot be obtained.
これは、(A)厚板圧延の場合、薄板圧延に比較して、相対的に大径の作業ロールを使用するため、同じベンディング力を付与してもロールクラウン形状の変化が小さいこと、さらには、(B)薄板圧延機に比較して、相対的に大径の作業ロールチョック周辺の狭隘な部分に小さなディクリースベンディング装置を設置しても、制御範囲が狭く、機械構造を複雑化するだけでコストパフォーマンス的に不利であること等に起因する。 In general, a rolling machine for producing thick steel plates is not provided with a decrease bending apparatus as shown in FIGS. 12 to 16 (see
This is because (A) in the case of thick plate rolling, a relatively large diameter work roll is used compared to thin plate rolling, so that even if the same bending force is applied, the change in roll crown shape is small. (B) Compared with the sheet rolling mill, even if a small decrease bending device is installed in a narrow area around a relatively large diameter work roll chock, the control range is narrow and the mechanical structure is only complicated. This is due to disadvantages in cost performance.
本発明の解決すべき課題は、上下作業ロール間の最大開度を大きくとることができるとともに、強力なロールベンディング力を付与することのできる圧延機およびこの圧延機を用いた圧延方法を提供することである。
すなわち、本発明の目的は、広範な厚さの鋼板に対応できる圧延機にするため、薄板圧延機と同様のディクリースベンディング装置を具備することを前提とした上で、上下作業ロール間のロール開度を大きくとることができると共に、強力なロールベンディング力が容易に付与でき、上述した従来の圧延機が有する欠点を克服した圧延機およびこの圧延機を用いた圧延方法を提供することである。 As described above, in the rolling mill capable of taking a large roll opening, there is no rolling mill type that can incorporate a powerful roll bending apparatus with high responsiveness.
The problem to be solved by the present invention is to provide a rolling mill capable of increasing the maximum opening between the upper and lower work rolls and imparting a strong roll bending force, and a rolling method using the rolling mill. That is.
That is, an object of the present invention is to provide a rolling mill that can accommodate a wide range of steel plates, and on the premise that the same bending bending apparatus as that of a thin sheet rolling mill is provided, a roll between upper and lower work rolls. The present invention is to provide a rolling mill that can take a large opening and that can easily impart a strong roll bending force and overcomes the above-mentioned drawbacks of the conventional rolling mill and a rolling method using this rolling mill. .
(1)本発明の第一の態様は、金属板材を圧延する上作業ロール及び下作業ロールと;前記上作業ロール及び前記下作業ロールをそれぞれ支持する上補強ロール及び下補強ロールと;前記上作業ロール及び前記下作業ロールをそれぞれ支持する上作業ロールチョック及び下作業ロールチョックと;前記上補強ロール及び前記下補強ロールをそれぞれ支持する上補強ロールチョック及び下補強ロールチョックと;前記上作業ロールチョック、前記下作業ロールチョック、前記上補強ロールチョック、及び前記下補強ロールチョックを収容し、互いに内方へ突出して前記下作業ロールに作用する圧延方向力を負担する一対の第1プロジェクトブロックを有し、前記上作業ロールに作用する圧延方向力を負担するハウジングウィンドウが形成されるハウジングと;前記一対の第1プロジェクトブロックに設けられ、前記上作業ロールチョックを介して前記上作業ロールにインクリースベンディング力を付与する第1ピストンロッドを有する第1油圧シリンダーと;前記一対の第1プロジェクトブロックに設けられ、前記下作業ロールチョックを介して前記下作業ロールにインクリースベンディング力を付与する第2ピストンロッドを有する第2油圧シリンダーと;前記上補強ロールチョックに設けられ、前記上作業ロールにディクリースベンディング力を付与する、又は、前記上作業ロールを前記上補強ロールに接触させてロールバランス力を発生させる第3ピストンロッドを有する第3油圧シリンダーと;前記下作業ロールにディクリースベンディング力を付与する第4ピストンロッドを有する第4油圧シリンダーと;を備える金属板材の圧延機である。
(2)上記(1)に記載の金属板材の圧延機では、前記第1油圧シリンダーと、前記第2油圧シリンダーとが、前記一対の第1プロジェクトブロック内で平面図上の互いに異なる位置に設けられてもよい。
(3)上記(1)又は(2)に記載の金属板材の圧延機では、前記下補強ロールチョックに、前記第4油圧シリンダーが設けられてもよい。
(4)上記(1)又は(2)に記載の金属板材の圧延機では、前記ハウジングが、前記一対の第1プロジェクトブロックの下方において前記ハウジングから内方へ突出する一対の第2プロジェクトブロックを更に備え、前記一対の第2プロジェクトブロックに、前記第4油圧シリンダーが設けられてもよい。
(5)上記(1)~(4)のいずれか一項に記載の金属板材の圧延機では、前記第3ピストンロッドの先端部に第1の係合部が形成され、前記上作業ロールチョックに、前記第1の係合部が前記上作業ロールのロール軸方向移動によって係合する第2の係合部が形成されてもよい。
(6)本発明の第二の態様は、上記(1)~(5)の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、前記第1油圧シリンダーのストロークを超えるロール開度で圧延を行う際には、前記第3ピストンロッドの引き操作によってロールバランス力を発生させる金属板材の圧延方法である。
(7)本発明の第三の態様は、上記(1)~(5)の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、前記第1油圧シリンダーのストロークを超えないロール開度で圧延を行う際には、圧延開始前に、インクリースベンディング力とディクリースベンディング力の双方を前記上作業ロール及び前記下作業ロールに作用させることにより、合力としてロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第1工程と、その後、前記ディクリースベンディング力を圧延中ディクリースベンディング力に相当するディクリースベンディング力に変化させつつ、合力が前記ロールバランス力を維持するように、前記インクリースベンディング力を増加させる第2工程と、圧延開始時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として圧延中ロールベンディング力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第3工程と、前記圧延中ロールベンディング力を保持して圧延を行う第4工程と、圧延終了時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として前記ロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させ、この状態で金属板材の圧延を終了する第5工程と、その後、前記ロールバランス力を維持するように、前記ディクリースベンディング力と前記インクリースベンディング力とを減少させる第6工程と、を行う金属板材の圧延方法である。
(8)上記(7)に記載の金属板材の圧延方法では、前記第3油圧シリンダー内の油圧、前記第3油圧シリンダーに繋がる油圧配管内の油圧、前記第4油圧シリンダー内の油圧、及び、前記第4油圧シリンダーに繋がる油圧配管内の油圧の少なくとも一つを連続的に測定し、その測定値に基づき、合力として前記上作業ロールチョック及び前記下作業ロールチョックに作用する前記ロールベンディング力が所定の値になるように前記インクリースベンディング力を制御してもよい。
(9)本発明の第四の態様は、上記(1)~(5)の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、圧延時に前記第1油圧シリンダーのストロークを超えるロール開度で圧延を行う際には、前記第3ピストンロッドの引き操作によって、前記上作業ロールのロールバランス力を付与し、その後、前記第1油圧シリンダーのストロークを超えないロール開度で圧延を行う際には、圧延開始前に、インクリースベンディング力とディクリースベンディング力の双方を前記上作業ロール及び前記下作業ロールに作用させることにより、合力としてロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第1工程と、その後、前記ディクリースベンディング力を圧延中ディクリースベンディング力に相当するディクリースベンディング力に変化させつつ、合力が前記ロールバランス力を維持するように、前記インクリースベンディング力を増加させる第2工程と、圧延開始時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として圧延中ロールベンディング力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第3工程と、
前記圧延中ロールベンディング力を保持して圧延を行う第4工程と、圧延終了時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として前記ロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させ、この状態で金属板材の圧延を終了する第5工程と、その後、前記ロールバランス力を維持するように、前記ディクリースベンディング力と前記インクリースベンディング力とを減少させる第6工程と、を行う金属板材の圧延方法である。
(10)上記(9)に記載の金属板材の圧延方法では、前記第3油圧シリンダー内の油圧、前記第3油圧シリンダーに繋がる油圧配管内の油圧、前記第4油圧シリンダー内の油圧、及び、前記第4油圧シリンダーに繋がる油圧配管内の油圧の少なくとも一つを連続的に測定し、その測定値に基づき、合力として前記上作業ロールチョック及び前記下作業ロールチョックに作用する前記ロールベンディング力が所定の値になるように前記インクリースベンディング力を制御してもよい。 The gist of the present invention is as follows.
(1) A first aspect of the present invention includes an upper work roll and a lower work roll for rolling a metal plate material; an upper reinforcement roll and a lower reinforcement roll that respectively support the upper work roll and the lower work roll; An upper work roll chock and a lower work roll chock that respectively support the work roll and the lower work roll; an upper reinforcement roll chock and a lower reinforcement roll chock that respectively support the upper reinforcement roll and the lower reinforcement roll; the upper work roll chock and the lower work A pair of first project blocks that house a roll chock, the upper reinforcing roll chock, and the lower reinforcing roll chock and that bear in the rolling direction force acting on the lower work roll projecting inward from each other are provided on the upper work roll. A housing window is formed that bears the acting rolling direction force. A first hydraulic cylinder provided in the pair of first project blocks and having a first piston rod for applying an increase bending force to the upper work roll via the upper work roll chock; and the pair of first projects A second hydraulic cylinder provided in a project block and having a second piston rod for applying an increment bending force to the lower work roll via the lower work roll chock; and provided in the upper reinforcing roll chock, A third hydraulic cylinder having a third piston rod for applying a decrease bending force or bringing the upper work roll into contact with the upper reinforcing roll to generate a roll balance force; and a decrease bending force for the lower work roll 4th piston rod to give A fourth hydraulic cylinder and; a rolling mill of a metal plate with a.
(2) In the metal sheet material rolling mill according to (1), the first hydraulic cylinder and the second hydraulic cylinder are provided at different positions on the plan view in the pair of first project blocks. May be.
(3) In the rolling mill for a metal sheet according to (1) or (2), the lower reinforcing roll chock may be provided with the fourth hydraulic cylinder.
(4) In the metal sheet rolling mill according to (1) or (2), the housing includes a pair of second project blocks that project inward from the housing below the pair of first project blocks. Further, the fourth hydraulic cylinder may be provided in the pair of second project blocks.
(5) In the metal plate rolling mill according to any one of (1) to (4), a first engagement portion is formed at a tip portion of the third piston rod, and the upper work roll chock A second engagement portion may be formed in which the first engagement portion is engaged by movement of the upper work roll in the roll axial direction.
(6) A second aspect of the present invention is a method of rolling a metal sheet using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic cylinder When rolling at a roll opening degree exceeding the stroke, the rolling method of the metal plate material is such that a roll balance force is generated by pulling the third piston rod.
(7) A third aspect of the present invention is a method of rolling a metal sheet using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic cylinder When rolling at a roll opening that does not exceed the stroke, before the rolling is started, both the increase bending force and the decrease bending force are applied to the upper work roll and the lower work roll, thereby producing a roll as a resultant force. A first step of applying a roll bending force corresponding to a balance force to the upper work roll and the lower work roll, and then changing the decrease bending force to a decrease bending force corresponding to a decrease bending force during rolling. However, the second step of increasing the increase bending force so that the resultant force maintains the roll balance force; At the start of rolling, by changing the increase bending force while maintaining the decrease bending force, a roll bending force corresponding to the roll bending force during rolling acts on the upper work roll and the lower work roll as a resultant force. A third step of rolling, a fourth step of performing rolling while maintaining the roll bending force during rolling, and a resultant force by changing the increase bending force while maintaining the decrease bending force at the end of rolling. As a fifth step of applying a roll bending force corresponding to the roll balance force to the upper work roll and the lower work roll and ending the rolling of the metal sheet in this state, and then maintaining the roll balance force The decrease bending force and the increment bending A sixth step of reducing the force, a rolling method for a metal sheet to perform.
(8) In the method for rolling a metal plate material according to (7), the hydraulic pressure in the third hydraulic cylinder, the hydraulic pressure in the hydraulic piping connected to the third hydraulic cylinder, the hydraulic pressure in the fourth hydraulic cylinder, and At least one of the hydraulic pressures in the hydraulic piping connected to the fourth hydraulic cylinder is continuously measured, and based on the measured value, the roll bending force acting on the upper work roll chock and the lower work roll chock is a predetermined force. The increase bending force may be controlled to be a value.
(9) A fourth aspect of the present invention is a method for rolling a metal plate material using the rolling mill described in any one of (1) to (5) above, wherein the first hydraulic pressure is applied during rolling. When rolling at a roll opening degree exceeding the stroke of the cylinder, the roll balance force of the upper work roll is applied by pulling the third piston rod, and then the stroke of the first hydraulic cylinder is not exceeded. When rolling at a roll opening degree, both the increase bending force and the decrease bending force are applied to the upper work roll and the lower work roll before the start of rolling. A first step in which a roll bending force is applied to the upper work roll and the lower work roll, and then the decrease bending force is applied during rolling. A second step of increasing the increase bending force so that the resultant force maintains the roll balance force while changing to a decrease bending force corresponding to the crease bending force, and at the start of rolling, the decrease bending force is increased. A third step in which a roll bending force corresponding to a roll bending force during rolling is applied to the upper work roll and the lower work roll as a resultant force by changing the increase bending force while holding,
A fourth step of performing rolling while maintaining the roll bending force during rolling, and changing the increase bending force while maintaining the decrease bending force at the end of rolling, thereby changing the roll balance force as a resultant force. A fifth bending step in which a corresponding roll bending force is applied to the upper work roll and the lower work roll, and the rolling of the metal plate material is finished in this state, and then the decrease bending is performed so as to maintain the roll balance force. And a sixth step of reducing the increase bending force and the increase bending force.
(10) In the rolling method of the metal plate material according to (9), the hydraulic pressure in the third hydraulic cylinder, the hydraulic pressure in the hydraulic piping connected to the third hydraulic cylinder, the hydraulic pressure in the fourth hydraulic cylinder, and At least one of the hydraulic pressures in the hydraulic piping connected to the fourth hydraulic cylinder is continuously measured, and based on the measured value, the roll bending force acting on the upper work roll chock and the lower work roll chock is a predetermined force. The increase bending force may be controlled to be a value.
したがって、圧延材入側板厚や圧延材温度等の圧延中に変動する外乱に対しても良好な板クラウン・形状を造り込むことが可能であり、製品品質および歩留を大きく改善することができる。
また、上作業ロールにインクリースベンディング力およびディクリースベンディング力を付与して、強力な板クラウン・形状制御機能を実現することができるだけでなく、上作業ロールディクリースベンディング装置に複動式油圧シリンダーを採用してロールバランス力の発生を可能としたので大開度のロール間隙をも実現できる。すなわち、一台で、板厚の大きな分塊圧延から、正確な板クラウン・形状制御を要求される熱延薄板圧延まで、対応することができる。
また、上作業ロールチョックにかかる圧延方向力を常にハウジングウィンドウで負担するため、安定して上作業ロールチョックを支えることができる。
また、一対の第1プロジェクトブロックに、上下インクリースベンディング装置を組み込むことができる。これにより、大容量・大ストロークの強力ベンディング装置を実現することができる。
また、インクリースベンディング装置を一対の第1プロジェクトブロックに組み込むことで、油圧配管を固定化でき、サーボバルブを適用することができる。これにより、高応答のインクリースベンディング力の制御が可能となる。
応答性の低いディクリースベンディング装置であっても、応答性の高いインクリースベンディング装置との協働により、高応答のロールベンディング力制御が可能となる。これにより、製品品質、圧延歩留が大きく改善される。 According to the rolling mill and the rolling method described in the above (1) to (10), the maximum opening between the upper and lower work rolls can be increased, and a decrease bending device having low response must be provided. Even if it is not, this can be compensated by a highly responsive increase bending device arranged in the pair of first project blocks, and a highly responsive and powerful plate crown / shape control function can be provided.
Therefore, it is possible to build a good plate crown and shape against disturbances that change during rolling, such as the rolled material entry side thickness and the rolled material temperature, which can greatly improve product quality and yield. .
Also, not only can the upper work roll be provided with an increase bending force and a decrease bending force to realize a powerful plate crown and shape control function, but also the upper work roll decrease bending machine has a double-acting hydraulic cylinder. The roll balance force can be generated by adopting, so that a large opening roll gap can be realized. In other words, a single unit can cope with the bulk rolling with a large plate thickness to the hot rolled thin plate rolling that requires accurate plate crown and shape control.
Further, since the rolling direction force applied to the upper work roll chock is always borne by the housing window, the upper work roll chock can be stably supported.
In addition, the upper and lower increase bending apparatuses can be incorporated into the pair of first project blocks. As a result, a large-capacity and large-stroke powerful bending device can be realized.
Further, by incorporating the increment bending apparatus into the pair of first project blocks, the hydraulic piping can be fixed and the servo valve can be applied. As a result, it is possible to control the incremental bending force with high response.
Even with a decrease bending device with low responsiveness, roll bending force control with high response becomes possible by cooperating with an increase bending device with high responsiveness. This greatly improves product quality and rolling yield.
図1は、本発明の一実施形態に係る圧延機1の構造の一例を示す側面図である。当該図面に示すように、本発明の一実施形態に係る圧延機1は、上作業ロールチョック3-1及び下作業ロールチョック3-2と、上補強ロールチョック4-1及び下補強ロールチョック4-2と、これらのロールチョックを収容するハウジング9とを備える。ハウジング9には、一対の第1プロジェクトブロック5-1、5-2(すなわち、金属板材の入側に設けられる第1プロジェクトブロックと、出側に設けられる第1プロジェクトブロック)が一体に形成され、また、ハウジングウィンドウ12が形成される。
上作業ロールチョック3-1は、金属板材を圧延する上作業ロール1-1を支持し、下作業ロールチョック3-2は、金属板材を圧延する下作業ロール1-2を支持する。
また、上補強ロールチョック4-1は、上作業ロール1-1の上方に配置される上補強ロール2-1を支持し、下補強ロールチョック4-2は、下作業ロール1-2の下方に配置される下補強ロールを支持する。 Hereinafter, a rolling mill according to the present invention based on the above-described knowledge and a rolling method using the rolling mill will be described with reference to FIGS.
FIG. 1 is a side view showing an example of the structure of a rolling
The upper work roll chock 3-1 supports the upper work roll 1-1 for rolling the metal plate material, and the lower work roll chock 3-2 supports the lower work roll 1-2 for rolling the metal plate material.
The upper reinforcement roll chock 4-1 supports the upper reinforcement roll 2-1 disposed above the upper work roll 1-1, and the lower reinforcement roll chock 4-2 is disposed below the lower work roll 1-2. To support the lower reinforcing roll.
具体的には、上インクリースベンディング装置6-1、6-2は、そのアクチュエータである第1油圧シリンダー及びそのピストンロッド(第1ピストンロッド)により構成される。第1油圧シリンダーは一対の第1プロジェクトブロック5-1、5-2に内蔵され、第1ピストンロッドはその先端部が一対の第1プロジェクトブロック5-1、5-2の上面から突出して上作業ロールチョック3-1に接触するように設けられる。
また、下インクリースベンディング装置6-3、6-4は、そのアクチュエータである第2油圧シリンダー及びそのピストンロッド(第2ピストンロッド)により構成される。第2油圧シリンダーは一対の第1プロジェクトブロック5-1、5-2に内蔵され、第2ピストンロッドはその先端部が一対の第1プロジェクトブロック5-1、5-2の下面から突出して下作業ロールチョック3-2に接触するように設けられる。 The pair of first project blocks 5-1 and 5-2 are integrally formed so as to project inward from the
Specifically, the upper increment bending apparatuses 6-1 and 6-2 are configured by a first hydraulic cylinder as an actuator and a piston rod (first piston rod). The first hydraulic cylinder is built in the pair of first project blocks 5-1 and 5-2, and the first piston rod protrudes from the upper surface of the pair of first project blocks 5-1 and 5-2. It is provided in contact with the work roll chock 3-1.
Further, the lower increase bending apparatuses 6-3 and 6-4 are configured by a second hydraulic cylinder, which is an actuator, and a piston rod (second piston rod). The second hydraulic cylinder is built in the pair of first project blocks 5-1 and 5-2, and the tip of the second piston rod protrudes from the lower surface of the pair of first project blocks 5-1 and 5-2. Provided in contact with the work roll chock 3-2.
上記2つの機能を有する上ディクリースベンディング装置7-1、7-2は、そのアクチュエータである第3油圧シリンダー及びそのピストンロッド(第3ピストンロッド)により構成される。第3油圧シリンダーは上補強ロールチョック4-1内に配備される。第3ピストンロッドは、その先端部が上作業ロールチョック3-1に係合する形状を有する。 Further, the rolling
The upper decrease bending apparatuses 7-1 and 7-2 having the above two functions are constituted by a third hydraulic cylinder as an actuator and a piston rod (third piston rod). The third hydraulic cylinder is disposed in the upper reinforcing roll chock 4-1. The tip of the third piston rod has a shape that engages with the upper work roll chock 3-1.
この下ディクリースベンディング装置7-3、7-4は、そのアクチュエータである第4油圧シリンダー及びそのピストンロッド(第4ピストンロッド)により構成される。第4油圧シリンダーは、下補強ロールチョック4-2に配備、又は、後述する一対の第2プロジェクトブロック5-3、5-4に内蔵される。第4ピストンロッドはその先端部が下作業ロールチョック3-2に接触するように設けられる。 Further, the rolling
The lower decrease bending devices 7-3 and 7-4 are configured by a fourth hydraulic cylinder, which is an actuator, and a piston rod (fourth piston rod). The fourth hydraulic cylinder is arranged in the lower reinforcing roll chock 4-2 or is built in a pair of second project blocks 5-3 and 5-4 described later. The fourth piston rod is provided so that the tip thereof is in contact with the lower work roll chock 3-2.
図2は、上作業ロール1-1と上作業ロールチョック3-1の見取り図であり、図中、手前が駆動側、奥が作業側となる。上作業ロール1-1のロールチョック3-1の上面左右には、上ディクリースベンディング装置7-1、7-2を構成する第3油圧シリンダーの第3ピストンロッドの先端が嵌合する断面逆T字状の溝31が第1の係合部として形成されており、この溝31は、駆動側に開口するとともに、チョックの中心近傍まで形成されている。
圧延機1へのロールセットの挿入に際しては、操作側から両端部にロールチョックをセットした作業ロールを圧延機1のハウジング内の所定の位置にレール等を用いて搬入するに際して、上補強ロールチョック4-1内にディクリースベンディング装置である油圧シリンダーのピストンロッドを引き込んでおき、搬入の障害とならないようにしておく。
次いで、上作業ロールチョック3-1の溝31が係合すべき第3油圧シリンダーの第3ピストンロッドの拡大部(第2の係合部)の直前に位置した際に、このピストンロッドを所定の位置に下降させる。そして、図3Cに示すように、溝31の内面と第3ピストンロッドの外面とが接触しない位置関係を維持しつつ、駆動側の溝開口部から第3ピストンロッドの拡大部を溝31内に進入させる。これにより、第1の係合部と第2の係合部との係合を実現する。 Hereinafter, an example of the structure of the connecting portion will be described in detail. This example is merely an embodiment and does not limit the specific structure of the present invention.
FIG. 2 is a sketch of the upper work roll 1-1 and the upper work roll chock 3-1, in which the front side is the drive side and the back side is the work side. On the left and right sides of the upper surface of the roll chock 3-1 of the upper work roll 1-1, the cross-section reverse T where the tip of the third piston rod of the third hydraulic cylinder constituting the upper decrease bending devices 7-1 and 7-2 is fitted. A letter-shaped
When inserting the roll set into the rolling
Next, when the
すなわち、上ディクリースベンディング装置7-1、7-2の第3油圧シリンダーにより、その第3ピストンロッドは下方に伸長して、上作業ロールチョック3-1の溝31の底面に押圧力fDCを付与することで、ディクリースベンディング力を付与する。 FIG. 3B is a diagram illustrating a state in which an upper decrease bending force is applied in the case of performing sheet crown / shape control such as finish rolling of thin sheet hot rolling.
That is, by the third hydraulic cylinders of the upper decrease bending devices 7-1 and 7-2, the third piston rod extends downward, and the pressing force fDC is applied to the bottom surface of the
本実施形態に係る圧延機1では、上下のインクリースベンディング装置6-1~6-4を、一対の第1プロジェクトブロック5-1、5-2の平面断面図上で、互いにずらして配備することが望ましい。例えば、図4に示すように、上インクリースベンディング装置6-1、6-2と、下インクリースベンディング装置6-3、6-4とを、作業ロール1-2の軸方向にシフトした位置関係となるように配備することが望ましい。このようにすれば、一対の第1プロジェクトブロック5-1、5-2内のそれぞれにおいて、上下のインクリースベンディング装置6-1~6-4が互いに干渉しない。
すなわち、第1プロジェクトブロック5-1、5-2のそれぞれに内蔵される第1油圧シリンダーと第2油圧シリンダーとが互いに干渉しない。このため、第1油圧シリンダー及び第2油圧シリンダーの容量を大きくし、且つ、第1ピストンロッド及び第2ピストンロッドのストロークを大きくして、インクリースベンディング操作量を大きくすることができる。 FIG. 4 is a plan sectional view showing an arrangement example of the upper and lower increase bending apparatuses 6-1 to 6-4. That is, it is a cross-sectional view of the pair of first project blocks 5-1 and 5-2 at the pass line height.
In the rolling
That is, the first hydraulic cylinder and the second hydraulic cylinder built in each of the first project blocks 5-1 and 5-2 do not interfere with each other. For this reason, the capacity of the first hydraulic cylinder and the second hydraulic cylinder can be increased, and the strokes of the first piston rod and the second piston rod can be increased to increase the increment bending operation amount.
ここまでは、主に解決課題の一つである大きなロール開度を得る観点から、本実施形態に係る圧延機1の構造について説明してきた。 FIG. 5 is also a plan sectional view showing an arrangement example of the upper and lower increase bending apparatuses 6-1 to 6-4. That is, it is a cross-sectional view of the pair of first project blocks 5-1 and 5-2 at the pass line height. As shown in the figure, the first hydraulic cylinder and the second hydraulic cylinder may be in a positional relationship shifted in the rolling direction. Even in such an arrangement, the first hydraulic cylinder and the second hydraulic cylinder do not interfere with each other. For this reason, it is possible to increase the bending operation amount by increasing the capacities of the first hydraulic cylinder and the second hydraulic cylinder and increasing the strokes of the first piston rod and the second piston rod.
So far, the structure of the rolling
図12、13はいずれも従来技術に係る圧延機1A、1Bであり、何れの圧延機もロール開度を大きくとることができる。
しかしながら、これらの圧延機1A、1Bでは、強力なロールベンディング力を付与することができない。これは、上補強ロールチョック4-1から下方に突出したアーム部に、上インクリースベンディング装置6-1、6-2を組み込む構造であるため、大容量および大ストロークの上インクリースベンディング装置6-1、6-2を配備することができないからである。また、これらの圧延機1A、1Bは、上補強ロールチョック4-1からアーム部を延出するため、上ディクリースベンディング装置7-1、7-2を設置しようとしても、設置スペースがロールの軸心に寄ってしまう。そのため、上補強ロール2-1の軸受けと干渉するので、大容量・大ストロークの上ディクリースベンディング装置7-1、7-2を配備することができない。 Next, it will be described that according to this structure, it is possible to easily achieve the application of a strong roll bending force, which is another problem to be solved.
12 and 13 are rolling
However, these rolling
また、本実施形態に係る圧延機1は、上補強ロールチョック4-1には、図12、13に示す圧延機1A、1Bのようなアーム部を備えない。このため、上補強ロールチョック4-1の上補強ロール2-1の軸受けと干渉しない位置に、大容量・大ストロークの上ディクリースベンディング装置7-1、7-2を配備することができ、これによって上作業ロール1-1に大きなディクリースベンディング力を付与することができる。 On the other hand, as shown in FIG. 1, in the rolling
Further, in the rolling
また、作業ロールの組み換え作業の度に、インクリースベンディング装置の油圧配管を着脱する必要がない。このために、それぞれのインクリースベンディング装置6-1~6-4には、固定油圧配管を介してそれぞれの油圧制御弁に接続することができ、高応答油圧制御のためのサーボバルブを採用することができる。したがって、応答性の高いインクリースベンディング装置とすることができる。 That is, the position of the pair of first project blocks 5-1 and 5-2 and the rolling direction force applied to the body of the upper work roll 1-1 are brought into contact with the upper work roll chock 3-1 and the
Moreover, it is not necessary to attach or detach the hydraulic piping of the increment bending apparatus every time the work roll is recombined. For this reason, each of the increment bending apparatuses 6-1 to 6-4 can be connected to each hydraulic control valve via a fixed hydraulic pipe and employs a servo valve for high response hydraulic control. be able to. Therefore, it is possible to provide an incremental bending apparatus with high responsiveness.
このために、一般に高応答油圧制御のためのサーボバルブを採用することが困難となる上、フレキシブル配管を一部に採用しなければならない場合もある。
したがって、固定配管やサーボバルブを採用した場合と比較すると、ロールベンディング装置の応答性は低くならざるを得ない。 By the way, when the lower decrease bending devices 7-3 and 7-4 are arranged in the lower reinforcing roll chock 4-2 as in the rolling
For this reason, it is generally difficult to employ a servo valve for high response hydraulic pressure control, and flexible piping may have to be partially employed.
Therefore, the responsiveness of the roll bending apparatus is inevitably lowered as compared with the case where fixed piping and servo valves are employed.
図1、6に示すように、上ディクリースベンディング装置7-1、7-2を上補強ロールチョック4-1に配備した場合、上補強ロール2-1を組み替える際には、上ディクリースベンディング装置7-1、7-2の油圧配管を着脱しなければならず、着脱時には油圧配管内に微小な異物が混入する可能性が高い。
このため、一般に高応答油圧制御のためのサーボバルブを採用することが比較的困難となる。また、配管着脱を容易にするために、フレキシブル配管等のように柔構造かつ着脱自在な油圧配管を介してそれぞれの油圧制御弁に接続しなければならない。フレキシブル配管等の柔構造かつ着脱自在な油圧配管を採用する場合には、柔構造であるが故に油圧の変動を吸収し、または緩和してしまうこともある。 Next, the rolling method according to the present embodiment will be described.
As shown in FIGS. 1 and 6, when the upper decrease bending devices 7-1 and 7-2 are provided in the upper reinforcement roll chock 4-1, when the upper reinforcement roll 2-1 is reassembled, the upper decrease bending device 2-1 It is necessary to attach and detach the hydraulic pipes 7-1 and 7-2, and there is a high possibility that minute foreign matters will be mixed in the hydraulic pipes when attaching and detaching.
For this reason, it is generally difficult to employ a servo valve for high response hydraulic control. In addition, in order to facilitate the attachment / detachment of the pipe, it is necessary to connect to each hydraulic control valve via a flexible and detachable hydraulic pipe such as a flexible pipe. In the case of adopting a flexible and detachable hydraulic pipe such as a flexible pipe, the fluctuation of the hydraulic pressure may be absorbed or alleviated because of the flexible structure.
ところで、ディクリースベンディング力は、圧延荷重が負荷されていないアイドル時に付与することができない。そのため、ディクリースベンディング力を適用する場合は、ロールバランス力をとるアイドル状態から圧延開始までに、迅速にディクリースベンディング力を設定し、さらに圧延終了時には迅速にロールバランス状態に戻す必要がある。
したがって、ロールベンディング力の変更を応答性に劣るディクリースベンディング装置による制御で実施すると、圧延材の先尾端において、所定のディクリースベンディング力が付与されずに、形状不良部が長くなる可能性がある。 Therefore, when the upper decrease bending devices 7-1 and 7-2 are installed in the upper reinforcing roll chock 4-1, the response of the roll bending device is less than when the fixed piping and servo valves are used. It must be lowered.
By the way, the decrease bending force cannot be applied during idling when no rolling load is applied. Therefore, when applying the decrease bending force, it is necessary to quickly set the decrease bending force from the idle state where the roll balance force is taken to the start of rolling, and to quickly return to the roll balance state at the end of rolling.
Therefore, if the roll bending force is changed by controlling the decrease bending device with poor responsiveness, a predetermined defect bending force may not be applied at the leading and trailing ends of the rolled material, and the shape defect portion may become long. There is.
すなわち、上ディクリースベンディング装置7-1、7-2を上補強ロールチョック4-1に配備した本実施形態に係る圧延機1、1’を用いた圧延方法であって、当該圧延機1、1’に生じ得る上記問題を解決する圧延方法である。
前記したように、上ディクリースベンディング装置7-1、7-2を上補強ロールチョック4-1に配備した圧延機1、1’においては、ディクリースベンディング装置の応答性が悪くなる場合がある。
しかし、本実施形態に係る圧延機1、1’では、ハウジング9からその内側方向に突出する一対の第1プロジェクトブロック5-1、5-2に、上インクリースベンディング装置6-1、6-2を配備する構造であるため、大容量・大ストロークの上インクリースベンディング装置とすることができる。 The rolling method according to this embodiment solves the above problem.
That is, a rolling method using the
As described above, in the
However, in the
本実施形態に係る圧延方法は、板クラウン・形状制御の目的で、作業ロールにディクリースベンディング力を作用させる場合に、圧延開始時および圧延終了時のロールベンディング力の変更を、応答性の高いインクリースベンディング装置を用いて行い、ディクリースベンディング装置の応答性を補償する。 Moreover, it is not necessary to attach or detach the hydraulic piping of the increment bending device every time the roll recombination work is performed, so that it is possible to adopt fixed hydraulic piping and servo valves, thereby making the incremental bending device highly responsive. it can.
The rolling method according to the present embodiment has a high responsiveness in changing the roll bending force at the start of rolling and at the end of rolling when the decrease bending force is applied to the work roll for the purpose of plate crown and shape control. This is performed by using an increment bending apparatus to compensate for the responsiveness of the decrease bending apparatus.
また、図8に、この圧延方法における、一本の圧延材に対するロールベンディング力等の時系列変化を示す。図8は上から、圧延荷重、インクリースベンディング装置の出力、ディクリースベンディング装置の出力、それらの合力である作業ロールベンディング力の時系列変化を示している。以下、図7、8に基づいて説明する。 FIG. 7 is a diagram illustrating an example of an operation flow of the rolling method according to the present embodiment. That is, it is a diagram showing an operation flow of an increase bending device having a high response and a decrease bending device having a slightly lower response than the above.
FIG. 8 shows time-series changes such as roll bending force for one rolled material in this rolling method. FIG. 8 shows, from above, time series changes in the rolling load, the output of the increment bending apparatus, the output of the decrease bending apparatus, and the work roll bending force, which is the resultant force. Hereinafter, a description will be given with reference to FIGS.
圧延開始前は、インクリースベンディング力とディクリースベンディング力の双方を作用させ、合力としてロールバランス力FBに相当するインクリース側のロールベンディング力が作業ロールチョックに作用するようにする。
すなわち、圧延前のアイドル時には、インクリースベンディング装置出力をIB(>0)、ディクリースベンディング装置出力をDB(<0)とし、IB+DBがロールバランス力FB(>0)として作用する。 (First step)
Before rolling is started, both the increase bending force and the decrease bending force are applied, and the roll bending force on the increase side corresponding to the roll balance force FB is applied to the work roll chock as a resultant force.
That is, at idle before rolling, the increment bending apparatus output is IB (> 0), the decrease bending apparatus output is DB (<0), and IB + DB acts as the roll balance force FB (> 0).
そして、圧延開始前のあるタイミング(時間軸上のa点)において、圧延中作業ロールベンディング力FRを作用させるのに十分な所定の圧延中ディクリースベンディング装置出力DSをDS=FR-IRによって演算する。そして、ロールバランス力FBが一定となるように、DSおよびISを同時に出力する。ここで、IRは、圧延中のインクリースベンディング装置出力であり、DSの絶対値が過大にならないように、制御可能な最小値に近い値を予め決めておく。ISはIS+DS=Frとなるインクリースベンディング装置出力である。したがって、設定タイミングにおいては、合力としての作業ロールベンディング力はFBのままで、実質的に変化しない。 (Second step)
Then, at a certain timing (point a on the time axis) before the start of rolling, a predetermined rolling bending device output DS sufficient to apply the work roll bending force FR during rolling is calculated by DS = FR-IR. To do. Then, DS and IS are simultaneously output so that the roll balance force FB is constant. Here, IR is the output of the increment bending apparatus during rolling, and a value close to the minimum controllable value is determined in advance so that the absolute value of DS does not become excessive. IS is the output of the increment bending apparatus where IS + DS = Fr. Therefore, at the set timing, the work roll bending force as the resultant force remains FB and does not substantially change.
次に、圧延開始時に、ディクリースベンディング力は一定値を保持しつつ、インクリースベンディング力を変化(低下)させ、合力として所定の圧延中作業ロールベンディング力FRが作業ロールチョックに作用するようにする。
すなわち、圧延開始時(時間軸上のb点)において、インクリースベンディング装置出力をISからIRに変更する。このようにすることで、応答の遅いディクリースベンディング装置出力はDSのままで、応答の速いインクリースベンディング装置の制御によって、合力としての作業ロールベンディング力をロールバランス力FB(>0)から圧延作業中ロールベンディング力FR(<0)に、迅速に切り換えることができる。 (Third step)
Next, at the start of rolling, the increase bending force is changed (decreased) while maintaining the constant bending force at a constant value so that the predetermined work roll bending force FR during the rolling acts on the work roll chock as a resultant force. .
That is, at the start of rolling (b point on the time axis), the output of the increment bending apparatus is changed from IS to IR. As a result, the output of the slow bending device, which has a slow response, remains DS, and the work roll bending force as a resultant force is rolled from the roll balance force FB (> 0) by controlling the fast responding increase bending device. The work can be quickly switched to the roll bending force FR (<0).
そして、この圧延中ロールベンディング力を維持して金属板の圧延を行う。 (4th process)
Then, the metal sheet is rolled while maintaining the roll bending force during the rolling.
圧延終了時に、ロールベンディング力を圧延開始前の状態に戻すため、合力として、ロールバランス力FBに相当するロールベンディング力を作業ロールチョックに作用させ、圧延を終了する。
すなわち、圧延終了時(時間軸上のc点)において、ディクリースベンディング装置出力はDSのままで、応答の速いインクリースベンディング装置出力をIRからISに変化させる。このようにすることで、合力としての作業ロールベンディング力を圧延中作業ロールベンディング力(FR(<0))からロールバランス力(FS(>0))に迅速に切り替えることができる。 (5th process)
At the end of rolling, in order to return the roll bending force to the state before starting rolling, a roll bending force corresponding to the roll balance force FB is applied to the work roll chock as a resultant force, and the rolling is finished.
That is, at the end of rolling (c point on the time axis), the output of the increase bending apparatus with a quick response is changed from IR to IS while the output of the decrease bending apparatus remains DS. By doing in this way, the work roll bending force as a resultant force can be quickly switched from the work roll bending force during rolling (FR (<0)) to the roll balance force (FS (> 0)).
そして、圧延終了時(c)から、例えば1~3秒経過した時点を、作業完了タイミング(時間軸上のd点)とし、このタイミングで、インクリースベンディング装置出力をIBに、ディクリースベンディング装置出力をDBに変更する。この変更でも、合力としての作業ロールベンディング力はロールバランス力FBにほぼ維持される。 (Sixth step)
For example, the time when 1 to 3 seconds elapse from the end of rolling (c) is the work completion timing (point d on the time axis). At this timing, the output of the increment bending apparatus is set to IB, and the decrease bending apparatus. Change the output to DB. Even with this change, the work roll bending force as the resultant force is substantially maintained at the roll balance force FB.
さらに、圧延中に種々の要因(外乱)によって圧延力が変化する場合にあっても、高応答なインクリースベンディング装置で、最適な作業ロールベンディング力を維持するように迅速に制御することが可能である。 As shown in FIGS. 7 and 8, in the rolling method according to the present embodiment, the roll bending force at the start of rolling and at the end of rolling is changed using an increase bending responsive apparatus. For this reason, even if it is necessary to deploy a decrease bending device having a relatively low response, a highly responsive increase bending device compensates for this. A shape control function can be provided.
Furthermore, even when the rolling force changes due to various factors (disturbances) during rolling, it is possible to quickly control to maintain the optimal work roll bending force with a highly responsive incremental bending device. It is.
タイミングbおよびcにおいて、応答性の高いインクリースベンディング装置の出力が急激に変化するため、応答性の悪いディクリースベンディング装置の出力が変動する。その結果、合力としての作業ロールベンディング力は、タイミングbでFRに到達するのが送れ、タイミングcでFBに到達するのが遅れることになる。図10に示す圧延方法は、この問題を解決する。 FIG. 9 is a diagram showing a time series change of the roll bending force and the like when the response of the decrease bending apparatus is extremely low (particularly when it has a hydraulic characteristic in which the pressure decreases when the reaction force is released). Similarly to FIG. 8, according to the operation flow of the increment bending apparatus and the decrease bending apparatus shown in FIG. 7, changes in time series such as a roll bending force accompanying a rolling operation on a single rolled material are shown. That is, an example in which the response speed of the decrease bending apparatus is slower than in the cases of FIGS.
At timings b and c, the output of the increase bending apparatus with high responsiveness changes abruptly, so the output of the decrease bending apparatus with poor responsiveness fluctuates. As a result, the work roll bending force as the resultant force can be sent to reach FR at timing b, and it can be delayed to reach FB at timing c. The rolling method shown in FIG. 10 solves this problem.
図10に示す圧延方法では、ディクリースベンディング装置に設置したロードセルでディクリースベンディング力を、あるいはディクリースベンディング装置に繋がる油圧配管内の油圧を常時測定し、この測定値に基づいてインクリースベンディング装置をダイナミック制御する。すなわち、圧延前後は作業ロールベンディング力がロールバランス力FBとなるように、インクリースベンディング装置の出力を、ディクリースベンディング力またはディクリースベンディング装置の油圧に応じて制御する。なお、これ以外の制御は、図7に示す圧延方法と同様であるが、以下に具体的に説明する。 FIG. 10 is a diagram showing an operation flow in the case of having an increase bending device with high responsiveness and a decrease bending device with low responsiveness. FIG. 11 shows time-series changes such as roll bending force for one rolled material in this rolling method. FIG. 11 shows the rolling load, the output of the increment bending apparatus, the output of the decrease bending apparatus, and the time series change of the work roll bending force, which is the resultant force, from the top. Hereinafter, a description will be given with reference to FIGS.
In the rolling method shown in FIG. 10, the decrease bending force or the hydraulic pressure in the hydraulic piping connected to the decrease bending apparatus is constantly measured by a load cell installed in the decrease bending apparatus, and the increment bending apparatus is based on the measured value. Dynamic control. That is, the output of the increment bending apparatus is controlled according to the decrease bending force or the hydraulic pressure of the decrease bending apparatus so that the work roll bending force becomes the roll balance force FB before and after rolling. In addition, although control other than this is the same as that of the rolling method shown in FIG. 7, it demonstrates concretely below.
(第1工程)
圧延開始前は、インクリースベンディング力とディクリースベンディング力の双方を作用させ、合力としてロールバランス力FBに相当するインクリース側のロールベンディング力が作業ロールチョックに作用するようにする。
すなわち、圧延前のアイドル時には、インクリースベンディング装置出力をIB(>0)、ディクリースベンディング装置出力をDB(<0)とし、IB+DBがロールバランス力FB(>0)として作用する。 First, before starting rolling, the set value FR of the work roll bending force during rolling corresponding to the rolled material to be rolled next is calculated and obtained.
(First step)
Before rolling is started, both the increase bending force and the decrease bending force are applied, and the roll bending force on the increase side corresponding to the roll balance force FB is applied to the work roll chock as a resultant force.
That is, at idle before rolling, the increment bending apparatus output is IB (> 0), the decrease bending apparatus output is DB (<0), and IB + DB acts as the roll balance force FB (> 0).
そして、圧延開始前のあるタイミング(時間軸上のa点)において、圧延中作業ロールベンディング力FRを作用させるのに十分な所定の圧延中ディクリースベンディング装置出力DSをDS=FR-IRによって演算し、ディクリースベンディング力をDBからDSに変更する。また、ISはIS+DS=Frにより定まるインクリースベンディング装置出力であり、Dsと同時に出力する。ここで、ディクリースベンディング力を時々刻々と(すなわち、連続的に)測定することにより得られる測定値DMを用いて、微小に変動し得るロールバランス力FBが常に一定となるようにインクリースベンディング装置出力ISを制御する。 (Second step)
Then, at a certain timing (point a on the time axis) before the start of rolling, a predetermined rolling bending device output DS sufficient to apply the work roll bending force FR during rolling is calculated by DS = FR-IR. Then, the decrease bending force is changed from DB to DS. In addition, IS is an increase bending apparatus output determined by IS + DS = Fr, and is output simultaneously with Ds. Here, using the measured value DM obtained by measuring the decrease bending force momentarily (that is, continuously), the increment bending is performed so that the roll balance force FB that can be slightly changed is always constant. Control device output IS.
次に、圧延開始時に、ディクリースベンディング力は一定値を保持しつつ、インクリースベンディング力を変化(低下)させ、合力として所定の圧延中作業ロールベンディング力FRが作業ロールチョックに作用するようにする。
すなわち、圧延開始時(時間軸上のb点)において、インクリースベンディング装置出力をISからIRに変更する。このようにすることで、応答の遅いディクリースベンディング装置出力はDSのままで、応答の速いインクリースベンディング装置の制御によって、合力としての作業ロールベンディング力をロールバランス力FB(>0)から圧延作業中ロールベンディング力FR(<0)に、迅速に切り換えることができる。 (Third step)
Next, at the start of rolling, the increase bending force is changed (decreased) while maintaining the constant bending force at a constant value so that the predetermined work roll bending force FR during the rolling acts on the work roll chock as a resultant force. .
That is, at the start of rolling (b point on the time axis), the output of the increment bending apparatus is changed from IS to IR. As a result, the output of the slow bending device, which has a slow response, remains DS, and the work roll bending force as a resultant force is rolled from the roll balance force FB (> 0) by controlling the fast responding increase bending device. The work can be quickly switched to the roll bending force FR (<0).
そして、この圧延中ロールベンディング力を維持して圧延を行う。ここで、ディクリースベンディング力を時々刻々と(すなわち、連続的に)に測定することにより得られる測定値DMを用いて、微小に変動し得るロールバランス力FBが常に一定となるようにインクリースベンディング装置出力IRを制御し、ディクリースベンディング装置出力DSと同時に出力する。 (4th process)
And rolling is performed while maintaining the roll bending force during the rolling. Here, using the measured value DM obtained by measuring the decrease bending force from moment to moment (that is, continuously), the roll balance force FB that can be slightly changed is always constant. The bending device output IR is controlled and output simultaneously with the decrease bending device output DS.
圧延終了時に、ロールベンディング力を圧延開始前の状態に戻すため、合力として、ロールバランス力FBに相当するロールベンディング力を作業ロールチョックに作用させ、圧延を終了する。
すなわち、圧延終了時(時間軸上のc点)において、ディクリースベンディング装置出力はDSのままで、応答の速いインクリースベンディング装置出力をIRからISに変化させる。このようにすることで、合力としての作業ロールベンディング力を圧延中作業ロールベンディング力(FR(<0))からロールバランス力(FS(>0))に迅速に切り替えることができる。 (5th process)
At the end of rolling, in order to return the roll bending force to the state before starting rolling, a roll bending force corresponding to the roll balance force FB is applied to the work roll chock as a resultant force, and the rolling is finished.
That is, at the end of rolling (c point on the time axis), the output of the increase bending apparatus with a quick response is changed from IR to IS while the output of the decrease bending apparatus remains DS. By doing in this way, the work roll bending force as a resultant force can be quickly switched from the work roll bending force during rolling (FR (<0)) to the roll balance force (FS (> 0)).
そして、圧延終了時(c)から、例えば1~3秒経過した時点を、作業完了タイミング(時間軸上のd点)とし、このタイミングで、インクリースベンディング装置出力をIBに、ディクリースベンディング装置出力をDBに変更する。ここで、ディクリースベンディング力を時々刻々と(すなわち、連続的に)測定することにより得られる測定値DMを用いて、微小に変動し得るロールバランス力FBが常に一定となるようにインクリースベンディング装置出力ISを制御し、DSと同時に出力する。 (6th process)
For example, the time when 1 to 3 seconds elapse from the end of rolling (c) is the work completion timing (point d on the time axis). At this timing, the output of the increment bending apparatus is set to IB, and the decrease bending apparatus. Change the output to DB. Here, using the measured value DM obtained by measuring the decrease bending force momentarily (that is, continuously), the increment bending is performed so that the roll balance force FB that can be slightly changed is always constant. The device output IS is controlled and output simultaneously with the DS.
また、圧延中のディクリースベンディング力の測定や、油圧測定によるフィードバック制御をしなくても、ディクリースベンディング装置の出力変動を予め予測し、それを補償するインクリースベンディング装置の出力を設定することでも、同様の効果を得ることができる。 By rolling with the rolling method shown in FIG. 10, as shown in FIG. 11, the increase bending device compensates for the fluctuation of the output of the decrease bending device, and the work roll bending force is optimized and high-response control is performed. Can be realized.
In addition, it is possible to predict the output fluctuation of the decrease bending device in advance and set the output of the increment bending device to compensate for it without the need for measurement of the bending bending force during rolling and feedback control by hydraulic pressure measurement. However, the same effect can be obtained.
(1)上下一対の作業ロールと、これらをそれぞれ支持する上下一対の補強ロールを有する金属板材の圧延機であって、上下作業ロールにそれぞれインクリースベンディング力を付与する油圧シリンダーが、圧延機ハウジングの内側に突出したプロジェクトブロックに配備され、下作業ロールに作用する圧延方向力が、該プロジェクトブロックに支持され、上作業ロールに作用する圧延方向力が該プロジェクトブロックの上方に位置する圧延機ハウジングウィンドウによって支持されるとともに、上作業ロールディクリースベンディング力を付与する複動式の油圧シリンダーが上補強ロールチョック内に配備され、そのピストン先端が、上作業ロールチョックに接続し、上補強ロールと上作業ロールとを接触状態に保持するロールバランス出力を有する金属板材の圧延機。
この圧延機では、上作業ロールにインクリースベンディング力を付与する油圧シリンダーと、下作業ロールにインクリースベンディング力を付与する油圧シリンダーとが、前記プロジェクトブロック内において平面図上で異なる位置に配備されてもよい。
この圧延機では、下作業ロールにディクリースベンディング力を付与する油圧シリンダーが、下補強ロールチョックまたは前記プロジェクトブロックの下方に位置する第2のプロジェクトブロックに配備されてもよい。
この圧延機では、上作業ロールディクリースベンディング力を付与する油圧シリンダーのピストン先端断面が拡大部を具備し、上作業ロールチョックには、該拡大部が、上作業ロール交換時のロール軸方向移動によって、係合する凹部が形成されてもよい。
(2)上述の圧延機を用いて、厚板圧延を行う熱間圧延方法。
(3)上述の圧延機を用いて、厚板を製造するに当たり、上作業ロールインクリースベンディング力を付与する油圧シリンダーのストロークを超えるロール開度をとる場合に、上作業ロールディクリースベンディング力を付与する油圧シリンダーの引き操作によって、上作業ロールのロールバランス力を付与する熱間圧延方法。
(4)上述の圧延機を用いて、薄板熱間圧延の粗圧延および/または仕上圧延を行う熱間圧延方法。
(5)上述の熱間圧延方法であって、圧延開始前に、インクリースベンディング力とディクリースベンディング力の双方を作用させ、合力としてロールバランス力に相当するロールベンディング力を作業ロールチョックに作用させ、その後、ディクリースベンディング力を所定の圧延中ディクリースベンディング力となるように変化させつつ、ディクリースベンディング力とインクリースベンディング力の合力がロールバランス力を維持するようにインクリースベンディング力を変化させ、その後、圧延開始時に、ディクリースベンディング力を前記所定の圧延中ディクリースベンディング力を保持する制御を継続しつつ、インクリースベンディング力を変化させ、合力としての所定の圧延中作業ロールベンディング力が作業ロールチョックに作用する状態にし、圧延中は、前記所定の圧延中作業ロールベンディング力を維持するように圧延を行い、その後、圧延終了時に、インクリースベンディング力を変化させ、ディクリースベンディング力との合力としてロールバランス力に相当するロールベンディング力を作業ロールチョックに作用させ、この状態で金属板材の圧延を終了し、その後、前記合力としてのロールバランス力を維持するように、ディクリースベンディング力とインクリースベンディング力を減少させることを特徴とする金属板材の圧延方法。
この金属板材の圧延方法では、ディクリースベンディング力を発生させる油圧シリンダー内あるいは該油圧シリンダーに繋がる油圧配管内の油圧を測定し、その測定値に基づき、合力として作業ロールチョックに作用するロールベンディング力が所定の値になるようにインクリースベンディング力を制御してもよい。 The present invention can also be expressed as follows.
(1) A metal plate material rolling mill having a pair of upper and lower work rolls and a pair of upper and lower reinforcing rolls that respectively support the work rolls, and a hydraulic cylinder that applies an incremental bending force to each of the upper and lower work rolls. A rolling mill housing disposed in a project block projecting inwardly, and having a rolling direction force acting on the lower work roll supported by the project block, and a rolling direction force acting on the upper work roll being located above the project block A double-acting hydraulic cylinder that is supported by the window and gives the upper work roll decrease bending force is installed in the upper reinforcement roll chock, and its piston tip is connected to the upper work roll chock, and the upper reinforcement roll and the upper work Roll balance output that keeps the roll in contact Rolling mill of the metal plate having.
In this rolling mill, a hydraulic cylinder that applies an increase bending force to the upper work roll and a hydraulic cylinder that applies an increase bending force to the lower work roll are arranged at different positions on the plan view in the project block. May be.
In this rolling mill, a hydraulic cylinder for applying a decrease bending force to the lower work roll may be provided in the lower reinforcing roll chock or the second project block located below the project block.
In this rolling mill, the piston tip cross-section of the hydraulic cylinder that imparts the upper work roll decrease bending force has an enlarged portion, and the upper work roll chock has the enlarged portion moved by moving in the roll axial direction when the upper work roll is replaced. The recessed part to engage may be formed.
(2) A hot rolling method in which thick plate rolling is performed using the above rolling mill.
(3) When manufacturing the thick plate using the above rolling mill, when the roll opening exceeds the stroke of the hydraulic cylinder that gives the upper work roll increase bending force, the upper work roll decrease bending force is A hot rolling method in which the roll balance force of the upper work roll is imparted by a pulling operation of the hydraulic cylinder to be imparted.
(4) A hot rolling method in which rough rolling and / or finish rolling of thin plate hot rolling is performed using the above rolling mill.
(5) In the above hot rolling method, before starting rolling, both the increase bending force and the decrease bending force are applied, and the roll bending force corresponding to the roll balance force is applied to the work roll chock as a resultant force. After that, while changing the decrease bending force to become the decrease bending force during the predetermined rolling, the increase bending force is changed so that the combined force of the decrease bending force and the increase bending force maintains the roll balance force. Then, at the start of rolling, the increase bending force is changed as the resultant force while continuing the control of maintaining the decrease bending force during the predetermined rolling while maintaining the predetermined bending force during the rolling. Work roll chock During the rolling, the rolling is performed so as to maintain the predetermined work roll bending force during the rolling, and then the incremental bending force is changed at the end of rolling, and the resultant roll is combined with the decrease bending force. The roll bending force corresponding to the balance force is applied to the work roll chock, and the rolling of the metal plate material is finished in this state, and then the decrease bending force and the increase bending force are maintained so as to maintain the roll balance force as the resultant force. A method for rolling a metal sheet, wherein
In this metal sheet rolling method, the hydraulic pressure in the hydraulic cylinder that generates the decrease bending force or in the hydraulic piping connected to the hydraulic cylinder is measured, and based on the measured value, the roll bending force acting on the work roll chock is obtained as a resultant force. The increase bending force may be controlled to be a predetermined value.
1-2 下作業ロール
2-1 上補強ロール
2-2 下補強ロール
3-1 上作業ロールチョック
3-2 下作業ロールチョック
4-1 上補強ロールチョック
4-2 下補強ロールチョック
5-1、5-2 一対の第1プロジェクトブロック
5-3、5-4 一対の第2プロジェクトブロック
6-1 入側上インクリースベンディング装置
6-2 出側上インクリースベンディング装置
6-3 入側下インクリースベンディング装置
6-4 出側下インクリースベンディング装置
7-1 入側上ディクリースベンディング装置
7-2 出側上ディクリースベンディング装置
7-3 入側下ディクリースベンディング装置
7-4 出側下ディクリースベンディング装置
8-1 入側補強ロールバランス装置
8-2 出側補強ロールバランス装置
9 ハウジング
10 金属板材
11 圧下装置
12 ハウジングウィンドウ
31 溝 1-1 Upper Work Roll 1-2 Lower Work Roll 2-1 Upper Reinforcement Roll 2-2 Lower Reinforcement Roll 3-1 Upper Work Roll Chock 4-2 Lower Work Roll Chock 4-1 Upper Reinforcement Roll Chock 4-2 Lower Reinforcement Roll Chock 5- 1, 5-2 A pair of first project blocks 5-3, 5-4 A pair of second project blocks 6-1 On-side upper increment bending device 6-2 On-side upper increase bending device 6-3 On-inside lower Increment Bending Device 6-4 Outgoing Lower Increment Bending Device 7-1 Incoming Upper Debending Bending Device 7-2 Outgoing Upper Decrease Bending Device 7-3 Incoming Lower Decrease Bending Device 7-4 Outgoing Lower Decrease bending device 8-1 Entry side reinforcing roll balance device 8-1 Delivery side Strong
Claims (10)
- 金属板材を圧延する上作業ロール及び下作業ロールと;
前記上作業ロール及び前記下作業ロールをそれぞれ支持する上補強ロール及び下補強ロールと;
前記上作業ロール及び前記下作業ロールをそれぞれ支持する上作業ロールチョック及び下作業ロールチョックと;
前記上補強ロール及び前記下補強ロールをそれぞれ支持する上補強ロールチョック及び下補強ロールチョックと;
前記上作業ロールチョック、前記下作業ロールチョック、前記上補強ロールチョック、及び前記下補強ロールチョックを収容し、互いに内方へ突出して前記下作業ロールに作用する圧延方向力を負担する一対の第1プロジェクトブロックを有し、前記上作業ロールに作用する圧延方向力を負担するハウジングウィンドウが形成されるハウジングと;
前記一対の第1プロジェクトブロックに設けられ、前記上作業ロールチョックを介して前記上作業ロールにインクリースベンディング力を付与する第1ピストンロッドを有する第1油圧シリンダーと;
前記一対の第1プロジェクトブロックに設けられ、前記下作業ロールチョックを介して前記下作業ロールにインクリースベンディング力を付与する第2ピストンロッドを有する第2油圧シリンダーと;
前記上補強ロールチョックに設けられ、前記上作業ロールにディクリースベンディング力を付与する、又は、前記上作業ロールを前記上補強ロールに接触させてロールバランス力を発生させる第3ピストンロッドを有する第3油圧シリンダーと;
前記下作業ロールにディクリースベンディング力を付与する第4ピストンロッドを有する第4油圧シリンダーと;
を備えることを特徴とする金属板材の圧延機。 An upper work roll and a lower work roll for rolling a metal sheet;
An upper reinforcing roll and a lower reinforcing roll that respectively support the upper working roll and the lower working roll;
An upper work roll chock and a lower work roll chock that respectively support the upper work roll and the lower work roll;
An upper reinforcing roll chock and a lower reinforcing roll chock that respectively support the upper reinforcing roll and the lower reinforcing roll;
The upper work roll chock, the lower work roll chock, the upper reinforcement roll chock, and the lower reinforcement roll chock are accommodated, and a pair of first project blocks that project inward and bear the rolling direction force acting on the lower work roll A housing formed with a housing window bearing a rolling direction force acting on the upper work roll;
A first hydraulic cylinder provided on the pair of first project blocks and having a first piston rod for applying an increment bending force to the upper work roll via the upper work roll chock;
A second hydraulic cylinder provided in the pair of first project blocks and having a second piston rod for applying an increment bending force to the lower work roll via the lower work roll chock;
A third piston rod is provided on the upper reinforcing roll chock and has a third piston rod that applies a decrease bending force to the upper working roll or generates a roll balancing force by bringing the upper working roll into contact with the upper reinforcing roll. With a hydraulic cylinder;
A fourth hydraulic cylinder having a fourth piston rod for applying a decrease bending force to the lower work roll;
A rolling machine for a metal plate material. - 前記第1油圧シリンダーと、前記第2油圧シリンダーとが、前記一対の第1プロジェクトブロック内で平面図上の互いに異なる位置に設けられていることを特徴とする請求項1に記載の金属板材の圧延機。 2. The metal plate material according to claim 1, wherein the first hydraulic cylinder and the second hydraulic cylinder are provided at different positions on a plan view in the pair of first project blocks. Rolling mill.
- 前記下補強ロールチョックに、前記第4油圧シリンダーが設けられることを特徴とする請求項1に記載の金属板材の圧延機。 The metal plate material rolling machine according to claim 1, wherein the lower hydraulic roll chock is provided with the fourth hydraulic cylinder.
- 前記ハウジングが、前記一対の第1プロジェクトブロックの下方において前記ハウジングから内方へ突出する一対の第2プロジェクトブロックを更に備え、
前記一対の第2プロジェクトブロックに、前記第4油圧シリンダーが設けられることを特徴とする請求項1に記載の金属板材の圧延機。 The housing further comprises a pair of second project blocks projecting inwardly from the housing below the pair of first project blocks;
The rolling machine for metal sheet according to claim 1, wherein the fourth hydraulic cylinder is provided in the pair of second project blocks. - 前記第3ピストンロッドの先端部に第1の係合部が形成され、
前記上作業ロールチョックに、前記第1の係合部が前記上作業ロールのロール軸方向移動によって係合する第2の係合部が形成される
ことを特徴とする請求項1に記載の金属板材の圧延機。 A first engaging portion is formed at the tip of the third piston rod;
2. The metal plate material according to claim 1, wherein the upper work roll chock is formed with a second engagement part in which the first engagement part is engaged by movement of the upper work roll in the roll axial direction. Rolling mill. - 請求項1~5の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、
前記第1油圧シリンダーのストロークを超えるロール開度で圧延を行う際には、前記第3ピストンロッドの引き操作によってロールバランス力を発生させる
ことを特徴とする金属板材の圧延方法。 A method of rolling a metal sheet using the rolling machine according to any one of claims 1 to 5,
A rolling method of a metal plate material, wherein when rolling is performed at a roll opening degree exceeding a stroke of the first hydraulic cylinder, a roll balance force is generated by a pulling operation of the third piston rod. - 請求項1~5の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、
前記第1油圧シリンダーのストロークを超えないロール開度で圧延を行う際には、
圧延開始前に、インクリースベンディング力とディクリースベンディング力の双方を前記上作業ロール及び前記下作業ロールに作用させることにより、合力としてロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第1工程と、
その後、前記ディクリースベンディング力を圧延中ディクリースベンディング力に相当するディクリースベンディング力に変化させつつ、合力が前記ロールバランス力を維持するように、前記インクリースベンディング力を増加させる第2工程と、
圧延開始時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として圧延中ロールベンディング力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第3工程と、
前記圧延中ロールベンディング力を保持して圧延を行う第4工程と、
圧延終了時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として前記ロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させ、この状態で金属板材の圧延を終了する第5工程と、
その後、前記ロールバランス力を維持するように、前記ディクリースベンディング力と前記インクリースベンディング力とを減少させる第6工程と、
を行うことを特徴とする金属板材の圧延方法。 A method of rolling a metal sheet using the rolling machine according to any one of claims 1 to 5,
When rolling with a roll opening not exceeding the stroke of the first hydraulic cylinder,
Before starting rolling, by causing both the increase bending force and the decrease bending force to act on the upper work roll and the lower work roll, a roll bending force corresponding to a roll balance force as a resultant force is applied to the upper work roll and the lower work roll. A first step that acts on the lower work roll;
A second step of increasing the increase bending force so that the resultant force maintains the roll balance force while changing the decrease bending force to a decrease bending force corresponding to the decrease bending force during rolling; ,
By maintaining the decrease bending force at the start of rolling and changing the increase bending force, a roll bending force corresponding to the roll bending force during rolling acts on the upper work roll and the lower work roll as a resultant force. A third step of
A fourth step of rolling while maintaining the roll bending force during the rolling;
At the end of rolling, by changing the increase bending force while maintaining the decrease bending force, a roll bending force corresponding to the roll balance force is applied to the upper work roll and the lower work roll as a resultant force. The fifth step of ending the rolling of the metal plate material in this state;
Thereafter, a sixth step of reducing the decrease bending force and the increase bending force so as to maintain the roll balance force;
A method for rolling a metal plate material, characterized in that: - 前記第3油圧シリンダー内の油圧、前記第3油圧シリンダーに繋がる油圧配管内の油圧、前記第4油圧シリンダー内の油圧、及び、前記第4油圧シリンダーに繋がる油圧配管内の油圧の少なくとも一つを連続的に測定し、その測定値に基づき、合力として前記上作業ロールチョック及び前記下作業ロールチョックに作用する前記ロールベンディング力が所定の値になるように前記インクリースベンディング力を制御する
ことを特徴とする請求項7に記載された金属板材の圧延方法。 At least one of the hydraulic pressure in the third hydraulic cylinder, the hydraulic pressure in the hydraulic piping connected to the third hydraulic cylinder, the hydraulic pressure in the fourth hydraulic cylinder, and the hydraulic pressure in the hydraulic piping connected to the fourth hydraulic cylinder. Continuously measured, and based on the measured value, the increase bending force acting on the upper work roll chock and the lower work roll chock as a resultant force is controlled to be a predetermined value, and the increase bending force is controlled. The method for rolling a metal sheet according to claim 7. - 請求項1~5の何れか1項に記載された前記圧延機を用いた金属板材の圧延方法であって、
圧延時に前記第1油圧シリンダーのストロークを超えるロール開度で圧延を行う際には、前記第3ピストンロッドの引き操作によって、前記上作業ロールのロールバランス力を付与し、
その後、前記第1油圧シリンダーのストロークを超えないロール開度で圧延を行う際には、
圧延開始前に、インクリースベンディング力とディクリースベンディング力の双方を前記上作業ロール及び前記下作業ロールに作用させることにより、合力としてロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第1工程と、
その後、前記ディクリースベンディング力を圧延中ディクリースベンディング力に相当するディクリースベンディング力に変化させつつ、合力が前記ロールバランス力を維持するように、前記インクリースベンディング力を増加させる第2工程と、
圧延開始時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として圧延中ロールベンディング力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させる第3工程と、
前記圧延中ロールベンディング力を保持して圧延を行う第4工程と、
圧延終了時に、前記ディクリースベンディング力を保持しつつ、前記インクリースベンディング力を変化させることで、合力として前記ロールバランス力に相当するロールベンディング力を前記上作業ロール及び前記下作業ロールに作用させ、この状態で金属板材の圧延を終了する第5工程と、
その後、前記ロールバランス力を維持するように、前記ディクリースベンディング力と前記インクリースベンディング力とを減少させる第6工程と、
を行うことを特徴とする金属板材の圧延方法。 A method of rolling a metal sheet using the rolling machine according to any one of claims 1 to 5,
When rolling at a roll opening degree exceeding the stroke of the first hydraulic cylinder during rolling, a roll balance force of the upper work roll is applied by pulling the third piston rod,
Thereafter, when rolling at a roll opening that does not exceed the stroke of the first hydraulic cylinder,
Before starting rolling, by causing both the increase bending force and the decrease bending force to act on the upper work roll and the lower work roll, a roll bending force corresponding to a roll balance force as a resultant force is applied to the upper work roll and the lower work roll. A first step that acts on the lower work roll;
A second step of increasing the increase bending force so that the resultant force maintains the roll balance force while changing the decrease bending force to a decrease bending force corresponding to the decrease bending force during rolling; ,
By maintaining the decrease bending force at the start of rolling and changing the increase bending force, a roll bending force corresponding to the roll bending force during rolling acts on the upper work roll and the lower work roll as a resultant force. A third step of
A fourth step of rolling while maintaining the roll bending force during the rolling;
By maintaining the decrease bending force at the end of rolling and changing the increase bending force, a roll bending force corresponding to the roll balance force is applied to the upper work roll and the lower work roll as a resultant force. The fifth step of ending the rolling of the metal plate material in this state;
Thereafter, a sixth step of reducing the decrease bending force and the increase bending force so as to maintain the roll balance force;
A method for rolling a metal plate material, characterized in that: - 前記第3油圧シリンダー内の油圧、前記第3油圧シリンダーに繋がる油圧配管内の油圧、前記第4油圧シリンダー内の油圧、及び、前記第4油圧シリンダーに繋がる油圧配管内の油圧の少なくとも一つを連続的に測定し、その測定値に基づき、合力として前記上作業ロールチョック及び前記下作業ロールチョックに作用する前記ロールベンディング力が所定の値になるように前記インクリースベンディング力を制御する
ことを特徴とする請求項9に記載された金属板材の圧延方法。 At least one of the hydraulic pressure in the third hydraulic cylinder, the hydraulic pressure in the hydraulic piping connected to the third hydraulic cylinder, the hydraulic pressure in the fourth hydraulic cylinder, and the hydraulic pressure in the hydraulic piping connected to the fourth hydraulic cylinder. Continuously measured, and based on the measured value, the increase bending force acting on the upper work roll chock and the lower work roll chock as a resultant force is controlled to be a predetermined value, and the increase bending force is controlled. The method for rolling a metal sheet according to claim 9.
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WO2011122069A1 (en) * | 2010-03-31 | 2011-10-06 | 新日本製鐵株式会社 | Metal plate rolling machine and rolling method |
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JPS517635B2 (en) * | 1971-12-10 | 1976-03-09 | ||
JPS6040928B2 (en) * | 1978-08-09 | 1985-09-13 | 株式会社日立製作所 | rolling mill |
JP2879239B2 (en) * | 1990-02-23 | 1999-04-05 | 株式会社ユニシアジェックス | Shift control device for automatic transmission for vehicle |
CN2936473Y (en) * | 2006-06-27 | 2007-08-22 | 宝山钢铁股份有限公司 | Improved structure of rolling mill support roll lift piston rod |
TW200817109A (en) * | 2006-10-03 | 2008-04-16 | Metal Ind Res & Dev Ct | Continuous manufacturing method of metal sheet and apparatus of the same |
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2012
- 2012-03-05 KR KR1020137013858A patent/KR101392078B1/en active IP Right Grant
- 2012-03-05 CN CN201280003946.2A patent/CN103237609B/en not_active Expired - Fee Related
- 2012-03-05 WO PCT/JP2012/055515 patent/WO2012128019A1/en active Application Filing
- 2012-03-05 EP EP20120761152 patent/EP2626149B1/en not_active Not-in-force
- 2012-03-05 JP JP2012524041A patent/JP5059250B1/en active Active
- 2012-03-06 TW TW101107452A patent/TWI496630B/en not_active IP Right Cessation
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JPS62220205A (en) | 1986-03-20 | 1987-09-28 | Hitachi Ltd | Rolling mill |
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WO2011122070A1 (en) * | 2010-03-31 | 2011-10-06 | 新日本製鐵株式会社 | Rolling of metal strip |
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Also Published As
Publication number | Publication date |
---|---|
JPWO2012128019A1 (en) | 2014-07-24 |
KR101392078B1 (en) | 2014-05-07 |
JP5059250B1 (en) | 2012-10-24 |
CN103237609A (en) | 2013-08-07 |
EP2626149A1 (en) | 2013-08-14 |
CN103237609B (en) | 2014-05-28 |
EP2626149A4 (en) | 2014-03-05 |
TW201304886A (en) | 2013-02-01 |
KR20130069875A (en) | 2013-06-26 |
TWI496630B (en) | 2015-08-21 |
EP2626149B1 (en) | 2015-04-29 |
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