WO2012127813A1 - Iron - Google Patents

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Publication number
WO2012127813A1
WO2012127813A1 PCT/JP2012/001720 JP2012001720W WO2012127813A1 WO 2012127813 A1 WO2012127813 A1 WO 2012127813A1 JP 2012001720 W JP2012001720 W JP 2012001720W WO 2012127813 A1 WO2012127813 A1 WO 2012127813A1
Authority
WO
WIPO (PCT)
Prior art keywords
base
prevention device
heater
steam
fixing portion
Prior art date
Application number
PCT/JP2012/001720
Other languages
French (fr)
Japanese (ja)
Inventor
大塚 康晴
下坂 喜一
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Priority to EP12760286.0A priority Critical patent/EP2690215B1/en
Priority to RU2013136044/12A priority patent/RU2013136044A/en
Priority to US13/981,877 priority patent/US20130327759A1/en
Priority to CN201280007269.1A priority patent/CN103380244B/en
Publication of WO2012127813A1 publication Critical patent/WO2012127813A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/08Hand irons internally heated by electricity
    • D06F75/10Hand irons internally heated by electricity with means for supplying steam to the article being ironed
    • D06F75/14Hand irons internally heated by electricity with means for supplying steam to the article being ironed the steam being produced from water in a reservoir carried by the iron
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/08Hand irons internally heated by electricity
    • D06F75/10Hand irons internally heated by electricity with means for supplying steam to the article being ironed
    • D06F75/14Hand irons internally heated by electricity with means for supplying steam to the article being ironed the steam being produced from water in a reservoir carried by the iron
    • D06F75/18Hand irons internally heated by electricity with means for supplying steam to the article being ironed the steam being produced from water in a reservoir carried by the iron the water being fed slowly, e.g. drop by drop, from the reservoir to a steam generator
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/08Hand irons internally heated by electricity
    • D06F75/10Hand irons internally heated by electricity with means for supplying steam to the article being ironed
    • D06F75/14Hand irons internally heated by electricity with means for supplying steam to the article being ironed the steam being produced from water in a reservoir carried by the iron
    • D06F75/16Hand irons internally heated by electricity with means for supplying steam to the article being ironed the steam being produced from water in a reservoir carried by the iron the reservoir being heated to produce the steam
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/08Hand irons internally heated by electricity
    • D06F75/24Arrangements of the heating means within the iron; Arrangements for distributing, conducting or storing the heat
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/08Hand irons internally heated by electricity
    • D06F75/26Temperature control or indicating arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/30Hand irons of special external shape or form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F75/00Hand irons
    • D06F75/38Sole plates

Definitions

  • the present invention relates to an iron that performs wrinkle stretching of clothes and the like.
  • this type of iron is provided with a thermal fuse, and when the base heated by the heater rises above the normal temperature, the thermal fuse is activated (the eutectic alloy melts) to prevent thermal damage is doing.
  • the surface of the thermal fuse is a live part.
  • a space distance is provided between the base and the heating unit.
  • the surface of the thermal fuse is in contact with the surface of the base via an electrical insulator (see, for example, Patent Document 1).
  • Thermal fuses are generally inexpensive, but their usable temperature is relatively low (generally around 226 ° C). When the thermal fuse is used in a device that is heated to a high temperature such as an iron, it is necessary to adjust the heat-sensitive characteristics after having an electrically insulating configuration.
  • FIG. 9 is a top view of a main part of a conventional iron.
  • FIG. 10 is a cross-sectional view of a conventional iron overheat protector.
  • an overheat protector 153 is connected in series with the circuit of the heater 152 embedded in the base 151.
  • the overheat prevention device 153 is covered with a bottom cover 154 formed of a metal member having good thermal conductivity such as aluminum to form a heat sensitive portion.
  • a reversible bimetal 155, an insulator 156, and a conductive metal portion 158 having a spring property with a contact 157 installed at the tip thereof are provided above the bottom cover 154.
  • the overheat prevention device 153 When the overheat prevention device 153 reaches a predetermined temperature, the reversing bimetal 155 is reversed upward, and the reversing bimetal 155 pushes up the conductive metal portion 158 through the insulator 156. As a result, the contact 157 provided at the tip of the conductive metal portion 158 is opened, and the circuit of the heater 152 is interrupted.
  • the overtemperature prevention device 153 is held by the wiring board 160 made of an electrical insulator by a conductive metal member 159. When the wiring board 160 is fixed to the base 151 with a fastening part such as a screw, the overheat prevention device 153 is also fixed to the base 151.
  • the overheat prevention device 153 is configured to abut or press against the upper surface of the base 151. For this reason, the temperature of the base 151 is reliably transmitted to the overheat prevention device 153. As a result, the overtemperature protector 153 has improved thermal response and less variation in operating temperature.
  • the conventional configuration has a problem that the heater circuit cannot be accurately cut off by the overheat prevention device if the capacity of the heater embedded in the base is different.
  • the iron base is made of aluminum die casting. For this reason, the heat conduction to the base is improved by embedding the heater when the base is molded, and the base can be effectively heated.
  • the capacity of the heater used for the iron is generally 600 W to 1 kW.
  • the temperature controller In the case of a base heated by a high-capacity heater, the temperature controller is cooled by the generation of a large amount of steam, and the heater energization time becomes longer. For this reason, the part which is not cooled by vaporization is overheated, the temperature difference with the part cooled is expanded, and a big bias
  • the iron of the present invention includes a base heated by a heater, a vaporization chamber formed in the base, a steam ejection hole for ejecting steam generated in the vaporization chamber, a temperature controller for adjusting the base to a predetermined temperature, and a heater And an overtemperature prevention device connected in series to the circuit and an overtemperature prevention device fixing portion for attaching the overtemperature prevention device to the base.
  • the base is provided so that it can be heated by heaters having different capacities.
  • the overheat prevention device having different operating temperatures for interrupting the heater circuit is configured to be selectively attached to the fixing portion for the overheat prevention device according to the capacity of the heater.
  • FIG. 1 is a top view of the base of the iron according to Embodiment 1 of the present invention.
  • FIG. 2 is a top view of the overheat prevention device attached to the base of the iron according to the first embodiment of the present invention.
  • FIG. 3 is a top view in which a thermal fuse is attached to the base of the iron according to the first embodiment of the present invention.
  • 4 is a cross-sectional view taken along line 4-4 of FIG.
  • FIG. 5 is a sectional view taken along line 5-5 of FIG. 6 is a cross-sectional view taken along the line 6-6 in FIG. 7 is a cross-sectional view taken along the line 7-7 in FIG. 8 is a cross-sectional view taken along the line 8-8 in FIG.
  • FIG. 9 is a top view of a main part of a conventional iron.
  • FIG. 10 is a cross-sectional view of a conventional iron overheat prevention device.
  • FIG. 1 is a top view of the base of the iron according to Embodiment 1 of the present invention.
  • FIG. 2 is a top view in which an overheat prevention device is attached to the base of the iron according to the first embodiment of the present invention.
  • FIG. 3 is a top view in which a thermal fuse is attached to the base of the iron according to the first embodiment of the present invention.
  • 4 is a cross-sectional view taken along line 4-4 of FIG.
  • the base 101 is made of an aluminum alloy or the like by die casting.
  • the base 101 is heated by a heater 102 embedded at the time of molding.
  • the heater 102 is a sheathed heater bent in a substantially U shape.
  • a surface member 101 a is attached to the lower surface side of the base 101.
  • a front end portion 101b and a rear end portion 101c are formed in a pointed shape having substantially the same angle at the front end portion and the rear end portion of the hooking surface member 101a. Thereby, the user can perform forward movement and backward movement during ironing without changing the iron.
  • End portions 102 a and 102 b of the heater 102 formed in a substantially U shape are exposed on the upper surface side of the rear end portion 101 c side of the base 101.
  • the base 101 is formed with a vaporization chamber 103 on the upper surface side for vaporizing water supplied from a water tank (not shown) to generate steam.
  • the vaporization chamber 103 is disposed on the inner side surrounded by the heater 102 embedded in the base 101.
  • the steam generated in the vaporizing chamber 103 is ejected from a number of steam ejection holes 105 provided in the hanging surface member 101a through the steam passage 104a.
  • the steam passage 104b is formed in an elliptical shape so that the front portion and the rear portion are connected on the upper surface side of the hooking surface member 101a.
  • an extending portion 104c is formed from the end portions 102a and 102b of the heater 102 to the rear end portion 101c side of the base 101.
  • the extending portion 104 c is formed on both the upper surface side and the lower surface side of the base 101.
  • the temperature controller 107 senses the temperature of the base 101 heated by the heater 102 and adjusts the base 101 to a predetermined temperature.
  • the temperature controller 107 is connected in series to the circuit of the heater 102, and adjusts the temperature to a temperature set by the user by turning the heater 102 on and off.
  • the temperature controller 107 is fixed to a temperature controller fixing portion 108 formed on the base 101.
  • the overheat prevention device 109 cuts off the circuit of the heater 102 and prevents thermal damage to the base 101. .
  • the overtemperature prevention device 109 is fixed to the overtemperature prevention device fixing portion 110 formed on the base 101.
  • the base 101 is provided so that it can be heated by a heater 102 (for example, 600 W to 1 kW that is generally used, or 2 kW that is used when a large amount of steam is generated).
  • the iron base 101 is manufactured to a desired heater capacity in the same shape with a common mold by embedding one heater 102 selected from heaters having different capacities formed in the same shape at the time of molding.
  • the overheat prevention device 109 a device having a different operating temperature for cutting off the circuit of the heater 102 is selected according to the capacity of the heater 102 embedded in the base 101.
  • the overheat prevention device 109 is fixed to the fixing portion 110 for the overtemperature prevention device.
  • the overheat prevention device 109 is selected from either the thermal fuse 109a or the bimetal overheat prevention device 109b.
  • the eutectic alloy melts to interrupt the circuit.
  • the thermal fuse 109a has a low operating temperature but is inexpensive.
  • the bimetal overheat prevention device 109b has a high operating temperature but is more expensive than the thermal fuse 109a.
  • any overheat prevention device 109 can be attached to the overheat prevention device fixing portion 110 formed on the base 101.
  • the thermal fuse 109a is disposed in a heat-resistant electrical insulator 111 formed in a cylindrical shape by, for example, ceramic.
  • the thermal fuse 109a is supported from below by a heat transfer body 112 with good thermal conductivity, one end of which is fixed to the fixing portion 110 for an overheat prevention device.
  • the heat transfer body 112 is formed of, for example, a highly heat conductive metal such as aluminum.
  • an electric insulator 111 having a thermal fuse 109a is sandwiched from outside by a holding portion 112a. Thereby, the heat of the base 101 is transmitted to the thermal fuse 109a through the heat transfer body 112.
  • the heat transfer body 112 is fixed to the fixing portion 110 for an overtemperature prevention device with a screw 112b or the like.
  • the inversion-type bimetal is inverted upward, and pushes up the conductive metal portion through the insulator. Thereby, the contact installed at the tip of the conductive metal part is opened, and the circuit of the heater 102 is cut off. Therefore, the operating temperature of the bimetal overheat prevention device 109b is high (generally about 270 ° C.). Since the specific configuration of the bimetal-type overheat prevention device 109b is the same as the configuration shown in FIG. 10, the detailed description thereof uses the description of FIG.
  • the overheating prevention device fixing portion 110 for fixing the overtemperature prevention device 109 and the temperature regulator fixing portion 108 for fixing the temperature controller 107 are generated in the vaporization chamber 103 in which steam is generated and the vaporization chamber 103. Steam is provided along the flow path of the steam flowing toward the steam ejection hole 105.
  • the temperature controller fixing portion 108 is disposed on the downstream side of the steam flow path with respect to the overheat prevention device fixing portion 110.
  • the temperature controller fixing portion 108 and the overheat prevention device fixing portion 110 are adjacent to each other and are continuously formed on the base 101 at substantially the same height.
  • the temperature controller fixing portion 108 is surrounded by the vaporizing chamber 103 and a steam passage 104a through which steam flows from the vaporizing chamber 103 toward the steam ejection hole 105, so that heat is easily taken away.
  • the second vaporization chamber 113 formed on the base 101 adjacent to the vaporization chamber 103 generates an increased amount of steam in addition to the normal steam generated in the vaporization chamber 103.
  • the second vaporization chamber 113 can generate increased steam by temporarily supplying a large amount of water from a water tank (not shown) by a pump device (not shown) or the like.
  • the increased steam generated in the second vaporization chamber 113 passes from the steam passage 104d formed on the upper surface side of the base 101, through the communication portion 106b provided outside the heater 102 embedded in the base 101, and on the lower surface side of the base 101.
  • the steam passage 104b is formed to reach the steam ejection hole 105.
  • the overheat prevention device fixing portion 110 is also adjacent to the second vaporization chamber 113 and the steam passage 104d. The fixing portion 110 for the overheat prevention device is deprived of heat by the increased amount of steam temporarily generated.
  • the vaporization chamber 103 formed on the upper surface side of the base 101, the steam passage 104a, the extending portion 104c formed on the upper surface side of the base 101, the steam passage 104d, and the second vaporization chamber 113 are covered from the upper surface side of the base 101. It is defined by being covered by a body 114.
  • a temperature controller 107 and an overtemperature prevention device 109 attached to the base 101 are disposed above the lid body 114.
  • the temperature controller 107 and the overheat prevention device 109 are connected in series with the heater 102 by a conductive metal body 115.
  • One end portion 102a of the heater 102 and one end of the overheat prevention device 109 (109a, 109b) are connected by a first conductive metal body 115a.
  • the other end of the overheat prevention device 109 (109a, 109b) and one end of the temperature regulator 107 are connected by a second conductive metal body 115b.
  • the other end of the third conductive metal body 115 c connected to the other end of the temperature controller 107 extends backward to the vicinity of the other end portion 102 b of the heater 102.
  • the fourth conductive metal body 115d is connected to the other end 102b of the heater 102, and a power cord (not shown) is connected to the third conductive metal body 115c and the fourth conductive metal body 115d. .
  • the configuration of the conductive metal body 115 (115a to 115d) is the same when the thermal fuse 109a is connected as the overheat prevention device 109 and when the bimetal overheat prevention device 109b is connected. In any case, the first conductive metal body 115a to the fourth conductive metal body 115d are used.
  • one heater 102 is selected from heaters having different capacities formed in the same shape, and is embedded when the base 101 is molded. As a result, the base 101 in which the heaters 102 having different capacities are embedded is formed in the same shape.
  • a high-capacity (for example, 2 kW) heater 102 is embedded in the base 101, the base 101 is heated by the high-capacity heater 102, and the temperature of the base 101 can be quickly raised to a set temperature in a short time.
  • the temperature of the vaporizing chamber 103 can be maintained at an appropriate vaporization temperature.
  • the temperature deviation of the base 101 is small, but a large amount of water is supplied to the second vaporization chamber 113 by a pump device or the like, and the amount of generated steam is increased.
  • the temperature in the vicinity of the second vaporization chamber 113 decreases.
  • the temperature controller fixing portion 108 to which the temperature controller 107 is fixed is adjacent to the second vaporization chamber 113 and the steam passage 104 d through which steam generated in the second vaporization chamber 113 flows toward the steam ejection hole 105. Is provided. Thereby, since the temperature controller fixing portion 108 is cooled, the temperature controller 107 can accurately detect the temperature decrease in the vicinity of the second vaporization chamber 113.
  • the temperature controller 107 extends the energization time of the heater 102 so as to maintain the vicinity of the second vaporization chamber 113 at the proper vaporization temperature when the temperature in the vicinity of the second vaporization chamber 113 decreases.
  • the base 101 is heated by the high-capacity heater 102, a portion of the base 101 that is not cooled by vaporization is overheated, and the temperature difference from the portion that is cooled by vaporization increases, and the temperature of the base 101 increases.
  • a large bias occurs depending on the location. Even in such a case, since the overheat prevention device fixing portion 110 is adjacent to the second vaporization chamber 113 and the steam passage 104d, the overtemperature prevention device fixing portion 110 can be effectively cooled. .
  • the overheat prevention device 109 does not reach its rated operation temperature, and the heater 102 is in use. It is possible to prevent a problem that the circuit is interrupted.
  • the base 101 is made in the same shape, so that the operating temperature is low according to the capacity of the heater 102 and is inexpensive.
  • a thermal fuse 109a which is a simple overheat prevention device can be attached to the same overheat prevention device fixing part 110.
  • the iron according to the present embodiment is based on the overtemperature prevention device 109 (109a, 109b) and the overtemperature prevention device 109 (109a, 109b) connected in series with the circuit of the heater 102 as the base 101.
  • An overheating preventing device fixing portion 110 to be attached is provided.
  • the base 101 is provided so that it can be heated by the heaters 102 having different capacities.
  • an overheat prevention device 109 (109a, 109b) having different operating temperatures for interrupting the circuit of the heater 102 is selectively attached to the overheat prevention device fixing portion 110 according to the capacity of the heater 102.
  • the overheat prevention device 109 (109a, 109b) having a different configuration can be reasonably and easily attached, and the overheat prevention device 109 (109a, 109b) reaches the rated operating temperature and is heated. It is possible to achieve both the elimination of the problem that the circuit is interrupted and the ease of manufacturing.
  • the iron of the present embodiment has an extending portion 104 c formed on the rear end portion 101 c side of the base 101.
  • the extended portions 104c are formed on the upper surface side and the lower surface side of the base 101, overheating of the rear end portion 101c can be prevented.
  • the vaporizing chamber 103 is disposed at the front portion of the base 101, and the temperature of the base 101 is lowered by the generation of steam.
  • the temperature of the rear portion of the base 101 is small due to the occurrence of steam, and the temperature rises due to energization of the heater 102.
  • the temperature rise at the rear portion of the base 101 can be suppressed by steam,
  • the overheating of the rear end portion 101c can be efficiently prevented from both the lower surface side.
  • the rear end portion 101c of the base 101 in the same sharp shape as the front end portion 101b, it is possible to prevent an erroneous operation of wrinkling with the iron when the iron is retracted. As a result, a user-friendly iron can be configured.
  • the steam flow path is a path from the steam generated in the vaporization chamber 103 to the steam ejection hole 105.
  • the temperature controller fixing portion 108 and the overheat prevention device fixing portion 110 are configured to be surrounded by the vaporization chamber 103, the steam passages 104a and 104d, the second vaporization chamber 113, and the like. Thereby, a decrease in the temperature of the base 101 can be accurately sensed according to the occurrence of steam.
  • the iron of the present invention adjusts the base to a predetermined temperature, the base heated by the heater, the vaporization chamber formed in the base, the steam ejection holes for ejecting steam generated in the vaporization chamber, and the base.
  • the base is provided so that it can be heated by heaters having different capacities.
  • the overheat prevention device having different operating temperatures for interrupting the heater circuit is configured to be selectively attached to the fixing portion for the overheat prevention device according to the capacity of the heater.
  • the overheat prevention device does not reach its rated operating temperature in normal use due to overheating. For this reason, the malfunction that the circuit of a heater is interrupted
  • an overheat prevention device having a different configuration to the base formed in the same shape. For this reason, an iron can be manufactured rationally and easily.
  • an adhering portion for an overheat prevention device and an adhering portion for the temperature controller adhering to the steam flow path adjacent to the steam flow path where the steam generated in the vaporizing chamber flows toward the steam ejection hole. Provide a part.
  • the fixing portion for the temperature controller is provided on the downstream side of the steam passage with respect to the fixing portion for the overheat prevention device.
  • the fixing portion for the overheat prevention device and the fixing portion for the temperature regulator are formed close to each other, and the fixing portion for the overheating prevention device and the fixing portion for the temperature regulator are connected in series.
  • the heat sensitive temperatures of the overheat prevention device and the temperature controller can be brought close to each other, and each can be operated optimally and accurately.
  • the temperature controller fixing portion is surrounded by a steam flow path through which steam flows from the vaporization chamber toward the steam ejection hole.
  • heat can be efficiently taken from the fixing portion for the temperature controller by the steam flowing through the steam passage.
  • the energization time to the heater can be accurately controlled according to the amount of steam generated in the vaporizing chamber.
  • the rear end portion of the base is formed in a pointed shape, and both end portions of the heater formed in a substantially U shape are exposed on the upper surface side on the rear end portion side of the base.
  • the steam flow path through which steam flows from the vaporization chamber toward the steam ejection hole has an extending portion formed on the rear end side of the base from the end of the heater. The extending portions are formed on the upper surface side and the lower surface side of the base.
  • the vaporizing chamber is disposed at the front portion of the base, and the temperature of the base is lowered by the generation of steam.
  • the temperature of the rear part of the base is small due to the generation of steam, and the temperature rises when the heater is energized.
  • the temperature rise at the rear portion of the base can be suppressed by steam.
  • overheating of the rear end portion from both the upper surface side and the lower surface side of the base can be efficiently prevented.
  • the rear end portion of the base in the same sharp shape as the front end portion, it is possible to prevent an erroneous operation of wrinkling with the iron when the iron is retracted, and the usability can be improved.
  • the overheat prevention device is either a thermal fuse or a bimetal overheat prevention device.
  • the iron according to the present invention prevents the problem that the heater circuit is cut off during use due to excessive heating when heated by a high-capacity heater, and prevents overheating with different configurations. Since the device can be easily attached, it is useful as an iron.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Irons (AREA)
  • Resistance Heating (AREA)
  • Control Of Resistance Heating (AREA)

Abstract

This iron is equipped with an overheating prevention device (109) connected in series with the heater circuit, and an overheating prevention device fastener (110) for installing the overheating prevention device (109) on the base. The base is capable of being heated by heaters of differing capacities. The iron is configured so that overheating prevention devices (109) of differing heater circuit-cutoff temperatures are selectively installed on the overheating prevention device fastener according to the heater capacity.

Description

アイロンIron
 本発明は、衣類等のしわ伸ばしをおこなうアイロンに関する。 The present invention relates to an iron that performs wrinkle stretching of clothes and the like.
 従来、この種のアイロンは、温度ヒューズを設け、ヒータによって加熱されるベースが通常使用される温度を超えて上昇したとき、温度ヒューズを作動(共晶合金が溶融)させて熱的損傷を防止している。温度ヒューズの表面は活電部である。温度ヒューズの表面を電気的絶縁構成とするために、加熱部であるベースとの間に空間距離を設けて保持する。また、温度ヒューズの表面は電気絶縁物を介してベースの表面に当接している(例えば、特許文献1参照)。 Traditionally, this type of iron is provided with a thermal fuse, and when the base heated by the heater rises above the normal temperature, the thermal fuse is activated (the eutectic alloy melts) to prevent thermal damage is doing. The surface of the thermal fuse is a live part. In order to make the surface of the thermal fuse have an electrically insulating configuration, a space distance is provided between the base and the heating unit. In addition, the surface of the thermal fuse is in contact with the surface of the base via an electrical insulator (see, for example, Patent Document 1).
 温度ヒューズは、一般的に安価である反面、使用可能な温度が比較的低い(一般的には226℃程度)。温度ヒューズは、アイロンのような高温に加熱される機器に使用する場合は、電気的絶縁構成とした上で感熱特性を調整する必要がある。 温度 Thermal fuses are generally inexpensive, but their usable temperature is relatively low (generally around 226 ° C). When the thermal fuse is used in a device that is heated to a high temperature such as an iron, it is necessary to adjust the heat-sensitive characteristics after having an electrically insulating configuration.
 一方、使用可能な温度が比較的高い(一般的には270℃程度)温度過昇防止装置として、バイメタル式の温度過昇防止器が考えられている(例えば、特許文献2参照)。図9は、従来のアイロンの要部上面図である。図10は、従来のアイロンの温度過昇防止器の断面図である。特許文献2に記載されたアイロンでは、図9および図10に示すように、ベース151に埋設したヒータ152の回路と直列に温度過昇防止器153が接続されている。温度過昇防止器153は、その底部をアルミニウムなどの熱伝導性の良い金属部材で形成した底部カバー154により覆って感熱部を形成している。また、この底部カバー154の上方には、反転式バイメタル155、絶縁碍子156、およびその先端に接点157が設置されているばね性を有した導電金属部158が設けられている。 On the other hand, as an overheat prevention device having a relatively high usable temperature (generally about 270 ° C.), a bimetal overheat prevention device is considered (for example, see Patent Document 2). FIG. 9 is a top view of a main part of a conventional iron. FIG. 10 is a cross-sectional view of a conventional iron overheat protector. In the iron described in Patent Document 2, as shown in FIGS. 9 and 10, an overheat protector 153 is connected in series with the circuit of the heater 152 embedded in the base 151. The overheat prevention device 153 is covered with a bottom cover 154 formed of a metal member having good thermal conductivity such as aluminum to form a heat sensitive portion. Above the bottom cover 154, a reversible bimetal 155, an insulator 156, and a conductive metal portion 158 having a spring property with a contact 157 installed at the tip thereof are provided.
 そして、温度過昇防止器153が所定の温度に到達したときに、反転式バイメタル155が上方に反転し、反転式バイメタル155は、絶縁碍子156を介して導電金属部158を押し上げる。その結果、導電金属部158の先端部分に設けられた接点157が開放され、ヒータ152の回路が遮断される。温度過昇防止器153は、導電金属部材159によって、電気絶縁体よりなる配線台160に保持されている。この配線台160をねじなどの締結部品でベース151に固着したときに、温度過昇防止器153もベース151に固着される。このとき、温度過昇防止器153は、ベース151の上面に当接または圧接されるように構成されている。このため、ベース151の温度が確実に温度過昇防止器153に伝達される。その結果、温度過昇防止器153は、熱応答性がよくなるとともに、動作温度のバラツキが少なくなる。 When the overheat prevention device 153 reaches a predetermined temperature, the reversing bimetal 155 is reversed upward, and the reversing bimetal 155 pushes up the conductive metal portion 158 through the insulator 156. As a result, the contact 157 provided at the tip of the conductive metal portion 158 is opened, and the circuit of the heater 152 is interrupted. The overtemperature prevention device 153 is held by the wiring board 160 made of an electrical insulator by a conductive metal member 159. When the wiring board 160 is fixed to the base 151 with a fastening part such as a screw, the overheat prevention device 153 is also fixed to the base 151. At this time, the overheat prevention device 153 is configured to abut or press against the upper surface of the base 151. For this reason, the temperature of the base 151 is reliably transmitted to the overheat prevention device 153. As a result, the overtemperature protector 153 has improved thermal response and less variation in operating temperature.
 しかしながら、上記従来の構成では、ベースに埋設されたヒータの容量が異なると、温度過昇防止装置によってヒータの回路を的確に遮断することができないという問題があった。一般に、アイロンのベースはアルミダイカスト成型で作られている。このため、ベースの成型時にヒータを埋設することによりベースへの熱伝導がよくなり、ベースを効果的に加熱することができる。アイロンに使用されるヒータの容量は、600W~1kWが一般的である。より短時間でベースを設定温度まで加熱するため、あるいは、スチームの発生量を増加させるときは、水を瞬時に気化させるために多くの熱量が消費される。したがって、気化室を気化適正温度に維持するために、例えば、2kWの高容量のヒータも使用される。 However, the conventional configuration has a problem that the heater circuit cannot be accurately cut off by the overheat prevention device if the capacity of the heater embedded in the base is different. Generally, the iron base is made of aluminum die casting. For this reason, the heat conduction to the base is improved by embedding the heater when the base is molded, and the base can be effectively heated. The capacity of the heater used for the iron is generally 600 W to 1 kW. When the base is heated to a set temperature in a shorter time or when the amount of steam generated is increased, a large amount of heat is consumed to instantly vaporize water. Therefore, in order to maintain the vaporization chamber at a proper vaporization temperature, for example, a high capacity heater of 2 kW is also used.
 高容量のヒータで加熱されるベースの場合、多量のスチームの発生により温度調節器が冷却されてヒータの通電時間が長くなる。このため、気化によって冷却されない部分が過熱されて、冷却される部分との温度差が拡大し、ベースの温度に大きな偏りを生じる。したがって、動作温度が低い温度ヒューズでは、ベースの部分的な偏過熱により、通常の使用状態において温度ヒューズの定格動作温度に到達する事態が生じる。その結果、ヒータの回路が不用意に遮断されるという不具合があった。 In the case of a base heated by a high-capacity heater, the temperature controller is cooled by the generation of a large amount of steam, and the heater energization time becomes longer. For this reason, the part which is not cooled by vaporization is overheated, the temperature difference with the part cooled is expanded, and a big bias | deviation arises in the temperature of a base. Therefore, in the case of a thermal fuse having a low operating temperature, a situation occurs in which the rated operating temperature of the thermal fuse is reached in a normal use state due to partial overheating of the base. As a result, the heater circuit is inadvertently cut off.
特開昭59-46999号公報JP 59-46999 A 特開平9-192400号公報JP-A-9-192400
 本発明のアイロンは、ヒータによって加熱されるベースと、ベースに形成した気化室と、気化室で発生したスチームを噴出するスチーム噴出孔と、ベースを所定の温度に調節する温度調節器と、ヒータの回路と直列に接続した温度過昇防止装置と、温度過昇防止装置をベースに取り付ける温度過昇防止装置用固着部とを備える。ベースは、容量の異なるヒータにより加熱可能に設けられる。ヒータの回路を遮断する動作温度の異なる温度過昇防止装置を、ヒータの容量に応じて選択的に温度過昇防止装置用固着部に取り付けるように構成した。 The iron of the present invention includes a base heated by a heater, a vaporization chamber formed in the base, a steam ejection hole for ejecting steam generated in the vaporization chamber, a temperature controller for adjusting the base to a predetermined temperature, and a heater And an overtemperature prevention device connected in series to the circuit and an overtemperature prevention device fixing portion for attaching the overtemperature prevention device to the base. The base is provided so that it can be heated by heaters having different capacities. The overheat prevention device having different operating temperatures for interrupting the heater circuit is configured to be selectively attached to the fixing portion for the overheat prevention device according to the capacity of the heater.
 これによって、ベースが高容量のヒータで加熱される場合でも、偏過熱により通常の使用状態において温度過昇防止装置がその定格動作温度に到達することがない。このため、使用中にヒータの回路が遮断されるという不具合を防止することができる。また、ベースが通常の容量のヒータで加熱される場合は、構成の異なる温度過昇防止装置を、同じ形状に形成されたベースに取着することができる。その結果、上記不具合の防止と製造の容易化との両立を実現することができる。 This ensures that even when the base is heated by a high capacity heater, the overheat prevention device does not reach its rated operating temperature in normal use due to overheating. For this reason, the malfunction that the circuit of a heater is interrupted | blocked during use can be prevented. Further, when the base is heated by a normal capacity heater, it is possible to attach an overheat prevention device having a different configuration to the base formed in the same shape. As a result, it is possible to realize both the prevention of the above problems and the ease of manufacturing.
図1は本発明の実施の形態1におけるアイロンのベースの上面図である。FIG. 1 is a top view of the base of the iron according to Embodiment 1 of the present invention. 図2は本発明の実施の形態1におけるアイロンのベースに温度過昇防止器を取着した上面図である。FIG. 2 is a top view of the overheat prevention device attached to the base of the iron according to the first embodiment of the present invention. 図3は本発明の実施の形態1におけるアイロンのベースに温度ヒューズを取着した上面図である。FIG. 3 is a top view in which a thermal fuse is attached to the base of the iron according to the first embodiment of the present invention. 図4は図2の4-4断面図である。4 is a cross-sectional view taken along line 4-4 of FIG. 図5は図2の5-5断面図である。FIG. 5 is a sectional view taken along line 5-5 of FIG. 図6は図3の6-6断面図である。6 is a cross-sectional view taken along the line 6-6 in FIG. 図7は図2の7-7断面図である。7 is a cross-sectional view taken along the line 7-7 in FIG. 図8は図6の8-8断面図である。8 is a cross-sectional view taken along the line 8-8 in FIG. 図9は従来のアイロンの要部上面図である。FIG. 9 is a top view of a main part of a conventional iron. 図10は従来のアイロンの温度過昇防止器の断面図である。FIG. 10 is a cross-sectional view of a conventional iron overheat prevention device.
 以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本実施の形態によって本発明が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the present embodiment.
 (実施の形態1)
 図1は、本発明の実施の形態1におけるアイロンのベースの上面図である。図2は、本発明の実施の形態1におけるアイロンのベースに温度過昇防止器を取着した上面図である。図3は、本発明の実施の形態1におけるアイロンのベースに温度ヒューズを取着した上面図である。図4は、図2の4-4断面図である。図5は、図2の5-5断面図である。図6は、図3の6-6断面図である。図7は、図2の7-7断面図である。図8は、図6の8-8断面図である。
(Embodiment 1)
FIG. 1 is a top view of the base of the iron according to Embodiment 1 of the present invention. FIG. 2 is a top view in which an overheat prevention device is attached to the base of the iron according to the first embodiment of the present invention. FIG. 3 is a top view in which a thermal fuse is attached to the base of the iron according to the first embodiment of the present invention. 4 is a cross-sectional view taken along line 4-4 of FIG. FIG. 5 is a sectional view taken along line 5-5 of FIG. 6 is a cross-sectional view taken along the line 6-6 in FIG. 7 is a cross-sectional view taken along the line 7-7 in FIG. 8 is a cross-sectional view taken along the line 8-8 in FIG.
 図1~図8において、ベース101はアルミ合金等でダイカスト成型により形成されている。ベース101は、成型時に埋設されたヒータ102によって加熱される。ヒータ102は略U字状に曲げられたシーズヒータで構成されている。ベース101の下面側にかけ面部材101aが取着されている。このかけ面部材101aの前端部分と後端部分に、前端部101bおよび後端部101cが略同角度の尖形に形成されている。これにより、使用者は、アイロンを持ち替えなくても、アイロンかけ時の前進移動と後退移動を行うことができる。略U字状に形成したヒータ102の端部102a,102bは、ベース101の後端部101c側の上面側に露出している。 1 to 8, the base 101 is made of an aluminum alloy or the like by die casting. The base 101 is heated by a heater 102 embedded at the time of molding. The heater 102 is a sheathed heater bent in a substantially U shape. A surface member 101 a is attached to the lower surface side of the base 101. A front end portion 101b and a rear end portion 101c are formed in a pointed shape having substantially the same angle at the front end portion and the rear end portion of the hooking surface member 101a. Thereby, the user can perform forward movement and backward movement during ironing without changing the iron. End portions 102 a and 102 b of the heater 102 formed in a substantially U shape are exposed on the upper surface side of the rear end portion 101 c side of the base 101.
 ベース101には、その上面側に水タンク(図示せず)から供給された水を気化してスチームを発生させる気化室103が形成されている。気化室103は、ベース101に埋設されたヒータ102によって囲まれた内側に配設されている。気化室103で発生したスチームは、スチーム通路104aを通って、かけ面部材101aに設けた多数のスチーム噴出孔105から噴出する。 The base 101 is formed with a vaporization chamber 103 on the upper surface side for vaporizing water supplied from a water tank (not shown) to generate steam. The vaporization chamber 103 is disposed on the inner side surrounded by the heater 102 embedded in the base 101. The steam generated in the vaporizing chamber 103 is ejected from a number of steam ejection holes 105 provided in the hanging surface member 101a through the steam passage 104a.
 気化室103の前部103aに水が供給されて気化したスチームは、ベース101の後端部101c側に向かって矢印A方向へ流れる。スチームは、ベース101の上面側に形成されたスチーム通路104aを経て、ベース101に埋設されたヒータ102の外側に設けた連通部106aを通り、ベース101の下面側に形成されたスチーム通路104bを経てスチーム噴出孔105に至る。 Steam supplied from the front portion 103a of the vaporizing chamber 103 and vaporized flows in the direction of arrow A toward the rear end portion 101c of the base 101. The steam passes through the steam passage 104 a formed on the upper surface side of the base 101, passes through the communication portion 106 a provided outside the heater 102 embedded in the base 101, and passes through the steam passage 104 b formed on the lower surface side of the base 101. Then, it reaches the steam ejection hole 105.
 スチーム通路104bは、かけ面部材101aの上面側で前部と後部が繋がるように楕円状に形成されている。また、スチーム通路104aには、ヒータ102の端部102a,102bからベース101の後端部101c側に延設部104cが形成されている。この延設部104cはベース101の上面側と下面側の両方に形成されている。 The steam passage 104b is formed in an elliptical shape so that the front portion and the rear portion are connected on the upper surface side of the hooking surface member 101a. In the steam passage 104a, an extending portion 104c is formed from the end portions 102a and 102b of the heater 102 to the rear end portion 101c side of the base 101. The extending portion 104 c is formed on both the upper surface side and the lower surface side of the base 101.
 温度調節器107は、ヒータ102によって加熱されるベース101の温度を感知してベース101を所定の温度に調節する。温度調節器107は、ヒータ102の回路に直列に接続され、ヒータ102をオンオフして使用者が設定した温度に調節する。温度調節器107は、ベース101に形成した温度調節器用固着部108に固着される。 The temperature controller 107 senses the temperature of the base 101 heated by the heater 102 and adjusts the base 101 to a predetermined temperature. The temperature controller 107 is connected in series to the circuit of the heater 102, and adjusts the temperature to a temperature set by the user by turning the heater 102 on and off. The temperature controller 107 is fixed to a temperature controller fixing portion 108 formed on the base 101.
 温度過昇防止装置109は、ヒータ102によって加熱されるベース101が、通常使用される温度範囲を超えて温度が上昇したとき、ヒータ102の回路を遮断してベース101の熱的損傷を防止する。温度過昇防止装置109は、ベース101に形成した温度過昇防止装置用固着部110に固着される。 When the temperature of the base 101 heated by the heater 102 rises beyond the normally used temperature range, the overheat prevention device 109 cuts off the circuit of the heater 102 and prevents thermal damage to the base 101. . The overtemperature prevention device 109 is fixed to the overtemperature prevention device fixing portion 110 formed on the base 101.
 ベース101は、ヒータ102(例えば、一般に使用される600W~1kW、あるいは、多量のスチームを発生させる場合等に使用される2kW)により加熱可能に設けられる。アイロンのベース101は、同一の形状に形成された容量の異なるヒータの中から選択された1つのヒータ102を成型時に埋設することで、共用の金型により同じ形状で所望のヒータ容量に製造される。 The base 101 is provided so that it can be heated by a heater 102 (for example, 600 W to 1 kW that is generally used, or 2 kW that is used when a large amount of steam is generated). The iron base 101 is manufactured to a desired heater capacity in the same shape with a common mold by embedding one heater 102 selected from heaters having different capacities formed in the same shape at the time of molding. The
 温度過昇防止装置109は、ベース101に埋設されたヒータ102の容量に応じて、ヒータ102の回路を遮断する動作温度が異なるものが選択される。温度過昇防止装置109は、温度過昇防止装置用固着部110に固着される。温度過昇防止装置109は、温度ヒューズ109aまたはバイメタル式温度過昇防止器109bのいずれかから選択される。 As the overheat prevention device 109, a device having a different operating temperature for cutting off the circuit of the heater 102 is selected according to the capacity of the heater 102 embedded in the base 101. The overheat prevention device 109 is fixed to the fixing portion 110 for the overtemperature prevention device. The overheat prevention device 109 is selected from either the thermal fuse 109a or the bimetal overheat prevention device 109b.
 温度ヒューズ109aは、共晶合金が溶融して回路を遮断する。温度ヒューズ109aは、動作温度は低いが安価である。一方、バイメタル式温度過昇防止器109bは、動作温度は高いが温度ヒューズ109aと比較して高価である。ベース101に埋設されたヒータ102の容量に応じて、いずれの温度過昇防止装置109を取着する場合も、ベース101に形成された温度過昇防止装置用固着部110に固着できる。 In the thermal fuse 109a, the eutectic alloy melts to interrupt the circuit. The thermal fuse 109a has a low operating temperature but is inexpensive. On the other hand, the bimetal overheat prevention device 109b has a high operating temperature but is more expensive than the thermal fuse 109a. Depending on the capacity of the heater 102 embedded in the base 101, any overheat prevention device 109 can be attached to the overheat prevention device fixing portion 110 formed on the base 101.
 温度ヒューズ109aは、例えば、セラミック等により筒状に形成した耐熱性の電気絶縁体111内に配設される。温度ヒューズ109aは、その一端を温度過昇防止装置用固着部110に固着した良熱伝導性の伝熱体112によって下方から支持されている。伝熱体112は、例えば、アルミニウム等の良熱伝導性金属で形成される。伝熱体112は、保持部112aにより、温度ヒューズ109aを内装した電気絶縁体111を外側から挟持している。これにより、ベース101の熱が伝熱体112を介して温度ヒューズ109aに伝達される。伝熱体112は、ねじ112b等で温度過昇防止装置用固着部110に固着している。 The thermal fuse 109a is disposed in a heat-resistant electrical insulator 111 formed in a cylindrical shape by, for example, ceramic. The thermal fuse 109a is supported from below by a heat transfer body 112 with good thermal conductivity, one end of which is fixed to the fixing portion 110 for an overheat prevention device. The heat transfer body 112 is formed of, for example, a highly heat conductive metal such as aluminum. In the heat transfer body 112, an electric insulator 111 having a thermal fuse 109a is sandwiched from outside by a holding portion 112a. Thereby, the heat of the base 101 is transmitted to the thermal fuse 109a through the heat transfer body 112. The heat transfer body 112 is fixed to the fixing portion 110 for an overtemperature prevention device with a screw 112b or the like.
 バイメタル式温度過昇防止器109bは、所定の温度に到達したときに、反転式バイメタルが上方に反転し、絶縁碍子を介して導電金属部を押し上げる。これにより、導電金属部の先端に設置された接点が開放され、ヒータ102の回路が遮断されるように構成されている。したがって、バイメタル式温度過昇防止器109bの動作温度は高い(一般的には270℃程度)。バイメタル式温度過昇防止器109bの具体的な構成は、図10に記載の構成と同じであるため、その詳細な説明は図10の説明を援用する。 When the bimetal-type overheat prevention device 109b reaches a predetermined temperature, the inversion-type bimetal is inverted upward, and pushes up the conductive metal portion through the insulator. Thereby, the contact installed at the tip of the conductive metal part is opened, and the circuit of the heater 102 is cut off. Therefore, the operating temperature of the bimetal overheat prevention device 109b is high (generally about 270 ° C.). Since the specific configuration of the bimetal-type overheat prevention device 109b is the same as the configuration shown in FIG. 10, the detailed description thereof uses the description of FIG.
 温度過昇防止装置109を固着する温度過昇防止装置用固着部110と、温度調節器107を固着する温度調節器用固着部108は、スチームが発生する気化室103と、気化室103で発生したスチームがスチーム噴出孔105に向かって流れるスチームの流路に沿って設けられている。温度調節器用固着部108は、温度過昇防止装置用固着部110よりスチームの流路の下流側に配設されている。そして、温度調節器用固着部108と温度過昇防止装置用固着部110は互いに近接し、略同じ高さで連続的にベース101に形成されている。 The overheating prevention device fixing portion 110 for fixing the overtemperature prevention device 109 and the temperature regulator fixing portion 108 for fixing the temperature controller 107 are generated in the vaporization chamber 103 in which steam is generated and the vaporization chamber 103. Steam is provided along the flow path of the steam flowing toward the steam ejection hole 105. The temperature controller fixing portion 108 is disposed on the downstream side of the steam flow path with respect to the overheat prevention device fixing portion 110. The temperature controller fixing portion 108 and the overheat prevention device fixing portion 110 are adjacent to each other and are continuously formed on the base 101 at substantially the same height.
 また、温度調節器用固着部108は、気化室103と、気化室103からスチーム噴出孔105に向かってスチームが流れるスチーム通路104aで囲まれ、熱が奪われやすくしている。 Further, the temperature controller fixing portion 108 is surrounded by the vaporizing chamber 103 and a steam passage 104a through which steam flows from the vaporizing chamber 103 toward the steam ejection hole 105, so that heat is easily taken away.
 気化室103に隣接してベース101に形成した第2気化室113は、気化室103で発生する通常のスチームに加えて、増量スチームを発生させる。第2気化室113は、ポンプ装置(図示せず)等によって水タンク(図示せず)から一時的に多量の水を供給することによって、増量スチームを発生させることができる。 The second vaporization chamber 113 formed on the base 101 adjacent to the vaporization chamber 103 generates an increased amount of steam in addition to the normal steam generated in the vaporization chamber 103. The second vaporization chamber 113 can generate increased steam by temporarily supplying a large amount of water from a water tank (not shown) by a pump device (not shown) or the like.
 第2気化室113で発生した増量スチームは、ベース101の上面側に形成されたスチーム通路104dから、ベース101に埋設されたヒータ102の外側に設けた連通部106bを通り、ベース101の下面側に形成されたスチーム通路104bを経てスチーム噴出孔105に至る。温度過昇防止装置用固着部110は、この第2気化室113およびスチーム通路104dにも隣接している。温度過昇防止装置用固着部110は、一時的に多量に発生する増量スチームによって熱が奪われる。 The increased steam generated in the second vaporization chamber 113 passes from the steam passage 104d formed on the upper surface side of the base 101, through the communication portion 106b provided outside the heater 102 embedded in the base 101, and on the lower surface side of the base 101. The steam passage 104b is formed to reach the steam ejection hole 105. The overheat prevention device fixing portion 110 is also adjacent to the second vaporization chamber 113 and the steam passage 104d. The fixing portion 110 for the overheat prevention device is deprived of heat by the increased amount of steam temporarily generated.
 ベース101の上面側に形成された気化室103、スチーム通路104a、ベース101の上面側に形成された延設部104c、スチーム通路104d、および第2気化室113は、ベース101の上面側から蓋体114により覆って画成されている。ベース101に取り付けられた温度調節器107および温度過昇防止装置109は蓋体114の上方に配設される。 The vaporization chamber 103 formed on the upper surface side of the base 101, the steam passage 104a, the extending portion 104c formed on the upper surface side of the base 101, the steam passage 104d, and the second vaporization chamber 113 are covered from the upper surface side of the base 101. It is defined by being covered by a body 114. A temperature controller 107 and an overtemperature prevention device 109 attached to the base 101 are disposed above the lid body 114.
 温度調節器107および温度過昇防止装置109は、導電金属体115によってヒータ102と直列に接続される。ヒータ102の一方の端部102aと温度過昇防止装置109(109a,109b)の一端は、第1の導電金属体115aで連結される。そして、温度過昇防止装置109(109a,109b)の他端と温度調節器107の一端は、第2の導電金属体115bで連結される。温度調節器107の他端に接続した第3の導電金属体115cの他端は、ヒータ102の他方の端部102bの近傍まで後方へ延設される。また、ヒータ102の他方の端部102bに第4の導電金属体115dが接続され、第3の導電金属体115cと第4の導電金属体115dとに電源コード(図示せず)が接続される。 The temperature controller 107 and the overheat prevention device 109 are connected in series with the heater 102 by a conductive metal body 115. One end portion 102a of the heater 102 and one end of the overheat prevention device 109 (109a, 109b) are connected by a first conductive metal body 115a. The other end of the overheat prevention device 109 (109a, 109b) and one end of the temperature regulator 107 are connected by a second conductive metal body 115b. The other end of the third conductive metal body 115 c connected to the other end of the temperature controller 107 extends backward to the vicinity of the other end portion 102 b of the heater 102. The fourth conductive metal body 115d is connected to the other end 102b of the heater 102, and a power cord (not shown) is connected to the third conductive metal body 115c and the fourth conductive metal body 115d. .
 温度過昇防止装置109として、温度ヒューズ109aを接続するときと、バイメタル式温度過昇防止器109bを接続するときとで、導電金属体115(115a~115d)の構成は同じである。いずれのときも第1の導電金属体115a~第4の導電金属体115dが用いられる。 The configuration of the conductive metal body 115 (115a to 115d) is the same when the thermal fuse 109a is connected as the overheat prevention device 109 and when the bimetal overheat prevention device 109b is connected. In any case, the first conductive metal body 115a to the fourth conductive metal body 115d are used.
 以上のように構成されたアイロンについて、以下、その動作、作用を説明する。ベース101には、同一の形状に形成された容量の異なるヒータの中から1つのヒータ102が選択されて、ベース101の成型時に埋設される。その結果、容量の異なるヒータ102を埋設したベース101が同一の形状で作られる。高容量(例えば、2kW)のヒータ102がベース101に埋設された場合、ベース101は高容量のヒータ102によって加熱され、ベース101の温度は設定温度まで迅速かつ短時間で上昇することができる。また、アイロンかけ中に、しわ伸ばし効果を高めるべくスチームの発生量を増加させた場合でも、気化室103の温度を気化適正温度に維持することができる。 The operation and action of the iron configured as described above will be described below. In the base 101, one heater 102 is selected from heaters having different capacities formed in the same shape, and is embedded when the base 101 is molded. As a result, the base 101 in which the heaters 102 having different capacities are embedded is formed in the same shape. When a high-capacity (for example, 2 kW) heater 102 is embedded in the base 101, the base 101 is heated by the high-capacity heater 102, and the temperature of the base 101 can be quickly raised to a set temperature in a short time. In addition, even when the amount of steam generated is increased during ironing to increase the wrinkle stretching effect, the temperature of the vaporizing chamber 103 can be maintained at an appropriate vaporization temperature.
 通常のスチームを発生させて使用しているときは、ベース101の温度の偏りは少ないが、ポンプ装置等によって多量の水が第2気化室113へ供給され、スチームの発生量を増加させた状態で使用されると第2気化室113近傍の温度が低下する。温度調節器107を固着している温度調節器用固着部108は、第2気化室113と、第2気化室113で発生したスチームがスチーム噴出孔105に向かって流れるスチーム通路104dにも隣接して設けられている。これにより、温度調節器用固着部108が冷却されるので、第2気化室113近傍の温度低下を温度調節器107が的確に感知できる。 When normal steam is generated and used, the temperature deviation of the base 101 is small, but a large amount of water is supplied to the second vaporization chamber 113 by a pump device or the like, and the amount of generated steam is increased. When used in the above, the temperature in the vicinity of the second vaporization chamber 113 decreases. The temperature controller fixing portion 108 to which the temperature controller 107 is fixed is adjacent to the second vaporization chamber 113 and the steam passage 104 d through which steam generated in the second vaporization chamber 113 flows toward the steam ejection hole 105. Is provided. Thereby, since the temperature controller fixing portion 108 is cooled, the temperature controller 107 can accurately detect the temperature decrease in the vicinity of the second vaporization chamber 113.
 温度調節器107は、第2気化室113近傍の温度が低下した時、第2気化室113近傍を気化適正温度に維持すべくヒータ102の通電時間を長くする。しかし、高容量のヒータ102でベース101が加熱されていると、ベース101の中で気化によって冷却されない部分が過熱されて、気化によって冷却される部分との温度差が拡大し、ベース101の温度に、場所による大きな偏り生じる。このような場合でも、温度過昇防止装置用固着部110は第2気化室113とスチーム通路104dに隣接しているので、温度過昇防止装置用固着部110を効果的に冷却することができる。さらに、温度過昇防止装置109に動作温度が高いバイメタル式温度過昇防止器109bが選択されれば、温度過昇防止装置109がその定格動作温度に到達することがなく、使用中にヒータ102の回路が遮断されるという不具合を防止することができる。 The temperature controller 107 extends the energization time of the heater 102 so as to maintain the vicinity of the second vaporization chamber 113 at the proper vaporization temperature when the temperature in the vicinity of the second vaporization chamber 113 decreases. However, when the base 101 is heated by the high-capacity heater 102, a portion of the base 101 that is not cooled by vaporization is overheated, and the temperature difference from the portion that is cooled by vaporization increases, and the temperature of the base 101 increases. In addition, a large bias occurs depending on the location. Even in such a case, since the overheat prevention device fixing portion 110 is adjacent to the second vaporization chamber 113 and the steam passage 104d, the overtemperature prevention device fixing portion 110 can be effectively cooled. . Further, if the bimetal type overheat prevention device 109b having a high operating temperature is selected as the overheat prevention device 109, the overheat prevention device 109 does not reach its rated operation temperature, and the heater 102 is in use. It is possible to prevent a problem that the circuit is interrupted.
 また、ベース101に一般的な容量(例えば、1kW)のヒータ102が埋設された場合、ベース101は同一の形状で作られていることから、ヒータ102の容量に応じて動作温度が低く、安価な温度過昇防止装置である温度ヒューズ109aを、同一の温度過昇防止装置用固着部110に取り付けることができる。 Further, when a heater 102 having a general capacity (for example, 1 kW) is embedded in the base 101, the base 101 is made in the same shape, so that the operating temperature is low according to the capacity of the heater 102 and is inexpensive. A thermal fuse 109a which is a simple overheat prevention device can be attached to the same overheat prevention device fixing part 110.
 以上のように、本実施の形態のアイロンは、ヒータ102の回路と直列に接続した温度過昇防止装置109(109a,109b)と、温度過昇防止装置109(109a,109b)をベース101に取り付ける温度過昇防止装置用固着部110とを備える。ベース101は、容量の異なるヒータ102により加熱可能に設けられる。また、ヒータ102の回路を遮断する動作温度の異なる温度過昇防止装置109(109a,109b)が、ヒータ102の容量に応じて選択的に温度過昇防止装置用固着部110に取り付けられる。これにより、高容量のヒータ102で加熱される場合の偏過熱により、使用中にヒータ102の回路が遮断されるという不具合を防止することができる。また、構成の異なる温度過昇防止装置109(109a,109b)を合理的かつ容易に取着することができ、温度過昇防止装置109(109a,109b)が定格動作温度に到達してヒータ102の回路が遮断されるという不具合の解消と、製造を容易にすることを両立させることができる。 As described above, the iron according to the present embodiment is based on the overtemperature prevention device 109 (109a, 109b) and the overtemperature prevention device 109 (109a, 109b) connected in series with the circuit of the heater 102 as the base 101. An overheating preventing device fixing portion 110 to be attached is provided. The base 101 is provided so that it can be heated by the heaters 102 having different capacities. Further, an overheat prevention device 109 (109a, 109b) having different operating temperatures for interrupting the circuit of the heater 102 is selectively attached to the overheat prevention device fixing portion 110 according to the capacity of the heater 102. As a result, it is possible to prevent a problem that the circuit of the heater 102 is cut off during use due to overheating when heated by the high-capacity heater 102. Further, the overheat prevention device 109 (109a, 109b) having a different configuration can be reasonably and easily attached, and the overheat prevention device 109 (109a, 109b) reaches the rated operating temperature and is heated. It is possible to achieve both the elimination of the problem that the circuit is interrupted and the ease of manufacturing.
 また、本実施の形態のアイロンは、ベース101の後端部101c側に形成した延設部104cを有する。延設部104cをベース101の上面側と下面側に形成したことにより、後端部101cの過熱を防止することができる。一般に、気化室103はベース101の前部に配設され、スチームの発生によってベース101の温度が低下する。一方、ベース101の後部は、スチームの発生によるベース101の温度低下が少なく、ヒータ102への通電によって温度が上昇する。ヒータ102の端部102a,102bからベース101の後端部101c側に延設部104cを形成することにより、ベース101の後部の温度上昇をスチームで抑えることができるとともに、ベース101の上面側と下面側の両面から後端部101cの過熱を効率よく防止することができる。また、ベース101の後端部101cを前端部101bと同様の尖形に形成することにより、アイロンを後退させるときにアイロンでしわを付ける誤操作を防止することができる。その結果、使い勝手のよいアイロンを構成することができる。 Further, the iron of the present embodiment has an extending portion 104 c formed on the rear end portion 101 c side of the base 101. By forming the extended portions 104c on the upper surface side and the lower surface side of the base 101, overheating of the rear end portion 101c can be prevented. In general, the vaporizing chamber 103 is disposed at the front portion of the base 101, and the temperature of the base 101 is lowered by the generation of steam. On the other hand, the temperature of the rear portion of the base 101 is small due to the occurrence of steam, and the temperature rises due to energization of the heater 102. By forming the extending portion 104c from the end portions 102a and 102b of the heater 102 to the rear end portion 101c side of the base 101, the temperature rise at the rear portion of the base 101 can be suppressed by steam, The overheating of the rear end portion 101c can be efficiently prevented from both the lower surface side. Further, by forming the rear end portion 101c of the base 101 in the same sharp shape as the front end portion 101b, it is possible to prevent an erroneous operation of wrinkling with the iron when the iron is retracted. As a result, a user-friendly iron can be configured.
 なお、スチームの流路とは、気化室103で発生したスチームがスチーム噴出孔105に至るまでの経路のことである。温度調節器用固着部108と、温度過昇防止装置用固着部110は、気化室103、スチーム通路104a、104d、および第2気化室113等で囲まれるように構成されている。これにより、スチームの発生に応じてベース101の温度の低下が的確に感知できる。 The steam flow path is a path from the steam generated in the vaporization chamber 103 to the steam ejection hole 105. The temperature controller fixing portion 108 and the overheat prevention device fixing portion 110 are configured to be surrounded by the vaporization chamber 103, the steam passages 104a and 104d, the second vaporization chamber 113, and the like. Thereby, a decrease in the temperature of the base 101 can be accurately sensed according to the occurrence of steam.
 以上説明したように、本発明のアイロンは、ヒータによって加熱されるベースと、ベースに形成した気化室と、気化室で発生したスチームを噴出するスチーム噴出孔と、ベースを所定の温度に調節する温度調節器と、ヒータの回路と直列に接続した温度過昇防止装置と、温度過昇防止装置をベースに取り付ける温度過昇防止装置用固着部とを備える。ベースは、容量の異なるヒータにより加熱可能に設けられる。ヒータの回路を遮断する動作温度の異なる温度過昇防止装置を、ヒータの容量に応じて選択的に温度過昇防止装置用固着部に取り付けるように構成した。 As described above, the iron of the present invention adjusts the base to a predetermined temperature, the base heated by the heater, the vaporization chamber formed in the base, the steam ejection holes for ejecting steam generated in the vaporization chamber, and the base. A temperature controller, an overtemperature prevention device connected in series with a heater circuit, and an overtemperature prevention device fixing portion for attaching the overtemperature prevention device to a base. The base is provided so that it can be heated by heaters having different capacities. The overheat prevention device having different operating temperatures for interrupting the heater circuit is configured to be selectively attached to the fixing portion for the overheat prevention device according to the capacity of the heater.
 これにより、ベースが高容量のヒータで加熱される場合でも、偏過熱により通常の使用状態において温度過昇防止装置がその定格動作温度に到達することがない。このため、使用中にヒータの回路が遮断されるという不具合を防止することができる。また、ベースが通常の容量のヒータで加熱される場合は、同じ形状に形成されたベースに構成の異なる温度過昇防止装置を取着することができる。このため、合理的かつ容易にアイロンを製造することができる。 Therefore, even when the base is heated by a high-capacity heater, the overheat prevention device does not reach its rated operating temperature in normal use due to overheating. For this reason, the malfunction that the circuit of a heater is interrupted | blocked during use can be prevented. In addition, when the base is heated by a normal capacity heater, it is possible to attach an overheat prevention device having a different configuration to the base formed in the same shape. For this reason, an iron can be manufactured rationally and easily.
 また本発明のアイロンでは、気化室で発生したスチームがスチーム噴出孔に向かって流れるスチームの流路に隣接して、温度過昇防止装置用固着部と、温度調節器を固着する温度調節器用固着部を設ける。温度調節器用固着部は、温度過昇防止装置用固着部に対してスチームの流路の下流側に設ける。これにより、気化室でのスチーム発生によるベースの温度低下で温度過昇防止装置用固着部の温度上昇を抑え、ヒータによる加熱とのバランスをとって過熱を防止することができる。 Further, in the iron of the present invention, an adhering portion for an overheat prevention device and an adhering portion for the temperature controller adhering to the steam flow path adjacent to the steam flow path where the steam generated in the vaporizing chamber flows toward the steam ejection hole. Provide a part. The fixing portion for the temperature controller is provided on the downstream side of the steam passage with respect to the fixing portion for the overheat prevention device. Thereby, the temperature rise of the base for temperature rise prevention device can be suppressed by the temperature drop of the base due to the generation of steam in the vaporization chamber, and overheating can be prevented in balance with the heating by the heater.
 また本発明のアイロンでは、温度過昇防止装置用固着部と温度調節器用固着部を近接させて形成し、温度過昇防止装置用固着部と温度調節器用固着部を連設する。これにより、温度過昇防止装置と温度調節器の感熱温度を近づけることができ、各々を最適かつ的確に作動させることができる。 Further, in the iron of the present invention, the fixing portion for the overheat prevention device and the fixing portion for the temperature regulator are formed close to each other, and the fixing portion for the overheating prevention device and the fixing portion for the temperature regulator are connected in series. As a result, the heat sensitive temperatures of the overheat prevention device and the temperature controller can be brought close to each other, and each can be operated optimally and accurately.
 また本発明のアイロンでは、温度調節器用固着部は、気化室からスチーム噴出孔に向かってスチームが流れるスチームの流路で囲まれるようにした。これにより、スチーム通路を流れるスチームにより温度調節器用固着部から効率よく熱を奪うことができる。これにより、気化室で発生するスチームの量に応じてヒータへの通電時間を的確に制御することができる。 Further, in the iron of the present invention, the temperature controller fixing portion is surrounded by a steam flow path through which steam flows from the vaporization chamber toward the steam ejection hole. Thereby, heat can be efficiently taken from the fixing portion for the temperature controller by the steam flowing through the steam passage. Thereby, the energization time to the heater can be accurately controlled according to the amount of steam generated in the vaporizing chamber.
 また本発明のアイロンでは、ベースの後端部を尖形に形成し、略U字状に形成したヒータの両端部をベースの後端部側の上面側に露出させる。また、気化室からスチーム噴出孔に向かってスチームが流れるスチームの流路は、ヒータの端部からベースの後端部側に形成した延設部を有する。延設部をベースの上面側と下面側に形成する。 Further, in the iron of the present invention, the rear end portion of the base is formed in a pointed shape, and both end portions of the heater formed in a substantially U shape are exposed on the upper surface side on the rear end portion side of the base. The steam flow path through which steam flows from the vaporization chamber toward the steam ejection hole has an extending portion formed on the rear end side of the base from the end of the heater. The extending portions are formed on the upper surface side and the lower surface side of the base.
 これにより、ベースの後端部の過熱を防止することができる。一般に、気化室はベースの前部に配設され、スチームの発生によってベースの温度が低下する。一方、ベースの後部は、スチームの発生によってベースの温度低下が少なく、ヒータへの通電によって温度が上昇する。ヒータの端部からベースの後端部側に延設部を形成することにより、ベースの後部の温度上昇をスチームで抑えることができる。さらに、ベースの上面側と下面側の両面から後端部の過熱を効率よく防止することができる。また、ベースの後端部を前端部と同様の尖形に形成することにより、アイロンを後退させるときにアイロンでしわを付ける誤操作を防止することができ、使い勝手をよくすることができる。 This can prevent overheating of the rear end of the base. In general, the vaporizing chamber is disposed at the front portion of the base, and the temperature of the base is lowered by the generation of steam. On the other hand, the temperature of the rear part of the base is small due to the generation of steam, and the temperature rises when the heater is energized. By forming the extending portion from the end portion of the heater to the rear end portion side of the base, the temperature rise at the rear portion of the base can be suppressed by steam. Furthermore, overheating of the rear end portion from both the upper surface side and the lower surface side of the base can be efficiently prevented. Further, by forming the rear end portion of the base in the same sharp shape as the front end portion, it is possible to prevent an erroneous operation of wrinkling with the iron when the iron is retracted, and the usability can be improved.
 また本発明のアイロンでは、温度過昇防止装置は、温度ヒューズまたはバイメタル式温度過昇防止器のいずれかである。 In the iron of the present invention, the overheat prevention device is either a thermal fuse or a bimetal overheat prevention device.
 これにより、ベースを加熱するヒータの容量に応じて、温度過昇防止装置の動作温度と製造コストを最適にすることができる。 This makes it possible to optimize the operating temperature and manufacturing cost of the overheat prevention device according to the capacity of the heater that heats the base.
 以上のように、本発明にかかるアイロンは、高容量のヒータで加熱される場合の偏過熱により、使用中にヒータの回路が遮断されるという不具合を防止するとともに、構成の異なる温度過昇防止装置を容易に取着することができるので、アイロンとして有用である。 As described above, the iron according to the present invention prevents the problem that the heater circuit is cut off during use due to excessive heating when heated by a high-capacity heater, and prevents overheating with different configurations. Since the device can be easily attached, it is useful as an iron.
 101  ベース
 101c  後端部
 102  ヒータ
 102a,102b  端部
 103  気化室
 104a,104b,104d  スチーム通路
 104c  延設部
 105  スチーム噴出孔
 106a,106b  連通部
 107  温度調節器
 108  温度調節器用固着部
 109  温度過昇防止装置
 109a  温度ヒューズ
 109b  バイメタル式温度過昇防止器
 110  温度過昇防止装置用固着部
 111  電気絶縁体
 112  伝熱体
 113  第2気化室
 114  蓋体
 115,115a,115b,115c,115d  導電金属体
DESCRIPTION OF SYMBOLS 101 Base 101c Rear end part 102 Heater 102a, 102b End part 103 Vaporization chamber 104a, 104b, 104d Steam passage 104c Extension part 105 Steam injection hole 106a, 106b Communication part 107 Temperature controller 108 Temperature controller fixation part 109 Overheating Prevention device 109a Thermal fuse 109b Bimetal overheat prevention device 110 Fixed portion for overheat prevention device 111 Electrical insulator 112 Heat transfer body 113 Second vaporization chamber 114 Lid 115, 115a, 115b, 115c, 115d Conductive metal body

Claims (6)

  1. ヒータによって加熱されるベースと、
    前記ベースに形成した気化室と、
    前記気化室で発生したスチームを噴出するスチーム噴出孔と、
    前記ベースを所定の温度に調節する温度調節器と、
    前記ヒータの回路と直列に接続した温度過昇防止装置と、
    前記温度過昇防止装置を前記ベースに取り付ける温度過昇防止装置用固着部と、を備え、
    前記ベースは、容量の異なるヒータにより加熱可能に設け、前記ヒータの回路を遮断する動作温度の異なる前記温度過昇防止装置を、前記ヒータの容量に応じて選択的に前記温度過昇防止装置用固着部に取り付けるように構成したアイロン。
    A base heated by a heater;
    A vaporization chamber formed in the base;
    A steam ejection hole for ejecting steam generated in the vaporization chamber;
    A temperature controller for adjusting the base to a predetermined temperature;
    An overtemperature prevention device connected in series with the heater circuit;
    An overtemperature preventing device fixing portion for attaching the overtemperature preventing device to the base, and
    The base is provided so as to be capable of being heated by a heater having a different capacity, and the overheat prevention device having a different operating temperature for interrupting the heater circuit is selectively used for the overtemperature prevention device according to the capacity of the heater. An iron configured to be attached to a fixed part.
  2. 前記気化室で発生したスチームが前記スチーム噴出孔に向かって流れるスチームの流路に隣接して、前記温度過昇防止装置用固着部と、前記温度調節器を固着する温度調節器用固着部を設け、前記温度調節器用固着部は、前記温度過昇防止装置用固着部に対して前記スチームの流路の下流側に設けた請求項1記載のアイロン。 Adjacent to the steam flow path where the steam generated in the vaporization chamber flows toward the steam ejection hole, the overheat prevention device fixing portion and the temperature regulator fixing portion for fixing the temperature controller are provided. The iron according to claim 1, wherein the temperature controller fixing portion is provided on the downstream side of the steam flow path with respect to the overheat prevention device fixing portion.
  3. 前記温度過昇防止装置用固着部と前記温度調節器用固着部を近接させて形成し、前記温度過昇防止装置用固着部と前記温度調節器用固着部を連設した請求項2に記載のアイロン。 The iron according to claim 2, wherein the fixing portion for the overheat prevention device and the fixing portion for the temperature regulator are formed close to each other, and the fixing portion for the overtemperature prevention device and the fixing portion for the temperature regulator are provided in series. .
  4. 前記温度調節器用固着部は、前記気化室から前記スチーム噴出孔に向かってスチームが流れる前記スチームの流路で囲まれるようにした請求項2に記載のアイロン。 3. The iron according to claim 2, wherein the temperature controller fixing portion is surrounded by a flow path of the steam through which steam flows from the vaporization chamber toward the steam ejection hole.
  5. 前記ベースの後端部を尖形に形成し、略U字状に形成した前記ヒータの両端部を前記ベースの後端部側の上面側に露出させるとともに、前記気化室からスチーム噴出孔に向かってスチームが流れる前記スチームの流路は、前記ヒータの端部から前記ベースの後端部側に形成した延設部を有し、前記延設部を前記ベースの上面側と下面側に形成した請求項2に記載のアイロン。 The rear end portion of the base is formed in a pointed shape, and both end portions of the heater formed in a substantially U shape are exposed on the upper surface side on the rear end portion side of the base, and from the vaporization chamber toward the steam ejection hole. The steam flow path through which the steam flows has an extending portion formed on the rear end portion side of the base from the end portion of the heater, and the extending portions are formed on the upper surface side and the lower surface side of the base. The iron according to claim 2.
  6. 前記温度過昇防止装置は、温度ヒューズまたはバイメタル式温度過昇防止器のいずれかである請求項1~5のいずれか1項に記載のアイロン。 The iron according to any one of claims 1 to 5, wherein the overheat prevention device is either a thermal fuse or a bimetal type overheat prevention device.
PCT/JP2012/001720 2011-03-24 2012-03-13 Iron WO2012127813A1 (en)

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EP12760286.0A EP2690215B1 (en) 2011-03-24 2012-03-13 Iron
RU2013136044/12A RU2013136044A (en) 2011-03-24 2012-03-13 IRON
US13/981,877 US20130327759A1 (en) 2011-03-24 2012-03-13 Iron
CN201280007269.1A CN103380244B (en) 2011-03-24 2012-03-13 Flatiron

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