WO2012126204A1 - Axle-end nuts assembling system for crh2-type multiple units - Google Patents

Axle-end nuts assembling system for crh2-type multiple units Download PDF

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Publication number
WO2012126204A1
WO2012126204A1 PCT/CN2011/075274 CN2011075274W WO2012126204A1 WO 2012126204 A1 WO2012126204 A1 WO 2012126204A1 CN 2011075274 W CN2011075274 W CN 2011075274W WO 2012126204 A1 WO2012126204 A1 WO 2012126204A1
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WO
WIPO (PCT)
Prior art keywords
block
cylinder
wheel
devices
crh2
Prior art date
Application number
PCT/CN2011/075274
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French (fr)
Chinese (zh)
Inventor
崔巍
边群星
王斌
许建良
黄毅
何世伟
Original Assignee
山东同力达智能机械有限公司
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Application filed by 山东同力达智能机械有限公司 filed Critical 山东同力达智能机械有限公司
Publication of WO2012126204A1 publication Critical patent/WO2012126204A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines

Definitions

  • the present invention relates to a thread tightening assembly system, and more particularly to a CRH2 type EMU shaft end nut assembly system.
  • the tightening machine is also widely used in related products such as locomotives, buses, automobiles and diesel engines.
  • the emerging products of the motor car started late in China, but the development speed is quite rapid.
  • the EMU runs over 1 million kilometers. It must be overhauled, and many EMU trains running on various lines have already approached or exceeded this number of kilometers. In order to ensure the daily operation of the EMUs on each line, all trains currently running must be sent to the base for overhaul.
  • Four motor train maintenance bases in Beijing, Shanghai, Guangzhou and Wuhan have been established nationwide, and related supporting facilities have been gradually localized.
  • the invention provides a CRH2 type EMU shaft end nut assembly system, which has reasonable structure and convenient operation, greatly reduces the labor intensity of the operator, and can complete the CRH2 type EMU bogie wheel with high efficiency, high precision and high quality.
  • the assembly work of the shaft end nut ensures the safe operation of the CRH2 type EMU and solves the problems in the prior art.
  • the technical solution adopted by the present invention to solve the above technical problems is as follows: It comprises a base disposed under two standard rails, and a screwing device, a first shifting mechanism, and a symmetrical arrangement are arranged on the bases on both sides of the center line of the two standard rails.
  • the base of the side is symmetrically arranged with a frame, and the fixing seat of the lower part of the tightening device is set on two parallel sliding rails on the upper part of the frame, and the fixing seat is connected with the piston rod of the displacement cylinder fixed on the frame;
  • a non-return mechanism is arranged below the rail in front of the tightening device, a first gear wheel mechanism is arranged below the rail behind the tightening device, and a jacking mechanism, a clamping mechanism and a dial mechanism are arranged below the rail opposite to the position of the tightening device;
  • a second gear wheel mechanism symmetrically disposed on the center line of the two standard rails is disposed under the rail in front of the check mechanism along the direction of the wheel pair; and an electric control is provided on one side of the base.
  • a wheel set position detecting device Also included is a wheel set position detecting device, and the wheel set position detecting device is connected to the electronic control.
  • the wheel set position detecting device is a plurality of position sensing devices symmetrically disposed on the center line of the two standard rails for detecting the position of the wheel pair in the traveling, and the plurality of symmetric position sensing devices are respectively connected to the electronic control. .
  • the tightening device reset detecting device is two position sensing devices which are symmetrically arranged on the center frame of the two standard rails and are arranged on the rear frame of the lower fixing seat of the tightening device. The two position sensing devices are respectively connected with the electric air.
  • the first shifting wheel mechanism includes a first connecting seat and a second connecting seat which are fixedly arranged on the base and arranged in the traveling direction of the pair of wheels, and a swing arm is movably connected to the upper part of the second connecting seat, and the second arm is below the swing arm
  • a first retaining wheel cylinder is movably connected to the connecting seat, and a front end of the piston rod of the first retaining wheel cylinder is respectively connected to one ends of the first connecting rod and the second connecting rod through a rotating shaft, and the other end of the first connecting rod is movably connected with the swing arm
  • the other end of the second link is movably connected to the first connecting seat, and a buffer blocking device is fixed to the end of the swing arm connected to the first connecting end.
  • the buffer blocking device comprises a connecting block fixedly connected to the end of the swing arm, a moving block is arranged in the middle slot of the connecting block, and a connecting plate inserted into the inner cavity of the moving block is vertically fixed at the rear end of the connecting block Outstretched A nylon stopper is fixed to the front end of the movable block outside the connecting block, and the other end of the compression spring connected to the inner side of the front end of the movable block is connected to the connecting plate, and the front end of the adjusting screw threadedly connected to the rear end of the moving block abuts on the connecting plate.
  • the non-return mechanism includes a check seat fixed to the base, and a check block is eccentrically connected to the top of the check seat by a rotating shaft, and the upper end of the check block is lifted upward, and the lower end and the check seat side 4 Touch.
  • the jacking mechanism includes a jacking cylinder vertically fixed to the base, and a top end of the piston rod of the jacking cylinder is fixed to a V-shaped bracket.
  • the clamping mechanism includes a bracket fixed to the base, and a first force arm and a second force arm which are symmetrically disposed on the two sides of the rail with the rail as an axis are connected to the upper portion of the bracket, and a clamping cylinder is disposed under the bracket.
  • One end of the clamping cylinder is movably connected with the lower end of the first force arm, and the other end of the piston rod is movably connected with the lower end of the second force arm, and a clamping block is respectively fixed on the top ends of the first force arm and the second force arm, and the opposite two clamping blocks are respectively
  • a friction pad is respectively fixed on the inner side, and the other ends of the two tension springs fixed to the upper ends of the two sides of the bracket are respectively connected to the first force arm and the second force arm.
  • the dial mechanism includes a dial cylinder vertically fixed to the base, the piston rod of the dial cylinder is movably connected to one end of the jack, and the other end of the jack is movably connected with a bracket fixed to the clamping mechanism.
  • the second shifting wheel mechanism includes a mounting plate, and a stopper connecting seat and a cylinder connecting seat are sequentially disposed on the mounting plate along the traveling direction of the wheel pair, and a second retaining wheel cylinder is movably connected to the cylinder connecting seat, and the block is connected at the block
  • the seat is connected with a stopper, the block is L-shaped, and the bent portion is connected to the block connecting seat through the rotating shaft, and the end of the block below the bent portion is movably connected with the piston rod of the second retaining wheel cylinder.
  • the invention has the advantages of simple structure, convenient operation, high-efficiency, high-precision and high-quality completion of the assembly task of the CRH2 type EMU bogie wheel-to-shaft end nut assembly, and greatly reduces the labor intensity of the operator, improves the production efficiency, and ensures the safety.
  • the operation of the CRH2 EMU is safe.
  • FIG. 1 is a schematic structural view of a front view of the present invention.
  • 2 is a schematic structural view of a top view of the present invention.
  • FIG 3 is a schematic structural view of a left side portion of the present invention.
  • Figure 4 is a schematic view showing the structure of the first shifting wheel mechanism.
  • Figure 5 is a schematic diagram of the structure of the mechanism.
  • Figure 6 is a schematic view showing the structure of the jacking mechanism.
  • Figure 7 is a schematic view showing the structure of the clamping mechanism.
  • Figure 8 is a schematic view of the structure of the dial mechanism.
  • Figure 9 is a schematic view showing the structure of the second shifting mechanism.
  • a check mechanism 42; check block; 5, jacking mechanism; 51, jacking cylinder; 52, bracket; 6, clamping mechanism; 61, bracket; 62, first arm; 63, second arm 64, clamping cylinder; 65, clamp; 66, friction pad; 67, tension spring; 7, dial mechanism; 71, dial cylinder; 72, ejector; 73, support; 8, second gear 81; mounting plate; 82, block connecting seat; 83, cylinder connecting seat; 84, second gear cylinder; 85, stop; 9, frame; 10, fixed seat; 11, slide rail; Displacement cylinder; 13, electronically controlled rejection; 14, first position sensing device; 15, second position sensing device; Three-position sensing means; 17, a fourth position sensing device; 18, fifth position sensing device.
  • the present invention includes a base 1 disposed under two standard rails, on two standard rails.
  • the base 1 on both sides of the center line is symmetrically distributed with a tightening device 2, a first wheel mechanism 3, a check mechanism 4, a jacking mechanism 5, a clamping mechanism 6 and a dial mechanism 7, on both sides of the center line of the two standard rails
  • the base 1 is symmetrically arranged with a frame 9 , and the fixing seat 10 of the lower part of the tightening device 2 is sleeved on two parallel slide rails 11 on the upper part of the frame 9 , and the fixed seat 10 and the displacement cylinder 1 fixed on the frame 9
  • the piston rod of 2 is connected;
  • the tightening device 2 comprises a servo motor arranged at the input end, and the servo motor is connected to the trigger sleeve assembly of the output end via a multi-stage planetary reduction mechanism.
  • a check mechanism 4 is arranged below the rail in front of the tightening device 2 along the direction of travel of the wheel pair, and a first gear wheel mechanism 3 is arranged below the rail behind the tightening device 2, and a jacking is provided below the rail opposite the position of the tightening device 2
  • the mechanism 5, the clamping mechanism 6 and the dial mechanism 7, the lifting mechanism 5 in the traveling direction of the wheel pair is located outside the clamping mechanism 6, opposite to the axial position of the wheel pair, and the dial mechanism is located in front of the clamping mechanism 6, Opposite to the position of the wheel; a second wheel mechanism 8 symmetrical about the center line of the two standard rails is arranged below the rail in front of the check mechanism 4 in the direction of travel of the pair; electronic control is rejected on the side of the base 1 3.
  • wheelset position detecting device Also included is a wheelset position detecting device, and the wheelset position detecting device is coupled to the electronically controlled reject.
  • the wheel pair position detecting device is a position sensing device for detecting the position of the wheel pair in the symmetry of the center line of the two standard rails, and the plurality of symmetric position sensing devices are respectively rejected with the electronic control. 3 connected.
  • the position sensing devices are eight, and the four pairs are symmetrically disposed on the center line of the two standard rails; the first pair of first position sensing devices 14 are disposed between the second wheel mechanism 8 and the check mechanism 4 Below, the second pair of two second position sensing devices 15 are disposed below the rail between the check mechanism 4 and the first wheel mechanism 3, and the third pair of third position sensing devices 16 are disposed at the top of the jacking mechanism 5.
  • the upper portion of the cylinder housing, the fourth pair of two fourth position sensing devices 17 are disposed below the rails at the rear of the first wheel mechanism 3 .
  • the position sensing device is a proximity switch.
  • the tightening device reset detecting device is symmetrically disposed on two axes centered on two standard rails
  • the two position sensing devices are respectively connected to the electronic control rejection 13.
  • the two fifth position sensing devices 18 are respectively disposed at the rear stop positions of the lower fixing bases 10 of the respective tightening devices 2 for detecting whether the tightening device 2 reaches the stop position after the work is completed.
  • the position sensing device is a proximity switch.
  • the first shifting mechanism 3 includes a first connecting seat 301 and a second connecting base 302 which are fixedly disposed on the base 1 in the traveling direction of the pair of wheels, and a swing arm 303 is movably connected to the upper portion of the second connecting base 302.
  • a first gear wheel cylinder 304 is movably connected to the second connecting base 302 below the swing arm 303.
  • the front end of the piston rod of the first wheel cylinder 304 is connected to one end of the first link 305 and the second link 306 through a rotating shaft, respectively.
  • the other end of the first link 305 is movably connected to the swing arm 303, and the other end of the second link 306 is movably connected to the first connecting seat 301, and the end of the swing arm 303 connected to the first link 305 is fixedly suspended. Punch the blocking device.
  • the buffer blocking device includes a connecting block 307 fixed to the end of the swing arm 303.
  • a moving block 308 is disposed in the intermediate slot of the connecting block 307, and an insertion block 308 is vertically fixed at the rear end of the connecting block 307.
  • the connecting plate 309 in the cavity is fixed with a nylon stopper 310 at the front end of the movable block 308 extending outside the connecting block 307, and the other end of the compression spring 311 connected to the inner side of the front end of the movable block 308 is connected with the connecting plate 309, and the movable block.
  • the front end of the adjusting screw 312 of the rear threaded connection abuts on the connecting plate 309.
  • the cushioning means cushions the impact of the moving wheel pair on the first wheel mechanism 3 and extends the service life of the first wheel mechanism 3.
  • the check mechanism 4 includes a check seat 41 fixed to the base 1 , and a check block 42 is eccentrically connected to the top of the check seat 41 via a rotating shaft, and the upper end of the check block 42 is lifted upward, and the lower end is heavy. It is in contact with the side 4 of the check seat 41.
  • FIG. 6 it is a schematic structural view of the jacking mechanism.
  • the jacking mechanism 5 includes a jacking cylinder 51 vertically fixed to the base 1, and a top end of the piston rod of the jacking cylinder 51 is attached to a V-shaped bracket 52.
  • FIG. 7 it is a schematic diagram of the structure of the clamping mechanism.
  • the clamping mechanism 6 includes a bracket 61 fixed to the base 1 , and a first force arm 62 and a second force arm 63 symmetrically disposed on both sides of the rail with the rail as an axis are connected to the upper portion of the bracket 61 through the rotating shaft.
  • a clamping cylinder 64 is disposed below, the clamping cylinder 64-end is movably connected to the lower end of the first force arm 62, and the other end piston rod is movably connected to the lower end of the second force arm 63, at the first force arm 62 and the second force arm 63.
  • the top end is respectively fixed with a clamping block 65, and a friction pad 66 is respectively fixed on the inner side of the opposite two clamping blocks 65, and the other ends of the two tension springs 67 fixed to the upper ends of the two sides of the bracket 61 are respectively coupled with the first force arm 62 and the first The two arms 63 are connected.
  • the tension spring 67 is used to balance the states of the first force arm 62 and the second force arm 63.
  • the dial mechanism ⁇ includes a dial cylinder 71 vertically fixed to the base 1.
  • the piston rod of the dial cylinder 71 is movably connected to the apex 72 end, and the other end of the ram 72 is fixedly coupled to the clamping mechanism 6
  • the holder 73 on the bracket 61 is movably connected.
  • the second shifting mechanism 8 includes a mounting plate 81. On the mounting plate 81, a stopper connecting seat 82 and a cylinder connecting seat 83 are sequentially disposed in the traveling direction of the wheel pair, and a second retaining wheel is movably connected to the cylinder connecting seat 83.
  • the cylinder 84 is movably connected to the block connecting seat 82 with a block 85.
  • the block 85 is L-shaped, and the bent portion is connected to the block connecting seat 82 through the rotating shaft, and the end of the block 85 below the bent portion is formed. The portion is movably coupled to the piston rod of the second shift cylinder 84.
  • the first position sensing device 14 When the moving wheel pair touches the first position sensing device 14, the first position sensing device 14 sends a moving wheel pair entering signal to the electronically controlled rejection 1 3, and the electronically controlled rejection 13 controls the first wheel gear mechanism 3 to operate, first
  • the piston rod of the wheel cylinder 304 is extended by the first link 305 and the second link 306 to lift up the buffer blocking device at the end of the swing arm 303, and block the wheel pair to make it accurate to the overhaul station;
  • the second wheel cylinder 84 of the second wheel mechanism 8 is controlled to operate, and the piston rod retracts to drive the block 85 to rotate, so that the upper end of the block 85 rises to prevent other pairs of the wheel to be inspected from entering the service area.
  • the check block 42 When the current moving wheel pair touches the check block 42 in the check mechanism 4, the check block 42 is pushed to rotate about the rotating shaft under the action of the gravity of the moving wheel pair, and the moving wheel pair passes over the check block 42
  • the return block 42 under the action of the gravity of the lower end portion thereof, causes the check block 42 to be reset, so that the lower end of the check block 42 and the side of the check seat 41 are touched, and the upper end light portion is lifted upward.
  • the moving wheel pair reaches the inspection station between the first wheel mechanism 3 and the check mechanism 4, it is blocked by the buffer blocking device in the first wheel mechanism 3, and at the same time, the moving wheel pair touches the second under the rail.
  • the position sensing device 15 and the second position sensing device 15 send the moving wheel pair to the electronic control reject 13 to reach the maintenance station signal, and the electronic control rejects 13 to control the lifting mechanism 5 to act, and the piston rod of the jacking cylinder 51 rises upward.
  • the upper V-shaped bracket 52 holds the moving wheel pair up until the shaft end nut is positioned opposite the trigger assembly of the tightening device 2.
  • the third position sensing device 16 disposed on the upper side of the housing of the jacking cylinder 5 1 sends the moving wheel pair to the assembly position signal to the electronically controlled reject 13 to electrically control the clamping cylinder in the clamping device 6
  • the piston rod is extended to drive the first force arm 62 and the second force arm 63 to rotate inward, and the moving wheel pair is clamped by the upper clamp 65.
  • the operator controls the displacement cylinder 1 2 by controlling the rejection, and the piston rod is extended by the fixing seat 10 to drive the tightening device 2 to advance along the sliding rail 1 1 when the end face of the tightening device 2 is tightened.
  • the displacement cylinder 12 stops to extend, and the operator manually rotates the wrench sleeve at the front end of the tightening device 2, so that the wrench sleeve and the shaft end nut just rush upward, and then the displacement cylinder is passed. 12 Drive the tightening device 2 to continue forward until the trigger sleeve and the shaft end nut are completely aligned. At this time, the operator can start the servo motor in the tightening device 2, and drive the wrench to complete the tightening operation of the shaft end nut.
  • the servo motor of the tightening device 2 stops working, the electric control refuses to control the displacement cylinder 12, and the piston rod drives the tightening device 2 to move backward through the fixing seat 10, so that the tightening device 2 is moved.
  • the front end wrench is withdrawn.
  • the fixing seat 10 touches the fifth position sensing device 18 on the frame 9, the fifth position sensing device 18 sends the tightening device to exit the in-position signal,
  • the control 13 controls the clamping cylinder 64 in the clamping mechanism 6 to operate, and the piston rod retracts to rotate the first force arm 62 and the second force arm 63 outwardly, so that the upper clamp 65 releases the wheel pair.
  • the electronically controlled reject 13 controls the jacking cylinder 51 in the jacking mechanism 5 to operate, and the piston rod descends to drive the V-shaped bracket 52 to slowly lower the moving wheel pair until the moving wheel falls onto the rail.
  • the third position sensing device 16 on the upper side of the housing of the lifting cylinder 51 sends a wheel landing in-position signal.
  • the electronic control 13 controls the first gear.
  • the first wheel cylinder 304 of the mechanism 3 operates, and the piston rod retracts through the first link 305 and the second link 306 to bring the cushioning device at the end of the swing arm 303 to fall.
  • the electronically controlled 13 controls the dial cylinder 71 in the dial mechanism , the piston rod rises to drive the ram 72 to rotate around the support 73, the rear portion of the ejector 72 rises upward, and the moving wheel pair is dialed Move it along the rails away from the inspection station to complete the wheeling action.
  • the fourth position sensing device 17 touches the fourth position sensing device 17 under the rear rail of the first wheel mechanism 3, the fourth position sensing device 17 sends a signal to the wheel to the maintenance station, and the electronic control rejects 13
  • the dial cylinder 71 in the control dial mechanism ⁇ is operated, and the piston rod is lowered to drive the ejector 72 to reset, and the assembly task of the pair of moving wheels is completed.
  • the above steps can be repeated to complete the assembly work for the next moving wheel pair.
  • the axle assembly nut assembly system of the present invention can complete the assembly task of the CRH2 type EMU bogie wheel-to-shaft end nut with high efficiency, high precision and high quality, and greatly reduces the labor intensity of the operator and improves the production efficiency.
  • the operation safety of the CRH2 EMU is guaranteed.

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  • Mechanical Engineering (AREA)
  • Transmission Devices (AREA)
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Abstract

An axle-end nuts assembling system for CRH2-type multiple units comprises a base (1) below steel rails, and an electrical controlled cabinet (13) on one side of the base. Screwing devices (2), first stop wheel devices (3), anti-back devices (4), jacking and lifting devices (5), clamping devices (6), and poking wheel devices (7) are symmetrically arranged on the base at both sides relative to the centerline of two steel rails. Frames (9) are symmetrically arranged on the base at both sides relative to the centerline of the two steel rails. A sliding rail above the frames (9) is sleeved with a fixation seat below the screwing device (2). The fixation seat is connected with a piston rod of a displacement cylinder (12), which is fixed on the frames (9). In the wheelset moving direction, the anti-back devices (4) are mounted below the steel rail, which is in front of the screwing devices (2). The first stop wheel devices (3) are provided below the steel rail, which is behind the screwing devices (2). Jacking and lifting devices (5), clamping devices (6), and poking wheel devices (7) are mounted below the steel rails corresponding to the position of the screwing devices (2). Second stop wheel devices (8) are symmetrically disposed below the steel rails relative to the centerline of the two steel rails, and in front of the anti-back devices (4) in the wheelset moving direction. The invention enables low labor intensity, thereby being able to accomplish the axle-end nuts assembling task for multiple units wheelset in an efficient manner.

Description

一种 CRH2型动车组轴端螺母装配系统 技术领域:  CRH2 type EMU shaft end nut assembly system Technical Field:
本发明涉及一种螺纹拧紧装配系统, 尤其是一种 CRH2型动车组轴端螺母装 配系统。  The present invention relates to a thread tightening assembly system, and more particularly to a CRH2 type EMU shaft end nut assembly system.
背景技术: Background technique:
目前拧紧机也大量用于机车、 客车、 汽车及柴油机等相关产品领域, 而动 车这一新兴产品在我国起步虽然较晚, 但发展速度相当迅猛, 按照相关技术规 范, 动车组开行满 100 万公里就必须大修, 而各条线上运行的动车组列车很多 都已经接近或超过这一公里数。 为了确保各线上动车组的日常运行, 现在运行 的所有列车都必须依次送入基地进行大修。 全国已经建立了北京、 上海、 广州、 武汉 4个动车检修基地, 相关配套设施逐步国产化, 而 CRH2型动车组的轴端螺 母的组装分解现在还没有相应的自动设备, 在国外也是用人工敲砸等原始操作, 劳动强度大且拧紧力矩达不到要求, 严重影响了 CRH2型动车组的运行安全。 发明内容:  At present, the tightening machine is also widely used in related products such as locomotives, buses, automobiles and diesel engines. The emerging products of the motor car started late in China, but the development speed is quite rapid. According to the relevant technical specifications, the EMU runs over 1 million kilometers. It must be overhauled, and many EMU trains running on various lines have already approached or exceeded this number of kilometers. In order to ensure the daily operation of the EMUs on each line, all trains currently running must be sent to the base for overhaul. Four motor train maintenance bases in Beijing, Shanghai, Guangzhou and Wuhan have been established nationwide, and related supporting facilities have been gradually localized. However, there is no corresponding automatic equipment for the assembly and disassembly of the shaft end nuts of CRH2 EMUs.原始 and other original operations, labor intensity and tightening torque can not meet the requirements, seriously affecting the operational safety of the CRH2 EMU. Summary of the invention:
本发明提供了一种 CRH2型动车组轴端螺母装配系统, 它结构合理, 操作方 便, 大大降低了操作人员的劳动强度, 可高效率、 高精度、 高质量的完成 CRH2 型动车组转向架轮对轴端螺母的组装作业任务, 保证了 CRH2型动车组的运行安 全, 解决了现有技术中存在的问题。  The invention provides a CRH2 type EMU shaft end nut assembly system, which has reasonable structure and convenient operation, greatly reduces the labor intensity of the operator, and can complete the CRH2 type EMU bogie wheel with high efficiency, high precision and high quality. The assembly work of the shaft end nut ensures the safe operation of the CRH2 type EMU and solves the problems in the prior art.
本发明为解决上述技术问题所釆用的技术方案是: 它包括设在两标准钢轨 下方的底座, 在两标准钢轨中心线两侧的底座上对称分布有拧紧装置、 第一挡 轮机构、 止回机构、 顶升机构、 夹紧机构和拨轮机构, 在两标准钢轨中心线两 侧的底座上对称布设有机架, 拧紧装置下部的固定座套装在机架上部的两平行 滑轨上, 固定座与固定在机架上的移位气缸的活塞杆相连; 沿轮对行进方向在 拧紧装置前方的钢轨下方设有止回机构, 拧紧装置后方的钢轨下方设有第一挡 轮机构, 在与拧紧装置位置相对的钢轨下方设有顶升机构、 夹紧机构和拨轮机 构; 沿轮对行进方向在止回机构前方的钢轨下方设有以两标准钢轨中心线为轴 线对称设置的第二挡轮机构; 在底座一侧设有电控拒。 The technical solution adopted by the present invention to solve the above technical problems is as follows: It comprises a base disposed under two standard rails, and a screwing device, a first shifting mechanism, and a symmetrical arrangement are arranged on the bases on both sides of the center line of the two standard rails. Back mechanism, jacking mechanism, clamping mechanism and dial mechanism, two center rails on two standard rails The base of the side is symmetrically arranged with a frame, and the fixing seat of the lower part of the tightening device is set on two parallel sliding rails on the upper part of the frame, and the fixing seat is connected with the piston rod of the displacement cylinder fixed on the frame; a non-return mechanism is arranged below the rail in front of the tightening device, a first gear wheel mechanism is arranged below the rail behind the tightening device, and a jacking mechanism, a clamping mechanism and a dial mechanism are arranged below the rail opposite to the position of the tightening device; A second gear wheel mechanism symmetrically disposed on the center line of the two standard rails is disposed under the rail in front of the check mechanism along the direction of the wheel pair; and an electric control is provided on one side of the base.
还包括轮对位置检测装置, 轮对位置检测装置与电控拒相连。  Also included is a wheel set position detecting device, and the wheel set position detecting device is connected to the electronic control.
所述轮对位置检测装置为若干个以两标准钢轨中心线为轴线对称设置的用 于检测轮对行进中所处位置的位置感应装置, 若干个对称设置的位置感应装置 分别与电控拒相连。  The wheel set position detecting device is a plurality of position sensing devices symmetrically disposed on the center line of the two standard rails for detecting the position of the wheel pair in the traveling, and the plurality of symmetric position sensing devices are respectively connected to the electronic control. .
还包括拧紧装置复位检测装置, 拧紧装置复位检测装置与电控拒相连。 所述拧紧装置复位检测装置为两个以两标准钢轨中心线为轴线对称设置在 对应拧紧装置下部固定座后方机架上的位置感应装置, 两位置感应装置分别与 电空才巨目 。  Also included is a tightening device reset detecting device, and the tightening device reset detecting device is connected to the electronic control reject. The tightening device reset detecting device is two position sensing devices which are symmetrically arranged on the center frame of the two standard rails and are arranged on the rear frame of the lower fixing seat of the tightening device. The two position sensing devices are respectively connected with the electric air.
所述第一挡轮机构包括固定在底座上的沿轮对行进方向顺序设置的第一连 接座和第二连接座, 在第二连接座上部活动连接一摆臂, 在摆臂下方的第二连 接座上活动连接一第一挡轮气缸, 第一挡轮气缸的活塞杆前端通过转轴分别与 第一连杆和第二连杆的一端相连, 第一连杆的另一端与摆臂活动连接, 第二连 杆的另一端与第一连接座活动连接, 在与第一连杆相连端的摆臂端部固连有一 緩冲阻挡装置。  The first shifting wheel mechanism includes a first connecting seat and a second connecting seat which are fixedly arranged on the base and arranged in the traveling direction of the pair of wheels, and a swing arm is movably connected to the upper part of the second connecting seat, and the second arm is below the swing arm A first retaining wheel cylinder is movably connected to the connecting seat, and a front end of the piston rod of the first retaining wheel cylinder is respectively connected to one ends of the first connecting rod and the second connecting rod through a rotating shaft, and the other end of the first connecting rod is movably connected with the swing arm The other end of the second link is movably connected to the first connecting seat, and a buffer blocking device is fixed to the end of the swing arm connected to the first connecting end.
所述緩冲阻挡装置包括与摆臂端部固连的连接块, 在连接块的中间槽内设 置一动块, 在连接块的后端竖直固连一插入动块内部空腔中的连接板, 在伸出 连接块外部的动块前端固连一尼龙挡块, 与动块前端内侧相连的压缩弹簧另一 端与连接板相连, 与动块后端螺纹连接的调整螺钉前端抵接在连接板上。 The buffer blocking device comprises a connecting block fixedly connected to the end of the swing arm, a moving block is arranged in the middle slot of the connecting block, and a connecting plate inserted into the inner cavity of the moving block is vertically fixed at the rear end of the connecting block Outstretched A nylon stopper is fixed to the front end of the movable block outside the connecting block, and the other end of the compression spring connected to the inner side of the front end of the movable block is connected to the connecting plate, and the front end of the adjusting screw threadedly connected to the rear end of the moving block abuts on the connecting plate.
所述止回机构包括与底座固连的止回座, 在止回座的顶部通过转轴偏心连 接一止回块, 止回块的上端轻部向上翘起, 下端重部与止回座侧面 4氐触。  The non-return mechanism includes a check seat fixed to the base, and a check block is eccentrically connected to the top of the check seat by a rotating shaft, and the upper end of the check block is lifted upward, and the lower end and the check seat side 4 Touch.
所述顶升机构包括竖直固定在底座上的顶升油缸, 顶升油缸的活塞杆顶部 固连一 V型托块。  The jacking mechanism includes a jacking cylinder vertically fixed to the base, and a top end of the piston rod of the jacking cylinder is fixed to a V-shaped bracket.
所述夹紧机构包括与底座固连的支架, 在支架上部通过转轴连接有以钢轨 为轴线对称设置在钢轨两侧的第一力臂和第二力臂, 在支架下方设有夹紧油缸, 夹紧油缸一端与第一力臂下端活动连接, 另一端活塞杆与第二力臂下端活动连 接, 在第一力臂和第二力臂顶端分别固连一夹块, 在相对的两夹块内侧分别固 连一摩擦垫, 固连在支架两侧上端的两拉簧的另一端分别与第一力臂和第二力 臂相连。  The clamping mechanism includes a bracket fixed to the base, and a first force arm and a second force arm which are symmetrically disposed on the two sides of the rail with the rail as an axis are connected to the upper portion of the bracket, and a clamping cylinder is disposed under the bracket. One end of the clamping cylinder is movably connected with the lower end of the first force arm, and the other end of the piston rod is movably connected with the lower end of the second force arm, and a clamping block is respectively fixed on the top ends of the first force arm and the second force arm, and the opposite two clamping blocks are respectively A friction pad is respectively fixed on the inner side, and the other ends of the two tension springs fixed to the upper ends of the two sides of the bracket are respectively connected to the first force arm and the second force arm.
所述拨轮机构包括竖直固连在底座上的拨轮气缸, 拨轮气缸的活塞杆与顶 杆一端活动连接, 顶杆另一端与固连在夹紧机构上的支座活动连接。  The dial mechanism includes a dial cylinder vertically fixed to the base, the piston rod of the dial cylinder is movably connected to one end of the jack, and the other end of the jack is movably connected with a bracket fixed to the clamping mechanism.
所述第二挡轮机构包括安装板, 在安装板上沿轮对行进方向顺序设置有挡 块连接座和气缸连接座, 在气缸连接座上活动连接有一第二挡轮气缸, 在挡块 连接座上活动连接有一挡块, 所述挡块为 L形, 其弯折部通过转轴与挡块连接 座相连, 其弯折部下方的挡块端部与第二挡轮气缸的活塞杆活动连接。  The second shifting wheel mechanism includes a mounting plate, and a stopper connecting seat and a cylinder connecting seat are sequentially disposed on the mounting plate along the traveling direction of the wheel pair, and a second retaining wheel cylinder is movably connected to the cylinder connecting seat, and the block is connected at the block The seat is connected with a stopper, the block is L-shaped, and the bent portion is connected to the block connecting seat through the rotating shaft, and the end of the block below the bent portion is movably connected with the piston rod of the second retaining wheel cylinder. .
本发明结构简单, 操作方便, 可高效率、 高精度、 高质量的完成 CRH2型动 车组转向架轮对轴端螺母组装作业任务, 同时大大降低了操作人员劳动强度, 提高了生产效率, 保证了 CRH2型动车组的运行安全。  The invention has the advantages of simple structure, convenient operation, high-efficiency, high-precision and high-quality completion of the assembly task of the CRH2 type EMU bogie wheel-to-shaft end nut assembly, and greatly reduces the labor intensity of the operator, improves the production efficiency, and ensures the safety. The operation of the CRH2 EMU is safe.
附图说明: BRIEF DESCRIPTION OF THE DRAWINGS:
图 1为本发明主视部分结构示意图。 图 2为本发明俯视部分结构示意图。 FIG. 1 is a schematic structural view of a front view of the present invention. 2 is a schematic structural view of a top view of the present invention.
图 3为本发明左视部分结构示意图。  3 is a schematic structural view of a left side portion of the present invention.
图 4为第一挡轮机构结构示意图。  Figure 4 is a schematic view showing the structure of the first shifting wheel mechanism.
图 5为止回机构结构示意图。  Figure 5 is a schematic diagram of the structure of the mechanism.
图 6为顶升机构结构示意图。  Figure 6 is a schematic view showing the structure of the jacking mechanism.
图 7为夹紧机构结构示意图。  Figure 7 is a schematic view showing the structure of the clamping mechanism.
图 8为拨轮机构结构示意图。  Figure 8 is a schematic view of the structure of the dial mechanism.
图 9为第二挡轮机构结构示意图。  Figure 9 is a schematic view showing the structure of the second shifting mechanism.
图中, 1、 底座; 2、 拧紧装置; 3、 第一挡轮机构; 301、 第一连接座; 302、 第二连接座; 303、 摆臂; 304、 第一挡轮气缸; 305、 第一连杆; 306、 第二连 杆; 307、 连接块; 308、 动块; 309、 连接板; 310、 尼龙挡块; 311、 压缩弹簧; 312、 调整螺钉; 4、 止回机构; 41、 止回座; 42、 止回块; 5、 顶升机构; 51、 顶升油缸; 52、 托块; 6、 夹紧机构; 61、 支架; 62、 第一力臂; 63、 第二力臂; 64、 夹紧油缸; 65、 夹块; 66、 摩擦垫; 67、 拉簧; 7、 拨轮机构; 71、 拨轮气 缸; 72、 顶杆; 73、 支座; 8、 第二挡轮机构; 81、 安装板; 82、 挡块连接座; 83、 气缸连接座; 84、 第二挡轮气缸; 85、 挡块; 9、 机架; 10、 固定座; 11、 滑轨; 12、 移位气缸; 13、 电控拒; 14、 第一位置感应装置; 15、 第二位置感 应装置; 16、 第三位置感应装置; 17、 第四位置感应装置; 18、 第五位置感应 装置。  In the figure, 1, the base; 2, the tightening device; 3, the first gear wheel mechanism; 301, the first connecting seat; 302, the second connecting seat; 303, the swing arm; 304, the first retaining wheel cylinder; 305, the first a connecting rod; 306, a second connecting rod; 307, a connecting block; 308, a moving block; 309, a connecting plate; 310, a nylon stopper; 311, a compression spring; 312, an adjusting screw; 4. a check mechanism; 42; check block; 5, jacking mechanism; 51, jacking cylinder; 52, bracket; 6, clamping mechanism; 61, bracket; 62, first arm; 63, second arm 64, clamping cylinder; 65, clamp; 66, friction pad; 67, tension spring; 7, dial mechanism; 71, dial cylinder; 72, ejector; 73, support; 8, second gear 81; mounting plate; 82, block connecting seat; 83, cylinder connecting seat; 84, second gear cylinder; 85, stop; 9, frame; 10, fixed seat; 11, slide rail; Displacement cylinder; 13, electronically controlled rejection; 14, first position sensing device; 15, second position sensing device; Three-position sensing means; 17, a fourth position sensing device; 18, fifth position sensing device.
具体实施方式: detailed description:
为能清楚说明本方案的技术特点, 下面通过具体实施方式, 并结合其附图, 对本发明进行详细阐述。  In order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below by way of specific embodiments and in conjunction with the accompanying drawings.
如图 1 ~ 3所示, 本发明包括设在两标准钢轨下方的底座 1 , 在两标准钢轨 中心线两侧的底座 1上对称分布有拧紧装置 2、 第一挡轮机构 3、 止回机构 4、 顶升机构 5、 夹紧机构 6和拨轮机构 7 , 在两标准钢轨中心线两侧的底座 1上对 称布设有机架 9 , 拧紧装置 2下部的固定座 1 0套装在机架 9上部的两平行滑轨 11上, 固定座 1 0与固定在机架 9上的移位气缸 1 2的活塞杆相连; 所述拧紧装 置 2 包括设在输入端的伺服电机, 伺服电机经多级行星减速机构与输出端的扳 套组件连接。 沿轮对行进方向在拧紧装置 2前方的钢轨下方设有止回机构 4 , 拧 紧装置 2后方的钢轨下方设有第一挡轮机构 3 ,在与拧紧装置 2位置相对的钢轨 下方设有顶升机构 5、 夹紧机构 6和拨轮机构 7 , 沿轮对行进方向顶升机构 5位 于夹紧机构 6的外侧, 与轮对的轴位置相对, 拨轮机构 Ί位于夹紧机构 6的前 方, 与车轮位置相对; 沿轮对行进方向在止回机构 4 前方的钢轨下方设有以两 标准钢轨中心线为轴线对称设置的第二挡轮机构 8 ; 在底座 1 一侧设有电控拒 1 3。 As shown in Figures 1-3, the present invention includes a base 1 disposed under two standard rails, on two standard rails. The base 1 on both sides of the center line is symmetrically distributed with a tightening device 2, a first wheel mechanism 3, a check mechanism 4, a jacking mechanism 5, a clamping mechanism 6 and a dial mechanism 7, on both sides of the center line of the two standard rails The base 1 is symmetrically arranged with a frame 9 , and the fixing seat 10 of the lower part of the tightening device 2 is sleeved on two parallel slide rails 11 on the upper part of the frame 9 , and the fixed seat 10 and the displacement cylinder 1 fixed on the frame 9 The piston rod of 2 is connected; the tightening device 2 comprises a servo motor arranged at the input end, and the servo motor is connected to the trigger sleeve assembly of the output end via a multi-stage planetary reduction mechanism. A check mechanism 4 is arranged below the rail in front of the tightening device 2 along the direction of travel of the wheel pair, and a first gear wheel mechanism 3 is arranged below the rail behind the tightening device 2, and a jacking is provided below the rail opposite the position of the tightening device 2 The mechanism 5, the clamping mechanism 6 and the dial mechanism 7, the lifting mechanism 5 in the traveling direction of the wheel pair is located outside the clamping mechanism 6, opposite to the axial position of the wheel pair, and the dial mechanism is located in front of the clamping mechanism 6, Opposite to the position of the wheel; a second wheel mechanism 8 symmetrical about the center line of the two standard rails is arranged below the rail in front of the check mechanism 4 in the direction of travel of the pair; electronic control is rejected on the side of the base 1 3.
还包括轮对位置检测装置, 轮对位置检测装置与电控拒 1 3相连。  Also included is a wheelset position detecting device, and the wheelset position detecting device is coupled to the electronically controlled reject.
所述轮对位置检测装置为若干个以两标准钢轨中心线为轴线对称设置的用 于检测轮对行进中所处位置的位置感应装置, 若干个对称设置的位置感应装置 分别与电控拒 1 3相连。 所述位置感应装置为八个, 成四对以两标准钢轨中心线 为轴线对称设置; 第一对两第一位置感应装置 14设置在第二挡轮机构 8和止回 机构 4之间的钢轨下方, 第二对两第二位置感应装置 15设置在止回机构 4与第 一挡轮机构 3之间的钢轨下方, 第三对两第三位置感应装置 16设置在顶升机构 5的顶升油缸壳体上部, 第四对两第四位置感应装置 17设置在第一挡轮机构 3 后部的钢轨下方。 所述位置感应装置为接近开关。  The wheel pair position detecting device is a position sensing device for detecting the position of the wheel pair in the symmetry of the center line of the two standard rails, and the plurality of symmetric position sensing devices are respectively rejected with the electronic control. 3 connected. The position sensing devices are eight, and the four pairs are symmetrically disposed on the center line of the two standard rails; the first pair of first position sensing devices 14 are disposed between the second wheel mechanism 8 and the check mechanism 4 Below, the second pair of two second position sensing devices 15 are disposed below the rail between the check mechanism 4 and the first wheel mechanism 3, and the third pair of third position sensing devices 16 are disposed at the top of the jacking mechanism 5. The upper portion of the cylinder housing, the fourth pair of two fourth position sensing devices 17 are disposed below the rails at the rear of the first wheel mechanism 3 . The position sensing device is a proximity switch.
还包括拧紧装置复位检测装置, 拧紧装置复位检测装置与电控拒 1 3相连。 所述拧紧装置复位检测装置为两个以两标准钢轨中心线为轴线对称设置在 对应拧紧装置 2下部固定座 10后方机架 9上的位置感应装置, 两位置感应装置 分别与电控拒 13相连。 所述两个第五位置感应装置 18分别设置在各自对应的 拧紧装置 2下部固定座 10的后方停止位置, 用于检测拧紧装置 2工作完退出后 是否到达停止位置。 Also included is a tightening device reset detecting device, and the tightening device reset detecting device is connected to the electronically controlled reject. The tightening device reset detecting device is symmetrically disposed on two axes centered on two standard rails Corresponding to the position sensing device on the rear frame 9 of the lower fixing seat 10 of the tightening device 2, the two position sensing devices are respectively connected to the electronic control rejection 13. The two fifth position sensing devices 18 are respectively disposed at the rear stop positions of the lower fixing bases 10 of the respective tightening devices 2 for detecting whether the tightening device 2 reaches the stop position after the work is completed.
所述位置感应装置为接近开关。  The position sensing device is a proximity switch.
如图 4所示, 为第一挡轮机构结构示意图。 所述第一挡轮机构 3 包括固定 在底座 1上的沿轮对行进方向顺序设置的第一连接座 301和第二连接座 302 ,在 第二连接座 302上部活动连接一摆臂 303 ,在摆臂 303下方的第二连接座 302上 活动连接一第一挡轮气缸 304 ,第一挡轮气缸 304的活塞杆前端通过转轴分别与 第一连杆 305和第二连杆 306的一端相连, 第一连杆 305的另一端与摆臂 303 活动连接, 第二连杆 306的另一端与第一连接座 301活动连接, 在与第一连杆 305相连端的摆臂 303端部固连有一緩冲阻挡装置。  As shown in FIG. 4, it is a schematic structural view of the first shifting wheel mechanism. The first shifting mechanism 3 includes a first connecting seat 301 and a second connecting base 302 which are fixedly disposed on the base 1 in the traveling direction of the pair of wheels, and a swing arm 303 is movably connected to the upper portion of the second connecting base 302. A first gear wheel cylinder 304 is movably connected to the second connecting base 302 below the swing arm 303. The front end of the piston rod of the first wheel cylinder 304 is connected to one end of the first link 305 and the second link 306 through a rotating shaft, respectively. The other end of the first link 305 is movably connected to the swing arm 303, and the other end of the second link 306 is movably connected to the first connecting seat 301, and the end of the swing arm 303 connected to the first link 305 is fixedly suspended. Punch the blocking device.
所述緩冲阻挡装置包括与摆臂 303端部固连的连接块 307 ,在连接块 307的 中间槽内设置一动块 308 ,在连接块 307的后端竖直固连一插入动块 308内部空 腔中的连接板 309 ,在伸出连接块 307外部的动块 308前端固连一尼龙挡块 310 , 与动块 308前端内侧相连的压缩弹簧 311另一端与连接板 309相连,与动块 308 后端螺纹连接的调整螺钉 312前端抵接在连接板 309上。 緩冲阻挡装置可緩冲 动车轮对对第一挡轮机构 3的撞击, 延长第一挡轮机构 3的使用寿命。  The buffer blocking device includes a connecting block 307 fixed to the end of the swing arm 303. A moving block 308 is disposed in the intermediate slot of the connecting block 307, and an insertion block 308 is vertically fixed at the rear end of the connecting block 307. The connecting plate 309 in the cavity is fixed with a nylon stopper 310 at the front end of the movable block 308 extending outside the connecting block 307, and the other end of the compression spring 311 connected to the inner side of the front end of the movable block 308 is connected with the connecting plate 309, and the movable block. 308 The front end of the adjusting screw 312 of the rear threaded connection abuts on the connecting plate 309. The cushioning means cushions the impact of the moving wheel pair on the first wheel mechanism 3 and extends the service life of the first wheel mechanism 3.
如图 5所示, 为止回机构结构示意图。 所述止回机构 4包括与底座 1 固连 的止回座 41 , 在止回座 41的顶部通过转轴偏心连接一止回块 42 , 止回块 42的 上端轻部向上翘起, 下端重部与止回座 41侧面 4氐触。  As shown in Figure 5, the structure of the mechanism is as far back as possible. The check mechanism 4 includes a check seat 41 fixed to the base 1 , and a check block 42 is eccentrically connected to the top of the check seat 41 via a rotating shaft, and the upper end of the check block 42 is lifted upward, and the lower end is heavy. It is in contact with the side 4 of the check seat 41.
如图 6所示, 为顶升机构结构示意图。 所述顶升机构 5 包括竖直固定在底 座 1上的顶升油缸 51 , 顶升油缸 51的活塞杆顶部固连一 V型托块 52。 如图 7所示, 为夹紧机构结构示意图。 所述夹紧机构 6包括与底座 1 固连 的支架 61 ,在支架 61上部通过转轴连接有以钢轨为轴线对称设置在钢轨两侧的 第一力臂 62和第二力臂 63 , 在支架 61下方设有夹紧油缸 64 , 夹紧油缸 64— 端与第一力臂 62下端活动连接, 另一端活塞杆与第二力臂 63下端活动连接, 在第一力臂 62和第二力臂 63顶端分别固连一夹块 65 ,在相对的两夹块 65内侧 分别固连一摩擦垫 66 , 固连在支架 61两侧上端的两拉簧 67的另一端分别与第 一力臂 62和第二力臂 63相连。 拉簧 67用于平衡第一力臂 62和第二力臂 63的 状态。 As shown in FIG. 6, it is a schematic structural view of the jacking mechanism. The jacking mechanism 5 includes a jacking cylinder 51 vertically fixed to the base 1, and a top end of the piston rod of the jacking cylinder 51 is attached to a V-shaped bracket 52. As shown in Figure 7, it is a schematic diagram of the structure of the clamping mechanism. The clamping mechanism 6 includes a bracket 61 fixed to the base 1 , and a first force arm 62 and a second force arm 63 symmetrically disposed on both sides of the rail with the rail as an axis are connected to the upper portion of the bracket 61 through the rotating shaft. A clamping cylinder 64 is disposed below, the clamping cylinder 64-end is movably connected to the lower end of the first force arm 62, and the other end piston rod is movably connected to the lower end of the second force arm 63, at the first force arm 62 and the second force arm 63. The top end is respectively fixed with a clamping block 65, and a friction pad 66 is respectively fixed on the inner side of the opposite two clamping blocks 65, and the other ends of the two tension springs 67 fixed to the upper ends of the two sides of the bracket 61 are respectively coupled with the first force arm 62 and the first The two arms 63 are connected. The tension spring 67 is used to balance the states of the first force arm 62 and the second force arm 63.
如图 8所示, 为拨轮机构结构示意图。 所述拨轮机构 Ί 包括竖直固连在底 座 1上的拨轮气缸 71 , 拨轮气缸 71的活塞杆与顶杆 72—端活动连接, 顶杆 72 另一端与固连在夹紧机构 6的支架 61上的支座 73活动连接。  As shown in Figure 8, it is a schematic diagram of the structure of the dial mechanism. The dial mechanism Ί includes a dial cylinder 71 vertically fixed to the base 1. The piston rod of the dial cylinder 71 is movably connected to the apex 72 end, and the other end of the ram 72 is fixedly coupled to the clamping mechanism 6 The holder 73 on the bracket 61 is movably connected.
如图 9所示, 为第二挡轮机构结构示意图。 所述第二挡轮机构 8 包括安装 板 81 , 在安装板 81上沿轮对行进方向顺序设置有挡块连接座 82和气缸连接座 83 , 在气缸连接座 83上活动连接有一第二挡轮气缸 84 , 在挡块连接座 82上活 动连接有一挡块 85 , 所述挡块 85为 L形, 其弯折部通过转轴与挡块连接座 82 相连, 其弯折部下方的挡块 85端部与第二挡轮气缸 84的活塞杆活动连接。  As shown in FIG. 9, it is a schematic structural view of the second shifting mechanism. The second shifting mechanism 8 includes a mounting plate 81. On the mounting plate 81, a stopper connecting seat 82 and a cylinder connecting seat 83 are sequentially disposed in the traveling direction of the wheel pair, and a second retaining wheel is movably connected to the cylinder connecting seat 83. The cylinder 84 is movably connected to the block connecting seat 82 with a block 85. The block 85 is L-shaped, and the bent portion is connected to the block connecting seat 82 through the rotating shaft, and the end of the block 85 below the bent portion is formed. The portion is movably coupled to the piston rod of the second shift cylinder 84.
工作时, 打开电控拒 1 3的电源和伺服系统, 进入工作界面。 待检修的动车 轮对从上一工位过来, 电控拒 1 3控制第二挡轮机构 8动作, 第二挡轮气缸 84 的活塞杆伸长带动挡块 85转动, 使挡块 85的上端降下, 动车轮对沿轨道通过 第二挡轮机构 8。 当动车轮对触碰到第一位置感应装置 14时, 第一位置感应装 置 14向电控拒 1 3发送动车轮对进入信号,电控拒 1 3控制第一挡轮机构 3动作, 第一挡轮气缸 304的活塞杆伸长通过第一连杆 305和第二连杆 306配合带动摆 臂 303 端部的緩冲阻挡装置向上抬起, 阻挡动车轮对使其准确到过检修工位; 同时控制第二挡轮机构 8中的第二挡轮气缸 84动作,其活塞杆回缩带动挡块 85 转动, 使挡块 85上端上升阻止其它待检修动车轮对进入检修区。 当前进的动车 轮对触碰到止回机构 4中的止回块 42时, 在动车轮对的重力作用下推动止回块 42绕转轴转动, 当动车轮对越过止回块 42后, 止回块 42在其下端重部的重力 作用下, 带动止回块 42复位, 使止回块 42下端重部与止回座 41侧面 4氏触, 上 端轻部向上翘起。 当动车轮对到达第一挡轮机构 3和止回机构 4之间的检修工 位时, 被第一挡轮机构 3 中的緩冲阻挡装置挡住, 同时动车轮对触碰钢轨下方 的第二位置感应装置 15 , 第二位置感应装置 15向电控拒 1 3发送动车轮对达到 检修工位信号, 电控拒 1 3控制顶升机构 5动作, 顶升油缸 51的活塞杆向上顶 起通过上端的 V型托块 52托住动车轮对上升, 直至轴端螺母与拧紧装置 2的扳 套组件位置相对。 同时设在顶升油缸 5 1 壳体上部一侧的第三位置感应装置 16 向电控拒 1 3发送动车轮对到达组装位置信号, 电控拒 1 3控制夹紧装置 6中的 夹紧油缸 64动作, 其活塞杆伸长带动第一力臂 62和第二力臂 63向内转动, 通 过其上部的夹块 65夹紧动车轮对。 夹紧到位后, 操作人员通过控制拒 1 3控制 移位气缸 1 2动作,其活塞杆伸长通过固定座 1 0带动拧紧装置 2沿滑轨 1 1前进, 当拧紧装置 2前端的扳套端面快接触上动车轮对轴端螺母时, 移位气缸 12停止 伸长, 操作人员用手转动拧紧装置 2前端的扳套, 使扳套与轴端螺母正好冲上, 此时再通过移位气缸 12带动拧紧装置 2继续前进, 直至扳套与轴端螺母完全对 好位, 此时, 操作人员可启动拧紧装置 2 中的伺服电机工作, 带动扳套完成轴 端螺母的拧紧作业。 当轴端螺母组装作业合格后, 拧紧装置 2 的伺服电机停止 工作, 电控拒 1 3控制移位气缸 12动作, 其活塞杆通过固定座 1 0带动拧紧装置 2向后移动, 使拧紧装置 2前端扳套退出。 待固定座 1 0触碰到机架 9上的第五 位置感应装置 18时, 第五位置感应装置 18发送拧紧装置已退出到位信号, 电 控拒 13控制夹紧机构 6中的夹紧油缸 64动作, 其活塞杆回缩带动第一力臂 62 和第二力臂 63向外转动, 使其上部的夹块 65松开动车轮对。 然后电控拒 13控 制顶升机构 5中的顶升油缸 51动作, 其活塞杆下降带动 V型托块 52慢慢将动 车轮对放下, 直到动车轮对落到钢轨上。 动车轮对落到位后, 顶升油缸 51壳体 上部一侧的第三位置感应装置 16发送动车轮对落到位信号, 此时若下一工位空 闲, 则电控拒 13控制第一挡轮机构 3中的第一挡轮气缸 304动作, 其活塞杆回 缩通过第一连杆 305和第二连杆 306配合, 带动摆臂 303端部的緩冲阻挡装置 下落。 下落到位后, 电控拒 13控制拨轮机构 Ί中的拨轮气缸 71动作, 其活塞 杆上升带动顶杆 72绕支座 73转动, 顶杆 72的后部向上顶起, 拨动动车轮对使 其沿钢轨前进离开检修工位, 完成出轮动作。 待动车轮对越过第一挡轮机构 3 触碰到其后部钢轨下的第四位置感应装置 17时, 第四位置感应装置 17发送动 车轮对已出检修工位信号, 此时电控拒 13控制拨轮机构 Ί 中的拨轮气缸 71动 作, 其活塞杆下降带动顶杆 72复位, 完成一次对动车轮对的组装作业任务。 待 有新的动车轮对需要检修时, 可重复上述步骤, 完成对下一动车轮对的组装作 业。 When working, turn on the power and servo system of the electronically controlled rejection 1 and enter the working interface. The moving wheel pair to be repaired comes from the previous station, the electric control refuses to control the second wheel mechanism 8 to operate, and the piston rod of the second wheel cylinder 84 extends to drive the block 85 to rotate, so that the upper end of the block 85 Lowering, the moving wheel pair passes the second wheel mechanism 8 along the track. When the moving wheel pair touches the first position sensing device 14, the first position sensing device 14 sends a moving wheel pair entering signal to the electronically controlled rejection 1 3, and the electronically controlled rejection 13 controls the first wheel gear mechanism 3 to operate, first The piston rod of the wheel cylinder 304 is extended by the first link 305 and the second link 306 to lift up the buffer blocking device at the end of the swing arm 303, and block the wheel pair to make it accurate to the overhaul station; At the same time, the second wheel cylinder 84 of the second wheel mechanism 8 is controlled to operate, and the piston rod retracts to drive the block 85 to rotate, so that the upper end of the block 85 rises to prevent other pairs of the wheel to be inspected from entering the service area. When the current moving wheel pair touches the check block 42 in the check mechanism 4, the check block 42 is pushed to rotate about the rotating shaft under the action of the gravity of the moving wheel pair, and the moving wheel pair passes over the check block 42 The return block 42 under the action of the gravity of the lower end portion thereof, causes the check block 42 to be reset, so that the lower end of the check block 42 and the side of the check seat 41 are touched, and the upper end light portion is lifted upward. When the moving wheel pair reaches the inspection station between the first wheel mechanism 3 and the check mechanism 4, it is blocked by the buffer blocking device in the first wheel mechanism 3, and at the same time, the moving wheel pair touches the second under the rail. The position sensing device 15 and the second position sensing device 15 send the moving wheel pair to the electronic control reject 13 to reach the maintenance station signal, and the electronic control rejects 13 to control the lifting mechanism 5 to act, and the piston rod of the jacking cylinder 51 rises upward. The upper V-shaped bracket 52 holds the moving wheel pair up until the shaft end nut is positioned opposite the trigger assembly of the tightening device 2. At the same time, the third position sensing device 16 disposed on the upper side of the housing of the jacking cylinder 5 1 sends the moving wheel pair to the assembly position signal to the electronically controlled reject 13 to electrically control the clamping cylinder in the clamping device 6 In the action of 64, the piston rod is extended to drive the first force arm 62 and the second force arm 63 to rotate inward, and the moving wheel pair is clamped by the upper clamp 65. After being clamped into position, the operator controls the displacement cylinder 1 2 by controlling the rejection, and the piston rod is extended by the fixing seat 10 to drive the tightening device 2 to advance along the sliding rail 1 1 when the end face of the tightening device 2 is tightened. When the upper end of the moving wheel pair shaft nut is quickly contacted, the displacement cylinder 12 stops to extend, and the operator manually rotates the wrench sleeve at the front end of the tightening device 2, so that the wrench sleeve and the shaft end nut just rush upward, and then the displacement cylinder is passed. 12 Drive the tightening device 2 to continue forward until the trigger sleeve and the shaft end nut are completely aligned. At this time, the operator can start the servo motor in the tightening device 2, and drive the wrench to complete the tightening operation of the shaft end nut. When the shaft end nut assembly work is passed, the servo motor of the tightening device 2 stops working, the electric control refuses to control the displacement cylinder 12, and the piston rod drives the tightening device 2 to move backward through the fixing seat 10, so that the tightening device 2 is moved. The front end wrench is withdrawn. When the fixing seat 10 touches the fifth position sensing device 18 on the frame 9, the fifth position sensing device 18 sends the tightening device to exit the in-position signal, The control 13 controls the clamping cylinder 64 in the clamping mechanism 6 to operate, and the piston rod retracts to rotate the first force arm 62 and the second force arm 63 outwardly, so that the upper clamp 65 releases the wheel pair. Then, the electronically controlled reject 13 controls the jacking cylinder 51 in the jacking mechanism 5 to operate, and the piston rod descends to drive the V-shaped bracket 52 to slowly lower the moving wheel pair until the moving wheel falls onto the rail. After the moving wheel is in the position, the third position sensing device 16 on the upper side of the housing of the lifting cylinder 51 sends a wheel landing in-position signal. At this time, if the next station is idle, the electronic control 13 controls the first gear. The first wheel cylinder 304 of the mechanism 3 operates, and the piston rod retracts through the first link 305 and the second link 306 to bring the cushioning device at the end of the swing arm 303 to fall. After falling into position, the electronically controlled 13 controls the dial cylinder 71 in the dial mechanism ,, the piston rod rises to drive the ram 72 to rotate around the support 73, the rear portion of the ejector 72 rises upward, and the moving wheel pair is dialed Move it along the rails away from the inspection station to complete the wheeling action. When the moving wheel pair touches the fourth position sensing device 17 under the rear rail of the first wheel mechanism 3, the fourth position sensing device 17 sends a signal to the wheel to the maintenance station, and the electronic control rejects 13 The dial cylinder 71 in the control dial mechanism 动作 is operated, and the piston rod is lowered to drive the ejector 72 to reset, and the assembly task of the pair of moving wheels is completed. When the new moving wheel pair needs to be repaired, the above steps can be repeated to complete the assembly work for the next moving wheel pair.
本发明动车组轴端螺母装配系统, 可高效率、 高精度、 高质量的完成 CRH2 型动车组转向架轮对轴端螺母组装作业任务, 同时大大降低了操作人员劳动强 度, 提高了生产效率, 保证了 CRH2型动车组的运行安全。  The axle assembly nut assembly system of the present invention can complete the assembly task of the CRH2 type EMU bogie wheel-to-shaft end nut with high efficiency, high precision and high quality, and greatly reduces the labor intensity of the operator and improves the production efficiency. The operation safety of the CRH2 EMU is guaranteed.
上述具体实施方式不能作为对本发明保护范围的限制, 对于本技术领域的 技术人员来说, 对本发明实施方式所做出的任何替代改进或变换均落在本发明 的保护范围内。  The above-mentioned embodiments are not intended to limit the scope of the present invention, and any alternative modifications or variations made to the embodiments of the present invention will fall within the scope of the present invention.
本发明未详述之处, 均为本技术领域技术人员的公知技术。  Where the invention is not described in detail, it is well known to those skilled in the art.

Claims

权利要求书 Claim
1、 一种 CRH2 型动车组轴端螺母装配系统, 其特征在于: 包括设在两标准 钢轨下方的底座, 在两标准钢轨中心线两侧的底座上对称分布有拧紧装置、 第 一挡轮机构、 止回机构、 顶升机构、 夹紧机构和拨轮机构, 在两标准钢轨中心 线两侧的底座上对称布设有机架, 拧紧装置下部的固定座套装在机架上部的两 平行滑轨上, 固定座与固定在机架上的移位气缸的活塞杆相连; 沿轮对行进方 向在拧紧装置前方的钢轨下方设有止回机构, 拧紧装置后方的钢轨下方设有第 一挡轮机构, 在与拧紧装置位置相对的钢轨下方设有顶升机构、 夹紧机构和拨 轮机构; 沿轮对行进方向在止回机构前方的钢轨下方设有以两标准钢轨中心线 为轴线对称设置的第二挡轮机构; 在底座一侧设有电控拒。  1. A CRH2 type EMU shaft end nut assembly system, comprising: a base disposed under two standard rails, and a screwing device and a first shifting wheel mechanism symmetrically distributed on the bases on both sides of the center line of the two standard rails , the non-return mechanism, the jacking mechanism, the clamping mechanism and the dial mechanism, the frame is symmetrically arranged on the bases on both sides of the center line of the two standard rails, and the fixing seat at the lower part of the tightening device is set on the two parallel rails at the upper part of the rack The fixing seat is connected with the piston rod of the displacement cylinder fixed on the frame; the stopping mechanism is arranged below the rail in front of the tightening device along the traveling direction of the wheel pair, and the first gear wheel mechanism is arranged below the rail behind the tightening device Providing a lifting mechanism, a clamping mechanism and a dial mechanism under the rail opposite to the position of the tightening device; and arranging symmetrically along the center line of the two standard rails under the rail in front of the check mechanism along the direction of the wheel pair Second wheel mechanism; electronically controlled on the side of the base.
2、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 还包括轮对位置检测装置, 轮对位置检测装置与电控拒相连。  2. The CRH2 type EMU shaft end nut assembly system according to claim 1, further comprising: a wheel pair position detecting device, wherein the wheel pair position detecting device is connected to the electronic control.
3、 根据权利要求 2所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述轮对位置检测装置为若干个以两标准钢轨中心线为轴线对称设置的 用于检测轮对行进中所处位置的位置感应装置, 若干个对称设置的位置感应装 置分别与电控拒相连。  3. The CRH2 type EMU shaft end nut assembly system according to claim 2, wherein: the wheel set position detecting device is a plurality of detecting wheels that are symmetrically disposed with the center line of the two standard rails as an axis. For the position sensing device at the position where the vehicle is traveling, a plurality of symmetrically arranged position sensing devices are respectively connected to the electronically controlled rejection.
4、 根据权利要求 1或 2所述的一种 CRH2型动车组轴端螺母装配系统, 其 特征在于: 还包括拧紧装置复位检测装置, 拧紧装置复位检测装置与电控拒相 连。  4. The CRH2 type EMU shaft end nut assembly system according to claim 1 or 2, further comprising: a tightening device reset detecting device, wherein the tightening device reset detecting device is connected to the electronic control.
5、 根据权利要求 4所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述拧紧装置复位检测装置为两个以两标准钢轨中心线为轴线对称设置 在对应拧紧装置下部固定座后方机架上的位置感应装置, 两位置感应装置分别 与电控拒相连。 5. The CRH2 type EMU shaft end nut assembly system according to claim 4, wherein: the tightening device reset detecting device is symmetrically disposed on the lower part of the corresponding tightening device with two center rails of the two standard rails as axes Position sensing device on the rear frame of the fixed seat, two position sensing devices respectively Refused to the electronic control.
6、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述第一挡轮机构包括固定在底座上的沿轮对行进方向顺序设置的第一 连接座和第二连接座, 在第二连接座上部活动连接一摆臂, 在摆臂下方的第二 连接座上活动连接一第一挡轮气缸, 第一挡轮气缸的活塞杆前端通过转轴分别 与第一连杆和第二连杆的一端相连, 第一连杆的另一端与摆臂活动连接, 第二 连杆的另一端与第一连接座活动连接, 在与第一连杆相连端的摆臂端部固连有 一緩冲阻挡装置。  6. The CRH2-type EMU shaft end nut assembly system according to claim 1, wherein: the first shifting wheel mechanism comprises a first connecting seat fixed to the base and sequentially disposed along a traveling direction of the wheel pair. And a second connecting seat, a swing arm is movably connected to the upper portion of the second connecting seat, and a first retaining wheel cylinder is movably connected to the second connecting seat below the swing arm, and the front end of the piston rod of the first retaining wheel cylinder passes through the rotating shaft respectively One end of the first connecting rod and the second connecting rod are connected, the other end of the first connecting rod is movably connected with the swing arm, and the other end of the second connecting rod is movably connected with the first connecting seat, and the pendulum connected to the first connecting rod A buffer blocking device is attached to the end of the arm.
7、 根据权利要求 6所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述緩冲阻挡装置包括与摆臂端部固连的连接块, 在连接块的中间槽内 设置一动块, 在连接块的后端竖直固连一插入动块内部空腔中的连接板, 在伸 出连接块外部的动块前端固连一尼龙挡块, 与动块前端内侧相连的压缩弹簧另 一端与连接板相连, 与动块后端螺纹连接的调整螺钉前端抵接在连接板上。  7. The CRH2 type EMU shaft end nut assembly system according to claim 6, wherein: said buffer blocking means comprises a connecting block fixed to an end of the swing arm, in an intermediate groove of the connecting block. a moving block is arranged, a connecting plate inserted into the inner cavity of the moving block is vertically fixed at a rear end of the connecting block, and a nylon stopper is fixed at a front end of the moving block outside the connecting block, and is connected to the inner side of the front end of the moving block. The other end of the compression spring is connected to the connecting plate, and the front end of the adjusting screw threadedly connected to the rear end of the moving block abuts on the connecting plate.
8、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述止回机构包括与底座固连的止回座, 在止回座的顶部通过转轴偏心 连接一止回块, 止回块的上端轻部向上翘起, 下端重部与止回座侧面 4氐触。  8. The CRH2 type EMU shaft end nut assembly system according to claim 1, wherein: the non-return mechanism comprises a check seat fixed to the base, and is eccentrically connected to the top of the check seat through the rotating shaft. At the end of the block, the upper end of the check block is tilted upward, and the lower end is in contact with the side 4 of the check seat.
9、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述顶升机构包括竖直固定在底座上的顶升油缸, 顶升油缸的活塞杆顶 部固连一 V型托块。  9. The CRH2-type EMU shaft end nut assembly system according to claim 1, wherein: the jacking mechanism comprises a jacking cylinder vertically fixed to the base, and a piston rod top of the jacking cylinder is fixed. Connected to a V-shaped block.
10、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述夹紧机构包括与底座固连的支架, 在支架上部通过转轴连接有以钢 轨为轴线对称设置在钢轨两侧的第一力臂和第二力臂, 在支架下方设有夹紧油 缸, 夹紧油缸一端与第一力臂下端活动连接, 另一端活塞杆与第二力臂下端活 动连接, 在第一力臂和第二力臂顶端分别固连一夹块, 在相对的两夹块内侧分 别固连一摩擦垫, 固连在支架两侧上端的两拉簧的另一端分别与第一力臂和第 二力臂相连。 10. The CRH2-type EMU shaft end nut assembly system according to claim 1, wherein: the clamping mechanism comprises a bracket fixed to the base, and the rail is axially symmetrically connected to the upper portion of the bracket through the rotating shaft. a first force arm and a second force arm disposed on both sides of the rail, and a clamping cylinder is disposed under the bracket, one end of the clamping cylinder is movably connected with the lower end of the first force arm, and the other end of the piston rod and the lower end of the second arm The movable connection is respectively fixed with a clamping block at the top ends of the first force arm and the second force arm, and a friction pad is respectively fixed on the inner sides of the opposite two clamping blocks, and the other ends of the two tension springs fixedly attached to the upper ends of the two sides of the bracket respectively It is connected to the first force arm and the second force arm.
11、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述拨轮机构包括竖直固连在底座上的拨轮气缸, 拨轮气缸的活塞杆与 顶杆一端活动连接, 顶杆另一端与固连在夹紧机构上的支座活动连接。  11. The CRH2 type EMU shaft end nut assembly system according to claim 1, wherein: the dial mechanism comprises a dial cylinder vertically fixed to the base, and a piston rod of the dial cylinder and One end of the jack is movably connected, and the other end of the jack is movably connected to a bracket fixed to the clamping mechanism.
12、 根据权利要求 1所述的一种 CRH2型动车组轴端螺母装配系统, 其特征 在于: 所述第二挡轮机构包括安装板, 在安装板上沿轮对行进方向顺序设置有 挡块连接座和气缸连接座, 在气缸连接座上活动连接有一第二挡轮气缸, 在挡 块连接座上活动连接有一挡块, 所述挡块为 L形, 其弯折部通过转轴与挡块连 接座相连, 其弯折部下方的挡块端部与第二挡轮气缸的活塞杆活动连接。  12. The CRH2 type EMU shaft end nut assembly system according to claim 1, wherein: the second shifting wheel mechanism comprises a mounting plate, and a stopper is sequentially arranged on the mounting plate along the traveling direction of the wheel pair. a connecting seat and a cylinder connecting seat, a second retaining wheel cylinder is movably connected to the cylinder connecting seat, and a stopper is movably connected to the block connecting seat, the block is L-shaped, and the bent portion passes through the rotating shaft and the stopping block The connecting seats are connected, and the end of the block below the bent portion is movably connected with the piston rod of the second shifting cylinder.
PCT/CN2011/075274 2011-03-21 2011-06-03 Axle-end nuts assembling system for crh2-type multiple units WO2012126204A1 (en)

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