WO2012118319A2

WO2012118319A2 - Apparatus for producing liquid fertilizer made of amino acids using blood

Info

Publication number: WO2012118319A2
Application number: PCT/KR2012/001490
Authority: WO
Inventors: 박해성
Original assignee: Park Hae Sung
Priority date: 2011-02-28
Filing date: 2012-02-28
Publication date: 2012-09-07
Also published as: KR101100850B1; WO2012118319A3

Abstract

The present invention relates to an apparatus for producing liquid fertilizer made of amino acids using blood. The apparatus for producing liquid fertilizer made of amino acids using blood according to the present invention comprises: a blood tank, the upper surface of which has an opening for feeding in semisolid livestock blood; grinding means for receiving semisolid livestock blood from the blood tank and grinding the received semisolid livestock blood; a fermentation tank, which receives the ground livestock blood from the grinding means and ferments the received livestock blood; and an evacuating means arranged on one side of the fermentation tank to reduce the pressure in the fermentation tank so as to create a vacuum state inside the fermentation tank. One or more grinding means are installed on the pipe that interconnects the blood tank and the fermentation tank. The grinding means includes: a grinding pipe coupled to a predetermined portion of the pipe in the lengthwise direction; a driving motor, one end of which is coupled to the top of the grinding pipe; and a grinding blade installed at one end of a driving shaft of the driving motor and accommodated within the grinding pipe.

Description

Amino acid liquid production device using blood

The present invention relates to an amino acid liquid fertilizer production apparatus using blood, and more specifically, the amino acid liquid fertilizer production using the blood to prepare a liquid fertilizer using the blood of the livestock (cow, pig, poultry, etc.) collected from the slaughterhouse Relates to a device.

In general, the blood of livestock (cows, pigs, poultry, etc.) is a livestock by-product produced from slaughterhouses, and although it is a useful resource rich in various proteins, it is regulated as a waste under the current law and has a double side requiring proper treatment.

In Korea, the blood of these livestock is not used as a resource but is mostly discarded, which is a waste of useful protein resources and environmental hazards.

Currently, animal blood is mainly used for the production of animal protein feed, which is collected from a slaughterhouse and supplied to a dried, powdered blood meal.

On the other hand, research into a liquid fertilizer manufacturing method using live blood, that is, livestock blood itself, not blood powder, has recently been carried out. After crushing (liquefying) the blood and adding the enzyme, it is necessary to proceed with the decomposition in the fermenter.

Specifically, the blood collected from the slaughterhouse is not only incidentally mixed with blood vessels, tendons, hairs, etc., but also the collected blood itself is easily coagulated. It proceeds and converts more than 99% to about 20 amino acids. At this time, if the grinding is insufficient, the blood is undecomposed and remains as a protein, which is decomposed, resulting in lower odor as well as amino acid conversion.

However, the conventional amino acid liquor manufacturing apparatus has a problem that the grinding means for pulverizing the blood collected in the slaughterhouse is made of a millstone method, that is, two grinding plates are friction type, so that the generation of noise is large, and the power consumption is excessive.

In addition, the upper part of the supply tank receiving the blood is open, so the blood of the livestock is scattered around the workplace during blood grinding process, and the workplace is not clean, and bad smell (bloody smell) is generated. Due to the large amount of foam generated by the air flowing in together, the antifoaming agent has to be continuously added and recycled to make perfect grinding. The waste water is generated, the production cost is increased by continuously adding the antifoaming agent, there is a problem that the pure amino acid liquor can not be produced by the use of excessive antifoaming agent.

In addition, after the pulverization of the livestock blood is completed to wash the grinding means, at this time, there is a problem that a large amount of washing waste water generated.

In addition, conventionally, in order to maintain or control the internal temperature of the fermentation tank, there is a problem in that energy waste is severe by heating and supplying hot water to a separate hot water boiler or a steam boiler.

Therefore, the present invention is to solve the above-mentioned problems, the noise generated when pulverizing the coagulation blood of the livestock to produce the amino acid liquor using the blood of the livestock is less noise, using the blood can reduce the consumption of power It is an object to provide an amino acid liquid fertilizer production apparatus.

In addition, the use of a grinding means to prevent the livestock blood from scattering around the workplace when grinding the blood of the livestock to clean the workplace, the amino acid liquid using a blood that can prevent the generation of odor due to the blood of the livestock in the summer It is an object to provide a manufacturing apparatus.

In addition, an object of the present invention is to provide an amino acid liquor production apparatus using blood which can significantly reduce the generation of washing waste water generated during the washing of the grinding means and prevent bubbles from being generated by the air introduced during the grinding process. .

In addition, an object of the present invention is to provide an amino acid liquor manufacturing apparatus using the blood to prevent the energy is wasted by heating the hot water by installing a heating pipe directly in the hot water layer of the fermenter to maintain or control the internal temperature of the fermentor. It is done.

According to a preferred embodiment of the present invention, an inlet tank having an opening into which semi-solid blood is introduced, a grinding means for receiving and grinding a semi-solid blood from the inlet tank, and a blood clot pulverized from the grinding means. And a fermentation tank for supplying fermentation and vacuum means provided on one side of the fermentation tank to decompress the inside of the fermentation tank to a vacuum state, wherein the grinding means is installed on at least one pipe connected to the fermentation tank in the drawing tank. The grinding means may include a grinding tube coupled to a predetermined position in the longitudinal direction of the pipe, a driving motor having one end coupled to an upper portion of the grinding tube, and installed at an end of a driving shaft of the driving motor, and accommodated in the grinding tube. Amino acid liquid production plant using blood, characterized in that it comprises a grinding blade Chi is provided.

A strainer filter is provided between the drawing tank in which the crushing means is installed and the pipe to remove foreign substances contained in the blood stored in the crushing means.

The fermentation tank is a housing having a triple jacket structure in which a heat insulation layer and a warm water layer are formed on the outside, a stirrer for mixing the pulverized blood and the additive (microbial enzyme) supplied to the inside of the housing, and a height direction of the housing. Accordingly, at least one baffle plate is provided at a predetermined position on the inner surface, and the hot water layer is provided with at least one heating pipe for heating water contained in the hot water layer along the circumferential direction of the housing.

According to the amino acid liquid fertilizer manufacturing apparatus according to an embodiment of the present invention, the noise generated when grinding the blood of the animal to produce the amino acid liquid fertilizer using the blood of the animal is less noise, there is an effect that can reduce the consumption of power. .

In addition, by using the grinding means to prevent the livestock blood scattered around the workplace when the blood is pulverized clean the workplace, there is an effect that can prevent the generation of odor due to the blood of the cattle in the summer.

In addition, there is an effect that can reduce the generation of the washing waste water generated during the washing of the grinding means, and to prevent the generation of bubbles by the air introduced during the grinding process.

In addition, the hot water supplied to maintain or control the internal temperature of the fermentation tank is heated by using a heating pipe in the hot water layer of the fermentation tank to prevent the waste of energy.

1 is a schematic diagram showing a schematic configuration of an amino acid liquid fertilizer production apparatus according to an embodiment of the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In this process, the thickness of the lines or the size of the components shown in the drawings may be exaggerated for clarity and convenience of description.

In addition, terms to be described below are terms defined in consideration of functions in the present invention, which may vary according to the intention or convention of a user or an operator. Therefore, definitions of these terms should be made based on the contents throughout the specification.

1 is a schematic diagram showing a schematic configuration of an apparatus for preparing amino acid liquid ratio using blood according to an embodiment of the present invention.

* Referring to Figure 1, the amino acid liquor manufacturing apparatus using the blood according to an embodiment of the present invention comprises an introduction tank 100, grinding means 110, fermentation tank 120, vacuum means 130.

The introduction tank 100 has an opening formed at the top of the semi-solid blood storage, and is formed in a square or cylindrical shape.

Grinding means 110 is crushed by receiving the semi-solid blood from the intake tank 100, the feed tank 100 and the fermentation tank 120 to supply the bleeding introduced into the intake tank 100 to be described later At least one or more are installed on the pipe 140 to connect the.

Such, the grinding means 110 is a grinding tube 112 is coupled to a predetermined position in the longitudinal direction of the pipe 140, a drive motor 114, one end is coupled to the upper portion of the grinding tube 112, the drive motor 114 It is provided at the drive shaft (114a) end of the), and comprises a grinding blade 116 accommodated in the grinding tube (112).

Here, it is preferable that a strainer filter 150 is provided between the drawing tank 100 in which the crushing means 110 is installed and the pipe 140 to remove foreign substances contained in the blood stored in the crushing means 110. Do.

Fermentation tank 120 receives the additives (microbial enzyme) from the inlet (120a) provided at the upper predetermined position of the fermentation tank 120 is pulverized blood supplied from the grinding means 110, stirred and fermented to produce an amino acid liquid fertilizer .

The fermenter 120 includes a housing 122 having a triple jacket structure in which a heat insulation layer 122a and a hot water layer 122b are formed inside, and pulverized blood and additives supplied to the inside of the housing 122. It comprises a stirrer 124 to mix and at least one baffle plate 126 provided at a predetermined position on the inner surface along the height direction of the housing 122.

Here, as an additive, a protease (microbial protease), which is a protease, is used. The protease is an enzyme that hydrolyzes protein and peptide bonds and is widely present in tissues, cells, and microorganisms of plants and animals.

The heat insulation layer 122a is preferably formed by foaming and filling of a blowing agent such as urethane so that the internal temperature of the fermentation tank 120 is not affected by external temperature changes.

The hot water layer 122b is filled with water to control the internal space temperature of the fermentation tank 120, and the hot water layer 122b is provided with at least one water along the circumferential direction of the housing 122 and filled with the hot water layer. It is heated by the heating pipe 128 for heating.

Here, the heating pipe 128 is preferably operated in conjunction with the temperature sensor 160 provided in the lower predetermined position of the housing 122.

In addition, the water filled in the hot water layer 122b is replenished when the water filled in the hot water layer 122b is insufficient due to a water level sensor (not shown) provided at an upper predetermined position of the housing 122. It is preferable.

The stirrer 124 has a stirring motor 124a provided on the upper portion of the housing 122, and one end thereof is coupled to the stirring motor 124a so as to receive a rotational force from the stirring motor 124a, thereby increasing the height direction in the interior of the housing 122. The rotating shaft 124b provided along with the plurality of blades 124c coupled to the outer circumferential surface of the rotating shaft 124b at regular intervals along the longitudinal direction of the rotating shaft 124b.

At least one baffle plate 126 is provided at a predetermined position on an inner surface along a height direction of the housing 122, and mixing is performed when mixing the pulverized blood and additives (microbial enzyme) supplied to the inside of the housing 122. It serves to generate the vortex to be easily made.

The vacuum means 130 is provided on one side of the fermentation tank 120, the pressure inside the fermentation tank 120 to make a vacuum.

That is, the inside of the fermentation tank 120 is reduced in pressure so that the bleeding introduced into the drawing tank 100 can be supplied into the fermentation tank 120 via the grinding means 110.

Hereinafter, the operation of the amino acid liquid fertilizer manufacturing apparatus using blood according to an embodiment of the present invention.

First, the vacuum means 130 is driven to depressurize the inside of the fermentation tank 120 to make a vacuum state, and then put the blood in the draw tank 100. Thereafter, the bleeding introduced into the intake tank 100 is supplied to the fermentation tank 120 through a pipe 140 connecting the intake tank 100 and the fermentation tank 120.

At this time, the bleeding is supplied to the fermentation tank 120 through the pipe 140 in the inlet tank 100 is crushed by the grinding means 110 provided at a predetermined position in the longitudinal direction of the pipe 140 is moved.

When the pulverized blood is pulverized through the crushing means 110 and supplied to the fermentation tank 120 to proceed with decomposition while being mixed with the additive by the stirrer 124, an amino acid liquid ratio is produced.

At this time, the temperature inside the fermenter 120 is preferably about 50 to 70 degrees, the decomposition progress time is preferably about 20 to 24 hours after the start of the reaction.

Therefore, the crushing means 110 for crushing the blood accumulated in the inlet tank 100 is installed on the pipe 140 connecting the inlet tank 100 and the fermentation tank 120 to pipeline the process of grinding the blood accumulation It is possible to prevent the contaminants from being scattered around the workplace during the crushing process of contaminated blood, and to prevent contamination of the workplace, and the washing waste water is generated by introducing the waste water generated during washing of the grinding means (possibly a small amount of washing water) into the fermentation tank 120. There is no effect.

In addition, since the antifoaming agent does not need to be added in order to prevent bubbles from being generated due to the inflow of air during grinding, manufacturing costs are reduced, and there is an effect of producing pure amino acid liquid ratio.

In addition, in order to heat or maintain the temperature inside the fermenter 120, the hot water layer (heated through a heating pipe 128 provided in the hot water layer 122b without heating the water with a separate hot water boiler or steam boiler to supply the hot water layer (b) The water filled in 122b) can be heated to save energy.

Although preferred embodiments of the present invention have been described above with reference to the accompanying drawings, those skilled in the art may variously modify and change the present invention without departing from the spirit of the invention as set forth in the claims below. It will be appreciated.

Claims

An introduction tank having an opening formed at an upper portion thereof for inputting semi-solid blood;

Grinding means for receiving and crushing semi-solid blood from the drawing tank;

A fermentation tank for receiving fermented blood from the grinding means and fermenting it; And

It includes a vacuum means provided on one side of the fermenter to reduce the inside of the fermenter to a vacuum state,

The grinding means is installed at least one on the pipe connecting the fermentation tank in the draw tank,

The grinding means,

And a grinding tube coupled to a predetermined position in the longitudinal direction of the pipe, a driving motor having one end coupled to an upper portion of the grinding tube, and a grinding blade installed at an end of a driving shaft of the driving motor and accommodated in the grinding tube. Amino acid liquid production apparatus using blood, characterized in that made.
The method according to claim 1,

A device for producing amino acid liquid ratio using blood, wherein a strainer filter is provided between the drawing tank in which the grinding means is installed and the pipe to remove foreign substances contained in the blood stored in the grinding means.
The method according to claim 1, wherein the fermenter,

A housing having a triple jacket structure in which a heat insulation layer and a warm water layer are formed on the outside, a stirrer for mixing the pulverized blood and additives supplied to the inside of the housing, and at least provided at a predetermined position on an inner surface along a height direction of the housing; Include one or more baffle plates,

At least one heating pipe for heating the water contained in the hot water layer along the circumferential direction of the housing is provided in the warm water layer amino acid liquor manufacturing apparatus using blood.