WO2012109772A1 - Ceramic-glass composite electrode and fluorescent lamp using the same - Google Patents

Ceramic-glass composite electrode and fluorescent lamp using the same Download PDF

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Publication number
WO2012109772A1
WO2012109772A1 PCT/CN2011/000256 CN2011000256W WO2012109772A1 WO 2012109772 A1 WO2012109772 A1 WO 2012109772A1 CN 2011000256 W CN2011000256 W CN 2011000256W WO 2012109772 A1 WO2012109772 A1 WO 2012109772A1
Authority
WO
WIPO (PCT)
Prior art keywords
fluorescent lamp
glass composite
ceramic
glass tube
ceramic glass
Prior art date
Application number
PCT/CN2011/000256
Other languages
French (fr)
Chinese (zh)
Inventor
林文飞
Original Assignee
盛陶盟(香港)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 盛陶盟(香港)有限公司 filed Critical 盛陶盟(香港)有限公司
Priority to KR1020137020815A priority Critical patent/KR20130124361A/en
Priority to JP2013550724A priority patent/JP5684408B2/en
Priority to PCT/CN2011/000256 priority patent/WO2012109772A1/en
Priority to KR1020157018441A priority patent/KR101629624B1/en
Publication of WO2012109772A1 publication Critical patent/WO2012109772A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J65/00Lamps without any electrode inside the vessel; Lamps with at least one main electrode outside the vessel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • H01J9/18Assembling together the component parts of electrode systems
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/04Electrodes; Screens; Shields
    • H01J61/06Main electrodes
    • H01J61/067Main electrodes for low-pressure discharge lamps
    • H01J61/0675Main electrodes for low-pressure discharge lamps characterised by the material of the electrode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/70Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr
    • H01J61/76Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr having a filling of permanent gas or gases only
    • H01J61/78Lamps with low-pressure unconstricted discharge having a cold pressure < 400 Torr having a filling of permanent gas or gases only with cold cathode; with cathode heated only by discharge, e.g. high-tension lamp for advertising

Definitions

  • This invention relates to an electrode and a fluorescent lamp, and more particularly to a ceramic glass composite electrode and a fluorescent lamp thereof, which prevent an adhesive from entering a glass tube of a fluorescent lamp to extend the life of the fluorescent lamp. Background technique
  • FIG. 1 it is a cross-sectional view of a conventional cold cathode fluorescent lamp of a backlight module of a TFT-LCD.
  • the fluorescent lamp 100 comprises a glass tube 120 comprising a pair of cup-shaped metal electrodes 110 inserted at both ends of the glass tube 120, and two lead wires 1 30 are respectively connected to the ends of the two metal electrodes 110.
  • the fluorescent lamp 100 is manufactured, even if the fluorescent lamp 100 is emptied to a vacuum level, main electrons naturally occurring due to cosmic rays appear therein.
  • the fluorescent lamp 100 is filled with a helium argon gas (Ne-Ar) 150 at a pressure of 50 torr or more.
  • Ne-Ar helium argon gas
  • mercury atom 170 When electron 140 collides with a neutral mercury atom 170, mercury atom 170 can be excited. When the excited mercury atoms 170 return to ground, they emit UV light 180. The UV light 180 is incident on the monument 190 coated on the inner side wall of the glass tube 120, and thus converted into visible light 181. Accordingly, the electron 140 or the cation 160 strikes the metal electrode 110, and sputtering is generated at the metal electrode 110. The metal electrode elements scattered by sputtering are attached to the mercury atoms 170, thus constituting a composite. When this composite is deposited near the metal electrode 110, darkening occurs, which causes the life of the fluorescent lamp 100 to be shortened. Therefore, shortening the life is a major problem for the fluorescent lamp 100.
  • the initial discharge voltage is low, the kinetic energy of the cation 160 or the electron 140 striking the metal electrode 110 is reduced, and the emission of the secondary electrons from the metal electrode 110 is lowered, thus causing the luminance of the fluorescent lamp 100 to be weakened.
  • Another method is further proposed which selectively forms the metal electrode 110 using a material having low work efficiency, so as to contribute to the supply of electrons by the metal electrode 110.
  • this approach increases manufacturing costs because such materials are expensive.
  • this method must also use expensive borosilicate glass as the material of the glass tube 120, thereby adjusting the coefficient of thermal expansion of the glass tube 120 and the lead-in wiring 130.
  • the fluorescent lamp 100 has a low resistance, so that its resistance component is remarkably high, so that one transformer can drive only one fluorescent lamp 100, resulting in an increase in total manufacturing cost. Further, since the diameter of the glass tube 120 is increased, such brightness is greatly reduced, and the mechanical strength of the fluorescent lamp 100 is weak. Therefore, the above fluorescent lamp 100 is not easily used for a backlight which requires a large-diameter fluorescent lamp (tube diameter: 4 mm or more) as a large-sized television.
  • the outer surfaces of the two ends of the glass tube 210 are respectively provided with a conductor layer 221, or are respectively sleeved in a metal cap 220. Contact the metal cap 220.
  • a fluorescent lamp 200 having the external electrodes of Fig. 2 phosphorous is applied to the inner surface of the glass tube 210, and both ends thereof are sealed.
  • the inner space of the glass tube 210 is filled with a mixture containing a charged gas containing an inert gas such as argon (Ar) or helium (Ne) and a mercury (Hg) gas.
  • the conductor layer 221 has various shapes and is disposed at an outer surface of both ends of the glass tube 210, which may be a silver shield or a carbonaceous material.
  • the metal tube caps 220 are respectively provided at both ends of the glass tube 210.
  • both ends of the glass tube 210 contacting the metal cap 220 act as a dielectric material to generate a strong induced electric field.
  • AC alternating current
  • both ends of the glass tube 210 contacting the metal cap 220 act as a dielectric material to generate a strong induced electric field.
  • the polarity of the voltage applied to the metal cap 220 is positive, electrons are accumulated in the glass tube 210 contacting the conductor layer 221.
  • the polarity of the voltage is negative, the cation is accumulated in the glass tube 210 contacting the conductor layer 221. Since the electric field of the alternating current is continuously and extremely converted, the side wall charges accumulated at both ends of the glass tube 210 are exchanged between the opposite ends of the glass tube 210.
  • the mercury atoms are excited. Then, the UV light generated during the excitation process excites the phosphorous coated on the inner side wall of the glass tube 210, thereby emitting visible light.
  • a fluorescent lamp 200 having an external electrode since a region at both ends of the glass tube 210 is used as a dielectric material and the conductor layer 221 is provided, the end region is enlarged, thereby increasing the scale of the side wall charge, thereby increasing the fluorescent lamp.
  • the brightness of 200 the conductor layer 221 has a limitation in extending in the longitudinal direction, so that in the longitudinal direction of the conductor layer 221, the radiated light is reduced, thereby reducing the luminous efficiency.
  • the Chinese Patent Application Publication No. 200842928 “Fluorescent Lamp with Ceramic Glass Synthetic Electrode” discloses a ceramic glass composite electrode which is a composite of ceramic and glass, which has a high The dielectric constant, higher secondary electron emission efficiency, and higher polarity under the same electric field, can move more electrons and cations to increase the brightness of the fluorescent lamp.
  • the ceramic glass composite electrode 300 is in the middle. An empty cylindrical shape is provided at both ends of the glass tube.
  • the ceramic glass composite electrode 300 has two inner diameters 310 and 313.
  • the inner diameters 310 and 313 are not the same, and the inner diameter 310 is smaller than the inner diameter 313, so the ceramic glass composite electrode 300
  • the inside is stepped, and the inner diameter 313 is slightly larger than the outer diameter of the glass tube, so that the ceramic glass composite electrode 300 can be sleeved at the end of the glass tube, and the inner diameter 310 is smaller than the outer diameter of the glass tube.
  • the ceramic glass composite electrode 300 is sleeved in front of the glass tube, and the outer surface of the end of the glass tube must be coated with an adhesive, and then the ceramic glass composite electrode 300 is sleeved at the end of the glass tube to fix the ceramic glass composite electrode 300.
  • the end of the glass tube since the dose of the adhesive applied to the outer surface of the glass tube is not easily controlled, it is easy to apply too much or too little adhesive to the outer surface of the glass tube, and if the adhesive is too small, the ceramic glass composite electrode 300 cannot be surely fixed. At the end of the glass tube; if there is too much adhesive, it will overflow into the glass tube, which will pollute the mixed gas in the glass tube, which will affect the luminous efficiency and service life of the fluorescent lamp.
  • the inner diameter of the ceramic glass composite electrode 300 is not the same, it is difficult to manufacture, which increases the complexity and cost of the manufacturing process. Therefore, how to prevent the adhesive from flowing into the glass tube when the ceramic glass composite electrode 300 is placed at the end of the glass tube is an important issue today.
  • the present invention has been made in view of the above problems, and a ceramic glass composite electrode and a fluorescent lamp thereof can not only improve the disadvantages of the prior art described above, but also increase the service life of the fluorescent lamp to solve the above problems. Summary of the invention
  • the object of the present invention is to overcome the defects of the existing ceramic glass composite electrode and provide a novel structure of the ceramic glass composite electrode.
  • the technical problem to be solved is that the ceramic glass composite electrode has a hollow cylinder and the same inner diameter. It is easy to manufacture and reduce cost with a simple structure, and is very suitable for practical use.
  • Another object of the present invention is to overcome the defects of the existing fluorescent lamp and to provide a novel structure of a fluorescent lamp having a ceramic glass composite electrode.
  • the technical problem to be solved is to have a stopper for the end of the glass tube to When the ceramic glass composite electrode is sleeved at the end of the glass tube, the ceramic glass composite electrode is pressed against the ceramic glass composite electrode to limit the position of the ceramic glass composite electrode at the glass tube, and the adhesive is prevented from flowing into the glass tube when the glass tube and the ceramic glass composite electrode are bonded. It affects the service life of fluorescent lamps, which makes them more suitable for practical use.
  • a fluorescent lamp having a ceramic glass composite electrode according to the present invention comprising: a glass tube; at least one blocking member disposed at at least one end of the glass tube; and a plurality of ceramic glass composite electrodes respectively disposed on The two ends of the glass tube are opposite to the blocking member of the glass tube, and the ceramic glass composite electrodes are a ceramic glass composite.
  • the ceramic glass composite electrodes are a cylinder and have only one inner diameter, and the interiors of the ceramic glass composite electrodes have a straight cylindrical shape.
  • the fluorescent lamp having the ceramic glass composite electrode further includes: a plurality of conductor layers respectively disposed on outer surfaces of the ceramic glass composite electrodes.
  • the fluorescent lamp having the ceramic glass composite electrode further includes: a plurality of sealing components respectively disposed at the ends of the ceramic glass composite electrodes.
  • the foregoing fluorescent lamp having a ceramic glass composite electrode, wherein the sealing components respectively have a blocking member for holding the end of the ceramic glass composite electrode.
  • the aforementioned fluorescent lamp having a ceramic glass composite electrode, wherein the barrier member is a projection and is annular.
  • the ceramic glass composite electrode according to the present invention comprises: an electrode body disposed at an end of a glass tube of a fluorescent lamp, and It is a cylinder and is a ceramic glass composite having only an inner diameter.
  • the ceramic glass composite electrode further includes: a conductor layer disposed on an outer surface of the electrode body.
  • the inside of the electrode body has a straight cylindrical shape.
  • the ceramic glass composite electrode of the present invention has significant advantages and advantageous effects over the prior art.
  • the ceramic glass composite electrode of the present invention and the fluorescent lamp thereof have at least the following advantages and advantageous effects:
  • the fluorescent lamp having the ceramic glass composite electrode of the present invention comprises a glass tube, at least one blocking member and a plurality of ceramic glass composite electrodes,
  • the blocking member is disposed on at least one end of the glass tube, and the ceramic glass composite electrodes are respectively disposed at both ends of the glass tube and are opposite to the blocking member of the glass tube to limit the position of the ceramic glass composite electrode at the glass tube, and avoid the subsequent The agent flows into the glass tube, which increases the life of the fluorescent lamp.
  • the ceramic glass composite electrode of the present invention is a cylinder and is a ceramic glass composite.
  • the cylinder has only one inner diameter, so that the structure is simple and convenient for production and production, and the manufacturing cost can be reduced.
  • the present invention relates to a ceramic glass composite electrode and a fluorescent lamp thereof.
  • the ceramic glass composite electrode is a ceramic glass composite disposed at the end of a glass tube of the fluorescent lamp, and a stopper is disposed at the end of the glass tube for resisting the ceramic glass composite electrode to limit the ceramic glass composite electrode to the glass.
  • the position of the tube and the adhesion of the glass tube to the ceramic glass composite electrode are prevented from flowing into the glass tube, thereby increasing the service life of the fluorescent lamp.
  • the invention has significant advances in technology and has obvious positive effects, and is a novel, progressive and practical new design.
  • FIG. 1 is a cross-sectional view of a conventional cold cathode fluorescent lamp of a backlight module of a TFT-LCD.
  • FIG. 2 is a cross-sectional view of a conventional fluorescent lamp with an external electrode.
  • Fig. 3 is a cross-sectional view showing a conventional conventional ceramic glass composite electrode.
  • FIGS. 4A and 4B are cross-sectional views showing a preferred embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention.
  • Fig. 5A is a plan view showing a preferred embodiment of the ceramic glass composite electrode of the present invention.
  • Figure 5B is a cross-sectional view showing a preferred embodiment of the ceramic glass composite electrode of the present invention.
  • Figure 6 is a cross-sectional view showing a second preferred embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention.
  • Figure 7 is a graph of dielectric constant-temperature for a preferred embodiment of the present invention.
  • Figure 8 is a graph of luminance-dielectric constant of a preferred embodiment of the present invention.
  • Figure 9 is a graph of polarity versus electric field in accordance with a preferred embodiment of the present invention.
  • Figure 10 is a graph of polarity versus electric field in accordance with a preferred embodiment of the present invention.
  • UV light 181 visible light
  • blocking member 420 sealing component
  • Blocker 430 Electrode
  • the fluorescent lamp 400 of the present invention comprises a glass tube 412, a plurality of sealing assemblies 420, and a plurality of electrodes 430.
  • the glass tube 412 has an internal space for filling a mixture of an inert gas and a metal vapor (not shown). Further, the inner surface of the glass tube 412 is coated with a phosphorous.
  • the glass tube 412 may have a tubular shape, a U shape or a rectangular shape. In Figs. 4A and 4B, the glass tube 412 is tubular.
  • the glass tube 412 may be composed of borosilicate, lead-free glass or quartz glass. Further, the glass tube 412 of the present invention has a stopper 414 at both ends thereof. In an embodiment of the invention, the blocking members 414 are projections and are annular.
  • the electrodes 430 are ceramic glass composite electrodes comprising a ceramic glass composite having high dielectric constant and high secondary electron emission efficiency.
  • the electrodes 430 are respectively disposed at the two ends of the glass tube 412. One ends of the electrodes 430 respectively abut the two blocking members 414 at both ends of the glass tube 412. Therefore, the blocking members 414 are used to limit the positions of the electrodes 430 at the glass tube 412, that is, to define the length of the glass tube 412 extending into the electrodes 430.
  • the sealing assemblies 420 are respectively disposed at the other ends of the electrodes 430.
  • One ends of the sealing components 420 respectively have a blocking member 423 for resisting the ends of the electrodes 430 to limit the
  • the electrode 430 is located at the position of the sealing assembly 420, that is, the length of the sealing assembly 420 extending into the electrodes 430.
  • the blocking members 423 are protrusions and are annular.
  • FIG. 4B after the filling of the mixture into the glass tube 412, the sealing components 420 are heat-treated to seal the original openings of the sealing components 420, and the sealing components 420 are embedded by the sealing components 420.
  • the openings of the electrodes 430 are sealed to seal both ends of the glass tube 412.
  • an adhesive 440 is applied to the glass tube 412 and the electrodes 430. Bonding to fix the electrodes 430 to both ends of the glass tube 412, and to prevent leakage of gas filled in the glass tube 412, the adhesive 440 is applied to the glass tube 412 and the electrodes 30. The outer surface.
  • the adhesive 440 is further applied to the joints of the electrodes 430 and the sealing components 420 to secure the sealing components 420 to the electrodes 430.
  • the adhesive 440 is applied to the electrodes 430. And the outer surface of the sealing assembly 420.
  • the thermal expansion coefficient of the adhesive 440 is between the glass tube 412 and the thermal expansion coefficients of the electrodes 430.
  • the adhesive 440 is applied to the glass tube 412, the electrodes 430 and the sealing components 420, heat treatment is required, and the temperature is not higher than the softening point of the glass tube 412.
  • the heat treatment is performed before the glass tube 412 is cleaned and the charging mixture is applied to the glass tube 412. Since the two ends of the electrode 430 respectively abut the blocking member 414 of the glass tube 412 and the blocking member 423 of the sealing assembly 420, the adhesive 440 does not flow into the electrode 430 and the glass tube. Within 412, the mixture inside the glass tube 412 is not contaminated and therefore does not affect the useful life of the fluorescent lamp 400.
  • the fluorescent lamp 400 of the present invention further includes a plurality of conductor layers 450 respectively disposed on the outer surfaces of the electrodes 430.
  • the conductive layer 450' may be made of silver or carbon.
  • the electrode 430 has an electrode body 435 which is a ceramic glass composite and is a cylinder. Further, it is hollow and has an accommodation space to be disposed at the end of the glass tube 412 of the fluorescent lamp 400 (as shown in Fig. 4A).
  • the electrode 430 has only an inner diameter, so that the inner portion of the electrode 430 has a cylindrical shape, and the inner diameter of the electrode 430 is slightly larger than the outer diameter of the glass tube 412 to be sleeved at the end of the glass tube 412.
  • the electrode 430 of the present invention has a simple structure and is easy to manufacture and thereby increase production efficiency and reduce production cost.
  • the two ends of the electrode body 435 may abut the blocking member 414 of the glass tube 412 and the blocking member of the sealing assembly 420. 423 (as shown in Figure 4A).
  • the conductor layer 450 shown in Fig. 4A is disposed on the outer surface of the electrode body 435.
  • the material of the electrode 430 of the present invention may be a phosphorous ceramic glass composite having a dielectric constant with superior temperature stability, or may be a ceramic having no phase transition point at - 30 ° C or above. Glass composite.
  • the electrode 430 is formed by a powder injection molding process or a dry stamping process using a ceramic glass composition.
  • the glass tube 412 of the fluorescent lamp 400 and all the inner side walls of the sealing assembly 420 are coated with a lining except for the electrodes 430.
  • the gas loaded into the fluorescent lamp 400 contains neon (Ne), argon (Ar), and mercury gas. If you do not use mercury gas, you can replace it with xenon (Xe).
  • the glass tube 412 Prior to loading the gas into the glass tube 412, the glass tube 412 must be emptied by attaching a vacuum pump to both ends of the glass tube 412 as shown in Figure 4A to extract air from the glass tube 412. After that, a gas containing helium, argon, and mercury is filled into the glass tube 412. Then, the sealing components 420 are heat treated, and the original openings of the sealing components 420 are sealed to seal both ends of the glass tube 412.
  • a preferred embodiment of the ceramic glass composition of the electrodes 430 comprises a cast glass having a high sputter resistance, such as a glass frit.
  • the sputtering is a phenomenon in which the inside of the electrodes 430 of the fluorescent lamp 400 is locally damaged due to an inert element such as an argon cation, mercury ions or electrons striking the inner side walls of the electrodes 430.
  • the glass tube 412 is constructed of lead-free glass having a coefficient of thermal expansion similar to that of the ceramic glass composition.
  • an electrode 460 of the fluorescent lamp 400 of this embodiment has a cup shape, and the electrode 460 is also a ceramic glass composite electrode, which is cylindrical like the electrode 430, and It has only one inner diameter and the inside is straight.
  • the electrode 460 is sleeved at one end of the glass tube 412 and abuts against the blocking member 414 of the glass tube 412. The joint of the electrode 460 and the glass tube 412 is coated with the adhesive 440 for fixing.
  • the electrode 460 is at the end of the glass tube 412 and prevents gas leakage in the glass tube 412, thereby affecting the service life of the fluorescent lamp 400.
  • the electrode 460 of this embodiment is cup-shaped so that one end of the glass tube 412 can be directly sealed without the use of the sealing assembly 420.
  • the materials of the electrodes 430 and 460 have the following composition.
  • the material of the formulation 1 had the composition ratio (samples EC1 to EC6) shown in the following Table 1, and its dielectric constant and dielectric loss were measured at room temperature. The results can be shown in Table 1 below.
  • the glass frit additive of this example used was a lead glass SF-44 for a glass tube. Since the coefficient of thermal expansion is 95 10"7 ⁇ , the coefficient of thermal expansion can be adjusted by adding 0.6 mo l BaO and 0.4 mo l CaO to 1 mo l S i0 2 ; or, based on the total of the sample The amount is increased to 0.3 to 10% by weight of the glass frit, which has the same composition as that of the lead-free glass, and then is further added at 1,000 ° C. The components are further synthesized. 3 wt ⁇ MnO and A1 2 0 3 .
  • the dielectric constant increases.
  • the dielectric loss can be reduced to about 0.1% by adding MnO and A1 2 0 3 .
  • the dielectric constant of the ceramic glass composition should have high temperature stability.
  • the dielectric constant high temperature stability of individual components can be as shown in Figure 7. It can be seen from Fig.
  • the electrode composition of the first embodiment of the present invention has a dielectric constant higher than that of the general glass, and the dielectric constant thereof exhibits superior temperature stability.
  • the fluorescent lamp of the present invention having a ceramic glass composite electrode is superior in performance to a conventional fluorescent lamp having an external electrode.
  • Table 1 The comparison results are shown in Table 1 below. The result of this comparison is to compare the fluorescent lamp of the present invention and the conventional fluorescent lamp of the same diameter and the same length. Using a Tektronix high voltage probe and current sensor, the current and voltage applied to both ends of the fluorescent lamp were measured, after which a BM-7A luminance meter was used to measure the brightness. The results can be as shown in Table 2 below.
  • the fluorescent lamp of the present invention utilizes the EC1 electrode which is the one having the lowest dielectric constant in the first embodiment, and the fluorescent lamp of the present invention has the same length as the length of the fluorescent lamp. 5 ⁇
  • the input power of the fluorescent lamp of the present invention is about 1.7 times. 2 ⁇
  • the brightness of the fluorescent lamp of the present invention is 2.2 times higher than the conventional fluorescent lamp.
  • an inverter is used to drive the two fluorescent lamps, the parallel driving of the fluorescent lamps can be realized.
  • the properties of the fluorescent lamp having the external electrode of the backlight module of a 32-inch TFT-LCD TV can be compared with the fluorescent lamp of the present invention. nature.
  • the results can be as shown in Table 4 below. Table 4
  • the luminance of the fluorescent lamp of the present invention is higher than that of a conventional fluorescent lamp having an external electrode.
  • the fluorescent lamp having the ceramic glass composite electrode of the present invention can achieve a high brightness of 3 times or more in parallel driving as compared with the conventional fluorescent lamp having an external electrode.
  • the ceramic glass composite electrode has the following material composition.
  • the material of the formulation 2 had a composition ratio as shown in the following Table 5, and its dielectric constant and dielectric loss were measured at room temperature. The results can be shown in Table 5 below.
  • the glass frit additive of this example used borosilicate for the glass tube. Since the coefficient of thermal expansion is 33 x 10-7 K, the composition of the glass frit added to the ceramic glass composition to adjust the coefficient of thermal expansion contains 75 wt. S i0 2 , 18 ⁇ /. B 2 0 3 , 4 ⁇ % Na 2 0, 2 wt% K 2 0 and 1 wt ° /. A1 2 0 3 .
  • the glass frit was synthesized at a temperature of 1100 ° C, and then added according to the total amount of the composition of Table 5 according to the amount of 0. 3-10 wt%. Further, MnO and A1 2 0 3 can be used as additives. The amount of the additive can be set to 3 wt%.
  • the ceramic glass composite electrode has a coefficient of thermal expansion of 36-60 10"7 ⁇ , which can be gradually decreased in proportion to an increase in the amount of the glass additive.
  • the dielectric constant of the examples is different from that of Formulation 1.
  • Table 5 shows the dielectric constant and dielectric loss of each electrode composition when 5 wt% of glass frit B was added. As can be seen from Table 5, the higher the amount of Ti0 2 , the higher the dielectric constant.
  • a fluorescent lamp manufactured by the method of the first embodiment using the ceramic glass composite electrode of the above composition is compared with a conventional fluorescent lamp having an external electrode.
  • the result can be as shown in the following list 6.
  • the luminance of the fluorescent lamp constituted by the ceramic glass composite electrode of the second embodiment is at least 3 times that of the conventional fluorescent lamp having the external electrode, and the parallel driving process can be realized.
  • the glass component of the ceramic glass composition can be controlled to adjust the thermal expansion coefficient. In this manner, when the glass tube and the fluorescent lamp are sealed by heat treatment using the glass sealing material, failure due to a difference in thermal expansion coefficient can be prevented, and brightness can be further improved.
  • Fig. 9 shows a hysteresis curve of the relationship between the electric field applied to the electrodes and the polarity of the electrodes.
  • the hysteresis % can be determined by the hysteresis curve shown in Fig. 9.
  • the maximum polarity at 10 kV/mm is expressed as Pmax
  • the difference in polarity at 0 kV/mm is expressed as ⁇ ⁇
  • the hysteresis loss can be expressed as follows.
  • Hysteresis loss (%) AP/P max X 100
  • the fluorescent lamp of the present invention exhibits a relatively stable hysteresis loss at a high electric field of 10 kV/mm as compared with the conventional glass electrode.
  • the fluorescent lamp having the ceramic glass composite electrode of the present invention is characterized in that ions or electrons appearing in the fluorescent lamp are at least twice as large as when the same electric field is applied, compared to a conventional fluorescent lamp having only an external electrode composed of glass. The amount is charged or discharged. Further, the fluorescent lamp of the present invention having a low hysteresis loss can provide light at a stable temperature at a high voltage as compared with a conventional fluorescent lamp having an external electrode composed entirely of glass.
  • 031 ⁇ (7 ⁇ 2 The maximum value of the polarity of the glass is 0. 031 ⁇ (7 ⁇ 2 ) .
  • the maximum value of the polarity of the glass is 0. 031 ⁇ (7 ⁇ 2
  • the polarity curve has a linear dependence on the electric field change.
  • the MgO-SrO component may be replaced with an oxide having a difference of 15% or less in the ionic radius.
  • An example of an alternative oxide can be found in Table 8 below.
  • the present invention is a ceramic glass composite electrode and a fluorescent lamp thereof, and the ceramic glass composite electrode is a ceramic glass composite which is disposed at the end of the glass tube of the fluorescent lamp, the glass tube The end is provided with a blocking member for abutting against the ceramic glass composite electrode to limit the position of the ceramic glass composite electrode to the glass tube, and to prevent the adhesive from flowing into the glass tube when the glass tube and the ceramic glass composite electrode are bonded, thereby improving The life of fluorescent lamps.
  • the ceramic glass composite electrode of the present invention comprises an electrode body which is disposed at the end of the glass tube of the fluorescent lamp and which is a cylinder, and the cylinder has only an inner diameter.

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  • Engineering & Computer Science (AREA)
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Abstract

A ceramic-glass composite electrode and a fluorescent lamp using the same are provided. The ceramic-glass composite electrode (430) made of a ceramic-glass composition is disposed at the end of the glass tube (412) of the fluorescent lamp (400). A blocking member (414) disposed at the end of the glass tube (412) is placed against the ceramic-glass composite electrode (430) to limit the position of the ceramic-glass composite electrode sleeved at the glass tube and prevent adhesives (440) from flowing into the glass tube when the glass tube and the ceramic-glass composite electrode are bonded, and thereby the service lifetime of the fluorescent lamp is increased.

Description

陶瓷玻璃合成电极及其荧光灯 技术领域  Ceramic glass composite electrode and fluorescent lamp thereof
本发明涉及一种电极与荧光灯, 尤特别是涉及一种陶瓷玻璃合成电极 及其荧光灯, 其可防止接着剂进入荧光灯的玻璃管中, 以延长荧光灯的使 用寿命。 背景技术  BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to an electrode and a fluorescent lamp, and more particularly to a ceramic glass composite electrode and a fluorescent lamp thereof, which prevent an adhesive from entering a glass tube of a fluorescent lamp to extend the life of the fluorescent lamp. Background technique
请参阅图 1所示, 其是 TFT-LCD的背光模块的传统冷阴极荧光灯的剖 视图。该荧光灯 100包含一玻璃管 120, 其含有一对插入于玻璃管 120的两 末端的杯状金属电极 110 ,两导入接线 1 30分别连接于两金属电极 110的末 端。 当制造该荧光灯 100时, 即使将该荧光灯 100净空至一真空水准, 其 内仍会出现因宇宙射线而自然出现的主要电子。 在该荧光灯 100 的制造程 序中, 在净空之后, 接续按一 50 torr以上的压力对该荧光灯 100填充一 氖氩气体 ( Ne-Ar ) 150。 当高电压的交流电施加于位在该荧光灯 100 的两 末端的金属电极 110 时, 该主要电子会被电场所加速, 从而将该氖氩气体 150离子化。 当此一离子化继续进行时, 就会构成火花等离子体, 而其中阳 离子 160及负性电子 140共同存在。 阳离子 160及电子 140碰撞于两金属 电极 110, 并因此中性化。 在此情况下, 会因碰撞而自两金属电极 110产生 次级电子, 从而能够连续放电。 如此, 产生次级电子为实现连续光发射方 面的重要因素。 若有助于次级电子发射, 则即可维持高亮度。  Referring to FIG. 1, it is a cross-sectional view of a conventional cold cathode fluorescent lamp of a backlight module of a TFT-LCD. The fluorescent lamp 100 comprises a glass tube 120 comprising a pair of cup-shaped metal electrodes 110 inserted at both ends of the glass tube 120, and two lead wires 1 30 are respectively connected to the ends of the two metal electrodes 110. When the fluorescent lamp 100 is manufactured, even if the fluorescent lamp 100 is emptied to a vacuum level, main electrons naturally occurring due to cosmic rays appear therein. In the manufacturing process of the fluorescent lamp 100, after the clearance, the fluorescent lamp 100 is filled with a helium argon gas (Ne-Ar) 150 at a pressure of 50 torr or more. When a high voltage alternating current is applied to the metal electrodes 110 located at both ends of the fluorescent lamp 100, the main electrons are accelerated by the electric field to ionize the helium argon gas 150. When this ionization continues, a spark plasma is formed, in which the cation 160 and the negative electron 140 coexist. The cation 160 and the electron 140 collide with the two metal electrodes 110 and are therefore neutralized. In this case, secondary electrons are generated from the two metal electrodes 110 due to the collision, so that continuous discharge can be performed. Thus, the generation of secondary electrons is an important factor in achieving continuous light emission. If it contributes to secondary electron emission, high brightness can be maintained.
当电子 140碰撞于中性的汞原子 170时,可将汞原子 170激发。 当激发 的汞原子 170回返至接地状态时,可发射出 UV光 180。 UV光 180会入射至 涂布于玻璃管 120的内部边壁上的碑质 190 , 并因此转换成可见光 181。 据 此,电子 140或阳离子 160撞击于金属电极 110, 而在金属电极 110处产生 溅射。 经由溅射而散射的金属电极元件会被接附于汞原子 170,如此构成一 复合物。 当此复合物被沉积在金属电极 110 附近时就会出现暗化现象, 而 这会造成荧光灯 100寿命缩短情况。 所以, 寿命缩短对于荧光灯 100而言 是一项重大问题。  When electron 140 collides with a neutral mercury atom 170, mercury atom 170 can be excited. When the excited mercury atoms 170 return to ground, they emit UV light 180. The UV light 180 is incident on the monument 190 coated on the inner side wall of the glass tube 120, and thus converted into visible light 181. Accordingly, the electron 140 or the cation 160 strikes the metal electrode 110, and sputtering is generated at the metal electrode 110. The metal electrode elements scattered by sputtering are attached to the mercury atoms 170, thus constituting a composite. When this composite is deposited near the metal electrode 110, darkening occurs, which causes the life of the fluorescent lamp 100 to be shortened. Therefore, shortening the life is a major problem for the fluorescent lamp 100.
为克服此一问题, 现今已提出几种方式解决。 (1)一种根据填载至该荧 光灯 100 内的氖氩气体 150的激发及离子化, 利用彭宁效应以降低放电初 始电压的方法,如此可减少撞击该等金属电极 110的电子 140或阳离子 160 的脉沖, 藉以消弱溅射的产生; 以及(2)—种藉由将气体压力降至尽可能地 低微, 以减少放电初始电压的方法。 然而, 当放电初始电压低微时, 撞击 于金属电极 110的阳离子 160或电子 140的动能会减少, 而降低次级电子 自金属电极 110的发射, 如此导致荧光灯 100的亮度减弱。 为克服此项问题,现又进一步提出另一种方式, 其选择性采用低工作效 能的材料制作为该金属电极 110, 如此以有助于金属电极 110供应电子。 然 而,此方式会提高制造成本, 因为此种材料的价格昂贵。 此外, 此方式还必 须使用昂贵的硼硅玻璃作为该玻璃管 120 的材料, 藉此调整该玻璃管 120 及该导入接线 130的热膨胀系数。 而荧光灯 100具有低电阻,因此其电阻成 分会明显性地高,使得一个变压器仅可驱动一个荧光灯 100, 而造成总制造 成本的增加。 此外,由于玻璃管 120的直径增大,如此亮度大幅地减低,且该 荧光灯 100的机械强固性较弱。 因此, 上述荧光灯 100并不易于运用于需 要具有大型直径的荧光灯(管直径: 4 mm以上)作为一大尺寸电视的背光。 In order to overcome this problem, several methods have been proposed today. (1) A method of reducing the initial voltage of discharge according to excitation and ionization of helium-argon gas 150 loaded into the fluorescent lamp 100, thereby reducing electrons 140 or cations striking the metal electrodes 110 a pulse of 160 to weaken the sputtering; and (2) a method of reducing the initial voltage of the discharge by reducing the gas pressure as low as possible. However, when the initial discharge voltage is low, the kinetic energy of the cation 160 or the electron 140 striking the metal electrode 110 is reduced, and the emission of the secondary electrons from the metal electrode 110 is lowered, thus causing the luminance of the fluorescent lamp 100 to be weakened. In order to overcome this problem, another method is further proposed which selectively forms the metal electrode 110 using a material having low work efficiency, so as to contribute to the supply of electrons by the metal electrode 110. However, this approach increases manufacturing costs because such materials are expensive. In addition, this method must also use expensive borosilicate glass as the material of the glass tube 120, thereby adjusting the coefficient of thermal expansion of the glass tube 120 and the lead-in wiring 130. The fluorescent lamp 100 has a low resistance, so that its resistance component is remarkably high, so that one transformer can drive only one fluorescent lamp 100, resulting in an increase in total manufacturing cost. Further, since the diameter of the glass tube 120 is increased, such brightness is greatly reduced, and the mechanical strength of the fluorescent lamp 100 is weak. Therefore, the above fluorescent lamp 100 is not easily used for a backlight which requires a large-diameter fluorescent lamp (tube diameter: 4 mm or more) as a large-sized television.
为解决该项问题,现已开发出具有一外部电极的荧光灯,如图 2所示,玻 璃管 210的两末端的外部表面分别设置有一导体层 221 ,或分别套入于一金 属覆帽 220并接触金属覆帽 220。 在图 2的具有外部电极的荧光灯 200 里,磷质是涂布于玻璃管 210的内部表面上, 而其两者末端则经嵌封。 玻璃 管 210 的内部空间被填入含有带电气体的混合物, 其包含像是氩 (Ar)或氖 (Ne)的惰性气体以及汞(Hg)气体。 导体层 221 具有各式形状, 且设置于该 玻璃管 210的两者末端的外部表面处, 其可为银盾或碳质, 此外玻璃管 210 的两末端并分别设置有金属覆帽 220。  In order to solve this problem, a fluorescent lamp having an external electrode has been developed. As shown in FIG. 2, the outer surfaces of the two ends of the glass tube 210 are respectively provided with a conductor layer 221, or are respectively sleeved in a metal cap 220. Contact the metal cap 220. In the fluorescent lamp 200 having the external electrodes of Fig. 2, phosphorous is applied to the inner surface of the glass tube 210, and both ends thereof are sealed. The inner space of the glass tube 210 is filled with a mixture containing a charged gas containing an inert gas such as argon (Ar) or helium (Ne) and a mercury (Hg) gas. The conductor layer 221 has various shapes and is disposed at an outer surface of both ends of the glass tube 210, which may be a silver shield or a carbonaceous material. Further, the metal tube caps 220 are respectively provided at both ends of the glass tube 210.
当高电压交流电(AC)施加于该导体层 221时,接触于金属覆帽 220的玻 璃管 210的两末端即扮演一介电材料的角色,以产生一强烈的感应电场。 更 详细地说, 当施加于金属覆帽 220 的电压的极性为正时, 电子累积于接触 该导体层 221的玻璃管 210内。 另一方面, 当电压的极性为负时, 即累积 阳离子于接触该导体层 221的玻璃管 210内。 由于该交流电的电场连续极 性转换, 所以累积于玻璃管 210的两末端的边壁电荷会在玻璃管 210的相 对两末端间互换。 从而, 当边壁电荷撞击到连同于惰性气体一起供应的汞 气体时, 即会激发汞原子。 然后, 在此激发过程中所产生的 UV光可激发涂 布于该玻璃管 210的内部边壁上的磷庸, 藉此发射可见光。  When a high voltage alternating current (AC) is applied to the conductor layer 221, both ends of the glass tube 210 contacting the metal cap 220 act as a dielectric material to generate a strong induced electric field. In more detail, when the polarity of the voltage applied to the metal cap 220 is positive, electrons are accumulated in the glass tube 210 contacting the conductor layer 221. On the other hand, when the polarity of the voltage is negative, the cation is accumulated in the glass tube 210 contacting the conductor layer 221. Since the electric field of the alternating current is continuously and extremely converted, the side wall charges accumulated at both ends of the glass tube 210 are exchanged between the opposite ends of the glass tube 210. Thus, when the side wall charges impinge on the mercury gas supplied together with the inert gas, the mercury atoms are excited. Then, the UV light generated during the excitation process excites the phosphorous coated on the inner side wall of the glass tube 210, thereby emitting visible light.
传统具有外部电极的荧光灯 200,由于该玻璃管 210的两末端处的区域 是作为介电材料并设置该导体层 221 , 所以末端区域会被放大, 因此会增加 边壁电荷的规模, 从而提高荧光灯 200的亮度。 不过, 该导体层 221在纵 方向上延伸会有所限制, 如此在该导体层 221 纵方向上延伸处, 辐射出的 光线会减少, 因而减 4氐发光效率。  Conventionally, a fluorescent lamp 200 having an external electrode, since a region at both ends of the glass tube 210 is used as a dielectric material and the conductor layer 221 is provided, the end region is enlarged, thereby increasing the scale of the side wall charge, thereby increasing the fluorescent lamp. The brightness of 200. However, the conductor layer 221 has a limitation in extending in the longitudinal direction, so that in the longitudinal direction of the conductor layer 221, the radiated light is reduced, thereby reducing the luminous efficiency.
基于上述缺点, 中国台湾专利申请案公开第 200842928 号 "具有陶瓷 玻璃合成电极的荧光灯", 其揭露一种陶瓷玻璃合成电极, 此陶瓷玻璃合成 电极为陶瓷与玻璃的合成物, 其具有较高的介电常数、 较高的次级电子发 射效率, 并且在相同的电场下具有较高的极性, 因此可移动更多的电子及 阳离子而提高荧光灯的亮度。 如图 3所示, 该陶瓷玻璃合成电极 300呈中 空圆柱形, 以设置于玻璃管的两末端,该陶瓷玻璃合成电极 300具有两个内 径 310与 313, 此两内径 310与 313并不相同,内径 310小于内径 313,所以 陶瓷玻璃合成电极 300的内部呈步阶状, 内径 313略大于玻璃管的外径,以 让陶瓷玻璃合成电极 300可套设于玻璃管的末端, 而内径 310则小于玻璃 管的外径。 Based on the above disadvantages, the Chinese Patent Application Publication No. 200842928 "Fluorescent Lamp with Ceramic Glass Synthetic Electrode" discloses a ceramic glass composite electrode which is a composite of ceramic and glass, which has a high The dielectric constant, higher secondary electron emission efficiency, and higher polarity under the same electric field, can move more electrons and cations to increase the brightness of the fluorescent lamp. As shown in FIG. 3, the ceramic glass composite electrode 300 is in the middle. An empty cylindrical shape is provided at both ends of the glass tube. The ceramic glass composite electrode 300 has two inner diameters 310 and 313. The inner diameters 310 and 313 are not the same, and the inner diameter 310 is smaller than the inner diameter 313, so the ceramic glass composite electrode 300 The inside is stepped, and the inner diameter 313 is slightly larger than the outer diameter of the glass tube, so that the ceramic glass composite electrode 300 can be sleeved at the end of the glass tube, and the inner diameter 310 is smaller than the outer diameter of the glass tube.
陶瓷玻璃合成电极 300套设于玻璃管之前, 玻璃管的末端的外表面必 须先涂布接着剂, 接着再将陶瓷玻璃合成电极 300套设于玻璃管的末端,以 固定陶瓷玻璃合成电极 300 于玻璃管的末端。 但, 涂布接着剂于玻璃管的 外表面的剂量不易控制, 所以容易涂布过多或过少的接着剂于玻璃管的外 表面, 若接着剂过少则无法确实固定陶瓷玻璃合成电极 300 于玻璃管的末 端;若接着剂过多则会溢入玻璃管中,如此即会污染玻璃管内的混合气体,而 影响到荧光灯的发光效率与使用寿命。 此外, 由于陶瓷玻璃合成电极 300 的内径并不相同, 所以在制作上具有一定难度, 如此即提高了制造过程的 复杂度与成本。 因此, 如何不让接着剂于陶瓷玻璃合成电极 300套设于玻 璃管的末端时流入玻璃管中为现今的一大重要课题。  The ceramic glass composite electrode 300 is sleeved in front of the glass tube, and the outer surface of the end of the glass tube must be coated with an adhesive, and then the ceramic glass composite electrode 300 is sleeved at the end of the glass tube to fix the ceramic glass composite electrode 300. The end of the glass tube. However, since the dose of the adhesive applied to the outer surface of the glass tube is not easily controlled, it is easy to apply too much or too little adhesive to the outer surface of the glass tube, and if the adhesive is too small, the ceramic glass composite electrode 300 cannot be surely fixed. At the end of the glass tube; if there is too much adhesive, it will overflow into the glass tube, which will pollute the mixed gas in the glass tube, which will affect the luminous efficiency and service life of the fluorescent lamp. In addition, since the inner diameter of the ceramic glass composite electrode 300 is not the same, it is difficult to manufacture, which increases the complexity and cost of the manufacturing process. Therefore, how to prevent the adhesive from flowing into the glass tube when the ceramic glass composite electrode 300 is placed at the end of the glass tube is an important issue today.
因此, 本发明即针对上述问题而提出一种陶瓷玻璃合成电极及其荧光 灯,不仅可改善上述现有习用技术的缺点, 还可增加荧光灯的使用寿命,以 解决上述问题。 发明内容  Accordingly, the present invention has been made in view of the above problems, and a ceramic glass composite electrode and a fluorescent lamp thereof can not only improve the disadvantages of the prior art described above, but also increase the service life of the fluorescent lamp to solve the above problems. Summary of the invention
本发明的目的在于, 克服现有的陶瓷玻璃合成电极存在的缺陷, 而提 供一种新型结构的陶瓷玻璃合成电极, 所要解决的技术问题是使该陶瓷玻 璃合成电极为中空圆柱且内径相同, 从而以简单的结构达到便于制作与降 低成本的目的, 非常适于实用。  The object of the present invention is to overcome the defects of the existing ceramic glass composite electrode and provide a novel structure of the ceramic glass composite electrode. The technical problem to be solved is that the ceramic glass composite electrode has a hollow cylinder and the same inner diameter. It is easy to manufacture and reduce cost with a simple structure, and is very suitable for practical use.
本发明的另一目的在于,克服现有的荧光灯存在的缺陷, 而提供一种新 型结构的具有陶瓷玻璃合成电极的荧光灯,所要解决的技术问题是使其玻 璃管的末端具有阻挡件,以在陶瓷玻璃合成电极套设于玻璃管的末端时,抵 住陶瓷玻璃合成电极而限制陶瓷玻璃合成电极位于玻璃管的位置, 且防止 接着剂粘接玻璃管与陶瓷玻璃合成电极时流入玻璃管中, 而影响荧光灯的 使用寿命, 从而更加适于实用。  Another object of the present invention is to overcome the defects of the existing fluorescent lamp and to provide a novel structure of a fluorescent lamp having a ceramic glass composite electrode. The technical problem to be solved is to have a stopper for the end of the glass tube to When the ceramic glass composite electrode is sleeved at the end of the glass tube, the ceramic glass composite electrode is pressed against the ceramic glass composite electrode to limit the position of the ceramic glass composite electrode at the glass tube, and the adhesive is prevented from flowing into the glass tube when the glass tube and the ceramic glass composite electrode are bonded. It affects the service life of fluorescent lamps, which makes them more suitable for practical use.
本发明的目的及解决其技术问题是采用以下技术方案来实现的。 依据 本发明提出的一种具有陶瓷玻璃合成电极的荧光灯,其包含有:一玻璃管;至 少一阻挡件, 其设置于该玻璃管的至少一末端; 以及多个陶瓷玻璃合成电 极,分别设置于该玻璃管的两末端, 且抵于该玻璃管的该阻挡件, 该些陶瓷 玻璃合成电极为一陶瓷玻璃合成物。  The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. A fluorescent lamp having a ceramic glass composite electrode according to the present invention, comprising: a glass tube; at least one blocking member disposed at at least one end of the glass tube; and a plurality of ceramic glass composite electrodes respectively disposed on The two ends of the glass tube are opposite to the blocking member of the glass tube, and the ceramic glass composite electrodes are a ceramic glass composite.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。 前述的具有陶瓷玻璃合成电极的荧光灯, 其中该些陶瓷玻璃合成电极 为一圆柱, 并仅具有一内径, 且该些陶瓷玻璃合成电极的内部呈直筒状。 The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures. In the above fluorescent lamp having a ceramic glass composite electrode, the ceramic glass composite electrodes are a cylinder and have only one inner diameter, and the interiors of the ceramic glass composite electrodes have a straight cylindrical shape.
前述的具有陶瓷玻璃合成电极的荧光灯, 还包含有: 多个导体层,分别 设置于该些陶瓷玻璃合成电极的外部表面。  The fluorescent lamp having the ceramic glass composite electrode further includes: a plurality of conductor layers respectively disposed on outer surfaces of the ceramic glass composite electrodes.
前述的具有陶瓷玻璃合成电极的荧光灯, 还包含有: 多个嵌封组件,其 分别设置于该些陶瓷玻璃合成电极的末端。  The fluorescent lamp having the ceramic glass composite electrode further includes: a plurality of sealing components respectively disposed at the ends of the ceramic glass composite electrodes.
前述的具有陶瓷玻璃合成电极的荧光灯, 其中该些嵌封组件分别具有 一阻挡件以 4氏住该陶瓷玻璃合成电极的末端。  The foregoing fluorescent lamp having a ceramic glass composite electrode, wherein the sealing components respectively have a blocking member for holding the end of the ceramic glass composite electrode.
前述的具有陶瓷玻璃合成电极的荧光灯, 其中所述的阻挡件为凸出物 且呈环状。  The aforementioned fluorescent lamp having a ceramic glass composite electrode, wherein the barrier member is a projection and is annular.
本发明的目的及解决其技术问题还采用以下技术方案来实 依据本发 明提出的一种陶瓷玻璃合成电极, 其包含有: 一电极本体, 其设置于一荧 光灯的一玻璃管的一末端, 且为一圓柱并为一陶瓷玻璃合成物, 该圆柱仅 具有一内径。  The object of the present invention and the technical problem thereof are the following technical solutions. The ceramic glass composite electrode according to the present invention comprises: an electrode body disposed at an end of a glass tube of a fluorescent lamp, and It is a cylinder and is a ceramic glass composite having only an inner diameter.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。 前述的陶瓷玻璃合成电极, 还包含有: 一导体层, 设置于该电极本体的 一外部表面。  The object of the present invention and solving the technical problems thereof can be further achieved by the following technical measures. The ceramic glass composite electrode further includes: a conductor layer disposed on an outer surface of the electrode body.
前述的陶瓷玻璃合成电极, 其中所述的电极本体的内部呈直筒状。 前述的陶瓷玻璃合成电极, 其中所述的电极本体抵于位在该玻璃管的末 端的一阻挡件。  In the foregoing ceramic glass composite electrode, the inside of the electrode body has a straight cylindrical shape. The aforementioned ceramic glass composite electrode, wherein the electrode body abuts against a stopper located at the end of the glass tube.
本发明与现有技术相比具有明显的优点和有益效果。 借由上述技术方 案,本发明陶瓷玻璃合成电极及其荧光灯至少具有下列优点及有益效果:本 发明的具有陶瓷玻璃合成电极的荧光灯包含一玻璃管、 至少一阻挡件与多 个陶瓷玻璃合成电极, 阻挡件设置于玻璃管的至少一末端, 该些陶瓷玻璃 合成电极分别设置于玻璃管的两末端, 且抵于玻璃管的阻挡件, 以限制陶 瓷玻璃合成电极位于玻璃管的位置, 且避免接着剂流入玻璃管中, 如此即 可提高荧光灯的使用寿命。 本发明的陶瓷玻璃合成电极为一圆柱并为一陶 瓷玻璃合成物, 该圆柱仅具有一内径, 所以其结构简单而便于制作生产,并 且可降低制作成本。  The present invention has significant advantages and advantageous effects over the prior art. According to the above technical solution, the ceramic glass composite electrode of the present invention and the fluorescent lamp thereof have at least the following advantages and advantageous effects: the fluorescent lamp having the ceramic glass composite electrode of the present invention comprises a glass tube, at least one blocking member and a plurality of ceramic glass composite electrodes, The blocking member is disposed on at least one end of the glass tube, and the ceramic glass composite electrodes are respectively disposed at both ends of the glass tube and are opposite to the blocking member of the glass tube to limit the position of the ceramic glass composite electrode at the glass tube, and avoid the subsequent The agent flows into the glass tube, which increases the life of the fluorescent lamp. The ceramic glass composite electrode of the present invention is a cylinder and is a ceramic glass composite. The cylinder has only one inner diameter, so that the structure is simple and convenient for production and production, and the manufacturing cost can be reduced.
综上所述,本发明是有关于 种陶瓷玻璃合成电极及其荧光灯。 该陶瓷 玻璃合成电极为一陶瓷玻璃合成物,其设置于荧光灯的一玻璃管的末端,玻 璃管的末端设置有一阻挡件用于抵住陶瓷玻璃合成电极, 以限制陶瓷玻璃 合成电极套设于玻璃管的位置, 且防止接着剂粘接玻璃管与陶瓷玻璃合成 电极时流入玻璃管中, 如此可提高荧光灯的使用寿命。 本发明在技术上有 显著的进步, 并具有明显的积极效果,诚为一新颖、 进步、 实用的新设计。  In summary, the present invention relates to a ceramic glass composite electrode and a fluorescent lamp thereof. The ceramic glass composite electrode is a ceramic glass composite disposed at the end of a glass tube of the fluorescent lamp, and a stopper is disposed at the end of the glass tube for resisting the ceramic glass composite electrode to limit the ceramic glass composite electrode to the glass. The position of the tube and the adhesion of the glass tube to the ceramic glass composite electrode are prevented from flowing into the glass tube, thereby increasing the service life of the fluorescent lamp. The invention has significant advances in technology and has obvious positive effects, and is a novel, progressive and practical new design.
上述说明仅是本发明技术方案的概述, 为了能够更清楚了解本发明的 技术手段, 而可依照说明书的内容予以实施, 并且为了让本发明的上述和 其他目的、 特征和优点能够更明显易懂, 以下特举较佳实施例, 并配合附 图,详细说明:^下。 附图的简要说明 The above description is merely an overview of the technical solution of the present invention, in order to more clearly understand the present invention. The above and other objects, features and advantages of the present invention will become more apparent and understood in the light of the description. . BRIEF DESCRIPTION OF THE DRAWINGS
图 1是 TFT-LCD的背光模块的传统冷阴极荧光灯的剖视图。  1 is a cross-sectional view of a conventional cold cathode fluorescent lamp of a backlight module of a TFT-LCD.
图 2是传统具外部电极的荧光灯的剖视图。  2 is a cross-sectional view of a conventional fluorescent lamp with an external electrode.
图 3是现有习用陶瓷玻璃合成电极的剖视图。  Fig. 3 is a cross-sectional view showing a conventional conventional ceramic glass composite electrode.
图 4A与图 4B是本发明具有陶瓷玻璃合成电极的荧光灯的一较佳实施 例的剖视图。  4A and 4B are cross-sectional views showing a preferred embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention.
图 5A是本发明的陶瓷玻璃合成电极的一较佳实施例的俯视图。  Fig. 5A is a plan view showing a preferred embodiment of the ceramic glass composite electrode of the present invention.
图 5B是本发明的陶瓷玻璃合成电极的一较佳实施例的剖视图。  Figure 5B is a cross-sectional view showing a preferred embodiment of the ceramic glass composite electrode of the present invention.
图 6是本发明具有陶瓷玻璃合成电极的荧光灯的第二较佳实施例的剖 视图。  Figure 6 is a cross-sectional view showing a second preferred embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention.
图 7是本发明的一较佳实施例的介电常数-温度曲线图。  Figure 7 is a graph of dielectric constant-temperature for a preferred embodiment of the present invention.
图 8是本发明的一较佳实施例的亮度-介电常数曲线图;。  Figure 8 is a graph of luminance-dielectric constant of a preferred embodiment of the present invention;
图 9是本发明的一较佳实施例的极性-电场曲线图。  Figure 9 is a graph of polarity versus electric field in accordance with a preferred embodiment of the present invention.
图 10是本发明的一较佳实施例的极性-电场曲线图。  Figure 10 is a graph of polarity versus electric field in accordance with a preferred embodiment of the present invention.
100 : 冷阴极荧光灯 110 : 金属电极  100 : Cold cathode fluorescent lamp 110 : Metal electrode
120 : 玻璃管 130 : 导入接线  120 : Glass tube 130 : Import wiring
140 电子 150 : Ne-Ar气体  140 electron 150 : Ne-Ar gas
160 阳离子 170 : 汞原子  160 cation 170 : mercury atom
180 UV光 181 : 可见光  180 UV light 181 : visible light
190 磷质 200 : 外部电极荧光灯  190 Phosphorus 200 : External electrode fluorescent lamp
210 玻璃管 220 : 金属覆帽  210 glass tube 220 : metal cap
221 导体层 300 : 合成电极  221 conductor layer 300 : synthetic electrode
310 内径 313 : 内径  310 inside diameter 313 : inner diameter
400 荧光灯 412 : 玻璃管  400 fluorescent light 412 : glass tube
414 阻挡件 420 : 嵌封组件  414 blocking member 420 : sealing component
423 阻挡件 430 : 电极  423 Blocker 430 : Electrode
435 电极本体 440 : 接着剂  435 electrode body 440 : follow-up agent
450 : 导体层 460 : 电极 实现发明的最佳方式  450 : Conductor layer 460 : Electrode The best way to achieve the invention
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功 效,以下结合附图及较佳实施例, 对依据本发明提出的陶瓷玻璃合成电极及 其荧光灯其具体实施方式、 结构、 特征及其功效, 详细说明如后。 In order to further explain the technical means and efficacy of the present invention for achieving the intended purpose of the invention, the ceramic glass composite electrode and the proposed ceramic glass according to the present invention will be described below with reference to the accompanying drawings and preferred embodiments. The specific embodiment, structure, characteristics and efficacy of the fluorescent lamp are described in detail later.
有关本发明的前述及其他技术内容、特点及功效,在以下配合参考图式的 较佳实施例的详细说明中将可清楚呈现。通过具体实施方式的说明,当可对本 发明为达成预定目的所采取的技术手段及功效获得一更加深入且具体的了 解,然而所附图式仅是提供参考与说明之用,并非用来对本发明加以限制。  The foregoing and other objects, features, and advantages of the invention will be apparent from the Detailed Description Through the description of the specific embodiments, a more in-depth and specific understanding of the technical means and functions of the present invention for achieving the intended purpose is obtained, but the drawings are only for reference and explanation, and are not intended to be used for the present invention. Limit it.
请参阅图 4A与图 4B所示, 其是本发明具有陶瓷玻璃合成电极的荧光 灯的第一实施例的剖视图。 如图所示,本发明的荧光灯 400 包含一玻璃管 412、 多个嵌封组件 420、 多个电极 430。 该玻璃管 412具有一内部空间用 以填入一惰性气体及一金属蒸气的混合物(图未示)。 此外,该玻璃管 412的 内部表面涂布有一磷质。 该玻璃管 412的形状可为管形、 U形或一长方形。在 图 4A与图 4B中, 该玻璃管 412为管形。 该玻璃管 412可由硼硅质、 无铅 玻璃或石英玻璃所构成。 此外, 本发明的该玻璃管 412 的两末端分别具有 一阻挡件 414。在本发明的一实施例中,该些阻挡件 414为凸出物且呈环状。  Referring to Figures 4A and 4B, there is shown a cross-sectional view of a first embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention. As shown, the fluorescent lamp 400 of the present invention comprises a glass tube 412, a plurality of sealing assemblies 420, and a plurality of electrodes 430. The glass tube 412 has an internal space for filling a mixture of an inert gas and a metal vapor (not shown). Further, the inner surface of the glass tube 412 is coated with a phosphorous. The glass tube 412 may have a tubular shape, a U shape or a rectangular shape. In Figs. 4A and 4B, the glass tube 412 is tubular. The glass tube 412 may be composed of borosilicate, lead-free glass or quartz glass. Further, the glass tube 412 of the present invention has a stopper 414 at both ends thereof. In an embodiment of the invention, the blocking members 414 are projections and are annular.
该些电极 430 皆为陶瓷玻璃合成电极, 其包含陶瓷玻璃合成物, 而具 有高介电常数与高次级电子发射效率等特性。 该些电极 430分别套设于该 玻璃管 412的两末端,该些电极 430的一末端分别会抵于位于该玻璃管 412 的两末端的两该阻挡件 414。因此,该些阻挡件 414是用于限制该些电极 430 位于该玻璃管 412的位置, 即限定该玻璃管 412伸入于该些电极 430的长 度。 该些嵌封组件 420分别设置于该些电极 430的另一末端,该些嵌封组件 420的一末端分别具有一阻挡件 423, 以用于抵住该些电极 430的末端,以 限制该些电极 430位于该些嵌封组件 420的位置,即限定该些嵌封组件 420 伸入于该些电极 430的长度。 在本发明的一实施例中, 该些阻挡件 423为 凸出物且呈环状。 如图 4B所示,当完成充入混合物于该玻璃管 412之后,即 热处理该些嵌封组件 420,以封住该些嵌封组件 420原先的开口,而藉由该些 嵌封组件 420嵌封该些电极 430的开口, 以封住该玻璃管 412的两末端。  The electrodes 430 are ceramic glass composite electrodes comprising a ceramic glass composite having high dielectric constant and high secondary electron emission efficiency. The electrodes 430 are respectively disposed at the two ends of the glass tube 412. One ends of the electrodes 430 respectively abut the two blocking members 414 at both ends of the glass tube 412. Therefore, the blocking members 414 are used to limit the positions of the electrodes 430 at the glass tube 412, that is, to define the length of the glass tube 412 extending into the electrodes 430. The sealing assemblies 420 are respectively disposed at the other ends of the electrodes 430. One ends of the sealing components 420 respectively have a blocking member 423 for resisting the ends of the electrodes 430 to limit the The electrode 430 is located at the position of the sealing assembly 420, that is, the length of the sealing assembly 420 extending into the electrodes 430. In an embodiment of the invention, the blocking members 423 are protrusions and are annular. As shown in FIG. 4B, after the filling of the mixture into the glass tube 412, the sealing components 420 are heat-treated to seal the original openings of the sealing components 420, and the sealing components 420 are embedded by the sealing components 420. The openings of the electrodes 430 are sealed to seal both ends of the glass tube 412.
为了进一步牢固该些电极 430 于该玻璃管 412 的两末端,在该些电极 430分别套设于该玻璃管 412的两末端后,涂布接着剂 440于该玻璃管 412 和该些电极 430的接合处,以固定该些电极 430于该玻璃管 412的两末端,且 可避免之后填充于该玻璃管 412的气体外泄, 该接着剂 440涂布于该玻璃 管 412和该些电极 30的外表面。 此外, 更涂布该接着剂 440于该些电极 430与该些嵌封组件 420的接合处, 以牢固该些嵌封组件 420于该些电极 430, 该接着剂 440涂布于该些电极 430与该些嵌封组件 420的外表面。 该 接着剂 440的热膨胀系数介于该玻璃管 412及该些电极 430的热膨胀系数 之间。 涂布该接着剂 440于该玻璃管 412、 该些电极 430与该些嵌封组件 420时需进行热处理, 其温度不高于该玻璃管 412的软化点。 热处理是在净 空该玻璃管 412与充载混合物至该玻璃管 412之前进行。 由于,该电极 430的两末端会分别抵住于该玻璃管 412的该阻挡件 414 与该嵌封组件 420的该阻挡件 423, 所以该接着剂 440并不会流入该电极 430与该玻璃管 412内, 而不会污染该玻璃管 412内部的混合物, 因此不会 影响该荧光灯 400的使用寿命。 此外, 本发明的之该荧光灯 400更包含多 个导体层 450, 其分别设置于该些电极 430的外部表面。在本发明的一实施 例中, 该些导体层 450'的材料可为银质或碳质。 In order to further secure the electrodes 430 at both ends of the glass tube 412, after the electrodes 430 are respectively sleeved at both ends of the glass tube 412, an adhesive 440 is applied to the glass tube 412 and the electrodes 430. Bonding to fix the electrodes 430 to both ends of the glass tube 412, and to prevent leakage of gas filled in the glass tube 412, the adhesive 440 is applied to the glass tube 412 and the electrodes 30. The outer surface. In addition, the adhesive 440 is further applied to the joints of the electrodes 430 and the sealing components 420 to secure the sealing components 420 to the electrodes 430. The adhesive 440 is applied to the electrodes 430. And the outer surface of the sealing assembly 420. The thermal expansion coefficient of the adhesive 440 is between the glass tube 412 and the thermal expansion coefficients of the electrodes 430. When the adhesive 440 is applied to the glass tube 412, the electrodes 430 and the sealing components 420, heat treatment is required, and the temperature is not higher than the softening point of the glass tube 412. The heat treatment is performed before the glass tube 412 is cleaned and the charging mixture is applied to the glass tube 412. Since the two ends of the electrode 430 respectively abut the blocking member 414 of the glass tube 412 and the blocking member 423 of the sealing assembly 420, the adhesive 440 does not flow into the electrode 430 and the glass tube. Within 412, the mixture inside the glass tube 412 is not contaminated and therefore does not affect the useful life of the fluorescent lamp 400. In addition, the fluorescent lamp 400 of the present invention further includes a plurality of conductor layers 450 respectively disposed on the outer surfaces of the electrodes 430. In an embodiment of the invention, the conductive layer 450' may be made of silver or carbon.
请参阅图 5A及图 5B所示, 其是本发明的陶瓷玻璃合成电极的一较佳 实施例的俯视图与剖视图。 如图所示, 该电极 430具有一电极本体 435 , 其 为陶瓷玻璃合成物, 且为一圓柱。 此外, 其为中空而具有容置空间, 以设 置于该荧光灯 400的该玻璃管 412的末端 (如图 4A所示)。 此外, 该电极 430仅有一内径, 所以该电极 430的内部呈一直筒状,且该电极 430的内径 略大于该玻璃管 412的外径以套设于该玻璃管 412的末端。 因此, 本发明 的该电极 430 的结构简单, 而便于制作生产进而提高生产效率与降低生产 成本。 该电极本体 435套设于该玻璃管 412的末端与该嵌封组件 420时,该 电极本体 435的两末端会抵于该玻璃管 412的该阻挡件 414与该嵌封组件 420的该阻挡件 423 (如图 4A所示)。 图 4A所示的该导体层 450即设置于 该电极本体 435的外表面。 本发明的该电极 430的材料可为一磷质陶瓷玻 璃合成物, 其介电常数具有较优的温度稳定性, 或者可为一在 - 30°C或以上 处并无相态转变点的陶瓷玻璃合成物。 该电极 430是利用陶瓷玻璃合成物 而通过一粉末射出模铸工艺或是一干性冲压工艺所构成。  Referring to Figures 5A and 5B, which are top and cross-sectional views of a preferred embodiment of the ceramic glass composite electrode of the present invention. As shown, the electrode 430 has an electrode body 435 which is a ceramic glass composite and is a cylinder. Further, it is hollow and has an accommodation space to be disposed at the end of the glass tube 412 of the fluorescent lamp 400 (as shown in Fig. 4A). In addition, the electrode 430 has only an inner diameter, so that the inner portion of the electrode 430 has a cylindrical shape, and the inner diameter of the electrode 430 is slightly larger than the outer diameter of the glass tube 412 to be sleeved at the end of the glass tube 412. Therefore, the electrode 430 of the present invention has a simple structure and is easy to manufacture and thereby increase production efficiency and reduce production cost. When the electrode body 435 is sleeved at the end of the glass tube 412 and the sealing assembly 420, the two ends of the electrode body 435 may abut the blocking member 414 of the glass tube 412 and the blocking member of the sealing assembly 420. 423 (as shown in Figure 4A). The conductor layer 450 shown in Fig. 4A is disposed on the outer surface of the electrode body 435. The material of the electrode 430 of the present invention may be a phosphorous ceramic glass composite having a dielectric constant with superior temperature stability, or may be a ceramic having no phase transition point at - 30 ° C or above. Glass composite. The electrode 430 is formed by a powder injection molding process or a dry stamping process using a ceramic glass composition.
该荧光灯 400的该玻璃管 412及该些嵌封组件 420的所有内部边壁 上,除该些电极 430以外, 皆涂布有麟质。 载入至该荧光灯 400内的气体包 含氖 (Ne)、 氩 (Ar)以及汞气体。 若不以汞气体,则可代换为使用氙气 (Xe)。 载 入气体至该玻璃管 412之前, 必须先净空该玻璃管 412 , 净空方式是将一真 空泵连接于如图 4A所示的该玻璃管 412的两末端, 以抽取该玻璃管 412内 的空气。 在此之后, 将包含氖、 氩及汞的气体充填入该玻璃管 412 内。 接 着,对该些嵌封组件 420进行热处理, 而将该些嵌封组件 420的原先开口封 住,以封住该玻璃管 412的两末端。  The glass tube 412 of the fluorescent lamp 400 and all the inner side walls of the sealing assembly 420 are coated with a lining except for the electrodes 430. The gas loaded into the fluorescent lamp 400 contains neon (Ne), argon (Ar), and mercury gas. If you do not use mercury gas, you can replace it with xenon (Xe). Prior to loading the gas into the glass tube 412, the glass tube 412 must be emptied by attaching a vacuum pump to both ends of the glass tube 412 as shown in Figure 4A to extract air from the glass tube 412. After that, a gas containing helium, argon, and mercury is filled into the glass tube 412. Then, the sealing components 420 are heat treated, and the original openings of the sealing components 420 are sealed to seal both ends of the glass tube 412.
该些电极 430 的陶瓷玻璃合成物的一较佳实施例包含一具有高度溅射 阻抗性的熔铸玻璃,例如:一玻璃熔料。溅射为该荧光灯 400的该些电极 430 的内部局部受损的现象, 这是由于像是氩阳离子的惰性元素、 汞离子或电 子对该些电极 430的内部边壁撞击所造成。 在本发明的一实施例中,该玻璃 管 412是由具有类似于该陶瓷玻璃合成物的热膨胀系数的无铅玻璃所构成。  A preferred embodiment of the ceramic glass composition of the electrodes 430 comprises a cast glass having a high sputter resistance, such as a glass frit. The sputtering is a phenomenon in which the inside of the electrodes 430 of the fluorescent lamp 400 is locally damaged due to an inert element such as an argon cation, mercury ions or electrons striking the inner side walls of the electrodes 430. In one embodiment of the invention, the glass tube 412 is constructed of lead-free glass having a coefficient of thermal expansion similar to that of the ceramic glass composition.
请参阅图 6所示,其是本发明具有陶瓷玻璃合成电极的荧光灯的第二较 佳实施例的的剖视图。 如图所示,此实施例的该荧光灯 400的一电极 460是 呈杯状, 该电极 460也为陶瓷玻璃合成电极,其如同该电极 430为圆柱,并 且仅具有一内径而内部呈直筒状。 该电极 460是套设于该玻璃管 412的一 末端,并抵住于该玻璃管 412的该阻挡件 414,该电极 460与该玻璃管 412的 接合处涂布有该接着剂 440,以固定该电极 460于该玻璃管 412的末端,并防 止该玻璃管 412 内的气体泄漏出, 而影响荧光灯 400的使用寿命。 此实施 例的该电极 460呈杯状, 所以即可直接封住该玻璃管 412的一末端,而不需 要使用该嵌封组件 420。 Referring to Figure 6, there is shown a cross-sectional view of a second preferred embodiment of a fluorescent lamp having a ceramic glass composite electrode of the present invention. As shown in the figure, an electrode 460 of the fluorescent lamp 400 of this embodiment has a cup shape, and the electrode 460 is also a ceramic glass composite electrode, which is cylindrical like the electrode 430, and It has only one inner diameter and the inside is straight. The electrode 460 is sleeved at one end of the glass tube 412 and abuts against the blocking member 414 of the glass tube 412. The joint of the electrode 460 and the glass tube 412 is coated with the adhesive 440 for fixing. The electrode 460 is at the end of the glass tube 412 and prevents gas leakage in the glass tube 412, thereby affecting the service life of the fluorescent lamp 400. The electrode 460 of this embodiment is cup-shaped so that one end of the glass tube 412 can be directly sealed without the use of the sealing assembly 420.
根据本发明的一具体实施例, 该电极 430与 460的材料具有下列组成 成分。  According to a specific embodiment of the invention, the materials of the electrodes 430 and 460 have the following composition.
配方 1  Formula 1
(CaO-MgO-SrO-Zr02-Ti02) +玻璃熔料 A (CaO-MgO-SrO-Zr0 2 -Ti0 2) + A glass frit
该配方 1的材料具有如下列表 1所显示的组成成分比(样本 EC1至 EC6), 并且在室温测量其介电常数及介电损失。 其结果可如下表 1所显示。  The material of the formulation 1 had the composition ratio (samples EC1 to EC6) shown in the following Table 1, and its dielectric constant and dielectric loss were measured at room temperature. The results can be shown in Table 1 below.
表 1  Table 1
Figure imgf000009_0001
此实施例的玻璃熔料添加物所使用的是用于玻璃管的^铅玻璃 SF-44。 由 于其热膨胀系数为 95 10"7Κ, 因此可藉由将 0. 6 mo l BaO及 0. 4 mo l CaO 增入至 1 mo l S i02以调整该热膨胀系数; 或者,基于该样本的总量值而增入 0. 3-10 wt%的玻璃熔料,其具有与无铅玻璃相同的组成成分,然后再按 1, 000 °。将该等成分加以合成。 据此, 进一步增入有 3 wt 々MnO及 A1203
Figure imgf000009_0001
The glass frit additive of this example used was a lead glass SF-44 for a glass tube. Since the coefficient of thermal expansion is 95 10"7Κ, the coefficient of thermal expansion can be adjusted by adding 0.6 mo l BaO and 0.4 mo l CaO to 1 mo l S i0 2 ; or, based on the total of the sample The amount is increased to 0.3 to 10% by weight of the glass frit, which has the same composition as that of the lead-free glass, and then is further added at 1,000 ° C. The components are further synthesized. 3 wt 々MnO and A1 2 0 3 .
可自表 1清楚得知, 当 Ti02的量提高时, 介电常数就会增加。 在制造 该荧光灯时,将具有 1000 Vrms以上的交流电施加于如该电极所使用的组成成 分的陶瓷玻璃合成物时, 热产生会与该介电损失减少成正比地降低。 在此 情况下,该介电损失可藉由增入 MnO及 A1203而减少至约 0. 1%。此外,为提高 该荧光灯根据温度变化而定的稳定性, 该陶瓷玻璃合成物的介电常数应具 有高温稳定性。 个别组成成分的介电常数高温稳定性可如图 7 所示。 依据 图 7可见到所有的电极组成成分从 -30°C到 250 °C的温度范围里具有稳定的 介电常数变化。 从而,可观察到当介电常数低时,温度稳定性即获提高。 藉 此,可确认本发明的第一实施例的电极组成成分具有高于一般玻璃的介电 常数, 且其介电常数展现出较优的温度稳定性。 本发明具有陶瓷玻璃合成电极的荧光灯的效能优于传统具有外部电极 的荧光灯。 其比较结果如下列表 1 所示。 此比较结果为比较相同直径及相 同长度的本发明的荧光灯与传统荧光灯。 利用一 Tektronix 的高电压探针 及电流感测器, 测量经施加于该荧光灯的两者末端的电流及电压, 在此之 5 后利用一 BM- 7A亮度计以测量亮度。 结果可如下列表 2所示。 It can be clearly seen from Table 1 that as the amount of Ti0 2 increases, the dielectric constant increases. When the fluorescent lamp is manufactured, when an alternating current having a frequency of 1000 V rms or more is applied to a ceramic glass composition such as a composition used for the electrode, heat generation is lowered in proportion to the decrease in dielectric loss. 1%。 In this case, the dielectric loss can be reduced to about 0.1% by adding MnO and A1 2 0 3 . Further, in order to improve the stability of the fluorescent lamp according to temperature changes, the dielectric constant of the ceramic glass composition should have high temperature stability. The dielectric constant high temperature stability of individual components can be as shown in Figure 7. It can be seen from Fig. 7 that all of the electrode compositions have a stable dielectric constant change from a temperature range of -30 ° C to 250 ° C. Thus, it can be observed that when the dielectric constant is low, the temperature stability is improved. Thereby, it was confirmed that the electrode composition of the first embodiment of the present invention has a dielectric constant higher than that of the general glass, and the dielectric constant thereof exhibits superior temperature stability. The fluorescent lamp of the present invention having a ceramic glass composite electrode is superior in performance to a conventional fluorescent lamp having an external electrode. The comparison results are shown in Table 1 below. The result of this comparison is to compare the fluorescent lamp of the present invention and the conventional fluorescent lamp of the same diameter and the same length. Using a Tektronix high voltage probe and current sensor, the current and voltage applied to both ends of the fluorescent lamp were measured, after which a BM-7A luminance meter was used to measure the brightness. The results can be as shown in Table 2 below.
表 2  Table 2
Figure imgf000010_0001
如表 2可知, 本发明的荧光灯是利用该 EC1电极, 此 EC1电极为该第 一实施例中具有最低的介电常数的电 , 本发明的荧光灯的长度相同于传 0 统荧光灯的长度。 该传统荧光灯的输入功率为 9 瓦特, 而本发明的荧光灯 的输入功率为 16瓦特, 因此, 提高约 1. 7倍。 此外, 本发明的荧光灯的亮 度较高于该传统荧光灯的 4. 2倍。 此外, 由于是利用一个反相器以驱动两 个荧光灯, 因此可实现平行驱动荧光灯。
Figure imgf000010_0001
As can be seen from Table 2, the fluorescent lamp of the present invention utilizes the EC1 electrode which is the one having the lowest dielectric constant in the first embodiment, and the fluorescent lamp of the present invention has the same length as the length of the fluorescent lamp. 5倍。 The input power of the fluorescent lamp of the present invention is about 1.7 times. 2倍。 In addition, the brightness of the fluorescent lamp of the present invention is 2.2 times higher than the conventional fluorescent lamp. In addition, since an inverter is used to drive the two fluorescent lamps, the parallel driving of the fluorescent lamps can be realized.
利用不同个别的陶瓷玻璃合成电极, 可决定根据该介电常数而变的亮 5 度。 结果可如下列表 3所示。  Using different individual ceramic glass composite electrodes, a brightness of 5 degrees depending on the dielectric constant can be determined. The result can be as shown in the following list 3.
表 3  table 3
Figure imgf000010_0002
如表 3可知, 当输入功率相同时, 亮度会与介电常数成正比。 为更简 易地描述此关系, 图 8显示了亮度与介电常数之间的关系。
Figure imgf000010_0002
As shown in Table 3, when the input power is the same, the brightness is proportional to the dielectric constant. To describe this relationship more easily, Figure 8 shows the relationship between luminance and dielectric constant.
此外, 为比较具有第一实施例的电极的荧光灯与传统具有外部电极的 荧光灯的效果, 可比较一 32英吋 TFT- LCD TV的背光模块的具有外部电极 的荧光灯的性质与本发明的荧光灯的性质。 结果可如下列表 4所示。 表 4 Further, in order to compare the effects of the fluorescent lamp having the electrode of the first embodiment with the conventional fluorescent lamp having the external electrode, the properties of the fluorescent lamp having the external electrode of the backlight module of a 32-inch TFT-LCD TV can be compared with the fluorescent lamp of the present invention. nature. The results can be as shown in Table 4 below. Table 4
Figure imgf000011_0001
如表 4 可知, 本发明的荧光灯的亮度比传统具有外部电极的荧光灯的 亮度高。
Figure imgf000011_0001
As can be seen from Table 4, the luminance of the fluorescent lamp of the present invention is higher than that of a conventional fluorescent lamp having an external electrode.
如上面所述, 相比较于传统具外部电极的荧光灯, 本发明的具有陶瓷 玻璃合成电极的荧光灯能够在平行驱动时达到 3倍或以上的高亮度。  As described above, the fluorescent lamp having the ceramic glass composite electrode of the present invention can achieve a high brightness of 3 times or more in parallel driving as compared with the conventional fluorescent lamp having an external electrode.
依据本发明的第二实施例,该陶瓷玻璃合成电极具有下列材料组成成分。 配方 1  According to a second embodiment of the present invention, the ceramic glass composite electrode has the following material composition. Formula 1
(CaO-MgO-SrO-Zr02-Ti 02) +玻璃熔料 B (CaO-MgO-SrO-Zr0 2 -Ti 0 2 ) + glass frit B
该配方 2的材料具有如下列表 5所显示的组成成分比, 并且按室温以 测量其介电常数及介电损失。 其结果可如下表 5所示。  The material of the formulation 2 had a composition ratio as shown in the following Table 5, and its dielectric constant and dielectric loss were measured at room temperature. The results can be shown in Table 5 below.
表 5  table 5
Figure imgf000011_0002
此实施例的玻璃熔料添加物所使用的是用于玻璃管的硼硅质物。 由于 其热膨胀系数为 33 x 10— 7K,因此增入于该陶瓷玻璃合成物内以调整热膨胀 系数的玻璃熔料的成分包含 75 wt°/。的 S i02、 18 \^/。的 B203、 4 ^%的 Na20、 2 wt% 的 K20以及 1 wt°/。的 A1203。 按 1100 °C将此玻璃熔料加以合成, 然后再依据 表 5组成成分的总量值依据 0. 3-10 wt%的量值加入。 此外, 可利用 MnO及 A1203作为添加物。 该添加物的量值可设定为 3 wt%。
Figure imgf000011_0002
The glass frit additive of this example used borosilicate for the glass tube. Since the coefficient of thermal expansion is 33 x 10-7 K, the composition of the glass frit added to the ceramic glass composition to adjust the coefficient of thermal expansion contains 75 wt. S i0 2 , 18 \^/. B 2 0 3 , 4 ^% Na 2 0, 2 wt% K 2 0 and 1 wt ° /. A1 2 0 3 . The glass frit was synthesized at a temperature of 1100 ° C, and then added according to the total amount of the composition of Table 5 according to the amount of 0. 3-10 wt%. Further, MnO and A1 2 0 3 can be used as additives. The amount of the additive can be set to 3 wt%.
该陶瓷玻璃合成电极的热膨胀系数为 36-60 10"7Κ,其可正比于该玻 璃添加物量值的增加而渐次地减少。 同时,根据该玻璃熔料成分的类型,此 实施例的该介电常数与配方 1者相异。 表 5显示当增加 5 wt%的玻璃熔料 B 时,各个电极组成成分的介电常数及介电损失。 如表 5可知, Ti02的量愈高,介 电常数即愈高。 在制造该荧光灯时, 将具有 1000 Vrms 以上的交流电施加 于如本发明的第二实施例的电极所使用的成分的陶瓷玻璃合成物时, 热产 生可正比于介电损失的减少而降低。 如此, 可藉由增加 MnO及 A1203而将介 电损失减少至约 0. 1%。 The ceramic glass composite electrode has a coefficient of thermal expansion of 36-60 10"7 Κ, which can be gradually decreased in proportion to an increase in the amount of the glass additive. Meanwhile, depending on the type of the glass frit component, The dielectric constant of the examples is different from that of Formulation 1. Table 5 shows the dielectric constant and dielectric loss of each electrode composition when 5 wt% of glass frit B was added. As can be seen from Table 5, the higher the amount of Ti0 2 , the higher the dielectric constant. When the fluorescent lamp is manufactured, when an alternating current of 1000 Vrms or more is applied to the ceramic glass composition of the component used in the electrode of the second embodiment of the present invention, heat generation can be reduced in proportion to a decrease in dielectric loss. 1%。 The dielectric loss can be reduced to about 0.1% by increasing MnO and A1 2 0 3 .
利用上述组成成分的陶瓷玻璃合成电极而通过如该第一实施例中的方 法所制造出的荧光灯, 其效能与传统具有外部电极的荧光灯加以比较。 其 结果可如下列表 6所示。  A fluorescent lamp manufactured by the method of the first embodiment using the ceramic glass composite electrode of the above composition is compared with a conventional fluorescent lamp having an external electrode. The result can be as shown in the following list 6.
表 6  Table 6
Figure imgf000012_0001
如表 6可知, 第二实施例的陶瓷玻璃合成电极所构成的荧光灯的亮度 为传统具有外部电极的荧光灯的亮度的至少 3倍, 并且可实现平行驱动处 理。 利用硼硅质作为该荧光灯的玻璃管的情况下, 可控制该陶瓷玻璃合成 物的玻璃成分以调整热膨胀系数。 如此, 利用该玻璃嵌封材料通过热处理 以嵌封该玻璃管及该荧光灯时, 可防止因热膨胀系数差异而造成失效,并可 进一步提高亮度。
Figure imgf000012_0001
As can be seen from Table 6, the luminance of the fluorescent lamp constituted by the ceramic glass composite electrode of the second embodiment is at least 3 times that of the conventional fluorescent lamp having the external electrode, and the parallel driving process can be realized. When borosilicate is used as the glass tube of the fluorescent lamp, the glass component of the ceramic glass composition can be controlled to adjust the thermal expansion coefficient. In this manner, when the glass tube and the fluorescent lamp are sealed by heat treatment using the glass sealing material, failure due to a difference in thermal expansion coefficient can be prevented, and brightness can be further improved.
为更详细地了解本发明的荧光灯的亮度提高的原因, 对表 1 的各个组 成成分的电极的极性进行测量, 极性会依据施加于电极的电场而定。 结果 如图 9所示, 图 9显示施加于电极的电场与电极的极性间的关系的磁滞曲 线。 藉由图 9显示的磁滞曲线可以来决定该磁滞%。 当磁滞损失增加时,在 交流电电场下的热损失就会提高。 所以可在磁滞损失较低时实现稳定的驱 动处理。 本发明利用下列等式决定该磁滞损失。  For a more detailed understanding of the reason for the increase in brightness of the fluorescent lamp of the present invention, the polarities of the electrodes of the respective constituent components of Table 1 were measured, and the polarity was determined depending on the electric field applied to the electrodes. Results As shown in Fig. 9, Fig. 9 shows a hysteresis curve of the relationship between the electric field applied to the electrodes and the polarity of the electrodes. The hysteresis % can be determined by the hysteresis curve shown in Fig. 9. When the hysteresis loss increases, the heat loss under the alternating electric field increases. Therefore, stable driving processing can be realized when the hysteresis loss is low. The present invention determines the hysteresis loss using the following equation.
即如图 10所示, 在 10 kV/mm处的最大极性表示为 Pmax, 并且将在 0 kV/mm处的极性差表示为 Δ Ρ, 即可将磁滞损失表示如下。  That is, as shown in Fig. 10, the maximum polarity at 10 kV/mm is expressed as Pmax, and the difference in polarity at 0 kV/mm is expressed as Δ Ρ, and the hysteresis loss can be expressed as follows.
磁滞损失(%) = A P/Pmax X 100 Hysteresis loss (%) = AP/P max X 100
依据上述等式, 利用图 10资料以决定该磁滞损失。 其结果可如下列表 7所示。 According to the above equation, the data of Fig. 10 is used to determine the hysteresis loss. The results can be listed as follows 7 is shown.
表 7
Figure imgf000013_0001
从这些结果可得知, 相比较于传统玻璃电极, 在 10 kV/mm的高电场下 本发明的荧光灯展现出相对稳定的磁滞损失。
Table 7
Figure imgf000013_0001
From these results, it is known that the fluorescent lamp of the present invention exhibits a relatively stable hysteresis loss at a high electric field of 10 kV/mm as compared with the conventional glass electrode.
因此, 相比较于只有玻璃所组成的传统具有外部电极的荧光灯, 本发 明具陶瓷玻璃合成电极的荧光灯的特征在于, 当施加相同电场时, 出现在 该荧光灯内的离子或电子以至少两倍的量进行带电或放电。 此外, 相比较 于单独地由玻璃所组成的传统具有外部电极的荧光灯, 具有低磁滞损失的 本发明荧光灯可在高电压下在一稳定温度提供光线。 本发明的该陶瓷玻璃 合成物具有极性值, 该极性值高于玻璃的极性值, 该玻璃的极性值在 10 kV 的电场下的最大极性值为 0. 031μ(7 η2 , 并且极性曲线与电场变化具有线性 相依。 Therefore, the fluorescent lamp having the ceramic glass composite electrode of the present invention is characterized in that ions or electrons appearing in the fluorescent lamp are at least twice as large as when the same electric field is applied, compared to a conventional fluorescent lamp having only an external electrode composed of glass. The amount is charged or discharged. Further, the fluorescent lamp of the present invention having a low hysteresis loss can provide light at a stable temperature at a high voltage as compared with a conventional fluorescent lamp having an external electrode composed entirely of glass. 031μ(7 η 2 The maximum value of the polarity of the glass is 0. 031μ(7 η 2 ) . The maximum value of the polarity of the glass is 0. 031μ(7 η 2 And the polarity curve has a linear dependence on the electric field change.
在上述实施例中, 可将该 MgO-SrO成分替换为在离子半径上具有 15% 或以下的差异的氧化物。 可替换氧化物的范例可如下列表 8所示。  In the above embodiment, the MgO-SrO component may be replaced with an oxide having a difference of 15% or less in the ionic radius. An example of an alternative oxide can be found in Table 8 below.
表 8  Table 8
Figure imgf000013_0002
综上所述, 本发明为一种陶瓷玻璃合成电极及其荧光灯, 陶瓷玻璃合 成电极为一陶瓷玻璃合成物, 其设置于荧光灯的玻璃管的末端, 玻璃管的 末端设有阻挡件用于抵住陶瓷玻璃合成电极, 以限制陶瓷玻璃合成电极套 设于玻璃管的位置, 且防止接着剂粘接玻璃管与陶瓷玻璃合成电极时流入 玻璃管中, 如此可提高荧光灯的使用寿命。 本发明的陶瓷玻璃合成电极包 含电极本体, 其设置于荧光灯的玻璃管的末端, 且为圓柱, 而圆柱仅具有 一内径。
Figure imgf000013_0002
In summary, the present invention is a ceramic glass composite electrode and a fluorescent lamp thereof, and the ceramic glass composite electrode is a ceramic glass composite which is disposed at the end of the glass tube of the fluorescent lamp, the glass tube The end is provided with a blocking member for abutting against the ceramic glass composite electrode to limit the position of the ceramic glass composite electrode to the glass tube, and to prevent the adhesive from flowing into the glass tube when the glass tube and the ceramic glass composite electrode are bonded, thereby improving The life of fluorescent lamps. The ceramic glass composite electrode of the present invention comprises an electrode body which is disposed at the end of the glass tube of the fluorescent lamp and which is a cylinder, and the cylinder has only an inner diameter.
以上所述, 仅是本发明的较佳实施例而已, 并非对本发明作任何形式 上的限制, 虽然本发明已以较佳实施例揭露如上, 然而并非用以限定本发 明,任何熟悉本专业的技术人员, 在不脱离本发明技术方案范围内,当可利 用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但 凡是未脱离本发明技术方案内容, 依据本发明的技术实质对以上实施例所 作的任何简单修改、 等同变化与修饰,均仍属于本发明技术方案的范围内。  The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. The skilled person can make some modifications or modifications to the equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention. It is still within the scope of the technical solution of the present invention to make any simple modifications, equivalent changes and modifications to the above embodiments.

Claims

权 利 要 求 Rights request
1、 一种具有陶瓷玻璃合成电极的荧光灯, 其特征在于其包含有: 一玻璃管; 1. A fluorescent lamp having a ceramic glass composite electrode, characterized in that it comprises: a glass tube;
至少一阻挡件, 其设置于该玻璃管的至少一末端; 以及  At least one blocking member disposed at at least one end of the glass tube;
多个陶瓷玻璃合成电极, 分别设置于该玻璃管的两末端, 且抵于该玻 璃管的该阻挡件, 该些陶瓷玻璃合成电极为一陶瓷玻璃合成物。  A plurality of ceramic glass composite electrodes are respectively disposed at both ends of the glass tube and are opposed to the blocking member of the glass tube, and the ceramic glass composite electrodes are a ceramic glass composite.
2、 根据权利要求 1所述的具有陶瓷玻璃合成电极的荧光灯, 其特征在 于其中该些陶瓷玻璃合成电极为一圓柱, 并仅具有一内径, 且该些陶瓷玻 璃合成电极的内部呈直筒状。  2. A fluorescent lamp having a ceramic glass composite electrode according to claim 1, wherein the ceramic glass composite electrodes are a cylinder and have only one inner diameter, and the interiors of the ceramic glass composite electrodes are in a straight cylindrical shape.
3、 根据权利要求 1所述的具有陶瓷玻璃合成电极的荧光灯, 其特征在 于还包含有:  3. A fluorescent lamp having a ceramic glass composite electrode according to claim 1, further comprising:
多个导体层, 分别设置于该些陶瓷玻璃合成电极的外部表面。  A plurality of conductor layers are respectively disposed on outer surfaces of the ceramic glass composite electrodes.
4、 根据权利要求 1所述的具有陶瓷玻璃合成电极的荧光灯, 其特征在 于还包含有:  4. A fluorescent lamp having a ceramic glass composite electrode according to claim 1, further comprising:
多个嵌封组件, 其分别设置于该些陶瓷玻璃合成电极的末端。  A plurality of sealing components are respectively disposed at the ends of the ceramic glass composite electrodes.
5、 根据权利要求 4所述的具有陶瓷玻璃合成电极的荧光灯, 其特征在 于其中该些嵌封组件分别具有一阻挡件以抵住该陶瓷玻璃合成电极的末 端。  A fluorescent lamp having a ceramic glass composite electrode according to claim 4, wherein the sealing members each have a blocking member against the end of the ceramic glass composite electrode.
6、 根据权利要求 1所述的具有陶瓷玻璃合成电极的荧光灯, 其特征在 于其中所述的阻挡件为凸出物且呈环状。  6. A fluorescent lamp having a ceramic glass composite electrode according to claim 1, wherein said barrier member is a projection and is annular.
7、 一种陶瓷玻璃合成电极, 其特征在于其包含有:  7. A ceramic glass composite electrode, characterized in that it comprises:
一电极本体, 其设置于一荧光灯的一玻璃管的一末端, 且为一圆柱并 为一陶瓷玻璃合成物, 该圓柱仅具有一内径。  An electrode body is disposed at one end of a glass tube of a fluorescent lamp and is a cylinder and is a ceramic glass composite having only an inner diameter.
8、 根据权利要求 7所述的陶瓷玻璃合成电极, 其特征在于还包含有: 一导体层, 设置于该电极本体的一外部表面。  8. The ceramic glass composite electrode according to claim 7, further comprising: a conductor layer disposed on an outer surface of the electrode body.
9、 根据权利要求 7所述的陶瓷玻璃合成电极, 其特征在于其中所述的 电极本体的内部呈直筒状。  The ceramic glass composite electrode according to claim 7, wherein the inside of the electrode body has a straight cylindrical shape.
1 0、 根据权利要求 7 所述的具有陶瓷玻璃合成电极的荧光灯, 其特征 在于其中所述的电极本体抵于位在该玻璃管的末端的一阻挡件。  A fluorescent lamp having a ceramic glass composite electrode according to claim 7, wherein said electrode body abuts against a stopper located at an end of the glass tube.
PCT/CN2011/000256 2011-02-18 2011-02-18 Ceramic-glass composite electrode and fluorescent lamp using the same WO2012109772A1 (en)

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PCT/CN2011/000256 WO2012109772A1 (en) 2011-02-18 2011-02-18 Ceramic-glass composite electrode and fluorescent lamp using the same
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