WO2012086255A1 - Shot process apparatus - Google Patents

Shot process apparatus Download PDF

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Publication number
WO2012086255A1
WO2012086255A1 PCT/JP2011/067406 JP2011067406W WO2012086255A1 WO 2012086255 A1 WO2012086255 A1 WO 2012086255A1 JP 2011067406 W JP2011067406 W JP 2011067406W WO 2012086255 A1 WO2012086255 A1 WO 2012086255A1
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WO
WIPO (PCT)
Prior art keywords
caterpillar
processing apparatus
shot processing
rotation direction
workpiece
Prior art date
Application number
PCT/JP2011/067406
Other languages
French (fr)
Japanese (ja)
Inventor
万俊 山本
Original Assignee
新東工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新東工業株式会社 filed Critical 新東工業株式会社
Priority to CN201180047477.XA priority Critical patent/CN103140327B/en
Publication of WO2012086255A1 publication Critical patent/WO2012086255A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/18Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • B24C3/26Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions the work being supported by barrel cages, i.e. tumblers; Gimbal mountings therefor

Definitions

  • the present invention relates to a shot processing apparatus.
  • an apron blasting machine including an apron-type drum portion having a plurality of drive shafts and a rubber belt wound around the plurality of drive shafts is known (see, for example, Patent Document 1).
  • the drum belt is made of rubber. Therefore, for example, when the object to be processed is a heavy object, the durability of the drum portion becomes a problem.
  • This invention was made in view of the said subject, Comprising: It aims at improving the durability of an apron conveyor in the shot processing apparatus provided with the apron conveyor for stirring a workpiece
  • a shot processing apparatus includes a caterpillar configured to include a plurality of rotating shaft members provided in parallel to each other and a plurality of caterpillar constituent members arranged in an annular shape.
  • a projection unit that projects a projection material toward the workpiece placed on the bending portion.
  • the apron conveyor is provided with a caterpillar having a plurality of caterpillar components arranged in an annular shape. Therefore, since each of the plurality of caterpillar constituent members can be constructed robustly, the durability of the apron conveyor can be improved as compared with, for example, a case where a rubber belt is used for the apron conveyor.
  • the shot processing apparatus wherein the apron conveyor is configured to include a plurality of chain constituent members connected to the plurality of caterpillar constituent members, in the shot processing apparatus according to claim 1,
  • the chain has a chain wound around a plurality of rotating shaft members.
  • the plurality of chain constituent members constituting the chain are connected to the plurality of caterpillar constituent members, respectively. Therefore, it is possible to perform the exchanging operation of the caterpillar component member that needs to be replaced in a state where the chain is wound around the plurality of rotating shaft members. Thereby, the maintainability of an apron conveyor can be improved.
  • a shot processing apparatus is the shot processing apparatus according to the first or second aspect, wherein each of the plurality of caterpillar constituent members is made of metal.
  • the durability of the apron conveyor can be further improved.
  • the shot processing apparatus is the shot processing apparatus according to any one of claims 1 to 3, wherein each of the plurality of caterpillar constituent members is located in the bending portion.
  • the one end of the caterpillar in the rotational direction on one side is shifted to the inside of the caterpillar with respect to the other end of the caterpillar component adjacent to the one side in the rotational direction of the caterpillar. It is configured to overlap in the rotation direction.
  • one end portion on one side in the rotation direction of the caterpillar constituent member located at the bending portion is more than the other end portion of the caterpillar constituent member adjacent to one end portion on one side in the rotation direction of the caterpillar.
  • the other end overlaps with the direction of rotation of the caterpillar. Therefore, in the bent portion, there is no gap in the rotation direction of the caterpillar between the one end and the other end, so that the work can be prevented from being caught by the caterpillar.
  • the shot processing device is the shot processing device according to claim 4, wherein at least one of the one end and the other end is formed with a protruding portion that protrudes toward the other side. Has been.
  • At least one of the one end and the other end is formed with a protruding portion that protrudes toward the other side. Accordingly, the gap between the one end portion and the other end portion in the thickness direction of the caterpillar can be narrowed, and this also suppresses the biting of the work in the caterpillar.
  • a shot processing apparatus is the shot processing apparatus according to the fifth aspect, wherein the projecting portion is formed at the one end portion, and each of the plurality of caterpillar constituting members is located at the bending portion.
  • the other surface which is the surface facing the direction opposite to the rotational direction of the caterpillar in the protruding portion, is located at one end of the caterpillar in the rotational direction. It is set as the structure located back along the rotation direction of the said caterpillar rather than the surface of the other end part of the rotation direction other side of the said caterpillar.
  • the other side surface which is the surface facing the rotation direction of the caterpillar in the protruding portion, is one end on the one side in the rotation direction of the caterpillar.
  • the caterpillar constituent member adjacent to the caterpillar constituent member is positioned rearward along the rotation direction of the caterpillar with respect to the other side surface in the rotation direction of the caterpillar.
  • a shot processing apparatus is the shot processing apparatus according to the sixth aspect, wherein a surface of the protrusion on the other side in the rotation direction of the caterpillar extends along a thickness direction of the caterpillar. ing.
  • the surface on the other side in the rotation direction of the caterpillar at the protrusion extends along the thickness direction of the caterpillar. Accordingly, the work can be pushed and moved more effectively on the surface on the other side in the rotation direction of the caterpillar in the protruding portion.
  • the shot processing apparatus is the shot processing apparatus according to any one of claims 5 to 7, wherein a convex portion protruding to a front side of the caterpillar is formed at the other end portion.
  • a surface of the convex portion on one side in the rotation direction of the caterpillar is inclined so as to be directed toward one side in the rotation direction of the caterpillar as it goes toward the base end side of the convex portion.
  • the other end portion of the caterpillar constituent member is formed with a convex portion that projects to the front side of the caterpillar.
  • the surface of the convex portion on one side in the rotation direction of the caterpillar is inclined so as to go to one side in the rotation direction of the caterpillar as it goes toward the base end side of the convex portion. Therefore, in the bending portion, with the rotation of the caterpillar, the workpiece can be smoothly guided to one side in the rotation direction of the caterpillar on the surface on the one side in the rotation direction of the caterpillar in the convex portion.
  • the shot processing apparatus is the shot processing apparatus according to any one of claims 1 to 8, wherein the apron conveyor is provided along both widthwise ends of the caterpillar, It has a pair of chains hung around a plurality of rotating shaft members, is arranged on the inner side in the width direction than the connecting portion of the caterpillar with the pair of chains, and forms a recess for accommodating the workpiece with the bending portion A pair of headliners.
  • the apron conveyor has a pair of head liners that form a concave portion that accommodates the workpiece with the bending portion, and the pair of head liners are connected to the pair of chains in the caterpillar. It is arrange
  • the shot processing apparatus is the shot processing apparatus according to any one of claims 1 to 9, wherein each of the plurality of caterpillar constituent members is cut along a rotation direction of the caterpillar.
  • the cross section is a T-shape.
  • each of the plurality of caterpillar constituent members is orthogonal to a rotation surface formed by the rotation of the caterpillar, and a cross section cut along a surface along the rotation direction forms a T shape. Therefore, since the strength of each caterpillar component can be improved, the durability of the apron conveyor can be improved.
  • the shot processing apparatus is the shot processing apparatus according to any one of claims 1 to 10, wherein each of the plurality of caterpillar constituent members is formed of a metal, And a rubber covering portion that covers a contact surface of the main body portion with the workpiece.
  • each of the plurality of caterpillar constituent members can be constructed robustly.
  • the apron is used.
  • the durability of the conveyor can be improved.
  • FIG. 1 It is a front view of a shot processing device concerning one embodiment of the present invention. It is a right view of the shot processing apparatus shown by FIG. It is a top view of the shot processing apparatus shown by FIG. It is a front view of the cabinet with which the shot processing apparatus shown by FIG. 1 was equipped. It is a right view of the cabinet shown by FIG. It is a front view of the peripheral part of the upper door with which the shot processing apparatus shown by FIG. 1 was equipped. It is a right view of the peripheral part of the upper door shown by FIG. It is a front view of the peripheral part of the lower door with which the shot processing apparatus shown by FIG. 1 was equipped. It is a right view of the peripheral part of the lower door shown by FIG.
  • FIG. 2 is a front view of a bucket loader provided in the shot processing apparatus shown in FIG. 1. It is a right view of the bucket loader shown by FIG. It is a right view which shows the modification of the caterpillar structural member shown by FIG. It is a front view which shows the modification of the shot processing apparatus shown by FIG.
  • FIG. 18 is a right side view of the shot processing apparatus shown in FIG. 17.
  • a shot processing apparatus 10 according to an embodiment of the present invention shown in FIGS. 1 to 15 is suitably used for, for example, shot blasting of a medium or large workpiece.
  • the shot processing apparatus 10 includes a cabinet 12 as shown in FIGS. 2 and 5, the cabinet 12 includes an upper door 14, a lower door 16, a plurality of rotating shaft members 18 to 20, an apron conveyor 24, and a projection unit 26.
  • the upper door 14 opens and closes the upper part of the workpiece entry / exit opening 28 formed in the front portion of the cabinet 12.
  • the drive motor 30, the take-up drum shaft 32, and the take-up drum 34 are provided on the upper portion of the cabinet 12.
  • the winding drum 34 is fixed to both ends of the winding drum shaft 32, and the winding drum shaft 32 is rotated by the drive motor 30.
  • One end of a hanging wire 36 is fixed to the winding drum 34, and the other end of the hanging wire 36 is fixed to the upper end of the upper door 14.
  • the winding drum 34 When the drive motor 30 is activated, the winding drum 34 is rotated integrally with the winding drum shaft 32.
  • the take-up drum 34 rotates in the forward direction, the suspension wire 36 is taken up by the take-up drum 34, the upper door 14 is raised, and the upper portion of the opening 28 is opened.
  • the suspension wire 36 is pulled out from the winding drum 34, the upper door 14 is lowered, and the upper portion of the opening 28 is closed.
  • the lower door 16 shown in FIGS. 8 and 9 is disposed below the upper door 14 described above, and opens and closes the lower portion of the opening 28. That is, the drive cylinder 38 is provided in the lower part of the cabinet 12.
  • the drive cylinder 38 includes a cylinder body 40 and a drive shaft 42 that protrudes and immerses in the cylinder body 40.
  • the base end of the cylinder body 40 is fixed to the bottom of the cabinet 12, and the tip of the drive shaft 42 is fixed to the lower door 16.
  • each of the plurality of rotary shaft members 18 to 20 extends in the lateral direction of the cabinet 12 (perpendicular to the paper surface of FIG. 5), and is provided in parallel with each other inside the cabinet 12. .
  • the rotary shaft member 18 is a drive shaft, and is disposed on the upper surface side of the cabinet 12 and on the rear surface side.
  • each of the rotating shaft members 19 and 20 is a driven shaft.
  • the rotary shaft member 19 is disposed at the center in the vertical direction of the cabinet 12 and on the front side
  • the rotary shaft member 20 is disposed at the center in the vertical direction of the cabinet 12 and on the back side.
  • the plurality of rotating shaft members 18 to 20 are rotatably supported on the side surfaces on both sides as viewed from the front of the cabinet 12. Further, as shown in FIG. 10, the rotary shaft member 18 has drive wheels 44 at both ends thereof, and the rotary shaft members 19 and 20 have driven wheels 45 and 46 at both ends thereof, respectively. ing.
  • the apron conveyor 24 has an endless belt-shaped caterpillar 48 and a pair of chains 50 provided along both ends of the caterpillar 48 in the width direction.
  • the apron conveyor 24 has a symmetrical configuration, and one chain is not shown in FIG.
  • the caterpillar 48 includes a plurality of caterpillar constituent members 52.
  • Each of the plurality of caterpillar constituting members 52 is made of metal (steel) such as a casting, and is arranged in an annular shape. Further, as shown in FIG. 13, each of the plurality of caterpillar constituting members 52 includes a plate-like portion 54 and a rib 56 protruding from the plate-like portion 54.
  • the cross section cut along the rotation direction (arrow R direction) is T-shaped.
  • the chain 50 includes a plurality of chain constituent members 58 arranged in an annular shape.
  • the chain constituent member 58 has a base portion 60 and a pair of arm portions 62 extending from the base portion 60.
  • a pair of arm portions 62 provided on each of the plurality of chain constituent members 58 is rotated by pins 64 on a base portion 60 provided on the chain constituent member 58 adjacent to the other side in the rotation direction of the caterpillar 48 (arrow R2 side). It is linked movably.
  • the chain constituent members 58 are connected to each other via a chain 50 and a connecting member 66.
  • the connecting portion 68 of the chain constituent member 58 with the chain 50 is, for example, a fastening portion having a bolt and a nut, and is set at the end of the chain constituent member 58 on the inner side in the width direction.
  • a head liner 72 described later is disposed on the inner side in the width direction (arrow IN side) of the chain constituent member 58 than the connecting portion 68.
  • the apron conveyor 24 is supported by a plurality of rotating shaft members 18 to 20 by the above-described chain 50 being wound around the drive wheel 44 and the driven wheels 45 and 46 shown in FIG. . Further, in the state in which the apron conveyor 24 is supported by the plurality of rotating shaft members 18 to 20 in this way, a vertically downward bending portion 70 is formed between the pair of rotating shaft members 18 and 19 in the caterpillar 48. ing.
  • a pair of head liners 72 each formed in a disc shape are provided at both ends in the width direction of the bent portion 70 as shown in FIGS.
  • the pair of headliners 72 are arranged in parallel with the side surface portion of the cabinet 12 and are rotatably supported on the side surface portion of the cabinet 12.
  • the pair of head liners 72 come into contact with both end portions in the width direction of the bending portion 70 so as to be able to roll, so that the bending portion 70 protrudes downward in the vertical direction as shown in FIG. It is curved. Further, the pair of head liners 72 form a work stirring concave portion 74 that accommodates the work with the bending portion 70.
  • the workpiece stirring recess 74 is opened toward the opening 28 side.
  • each of the above-described plurality of caterpillar constituting members 52 is as follows while being located in the bending portion 70. That is, one end portion 54 ⁇ / b> A on one side (arrow R ⁇ b> 1 side) in the rotation direction of the caterpillar 48 in the plate-like portion 54 is the other end of the plate-like portion 54 formed on the caterpillar constituting member 52 adjacent to one side in the rotation direction of the caterpillar 48.
  • the other end portion 54B and the caterpillar 48 in a state shifted to the inside of the caterpillar 48 having an annular shape from the portion 54B (the portion on the opposite side to the one end portion 54A on the one side in the rotational direction of the plate-like portion 54) Overlap.
  • a first projecting portion 76 as a projecting portion projecting toward the other end portion 54B, which is the counterpart, is formed at the one end portion 54A.
  • a second projecting portion 78 is formed as a projecting portion that projects toward the one end portion 54A side which is also the counterpart.
  • the caterpillar constituting member 52 on which the first protrusion 76 is formed is positioned on the bending portion 70, the other side (the arrow R2 side) which is a surface facing the opposite side to the rotation direction of the first protrusion 76.
  • the surface 76A of the caterpillar 48 is positioned on the other side in the rotation direction of the caterpillar 48 with respect to the surface 52A on the other side in the rotation direction of the caterpillar 48 in the caterpillar component 52 adjacent to the one side in the rotation direction of the caterpillar 48 (arrow R1 side).
  • the surface 76A on the other side of the caterpillar 48 in the rotation direction of the first protrusion 76 extends along the thickness direction of the caterpillar 48 (arrow T direction).
  • the surface 76 ⁇ / b> A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 is substantially perpendicular to the surface 54 ⁇ / b> C of the plate-like portion 54.
  • the surface 52A on the other side of the caterpillar component 52 in the rotation direction of the caterpillar 48 also extends in the thickness direction (arrow T direction) of the caterpillar 48.
  • the other end portion 54B is formed with a convex portion 80 protruding to the front side of the caterpillar 48.
  • a surface 80 ⁇ / b> A on one side in the rotation direction of the caterpillar 48 in the convex part 80 is inclined so as to go to one side (arrow R ⁇ b> 1 side) in the rotation direction of the caterpillar 48 toward the base end side of the convex part 80.
  • the projection unit 26 is provided on the upper surface of the cabinet 12.
  • the projection unit 26 is a centrifugal projection type, but may be an air projection type.
  • the projection unit 26 is configured to project a projection material from above the bending portion 70 toward a work (not shown) placed on the bending portion 70.
  • the cabinet 12 includes a plurality of rotating shaft members 18 to 20, an apron conveyor 24, and an upper body portion including a projection unit 26, and a chute 81 that collects the projection material and sends the projection material to a projection material circulation device described later. It can be divided into lower body parts including
  • the shot processing apparatus 10 has the following components.
  • a lower screw conveyor 82 is provided at the lower part of the cabinet 12 (projection chamber), and a bucket elevator 84 is provided on the left side of the lower screw conveyor 82.
  • An upper screw conveyor 86 is connected to the upper portion of the bucket elevator 84, and a separator 88 is connected to the upper screw conveyor 86.
  • the separator 88 is connected to the projection unit 26 through a foreign matter extraction pipe 90, a hopper 92, a flow rate adjusting device 94, and an introduction pipe 96.
  • a workpiece loading device 98 for loading workpieces there are a workpiece loading device 98 for loading workpieces, a pallet loading device 100 for conveying pallets to the workpiece loading device 98, an oscillating conveyor 104 for unloading workpieces, and an oscillating conveyor 104.
  • a carry-out side pallet 106 for receiving the workpiece is provided.
  • the cabinet 12 is provided with a sand removal pipe 110 and a sand receiving box 112 under the sand removal pipe 110. Further, as shown in FIG. 3, a control panel 114 is provided outside the cabinet 12.
  • the workpiece is shot blasted in the following manner.
  • the loading-side pallet 102 into which the workpiece is loaded by the pallet loading device 100 is loaded into the bucket of the workpiece loading device 98 together with the pallet, and the drive motor 108 of the workpiece loading device 98 is opened with the upper door 14 and the lower door 16 opened. Is activated. Then, the bucket of the workpiece loading device 98 is lifted and reversed, and only the workpiece in the loading-side pallet 102 is loaded into the workpiece stirring recess 74 in the cabinet 12.
  • the apron conveyor 24 is rotated forward in the direction in which the work is lifted to the back of the cabinet 12 (in the direction of arrow R1), and the work loading process is completed.
  • a projection material circulating device (not shown) is activated, and the upper screw conveyor 86, the bucket elevator 84, and the lower screw conveyor 82 are activated in this order.
  • the drive motor 108 of the workpiece input device 98 is reversely operated, the bucket is inverted and lowered to return to the original position, the carry-in pallet 102 is carried out of the bucket, and the carry-in pallet 102 is returned to the take-out position.
  • the upper door 14 and the lower door 16 are closed, and at the same time, the projection unit 26 is activated, and after a certain period of time, the caterpillar 48 is rotated in the direction when it is turned on (arrow R1 direction). Then, while the caterpillar 48 is rotated, the flow rate adjusting device 94 is opened, and the projection material stored in the hopper 92 is supplied to the projection unit 26 through the introduction pipe 96 and subjected to the polishing process.
  • the caterpillar 48 is rotated forward so that each caterpillar constituting member 52 moves from the rotating shaft member 19 to the rotating shaft member 18 in the bending portion 70, so that the workpiece is stirred while falling. Then, in a state where the work is being stirred while being overturned, the projecting material is projected onto the work and subjected to a polishing process.
  • the flow rate adjusting device 94 is closed and the projection unit 26 is stopped. Then, after the projection material is removed from the apron conveyor 24, the apron conveyor 24 is stopped.
  • the apron conveyor 24 is rotated in reverse by inching.
  • the caterpillar 48 rotates in the reverse direction (arrow R2 direction) to the time of the polishing process, that is, the caterpillar constituting member 52 is rotated so as to move from the rotating shaft member 18 to the rotating shaft member 19 in the bending portion 70.
  • the workpiece is discharged from the concave portion 74 for stirring the workpiece.
  • a lead is provided on a part of the apron conveyor 24, and this lead promotes the stirring of the workpiece when the apron conveyor 24 rotates in the forward direction, and accelerates the discharge of the workpiece when the apron conveyor 24 rotates in the reverse direction. May be.
  • the projection material is projected into the cabinet 12 by the projection unit 26.
  • the projected blast material flows to the lower screw conveyor 82 by the lower chute 81, is sent to the bucket elevator 84, rises, and flows to the upper screw conveyor 86.
  • the projection material is separated from the fine powder and sand by the separator 88, and only the usable projection material is stored in the hopper 92.
  • the flow rate adjusting device 94 is opened. Thereby, the projection material passes through the introduction pipe 96 and flows again to the projection unit 26, and the projection material is re-projected by the projection unit 26.
  • foreign matters such as burrs and wires separated by the separator 88 are discharged from the foreign matter extraction pipe 90 to the foreign matter receiving box and discarded.
  • fine powder such as sand passes through the sanding pipe 110 and is discharged to the sand receiving box 112 and discarded.
  • the sucked air and fine powder are separated into air and fine powder by a dust collector.
  • air is discharged
  • a workpiece can be put into the workpiece agitation recess 74, and the apron conveyor 24 can be rotated to agitate the workpiece while being overturned. And since a blasting material is projected to the place which is stirring a workpiece
  • the opening 28 is closed in a sealed state by the upper door 14 and the lower door 16 at the time of polishing, so that the projection material projected toward the work is prevented from being scattered outside the cabinet 12. Can do.
  • the apron conveyor 24 includes a caterpillar 48 having a plurality of caterpillar constituting members 52 arranged in an annular shape. Therefore, since each of the plurality of caterpillar constituting members 52 can be constructed robustly, for example, the durability of the apron conveyor 24 is improved as compared with the case where a rubber belt is used for the apron conveyor 24. Can do.
  • the durability of the apron conveyor 24 can be further improved.
  • the apron conveyor 24 has a pair of head liners 72 that form a work stirring concave portion 74 that accommodates the work together with the bending portion 70, and each head liner 72 has a caterpillar 48 as shown in FIG. 11.
  • each head liner 72 has a caterpillar 48 as shown in FIG. 11.
  • each of the plurality of caterpillar constituting members 52 is orthogonal to a rotation surface formed by the rotation of the caterpillar 48, and a cross section cut along a surface along the rotation direction forms a T shape. is doing. Therefore, the strength of each caterpillar component 52 can be improved, and the durability of the apron conveyor 24 can be further improved.
  • the plurality of chain constituent members 58 constituting the chain 50 are connected to each of the plurality of caterpillar constituent members 52 by connecting members 66. Accordingly, the caterpillar component member 52 that needs to be replaced can be replaced while the chain 50 is wound around the plurality of rotating shaft members 18 to 20 (see FIG. 5). Thereby, the maintainability of the apron conveyor 24 can also be improved.
  • one end portion 54 ⁇ / b> A of the caterpillar constituent member 52 located in the bending portion 70 shown in FIG. 5 is adjacent to the one side (arrow R ⁇ b> 1) in the rotation direction of the caterpillar 48.
  • the other end portion 54 ⁇ / b> B and the caterpillar 48 overlap with each other in a state of being shifted to the inside of the caterpillar 48 with respect to the other end portion 54 ⁇ / b> B of 52. Therefore, in the bending portion 70, there is no gap in the rotation direction (arrow R direction) of the caterpillar 48 between the one end portion 54A and the other end portion 54B, so that the biting of the workpiece in the caterpillar 48 can be suppressed. .
  • a first projecting portion 76 and a second projecting portion 78 projecting toward the other side are formed on the one end portion 54A and the other end portion 54B. Accordingly, the gap between the one end portion 54A and the other end portion 54B in the thickness direction (arrow T direction) of the caterpillar 48 can be narrowed, so that also the work between the caterpillar component members 52 of the caterpillar 48 can be reduced. Biting can be suppressed.
  • the surface 76 ⁇ / b> A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 is adjacent to the one side (arrow R ⁇ b> 1) in the rotation direction of the caterpillar 48.
  • the component member 52 is positioned on the other side (arrow R2 side) in the rotation direction of the caterpillar 48 than the surface 52A on the other side in the rotation direction of the caterpillar 48. Accordingly, in the bending portion 70, the rotation direction of the caterpillar 48 in the first projecting portion 76 as well as the end surface 52 ⁇ / b> A on the other side in the rotation direction of the caterpillar component 52 in accordance with the rotation of the caterpillar 48 toward the other side.
  • the workpiece can also be pushed and moved on the other surface 76A. Thereby, discharge
  • the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first projecting portion 76 extends along the thickness direction (arrow T direction) of the caterpillar 48. Therefore, the work can be more effectively pushed and moved on the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76.
  • the other end portion 54 ⁇ / b> B of the caterpillar constituting member 52 is formed with a convex portion 80 that projects to the front side of the caterpillar 48.
  • a surface 80 ⁇ / b> A on one side in the rotation direction of the caterpillar 48 in the convex part 80 is inclined so as to go to one side (arrow R ⁇ b> 1 side) in the rotation direction of the caterpillar 48 toward the base end side of the convex part 80. Therefore, in the bending portion 70, the work can be smoothly guided to one side in the rotation direction of the caterpillar 48 by the surface 80 ⁇ / b> A on the one side in the rotation direction of the caterpillar 48 in the convex portion 80 as the caterpillar 48 rotates. Thereby, discharge
  • each of the plurality of caterpillar constituting members 52 may have a main body portion 120 formed of metal and a rubber covering portion 122, as shown in FIG.
  • the covering portion 122 only needs to cover at least the contact surface 120A of the main body portion 120 with the workpiece.
  • the contact surface 120A of the caterpillar constituting member 52 with the workpiece 120 in the main body 120 is covered with the rubber covering portion 122, so that damage to the workpiece can be suppressed.
  • each of the plurality of caterpillar constituting members 52 may have only one of the first projecting portion 76 and the second projecting portion 78.
  • the shot processing apparatus 10 may be configured to have the appearance shown in FIGS.
  • the same reference numerals are given to configurations having the same functions as those in the above embodiment, and the description thereof is omitted.
  • the shot processing apparatus 10 may be used not only for the shot blasting process but also for the shot peening process.
  • the caterpillar 48 may be provided in the opposite direction to the above embodiment. With this configuration, the workpiece is pushed and moved by the end surface 52A on the other side in the rotation direction of the caterpillar component 52 and the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 during the polishing process. Therefore, stirring of the workpiece can be promoted.

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  • Mechanical Engineering (AREA)
  • Chain Conveyers (AREA)
  • Belt Conveyors (AREA)

Abstract

[Problem] To improve durability of an apron conveyor. [Solution] A shot process apparatus (10) is provided with: a plurality of rotating shaft members (18 to 20) disposed in parallel with each other; an apron conveyor (24) including a caterpillar (48) having a plurality of caterpillar constituting members (52) arranged in a ring, the apron conveyor (24) being extended across the plurality of rotating shaft members (18 to 20) such that a deflection portion (70) is formed in the caterpillar (48) between a pair of the rotating shaft members (18, 19) which is deflected downward in a vertical direction; and a projection unit (26) that projects a projection material against a work placed on the deflection portion (70). In this structure, each of the plurality of caterpillar constituting members (52) can be ruggedly constructed, so that, when compared to the case of using a rubber belt for the apron conveyor (24), for example, improved durability of the apron conveyor (24) can be obtained.

Description

ショット処理装置Shot processing device
 本発明は、ショット処理装置に関する。 The present invention relates to a shot processing apparatus.
 従来、複数の駆動軸と、この複数の駆動軸に掛け回されたゴム製ベルトとを有するエプロン型のドラム部を備えたエプロンブラスト機が知られている(例えば、特許文献1参照) 2. Description of the Related Art Conventionally, an apron blasting machine including an apron-type drum portion having a plurality of drive shafts and a rubber belt wound around the plurality of drive shafts is known (see, for example, Patent Document 1).
特開平11-347941号公報Japanese Patent Laid-Open No. 11-347941
 しかしながら、このエプロンブラスト機では、ドラム部のベルトがゴム製とされている。従って、例えば、加工対象が重量物である場合に、ドラム部の耐久性が問題となる。 However, in this apron blast machine, the drum belt is made of rubber. Therefore, for example, when the object to be processed is a heavy object, the durability of the drum portion becomes a problem.
 本発明は、上記課題に鑑みてなされたものであって、ワークを撹拌させるためのエプロンコンベヤを備えたショット処理装置において、エプロンコンベヤの耐久性を向上させることを目的とする。 This invention was made in view of the said subject, Comprising: It aims at improving the durability of an apron conveyor in the shot processing apparatus provided with the apron conveyor for stirring a workpiece | work.
 前記課題を解決するために、請求項1に記載のショット処理装置は、互いに並列に設けられた複数の回転軸部材と、環状に配列された複数のキャタピラ構成部材を備えて構成されたキャタピラを有し、前記複数の回転軸部材のうちの一対の回転軸部材間において前記キャタピラに鉛直方向下側への撓み部が形成されるように前記複数の回転軸部材に掛け回されたエプロンコンベヤと、前記撓み部に載置されたワークに向けて投射材を投射する投射ユニットと、を備えている。 In order to solve the above-described problem, a shot processing apparatus according to claim 1 includes a caterpillar configured to include a plurality of rotating shaft members provided in parallel to each other and a plurality of caterpillar constituent members arranged in an annular shape. An apron conveyor wound around the plurality of rotating shaft members so that a vertical downward bending portion is formed on the caterpillar between a pair of rotating shaft members of the plurality of rotating shaft members; And a projection unit that projects a projection material toward the workpiece placed on the bending portion.
 このショット処理装置によれば、エプロンコンベヤは、環状に配列された複数のキャタピラ構成部材を有するキャタピラを備えている。従って、複数のキャタピラ構成部材のそれぞれを頑丈に構成することができるので、例えば、エプロンコンベヤにゴム製のベルトが用いられた場合に比して、エプロンコンベヤの耐久性を向上させることができる。 According to this shot processing apparatus, the apron conveyor is provided with a caterpillar having a plurality of caterpillar components arranged in an annular shape. Therefore, since each of the plurality of caterpillar constituent members can be constructed robustly, the durability of the apron conveyor can be improved as compared with, for example, a case where a rubber belt is used for the apron conveyor.
 請求項2に記載のショット処理装置は、請求項1に記載のショット処理装置において、前記エプロンコンベヤが、前記複数のキャタピラ構成部材のそれぞれに連結されたチェーン構成部材を複数備えて構成され、前記複数の回転軸部材に掛け回されたチェーンを有する構成とされている。 The shot processing apparatus according to claim 2, wherein the apron conveyor is configured to include a plurality of chain constituent members connected to the plurality of caterpillar constituent members, in the shot processing apparatus according to claim 1, The chain has a chain wound around a plurality of rotating shaft members.
 このショット処理装置によれば、チェーンを構成する複数のチェーン構成部材は、複数のキャタピラ構成部材のそれぞれに連結されている。従って、チェーンを複数の回転軸部材に掛け回した状態で、交換が必要となったキャタピラ構成部材の交換作業を行うことができる。これにより、エプロンコンベヤのメンテナンス性を向上させることができる。 According to this shot processing apparatus, the plurality of chain constituent members constituting the chain are connected to the plurality of caterpillar constituent members, respectively. Therefore, it is possible to perform the exchanging operation of the caterpillar component member that needs to be replaced in a state where the chain is wound around the plurality of rotating shaft members. Thereby, the maintainability of an apron conveyor can be improved.
 請求項3に記載のショット処理装置は、請求項1又は請求項2に記載のショット処理装置において、前記複数のキャタピラ構成部材が、それぞれ金属製とされた構成とされている。 A shot processing apparatus according to a third aspect is the shot processing apparatus according to the first or second aspect, wherein each of the plurality of caterpillar constituent members is made of metal.
 このショット処理装置によれば、複数のキャタピラ構成部材は、それぞれ金属製とされているので、エプロンコンベヤの耐久性をより向上させることができる。 According to this shot processing apparatus, since the plurality of caterpillar constituent members are each made of metal, the durability of the apron conveyor can be further improved.
 請求項4に記載のショット処理装置は、請求項1~請求項3のいずれか一項に記載のショット処理装置において、前記複数のキャタピラ構成部材のそれぞれは、前記撓み部に位置している間、その前記キャタピラの回転方向一方側の一端部が、前記キャタピラの回転方向一方側に隣り合うキャタピラ構成部材の他端部よりも前記キャタピラの内側にずれた状態で前記他端部と前記キャタピラの回転方向にオーバーラップする構成とされている。 The shot processing apparatus according to claim 4 is the shot processing apparatus according to any one of claims 1 to 3, wherein each of the plurality of caterpillar constituent members is located in the bending portion. The one end of the caterpillar in the rotational direction on one side is shifted to the inside of the caterpillar with respect to the other end of the caterpillar component adjacent to the one side in the rotational direction of the caterpillar. It is configured to overlap in the rotation direction.
 このショット処理装置によれば、撓み部に位置しているキャタピラ構成部材の回転方向一方側の一端部は、前記キャタピラの回転方向一方側の一端部に隣り合うキャタピラ構成部材の他端部よりもキャタピラの内側にずれた状態で、この他端部とキャタピラの回転方向に沿ってオーバーラップする。従って、撓み部においては、一端部と他端部との間にキャタピラの回転方向の隙間が生じないので、キャタピラにおけるワークの噛み込みを抑制することができる。 According to this shot processing apparatus, one end portion on one side in the rotation direction of the caterpillar constituent member located at the bending portion is more than the other end portion of the caterpillar constituent member adjacent to one end portion on one side in the rotation direction of the caterpillar. In a state shifted to the inside of the caterpillar, the other end overlaps with the direction of rotation of the caterpillar. Therefore, in the bent portion, there is no gap in the rotation direction of the caterpillar between the one end and the other end, so that the work can be prevented from being caught by the caterpillar.
 請求項5に記載のショット処理装置は、請求項4に記載のショット処理装置において、前記一端部及び前記他端部の少なくとも一方に、相手側に向けて突出する突出部が形成された構成とされている。 The shot processing device according to claim 5 is the shot processing device according to claim 4, wherein at least one of the one end and the other end is formed with a protruding portion that protrudes toward the other side. Has been.
 このショット処理装置によれば、一端部及び他端部の少なくとも一方には、相手側に向けて突出する突出部が形成されている。従って、キャタピラの厚さ方向における一端部と他端部との間の隙間を狭めることができるので、このことによっても、キャタピラにおけるワークの噛み込みを抑制することができる。 According to this shot processing apparatus, at least one of the one end and the other end is formed with a protruding portion that protrudes toward the other side. Accordingly, the gap between the one end portion and the other end portion in the thickness direction of the caterpillar can be narrowed, and this also suppresses the biting of the work in the caterpillar.
 請求項6に記載のショット処理装置は、請求項5に記載のショット処理装置において、前記突出部が、前記一端部に形成され、前記複数のキャタピラ構成部材のそれぞれは、前記撓み部に位置している間、前記突出部における前記キャタピラの回転方向と反対側を向いた面である他方側の面が、前記キャタピラの回転方向一方側の一端部において同キャタピラ構成部材に隣り合うキャタピラ構成部材における前記キャタピラの回転方向他方側の他端部の面よりも前記キャタピラの回転方向に沿って後方に位置される構成とされている。 A shot processing apparatus according to a sixth aspect is the shot processing apparatus according to the fifth aspect, wherein the projecting portion is formed at the one end portion, and each of the plurality of caterpillar constituting members is located at the bending portion. In the caterpillar constituent member adjacent to the caterpillar constituent member, the other surface, which is the surface facing the direction opposite to the rotational direction of the caterpillar in the protruding portion, is located at one end of the caterpillar in the rotational direction. It is set as the structure located back along the rotation direction of the said caterpillar rather than the surface of the other end part of the rotation direction other side of the said caterpillar.
 このショット処理装置によれば、撓み部に位置しているキャタピラ構成部材では、突出部におけるキャタピラの回転方向と反対側を向いた面である他方側の面が、キャタピラの回転方向一方側の一端部において同キャタピラ構成部材に隣り合うキャタピラ構成部材における前記キャタピラの回転方向他方側の面よりもキャタピラの回転方向に沿って後方に位置される。これにより、撓み部においては、キャタピラの回転方向と反対側の面である他方側への回転に伴って、突出部におけるキャタピラの回転方向他方側の面でワークを押して移動させることができる。  According to this shot processing apparatus, in the caterpillar constituent member located in the bending portion, the other side surface, which is the surface facing the rotation direction of the caterpillar in the protruding portion, is one end on the one side in the rotation direction of the caterpillar. The caterpillar constituent member adjacent to the caterpillar constituent member is positioned rearward along the rotation direction of the caterpillar with respect to the other side surface in the rotation direction of the caterpillar. Thereby, in a bending part, a workpiece | work can be pushed and moved by the surface of the rotation direction of the caterpillar in a protrusion part with the rotation to the other side which is a surface on the opposite side to the rotation direction of a caterpillar. *
 請求項7に記載のショット処理装置は、請求項6に記載のショット処理装置において、前記突出部における前記キャタピラの回転方向他方側の面が、前記キャタピラの厚さ方向に沿って延びる構成とされている。 A shot processing apparatus according to a seventh aspect is the shot processing apparatus according to the sixth aspect, wherein a surface of the protrusion on the other side in the rotation direction of the caterpillar extends along a thickness direction of the caterpillar. ing.
 このショット処理装置によれば、突出部におけるキャタピラの回転方向他方側の面は、キャタピラの厚さ方向に沿って延びている。従って、突出部におけるキャタピラの回転方向他方側の面でワークをより効果的に押して移動させることができる。 According to this shot processing apparatus, the surface on the other side in the rotation direction of the caterpillar at the protrusion extends along the thickness direction of the caterpillar. Accordingly, the work can be pushed and moved more effectively on the surface on the other side in the rotation direction of the caterpillar in the protruding portion.
 請求項8に記載のショット処理装置は、請求項5~請求項7のいずれか一項に記載のショット処理装置において、前記他端部に、前記キャタピラの表側に突出する凸部が形成され、前記凸部における前記キャタピラの回転方向一方側の面が、前記凸部の基端側に向かうに従って前記キャタピラの回転方向一方側に向かうように傾斜する構成とされている。 The shot processing apparatus according to claim 8 is the shot processing apparatus according to any one of claims 5 to 7, wherein a convex portion protruding to a front side of the caterpillar is formed at the other end portion. A surface of the convex portion on one side in the rotation direction of the caterpillar is inclined so as to be directed toward one side in the rotation direction of the caterpillar as it goes toward the base end side of the convex portion.
 このショット処理装置によれば、キャタピラ構成部材の他端部には、キャタピラの表側に突出する凸部が形成されている。この凸部におけるキャタピラの回転方向一方側の面は、凸部の基端側に向かうに従ってキャタピラの回転方向一方側に向かうように傾斜している。従って、撓み部においては、キャタピラの回転に伴って、凸部におけるキャタピラの回転方向一方側の面でワークをキャタピラの回転方向一方側に円滑に導くことができる。 According to this shot processing apparatus, the other end portion of the caterpillar constituent member is formed with a convex portion that projects to the front side of the caterpillar. The surface of the convex portion on one side in the rotation direction of the caterpillar is inclined so as to go to one side in the rotation direction of the caterpillar as it goes toward the base end side of the convex portion. Therefore, in the bending portion, with the rotation of the caterpillar, the workpiece can be smoothly guided to one side in the rotation direction of the caterpillar on the surface on the one side in the rotation direction of the caterpillar in the convex portion.
 請求項9に記載のショット処理装置は、請求項1~請求項8のいずれか一項に記載のショット処理装置において、前記エプロンコンベヤが、前記キャタピラの幅方向両端部に沿って設けられ、前記複数の回転軸部材に掛け回された一対のチェーンを有し、前記キャタピラにおける前記一対のチェーンとの連結部よりも幅方向内側に配置され、前記撓み部とで前記ワークを収容する凹部を形成する一対のヘッドライナを備えている。 The shot processing apparatus according to claim 9 is the shot processing apparatus according to any one of claims 1 to 8, wherein the apron conveyor is provided along both widthwise ends of the caterpillar, It has a pair of chains hung around a plurality of rotating shaft members, is arranged on the inner side in the width direction than the connecting portion of the caterpillar with the pair of chains, and forms a recess for accommodating the workpiece with the bending portion A pair of headliners.
 このショット処理装置によれば、エプロンコンベヤは、撓み部とでワークを収容する凹部を形成する一対のヘッドライナを有しており、この一対のヘッドライナは、キャタピラにおける一対のチェーンとの連結部よりも幅方向内側に配置されている。従って、この一対のヘッドライナでワークの移動を規制することにより、ワークがキャタピラにおける一対のチェーンとの連結部と干渉することを抑制することができる。これにより、エプロンコンベヤの耐久性を向上させることができる。 According to this shot processing apparatus, the apron conveyor has a pair of head liners that form a concave portion that accommodates the workpiece with the bending portion, and the pair of head liners are connected to the pair of chains in the caterpillar. It is arrange | positioned rather than the width direction inner side. Therefore, by restricting the movement of the workpiece with the pair of head liners, it is possible to suppress the workpiece from interfering with the connecting portion of the caterpillar with the pair of chains. Thereby, the durability of the apron conveyor can be improved.
 請求項10に記載のショット処理装置は、請求項1~請求項9のいずれか一項に記載のショット処理装置において、前記複数のキャタピラ構成部材のそれぞれが、前記キャタピラの回転方向に沿って切断した断面がT字状を成す構成とされている。 The shot processing apparatus according to claim 10 is the shot processing apparatus according to any one of claims 1 to 9, wherein each of the plurality of caterpillar constituent members is cut along a rotation direction of the caterpillar. The cross section is a T-shape.
 このショット処理装置によれば、複数のキャタピラ構成部材のそれぞれは、キャタピラの回転により形成される回転面と直交し、回転方向に沿った面で切断した断面がT字状を成している。従って、各キャタピラ構成部材の強度を向上させることができるので、エプロンコンベヤの耐久性を向上させることができる。 According to this shot processing apparatus, each of the plurality of caterpillar constituent members is orthogonal to a rotation surface formed by the rotation of the caterpillar, and a cross section cut along a surface along the rotation direction forms a T shape. Therefore, since the strength of each caterpillar component can be improved, the durability of the apron conveyor can be improved.
 請求項11に記載のショット処理装置は、請求項1~請求項10のいずれか一項に記載のショット処理装置において、前記複数のキャタピラ構成部材のそれぞれが、金属で形成された本体部と、前記本体部における前記ワークとの接触面を被覆するゴム製の被覆部と、を有する構成とされている。 The shot processing apparatus according to claim 11 is the shot processing apparatus according to any one of claims 1 to 10, wherein each of the plurality of caterpillar constituent members is formed of a metal, And a rubber covering portion that covers a contact surface of the main body portion with the workpiece.
 このショット処理装置によれば、各キャタピラ構成部材の本体部におけるワークとの接触面は、ゴム製の被覆部によって被覆されているので、ワークの傷付きを抑制することができる。 According to this shot processing apparatus, since the contact surface with the workpiece in the main body portion of each caterpillar constituent member is covered with the rubber covering portion, it is possible to suppress damage to the workpiece.
 以上詳述したように、本発明によれば、複数のキャタピラ構成部材のそれぞれを頑丈に構成することができるので、例えば、エプロンコンベヤにゴム製のベルトが用いられた場合に比して、エプロンコンベヤの耐久性を向上させることができる。 As described above in detail, according to the present invention, each of the plurality of caterpillar constituent members can be constructed robustly. For example, as compared with the case where a rubber belt is used for the apron conveyor, the apron is used. The durability of the conveyor can be improved.
本発明の一実施形態に係るショット処理装置の正面図である。It is a front view of a shot processing device concerning one embodiment of the present invention. 図1に示されるショット処理装置の右側面図である。It is a right view of the shot processing apparatus shown by FIG. 図1に示されるショット処理装置の平面図である。It is a top view of the shot processing apparatus shown by FIG. 図1に示されるショット処理装置に備えられたキャビネットの正面図である。It is a front view of the cabinet with which the shot processing apparatus shown by FIG. 1 was equipped. 図4に示されるキャビネットの右側面図である。It is a right view of the cabinet shown by FIG. 図1に示されるショット処理装置に備えられた上扉の周辺部の正面図である。It is a front view of the peripheral part of the upper door with which the shot processing apparatus shown by FIG. 1 was equipped. 図6に示される上扉の周辺部の右側面図である。It is a right view of the peripheral part of the upper door shown by FIG. 図1に示されるショット処理装置に備えられた下扉の周辺部の正面図である。It is a front view of the peripheral part of the lower door with which the shot processing apparatus shown by FIG. 1 was equipped. 図8に示される下扉の周辺部の右側面図である。It is a right view of the peripheral part of the lower door shown by FIG. 図1に示されるショット処理装置に備えられたエプロンコンベヤの要部拡大平面図である。It is a principal part enlarged plan view of the apron conveyor with which the shot processing apparatus shown by FIG. 1 was equipped. 図10に示されるエプロンコンベヤの要部拡大右側面図である。It is a principal part expansion right view of the apron conveyor shown by FIG. 図11に示されるエプロンコンベヤの要部をさらに拡大した右側面図である。It is the right view which expanded the principal part of the apron conveyor shown by FIG. 図1に示されるショット処理装置に備えられた複数の回転軸部材の正面図である。It is a front view of the some rotating shaft member with which the shot processing apparatus shown by FIG. 1 was equipped. 図1に示されるショット処理装置に備えられたバケットローダの正面図である。FIG. 2 is a front view of a bucket loader provided in the shot processing apparatus shown in FIG. 1. 図14に示されるバケットローダの右側面図である。It is a right view of the bucket loader shown by FIG. 図12に示されるキャタピラ構成部材の変形例を示す右側面図である。It is a right view which shows the modification of the caterpillar structural member shown by FIG. 図1に示されるショット処理装置の変形例を示す正面図である。It is a front view which shows the modification of the shot processing apparatus shown by FIG. 図17に示されるショット処理装置の右側面図である。FIG. 18 is a right side view of the shot processing apparatus shown in FIG. 17.
 以下、図面を参照しながら、本発明の一実施形態について説明する。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
 図1~図15に示される本発明の一実施形態に係るショット処理装置10は、例えば、中物又は大物のワークをショットブラスト処理するのに好適に用いられるものである。このショット処理装置10は、図1~図3に示されるように、キャビネット12を備えている。このキャビネット12には、図2,図5に示されるように、上扉14、下扉16、複数の回転軸部材18~20、エプロンコンベヤ24、投射ユニット26が備えられている。 A shot processing apparatus 10 according to an embodiment of the present invention shown in FIGS. 1 to 15 is suitably used for, for example, shot blasting of a medium or large workpiece. The shot processing apparatus 10 includes a cabinet 12 as shown in FIGS. 2 and 5, the cabinet 12 includes an upper door 14, a lower door 16, a plurality of rotating shaft members 18 to 20, an apron conveyor 24, and a projection unit 26.
 上扉14は、図6,図7に示されるように、キャビネット12の正面部に形成されたワーク入出用の開口28の上部を開閉するものである。つまり、キャビネット12の上部には、駆動モータ30、巻取ドラム軸32、巻取ドラム34が設けられている。巻取ドラム34は、巻取ドラム軸32の両端部に固定されており、巻取ドラム軸32は、駆動モータ30により回転される。巻取ドラム34には、吊下げワイヤ36の一端が固定されており、この吊下げワイヤ36の他端は、上扉14の上端に固定されている。 6 and 7, the upper door 14 opens and closes the upper part of the workpiece entry / exit opening 28 formed in the front portion of the cabinet 12. As shown in FIG. That is, the drive motor 30, the take-up drum shaft 32, and the take-up drum 34 are provided on the upper portion of the cabinet 12. The winding drum 34 is fixed to both ends of the winding drum shaft 32, and the winding drum shaft 32 is rotated by the drive motor 30. One end of a hanging wire 36 is fixed to the winding drum 34, and the other end of the hanging wire 36 is fixed to the upper end of the upper door 14.
 そして、駆動モータ30が作動すると、巻取ドラム軸32と一体に巻取ドラム34が回転される。また、この巻取ドラム34が正方向に回転すると、吊下げワイヤ36が巻取ドラム34に巻き取られて、上扉14が上昇し、開口28の上部が開放される。一方、巻取ドラム34が逆方向に回転すると、吊下げワイヤ36が巻取ドラム34から引き出されて、上扉14が下降し、開口28の上部が閉止される。 When the drive motor 30 is activated, the winding drum 34 is rotated integrally with the winding drum shaft 32. When the take-up drum 34 rotates in the forward direction, the suspension wire 36 is taken up by the take-up drum 34, the upper door 14 is raised, and the upper portion of the opening 28 is opened. On the other hand, when the winding drum 34 rotates in the reverse direction, the suspension wire 36 is pulled out from the winding drum 34, the upper door 14 is lowered, and the upper portion of the opening 28 is closed.
 図8,図9に示される下扉16は、上述の上扉14の下側に配置されており、開口28の下部を開閉するものである。つまり、キャビネット12の下部には、駆動シリンダ38が設けられている。この駆動シリンダ38は、シリンダ本体40と、このシリンダ本体40に対して突出及び没入する駆動軸42とを有している。シリンダ本体40の基端は、キャビネット12の底部に固定されており、駆動軸42の先端は、下扉16に固定されている。 The lower door 16 shown in FIGS. 8 and 9 is disposed below the upper door 14 described above, and opens and closes the lower portion of the opening 28. That is, the drive cylinder 38 is provided in the lower part of the cabinet 12. The drive cylinder 38 includes a cylinder body 40 and a drive shaft 42 that protrudes and immerses in the cylinder body 40. The base end of the cylinder body 40 is fixed to the bottom of the cabinet 12, and the tip of the drive shaft 42 is fixed to the lower door 16.
 そして、シリンダ本体40に対して駆動軸42が没入すると、下扉16が下降し、開口28の下部が開放される。一方、シリンダ本体40に対して駆動軸42が突出すると、下扉16が上昇し、開口28の下部が閉止される。 When the drive shaft 42 is immersed in the cylinder body 40, the lower door 16 is lowered and the lower portion of the opening 28 is opened. On the other hand, when the drive shaft 42 protrudes from the cylinder body 40, the lower door 16 rises and the lower portion of the opening 28 is closed.
 また、このキャビネット12では、上扉14が下降し、下扉16が上昇した状態では、この上扉14の下端と下扉16の上端が密着すると共に、上扉14及び下扉16の外周部と開口28の周縁部とが密着し、これにより、開口28が密閉状態で閉止される。 In the cabinet 12, when the upper door 14 is lowered and the lower door 16 is raised, the lower end of the upper door 14 and the upper end of the lower door 16 are in close contact with each other, and the outer peripheral portions of the upper door 14 and the lower door 16. And the periphery of the opening 28 are in close contact with each other, whereby the opening 28 is closed in a sealed state.
 図5に示されるように、複数の回転軸部材18~20は、それぞれキャビネット12の横方向(図5の紙面に垂直方向)に延びており、キャビネット12の内側に互いに並列に設けられている。回転軸部材18は、駆動軸とされており、キャビネット12の上面部側であり且つ背面部側に配置されている。一方、回転軸部材19,20は、それぞれ従動軸とされている。回転軸部材19は、キャビネット12の上下方向中央部であり且つ正面部側に配置されており、回転軸部材20は、キャビネット12の上下方向中央部であり且つ背面部側に配置されている。 As shown in FIG. 5, each of the plurality of rotary shaft members 18 to 20 extends in the lateral direction of the cabinet 12 (perpendicular to the paper surface of FIG. 5), and is provided in parallel with each other inside the cabinet 12. . The rotary shaft member 18 is a drive shaft, and is disposed on the upper surface side of the cabinet 12 and on the rear surface side. On the other hand, each of the rotating shaft members 19 and 20 is a driven shaft. The rotary shaft member 19 is disposed at the center in the vertical direction of the cabinet 12 and on the front side, and the rotary shaft member 20 is disposed at the center in the vertical direction of the cabinet 12 and on the back side.
 この複数の回転軸部材18~20は、キャビネット12の正面から見た両側の側面部において回転可能に支持されている。また、図10に示されるように、回転軸部材18は、その両端部に駆動ホイール44を有しており、回転軸部材19,20は、その両端部に従動ホイール45,46をそれぞれ有している。 The plurality of rotating shaft members 18 to 20 are rotatably supported on the side surfaces on both sides as viewed from the front of the cabinet 12. Further, as shown in FIG. 10, the rotary shaft member 18 has drive wheels 44 at both ends thereof, and the rotary shaft members 19 and 20 have driven wheels 45 and 46 at both ends thereof, respectively. ing.
 図11~図13に示されるように、エプロンコンベヤ24は、無端帯状のキャタピラ48と、このキャタピラ48の幅方向両端部に沿って設けられた一対のチェーン50とを有している。なお、このエプロンコンベヤ24は、左右対称の構成とされており、図11では、一方のチェーンの図示が省かれている。 11 to 13, the apron conveyor 24 has an endless belt-shaped caterpillar 48 and a pair of chains 50 provided along both ends of the caterpillar 48 in the width direction. The apron conveyor 24 has a symmetrical configuration, and one chain is not shown in FIG.
 キャタピラ48は、複数のキャタピラ構成部材52を備えて構成されている。この複数のキャタピラ構成部材52は、それぞれ例えば鋳物などの金属製(鋼製)とされており、環状に配列されている。また、この複数のキャタピラ構成部材52のそれぞれは、図13に示されるように、板状部54と、この板状部54から突出するリブ56とを有して構成されており、キャタピラ48の回転方向(矢印R方向)に沿って切断した断面がT字状を成している。 The caterpillar 48 includes a plurality of caterpillar constituent members 52. Each of the plurality of caterpillar constituting members 52 is made of metal (steel) such as a casting, and is arranged in an annular shape. Further, as shown in FIG. 13, each of the plurality of caterpillar constituting members 52 includes a plate-like portion 54 and a rib 56 protruding from the plate-like portion 54. The cross section cut along the rotation direction (arrow R direction) is T-shaped.
 チェーン50は、図11に示されるように、環状に配列された複数のチェーン構成部材58を備えて構成されている。このチェーン構成部材58は、基部60と、この基部60から延びる一対の腕部62とを有している。この複数のチェーン構成部材58のそれぞれに設けられた一対の腕部62は、キャタピラ48の回転方向他方側(矢印R2側)に隣り合うチェーン構成部材58に設けられた基部60にピン64によって回動可能に連結されている。 As shown in FIG. 11, the chain 50 includes a plurality of chain constituent members 58 arranged in an annular shape. The chain constituent member 58 has a base portion 60 and a pair of arm portions 62 extending from the base portion 60. A pair of arm portions 62 provided on each of the plurality of chain constituent members 58 is rotated by pins 64 on a base portion 60 provided on the chain constituent member 58 adjacent to the other side in the rotation direction of the caterpillar 48 (arrow R2 side). It is linked movably.
 また、チェーン構成部材58は互いに、チェーン50と連結部材66を介して連結されている。このチェーン構成部材58におけるチェーン50との連結部68は、例えば、ボルト及びナットを有する締結部とされており、チェーン構成部材58の幅方向内側の端部に設定されている。また、この連結部68よりもチェーン構成部材58の幅方向内側(矢印IN側)には、後述するヘッドライナ72が配置されている。 Further, the chain constituent members 58 are connected to each other via a chain 50 and a connecting member 66. The connecting portion 68 of the chain constituent member 58 with the chain 50 is, for example, a fastening portion having a bolt and a nut, and is set at the end of the chain constituent member 58 on the inner side in the width direction. In addition, a head liner 72 described later is disposed on the inner side in the width direction (arrow IN side) of the chain constituent member 58 than the connecting portion 68.
 そして、上述のチェーン50が、図5に示される駆動ホイール44、及び、従動ホイール45,46に掛け回されることにより、エプロンコンベヤ24は、複数の回転軸部材18~20によって支持されている。また、このようにしてエプロンコンベヤ24が複数の回転軸部材18~20によって支持された状態では、キャタピラ48における一対の回転軸部材18,19間に鉛直方向下側への撓み部70が形成されている。 The apron conveyor 24 is supported by a plurality of rotating shaft members 18 to 20 by the above-described chain 50 being wound around the drive wheel 44 and the driven wheels 45 and 46 shown in FIG. . Further, in the state in which the apron conveyor 24 is supported by the plurality of rotating shaft members 18 to 20 in this way, a vertically downward bending portion 70 is formed between the pair of rotating shaft members 18 and 19 in the caterpillar 48. ing.
 この撓み部70の幅方向両端部には、図4,図5に示されるように、それぞれ円板状に形成された一対のヘッドライナ72が設けられている。この一対のヘッドライナ72は、キャビネット12の側面部と平行に配置されており、このキャビネット12の側面部に回転可能に支持されている。 A pair of head liners 72 each formed in a disc shape are provided at both ends in the width direction of the bent portion 70 as shown in FIGS. The pair of headliners 72 are arranged in parallel with the side surface portion of the cabinet 12 and are rotatably supported on the side surface portion of the cabinet 12.
 そして、この一対のヘッドライナ72が撓み部70の幅方向両端部に転動可能に接触することにより、撓み部70は、図5に示されるように、鉛直方向下側に凸を成すように湾曲されている。また、この一対のヘッドライナ72は、撓み部70とでワークを収容するワーク撹拌用凹部74を形成している。このワーク撹拌用凹部74は、開口28側に向けて開口されている。 Then, the pair of head liners 72 come into contact with both end portions in the width direction of the bending portion 70 so as to be able to roll, so that the bending portion 70 protrudes downward in the vertical direction as shown in FIG. It is curved. Further, the pair of head liners 72 form a work stirring concave portion 74 that accommodates the work with the bending portion 70. The workpiece stirring recess 74 is opened toward the opening 28 side.
 また、図12に示されるように、上述の複数のキャタピラ構成部材52のそれぞれは、撓み部70に位置している間、次のようになる。すなわち、板状部54におけるキャタピラ48の回転方向一方側(矢印R1側)の一端部54Aは、キャタピラ48の回転方向一方側に隣り合うキャタピラ構成部材52に形成された板状部54の他端部54B(板状部54の回転方向一方側の一端部54Aと反対側の部分)よりも環状をなすキャタピラ48の内側にずれた状態で、この他端部54Bとキャタピラ48の回転方向に沿ってオーバーラップする。 Further, as shown in FIG. 12, each of the above-described plurality of caterpillar constituting members 52 is as follows while being located in the bending portion 70. That is, one end portion 54 </ b> A on one side (arrow R <b> 1 side) in the rotation direction of the caterpillar 48 in the plate-like portion 54 is the other end of the plate-like portion 54 formed on the caterpillar constituting member 52 adjacent to one side in the rotation direction of the caterpillar 48. Along the rotational direction of the other end portion 54B and the caterpillar 48 in a state shifted to the inside of the caterpillar 48 having an annular shape from the portion 54B (the portion on the opposite side to the one end portion 54A on the one side in the rotational direction of the plate-like portion 54) Overlap.
 また、図13に示されるように、一端部54Aには、相手側である他端部54B側に向けて突出する突出部としての第一突出部76が形成されている。一方、他端部54Bには、同じく相手側である一端部54A側に向けて突出する突出部としての第二突出部78が形成されている。 Further, as shown in FIG. 13, a first projecting portion 76 as a projecting portion projecting toward the other end portion 54B, which is the counterpart, is formed at the one end portion 54A. On the other hand, on the other end portion 54B, a second projecting portion 78 is formed as a projecting portion that projects toward the one end portion 54A side which is also the counterpart.
 また、第一突出部76が形成されたキャタピラ構成部材52が撓み部70に位置している間、第一突出部76の回転方向と反対側を向いた面である他方側(矢印R2側)の面76Aは、キャタピラ48の回転方向一方側(矢印R1側)に隣り合うキャタピラ構成部材52におけるキャタピラ48の回転方向他方側の面52Aよりもキャタピラ48の回転方向他方側に位置される。この第一突出部76におけるキャタピラ48の回転方向他方側の面76Aは、キャタピラ48の厚さ方向(矢印T方向)に沿って延びている。つまり、第一突出部76におけるキャタピラ48の回転方向他方側の面76Aは、板状部54の表面54Cに対して略垂直となっている。また、キャタピラ構成部材52におけるキャタピラ48の回転方向他方側の面52Aも、キャタピラ48の厚さ方向(矢印T方向)に沿って延びている。 Further, while the caterpillar constituting member 52 on which the first protrusion 76 is formed is positioned on the bending portion 70, the other side (the arrow R2 side) which is a surface facing the opposite side to the rotation direction of the first protrusion 76. The surface 76A of the caterpillar 48 is positioned on the other side in the rotation direction of the caterpillar 48 with respect to the surface 52A on the other side in the rotation direction of the caterpillar 48 in the caterpillar component 52 adjacent to the one side in the rotation direction of the caterpillar 48 (arrow R1 side). The surface 76A on the other side of the caterpillar 48 in the rotation direction of the first protrusion 76 extends along the thickness direction of the caterpillar 48 (arrow T direction). That is, the surface 76 </ b> A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 is substantially perpendicular to the surface 54 </ b> C of the plate-like portion 54. In addition, the surface 52A on the other side of the caterpillar component 52 in the rotation direction of the caterpillar 48 also extends in the thickness direction (arrow T direction) of the caterpillar 48.
 また、他端部54Bには、キャタピラ48の表側に突出する凸部80が形成されている。この凸部80におけるキャタピラ48の回転方向一方側の面80Aは、凸部80の基端側に向かうに従ってキャタピラ48の回転方向一方側(矢印R1側)に向かうように傾斜している。 Further, the other end portion 54B is formed with a convex portion 80 protruding to the front side of the caterpillar 48. A surface 80 </ b> A on one side in the rotation direction of the caterpillar 48 in the convex part 80 is inclined so as to go to one side (arrow R <b> 1 side) in the rotation direction of the caterpillar 48 toward the base end side of the convex part 80.
 図5に示されるように、投射ユニット26は、キャビネット12の上面部に設けられている。この投射ユニット26は、遠心投射式とされているが、エアー投射式とすることも可能である。この投射ユニット26は、撓み部70の上方からこの撓み部70に載置されたワーク(不図示)に向けて投射材を投射する構成とされている。 As shown in FIG. 5, the projection unit 26 is provided on the upper surface of the cabinet 12. The projection unit 26 is a centrifugal projection type, but may be an air projection type. The projection unit 26 is configured to project a projection material from above the bending portion 70 toward a work (not shown) placed on the bending portion 70.
 なお、このキャビネット12は、上述の複数の回転軸部材18~20、エプロンコンベヤ24、及び、投射ユニット26を含む上体部と、投射材を集合させて後述する投射材循環装置へ送るシュート81を含む下体部とに分割可能とされている。 The cabinet 12 includes a plurality of rotating shaft members 18 to 20, an apron conveyor 24, and an upper body portion including a projection unit 26, and a chute 81 that collects the projection material and sends the projection material to a projection material circulation device described later. It can be divided into lower body parts including
 また、このショット処理装置10は、上述の各構成に加え、以下の構成を備えている。 In addition to the above-described components, the shot processing apparatus 10 has the following components.
 すなわち、図1に示されるように、キャビネット12(投射室)の下部には、下部スクリューコンベヤ82が設けられており、この下部スクリューコンベヤ82の左側には、バケットエレベータ84が設けられている。また、バケットエレベータ84の上部には、上部スクリューコンベヤ86が連結されており、この上部スクリューコンベヤ86には、セパレータ88が連結されている。セパレータ88は、異物出しパイプ90、ホッパー92、流量調整装置94、導入管96を介して投射ユニット26と連結されている。 That is, as shown in FIG. 1, a lower screw conveyor 82 is provided at the lower part of the cabinet 12 (projection chamber), and a bucket elevator 84 is provided on the left side of the lower screw conveyor 82. An upper screw conveyor 86 is connected to the upper portion of the bucket elevator 84, and a separator 88 is connected to the upper screw conveyor 86. The separator 88 is connected to the projection unit 26 through a foreign matter extraction pipe 90, a hopper 92, a flow rate adjusting device 94, and an introduction pipe 96.
 また、キャビネット12の正面には、ワークを投入するワーク投入装置98と、このワーク投入装置98へパレットを搬送するパレット搬入装置100と、ワークを搬出するオシレーティングコンベヤ104と、オシレーティングコンベヤ104からワークを受ける搬出側パレット106とが設けられている。 Further, on the front side of the cabinet 12, there are a workpiece loading device 98 for loading workpieces, a pallet loading device 100 for conveying pallets to the workpiece loading device 98, an oscillating conveyor 104 for unloading workpieces, and an oscillating conveyor 104. A carry-out side pallet 106 for receiving the workpiece is provided.
 また、図2に示されるように、キャビネット12には、砂出しパイプ110と、この砂出しパイプ110の下に砂受け箱112が設けられている。さらに、図3に示されるように、キャビネット12の外部には、制御盤114が設けられている。 Further, as shown in FIG. 2, the cabinet 12 is provided with a sand removal pipe 110 and a sand receiving box 112 under the sand removal pipe 110. Further, as shown in FIG. 3, a control panel 114 is provided outside the cabinet 12.
 そして、このショット処理装置10では、以下の要領でワークがショットブラスト処理される。 In the shot processing apparatus 10, the workpiece is shot blasted in the following manner.
 すなわち、パレット搬入装置100によってワークが入れられた搬入側パレット102をワーク投入装置98のバケット内へパレットごと搬入し、上扉14と下扉16が開いた状態でワーク投入装置98の駆動モータ108を作動させる。そして、ワーク投入装置98のバケットを上昇反転させて、搬入側パレット102内のワークのみをキャビネット12内のワーク撹拌用凹部74へ搬入する。 That is, the loading-side pallet 102 into which the workpiece is loaded by the pallet loading device 100 is loaded into the bucket of the workpiece loading device 98 together with the pallet, and the drive motor 108 of the workpiece loading device 98 is opened with the upper door 14 and the lower door 16 opened. Is activated. Then, the bucket of the workpiece loading device 98 is lifted and reversed, and only the workpiece in the loading-side pallet 102 is loaded into the workpiece stirring recess 74 in the cabinet 12.
 このとき、エプロンコンベヤ24を、キャビネット12の奥へワークを持ち上げる方向(矢印R1方向)へ正回転させ、ワーク投入工程を完了する。そして、ワーク投入装置98の起動と同時に、投射材循環装置(図示せず)を起動して、上部スクリューコンベヤ86、バケットエレベータ84、下部スクリューコンベヤ82の順に起動させる。 At this time, the apron conveyor 24 is rotated forward in the direction in which the work is lifted to the back of the cabinet 12 (in the direction of arrow R1), and the work loading process is completed. Simultaneously with the activation of the work loading device 98, a projection material circulating device (not shown) is activated, and the upper screw conveyor 86, the bucket elevator 84, and the lower screw conveyor 82 are activated in this order.
 次に、ワーク投入装置98の駆動モータ108を逆作動させて、バケットを反転下降させて元の位置へ戻し、搬入側パレット102をバケットから搬出し、搬入側パレット102を取り出し位置へ戻す。 Next, the drive motor 108 of the workpiece input device 98 is reversely operated, the bucket is inverted and lowered to return to the original position, the carry-in pallet 102 is carried out of the bucket, and the carry-in pallet 102 is returned to the take-out position.
 この間に、上扉14と下扉16を閉じると同時に、投射ユニット26を起動させ、一定時間後に、キャタピラ48を投入時の方向(矢印R1方向)に回転させる。そして、キャタピラ48を回転させたままで、流量調整装置94を開き、ホッパー92へ貯留された投射材を、導入管96を通じて投射ユニット26へ供給して研掃処理する。 During this time, the upper door 14 and the lower door 16 are closed, and at the same time, the projection unit 26 is activated, and after a certain period of time, the caterpillar 48 is rotated in the direction when it is turned on (arrow R1 direction). Then, while the caterpillar 48 is rotated, the flow rate adjusting device 94 is opened, and the projection material stored in the hopper 92 is supplied to the projection unit 26 through the introduction pipe 96 and subjected to the polishing process.
 このとき、撓み部70において各キャタピラ構成部材52が回転軸部材19から回転軸部材18へ移動するように、キャタピラ48が正回転されることで、ワークが転倒しながら撹拌される。そして、ワークが転倒しながら撹拌されている状態で、ワークに投射材が投射されて研掃処理される。 At this time, the caterpillar 48 is rotated forward so that each caterpillar constituting member 52 moves from the rotating shaft member 19 to the rotating shaft member 18 in the bending portion 70, so that the workpiece is stirred while falling. Then, in a state where the work is being stirred while being overturned, the projecting material is projected onto the work and subjected to a polishing process.
 研掃処理が終了したら、流量調整装置94を閉じ、投射ユニット26を停止させる。そして、その後、エプロンコンベヤ24から投射材を抜いた後に、エプロンコンベヤ24を停止させる。 When the polishing process is completed, the flow rate adjusting device 94 is closed and the projection unit 26 is stopped. Then, after the projection material is removed from the apron conveyor 24, the apron conveyor 24 is stopped.
 次に、上扉14と下扉16を開き、オシレーティングコンベヤ104を起動させた後に、エプロンコンベヤ24を逆転インチング回転させる。このとき、キャタピラ48が研掃処理時と逆方向(矢印R2方向)に回転、すなわち、撓み部70において各キャタピラ構成部材52が回転軸部材18から回転軸部材19へ移動するように回転されることで、ワークがワーク撹拌用凹部74から排出される。 Next, after the upper door 14 and the lower door 16 are opened and the oscillating conveyor 104 is started, the apron conveyor 24 is rotated in reverse by inching. At this time, the caterpillar 48 rotates in the reverse direction (arrow R2 direction) to the time of the polishing process, that is, the caterpillar constituting member 52 is rotated so as to move from the rotating shaft member 18 to the rotating shaft member 19 in the bending portion 70. Thus, the workpiece is discharged from the concave portion 74 for stirring the workpiece.
 なお、特に図示しないが、エプロンコンベヤ24の一部にリードを設けられ、このリードにより、エプロンコンベヤ24の正回転時にはワークの撹拌が促進され、エプロンコンベヤ24の逆回転時にはワークの排出が促進されても良い。 Although not particularly shown, a lead is provided on a part of the apron conveyor 24, and this lead promotes the stirring of the workpiece when the apron conveyor 24 rotates in the forward direction, and accelerates the discharge of the workpiece when the apron conveyor 24 rotates in the reverse direction. May be.
 そして、オシレーティングコンベヤ104の搬出端の搬出側パレット106へワークを全て搬出し、作業が終了する。 Then, all the work is unloaded to the unloading side pallet 106 at the unloading end of the oscillating conveyor 104, and the operation is completed.
 また、上記研掃時における投射材の流れは、次の通りである。 In addition, the flow of the projection material at the time of the above cleaning is as follows.
 すなわち、投射ユニット26によりキャビネット12内へ投射材が投射される。投射された投射材は、下部のシュート81により下部スクリューコンベヤ82へ流れ、バケットエレベータ84へ送られて上昇し、上部スクリューコンベヤ86へ流れる。 That is, the projection material is projected into the cabinet 12 by the projection unit 26. The projected blast material flows to the lower screw conveyor 82 by the lower chute 81, is sent to the bucket elevator 84, rises, and flows to the upper screw conveyor 86.
 そして、セパレータ88にて投射材と微粉及び砂が分離され、使用可能な投射材のみホッパー92で貯留される。一方、研掃時には、流量調整装置94が開かれる。これにより、投射材が導入管96を通り、再び、投射ユニット26へ流れ、この投射ユニット26により投射材が再投射される。 Then, the projection material is separated from the fine powder and sand by the separator 88, and only the usable projection material is stored in the hopper 92. On the other hand, at the time of polishing, the flow rate adjusting device 94 is opened. Thereby, the projection material passes through the introduction pipe 96 and flows again to the projection unit 26, and the projection material is re-projected by the projection unit 26.
 セパレータ88にて分離された例えばバリや針金等の異物は、異物出しパイプ90より異物受け箱へ排出されて廃棄される。また、砂等の微粉は、砂出しパイプ110を通り、砂受け箱112へ排出されて廃棄される。吸引されエアーと微粉は、集塵機でエアーと微粉に分離される。そして、エアーは大気へ放出され、微粉は、集塵機下のタスト受け箱に排出されて廃棄される。 For example, foreign matters such as burrs and wires separated by the separator 88 are discharged from the foreign matter extraction pipe 90 to the foreign matter receiving box and discarded. Further, fine powder such as sand passes through the sanding pipe 110 and is discharged to the sand receiving box 112 and discarded. The sucked air and fine powder are separated into air and fine powder by a dust collector. And air is discharged | emitted to air | atmosphere, and a fine powder is discharged | emitted by the dust receiving box under a dust collector, and is discarded.
 次に、本発明の一実施形態の作用及び効果について説明する。 Next, the operation and effect of one embodiment of the present invention will be described.
 本発明の一実施形態に係るショット処理装置10によれば、ワーク撹拌用凹部74内へワークを投入し、エプロンコンベヤ24を回転させてワークを転倒させながら撹拌させることができる。そして、ワークを撹拌させているところへ投射材を投射してワークを研掃処理するので、ワークを研掃ムラが無く仕上げることができる。 According to the shot processing apparatus 10 according to an embodiment of the present invention, a workpiece can be put into the workpiece agitation recess 74, and the apron conveyor 24 can be rotated to agitate the workpiece while being overturned. And since a blasting material is projected to the place which is stirring a workpiece | work and a workpiece | work is blasted, a workpiece | work can be finished without a non-uniform | heterogenous polishing.
 また、エプロンコンベヤ24を研掃処理時と逆に回転させることにより、ワークがワーク撹拌用凹部74から排出されるので、ワーク撹拌用凹部74に排出すべきワークが残ることを抑制することができる。 Moreover, since the workpiece | work is discharged | emitted from the recessed part 74 for workpiece | work stirring by rotating the apron conveyor 24 reversely at the time of a blasting process, it can suppress that the workpiece | work which should be discharged | emitted in the recessed part 74 for workpiece | work stirring remains. .
 また、キャビネット12では、研掃時に、開口28が上扉14及び下扉16によって密閉状態で閉止されるので、ワークに向けて投射した投射材がキャビネット12の外部へ飛散することを抑制することができる。 Further, in the cabinet 12, the opening 28 is closed in a sealed state by the upper door 14 and the lower door 16 at the time of polishing, so that the projection material projected toward the work is prevented from being scattered outside the cabinet 12. Can do.
 また、エプロンコンベヤ24は、図12に示されるように、環状に配列された複数のキャタピラ構成部材52を有するキャタピラ48を備えている。従って、複数のキャタピラ構成部材52のそれぞれを頑丈に構成することができるので、例えば、エプロンコンベヤ24にゴム製のベルトが用いられた場合に比して、エプロンコンベヤ24の耐久性を向上させることができる。 Further, as shown in FIG. 12, the apron conveyor 24 includes a caterpillar 48 having a plurality of caterpillar constituting members 52 arranged in an annular shape. Therefore, since each of the plurality of caterpillar constituting members 52 can be constructed robustly, for example, the durability of the apron conveyor 24 is improved as compared with the case where a rubber belt is used for the apron conveyor 24. Can do.
 しかも、複数のキャタピラ構成部材52は、それぞれ金属製とされているので、エプロンコンベヤ24の耐久性をより向上させることができる。 Moreover, since the plurality of caterpillar components 52 are each made of metal, the durability of the apron conveyor 24 can be further improved.
 また、エプロンコンベヤ24は、撓み部70とともにワークを収容するワーク撹拌用凹部74を形成する一対のヘッドライナ72を有しており、各ヘッドライナ72は、図11に示されるように、キャタピラ48における一対のチェーン50との連結部68よりも幅方向内側(矢印IN側)に配置されている。従って、このヘッドライナ72でワークの移動を規制することにより、ワークがキャタピラ48における一対のチェーン50との連結部68と干渉することを抑制することができる。これにより、エプロンコンベヤ24の耐久性をより向上させることができる。 Further, the apron conveyor 24 has a pair of head liners 72 that form a work stirring concave portion 74 that accommodates the work together with the bending portion 70, and each head liner 72 has a caterpillar 48 as shown in FIG. 11. Are arranged on the inner side in the width direction (arrow IN side) than the connecting portion 68 with the pair of chains 50 in FIG. Therefore, by restricting the movement of the workpiece by the headliner 72, it is possible to suppress the workpiece from interfering with the connecting portion 68 of the caterpillar 48 with the pair of chains 50. Thereby, durability of the apron conveyor 24 can be improved more.
 また、複数のキャタピラ構成部材52のそれぞれは、図13に示されるように、キャタピラ48の回転により形成される回転面と直交し、回転方向に沿った面で切断した断面がT字状を成している。従って、各キャタピラ構成部材52の強度を向上させることができるので、エプロンコンベヤ24の耐久性をさらに向上させることができる。 Further, as shown in FIG. 13, each of the plurality of caterpillar constituting members 52 is orthogonal to a rotation surface formed by the rotation of the caterpillar 48, and a cross section cut along a surface along the rotation direction forms a T shape. is doing. Therefore, the strength of each caterpillar component 52 can be improved, and the durability of the apron conveyor 24 can be further improved.
 また、チェーン50を構成する複数のチェーン構成部材58は、図11に示されるように、複数のキャタピラ構成部材52のそれぞれに連結部材66により連結されている。従って、チェーン50を複数の回転軸部材18~20(図5参照)に掛け回した状態で、交換が必要となったキャタピラ構成部材52の交換作業を行うことができる。これにより、エプロンコンベヤ24のメンテナンス性も向上させることができる。 Further, as shown in FIG. 11, the plurality of chain constituent members 58 constituting the chain 50 are connected to each of the plurality of caterpillar constituent members 52 by connecting members 66. Accordingly, the caterpillar component member 52 that needs to be replaced can be replaced while the chain 50 is wound around the plurality of rotating shaft members 18 to 20 (see FIG. 5). Thereby, the maintainability of the apron conveyor 24 can also be improved.
 また、図13に示されるように、図5に示す撓み部70に位置しているキャタピラ構成部材52の一端部54Aは、キャタピラ48の回転方向一方側(矢印R1側)に隣り合うキャタピラ構成部材52の他端部54Bよりもキャタピラ48の内側にずれた状態で、この他端部54Bとキャタピラ48の回転方向に沿ってオーバーラップする。従って、撓み部70においては、一端部54Aと他端部54Bとの間にキャタピラ48の回転方向(矢印R方向)の隙間が生じないので、キャタピラ48におけるワークの噛み込みを抑制することができる。 Further, as shown in FIG. 13, one end portion 54 </ b> A of the caterpillar constituent member 52 located in the bending portion 70 shown in FIG. 5 is adjacent to the one side (arrow R <b> 1) in the rotation direction of the caterpillar 48. The other end portion 54 </ b> B and the caterpillar 48 overlap with each other in a state of being shifted to the inside of the caterpillar 48 with respect to the other end portion 54 </ b> B of 52. Therefore, in the bending portion 70, there is no gap in the rotation direction (arrow R direction) of the caterpillar 48 between the one end portion 54A and the other end portion 54B, so that the biting of the workpiece in the caterpillar 48 can be suppressed. .
 また、一端部54A及び他端部54Bには、相手側に向けて突出する第一突出部76及び第二突出部78が形成されている。従って、キャタピラ48の厚さ方向(矢印T方向)における一端部54Aと他端部54Bとの間の隙間を狭めることができるので、これによっても、キャタピラ48の各キャタピラ構成部材52間のワークの噛み込みを抑制することができる。 Further, a first projecting portion 76 and a second projecting portion 78 projecting toward the other side are formed on the one end portion 54A and the other end portion 54B. Accordingly, the gap between the one end portion 54A and the other end portion 54B in the thickness direction (arrow T direction) of the caterpillar 48 can be narrowed, so that also the work between the caterpillar component members 52 of the caterpillar 48 can be reduced. Biting can be suppressed.
 また、撓み部70に位置しているキャタピラ構成部材52では、第一突出部76におけるキャタピラ48の回転方向他方側の面76Aが、キャタピラ48の回転方向一方側(矢印R1側)に隣り合うキャタピラ構成部材52におけるキャタピラ48の回転方向他方側の面52Aよりもキャタピラ48の回転方向他方側(矢印R2側)に位置される。これにより、撓み部70においては、キャタピラ48の回転方向他方側への回転に伴って、キャタピラ構成部材52における回転方向他方側の端面52Aだけでなく、第一突出部76におけるキャタピラ48の回転方向他方側の面76Aでもワークを押して移動させることができる。これにより、ワークの排出を促進することができる。 Further, in the caterpillar constituting member 52 located in the bending portion 70, the surface 76 </ b> A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 is adjacent to the one side (arrow R <b> 1) in the rotation direction of the caterpillar 48. The component member 52 is positioned on the other side (arrow R2 side) in the rotation direction of the caterpillar 48 than the surface 52A on the other side in the rotation direction of the caterpillar 48. Accordingly, in the bending portion 70, the rotation direction of the caterpillar 48 in the first projecting portion 76 as well as the end surface 52 </ b> A on the other side in the rotation direction of the caterpillar component 52 in accordance with the rotation of the caterpillar 48 toward the other side. The workpiece can also be pushed and moved on the other surface 76A. Thereby, discharge | emission of a workpiece | work can be accelerated | stimulated.
 しかも、この第一突出部76におけるキャタピラ48の回転方向他方側の面76Aは、キャタピラ48の厚さ方向(矢印T方向)に沿って延びている。従って、第一突出部76におけるキャタピラ48の回転方向他方側の面76Aでワークをより効果的に押して移動させることができる。 Moreover, the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first projecting portion 76 extends along the thickness direction (arrow T direction) of the caterpillar 48. Therefore, the work can be more effectively pushed and moved on the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76.
 また、キャタピラ構成部材52の他端部54Bには、キャタピラ48の表側に突出する凸部80が形成されている。この凸部80におけるキャタピラ48の回転方向一方側の面80Aは、凸部80の基端側に向かうに従ってキャタピラ48の回転方向一方側(矢印R1側)に向かうように傾斜している。従って、撓み部70においては、キャタピラ48の回転に伴って、凸部80におけるキャタピラ48の回転方向一方側の面80Aでワークをキャタピラ48の回転方向一方側に円滑に導くことができる。これにより、ワークの排出をより促進させることができる。 Further, the other end portion 54 </ b> B of the caterpillar constituting member 52 is formed with a convex portion 80 that projects to the front side of the caterpillar 48. A surface 80 </ b> A on one side in the rotation direction of the caterpillar 48 in the convex part 80 is inclined so as to go to one side (arrow R <b> 1 side) in the rotation direction of the caterpillar 48 toward the base end side of the convex part 80. Therefore, in the bending portion 70, the work can be smoothly guided to one side in the rotation direction of the caterpillar 48 by the surface 80 </ b> A on the one side in the rotation direction of the caterpillar 48 in the convex portion 80 as the caterpillar 48 rotates. Thereby, discharge | emission of a workpiece | work can be promoted more.
 次に、本発明の一実施形態の変形例について説明する。 Next, a modification of one embodiment of the present invention will be described.
 上記実施形態において、複数のキャタピラ構成部材52のそれぞれは、図16に示されるように、金属で形成された本体部120と、ゴム製の被覆部122とを有していても良い。被覆部122は、本体部120におけるワークとの接触面120Aを少なくとも被覆していれば良い。 In the above embodiment, each of the plurality of caterpillar constituting members 52 may have a main body portion 120 formed of metal and a rubber covering portion 122, as shown in FIG. The covering portion 122 only needs to cover at least the contact surface 120A of the main body portion 120 with the workpiece.
 この変形例によれば、各キャタピラ構成部材52の本体部120におけるワークとの接触面120Aは、ゴム製の被覆部122によって被覆されているので、ワークの傷付きを抑制することができる。 According to this modification, the contact surface 120A of the caterpillar constituting member 52 with the workpiece 120 in the main body 120 is covered with the rubber covering portion 122, so that damage to the workpiece can be suppressed.
 また、複数のキャタピラ構成部材52のそれぞれは、第一突出部76及び第二突出部78のどちらか一方のみを有していても良い。 Further, each of the plurality of caterpillar constituting members 52 may have only one of the first projecting portion 76 and the second projecting portion 78.
 また、ショット処理装置10は、図17,図18に示される外観を有する構成としても良い。なお、この図17,図18に示される変形例において、上記実施形態と同一の機能を有する構成については、同一符合を示し、その説明を省略する。 Further, the shot processing apparatus 10 may be configured to have the appearance shown in FIGS. In the modification shown in FIGS. 17 and 18, the same reference numerals are given to configurations having the same functions as those in the above embodiment, and the description thereof is omitted.
 また、ショット処理装置10は、ショットブラスト処理だけでなく、ショットピーニング処理に用いても良い。 Further, the shot processing apparatus 10 may be used not only for the shot blasting process but also for the shot peening process.
 また、キャタピラ48は、上記実施形態とは逆周りに設けても良い。このように構成されていると、研掃処理時に、キャタピラ構成部材52における回転方向他方側の端面52A及び第一突出部76におけるキャタピラ48の回転方向他方側の面76Aでワークを押して移動させることができるので、ワークの撹拌を促進することができる。 Further, the caterpillar 48 may be provided in the opposite direction to the above embodiment. With this configuration, the workpiece is pushed and moved by the end surface 52A on the other side in the rotation direction of the caterpillar component 52 and the surface 76A on the other side in the rotation direction of the caterpillar 48 in the first protrusion 76 during the polishing process. Therefore, stirring of the workpiece can be promoted.
 以上、本発明の一実施形態について説明したが、本発明は、上記に限定されるものでなく、上記以外にも、その主旨を逸脱しない範囲内において種々変形して実施可能であることは勿論である。 Although one embodiment of the present invention has been described above, the present invention is not limited to the above, and other various modifications can be made without departing from the spirit of the present invention. It is.
 この出願は、日本国で2010年12月22日に出願された特願2010-286656号に基づいており、その内容は本出願の内容として、その一部を形成する。
 また、本発明は本明細書の詳細な説明により更に完全に理解できるであろう。しかしながら、詳細な説明および特定の実施例は、本発明の望ましい実施の形態であり、説明の目的のためにのみ記載されているものである。この詳細な説明から、種々の変更、改変が、当業者にとって明らかだからである。
 出願人は、記載された実施の形態のいずれをも公衆に献上する意図はなく、開示された改変、代替案のうち、特許請求の範囲内に文言上含まれないかもしれないものも、均等論下での発明の一部とする。
 本明細書あるいは請求の範囲の記載において、名詞及び同様な指示語の使用は、特に指示されない限り、または文脈によって明瞭に否定されない限り、単数および複数の両方を含むものと解釈すべきである。本明細書中で提供されたいずれの例示または例示的な用語(例えば、「等」)の使用も、単に本発明を説明し易くするという意図であるに過ぎず、特に請求の範囲に記載しない限り本発明の範囲に制限を加えるものではない。
This application is based on Japanese Patent Application No. 2010-286656 filed on December 22, 2010 in Japan, the contents of which form part of the present application.
The present invention will also be more fully understood from the detailed description herein. However, the detailed description and specific examples are preferred embodiments of the present invention and are described for illustrative purposes only. This is because various changes and modifications will be apparent to those skilled in the art from this detailed description.
The applicant does not intend to contribute any of the described embodiments to the public, and the disclosed modifications and alternatives that may not be included in the scope of the claims are equivalent. It is part of the invention under discussion.
In this specification or in the claims, the use of nouns and similar directives should be interpreted to include both the singular and the plural unless specifically stated otherwise or clearly denied by context. The use of any examples or exemplary terms provided herein (eg, “etc.”) is merely intended to facilitate the description of the invention and is not specifically recited in the claims. As long as it does not limit the scope of the present invention.
10 ショット処理装置
18,19,20 回転軸部材
24 エプロンコンベヤ
26 投射ユニット
48 キャタピラ
50 チェーン
52 キャタピラ構成部材
54A 一端部
54B 他端部
58 チェーン構成部材
68 連結部
70 撓み部
72 ヘッドライナ
74 ワーク撹拌用凹部
76 第一突出部(突出部)
78 第二突出部(突出部)
80 凸部
120 本体部
122 被覆部
DESCRIPTION OF SYMBOLS 10 Shot processing apparatus 18, 19, 20 Rotary shaft member 24 Apron conveyor 26 Projection unit 48 Caterpillar 50 Chain 52 Caterpillar structural member 54A One end part 54B Other end part 58 Chain structural member 68 Connection part 70 Deflection part 72 Head liner 74 For workpiece | work stirring Recess 76 First protrusion (protrusion)
78 Second protrusion (protrusion)
80 Convex part 120 Body part 122 Covering part

Claims (11)

  1.  互いに並列に設けられた複数の回転軸部材と、
     環状に配列された複数のキャタピラ構成部材を備えて構成されたキャタピラを有し、前記複数の回転軸部材のうちの一対の回転軸部材間において前記キャタピラに鉛直方向下側への撓み部が形成されるように前記複数の回転軸部材に掛け回されたエプロンコンベヤと、
     前記撓み部に載置されたワークに向けて投射材を投射する投射ユニットと、
     を備えたショット処理装置。
    A plurality of rotating shaft members provided in parallel with each other;
    A caterpillar comprising a plurality of caterpillar constituting members arranged in an annular shape is formed, and a vertical downward bending portion is formed on the caterpillar between a pair of rotating shaft members of the plurality of rotating shaft members. An apron conveyor wound around the plurality of rotating shaft members,
    A projection unit that projects a projection material toward the workpiece placed on the bending portion;
    A shot processing apparatus comprising:
  2.  前記エプロンコンベヤは、前記複数のキャタピラ構成部材のそれぞれに連結されたチェーン構成部材を複数備えて構成され、前記複数の回転軸部材に掛け回されたチェーンを有している、
     請求項1に記載のショット処理装置。
    The apron conveyor is configured to include a plurality of chain components connected to each of the plurality of caterpillar components, and includes a chain wound around the plurality of rotation shaft members.
    The shot processing apparatus according to claim 1.
  3.  前記複数のキャタピラ構成部材は、それぞれ金属製である、
     請求項1又は請求項2に記載のショット処理装置。
    The plurality of caterpillar components are each made of metal.
    The shot processing apparatus according to claim 1 or 2.
  4.  前記複数のキャタピラ構成部材のそれぞれは、前記撓み部に位置している間、その前記キャタピラの回転方向一方側の一端部が、前記キャタピラの回転方向一方側に隣り合うキャタピラ構成部材の他端部よりも前記キャタピラの内側にずれた状態で前記他端部と前記キャタピラの回転方向にオーバーラップする、
     請求項1~請求項3のいずれか一項に記載のショット処理装置。
    While each of the plurality of caterpillar constituent members is located at the flexure portion, one end portion of the caterpillar rotation direction on one side thereof is adjacent to the one side of the caterpillar rotation direction on the other end portion of the caterpillar component member. More than the other end portion and the caterpillar in the rotational direction in a state shifted to the inside of the caterpillar,
    The shot processing apparatus according to any one of claims 1 to 3.
  5.  前記一端部及び前記他端部の少なくとも一方には、相手側に向けて突出する突出部が形成されている、
     請求項4に記載のショット処理装置。
    At least one of the one end and the other end is formed with a protrusion that protrudes toward the other side.
    The shot processing apparatus according to claim 4.
  6.  前記突出部が、前記一端部に形成され、
     前記複数のキャタピラ構成部材のそれぞれは、前記撓み部に位置している間、前記突出部における前記キャタピラの回転方向と反対側を向いた面である他方側の面が、前記キャタピラの回転方向一方側の一端部において同キャタピラ構成部材に隣り合うキャタピラ構成部材における前記キャタピラの回転方向他方側の他端部の面よりも前記キャタピラの回転方向に沿って後方に位置される、
     請求項5に記載のショット処理装置。
    The protrusion is formed at the one end;
    While each of the plurality of caterpillar constituting members is located in the bent portion, the other side surface, which is a surface facing the opposite direction to the rotation direction of the caterpillar in the projecting portion, is one of the rotation directions of the caterpillar. In the one end portion on the side, the caterpillar component member adjacent to the caterpillar component member is positioned rearward along the rotation direction of the caterpillar than the surface of the other end portion on the other side in the rotation direction of the caterpillar member.
    The shot processing apparatus according to claim 5.
  7.  前記突出部における前記キャタピラの回転方向と反対側を向いた面である他方側の面は、前記キャタピラの厚さ方向に沿って延びている、
     請求項6に記載のショット処理装置。
    The other side surface, which is the surface facing the direction opposite to the rotation direction of the caterpillar in the protrusion, extends along the thickness direction of the caterpillar,
    The shot processing apparatus according to claim 6.
  8.  前記他端部には、前記キャタピラの表側に突出する凸部が形成され、
     前記凸部における前記キャタピラの回転方向一方側の面は、前記凸部の基端側に向かうに従って前記キャタピラの回転方向一方側に向かうように傾斜している、
     請求項5~請求項7のいずれか一項に記載のショット処理装置。
    The other end portion is formed with a convex portion protruding to the front side of the caterpillar,
    The surface on one side in the rotation direction of the caterpillar in the convex portion is inclined so as to go to one side in the rotation direction of the caterpillar as it goes toward the base end side of the convex portion.
    The shot processing apparatus according to any one of claims 5 to 7.
  9.  前記エプロンコンベヤは、前記キャタピラの幅方向両端部に沿って設けられ、前記複数の回転軸部材に掛け回された一対のチェーンを有し、
     前記キャタピラにおける前記一対のチェーンとの連結部よりも幅方向内側に配置され、前記撓み部とで前記ワークを収容する凹部を形成する一対のヘッドライナを備えた、
     請求項1~請求項8のいずれか一項に記載のショット処理装置。
    The apron conveyor is provided along both ends in the width direction of the caterpillar, and has a pair of chains wound around the plurality of rotating shaft members,
    A pair of headliners that are disposed on the inner side in the width direction than the connecting portion with the pair of chains in the caterpillar, and that form a recess that accommodates the workpiece with the bending portion;
    The shot processing apparatus according to any one of claims 1 to 8.
  10.  前記複数のキャタピラ構成部材のそれぞれは、前記キャタピラの回転により形成される回転面と直交し、回転方向に沿った面で切断した断面がT字状を成している、
     請求項1~請求項9のいずれか一項に記載のショット処理装置。
    Each of the plurality of caterpillar constituent members is orthogonal to a rotation surface formed by the rotation of the caterpillar, and a cross section cut along a surface along the rotation direction forms a T shape.
    The shot processing apparatus according to any one of claims 1 to 9.
  11.  前記複数のキャタピラ構成部材のそれぞれは、
     金属で形成された本体部と、
     前記本体部における前記ワークとの接触面を被覆するゴム製の被覆部と、を有している、
     請求項1~請求項10のいずれか一項に記載のショット処理装置。
    Each of the plurality of caterpillar components is
    A main body formed of metal,
    A rubber covering portion that covers a contact surface of the main body portion with the workpiece;
    The shot processing apparatus according to any one of claims 1 to 10.
PCT/JP2011/067406 2010-12-22 2011-07-29 Shot process apparatus WO2012086255A1 (en)

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CN107253150A (en) * 2017-08-11 2017-10-17 盐城市大丰三星机械有限公司 A kind of multi-track shot-blasting machine
CN110303434A (en) * 2019-07-22 2019-10-08 东莞东久机械有限公司 A kind of ball blast cell structure of impeller head
CN112171517A (en) * 2020-09-14 2021-01-05 杭州盾源聚芯半导体科技有限公司 Method for processing outer surface of silicon ring
CN112192450A (en) * 2020-09-14 2021-01-08 杭州盾源聚芯半导体科技有限公司 Silicon ring sand blasting device
CN114274054A (en) * 2021-12-30 2022-04-05 唐山腾龙重型机械设备制造有限公司 Crawler-type shot blasting machine capable of automatically feeding materials and shot blasting method
CN115805534A (en) * 2022-12-20 2023-03-17 江苏奔腾橡胶制品有限公司 Rubber track processing technology and processing device

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CN107253150A (en) * 2017-08-11 2017-10-17 盐城市大丰三星机械有限公司 A kind of multi-track shot-blasting machine
CN107253150B (en) * 2017-08-11 2023-08-25 盐城市大丰三星机械有限公司 Multi-crawler shot blasting machine
CN110303434A (en) * 2019-07-22 2019-10-08 东莞东久机械有限公司 A kind of ball blast cell structure of impeller head
CN110303434B (en) * 2019-07-22 2024-04-19 东莞东久机械有限公司 Shot blasting chamber structure of shot blasting machine
CN112171517A (en) * 2020-09-14 2021-01-05 杭州盾源聚芯半导体科技有限公司 Method for processing outer surface of silicon ring
CN112192450A (en) * 2020-09-14 2021-01-08 杭州盾源聚芯半导体科技有限公司 Silicon ring sand blasting device
CN112171517B (en) * 2020-09-14 2021-11-09 杭州盾源聚芯半导体科技有限公司 Method for processing outer surface of silicon ring
CN114274054A (en) * 2021-12-30 2022-04-05 唐山腾龙重型机械设备制造有限公司 Crawler-type shot blasting machine capable of automatically feeding materials and shot blasting method
CN115805534A (en) * 2022-12-20 2023-03-17 江苏奔腾橡胶制品有限公司 Rubber track processing technology and processing device

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