WO2012083786A1 - 太阳能电池板安装系统 - Google Patents

太阳能电池板安装系统 Download PDF

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Publication number
WO2012083786A1
WO2012083786A1 PCT/CN2011/083215 CN2011083215W WO2012083786A1 WO 2012083786 A1 WO2012083786 A1 WO 2012083786A1 CN 2011083215 W CN2011083215 W CN 2011083215W WO 2012083786 A1 WO2012083786 A1 WO 2012083786A1
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WO
WIPO (PCT)
Prior art keywords
clip
solar panel
mounting
block
installation
Prior art date
Application number
PCT/CN2011/083215
Other languages
English (en)
French (fr)
Inventor
叶健
杨明生
Original Assignee
东莞宏威数码机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东莞宏威数码机械有限公司 filed Critical 东莞宏威数码机械有限公司
Publication of WO2012083786A1 publication Critical patent/WO2012083786A1/zh

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Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00—Supporting structures for PV modules
    • H02S20/20—Supporting structures directly fixed to an immovable object
    • H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F24S25/37—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles forming coplanar grids comprising longitudinal and transversal profiles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/613—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures in the form of bent strips or assemblies of strips; Hook-like connectors; Connectors to be mounted between building-covering elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/65—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for coupling adjacent supporting elements, e.g. for connecting profiles together
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Definitions

  • the invention relates to a mounting structure of a solar panel, in particular to a mounting system of a solar panel with simple structure and convenient installation. Background technique
  • Household solar installations are mainly placed in the sunny position outside the personal building.
  • solar panels are installed on the brackets, and then the brackets are installed outside the building.
  • the existing brackets for mounting the solar cells are mostly formed by lap joints of steel profiles or by using standard aluminum materials, and then the solar cells are mounted thereon, but Brackets made of steel lap joints, because of the large amount of steel used, make the brackets cumbersome, not suitable for outdoor installation, and the solar panels are mounted on the steel brackets by punching, which destroys the oxidation of the solar panel frame.
  • the layer makes the solar panel prone to dialysis, reduces the service life of the solar panel, and easily causes the steel to rust and cannot guarantee the service life.
  • the installation precision of the mounting hole on the bracket is high, which leads to complicated production process and installation cycle. Long; the way in which standard aluminum is joined into a bracket, although Light weight, the advantages of uniform thickness, but the solar panels manner substantially preclude the use of a screw and nut connection, the mounting complicated and time consuming.
  • the solar panel can be adapted to more types of installation positions, and the other installation method is to install directly on the outdoor installation site, for example, directly on the roof.
  • This installation method uses the same form of metal support as the outdoor installation site, a plurality of solar panels are arranged on the metal support, and a space is formed between the solar panels, and a fixed frame is arranged at the interval of the solar panel, the fixed frame It is fixed by fasteners placed at the spacing of the solar panels; this structure makes the solar panels more practical, but this type of installation requires pre-designing the metal support corresponding to the panel and installing it once. All the panels are fixed by the fixed frame. Since the installation of the solar panels generally needs to be inclined at a certain angle to absorb sunlight, the installation is difficult, the installation is cumbersome, and the work efficiency is low.
  • the technical solution of the present invention is: providing a solar panel mounting system, which is suitable for installing a solar panel in an outdoor environment, the solar panel mounting system comprising two beams, a plurality of clips, and a plurality of panels And a plurality of blocks, the beam is fixed to the outdoor installation site and parallel to each other, the upper end surface of the beam is open with an opening in the axial direction, and the two sides of the opening of the beam are bent inward along the opening to form a bearing.
  • the latching member is mounted on the carrying portion of the beam and mounted on the beam, and the engaging member is perpendicular to the beam, and the two sides of the engaging member are axially opened.
  • the bottom surface of the latching member is axially provided with a mounting slot, and the bottom surface of the latching member is carried on the carrying portion of the beam, and two opposite sides of the panel
  • the two blocks are fixedly connected to the opposite sides of the engaging member, and the two ends of the engaging member are fixedly connected to the other two opposite sides of the battery board.
  • the card slot of the card member is provided with an elastic buffering member
  • the elastic buffering member may be a rubber buffering member for preventing the battery panel from being damaged during the installation process.
  • the stopper comprises a bottom plate, and the vertical plates are bent and extended along the opposite sides of the bottom plate to form a vertical plate.
  • the vertical plates form a clamping area therebetween, and the free ends of the vertical plates extend outward to form a top plate.
  • the top plate is located in the same plane as the card slot, and the bottom plate is provided with a mounting hole, and the end of the clip is clamped in the clamping region of the block and carried on the block a latching member and the stopper on a bottom plate
  • the bottom plates are fixedly connected by bolts, and the blocks are disposed at the ends of the clips and position the battery boards to prevent the solar panels from sliding off the mounting system.
  • the solar panel mounting system further includes a connecting block
  • the connecting block has a first connecting portion, a second connecting portion and a third connecting portion, the first connecting portion, the second connecting portion, and the third The connecting portions are perpendicular to each other, and the first connecting portion and the second connecting portion start to have a through hole, the connecting block is stuck at the intersection of the clip and the beam, and the first The connecting portion is carried on the carrying portion of the beam, the third contact portion is in contact with the side surface of the beam, and the second contact portion is in contact with the bottom plate of the clip member, the first contact portion And the second contact portion is respectively fixed to the beam and the engaging member by bolts, and the connecting member is fixed to the beam by the connecting block, and the battery board is clamped by sliding the connecting member according to the specification of the solar panel during installation. Then, the clip is fixed to the beam through the connecting block, so that the installation of the panel is flexible and convenient.
  • the solar panel mounting system further includes a plurality of mounting blocks
  • the mounting block includes a spring and a spring block
  • one end of the spring is fixed in the opening of the beam
  • the other end of the spring is
  • the elastic block is fixedly connected and compressed
  • the elastic block is located in the opening and is in contact with the bearing portion.
  • the elastic block is provided with a through hole, and the through hole of the elastic block and the connecting member are The through holes of the first contact portion correspond to each other, and the two are connected by bolts.
  • the arrangement of the spring and the spring block facilitates the installation of the bolt, thereby facilitating the connection between the connecting block and the beam, and saving installation time.
  • the solar panel mounting system further includes a corner code
  • the corner code has two bent mounting portions, wherein the mounting portion is engaged with the beam, and the other mounting portion is
  • the outdoor mounting portion is fixedly connected, and more specifically, the side surfaces of the beam have a side opening formed concavely in the axial direction, and the side opening extends a blocking portion parallel to the side of the beam.
  • An engaging portion is formed between the blocking portion and the side surface of the beam, and a mounting portion of the corner code is engaged in the engaging portion and interferes with the blocking portion, and another mounting portion of the corner code It is fixedly connected with the outdoor installation part, and the corner code is directly fixed to the installation part by bolts, so that the installation is simple, and at the same time, in order to improve the stability of the system, the contact area of the corner code and the beam and the installation part can be increased, and the angle can also be increased.
  • the number of codes makes the structure simple and flexible to install.
  • the solar panel mounting system of the present invention comprises two beams, a plurality of clips mounted on the beam, and a plurality of stops mounted on the two ends of the clip, two of the clips side
  • Two mutually symmetrical card slots are formed in the axial direction, and a mounting groove is formed on the bottom surface of the engaging member in the axial direction, and the bottom surface of the engaging member is supported on the beam and fixedly connected with the beam.
  • the battery board is stuck in the card slot of the adjacent card connector, the block is fixedly connected to both ends of the card member and positions the battery board, and several battery boards and a plurality of card connectors are cyclically installed. Large solar panels are formed.
  • the clips can be flexibly adjusted according to the specific position and specifications of the panels, so that the two are snapped together, and then the next panel is installed, so that the installation accuracy of the panel is high, and the installation is quick and simple.
  • the bracket for installing the battery board has a simple structure and light weight, the installation speed can be greatly improved during outdoor installation, the work efficiency is improved, and the installation cost and the use cost are saved.
  • FIG. 1 is a schematic structural view of a solar panel mounting system of the present invention.
  • Figure 2 is a schematic view showing the installation of the beam and the clip in Figure 1.
  • Figure 3 is a schematic cross-sectional view showing the mounting of the battery board and the clip in Figure 1.
  • FIG. 4 is a schematic structural view of a beam of a solar panel mounting system of the present invention.
  • Fig. 5 is a structural schematic view of a clip of the solar panel mounting system of the present invention.
  • Fig. 6 is a structural schematic view showing the corner code of the solar panel mounting system of the present invention.
  • Figure 7 is a schematic view showing the structure of a connecting block of the solar panel mounting system of the present invention.
  • Fig. 8 is a structural schematic view of a stopper of the solar panel mounting system of the present invention.
  • Figure 9 is a schematic view showing the state in which the solar panel mounting system of the present invention is mounted on a roof.
  • Fig. 10 is a view showing another state in which the solar panel mounting system of the present invention is mounted on a roof. detailed description
  • the solar panel mounting system of the present invention comprises two beams 1, a plurality of corners 2, a snap member 3, a connecting block 4, a stopper 5 and a battery panel 6, and the two beams 1 pass the corner 2
  • the upper end surface of the beam 1 is axially opened with an opening 101, and the two sides of the opening 101 of the beam 1 are bent inwardly along the opening to form a bearing portion 102, which is installed in the opening 101.
  • the side faces of the beam 1 have a side opening 104 formed concavely in the axial direction, and at the side opening 104, a blocking portion 105 parallel to the side of the beam 1 is extended, and the blocking portion 105 and the side of the beam 1 are
  • the engaging area 106 is formed to be engaged with the corner code 2.
  • the plurality of beams 1 are connected to each other; the engaging members 3 are carried on the carrying portion 102 of the beam 1 in parallel with each other and fixedly connected to the beam 1 by the mounting block 4, and the engaging member 3 is perpendicular to the beam 1 and the engaging member 3
  • Two mutually symmetric card slots 301 are defined in the axial direction on the two sides of the card slot 301, and an elastic buffering member 302 is mounted on the card slot 301.
  • the bottom surface of the latching member 3 is axially opened with a mounting slot 303, and the latching member
  • the bottom surface of the metal plate 6 is carried on the bearing portion 102 of the beam 1.
  • the elastic buffering member 302 can be a rubber buffering member for preventing the battery panel 6 from being damaged during the installation process. It is understood that the elastic buffering member 302 is not limited to the rubber buffering member, and the surface of the card slot 301 contacting the battery panel 6 may be coated as needed to replace the elastic buffering member 302; the stopper 5 is fixedly connected to The two ends of the clip 3 are positioned to the other two opposite sides of the panel 6.
  • the mounting block 103 is disposed in the opening 101 of the upper end of the beam 1 and includes a spring block 103a and a spring 103b.
  • One end of the 103b is fixed in the opening 101 on the beam 1, and the other end is fixedly connected to the spring block 103a.
  • the spring 103a is compressed. Therefore, the spring block 103a is located in the opening 101 against the bearing portion 102 of the beam 1, the spring block 103a.
  • a through hole is also provided, and the mounting block 103 is used to mount the clip 3 to the beam 1.
  • the corner 2 of the solar panel mounting system has a first mounting portion 201 and a second mounting portion 202 which are bent, and a through hole 204 is defined in the first mounting portion 201 for
  • the second mounting portion 202 has a bent portion 203, and the free end of the second mounting portion 202 extends upward into the side opening 104 of the beam 1 and is engaged with the blocking portion 105 and the beam 1
  • the bent portion 202 is caught at the lower end of the side opening 104, and the corner code 2 makes the fixed connection of the beam 1 and the outdoor mounting portion simpler, and at the same time, to improve the stability of the system, Increasing the contact area of the corner 2 with the beam 1 and the mounting portion, the number of the corners 2 can also be increased, and the installation is flexible
  • the connecting block 4 has a first connecting portion 401, a second connecting portion 402, and a third connecting portion 403, first The connecting portion 401, the second connecting portion 402, and the third connecting portion 40
  • the arrangement of the spring block 103a and the spring 103b of the mounting block 103 facilitates the installation of the bolt, thereby facilitating the connection of the connecting block 4 and the mounting block 10, saving installation time, and the second contact portion 402 of the connecting block 4 passes.
  • the bolt is fixed in the mounting groove 303 on the lower bottom surface of the engaging member 3, and the engaging member 3 is fixed on the beam 1 by the connecting block 4.
  • the sliding plate 3 can be slid according to the specification of the solar panel to cause the battery board 6 to be stuck.
  • the connecting block 4 is fixed to the mounting block 103 on the beam 1, so that the installation of the battery board 6 is flexible and convenient.
  • the block 5 includes a bottom plate 501, and two vertical sides of the bottom plate 501 are bent to form a vertical plate 502.
  • a clamping portion 504 is formed between the two vertical plates 502.
  • the free ends of the two vertical plates 502 extend outward to form a top plate 503.
  • 503 is located on the same plane as the card slot 301 of the card connector 3.
  • the bottom plate 501 is further provided with a mounting hole 505. When the end portion of the clip member 3 is mounted, the end of the clip member 3 is clamped on the clip of the block 5.
  • the holding portion 504 is carried on the bottom plate 501 of the stopper 5, and the fixing member 5 is disposed between the engaging member 3 and the bottom plate 501 of the stopper 5 at the end of the engaging member 3 to prevent the solar panel 6 from being removed. Sliding off the system.
  • the solar panel mounting system of the present invention is suitable for installation directly on an outdoor installation site, and is now implemented by installing a solar panel mounting system on a roof.
  • the method is described in detail as an example.
  • the two beams 1 are fixed to the roof 7 by the corner code 2, and the two beams 1 are parallel to each other, and then a snap member 3 is fixed to the two beams 1 through the connecting block 4, and the engaging member 3 is perpendicular to the beam 1.
  • the panel 6 is inserted into the slot 301 on the side of the clip 3 from the side of the clip 3, and the panel 6 is inserted into the slot 301 and carried on the elastic buffer 302, and the two are snap-fitted, and then along the panel 6.
  • the mounting direction moves another "" connector 3 so that the other side of the panel 6 opposite the installed side is snapped into the slot 301 on the side of the clip 3, so that the panel 6 is stuck to In the corresponding card slot 301 between the adjacent clips 3, the connecting block 4 is then stuck at the intersection of the clip member 3 and the beam 1, and the first contact portion 401 and the spring block 103a of the mounting block 103 are used.
  • the second contact portion 402 is fixedly connected to the bottom surface of the engaging member 3, the installation of a battery panel 6 is completed, and the stopper 5 is mounted on both ends of the engaging member 3, so that the engaging member 3 is The end portion is held by the clamping portion 504 of the stopper 5 and carried on the bottom plate 501 of the stopper 5, and the locking member 3 and the bottom plate 501 of the stopper 5 are fixedly connected by bolts, the top plate 503 and the panel
  • the two opposite sides of the 6 are in contact with each other to position the panel 6; then another battery panel 6 is installed, and then another "" wife member 3 is installed, and the cycle is repeated to mount the plurality of panels 6 on the beam. On the 1st, complete the overall solar panel installation.
  • the solar panel mounting system of the present invention comprises two cross members 1, a plurality of latching members 3 mounted on the cross member 1, and a plurality of stoppers 5 mounted on the two ends of the latching member 3, the latching members 3
  • Two mutually symmetrical card slots 301 are defined in the axial direction on the two sides of the engaging member 3, and a mounting groove 303 is defined in the bottom surface of the engaging member 3, and the bottom surface of the engaging member 3 is supported on the beam 1 and fixedly connected with the beam
  • the two opposite sides of the battery board 6 are locked in the corresponding card slots 301 between the adjacent two latching members 3.
  • the blocking block 5 is fixedly connected to the two ends of the latching member 3 and to the battery board 6.
  • the other two opposite sides are positioned, and a plurality of battery boards 6 and a plurality of clips 3 are cyclically mounted to form a large solar panel.
  • the clips 3 can be flexibly adjusted according to the specific position and specifications of the panel 6, so that the two After the card is connected, the next battery board 6 is installed, so that the installation accuracy of the battery board 6 is high, and the installation is quick.
  • the bracket for mounting the battery board 6 is simple in structure and light in weight, the roof 7 has a certain inclination. Can be greatly installed High speed of installation and installation cost savings and cost.
  • the solar panel mounting system of the present invention is not limited to the installation method of only two beams 1 , and a plurality of sets of beams 1 may be installed according to actual needs, and the panel 6 is mounted thereon; the solar panel mounting system of the present invention is not limited to the above.
  • the manner of installing the roof can also be installed in other parts of the outdoor according to the actual situation, which is well known to those skilled in the art and will not be described in detail herein.
  • the solar panel mounting system of the present invention is also not limited to the installation of the solar panel 6, but may be used for the installation of similar objects as needed.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

太阳能电池板安装系统 技术领域
本发明涉及一种太阳能电池板的安装结构， 尤其涉及一种结构简单、 安装 便捷的太阳能电池板的安装系统。 背景技术
随着煤炭、 石油等不可再生能源的日渐枯竭， 能源问题日益成为制约经济 发展的重要因素， 越来越多的国家开始实行 "阳光计划"， 即开发可再生的太阳 能资源， 以寻求经济发展的新动力， 欧洲一些高水平的核研究机构也开始转向 可再生能源的开发， 在国际光伏市场巨大潜力的推动下， 各国的太阳能电池制 造业争相投入巨资， 扩大生产， 以争一席之地； 从长远来看， 随着太阳能电池 制造技术的改进以及新的光-电转换技术的发展， 各国对环境的保护和对再生清 洁能源的巨大需求， 太阳能电池仍将是利用太阳辐射能比较切实可行的方法， 可为人类未来大规模地利用太阳能开辟广阔的前景。
近年来， 家用太阳能装置开始越来越受欢迎， 家用太阳能装置主要布置在 个人建筑物的外部的向阳位置， 通常是将太阳能电池板安装于支架上， 再将支 架安装于建筑外的最有利于吸收太阳光的位置上以接收太阳光， 现有的用来安 装太阳能电池的支架大多釆用型钢纵横搭接而成或釆用标准铝材连接构成， 再 将太阳能电池安装于其上， 但釆用型钢搭接构成的支架， 由于使用大量钢材， 使得支架笨重， 不适于在户外安装， 且太阳能电池板釆用打孔的方式安装在型 钢支架上， 打孔破坏了太阳能电池板外框的氧化层， 使太阳能电池板容易产生 渗析， 降低了太阳能电池板的使用寿命， 也容易导致型钢生锈而无法保证使用 年限； 同时， 支架上安装孔的设置精度要高， 导致生产工序复杂， 安装周期长; 釆用标准铝材连接成支架的方式， 虽然使支架具有重量轻、 壁厚均匀等优点， 但是安装太阳能电池板基本釆用螺钉与螺母连接的方式， 使安装繁瑣， 耗时长。
为简化安装支架的结构， 同时使太阳能电池板能适应更多种类型的安装位 置， 另一种安装方式是直接在户外的安装部位上安装， 例如直接在屋顶上安装, 这种安装方式釆用了与户外安装部位相同形式的金属支撑， 若干太阳能电池板 排列于金属支撑上， 且太阳能电池板之间形成间隔， 在太阳能电池板的间隔处 布置有固定框架， 固定框架再通过设置在太阳能电池板的间隔处的紧固件固定； 这种结构使太阳能电池板的实用性更强， 但这种安装方式中需要预先设计与电 池板相对应的金属支撑， 并一次安装所有电池板， 再用固定框架将电池板固定， 由于太阳能电池板的安装一般都需倾斜一定的角度以吸收太阳光， 因此使安装 难道增大， 使安装繁瑣， 工作效率低。
因此， 急需一种结构简单、 安装便捷快速的太阳能电池板安装系统。 发明内容
本发明的目的在于提供一种结构简单、 安装便捷快速的太阳能电池板安装 系统。
为实现上述目的， 本发明的技术方案为： 提供一种太阳能电池板安装系统， 适用于将太阳能电池板安装于户外， 所述太阳能电池板安装系统包括两横梁、 若干卡接件、 若干电池板及若干挡块， 所述横梁固定于户外的安装部位且相互 平行， 所述横梁的上端面沿轴向开设有开口， 且所述横梁的开口处的两侧面沿 开口向内弯折延伸形成承载部， 所述卡接件相互平行地承载于横梁的承载部上 并安装于所述横梁上， 所述卡接件垂直于所述横梁， 所述卡接件的两侧面上沿 轴向开设有两相互对称的卡槽， 所述卡接件的底面上沿轴向开设有安装槽， 所 述卡接件的底面承载于所述横梁的承载部上， 所述电池板的两相对的侧边卡于 相邻的所述卡接件的相应卡槽内， 所述挡块固定连接于所述卡接件的两端部对 所述电池板的另外两相对的侧边定位。
较佳地， 所述卡接件的卡槽内安装有弹性緩冲件， 所述弹性緩冲件可为橡 胶緩冲件， 用于防止电池板在安装过程中被损坏。
较佳地， 所述挡块包括底板， 沿所述底板的两相对的侧面弯折延伸形成竖 板， 所述竖板之间形成夹持区， 所述竖板的自由端向外延伸形成顶板， 所述顶 板与所述卡槽位于同一平面， 所述底板上开设有安装孔， 所述卡接件的端部卡 持于所述挡块的夹持区内并承载于所述挡块的底板上， 所述卡接件与所述挡块 的底板之间通过螺栓固定连接， 挡块设置于卡接件的端部并对电池板进行定位， 防止太阳能电池板从安装系统中滑落。
较佳地， 所述太阳能电池板安装系统还包括连接块， 所述连接块具有第一 连接部、 第二连接部及第三连接部， 所述第一连接部、 第二连接部、 第三连接 部两两相垂直， 且所述第一连接部及第二连接部上均开始有通孔， 所述连接块 卡于所述卡接件与所述横梁的相交处， 且所述第一连接部承载于所述横梁的承 载部上， 所述第三接触部与所述横梁的侧面相抵触， 所述第二接触部抵触于所 述卡接件的底板上， 所述第一接触部及第二接触部通过螺栓分别固定于所述横 梁及所述卡接件上， 用连接块将卡接件与横梁固定， 安装时可根据太阳能电池 板的规格滑动卡接件使电池板卡于其上， 再通过连接块将卡接件固定于横梁上， 使电池板的安装灵活方便。
较佳地， 所述太阳能电池板安装系统还包括若干安装块， 所述安装块包括 弹簧及弹块， 所述弹簧的一端固定于所述横梁的开口内， 所述弹簧的另一端与 所述弹块固定连接并呈压缩状， 所述弹块位于所述开口内并与所述承载部相抵 触， 所述弹块上开设有通孔， 所述弹块的通孔与所述连接件的第一接触部的通 孔相对应， 且两者通过螺栓连接， 弹簧及弹块的设置有利于螺栓的安装， 进而 使连接块与横梁的连接方便， 节约安装时间。
较佳地， 所述太阳能电池板安装系统还包括角码， 所述角码具有两呈弯折 状的安装部， 其中一所述安装部与所述横梁卡接， 另一所述安装部与所述户外 的安装部位固定连接， 更具体地， 所述横梁的两侧面上具有沿轴向内凹形成的 侧开口， 所述侧开口处延伸出平行于所述横梁的侧面的阻挡部， 所述阻挡部与 所述横梁的侧面之间形成卡合区， 所述角码的一安装部卡入所述卡合区内并与 所述阻挡部相抵触， 所述角码的另一安装部与所述户外的安装部位固定连接， 角码通过螺栓直接固定在安装部位， 使安装简单， 同时为提高系统的稳固性， 可通过增大角码与横梁及安装部位的接触面积， 也可以增加角码的数量， 使结 构简单， 安装灵活。
与现有技术相比， 由于本发明的太阳能电池板安装系统包括两横梁、 安装 于横梁上的若干卡接件、 安装于卡接件两端部的若干挡块， 所述卡接件的两侧 面上沿轴向开设有两相互对称的卡槽， 所述卡接件的底面上沿轴向开设有安装 槽， 所述卡接件的底面承载于所述横梁上并与横梁固定连接， 所述电池板卡于 相邻所述卡接件的卡槽内， 所述挡块固定连接于所述卡接件的两端并对所述电 池板定位， 循环安装若干电池板及若干卡接件形成较大的太阳能电池板， 安装 时可根据电池板的具体位置及规格灵活调整卡接件， 使两者卡接， 再安装下一 电池板， 使电池板的安装精度高， 且安装快捷简单， 同时因为安装电池板的支 架结构简单， 重量轻， 因此在户外安装时可大大提高安装速度， 提高工作效率， 并节约安装成本和使用成本。 附图说明
图 1是本发明太阳能电池板安装系统的结构示意图。
图 2是图 1中横梁及卡接件的安装示意图。
图 3是图 1中电池板与卡接件安装的截面示意图。
图 4是本发明太阳能电池板安装系统的横梁的结构示意图。
图 5是本发明太阳能电池板安装系统的卡接件的结构示意图。
图 6是本发明太阳能电池板安装系统的角码的结构示意图。
图 7是本发明太阳能电池板安装系统的连接块的结构示意图。
图 8是本发明太阳能电池板安装系统的挡块的结构示意图。
图 9是本发明太阳能电池板安装系统安装于屋顶的状态示意图。
图 10是本发明太阳能电池板安装系统安装于屋顶的另一状态示意图。 具体实施方式
现在参考附图描述本发明的实施例， 附图中类似的元件标号代表类似的元 件。
如图 1-图 5所示，本发明太阳能电池板安装系统包括两横梁 1、若干角码 2、 卡接件 3、 连接块 4、 挡块 5及电池板 6, 两横梁 1通过角码 2固定于户外的安 装部位且相互平行， 横梁 1的上端面沿轴向开设有开口 101 , 且横梁 1的开口 101处的两侧面沿开口向内弯折延伸形成承载部 102, 在开口 101内安装有安装 块 103 , 横梁 1的两侧面上具有沿轴向内凹形成的侧开口 104, 在侧开口 104处 延伸出平行于所述横梁 1的侧面的阻挡部 105 ,阻挡部 105与横梁 1的侧面之间 形成卡合区 106, 用于与角码 2卡合连接， 在安装过程中， 当横梁 1根据实际情 况需要延长时， 还可以通过连接条 (图未示 )卡于横梁 1的侧开口 104内将多 个横梁 1连接； 卡接件 3相互平行地承载于横梁 1的承载部 102上并通过安装 块 4固定连接于横梁 1上， 且卡接件 3垂直于横梁 1 , 卡接件 3的两侧面上沿轴 向开设有两相互对称的卡槽 301 , 在卡槽 301内还安装有弹性緩冲件 302, 卡接 件 3的底面上沿轴向开设有安装槽 303 ,卡接件 3的底面承载于所述横梁 1的承 载部 102上， 电池板 6的两相对的侧面卡于两相邻卡接件 3之间相对应的卡槽 301内并承载于弹性緩冲件 302上， 弹性緩冲件 302可为橡胶緩冲件， 用于防止 电池板 6在安装过程中被损坏， 可以理解地， 弹性緩冲件 302并不限于橡胶緩 冲件， 还可以根据需要将卡槽 301内与电池板 6接触的表面进行镀膜处理， 以 代替弹性緩冲件 302;挡块 5固定连接于所述卡接件 3的两端部并对电池板 6的 另外两相对的侧面定位，其中，横梁 1的上端面的开口 101内设置的安装块 103 , 其包括弹块 103a及弹簧 103b,弹簧 103b的一端固定于横梁 1上的开口 101内， 另一端与弹块 103a固定连接， 弹簧 103a呈压缩装， 因此， 弹块 103a位于开口 101内抵触于横梁 1的承载部 102上， 弹块 103a上还设置有通孔， 安装块 103 用于将卡接件 3安装于横梁 1上。
如图 6-图 8所示， 太阳能电池板安装系统的角码 2具有呈弯折状的第一安 装部 201及第二安装部 202, 第一安装部 201上开设有通孔 204, 用于与屋顶上 的安装部位固定连接； 第二安装 202部上具有弯折部 203 , 第二安装部 202的自 由端向上伸入横梁 1的侧开口 104内 , 并卡入阻挡部 105与横梁 1的侧面之间 形成的卡合区 106内， 弯折部 202卡于侧开口 104的下端， 角码 2使横梁 1与 户外安装部位的固定连接更简单， 同时， 为提高系统的稳固性， 可通过增大角 码 2与横梁 1及安装部位的接触面积， 也可以增加角码 2的数量， 安装灵活； 连接块 4具有第一连接部 401、 第二连接部 402及第三连接部 403 , 第一连接部 401、 第二连接部 402、 第三连接部 403两两之间互相垂直， 且第一连接部 401 上开设有通孔 404, 第二连接部 402上开设有通孔 405 , 连接块 4用于将卡接件 3固定于横梁 1上， 安装时， 连接块 4卡于卡接件 3与横梁 1的相交处， 且所述 第一连接部 401承载于横梁 1的承载部 102上， 第三接触部 403与横梁 1的侧 面相抵触， 第二接触部 402抵触于卡接件 3的底板上， 第一接触部 401上的通 孔 404与安装块 103的弹块 103a上的通孔相对应， 两者之间通过螺栓连接， 安 装块 103的弹块 103a及弹簧 103b的设置有利于螺栓的安装， 进而使连接块 4 与安装块 10的连接方便， 节约安装时间， 连接块 4的第二接触部 402通过螺栓 固定于卡接件 3的下底面上的安装槽 303内， 用连接块 4将卡接件 3固定在横 梁 1上， 可根据太阳能电池板的规格滑动卡接件 3使电池板 6卡于其上， 再将 连接块 4与横梁 1上的安装块 103固定， 使电池板 6的安装灵活方便。
挡块 5包括底板 501 , 沿底板 501的两相对的侧面弯折延伸形成竖板 502, 两竖板 502之间形成夹持区 504 , 两竖板 502的自由端向外延伸形成顶板 503 , 顶板 503与卡接件 3的卡槽 301位于同一平面，底板 501上还开设有安装孔 505 , 安装于卡接件 3的端部时， 卡接件 3的端部卡持于挡块 5的夹持区 504并承载 于所述挡块 5的底板 501上， 卡接件 3与挡块 5的底板 501之间通过螺栓固定 挡块 5设置于卡接件 3的端部， 防止太阳能电池板 6从系统中滑落。
结合图 9-图 10, 对本发明太阳能电池板安装系统的安装过程进行说明， 本 发明太阳能电池板安装系统适用于直接安装于户外的安装部位， 现以太阳能电 池板安装系统安装于屋顶上的实施方式为例进行详细描述。
首先将两横梁 1通过角码 2固定于屋顶 7上， 且两横梁 1相互平行， 然后 将一卡接件 3通过连接块 4固定于两横梁 1上， 卡接件 3与横梁 1相垂直， 将 电池板 6从卡接件 3侧面插入其侧面上的卡槽 301内， 电池板 6卡于卡槽 301 内并承载于弹性緩冲件 302上， 两者卡合连接， 然后沿电池板 6的安装方向移 动另一"" ^接件 3 , 使电池板 6的与已安装的侧面相对的另一侧面卡入该卡接件 3 侧面上的卡槽 301内，使电池板 6卡于两相邻的卡接件 3之间相对应的卡槽 301 内， 再将连接块 4卡于卡接件 3与横梁 1的交接处， 将第一接触部 401与安装 块 103的弹块 103a用螺栓固定连接， 第二接触部 402与卡接件 3的底面固定连 接， 完成一电池板 6的安装， 并将挡块 5安装于卡接件 3的两端部， 使卡接件 3 的端部卡持于挡块 5的夹持区 504并承载于所述挡块 5的底板 501上，卡接件 3 与挡块 5的底板 501之间通过螺栓固定连接， 顶板 503与电池板 6的两相对的 侧面相抵触进而对电池板 6进行定位； 再接着安装另一电池板 6, 完成后再安装 另一"" N妻件 3 , 如此循环， 将多个电池板 6安装在横梁 1上， 完成整体的太阳能 电池板安装。
由于本发明的太阳能电池板安装系统， 其包括两横梁 1、 安装于横梁 1上的 若干卡接件 3、 安装于卡接件 3两端部的若干挡块 5 , 所述卡接件 3的两侧面上 沿轴向开设有两相互对称的卡槽 301 , 卡接件 3的底面上沿轴向开设有安装槽 303 , 卡接件 3的底面承载于所述横梁 1上并与横梁固定连接， 电池板 6的两相 对的侧面卡于相邻两卡接件 3之间相对应的卡槽 301内， 挡块 5固定连接于所 述卡接件 3的两端部并对电池板 6的另外两相对的侧面进行定位， 循环安装若 干电池板 6及若干卡接件 3形成较大的太阳能电池板， 安装时可根据电池板 6 的具体位置及规格灵活调整卡接件 3 , 使两者卡接， 再安装下一电池板 6, 使电 池板 6的安装精度高， 且安装快捷， 同时因为安装电池板 6的支架结构简单， 重量轻， 因此在屋顶 7这类具有一定倾斜度的部位安装时可大大提高安装速度， 并节约安装成本和使用成本。
本发明太阳能电池板安装系统并不限于只有两横梁 1 的安装方式， 还可根 据实际需要安装多组横梁 1 , 并在其上安装电池板 6; 本发明太阳能电池板安装 系统也不仅仅限于上述屋顶的安装方式， 还可以根据实际情况安装在户外的其 他部位 , 此为本领域普通技术人员所熟知 , 在此不再做详细的说明。
本发明太阳能电池板安装系统也并不限于对太阳能电池板 6 的安装， 也可 才艮据实际需要， 用于相类似的其他物件的安装。
以上所揭露的仅为本发明的优选实施例而已， 当然不能以此来限定本发明 之权利范围， 因此依本发明申请专利范围所作的等同变化， 仍属本发明所涵盖 的范围。

Claims

1.一种太阳能电池板安装系统， 适用于将太阳能电池板安装于户外， 其特征 在于： 所述太阳能电池板安装系统包括两横梁、 若干卡接件、 若干电池板及若 干挡块， 所述横梁固定于户外的安装部位且相互平行， 所述横梁的上端面沿轴 向开设有开口， 且所述横梁的开口处的两侧面沿开口向内弯折延伸形成承载部， 所述卡接件相互平行地承载于横梁的承载部上并安装于所述横梁上， 所述卡接 件垂直于所述横梁， 所述卡接件的两侧面上沿轴向开设有两相互对称的卡槽， 所述卡接件的底面上沿轴向开设有安装槽， 所述卡接件的底面承载于所述横梁 的承载部上， 所述电池板的两相对的侧边卡于相邻的所述卡接件的相应卡槽内 , 所述挡块固定连接于所述卡接件的两端部对所述电池板的另外两相对的侧边定 位。
2.如权利要求 1所述的太阳能电池板安装系统， 其特征在于： 所述卡接件的 卡槽内安装有弹性緩冲件。
3.如权利要求 1所述的太阳能电池板安装系统， 其特征在于： 所述挡块包括 底板， 沿所述底板的两相对的侧面弯折延伸形成竖板， 所述竖板之间形成夹持 区， 所述竖板的自由端向外延伸形成顶板， 所述顶板与所述卡槽位于同一平面， 所述底板上开设有安装孔， 所述卡接件的端部卡持于所述挡块的夹持区内并承 载于所述挡块的底板上， 所述卡接件与所述挡块的底板之间通过螺栓固定连接。
4.如权利要求 1所述的太阳能电池板安装系统，其特征在于：还包括连接块， 所述连接块具有第一连接部、 第二连接部及第三连接部， 所述第一连接部、 第 二连接部、 第三连接部两两相垂直， 且所述第一连接部及第二连接部上均开始 有通孔， 所述连接块卡于所述卡接件与所述横梁的相交处， 且所述第一连接部 承载于所述横梁的承载部上， 所述第三接触部与所述横梁的侧面相抵触， 所述 第二接触部抵触于所述卡接件的底板上， 所述第一接触部及第二接触部通过螺 栓分别固定于所述横梁及所述卡接件上。
5.如权利要求 4所述的太阳能电池板安装系统， 其特征在于： 还包括若干安 装块， 所述安装块包括弹簧及弹块， 所述弹簧的一端固定于所述横梁的开口内， 所述弹簧的另一端与所述弹块固定连接并呈压缩状， 所述弹块位于所述开口内 并与所述承载部相抵触， 所述弹块上开设有通孔， 所述弹块的通孔与所述连接 件的第一接触部的通孔相对应， 且两者通过螺栓连接。
6.如权利要求 1所述的太阳能电池板安装系统， 其特征在于： 还包括角码， 所述角码具有两呈弯折状的安装部， 其中一所述安装部与所述横梁卡接， 另一 所述安装部与所述户外的安装部位固定连接。
7.如权利要求 6所述的太阳能电池板安装系统， 其特征在于： 所述横梁的两 侧面上具有沿轴向内凹形成的侧开口， 所述侧开口处延伸出平行于所述横梁的 侧面的阻挡部， 所述阻挡部与所述横梁的侧面之间形成卡合区， 所述角码的一 安装部卡入所述卡合区内并与所述阻挡部相抵触， 所述角码的另一安装部与所 述户外的安装部位固定连接。
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