WO2012075659A1 - Zinc alloy for zipper chain and method for producing zipper chain - Google Patents

Zinc alloy for zipper chain and method for producing zipper chain Download PDF

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Publication number
WO2012075659A1
WO2012075659A1 PCT/CN2011/000129 CN2011000129W WO2012075659A1 WO 2012075659 A1 WO2012075659 A1 WO 2012075659A1 CN 2011000129 W CN2011000129 W CN 2011000129W WO 2012075659 A1 WO2012075659 A1 WO 2012075659A1
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Prior art keywords
zinc alloy
alloy
content
zipper
fastener tape
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PCT/CN2011/000129
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French (fr)
Chinese (zh)
Inventor
郭淑梅
郭新营
沈明
周敏
张儿
邵瑜
李良权
肖金锋
Original Assignee
宁波博威合金材料股份有限公司
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Publication of WO2012075659A1 publication Critical patent/WO2012075659A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/02Alloys based on zinc with copper as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • C22C18/04Alloys based on zinc with aluminium as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/165Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon of zinc or cadmium or alloys based thereon

Definitions

  • the invention relates to a zinc alloy and an application thereof, and particularly to a method for preparing a zinc alloy for a fastener tape and a fastener tape. Background technique
  • the invention and application of zippers have a long history. At present, there are many varieties and styles of zippers, which are widely used in daily life such as clothing, shoes, hats, bags, tents, toys, etc., which bring great convenience to people. .
  • a simple zipper that involves tape, chain elements, upper and lower stops, sliders and accessories, each of which involves a different material.
  • the element material is the largest amount of material, mainly metal, plastic and nylon.
  • the metal material used is mainly copper alloy. Commonly used copper alloys are H65, H68, H85, H90 and other brass and BZnl2-24 zinc white copper, which are in great demand. Copper alloys account for about 70% of the cost of zippers, and cost and resource issues are gradually facing a crisis.
  • the aluminum alloy flat wire has a low zipper strength. To meet the subsequent surface treatment, it is necessary to wear metal in the toothed belt production. Line, to meet the subsequent plating coloring.
  • the aluminum alloy has a small specific gravity, the zipper is light, the thickness of the metal is heavy, and the firmness is not good, which affects the aesthetics of vision. Iron is easy to rust, it is easy to produce rust after washing, it pollutes clothes, and it cannot pass the needle test. The raw material cost of zinc is lower than that of copper. The specific gravity is higher than that of aluminum and slightly lower than that of copper.
  • the melting temperature and annealing temperature of zinc are lower than that of copper, so the energy consumption of the product is low. If you can replace copper with zinc alloy material, not only can maintain the metal feel and elegance of the copper zipper, but also save copper resources that are scarce resources, but also reduce the cost of raw materials and the energy cost of the production process, but how to achieve the replacement is a big
  • the problem is due to the special production method of the zipper belt, which requires that the alloy used must have suitable properties to meet the processing requirements.
  • the applicant company's technicians studied the existing standard rolled zinc alloy and the deformed zinc alloy of the production wire, and found that they could not fully meet this requirement.
  • the production methods of the zipper tapes mainly include the lining method and the die casting method.
  • the metal material is prepared by the lining method.
  • the metal is first made into a metal flat wire or a Y-shaped wire. After being punched, punched, and rolled, the zipper tape is produced on the tape, and then pulled, and the polishing is performed. Finishing, coloring, cleaning of the ironing tape, and subsequent mounting of buckles, fittings and sliders.
  • the die casting method is mainly used for producing non-metallic material zippers.
  • the method for producing zinc alloy zippers has also been used.
  • the "zipper and its manufacturing method" disclosed in Chinese Patent Application No. 03129499.5 is based on zinc alloy.
  • the method of producing a zipper by die-casting injection molding does not disclose the composition of the zinc alloy; the "metal zipper" disclosed in Chinese Application No. 200810070548.8, the composition of the alloy is: Mg 10-20%, Sn 45-65%, Al 20-40%, Zn 1-30%, the production method of the zipper is basically the same as that of the production of the plastic zipper, and the zipper teeth are directly cast on the tape with the molten alloy. Since the temperature of the metal is much higher than that of the plastic, the zipper tape is easy. It is burned out, so the casting speed is very slow. It is also necessary to water-cool the tape and the zipper tape. The production cost is high and the efficiency is low. It is not suitable for mass application in general. There are currently no zinc alloy zippers produced by the defensive process on the market, nor have patents or literatures for the production of zinc alloy zippers by the lining method have been retrieved.
  • the zipper tape is produced by the lining method.
  • the flat wire is mainly used in large quantities.
  • the zippers produced, in addition to the mechanical properties required for zipper applications, require post-treatment requirements such as easy coloring, surface protection and zipper finishing.
  • the process of producing the zipper tape by the flat wire lining method is: the flat wire passes through the venting machine, firstly punches the concave and convex structure of the zipper tooth head, and then the sleeve is cut into a tooth having a Y shape, and the cloth is continuously fed.
  • the belt passes through the Y-shaped slit and is then pressed against the tape.
  • the cut surface of the flat wire is subjected to a forging deformation corresponding to the transverse forging process perpendicular to the rolling direction of the flat wire, which is the bad direction of the rolled product. After forging, the section becomes the surface of the zipper, the cut is flattened, and the element is even and full.
  • the process of producing the zipper tape by the Y-line lining method is: rolling the Y-shaped wire with a round wire blank, and forming a concave-convex structure of the zipper tooth head after being punched and punched, and continuously feeding the tape from the Y-shaped Pass through the gap and then forge on the tape.
  • the Y-line is subjected to a horizontal forging process. The above process is completed quickly and the zipper tape is continuously produced, and the production efficiency is high.
  • the zinc alloy wire for zipper must satisfy a certain deep drawability, have suitable ductility, punching property, strength and certain work hardenability. Otherwise, it may cause cracks in the mouth, burrs, crushing, crushing, broken teeth, deformation, poor bite force, etc., which cannot be used.
  • the copper alloy wire which is widely used in the prior art has excellent processing properties and good mechanical properties, and can be strengthened by processing deformation. Therefore, the zipper tape produced by the squirrel has a large bite force and is not easy to fall, and the zipper is The flat pull strength and single tooth displacement strength can reach a high standard. It is inferred that the zinc alloy used for the manufacture of the zipper should have the processing properties similar to that of the copper alloy, so that the zipper tape can be smoothly produced, and the zipper after the tie has good performance.
  • zinc is a close-packed hexagonal structure, there are few slip systems. Compared with zinc alloys and copper alloys, aluminum alloys have poor pressure processing properties, and there are few varieties of deformed zinc alloys. A large number of zinc alloys and their applications are mainly in die-casting alloys and Die casting products.
  • a large number of patents disclose a range of cast zinc alloys.
  • the prior art zinc alloy is basically designed with a cast alloy, and does not take into account the special requirements of the exhausting process, and the standard rolled zinc alloy and the deformed zinc alloy of the production wire cannot fully satisfy the above requirements.
  • Chinese Patent Application No. 02111557.5 "Zinc-aluminum-copper-magnesium alloy wire and its preparation method” discloses a production method and alloy for producing zinc alloy wire by extrusion stretching, the alloy composition is A1 3.9-4.3%, Cu2 .5-3%, MgO.004-0.01%, the balance is zinc and no more than 0.05% of impurities, except that other alloying elements are added to change the structure and properties.
  • Zn-Cu alloy is the main rolling alloy, but pure binary alloy is rarely used.
  • British patent GB1041541 "Zinc base alloys" discloses the addition of Ti, Mg, Cr alloys based on Zn-Cu alloy, excluding Al. Preferred compositions disclosed are CuO.95%, Ti0.21%, Mg0.07%, CrO.054% alloys, the highest tensile strength (58000 Psi) is 400 MPa, and the ratio limit is 25000 Psi (172 MPa). The alloy's proportional ultimate strength is too low. It has been verified by experiments that the alloy has a deformation hardening characteristic with a processing rate of less than 30%. When the processing rate is greater than 30%, the alloy begins to soften and the strength decreases, which cannot meet the processing requirements of the zipper.
  • Patent GB1336695 ZINC ALLOYS
  • the alloy contains 0.01-0.03% of Cd, which increases the tensile strength, yield strength, creep strength and further strength of the alloy.
  • Cd is a toxic element, which is harmful to the environment and health.
  • the limit of the RoHS directive is less than 0.01%, so the alloy is not suitable for occasions closely related to the human body.
  • Be is more toxic during smelting, Li is volatile, has a large burning loss, is difficult to control, and is expensive, and the properties of the alloy after replacement are lowered.
  • the patent has a high content of insoluble elements such as titanium and chromium.
  • insoluble elements such as titanium and chromium.
  • the alloy melting method is disclosed, the melting of insoluble elements is a major problem in the application of the alloy, and it is easy to form metal inclusions or coarse TiZnl5 phase particles, which makes the material performance sharp. It is getting worse.
  • the allowable pass rate of the alloy during the drawing process was small, and as the processing rate increased, although the yield strength was not significantly reduced, the permitted path was The secondary processing rate is getting smaller and smaller, and it is easy to be broken or thinned, which is not suitable for tensile deformation.
  • Patent CN101660070A discloses "a zinc-copper-titanium multi-alloy functional structural material and a preparation method thereof".
  • An alloy containing Cu, Al, Ti, B, Fe, the alloy of the disclosed example cannot be smoothly passed through a flat wire or after being discharged. Defective, magnetic, not suitable for production of zippers.
  • the invention aims at the process requirements and the zipper test requirements for the production of the zipper of the zipper line, and comprehensively considers the material properties and the process performance in the alloy design, and the inventive alloy can produce the zipper tape by the method of discharging the microphone. Summary of the invention
  • the technical problem to be solved by the present invention is to provide a zinc alloy which can replace the copper alloy and which can be used to produce a fastener tape for the zipper method in view of the state of the art.
  • Another technical problem to be solved by the present invention is to provide a method for producing a zinc alloy fastener stringer in view of the state of the art.
  • the technical solution adopted by the present invention to solve the above technical problems is: the zinc alloy for the fastener element, characterized in that the weight composition of the zinc alloy for the fastener element is as follows:
  • X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% 1 ⁇ 2 Ti, 0.001-0.3% RE, 0.001-1% Ni, and 0.001-1% Si.
  • the weight composition of the zinc alloy with the zipper tape can also be as follows:
  • the rest are X, Y, Zn and unavoidable impurities, and the sum of the components is 100%;
  • X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% Ti, 0.001-0.3% RE, 0.001-1% M, and 0.001-1% Si;
  • the Y is at least one selected from the group consisting of 0.001 to 1% of Y1, 0.0001 to 1% of ruthenium 2, and 0.0001 to 1% of ruthenium 3; and the Y1 is at least one selected from the group consisting of Mn, Co, Nb, Zr, and Cr.
  • the Y2 is at least one selected from the group consisting of Ca and P, and the Y3 is at least one selected from the group consisting of Sb, Te, and Se.
  • the ratio of Cu to A1 is greater than one.
  • X is selected from at least two of Bi 0.001-0.2%, Ti 0.015-0.18%, RE 0.001-0.15%, NiO.01-0.3%, and Si 0.001-0.3%.
  • the X includes at least Ni and Si, and Ni / Si l.
  • the X includes at least Bi and Ti, or at least Bi, ⁇ and Si.
  • the content of the A1 is 0.005 to 0.5%, and the content of the Mg is 0.03 to 0.15%; or
  • the content of Cu is 0.6-3.5%, the content of the A1 is 0.51-1.9%, and the content of the Mg is 0.03-0.1%; or
  • the content of Cu is 1-2.45%, the content of the A1 is 0.41-0.99%, and the content of the Mg is 0.03-0.1%; or
  • the content of Cu is 2-2.9%, the content of A1 is 2-2.7%, and the content of Mg is 0.03-0.1%.
  • copper is added as a main strengthening element to provide good creep resistance of the alloy, the intergranular corrosion sensitivity of the alloy is low, and the strength of the alloy increases as the copper content increases.
  • the maximum solid solubility of copper in zinc is 2.7%.
  • the ⁇ phase precipitates. This is a brittle phase. When it is distributed in a fine and uniform precipitate phase in the matrix, it has a strengthening effect. The performance is beneficial; in the presence of aluminum, the zinc-copper-aluminum phase is precipitated.
  • the precipitated phase is in the form of a network, although the alloy can smoothly roll the flat wire, the strength is not significantly reduced, but the crack occurs when the microphone is discharged. Tooth or tooth loss. Therefore, the content of copper and the ratio of copper to aluminum have a great influence on the process of discharging rice. If the copper content is too low, the strength of the alloy is lowered and the zipper tape production cannot be satisfied.
  • the invention has obtained a minimum amount of copper after repeated tests. 0.5%, the maximum content should not exceed 5%, preferably not more than 3.5%.
  • A1 strengthens the alloy, improves the strength of the alloy, improves the fluidity of the casting, prevents oxidation, and improves the pressure processing properties.
  • the zinc-aluminum alloy is used as the zipper flat wire test, the softening effect is obvious and it is easy to be fractured. Therefore, this type of alloy is not suitable for the production of zipper flat wire, and it needs to be properly combined with copper to achieve the best strengthening and work hardening properties of the alloy.
  • the alloy containing copper as the main alloying element (Cu content is 0.5-5%)
  • the content of aluminum is copper
  • the above-mentioned network structure is easily precipitated by the preparation method of the present invention, and the alloy cannot be smoothly discharged, some alloys When cracking occurs during rolling, some alloys can pass the flattening process, but they cannot pass through the sintering process. Therefore, the amount of A1 is critical, and the ratio of copper to aluminum is preferably greater than one.
  • Ti can improve the mechanical properties, creep properties and softening temperature of the alloy, and it has different effects on the microstructure and mechanical properties of the alloys in different alloys.
  • Ti and Zn, Ti and Cu, Ti and Al are all likely to form high melting point compounds.
  • the ratio should be such that fine dispersed particles are formed in the alloy to avoid the formation of large mesophases and a reasonable smelting process is required.
  • the minimum addition amount of Ti is 0.01%, and the maximum is 0.19%. It is also possible to select the combination of elements of Ni I Si ⁇ l without adding Ti. The same effect.
  • Magnesium has a small amount of solid solubility in zinc.
  • Mg solid solubility in zinc.
  • the strength is increased.
  • the Mg content increases, the strength of the alloy increases, and the softening temperature increases, but at the same time the brittleness increases. Poor deformation performance.
  • the content of Mg in the present invention is selected to be 0.01-0.2%.
  • the alloy has a strengthening effect, which can increase the softening temperature of the alloy.
  • the respective addition amounts are Ni 0.001-1%, Si 0.001-1%, preferably Ni0.01-. 0.3%, Si 0.01-0.3%. If Ni, Si, and Ni / Si l are added at the same time, the effect is better.
  • the zipper line has a breaking process in the process of discharging the microphone.
  • the frequency is high and the speed is fast. If the punching performance is not good, it cannot be normally produced.
  • the Bi added in the formulation of the present invention can improve the die-cutting property of the alloy, so that the punching during the discharge process is non-sticking and the fracture is smooth and free of burrs.
  • Bi is considered a harmful element in zinc alloys, which impairs hot rolling and cold rolling properties, but has less effect on corrosion.
  • the present application determines a reasonable ratio by multiple tests, 0.0001 Bi 0.5%, preferably 0.001-0.2%, and rationally designs the preparation process, avoids the above defects, and improves the overall performance of the alloy. Sb, Te, and Se have similar effects.
  • the present invention adds a rare earth element RE to improve the high temperature ductility and hot workability of the alloy.
  • the rare earth also has the function of strengthening the alloy.
  • the rare earth compound is mainly segregated at the grain boundary, and the electrode potential is changed to inhibit the corrosion of the grain boundary. If the content is too large, large inclusions or pores are easily formed, so the maximum content of RE in the present invention does not exceed 0.3%.
  • the alloy provided by the invention has a Zn content of 99.99%, is insensitive to intergranular corrosion, is suitable for producing a zipper line, and meets the requirements of the squirting process.
  • a method for preparing a fastener tape using the above alloy which is characterized in that a zinc alloy wire is first prepared, and then a zinc alloy wire is used.
  • the zipper tape can be prepared by arranging the microphone. The specific method is as follows:
  • the ingot is produced by extrusion, drawing or horizontal continuous casting, and then subjected to drawing to produce a round billet; the round billet is subjected to at least 2 annealing and rapid cooling heat treatment, and then multi-channel
  • the secondary rolling is finally rolled into a flat wire finished product; wherein the rolling process is performed at least once; the cold working process includes heat treatment.
  • 3 flat wire finished products are discharged through the microphone, and are rolled on the cloth tape to make a zipper tape.
  • the round billet is directly rolled into a Y-shaped line, and the zipper tape is made by discharging the microphone.
  • the refining is performed by flux refining and/or gas refining; the extrusion temperature is 300-38 (TC, and the extrusion ratio is not more than 100.
  • the processing rate of the deformation hardening characteristic is not less than 40%.
  • the alloy is subjected to sufficient alloying smelting and refining. Since most alloying elements such as Cu, Ti, Ni, Si, etc. are high melting point metals, they are refractory elements. Sufficient alloying smelting and refining are required. After smelting at 500-600 °C and then refining at 600-75 CTC, the refining can be carried out by flux refining, aerated refining or flux refining and gas refining. The method of medium cooling and slow casting can be used to mass produce ⁇ 50-200 ingots by vertical continuous casting or horizontal continuous casting.
  • the sawn ingot is extruded in a forward or reverse extruder at a temperature of 300-380 ° C and an extrusion ratio of not more than 100.
  • the extruded billet is drawn to the round billet in multiple passes, then rolled and finally rolled into a flat wire. Or the round billet is rolled into a Y-shaped line. Due to the processing softening characteristics of zinc alloys, conventionally deformed zinc alloys can be multi-passed without intermediate annealing.
  • round billets require at least 2 annealing and rapid cooling heat treatments, and at least flat rolling processes are required. 1 annealing. The process can improve the pressure processing property of the alloy, make the material deformation uniform, uniform structure, no obvious texture influence, and ensure the smooth production of the zipper tape.
  • the heat-treated billet can be directly drawn or rolled without pickling.
  • the heat treated strand has a processing rate of not less than 40% with processing hardening characteristics.
  • the zipper tapes made by the microphones can be used for subsequent coloring and protection, and can be processed into different colors.
  • the invention effectively overcomes the problem that the zinc alloy is difficult to deform and the recrystallization temperature of the zinc alloy is low, the dynamic recrystallization occurs during the stretching process, and the processing softening occurs, and the deformation performance is good, the round wire can be smoothly produced, and the round wire can be smoothly It is rolled or rolled into a Y-shaped line, and the flat wire and the Y-shaped wire can smoothly pass through the squirting process.
  • the produced chain belts are easy to color except for the mechanical properties of the zipper application, and meet the requirements of subsequent surface protection and zipper finishing.
  • the present invention is directed to the process requirements for producing a zipper and the performance requirements of a zipper, and comprehensively considers the material properties and process properties in the alloy design, and provides a good production and can have a good performance.
  • Zinc alloys for zipper belts with rolling process properties, punching properties, punching properties and cold forging properties fill the gaps in the production of zipper belts that cannot be produced with zinc alloy.
  • not only copper can be maintained
  • the metal feel and elegance of the zipper are characterized by low raw material cost and low energy consumption in the production process. It can replace copper alloy and save copper metal with shortage of resources.
  • the preparation method of the zinc alloy for the fastener tape provided by the present invention is according to the characteristics of the zinc alloy.
  • the round wire blank needs to be subjected to at least 2 annealing and rapid cooling heat treatment, and the flat wire rolling process is at least
  • the special treatment method of one-time annealing improves the pressure processing property of the alloy, makes the deformation of the material uniform, the structure is hooked, and has no obvious texture influence, effectively ensuring the smooth production of the zipper tape.
  • the alloy and the production method of the invention ensure that the alloy not only has excellent tensile processing properties, but also has good rolling process performance, punching performance, punching performance and cold forging property, and can be smoothly carried out by the deflation method. Production of zipper tapes. detailed description
  • the examples and the comparative examples are carried out according to the following methods: according to the alloy formula, after inductive electric furnace melting, ingot casting, ingot peeling to remove surface defects, after 300 ° C - hour or more, the steel strands are extruded into ⁇ 8.0 After a plurality of passes, including two annealing and rapid cooling heat treatment, a round wire blank is produced, and then flattened, and the flat wire blank is annealed, finally rolled into a zipper flat wire and subjected to a discharge test.
  • composition of each of the examples and comparative examples is shown in Table I, and the process properties and test properties are shown in Table 2.
  • melting temperature is 500-600 °C
  • refining temperature is 600-750 C
  • continuous casting ⁇ 50 casting rod after refining
  • the chemical composition analysis results of the cast rod were as follows (% by weight): Cu 2 .425 A1 2.0 72 Mg 0.100 Bi 0.0001 NiO.13%, Si 0.056°/. .
  • the balance is Zn.
  • the cast rod saw was cut into the designed length, held at 300 Torr for 2 hours, and then extruded into a billet of ⁇ 8.0.
  • the extruded billet is stretched in multiple passes, stretched to a rolled round billet, and subjected to two annealings and rapid cooling in the middle. It is then rolled to a flat wire blank and annealed during one time.
  • the flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size.
  • the finished flat wire is used to discharge the microphone on the microphone to produce a zipper tape. After the zipper belt is pulled, the finishing is performed, and the belt is hot.
  • the performance results of the test are as follows:
  • the ingot After the ingot is passed through the wagon, it is kept at 300 ° C for 2 hours, and then extruded into a billet of ⁇ 8.0 with an extrusion ratio of not more than 100.
  • the middle is subjected to 2 annealing and rapid cooling treatment. It is then rolled to a flat wire blank during which an annealing is performed.
  • the flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size.
  • the flat wire made is arranged on the microphone to smoothly produce the zipper tape. After the zipper tape is pulled, the subsequent coarse finishing is performed, and then the coloring treatment is performed, and then the bronzing chain is produced by ironing, protection and finishing.
  • Table 4 The performance results of the test are listed in Table 4:
  • the ingot saw is cut into the designed length, and the round billet is extruded in a 2500 ton reverse extruder, induction heating, extrusion temperature 360V, multi-head extrusion, and the extrusion ratio is not more than 100.
  • the extruded billet is stretched in multiple passes with at least 2 annealings in between And rapid cooling treatment, and then flattened to a flat wire blank, during which an annealing is performed.
  • the flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size.
  • the flat wire is made on the microphone to produce a zipper tape.
  • the zipper tape is colored and surface treated, and then ironed, protected and finished to produce a black chain.
  • the performance results of the test are as follows:
  • Example 21 zipper mechanical property test results: Embodiment 22 Y-line line microphone example
  • the round billet of the alloy of Example 21 was subjected to rolling to produce a Y-shaped line, and the Y-shaped line was used for the double-line row to smoothly produce the zipper tape. After finishing, the surface treatment is performed.
  • the flat pull strength of the chain belt reaches 500N or more, and the single tooth displacement strength reaches 50N or more.

Abstract

Disclosed are a zinc alloy for zipper chain and a method for producing zipper chain. The zinc alloy is composed of 0.5-5 wt.% of copper, 0-4.5 wt.% of aluminum, 0.01-0.2wt.% of magnesium, and the balance X, Y, zinc and inevitable impurities. The X is at least one selected from the group consisting of 0.0001-0.5 wt.% of Bi, 0.01-0.19 wt.% of Ti, 0.001-0.3 wt.% of RE, 0.001-1 wt.% of Ni and 0.001-1 wt.% of Si. The Y is at least one selected from the group consisting group of Mn, Co, Nb, Zr, Cr, Ca, P, Sb, Te and Se.

Description

一种拉链牙带用锌合金及拉链牙带的制备方法 技术领域  Method for preparing zinc alloy and zipper belt for zipper belt
本发明涉及到锌合金及其应用,具体指一种拉链牙带用锌合金及拉链牙带的制备方 法。 背景技术  The invention relates to a zinc alloy and an application thereof, and particularly to a method for preparing a zinc alloy for a fastener tape and a fastener tape. Background technique
拉链的发明和应用已经有很长的历史, 目前拉链的品种和样式已非常之多,广泛应 用于服装、 鞋帽、 箱包、 帐篷、 玩具等日常生活中, 给人们带来了很大的方便。 一条简 单的拉链, 涉及到布带、 链牙、 上下止扣、 拉头及配件等, 每一种物件都涉及到不同的 材料。 链牙材料是用量最大的材料, 主要有金属、 塑料和尼龙, 其中所用的金属材料主 要是铜合金。 常用的铜合金是 H65、 H68、 H85、 H90等黄铜和 BZnl2-24锌白铜, 市场 需求量很大。铜合金约占拉链成本的 70%左右, 成本和资源问题正逐渐面临危机。 目前 还没有可以替代铜的合适的金属材料, 曾研究使用铝合金或铁合金来替代铜, 但铝合金 扁线排咪生产的拉链强度低, 为满足后续表面处理, 需要在齿带生产中穿金属线, 来满 足后续的电镀着色。 其次铝合金比重小, 拉链轻, 金属的厚重、 牢固感欠佳, 影响视力 审美。 而铁则容易生锈, 水洗后容易生成铁锈, 污染衣物, 不能通过检针测试等。 锌的 原料成本比铜低, 比重比铝高, 比铜稍低, 锌的熔炼温度、 退火温度都比铜低, 所以产 品能耗低。 若能用锌合金材料替代铜, 不仅可保持铜拉链的金属感与高雅, 又可节约资 源紧缺的铜金属, 还能降低原料成本和生产过程的能耗成本, 但如何实现替代却是一大 难题, 其原因在于拉链牙带特殊的生产方法, 要求所用的合金必须具备合适的性能才能 满足加工的要求。 申请人公司技术人员对现有标准轧制锌合金、 生产线材的变形锌合金 进行了研究, 发现均不能完全满足这一要求。  The invention and application of zippers have a long history. At present, there are many varieties and styles of zippers, which are widely used in daily life such as clothing, shoes, hats, bags, tents, toys, etc., which bring great convenience to people. . A simple zipper that involves tape, chain elements, upper and lower stops, sliders and accessories, each of which involves a different material. The element material is the largest amount of material, mainly metal, plastic and nylon. The metal material used is mainly copper alloy. Commonly used copper alloys are H65, H68, H85, H90 and other brass and BZnl2-24 zinc white copper, which are in great demand. Copper alloys account for about 70% of the cost of zippers, and cost and resource issues are gradually facing a crisis. At present, there is no suitable metal material that can replace copper. It has been studied to use aluminum alloy or iron alloy instead of copper, but the aluminum alloy flat wire has a low zipper strength. To meet the subsequent surface treatment, it is necessary to wear metal in the toothed belt production. Line, to meet the subsequent plating coloring. Secondly, the aluminum alloy has a small specific gravity, the zipper is light, the thickness of the metal is heavy, and the firmness is not good, which affects the aesthetics of vision. Iron is easy to rust, it is easy to produce rust after washing, it pollutes clothes, and it cannot pass the needle test. The raw material cost of zinc is lower than that of copper. The specific gravity is higher than that of aluminum and slightly lower than that of copper. The melting temperature and annealing temperature of zinc are lower than that of copper, so the energy consumption of the product is low. If you can replace copper with zinc alloy material, not only can maintain the metal feel and elegance of the copper zipper, but also save copper resources that are scarce resources, but also reduce the cost of raw materials and the energy cost of the production process, but how to achieve the replacement is a big The problem is due to the special production method of the zipper belt, which requires that the alloy used must have suitable properties to meet the processing requirements. The applicant company's technicians studied the existing standard rolled zinc alloy and the deformed zinc alloy of the production wire, and found that they could not fully meet this requirement.
拉链牙带的生产方法主要有排咪法和模铸法。金属材料采用排咪法制备,先将金属 制成金属扁线或 Y型线, 经冲盂、 冲断、 再轧制在布带上生产成拉链牙带, 然后拉合,. 进行抛光初平整理, 着色处理、 清洗烫带防护, 以及随后的安装止扣、 配件和拉头等。 模铸法主要用于生产非金属材料拉链, 近年来也有用该方法生产锌合金拉链的技术, 如 中国专利申请号为 03129499.5所公开的 《拉链及其制作方法》, 其是以锌合金为原料压 铸注射成型生产拉链的方法, 但该专利没有公开锌合金的成分; 中国申请号为 200810070548.8所公开的 《一种金属拉链》, 合金的成分为: Mg 10-20%, Sn 45-65%, Al 20-40%, Zn 1-30%, 拉链的生产方法与生产塑料拉链的模铸方式基本相同, 用熔融 的合金直接在布带上铸出拉链齿牙。 由于金属的温度和塑料相比高得多, 拉链布带容易 被烧坏, 所以模铸速度很慢, 还要对布带和拉链牙带进行水冷, 生产成本高, 效率低, 不适合作为普通产品批量推广应用。 目前市场上没有用排咪法生产的锌合金拉链, 也没 有检索到用排咪法生产锌合金拉链的专利或文献。 The production methods of the zipper tapes mainly include the lining method and the die casting method. The metal material is prepared by the lining method. The metal is first made into a metal flat wire or a Y-shaped wire. After being punched, punched, and rolled, the zipper tape is produced on the tape, and then pulled, and the polishing is performed. Finishing, coloring, cleaning of the ironing tape, and subsequent mounting of buckles, fittings and sliders. The die casting method is mainly used for producing non-metallic material zippers. In recent years, the method for producing zinc alloy zippers has also been used. For example, the "zipper and its manufacturing method" disclosed in Chinese Patent Application No. 03129499.5 is based on zinc alloy. The method of producing a zipper by die-casting injection molding, but the patent does not disclose the composition of the zinc alloy; the "metal zipper" disclosed in Chinese Application No. 200810070548.8, the composition of the alloy is: Mg 10-20%, Sn 45-65%, Al 20-40%, Zn 1-30%, the production method of the zipper is basically the same as that of the production of the plastic zipper, and the zipper teeth are directly cast on the tape with the molten alloy. Since the temperature of the metal is much higher than that of the plastic, the zipper tape is easy. It is burned out, so the casting speed is very slow. It is also necessary to water-cool the tape and the zipper tape. The production cost is high and the efficiency is low. It is not suitable for mass application in general. There are currently no zinc alloy zippers produced by the defensive process on the market, nor have patents or literatures for the production of zinc alloy zippers by the lining method have been retrieved.
用排咪法生产拉链牙带, 目前大量使用的以扁线为主,要达到用锌合金生产拉链的 目的, 必须提供出可以满足排咪法生产拉链牙带的扁线, 所应用的锌合金需要有良好的 变形性能, 能顺利生产圆线, 圆线能顺利被轧扁或被拉伸, 扁线能顺利通过排咪工序。 生产出的拉链, 除符合拉链应用的力学性能要求外, 还需要容易着色、 表面保护及拉链 精整等后处理工艺要求。  The zipper tape is produced by the lining method. At present, the flat wire is mainly used in large quantities. To achieve the purpose of producing a zipper with a zinc alloy, it is necessary to provide a flat wire which can satisfy the zipper tape production method, and the zinc alloy used. It needs to have good deformation performance, can smoothly produce round wire, the round wire can be smoothly flattened or stretched, and the flat wire can smoothly pass through the exhausting process. The zippers produced, in addition to the mechanical properties required for zipper applications, require post-treatment requirements such as easy coloring, surface protection and zipper finishing.
扁线排咪法生产拉链牙带的工序是:扁线经过排咪机,首先冲盂生成拉链齿头部的 凹凸结构, 然后套切断成一个具有 Y型形状的齿粒, 连续喂入的布带从 Y形的豁口中 穿过, 然后压紧在布带上。 扁线的切断面经受一次锻压变形, 相当于垂直于扁线轧制方 向的横向锻压加工,该方向是轧制产品的坏方向。经过锻压后, 断面变成了拉链的表面, 切痕锻平、链牙均匀饱满。上述过程一次性快速完成,拉链牙带则连续不断地生产出来, 生产效率很高。  The process of producing the zipper tape by the flat wire lining method is: the flat wire passes through the venting machine, firstly punches the concave and convex structure of the zipper tooth head, and then the sleeve is cut into a tooth having a Y shape, and the cloth is continuously fed. The belt passes through the Y-shaped slit and is then pressed against the tape. The cut surface of the flat wire is subjected to a forging deformation corresponding to the transverse forging process perpendicular to the rolling direction of the flat wire, which is the bad direction of the rolled product. After forging, the section becomes the surface of the zipper, the cut is flattened, and the element is even and full. The above process is completed quickly and the zipper tape is continuously produced, and the production efficiency is high.
Y型线排咪法生产拉链牙带的工序是: 用圆线坯轧制成 Y型线, 经过冲断、 冲盂 生成拉链齿头部的凹凸结构,连续喂入的布带从 Y形的豁口中穿过,然后锻压在布带上。 Y型线经受一次横向锻压加工。 上述过程一次性快速完成, 拉链牙带则连续不断地生产 出来, 生产效率很高。  The process of producing the zipper tape by the Y-line lining method is: rolling the Y-shaped wire with a round wire blank, and forming a concave-convex structure of the zipper tooth head after being punched and punched, and continuously feeding the tape from the Y-shaped Pass through the gap and then forge on the tape. The Y-line is subjected to a horizontal forging process. The above process is completed quickly and the zipper tape is continuously produced, and the production efficiency is high.
根据上述的拉链牙带生产特点,拉链用锌合金线必须满足一定的深冲性、具有合适 的延展性、 冲切性、 强度和一定的加工硬化性。 否则, 可能产生盂口裂纹, 冲断毛刺, 轧裂, 轧碎、 断牙、 变形、 咬合力差等问题, 不能使用。  According to the above-mentioned zipper tape production characteristics, the zinc alloy wire for zipper must satisfy a certain deep drawability, have suitable ductility, punching property, strength and certain work hardenability. Otherwise, it may cause cracks in the mouth, burrs, crushing, crushing, broken teeth, deformation, poor bite force, etc., which cannot be used.
现有技术大量应用的铜合金线,合金具有优良的加工性能和良好的力学性能,可通 过加工变形强化, 所以排咪生产出的拉链牙带, 牙的咬合力大, 不易纂落, 拉链的平拉 强力、 单牙移位强力能够达到高标准。 据此推断, 用于制造拉链的锌合金, 应该具有类 似铜合金的加工性能, 才能够顺利生产出拉链牙带, 且拉合后的拉链具有良好的性能。  The copper alloy wire which is widely used in the prior art has excellent processing properties and good mechanical properties, and can be strengthened by processing deformation. Therefore, the zipper tape produced by the squirrel has a large bite force and is not easy to fall, and the zipper is The flat pull strength and single tooth displacement strength can reach a high standard. It is inferred that the zinc alloy used for the manufacture of the zipper should have the processing properties similar to that of the copper alloy, so that the zipper tape can be smoothly produced, and the zipper after the tie has good performance.
由于锌是密排六方结构, 滑移系少, 锌合金和铜合金、铝合金相比, 压力加工性能 差,变形锌合金的品种很少,大量的锌合金及其应用,主要在压铸合金及压铸产品方面。  Because zinc is a close-packed hexagonal structure, there are few slip systems. Compared with zinc alloys and copper alloys, aluminum alloys have poor pressure processing properties, and there are few varieties of deformed zinc alloys. A large number of zinc alloys and their applications are mainly in die-casting alloys and Die casting products.
大量的专利公开了一系列的铸造锌合金。现有技术中的锌合金基本上是以铸造合金 设计的, 没有考虑到排咪工艺的特殊要求, 标准轧制锌合金、 生产线材的变形锌合金均 不能完全满足上述要求。  A large number of patents disclose a range of cast zinc alloys. The prior art zinc alloy is basically designed with a cast alloy, and does not take into account the special requirements of the exhausting process, and the standard rolled zinc alloy and the deformed zinc alloy of the production wire cannot fully satisfy the above requirements.
例如申请号为 02111557.5 的中国专利申请 《锌铝铜镁合金丝及其制备方法》 公开 了用挤压拉伸的方法生产锌合金丝的生产方法和合金, 合金成分是 A1 3.9-4.3% , Cu2.5-3%, MgO.004-0.01%, 余量为锌及不大于 0.05%的杂质, 除此以外未添加其它合 金化元素改变其组织和性能。 申请号为 200710035063.0的中国专利申请《一种高强度易 切削锌及其制备工艺基合金》公开了一种高强度易切削锌合金, 合金成分 Cu2.5-2.65%, A10.20-0.35%, MgO.45-0.60%, LaO.01-0.06%, CeO.15-0.20%, 上述专利合金进行拉链扁 线生产或进行排咪法生产拉链牙带, 均不能正常生产, 不适合用于拉链。 For example, Chinese Patent Application No. 02111557.5, "Zinc-aluminum-copper-magnesium alloy wire and its preparation method" discloses a production method and alloy for producing zinc alloy wire by extrusion stretching, the alloy composition is A1 3.9-4.3%, Cu2 .5-3%, MgO.004-0.01%, the balance is zinc and no more than 0.05% of impurities, except that other alloying elements are added to change the structure and properties. Chinese patent application with application number 200710035063.0 "a high-intensity Cutting zinc and its preparation process base alloy" discloses a high-strength free-cutting zinc alloy with alloy composition Cu2.5-2.65%, A10.20-0.35%, MgO.45-0.60%, LaO.01-0.06%, CeO.15-0.20%, the above-mentioned patented alloys are used for zipper flat wire production or zipper production of zipper tapes, which are not normally produced and are not suitable for zippers.
Zn-Cu 合金系是主要的轧制合金, 但单纯的二元合金很少应用, 英国专利 GB1041541 《 Zinc base alloys》公开了在 Zn-Cu合金基础上添加 Ti、 Mg、 Cr的合金, 不 含 Al。 公开的优选成分 CuO.95% 、 Ti0.21%、 Mg0.07%、 CrO.054%的合金, 其最高抗拉 强度(58000Psi) 是 400Mpa, 比例极限 25000Psi ( 172MPa)。 该合金的比例极限强度太 低。经过试验验证,该合金具有变形硬化特征的加工率小于 30%,当加工率大于 30%后, 合金开始软化, 强度降低, 无法满足拉链的加工要求。  Zn-Cu alloy is the main rolling alloy, but pure binary alloy is rarely used. British patent GB1041541 "Zinc base alloys" discloses the addition of Ti, Mg, Cr alloys based on Zn-Cu alloy, excluding Al. Preferred compositions disclosed are CuO.95%, Ti0.21%, Mg0.07%, CrO.054% alloys, the highest tensile strength (58000 Psi) is 400 MPa, and the ratio limit is 25000 Psi (172 MPa). The alloy's proportional ultimate strength is too low. It has been verified by experiments that the alloy has a deformation hardening characteristic with a processing rate of less than 30%. When the processing rate is greater than 30%, the alloy begins to soften and the strength decreases, which cannot meet the processing requirements of the zipper.
. 专利 GB1336695 《ZINC ALLOYS》 公开了一种锌基合金及该合金的熔炼方法, 但 该合金中含有 0.01-0.03%的 Cd, Cd有提高合金的抗拉强度、屈服强度、蠕变强度和再 结晶温度的作用, 但 Cd是有毒元素, 对环境和健康都有危害, RoHS指令限定极限小 于 0.01%, 所以该合金不适宜用于和人体密切相关的场合。 虽然说明可以用 Be或 Li替 代, 但 Be在熔炼时的毒性更大, Li易挥发, 烧损大, 成分难控制, 而且价格昂贵, 替 代后的合金性能降低。 该专利难溶元素钛、 铬的含量高, 虽然公开了合金的熔炼方法, 但难溶元素的熔炼是该合金应用的主要问题, 极易生成金属夹杂或粗大的 TiZnl5相颗 粒, 使材料性能急剧变坏。 在对该专利公开的合金成分进行多次试验后, 发现该合金在 拉伸过程中的允许道次加工率小, 并且随着加工率的增大, 虽然屈服强度降低不明显, 但允许的道次加工率越来越小, 容易被拉断或拉细, 不适合拉伸变形。  Patent GB1336695 "ZINC ALLOYS" discloses a zinc-based alloy and a melting method of the alloy, but the alloy contains 0.01-0.03% of Cd, which increases the tensile strength, yield strength, creep strength and further strength of the alloy. The role of crystallization temperature, but Cd is a toxic element, which is harmful to the environment and health. The limit of the RoHS directive is less than 0.01%, so the alloy is not suitable for occasions closely related to the human body. Although it can be replaced by Be or Li, Be is more toxic during smelting, Li is volatile, has a large burning loss, is difficult to control, and is expensive, and the properties of the alloy after replacement are lowered. The patent has a high content of insoluble elements such as titanium and chromium. Although the alloy melting method is disclosed, the melting of insoluble elements is a major problem in the application of the alloy, and it is easy to form metal inclusions or coarse TiZnl5 phase particles, which makes the material performance sharp. It is getting worse. After several tests on the alloy composition disclosed in the patent, it was found that the allowable pass rate of the alloy during the drawing process was small, and as the processing rate increased, although the yield strength was not significantly reduced, the permitted path was The secondary processing rate is getting smaller and smaller, and it is easy to be broken or thinned, which is not suitable for tensile deformation.
专利 CN101660070A公开了 《一种锌铜钛多元合金功能结构材料及其制备方法》 含有 Cu、 Al、 Ti、 B、 Fe的合金, 所公开的实施例合金, 不能顺利通过扁线生产或排咪 后有缺陷, 有磁性, 不适合生产拉链。  Patent CN101660070A discloses "a zinc-copper-titanium multi-alloy functional structural material and a preparation method thereof". An alloy containing Cu, Al, Ti, B, Fe, the alloy of the disclosed example cannot be smoothly passed through a flat wire or after being discharged. Defective, magnetic, not suitable for production of zippers.
本发明针对拉链线生产拉链的工艺要求和拉链测试要求,在合金设计中综合考虑材 料性能和工艺性能, 所发明的合金可以通过排咪的方法生产拉链牙带。 发明内容  The invention aims at the process requirements and the zipper test requirements for the production of the zipper of the zipper line, and comprehensively considers the material properties and the process performance in the alloy design, and the inventive alloy can produce the zipper tape by the method of discharging the microphone. Summary of the invention
本发明所要解决的技术问题是针对现有技术的现状提供一种可替代铜合金并能使 用排咪法生产拉链牙带用的锌合金。  The technical problem to be solved by the present invention is to provide a zinc alloy which can replace the copper alloy and which can be used to produce a fastener tape for the zipper method in view of the state of the art.
本发明所要解决的另一个技术问题是针对现有技术的现状提供一种锌合金拉链牙 带的生产方法。  Another technical problem to be solved by the present invention is to provide a method for producing a zinc alloy fastener stringer in view of the state of the art.
本发明解决上述技术问题所采用的技术方案为:该拉链牙带用锌合金,其特征在于 该拉链牙带用锌合金的重量组成如下:  The technical solution adopted by the present invention to solve the above technical problems is: the zinc alloy for the fastener element, characterized in that the weight composition of the zinc alloy for the fastener element is as follows:
Cu 0.5-5%  Cu 0.5-5%
A1 0-4.5% Mg 0.01-0.2% A1 0-4.5% Mg 0.01-0.2%
其余为 X、 Zn和不可避免的杂质, 各组分之和为 100%;  The rest are X, Zn and unavoidable impurities, and the sum of the components is 100%;
其中,所述 X选自 0.0001-0.5%的 Bi、 0.01 -0.19% ½ Ti、 0.001-0.3%的 RE、 0.001-1% 的 Ni和 0.001-1%的 Si中的至少一种。  Wherein X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% 1⁄2 Ti, 0.001-0.3% RE, 0.001-1% Ni, and 0.001-1% Si.
或者:  Or:
该拉链牙带用锌合金的重量组成还可以是如下方案:  The weight composition of the zinc alloy with the zipper tape can also be as follows:
Cu 0.5-5%  Cu 0.5-5%
A1 0-4.5%  A1 0-4.5%
Mg 0.01-0.2%  Mg 0.01-0.2%
其余为 X、 Y、 Zn和不可避免的杂质, 且各组分之和为 100%;  The rest are X, Y, Zn and unavoidable impurities, and the sum of the components is 100%;
其中,所述 X选自 0.0001-0.5%的 Bi、 0.01-0.19%的 Ti、 0.001-0.3%的 RE、 0.001-1% 的 M 和 0.001-1%的 Si中的至少一种;  Wherein X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% Ti, 0.001-0.3% RE, 0.001-1% M, and 0.001-1% Si;
所述 Y选自 0.0001-1%的 Yl、 0.0001-1%的 Υ2和 0.0001-1%的 Υ3中的至少一种; 所述的 Y1为选自 Mn、 Co、 Nb、 Zr和 Cr中的至少一种, 所述的 Y2为选自 Ca和 P中 的至少一种, 所述的 Y3为选自 Sb、 Te和 Se中的至少一种。  The Y is at least one selected from the group consisting of 0.001 to 1% of Y1, 0.0001 to 1% of ruthenium 2, and 0.0001 to 1% of ruthenium 3; and the Y1 is at least one selected from the group consisting of Mn, Co, Nb, Zr, and Cr. In one case, the Y2 is at least one selected from the group consisting of Ca and P, and the Y3 is at least one selected from the group consisting of Sb, Te, and Se.
较好的, 可以选择所述 Cu与 A1之比大于 1。  Preferably, the ratio of Cu to A1 is greater than one.
作为上述方案的优选,所述 X选自 Bi 0.001-0.2%、 Ti 0.015-0.18%、 RE 0.001-0.15%、 NiO.01-0.3%和 Si 0.001-0.3%中的至少两种。  Preferably, as the above, X is selected from at least two of Bi 0.001-0.2%, Ti 0.015-0.18%, RE 0.001-0.15%, NiO.01-0.3%, and Si 0.001-0.3%.
较好的, 所述 X至少包括 Ni和 Si, 并且 Ni / Si l。  Preferably, the X includes at least Ni and Si, and Ni / Si l.
或者所述 X至少包括 Bi和 Ti, 或者至少包括 Bi、 ^^和 Si。  Or the X includes at least Bi and Ti, or at least Bi, ^^ and Si.
上述各方案中,优选所述 A1的含量为 0.005-0.5%,所述 Mg的含量为 0.03-0.15%; 或者  In each of the above aspects, it is preferable that the content of the A1 is 0.005 to 0.5%, and the content of the Mg is 0.03 to 0.15%; or
所述 Cu 的含量为 0.6-3.5%, 所述 A1 的含量为 0.51-1.9%, 所述 Mg 的含量为 0.03-0.1%; 或者  The content of Cu is 0.6-3.5%, the content of the A1 is 0.51-1.9%, and the content of the Mg is 0.03-0.1%; or
所述 Cu 的含量为 1-2.45%, 所述 A1 的含量为 0.41-0.99%, 所述 Mg 的含量为 0.03-0.1%; 或者  The content of Cu is 1-2.45%, the content of the A1 is 0.41-0.99%, and the content of the Mg is 0.03-0.1%; or
所述 Cu的含量为 2-2.9%,所述 A1的含量为 2-2.7%,所述 Mg的含量为 0.03-0.1%。 本发明中加入铜作为主要的强化元素, 提供合金好的抗蠕变性能, 合金的晶间腐蚀 敏感性低, 并且随着铜含量的增加, 合金的强度增加。 铜在锌中的最大固溶度是 2.7%, 随着温度的降低, 析出 ε相, 这是一种脆性相, 当其在基体中以细小均匀的析出相分布 时, 具有强化作用, 对合金性能有益; 在有铝存在的条件下, 析出锌铜铝相, 若该析出 相呈网状,合金虽然可以顺利轧制扁线,强度也没有明显的降低,但排咪时会产生裂纹, 断牙或掉牙。 所以铜的含量以及铜铝的配比, 对排咪工艺的影响很大。 若铜含量太低, 合金的强度降低, 不能满足拉链牙带生产。 本发明经多次试验得出铜的最小含量需 0.5%, 最大含量不宜超过 5%, 优选不超过 3.5%。 The content of Cu is 2-2.9%, the content of A1 is 2-2.7%, and the content of Mg is 0.03-0.1%. In the present invention, copper is added as a main strengthening element to provide good creep resistance of the alloy, the intergranular corrosion sensitivity of the alloy is low, and the strength of the alloy increases as the copper content increases. The maximum solid solubility of copper in zinc is 2.7%. As the temperature decreases, the ε phase precipitates. This is a brittle phase. When it is distributed in a fine and uniform precipitate phase in the matrix, it has a strengthening effect. The performance is beneficial; in the presence of aluminum, the zinc-copper-aluminum phase is precipitated. If the precipitated phase is in the form of a network, although the alloy can smoothly roll the flat wire, the strength is not significantly reduced, but the crack occurs when the microphone is discharged. Tooth or tooth loss. Therefore, the content of copper and the ratio of copper to aluminum have a great influence on the process of discharging rice. If the copper content is too low, the strength of the alloy is lowered and the zipper tape production cannot be satisfied. The invention has obtained a minimum amount of copper after repeated tests. 0.5%, the maximum content should not exceed 5%, preferably not more than 3.5%.
A1 在合金中起强化作用, 提高合金的强度, 改善铸造的流动性, 防止氧化, 改善 压力加工性能,但在用锌铝合金做拉链扁线的试验时,加工软化影响明显,且容易轧裂, 所以该类合金不适合生产拉链扁线, 需要和铜合理地配比组合, 使合金的强化作用和加 工硬化性能达到最佳。 在以铜为主要合金元素的合金中 (Cu含量在 0.5-5%), 若铝的含 量 铜, 采用本发明的制备方法, 容易析出上述的网状组织, 合金不能顺利进行排咪, 一些合金在轧扁时开裂, 一些合金虽然能通过轧扁工序, 但不能通过排咪工序。 所以 A1的用量很关键, 优选铜铝的比例大于 1。  A1 strengthens the alloy, improves the strength of the alloy, improves the fluidity of the casting, prevents oxidation, and improves the pressure processing properties. However, when the zinc-aluminum alloy is used as the zipper flat wire test, the softening effect is obvious and it is easy to be fractured. Therefore, this type of alloy is not suitable for the production of zipper flat wire, and it needs to be properly combined with copper to achieve the best strengthening and work hardening properties of the alloy. In the alloy containing copper as the main alloying element (Cu content is 0.5-5%), if the content of aluminum is copper, the above-mentioned network structure is easily precipitated by the preparation method of the present invention, and the alloy cannot be smoothly discharged, some alloys When cracking occurs during rolling, some alloys can pass the flattening process, but they cannot pass through the sintering process. Therefore, the amount of A1 is critical, and the ratio of copper to aluminum is preferably greater than one.
Ti 能改善合金的力学性能、 蠕变性能、 提高软化温度, 其在合金中与不同元素匹 配对合金的组织结构和力学性能的影响不同。 Ti和 Zn、 Ti和 Cu, Ti和 Al都可能生成 高熔点化合物, 其配比要尽量使合金中生成细小弥散的质点, 避免生成大的中间相, 并 需要合理的熔炼工艺保证。 由多次试验得出, 根据主要元素 Cu、 Al的配比不同, Ti的 最小添加量为 0.01%, 最大为 0.19%, 也可以不添加 Ti, 选择 Ni I Si^ l的元素组合, 可达到相同的效果。  Ti can improve the mechanical properties, creep properties and softening temperature of the alloy, and it has different effects on the microstructure and mechanical properties of the alloys in different alloys. Ti and Zn, Ti and Cu, Ti and Al are all likely to form high melting point compounds. The ratio should be such that fine dispersed particles are formed in the alloy to avoid the formation of large mesophases and a reasonable smelting process is required. According to several experiments, according to the ratio of the main elements Cu and Al, the minimum addition amount of Ti is 0.01%, and the maximum is 0.19%. It is also possible to select the combination of elements of Ni I Si^ l without adding Ti. The same effect.
镁在锌中有少量的固溶度, 在锌合金中添加大于 0.005%Mg 时就有提高强度的作 用, 随着 Mg含量的增加, 合金的强度提高、 软化温度提高, 但同时脆性增加, 冷变形 性能差。对于 Mg含量大于 0.4%的合金, 不能顺利进行扁线圆坯的生产, 轧扁过程容易 轧裂, 综合考虑该元素对合金的影响, 本发明中 Mg的含量选择 0.01-0.2%。  Magnesium has a small amount of solid solubility in zinc. When more than 0.005% Mg is added to the zinc alloy, the strength is increased. As the Mg content increases, the strength of the alloy increases, and the softening temperature increases, but at the same time the brittleness increases. Poor deformation performance. For alloys with a Mg content greater than 0.4%, the production of flat round billets cannot be carried out smoothly, and the flattening process is easy to be crushed. Considering the influence of the elements on the alloy, the content of Mg in the present invention is selected to be 0.01-0.2%.
试验发现, 若 Ni、 Si以单一的形式加入, 对合金有强化作用, 能提高合金的软化 温度,各自的添加量分别为 Ni0.001-1%、 Si 0.001-1%,优选 Ni0.01-0.3%, Si 0.01-0.3%。 若同时加入 Ni、 Si, 并且符合 Ni / Si l, 效果更好。  It has been found that if Ni and Si are added in a single form, the alloy has a strengthening effect, which can increase the softening temperature of the alloy. The respective addition amounts are Ni 0.001-1%, Si 0.001-1%, preferably Ni0.01-. 0.3%, Si 0.01-0.3%. If Ni, Si, and Ni / Si l are added at the same time, the effect is better.
拉链线在排咪过程中有一个冲断过程, 频率高、 速度快, 若冲切性能不好, 无法正 常生产。 本发明配方中所添加的 Bi能够改善合金的冲切性, 使排咪过程中的冲断不粘 刀并且断口平整无毛刺。 通常 Bi在锌合金中被认为是有害元素, 损害热轧和冷轧性能, 但对腐蚀的影响较小。 本申请通过多次试验确定合理的配比, 0.0001 Bi 0.5%, 优选 0.001-0.2%, 并合理设计制备工艺, 避免了上述缺陷, 并使合金的综合性能得到改进。 Sb、 Te、 Se具有相近的效果。  The zipper line has a breaking process in the process of discharging the microphone. The frequency is high and the speed is fast. If the punching performance is not good, it cannot be normally produced. The Bi added in the formulation of the present invention can improve the die-cutting property of the alloy, so that the punching during the discharge process is non-sticking and the fracture is smooth and free of burrs. Usually Bi is considered a harmful element in zinc alloys, which impairs hot rolling and cold rolling properties, but has less effect on corrosion. The present application determines a reasonable ratio by multiple tests, 0.0001 Bi 0.5%, preferably 0.001-0.2%, and rationally designs the preparation process, avoids the above defects, and improves the overall performance of the alloy. Sb, Te, and Se have similar effects.
为解决锌基合金热挤压工艺难度大的问题, 本发明添加稀土元素 RE, 改善合金的 高温延性和热加工性能。 稀土同时具有强化合金的作用, 稀土化合物主要在晶界偏聚, 还有改变电极电位, 抑制晶界腐蚀的作用。 若含量过大容易形成较大的类夹杂或气孔, 因此本发明中 RE的最大含量不超过 0.3%。  In order to solve the problem that the zinc-based alloy hot extrusion process is difficult, the present invention adds a rare earth element RE to improve the high temperature ductility and hot workability of the alloy. The rare earth also has the function of strengthening the alloy. The rare earth compound is mainly segregated at the grain boundary, and the electrode potential is changed to inhibit the corrosion of the grain boundary. If the content is too large, large inclusions or pores are easily formed, so the maximum content of RE in the present invention does not exceed 0.3%.
本发明所提供的合金 Zn含量 99.99%, 对晶间腐蚀不敏感, 适合于生产拉链线, 并满足排咪工序要求。  The alloy provided by the invention has a Zn content of 99.99%, is insensitive to intergranular corrosion, is suitable for producing a zipper line, and meets the requirements of the squirting process.
采用上述合金制备拉链牙带的方法,其特征在于先制备锌合金线,然后锌合金线经 排咪即可制备得到拉链牙带。 具体方法如下: A method for preparing a fastener tape using the above alloy, which is characterized in that a zinc alloy wire is first prepared, and then a zinc alloy wire is used. The zipper tape can be prepared by arranging the microphone. The specific method is as follows:
①按比例配料, 在 500-600Γ熔炼后, 再在 600-750Ό精炼; 然后采用中等冷却生 产铸锭;  1 proportioned ingredients, after 500-600 Γ smelting, then refining at 600-750 ;; then using medium cooling to produce ingots;
②对铸锭采用挤压、拉伸的方法或水平连铸的方法生产圆线坯,然后进行拉伸生产 圆线坯; 圆线坯经过至少 2次退火并快速冷却的热处理, 然后进行多道次轧制, 最后轧 成扁线成品; 其中轧制过程至少进行 1次退火处理; 冷加工过程包括热处理。  2 The ingot is produced by extrusion, drawing or horizontal continuous casting, and then subjected to drawing to produce a round billet; the round billet is subjected to at least 2 annealing and rapid cooling heat treatment, and then multi-channel The secondary rolling is finally rolled into a flat wire finished product; wherein the rolling process is performed at least once; the cold working process includes heat treatment.
③扁线成品经排咪机排咪, 被轧压在布带上, 制成拉链牙带。  3 flat wire finished products are discharged through the microphone, and are rolled on the cloth tape to make a zipper tape.
④圆线坯直接轧制成 Y型线, 经排咪制成拉链牙带。  4 The round billet is directly rolled into a Y-shaped line, and the zipper tape is made by discharging the microphone.
所述的精炼采用熔剂精炼和 /或气体精炼; 所述挤压的温度为 300-38(TC,挤压比不 大于 100。  The refining is performed by flux refining and/or gas refining; the extrusion temperature is 300-38 (TC, and the extrusion ratio is not more than 100.
步骤②中所述圆线坯经热处理后, 具有变形硬化特征的加工率不小于 40%。  In the step 2, after the round billet is heat-treated, the processing rate of the deformation hardening characteristic is not less than 40%.
熔炼过程中, 合金要进行充分的合金化熔炼和精炼。 因为大部分合金元素如 Cu、 Ti、Ni、Si等是高熔点金属,是难熔元素。需要进行充分的合金化熔炼和精炼,采用 500-600 °C熔炼后再在 600-75CTC高温精炼, 精炼可以釆用熔剂精炼、 充气精炼或熔剂精炼和充 气精炼配合使用。 釆取中等冷却、 慢速铸造的方法, 可以通过立式连续铸造或水平连续 铸造的方法批量生产 Φ 50-200的铸锭。锯切后的锭坯在正向或反向挤压机挤压, 挤压温 度 300-380°C, 挤压比不大于 100。 挤压坯经多道次拉伸到圆线坯, 然后进行轧扁, 最 后轧拉成扁线。或圆线坯经轧制成 Y型线。 由于锌合金的加工软化特征, 常规变形锌合 金可以多道次拉伸而不需要中间退火, 对于拉链线生产, 圆线坯需要经过至少 2次退火 并快速冷却的热处理, 扁线轧制过程至少 1次退火。 该工艺能够改善合金的压力加工性 能, 使材料的变形均匀, 组织均匀, 无明显的织构影响, 保证拉链牙带排咪生产顺利进 行。  During the smelting process, the alloy is subjected to sufficient alloying smelting and refining. Since most alloying elements such as Cu, Ti, Ni, Si, etc. are high melting point metals, they are refractory elements. Sufficient alloying smelting and refining are required. After smelting at 500-600 °C and then refining at 600-75 CTC, the refining can be carried out by flux refining, aerated refining or flux refining and gas refining. The method of medium cooling and slow casting can be used to mass produce Φ 50-200 ingots by vertical continuous casting or horizontal continuous casting. The sawn ingot is extruded in a forward or reverse extruder at a temperature of 300-380 ° C and an extrusion ratio of not more than 100. The extruded billet is drawn to the round billet in multiple passes, then rolled and finally rolled into a flat wire. Or the round billet is rolled into a Y-shaped line. Due to the processing softening characteristics of zinc alloys, conventionally deformed zinc alloys can be multi-passed without intermediate annealing. For zipper line production, round billets require at least 2 annealing and rapid cooling heat treatments, and at least flat rolling processes are required. 1 annealing. The process can improve the pressure processing property of the alloy, make the material deformation uniform, uniform structure, no obvious texture influence, and ensure the smooth production of the zipper tape.
热处理后的坯料可以不进行酸洗直接进行拉伸或轧制。经过热处理的线坯,具有加 工硬化特征的加工率不小于 40%。  The heat-treated billet can be directly drawn or rolled without pickling. The heat treated strand has a processing rate of not less than 40% with processing hardening characteristics.
排咪制得的拉链牙带即可进行后序的着色及防护处理, 可以处理成不同的颜色。 本发明有效克服了锌合金难变形以及锌合金的再结晶温度低、拉伸过程中会发生动 态再结晶、 产生加工软化等问题, 具有良好的变形性能, 能顺利生产圆线, 圆线能顺利 被轧扁或被轧制成 Y型线, 扁线和 Y型线能顺利通过排咪工序。 生产出的链带, 除符 合拉链应用的力学性能要求外, 容易着色, 符合后续表面保护及拉链精整等处理工艺要 求。  The zipper tapes made by the microphones can be used for subsequent coloring and protection, and can be processed into different colors. The invention effectively overcomes the problem that the zinc alloy is difficult to deform and the recrystallization temperature of the zinc alloy is low, the dynamic recrystallization occurs during the stretching process, and the processing softening occurs, and the deformation performance is good, the round wire can be smoothly produced, and the round wire can be smoothly It is rolled or rolled into a Y-shaped line, and the flat wire and the Y-shaped wire can smoothly pass through the squirting process. The produced chain belts are easy to color except for the mechanical properties of the zipper application, and meet the requirements of subsequent surface protection and zipper finishing.
但与现有技术相比,本发明针对生产拉链的工艺要求和拉链的性能要求,在合金设. 计中综合考虑材料性能和工艺性能, 提供了一种能进行排咪生产的且具有良好的轧制工 艺性能、 冲断性能、 冲盂性能和冷锻性能的拉链牙带用锌合金, 填补了拉链牙带不能采 用锌合金排咪生产的空白。 与现有技术中生产拉链所使用的合金相比较, 不仅可保持铜 拉链的金属感与高雅, 更具有原料成本低、 生产过程能耗小等特点, 可替代铜合金, 节 约资源紧缺的铜金属。 同时本发明所提供的拉链牙带用锌合金的制备方法根据锌合金的 特点, 在拉链线的生产工序中, 圆线坯需要经过至少 2次退火并快速冷却的热处理, 扁 线轧制过程至少 1次退火的特别处理方法, 改善了合金的压力加工性能, 使材料的变形 均匀, 组织均勾, 无明显的织构影响, 有效保证拉链牙带排咪生产顺利进行。 总之, 本 发明的合金及生产方法, 保证了合金不但具有优良的拉伸加工性能, 也具有良好的轧制 工艺性能、 冲断性能、 冲盂性能和冷锻性能, 可顺利以排咪法进行拉链牙带的生产。 具体实施方式 However, compared with the prior art, the present invention is directed to the process requirements for producing a zipper and the performance requirements of a zipper, and comprehensively considers the material properties and process properties in the alloy design, and provides a good production and can have a good performance. Zinc alloys for zipper belts with rolling process properties, punching properties, punching properties and cold forging properties fill the gaps in the production of zipper belts that cannot be produced with zinc alloy. Compared with the alloys used in the production of zippers in the prior art, not only copper can be maintained The metal feel and elegance of the zipper are characterized by low raw material cost and low energy consumption in the production process. It can replace copper alloy and save copper metal with shortage of resources. At the same time, the preparation method of the zinc alloy for the fastener tape provided by the present invention is according to the characteristics of the zinc alloy. In the production process of the zipper line, the round wire blank needs to be subjected to at least 2 annealing and rapid cooling heat treatment, and the flat wire rolling process is at least The special treatment method of one-time annealing improves the pressure processing property of the alloy, makes the deformation of the material uniform, the structure is hooked, and has no obvious texture influence, effectively ensuring the smooth production of the zipper tape. In summary, the alloy and the production method of the invention ensure that the alloy not only has excellent tensile processing properties, but also has good rolling process performance, punching performance, punching performance and cold forging property, and can be smoothly carried out by the deflation method. Production of zipper tapes. detailed description
以下结合实施例对本发明作进一步详细描述。  The invention is further described in detail below with reference to the embodiments.
实施例以及对比例是按以下方法进行的:按合金配方配料,在感应电炉熔炼,铸锭, 铸锭车皮去除表面缺陷后, 经过 300°C—小时以上保温, 挤压成 Φ 8.0的线坯, 经过多道 次拉伸, 包括 2次退火并快速冷却的热处理, 生产出扁线圆坯, 再进行轧扁, 扁线坯料 经过一次退火, 最后轧拉成拉链扁线并进行排咪试验。  The examples and the comparative examples are carried out according to the following methods: according to the alloy formula, after inductive electric furnace melting, ingot casting, ingot peeling to remove surface defects, after 300 ° C - hour or more, the steel strands are extruded into Φ 8.0 After a plurality of passes, including two annealing and rapid cooling heat treatment, a round wire blank is produced, and then flattened, and the flat wire blank is annealed, finally rolled into a zipper flat wire and subjected to a discharge test.
各实施例及对比例的组成如表 I所示, 工艺性能及测试性能列于表 2。 The composition of each of the examples and comparative examples is shown in Table I, and the process properties and test properties are shown in Table 2.
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Figure imgf000010_0001
Figure imgf000010_0002
Figure imgf000010_0001
Figure imgf000010_0002
工艺性能及测试性能 Process performance and test performance
Figure imgf000011_0001
Figure imgf000011_0001
实施例 1-18排咪生产的牙带, 过检针试验均可过 10级。 实施例 19  EXAMPLES 1-18 The dental tapes produced by the microphones can pass the test. Example 19
按设计比例配料, 在感应电炉中熔炼, 熔炼温度 500-600 °C、 精炼温度 600-750 C, 使用市售精炼剂精炼, 精炼结束后水平连铸 Φ 50的铸棒。  According to the design ratio, it is smelted in induction furnace, melting temperature is 500-600 °C, refining temperature is 600-750 C, refined with commercial refining agent, and continuous casting Φ 50 casting rod after refining.
铸棒化学成分分析结果如下 (重量%): Cu 2 .425 A1 2.0 72 Mg 0.100 Bi 0.0001 NiO.13%, Si 0.056°/。。 余量为 Zn。  The chemical composition analysis results of the cast rod were as follows (% by weight): Cu 2 .425 A1 2.0 72 Mg 0.100 Bi 0.0001 NiO.13%, Si 0.056°/. . The balance is Zn.
铸棒锯切成设计的长度, 在 300Ό保温 2个小时, 然后挤压成 Φ 8.0的坯料。 挤压 坯料经多道次拉伸, 拉伸到轧扁圆坯, 中间经过 2次退火及快速冷却处理。 然后轧扁至 扁线坯料, 期间经过一次退火。 扁线坯料经轧拉, 制成 0.9 X 3.95规格的扁线。 制成的 扁线在排咪机上进行排咪, 生产出拉链牙带。 拉链牙带拉合后进行后序的精整, 烫带。 测试的性能结果如下:  The cast rod saw was cut into the designed length, held at 300 Torr for 2 hours, and then extruded into a billet of Φ 8.0. The extruded billet is stretched in multiple passes, stretched to a rolled round billet, and subjected to two annealings and rapid cooling in the middle. It is then rolled to a flat wire blank and annealed during one time. The flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size. The finished flat wire is used to discharge the microphone on the microphone to produce a zipper tape. After the zipper belt is pulled, the finishing is performed, and the belt is hot. The performance results of the test are as follows:
说明: 链带的生产是在铜合金生产线上完成的, 烫带温度 180Ό, 合金被软化,, 平 拉强度有所降低, 若采用专用设备, 适当降低烫带温度, 就可以避免平拉强度降低。 未经过烫带时平拉强度 : 491-520 N Description: The production of the chain belt is completed on the copper alloy production line. The hot strip temperature is 180Ό, the alloy is softened, and flat. The tensile strength is reduced. If special equipment is used, the flattening strength can be reduced by appropriately reducing the hot strip temperature. Flat tensile strength without over-hot tape: 491-520 N
烫带后平拉强力: 340-385 N  Flat pull strength after ironing: 340-385 N
单牙移位强力: 45-55 N  Single tooth displacement force: 45-55 N
折拉强力: 285-355 N  Folding force: 285-355 N
拉合轻滑度: 1.4N  Pull and smoothness: 1.4N
负荷拉次: 700双次  Load pull: 700 double times
检针试验: 过 10级 实施例 20  Needle test: 10 levels Example 20
按设计成分比例配料, 在感应电炉熔炼, 熔炼温度 500-600°C、 精炼温度 600-750 Ingredients according to the proportion of design components, melting in induction furnace, melting temperature 500-600 ° C, refining temperature 600-750
V , 使用氮气精炼, 铁模铸造。 化学成分分析结果列于表 3 : V, using nitrogen refining, iron casting. The chemical composition analysis results are shown in Table 3 :
表 3 实施例 20化学成分 (重量%)
Figure imgf000012_0001
Table 3 Example 20 chemical composition (% by weight)
Figure imgf000012_0001
铸锭经车皮后, 在 300°C保温 2个小时, 然后挤压成 Φ 8.0的坯料, 挤压比不大于 100。 中间经过 2次退火及快速冷却处理。 然后轧扁至扁线坯料, 期间经过一次退火。 扁线坯料经轧拉, 制成 0.9 X 3.95规格的扁线。 制成的扁线在排咪机上进行排咪, 顺利 生产出拉链牙带。拉链牙带拉合后,进行后序的粗精整,然后进行着色处理, 再经烫带、 防护和精整, 生产出古铜色的链带。 测试的性能结果列于表 4:  After the ingot is passed through the wagon, it is kept at 300 ° C for 2 hours, and then extruded into a billet of Φ 8.0 with an extrusion ratio of not more than 100. The middle is subjected to 2 annealing and rapid cooling treatment. It is then rolled to a flat wire blank during which an annealing is performed. The flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size. The flat wire made is arranged on the microphone to smoothly produce the zipper tape. After the zipper tape is pulled, the subsequent coarse finishing is performed, and then the coloring treatment is performed, and then the bronzing chain is produced by ironing, protection and finishing. The performance results of the test are listed in Table 4:
实施例 20拉链力学性能测试结果  Example 20 zipper mechanical property test results
Figure imgf000012_0002
Figure imgf000012_0002
检针试验: 过 10级 实施例 21, 大锭挤压拉伸实施例  Needle test: 10 steps Example 21, large ingot extrusion drawing example
将配料在感应电炉熔炼, 熔炼温度 500-600°C、 精炼温度 600-75(TC, 使用精炼剂 精炼, 精炼结束后半连铸 Φ 200的铸锭。 化学成分分析结果列于表 5:  The ingredients are smelted in an induction furnace, smelting temperature is 500-600 ° C, refining temperature is 600-75 (TC, refining is refined, and ingots are continuously cast Φ 200 after refining. The chemical composition analysis results are shown in Table 5:
表 5 实施例 21化学成分 (重量%):
Figure imgf000012_0003
Table 5 Example 21 chemical composition (% by weight):
Figure imgf000012_0003
铸锭锯切成设计的长度, 在 2500吨反向挤压机挤压圆线坯, 感应加热, 挤压温度 360V , 多头挤压, 挤压比不大于 100。 挤压坯料经多道次拉伸, 中间经过至少 2次退火 及快速冷却处理, 然后轧扁至扁线坯料, 期间经过一次退火。扁线坯料经轧拉, 制成 0.9 X 3.95规格的扁线。 制成的扁线在排咪机上进行排咪, 生产出拉链牙带。 拉链牙带进行 着色和表面防护处理, 再经烫带、 防护和精整, 生产出黑色的链带。 测试的性能结果如 下: The ingot saw is cut into the designed length, and the round billet is extruded in a 2500 ton reverse extruder, induction heating, extrusion temperature 360V, multi-head extrusion, and the extrusion ratio is not more than 100. The extruded billet is stretched in multiple passes with at least 2 annealings in between And rapid cooling treatment, and then flattened to a flat wire blank, during which an annealing is performed. The flat wire blank is rolled and made into a flat wire of 0.9 X 3.95 size. The flat wire is made on the microphone to produce a zipper tape. The zipper tape is colored and surface treated, and then ironed, protected and finished to produce a black chain. The performance results of the test are as follows:
实施例 21 拉链力学性能测试结果:
Figure imgf000013_0001
实施例 22 Y型线排咪实例
Example 21 zipper mechanical property test results:
Figure imgf000013_0001
Embodiment 22 Y-line line microphone example
将实施例 21合金的圆线坯,经轧制顺利生产出 Y型线,用该 Y型线进行双线排 , 顺利生产出拉链带。 精整后进行电镀表面处理。  The round billet of the alloy of Example 21 was subjected to rolling to produce a Y-shaped line, and the Y-shaped line was used for the double-line row to smoothly produce the zipper tape. After finishing, the surface treatment is performed.
链带的平拉强力达到 500N以上, 单牙移位强力达到 50N以上。  The flat pull strength of the chain belt reaches 500N or more, and the single tooth displacement strength reaches 50N or more.

Claims

权 利 要 求 Rights request
1、 一种拉链牙带用锌合金, 其特征在于该拉链牙带用锌合金的重量组成如下: Cu 0.5-5% A zinc alloy for a fastener tape, characterized in that the weight of the zinc alloy of the fastener tape is as follows: Cu 0.5-5%
A1 0-4.5%  A1 0-4.5%
Mg 0.01-0.2%  Mg 0.01-0.2%
其余为 X、 Zn和不可避免的杂质, 各组分之和为 100%;  The rest are X, Zn and unavoidable impurities, and the sum of the components is 100%;
其中,所述 X选自 0.0001-0.5%的 Bi、 0.01-0.19%的 Ti、 0.001-0.3%的 RE、 0.001-1% 的 Ni 和 0.001-1%的 Si中的至少一种。 ' Wherein X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% Ti, 0.001-0.3% RE, 0.001-1% Ni, and 0.001-1% Si. '
2、 一种拉链牙带用锌合金, 其特征在于该拉链牙带用锌合金的重量组成如下: Cu 0.5-5% 2. A zinc alloy for a fastener tape, characterized in that the weight of the zinc alloy of the fastener tape is as follows: Cu 0.5-5%
A1 0-4.5%  A1 0-4.5%
Mg 0.01-0.2%  Mg 0.01-0.2%
其余为 X、 Y、 Zn和不可避免的杂质, 且各组分之和为 100%;  The rest are X, Y, Zn and unavoidable impurities, and the sum of the components is 100%;
其中,所述 X选自 0.0001-0.5%的 Bi、 0.01-0.19%的 Ti、 0.001-0.3%的 RE、 0.001-1% 的 Ni 和 0.001-1%的 Si中的至少一种;  Wherein X is selected from at least one of 0.0001-0.5% Bi, 0.01-0.19% Ti, 0.001-0.3% RE, 0.001-1% Ni, and 0.001-1% Si;
所述 Y选自 0.0001-1%的 YK 0.0001-1%的 Y2和 0.0001-1%的 Y3中的至少一种; 所述的 Y1为选自 Mn、 Co、 Nb、 Zr和 Cr中的至少一种, 所述的 Y2为选自 Ca和 P中 的至少一种, 所述的 Y3为选自 Sb、 Te、 和 Se中的至少一种。  The Y is at least one selected from the group consisting of 0.002 to 1% of YK 0.0001-1% of Y2 and 0.0001 to 1% of Y3; and the Y1 is at least one selected from the group consisting of Mn, Co, Nb, Zr, and Cr. The Y2 is at least one selected from the group consisting of Ca and P, and the Y3 is at least one selected from the group consisting of Sb, Te, and Se.
3、 根据权利要求 1或 2所述的拉链牙带用锌合金, 其特征在于所述 Cu与 A1之比 大于 1。  The zinc alloy for fastener tapes according to claim 1 or 2, wherein the ratio of Cu to A1 is more than 1.
4、 根据权利要求 1 或 2所述的拉链牙带用锌合金, 其特征在于所述 X选自 Bi 0.001-0.2%、 Ti 0.015-0.18%、 RE 0.001-0.15% > NiO.01-0.3%和 Si 0.001-0.3%中的至少两 种。  The zinc alloy for fastener tapes according to claim 1 or 2, wherein the X is selected from the group consisting of Bi 0.001-0.2%, Ti 0.015-0.18%, RE 0.001-0.15% > NiO.01-0.3% And at least two of Si 0.001-0.3%.
5、 根据权利要求 4所述的拉链牙带用锌合金, 其特征在于所述 X至少包括 Ni和 Si, 并且 Ni / Si l。  The zinc alloy for a fastener tape according to claim 4, wherein the X includes at least Ni and Si, and Ni / Si l.
6、 根据权利要求 4所述的拉链牙带用锌合金, 其特征在于所述 X至少包括 Bi和 Ti, 或者至少包括 Bi、 Ni和 Si。  The zinc alloy for a fastener tape according to claim 4, wherein the X includes at least Bi and Ti, or at least Bi, Ni and Si.
7、 根据权利要求 1或 2所述的拉链牙带用锌合金, 其特征在于所述 A1的含量为 0.005-0.5%, 所述 Mg的含量为 0.03-0.15%。  The zinc alloy for fastener tapes according to claim 1 or 2, wherein the content of the A1 is 0.005 to 0.5%, and the content of the Mg is 0.03 to 0.15%.
8、 根据权利要求 1或 2所述的拉链牙带用锌合金, 其特征在于所述 Cu的含量为 0.6-3.5%, 所述 A1的含量为 0.51-1.9%, 所述 Mg的含量为 0.03-0.1%。 .  The zinc alloy for fastener tapes according to claim 1 or 2, wherein the content of Cu is 0.6-3.5%, the content of A1 is 0.51-1.9%, and the content of Mg is 0.03. -0.1%. .
9、 根据权利要求 1或 2所述的拉链牙带用锌合金, 其特征在于所述 Cu的含量为 1- 2.45%, 所述 Al的含量为 0.41-0.99%, 所述 Mg的含量为 0.03-0.1%。 The zinc alloy for a fastener tape according to claim 1 or 2, wherein the content of Cu is 1-2.45%, the content of Al is 0.41-0.99%, and the content of Mg is 0.03-0.1%.
10、 根据权利要求 1或 2所述的拉链牙带用锌合金, 其特征在于所述 Cu的含量为 The zinc alloy for a fastener tape according to claim 1 or 2, wherein the content of Cu is
2- 2.9%, 所述 A1的含量为 2-2.7%, 所述 Mg的含量为 0.03-0.1%。 2- 2.9%, the content of the A1 is 2-2.7%, and the content of the Mg is 0.03-0.1%.
11、 使用如权利要求 1至 10的拉链牙带用锌合金制备拉链牙带的方法, 其特征在 于包括下述步骤:  A method of producing a fastener tape using a zinc alloy for a fastener tape according to any of claims 1 to 10, which comprises the steps of:
①按比例配料, 在 500-600°C熔炼后, 再在 600-750°C精炼; 然后采用中等冷却生 产铸锭;  1 proportionally, after smelting at 500-600 ° C, and then refining at 600-750 ° C; then using medium cooling to produce ingots;
②对铸锭采用挤压的方法或水平连铸的方法生产圆线毛坯,然后进行拉伸生产圆线 坯; 圆线坯经过至少 2次退火并快速冷却的热处理, 然后进行多道次轧制, 最后轧成扁 线成品; 轧制过程至少进行 1次退火处理;  2 The ingot is produced by extrusion or horizontal continuous casting, and then the round blank is produced by stretching; the round billet is subjected to at least 2 annealing and rapid cooling heat treatment, and then multi-pass rolling is carried out. , finally rolled into a flat wire finished product; at least one annealing treatment is performed in the rolling process;
③扁线成品经排咪机排咪, 被轧压在布带上, 制成拉链牙带。  3 flat wire finished products are discharged through the microphone, and are rolled on the cloth tape to make a zipper tape.
④圆线坯轧制成 Y型线, 然后进行排咪, 生产出拉链牙带。  The 4 round billet is rolled into a Y-shaped line, and then the microphone is discharged to produce a zipper tape.
12、 根据权利要求 11所述的制备拉链牙带的方法, 其特征在于所述的精炼采用熔 剂精炼和 /或气体精炼; 所述挤压的温度为 300-380Ό , 挤压比不大于 100。  A method of producing a fastener tape according to claim 11, wherein said refining is performed by flux refining and/or gas refining; said extruding temperature is 300-380 Torr, and the extrusion ratio is not more than 100.
13、根据权利要求 11或 12所述的制备拉链牙带的方法,其特征在于步骤②中所述 圆线坯经热处理后, 具有变形硬化特征的加工率不小于 40%。  The method of preparing a fastener tape according to claim 11 or 12, wherein in the step 2, after the heat treatment of the round wire blank, the processing rate of the deformation hardening characteristic is not less than 40%.
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