WO2012075110A1 - Commande de retour de flamme de pré-mélange - Google Patents
Commande de retour de flamme de pré-mélange Download PDFInfo
- Publication number
- WO2012075110A1 WO2012075110A1 PCT/US2011/062583 US2011062583W WO2012075110A1 WO 2012075110 A1 WO2012075110 A1 WO 2012075110A1 US 2011062583 W US2011062583 W US 2011062583W WO 2012075110 A1 WO2012075110 A1 WO 2012075110A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fuel
- tube
- oxidant
- premix
- flashback
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/72—Safety devices, e.g. operative in case of failure of gas supply
- F23D14/82—Preventing flashback or blowback
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23C—METHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN A CARRIER GAS OR AIR
- F23C99/00—Subject-matter not provided for in other groups of this subclass
- F23C99/001—Applying electric means or magnetism to combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/72—Safety devices, e.g. operative in case of failure of gas supply
- F23D14/78—Cooling burner parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L7/00—Supplying non-combustible liquids or gases, other than air, to the fire, e.g. oxygen, steam
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/24—Preventing development of abnormal or undesired conditions, i.e. safety arrangements
Definitions
- This technology relates to a furnace with a premix burner in which flashback may occur.
- a prior art furnace includes a premix burner 10 mounted on a furnace wall 12 in a position to fire into an adjacent process chamber 15.
- the burner 10 has a rear ) portion 16 defining an oxidant plenum 17 and a fuel plenum 19.
- the oxidant plenum 17 receives a stream of combustion air from a blower system 20.
- the fuel plenum 19 receives a stream of fuel from a fuel source 22.
- Mixer tubes 30 are located within the oxidant plenum 17.
- the mixer tubes 30 are preferably arranged in a circular array centered on a longitudinal axis 31.
- Each mixer tube 30 also receives streams of fuel from fuel injector conduits 34 that extend from the fuel plenum 19 into the open inner end 32. These streams of fuel and combustion air flow through the mixer tubes 30 to form a combustible mixture known as premix.
- An outer portion 40 of the burner 10 defines a stabilized combustion chamber 41 with an ) outlet port 45.
- the premix is ignited in the combustion chamber 41 upon emerging from open outer ends 46 of the mixer tubes 30. Ignition is initially accomplished by use of an igniter before the combustion chamber 41 reaches the auto-ignition temperature of the premix. Combustion continues as the premix is injected from the outlet port 45 into the furnace process chamber 15.
- the burner 10 is coupled with a reactant supply system 50. This includes the blower system 20 and a duct 52 through which the blower system 20 draws air from the ambient atmosphere. Another duct 54 extends from the blower system 20 to the oxidant plenum 17 at the burner 10.
- a fuel line 56 communicates the fuel source 22 with the
- controller 60 and valves 62 that are operated by the controller 60.
- the controller 60 has hardware and/or software that is configured for operation of the burner 10, and may comprise any suitable programmable logic controller or other control device, or combination of control devices, that is programmed or otherwise configured to perform as
- controller 60 As the controller 60 carries out those instructions, it operates the valves 62 to initiate, regulate, and terminate flows of reactant streams that provide the premix at the outlets 46 of the mixer tubes 30.
- the controller 60 is preferably configured to operate the valves 62 such that the fuel and combustion air are delivered to the burner 10 in amounts that form premix having a lean fuel-to-oxidant ratio.
- the fuel-lean composition of the premix helps to
- Flashback can occur in a premix of fuel and oxidant when the flame speed exceeds the velocity of the reactants. Specifically, flashback can occur in a boundary layer of premix at the inner wall surface of a mixer tube 30. It is believed that a flame propagates/flashes back upstream through the premix in the lower velocity portions of the boundary layer that are spaced
- the quenching distance is the distance from a wall where combustion is prevented by heat loss and chemical radical absorption by the wall. Accordingly, the likelihood of flashback is increased when the thickness of the boundary layer is greater than the quenching distance.
- An apparatus includes a furnace structure defining a combustion zone, and a tube that discharges fuel-oxidant premix into the combustion zone through an outlet from the tube.
- a reactant supply system provides the tube with unmixed fuel and oxidant for forming the premix.
- a flashback control means inhibits or extinguishes flashback in the tube.
- the flashback control means includes means for electrically charging the tube.
- the flashback control means includes means for cooling the tube.
- the flashback control means responds to flashback in the tube by changing the flame speed of the fuel provided to the tube to form premix.
- Some embodiments include one or more inner tubes within an outer tube. Those embodiments provide stratified flammability that increases radially inward of the outer tube.
- the flashback control means injects non-flammable fluid across the tube to form a curtain that blocks flashback of the premix.
- An additional embodiment controls flashback by adding diluent fluid to the premix fuel.
- Figure 1 is a partial view of a prior art furnace equipped with a premix burner and a reactant supply and control system.
- FIG. 2-11 is a partial view of a modified version of the furnace of Fig. 1, showing a respective embodiment of means for controlling premix flashback.
- Figs. 2-11 are illustrated with reference to mixer tubes and other parts of furnaces which, in addition to having the premix burner 10 and the parts described above with reference to Fig. 1, are further equipped with flashback control means. All or part of each of the multiple flashback control means can be used in combination with all or part of any one or more of the others.
- flashback control is accomplished by electrically charging the mixer tube 30.
- the mixer tube 30 is included in an electrical circuit 102 with a voltage source 104 and a switch 106.
- a refractory or other electrically insulating material 108 is interposed where needed between the mixer tube 30 and the other structural parts 110 of the premix burner 10.
- the controller 60 (Fig. 1) operates the switch 106 to apply a voltage to the mixer tube 30 to create an electric field. This inhibits flashback by increasing the boundary layer quenching distance through which combustion is prevented by chemical radical absorption in the metal material at the inner surface 112 of the mixer tube 30.
- flashback control is accomplished by cooling the mixer tube 30 to increase the boundary layer quenching distance through which combustion is prevented by heat loss at the inner surface 112 of the mixer tube 30.
- the controller 60 operates a pump 120 to drive a flow of cooling fluid from a source 122 through a coil 124 of heat exchange tubing on the outer surface 126 of the mixer tube 30.
- the alternative embodiment of Fig. 4 includes a sleeve 130 through which the cooling fluid flows in contact with the outer surface 126 of the mixer tube 30.
- the alternative embodiment of Fig. 4A cools the mixer tube 30 with thermoelectric elements 140 in a modification of the circuit 102 of Fig. 2.
- the flashback control means introduces non-flammable fluid into the mixer tube 30 at an intermediate inlet location 150.
- the intermediate inlet location 150 is between the outlet 46 and the open inner end 32 at which the mixer tube 30 receives unmixed fuel and oxidant, but is preferably closer to the outlet 46 than to the inner end 32.
- the mixer tube 30 has a porous media fluid inlet structure 152 through which the non-flammable fluid enters the mixer tube 30.
- the non-flammable fluid inhibits flashback from the outlet 46 by forming a non-flammable boundary layer along the inner surface of the mixer tube 30 between the outlet 46 and the intermediate location 150.
- the inlet structure 152 receives the non-flammable fluid from a surrounding annular duct 154.
- the controller 60 operates a valve 158 to provide the duct 154 with the non-flammable fluid, which can comprise liquid water, water in the form of vapor or steam, air from the blower system 20, recirculated flue gas, an inert gas, carbon dioxide, or any other suitable non-flammable fluids or mixtures of such fluids.
- the porous inlet structure 152 is formed of solid material that is permeable to fluids and, although sintered metal is preferred, may comprise any such material or materials that can withstand the high temperatures of combustion in the burner 10. It has a skeletal structure called the matrix or frame that has voids.
- a porous medium has distinct advantages over a solid with manufactured holes, which are known as through holes.
- a porous medium can have a pore size
- the flow passing through the medium will have a low exit velocity at the wall of the mixer tube 30 which reduces its interaction with the bulk mixer flow.
- the embodiment of Fig. 5 further includes a sensor 160 to detect flashback.
- the sensor 160 may comprise any suitable device known in the art, such as a flame detector, a UV sensor, an acoustic sensor, a temperature sensor, and the like, as described in the provisional application.
- the controller 60 can respond to the sensor 160 by operating the valve 158 to initiate a flow of the non-flammable fluid into the mixer tube when flashback has been detected, to regulate the flow as needed to control flashback, and to terminate the flow when flashback has been extinguished.
- the porous medium inlet structure 152 is formed of sintered metal. It is shaped as a cylinder, and is welded in place at its opposite ends to form a
- the porous medium inlet structure 152 is formed of ceramic material.
- the ceramic material fills the annular duct 154, which is welded between adjacent sections 162 and 164 of the mixer tube 30 to provide the structural strength needed to support the tube 30 at the intermediate location 150.
- the furnace can be further equipped with multiple sources of differing fuels for forming the premix in the mixer tube 30.
- the controller 60 in this example is configured to respond to flashback by combining or switching between the fuel source 22 and one or more additional sources 170 of fuels, each of which has a different flame speed.
- High flame speed fuels include hydrogen at 170 cm/sec, and acetylene at 144 cm/sec, in fuel-air premix at 25 degrees C, 1 atm pressure, and an equivalence ratio of 1.0.
- Others include ethylene, propylene, and ethylene oxide with flame speeds of 68 cm/sec, 70.2 cm/sec, and 88.8 cm/sec, respectively, in fuel-air premix under the same conditions of 25 degrees C, 1 atm pressure, and an equivalence ratio of 1.0.
- Low flame speed fuels under that set of conditions include methane at 43.4 cm/sec, ethane at 44.5 cm/sec, propane at 45.6 cm/sec, and butane at 44.8 cm/sec.
- the controller 60 can respond by shifting from one or a combination of high speed fuels to one or a combination of lower speed fuels, or by varying a combination of high and/or low speed fuels, to reduce the overall flame speed of the premix fuel.
- Figs. 7 and 8 show an alternative structural arrangement for one or more mixer tubes and the accompanying fuel injector conduits at the open inner ends 32 of the mixer tubes 30.
- This arrangement includes a pair of inner mixer tubes 180 and 182 nested concentrically within an
- outer mixer tube 30 The open inner ends 184 and 186 of the first and second inner tubes 180 and 182 have respective fuel injector conduits 188 and 190.
- the open inner end 32 of the outer tube 30 does not have a respective fuel injector conduit.
- the burner 10 in this embodiment is thus configured for the outer tube 30 to receive only oxidant in the form of combustion air from the oxidant plenum 17 (Fig. 1).
- the mixing section 193 reaches longitudinally from the outlets 194 and 196 of the inner tubes 180 and 182 to the outlet 46 of the outer tube 30.
- the controller 60 is configured for the inner tubes 180 and 182 to receive combustion air from the plenum 17 and fuel from the injector conduits 188 and 190 at respective ratios that differ from each other. Specifically, the first inner tube 180 receives unmixed fuel and oxidant at a first ratio, and the second inner tube 182 receives unmixed fuel and oxidant at a second ratio that is more fuel rich that the first ratio. Premix then flows from the first inner tube 180 into the mixing section 193 at the first ratio, and from the second inner tube 182 into the mixing section 193 at the second, relatively fuel rich ratio. This inhibits flashback upstream from the outlet 46 by providing stratified ratios of fuel-to-oxidant that increase radially inward of the outer tube 30.
- the outer tube 30 has fuel injector conduits 198 as shown in Fig. 9.
- the controller 60 in this embodiment is configured for the outer tube 30 to receive combustion air from the plenum 17 and fuel from the conduits 198 at a third ratio.
- the third ratio is more fuel lean than the first ratio at the first inner tube 180, and the premix formed in the annular flow space 191 is preferably non-flammable.
- ) may also be configured to provide the tubes 30, 180 and 182 with fuels having differing flame speeds for flashback control, as described above, as an alternative to differing ratios for flashback control, or in combination with differing ratios.
- the embodiment of Fig. 10 includes a nonflammable fluid source 200, a fluid line 202, a valve 204 in the fluid line 202, and an injector 206 configured to inject a curtain 209 of the non-flammable fluid source 200, a fluid line 202, a valve 204 in the fluid line 202, and an injector 206 configured to inject a curtain 209 of the non-flammable fluid source 200, a fluid line 202, a valve 204 in the fluid line 202, and an injector 206 configured to inject a curtain 209 of the non-
- the non-flammable fluid of Fig. 10 may be the same as the non-flammable fluid described above with reference to Fig. 5, and the controller 60 may operate the valve 204 in response to a flashback sensor 212 in the same manner as described above with reference to Fig. 5.
- Fig. 11 is a view similar to Fig. 1, but shows a flashback control means comprising a
- the diluent fluid may comprise any of the non-flammable fluids described above.
- Each mixer tube 30 in the embodiment of Fig. 11 is equipped with a flashback sensor 234.
- the controller 60 can respond to one or more of the sensors 234 by operating a valve 236 to initiate a flow of the diluent fluid into the fuel plenum 19 when flashback has been detected. This dilutes the premix to a fuel-to-oxidant ratio at which the flashback will be extinguished.
- the controller 60 can further regulate the flow of diluent through the valve 236 as needed to control flashback with reference to the sensors 234, and to terminate the flow of diluent through the valve 236 when flashback has been extinguished.
- the controller 60 can also interrupt the flow of fuel through the valve 62 until the detected flashback is extinguished.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Gas Burners (AREA)
Abstract
La présente invention se rapporte à un appareil qui comprend une structure de four qui définit une zone de combustion, et un tube qui déverse un pré-mélange carburant-oxydant dans la zone de combustion à travers un orifice de sortie du tube. Un système d'alimentation en réactif utilise le tube comportant un carburant et un oxydant non mélangés pour former le pré-mélange. Un moyen de commande de retour de flamme empêche ou éteint le retour de flamme dans le tube.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US41809610P | 2010-11-30 | 2010-11-30 | |
US61/418,096 | 2010-11-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012075110A1 true WO2012075110A1 (fr) | 2012-06-07 |
Family
ID=46126904
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2011/062583 WO2012075110A1 (fr) | 2010-11-30 | 2011-11-30 | Commande de retour de flamme de pré-mélange |
Country Status (2)
Country | Link |
---|---|
US (1) | US20120135360A1 (fr) |
WO (1) | WO2012075110A1 (fr) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101319256B1 (ko) * | 2012-03-05 | 2013-10-17 | 주식회사 경동나비엔 | 연소기기용 가스 공기 혼합장치 |
WO2014127307A1 (fr) | 2013-02-14 | 2014-08-21 | Clearsign Combustion Corporation | Stabilisateur de flamme perforé et brûleur comprenant un stabilisateur de flamme perforé |
US10571124B2 (en) | 2013-02-14 | 2020-02-25 | Clearsign Combustion Corporation | Selectable dilution low NOx burner |
WO2014127305A1 (fr) * | 2013-02-14 | 2014-08-21 | Clearsign Combustion Corporation | Procédé de démarrage et mécanisme destiné à un brûleur possédant un stabilisateur de flamme perforé |
US11953201B2 (en) * | 2013-02-14 | 2024-04-09 | Clearsign Technologies Corporation | Control system and method for a burner with a distal flame holder |
US10190767B2 (en) | 2013-03-27 | 2019-01-29 | Clearsign Combustion Corporation | Electrically controlled combustion fluid flow |
WO2015057740A1 (fr) | 2013-10-14 | 2015-04-23 | Clearsign Combustion Corporation | Commande de visualisation de flamme pour commande de combustion électrodynamique |
US20150362177A1 (en) * | 2014-06-11 | 2015-12-17 | Clearsign Combustion Corporation | Flame position control electrodes |
US10281140B2 (en) | 2014-07-15 | 2019-05-07 | Chevron U.S.A. Inc. | Low NOx combustion method and apparatus |
EP3254026B1 (fr) | 2015-02-05 | 2018-09-26 | Casale Sa | Brûleur pour la production de gaz de synthèse et son circuit de refroidissement |
US11543126B2 (en) | 2019-04-08 | 2023-01-03 | Carrier Corporation | Method and apparatus for mitigating premix burner combustion tone |
US11181265B2 (en) * | 2019-11-07 | 2021-11-23 | Rinnai Corporation | Flat burner |
DE102021107709A1 (de) * | 2021-03-26 | 2022-09-29 | Vaillant Gmbh | Anordnung zur Verminderung der Folgen eines Flammenrückschlages in einen Vormisch-Brenner eines Heizgerätes |
EP4075065A1 (fr) * | 2021-04-13 | 2022-10-19 | Siemens Energy Global GmbH & Co. KG | Procédé d'exploitation d'une turbine à gaz |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3612738A (en) * | 1970-01-12 | 1971-10-12 | Air Prod & Chem | Metallurgical burner |
US5292244A (en) * | 1992-04-10 | 1994-03-08 | Institute Of Gas Technology | Premixed fuel/air burner |
US5676712A (en) * | 1995-05-16 | 1997-10-14 | Atmi Ecosys Corporation | Flashback protection apparatus and method for suppressing deflagration in combustion-susceptible gas flows |
US5718573A (en) * | 1994-12-27 | 1998-02-17 | Carrier Corporation | Flashback resistant burner |
US6429020B1 (en) * | 2000-06-02 | 2002-08-06 | The United States Of America As Represented By The United States Department Of Energy | Flashback detection sensor for lean premix fuel nozzles |
US20060260316A1 (en) * | 2005-05-23 | 2006-11-23 | Power Systems Mfg., Llc | Flashback Suppression System for a Gas Turbine Combustor |
US20070267787A1 (en) * | 2006-05-17 | 2007-11-22 | Higgins Christopher K | Methods of implementing a water-cooling system into a burner panel and related apparatuses |
US20080081301A1 (en) * | 2006-10-03 | 2008-04-03 | Hannum Mark C | Low NOx combustion |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8413446B2 (en) * | 2008-12-10 | 2013-04-09 | Caterpillar Inc. | Fuel injector arrangement having porous premixing chamber |
US20110005189A1 (en) * | 2009-07-08 | 2011-01-13 | General Electric Company | Active Control of Flame Holding and Flashback in Turbine Combustor Fuel Nozzle |
-
2011
- 2011-11-30 WO PCT/US2011/062583 patent/WO2012075110A1/fr active Application Filing
- 2011-11-30 US US13/307,570 patent/US20120135360A1/en not_active Abandoned
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3612738A (en) * | 1970-01-12 | 1971-10-12 | Air Prod & Chem | Metallurgical burner |
US5292244A (en) * | 1992-04-10 | 1994-03-08 | Institute Of Gas Technology | Premixed fuel/air burner |
US5718573A (en) * | 1994-12-27 | 1998-02-17 | Carrier Corporation | Flashback resistant burner |
US5676712A (en) * | 1995-05-16 | 1997-10-14 | Atmi Ecosys Corporation | Flashback protection apparatus and method for suppressing deflagration in combustion-susceptible gas flows |
US6429020B1 (en) * | 2000-06-02 | 2002-08-06 | The United States Of America As Represented By The United States Department Of Energy | Flashback detection sensor for lean premix fuel nozzles |
US20060260316A1 (en) * | 2005-05-23 | 2006-11-23 | Power Systems Mfg., Llc | Flashback Suppression System for a Gas Turbine Combustor |
US20070267787A1 (en) * | 2006-05-17 | 2007-11-22 | Higgins Christopher K | Methods of implementing a water-cooling system into a burner panel and related apparatuses |
US20080081301A1 (en) * | 2006-10-03 | 2008-04-03 | Hannum Mark C | Low NOx combustion |
Also Published As
Publication number | Publication date |
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US20120135360A1 (en) | 2012-05-31 |
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