WO2012073652A1 - 多孔質シリコン材料 - Google Patents
多孔質シリコン材料 Download PDFInfo
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- WO2012073652A1 WO2012073652A1 PCT/JP2011/075586 JP2011075586W WO2012073652A1 WO 2012073652 A1 WO2012073652 A1 WO 2012073652A1 JP 2011075586 W JP2011075586 W JP 2011075586W WO 2012073652 A1 WO2012073652 A1 WO 2012073652A1
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/768—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
- H01L21/76838—Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the conductors
- H01L21/76877—Filling of holes, grooves or trenches, e.g. vias, with conductive material
- H01L21/76879—Filling of holes, grooves or trenches, e.g. vias, with conductive material by selective deposition of conductive material in the vias, e.g. selective C.V.D. on semiconductor material, plating
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/006—Nanostructures, e.g. using aluminium anodic oxidation templates [AAO]
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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- C25D7/00—Electroplating characterised by the article coated
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- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/9041—Metals or alloys
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/9075—Catalytic material supported on carriers, e.g. powder carriers
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to a porous silicon material. More specifically, the present invention relates to a porous silicon material and a method for producing the same, and a method for producing metal nanoparticles or nanofibers using the method for producing the porous silicon material.
- the porous silicon material of the present invention is useful for wet solar cell electrodes, fuel cell electrodes, and the like. Moreover, since metal nanoparticles or nanofibers have a high specific surface area, they are useful for electrode materials such as fuel cells, catalyst materials, and biosensing materials.
- the metal nanoparticles or nanofibers are generic names of metal particles and metal fibers having a diameter of the order of nanometers, for example, a diameter of about 1 to 5 nm.
- the concept of the metal nanoparticles or nanofibers includes metal particles alone, metal fibers alone, and a mixture of metal particles and metal fibers.
- the porous silicon substrate filled with metal means that the metal is filled in the pores of the porous silicon substrate.
- a silicon material in which a metal is filled in the pores of a porous silicon base material is one of materials that have been attracting attention in recent years because it is useful for electrodes for wet solar cells, electrodes for fuel cells, and the like.
- a silicon substrate having a porous layer is immersed in a plating solution, and a silicon oxide film formed on the porous layer is obtained.
- a method for producing metal-supporting porous silicon in which the amount of metal ions contained in a plating solution is adjusted to a predetermined value when dissolving and precipitating metal has been proposed (for example, see Patent Document 1).
- metal-supporting porous silicon when a silicon substrate having a porous layer having a large pore diameter of about 20 to 50 nm is used, metal-supporting porous silicon can be produced.
- a silicon substrate having a very small pore diameter of about 1 to 5 nm when the metal is deposited using the plating solution, the pores existing on the surface of the porous layer are blocked by the deposited metal. Therefore, there is a drawback that the metal cannot be sufficiently filled in the holes. Further, the metal-supported porous silicon obtained by the above production method cannot be said to have a very high mechanical strength because of the large pore diameter of the porous layer.
- the present invention (1) After subjecting a porous silicon substrate having pores having a pore diameter of 1 to 5 nm to hydrophobization treatment, the porous silicon substrate is subjected to electrolytic plating treatment to thereby form pores in the porous silicon substrate.
- a method for producing a porous silicon material filled with a metal consisting of depositing a metal on (2) Producing a porous silicon substrate having pores having a pore diameter of 1 to 5 nm by forming holes in a silicon substrate having a specific resistance of 5 to 20 ⁇ ⁇ cm using hydrogen fluoride ( A method for producing a porous silicon material according to 1), (3) The porous silicon substrate is subjected to a hydrophobic treatment using an organic compound having a carbon-carbon unsaturated double bond or a carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal (1) or ( 2) A method for producing a porous silicon material according to 2), (4) After producing a porous silicon material filled with a metal by the method for producing a porous silicon material according to
- a porous silicon material of the present invention it is possible to produce a porous silicon material in which a metal is filled in the pores of a porous silicon substrate having a very small pore diameter of about 1 to 5 nm. Excellent effect is achieved. Since the porous silicon material of the present invention is filled with metal in the pores of the porous silicon base material having a very small pore diameter of about 1 to 5 nm, the mechanical strength is excellent. In addition, according to the method for producing metal nanoparticles or metal nanofibers of the present invention, metal nanoparticles or metal nanofibers having a very small pore size of about 1 to 5 nm can be obtained. Since it is lightweight, it is expected to be used for various applications such as a metal catalyst.
- FIG. 6 is a drawing-substituting photograph showing an image taken by a scanning electron microscope of a cross section of the porous silicon substrate obtained in Example 3.
- FIG. 6 is a drawing-substituting photograph of a photographed image showing the distribution of silicon atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Example 3.
- FIG. 4 is a drawing-substituting photograph of a photographed image showing the distribution of platinum atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Example 3.
- FIG. 6 is a drawing-substituting photograph of a photographed image showing the distribution of carbon atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Example 3.
- FIG. 6 is a drawing-substituting photograph of a photographed image showing the distribution of oxygen atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Example 3.
- FIG. 6 is a drawing-substituting photograph showing an image taken by a scanning electron microscope of a cross section of a porous silicon substrate obtained in Comparative Example 3.
- 6 is a drawing-substituting photograph of a photographed image showing the distribution of silicon atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Comparative Example 3.
- 6 is a drawing-substituting photograph of a photographed image showing the distribution of platinum atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Comparative Example 3.
- 4 is a drawing-substituting photograph of a photographed image showing the distribution of carbon atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Comparative Example 3.
- 6 is a drawing-substituting photograph of a photographed image showing the distribution of oxygen atoms by energy dispersive X-rays in the cross section of the porous silicon substrate obtained in Comparative Example 3.
- Example 4 after the electrolytic plating treatment was performed on the porous silicon material in which the porous layer was dissolved, the porous layer on which platinum was deposited was scraped, and the Fourier transform infrared spectroscopy of the scraped porous layer was examined. It is a figure which shows the result. In Example 4, it is a figure which shows the result of having investigated the Fourier-transform type
- Comparative Example 4 after the electrolytic plating treatment was performed on the porous silicon material in which the porous layer was dissolved, the porous layer on which platinum was deposited was scraped, and the Fourier transform infrared spectroscopy of the scraped porous layer was examined. It is a figure which shows the result.
- the comparative example 4 it is a figure which shows the result of having investigated the Fourier-transform infrared spectroscopy of the porous layer of the porous silicon material which the porous layer melt
- Example 5 it is a figure which shows the measurement result of the infrared absorption after performing a hydrolysis process to the porous silicon base material with which the hydrophobization process was performed.
- Example 6 the contact angle of water droplets with respect to the porous silicon substrate subjected to the hydrophobic treatment obtained in Example 1 and the porous silicon substrate subjected to the hydrophilization treatment obtained in Comparative Example 2 was measured. It is a drawing substitute photograph which shows a measurement result. 6 is a transmission electron micrograph of the sample obtained in Example 7. FIG. 6 is a transmission electron micrograph of the sample obtained in Example 7. FIG. In Example 8, it is a figure which shows the measurement result of the energy dispersive type
- Example 8 it is a figure which shows the measurement result of the energy dispersive type
- Example 10 it is drawing photograph which shows the measurement result of the contact angle with respect to the water of the porous silicon base material in which the hydrophobization process obtained in Example 1 was performed.
- Example 10 it is drawing photograph which shows the measurement result of the contact angle with respect to the water of the porous silicon base material by which the hydrophilic treatment obtained in the comparative example 2 was performed.
- Example 11 it is a scanning electron micrograph of the cross section of the porous silicon material after performing platinum plating on the porous silicon substrate subjected to the hydrophobic treatment obtained in Example 1.
- the cross section of the porous silicon material after platinum plating is performed on the porous silicon substrate subjected to the hydrophilization treatment obtained in Comparative Example 2 is a scanning electron micrograph.
- 10 is a drawing-substituting photograph of an image taken by a transmission electron microscope in a cross section of the porous silicon substrate obtained in Example 12.
- FIG. FIG. 10 is a drawing-substituting photograph of a photographed image taken by a transmission electron microscope in a cross section of a porous silicon substrate obtained in Example 13.
- FIG. 16 is a drawing-substituting photograph showing a photographed image taken by a scanning electron microscope of a cross section of the porous silicon substrate obtained in Example 15.
- the method for producing a porous silicon material according to the present invention comprises subjecting a porous silicon substrate having pores having a pore diameter of 1 to 5 nm to hydrophobization treatment, and then subjecting the porous silicon substrate to electrolytic plating. By performing the treatment, a metal is precipitated in the pores of the porous silicon substrate.
- a porous silicon substrate having pores having a pore diameter of 1 to 5 nm can be produced by using a silicon substrate having a specific resistance of 5 to 20 ⁇ ⁇ cm as the silicon substrate.
- the present invention has one major feature in that a silicon substrate having a specific resistance of 5 to 20 ⁇ ⁇ cm is used as the silicon substrate. According to the present invention, since a silicon substrate having a specific resistance of 5 to 20 ⁇ ⁇ cm is used, holes having a pore diameter of 1 to 5 nm can be easily formed in the silicon substrate.
- the silicon constituting the silicon substrate may be either single crystal silicon or polycrystalline silicon.
- Examples of a method for forming a hole having a pore diameter of 1 to 5 nm in a silicon substrate include an anodic oxidation method by electrolysis, but the present invention is not limited only to such a method.
- the electrolytic solution is a lower alcohol solution of hydrogen fluoride having a hydrogen fluoride concentration of 10 to 25% by weight from the viewpoint of forming a large number of pores with uniform pore diameters in the silicon substrate.
- the lower alcohol include monohydric alcohols having 1 to 4 carbon atoms such as methanol, ethanol, n-propanol, isopropanol, and n-butanol.
- ethanol is preferable from the viewpoint of forming a large number of holes with uniform pore diameters in the silicon substrate.
- the size of the silicon substrate varies depending on the use of the porous silicon material filled with the metal of the present invention, it cannot be determined unconditionally.
- the vertical length is about 5 to 20 mm
- the horizontal length is about 5 to 20 mm
- the thickness of the porous layer may be about 3 to 10 ⁇ m.
- a porous silicon material When a porous silicon material is produced from a silicon base material by an anodic oxidation method by electrolysis, the silicon base material is brought into contact with an electrolytic solution to make the silicon base material a cathode, while an anode made of platinum or the like is brought into contact with the electrolytic solution.
- a porous silicon material can be manufactured by energizing in such a state.
- the liquid temperature of the electrolytic solution is not particularly limited, and may usually be room temperature.
- the current density when energizing the electrolytic solution is preferably 0.5 to 5 mA / cm 2 , more preferably 1 to 5 from the viewpoint of producing a porous silicon substrate having pores having a pore diameter of 1 to 5 nm. 3 mA / cm 2 .
- the pore diameter of the pores formed in the porous silicon substrate is 1 nm or more, preferably 2 nm or more, and metal nanoparticles having a desired specific surface area or From the viewpoint of producing nanofibers, the thickness is 5 nm or less, preferably 3 nm or less.
- the hole diameter of the hole formed in a porous silicon base material means the diameter of the hole formed in a porous silicon base material.
- the hole diameter of the hole formed in the porous silicon substrate is, for example, a value when observed using a transmission electron microscope or a scanning electron microscope.
- the porosity of the porous silicon substrate is usually preferably about 70 to 95% from the viewpoint of increasing the specific surface area and mechanical strength.
- the porous silicon substrate is subjected to a hydrophobic treatment.
- the porous silicon substrate is subjected to a hydrophobic treatment.
- the inventors of the present invention tried to produce porous silicon in which pores were filled with metal by subjecting the porous silicon substrate to electrolytic plating treatment. As a result, a porous silicon substrate having a pore diameter of less than 10 nm was obtained. It has been found that a porous silicon substrate filled with metal cannot be obtained using. Therefore, the present inventors conducted extensive research on this phenomenon, and found that the metal is unevenly distributed around the pores of the porous silicon substrate.
- the metal is unevenly distributed around the opening portion of the porous silicon base material, and the porous silicon has the property of being very easily oxidized. Therefore, the electrolytic plating for depositing the metal is performed. Since it is easily oxidized by contact with the electrolytic solution used in the treatment, when depositing metal by subjecting the porous silicon substrate to electrolytic plating, it is locally applied simultaneously with the oxidation reaction of the porous silicon. This is considered to be based on the local precipitation of the metal due to the occurrence of a reductive reaction of the metal.
- the reason why the metal can be homogeneously deposited into the pores formed in the porous silicon substrate is not clear, but it is probably the case that the porous silicon substrate When the material is subjected to electroplating treatment, the moisture contained in the plating solution forms a hydrophilic silicon oxide film on the surface, whereas in the present invention, the porous silicon substrate Since hydrophobicity is imparted to the surface of the surface, water molecules are repelled on the surface of the porous silicon substrate, and the water molecules are adsorbed on the surface of the porous silicon substrate, particularly on the openings of the porous silicon substrate. This is considered to be based on the fact that metal ions easily penetrate into the pores of the porous silicon substrate during the electroplating process.
- Hydrophobization treatment is applied to at least the opening of the porous silicon substrate.
- the said opening part means the hole wall exposed on the surface of porous silicon.
- at least the pore opening of the porous silicon base material is subjected to a hydrophobizing treatment.
- the contact angle of the pore wall with water is measured. It means that the treatment is performed so as to show hydrophobicity.
- the contact angle with respect to water of the pore wall subjected to the hydrophobization treatment can be measured by using, for example, a contact angle measuring device.
- the contact angle with water of the pore wall subjected to the hydrophobization treatment is preferably 90 ° or more, more preferably 100 ° or more, and still more preferably 110 ° or more.
- the method for subjecting the porous silicon substrate to a hydrophobic treatment is not particularly limited as long as at least the pore walls of the porous silicon substrate are subjected to a hydrophobic treatment.
- a method for applying a hydrophobic treatment to a suitable porous silicon substrate for example, a porous structure is used by using an organic compound having a carbon-carbon unsaturated double bond or a carbon-carbon unsaturated triple bond and a terminal hydrophobic group.
- a method of subjecting a porous silicon substrate to a hydrophobization treatment can be mentioned, but the present invention is not limited to such a method.
- Examples of the organic compound having a carbon-carbon unsaturated double bond or carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal include, for example, alkene compounds having a hydrophobic group at the terminal, and alkynes having a hydrophobic group at the terminal Compound etc. are mentioned. Since these organic compounds are highly reactive with silicon, for example, by contacting a porous silicon substrate in a solution of the organic compound or in a gas phase contact in a gas of the organic compound, the organic compound is porous. The silicon substrate can be subjected to a hydrophobic treatment.
- alkene compound having a hydrophobic group at the terminal examples include alkene compounds having a carbon-carbon double bond at the terminal of the carbon chain.
- alkene compounds having a hydrophobic group at the end include, for example, hydrocarbon compounds having an unsaturated double bond at the end, such as ethylene and 1-dodecene, and unsaturated at the end, such as (meth) acrylic acid alkyl ester.
- examples include aliphatic carboxylic acid alkyl esters having a double bond, but the present invention is not limited to such examples.
- the number of carbon atoms of the alkyl ester is preferably 1 to 8, more preferably 1 to 4, and still more preferably from the viewpoint of uniformly depositing the metal into the pores formed in the porous silicon substrate. 1 to 3.
- alkyne compound having a hydrophobic group at the terminal include, for example, alkyne compounds having a carbon-carbon triple bond at the terminal of the carbon chain.
- alkyne compound having a hydrophobic group at the terminal include, for example, a hydrocarbon compound having an unsaturated triple bond at the terminal, such as acetylene, and an aliphatic carboxylic acid having an unsaturated triple bond at the terminal, such as propiolic acid alkyl ester.
- alkyl ester etc. are mentioned, this invention is not limited only to this illustration.
- the number of carbon atoms of the alkyl ester is the same as in the case of the alkene compound having a hydrophobic group at the terminal, from the viewpoint of uniformly depositing the metal into the pores formed in the porous silicon substrate.
- the number is preferably 1 to 8, more preferably 1 to 4, and still more preferably 1 to 3.
- Examples of a method for subjecting a porous silicon substrate to a hydrophobic treatment using an organic compound having a carbon-carbon unsaturated double bond or a carbon-carbon unsaturated triple bond and a hydrophobic group at a terminal include, for example, the carbon A method of immersing a porous silicon substrate in a liquid containing an organic compound having a carbon-unsaturated double bond or a carbon-carbon unsaturated triple bond and a hydrophobic group at the end, and the like. It is not limited only to such illustration.
- the liquid may be a liquid composed only of an organic compound having the carbon-carbon unsaturated double bond or carbon-carbon unsaturated triple bond and a hydrophobic group at a terminal, or the carbon-carbon unsaturated bond.
- a solution in which an organic compound having a saturated double bond or a carbon-carbon unsaturated triple bond and a hydrophobic group at a terminal is dissolved in an organic solvent may be used.
- the organic solvent is preferably a non-aqueous organic solvent with low polarity.
- non-polar organic solvents with low polarity include n-hexane and cyclohexane, but the present invention is not limited to such examples.
- an organic compound having the carbon-carbon unsaturated double bond or carbon-carbon unsaturated triple bond and a terminal hydrophobic group is dissolved in an organic solvent.
- the solution method in which the porous silicon substrate is hydrophobized using the prepared solution is preferable because the hydrophobization applied to the porous silicon substrate is easy to control.
- the concentration of the organic compound having a carbon-carbon unsaturated double bond or carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal in the solution is a point of sufficient hydrophobization treatment.
- the hydrophobization rate it is preferably 10M or less, more preferably 5M or less, preferably 0.03M or more, more preferably 0.05M or more, further preferably 0.1M or more. More preferably, it is 3M or less.
- the liquid temperature of the liquid Is preferably about 100 to 200 ° C. when an organic compound having a carbon-carbon unsaturated double bond and a hydrophobic group at the end is used, and a hydrophobic group at the end of the carbon-carbon unsaturated triple bond and the terminal.
- an organic compound having a temperature of about 20 to 30 ° C. it is preferable.
- the time required for hydrophobizing a porous silicon base material varies depending on the temperature when the hydrophobizing process is performed on the porous silicon base material and cannot be determined unconditionally. Is preferably 5 hours or more, more preferably 8 hours or more, and further preferably 10 hours or more, and the porous silicon group is present when water is present in the liquid during the hydrophobic treatment. From the viewpoint of suppressing oxidation of the material and sufficiently proceeding with the hydrophobizing treatment, it is preferably 25 hours or less, more preferably 20 hours or less, and even more preferably 15 hours or less.
- the hydrophobization treatment may be performed at least on the opening of the pore of the porous silicon substrate, but is preferably performed on the entire pore wall of the porous silicon substrate.
- the entire pore wall of the porous silicon substrate can be subjected to a hydrophobic treatment.
- the porous silicon base material is subjected to a hydrophobization treatment, it is possible to prevent the phenomenon of local precipitation of metal at the opening of the porous silicon base material.
- the metal can be deposited even inside the pores of the porous silicon substrate by the electrolytic plating process described later.
- a metal is deposited in the pores of the porous silicon substrate by subjecting the porous silicon substrate subjected to the hydrophobic treatment as described above to electrolytic plating. Thereby, a porous silicon material filled with metal is obtained.
- a plating solution is used when performing electrolytic plating treatment on the porous silicon substrate.
- the plating solution can be prepared, for example, by dissolving a water-soluble metal salt to be precipitated in the pores of the porous silicon substrate in water.
- Examples of the metal deposited in the pores of the porous silicon substrate include gold, silver, copper, platinum, ruthenium, rhodium, palladium, osmium, iridium, lead, tin, and alloys of these metals.
- the present invention is not limited to such examples.
- water-soluble salt of the metal examples include hexafluoroplatinate, ruthenium fluoride, palladium fluoride, iridium fluoride, rhodium fluoride, hexachloroplatinate, ruthenium chloride, palladium chloride, iridium chloride, rhodium chloride, Hexabromoplatinate, ruthenium bromide, palladium bromide, iridium bromide, rhodium bromide, hexaiodoplatinate, ruthenium iodide, palladium iodide, iridium iodide, rhodium iodide, copper sulfate, zinc sulfate, silver nitrate, etc.
- the present invention is not limited to such examples.
- the salt include alkali metal salts such as sodium salt and potassium salt, alkaline earth metal salts such as calcium salt and magnesium salt, etc., but the present invention is not limited to such examples.
- the water-soluble salts of the metal hexachloroplatinate, hexabromoplatinate, and hexaiodoplatinate are preferred from the viewpoint of increasing the packing density of the metal deposited in the pores of the porous silicon substrate. Acid salts and hexaiodoplatinate are more preferred.
- the metal ion concentration in the plating solution is usually preferably from 0.03 to 3M, and preferably from 0.05 to 1M from the viewpoint of rapidly and uniformly depositing metal in the pores of the porous silicon substrate. More preferably, it is 0.05 to 0.5M.
- the temperature of the plating solution is preferably 0 to 25 ° C., more preferably 0 to 20 ° C., and even more preferably 5 to 5 ° C. from the viewpoint of efficiently and sufficiently depositing metal in the pores of the porous silicon substrate. 20 ° C.
- the electrolytic plating process uses a porous silicon substrate as a working electrode, an insoluble electrode such as platinum or carbon as a counter electrode, an anode as a porous silicon substrate, and a plating solution between them as an insoluble electrode as a cathode. This can be done by energizing.
- the current density at the time of energizing the plating solution, the metal from the viewpoint of uniformly precipitate the porous silicon substrate in the pores, is preferably 0.5 .mu.A / cm 2 or more, more preferably 1 .mu.A / cm 2 or more, From the viewpoint of sufficiently depositing the metal into the pores of the porous silicon substrate, it is preferably 15 ⁇ A / cm 2 or less, more preferably 10 ⁇ A / cm 2 or less.
- porous silicon base material when electrolytic plating is performed on the porous silicon base material, if metal is continuously deposited in the depth direction of the pores of the porous silicon base material, fibers are formed in the pores of the porous silicon base material. When the metal is deposited discontinuously in the depth direction of the pores of the porous silicon substrate, the particulate metal is formed in the pores of the porous silicon substrate. Nanoparticles can be formed.
- fibrous metal nanofibers or metal nanoparticles within the pores of the porous silicon substrate can be easily controlled by adjusting the current density when the plating solution is energized.
- the upper limit value of the current density when the plating solution is energized is preferably it is 5 .mu.A / cm 2 or less, more preferably 4.5 ⁇ A / cm 2 or less, more preferably 4 .mu.A / cm 2 or less.
- the lower limit value of the current density when the plating solution is energized preferably 5 .mu.A / cm 2 or more, more preferably 5.5 ⁇ A / cm 2 or more, further preferably 6 .mu.A / cm 2 or more.
- the metal nanofiber can coexist.
- porous silicon material having a hole with a pore diameter of 1 to 5 nm and a metal filled in a hole of a porous silicon substrate having a specific resistance of 5 to 20 ⁇ ⁇ cm. it can.
- the porous silicon material of the present invention is excellent in mechanical strength because the pores having a very small pore diameter of 1 to 5 nm are filled with metal, and examples thereof include wet solar cell electrodes and fuel cell electrodes. It is expected to be used for
- the metal nanoparticles or nanofibers of the present invention can be produced using the porous silicon material filled with the metal obtained above. More specifically, the metal nanoparticles or nanofibers of the present invention can be produced by dissolving silicon contained in the porous silicon material filled with the metal obtained above. In addition, as described above, whether to form a fibrous metal nanofiber or a particulate metal nanoparticle in the pores of the porous silicon substrate is to adjust the current density when the plating solution is energized. Can be controlled by.
- a treatment is performed on the porous silicon material filled with the metal using a solution that dissolves silicon but does not dissolve the metal.
- a solution that dissolves silicon but does not dissolve the metal such as tetramethylammonium hydroxide aqueous solution
- examples include a method of immersing a porous silicon material filled with a metal.
- the liquid temperature of the solution that dissolves silicon but does not dissolve metal is preferably 85 to 95 ° C.
- the concentration of tetramethylammonium hydroxide in the aqueous solution of tetramethylammonium hydroxide rapidly dissolves silicon and increases safety. From the viewpoint, it is preferably about 15 to 35% by weight, and more preferably about 20 to 30% by weight.
- the metal nanoparticles or nanofibers of the present invention obtained as described above have a high specific surface area, they are used as electrode materials for fuel cells, catalyst materials, biosensing materials for protein dynamics analysis, etc. It is expected to be done.
- Example 1 A silicon base material (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) was prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate was prepared.
- the porous silicon substrate obtained above was observed with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM-6500FE] and a transmission electron microscope [manufactured by JEOL Ltd., product number: JEM-2200FS].
- a scanning electron microscope manufactured by JEOL Ltd., product number: JSM-6500FE
- a transmission electron microscope manufactured by JEOL Ltd., product number: JEM-2200FS.
- methyl propiolate is used as an organic compound having a carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal, and methyl propiolate is converted into n-hexane.
- n-hexane solution of 0.1 M methyl propiolate was prepared.
- Hydrophobic treatment is performed on the porous silicon substrate by immersing the obtained porous silicon substrate in the n-hexane solution of 0.1M methyl propiolate at room temperature in an argon gas atmosphere for 15 hours.
- FT-IR Fourier transform infrared spectrophotometer
- the porous silicon substrate subjected to the hydrophobization treatment obtained above was used as an electrode, and an aqueous solution containing 0.1 M potassium hexachloroplatinate and 0.5 M sodium chloride was used as the electrolyte, and 6.4 ⁇ A / cm 2.
- the porous silicon material was obtained by supplying with electricity at a constant current density of 30 minutes. When the obtained porous silicon material was observed with a scanning electron microscope and a transmission electron microscope, it was confirmed that platinum was uniformly formed inside the hole.
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form particles.
- the metal nanoparticles were taken out.
- Example 2 Porous silicon was obtained in the same manner as in Example 1 except that a 0.1M 1-dodecene n-hexane solution was used instead of the 0.1M methyl propiolate n-hexane solution. Material and particulate metal nanoparticles were obtained. When the obtained porous silicon material was observed in the same manner as in Example 1, it was confirmed that platinum was uniformly formed inside the pores.
- Example 1 a porous silicon material was produced in the same manner as in Example 1 except that the porous silicon base material was not subjected to the hydrophobization treatment. As a result, the openings of the holes formed in the porous silicon material were obtained. It was confirmed that platinum was precipitated in the form of particles, and no particulate metal nanoparticles were formed inside the pores.
- Example 2 instead of hydrophobizing the porous silicon substrate, 0.1M propiolic acid (a carbon-carbon unsaturated double bond having a carboxyl group as a hydrophilic group at the terminal) was added under an argon gas atmosphere. Hydrophilic treatment was carried out in the same manner as in Example 1 except that the porous silicon substrate was immersed in an n-hexane solution of the organic compound having the above compound. It was confirmed with a Fourier transform infrared spectrophotometer (FT-IR) that the porous silicon substrate was hydrophilized.
- FT-IR Fourier transform infrared spectrophotometer
- a porous silicon material was produced in the same manner as in Example 1 using the porous silicon substrate that had been subjected to the hydrophilization treatment obtained above, and platinum was formed inside the pores of the porous silicon material. It was confirmed that platinum was deposited as a continuous film on the upper part of the porous layer. From this, it can be seen that according to Comparative Example 2, metal nanoparticles and metal nanofibers having a pore diameter of less than 10 nm cannot be produced.
- Example 3 and Comparative Example 3 Acetone and ultrapure water were used for 5 minutes each, exceeding a silicon substrate (length 1 cm x width 1 cm x thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) After sonic cleaning, it was immersed in a 5 wt% aqueous solution of hydrogen fluoride for 10 minutes. Then, the porous silicon substrate was produced by anodizing the silicon substrate with a 22 wt% aqueous hydrogen fluoride solution.
- the porous silicon substrate obtained above was washed five times with ultrapure water, and then the hydrophobic silicon substrate was subjected to a hydrophobic treatment or a hydrophilic treatment.
- the porous silicon substrate was subjected to a hydrophobization treatment (Example 3)
- the porous silicon substrate was subjected to an anhydrous hexane solution of 0.1M methyl propiolate (0.13 ml of methyl propiolate anhydrous in an argon gas atmosphere).
- Solution in 14.9 ml of hexane was dipped for 15 hours, and then the porous silicon substrate subjected to the hydrophobic treatment was taken out of the anhydrous hexane solution of methyl propiolate.
- the porous silicon substrate was subjected to a hydrophilization treatment (Comparative Example 3)
- the porous silicon substrate was treated with 0.1M propiolic acid in anhydrous hexane (an anhydrous solution of propiolic acid in an amount of 0.1 ml) under an argon gas atmosphere. (Solution in 14.9 ml of hexane) was immersed for 15 hours, and then the porous silicon substrate subjected to the hydrophilization treatment was taken out of the anhydrous hexane solution of propiolic acid.
- porous silicon substrate subjected to the hydrophobization treatment and the porous silicon substrate subjected to the hydrophilization treatment obtained above were washed twice with hexane, and 10 times with ethanol and water, respectively.
- porous silicon substrate subjected to the hydrophobization treatment and the porous silicon substrate subjected to the hydrophilization treatment obtained above were obtained above as electrodes, respectively.
- 0.1M potassium hexachloroplatinate and 0 A porous silicon material was obtained by energizing for 30 minutes at a constant current density of 6.4 ⁇ A / cm 2 using an aqueous solution containing 5 M sodium chloride.
- FIG. 1 shows a photograph of an image taken by a scanning electron microscope of a cross section of the porous silicon base material using the hydrophobic silicon base material subjected to the hydrophobic treatment obtained in Example 3. As shown in FIG. 1, it can be seen that a porous layer exists between the dark white portion at the top of the photograph and the black portion at the bottom.
- the cross section of the porous silicon substrate obtained in Example 3 was subjected to energy dispersive X-ray analysis, and each distribution of silicon atoms, platinum atoms, carbon atoms, and oxygen atoms was examined. Images taken by energy dispersive X-ray showing respective distributions of silicon atom, platinum atom, carbon atom and oxygen atom are shown in FIGS. From the results shown in FIG. 2, it can be seen that the abundance of silicon atoms is small from the black portion present in the upper part of the photograph to the whitish band-like portion in the lower part. Further, it can be seen that platinum atoms exist in a wide light-colored portion from the lower end of the upper black portion in FIG. 3 to the upper end of the lower black portion. Further, from the results shown in FIGS. 4 and 5, it can be seen that both carbon atoms and oxygen atoms are present in the porous layer.
- FIG. 6 shows a photograph of an image taken by a scanning electron microscope of a cross section of the porous silicon base material using the porous silicon base material subjected to hydrophilization treatment obtained in Comparative Example 3. As shown in FIG. 6, it can be seen that there is a white portion showing the porous layer from the white portion at the top of the photograph to the white portion at the bottom.
- the cross section of the porous silicon substrate obtained in Comparative Example 3 was subjected to energy dispersive X-ray analysis, and each distribution of silicon atoms, platinum atoms, carbon atoms and oxygen atoms was examined. Images taken by energy dispersive X-ray showing respective distributions of silicon atom, platinum atom, carbon atom and oxygen atom are shown in FIGS. From the results shown in FIG. 7, it can be seen that silicon atoms are present in addition to the black portions present at the top of the photograph. Further, it can be seen that platinum atoms are present in the narrow light-colored portion at the top of FIG. Further, from the results shown in FIG. 9 and FIG. 10, it can be seen that both carbon atoms and oxygen atoms are present in the porous layer.
- Example 4 In Example 1, instead of an aqueous solution containing 0.1 M potassium hexachloroplatinate and 0.5 M sodium chloride, 0.2 M potassium chloride and 0.5 M sodium chloride are included as an aqueous solution in which platinum ions are removed from the aqueous solution.
- a porous silicon substrate was produced in the same manner as in Example 1 except that the aqueous solution was used and the porous silicon substrate was immersed in the aqueous solution for 2 hours. As a result, it was confirmed that the porous layer existing in the obtained porous silicon material was dissolved.
- the porous silicon material in which the porous layer is dissolved is subjected to electrolytic plating in the same manner as in Example 1, and then the porous layer on which platinum is deposited is scraped off, and the Fourier transform of the scraped porous layer is performed. Type infrared spectroscopy was investigated. The result is shown in FIG.
- Comparative Example 4 In Comparative Example 2, instead of an aqueous solution containing 0.1 M potassium hexachloroplatinate and 0.5 M sodium chloride, 0.2 M potassium chloride and 0.5 M sodium chloride are contained as an aqueous solution from which platinum ions have been removed from the aqueous solution.
- a porous silicon substrate was produced in the same manner as in Comparative Example 2 except that an aqueous solution was used and the porous silicon substrate was immersed in the aqueous solution for 2 hours. As a result, it was confirmed that the porous layer existing in the obtained porous silicon material was dissolved.
- the porous silicon material in which the porous layer is dissolved is subjected to electrolytic plating in the same manner as in Comparative Example 2, and then the porous layer on which platinum is deposited is scraped off, and the Fourier transform of the scraped porous layer is performed. Type infrared spectroscopy was investigated. The result is shown in FIG.
- Example 5 In the same manner as in Example 1, a porous silicon substrate subjected to a hydrophobization treatment was prepared, and then the porous silicon substrate was hydrolyzed by being immersed in a 2.0 M hydrochloric acid aqueous solution at 70 ° C. for 2 hours. After the treatment, it was examined by infrared absorption analysis whether the porous silicon substrate was hydrolyzed. The result is shown in FIG.
- FIG. 15 is a diagram showing the measurement results of infrared absorption of the porous silicon substrate. As shown in FIG. 15, since no clear peak of OH stretching was detected, it is considered that the porous silicon substrate is not hydrolyzed by acid.
- Example 6 About the porous silicon substrate subjected to the hydrophobization treatment obtained in Example 1 and the porous silicon substrate subjected to the hydrophilization treatment obtained in Comparative Example 2, a digital camera [manufactured by Nikon Corporation, No .: D90] was used to photograph the shape of water droplets upon contact with the hydrophobized and hydrophilized porous silicon. The result is shown in FIG. In FIG. 16, the water droplet on the left side toward the paper surface is present on the porous silicon substrate subjected to the hydrophobization treatment obtained in Example 1, and the water droplet on the right side in the paper surface is compared. It exists on the porous silicon substrate subjected to the hydrophilization treatment obtained in Example 2.
- the porous silicon substrate subjected to the hydrophobization treatment obtained in Example 1 is the same as the porous silicon substrate subjected to the hydrophilization treatment obtained in Comparative Example 2. In contrast, it can be seen that it is extremely excellent in hydrophobicity.
- Example 7 The porous silicon substrate subjected to the hydrophobization treatment obtained in Example 1 was processed with a focused ion beam processing apparatus (manufactured by JEOL, product number: JIB-4500) to prepare a sample having a thickness of 0.1 ⁇ m. .
- the obtained sample was observed with a field emission type transmission electron microscope (manufactured by JEOL, product number: JEM-2200FS).
- FIGS. 17 and 18 are transmission electron micrographs of the sample, respectively, and FIG. 18 is a transmission electron micrograph when the magnification of the transmission electron microphotograph is larger than that of FIG.
- the speckled black spots are platinum particles, and the particle diameter of the platinum particles is about 5 nm at the largest and about 3 to 4 nm on average.
- Example 8 The hydrophobic treatment obtained in Example 1 was performed by the energy dispersive X-ray analyzer attached to the field emission transmission electron microscope (manufactured by JEOL, product number: JEM-2200FS) used in Example 7.
- the composition of the porous silicon substrate was analyzed. The results are shown in FIG. 19 and FIG. FIG. 19 shows a measurement result of energy dispersive X-ray analysis at a location where platinum particles are present in the porous silicon substrate, and FIG. 20 shows that platinum particles are not present in the porous silicon substrate.
- the measurement result of the energy dispersive X-ray analysis in a location is shown.
- Example 9 Only the porous layer was completely dissolved by immersing the hydrophobized porous silicon substrate obtained in Example 1 in a 25% tetramethylammonium hydroxide aqueous solution heated to 90 ° C. for 1 second. . The weight measurement at this time was measured using a high-precision electronic balance (manufactured by METTLER TOLEDO, trade name: Ultra Micro Balance XP2UV).
- Example 10 10 ⁇ L of ultrapure water purified by an ultrapure water production apparatus (trade name: Milli-Q Gradient-A10, manufactured by Millipore) is subjected to the hydrophobized porous silicon obtained in Example 1. The solution was dropped on the surface of the substrate, and the contact angle was measured with a contact angle measuring device (manufactured by KSV Instruments, product number: CAM200). As a result, the contact angle of the porous silicon substrate with respect to water was 122 degrees.
- FIG. 21 shows an optical photograph of water droplets on the porous silicon substrate at that time.
- the porous silicon substrate subjected to the hydrophobic treatment obtained in Example 1 has a hydrophobic surface
- the porous silicon substrate obtained in Comparative Example 2 is subjected to the hydrophilic treatment.
- the quality silicon substrate was confirmed to have a hydrophilic surface.
- Example 11 After subjecting the porous silicon base material obtained in Example 1 to the hydrophobized treatment to platinum plating, a cross section of the porous silicon material was scanned with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM. 6500FE]. The result is shown in FIG.
- Example 12 A silicon base material (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) was prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate was prepared.
- the porous silicon substrate obtained above was observed with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM-6500FE] and a transmission electron microscope [manufactured by JEOL Ltd., product number: JEM-2200FS].
- a scanning electron microscope manufactured by JEOL Ltd., product number: JSM-6500FE
- a transmission electron microscope manufactured by JEOL Ltd., product number: JEM-2200FS.
- methyl propiolate is used as an organic compound having a carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal, and methyl propiolate is converted into n-hexane.
- n-hexane solution of 0.1 M methyl propiolate was prepared.
- Hydrophobic treatment is performed on the porous silicon substrate by immersing the obtained porous silicon substrate in the n-hexane solution of 0.1M methyl propiolate at room temperature in an argon gas atmosphere for 15 hours.
- FT-IR Fourier transform infrared spectrophotometer
- porous silicon substrate subjected to the hydrophobization treatment obtained above as an electrode, and using an aqueous solution containing 0.1 M potassium hexabromoplatinate and 0.1 M sulfuric acid as an electrolyte, 6.4 ⁇ A / cm 2
- a porous silicon material was obtained by energizing for 30 minutes at a constant current density.
- the obtained porous silicon material was subjected to energy dispersive X-ray analysis, and the distribution of platinum atoms and oxygen atoms was examined. The result is shown in FIG.
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form particles.
- the metal nanoparticles were taken out.
- Example 13 A porous silicon material was obtained in the same manner as in Example 12 except that 0.1M potassium hexachloroplatinate was used instead of 0.1M potassium hexabromoplatinate. The obtained porous silicon material was subjected to energy dispersive X-ray analysis, and the distribution of platinum atoms and oxygen atoms was examined. The result is shown in FIG.
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form particles.
- the metal nanoparticles were taken out.
- the black portion present in the upper part of the photograph indicates the presence of platinum, but the porous silicon material obtained in Example 12 is the porous silicon obtained in Example 13. It can be seen that the abundance of platinum is large compared to the material. From this, in metal complex ions containing halogen atoms, bromine or atoms are used rather than chlorine atoms, so that the metal can be filled more densely in the porous silicon material. Recognize.
- Example 14 A silicon base material (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) was prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate was prepared.
- the porous silicon substrate obtained above was observed with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM-6500FE] and a transmission electron microscope [manufactured by JEOL Ltd., product number: JEM-2200FS].
- a scanning electron microscope manufactured by JEOL Ltd., product number: JSM-6500FE
- a transmission electron microscope manufactured by JEOL Ltd., product number: JEM-2200FS.
- methyl propiolate is used as an organic compound having a carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal, and the methyl propiolate is converted into n-hexane.
- an n-hexane solution of 0.1 M methyl propiolate was prepared.
- Hydrophobic treatment is performed on the porous silicon substrate by immersing the obtained porous silicon substrate in the n-hexane solution of 0.1M methyl propiolate at room temperature in an argon gas atmosphere for 15 hours.
- FT-IR Fourier transform infrared spectrophotometer
- porous silicon substrate subjected to the hydrophobization treatment obtained above as an electrode, using an aqueous solution containing 0.1 M copper sulfate and 0.1 M sulfuric acid as an electrolytic solution, a constant current of 6.4 ⁇ A / cm 2 A porous silicon material was obtained by energizing for 30 minutes at a density. The obtained porous silicon material was observed with a scanning electron microscope. The result is shown in FIG.
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form particles.
- the metal nanoparticles were taken out.
- a silicon base material (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) was prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate was prepared.
- the porous silicon substrate obtained above was observed with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM-6500FE] and a transmission electron microscope [manufactured by JEOL Ltd., product number: JEM-2200FS].
- a scanning electron microscope manufactured by JEOL Ltd., product number: JSM-6500FE
- a transmission electron microscope manufactured by JEOL Ltd., product number: JEM-2200FS.
- porous silicon substrate is used as an electrode, an aqueous solution containing 0.1 M copper sulfate and 0.1 M sulfuric acid is used as an electrolyte, and energized for 30 minutes at a constant current density of 6.4 ⁇ A / cm 2.
- a porous silicon material was obtained.
- the obtained porous silicon material was observed with a scanning electron microscope. The result is shown in FIG.
- the porous silicon material obtained in Example 14 has been subjected to a hydrophobization treatment, and therefore, compared with the porous silicon material obtained in Comparative Example 5. It can be seen that copper is uniformly formed deep inside the pores of the porous silicon material.
- Example 15 A silicon base material (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) was prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate was prepared.
- the porous silicon substrate obtained above was observed with a scanning electron microscope [manufactured by JEOL Ltd., product number: JSM-6500FE] and a transmission electron microscope [manufactured by JEOL Ltd., product number: JEM-2200FS].
- a scanning electron microscope manufactured by JEOL Ltd., product number: JSM-6500FE
- a transmission electron microscope manufactured by JEOL Ltd., product number: JEM-2200FS.
- methyl propiolate is used as an organic compound having a carbon-carbon unsaturated triple bond and a hydrophobic group at the terminal, and methyl propiolate is converted into n-hexane.
- n-hexane solution of 0.1 M methyl propiolate was prepared.
- Hydrophobic treatment is performed on the porous silicon substrate by immersing the obtained porous silicon substrate in the n-hexane solution of 0.1M methyl propiolate at room temperature in an argon gas atmosphere for 15 hours.
- FT-IR Fourier transform infrared spectrophotometer
- porous silicon substrate subjected to the hydrophobization treatment obtained above as an electrode, using an aqueous solution containing 0.1 M zinc sulfate and 0.1 M sulfuric acid as an electrolytic solution, a constant current of 6.4 ⁇ A / cm 2 A porous silicon material was obtained by energizing for 30 minutes at a density. The obtained porous silicon material was observed with a scanning electron microscope. The result is shown in FIG. From the results shown in FIG. 29, it can be seen that the porous silicon material obtained above has been hydrophobized, so that zinc is uniformly formed inside the pores of the porous silicon material. .
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form particles.
- the metal nanoparticles were taken out.
- Example 16 A silicon substrate (length 1 cm ⁇ width 1 cm ⁇ thickness 600 ⁇ m, manufactured by SUMCO, p-type silicon (100), specific resistance 0.01 ⁇ ⁇ cm) is prepared.
- a porous material is prepared by preparing a 22 wt% ethanol solution of hydrogen fluoride, using the silicon substrate as a working electrode, using a platinum rod as a counter electrode, and energizing for 20 minutes at a current density of 2 mA / cm 2 and room temperature.
- a silicon substrate is produced. This porous silicon substrate is left in an oven at 80 ° C. for 1 hour, and dried by removing moisture on the surface of the porous silicon substrate and the pores.
- the dried porous silicon is placed in a quartz tube, and nitrogen gas is allowed to flow through the quartz tube for 1 hour. Then, instead of nitrogen gas, a mixed gas in which the volume ratio of acetylene gas and nitrogen gas is 1: 1 is kept flowing in the quartz tube for 10 minutes.
- the quartz tube is placed in an oven having an internal temperature of 500 ° C., and the quartz tube is held at a temperature of 500 ° C. for 9 minutes and 30 seconds, and then nitrogen is substituted for the mixed gas. Keep gas flowing for 30 seconds. Thereafter, the quartz tube is taken out of the oven, and the quartz tube and the porous silicon are allowed to cool to room temperature in a state where nitrogen gas is allowed to flow into the quartz tube.
- porous silicon substrate subjected to the hydrophobization treatment obtained above was used as an electrode, and an aqueous solution containing 0.1 M potassium hexachloroplatinate and 0.5 M sodium chloride was used as the electrolyte, and 6.4 ⁇ A / cm 2.
- a porous silicon material is obtained by energizing at a constant current density of 30 minutes.
- the porous silicon material obtained above is immersed in a 25 wt% tetramethylammonium hydroxide aqueous solution having a liquid temperature of 90 ° C., thereby dissolving silicon contained in the porous silicon material to form a particulate form. Metal nanoparticles can be removed.
- the porous silicon material of the present invention is expected to be used for, for example, wet solar cell electrodes, fuel cell electrodes, and the like.
- metal nanoparticles or nanofibers have a high specific surface area, they are expected to be used for electrode materials such as fuel cells, catalyst materials, and biosensing materials.
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Abstract
Description
(1) 孔径が1~5nmである孔を有する多孔質シリコン基材に疎水化処理を施した後、当該多孔質シリコン基材に電解めっき処理を施すことによって当該多孔質シリコン基材の孔内に金属を析出させることからなる金属が充填されてなる多孔質シリコン材料の製造方法、
(2) フッ化水素を用いて比抵抗が5~20Ω・cmであるシリコン基材に孔を形成することにより、孔径が1~5nmである孔を有する多孔質シリコン基材を製造する前記(1)に記載の多孔質シリコン材料の製造方法、
(3) 炭素-炭素不飽和二重結合または炭素-炭素不飽和三重結合と末端に疎水性基とを有する有機化合物を用いて多孔質シリコン基材に疎水化処理を施す前記(1)または(2)に記載の多孔質シリコン材料の製造方法、
(4) 前記(1)~(3)のいずれかに記載の多孔質シリコン材料の製造方法によって金属が充填された多孔質シリコン材料を製造した後、当該金属が充填された多孔質シリコン材料に含まれているシリコンを溶解させることを含む金属ナノ粒子ないしナノファイバーの製造方法、
(5) 前記(4)に記載の製造方法によって得られた金属ナノ粒子ないしナノファイバー、
(6) 孔径が1~5nmである孔を有し、比抵抗が5~20Ω・cmである多孔質シリコン基材の孔内に金属が充填されてなる多孔質シリコン材料、ならびに
(7) 前記(1)~(3)のいずれかに記載の製造方法によって得られた多孔質シリコン材料である前記(6)に記載の多孔質シリコン材料
に関する。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意した。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製した。
実施例1において、0.1Mプロピオール酸メチルのn-ヘキサン溶液の代わりに0.1M1-ドデセンのn-ヘキサン溶液を用いたこと以外は、実施例1同様の操作を行なうことにより、多孔質シリコン材料および粒子状の金属ナノ粒子を得た。得られた多孔質シリコン材料を実施例1と同様にして観察したところ、孔の内部で白金が均一に形成されていることが確認された。
実施例1において、多孔質シリコン基材に疎水化処理を施さなかったこと以外は、実施例1と同様にして多孔質シリコン材料を製造したところ、多孔質シリコン材料に形成された孔の開口部で白金が粒子状で析出しており、孔の内部で粒子状の金属ナノ粒子が形成されていないことが確認された。
実施例1において、多孔質シリコン基材に疎水化処理を施す代わりに、アルゴンガス雰囲気下で0.1Mプロピオール酸(末端に親水性基であるカルボキシル基を有する炭素-炭素不飽和二重結合を有する有機化合物)のn-ヘキサン溶液に多孔質シリコン基材を浸漬したこと以外は、実施例1と同様にして親水化処理を施した。多孔質シリコン基材に親水化処理が施されたことは、フーリエ変換赤外分光光度計(FT-IR)で確認された。
アセトンおよび超純水を用いて、それぞれ5分間ずつシリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を超音波洗浄した後、5重量%のフッ化水素水溶液に10分間浸漬した。その後、22重量%フッ化水素水溶液でシリコン基材をアノード酸化させることにより、多孔質シリコン基材を作製した。
実施例1において、0.1Mヘキサクロロ白金酸カリウムおよび0.5M塩化ナトリウムを含む水溶液の代わりに、当該水溶液から白金イオンが取り除かれた水溶液として、0.2M塩化カリウムおよび0.5M塩化ナトリウムを含む水溶液を用い、多孔質シリコン基材を2時間当該水溶液に浸漬したこと以外は、実施例1と同様にして、多孔質シリコン基材を作製した。その結果、得られた多孔質シリコン材料に存在していた多孔質層が溶解していることが確認された。
比較例2において、0.1Mヘキサクロロ白金酸カリウムおよび0.5M塩化ナトリウムを含む水溶液の代わりに、当該水溶液から白金イオンが取り除かれた水溶液として、0.2M塩化カリウムおよび0.5M塩化ナトリウムを含む水溶液を用い、多孔質シリコン基材を2時間当該水溶液に浸漬したこと以外は、比較例2と同様にして、多孔質シリコン基材を作製した。その結果、得られた多孔質シリコン材料に存在していた多孔質層が溶解していることが確認された。
実施例1と同様にして、疎水化処理が施された多孔質シリコン基材を作製した後、この多孔質シリコン基材を70℃の2.0M塩酸水溶液中に2時間浸漬させることによって加水分解処理を施した後、前記多孔質シリコン基材が加水分解されるかどうかを赤外吸光分析によって調べた。その結果を図15に示す。
実施例1で得られた疎水化処理が施された多孔質シリコン基材および比較例2で得られた親水化処理が施された多孔質シリコン基材について、デジタルカメラ〔ニコン(株)製、品番:D90〕を用いて疎水化および親水化処理済多孔質シリコンとの接触時における水滴の形状を撮影した。その結果を図16に示す。図16において、紙面に向かって左側の水滴は、実施例1で得られた疎水化処理が施された多孔質シリコン基材上に存在するものであり、紙面に向かって右側の水滴は、比較例2で得られた親水化処理が施された多孔質シリコン基材上に存在するものである。
実施例1で得られた疎水化処理が施された多孔質シリコン基材を集束イオンビーム加工装置(JEOL社製、品番:JIB-4500)で加工し、厚さ0.1μmの試料を作製した。得られた試料を電界放出型透過電子顕微鏡(JEOL社製、品番:JEM-2200FS)にて観察した。その結果を図17および図18に示す。なお、図17および図18は、それぞれ、前記試料の透過電子顕微写真であり、図18は、図17よりも透過電子顕微写真の拡大倍率を大きくしたときの透過電子顕微写真である。
実施例7で用いた電界放出型透過電子顕微鏡(JEOL社製、品番:JEM-2200FS)に付属しているエネルギー分散型X線分析装置により、実施例1で得られた疎水化処理が施された多孔質シリコン基材の組成分析を行なった。その結果を図19および図20に示す。図19は、多孔質シリコン基材において、白金粒子が存在している箇所におけるエネルギー分散型X線分析の測定結果を示し、図20は、多孔質シリコン基材において、白金粒子が存在していない箇所におけるエネルギー分散型X線分析の測定結果を示す。
実施例1で得られた疎水化処理が施された多孔質シリコン基材を90℃に加熱した25%テトラメチルアンモニウムヒドロキシド水溶液に1秒間浸漬することによって多孔質層のみを完全に溶解させた。このときの重量測定は、高精度電子天びん(メトラートレド社製、商品名:ウルトラミクロ天びんXP2UV)を用いて測定した。
P = [(m1 - m2) / (m1 - m3)] × 100
〔式中、Pは多孔度(%)、m1、m2およびm3はそれぞれ順に陽極酸化前、陽極酸化後および多孔質層の化学溶解後の重量を示す〕
により算出した。その結果、この多孔質シリコン基材の多孔度は、73%であった。
超純水製造装置〔ミリポア(Millipore)社製、商品名:Milli-Q Gradient-A10)にて精製した超純水10μLを、実施例1で得られた疎水化処理が施された多孔質シリコン基材の表面上に滴下し、接触角測定装置(KSV Instruments社製、品番:CAM200)で接触角を測定した。その結果、多孔質シリコン基材の水に対する接触角は、122度であった。そのときの多孔質シリコン基材上の水滴の光学写真を図21に示す。
実施例1で得られた疎水化処理が施された多孔質シリコン基材に白金めっきを施した後、この多孔質シリコン材料の断面を走査型電子顕微鏡〔日本電子(株)製、品番:JSM 6500FE〕で観察した。その結果を図23に示す。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意した。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製した。
実施例12において、0.1Mヘキサブロモ白金酸カリウムの代わりに0.1Mヘキサクロロ白金酸カリウムを用いたこと以外は、実施例12と同様の操作を行なうことにより、多孔質シリコン材料を得た。得られた多孔質シリコン材料のエネルギー分散型X線分析を行ない、白金原子酸素原子の分布を調べた。その結果を図26に示す。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意した。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製した。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意した。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製した。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意した。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製した。
シリコン基材〔縦1cm×横1cm×厚さ600μm、(株)SUMCO製、p型シリコン(100)、比抵抗0.01Ω・cm〕を用意する。22重量%フッ化水素エタノール溶液を用意し、作用極として前記シリコン基材を用い、対極として白金棒を用い、電流密度2mA/cm2、室温の条件で、20分間通電することにより、多孔質シリコン基材を作製する。この多孔質シリコン基材を80℃のオーブン内で1時間放置し、多孔質シリコン基材の表面および孔内の水分を除去することにより、乾燥させる。
Claims (7)
- 孔径が1~5nmである孔を有する多孔質シリコン基材に疎水化処理を施した後、当該多孔質シリコン基材に電解めっき処理を施すことによって当該多孔質シリコン基材の孔内に金属を析出させることを含む金属が充填されてなる多孔質シリコン材料の製造方法。
- フッ化水素を用いて比抵抗が5~20Ω・cmであるシリコン基材に孔を形成することにより、孔径が1~5nmである孔を有する多孔質シリコン基材を製造する請求項1に記載の多孔質シリコン材料の製造方法。
- 炭素-炭素不飽和二重結合または炭素-炭素不飽和三重結合と末端に疎水性基とを有する有機化合物を用いて多孔質シリコン基材に疎水化処理を施す請求項1または2に記載の多孔質シリコン材料の製造方法。
- 請求項1~3のいずれかに記載の多孔質シリコン材料の製造方法によって多孔質シリコン材料を製造した後、当該金属が充填された多孔質シリコン材料に含まれているシリコンを溶解させることからなる金属ナノ粒子ないしナノファイバーの製造方法。
- 請求項4に記載の製造方法によって得られた金属ナノ粒子ないしナノファイバー。
- 孔径が1~5nmである孔を有し、比抵抗が5~20Ω・cmである多孔質シリコン基材の孔内に金属が充填されてなる多孔質シリコン材料。
- 請求項1~3のいずれかに記載の製造方法によって得られた多孔質シリコン材料である請求項6に記載の多孔質シリコン材料。
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