WO2012059021A1 - Pipe cutter - Google Patents

Pipe cutter Download PDF

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Publication number
WO2012059021A1
WO2012059021A1 PCT/CN2011/081459 CN2011081459W WO2012059021A1 WO 2012059021 A1 WO2012059021 A1 WO 2012059021A1 CN 2011081459 W CN2011081459 W CN 2011081459W WO 2012059021 A1 WO2012059021 A1 WO 2012059021A1
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WO
WIPO (PCT)
Prior art keywords
cutting
rocker
assembly
rack
pipe
Prior art date
Application number
PCT/CN2011/081459
Other languages
French (fr)
Chinese (zh)
Inventor
许小平
赵智杰
Original Assignee
杭州博达设计咨询有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201010530695A external-priority patent/CN101982275B/en
Priority claimed from CN2010205902061U external-priority patent/CN201871801U/en
Application filed by 杭州博达设计咨询有限公司 filed Critical 杭州博达设计咨询有限公司
Publication of WO2012059021A1 publication Critical patent/WO2012059021A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D21/00Machines or devices for shearing or cutting tubes
    • B23D21/04Tube-severing machines with rotating tool-carrier

Definitions

  • the invention relates to a pipe cutter for a metal pipe.
  • the existing pipe cutter is mainly composed of a fuselage, an electric motor and a transmission mechanism disposed in the fuselage, and a cutting cutter head disposed at the head of the fuselage, the cutting cutter head including a rotary blade.
  • a cutting assembly and a clamping assembly for holding the tube to be cut.
  • the cutting feed amount of the rotary blade needs to be manually rotated by a screw, and the cutting pitch is relatively moved toward the clamping assembly by the rotating pitch of the screw to complete the cutting feed.
  • the pipe cutting machine of this structure has the following drawbacks: first, due to the need for manual operation, the labor intensity is high; secondly, after the cutting is completed, the screw is required to be reset, and the cutting efficiency is low.
  • the object of the present invention is to provide an automatic feed magnetic reset pipe cutting machine, which can automatically provide the cutting feed force of the rotary blade during the process of cutting the metal pipe fitting, and the cutting cutter head can be automatically reset after the cutting is completed, and the cutting efficiency is high, labor The strength is small, and the structure is simple, durable, and low in cost.
  • the present invention can adopt the following technical solutions:
  • a pipe cutting machine of the present invention includes a fuselage, a power device and a transmission mechanism disposed in the fuselage, and a cutting bit disposed at a head of the body, the cutting blade including a rotating blade and a cutting assembly of the blade compression spring, and a clamping assembly for holding the pipe to be cut, and a rack and a cutting assembly fixed to the clamping assembly are disposed in a movable engaging region of the cutting assembly and the clamping assembly a fixed side plate, a feeding member at a lower end of the rack being engageable therewith, and an eccentric provided on the side plate with a rocker for driving the feeding member,
  • the side plates are provided with the same two guiding slots, the guiding slots are divided into two communicating left and right sections, the left section of the guiding slot is parallel to the rack, and the right section of the guiding slot is upward Tilting, two guide pins respectively sliding in the two guiding grooves are fixed on the side wall of the feeding member, and are disposed between the left end portion of the feeding member and the left
  • a transmission link may be disposed between the transmission mechanism and the rocker.
  • the cutting bit can be rotatably connected to the transmission mechanism through a gear, and a rocker stopper is arranged at a lower portion of the opening of the fuselage head, and the right end of the rocker block is outside A rocker reset magnet is provided.
  • a pipe cutting machine according to the present invention, a first compression spring is disposed between a left end portion of the cutting assembly and a casing of the cutting bit, and a shell at the right end of the clamping assembly and the cutting head A second compression spring is arranged between the bodies.
  • FIG. 1 is an enlarged schematic view showing the internal structure of a cutting head in a rocker reset state according to the present invention
  • Figure 2 is a schematic view showing the internal structure of the cutting head of the rocker of Figure 1 in a pressed state
  • Figure 3 is a perspective structural view of the eccentric with the rocker of Figure 1;
  • Figure 4 is a perspective view showing the three-dimensional structure of the fuselage head of the present invention.
  • Figure 5 is a schematic view showing the structure of the cutting head of the present invention which is rotatably connected by a gear and a transmission mechanism;
  • Figure 6 is a schematic view showing the structure of the rocker of the present invention under the state of being pressed by the rocker block;
  • Fig. 7 is a structural schematic view showing the rocker of Fig. 6 in a state in which the rocker is reset.
  • the pipe cutting machine of the present invention comprises a fuselage 1, a power unit and a transmission mechanism disposed in the body 1, and a cutting head disposed on the body head 2.
  • the cutting bit 3 comprises a cutting assembly 3a provided with a rotary blade 301 and a blade compression spring 302, and a clamping assembly 3b for holding the pipe member 303 to be cut, at the cutting assembly 3a and the clamping assembly 3b
  • the movable engaging area is provided with a rack 304 fixed to the clamping assembly 3b, a side plate 305 fixed to the cutting assembly 3a, and a feeding member 306 at a lower portion of the rack 304 for engaging the lower end thereof.
  • the side plate 305 is provided with the same two guiding grooves 309, and the guiding grooves 309 are divided into two left and right segments, and the left portion of the guiding groove 309 is parallel to the rack 304.
  • the right side of the guiding groove 309 is inclined upward, and two guiding pins 310 respectively sliding in the two guiding grooves are fixed on the side wall of the feeding member 306.
  • a return spring 311 is disposed between the left end portion of the feeding member 306 and the left end portion of the side plate 305, and a portion is disposed between the left end portion of the cutting assembly 3a and the casing of the cutting bit 3 a compression spring 6, between the right end of the clamping assembly 3b and the housing of the cutting bit 3 is provided with a second compression spring 7; in the state in which the rocker 307 is pressed, the feeding member 306 is engaged with the rack 304, the guide pin 310 is located at the left end of the left section of the guide groove 309, and in the reset state of the rocker 307, the feeding member 306 is separated from the rack 304, the guide The pin 310 is located at the right end of the right section of the guide groove 309.
  • the rocker since the side plate with the guide groove and the eccentric wheel for driving the feeding member with the rocker are used, after the pipe to be cut is placed in the cutting head, the rocker is moved. Turning counterclockwise, the eccentric drive the feed member to the left, and the guide pin fixed to the feed member moves to the lower left along the right side of the guide groove, the feed member meshes with the rack, and the eccentric continues to drive the feed member to the left.
  • the guide pin moves to the left along the left side of the guide groove, and the feeding member drives the rack to move to the left.
  • the clamp assembly fixed to the rack moves to the left relative to the cutting assembly, and when the rocker turns counterclockwise to the limit position, it enters the pressing state.
  • the feed member reaches the leftmost end, at which time the guide pin is located at the left end of the left section of the guide groove, and the clamp assembly fixed to the rack moves to the left to the left end with respect to the cutting assembly, and the cutting assembly passes through the pipe to be cut Squeeze the rotary blade to the left so that the blade compression spring has a pre-compression that clamps the pipe to be cut.
  • the eccentric Since the eccentric has a self-locking function after tightening the feeding member, the operator does not need to hold the rocker, and then presses Rotate the blade cutter and rotate the blade Cutting the pipe, because the blade compression spring has a pre-compression, the rotary blade automatically feeds under the pressure of the blade compression spring until the pipe is cut, the moving rocker rotates clockwise to reset and enters the reset state, and the eccentric releases the feeding component.
  • the guide pin on the component returns to the right end of the right section of the guide groove along the guide groove under the elastic force of the return spring, and the feed member moves to the rightmost end, because the feed member is lifted up along the right guide groove, and the rack is at the In the non-engaged state, the clamp assembly integrated with the rack is in a non-clamped state, ready for the next clamping of the pipe to be cut.
  • the above structure makes the structure of the invention simple and reliable, and the cost is low.
  • the pipe cutting machine of Embodiment 1 is provided with a transmission link between the transmission mechanism and the rocker, thereby realizing automatic control of the rocker, further improving cutting efficiency and reducing labor intensity.
  • a pipe cutting machine includes a body 1, a power unit and a transmission mechanism disposed in the body 1, and a cutting bit 3 disposed on the body head 2,
  • the cutting bit 3 includes a cutting assembly 3a provided with a rotary blade 301 and a blade compression spring 302, and a clamping assembly 3b for holding the pipe member 303 to be cut, in the active engagement region of the cutting assembly 3a and the clamping assembly 3b
  • a rack 304 fixed to the clamping assembly 3b a side plate 305 fixed to the cutting assembly 3a, and a feeding member 306 at the upper portion of the rack 304 for engaging the lower end thereof
  • the eccentric wheel 308 of the rocker 307 for driving the feeding member 306 is provided with the same two guiding grooves 309 on the side plate 305, and each of the guiding grooves 309 is divided into two left and right segments.
  • the left section of the guide groove 309 is parallel to the rack 304, and the right section of the guide groove 309 is inclined upward.
  • Two guides respectively sliding in the two guide grooves are fixed on the side wall of the feeding member 306.
  • a pin 310 between the left end of the feeding member 306 and the left end of the side plate 305, a return spring 311 is provided, left at the cutting assembly 3a
  • a first compression spring 6 between the right end of the clamping assembly 3b and the housing of the cutting head 3 is provided with a second compression spring 7;
  • the cutting head 3 is rotatably connected to the transmission mechanism by a gear, and a rocker stopper 4 is disposed at a lower portion of the opening of the fuselage head 2, and a rocker reset magnet is disposed outside the right end of the rocker stopper 4 5, in the state in which the rocker 307 is pressed, the feeding member 306 is engaged with the rack 304, and the guide pin 310 is located at the left end of the left portion of
  • the pipe cutter having the automatic feed magnetic force reset function of the above embodiment 2 employs a side plate with a guide groove, an eccentric wheel with a rocker for driving the feed member, a rocker baffle plate and a reset magnet, After the pipe to be cut is placed in the cutting head, the cutting head is driven to rotate clockwise by the transmission mechanism, and the free end of the rocker is rotated counterclockwise by the rocker baffle, and the eccentric wheel drives the feeding component to the left.
  • the guide pin fixed to the component moves to the lower left along the right side of the guide groove, the feeding member meshes with the rack, the eccentric continues to drive the feeding member to the left, the guide pin moves to the left along the left side of the guide groove, and the feeding member drives the tooth
  • the bar is moved to the left, and the clamp assembly fixed to the rack is moved to the left relative to the cutting assembly.
  • the present invention adopts a structure with a guide side plate, an eccentric wheel for driving the feeding member with a rocker, a rocker baffle and a reset magnet, and has a simple structure and a low cost.
  • the cutting and resetting of the cutting pipe can be completed quickly and automatically, the cutting efficiency is high, and the labor intensity is small; the adoption of the reset magnet can not only realize the automatic reset of the rocker, but also does not generate noise due to no impact, which is beneficial to environmental protection and operation.
  • the health of the person, the corresponding parts are not easily damaged, so the service life of the cutting head can be extended.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

Disclosed is a pipe cutter, comprising a cutter body, a power apparatus and a transmission mechanism disposed within the cutter body, and a cutting blade disposed at the head of the cutter body. The cutting blade comprises a cutting assembly and a clamping assembly. The movable joint region between the cutting assembly and the clamping assembly is provided with a gear rack fixedly connected to the clamping assembly, and a side plate fixedly connected to the cutting assembly. The upper part of the gear rack is provided with a feeding component with the lower end able to mesh with the gear rack, and an eccentric wheel with a rocker for driving the feeding component. Two identical guide slots are provided on the side plate, and the side wall of the feeding component is provided with two guide pins sliding within the two guide slots respectively. A return spring is provided between the left end of the feeding component and the left end of the side plate. Compared to the prior art, the present invention can rapidly cut and reset when cutting a pipe, is convenient to operate, has high efficiency, is structurally simple and is of relatively low cost.

Description

一种切管机  Pipe cutting machine
技术领域Technical field
本发明涉及一种金属管件的切管机。The invention relates to a pipe cutter for a metal pipe.
背景技术Background technique
在空调制冷和汽车工业中,大量使用直径范围在12~28毫米、最大壁厚为1毫米的金属管件。对这些金属管件的切割,需要使用切管机。现有的切管机,主要是由机身,设置在所述机身内的电动机和传动机构,以及设置在机身头部的切割刀头构成,所述切割刀头包括设有旋转刀片的切割组件和用于夹持待切割管件的夹持组件。在切割管件过程中,旋转刀片的切割进给量需要手工旋转一螺杆来控制,通过所述螺杆的旋转螺距,使所述切割组件向着所述夹持组件相对移动,完成切割进给。这种结构的切管机存在如下缺陷:一是由于需要手工操作,因此劳动强度大;二是完成切割后还需要旋回螺杆复位,切割效率低。 In the air conditioning and refrigeration and automotive industries, a large number of metal pipe fittings having a diameter ranging from 12 to 28 mm and a maximum wall thickness of 1 mm are used. For the cutting of these metal pipe fittings, a pipe cutter is required. The existing pipe cutter is mainly composed of a fuselage, an electric motor and a transmission mechanism disposed in the fuselage, and a cutting cutter head disposed at the head of the fuselage, the cutting cutter head including a rotary blade. A cutting assembly and a clamping assembly for holding the tube to be cut. In the process of cutting the pipe, the cutting feed amount of the rotary blade needs to be manually rotated by a screw, and the cutting pitch is relatively moved toward the clamping assembly by the rotating pitch of the screw to complete the cutting feed. The pipe cutting machine of this structure has the following drawbacks: first, due to the need for manual operation, the labor intensity is high; secondly, after the cutting is completed, the screw is required to be reset, and the cutting efficiency is low.
发明内容Summary of the invention
本发明的目的在于:提供一种自动进给磁力复位切管机,在切割金属管件过程中,能够自动提供旋转刀片的切割进给力,切割完成后切割刀头能够自动复位,切割效率高,劳动强度小,而且结构简单、耐用,成本较低。The object of the present invention is to provide an automatic feed magnetic reset pipe cutting machine, which can automatically provide the cutting feed force of the rotary blade during the process of cutting the metal pipe fitting, and the cutting cutter head can be automatically reset after the cutting is completed, and the cutting efficiency is high, labor The strength is small, and the structure is simple, durable, and low in cost.
为实现上述目的,本发明可采取下述技术方案:In order to achieve the above object, the present invention can adopt the following technical solutions:
本发明的一种切管机,包括机身,设置在所述机身内的动力器件和传动机构,以及设置在机身头部的切割刀头,所述切割刀头包括设有旋转刀片和刀片压簧的切割组件,及用于夹持待切割管件的夹持组件,在所述切割组件和夹持组件的活动衔接区域设有与所述夹持组件固接的齿条,与切割组件固接的侧板,在所述齿条的上部设有下端可与其啮合的进给部件,以及设置在所述侧板上的带有摇杆的用于驱动该进给部件的偏心轮,在所述侧板上开设有相同的两个导槽,所述导槽分为相通的左、右两段,所述导槽的左段平行于所述齿条,所述导槽的右段向上倾斜,在所述进给部件的侧壁固设有分别滑动于两个所述导槽内的两个导销,在所述进给部件的左端部与所述侧板的左端部之间设有复位弹簧;在所述摇杆压紧状态下,所述进给部件与所述齿条啮合,所述导销位于导槽左段的左端,在所述摇杆复位状态下,所述进给部件与所述齿条分离,所述导销位于导槽右段的右端。A pipe cutting machine of the present invention includes a fuselage, a power device and a transmission mechanism disposed in the fuselage, and a cutting bit disposed at a head of the body, the cutting blade including a rotating blade and a cutting assembly of the blade compression spring, and a clamping assembly for holding the pipe to be cut, and a rack and a cutting assembly fixed to the clamping assembly are disposed in a movable engaging region of the cutting assembly and the clamping assembly a fixed side plate, a feeding member at a lower end of the rack being engageable therewith, and an eccentric provided on the side plate with a rocker for driving the feeding member, The side plates are provided with the same two guiding slots, the guiding slots are divided into two communicating left and right sections, the left section of the guiding slot is parallel to the rack, and the right section of the guiding slot is upward Tilting, two guide pins respectively sliding in the two guiding grooves are fixed on the side wall of the feeding member, and are disposed between the left end portion of the feeding member and the left end portion of the side plate a return spring; the feeding member meshes with the rack when the rocker is pressed A guide pin located in the left section of the left end of the guide groove, the rocker in the reset state, the feeding with the rack member separated from the guide pin at the right end of the right section of the guide groove.
本发明的一种切管机,所述传动机构与所述摇杆之间可设有传动连杆。In the pipe cutting machine of the present invention, a transmission link may be disposed between the transmission mechanism and the rocker.
本发明的一种切管机,所述切割刀头可以通过齿轮与所述传动机构转动连接,在所述机身头部开口的下部设有摇杆挡块,该摇杆挡块的右端外侧设有摇杆复位磁铁。In the pipe cutting machine of the present invention, the cutting bit can be rotatably connected to the transmission mechanism through a gear, and a rocker stopper is arranged at a lower portion of the opening of the fuselage head, and the right end of the rocker block is outside A rocker reset magnet is provided.
本发明的一种切管机,在所述切割组件左端部与所述切割刀头的壳体之间设有第一压簧,在所述夹持组件右端部与所述切割刀头的壳体之间设有第二压簧。A pipe cutting machine according to the present invention, a first compression spring is disposed between a left end portion of the cutting assembly and a casing of the cutting bit, and a shell at the right end of the clamping assembly and the cutting head A second compression spring is arranged between the bodies.
附图说明DRAWINGS
图1是本发明在摇杆复位状态下切割刀头的内部结构放大示意图;1 is an enlarged schematic view showing the internal structure of a cutting head in a rocker reset state according to the present invention;
图2是图1的摇杆在压紧状态下切割刀头的内部结构示意图;Figure 2 is a schematic view showing the internal structure of the cutting head of the rocker of Figure 1 in a pressed state;
图3是图1的带摇杆的偏心轮的立体结构示意图;Figure 3 is a perspective structural view of the eccentric with the rocker of Figure 1;
图4是本发明机身头部的立体结构示意图;Figure 4 is a perspective view showing the three-dimensional structure of the fuselage head of the present invention;
图5是本发明切割刀头通过齿轮与传动机构转动连接的结构示意图;Figure 5 is a schematic view showing the structure of the cutting head of the present invention which is rotatably connected by a gear and a transmission mechanism;
图6是本发明的摇杆在被摇杆挡块压紧状态下的结构示意图;Figure 6 is a schematic view showing the structure of the rocker of the present invention under the state of being pressed by the rocker block;
图7是图6的摇杆在被复位磁铁复位状态下的结构示意图。Fig. 7 is a structural schematic view showing the rocker of Fig. 6 in a state in which the rocker is reset.
具体实施方式detailed description
实施例1Example 1
如图1至图4所示,本发明所述的切管机,包括机身1,设置在所述机身1内的动力器件和传动机构,以及设置在机身头部2的切割刀头3,所述切割刀头3包括设有旋转刀片301和刀片压簧302的切割组件3a,及用于夹持待切割管件303的夹持组件3b,在所述切割组件3a和夹持组件3b的活动衔接区域设有与所述夹持组件3b固接的齿条304,与切割组件3a固接的侧板305,在所述齿条304的上部设有下端可与其啮合的进给部件306,以及设置在所述侧板305上的带有摇杆307的用于驱动该进给部件306的偏心轮308,在所述摇杆307与所述传动机构之间设有传动连杆,在所述侧板305上开设有相同的两个导槽309,各所述导槽309分为相通的左、右两段,所述导槽309的左段平行于所述齿条304,所述导槽309的右段向上倾斜,在所述进给部件306的侧壁固设有分别滑动于两个所述导槽内的两个导销310,在所述进给部件306的左端部与所述侧板305的左端部之间设有复位弹簧311,在所述切割组件3a左端部与所述切割刀头3的壳体之间设有第一压簧6,在所述夹持组件3b右端部与所述切割刀头3的壳体之间设有第二压簧7;在所述摇杆307压紧状态下,所述进给部件306与所述齿条304啮合,所述导销310位于导槽309左段的左端,在所述摇杆307复位状态下,所述进给部件306与所述齿条304分离,所述导销310位于导槽309右段的右端。As shown in FIG. 1 to FIG. 4, the pipe cutting machine of the present invention comprises a fuselage 1, a power unit and a transmission mechanism disposed in the body 1, and a cutting head disposed on the body head 2. 3. The cutting bit 3 comprises a cutting assembly 3a provided with a rotary blade 301 and a blade compression spring 302, and a clamping assembly 3b for holding the pipe member 303 to be cut, at the cutting assembly 3a and the clamping assembly 3b The movable engaging area is provided with a rack 304 fixed to the clamping assembly 3b, a side plate 305 fixed to the cutting assembly 3a, and a feeding member 306 at a lower portion of the rack 304 for engaging the lower end thereof. And an eccentric wheel 308 provided on the side plate 305 with a rocker 307 for driving the feeding member 306, and a transmission link is provided between the rocker 307 and the transmission mechanism, The side plate 305 is provided with the same two guiding grooves 309, and the guiding grooves 309 are divided into two left and right segments, and the left portion of the guiding groove 309 is parallel to the rack 304. The right side of the guiding groove 309 is inclined upward, and two guiding pins 310 respectively sliding in the two guiding grooves are fixed on the side wall of the feeding member 306. A return spring 311 is disposed between the left end portion of the feeding member 306 and the left end portion of the side plate 305, and a portion is disposed between the left end portion of the cutting assembly 3a and the casing of the cutting bit 3 a compression spring 6, between the right end of the clamping assembly 3b and the housing of the cutting bit 3 is provided with a second compression spring 7; in the state in which the rocker 307 is pressed, the feeding member 306 is engaged with the rack 304, the guide pin 310 is located at the left end of the left section of the guide groove 309, and in the reset state of the rocker 307, the feeding member 306 is separated from the rack 304, the guide The pin 310 is located at the right end of the right section of the guide groove 309.
上述实施例1的切管机,由于采用了带导槽的侧板和带有摇杆的用于驱动进给部件的偏心轮,在将待切割管件放入切割刀头后,搬动摇杆逆时针转动,偏心轮向左驱动进给部件,与进给部件固接的导销沿导槽右段向左下方移动,进给部件与齿条啮合,偏心轮继续向左驱动进给部件,导销沿导槽左段左移,进给部件带动齿条左移,与齿条固接的夹持组件相对于切割组件向左移动,当摇杆逆时针转到极限位置即进入压紧状态,进给部件到达最左端,这时所述导销位于导槽左段的左端,与齿条固接的夹持组件相对于切割组件向左移动到最左端,该切割组件通过待切割管件向左挤压旋转刀片,从而使刀片压簧有一个预压缩,夹住待切割管件,由于偏心轮顶紧进给部件后具有自锁功能,这时候操作者不需要把持摇杆,此时按下旋转刀片切割开关,旋转刀片开始切割管件,由于刀片压簧有一个预压缩,旋转刀片在刀片压簧压力作用下自动进刀,直到切断管件,搬动摇杆顺时针转动复位即进入复位状态,偏心轮释放进给部件,进给部件上的导销在复位弹簧的弹力作用下沿导槽回到导槽右段的右端,进给部件移动到最右端,因进给部件沿右段导槽向上提升,其与齿条处于非啮合状态,与齿条固接为一体的夹持组件处于非夹持状态,为下一次夹持待切割管件做好准备。与上述现有技术相比,采用上述结构,使得本发明结构简单可靠,成本较低,通过搬动摇杆,可以快速完成切割管件的进刀和复位,操作方便,切割效率高。且实施例1的切管机在传动机构与摇杆之间设置了传动连杆,实现了对所述摇杆的自动控制,进一步提高了切割效率,减轻了劳动强度。In the pipe cutting machine of the first embodiment, since the side plate with the guide groove and the eccentric wheel for driving the feeding member with the rocker are used, after the pipe to be cut is placed in the cutting head, the rocker is moved. Turning counterclockwise, the eccentric drive the feed member to the left, and the guide pin fixed to the feed member moves to the lower left along the right side of the guide groove, the feed member meshes with the rack, and the eccentric continues to drive the feed member to the left. The guide pin moves to the left along the left side of the guide groove, and the feeding member drives the rack to move to the left. The clamp assembly fixed to the rack moves to the left relative to the cutting assembly, and when the rocker turns counterclockwise to the limit position, it enters the pressing state. The feed member reaches the leftmost end, at which time the guide pin is located at the left end of the left section of the guide groove, and the clamp assembly fixed to the rack moves to the left to the left end with respect to the cutting assembly, and the cutting assembly passes through the pipe to be cut Squeeze the rotary blade to the left so that the blade compression spring has a pre-compression that clamps the pipe to be cut. Since the eccentric has a self-locking function after tightening the feeding member, the operator does not need to hold the rocker, and then presses Rotate the blade cutter and rotate the blade Cutting the pipe, because the blade compression spring has a pre-compression, the rotary blade automatically feeds under the pressure of the blade compression spring until the pipe is cut, the moving rocker rotates clockwise to reset and enters the reset state, and the eccentric releases the feeding component. The guide pin on the component returns to the right end of the right section of the guide groove along the guide groove under the elastic force of the return spring, and the feed member moves to the rightmost end, because the feed member is lifted up along the right guide groove, and the rack is at the In the non-engaged state, the clamp assembly integrated with the rack is in a non-clamped state, ready for the next clamping of the pipe to be cut. Compared with the above prior art, the above structure makes the structure of the invention simple and reliable, and the cost is low. By moving the rocker, the feeding and resetting of the cutting pipe can be completed quickly, the operation is convenient, and the cutting efficiency is high. Moreover, the pipe cutting machine of Embodiment 1 is provided with a transmission link between the transmission mechanism and the rocker, thereby realizing automatic control of the rocker, further improving cutting efficiency and reducing labor intensity.
实施例2Example 2
如图1至7所示,一种切管机,包括机身1,设置在所述机身1内的动力器件和传动机构,以及设置在机身头部2的切割刀头3,所述切割刀头3包括设有旋转刀片301和刀片压簧302的切割组件3a,及用于夹持待切割管件303的夹持组件3b,在所述切割组件3a和夹持组件3b的活动衔接区域设有与所述夹持组件3b固接的齿条304,与切割组件3a固接的侧板305,在所述齿条304的上部设有下端可与其啮合的进给部件306,以及带有摇杆307的用于驱动该进给部件306的偏心轮308,在所述侧板305上开设有相同的两个导槽309,各所述导槽309分为相通的左、右两段,导槽309的左段平行于所述齿条304,导槽309的右段向上倾斜,在所述进给部件306的侧壁固设有分别滑动于两个所述导槽内的两个导销310,在所述进给部件306的左端部与所述侧板305的左端部之间设有复位弹簧311,在所述切割组件3a左端部与所述切割刀头3的壳体之间设有第一压簧6,在所述夹持组件3b右端部与所述切割刀头3的壳体之间设有第二压簧7;所述切割刀头3通过齿轮与所述传动机构转动连接,在所述机身头部2开口的下部设有摇杆挡块4,该摇杆挡块4的右端外侧设有摇杆复位磁铁5,在所述摇杆307压紧状态下,所述进给部件306与所述齿条304啮合,所述导销310位于导槽309左段的左端,在所述摇杆307复位状态下,所述进给部件306与所述齿条304分离,所述导销310位于导槽309右段的右端。As shown in FIGS. 1 to 7, a pipe cutting machine includes a body 1, a power unit and a transmission mechanism disposed in the body 1, and a cutting bit 3 disposed on the body head 2, The cutting bit 3 includes a cutting assembly 3a provided with a rotary blade 301 and a blade compression spring 302, and a clamping assembly 3b for holding the pipe member 303 to be cut, in the active engagement region of the cutting assembly 3a and the clamping assembly 3b Provided with a rack 304 fixed to the clamping assembly 3b, a side plate 305 fixed to the cutting assembly 3a, and a feeding member 306 at the upper portion of the rack 304 for engaging the lower end thereof, and The eccentric wheel 308 of the rocker 307 for driving the feeding member 306 is provided with the same two guiding grooves 309 on the side plate 305, and each of the guiding grooves 309 is divided into two left and right segments. The left section of the guide groove 309 is parallel to the rack 304, and the right section of the guide groove 309 is inclined upward. Two guides respectively sliding in the two guide grooves are fixed on the side wall of the feeding member 306. a pin 310, between the left end of the feeding member 306 and the left end of the side plate 305, a return spring 311 is provided, left at the cutting assembly 3a Between the housing and the housing of the cutting head 3 is provided with a first compression spring 6, between the right end of the clamping assembly 3b and the housing of the cutting head 3 is provided with a second compression spring 7; The cutting head 3 is rotatably connected to the transmission mechanism by a gear, and a rocker stopper 4 is disposed at a lower portion of the opening of the fuselage head 2, and a rocker reset magnet is disposed outside the right end of the rocker stopper 4 5, in the state in which the rocker 307 is pressed, the feeding member 306 is engaged with the rack 304, and the guide pin 310 is located at the left end of the left portion of the guide groove 309, and the rocker 307 is in the reset state. The feed member 306 is separated from the rack 304, and the guide pin 310 is located at the right end of the right portion of the guide groove 309.
上述实施例2的具有自动进给磁力复位作用的切管机,由于采用了带导槽的侧板、带有摇杆的用于驱动进给部件的偏心轮、摇杆挡板和复位磁铁,在将待切割管件放入切割刀头后,通过传动机构带动切割刀头顺时针旋转,摇杆自由端因受摇杆挡板阻挡而逆时针转动,偏心轮向左驱动进给部件,与进给部件固接的导销沿导槽右段向左下方移动,进给部件与齿条啮合,偏心轮继续向左驱动进给部件,导销沿导槽左段左移,进给部件带动齿条左移,与齿条固接的夹持组件相对于切割组件向左移动,当摇杆逆时针转到极限位置即进入压紧状态,进给部件到达最左端,这时所述导销位于导槽左段的左端,与齿条固接的夹持组件相对于切割组件向左移动到最左端,该切割组件通过待切割管件向左挤压旋转刀片,从而使刀片压簧有一个预压缩,夹住待切割管件,此时控制切割刀头停转,按下旋转刀片切割开关,旋转刀片开始切割管件,由于刀片压簧有一个预压缩,旋转刀片在刀片压簧压力作用下自动进刀,直到切断管件,再控制切割刀头逆时针转动,摇杆自由端在经过复位磁铁时,受磁力作用摇杆自由端顺时针旋转复位即进入复位状态,偏心轮释放进给部件,进给部件上的导销在复位弹簧的弹力作用下沿导槽回到导槽右段的右端,进给部件移动到最右端,因进给部件沿右段导槽向上提升,其与齿条处于非啮合状态,与齿条固接为一体的夹持组件处于非夹持状态,为下一次夹持待切割管件做好准备。与上述现有技术相比,本发明采用带导槽的侧板、带有摇杆的用于驱动进给部件的偏心轮、摇杆挡板和复位磁铁这种结构,结构简单,成本较低;可以快速自动完成切割管件的进刀和复位,切割效率高,劳动强度小;复位磁铁的采用,不仅可以实现摇杆的自动复位,而且由于没有撞击,不会产生噪声,有利于环保和操作者的健康,相应的部件不易损坏,因此可延长切割刀头的使用寿命。The pipe cutter having the automatic feed magnetic force reset function of the above embodiment 2 employs a side plate with a guide groove, an eccentric wheel with a rocker for driving the feed member, a rocker baffle plate and a reset magnet, After the pipe to be cut is placed in the cutting head, the cutting head is driven to rotate clockwise by the transmission mechanism, and the free end of the rocker is rotated counterclockwise by the rocker baffle, and the eccentric wheel drives the feeding component to the left. The guide pin fixed to the component moves to the lower left along the right side of the guide groove, the feeding member meshes with the rack, the eccentric continues to drive the feeding member to the left, the guide pin moves to the left along the left side of the guide groove, and the feeding member drives the tooth The bar is moved to the left, and the clamp assembly fixed to the rack is moved to the left relative to the cutting assembly. When the rocker is turned counterclockwise to the limit position, the pressing state is entered, and the feeding member reaches the leftmost end, and the guide pin is located at this time. The left end of the left side of the guide groove, the clamp assembly fixed to the rack moves to the left with respect to the cutting assembly to the leftmost end, and the cutting assembly presses the rotary blade to the left through the pipe to be cut, so that the blade compression spring has a pre-compression , clamp the pipe to be cut, this When the cutting blade is controlled to stop, the rotary blade cutting switch is pressed, and the rotating blade starts to cut the pipe. Since the blade compression spring has a pre-compression, the rotating blade automatically feeds under the pressure of the blade pressing spring until the pipe is cut, and then the cutting is controlled. The cutter head rotates counterclockwise. When the free end of the rocker passes the reset magnet, the free end of the rocker is rotated clockwise to reset and enter the reset state. The eccentric releases the feed member, and the guide pin on the feed member is at the return spring. Under the action of the elastic force, return to the right end of the right section of the guide groove along the guide groove, and the feeding member moves to the rightmost end, because the feeding member is lifted upward along the right guide groove, and the rack is non-engaged with the rack, and the rack is fixed The integrated clamping assembly is in a non-clamped state and is ready for the next clamping of the pipe to be cut. Compared with the prior art described above, the present invention adopts a structure with a guide side plate, an eccentric wheel for driving the feeding member with a rocker, a rocker baffle and a reset magnet, and has a simple structure and a low cost. The cutting and resetting of the cutting pipe can be completed quickly and automatically, the cutting efficiency is high, and the labor intensity is small; the adoption of the reset magnet can not only realize the automatic reset of the rocker, but also does not generate noise due to no impact, which is beneficial to environmental protection and operation. The health of the person, the corresponding parts are not easily damaged, so the service life of the cutting head can be extended.

Claims (4)

  1. 一种切管机,包括机身(1),设置在所述机身(1)内的动力器件和传动机构,以及设置在机身头部(2)的切割刀头(3),所述切割刀头(3)包括设有旋转刀片(301)和刀片压簧(302)的切割组件(3a),及用于夹持待切割管件(303)的夹持组件(3b),其特征在于:在所述切割组件(3a)和夹持组件(3b)的活动衔接区域设有与所述夹持组件(3b)固接的齿条(304),与切割组件(3a)固接的侧板(305),在所述齿条(304)的上部设有下端可与其啮合的进给部件(306),以及设置在所述侧板(305)上的带有摇杆(307)的用于驱动该进给部件(306)的偏心轮(308),在所述侧板(305)上开设有相同的两个导槽(309),所述导槽(309)分为相通的左、右两段,所述导槽(309)的左段平行于所述齿条(304),所述导槽(309)的右段向上倾斜,在所述进给部件(306)的侧壁固设有分别滑动于两个所述导槽内的两个导销(310),在所述进给部件(306)的左端部与所述侧板(305)的左端部之间设有复位弹簧(311);在所述摇杆(307)压紧状态下,所述进给部件(306)与所述齿条(304)啮合,所述导销(310)位于导槽(309)左段的左端,在所述摇杆(307)复位状态下,所述进给部件(306)与所述齿条(304)分离,所述导销(310)位于导槽(309)右段的右端。 A pipe cutter comprising a fuselage (1), a power device and a transmission mechanism disposed in the body (1), and a cutting bit (3) disposed at the fuselage head (2), The cutting bit (3) comprises a cutting assembly (3a) provided with a rotary blade (301) and a blade compression spring (302), and a clamping assembly (3b) for holding the tubular member (303) to be cut, characterized in that : a rack (304) fixed to the clamping assembly (3b) and a side fixed to the cutting assembly (3a) at a movable engagement area of the cutting assembly (3a) and the clamping assembly (3b) a plate (305) having a feeding member (306) at a lower end of the rack (304) engageable with the lower end, and a rocker (307) disposed on the side plate (305) The eccentric (308) for driving the feeding member (306) is provided with the same two guiding grooves (309) on the side plate (305), and the guiding groove (309) is divided into the communicating left, In the right two segments, the left segment of the guide groove (309) is parallel to the rack (304), and the right segment of the guide groove (309) is inclined upward, in the The side wall of the component (306) is fixed with two guide pins (310) respectively sliding in the two guiding grooves, at the left end of the feeding member (306) and the side plate (305) A return spring (311) is disposed between the left end portions; the feeding member (306) is engaged with the rack (304) under the pressing state of the rocker (307), and the guide pin (310) Located at the left end of the left section of the guide groove (309), in the reset state of the rocker (307), the feeding member (306) is separated from the rack (304), and the guide pin (310) is located The right end of the right segment of the slot (309).
  2. 根据权利要求1所述的切管机,其特征在于:所述传动机构与所述摇杆(307)之间设有传动连杆。The pipe cutting machine according to claim 1, wherein a transmission link is provided between the transmission mechanism and the rocker (307).
  3. 根据权利要求1所述的切管机,其特征在于:所述切割刀头(3)通过齿轮与所述传动机构转动连接,在所述机身头部(2)开口的下部设有摇杆挡块(4),该摇杆挡块(4)的右端外侧设有摇杆复位磁铁(5)。A pipe cutting machine according to claim 1, wherein said cutting bit (3) is rotatably coupled to said transmission mechanism via a gear, and a rocker is provided at a lower portion of said opening of said body head (2) The stopper (4) is provided with a rocker reset magnet (5) outside the right end of the rocker stopper (4).
  4. 根据权利要求1或2或3所述的切管机,其特征在于:在所述切割组件(3a)左端部与所述切割刀头(3)的壳体之间设有第一压簧(6),在所述夹持组件(3b)右端部与所述切割刀头(3)的壳体之间设有第二压簧(7)。A pipe cutting machine according to claim 1 or 2 or 3, characterized in that a first compression spring is arranged between the left end of the cutting assembly (3a) and the casing of the cutting bit (3) ( 6) A second compression spring (7) is provided between the right end of the clamping assembly (3b) and the housing of the cutting bit (3).
PCT/CN2011/081459 2010-11-04 2011-10-27 Pipe cutter WO2012059021A1 (en)

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CN201010530695A CN101982275B (en) 2010-11-04 2010-11-04 Automatic feeding magnetic reset pipe cutting machine
CN2010205902061U CN201871801U (en) 2010-11-04 2010-11-04 Pipe cutting machine

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CN110216727A (en) * 2019-05-24 2019-09-10 常州市盛士达汽车空调有限公司 A kind of pipe fitting chipless cutting equipment

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