WO2012053341A1

WO2012053341A1 - Reflecting material

Info

Publication number: WO2012053341A1
Application number: PCT/JP2011/072732
Authority: WO
Inventors: 健智堤; 河野　正彦; 大希野澤; 高木　潤
Original assignee: 三菱樹脂株式会社
Priority date: 2010-10-19
Filing date: 2011-10-03
Publication date: 2012-04-26
Also published as: JP5531107B2; TW201300232A; CN103080785A; JPWO2012053341A1; KR20150043530A; CN103080785B; KR20130092585A; TWI483847B

Abstract

The purpose of the present invention is to provide a novel reflecting material having high reflectivity and extremely low light reflectivity loss even when used for a long period under high-temperature conditions. The reflecting material is characterized by being formed from a resin composition containing a thermoplastic resin, a finely powdered filler, and an antioxidant, the antioxidant containing a phenolic antioxidant (A) having a predetermined structure, and the average grain diameter of the finely powdered filler being 0.15 to 0.50 μm and the average aspect ratio being 3 or lower.

Description

Reflective material

The present invention relates to a reflective material that can be suitably used as a structural member such as a liquid crystal display, a lighting fixture or a lighting signboard.

Reflective materials are used in many fields, including liquid crystal displays, lighting fixtures, and lighting signs. Recently, especially in the field of liquid crystal displays, the size of the device and the advancement of display performance have advanced, and it has been required to improve the performance of the backlight unit by supplying as much light as possible to the liquid crystal. On the other hand, much better light reflectivity (also simply referred to as “reflectivity”) has been demanded.

Conventionally, as a reflective material, for example, a reflective film for a liquid crystal display using a white polyester film is known (see Patent Document 1).
However, when an aromatic polyester-based resin is used as a material for the reflector, the aromatic ring contained in the molecular chain of the aromatic polyester-based resin absorbs ultraviolet rays. Therefore, the ultraviolet rays emitted from a light source such as a liquid crystal display device are used. There was a problem that the film deteriorated and yellowed, and the light reflectivity of the reflective film was lowered.

On the other hand, it is also known that a film formed by adding a filler to polypropylene resin is stretched to form fine voids in the film and cause light scattering reflection (Patent Document 2). And 3), the reflective film using such a polyolefin-based resin has few problems of film deterioration and yellowing due to ultraviolet rays.

However, since polyolefin resins have problems such as a decrease in mechanical properties against heat, for example, deterioration due to the effects of heat during processing and heat and oxygen during use prevents deterioration of mechanical properties. For this purpose, polyolefin compositions (for example, see Patent Document 4) containing a hindered phenolic antioxidant, an acrylate compound and a phosphorus compound, or liquid paraffin, a phenolic antioxidant, an organic phosphorous compound in polypropylene resin. A polypropylene resin composition containing an antioxidant (see, for example, Patent Document 5) has also been proposed.

On the other hand, even in the case of a reflective film using an aromatic polyester resin, the coating layer formed on the light reflecting film is thermally oxidized due to the influence of heat from the light source, and the light reflecting performance due to discoloration. In order to solve such a problem, an attempt has been made to improve the thermal stability by adding a hindered phenol-based antioxidant or the like (see Patent Document 6).

In addition, the present applicants also have a resin composition comprising an aliphatic polyester resin (A), an acrylic resin (B), a fine powder filler (C), and an antioxidant (D). A reflective film (see Patent Document 7), which is formed from a product and uses a phosphorus-based antioxidant, a lactone-based antioxidant, or a phenol-based antioxidant as the antioxidant (D), has been proposed.

Japanese Patent Laid-Open No. 04-239540 Japanese Patent Laid-Open No. 06-298957 JP 2005-031653 A Patent No. 3082333 Japanese Patent Laid-Open No. 09-255827 JP 2006-163378 A JP 2007-199650 A

In Patent Documents 5 and 6 described above, it is only disclosed that general thermal characteristics in a polyolefin-based resin molded body can be improved, and there is no disclosure regarding the relationship with the use of a reflective material. In reflection material applications, various antioxidants as disclosed in Patent Documents 6 and 7 have been used.
However, these are not always satisfactory with respect to the deterioration of the light reflection performance over time, and there is room for improvement.

Therefore, an object of the present invention is to provide a new reflecting material that has excellent reflectivity and has an extremely small decrease in light reflectivity even when used for a long time under high temperature conditions.

The inventors of the present invention refocused on the antioxidant added to the reflector and intensively studied. Surprisingly, depending on the type of the antioxidant, the decrease in reflectance in a specific wavelength region under high temperature conditions is suppressed. I found out that I can do it. That is, the present inventors have found that a hindered phenol antioxidant having a specific structure can suppress a decrease in reflectance at a wavelength of 430 nm to 460 nm under high temperature conditions.
And by this knowledge, it discovered that a reflectance fall could be suppressed remarkably by adding such antioxidant to a reflector with high light scattering nature in the field which overlaps with the above-mentioned specific wavelength field, and completed the present invention. It came to do.

That is, the reflective material of the present invention includes a thermoplastic resin, a fine powder filler having an average particle diameter of 0.15 to 0.50 μm and an average aspect ratio of 3 or less, and the following general formula (1) or (2 It is formed from a resin composition containing any one or more phenolic antioxidants (A), and is stretched at least in a uniaxial direction.

(In the general formulas (1) and (2), R ₁ and R ₂ represent a hydrogen atom or any hydrocarbon group that may have a branched or straight-chain substituent having 1 to 18 carbon atoms. , R ₃ represents an organic residue.)

According to the reflective material of the present invention, by containing an antioxidant having a specific structure and a fine powder filler having a specific average particle diameter and a specific aspect ratio, light reflectivity can be obtained even in long-term use under high temperature conditions. Can be extremely reduced. Therefore, the reflective material of this invention can be used suitably as reflective materials, such as a liquid crystal display, a lighting fixture, or an illumination signboard.

In the present invention, the form that the reflective material can take is not particularly limited, and may be any of a film form, a sheet form, and the like. In general, "film" is a thin flat product whose thickness is extremely small compared to its length and width and whose maximum thickness is arbitrarily limited, and is usually supplied in the form of a roll. (Japanese Industrial Standard JISK6900), and “sheet” generally refers to a product that is thin by definition in JIS and generally has a thickness that is small and flat instead of length and width. However, since the boundary between the sheet and the film is not clear and it is not necessary to distinguish the two in terms of the present invention, in the present invention, even when the term “film” is used, the term “sheet” is included and the term “sheet” is used. In some cases, “film” is included.

Further, in the present invention, when expressed as “X to Y” (X and Y are arbitrary numbers), unless otherwise noted, “preferably greater than X” and “preferably greater than X” with the meaning of “X or greater and Y or less” "Is smaller than Y".

The reflective material of the present invention contains an antioxidant having a specific structure and a fine powder filler having a specific average particle size and a specific aspect ratio, and thus has excellent reflectivity and can be used for a long time under high temperature conditions. There is also an advantage that the decrease in light reflectivity is extremely small.

FIG. 1 is a graph showing the reflectance at a wavelength of 420 to 600 nm before and after the acceleration test of the reflective material of Example 1. FIG. FIG. 2 is a graph showing the reflectance at a wavelength of 420 to 600 nm before and after the acceleration test of the reflective material of Comparative Example 1. FIG. 3 is a graph showing the reflectance at a wavelength of 420 to 600 nm of a reflective material that does not contain a fine powder filler having a specific average particle diameter and a specific aspect ratio.

<Reflecting material>
As the reflective material of the present invention, a thermoplastic resin, a fine powder filler having an average particle diameter of 0.15 to 0.50 μm and an average aspect ratio of 3 or less, and the following general formula (1) or (2) As long as it is formed from a resin composition containing any one or more phenolic antioxidants (A) and is stretched at least in the uniaxial direction, it is not particularly limited and is a reflector. By using a phenolic antioxidant (A) having a specific structure and a fine powder filler having a specific average particle diameter and an average aspect ratio as a constituent material, it has excellent reflectivity and can be used under high temperature conditions. Even when used for a long time, the decrease in light reflectivity can be made extremely small.

FIG. 1 is a graph showing the reflectance at a wavelength of 420 to 600 nm before and after the acceleration test of the reflector of Example 1. As can be seen from this graph, the average particle size is 0.15 to 0.50 μm and It can be seen that when a fine powder filler having an average aspect ratio of 3 or less is used, the reflectance at a wavelength of 430 to 460 nm is remarkably increased. This is because the fine powder filler having such an average particle diameter and aspect ratio has high light scattering properties in a range overlapping with the wavelength of 430 to 460 nm.
More specifically, the fine powder filler serves as a nucleus by stretching to form voids, and the light scattering property is particularly high in the range where the wavelength overlaps with 430 to 460 nm.
On the other hand, FIG. 2 is a diagram showing the reflectance at a wavelength of 420 to 600 nm before and after the acceleration test when using the reflective material of Comparative Example 1, that is, the phenolic antioxidant having no specific structure of the present invention. However, as can be seen from this figure, it can be seen that when the phenolic antioxidant having no specific structure of the present invention is used, the reflectance at wavelengths of 430 to 460 nm is significantly reduced.

From such results, the reflective material of the present invention contains an antioxidant having a specific structure and a fine powder filler having a specific average particle diameter and a specific aspect ratio, thereby enabling long-term use under high temperature conditions. However, the decrease in light reflectivity could be made extremely small.
In FIG. 3, a fine powder filler (fine powder filler having an average particle diameter exceeding 0.50 μm) having an average particle diameter of 0.15 to 0.50 μm and an average aspect ratio of 3 or less was used. This is a diagram showing the reflectance at a wavelength of 420 to 600 nm of the reflective material. As can be seen from this figure, the reflectance at a wavelength of 430 to 460 nm is almost the same as the reflectance at other wavelength regions. I understand.
Therefore, the reflector of the present invention can exhibit particularly excellent effects by using a fine powder filler having an average particle diameter of 0.15 to 0.50 μm and an average aspect ratio of 3 or less. .

(Phenolic antioxidant (A))
The reflective material of the present invention needs to contain at least one of the phenolic antioxidants (A) represented by the following general formula (1) or (2).

R ₁ and R ₂ represent a hydrogen atom or any hydrocarbon group that may have a branched or straight chain substituent having 1 to 18 carbon atoms, specifically, a hydrogen atom, a methyl group, and ethyl Groups and the like.
R ₃ represents an organic residue, specifically, a group having a carboxylate ester or phosphate ester structure, an alkyl group such as an ethyl group, a propyl group, or a butyl group, or an aryl group such as a benzyl group or a tolyl group. And a structure having an alkoxyl group such as methoxy group, ethoxy group and propyloxy group, an alkylamino group such as methylamino group, ethylamino group and propylamino group, and a thio group such as thiol group and sulfide group.

The compound represented by the general formula (1) has a skeleton in which the adjacent position of the hydroxy group is substituted by a t-butyl group and a methyl group. Even during period use, it is possible to suppress a decrease in light reflectivity of the reflective material.
Examples of the phenolic antioxidant (A-1) represented by the general formula (1) include 3,9-bis {2- [3- (3-tert-butyl-4-hydroxy-5-methyl). (Phenyl) propionyloxy] -1,1-dimethylethyl} -2,4,8,10-tetraoxaspiro [5.5] undecane (for example, “ADEKA STAB AO-80” manufactured by ADEKA, Sumitomo Chemical Co., Ltd.) Manufactured by Co., Ltd., trade name "Sumilyzer GA-80", etc.), ethylene bis (oxyethylene)
Bis [3- (5-t-butyl-hydroxy-m-tolyl) propionate] (for example, trade name “IRGANOX245” manufactured by Ciba Specialty Chemicals), triethylene glycol bis [3- (3-t-butyl-4 -Hydroxy-5-methylphenyl) propionate (for example, “ADEKA STAB AO-70” manufactured by ADEKA).

The compound represented by the general formula (2) does not have a methyl group at an adjacent position of the hydroxy group, and has a skeleton in which the para position is substituted with an organic residue with respect to the hydroxy group, and has a steric hindrance. Since a small amount of radicals can be quickly captured, a decrease in light reflectivity of the reflecting material can be suppressed.
Examples of the phenolic antioxidant (A-2) represented by the general formula (2) include 1,1,3-tris- (2-methyl-4-hydroxy-5-tert-butylphenyl) butane (for example, Manufactured by ADEKA, trade name “ADK STAB AO-30”), 4,4′-butylidenebis (3-methyl-6-t-butyl) phenol (for example, trade name “ADK STAB AO-40” manufactured by ADEKA) and 4,4'-thiobis (3-methyl-6-t-butyl) phenol (for example, Ouchi Shinsei Chemical Industry Co., Ltd., trade name “NOCRACK 300” and Sumitomo Chemical Co., Ltd., trade name “Sumilyzer WX-R”) Etc.

As an antioxidant, in addition to the phenolic antioxidant (A) represented by the general formula (1) or (2), a pentaerythritol-type phosphorus antioxidant and / or a sulfur antioxidant is used in combination. It is more preferable. By combining the phenolic antioxidant (A) represented by the general formula (1) or (2) with the pentaerythritol-type phosphorus antioxidant and / or the sulfurous antioxidant, it is more excellent. An effect is obtained.

Examples of the pentaerythritol phosphorous antioxidant include distearyl-pentaerythritol-diphosphite (manufactured by ADEKA, trade name “ADK STAB PEP-8”), bis (2,4-di-t-butylphenyl) penta Erythritol-diphosphite (made by ADEKA, trade name “ADEKA STAB PEP-36”) and bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol-diphosphite bis (2,6-si -T-butyl-4-n-octadecyloxycarbonylethyl-phenyl) pentaerythritol-diphosphite and the like can be exemplified.

Examples of the sulfur-based antioxidant include ditetradecyl 3,3′-thiodipropionate (trade name “Sumilyzer TPM” manufactured by Sumitomo Chemical Co., Ltd.), bis [3- (dodecylthio) propionic acid] 2,2-bis [[ 3- (dodecylthio) -1-oxopropyloxy] methyl] -1,3-propanediyl (product name “Sumilyzer TP-D” manufactured by Sumitomo Chemical Co., Ltd., product name “Adekastab AO-412S” manufactured by ADEKA, etc.) ), Dioctadecyl 3,3′-thiodipropionate (manufactured by Sumitomo Chemical Co., Ltd., trade name “Sumilyzer TPS”), and the like.

(Fine powder filler)
In addition to the phenolic antioxidant (A), the reflector of the present invention contains at least a fine powder filler having an average particle diameter of 0.15 to 0.50 μm and an average aspect ratio of 3 or less. Cost. By using a fine powder filler having an average particle diameter and an average aspect ratio in the above-mentioned range, specific fine bubbles are generated inside the reflector obtained by the stretching treatment, and thereby, at a specific wavelength (430 to 460 nm). The reflectance can be increased.
In addition, the average particle diameter and aspect ratio of a fine powder filler can be calculated | required based on the method as described in the Example described below.

The fine powder filler is not limited as long as it has an average particle size of 0.15 to 0.50 μm and an average aspect ratio of 3 or less. For example, calcium carbonate, magnesium carbonate, barium carbonate, Magnesium sulfate, barium sulfate, calcium sulfate, zinc oxide, magnesium oxide, calcium oxide, titanium oxide, zinc oxide, alumina, aluminum hydroxide, hydroxyapatite, silica, mica, talc, kaolin, clay, glass powder, asbestos powder, zeolite Silicate white clay, polymer beads, polymer hollow particles, and the like. Any of these may be used alone or in admixture of two or more.

In addition to the refractive scattering due to the difference in refractive index, the refractive scattering due to the difference in refractive index from the cavity formed around the fine powder filler, and the formation around the fine powder filler. The light reflectivity can be obtained from refraction scattering caused by the difference in refractive index between the cavity and the fine powder filler. Therefore, among the fine powder fillers, those having a refractive index of 1.6 or more are more preferable. Titanium oxide has a significantly higher refractive index than other fine powder fillers, and the difference in refractive index from the base resin. Can be remarkably increased, so that excellent reflectivity can be obtained with a smaller blending amount than when other fillers are used. Furthermore, by using titanium oxide, high light reflectivity can be obtained even if the thickness of the reflector is reduced. For these reasons, titanium oxide is most preferred.

The reflective material of the present invention only needs to contain a fine powder filler having a specific average particle diameter and a specific average aspect ratio, and does not inhibit the addition of a fine powder filler not within this range. Absent.

Further, in order to improve the dispersibility of the inorganic fine powder in the resin, the surface of the fine powder filler was subjected to a surface treatment with a silicon compound, a polyhydric alcohol compound, an amine compound, a fatty acid, a fatty acid ester, or the like. Things may be used.

Moreover, said fine powder filler amount (When the fine powder filler which does not have a specific average particle diameter and a specific average aspect ratio is also added, the total fine powder filler quantity including this is represented. ) Is preferably 10 to 80% by mass, and preferably 20 to 70% by mass with respect to the total mass of the resin composition in consideration of the light reflectivity, mechanical strength, productivity, etc. of the reflective material. Is more preferable. When the content of the fine powder filler is 20% by mass or more, the area of the interface between the base resin and the fine powder filler can be sufficiently secured, and high reflectivity can be imparted to the reflector. When the content of the fine powder filler is 70% by mass or less, the mechanical strength necessary for the reflector can be ensured.

(Thermoplastic resin)
Examples of the thermoplastic resin used in the reflective material of the present invention include polyolefin resins, polyester resins, acrylic resins, polyvinyl chloride resins, polyvinylidene chloride resins, fluorine resins, polyether resins, and polyamides. Resin, polyurethane resin, diene resin, etc., and from the viewpoint of reflection performance, polyolefin resin can be cited as a preferred example. Examples of polyolefin resin include polypropylene, propylene-ethylene copolymer, and the like. Polypropylene resin such as polyethylene, polyethylene resin such as polyethylene, high density polyethylene and low density polyethylene, and ethylene
Examples thereof include cycloolefin resins such as cyclic olefin copolymers, and at least one polyolefin resin selected from olefin elastomers such as ethylene-propylene rubber (EPR) and ethylene-propylene-diene terpolymer (EPDM). Among these, polypropylene resin and polyethylene resin are preferable in view of mechanical properties and flexibility, and polypropylene is most preferable.

(Mixing ratio)
The blending ratio of the thermoplastic resin, fine powder filler and phenolic antioxidant (A) is 12 to 400 parts by weight of fine powder filler, phenolic antioxidant (100 parts by weight of thermoplastic resin). A) is preferably contained in an amount of 0.01 to 2 parts by weight, more preferably 26 to 233 parts by weight of a fine powder filler and 0.05 to 1 part by weight of a phenolic antioxidant (A). .

(Other ingredients)
In addition to the above, other resins (referred to as “other component resins”) may be contained, and light stabilizers, heat stabilizers, dispersants, ultraviolet absorbers, fluorescent brighteners, compatibilizers, Lubricants and other additives may be included.

(Reflective material manufacturing method)
The method for producing the reflective material of the present invention is not particularly limited, and a known method can be adopted. Below, although the manufacturing method of a reflecting material is described with an example, it is not limited to the following manufacturing method.

First, a resin composition is prepared by blending a thermoplastic resin with a fine powder filler, a phenolic antioxidant (A) and other additives as required.
Specifically (hereinafter, the case where an olefin resin is used as the thermoplastic resin will be described as an example), a fine powder filler, a phenolic antioxidant (A), and other additives are added to the olefin resin. After mixing with a ribbon blender, tumbler, Henschel mixer, etc., knead at a temperature above the melting point of the resin (eg, 190 ° C. to 270 ° C.) using a Banbury mixer, single screw or twin screw extruder, etc. Thus, a resin composition can be obtained.
Alternatively, a resin composition can be obtained by adding a predetermined amount of an olefin resin, a fine powder filler, a phenolic antioxidant (A), other additives, and the like with separate feeders. Also, a so-called master batch is prepared by mixing a fine powder filler, phenolic antioxidant (A) and other additives in olefin resin in high concentration, and this master batch and olefin resin are mixed. Thus, a resin composition having a desired concentration can be obtained.

Next, after drying the resin composition thus obtained, the resin composition is supplied to an extruder and heated to a predetermined temperature or more to melt.
Conditions such as the extrusion temperature need to be set in consideration of a decrease in molecular weight due to decomposition. For example, in the case of an olefin resin, the extrusion temperature of the resin composition is 190 to 270 ° C. It is preferable.
Thereafter, the molten resin composition is merged into a T die, extruded from a slit-like discharge port of the T die, and closely adhered to a cooling roll to form a cast sheet.

The resulting cast sheet is stretched in at least a uniaxial direction (specifically, it is preferably stretched at least 1.1 times in a uniaxial direction). By stretching, the interface between the olefinic resin and the fine powder filler inside the resin layer is peeled off to form voids, and the whitening of the sheet progresses. The reflectance can be increased. Furthermore, the cast sheet is particularly preferably stretched in the biaxial direction. The void formed only by uniaxial stretching has a fibrous form extending in one direction, but by biaxial stretching, the void is elongated in both the vertical and horizontal directions and becomes a disk-shaped form.
That is, by biaxial stretching, the peeling area at the interface between the olefin resin and the fine filler in the resin layer increases, and the whitening of the sheet further proceeds, and as a result, the light reflectivity of the film is further increased. be able to. Moreover, since biaxial stretching reduces the anisotropy in the shrinking direction of the film, the heat resistance of the film can be improved, and the mechanical strength of the film can also be increased.

The stretching temperature when stretching the cast sheet is preferably equal to or higher than the glass transition temperature (Tg) of the resin layer.
When the stretching temperature is equal to or higher than the glass transition temperature (Tg), the film can be stably formed without breaking during stretching.

The stretching order of biaxial stretching is not particularly limited, and for example, simultaneous biaxial stretching or sequential stretching may be used. After melt film formation using a stretching facility, the film may be stretched to MD by roll stretching, then stretched to TD by tenter stretching, or biaxially stretched by tubular stretching or the like. In the case of biaxial stretching, the stretching magnification is preferably 6 times or more as the area magnification. By stretching the area magnification by 6 times or more, the porosity of the entire reflective film may sometimes be 40% or more.

After stretching, it is preferable to perform heat setting to impart dimensional stability (morphological stability of voids) to the reflective film. The treatment temperature for heat-setting the film is preferably 110 to 170 ° C. The treatment time required for heat setting is preferably 1 second to 3 minutes. Moreover, although there is no limitation in particular about extending | stretching equipment etc., it is preferable to perform tenter extending | stretching which can perform a heat setting process after extending | stretching.

<Laminated structure>
The reflective material of the present invention comprises a thermoplastic resin, a fine powder filler having an average particle size of 0.15 to 0.50 μm and an average aspect ratio of 3 or less, and the following general formula (1) or (2) A polyolefin resin, a polyester resin and a polystyrene resin on at least one side of a resin layer A formed from a resin composition containing any one or more phenolic antioxidants (A) represented by A support layer B formed of a resin composition containing any one or more of these as a main component may be laminated and stretched at least in a uniaxial direction. By adopting such a configuration, there are advantages such as prevention of curling due to heat, prevention of luminance unevenness, and improvement in handling during processing.
Moreover, as another laminated structure, the laminated structure of 3 layers which provided the support layer (B) on both surfaces of the resin layer (A) can be mentioned, for example. Furthermore, in addition to the resin layer (A) and the support layer (B), other layers may be provided, or other layers may be interposed between the resin layer (A) and the support layer (B). For example, an adhesive layer may be interposed between the resin layer (A) and the support layer (B).

As a manufacturing method of the reflective material having a laminated structure, for example, the molten raw material of the resin layer (A) and the molten raw material of the support layer (B) are coextruded and molded, and then the obtained molded product is stretched in at least one direction. There is a method of obtaining a laminate. Further, in the case of such a co-extrusion method, when an olefin resin is adopted as the resin fat (A), the above support layer (B) is also an olefin in consideration of adhesion to the resin layer (A). It is particularly preferable to use a resin. A fine powder filler may be added to the support layer (B).

Furthermore, after extruding and molding the molten raw material of the resin layer (A) in advance, a resin layer (A) stretched in at least one direction and a support layer (B) are prepared, and a general adhesive is used. Adopting dry lamination, extrusion lamination using heat-sealable molten resin, adhesive layer on resin layer (A) and support layer (B), pressure bonding with nip roll, etc. Can do. The support layer (B) may also be previously stretched in at least one direction. Moreover, in such a manufacturing method, it is preferable to use olefin resin (especially cyclic olefin resin), polyethylene terephthalate, and polystyrene as the support layer (B) in consideration of heat resistance and rigidity. A fine powder filler may be added to the support layer (B).

(Thickness)
The thickness of the reflecting material of the present invention is not particularly limited, but it is preferably 30 μm to 1500 μm, and particularly in the range of 50 μm to 1000 μm in view of practical handling. preferable.
For example, the thickness of the reflective material for use in a liquid crystal display is preferably 50 μm to 700 μm. For example, the thickness of the reflective material for use in a lighting fixture or lighting signboard is preferably 100 μm to 1000 μm.
In the case of a laminated structure, the total thickness ratio of each layer is preferably in the range of resin layer (A): support layer (B) = 1: 5 to 10: 1, and preferably 1: 4 to 8: 1. It is more preferable to set the range.

(Reflectance)
The reflective material of the present invention preferably has an average reflectance of at least one surface of 97% or more with respect to light having a wavelength of 420 nm to 600 nm. If it has such a reflection performance, it exhibits good reflection characteristics as a reflective material, and a liquid crystal display or the like incorporating this reflective material can achieve a sufficient brightness of the screen.
Further, the decrease in average reflectance (reflectance difference) at a wavelength of 430 to 460 nm before and after heat treatment at a temperature of 85 ° C. for 1000 hours is preferably 0.7% or less, more preferably 0.3% or less. preferable.

(Porosity)
The reflective material of the present invention may have voids inside, and the void ratio is preferably 10% to 90%, particularly preferably 20% to 80%. By providing the gap in such a range, the whitening of the reflective material proceeds sufficiently, so that high light reflectivity can be achieved, and the mechanical strength of the reflective material is reduced and does not break. . Furthermore, in the laminated structure, it is more preferable that the resin layer (A) has a void within the above range. By forming such a range of voids only in the resin layer (A), there is no possibility of a decrease in the mechanical strength of the film as compared with a film having voids in the support layer (B). In addition, the porosity in the case of extending | stretching and containing a cavity inside a reflecting material can be calculated | required by substituting into a following formula.
Porosity (%) = {(density of film before stretching−density of film after stretching) / density of film before stretching} × 100

<Application>
The reflective material of the present invention is used for liquid crystal display devices such as liquid crystal displays, lighting fixtures, lighting signs, etc. because of the extremely low decrease in average reflectance at wavelengths of 430 to 460 nm when used for a long time under high temperature conditions. It is useful as a reflecting member.
This is based on the fact that a light source used in the application, for example, a cold cathode fluorescent lamp (CCFL) or an LED, has a large amount of light at a wavelength of 430 to 460 nm. That is, the fact that there is little decrease in reflectance in this wavelength region can suppress a decrease in luminance. In general, a liquid crystal display includes a liquid crystal panel, a polarizing reflection sheet, a diffusion sheet, a light guide plate, a reflection sheet, a light source, a light source reflector, and the like. The reflective material of the present invention can be used for a reflective sheet that plays a role of efficiently making light from a light source incident on a liquid crystal panel or a light guide plate, and condenses light irradiated from a light source disposed at an edge portion. It can also be used for a light source reflector having a role of entering the light guide plate.

Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples, and various applications are possible without departing from the technical idea of the present invention. In addition, the measured value and evaluation which are shown to an Example were performed as shown below. Here, the film take-up (flow) direction is indicated by MD, and its orthogonal direction is indicated by TD.

<Measurement and evaluation method>
(Constant temperature acceleration test)
An accelerated test was performed using a hot air dryer at 85 ° C. The yellowness and the light reflectance were measured before and after 1000 hours from the time when the dryer was charged.

(Yellowness (ΔYI))
Using a spectrocolorimeter (“SC-T”, manufactured by Suga Test Instruments Co., Ltd.), measurement (d / 8) is performed with the white calibration standard plate attached to the main unit as a reference, except for the specular reflection light. Yellowness (YI) Got. ΔYI was calculated from the following equation.
ΔYI = {YI (after accelerated test) −YI (before accelerated test)}

(Average reflectance (%))
An integrating sphere is attached to a spectrophotometer (“U-3900H”, manufactured by Hitachi, Ltd.), and the reflectance when the alumina white plate is 100% is measured over a wavelength of 420 nm to 600 nm at intervals of 0.5 nm. The average value of the measured values obtained was calculated, and this value was taken as the average reflectance. The average reflectance at wavelengths of 430 to 460 nm was calculated from the obtained measured values.

(Average particle size of fine powder filler)
The particle size with an integrated volume fraction of 50% obtained by measurement with an X-ray transmission type particle size distribution measuring device (manufactured by SediGraph 5100 Micromeritics) was determined as the average particle size (D50).

(Aspect ratio of fine powder filler)
The aspect ratio can be obtained by calculation after observing the fine powder filler with an electron microscope and determining the major axis diameter and minor axis diameter of the fine powder filler. The aspect ratio was calculated for 30 fine powder filler particles, and the average was used as the average aspect ratio.
(Aspect ratio = major axis diameter / minor axis diameter)

Pellets of polypropylene resin (trade name “NOVATEC PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and phenolic antioxidants (trade name “AO-80”, manufactured by ADEKA Corporation) represented by the general formula (1), After mixing pentaerythritol-type phosphorus antioxidant (trade name “PEP-36”, manufactured by ADEKA Corporation) at a mass ratio of 100: 0.2: 0.2, titanium oxide (trade name “KRONOS2230”, KRONOS) An average particle size of 0.37 μm and an average aspect ratio of 2.1) manufactured by the same company were added in the same mass as the polypropylene resin, and pelletized using a twin screw extruder heated at 270 ° C.
The pellets produced above were supplied to an extruder heated to 200 ° C., extruded into a sheet, cooled and solidified to form a single layer sheet. Next, the obtained sheet was roll-stretched twice in MD at a temperature of 130 ° C., and further biaxially stretched by stretching tenter in TD at 130 ° C. to obtain a reflective film having a thickness of 185 μm. Finally, the obtained reflective film was evaluated for yellowness and reflectance before and after the constant temperature acceleration test.

In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a phenolic antioxidant represented by the general formula (1) (trade name “AO-80”, stocks Example 1 except that pentaerythritol-type phosphorus antioxidant (trade name “PEP-36”, manufactured by ADEKA Corporation) was mixed at a mass ratio of 100: 0.1: 0.1. A reflective film was formed by the same method, and the obtained reflective film was evaluated.

In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a phenolic antioxidant represented by the general formula (1) (trade name “AO-80”, stocks In the same manner as in Example 1 except that a sulfur-based antioxidant (trade name “SUMILIZERTPM”, manufactured by Sumitomo Chemical Co., Ltd.) was mixed at a mass ratio of 100: 0.2: 0.2. A reflective film was formed, and the obtained reflective film was evaluated.

In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a phenolic antioxidant represented by the general formula (2) (trade name “AO-30”, stock Example 1 except that a pentaerythritol-type phosphorus antioxidant (trade name “PEP-36”, manufactured by ADEKA Corporation) was mixed at a mass ratio of 100: 0.2: 0.2. A reflective film was formed by the same method, and the obtained reflective film was evaluated.

In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a phenolic antioxidant represented by the general formula (1) (trade name “AO-80”, stocks A reflective film was formed in the same manner as in Example 1 except that 100: 0.2 was mixed at a mass ratio of 100: 0.2, and the resulting reflective film was evaluated.

In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a phenolic antioxidant represented by the general formula (2) (trade name “AO-30”, stock A reflective film was formed in the same manner as in Example 1 except that 100: 0.2 was mixed at a mass ratio of 100: 0.2, and the resulting reflective film was evaluated.

Pellets of polypropylene resin (trade name “NOVATEC PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and phenolic antioxidants (trade name “AO-80”, manufactured by ADEKA Corporation) represented by the general formula (1), After mixing pentaerythritol-type phosphorus antioxidant (trade name “PEP-36”, manufactured by ADEKA Corporation) at a mass ratio of 100: 0.2: 0.2, titanium oxide (trade name “KRONOS 2230”), KRONOS) was added in the same mass as the polypropylene resin, and pelletized using a twin-screw extruder heated at 270 ° C. to obtain a resin composition A.
Cyclic olefin resin A (trade name “ZEONOR 1430R”, manufactured by Nippon Zeon Co., Ltd.), cyclic olefin resin B (trade name “ZEONOR 1060R”, manufactured by Nippon Zeon Co., Ltd.), polypropylene resin (trade name “NOVATEC PP EA9”) , Manufactured by Nippon Polypro Co., Ltd.) at a mass ratio of 50:25:25, and then pelletized using a twin screw extruder heated to 230 ° C. to obtain Resin Composition B.
Resin compositions A and B were respectively supplied to extruders A and B heated to 200 ° C. and 230 ° C., and melt-kneaded at 200 ° C. and 230 ° C. in each extruder, and then T for two types and three layers. The resultant was joined to a die, extruded into a sheet shape so as to have a three-layer structure of resin layer B / resin layer A / resin layer B, and cooled and solidified to form a laminated sheet.
The obtained laminated sheet was roll-stretched twice in MD at a temperature of 130 ° C. and then biaxially stretched by stretching ten-fold in TD at 130 ° C. to obtain a thickness of 225 μm resin layer A: 185 μm, resin layer B: 20 μm Lamination ratio B: A: B = 1: 9.25: 1 Total thickness ratio B: A = 1: 4.625) was obtained. About the obtained reflective film, yellowness before and behind a constant temperature acceleration test and reflectance evaluation were performed.

(Comparative Example 1)
In Example 1, pellets of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.), hindered phenolic antioxidants (trade names “Irganox 1010”, manufactured by BASF Japan Ltd.) and phosphorus-based oxidation Except for mixing a mass ratio of 100: 0.4 with an inhibitor (trade name “IRGAFOS 168”, manufactured by BASF Japan Ltd.) and a trade name “IRGANOX B225” manufactured by BASF Japan Ltd., which is a 1: 1 mixture. Then, a reflective film was formed in the same manner as in Example 1, and the obtained reflective film was evaluated.

(Comparative Example 2)
In Example 1, a pellet of polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.), a hindered phenolic antioxidant (trade name “Irganox 1010”, manufactured by BASF Japan Ltd.) and a pentaerythritol type. A reflective film was formed in the same manner as in Example 1 except that phosphorus antioxidant (trade name “PEP-36”, manufactured by ADEKA Corporation) was mixed at a mass ratio of 100: 0.2: 0.2. The resulting reflective film was evaluated.

[Supplement under rule 26 13.10.2011]
(Comparative Example 3)
In Example 1, a polypropylene resin (trade name “Novatech PP FY6HA”, manufactured by Nippon Polypro Co., Ltd.) and a hindered phenolic antioxidant (trade names “Irganox 1010”, manufactured by BASF Japan Co., Ltd.) 100: 0. A reflective film was formed in the same manner as in Example 1 except that it was mixed at a mass ratio of 0.2, and the obtained reflective film was evaluated.

As is apparent from Table 1, the reflective materials of Examples 1 to 7 have a reflectance decrease of 430 to 460 nm of 0.3% or less even after heat treatment at 80 ° C. for 1000 hours, and can be used for a long time under high temperature conditions. It can be seen that excellent light reflectivity is maintained.
On the other hand, the reflective materials of Comparative Examples 1 to 3 have a decrease in reflectance of 430 to 460 nm after heat treatment of 0.8% or more, and are found to be inferior to the reflective materials of Examples 1 to 7 when used at a high temperature and for a long time. It was.

The reflecting material of the present invention can be suitably used for applications such as liquid crystal display devices such as liquid crystal displays, lighting fixtures, and lighting signs because of its properties.

Claims

A thermoplastic resin, a fine powder filler having an average particle size of 0.15 to 0.50 μm and an average aspect ratio of 3 or less, and any one represented by the following general formula (1) or (2) A reflecting material formed from a resin composition containing at least one kind of phenolic antioxidant (A) and stretched in at least a uniaxial direction.

(In the general formulas (1) and (2), R 1 and R 2 represent a hydrogen atom or any hydrocarbon group that may have a branched or straight-chain substituent having 1 to 18 carbon atoms. , R 3 represents an organic residue.)
A thermoplastic resin, a fine powder filler having an average particle size of 0.15 to 0.50 μm and an average aspect ratio of 3 or less, and any one represented by the following general formula (1) or (2) At least one side of a resin layer A formed from a resin composition containing at least one type of phenolic antioxidant (A) mainly contains at least one of a polyolefin resin, a polyester resin, and a polystyrene resin. A reflector having a structure in which a support layer B formed of a resin composition as a component is laminated and is stretched at least in a uniaxial direction.

(In the general formulas (1) and (2), R 1 and R 2 represent a hydrogen atom or any hydrocarbon group that may have a branched or straight-chain substituent having 1 to 18 carbon atoms. , R 3 represents an organic residue.)
The composite antioxidant of the said phenolic antioxidant (A), a pentaerythritol type | system | group phosphorus antioxidant (B), and / or a sulfur type antioxidant (C) is contained, The Claim 1 or 2 contained. Reflective material.
The reflector according to any one of claims 1 to 3, wherein the thermoplastic resin is at least one of a polycarbonate resin, a polyester resin, a polyolefin resin, and a styrene resin.
The reflector according to any one of claims 1 to 4, wherein the average reflectance decrease at a wavelength of 430 to 460 nm before and after heat treatment at a temperature of 85 ° C for 1000 hours is 0.3% or less.
The reflector according to any one of claims 1 to 5, which is used as a constituent member of a liquid crystal display, a lighting fixture, or a lighting signboard.