WO2012048397A1 - Reclaimer machine - Google Patents
Reclaimer machine Download PDFInfo
- Publication number
- WO2012048397A1 WO2012048397A1 PCT/BR2011/000369 BR2011000369W WO2012048397A1 WO 2012048397 A1 WO2012048397 A1 WO 2012048397A1 BR 2011000369 W BR2011000369 W BR 2011000369W WO 2012048397 A1 WO2012048397 A1 WO 2012048397A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- conveyor belt
- bucket wheel
- machine
- reclaimer
- reclaimer machine
- Prior art date
Links
- 238000012546 transfer Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 abstract description 20
- 239000003245 coal Substances 0.000 abstract description 2
- -1 ore Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 11
- 238000011084 recovery Methods 0.000 description 10
- 238000013519 translation Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002441 reversible effect Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000008030 elimination Effects 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 230000003319 supportive effect Effects 0.000 description 2
- 230000002459 sustained effect Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/18—Counterweights
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C47/00—Machines for obtaining or the removal of materials in open-pit mines
- E21C47/02—Machines for obtaining or the removal of materials in open-pit mines for coal, brown coal, or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/181—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels including a conveyor
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/18—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels
- E02F3/188—Dredgers; Soil-shifting machines mechanically-driven with digging wheels turning round an axis, e.g. bucket-type wheels with the axis being horizontal and transverse to the direction of travel
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F7/00—Equipment for conveying or separating excavated material
- E02F7/06—Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators
Definitions
- the present invention relates to a reclaimer machine for reclaiming and homogenizing materials such as ore, coal and others, either stocked or accumulated in yards.
- the bridge reclaimer with wheels and bucket is divided into three sets: (a) feed system on the stack, (b) system of lateral movement of the bucket wheels and rake and (c) turning system for digging and recovery of stack material.
- the dynamics of the operation is due by the synchronization of the feed, lateral and turning movement of these sets.
- the digging and recovery material from the stack is discharged in the center of the wheel, where there is a conveyor belt internal to the wheel and perpendicular to the stack receiving all the material which in turn gives sequence to the recovered material flow.
- the present invention includes a reclaimer machine that is cost- effective for a project, construction and manufacture, as well as providing advantages with respect to maintenance and repair throughout its life cycle, significantly reducing operational downtimes.
- This invention is also aimed at providing a structurally simple reclaimer machine, capable of maintaining the required sturdiness to perform the tasks to which it applies.
- the present invention changes and simplifies these configurations already known.
- the construction and position of the digging and recovery set in the machine object of the present invention aims the free access to this digging and recovery set, since it does not need supporting structures in a supportive condition but in balance condition avoiding structures disposed above and/or perpendicularly inside these sets. Further, the conveyor belt (that receives the recovery material from the stack) is not positioned inside and centrally to the digging and recovery set.
- the reclaimer machine object of the present invention uses counterweight in one of its end, allowing the use of the support structure (bridge) only in the central part of the machine and eliminating the need for use the support structure to support the rotation and lateral movement of the digging and recovery sets as required by the current machines.
- This possibility is due to the fact that in the present invention all the support of the front part of the machine - a set of rotation, digging and recovery of material - is sustained in the balance configuration from a central axis. Therefore, it also enables the use of a conveyor belt external to this set of rotation, which is longitudinal to the pile.
- a reclaimer machine comprises a bucket wheel which includes a series of buckets rotating around a shaft, a conveyor belt connected to the bucket wheel and to a transfer chute, the conveyor belt being supported by a mobile upper platform which moves laterally to a pile on tracks attached to a mobile lower platform, wherein a first end of the conveyor belt structure is connected to the bucket wheel and another end of the conveyor belt structure is connected to a first counterweight which maintains the balance of the reclaimer machine and supports the bucket wheel and upper platform movements.
- a basic principle of the machine which reclaims piles and homogenizes the material, is that the machine works by means of forward movements and lateral translation of one or more bucket wheels placed on a horizontal basic structure.
- Figure 1 - is a schematic view of an aspect of a reclaimer machine
- Figure 2 - is a side view of an aspect of a reclaimer machine
- Figure 3 - is a side view of an aspect of a reclaimer machine.
- the reclaimer machine 100 comprises a bucket wheel 1 which includes a series of buckets 8 rotating around a shaft 2, driven by an engine and reducer (not illustrated), or by driving force (torque), for example, from a hydraulic engine.
- the bucket wheel 1 is connected to a conveyor belt structure 3, which holds the bucket wheel 1 and is also connected to a transfer chute 5.
- a rake-type supporting structure 30 is connected to the conveyor belt structure 3 which holds a counterweight 6.
- This structure 30 comprises a rake 31 with scarificators pointed towards the pile 20 or stack, aimed at dismantling the pile 20. All of these structural connections may vary according to the calculation and project development.
- the conveyor belt structure 3 is supported by an upper platform 4.
- This upper platform is placed over at least a pair and preferably two pairs of wheel sets 10, which move laterally to the pile 20, on tracks 11 attached to a lower platform 7.
- This lateral movement with regard to the pile of platform 4 is driven by, but not limited to, motor bogies, chain and pinion or hydraulic or pneumatic systems.
- the lower platform 7 is driven by motor bogies 14 in order to support the upper platform 4 and all of the machine's upper portion.
- both upper 4 and lower 7 platforms can be structured with box girders or lattice bridge, designed to decrease the weight of the whole structure.
- the first end 21 of the conveyor belt structure 3 is connected to the bucket wheel 1.
- the other end 22 of the conveyor belt structure 3 is connected to a counterweight 6, which helps balance the machine 100 against its own weight and also, when the buckets 8 are loaded with material from the pile 20.
- a second counterweight 6' is placed in the lower platform 7, at the opposite end of the bucket wheel 1 , in order to balance the lower platform 7 when the buckets 8 are loaded.
- the bucket wheel 1 is driven by driving force (torque) that may be provided by an engine, with or without a frequency inverter for speed variation, as well as a speed reducer and/or any other device, such as a hydraulic motor, connected to a shaft 2 in order to drive the wheel 1.
- driving force torque
- the material from the pile 20 is reclaimed/loaded by the buckets 8, through the rotation of the wheel 1 , and then, dumped in the conveyor belt placed in the conveyor belt structure 3 that is external to the bucket wheel 1.
- the lateral movement/translation of the upper platform 4 in relation to the pile 20 of material to be loaded allows for an effective and homogenous handling of the pile 20.
- the conveyor belt structure 3 conveys the loaded material up to the transfer chute 5, which transfers or unloads it onto the reversible conveyor 9 attached to the lower platform 7. Aimed at flow sequence and transportation of the material in the yard conveyor 17, the reversible conveyor 9 unloads the material into other chutes, namely 16A and 16B, depending on the direction of the machine flow.
- the lateral movement/translation of the upper platform 4 in relation to the pile 20 may be driven in different ways, for example using motor-driven wheel sets 10, chain or hydraulic cylinders.
- the lower platform 7 moves in a longitudinal way towards the yard (straightforward in relation to the pile) by means of motor bogies 14.
- All of the reclaimer machine 100 components and structures, as well as their respective composing items move in line with the lower platform 7 and the motor bogies 14.
- the bucket wheel 1 , the conveyor belt structure 3, the transfer chute 5 and the counterweight 6 make up a structural set, which moves connected to the upper platform 4.
- This structural set can be arranged according to several configurations, with different components and quantities depending on how the reclaimer machine 100 is to be used.
- any dynamic part of the machine can have variable speed.
- the machine may include the installation of a system at the ends of the yard so as to allow for the machine to rotate 180° using a specific car/platform.
- Figure 3 illustrates another configuration of the reclaimer machine 100. Based on this aspect, the reclaimer machine 100 comprises the same components and functions described in the previous configuration. However, the first conveyor belt 3 is leaned and both the transfer chute 5 and the counterweight 6 are bigger and more suitable to fit the belt's lean. The other described functions remain the same.
- Some of the advantages of the reclaimer machine 100, as compared against similar known machines, may include one or more of the following:
- the machine can alternatively operate without one of the wheels (in the case of maintenance or any other problem);
- the axial movement is shorter when, for example, operating with three bucket wheels on the platform reclaimer, thus allowing for the wheels to work less time on axial load.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Mechanical Engineering (AREA)
- Geology (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chain Conveyers (AREA)
- Specific Conveyance Elements (AREA)
- Intermediate Stations On Conveyors (AREA)
Abstract
Description
Claims
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013533058A JP2014508696A (en) | 2010-10-14 | 2011-08-14 | Reclaimer equipment |
MX2013004120A MX2013004120A (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine. |
AU2011316503A AU2011316503A1 (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
CA2814778A CA2814778A1 (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
SG2013028097A SG189406A1 (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
EP11831867.4A EP2627867A1 (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
CN2011800564367A CN103228867A (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
KR1020137011147A KR20130121837A (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
BR112013009172A BR112013009172A2 (en) | 2010-10-14 | 2011-08-14 | complaining machine |
ZA2013/03011A ZA201303011B (en) | 2010-10-14 | 2013-04-24 | Reclaimer machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US39306310P | 2010-10-14 | 2010-10-14 | |
US61/393,063 | 2010-10-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012048397A1 true WO2012048397A1 (en) | 2012-04-19 |
Family
ID=45937788
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/BR2011/000369 WO2012048397A1 (en) | 2010-10-14 | 2011-08-14 | Reclaimer machine |
Country Status (13)
Country | Link |
---|---|
US (1) | US20120138426A1 (en) |
EP (1) | EP2627867A1 (en) |
JP (1) | JP2014508696A (en) |
KR (1) | KR20130121837A (en) |
CN (1) | CN103228867A (en) |
AU (1) | AU2011316503A1 (en) |
BR (1) | BR112013009172A2 (en) |
CA (1) | CA2814778A1 (en) |
CL (1) | CL2013001013A1 (en) |
MX (1) | MX2013004120A (en) |
SG (1) | SG189406A1 (en) |
WO (1) | WO2012048397A1 (en) |
ZA (1) | ZA201303011B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103935695A (en) * | 2014-04-14 | 2014-07-23 | 山东山矿机械有限公司 | Material taking device for biomass material field |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CZ20112A3 (en) * | 2011-01-05 | 2012-07-18 | Rmax S R.O. | Device for transporting and sorting bulk materials |
DE202012013541U1 (en) | 2011-05-10 | 2017-08-16 | Saint-Gobain Glass France | Washer with an electrical connection element |
CN106608548B (en) * | 2016-10-25 | 2018-11-02 | 泰富重工制造有限公司 | Prevent pile landslip method and device |
US10781063B2 (en) * | 2017-03-06 | 2020-09-22 | Luis Sucre | Fully automated cement horizontal storage |
US20210355650A1 (en) * | 2018-10-16 | 2021-11-18 | Technological Resources Pty. Limited | A rotable bucket wheel assembly and a method for refurbishing an associated bucket wheel reclaimer |
CN112506193B (en) * | 2020-11-27 | 2021-10-12 | 华能国际电力股份有限公司上海石洞口第二电厂 | Automatic monitoring protection system of cantilever type bucket wheel machine |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1283355B (en) * | 1965-12-23 | 1968-11-21 | Siemens Ag | Three-legged or multi-legged magnetic core for transformers, inductors, etc. like intuition devices |
DE3247743C1 (en) * | 1982-12-23 | 1984-03-15 | O & K Orenstein & Koppel Ag, 1000 Berlin | Opencast mining bucket wheel excavator superstructure - swivels on bridge linking endless tracks and bearing material discharge belt |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1281355B (en) * | 1964-11-12 | 1968-10-24 | Buckau Wolf Maschf R | Device for the continuous removal of the material that has been dumped in a pile |
FR1561161A (en) * | 1967-12-07 | 1969-03-28 | ||
JPS4912683U (en) * | 1972-05-11 | 1974-02-02 | ||
US4037735A (en) * | 1976-01-13 | 1977-07-26 | Fried, Krupp Gesellschaft Mit Beschrankter Haftung | Reclaiming and stacking system |
JPS597676U (en) * | 1982-07-01 | 1984-01-18 | 原口 武人 | floor mat |
JP2001171977A (en) * | 1999-12-16 | 2001-06-26 | Hitachi Constr Mach Co Ltd | Wheel type construction machine |
US7226011B2 (en) * | 2003-08-07 | 2007-06-05 | Schlegel Hans J | Stacker reclaimer method and apparatus |
-
2011
- 2011-08-14 CN CN2011800564367A patent/CN103228867A/en active Pending
- 2011-08-14 AU AU2011316503A patent/AU2011316503A1/en not_active Abandoned
- 2011-08-14 CA CA2814778A patent/CA2814778A1/en not_active Abandoned
- 2011-08-14 JP JP2013533058A patent/JP2014508696A/en active Pending
- 2011-08-14 SG SG2013028097A patent/SG189406A1/en unknown
- 2011-08-14 EP EP11831867.4A patent/EP2627867A1/en not_active Withdrawn
- 2011-08-14 MX MX2013004120A patent/MX2013004120A/en not_active Application Discontinuation
- 2011-08-14 KR KR1020137011147A patent/KR20130121837A/en not_active Application Discontinuation
- 2011-08-14 WO PCT/BR2011/000369 patent/WO2012048397A1/en active Application Filing
- 2011-08-14 BR BR112013009172A patent/BR112013009172A2/en not_active Application Discontinuation
- 2011-10-14 US US13/274,085 patent/US20120138426A1/en not_active Abandoned
-
2013
- 2013-04-12 CL CL2013001013A patent/CL2013001013A1/en unknown
- 2013-04-24 ZA ZA2013/03011A patent/ZA201303011B/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1283355B (en) * | 1965-12-23 | 1968-11-21 | Siemens Ag | Three-legged or multi-legged magnetic core for transformers, inductors, etc. like intuition devices |
DE3247743C1 (en) * | 1982-12-23 | 1984-03-15 | O & K Orenstein & Koppel Ag, 1000 Berlin | Opencast mining bucket wheel excavator superstructure - swivels on bridge linking endless tracks and bearing material discharge belt |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103935695A (en) * | 2014-04-14 | 2014-07-23 | 山东山矿机械有限公司 | Material taking device for biomass material field |
Also Published As
Publication number | Publication date |
---|---|
EP2627867A1 (en) | 2013-08-21 |
BR112013009172A2 (en) | 2016-07-26 |
AU2011316503A1 (en) | 2013-05-09 |
JP2014508696A (en) | 2014-04-10 |
SG189406A1 (en) | 2013-05-31 |
CL2013001013A1 (en) | 2014-02-21 |
ZA201303011B (en) | 2014-08-27 |
MX2013004120A (en) | 2013-12-02 |
CA2814778A1 (en) | 2012-04-19 |
CN103228867A (en) | 2013-07-31 |
KR20130121837A (en) | 2013-11-06 |
US20120138426A1 (en) | 2012-06-07 |
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