WO2011161994A1 - Buffing device for annular member and method and device for buffing precure tread - Google Patents

Buffing device for annular member and method and device for buffing precure tread Download PDF

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Publication number
WO2011161994A1
WO2011161994A1 PCT/JP2011/056705 JP2011056705W WO2011161994A1 WO 2011161994 A1 WO2011161994 A1 WO 2011161994A1 JP 2011056705 W JP2011056705 W JP 2011056705W WO 2011161994 A1 WO2011161994 A1 WO 2011161994A1
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WO
WIPO (PCT)
Prior art keywords
precure tread
tread
buffing
annular member
peripheral surface
Prior art date
Application number
PCT/JP2011/056705
Other languages
French (fr)
Japanese (ja)
Inventor
小川 裕一郎
Original Assignee
株式会社ブリヂストン
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Filing date
Publication date
Application filed by 株式会社ブリヂストン filed Critical 株式会社ブリヂストン
Publication of WO2011161994A1 publication Critical patent/WO2011161994A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52Unvulcanised treads, e.g. on used tyres; Retreading
    • B29D30/54Retreading
    • B29D30/56Retreading with prevulcanised tread
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/005Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents using brushes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/52Unvulcanised treads, e.g. on used tyres; Retreading
    • B29D2030/523Ring-shaped treads

Definitions

  • the present invention relates to an apparatus and a method for buffing an inner peripheral surface of an annular member such as a precure tread formed in an annular shape.
  • a tread (precured tread) having a tread pattern formed on the surface is pasted and the base tire and the precuretread are vulcanized and bonded in a vulcanizing can.
  • silicon is applied to an unvulcanized precured tread, a mold or a bladder in order to improve the peelability after vulcanization. Therefore, when bonding the precure tread, to remove the silicon by buffing the inner peripheral surface side of the precure tread, which is the side to be bonded to the pedestal tire, and to improve the adhesion with the pedestal tire, The fresh rubber surface was exposed.
  • a precured tread 52 is placed by a conveyor 51 with a back surface 52a facing upward (opposite to the conveyor belt 53).
  • a method of buffing the back surface 52a of the precure tread 52 by pressing the sanding belt 54c that is transported in the direction and is wound around the rollers 54a and 54b of the buffing machine 54 is disclosed (for example, Patent Documents). 1).
  • a receiving roller 55 is provided at a position facing the roller 54 a of the conveyor belt 53, and a plurality of nozzles 56 are disposed on the receiving roller 55 side of the conveyor belt 53, so that the surface 52 b of the precure tread 52 is provided.
  • a buffing unit 61 ⁇ / b> S that is a portion where the precure tread 52 contacts the buff wheel 62 k of the buffing machine 62 of the transfer unit 61 that transfers the precure tread 52 is provided to the buffing machine 62.
  • a method of performing uniform buffing by constructing so as to protrude upward and performing buffing on the raised part (see, for example, Patent Document 2).
  • each of the buffing methods disclosed in Patent Documents 1 and 2 uses an apparatus for buffing a belt-shaped precure tread, and the back surface (inner peripheral surface) of the precure tread formed in an annular shape.
  • buffing it was done manually.
  • there was a shaving unevenness (left uncut, deficient or excessive) by manual work and there was a problem in adhesiveness and shape uniformity.
  • the buffed powder was sucked by a suction device such as a dust collector, but the working environment was bad and the worker had to wear a mask.
  • the present invention has been made in view of the conventional problems, and provides a method and apparatus for buffing the inner surface of an annular member such as a precure tread formed in an annular shape uniformly and without excess or deficiency. With the goal.
  • the present invention is an apparatus for buffing the inner peripheral surface of an annular member, holding the annular member from the inner peripheral side, and rotating the annular member with the axial direction of the annular member as a rotation axis A holding / rotating means; and a buff member that rotates while contacting the inner peripheral surface of the annular member, and the holding / rotating means is disposed on the inner peripheral surface side of the annular member, and the annular member A plurality of inner rollers extending in the axial direction of the annular member, and an outer roller disposed between the buff member and the annular member on the outer peripheral side of the annular member and extending in the axial direction of the annular member, At least one of the rollers is a driving roller that rotates around an axis of rotation parallel to the axial direction of the annular member to rotate the annular member held by the inner roller, and the buff member includes Axial direction of annular member Characterized by rotating around parallel rotational axes.
  • the present invention also includes a case that seals the holding / rotating means, and a suction means that sucks the shaving powder (buff powder) generated in the case, having a cylindrical body that communicates with a suction port provided in the case. And further comprising.
  • the present invention is a method for buffing an inner peripheral surface of a precured tread formed in an annular shape, wherein the precure tread is rotated while holding the annular precured tread from the inner peripheral surface side.
  • the buff member is pressed against the inner peripheral surface of the precure tread while rotating to buff the inner peripheral surface of the precure tread.
  • the invention of the present application buffs the inner peripheral surface of the precure tread inside a sealed box, and collects the dust generated by the buffing by suction from a suction port provided in the box. It is characterized by doing. Thereby, scattering of buff powder can be prevented reliably.
  • the present invention is an apparatus for buffing an inner peripheral surface of a precured tread formed in an annular shape, and a plurality of inner rollers that rotate while holding the annular precured tread from the inner peripheral surface side, and A buff member that rotates while contacting the inner peripheral surface of the precure tread, an outer roller disposed between the buff member and the precure tread on the outer peripheral side of the precure tread, and the precure tread.
  • a tread diameter expanding means for expanding and holding the diameter wherein the tread diameter expanding means includes a plurality of holding members in contact with an inner peripheral surface of the precure tread, and a precure tread after buffing the plurality of holding members. And a means for moving them radially outward.
  • FIG. It is a figure which shows the buff apparatus of the precure tread which concerns on this Embodiment. It is a principal part perspective view of the buffing device of a precure tread. It is a figure which shows the buff apparatus of the precure tread which concerns on this Embodiment 2.
  • FIG. It is a figure for demonstrating the assembly method of a precure tread. It is a figure which shows the buffing method of the conventional precure tread. It is a figure which shows the other example of the buffing method of the conventional precure tread.
  • FIG. 1A and 1B are diagrams showing a schematic configuration of a precure tread buffing apparatus (hereinafter referred to as a buffing apparatus) 10 according to the first embodiment.
  • the buffing device 10 includes driving rollers 11A and 11B, a tension roller 12, wire brushes 13A and 13B as buff members, receiving rollers 14A and 14B, a driving roller rotating unit 15, a tension roller moving unit 16, and a hub.
  • a member rotating means 17, a hub member pressing means 18, and a shaving powder receiving tray 19 are provided.
  • Each component of the buffing device 10 is attached to a horizontal plate-like base 1, a holding base 2 standing on the base 1, and a support member 3 attached so as to extend in the horizontal direction of the holding base 2. It is done.
  • the base 1 is provided with wheels 1r and legs 1m and the legs 1m can be expanded and contracted, the buff device 10 is held by the legs 1m during buffing, and the legs 1m are contracted when the buff device 10 is transported. If the wheel 1r can be used, transportation becomes easy.
  • the drive rollers 11A and 11B are connected to the output shafts of the speed reducers 15b and 15b connected to the output shafts of the two motors 15a and 15a of the drive roller rotating means 15, respectively, and rotate.
  • the two motors 15a and 15a are driven and controlled by a motor control device (not shown) so that the rotation speeds are substantially the same.
  • the tension roller 12 includes a fixed shaft 12a and a roller body 12b rotatably attached to the fixed shaft 12a.
  • the fixed shaft 12a is connected to a slide member 16b of the tension roller moving means 16.
  • the driving rollers 11A and 11B and the tension roller 12 are arranged in a triangular shape, and an annular tread (hereinafter referred to as a precure tread) vulcanized and formed in advance on the outside of the three rollers 11A, 11B, and 12 is used. 20 is multiplied.
  • the driving rollers 11A and 11B are arranged on the base 1 side at a predetermined distance along the horizontal direction, and the tension roller 12 is arranged on the support member 3 side.
  • the precured tread 20 to be stretched is formed in an annular shape so that the surface 20a on the side where the tread pattern is formed is an outer peripheral surface and the surface 20b on the side bonded to the base tire is an inner peripheral surface. It shall be.
  • the wire brushes 13A, 13B are arranged inside the triangle formed by the three rollers 11A, 11B, 12 at a predetermined distance along the horizontal direction.
  • the precure tread 20 is set.
  • the precure tread 20 is set.
  • the receiving rollers 14 ⁇ / b> A and 14 ⁇ / b> B include a fixed shaft 14 a and a roller body 14 b that is rotatably attached to the fixed shaft 14 a, and the fixed shaft 14 a is fixed to the holding table 2.
  • the receiving rollers 14A and 14B are arranged outside the triangle formed by the three rollers 11A, 11B, and 12 so as to face the wire brushes 13A and 13B directly below the wire brushes 13A and 13B.
  • the drive roller rotating means 15 includes two sets of a motor 15a and a speed reducer 15b connected to the output shaft of the motor 15a.
  • the output shafts of the speed reducers 15b and 15b are connected to the drive rollers 11A and 11B, respectively. Then, the drive rollers 11A and 11B are rotated.
  • the motor 15 a and the speed reducer 15 b are fixed to the base 1.
  • the tension roller moving means 16 includes a ball screw 16a, a slide member 16b rotatably fixed to the ball screw 16a, and a motor 16c.
  • the motor 16c rotates the ball screw 16a to move the slide member 16b in the vertical direction.
  • the tension roller 12 attached to the slide member 16b is moved in the vertical direction.
  • the hub member rotating means 17 includes two sets of motors 17a and 17a and speed reducers 17b and 17b, and a mounting base 17c to which the motor 17a and the speed reducer 17b are attached.
  • the output shafts of the motors 17a and 17a are connected to the speed reducers 17b and 17b, and the output shafts of the speed reducers 17b and 17b are connected to the wire brushes 13A and 13B, respectively, to rotate the wire brushes 13A and 13B.
  • the hub member pressing means 18 comprises a cylinder device, the cylinder body 18 a is fixed to the support member 3, and the cylinder rod 18 b is connected to the mounting base 17 c of the hub member rotating means 17.
  • the mounting base 17c moves up and down, and as a result, the wire brushes 13A and 13B connected to the output shaft of the speed reducer 17b move up and down.
  • the shaving powder receiving tray 19 is a box-shaped container having an upper opening, and is placed on the base 1 directly below the buffing device 10 and shaved off the pre-cured tread 20 (buffed) by the wire brushes 13A and 13B. (Powder).
  • the transparent case 4 provided with the door 4a covers and seals the buff device 10 and the base 1, the holding base 2 and the support member 3 from above, and the case 4 is provided with a hose introduction hole 4b.
  • the suction hose 5b of the suction device 5 is introduced into the case 4 from the hose introduction hole 4b, and the swarf of the precure tread 20 is collected.
  • one end of the suction hose 5b is connected to a suction hole 19k provided with the shaving powder receiving tray 19, and the buff powder stored in the shaving powder receiving tray 19 is sucked and collected.
  • a plurality of suction holes 19k may be provided to suck the buff powder stored in the shaving powder receiving tray 19.
  • the transparent case 4 is preferably removable from the base 1. In that case, if the transparent case 4 is attached to the base 1 using an O-ring or the like, the adhesion between the transparent case 4 and the base 1 can be improved by closing the door 4a and starting suction.
  • FIG. 2A the door 4 a (not shown) of the case 4 is opened, and the precure tread 20 is stretched around the drive rollers 11 ⁇ / b> A and 11 ⁇ / b> B and the tension roller 12 arranged in a triangular shape. At this time, the precure tread 20 is stretched over in a slightly slack state. Next, the tension roller 12 is moved upward to elongate the precure tread 20, and tension is applied to the entire precure tread 20.
  • the wire brushes 13 ⁇ / b> A and 13 ⁇ / b> B are rotated in advance and then brought into contact with the precure tread 20.
  • the rotation direction of the wire brushes 13A and 13B is opposite to the rotation direction of the precure tread 20.
  • the suction device 5 may be operated immediately after the door 4a is closed, or may be operated when the wire brushes 13A and 13B are moved.
  • the receiving rollers 14A and 14B are arranged on the opposite side of the precure tread 20 across the wire brushes 13A and 13B, even if the wire brushes 13A and 13B are pressed against the precure tread 20, the receiving rollers 14A and 14B. Receives the reaction force of the wire brushes 13A and 13B, the precure tread 20 will not bend. As a result, the precure tread 20 rotates while being held from the inner peripheral surface 20b side by the three rollers 11A, 11B, and 12, and the wire brushes 13A and 13B that rotate on the inner peripheral surface 20b of the precure tread 20 are rotated. Is pressed, the inner peripheral surface 20b of the precure tread 20 is buffed uniformly and without excess or deficiency.
  • the buff powder p of the precure tread 20 scraped off by the wire brushes 13 ⁇ / b> A and 13 ⁇ / b> B is stored in the scrap receiving tray 19.
  • the door 4a of the case 4 is closed, the inside of the case 4 becomes a sealed space, so that the buff powder p does not scatter to workers working outside the case 4 and surrounding devices.
  • the buff powder p stored in the shaving powder receiving tray 19 in the case 4 is sucked into the suction hole 19k and sent from the suction hose 5b to the suction device 5 and collected.
  • the wire brushes 13A, 13B are moved upward to move away from the inner peripheral surface 20b of the precure tread 20, and the wire brushes 13A, 13B are rotated. Stop.
  • the tension roller 12 is moved downward to loosen the precure tread 20.
  • the precure tread 20 to be buffed next is hung around the drive rollers 11A, 11B and the tension roller 12.
  • the suction device 5 is stopped after about 1 minute has elapsed after the buffing is finished, and then the precure tread 20 is taken out.
  • the buffing device 10 includes the driving rollers 11A and 11B, the tension roller 12, the wire brushes 13A and 13B, the receiving rollers 14A and 14B, the driving roller rotating unit 15, and the tension roller.
  • the moving means 16, the hub member rotating means 17, the hub member pressing means 18, and the shaving powder receiving tray 19 are configured, and the precure tread 20 is moved from the inner peripheral surface 20 b side by the three rollers 11 A, 11 B, and 12. While holding, the drive rollers 11A and 11B are rotated to rotate the precure tread 20, and the wire brushes 13A and 13B are pressed against the inner peripheral surface 20b of the precure tread 20 while being rotated to press the inner peripheral surface of the precure tread.
  • the buff device 10 is installed in the case 4, and the buff powder p of the precure tread 20 stored in the shaving powder receiving tray 19 is sucked by the suction hose 5b and sent to the suction device 5 for recovery. It is possible to prevent the buff powder p from being scattered to workers working outside the case 4 and surrounding devices. Therefore, the working environment can be greatly improved.
  • the annular member to be buffed is the precure tread 20, but the object to be buffed by the buff device 10 is not limited to the precure tread 20, and a rubber belt formed in an annular shape.
  • the present invention is also applicable to an annular member having elasticity such as.
  • other buffing members such as a grindstone can be used as the buffing member.
  • the precure tread 20 is rotated by the three rollers of the two drive rollers 11A and 11B and the tension roller 12 while holding the precure tread 20 from the inner peripheral surface 20b side.
  • the number of rollers for holding the precure tread 20 from the inner peripheral surface 20b side is not limited to three, and a certain tension is applied to the precure tread 20. If so, there may be two or four or more. Also, the number of driving rollers may be one or three or more.
  • the tension roller moving means 16 and the hub member pressing means 18 are not limited to the configuration of the above example, and other means such as a well-known rack and pinion mechanism or a slide means including a rail and a slider may be used. In the above example, the wire brushes 13A and 13B are moved up and down using the hub member pressing means 18, but the wire brushes 13A and 13B may be moved back and forth.
  • the diameter on the tip side of the wire brushes 13A and 13B may be reduced. Accordingly, if the wire brushes 13A and 13B are advanced in the direction of the precure tread 20, the wire brushes 13A and 13B can be pressed against the inner peripheral surface 20b of the precure tread 20.
  • the buffing apparatus 10 is used only for buffing the precure tread 20, but as shown in FIGS. 3A and 3B, the buffing apparatus 10 includes a precure tread after buffing.
  • the buff device 10 can be used as a tread diameter increasing device 10 ⁇ / b> Z used when assembled to the base tire 22 as shown in FIG. 4.
  • the tread diameter increasing device 10 ⁇ / b> Z includes a buff device 10, a tread diameter increasing means 30, a pedestal 6, and wheels 7. On the pedestal 6, the base 1 of the buff device 10 and the holding plate 33 of the tread diameter expanding means 30 are mounted.
  • the base 1 of the buff device 10 is attached to the base 6 so as to be slidable in the front-rear direction which is the axial direction of the precure tread 20. That is, the entire buff device 10 can slide in the front-rear direction.
  • the holding plate 33 is fixed to the base 6.
  • the wheel 7 travels on the rail R for moving the tread diameter increasing device 10Z to the stand tire holding device 40 side.
  • the tread diameter expanding means 30 includes a plurality of holding members 31 that are in contact with the inner peripheral surface of the precure tread 20, a slide mechanism 32 that moves each holding member 31 to the outside in the radial direction of the precure tread 20, and these slides. And a holding plate 33 that holds the mechanism 32.
  • the holding member 31 is a part-like member that extends in the front-rear direction, which is the axial direction of the annular precure tread 20, and one end is attached to a slide member 32c of a slide mechanism 32 described later.
  • the nine holding members 31 hold the precure tread 20 after buffing from the inner peripheral surface 20b side.
  • the holding plate 33 is a plate-like member having a semicircle on the upper side and a rectangle on the lower side when viewed from the front-rear direction, and a through-hole 33h centering on the center of the semicircle is provided therein.
  • a ring-shaped portion between the through hole and the virtual circle including the semicircle is referred to as an annular portion 33r.
  • the center of the through hole 33h is made to coincide with the center of a triangular circumscribed circle formed by the drive rollers 11A and 11B and the tension roller 12, and the diameter of the through hole is larger than the diameter of the circumscribed circle. 33h was formed.
  • the slide mechanism 32 includes a rail base 32a, a rail 32b, a slide member 32c, and a cylinder device 32K.
  • One end of the rail base 32a is fixed to the annular portion 33r of the holding plate 33, the other end is inside a triangle formed by the driving rollers 11A and 11B and the tension roller 12, and the wire brushes 13A and 13B are movable. It extends to a position that avoids the range.
  • the rail 32b extends along the rail 32b starting from the end of the rail base 32a on the through hole 33h side, and terminates in the vicinity of the inner peripheral side of the through hole 33h.
  • the slide member 32c is a block-like member.
  • One end of the holding member 31 is attached to the surface on the opposite side to the rail 32b, and the groove 32n that engages and slides on the protrusion 32m of the rail 32b on the surface on the rail 32b side. And is slidably attached to the rail 32b.
  • the cylinder body 32p of the cylinder device 32K is fixed to the ring portion 33r side of the rail base 32a, and the tip of the cylinder rod 32q is connected to the surface of the slide member 32c on the cylinder body 32p side. Therefore, if the cylinder device 32K is operated to expand and contract the cylinder rod 32q, the holding member 31 moves between the inner side of the through hole 33h and the annular portion 33r side.
  • the holding member 31 is positioned inside the triangle formed by the three rollers 11A, 11B, and 12 which are the tip positions of the rail base 32a until the buffing is finished. At this time, the cylinder rod 32q is in the most extended state. In the state where the cylinder rod 32q is most contracted, the nine holding members 31 have a diameter of the circumscribed circle centered on the center of the triangular circumscribed circle formed by the driving rollers 11A and 11B and the tension roller 12.
  • the slide mechanism 32 is attached to the annular portion 33r of the holding plate 33 so as to be positioned at each apex of a regular pentagon inscribed in a circle having a diameter larger than the diameter of the through hole 33h.
  • the operation of the tread diameter increasing device 10Z will be described. Since the operation of the buff device 10 is the same as that of the first embodiment, the description thereof is omitted. After the buffing is finished, the wire brushes 13A and 13B stop rotating and are moved upward, and the tension roller 12 is also moved downward. , 11B, 12.
  • the suction device 5 is disconnected from the buff device 10, the case 4 is detached from the base 1, and the buffed precure tread 20 is re-hanged on the nine holding members 31. (Actually, the precure tread 20 is stretched over only the upper six holding members 31, and the lower three retaining members 31 are merely located inside the laid precured tread 20. is there).
  • the base 1 is moved to the rear of the base 6 so as not to contact the rollers 11A, 11B, 12, 14A, 14B and the wire brushes 13A, 13B of the buff device 10.
  • the cylinder device 32K is operated to contract the cylinder rod 32q and move the slide member 32c to the annular portion 33r side.
  • the holding member 31 also moves to the annular part 33r side, the diameter of the precure tread 20 can be expanded.
  • the base tire holding device 40 includes a drum 41 that holds the base tire 22, tread pressing means 42 that presses the precure tread 20 against the base tire 22, a drum shaft 43 that is connected to the central axis of the drum 41, and a drum shaft 43 Is held rotatably via a bearing (not shown), and a drum motor 45 for rotating the drum shaft 43 is provided.
  • Pulleys 46 and 47 are respectively attached to the end of the drum shaft 43 opposite to the drum 41 and the output shaft of the drum motor 45, and the pulley 46 and the pulley 47 are connected by a belt 48.
  • the drum motor 45 and the drum shaft 43 may be directly connected.
  • the tread pressing means 42 includes a cylinder device 42a having a pressing member 42k at the tip of the cylinder rod 42q, and a frame body 42b for holding the cylinder device 42a.
  • the frame body 42b includes an annular frame body 42m fixed to the outer periphery of the holding device body 44, and a support member 42n that protrudes from the frame body 42m toward the drum 41 and holds the cylinder body 42p of the cylinder device 42a. .
  • six support members 42n are provided, and the cylinder device 42a is mounted on each support member 42n. In FIG. 4, only the upper and lower cylinder devices 42a and the support member 42n are shown.
  • the tread diameter increasing device 10 ⁇ / b> Z is moved in the direction of the base tire holding device 40, and the precure tread 20 whose diameter has been increased is stopped at a position surrounding the base tire 22.
  • the slide mechanism 32 is operated to bring the holding member 31 into contact with the surface of the base tire 22.
  • an adhesive for adhering the precure tread 20 and the base tire 22 is applied in advance to the base tire 22 side, and the surface of the holding member 31 is coated with a release agent.
  • the tread expanding device 10Z is moved away from the base tire holding device 40, The holding member 31 sandwiched between the precure tread 20 and the base tire 22 is extracted. Thereby, the precure tread 20 is assembled to the outer peripheral surface of the base tire 22. Thereafter, the drum motor 45 is driven to rotate the base tire 22, and a pressure roller (not shown) is brought into contact with the surface of the precure tread 20, so that the precure tread 20 is adapted to the base tire 22, and the precure tread. Complete 20 assembly.
  • the inner peripheral surface of an annular member such as a precure tread can be uniformly and sufficiently buffed, so that the quality of the buffed product can be improved. Moreover, since buffing can be performed automatically, productivity can be improved.
  • Precure tread buffing device 11A, 11B drive roller, 12 tension roller, 13A, 13B wire brush, 14A, 14B receiving roller, 15 driving roller rotating means, 16 tension roller moving means, 17 hub member rotating means, 18 Hub member pressing means, 19 Chip receiving tray, 20 Precure tread.

Abstract

Provided are a method and a device for buff polishing an inner surface of an annular member such as an annularly formed precure tread uniformly and without any excess or deficiency, wherein the inner surface of the precure tread (20) defining an annular member is subjected to a buff polishing wherein the precure tread (20) is supported and rotated by a plurality of rollers (11A, 11B, 12), and the inner surface of the rotating precure tread (20) receives pressing from rotating wire brushes (13A, 13B) defining buffing members, and wherein the rollers (11A, 11B, 12) and the wire brushes (13A, 13B) are arranged in a case (4), and buffing powder for the precure tread (20) is sucked by a suction hose (5b) and fed to and collected in a suction device (5).

Description

円環状部材のバフ装置とプレキュアトレッドのバフ方法及び装置Buffing device for annular member and buffing method and device for precure tread
 本発明は、円環状に形成されたプレキュアトレッドなどの円環状部材の内周面をバフ研磨する装置とその方法に関するものである。 The present invention relates to an apparatus and a method for buffing an inner peripheral surface of an annular member such as a precure tread formed in an annular shape.
 トレッドが消耗した中古タイヤを再生する方法としては、中古タイヤの表面を削り取った後、更にバフマシーン等でバフ研磨してトレッドを除去して台タイヤを作製し、この台タイヤに、予め加硫されて表面にトレッドパターンが形成されたトレッド(プレキュアトレッド)を貼り付け、加硫缶内で台タイヤとプレキュアトレッドとを加硫接着する方法が知られている。
 プレキュアトレッドは、加硫後の剥離性を向上させるため、未加硫のプレキュアトレッドまたはモールドまたはブラダーにシリコンを塗布している。そこで、プレキュアトレッドを接着する際には、台タイヤに接着される側であるプレキュアトレッドの内周面側をバフ研磨してシリコンを除去するとともに、台タイヤとの接着性を高めるため、新鮮なゴム表面を露出させるようにしていた。
As a method of reclaiming used tires with worn out treads, after scraping the surface of the used tires, buffing with a buffing machine or the like to remove the treads to produce a base tire, and this base tire is pre-vulcanized. There is known a method in which a tread (precured tread) having a tread pattern formed on the surface is pasted and the base tire and the precuretread are vulcanized and bonded in a vulcanizing can.
In the precured tread, silicon is applied to an unvulcanized precured tread, a mold or a bladder in order to improve the peelability after vulcanization. Therefore, when bonding the precure tread, to remove the silicon by buffing the inner peripheral surface side of the precure tread, which is the side to be bonded to the pedestal tire, and to improve the adhesion with the pedestal tire, The fresh rubber surface was exposed.
 従来のプレキュアトレッドのバフ方法としては、図5(a),(b)に示すように、コンベヤ51によりプレキュアトレッド52を、裏面52aを上(コンベヤベルト53とは反対側)にして長手方向に搬送するとともに、バフ加工機54のローラー54a,54bに掛け回されて移動するサンディングベルト54cを押し付けてプレキュアトレッド52の裏面52aをバフ研磨する方法が開示されている(例えば、特許文献1参照)。この特許文献1では、コンベヤベルト53のローラー54aに対向する位置に受けローラー55を設けるとともに、コンベヤベルト53の受けローラー55側に複数のノズル56を配置して、プレキュアトレッド52の表面52bにエアを吹き付けながらバフ研磨するようにしている。これにより、バットレス部52kが下方へ逃げることがないので、プレキュアトレッド52を均一にバフ研磨することができる。
 また、図6に示すように、プレキュアトレッド52を移送する移送手段61の、プレキュアトレッド52がバフ加工機62のバフホイール62kと接する箇所であるバフ加工部61Sを、バフ加工機62に向かって隆起するように構成し、この隆起した部分でバフ研磨を行うことにより、均一なバフ研磨を行う方法が提案されている(例えば、特許文献2参照)。
As a conventional precured tread buffing method, as shown in FIGS. 5 (a) and 5 (b), a precured tread 52 is placed by a conveyor 51 with a back surface 52a facing upward (opposite to the conveyor belt 53). A method of buffing the back surface 52a of the precure tread 52 by pressing the sanding belt 54c that is transported in the direction and is wound around the rollers 54a and 54b of the buffing machine 54 is disclosed (for example, Patent Documents). 1). In Patent Document 1, a receiving roller 55 is provided at a position facing the roller 54 a of the conveyor belt 53, and a plurality of nozzles 56 are disposed on the receiving roller 55 side of the conveyor belt 53, so that the surface 52 b of the precure tread 52 is provided. Buffing is performed while blowing air. Thereby, since the buttress part 52k does not escape downward, the precure tread 52 can be uniformly buffed.
Further, as shown in FIG. 6, a buffing unit 61 </ b> S that is a portion where the precure tread 52 contacts the buff wheel 62 k of the buffing machine 62 of the transfer unit 61 that transfers the precure tread 52 is provided to the buffing machine 62. There has been proposed a method of performing uniform buffing by constructing so as to protrude upward and performing buffing on the raised part (see, for example, Patent Document 2).
特開平7-108629号公報Japanese Patent Laid-Open No. 7-108629 特開平5-116235号公報Japanese Patent Laid-Open No. 5-116235
 しかしながら、前記特許文献1,2に開示のバフ方法は、いずれも、帯状のプレキュアトレッドをバフ研磨する装置を用いたもので、円環状に形成されたプレキュアトレッドの裏面(内周面)をバフ研磨する際には、手作業にて行っていた。
 しかしながら、手作業では削りムラ(削り残し、不足、過剰)があり、接着性と形状の均一性に問題があった。
 また、削り取ったバフ粉はダストコレクターなどの吸引装置で吸入していたが、作業環境が悪く、作業者がマスクを着用する必要があった。
However, each of the buffing methods disclosed in Patent Documents 1 and 2 uses an apparatus for buffing a belt-shaped precure tread, and the back surface (inner peripheral surface) of the precure tread formed in an annular shape. When buffing, it was done manually.
However, there was a shaving unevenness (left uncut, deficient or excessive) by manual work, and there was a problem in adhesiveness and shape uniformity.
Further, the buffed powder was sucked by a suction device such as a dust collector, but the working environment was bad and the worker had to wear a mask.
 本発明は、従来の問題点に鑑みてなされたもので、円環状に形成されたプレキュアトレッドなどの円環状部材の内面を均一にかつ過不足なくバフ研磨できる方法とその装置を提供することを目的とする。 The present invention has been made in view of the conventional problems, and provides a method and apparatus for buffing the inner surface of an annular member such as a precure tread formed in an annular shape uniformly and without excess or deficiency. With the goal.
 本願発明は、円環状部材の内周面をバフ研磨する装置であって、円環状部材を内周側から保持するとともに、前記円環状部材を当該円環状部材の軸方向を回転軸として回転させる保持・回転手段と、前記円環状部材の内周面に接触しながら回転するバフ部材とを備え、前記保持・回転手段は、当該円環状部材の内周面側に配置されて当該円環状部材の軸方向に延長する複数の内側ローラーと、円環状部材の外周側で前記バフ部材と円環状部材を挟んで配置されて当該円環状部材の軸方向に延長する外側ローラーとを備え、前記内側ローラーのうちの少なくとも1本は、当該円環状部材の軸方向に平行な回転軸の周りに回転して前記内側ローラーに保持された円環状部材を回転させる駆動ローラーで、前記バフ部材は、当該円環状部材の軸方向に平行な回転軸の周りに回転することを特徴とする。
 これにより、プレキュアトレッドなどの円環状部材に一定の張力を与えることができるので、バフ部材と円環状部材との接触量を一定にできる。したがって、円環状部材の内周面を均一にかつ過不足なくバフ研磨できるバフ研磨装置を提供することができる。
The present invention is an apparatus for buffing the inner peripheral surface of an annular member, holding the annular member from the inner peripheral side, and rotating the annular member with the axial direction of the annular member as a rotation axis A holding / rotating means; and a buff member that rotates while contacting the inner peripheral surface of the annular member, and the holding / rotating means is disposed on the inner peripheral surface side of the annular member, and the annular member A plurality of inner rollers extending in the axial direction of the annular member, and an outer roller disposed between the buff member and the annular member on the outer peripheral side of the annular member and extending in the axial direction of the annular member, At least one of the rollers is a driving roller that rotates around an axis of rotation parallel to the axial direction of the annular member to rotate the annular member held by the inner roller, and the buff member includes Axial direction of annular member Characterized by rotating around parallel rotational axes.
Thereby, since constant tension | tensile_strength can be given to annular members, such as a precure tread, the contact amount of a buff member and an annular member can be made constant. Therefore, it is possible to provide a buffing apparatus capable of buffing the inner peripheral surface of the annular member uniformly and without excess or deficiency.
 また、本願発明は、前記保持・回転手段を密閉するケースと、前記ケースに設けられた吸い込み口に連通する筒体を有し前記ケース内に発生した削り粉(バフ粉)を吸引する吸引手段とを更に備えたことを特徴とする。
 このように、ケース内は密閉空間とすることで、バフ粉がケースの外側で作業する作業員や周囲の装置に飛散することはないので、作業環境を向上させることができる。
The present invention also includes a case that seals the holding / rotating means, and a suction means that sucks the shaving powder (buff powder) generated in the case, having a cylindrical body that communicates with a suction port provided in the case. And further comprising.
Thus, by making the inside of the case a sealed space, the buff powder does not scatter to workers working outside the case and surrounding devices, so that the working environment can be improved.
 また、本願発明は、円環状に形成されたプレキュアトレッドの内周面をバフ研磨する方法であって、円環状のプレキュアトレッドを内周面側から保持しながら前記プレキュアトレッドを回転させるとともに、前記プレキュアトレッドの内周面にバフ部材を回転させながら押し付けて前記プレキュアトレッドの内周面をバフ研磨することを特徴とする。
 これにより、プレキュアトレッドの内周面を均一にかつ過不足なくバフ研磨できる。
 また、本願発明は、密閉した箱の内部で、前記プレキュアトレッドの内周面をバフ研磨するとともに、前記バフ研磨により発生した削り粉を、前記箱に設けられた吸い込み口から吸引して回収することを特徴とする。
 これにより、バフ粉の飛散を確実に防止できる。
Further, the present invention is a method for buffing an inner peripheral surface of a precured tread formed in an annular shape, wherein the precure tread is rotated while holding the annular precured tread from the inner peripheral surface side. At the same time, the buff member is pressed against the inner peripheral surface of the precure tread while rotating to buff the inner peripheral surface of the precure tread.
Thereby, the inner peripheral surface of the precure tread can be buffed uniformly and without excess or deficiency.
In addition, the invention of the present application buffs the inner peripheral surface of the precure tread inside a sealed box, and collects the dust generated by the buffing by suction from a suction port provided in the box. It is characterized by doing.
Thereby, scattering of buff powder can be prevented reliably.
 また、本願発明は、円環状に形成されたプレキュアトレッドの内周面をバフ研磨する装置であって、円環状のプレキュアトレッドを内周面側から保持しながら回転させる複数の内側ローラーと、前記プレキュアトレッドの内周面に当接しながら回転するバフ部材と、前記プレキュアトレッドの外周側で前記バフ部材と前記プレキュアトレッドを挟んで配置される外側ローラーと、前記プレキュアトレッドを拡径し保持するトレッド拡径手段とを備え、前記トレッド拡径手段は、前記プレキュアトレッドの内周面に当接する複数の保持部材と、前記複数の保持部材をバフ研磨後のプレキュアトレッドの径方向外側に移動させる手段とを有することを特徴とする。
 このような構成を採ることにより、プレキュアトレッドを自動的にバフ研磨できるとともに、プレキュアトレッドの内周面を均一にかつ過不足なくバフ研磨できる。
Further, the present invention is an apparatus for buffing an inner peripheral surface of a precured tread formed in an annular shape, and a plurality of inner rollers that rotate while holding the annular precured tread from the inner peripheral surface side, and A buff member that rotates while contacting the inner peripheral surface of the precure tread, an outer roller disposed between the buff member and the precure tread on the outer peripheral side of the precure tread, and the precure tread. A tread diameter expanding means for expanding and holding the diameter, wherein the tread diameter expanding means includes a plurality of holding members in contact with an inner peripheral surface of the precure tread, and a precure tread after buffing the plurality of holding members. And a means for moving them radially outward.
By adopting such a configuration, the precure tread can be automatically buffed, and the inner peripheral surface of the precure tread can be uniformly and sufficiently buffed.
本実施の形態に係るプレキュアトレッドのバフ装置を示す図である。It is a figure which shows the buff apparatus of the precure tread which concerns on this Embodiment. プレキュアトレッドのバフ装置の要部斜視図である。It is a principal part perspective view of the buffing device of a precure tread. 本実施の形態2に係るプレキュアトレッドのバフ装置を示す図である。It is a figure which shows the buff apparatus of the precure tread which concerns on this Embodiment 2. FIG. プレキュアトレッドの組み付け方法を説明するための図である。It is a figure for demonstrating the assembly method of a precure tread. 従来のプレキュアトレッドのバフ方法を示す図である。It is a figure which shows the buffing method of the conventional precure tread. 従来のプレキュアトレッドのバフ方法の他の例を示す図である。It is a figure which shows the other example of the buffing method of the conventional precure tread.
 以下、実施の形態を通じて本発明を詳説するが、以下の実施の形態は特許請求の範囲に係る発明を限定するものでなく、また、実施の形態の中で説明される特徴の組み合わせの全てが発明の解決手段に必須であるとは限らない。 Hereinafter, the present invention will be described in detail through embodiments, but the following embodiments do not limit the invention according to the claims, and all combinations of features described in the embodiments are included. It is not necessarily essential for the solution of the invention.
実施の形態1.
 図1(a),(b)は、本実施の形態1に係るプレキュアトレッドのバフ装置(以下、バフ装置という)10の概略構成を示す図である。
 バフ装置10は、駆動ローラー11A,11Bと、テンションローラー12と、バフ部材としてのワイヤブラシ13A,13Bと、受けローラー14A,14Bと、駆動ローラー回転手段15と、テンションローラー移動手段16と、ハブ部材回転手段17と、ハブ部材押付手段18と、削り粉受けトレイ19とを備える。
 バフ装置10の各部品は、水平板状の基台1とこの基台1に立設された保持台2と、保持台2の水平方向に延長するように取付けられた支持部材3とに取付けられる。なお、基台1に車輪1rと脚1mを設けるとともに脚1mを伸縮可能にしておけば、バフ研磨時にはバフ装置10を脚1mで保持しておき、バフ装置10の運搬時に脚1mを縮めて車輪1rを使用可能とすれば、運搬も容易になる。
 駆動ローラー11A,11Bは、駆動ローラー回転手段15の2台のモーター15a,15aの出力軸にそれぞれ連結された減速機15b,15bの出力軸にそれぞれ連結されて回転する。なお、2台のモーター15a,15aは、回転速度がほぼ同じになるように、図示しないモーター制御装置により駆動・制御される。
 テンションローラー12は、固定軸12aとこの固定軸12aに回転自在に取付けられたローラー本体12bとを備えており、固定軸12aは、テンションローラー移動手段16のスライド部材16bに連結されている。
Embodiment 1 FIG.
1A and 1B are diagrams showing a schematic configuration of a precure tread buffing apparatus (hereinafter referred to as a buffing apparatus) 10 according to the first embodiment.
The buffing device 10 includes driving rollers 11A and 11B, a tension roller 12, wire brushes 13A and 13B as buff members, receiving rollers 14A and 14B, a driving roller rotating unit 15, a tension roller moving unit 16, and a hub. A member rotating means 17, a hub member pressing means 18, and a shaving powder receiving tray 19 are provided.
Each component of the buffing device 10 is attached to a horizontal plate-like base 1, a holding base 2 standing on the base 1, and a support member 3 attached so as to extend in the horizontal direction of the holding base 2. It is done. If the base 1 is provided with wheels 1r and legs 1m and the legs 1m can be expanded and contracted, the buff device 10 is held by the legs 1m during buffing, and the legs 1m are contracted when the buff device 10 is transported. If the wheel 1r can be used, transportation becomes easy.
The drive rollers 11A and 11B are connected to the output shafts of the speed reducers 15b and 15b connected to the output shafts of the two motors 15a and 15a of the drive roller rotating means 15, respectively, and rotate. The two motors 15a and 15a are driven and controlled by a motor control device (not shown) so that the rotation speeds are substantially the same.
The tension roller 12 includes a fixed shaft 12a and a roller body 12b rotatably attached to the fixed shaft 12a. The fixed shaft 12a is connected to a slide member 16b of the tension roller moving means 16.
 駆動ローラー11A,11Bとテンションローラー12とは三角形状に配置され、これら3本のローラー11A,11B,12の外側に、予め加硫・成形された円環状のトレッド(以下、プレキュアトレッドという)20が掛け渡される。本例では、駆動ローラー11A,11Bを基台1側に水平方向に沿って所定距離だけ離して配置するとともに、テンションローラー12を支持部材3側に配置した。
 なお、掛け渡されるプレキュアトレッド20は、トレッドパターンが形成されている側の面20aが外周面で、台タイヤに接着される側の面20bが内周面になるように円環状に形成されているものとする。
The driving rollers 11A and 11B and the tension roller 12 are arranged in a triangular shape, and an annular tread (hereinafter referred to as a precure tread) vulcanized and formed in advance on the outside of the three rollers 11A, 11B, and 12 is used. 20 is multiplied. In this example, the driving rollers 11A and 11B are arranged on the base 1 side at a predetermined distance along the horizontal direction, and the tension roller 12 is arranged on the support member 3 side.
The precured tread 20 to be stretched is formed in an annular shape so that the surface 20a on the side where the tread pattern is formed is an outer peripheral surface and the surface 20b on the side bonded to the base tire is an inner peripheral surface. It shall be.
 ワイヤブラシ13A,13Bは、3本のローラー11A,11B,12の作る三角形の内側に、水平方向に沿って所定距離だけ離して配置されており、プレキュアトレッド20のセッティング時には、プレキュアトレッド20の内周面とワイヤブラシ13A,13Bの外周面とは当接していない。
 受けローラー14A,14Bも、テンションローラー12と同様に、固定軸14aとこの固定軸14aに回転自在に取付けられたローラー本体14bとを備えており、固定軸14aは保持台2に固定されている。受けローラー14A,14Bは、3本のローラー11A,11B,12の作る三角形の外側で、ワイヤブラシ13A,13Bの真下にワイヤブラシ13A,13Bに対向するようにそれぞれ配置されている。
The wire brushes 13A, 13B are arranged inside the triangle formed by the three rollers 11A, 11B, 12 at a predetermined distance along the horizontal direction. When the precure tread 20 is set, the precure tread 20 is set. Are not in contact with the outer peripheral surfaces of the wire brushes 13A and 13B.
Similarly to the tension roller 12, the receiving rollers 14 </ b> A and 14 </ b> B include a fixed shaft 14 a and a roller body 14 b that is rotatably attached to the fixed shaft 14 a, and the fixed shaft 14 a is fixed to the holding table 2. . The receiving rollers 14A and 14B are arranged outside the triangle formed by the three rollers 11A, 11B, and 12 so as to face the wire brushes 13A and 13B directly below the wire brushes 13A and 13B.
 駆動ローラー回転手段15は、モーター15aとモーター15aの出力軸に連結された減速機15bとを2組備え、減速機15b,15bの各出力軸が、それぞれ、駆動ローラー11A,11Bに連結されて、駆動ローラー11A,11Bを回転させる。モーター15aと減速機15bとは、基台1に固定される。
 テンションローラー移動手段16は、ボールネジ16aと、ボールネジ16aに回転自在に固定されたスライド部材16bと、モーター16cとを備え、モーター16cがボールネジ16aを回転させてスライド部材16bを上下方向に移動させることで、スライド部材16bに取付けられたテンションローラー12を上下方向に移動させる。
 ハブ部材回転手段17は、2組のモーター17a,17aと減速機17b,17bと、モーター17aと減速機17bとが取付けられる取付台17cとを備える。各モーター17a,17aの出力軸は各減速機17b,17bに連結され、各減速機17b,17bの出力軸が、それぞれ、ワイヤブラシ13A,13Bに連結されて、ワイヤブラシ13A,13Bを回転させる。
 ハブ部材押付手段18はシリンダー装置から成り、シリンダー本体18aが支持部材3に固定され、シリンダーロッド18bがハブ部材回転手段17の取付台17cに接続されている。シリンダーロッド18bを伸縮させると取付台17cが上下し、その結果、減速機17bの出力軸に連結されているワイヤブラシ13A,13Bが上下する。
The drive roller rotating means 15 includes two sets of a motor 15a and a speed reducer 15b connected to the output shaft of the motor 15a. The output shafts of the speed reducers 15b and 15b are connected to the drive rollers 11A and 11B, respectively. Then, the drive rollers 11A and 11B are rotated. The motor 15 a and the speed reducer 15 b are fixed to the base 1.
The tension roller moving means 16 includes a ball screw 16a, a slide member 16b rotatably fixed to the ball screw 16a, and a motor 16c. The motor 16c rotates the ball screw 16a to move the slide member 16b in the vertical direction. Thus, the tension roller 12 attached to the slide member 16b is moved in the vertical direction.
The hub member rotating means 17 includes two sets of motors 17a and 17a and speed reducers 17b and 17b, and a mounting base 17c to which the motor 17a and the speed reducer 17b are attached. The output shafts of the motors 17a and 17a are connected to the speed reducers 17b and 17b, and the output shafts of the speed reducers 17b and 17b are connected to the wire brushes 13A and 13B, respectively, to rotate the wire brushes 13A and 13B. .
The hub member pressing means 18 comprises a cylinder device, the cylinder body 18 a is fixed to the support member 3, and the cylinder rod 18 b is connected to the mounting base 17 c of the hub member rotating means 17. When the cylinder rod 18b is expanded and contracted, the mounting base 17c moves up and down, and as a result, the wire brushes 13A and 13B connected to the output shaft of the speed reducer 17b move up and down.
 削り粉受けトレイ19は上部が開口された箱状の容器で、バフ装置10の直下の基台1上に設置されて、ワイヤブラシ13A,13Bにより削り取られたプレキュアトレッド20の削り粉(バフ粉)を収納する。
 本例では、扉4aを備えた透明なケース4によりバフ装置10と基台1,保持台2,支持部材3とを上側から覆って密閉するとともに、ケース4にホース導入孔4bを設け、このホース導入孔4bから吸引装置5の吸引ホース5bをケース4内部に導入してプレキュアトレッド20の削り粉を回収するようにしている。具体的には、吸引ホース5bの一端を削り粉受けトレイ19の設けられた吸引孔19kに接続して、削り粉受けトレイ19内に収納されているバフ粉を吸引して回収する。なお、吸引孔19kを複数設けて、削り粉受けトレイ19内に収納されているバフ粉を吸引してもよい。
 また、透明なケース4は基台1から取り外し可能にしておくことが好ましい。その場合、透明なケース4をOリング等を用いて基台1に取付けておけば、扉4aを閉じて吸引を開始すれば、透明なケース4と基台1との密着性が向上する。
The shaving powder receiving tray 19 is a box-shaped container having an upper opening, and is placed on the base 1 directly below the buffing device 10 and shaved off the pre-cured tread 20 (buffed) by the wire brushes 13A and 13B. (Powder).
In this example, the transparent case 4 provided with the door 4a covers and seals the buff device 10 and the base 1, the holding base 2 and the support member 3 from above, and the case 4 is provided with a hose introduction hole 4b. The suction hose 5b of the suction device 5 is introduced into the case 4 from the hose introduction hole 4b, and the swarf of the precure tread 20 is collected. Specifically, one end of the suction hose 5b is connected to a suction hole 19k provided with the shaving powder receiving tray 19, and the buff powder stored in the shaving powder receiving tray 19 is sucked and collected. A plurality of suction holes 19k may be provided to suck the buff powder stored in the shaving powder receiving tray 19.
The transparent case 4 is preferably removable from the base 1. In that case, if the transparent case 4 is attached to the base 1 using an O-ring or the like, the adhesion between the transparent case 4 and the base 1 can be improved by closing the door 4a and starting suction.
 次に、本発明による円環状のプレキュアトレッドのバフ方法について説明する。
 はじめに、図2(a)に示すように、ケース4の図示しない扉4aを開いて、三角形状に配置された駆動ローラー11A,11Bとテンションローラー12の外側にプレキュアトレッド20を掛け渡す。このとき、プレキュアトレッド20は若干弛んだ状態で掛け渡される。
 次に、テンションローラー12を上側に移動させてプレキュアトレッド20を伸長させて、プレキュアトレッド20全体に張力を与える。プレキュアトレッド20に張力を与えることで、駆動ローラー11A,11Bにはプレキュアトレッド20から圧力が作用するので、駆動ローラー11A,11Bを回転させれば、プレキュアトレッド20を3本のローラー11A,11B,12の外側に保持しつつ、3本のローラー11A,11B,12の作る三角形に沿って回転させることができる。
 そして、図2(b)に示すように、図示しない扉4aを閉めてから、駆動ローラー11A,11Bを回転させてプレキュアトレッド20を回転させながらワイヤブラシ13A,13Bを下方に移動させ、ワイヤブラシ13A,13Bをプレキュアトレッド20の内周面に押し付ける。このとき、ワイヤブラシ13A,13Bを予め回転させておいてからプレキュアトレッド20に当接させることが好ましい。ワイヤブラシ13A,13Bの回転方向は、プレキュアトレッド20の回転方向と逆方向である。
 なお、吸引装置5は、扉4aを閉めてすぐに稼働させてもよいし、ワイヤブラシ13A,13Bの移動時に稼働させてもよい。
Next, an annular precure tread buffing method according to the present invention will be described.
First, as shown in FIG. 2A, the door 4 a (not shown) of the case 4 is opened, and the precure tread 20 is stretched around the drive rollers 11 </ b> A and 11 </ b> B and the tension roller 12 arranged in a triangular shape. At this time, the precure tread 20 is stretched over in a slightly slack state.
Next, the tension roller 12 is moved upward to elongate the precure tread 20, and tension is applied to the entire precure tread 20. By applying tension to the precure tread 20, pressure is applied to the drive rollers 11A, 11B from the precure tread 20, so if the drive rollers 11A, 11B are rotated, the precure tread 20 is moved to the three rollers 11A. , 11B, 12 while being held outside, can be rotated along the triangle formed by the three rollers 11A, 11B, 12.
Then, as shown in FIG. 2 (b), after closing the door 4a (not shown), the drive rollers 11A and 11B are rotated to rotate the precure tread 20, and the wire brushes 13A and 13B are moved downward to The brushes 13A and 13B are pressed against the inner peripheral surface of the precure tread 20. At this time, it is preferable that the wire brushes 13 </ b> A and 13 </ b> B are rotated in advance and then brought into contact with the precure tread 20. The rotation direction of the wire brushes 13A and 13B is opposite to the rotation direction of the precure tread 20.
The suction device 5 may be operated immediately after the door 4a is closed, or may be operated when the wire brushes 13A and 13B are moved.
 プレキュアトレッド20のワイヤブラシ13A,13Bを挟んだ反対側には、受けローラー14A,14Bが配置されているので、ワイヤブラシ13A,13Bをプレキュアトレッド20に押し付けても、受けローラー14A,14Bがワイヤブラシ13A,13Bの反力を受けるので、プレキュアトレッド20が撓むことはない。
 これにより、プレキュアトレッド20は、3本のローラー11A,11B,12により内周面20b側から保持されながら回転するとともに、プレキュアトレッド20の内周面20bには回転するワイヤブラシ13A,13Bが押し付けられるので、プレキュアトレッド20の内周面20bは均一にかつ過不足なくバフ研磨される。
Since the receiving rollers 14A and 14B are arranged on the opposite side of the precure tread 20 across the wire brushes 13A and 13B, even if the wire brushes 13A and 13B are pressed against the precure tread 20, the receiving rollers 14A and 14B. Receives the reaction force of the wire brushes 13A and 13B, the precure tread 20 will not bend.
As a result, the precure tread 20 rotates while being held from the inner peripheral surface 20b side by the three rollers 11A, 11B, and 12, and the wire brushes 13A and 13B that rotate on the inner peripheral surface 20b of the precure tread 20 are rotated. Is pressed, the inner peripheral surface 20b of the precure tread 20 is buffed uniformly and without excess or deficiency.
 ワイヤブラシ13A,13Bにより削り取られたプレキュアトレッド20のバフ粉pは削り粉受けトレイ19に収納される。
 ケース4の扉4aを閉めた状態ではケース4内は密閉空間となるので、バフ粉pがケース4の外側で作業する作業員や周囲の装置に飛散することはない。
 バフ粉pの吸引が終了したケース4内の削り粉受けトレイ19に収納されたバフ粉pは、吸引孔19kに吸引されて、吸引ホース5bから吸引装置5に送られ回収される。
 プレキュアトレッド20の内周面20bを所定時間だけバフ研磨した後には、ワイヤブラシ13A,13Bを上方に移動させ、プレキュアトレッド20の内周面20bから遠ざけるとともに、ワイヤブラシ13A,13Bの回転を停止させる。次に、駆動ローラー11A,11Bの回転を停止してから、テンションローラー12を下方に移動させてプレキュアトレッド20を弛ませる。
 最後に、ケース4の扉4aを開いてバフ研磨の済んだプレキュアトレッド20を取り出した後、次にバフ研磨するプレキュアトレッド20を駆動ローラー11A,11Bとテンションローラー12の外側に掛け渡す。
 なお、吸引装置5は、バフ研磨が終了してから1分程度経過後に停止させ、その後にプレキュアトレッド20を取り出すことが好ましい。
The buff powder p of the precure tread 20 scraped off by the wire brushes 13 </ b> A and 13 </ b> B is stored in the scrap receiving tray 19.
When the door 4a of the case 4 is closed, the inside of the case 4 becomes a sealed space, so that the buff powder p does not scatter to workers working outside the case 4 and surrounding devices.
After the suction of the buff powder p is completed, the buff powder p stored in the shaving powder receiving tray 19 in the case 4 is sucked into the suction hole 19k and sent from the suction hose 5b to the suction device 5 and collected.
After buffing the inner peripheral surface 20b of the precure tread 20 for a predetermined time, the wire brushes 13A, 13B are moved upward to move away from the inner peripheral surface 20b of the precure tread 20, and the wire brushes 13A, 13B are rotated. Stop. Next, after stopping the rotation of the drive rollers 11A and 11B, the tension roller 12 is moved downward to loosen the precure tread 20.
Finally, after opening the door 4a of the case 4 and taking out the precure tread 20 that has been buffed, the precure tread 20 to be buffed next is hung around the drive rollers 11A, 11B and the tension roller 12.
In addition, it is preferable that the suction device 5 is stopped after about 1 minute has elapsed after the buffing is finished, and then the precure tread 20 is taken out.
 このように、本実施の形態1では、バフ装置10を駆動ローラー11A,11Bと、テンションローラー12と、ワイヤブラシ13A,13Bと、受けローラー14A,14Bと、駆動ローラー回転手段15と、テンションローラー移動手段16と、ハブ部材回転手段17と、ハブ部材押付手段18と、削り粉受けトレイ19とから構成し、プレキュアトレッド20を3本のローラー11A,11B,12により内周面20b側から保持しながら、駆動ローラー11A,11Bを回転させてプレキュアトレッド20を回転させるとともに、プレキュアトレッド20の内周面20bにワイヤブラシ13A,13Bを回転させながら押し付けてプレキュアトレッドの内周面20bをバフ研磨したので、プレキュアトレッド20の内周面20bを均一にかつ過不足なくバフ研磨できるとともに、手作業によるバフ研磨に比較して接着性と形状の均一性を著しく向上させることができる。
 また、バフ装置10をケース4内に設置するとともに、削り粉受けトレイ19に収納されたプレキュアトレッド20のバフ粉pを吸引ホース5bで吸引して吸引装置5に送り回収するようにしたので、バフ粉pがケース4の外側で作業する作業員や周囲の装置に飛散することを防ぐことができる。したがって、作業環境を大幅に改善することができる。
As described above, in the first embodiment, the buffing device 10 includes the driving rollers 11A and 11B, the tension roller 12, the wire brushes 13A and 13B, the receiving rollers 14A and 14B, the driving roller rotating unit 15, and the tension roller. The moving means 16, the hub member rotating means 17, the hub member pressing means 18, and the shaving powder receiving tray 19 are configured, and the precure tread 20 is moved from the inner peripheral surface 20 b side by the three rollers 11 A, 11 B, and 12. While holding, the drive rollers 11A and 11B are rotated to rotate the precure tread 20, and the wire brushes 13A and 13B are pressed against the inner peripheral surface 20b of the precure tread 20 while being rotated to press the inner peripheral surface of the precure tread. Since 20b was buffed, the inner peripheral surface 20b of the precure tread 20 was leveled. And excessive or insufficient with it buffing no, it is possible to greatly improve the uniformity of the adhesion and shape compared to buffing by manually.
In addition, the buff device 10 is installed in the case 4, and the buff powder p of the precure tread 20 stored in the shaving powder receiving tray 19 is sucked by the suction hose 5b and sent to the suction device 5 for recovery. It is possible to prevent the buff powder p from being scattered to workers working outside the case 4 and surrounding devices. Therefore, the working environment can be greatly improved.
 なお、前記実施の形態1では、バフ研磨する円環状部材をプレキュアトレッド20としたが、バフ装置10でバフ研磨する対象はプレキュアトレッド20に限るものではなく、円環状に形成されたゴムベルト等の弾性を有する円環状部材にも適用可能である。
 また、バフ部材としては、ワイヤブラシ13A,13Bの他に、砥石などの他のバフ研磨用部材を用いることも可能である。
 また、前記例では、2本の駆動ローラー11A,11Bとテンションローラー12の3本のローラーにより、プレキュアトレッド20を内周面20b側から保持しながらプレキュアトレッド20を回転させて、プレキュアトレッド20の内周面20bをバフ研磨したが、プレキュアトレッド20を内周面20b側から保持するローラーの数としては3本に限るものではなく、プレキュアトレッド20に一定の張力を与えるためであれば、2本であってもよいし、4本以上であってもよい。また、駆動ローラーの数についても、1本であってもよいし、3本以上であってもよい。
 また、テンションローラー移動手段16やハブ部材押付手段18については、前記例の構成に限らず、周知のラックピニオン機構やレールとスライダーから成るスライド手段などの他の手段を用いてもよい。
 また、前記例では、ハブ部材押付手段18を用いてワイヤブラシ13A,13Bを上下させたが、ワイヤブラシ13A,13Bを前後させてもよい。この場合、ワイヤブラシ13A,13Bの先端側の径を小さくしておけばよい。これにより、ワイヤブラシ13A,13Bをプレキュアトレッド20の方向に前進させれば、ワイヤブラシ13A,13Bをプレキュアトレッド20の内周面20bに押し当てることができる。
In the first embodiment, the annular member to be buffed is the precure tread 20, but the object to be buffed by the buff device 10 is not limited to the precure tread 20, and a rubber belt formed in an annular shape. The present invention is also applicable to an annular member having elasticity such as.
In addition to the wire brushes 13A and 13B, other buffing members such as a grindstone can be used as the buffing member.
In the above example, the precure tread 20 is rotated by the three rollers of the two drive rollers 11A and 11B and the tension roller 12 while holding the precure tread 20 from the inner peripheral surface 20b side. Although the inner peripheral surface 20b of the tread 20 is buffed, the number of rollers for holding the precure tread 20 from the inner peripheral surface 20b side is not limited to three, and a certain tension is applied to the precure tread 20. If so, there may be two or four or more. Also, the number of driving rollers may be one or three or more.
Further, the tension roller moving means 16 and the hub member pressing means 18 are not limited to the configuration of the above example, and other means such as a well-known rack and pinion mechanism or a slide means including a rail and a slider may be used.
In the above example, the wire brushes 13A and 13B are moved up and down using the hub member pressing means 18, but the wire brushes 13A and 13B may be moved back and forth. In this case, the diameter on the tip side of the wire brushes 13A and 13B may be reduced. Accordingly, if the wire brushes 13A and 13B are advanced in the direction of the precure tread 20, the wire brushes 13A and 13B can be pressed against the inner peripheral surface 20b of the precure tread 20.
実施の形態2.
 前記実施の形態1では、バフ装置10をプレキュアトレッド20のバフ研磨のみに用いたが、図3(a),(b)に示すように、バフ装置10に、バフ研磨後のプレキュアトレッド20を拡径し保持するトレッド拡径手段30を設けることにより、バフ装置10を、図4に示すような、台タイヤ22に組み付ける際に用いられるトレッド拡径装置10Zとして使用することができる。
 トレッド拡径装置10Zは、バフ装置10とトレッド拡径手段30と台座6と車輪7とを備える。台座6には、バフ装置10の基台1とトレッド拡径手段30の保持板33とが搭載される。バフ装置10の基台1は、台座6に、プレキュアトレッド20の軸方向である前後方向にスライド可能に取付けられる。すなわち、バフ装置10全体は前後方向にスライド可能である。
 一方、保持板33は台座6に固定される。また、車輪7は、トレッド拡径装置10Zを台タイヤ保持装置40側に移動させるためのレールR上を走行する。
Embodiment 2. FIG.
In the first embodiment, the buffing apparatus 10 is used only for buffing the precure tread 20, but as shown in FIGS. 3A and 3B, the buffing apparatus 10 includes a precure tread after buffing. By providing the tread diameter expanding means 30 that expands and holds 20, the buff device 10 can be used as a tread diameter increasing device 10 </ b> Z used when assembled to the base tire 22 as shown in FIG. 4.
The tread diameter increasing device 10 </ b> Z includes a buff device 10, a tread diameter increasing means 30, a pedestal 6, and wheels 7. On the pedestal 6, the base 1 of the buff device 10 and the holding plate 33 of the tread diameter expanding means 30 are mounted. The base 1 of the buff device 10 is attached to the base 6 so as to be slidable in the front-rear direction which is the axial direction of the precure tread 20. That is, the entire buff device 10 can slide in the front-rear direction.
On the other hand, the holding plate 33 is fixed to the base 6. Moreover, the wheel 7 travels on the rail R for moving the tread diameter increasing device 10Z to the stand tire holding device 40 side.
 トレッド拡径手段30は、プレキュアトレッド20の内周面に当接する複数の保持部材31と、各保持部材31をプレキュアトレッド20の径方向外側にそれぞれ移動させるスライド機構32と、これらのスライド機構32を保持する保持板33とを備える。
 保持部材31は、円環状のプレキュアトレッド20の軸方向である前後方向に延長する部状の部材で、一端が後述するスライド機構32のスライド部材32cに取付けられる。本例では、9本の保持部材31により、バフ研磨後のプレキュアトレッド20を内周面20b側から保持する。
 保持板33は、前後方向から見たときに、上側が半円で下側が矩形となる板状の部材で、その内部には、前記半円の中心を中心とした貫通孔33hが設けられている。この貫通孔と前記半円を含む仮想円との間のリング状の部分を円環部33rという。本例では、貫通孔33hの中心を、駆動ローラー11A,11Bとテンションローラー12との作る三角形状の外接円の中心に一致させるとともに、径が前記外接円の径よりも大きくなるように貫通孔33hを形成した。
The tread diameter expanding means 30 includes a plurality of holding members 31 that are in contact with the inner peripheral surface of the precure tread 20, a slide mechanism 32 that moves each holding member 31 to the outside in the radial direction of the precure tread 20, and these slides. And a holding plate 33 that holds the mechanism 32.
The holding member 31 is a part-like member that extends in the front-rear direction, which is the axial direction of the annular precure tread 20, and one end is attached to a slide member 32c of a slide mechanism 32 described later. In this example, the nine holding members 31 hold the precure tread 20 after buffing from the inner peripheral surface 20b side.
The holding plate 33 is a plate-like member having a semicircle on the upper side and a rectangle on the lower side when viewed from the front-rear direction, and a through-hole 33h centering on the center of the semicircle is provided therein. Yes. A ring-shaped portion between the through hole and the virtual circle including the semicircle is referred to as an annular portion 33r. In this example, the center of the through hole 33h is made to coincide with the center of a triangular circumscribed circle formed by the drive rollers 11A and 11B and the tension roller 12, and the diameter of the through hole is larger than the diameter of the circumscribed circle. 33h was formed.
 スライド機構32は、レール台32aと、レール32bと、スライド部材32cと、シリンダー装置32Kとを備える。
 レール台32aは、一端が保持板33の円環部33rに固定され、他端が駆動ローラー11A,11Bとテンションローラー12とにより形成される三角形の内部で、かつ、ワイヤブラシ13A,13Bの可動範囲を避けた位置まで延長している。
 レール32bは、レール台32aの貫通孔33h側の端部を始端としてレール32bに沿って延長し、貫通孔33hの内周側近傍で終端する。
 スライド部材32cはブロック状の部材で、レール32bとは反対側の面に保持部材31の一端が取り付けられ、レール32b側の面にレール32bの凸部32mに係合して摺動する溝部32nが形成され、レール32bにスライド可能に取付けられている。
 シリンダー装置32Kのシリンダー本体32pは、レール台32aの円環部33r側に固定され、シリンダーロッド32qの先端は、スライド部材32cのシリンダー本体32p側の面に連結されている。
 したがって、シリンダー装置32Kを稼働してシリンダーロッド32qを伸縮させれば、保持部材31は、貫通孔33hの内部側と円環部33r側との間を移動する。
The slide mechanism 32 includes a rail base 32a, a rail 32b, a slide member 32c, and a cylinder device 32K.
One end of the rail base 32a is fixed to the annular portion 33r of the holding plate 33, the other end is inside a triangle formed by the driving rollers 11A and 11B and the tension roller 12, and the wire brushes 13A and 13B are movable. It extends to a position that avoids the range.
The rail 32b extends along the rail 32b starting from the end of the rail base 32a on the through hole 33h side, and terminates in the vicinity of the inner peripheral side of the through hole 33h.
The slide member 32c is a block-like member. One end of the holding member 31 is attached to the surface on the opposite side to the rail 32b, and the groove 32n that engages and slides on the protrusion 32m of the rail 32b on the surface on the rail 32b side. And is slidably attached to the rail 32b.
The cylinder body 32p of the cylinder device 32K is fixed to the ring portion 33r side of the rail base 32a, and the tip of the cylinder rod 32q is connected to the surface of the slide member 32c on the cylinder body 32p side.
Therefore, if the cylinder device 32K is operated to expand and contract the cylinder rod 32q, the holding member 31 moves between the inner side of the through hole 33h and the annular portion 33r side.
 保持部材31は、バフ研磨が終了するまでは、レール台32aの先端位置である3本のローラー11A,11B,12の作る三角形の内部に位置している。このときは、シリンダーロッド32qが最も伸長した状態にある。
 また、シリンダーロッド32qが最も縮んだ状態では、9本の保持部材31は、駆動ローラー11A,11Bとテンションローラー12との作る三角形状の外接円の中心を中心とした、径が前記外接円の径よりも大きく、かつ、貫通孔33hの径よりも小さな径を有する円に内接する正九角形の各頂点に位置するよう、スライド機構32を保持板33の円環部33rに取付ける。
The holding member 31 is positioned inside the triangle formed by the three rollers 11A, 11B, and 12 which are the tip positions of the rail base 32a until the buffing is finished. At this time, the cylinder rod 32q is in the most extended state.
In the state where the cylinder rod 32q is most contracted, the nine holding members 31 have a diameter of the circumscribed circle centered on the center of the triangular circumscribed circle formed by the driving rollers 11A and 11B and the tension roller 12. The slide mechanism 32 is attached to the annular portion 33r of the holding plate 33 so as to be positioned at each apex of a regular pentagon inscribed in a circle having a diameter larger than the diameter of the through hole 33h.
 次に、トレッド拡径装置10Zの動作について説明する。なお、バフ装置10の動作については、前記実施の形態1と同じなので、その説明を省略する。
 バフ研磨の終了後には、ワイヤブラシ13A,13Bは回転を停止するとともに上方に移動させられ、テンションローラー12も下方に移動させられるので、プレキュアトレッド20は弛んだ状態で、3本のローラー11A,11B,12に掛け渡されている。
 拡径動作を行う際には、まず、吸引装置5をバフ装置10から切り離すとともに、ケース4を基台1から取り外して、バフ研磨されたプレキュアトレッド20を9本の保持部材31に掛け直す(実際は、プレキュアトレッド20は上側の6本の保持部材31のみに掛け渡され、下側の3本の保持部材31は、掛け渡されたプレキュアトレッド20の内部に位置しているだけである)。
 そして、保持部材31を拡径しても、バフ装置10のローラー11A,11B,12,14A,14B及びワイヤブラシ13A,13Bに接触しないように、基台1を台座6の後方に移動させた後、シリンダー装置32Kを稼働してシリンダーロッド32qを縮めてスライド部材32cを円環部33r側に移動させる。これにより、保持部材31も円環部33r側に移動するので、プレキュアトレッド20を拡径することができる。
Next, the operation of the tread diameter increasing device 10Z will be described. Since the operation of the buff device 10 is the same as that of the first embodiment, the description thereof is omitted.
After the buffing is finished, the wire brushes 13A and 13B stop rotating and are moved upward, and the tension roller 12 is also moved downward. , 11B, 12.
When performing the diameter expanding operation, first, the suction device 5 is disconnected from the buff device 10, the case 4 is detached from the base 1, and the buffed precure tread 20 is re-hanged on the nine holding members 31. (Actually, the precure tread 20 is stretched over only the upper six holding members 31, and the lower three retaining members 31 are merely located inside the laid precured tread 20. is there).
Then, even if the diameter of the holding member 31 is increased, the base 1 is moved to the rear of the base 6 so as not to contact the rollers 11A, 11B, 12, 14A, 14B and the wire brushes 13A, 13B of the buff device 10. Thereafter, the cylinder device 32K is operated to contract the cylinder rod 32q and move the slide member 32c to the annular portion 33r side. Thereby, since the holding member 31 also moves to the annular part 33r side, the diameter of the precure tread 20 can be expanded.
 拡径したプレキュアトレッド20を台タイヤ22に組み付ける際には、図4に示すように、トレッド拡径装置10Zの車輪7を駆動してトレッド拡径装置10Zを台タイヤ22を保持する台タイヤ保持装置40方向に移動させた後、プレキュアトレッド20を台タイヤ22に組み付ける。
 台タイヤ保持装置40は、台タイヤ22を保持するドラム41と、プレキュアトレッド20を台タイヤ22に押し付けるトレッド押付手段42と、ドラム41の中心軸に連結されたドラムシャフト43と、ドラムシャフト43を図示しない軸受けを介して回転可能に保持する保持装置本体44と、ドラムシャフト43を回転させるためのドラムモーター45とを備えている。ドラムシャフト43のドラム41と反対側の端部とドラムモーター45の出力軸とにはそれぞれプーリー46,47が取付けられており、このプーリー46とプーリー47とがベルト48により連結されている。なお、ドラムモーター45とドラムシャフト43とを直接連結してもよい。
When assembling the expanded precure tread 20 to the base tire 22, as shown in FIG. 4, a base tire that holds the base tire 22 by driving the wheels 7 of the tread diameter increasing device 10 </ b> Z. After moving in the direction of the holding device 40, the precure tread 20 is assembled to the base tire 22.
The base tire holding device 40 includes a drum 41 that holds the base tire 22, tread pressing means 42 that presses the precure tread 20 against the base tire 22, a drum shaft 43 that is connected to the central axis of the drum 41, and a drum shaft 43 Is held rotatably via a bearing (not shown), and a drum motor 45 for rotating the drum shaft 43 is provided. Pulleys 46 and 47 are respectively attached to the end of the drum shaft 43 opposite to the drum 41 and the output shaft of the drum motor 45, and the pulley 46 and the pulley 47 are connected by a belt 48. The drum motor 45 and the drum shaft 43 may be directly connected.
 トレッド押付手段42は、シリンダーロッド42qの先端に押付部材42kを有するシリンダー装置42aと、このシリンダー装置42aを保持する枠体42bとを備える。枠体42bは保持装置本体44の外周部に固定される環状の枠体本体42mと、枠体本体42mからドラム41側に突出してシリンダー装置42aのシリンダー本体42pを保持する支持部材42nとを備える。本例では、支持部材42nを6本とし、それぞれの支持部材42nにシリンダー装置42aを装着した。なお、図4では、上部と下部のシリンダー装置42aと支持部材42nのみを図示した。 The tread pressing means 42 includes a cylinder device 42a having a pressing member 42k at the tip of the cylinder rod 42q, and a frame body 42b for holding the cylinder device 42a. The frame body 42b includes an annular frame body 42m fixed to the outer periphery of the holding device body 44, and a support member 42n that protrudes from the frame body 42m toward the drum 41 and holds the cylinder body 42p of the cylinder device 42a. . In this example, six support members 42n are provided, and the cylinder device 42a is mounted on each support member 42n. In FIG. 4, only the upper and lower cylinder devices 42a and the support member 42n are shown.
 プレキュアトレッド20を台タイヤ22に組み付ける際には、トレッド拡径装置10Zを台タイヤ保持装置40方向に移動させ、拡径されたプレキュアトレッド20が台タイヤ22の周囲を取り囲む位置に停止させた後、スライド機構32を稼働させて保持部材31を台タイヤ22の表面に当接させる。本例では、プレキュアトレッド20と台タイヤ22とを接着するための接着剤を台タイヤ22側に予め塗布しておくとともに、保持部材31の表面に離型剤をコーティングしている。
 次に、トレッド押付手段42のシリンダーロッド42qを伸長させて、押付部材42kをプレキュアトレッド20の外面側に押し付けながら、トレッド拡径装置10Zを台タイヤ保持装置40から離れる方向に移動させて、プレキュアトレッド20と台タイヤ22との間に挟まれている保持部材31を抜き取る。これにより、プレキュアトレッド20は台タイヤ22の外周面に組み付けられる。
 その後、ドラムモーター45を駆動して台タイヤ22を回転させるとともに、図示しない、押圧ローラーをプレキュアトレッド20の表面に接触させることで、プレキュアトレッド20を台タイヤ22になじませ、プレキュアトレッド20の組み付けを完了する。
When the precure tread 20 is assembled to the base tire 22, the tread diameter increasing device 10 </ b> Z is moved in the direction of the base tire holding device 40, and the precure tread 20 whose diameter has been increased is stopped at a position surrounding the base tire 22. After that, the slide mechanism 32 is operated to bring the holding member 31 into contact with the surface of the base tire 22. In this example, an adhesive for adhering the precure tread 20 and the base tire 22 is applied in advance to the base tire 22 side, and the surface of the holding member 31 is coated with a release agent.
Next, while extending the cylinder rod 42q of the tread pressing means 42 and pressing the pressing member 42k against the outer surface side of the precure tread 20, the tread expanding device 10Z is moved away from the base tire holding device 40, The holding member 31 sandwiched between the precure tread 20 and the base tire 22 is extracted. Thereby, the precure tread 20 is assembled to the outer peripheral surface of the base tire 22.
Thereafter, the drum motor 45 is driven to rotate the base tire 22, and a pressure roller (not shown) is brought into contact with the surface of the precure tread 20, so that the precure tread 20 is adapted to the base tire 22, and the precure tread. Complete 20 assembly.
 以上、本発明を実施の形態を用いて説明したが、本発明の技術的範囲は前記実施の形態に記載の範囲には限定されない。前記実施の形態に、多様な変更または改良を加えることが可能であることが当業者にも明らかである。そのような変更または改良を加えた形態も本発明の技術的範囲に含まれ得ることが、特許請求の範囲から明らかである。 As mentioned above, although this invention was demonstrated using embodiment, the technical scope of this invention is not limited to the range as described in the said embodiment. It will be apparent to those skilled in the art that various modifications or improvements can be added to the embodiment. It is apparent from the claims that the embodiments added with such changes or improvements can be included in the technical scope of the present invention.
 本発明によれば、プレキュアトレッドなどの円環状部材の内周面を均一にかつ過不足なくバフ研磨できるので、バフ研磨品の品質を向上させることができる。また、バフ研磨を自動で行うことができるので、生産性を向上することができる。 According to the present invention, the inner peripheral surface of an annular member such as a precure tread can be uniformly and sufficiently buffed, so that the quality of the buffed product can be improved. Moreover, since buffing can be performed automatically, productivity can be improved.
 1 基台、2 保持台、3 支持部材、
10 プレキュアトレッドのバフ装置、11A,11B 駆動ローラー、
12 テンションローラー、13A,13B ワイヤブラシ、
14A,14B 受けローラー、15 駆動ローラー回転手段、
16 テンションローラー移動手段、17 ハブ部材回転手段、
18 ハブ部材押付手段、19 削り粉受けトレイ、
20 プレキュアトレッド。
 
1 base, 2 holding base, 3 support member,
10 Precure tread buffing device, 11A, 11B drive roller,
12 tension roller, 13A, 13B wire brush,
14A, 14B receiving roller, 15 driving roller rotating means,
16 tension roller moving means, 17 hub member rotating means,
18 Hub member pressing means, 19 Chip receiving tray,
20 Precure tread.

Claims (5)

  1.  円環状部材を内周面側から保持するとともに、前記円環状部材を当該円環状部材の軸方向を回転軸として回転させる保持・回転手段と、
    前記円環状部材の内周面に接触しながら回転するバフ部材とを備え、
    前記保持・回転手段は、
    当該円環状部材の内周面側に配置されて当該円環状部材の軸方向に延長する複数の内側ローラーと、
    円環状部材の外周側で前記バフ部材と円環状部材を挟んで配置されて当該円環状部材の軸方向に延長する外側ローラーとを備え、
    前記内側ローラーのうちの少なくとも1本は、当該円環状部材の軸方向に平行な回転軸の周りに回転して前記内側ローラーに保持された円環状部材を回転させる駆動ローラーで、
    前記バフ部材は、
    当該円環状部材の軸方向に平行な回転軸の周りに回転することを特徴とする円環状部材のバフ装置。
    Holding and rotating means for holding the annular member from the inner peripheral surface side, and rotating the annular member around the axial direction of the annular member;
    A buff member that rotates while contacting the inner peripheral surface of the annular member,
    The holding / rotating means is
    A plurality of inner rollers arranged on the inner peripheral surface side of the annular member and extending in the axial direction of the annular member;
    An outer roller disposed on the outer peripheral side of the annular member with the buff member and the annular member interposed therebetween and extending in the axial direction of the annular member;
    At least one of the inner rollers is a drive roller that rotates around a rotation axis parallel to the axial direction of the annular member to rotate the annular member held by the inner roller,
    The buff member is
    A buffing device for an annular member that rotates about a rotation axis parallel to the axial direction of the annular member.
  2.  前記保持・回転手段を密閉するケースと、
    前記ケースに設けられた吸い込み口に連通する筒体を有し前記ケース内に発生した削り粉を吸引する吸引手段とを更に備えたことを特徴とする請求項1に記載の円環状部材のバフ装置。
    A case for sealing the holding and rotating means;
    The baffle of the annular member according to claim 1, further comprising a suction unit that has a cylindrical body that communicates with a suction port provided in the case and sucks the shavings generated in the case. apparatus.
  3.  円環状のプレキュアトレッドを内周面側から保持しながら前記プレキュアトレッドを回転させるとともに、前記プレキュアトレッドの内周面にバフ部材を回転させながら押し付けて前記プレキュアトレッドの内周面をバフ研磨することを特徴とするプレキュアトレッドのバフ方法。 While rotating the precure tread while holding the annular precure tread from the inner peripheral surface side, the buff member is pressed against the inner peripheral surface of the precure tread while rotating the inner peripheral surface of the precure tread. A buffing method of precure tread, characterized by buffing.
  4.  密閉した箱の内部で、前記プレキュアトレッドの内周面をバフ研磨するとともに、前記バフ研磨により発生した削り粉を、前記箱に設けられた吸い込み口から吸引して回収することを特徴とする請求項3に記載のプレキュアトレッドのバフ方法。 Inside the sealed box, the inner peripheral surface of the precure tread is buffed, and the shavings generated by the buffing are collected by sucking from a suction port provided in the box. The precure tread buffing method according to claim 3.
  5.  円環状のプレキュアトレッドを内周面側から保持しながら回転させる複数の内側ローラーと、
    前記プレキュアトレッドの内周面に当接しながら回転するバフ部材と、
    前記プレキュアトレッドの外周側で前記バフ部材と前記プレキュアトレッドを挟んで配置される外側ローラーと、
    前記プレキュアトレッドを拡径し保持するトレッド拡径手段とを備え、
    前記トレッド拡径手段は、
    前記プレキュアトレッドの内周面に当接する複数の保持部材と、
    前記複数の保持部材をバフ研磨後のプレキュアトレッドの径方向外側に移動させる手段とを有することを特徴とするプレキュアトレッドのバフ装置。
     
    A plurality of inner rollers that rotate while holding the annular precure tread from the inner peripheral surface side; and
    A buff member that rotates while contacting the inner peripheral surface of the precure tread;
    An outer roller disposed between the buff member and the precure tread on the outer peripheral side of the precure tread;
    A tread diameter expanding means for expanding and holding the precure tread,
    The tread diameter expanding means is
    A plurality of holding members in contact with the inner peripheral surface of the precure tread;
    And a means for moving the plurality of holding members outward in the radial direction of the precure tread after buffing.
PCT/JP2011/056705 2010-06-25 2011-03-22 Buffing device for annular member and method and device for buffing precure tread WO2011161994A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013212638A (en) * 2012-04-02 2013-10-17 Sumitomo Rubber Ind Ltd Buff apparatus of ring tread for retread tire
CN114029826A (en) * 2021-11-03 2022-02-11 青岛万方循环科技有限公司 Annular tire tread polisher
WO2023094928A1 (en) * 2021-11-24 2023-06-01 Pirelli Tyre S.P.A. Process and plant for handling green tyres for bicycles

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JPS549805A (en) * 1977-06-25 1979-01-25 Sumitomo Rubber Ind Tire buffing device
JPH05116235A (en) * 1991-10-30 1993-05-14 Bridgestone Corp Buff processing method for precured tread and its device
JP2008126479A (en) * 2006-11-20 2008-06-05 Bridgestone Corp Method for removing buffing dust from tire casing

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Publication number Priority date Publication date Assignee Title
JPS549805A (en) * 1977-06-25 1979-01-25 Sumitomo Rubber Ind Tire buffing device
JPH05116235A (en) * 1991-10-30 1993-05-14 Bridgestone Corp Buff processing method for precured tread and its device
JP2008126479A (en) * 2006-11-20 2008-06-05 Bridgestone Corp Method for removing buffing dust from tire casing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013212638A (en) * 2012-04-02 2013-10-17 Sumitomo Rubber Ind Ltd Buff apparatus of ring tread for retread tire
CN114029826A (en) * 2021-11-03 2022-02-11 青岛万方循环科技有限公司 Annular tire tread polisher
WO2023094928A1 (en) * 2021-11-24 2023-06-01 Pirelli Tyre S.P.A. Process and plant for handling green tyres for bicycles

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