WO2011161378A1 - Process for purifying a used hydrocarbon-based feedstock - Google Patents

Process for purifying a used hydrocarbon-based feedstock Download PDF

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Publication number
WO2011161378A1
WO2011161378A1 PCT/FR2011/051434 FR2011051434W WO2011161378A1 WO 2011161378 A1 WO2011161378 A1 WO 2011161378A1 FR 2011051434 W FR2011051434 W FR 2011051434W WO 2011161378 A1 WO2011161378 A1 WO 2011161378A1
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WO
WIPO (PCT)
Prior art keywords
process according
hydrocarbon feedstock
compounds
oil
filtration
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Application number
PCT/FR2011/051434
Other languages
French (fr)
Inventor
Samuel Mignard
Maurice Born
Dominique Rio
Original Assignee
Societe De Conception D'equipements Pour L'environnement Et L'industrie
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Application filed by Societe De Conception D'equipements Pour L'environnement Et L'industrie filed Critical Societe De Conception D'equipements Pour L'environnement Et L'industrie
Priority to EP11738003.0A priority Critical patent/EP2585567B1/en
Publication of WO2011161378A1 publication Critical patent/WO2011161378A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0016Working-up used lubricants to recover useful products ; Cleaning with the use of chemical agents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G19/00Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment
    • C10G19/02Refining hydrocarbon oils in the absence of hydrogen, by alkaline treatment with aqueous alkaline solutions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/09Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for by filtration
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G31/00Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
    • C10G31/10Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for with the aid of centrifugal force
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G53/00Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes
    • C10G53/02Treatment of hydrocarbon oils, in the absence of hydrogen, by two or more refining processes plural serial stages only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0025Working-up used lubricants to recover useful products ; Cleaning by thermal processes
    • C10M175/0033Working-up used lubricants to recover useful products ; Cleaning by thermal processes using distillation processes; devices therefor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/005Working-up used lubricants to recover useful products ; Cleaning using extraction processes; apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0058Working-up used lubricants to recover useful products ; Cleaning by filtration and centrifugation processes; apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/0075Working-up used lubricants to recover useful products ; Cleaning synthetic oil based
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M175/00Working-up used lubricants to recover useful products ; Cleaning
    • C10M175/02Working-up used lubricants to recover useful products ; Cleaning mineral-oil based
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/008Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials
    • C10G2300/1007Used oils
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1022Fischer-Tropsch products
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/205Metal content

Definitions

  • the present invention relates to a process for treating or purifying a hydrocarbon feed comprising pollutant compounds, undesirable or requiring to be removed, in particular to allow the use of the hydrocarbon feedstock thus purified.
  • the invention also relates to the treatment of this charge by means of a transformation agent.
  • the process according to the invention can be implemented for the treatment of waste oils, such as motor oils, hydraulic oils, gear oils or industrial oils, and mixtures thereof, in particular to regenerate them. in a lubricating base of commercial quality identical to the original product for a new use.
  • This type of treatment may be referred to as "re-refining or regenerating used oils".
  • the field of the invention is therefore that of the regeneration of hydrocarbon feedstocks, such as used or used oils such as motor oils, hydraulic oils, gear oils or industrial oils, and mixtures thereof.
  • An oil corresponds, conventionally to a mixture of hydrocarbons also comprising various additives reinforcing the intrinsic properties of this oil or providing additional properties for a specific use.
  • additives commonly used in oils, in particular in motor oils mention may be made of:
  • antioxidant additives • antioxidant additives whose function is to slow the oxidation of the oil and thus extend its life;
  • Dispersant additives for example alkyl-succimides, which serve to suspend in the oil solid impurities present in the engine oil such as soot, dust, wear metals;
  • Anti-wear additives contributing to forming a protective film on the surfaces of the parts in contact with said oil, for example organometallic compounds such as zinc alkyl-dithio-phosphates;
  • Antirust additives for example sulfonates or phenolates, viscosity index improvers or anti-foam additives, etc.
  • the oils are subjected to stresses that will cause their degradation leading to an increase in the contaminant content of said oils, these contaminants may be derived from a degradation of the aforementioned additives, such as antioxidant additives, anti-wear agents; or external pollutants, such as dust; or wear metals emanating from, for example, parts with which the oil is in contact during use; or even fractions of fuel (gas oil or gasoline) more or less oxidized or thermally cracked and which may be in liquid or solid form including soot; or else contaminants related to the storage of used oils in which there are sometimes substances constituting light fractions which are generally water, or chlorinated or petroleum solvents.
  • additives such as antioxidant additives, anti-wear agents; or external pollutants, such as dust; or wear metals emanating from, for example, parts with which the oil is in contact during use; or even fractions of fuel (gas oil or gasoline) more or less oxidized or thermally cracked and which may be in liquid or solid form including soot; or else contaminants related to the storage of used oils in which there are sometimes substances
  • Finishing operations essentially to obtain a discolored oil, for example, by adsorption of said oils on activated bleaching grounds or by catalytic hydrogenation.
  • Another solution may be to add an adjuvant to the oil to be treated, which will make it possible to reduce the viscosity of the liquid to be filtered.
  • This adjuvant may be a liquid organic solvent such as propane, hexane, heptane or any other organic solvent miscible in the oil.
  • a fluid in the supercritical state such as carbon dioxide in the supercritical state, as described in the international patent application WO-00 / 521-18.
  • these methods can lead to an important transition from undesirable elements in the filtrate through the filter, which is to be avoided.
  • this method has the disadvantage of introducing a base in a non-depolluted load; the chemical treatment can not be total without consuming a large amount of base and generate significant amounts of waste.
  • Patent Application EP-1712608 describes a process for the regeneration of used mineral oils to obtain lubricating bases. This process comprises the demetallization of the oil by means of treatment with an ammonium salt and then a double distillation in the presence of alkali hydroxides of the demetallized oil. This process can be carried out at moderate temperatures in order to preserve the installations used.
  • the invention provides a process for purifying a hydrocarbon feedstock comprising additives, degradation products, contaminants or any pollutant compounds or compounds requiring to be eliminated, in particular with a view to allowing the use of the hydrocarbon feedstock as well as purified.
  • the method according to the invention makes it possible to provide a solution to all or part of the problems of known methods.
  • the method according to the invention allows a significant reduction in the passage of contaminant elements through the filter during the filtration treatment of a used oil, regardless of the filtration mode used.
  • the process according to the invention also makes it possible to purify waste oils and thus to allow their reuse, in particular as a lubricating base.
  • the process according to the invention easily adapts to the size of the deposits of used oil to be purified. It is particularly advantageous in terms of investment in equipment compared to processes using distillation under reduced pressure followed by treatment under high pressure of hydrogen, while being non-polluting compared to known processes using sulfuric acid. concentrated. In addition, it is nondestructive of the base oil molecules and avoids the chemical transformation of the feedstock because the molecules making up the base oil are not thermally or oxidatively converted.
  • a first aspect of the invention therefore relates to a process for purifying a hydrocarbon feedstock, comprising one or more compounds to be eliminated, which comprises the steps of:
  • the invention relates to a process comprising successively steps (a), (b), (c) and (d).
  • the hydrocarbon feedstock is generally a feedstock comprising one or more hydrocarbons and optionally one or more compounds comprising carbon atoms, hydrogen atoms and which may also comprise one or more heteroatoms.
  • the hydrocarbon feedstock is a mineral or mineral oil or a synthetic or synthetic oil derived from petrochemistry.
  • mineral oils derived from the fractional distillation of crude oil which, properly additivated, become industrial oils, gear oils, hydraulic oils or motor oils.
  • polyisobutenes As synthesis oil, mention may be made of polyisobutenes, poly- ⁇ -olefins, hydrotreated or hydroisomerized lubricating bases, IOPs or polyolefin olefins.
  • the hydrocarbon feedstock is in liquid form under the conditions of implementation of the process.
  • the compound (s) to be eliminated are:
  • additives initially present in the unwashed or used load including dispersant additives, detergent additives, anti-wear additives, polymers; and may have been degraded in whole or in part;
  • elements initially not included in the load including water, dust, soot, metal elements from eg the wear of the parts with which the load is in contact during use.
  • the dispersant additives may be organic compounds comprising a polar part and a lipophilic part and may allow the suspension within the hydrocarbon feedstock of solid or colloidal elements such as dust, soot, wear metals, solid residues or colloidal oxidation. These dispersant additives generally make it possible to prevent these solid or colloidal elements from agglomeration and thus prevent the formation of deposits within the filler These dispersant additives constitute the major chemical obstacle preventing the disassembly of the used lubricant.
  • the dispersing additives may for example be alkenylsuccinimide compounds, in particular of formula (1):
  • R 1 represents a hydrocarbon group, or "Mannich base” type compounds, in particular of formula (2):
  • R 2 represents an alkyl group
  • the extraction of the light compounds present within the feed has for main purpose the elimination of fuels or water.
  • the elimination of water is particularly advantageous when a ceramic filtration membrane is used.
  • the extraction step is carried out under vacuum or under reduced pressure, preferably under the usual vacuum extraction conditions.
  • the extraction step is carried out at a pressure customary for those skilled in the art, in particular at a pressure of less than 0.08 bar, for example less than 0.05 bar, or even less than 0.03 bar.
  • the extraction step is carried out at a temperature customary for those skilled in the art, in particular at a temperature ranging from 100 to 250 ° C., for example at about 150 ° C.
  • the filtration concerns the majority of the compounds to be removed, preferably 80% or even 90% or more of the compounds to be removed are filtered.
  • the filtration of the compounds is carried out by means of a filter which may be a membrane based on metals or metal alloys such as steel, for example stainless steel, or nickel; oxides such as oxides selected from Al 2 O 3 , ZrO 2 , TiO 2 .
  • the filter makes it possible to retain compounds or particles whose mean size, ie the mean particle diameter, ranges from 1 nm to 10 ⁇ m, in a manner that is preferably 2nm at 1 ⁇ and more preferably from 2nm to 0.1 ⁇ .
  • the filtration is a frontal filtration or a tangential filtration, in particular a monophasic tangential filtration.
  • the flow of charge meets or crosses the filter perpendicularly when the filtration is frontal or flows parallel to the filter surface when the filtration is tangential.
  • the filtration is assisted or carried out in the presence of a fluid in the supercritical state.
  • the fluid in the supercritical state can be selected from CO 2 , N 2 O, SF 6 , alkanes such as methane, ethane, propane or hexane.
  • the fluid in the supercritical state is CO 2 .
  • the fluid in the supercritical state may be present in an amount ranging from 2 to 60% by weight of hydrocarbon feedstock to be purified, preferably in an amount ranging from 8 to 30%, more preferably ranging from about 12 to 25%, even more preferably in an amount of about 15% to 20%, especially when this fluid is CO 2 .
  • the filtration is carried out at a temperature ranging from 50 to 450 ° C., preferably from 60 to 200 ° C., more preferably ranging from 100 to 180 ° C., even more preferably from 100 to 180 ° C. approximately 15 ° C.
  • the filtration is carried out at a pressure ranging from 50 to 350 bar, preferably from 100 to 250 bar, more preferably from 120 to 180 bar, even more preferred about 150 bars.
  • the membrane or filter retains all the particles or compounds having a diameter greater than the average mesh size of said filter and thus make it possible to isolate a filtrate freed from these compounds or particles, or even size molecules. smaller that can be retained by polarization effect of the layer.
  • the action of the fluid in the supercritical state can be implemented before, simultaneously with or after the filtration step.
  • the fluid in the supercritical state generally makes it possible to reduce the viscosity of the hydrocarbon feedstock to be treated and thus allow or facilitate its filtration.
  • a lowering of the viscosity by a factor of 4 to 5 is possible.
  • the dissolution of the supercritical fluid in the hydrocarbon feed leads to an increase in its volume. This increase can be from a factor ranging from 1.01 to 3, in particular a factor of about 1.15.
  • the monophasic tangential filtration within the process according to the invention makes it possible in particular to retain the metals or soots that would still be present in the hydrocarbon feedstock, especially in used oil, after an initial extraction step.
  • the hydrocarbon feedstock may be subjected to a biphasic filtration assisted by a supercritical fluid and to separate a residue, highly viscous or solid, a purified liquid and high viscosity, generally higher or equal to 1000cSt measured at 40oC, preferably greater than or equal to 1500cSt measured at 40oC.
  • the amount of CO 2 is increased to thin the retentate which has become very viscous.
  • the process is in two-phase mode.
  • the separated solid phase is for example of the bituminous type which is then concentrated by a factor of 10 to 100, preferably by a factor of 20 to 60.
  • the majority or all of the compounds to be eliminated or undesirable within the oil to be purified is concentrated in this residue or solid phase.
  • a physically and chemically inert residue is obtained which can be used for road surfacing or as a jointing material for example.
  • the residue and the liquid may be subjected to an expansion to separate the supercritical fluid, in particular CO 2 , for recycling.
  • CO 2 as a supercritical fluid in the process according to the invention makes it possible to greatly improve its safety, in particular by reducing the fire risks associated with conventional processes for refining used oils.
  • the method according to the invention can be implemented continuously or discontinuously, that is to say batch or batch.
  • the yield is generally of the order of 80 to 85% efficiency, evaporation enthalpy of about 300kJ / kg of oil, sensible heat of about 2kJ / kg of oil / K.
  • the filtration may be preceded by the addition of an aggregating agent.
  • an aggregating agent is of the bitumen type. It is then generally added in an amount ranging from 0.1 to 10% by weight of starting hydrocarbon feedstock, preferably in an amount ranging from 0.5 to 2% by weight of hydrocarbon feedstock, in particular in a quantity 1% by weight of hydrocarbon feedstock starting.
  • the treatment of the filler by means of a transformation agent may be a bleaching, a salification, a saponification, a trapping or a chemical modification of the compounds to be eliminated. Preferably, it is a saponification.
  • the treatment of the filler by means of a transformation agent is carried out by means of a hydroxide derivative of metal or alkaline earth metal used alone or in a mixture, for example NaOH or KOH, which may be used in aqueous solution, for example at about 50% by weight.
  • the treatment of the feedstock by means of a transformation agent is carried out at atmospheric pressure or at higher pressures.
  • the treatment of the feedstock with a transformation agent is carried out at a pressure ranging from 1 to 10 bar or alternatively from 2 to 5 bar. Conducting this treatment step at atmospheric pressure is advantageous.
  • the treatment of the feedstock by means of a transformation agent is carried out at a temperature ranging from 30 to 350 ° C., preferably from 50 to 200 ° C., even more preferably from 50 to 200 ° C. about 95 to 100oC.
  • the treatment of the feedstock by means of a transformation agent is carried out with stirring, preferably with vigorous stirring, or even very strong stirring.
  • the separation is facilitated by the transformation of these compounds by means of or by the action of the transformation agent.
  • This final step is therefore advantageously implemented following the treatment step with a transformation agent.
  • the separation step is carried out by distillation of the hydrocarbon feedstock making it possible to separate the transformed compounds between the distillable fractions and the fractions made non-distillable.
  • the distillation is a vacuum distillation, for example a falling film vacuum distillation or a reduced-pressure distillation in a thin layer.
  • the start distillation parameters are advantageously about 19mbar for the pressure, about 240 ° C. for the medium temperature and about 50 ° C. for the temperature at the top. of column.
  • these parameters are generally about 19mbar for the pressure, of about 375oC, tending towards 400oC, for the temperature of the medium and about 375oC for the temperature at the head of column.
  • one of the preferred variants of the invention is a process for purifying a used oil, comprising one or more compounds to be eliminated, which comprises the steps, in particular successive steps:
  • An even more preferred variant of the invention is a process for purifying a used oil, comprising the steps, in particular successive steps:
  • the method according to the invention can be implemented within an installation comprising at least:
  • a first unit for example a tank, in which the hydrocarbon feedstock to be purified is placed;
  • a filtration unit connected to the first unit
  • Figure 1 shows a schematic sectional view of an example of an installation for implementing the method of the invention.
  • Figure 2 shows a schematic sectional view of an example of an installation for implementing the method of the invention.
  • the used oil (HU) is the result of the draining of a new ACE E7 oil grade ACE E7 heavy duty diesel engine turbo diesel engine running 60,000km in a RVI brand truck; this type of used oil was chosen for its severity during the regeneration treatment (strong additivation and presence of a large amount of compounds derived from the degradation of diesel, see Table 1);
  • the oil (HU) is brought to a temperature of 150oC in the exchanger (e1) and then introduced into the extractor (2) under a partial vacuum of 20mmHg.
  • the water (E) extracted at the top is directed towards (s1), the bottom of the column is introduced into the extractor (3).
  • the volatile fractions (FV) which are fuels are extracted at the top of the column and are directed to (s2); HU, free of its volatile fractions (HU-E-FV) is directed to the mixing plant (1).
  • the additive (A) is heated to 150oC; it is introduced into HU-E-FV in a mixing plant (1); the additive (A) is a bitumen aggregation agent introduced at about 1% by weight.
  • the mixture (HU-E-FV + A) is brought to a temperature of 150oC in the exchanger (e2).
  • the fluid (C) stored in (s3) is CO2; it is heated to 150oC and 150 bar which corresponds to a supercritical state; it is introduced at the rate of 20% by weight in (f1) at the same time as the used oil (HU-E-FV + A).
  • the used oil (HU-E-FV + A) is introduced into a first tangential filtration loop (f1); the transmembrane pressure of 4 bar allows the passage of the oil through the membrane.
  • the retentate (R1) is introduced into a second loop (f2).
  • the filtrate (F + C) is directed to the separator (d), (C) is recycled to (s3), the separated filtrate (F) is directed to the exchanger (e3).
  • the retentate (R2) is introduced into a third loop (f3).
  • the filtrate (F + C) is directed to the separator (c2), (C) is recycled to (s3), (F) is directed to the exchanger (e3).
  • the retentate (R3) is directed to the bitumen pool (PB).
  • the filtrate (F + C) is directed to the separator (c3), (C) is recycled to (s3), (F) is directed to the exchanger (e3).
  • (F) is brought to a temperature of about 100oC, and is introduced into the saponification plant (4).
  • Solution (S) is composed of 5% by weight of water and 5% by weight of sodium hydroxide of purity equal to 98.5%;
  • (S) is introduced at 10% by weight in the saponification plant (4) with (F) where it is maintained at a reflux temperature of 95 to 100oC for several hours (4 to 7 hours) under very strong agitation.
  • the mixture (F + S) is introduced into the distillation plant (5); at the start of the distillation, the pressure is 19 mm Hg with a bottom temperature of 240oC and a temperature at the top of column of 50oC; the final temperature at the top is 375oC at 19mm Hg, the bottom temperature does not exceed 400oC.
  • the water is recovered from the sodium hydroxide solution (S) and then the base oil (HB) with a yield of 84%.
  • the enthalpy of vaporization was calculated at 300 kJ / kg of oil and the sensible heat Cp is 2 kJ / kg / K.
  • the distillation residue (R4) is sent to the bitumen pool (PB) (see Table 1 for the metal content).
  • Base oil (HB) extracted at the top is directed to storage; the reduction of pollutants is total (see Table 1); traces of silicon are attributable to the use of the silicone paste used to seal the glassware; the phosphorus which was the most difficult marker to reduce has disappeared. The sodium introduced by the soda in excess does not bring pollution.
  • the metal contents were analyzed by atomic adsorption spectrometry (ASTM D5185); the viscosities were measured by standard NF EN ISO 3104; nitrogen contents were measured by chemiluminescence (ASTM D 4629).
  • Table 1 reduction of pollutant markers at each step After the oil treatment, a test according to EN12591 (European Union standard defining the different types of bitumen) was carried out on the retentate from ultrafiltration. Three analytical methods from this standard have been implemented; their characteristics and the results obtained are shown in Table 2.
  • EN12591 European Union standard defining the different types of bitumen
  • the result of the aging resistance test shows the residual presence of antioxidants that have not been completely neutralized. Additional oxidation would neutralize these antioxidant compounds. The bitumen can nevertheless be used before or after such additional treatment.

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Abstract

Process for purifying a hydrocarbon-based feedstock, comprising one or more compounds to be eliminated, which comprises the steps: a) of extracting light compounds present within the feedstock; b) of filtering the compounds to be eliminated, in the presence of a supercritical fluid; c) of treating the feedstock using a conversion agent; d) of separating the purified hydrocarbon-based feedstock.

Description

PROCEDE DE PURIFICATION D'UNE CHARGE HYDROCARBONEE USAGEE  PROCESS FOR PURIFYING A USED HYDROCARBONIC LOAD
DESCRIPTION DESCRIPTION
La présente invention concerne un procédé de traitement ou de purification d'une charge hydrocarbonée comprenant des composés polluants, indésirables ou nécessitant d'être éliminés, notamment en vue de permettre l'utilisation de la charge hydrocarbonée ainsi purifiée. L'invention concerne également le traitement de cette charge au moyen d'un agent de transformation.  The present invention relates to a process for treating or purifying a hydrocarbon feed comprising pollutant compounds, undesirable or requiring to be removed, in particular to allow the use of the hydrocarbon feedstock thus purified. The invention also relates to the treatment of this charge by means of a transformation agent.
En particulier, le procédé selon l'invention peut être mis en œuvre pour le traitement des huiles usées, telles que les huiles de moteur, des huiles hydrauliques, des huiles d'engrenages ou des huiles industrielles ainsi que leurs mélanges, notamment pour les régénérer en une base lubrifiante de qualité commerciale identique au produit d'origine en vue d'une nouvelle utilisation. Ce type de traitement peut être désigné par l'expression "re-raffinage ou régénération des huiles usées". Le domaine de l'invention est donc celui de la régénération des charges hydrocarbonées, telles que les huiles usées ou usagées telles que des huiles de moteur, des huiles hydrauliques, des huiles d'engrenages ou des huiles industrielles ainsi que leurs mélanges. In particular, the process according to the invention can be implemented for the treatment of waste oils, such as motor oils, hydraulic oils, gear oils or industrial oils, and mixtures thereof, in particular to regenerate them. in a lubricating base of commercial quality identical to the original product for a new use. This type of treatment may be referred to as "re-refining or regenerating used oils". The field of the invention is therefore that of the regeneration of hydrocarbon feedstocks, such as used or used oils such as motor oils, hydraulic oils, gear oils or industrial oils, and mixtures thereof.
Une huile correspond, classiquement à un mélange d'hydrocarbures comprenant également différents additifs renforçant les propriétés intrinsèques de cette huile ou apportant des propriétés supplémentaires en vue d'une utilisation spécifique. Parmi les additifs communément utilisés dans les huiles, en particulier dans les huiles de moteur, on peut citer : An oil corresponds, conventionally to a mixture of hydrocarbons also comprising various additives reinforcing the intrinsic properties of this oil or providing additional properties for a specific use. Among the additives commonly used in oils, in particular in motor oils, mention may be made of:
• des additifs antioxydants ayant pour fonction de ralentir les phénomènes d'oxydation de l'huile et d'ainsi allonger sa durée de vie ;  • antioxidant additives whose function is to slow the oxidation of the oil and thus extend its life;
• des additifs détergents ayant pour fonction de maintenir propres les pièces destinées à être en contact avec l'huile ;  • detergent additives whose function is to keep clean the parts intended to be in contact with the oil;
· des additifs dispersants, par exemple des alkyl-succimides, qui servent à la mise en suspension dans l'huile des impuretés solides présentes au sein de l'huile de moteur telles que les suies, les poussières, les métaux d'usure ;  Dispersant additives, for example alkyl-succimides, which serve to suspend in the oil solid impurities present in the engine oil such as soot, dust, wear metals;
• des additifs anti-usure contribuant à former un film protecteur sur les surfaces des pièces en contact avec ladite huile, par exemple des composés organo-métalliques comme des alkyl-dithio-phosphates de zinc ;  Anti-wear additives contributing to forming a protective film on the surfaces of the parts in contact with said oil, for example organometallic compounds such as zinc alkyl-dithio-phosphates;
• des additifs antirouille, des détergents par exemple des sulfonates ou des phénolates, des additifs améliorant l'indice de viscosité ou encore des additifs anti-mousse, etc.  Antirust additives, detergents, for example sulfonates or phenolates, viscosity index improvers or anti-foam additives, etc.
Lors de leur utilisation, les huiles sont soumises à des contraintes qui vont engendrer leur dégradation conduisant à une augmentation du taux d'éléments contaminants desdites huiles, ces éléments contaminants pouvant provenir d'une dégradation des additifs susmentionnés, tels que les additifs antioxydants, les agents anti-usure ; ou bien de polluants externes, tels que des poussières ; ou bien des métaux d'usure émanant, par exemple, des pièces avec lesquelles l'huile est en contact lors de son utilisation ; ou bien encore de fractions de carburant (gazole ou essence) plus ou moins oxydées ou craquées thermiquement et qui peuvent être sous formes liquide ou solide notamment de suies ; ou bien encore des contaminants liés au stockage des huiles usagées dans lesquelles sont parfois présentes des substances constituant des fractions légères qui sont généralement de l'eau, ou des solvants chlorés ou pétroliers. In use, the oils are subjected to stresses that will cause their degradation leading to an increase in the contaminant content of said oils, these contaminants may be derived from a degradation of the aforementioned additives, such as antioxidant additives, anti-wear agents; or external pollutants, such as dust; or wear metals emanating from, for example, parts with which the oil is in contact during use; or even fractions of fuel (gas oil or gasoline) more or less oxidized or thermally cracked and which may be in liquid or solid form including soot; or else contaminants related to the storage of used oils in which there are sometimes substances constituting light fractions which are generally water, or chlorinated or petroleum solvents.
Il s'ensuit une huile polluée et présentant une coloration plus forte que l'huile initiale propre, d'où l'appellation d'huiles noires dans le domaine des huiles usées, en particulier du fait de la présence de produits d'oxydation ou de craquage du carburant. Pour pouvoir être réutilisable, l'huile doit être débarrassée de ces éléments contaminants et, pour ce faire, est amenée à subir des opérations de dépollution généralement similaires à celles du raffinage, telles que :  This results in a polluted oil with a stronger coloration than the original clean oil, hence the name of black oils in the field of waste oils, in particular because of the presence of oxidation products or cracking fuel. In order to be reusable, the oil must be freed from these contaminants and, to this end, undergoes depollution operations generally similar to those of refining, such as:
• un traitement primaire destiné à éliminer l'eau et/ou les éléments solides en suspension dans l'huile usée, ce traitement étant classiquement réalisé par filtration sommaire et/ou par décantation ;  A primary treatment intended to eliminate the water and / or the solid elements suspended in the used oil, this treatment being conventionally carried out by summary filtration and / or by decantation;
• des opérations de séparation des composés polluants dissous dans l'huile usée, par exemple par distillation, conduisant à une fraction valorisable plus ou moins colorée et proche de l'huile de base recherchée ;  Operations for separating pollutant compounds dissolved in the used oil, for example by distillation, resulting in a fraction that can be recovered more or less colored and close to the desired base oil;
· des opérations de finition, essentiellement pour obtenir une huile décolorée, par exemple, par adsorption desdites huiles sur des terres activées décolorantes ou encore par hydrogénation catalytique.  Finishing operations, essentially to obtain a discolored oil, for example, by adsorption of said oils on activated bleaching grounds or by catalytic hydrogenation.
Ces procédés de raffinage ont remplacé les procédés plus anciens mettant en œuvre de l'acide sulfurique et qui avaient pour inconvénient majeur de produire des quantités importantes et pouvant être de l'ordre de 20% de boues acides extrêmement polluantes. De tels procédés sont par exemple décrits dans le brevet US-4101414. These refining processes have replaced the older processes using sulfuric acid and which had the major disadvantage of producing large quantities and may be of the order of 20% of extremely polluting acidic sludge. Such methods are for example described in US-4101414.
Par ailleurs, d'autres moyens de séparation ont été étudiés pour se substituer à la distillation ; en particulier la filtration d'une huile usée qui peut être réalisée par filtration tangentielle. Une telle filtration tangentielle consiste généralement à faire passer l'huile tangentiellement à la surface du filtre. L'huile traverse le filtre grâce à la pression qu'elle exerce sur ce dernier, tandis que les éléments indésirables colloïdaux ou solides présents dans l'huile usée restent majoritairement dans le flux tangentiel de circulation, causant ainsi un moindre colmatage du filtre que celui qui serait obtenu si l'huile était filtrée par filtration frontale. Toutefois, compte tenu de la viscosité importante des huiles, le débit de passage de l'huile à travers la porosité du filtre s'en trouve amoindri par rapport à des liquides dont la viscosité est proche ou identique à celle-de l'eau, ce qui nuit au rendement de filtration. Pour palier cet inconvénient, on peut augmenter la température du liquide visqueux, tel qu'une huile, et faire passer sur un filtre d'ultrafiltration de type minéral le liquide à traiter, et ce à une température pouvant aller jusqu'à 350ºC. Toutefois, ce type de procédé présente des inconvénients comme une température de fonctionnement très élevée qui nécessite des précautions en raison des risques d'inflammabilité du produit à traiter ; des contraintes mécaniques appliquées sur les membranes céramiques, ces contraintes étant provoquées par la dilation différentielle du matériau constitutif des membranes du fait de la différence de température induite par le chauffage au cours de la filtration. De plus l'oxydation de l'huile usagée peut en modifier la composition et la rendre plus visqueuse.  In addition, other means of separation have been studied to substitute for distillation; in particular the filtration of a used oil which can be achieved by tangential filtration. Such tangential filtration generally involves passing the oil tangentially to the filter surface. The oil passes through the filter thanks to the pressure it exerts on the latter, whereas the colloidal or solid undesirable elements present in the used oil remain mainly in the tangential flow of circulation, thus causing a less clogging of the filter than that which would be obtained if the oil was filtered by frontal filtration. However, in view of the high viscosity of the oils, the rate of passage of the oil through the porosity of the filter is reduced compared to liquids whose viscosity is close to or identical to that of water, which affects the filtration efficiency. To overcome this disadvantage, it is possible to increase the temperature of the viscous liquid, such as an oil, and to pass on a mineral ultrafiltration filter the liquid to be treated, and this at a temperature of up to 350ºC. However, this type of process has drawbacks such as a very high operating temperature which requires precautions because of the flammability of the product to be treated; mechanical stresses applied to the ceramic membranes, these stresses being caused by the differential expansion of the constituent material of the membranes due to the temperature difference induced by the heating during the filtration. In addition, the oxidation of the used oil can modify its composition and make it more viscous.
Une autre solution peut consister à ajouter, à l'huile à traiter, un adjuvant qui va permettre de diminuer la viscosité du liquide à filtrer. Cet adjuvant peut être un solvant organique liquide tel que le propane, l'hexane, l'heptane ou tout autre solvant organique miscible dans l'huile. On peut également utiliser un fluide à l'état supercritique, tel que le dioxyde de carbone à l'état supercritique, comme décrit dans la demande de brevet internationale WO-00/521 18. Toutefois, ces méthodes peuvent conduire à un important passage d'éléments indésirables dans le filtrat à travers le filtre, ce qui est à éviter. Another solution may be to add an adjuvant to the oil to be treated, which will make it possible to reduce the viscosity of the liquid to be filtered. This adjuvant may be a liquid organic solvent such as propane, hexane, heptane or any other organic solvent miscible in the oil. It is also possible to use a fluid in the supercritical state, such as carbon dioxide in the supercritical state, as described in the international patent application WO-00 / 521-18. However, these methods can lead to an important transition from undesirable elements in the filtrate through the filter, which is to be avoided.
On connaît par ailleurs d'autres méthodes de traitement d'huiles usagées. Other methods of treating used oils are also known.
La demande de brevet internationale WO-94/021761 décrit un procédé de régénération d'huiles lubrifiantes usagées au cours duquel les huiles usagées sont filtrées de manière à éliminer les particules solides qu'elles peuvent contenir. Puis, ces huiles sont chauffées et on y ajoute une base forte avant d'en extraire des impuretés, en particulier des métaux. Ce procédé a pour but d'améliorer le rendement à l'échelle industrielle comparativement à une mise en œuvre au laboratoire. Ce procédé vise également l'amélioration de rendement comparativement au procédé traditionnel de distillation.  International Patent Application WO-94/021761 discloses a method of regenerating used lubricating oils in which used oils are filtered to remove solid particles they may contain. Then, these oils are heated and a strong base is added before removing impurities, in particular metals. The purpose of this method is to improve the efficiency on an industrial scale compared to an implementation in the laboratory. This process is also aimed at improving the yield compared to the traditional distillation process.
Néanmoins, ce procédé a pour inconvénient d'introduire une base dans une charge non dépolluée ; le traitement chimique ne peut donc pas être total sans consommer d'importante quantité de base et générer d'importantes quantités de déchets.  Nevertheless, this method has the disadvantage of introducing a base in a non-depolluted load; the chemical treatment can not be total without consuming a large amount of base and generate significant amounts of waste.
La demande de brevet EP-1712608 décrit un procédé pour la régénération d'huiles minérales usagées pour obtenir des bases lubrifiantes. Ce procédé comprend la démétallisation de l'huile au moyen d'un traitement par un sel d'ammonium, puis une double distillation en présence d'hydroxydes alcalins de l'huile démétallisée. Ce procédé peut être mis en œuvre à des températures modérées afin de préserver les installations utilisées.  Patent Application EP-1712608 describes a process for the regeneration of used mineral oils to obtain lubricating bases. This process comprises the demetallization of the oil by means of treatment with an ammonium salt and then a double distillation in the presence of alkali hydroxides of the demetallized oil. This process can be carried out at moderate temperatures in order to preserve the installations used.
Ce procédé, essentiellement chimique, nécessite une maîtrise très complexe des réactions avec les sels d'ammonium ; la mise en œuvre industrielle d'un tel procédé reste très problématique.  This process, essentially chemical, requires a very complex control of the reactions with the ammonium salts; the industrial implementation of such a process remains very problematic.
Ces procédés connus ne sont donc pas satisfaisants. Ainsi, l'invention propose un procédé de purification d'une charge hydrocarbonée comprenant des additifs, des produits de dégradation, des contaminants ou tous composés polluants ou nécessitant d'être éliminés, notamment en vue de permettre l'utilisation de la charge hydrocarbonée ainsi purifiée. Le procédé selon l'invention permet d'apporter une solution à tout ou partie des problèmes des méthodes connues. These known methods are therefore not satisfactory. Thus, the invention provides a process for purifying a hydrocarbon feedstock comprising additives, degradation products, contaminants or any pollutant compounds or compounds requiring to be eliminated, in particular with a view to allowing the use of the hydrocarbon feedstock as well as purified. The method according to the invention makes it possible to provide a solution to all or part of the problems of known methods.
En particulier, le procédé selon l'invention permet une diminution significative du passage d'éléments contaminants à travers le filtre lors du traitement par filtration d'une huile usagée, quel que soit le mode de filtration mis en œuvre. In particular, the method according to the invention allows a significant reduction in the passage of contaminant elements through the filter during the filtration treatment of a used oil, regardless of the filtration mode used.
Le procédé selon l'invention permet également de purifier des huiles usagées et d'ainsi permettre leur réutilisation notamment comme base lubrifiante.  The process according to the invention also makes it possible to purify waste oils and thus to allow their reuse, in particular as a lubricating base.
De plus, la facilité de mise en œuvre du procédé selon l'invention permet de pouvoir purifier des quantités de charges hydrocarbonées, notamment d'huiles usagées, en des lieux ne permettant pas la mise en œuvre de procédés connus nécessitant l'installation d'équipements volumineux et coûteux, en particulier en des territoires isolés ou éloignés ; ces volumes modérés de charges hydrocarbonées à purifier ne pouvant dès lors pas être purifiés faute de pouvoir être transportés aisément. L'intérêt économique et environnemental du procédé selon l'invention constitue donc un avantage supplémentaire. In addition, the ease of implementation of the process according to the invention makes it possible to purify quantities of hydrocarbon feedstocks, in particular waste oils, in places that do not allow the implementation of known processes requiring the installation of bulky and expensive equipment, particularly isolated or remote areas; these moderate volumes of hydrocarbon feedstocks to be purified can not therefore be purified because they can not be transported easily. interest The economic and environmental advantages of the process according to the invention therefore constitute an additional advantage.
Par ailleurs, le procédé selon l'invention s'adapte aisément à la taille des gisements d'huile usagée à purifier. Il est particulièrement avantageux en termes d'investissement en matériel par rapport aux procédés utilisant la distillation sous pression réduite suivie d'un traitement sous forte pression d'hydrogène, tout en étant non polluant par rapport aux procédés connus mettant en œuvre l'acide sulfurique concentré. De plus, il est non destructif des molécules d'huile de base et évite la transformation chimique de la charge du fait que les molécules composant l'huile de base ne sont pas transformées thermiquement ou par oxydation.  Moreover, the process according to the invention easily adapts to the size of the deposits of used oil to be purified. It is particularly advantageous in terms of investment in equipment compared to processes using distillation under reduced pressure followed by treatment under high pressure of hydrogen, while being non-polluting compared to known processes using sulfuric acid. concentrated. In addition, it is nondestructive of the base oil molecules and avoids the chemical transformation of the feedstock because the molecules making up the base oil are not thermally or oxidatively converted.
II est en outre en tous points conforme avec l'objectif visant la protection de l'environnement puisqu'il permet à la fois de recycler des huiles usagées en huiles de base pures, sans pour autant générer de résidu polluant à éliminer puisque valorisé par ailleurs sous la forme de bitumes routiers. En effet, le procédé selon l'invention conduit directement, sans recourir à aucun traitement de finition à l'acide ou à l'hydrogène, à des huiles de base de qualité comparable à celle obtenue au moyen des procédés classiques de raffinage ainsi qu'à du bitume routier de qualité technique supérieure au bitume issu du pétrole car contenant la plus grande partie des polymères de synthèse des huiles lubrifiantes. In addition, it complies fully with the objective of protecting the environment since it allows both used oils to be recycled into pure base oils, without generating pollutant residues to be disposed of since they are recovered elsewhere. in the form of road bitumens. Indeed, the process according to the invention leads directly, without resorting to any finishing treatment with acid or hydrogen, to base oils of comparable quality to that obtained by means of conventional refining processes as well as Road asphalt of technical quality superior to bitumen from petroleum as containing most of the synthetic polymers of lubricating oils.
Un premier aspect de l'invention concerne donc un procédé de purification d'une charge hydrocarbonée, comprenant un ou plusieurs composés à éliminer, qui comprend les étapes : A first aspect of the invention therefore relates to a process for purifying a hydrocarbon feedstock, comprising one or more compounds to be eliminated, which comprises the steps of:
a) d'extraire des composés légers présents au sein de la charge ;  a) extracting light compounds present in the load;
b) de filtrer les composés à éliminer, en présence d'un fluide à l'état supercritique ;  b) filtering the compounds to be removed, in the presence of a fluid in the supercritical state;
c) de traiter la charge au moyen d'un agent de transformation ;  (c) treating the feed with a process agent;
d) de séparer la charge hydrocarbonée purifiée. De manière préférée, l'invention concerne un procédé comprenant successivement les étapes (a), (b), (c) puis (d).  d) separating the purified hydrocarbon feedstock. Preferably, the invention relates to a process comprising successively steps (a), (b), (c) and (d).
Pour le procédé selon l'invention, la charge hydrocarbonée est généralement une charge comprenant un ou plusieurs hydrocarbures et éventuellement un ou plusieurs composés comprenant des atomes de carbone, d'hydrogène et qui peuvent également comprendre un ou plusieurs hétéroatomes. For the process according to the invention, the hydrocarbon feedstock is generally a feedstock comprising one or more hydrocarbons and optionally one or more compounds comprising carbon atoms, hydrogen atoms and which may also comprise one or more heteroatoms.
Selon un autre aspect du procédé selon l'invention, la charge hydrocarbonée est une huile minérale ou d'origine minérale ou une huile de synthèse ou d'origine synthétique issue de la pétrochimie.  According to another aspect of the process according to the invention, the hydrocarbon feedstock is a mineral or mineral oil or a synthetic or synthetic oil derived from petrochemistry.
Comme huile minérale ou d'origine minérale, on peut citer les huiles minérales issues de la distillation fractionnée du pétrole brut qui, correctement additivées deviennent les huiles industrielles, les huiles d'engrenages, les huiles hydrauliques ou les huiles de moteur As mineral or mineral oil, mention may be made of mineral oils derived from the fractional distillation of crude oil which, properly additivated, become industrial oils, gear oils, hydraulic oils or motor oils.
Comme huile de synthèse, on peut citer les polyisobutènes, les poly-a-oléfines, les bases lubrifiantes hydrotraitées ou hydroisomérisées, les PIO ou poly internai oléfines.  As synthesis oil, mention may be made of polyisobutenes, poly-α-olefins, hydrotreated or hydroisomerized lubricating bases, IOPs or polyolefin olefins.
Selon un autre aspect de l'invention, la charge hydrocarbonée est sous forme liquide dans les conditions de mise en œuvre du procédé. Selon un autre aspect du procédé selon l'invention, le ou les composés à éliminer sont :According to another aspect of the invention, the hydrocarbon feedstock is in liquid form under the conditions of implementation of the process. According to another aspect of the process according to the invention, the compound (s) to be eliminated are:
• des additifs initialement présents dans la charge non usée ou usagée, notamment des additifs dispersants, des additifs détergents, des additifs anti-usure, des polymères ; et pouvant avoir été dégradés en tout ou partie ; • additives initially present in the unwashed or used load, including dispersant additives, detergent additives, anti-wear additives, polymers; and may have been degraded in whole or in part;
• des éléments initialement non-compris dans la charge, notamment de l'eau, des poussières, des suies, des éléments métalliques provenant par exemple de l'usure des pièces avec lesquelles la charge est en contact lors de son utilisation.  • elements initially not included in the load, including water, dust, soot, metal elements from eg the wear of the parts with which the load is in contact during use.
Les additifs dispersants peuvent être des composés organiques comprenant une partie polaire et une partie lipophile et pouvant permettre la suspension au sein de la charge hydrocarbonée d'éléments solides ou colloïdaux tels que des poussières, des suies, des métaux d'usure, des résidus solides ou colloïdaux d'oxydation. Ces additifs dispersant permettent en général d'empêcher ces éléments solides ou colloïdaux de s'agglomérer et éviter ainsi la formation de dépôts au sein de la charge Ces additifs dispersants constituent l'obstacle chimique majeur empêchant le démontage du lubrifiant usagé.  The dispersant additives may be organic compounds comprising a polar part and a lipophilic part and may allow the suspension within the hydrocarbon feedstock of solid or colloidal elements such as dust, soot, wear metals, solid residues or colloidal oxidation. These dispersant additives generally make it possible to prevent these solid or colloidal elements from agglomeration and thus prevent the formation of deposits within the filler These dispersant additives constitute the major chemical obstacle preventing the disassembly of the used lubricant.
Les additifs dispersants peuvent par exemple être des composés alkénylsuccinimides, notamment de formule (1 ) :  The dispersing additives may for example be alkenylsuccinimide compounds, in particular of formula (1):
Figure imgf000007_0001
Figure imgf000007_0001
(1 )  (1)
dans laquelle R1 représente un groupe hydrocarboné, ou bien des composés de type "base de Mannich", notamment de formule (2) :
Figure imgf000007_0002
in which R 1 represents a hydrocarbon group, or "Mannich base" type compounds, in particular of formula (2):
Figure imgf000007_0002
(2)  (2)
dans laquelle R2 représente un groupe alkyle. in which R 2 represents an alkyl group.
Selon un aspect du procédé selon l'invention, l'extraction des composés légers présents au sein de la charge a pour principal but l'élimination de carburants ou d'eau. L'élimination de l'eau est particulièrement avantageuse lorsqu'une membrane de filtration en céramique est mise en œuvre. De manière avantageuse, l'étape d'extraction est réalisée sous vide ou à pression réduite, de préférence dans les conditions habituelles d'extraction sous vide. According to one aspect of the process according to the invention, the extraction of the light compounds present within the feed has for main purpose the elimination of fuels or water. The elimination of water is particularly advantageous when a ceramic filtration membrane is used. Advantageously, the extraction step is carried out under vacuum or under reduced pressure, preferably under the usual vacuum extraction conditions.
Selon un autre aspect du procédé selon l'invention, l'étape d'extraction est réalisée à une pression habituelle pour l'homme du métier, en particulier à une pression inférieure à 0,08bar, par exemple inférieure à 0,05bar, voire inférieure à 0,03bar. Selon un autre aspect du procédé selon l'invention, l'étape d'extraction est réalisée à une température habituelle pour l'homme du métier, en particulier à une température allant de 100 à 250ºC, par exemple à environ 150ºC. Selon un autre aspect du procédé selon l'invention, la filtration concerne la majorité des composés à éliminer, de préférence 80% voire 90% ou plus des composés à éliminer sont filtrés. According to another aspect of the process according to the invention, the extraction step is carried out at a pressure customary for those skilled in the art, in particular at a pressure of less than 0.08 bar, for example less than 0.05 bar, or even less than 0.03 bar. According to another aspect of the process according to the invention, the extraction step is carried out at a temperature customary for those skilled in the art, in particular at a temperature ranging from 100 to 250 ° C., for example at about 150 ° C. According to another aspect of the process according to the invention, the filtration concerns the majority of the compounds to be removed, preferably 80% or even 90% or more of the compounds to be removed are filtered.
Selon un autre aspect du procédé selon l'invention, la filtration des composés est réalisée au moyen d'un filtre qui peut être une membrane à base de métaux ou d'alliages métalliques tels que l'acier, par exemple l'acier inoxydable, ou le nickel ; d'oxydes tels que des oxydes choisis parmi Al2O3, ZrO2, TiO2. According to another aspect of the process according to the invention, the filtration of the compounds is carried out by means of a filter which may be a membrane based on metals or metal alloys such as steel, for example stainless steel, or nickel; oxides such as oxides selected from Al 2 O 3 , ZrO 2 , TiO 2 .
Selon un autre aspect du procédé selon l'invention, le filtre permet de retenir des composés ou des particules dont la taille moyenne, c'est-à-dire le diamètre moyen de particules, va de 1 nm à 10μιη, de manière préférée de 2nm à 1 μιη et de manière plus préférée de 2nm à 0,1 μιη.  According to another aspect of the process according to the invention, the filter makes it possible to retain compounds or particles whose mean size, ie the mean particle diameter, ranges from 1 nm to 10 μm, in a manner that is preferably 2nm at 1 μιη and more preferably from 2nm to 0.1 μιη.
Selon un autre aspect du procédé selon l'invention, la filtration est une filtration frontale ou une filtration tangentielle, en particulier une filtration tangentielle monophasique.  According to another aspect of the process according to the invention, the filtration is a frontal filtration or a tangential filtration, in particular a monophasic tangential filtration.
Selon la présente invention, le flux de charge rencontre ou traverse le filtre de manière perpendiculaire lorsque la filtration est frontale ou bien s'écoule parallèlement à la surface du filtre lorsque la filtration est tangentielle. According to the present invention, the flow of charge meets or crosses the filter perpendicularly when the filtration is frontal or flows parallel to the filter surface when the filtration is tangential.
De manière avantageuse, la filtration est assistée ou réalisée en présence d'un fluide à l'état supercritique. Le fluide à l'état supercritique peut être choisi parmi CO2, N2O, SF6, des alcanes tels que le méthane, l'éthane, le propane ou l'hexane. De préférence, le fluide à l'état supercritique est le CO2. Advantageously, the filtration is assisted or carried out in the presence of a fluid in the supercritical state. The fluid in the supercritical state can be selected from CO 2 , N 2 O, SF 6 , alkanes such as methane, ethane, propane or hexane. Preferably, the fluid in the supercritical state is CO 2 .
Le fluide à l'état supercritique peut être présent en une quantité allant de 2 à 60% en masse de charge hydrocarbonée à purifier, de manière préférée en une quantité allant de 8 à 30%, de manière plus préférée allant d'environ 12 à 25%, de manière encore plus préférée en une quantité d'environ 15% à 20%, notamment lorsque ce fluide est du CO2. The fluid in the supercritical state may be present in an amount ranging from 2 to 60% by weight of hydrocarbon feedstock to be purified, preferably in an amount ranging from 8 to 30%, more preferably ranging from about 12 to 25%, even more preferably in an amount of about 15% to 20%, especially when this fluid is CO 2 .
Selon un autre aspect du procédé selon l'invention, la filtration est réalisée à une température allant de 50 à 450ºC, de manière préférée allant de 60 à 2 00ºC, de manière plus préférée allant de 100 à 180ºC, de manière encore plus préférée d'environ 15 0ºC. According to another aspect of the process according to the invention, the filtration is carried out at a temperature ranging from 50 to 450 ° C., preferably from 60 to 200 ° C., more preferably ranging from 100 to 180 ° C., even more preferably from 100 to 180 ° C. approximately 15 ° C.
Selon un autre aspect du procédé selon l'invention, la filtration est réalisée à une pression allant de 50 à 350 bars, de manière préférée allant de 100 à 250 bars, de manière plus préférée allant de 120 à 180 bars, de manière encore plus préférée d'environ 150 bars. According to another aspect of the process according to the invention, the filtration is carried out at a pressure ranging from 50 to 350 bar, preferably from 100 to 250 bar, more preferably from 120 to 180 bar, even more preferred about 150 bars.
Lors de l'étape de filtration, la membrane ou filtre retient toutes les particules ou composés présentant un diamètre supérieure à la taille moyenne de mailles dudit filtre et ainsi permettre d'isoler un filtrat débarrassé de ces composés ou particules, voire des molécules de taille plus réduite qui peuvent être retenues par effet de polarisation de la couche. De manière générale, l'action du fluide à l'état supercritique peut être mise en œuvre avant, simultanément ou postérieurement à l'étape de filtration. During the filtration step, the membrane or filter retains all the particles or compounds having a diameter greater than the average mesh size of said filter and thus make it possible to isolate a filtrate freed from these compounds or particles, or even size molecules. smaller that can be retained by polarization effect of the layer. In general, the action of the fluid in the supercritical state can be implemented before, simultaneously with or after the filtration step.
Au sein du procédé selon l'invention, le fluide à l'état supercritique permet généralement de diminuer la viscosité de la charge hydrocarbonée à traiter et ainsi permettre ou faciliter sa filtration. Ainsi, un abaissement de la viscosité d'un facteur de 4 à 5 est envisageable. In the process according to the invention, the fluid in the supercritical state generally makes it possible to reduce the viscosity of the hydrocarbon feedstock to be treated and thus allow or facilitate its filtration. Thus, a lowering of the viscosity by a factor of 4 to 5 is possible.
Généralement, la dissolution du fluide supercritique dans la charge hydrocarbonée conduit à une augmentation de son volume. Cette augmentation peut être d'un facteur allant de 1 ,01 à 3, en particulier un facteur d'environ 1 ,15.  Generally, the dissolution of the supercritical fluid in the hydrocarbon feed leads to an increase in its volume. This increase can be from a factor ranging from 1.01 to 3, in particular a factor of about 1.15.
La filtration tangentielle monophasique au sein du procédé selon l'invention permet notamment de retenir les métaux ou les suies qui seraient encore présents dans la charge hydrocarbonée, notamment dans de l'huile usagée, après une étape initiale d'extraction. A l'issue de cette filtration tangentielle monophasique, la charge hydrocarbonée peut être soumise à une filtration biphasique assistée par un fluide supercritique et permettant de séparer un résidu, très visqueux ou solide, d'un liquide purifié et de forte viscosité, en générale supérieure ou égale à 1 000cSt mesurée à 40ºC, de préférence supérieure ou égale à 1 500cSt mesurée à 40ºC. The monophasic tangential filtration within the process according to the invention makes it possible in particular to retain the metals or soots that would still be present in the hydrocarbon feedstock, especially in used oil, after an initial extraction step. At the end of this monophasic tangential filtration, the hydrocarbon feedstock may be subjected to a biphasic filtration assisted by a supercritical fluid and to separate a residue, highly viscous or solid, a purified liquid and high viscosity, generally higher or equal to 1000cSt measured at 40ºC, preferably greater than or equal to 1500cSt measured at 40ºC.
Dans le cas du CO2 à l'état supercritique, on constate qu'il se comporte comme un solvant et se trouve généralement totalement dissous dans l'ensemble de la charge hydrocarbonée. Le procédé est alors en régime monophasique. In the case of CO 2 in the supercritical state, it is found that it behaves as a solvent and is generally completely dissolved in the hydrocarbon feedstock as a whole. The process is then in monophasic mode.
En fin de concentration, on augmente la quantité de CO2 pour fluidifier le rétentat qui est devenu très visqueux. Dans le cas où le CO2 n'est plus dissous que dans une partie de la charge, le procédé est en régime diphasique. At the end of the concentration, the amount of CO 2 is increased to thin the retentate which has become very viscous. In the case where the CO 2 is no longer dissolved in only part of the charge, the process is in two-phase mode.
On peut ainsi de manière surprenante séparer une phase solide ou quasi-solide, dite sèche, d'une phase exclusivement liquide et huileuse lors de la purification d'une huile usagée. La phase solide séparée est par exemple de type bitumineux qui est alors concentré d'un facteur de 10 à 100, de préférence d'un facteur de 20 à 60. Généralement, la majorité ou la totalité des composés à éliminer ou indésirables au sein de l'huile à purifier se retrouve concentrée au sein de ce résidu ou phase solide. On obtient alors le plus souvent un résidu physiquement et chimiquement inerte qui peut servir au surfaçage de routes ou bien comme matériau de jointoiement par exemple.  It is thus possible surprisingly to separate a solid or quasi-solid, so-called dry, phase from an exclusively liquid and oily phase during the purification of a used oil. The separated solid phase is for example of the bituminous type which is then concentrated by a factor of 10 to 100, preferably by a factor of 20 to 60. Generally, the majority or all of the compounds to be eliminated or undesirable within the oil to be purified is concentrated in this residue or solid phase. Most often a physically and chemically inert residue is obtained which can be used for road surfacing or as a jointing material for example.
Après filtration, le résidu et le liquide peuvent être soumis à une détente permettant de séparer le fluide supercritique, en particulier le CO2, en vue de son recyclage. After filtration, the residue and the liquid may be subjected to an expansion to separate the supercritical fluid, in particular CO 2 , for recycling.
L'utilisation du CO2 comme fluide supercritique au sein du procédé selon l'invention, permet d'en améliorer grandement la sécurité, notamment en réduisant les risques d'incendie liés aux procédés classiques de raffinage d'huiles usagées. The use of CO 2 as a supercritical fluid in the process according to the invention makes it possible to greatly improve its safety, in particular by reducing the fire risks associated with conventional processes for refining used oils.
Le procédé selon l'invention peut être mis en œuvre de manière continue ou bien de manière discontinue, c'est-à-dire par lots ou batchs. The method according to the invention can be implemented continuously or discontinuously, that is to say batch or batch.
Lors de l'étape finale de distillation de la charge hydrocarbonée permettant d'en séparer les composés transformés, de manière à les rendre non-distillables, le rendement est généralement de l'ordre de rendement 80 à 85%, l'enthalpie de vaporisation d'environ 300kJ/kg d'huile, la chaleur sensible d'environ 2kJ/kg d'huile/K. During the final stage of distillation of the hydrocarbon feedstock making it possible to separate the converted compounds in such a way as to render them non-distillable, the yield is generally of the order of 80 to 85% efficiency, evaporation enthalpy of about 300kJ / kg of oil, sensible heat of about 2kJ / kg of oil / K.
Selon un autre aspect du procédé selon l'invention, la filtration peut être précédée par l'addition d'un agent d'agrégation. De manière préférée, un tel agent d'agrégation est de type bitume. Il est alors généralement ajouté en une quantité allant de 0,1 à 10% en masse de charge hydrocarbonée de départ, de préférence en une quantité allant de 0,5 à 2% en masse de charge hydrocarbonée de départ, en particulier en une quantité de 1 % en masse de charge hydrocarbonée de départ. Selon un autre aspect du procédé selon l'invention, le traitement de la charge au moyen d'un agent de transformation peut être une décoloration, une salification, une saponification, un piégeage ou une modification chimique des composés à éliminer. De manière préférée, il s'agit d'une saponification. Selon un autre aspect du procédé selon l'invention, le traitement de la charge au moyen d'un agent de transformation est réalisé au moyen d'un dérivé hydroxyde de métal ou de métal alcalino-terreux utilisé seul ou en mélange, par exemple NaOH ou KOH, qui peut être mis en œuvre en solution aqueuse, par exemple à environ 50% en masse. According to another aspect of the process according to the invention, the filtration may be preceded by the addition of an aggregating agent. Preferably, such an aggregating agent is of the bitumen type. It is then generally added in an amount ranging from 0.1 to 10% by weight of starting hydrocarbon feedstock, preferably in an amount ranging from 0.5 to 2% by weight of hydrocarbon feedstock, in particular in a quantity 1% by weight of hydrocarbon feedstock starting. According to another aspect of the process according to the invention, the treatment of the filler by means of a transformation agent may be a bleaching, a salification, a saponification, a trapping or a chemical modification of the compounds to be eliminated. Preferably, it is a saponification. According to another aspect of the process according to the invention, the treatment of the filler by means of a transformation agent is carried out by means of a hydroxide derivative of metal or alkaline earth metal used alone or in a mixture, for example NaOH or KOH, which may be used in aqueous solution, for example at about 50% by weight.
Selon un autre aspect du procédé selon l'invention, le traitement de la charge au moyen d'un agent de transformation est réalisé à pression atmosphérique ou à des pressions supérieures. En particulier, le traitement de la charge au moyen d'un agent de transformation est réalisé à une pression allant de 1 à 10 bars ou bien allant de 2 à 5 bars. Conduire cette étape de traitement à pression atmosphérique est avantageux.  According to another aspect of the process according to the invention, the treatment of the feedstock by means of a transformation agent is carried out at atmospheric pressure or at higher pressures. In particular, the treatment of the feedstock with a transformation agent is carried out at a pressure ranging from 1 to 10 bar or alternatively from 2 to 5 bar. Conducting this treatment step at atmospheric pressure is advantageous.
Selon un autre aspect du procédé selon l'invention, le traitement de la charge au moyen d'un agent de transformation est réalisé à une température allant de 30 à 350ºC, de manière préférée allant de 50 à 200ºC de manière encore plus préférée d'environ 95 à 100ºC.  According to another aspect of the process according to the invention, the treatment of the feedstock by means of a transformation agent is carried out at a temperature ranging from 30 to 350 ° C., preferably from 50 to 200 ° C., even more preferably from 50 to 200 ° C. about 95 to 100ºC.
Selon un autre aspect du procédé selon l'invention, le traitement de la charge au moyen d'un agent de transformation est réalisé sous agitation, de préférence sous forte agitation, voire très forte agitation. According to another aspect of the process according to the invention, the treatment of the feedstock by means of a transformation agent is carried out with stirring, preferably with vigorous stirring, or even very strong stirring.
De manière avantageuse, lors de l'étape de séparation des composés à éliminer de la charge hydrocarbonée purifiée, la séparation est facilitée par la transformation de ces composés au moyen ou par action de l'agent de transformation. Cette étape finale est donc avantageusement mise en œuvre à la suite de l'étape de traitement par un agent de transformation. Advantageously, during the step of separating the compounds to be removed from the purified hydrocarbon feedstock, the separation is facilitated by the transformation of these compounds by means of or by the action of the transformation agent. This final step is therefore advantageously implemented following the treatment step with a transformation agent.
De manière également avantageuse, l'étape de séparation est mise en œuvre par distillation de la charge hydrocarbonée permettant d'en séparer les composés transformés, entre les fractions distillables et les fractions rendues non-distillables.  Also advantageously, the separation step is carried out by distillation of the hydrocarbon feedstock making it possible to separate the transformed compounds between the distillable fractions and the fractions made non-distillable.
Selon un autre aspect du procédé selon l'invention, la distillation est une distillation sous vide, par exemple une distillation sous vide à film tombant ou une distillation sous pression réduite en couche mince. Lors de la mise en œuvre d'une distillation à film tombant, les paramètres de début de distillation sont avantageusement d'environ 19mbar pour la pression, d'environ 240ºC pour la température du milieu et d'environ 50ºC pour la tem pérature en tête de colonne. En fin de distillation, ces paramètres sont généralement d'environ 19mbar pour la pression, d'environ 375ºC, tendant vers 400ºC, pour la température du milieu et d'environ 3 75ºC pour la température en tête de colonne. According to another aspect of the process according to the invention, the distillation is a vacuum distillation, for example a falling film vacuum distillation or a reduced-pressure distillation in a thin layer. When performing a falling film distillation, the start distillation parameters are advantageously about 19mbar for the pressure, about 240 ° C. for the medium temperature and about 50 ° C. for the temperature at the top. of column. At the end of distillation, these parameters are generally about 19mbar for the pressure, of about 375ºC, tending towards 400ºC, for the temperature of the medium and about 375ºC for the temperature at the head of column.
Les caractéristiques particulières ou préférées du procédé selon l'invention peuvent être combinées les unes aux autres de manières à définir des variantes du procédé selon l'invention. En particulier les combinaisons spécifiques des caractéristiques préférées définissent des variantes préférées du procédé selon l'invention. The particular or preferred features of the method according to the invention can be combined with each other in ways to define variants of the method according to the invention. In particular, the specific combinations of the preferred characteristics define preferred variants of the process according to the invention.
Ainsi, une des variantes préférées de l'invention est un procédé de purification d'une huile usagée, comprenant un ou plusieurs composés à éliminer, qui comprend les étapes, en particulier successives :  Thus, one of the preferred variants of the invention is a process for purifying a used oil, comprising one or more compounds to be eliminated, which comprises the steps, in particular successive steps:
a) d'extraire des composés légers présents au sein de la charge ;  a) extracting light compounds present in the load;
b) de filtrer les composés à éliminer de manière tangentielle en présence d'un fluide à l'état supercritique ;  b) filtering the compounds to be removed tangentially in the presence of a fluid in the supercritical state;
c) de traiter l'huile au moyen d'un agent de transformation, de préférence de soude en solution aqueuse ;  c) treating the oil with a transformation agent, preferably sodium hydroxide in aqueous solution;
d) de séparer les composés transformés par distillation de la charge hydrocarbonée.  d) separating the compounds transformed by distillation of the hydrocarbon feedstock.
Une variante encore plus préférée de l'invention est un procédé de purification d'une huile usagée, comprenant les étapes, en particulier successives :  An even more preferred variant of the invention is a process for purifying a used oil, comprising the steps, in particular successive steps:
a) d'extraire, par distillation sous vide ou sous pression réduite, des composés légers présents au sein de la charge ;  a) extracting, by distillation under vacuum or under reduced pressure, light compounds present in the load;
b) de filtrer les composés à éliminer de manière tangentielle en présence d'environ 15% en masse de charge hydrocarbonée de CO2 à l'état supercritique ; b) filtering the compounds to be removed tangentially in the presence of about 15% by weight hydrocarbon feed CO 2 in the supercritical state;
c) de traiter l'huile ou la charge hydrocarbonée au moyen de soude en solution aqueuse à environ 50% en masse ;  c) treating the oil or the hydrocarbon feedstock with soda in aqueous solution at about 50% by weight;
d) de séparer les composés transformés, par distillation sous pression réduite de la charge hydrocarbonée.  d) separating the transformed compounds by distillation under reduced pressure of the hydrocarbon feedstock.
Par ailleurs le procédé selon l'invention peut être mis en œuvre au sein d'une installation comprenant au moins : Moreover, the method according to the invention can be implemented within an installation comprising at least:
· une première unité, par exemple une cuve, dans laquelle est placée la charge hydrocarbonée à purifier ;  A first unit, for example a tank, in which the hydrocarbon feedstock to be purified is placed;
• une unité de filtration reliée à la première unité ; et  A filtration unit connected to the first unit; and
• une unité de collecte du rétentat et une unité de collecte du filtrat reliées toutes deux à l'unité de filtration.  • a retentate collection unit and a filtrate collection unit both connected to the filtration unit.
Un mode de réalisation schématique du procédé selon l'invention est illustré par la figure 1 qui représente une vue en coupe schématique d'un exemple d'installation pour la mise en œuvre du procédé de l'invention. Exemple : A schematic embodiment of the method according to the invention is illustrated in Figure 1 which shows a schematic sectional view of an example of an installation for implementing the method of the invention. Example:
Un mode de réalisation plus détaillé du procédé selon l'invention est illustré par la figure 2 qui représente une vue en coupe schématique d'un exemple d'installation pour la mise en œuvre du procédé de l'invention.  A more detailed embodiment of the method according to the invention is illustrated in Figure 2 which shows a schematic sectional view of an example of an installation for implementing the method of the invention.
L'huile usagée (HU) est issue de la vidange d'une huile neuve de type huile moteurs turbo diesel de poids lourds de grade SAE 10W-40 de performance ACEA E7 ayant fonctionné 60 000km dans un camion de marque RVI ; ce type d'huile usagée a été choisi pour sa sévérité lors du traitement de régénération (forte additivation et présence d'une forte quantité de composés issus de la dégradation du gazole, voir tableau 1 ) ; The used oil (HU) is the result of the draining of a new ACE E7 oil grade ACE E7 heavy duty diesel engine turbo diesel engine running 60,000km in a RVI brand truck; this type of used oil was chosen for its severity during the regeneration treatment (strong additivation and presence of a large amount of compounds derived from the degradation of diesel, see Table 1);
L'huile (HU) est portée à température de 150ºC dans l'échangeur (e1 ), puis introduite dans l'extracteur (2) sous un vide partiel de 20mmHg. The oil (HU) is brought to a temperature of 150ºC in the exchanger (e1) and then introduced into the extractor (2) under a partial vacuum of 20mmHg.
L'eau (E) extraite en tête est dirigée vers (s1 ), le fond de colonne est introduit dans l'extracteur (3). Les fractions volatiles (FV) qui sont des carburants sont extraits en tête de colonne et sont dirigés vers (s2) ; HU, débarrassée de ses fractions volatiles (HU-E-FV) est dirigée vers l'installation de mélange (1 ).  The water (E) extracted at the top is directed towards (s1), the bottom of the column is introduced into the extractor (3). The volatile fractions (FV) which are fuels are extracted at the top of the column and are directed to (s2); HU, free of its volatile fractions (HU-E-FV) is directed to the mixing plant (1).
Préalablement, l'additif (A) est chauffé à 150ºC ; il est introduit dans HU-E-FV dans une installation de mélange (1 ) ; l'additif (A) est un agent d'agrégation de type bitume introduit à environ 1 % en masse. Le mélange (HU-E-FV+A) est porté à température de 150ºC dans l'échangeur (e2).  Beforehand, the additive (A) is heated to 150ºC; it is introduced into HU-E-FV in a mixing plant (1); the additive (A) is a bitumen aggregation agent introduced at about 1% by weight. The mixture (HU-E-FV + A) is brought to a temperature of 150ºC in the exchanger (e2).
Le fluide (C) stocké en (s3) est du C02 ; il est porté 150ºC et 150 bars ce qui correspond à un état supercritique ; il est introduit au taux de 20% en masse dans (f1 ) en même temps que l'huile usagée (HU-E-FV+A). The fluid (C) stored in (s3) is CO2; it is heated to 150ºC and 150 bar which corresponds to a supercritical state; it is introduced at the rate of 20% by weight in (f1) at the same time as the used oil (HU-E-FV + A).
L'huile usagée (HU-E-FV+A) est introduite dans une première boucle de filtration tangentielle (f1 ) ; la pression transmembranaire de 4 bars permet le passage de l'huile à travers la membrane.  The used oil (HU-E-FV + A) is introduced into a first tangential filtration loop (f1); the transmembrane pressure of 4 bar allows the passage of the oil through the membrane.
Le rétentat (R1 ) est introduit dans une deuxième boucle (f2). The retentate (R1) is introduced into a second loop (f2).
Le filtrat (F+C) est dirigé vers le séparateur (d ), (C) est recyclé vers (s3), le filtrat séparé (F) est dirigé vers l'échangeur (e3). The filtrate (F + C) is directed to the separator (d), (C) is recycled to (s3), the separated filtrate (F) is directed to the exchanger (e3).
Le rétentat (R2) est introduit dans une troisième boucle (f3).  The retentate (R2) is introduced into a third loop (f3).
Le filtrat (F+C) est dirigé vers le séparateur (c2), (C) est recyclé vers (s3), (F) est dirigé vers l'échangeur (e3).  The filtrate (F + C) is directed to the separator (c2), (C) is recycled to (s3), (F) is directed to the exchanger (e3).
Le rétentat (R3) est dirigé vers le pool bitume (PB). The retentate (R3) is directed to the bitumen pool (PB).
Le filtrat (F+C) est dirigé vers le séparateur (c3), (C) est recyclé vers (s3), (F) est dirigé vers l'échangeur (e3).  The filtrate (F + C) is directed to the separator (c3), (C) is recycled to (s3), (F) is directed to the exchanger (e3).
(F) est porté à une température d'environ 100ºC, pu is introduit dans l'installation de saponification (4). La solution (S) est composée de 5% en masse d'eau et de 5% en masse de soude de pureté égale à 98.5% ; (S) est introduite à 10% en masse au sein de l'installation de saponification (4) avec (F) où elle est maintenue à une température de reflux de 95 à 100ºC pendant plusieurs heures (4 à 7 heures) sous très forte agitation.  (F) is brought to a temperature of about 100ºC, and is introduced into the saponification plant (4). Solution (S) is composed of 5% by weight of water and 5% by weight of sodium hydroxide of purity equal to 98.5%; (S) is introduced at 10% by weight in the saponification plant (4) with (F) where it is maintained at a reflux temperature of 95 to 100ºC for several hours (4 to 7 hours) under very strong agitation.
Le mélange (F+S) après réaction est dirigé vers l'échangeur (e4) où il est porté à 250ºC  The mixture (F + S) after reaction is directed to the exchanger (e4) where it is heated to 250ºC
Le mélange (F+S) est introduit dans l'installation de distillation (5) ; en début de distillation, la pression est de 19 mm de Hg avec une température de fond de ballon de 240ºC et une température en tête de colonne de 50ºC ; la température finale en tête est de 375ºC sous 19mm de Hg, la température de fond de ballon n'excède pas 400ºC. En tête de colon ne, on récupère l'eau de la solution de soude (S), puis l'huile de base (HB) avec un rendement de 84%. L'enthalpie de vaporisation a été calculée à 300kJ/kg d'huile et la chaleur sensible Cp est de 2kJ/kg/K. The mixture (F + S) is introduced into the distillation plant (5); at the start of the distillation, the pressure is 19 mm Hg with a bottom temperature of 240ºC and a temperature at the top of column of 50ºC; the final temperature at the top is 375ºC at 19mm Hg, the bottom temperature does not exceed 400ºC. At the top of the colon, the water is recovered from the sodium hydroxide solution (S) and then the base oil (HB) with a yield of 84%. The enthalpy of vaporization was calculated at 300 kJ / kg of oil and the sensible heat Cp is 2 kJ / kg / K.
Le résidu de distillation (R4) est dirigé vers le pool bitume (PB) (voir tableau 1 pour la teneur en métaux).  The distillation residue (R4) is sent to the bitumen pool (PB) (see Table 1 for the metal content).
L'huile de base (HB) extraite en tête est dirigée vers le stockage ; la réduction des polluants est totale (voir tableau 1 ) ; des traces de silicium sont à imputer à l'utilisation de la pâte silicone servant à l'étanchéité de la verrerie ; le phosphore qui était le marqueur le plus difficile à réduire a disparu. Le sodium introduit par la soude en excès n'apporte pas de pollution.  Base oil (HB) extracted at the top is directed to storage; the reduction of pollutants is total (see Table 1); traces of silicon are attributable to the use of the silicone paste used to seal the glassware; the phosphorus which was the most difficult marker to reduce has disappeared. The sodium introduced by the soda in excess does not bring pollution.
Les teneurs en métaux ont été analysées par spectrométrie d'adsorption atomique (ASTM D5185) ; les viscosités ont été mesurées par la norme NF EN ISO 3104 ; les teneurs en azote ont été mesurées par chimiluminescence (ASTM D 4629).  The metal contents were analyzed by atomic adsorption spectrometry (ASTM D5185); the viscosities were measured by standard NF EN ISO 3104; nitrogen contents were measured by chemiluminescence (ASTM D 4629).
Figure imgf000013_0001
Figure imgf000013_0001
Figure imgf000014_0002
Figure imgf000014_0002
Tableau 1 : réduction des marqueurs de polluants à chaque étape A l'issue du traitement de l'huile, un essai selon la norme EN12591 (norme de l'Union européenne définissant les différents types de bitumes) a été réalisé sur le rétentat issu de l'ultrafiltration. Trois méthodes d'analyse issues de cette norme ont été mises en œuvre ; leurs caractéristiques et les résultats obtenus sont présentés dans le tableau 2.  Table 1: reduction of pollutant markers at each step After the oil treatment, a test according to EN12591 (European Union standard defining the different types of bitumen) was carried out on the retentate from ultrafiltration. Three analytical methods from this standard have been implemented; their characteristics and the results obtained are shown in Table 2.
Figure imgf000014_0001
Figure imgf000014_0001
Tableau 2  Table 2
Le résultat de l'essai de résistance au vieillissement montre la présence résiduelle d'antioxydants qui n'ont pas été totalement neutralisés. Une oxydation supplémentaire permettrait de neutraliser ces composés anti-oxydants. Le bitume peut néanmoins être utilisé avant ou après un tel traitement supplémentaire. The result of the aging resistance test shows the residual presence of antioxidants that have not been completely neutralized. Additional oxidation would neutralize these antioxidant compounds. The bitumen can nevertheless be used before or after such additional treatment.
L'analyse spectrométrique réalisée par spectrométrie d'adsorption atomique (ASTM D5185) a donné les résultats présentés dans le tableau 3.
Figure imgf000014_0003
Figure imgf000015_0002
Spectrometric analysis by atomic adsorption spectrometry (ASTM D5185) gave the results shown in Table 3.
Figure imgf000014_0003
Figure imgf000015_0002
Les essais de caractérisation effectués sur le résidu de distillation sous vide ont procuré les résultats présentés dans le tableau 4.  The characterization tests carried out on the vacuum distillation residue gave the results shown in Table 4.
Figure imgf000015_0001
Figure imgf000015_0001
Tableau 4 Ces résultats montrent la possibilité d'obtenir à l'issue de la mise en œuvre du procédé selon l'invention, outre une huile de qualité permettant son utilisation, également un bitume qui peut être utilisé selon les normes et les pratiques en vigueur. Table 4 These results show the possibility of obtaining at the end of the implementation of the process according to the invention, besides a quality oil for its use, also a bitumen that can be used according to the standards and practices in force.

Claims

REVENDICATIONS
1 . Procédé de purification d'une charge hydrocarbonée, comprenant un ou plusieurs composés à éliminer, qui comprend les étapes : 1. A process for purifying a hydrocarbon feedstock, comprising one or more compounds to be removed, which comprises the steps of:
a) d'extraire des composés légers présents au sein de la charge ;  a) extracting light compounds present in the load;
b) de filtrer les composés à éliminer, en présence d'un fluide à l'état supercritique ;  b) filtering the compounds to be removed, in the presence of a fluid in the supercritical state;
c) de traiter la charge au moyen d'un agent de transformation ;  (c) treating the feed with a process agent;
d) de séparer la charge hydrocarbonée purifiée.  d) separating the purified hydrocarbon feedstock.
2. Procédé selon la revendication 1 comprenant successivement les étapes (a), (b), (c) puis (d). 2. Method according to claim 1 comprising successively steps (a), (b), (c) and (d).
3. Procédé selon les revendications 1 ou 2 dont la charge hydrocarbonée comprend un ou plusieurs hydrocarbures et éventuellement un ou plusieurs composés comprenant des atomes de carbone, d'hydrogène et qui peuvent également comprendre un ou plusieurs hétéroatomes. 3. Method according to claims 1 or 2 wherein the hydrocarbon feedstock comprises one or more hydrocarbons and optionally one or more compounds comprising carbon atoms, hydrogen and which may also include one or more heteroatoms.
4. Procédé selon les revendications 1 à 3 dont la charge hydrocarbonée est choisie parmi une huile minérale ou d'origine minérale ou une huile de synthèse ou d'origine synthétique. 4. Process according to Claims 1 to 3, the hydrocarbon feedstock of which is chosen from mineral or mineral oil or synthetic or synthetic oil.
5. Procédé selon les revendications 1 à 4 dont la charge hydrocarbonée est choisie parmi les huiles minérales issues de la distillation fractionnée du pétrole brut. 5. Process according to claims 1 to 4, the hydrocarbon feedstock of which is chosen from mineral oils resulting from the fractional distillation of crude oil.
6. Procédé selon les revendications 1 à 5 dont la charge hydrocarbonée est choisie parmi les huiles industrielles, les huiles d'engrenages, les huiles hydrauliques ou les huiles de moteur, usées ou usagées. 6. Process according to claims 1 to 5, the hydrocarbon feedstock is selected from industrial oils, gear oils, hydraulic oils or motor oils, used or used.
7. Procédé selon les revendications 1 à 6 dont le ou les composés à éliminer sont choisis parmi des additifs dispersants, des additifs détergents, des additifs anti-usure, des polymères, des suies, des éléments métalliques. 7. Process according to Claims 1 to 6, in which the compound (s) to be removed are chosen from dispersant additives, detergent additives, anti-wear additives, polymers, soot, metallic elements.
8. Procédé selon les revendications 1 à 7 dont l'extraction ou la séparation est effectuée par distillation sous vide ou sous pression réduite. 8. Process according to claims 1 to 7, the extraction or separation is carried out by distillation under vacuum or under reduced pressure.
9. Procédé selon les revendications 1 à 8 dont la filtration est précédée par l'addition d'un agent d'agrégation. 9. Process according to claims 1 to 8, the filtration is preceded by the addition of an aggregating agent.
10. Procédé selon les revendications 1 à 9 dont la filtration est précédée par l'addition d'un agent d'agrégation de type bitume ajouté en une quantité allant de 0,1 à 10% en masse de charge hydrocarbonée de départ. 10. Process according to claims 1 to 9, the filtration of which is preceded by the addition of a bitumen-type aggregation agent added in an amount ranging from 0.1 to 10% by weight of starting hydrocarbon feedstock.
1 1 . Procédé selon les revendications 1 à 10 dont la filtration est précédée par l'addition d'un agent d'agrégation de type bitume ajouté en une quantité allant de 0,5 à 2% en masse de charge hydrocarbonée de départ. 1 1. Process according to Claims 1 to 10, the filtration of which is preceded by the addition of a bitumen-type aggregation agent added in an amount ranging from 0.5 to 2% by weight of starting hydrocarbon feedstock.
12. Procédé selon les revendications 1 à 1 1 dont le fluide à l'état supercritique est présent en une quantité allant d'environ 2 à 60% en masse de charge hydrocarbonée à purifier. 12. Process according to claims 1 to 1 1, the fluid in the supercritical state is present in an amount ranging from about 2 to 60% by weight of hydrocarbon feedstock to be purified.
13. Procédé selon les revendications 1 à 12 dont le fluide à l'état supercritique est le CO2. 13. Process according to claims 1 to 12, the fluid in the supercritical state is CO 2 .
14. Procédé selon les revendications 1 à 13 dont le fluide à l'état supercritique est le CO2 présent en une quantité d'environ 15 à 20% en masse de charge hydrocarbonée. 14. Process according to claims 1 to 13, the fluid in the supercritical state is CO 2 present in an amount of about 15 to 20% by weight of hydrocarbon feedstock.
15. Procédé selon les revendications 1 à 14 dont la filtration est une filtration tangentielle. 15. Process according to claims 1 to 14, the filtration of which is a tangential filtration.
16. Procédé selon les revendications 1 à 15 dont la filtration est réalisée à une température allant de 100 à 180ºC ou à une pression allant de 120 à 180 b ars. 16. The method of claims 1 to 15 whose filtration is carried out at a temperature ranging from 100 to 180ºC or at a pressure ranging from 120 to 180 b ars.
17. Procédé selon les revendications 1 à 16 dont le traitement de la charge au moyen d'un agent de transformation est réalisé par saponification. 17. Process according to claims 1 to 16, the treatment of the charge by means of a transformation agent is carried out by saponification.
18. Procédé selon les revendications 1 à 17 dont l'agent de transformation est choisi parmi NaOH ou KOH, utilisées seules ou en mélange. 18. The method of claims 1 to 17 wherein the transformation agent is selected from NaOH or KOH, used alone or in admixture.
19. Procédé selon les revendications 1 à 18 comprenant les étapes, en particulier successives : 19. The method of claims 1 to 18 comprising the steps, in particular successive:
a) d'extraire par distillation, sous vide ou sous pression réduite, des composés légers présents au sein de la charge;  a) extracting by distillation, under vacuum or under reduced pressure, light compounds present in the batch;
b) de filtrer les composés à éliminer de manière tangentielle en présence de CO2 à l'état supercritique ; b) filtering the compounds to be removed tangentially in the presence of CO 2 in the supercritical state;
c) de traiter l'huile ou la charge hydrocarbonée au moyen de soude en solution aqueuse à environ 50% en masse ;  c) treating the oil or the hydrocarbon feedstock with soda in aqueous solution at about 50% by weight;
d) de séparer les composés transformés, par distillation sous pression réduite de la charge hydrocarbonée purifiée.  d) separating the transformed compounds by distillation under reduced pressure of the purified hydrocarbon feedstock.
PCT/FR2011/051434 2010-06-22 2011-06-22 Process for purifying a used hydrocarbon-based feedstock WO2011161378A1 (en)

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