WO2011153917A1 - Plate wheel hub brake - Google Patents

Plate wheel hub brake Download PDF

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Publication number
WO2011153917A1
WO2011153917A1 PCT/CN2011/075124 CN2011075124W WO2011153917A1 WO 2011153917 A1 WO2011153917 A1 WO 2011153917A1 CN 2011075124 W CN2011075124 W CN 2011075124W WO 2011153917 A1 WO2011153917 A1 WO 2011153917A1
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WO
WIPO (PCT)
Prior art keywords
plate
sliding
sliding guide
static
hole
Prior art date
Application number
PCT/CN2011/075124
Other languages
French (fr)
Chinese (zh)
Inventor
韩伍林
王建伟
Original Assignee
石家庄五龙制动器股份有限公司
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Publication date
Application filed by 石家庄五龙制动器股份有限公司 filed Critical 石家庄五龙制动器股份有限公司
Publication of WO2011153917A1 publication Critical patent/WO2011153917A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D5/00Braking or detent devices characterised by application to lifting or hoisting gear, e.g. for controlling the lowering of loads
    • B66D5/02Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes
    • B66D5/06Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with radial effect
    • B66D5/08Crane, lift hoist, or winch brakes operating on drums, barrels, or ropes with radial effect embodying blocks or shoes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/20Electric or magnetic using electromagnets
    • F16D2121/22Electric or magnetic using electromagnets for releasing a normally applied brake
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2127/00Auxiliary mechanisms
    • F16D2127/02Release mechanisms
    • F16D2127/04Release mechanisms for manual operation

Definitions

  • the present invention relates to an electromagnetic brake, and more particularly to a plate type hub brake.
  • a plate type wheel brake used in an elevator has a structure in which a movable plate (an armature) opposite to a plate surface is connected to a stationary plate (yoke), and electromagnetic coils for adsorbing moving plates are respectively installed in the static plates.
  • the brake spring and the manual release device for the external push plate are connected with a brake shoe on the outer side of the movable plate, and four hollow screws are connected to the four corners of the movable plate.
  • the function of the four hollow screws is to adjust the movement gap between the moving plate and the static plate.
  • the bolts are inserted from the four hollow screws to lock the brake and the motor casing.
  • the third is the moving plate.
  • the motion plays a guiding role and carries the shear forces experienced during braking.
  • the coupling formed by the hollow screws of the roots is formed.
  • the uneven force of the support, guide and fixing mechanism is not subject to the braking shear force and the gravity of the brake.
  • the cushions of the existing plate type wheel brakes are generally built-in, that is, disposed on the opposite faces of the static plate or the moving plate to reduce the impact force of the moving plate on the surface of the static plate, thereby reducing the friction of the brake.
  • Instantaneous impact noise since the internal working temperature of the brake is high, the cushion is extremely susceptible to thermal deformation, and the wear of the cushion is increased during operation, so that the cycle of the brake damping adjustment work for reducing noise is shortened and the number of times is increased.
  • the service life of the existing plate wheel brake is generally not affected by the above two unfavorable factors. More than 3 million times.
  • the object of the present invention is to provide a structurally improved plate type wheel brake for solving the problem of inconvenience and inconvenient use of the shock absorbing mechanism caused by wear of the moving plate and thermal deformation of the cushion, thereby facilitating the plate wheel brake. Use and adjust to extend the life of the plate wheel brakes.
  • the present invention is realized in that: a plate type hub brake is provided with a plate-opposing moving plate on a static plate, and an electromagnetic coil, a brake spring and a manual release device are respectively installed in the static plate, A brake shoe is connected to the outer side of the movable plate, and a screw threaded through the movable plate is threadedly coupled to the static plate, and a sliding guide column is pierced between the static plate and the movable plate.
  • the sliding guide post is in a tight fit with one of the static plate and the movable plate, and is in a sliding fit with the other.
  • the invention adds a sliding guide column on the static plate and the moving plate, and the function thereof is to effectively decompose the function of the screw which has the functions of guiding, adjusting and supporting, that is, the screw at this time only retains the gap adjustment and the support.
  • the sliding guide column acts as a guiding mechanism for the movement of the moving plate and a receiving mechanism for the braking force of the brake. Since the screw position is retained in the original position of the brake, the sliding guide post can be placed on the gravity receiving point line of the brake and the braking shear line, and the sliding guide column is set. The number is the least.
  • the sliding guide column is tightly coupled with one of the static plate or the movable plate, so that the sliding guide column and the connecting body (the static plate or the moving plate) form a stable integral structure, and the opposite moving body is formed.
  • the sliding fit of the guide post and the tunnel, after the sliding guide post is subjected to wear-resisting treatment, the sliding fit can reduce the wear of the moving support portion, thereby improving the wear resistance of the plate-type hub brake.
  • a surface wear-resistant layer or a wear-resistant sleeve is formed on a surface of one or both of the sliding engagement portions between the sliding guide post and the static plate or the movable plate.
  • the surface wear-resistant layer can be formed on the surface of the sliding section of the sliding guide column, or in the sliding hole in the static plate or the movable plate slidingly matched with the sliding guide column, and also on the surface of the sliding guide column or the sliding channel A surface wear layer is formed.
  • the wear sleeve can be disposed on the surface of the sliding section of the sliding guide post, or in the sliding hole in the static plate or the movable plate slidingly matched with the sliding guide column, and also in the sliding section of the sliding guide column.
  • a wear sleeve is provided on both the surface and the sliding tunnel.
  • the invention can greatly improve the anti-wear performance of the sliding guide column or the sliding channel by reducing the wear resistance of the sliding guide column or the sliding hole by providing the surface wear layer or the wear-resistant sleeve on the surface of one or both sides of the sliding mating portion, thereby greatly reducing the wear of the moving support portion of the moving part, thereby greatly Improved wear resistance and service life of the plate wheel brakes.
  • the sliding guide post is tightly engaged with the movable plate, and the sliding end of the sliding guide column extends into the sliding hole of the static plate, and the outer side of the sliding plate is externally reduced on the static plate.
  • the shock mechanism has a tip end of the sliding end of the sliding guide post on the outer shock absorbing mechanism.
  • the built-in cushion in the original plate type wheel brake can be moved outward, and the working noise of the brake can be reduced by the action of the sliding guide column connected to the movable plate to the external shock absorbing mechanism.
  • the configuration of the external shock absorbing mechanism is firstly made possible by the arrangement of the sliding guide column.
  • the working environment temperature of the external shock absorbing mechanism is substantially close to the external temperature at which the brake is located, and thus the cushion is easy to be at a high temperature.
  • the defects of wear and deformation can be effectively overcome, and the number of brake shock adjustment adjustments can be reduced accordingly; again, the peripheral type shock absorbing mechanism makes the adjustment and replacement of the cushion not disassemble, thus making adjustment convenient. Fast.
  • the outer shock absorbing mechanism is provided with a shock absorbing pad and a top plate in the end cover, the end cover is fixed on the static plate by a fastener, and the top plate is sleeved at the end of the sliding guide column.
  • the diameter of the shaft is provided with a shock absorbing pad and a top plate in the end cover, the end cover is fixed on the static plate by a fastener, and the top plate is sleeved at the end of the sliding guide column. The diameter of the shaft.
  • the outer shock absorbing mechanism is provided with a damper spring in the end cover, the end cover is fixed on the static plate by a fastener, and a sleeve with an outer convex end is sleeved on the sliding guide pillar On the reduced diameter thin shaft, the outer convex portion of the sleeve is pressed against the damper spring in the end cover, and the inner port of the sleeve is placed on the variable shoulder of the sliding guide post.
  • the external shock absorbing mechanism is provided with a cushion in a sheath integrated with the static plate, and an adjusting wire plug is screwed into the port of the sheath, and the adjusting wire is plugged on the cushion The outer side.
  • the screw passes through a through hole of the movable plate and is screwed into a screw hole of the static plate.
  • An axially penetrating core hole is formed in the screw, a screw hole is formed in the static plate, and a through hole opposite to the screw hole is opened in the rotating plate, and the screw passes through the screw hole A through hole on the movable plate is screwed into the screw hole of the static plate.
  • the invention reduces the movement and wear of the support portion of the moving plate by the arrangement of the sliding guide column, improves the wear resistance of the plate type wheel brake, and makes the setting of the external shock absorbing mechanism on the plate type wheel brake, thereby avoiding the cushion High temperature deformation and wear.
  • the coexistence of these two advantages in the plate wheel brakes greatly extends the service life of the brakes. Experiments have shown that the service life of the plate wheel brake of the present invention reaches 10 million times.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a plan view of Figure 1.
  • 3 and 4 are schematic views showing the structure of two external shock absorbing mechanisms used in the present invention.
  • 5 and 6 are structural schematic views of two external shock absorbing mechanisms on the plate type wheel brake.
  • Figure 7 is a schematic view showing a connection mode between the movable plate and the stationary plate.
  • the basic structure of the plate type wheel brake of the present invention is unchanged, that is, the static plate 1 as a yoke and the movable plate 2 as an armature are included, and the plates of the static plate 1 and the movable plate 2 are opposed to each other.
  • the static plate 1 the electromagnetic coil 3, the brake spring 4 and the manual release device 5 are respectively installed according to the original structure, and the brake shoes 6 are fixedly connected to the outer side of the movable plate 2, and are disposed at the four corners of the movable plate 2
  • the screw hole on the static plate 1 may be a thread blind hole, and is only used for fastening the screw 7.
  • two upper and lower mounting ears may be respectively arranged, and holes are formed in the mounting ears for wearing.
  • the screw hole on the static plate 1 may also be in the form of a threaded, one-piece composite hole for the optical hole, and the screw hole on the static plate 1 is opposite to the through hole on the movable plate 2, in the screw 7 is formed in the axial through core hole; the screw 7 passes through the through hole on the moving plate 2, and is screwed into the screw hole on the static plate 1, and the fastening screw can pass through the screw hole of the static plate 1.
  • the aperture section is passed through the core hole of the adjustment screw 7 to be fixed to the motor casing.
  • the present invention can also be provided with a mounting lug 16 on the static plate 1 and/or the movable plate 2, respectively.
  • the screw 7 passes through the through hole on the movable plate 2, and is connected to the mounting lug 16 of the static plate 1. In the screw hole.
  • Two sliding guide columns 8 are connected between the static plate 1 and the movable plate 2, and the two sliding guide columns 8 are respectively disposed on the upper and lower sides of the brake shoe 6, and are located on the longitudinal axis symmetry line of the brake, so that It can balance load bearing and stress.
  • the sliding guide post 8 can be tightly engaged with the static plate 1 and slidably engaged with the movable plate 2, or can be tightly engaged with the movable plate 2 and slidably engaged with the stationary plate 1.
  • the latter should be adopted, that is, a connection form that is tightly fitted with the movable plate 2 and slidably engaged with the static plate 1.
  • the sliding fit is a sliding fit connection between the guide post and the bore formed between the sliding guide post 8 and the sliding bore drilled in the stationary plate 1 or the movable plate 2.
  • the wear-resisting treatment method may be wear-resisting treatment in the sliding section of the sliding guide column 8; the surface wear-resistant layer, such as a nitrided layer or a ceramic sprayed layer, may also be formed in the hole of the sliding joint portion; Or a wear sleeve is disposed in the sliding hole drilled in the moving plate 2.
  • the sliding guide post 8 and the movable plate 2 are tightly fitted, the sliding end of the sliding guide post 8 extends into the sliding hole on the static plate 1, and the external damping mechanism is disposed on the static plate.
  • the end of the sliding end of the sliding guide post 8 is placed on the outer shock absorbing mechanism.
  • the external shock absorbing mechanism can be implemented in a variety of ways.
  • the external shock absorbing mechanism is provided with a cushion 9 and a top plate 10 in an outwardly protruding end cover 11, and the end cover 11 is fixed to the positioning circular slot on the static plate 1 by a fastener, and the top plate 10 is The sleeve is sleeved at the reduced diameter thin shaft at the end of the sliding guide post 8. At the moment of the impact of the moving plate 2 to the stationary plate 1, the end of the sliding guide post 8 pushes the top plate 10 first, and the shock pad 9 is pressed by the top plate 10, thereby achieving the purpose of damping.
  • the outer shock absorbing mechanism is provided with a damper spring 13 in the end cover 11, and the end cover 11 is fixed to the static plate 1 by a fastener, and a variable shoulder is provided on the sliding end of the sliding guide post 8.
  • a sleeve 12 having an outer convex end at one end is sleeved on the reduced diameter thin shaft of the variable shoulder of the sliding guide post 8.
  • the outer convex portion of the sleeve 12 is pressed against the damper spring 13 in the end cover 11, and the sleeve is sleeved.
  • the inner port of the barrel 12 is placed on the tapered shoulder on the sliding guide post 8.
  • the damper spring can use a compression spring or a butterfly spring.
  • the sliding guide post 8 can be used to push the sleeve 12, and then the annular outer convex edge on the sleeve 12 is used to urge the damping spring to absorb the shock.
  • the shock absorbing spring can also be replaced by a cushion.
  • the outer damper mechanism has a sheath 14 integrally formed with the static plate on the outer side of the stationary plate 1, and a cushion 9 is disposed in the sheath 14, and is screwed in the port of the sheath 14. There is an adjustment plug 15 which is placed on the outer side of the cushion 9.
  • an adjustable external shock absorbing mechanism can be formed, and the sliding end of the sliding guide post 8 can be formed into a cylindrical body with a flat end face, thereby eliminating the production of the variable diameter rod.
  • the two external damper mechanisms shown in FIG. 5 and FIG. 6 are provided with a sliding shaft 17 in the static plate 1.
  • One end of the sliding shaft 17 is placed on the inner surface of the movable plate 2, and the other end of the sliding shaft 17 is placed at the top.

Abstract

A plate wheel hub brake is provided, which has a structure that a dead plate (1) is connected with a movable plate (2) with a plate surface being opposite to that of the dead plate (1). an electromagnetic coil (3), a brake spring (4) and a manual brake release device (5) are provided in the dead plate (1), respectively. The outer side of the movable plate (2) is connected with a brake scotch (6) and is in threaded connection with the dead plate (1) by a screw (7) passing through the movable plate (2). A sliding guide pillar (8) is connected between the dead plate (1) and the movable plate (2), tightly matched with one of the dead plate (1) and the movable plate (2) and slidingly matched with the other one. By setting the sliding guide pillar (8), the motion wear of a support part of the movable plate (2) is reduced, the abrasive resistance of the plate wheel hub brake is improved, the arrangement of an external shock absorption mechanism on the plate wheel hub brake is possible, and the service life of the brake can be improved to 10,000,000 times.

Description

板式轮毂制动器  Plate wheel brake 技术领域  Technical field
本发明涉及一种电磁制动器,具体地说是一种板式轮毂制动器。 The present invention relates to an electromagnetic brake, and more particularly to a plate type hub brake.
背景技术  Background technique
目前在电梯上使用的一种板式轮毂制动器,其结构是在静板(轭铁)上接有板面相对的动板(衔铁),在静板中分别装有吸附动板用的电磁线圈、外推动板用的制动弹簧和手动松闸装置,在动板的外侧面接有制动瓦,在动板上的四角穿接有四颗空心螺钉。这四颗空心螺钉的作用,一是调整动板与静板间的运动间隙;二是从这四颗空心螺钉中再穿接螺栓,使制动器与电机机壳锁紧固定;三是对动板的运动起到导向作用,并承载制动过程中所受的剪切力。然而,由于动板的频繁动作所造成的运动磨损,加之动板四角上穿接这四颗空心螺钉的四个穿接孔的加工精度等原因,使得这种由颗根空心螺钉联接所形成的支撑、导向和固定机构的受力不均,并不都在承受制动剪切力和制动器的重力,通常是只有其中的三颗螺钉、甚至只有某个对角位置上的两颗空心螺钉在承重受力。而这种受力不均的情况则进一步加速了动板支撑部位的磨损,影响了制动器的使用寿命。At present, a plate type wheel brake used in an elevator has a structure in which a movable plate (an armature) opposite to a plate surface is connected to a stationary plate (yoke), and electromagnetic coils for adsorbing moving plates are respectively installed in the static plates. The brake spring and the manual release device for the external push plate are connected with a brake shoe on the outer side of the movable plate, and four hollow screws are connected to the four corners of the movable plate. The function of the four hollow screws is to adjust the movement gap between the moving plate and the static plate. Secondly, the bolts are inserted from the four hollow screws to lock the brake and the motor casing. The third is the moving plate. The motion plays a guiding role and carries the shear forces experienced during braking. However, due to the movement and wear caused by the frequent movement of the moving plate, and the processing precision of the four through holes of the four hollow screws on the four corners of the moving plate, the coupling formed by the hollow screws of the roots is formed. The uneven force of the support, guide and fixing mechanism is not subject to the braking shear force and the gravity of the brake. Usually only three of the screws, or even two hollow screws at a diagonal position, are Load bearing. This uneven force condition further accelerates the wear of the support portion of the moving plate and affects the service life of the brake.
另外,现有板式轮毂制动器的减震垫一般都是内置式的,就是设置在静板或动板的相对面上,以减弱动板对静板板面的撞击力度,从而减少制动器的吸合瞬间的撞击噪声。但是,由于制动器的内部工作温度较高,减震垫极易受热变形,加之工作时减震垫的磨损,使得为降低噪声而进行的制动器减震调整工作的周期缩短、次数增加。In addition, the cushions of the existing plate type wheel brakes are generally built-in, that is, disposed on the opposite faces of the static plate or the moving plate to reduce the impact force of the moving plate on the surface of the static plate, thereby reducing the friction of the brake. Instantaneous impact noise. However, since the internal working temperature of the brake is high, the cushion is extremely susceptible to thermal deformation, and the wear of the cushion is increased during operation, so that the cycle of the brake damping adjustment work for reducing noise is shortened and the number of times is increased.
由于制动器上穿接动板的四颗空心螺钉和动板上的内孔摩擦表面均不易作耐磨处理,因此在上述两种不利因素的影响下,使得现有板式轮毂制动器的使用寿命一般不超过300万次。Since the four hollow screws of the brake plate and the inner hole friction surface of the movable plate are not easy to be worn, the service life of the existing plate wheel brake is generally not affected by the above two unfavorable factors. More than 3 million times.
发明内容  Summary of the invention
本发明的目的就是提供一种结构改良的板式轮毂制动器,以解决因动板的磨损、减震垫的受热变形所造成的减震机构的调整不便和使用不便的问题,从而便于板式轮毂制动器的使用和调整,延长板式轮毂制动器的使用寿命。SUMMARY OF THE INVENTION The object of the present invention is to provide a structurally improved plate type wheel brake for solving the problem of inconvenience and inconvenient use of the shock absorbing mechanism caused by wear of the moving plate and thermal deformation of the cushion, thereby facilitating the plate wheel brake. Use and adjust to extend the life of the plate wheel brakes.
本发明是这样实现的:一种板式轮毂制动器,在静板上接有板面相对的动板,在所述静板中分别装有电磁线圈、制动弹簧和手动松闸装置,在所述动板的外侧面连接有制动瓦,穿接所述动板的螺钉螺纹联接在所述静板上,在所述静板与所述动板之间穿接有滑动导柱,穿接的滑动导柱与所述静板和所述动板之中的一个为紧配合,与另一个为滑动配合。The present invention is realized in that: a plate type hub brake is provided with a plate-opposing moving plate on a static plate, and an electromagnetic coil, a brake spring and a manual release device are respectively installed in the static plate, A brake shoe is connected to the outer side of the movable plate, and a screw threaded through the movable plate is threadedly coupled to the static plate, and a sliding guide column is pierced between the static plate and the movable plate. The sliding guide post is in a tight fit with one of the static plate and the movable plate, and is in a sliding fit with the other.
本发明通过在静板和动板上增设滑动导柱,其作用是将兼具有导向、调整和支撑作用的螺钉的功能进行了有效分解,即此时的螺钉只是保留了间隙调整和支撑的作用,而滑动导柱则成为动板运动的导向机构和制动器制动剪切力的承受机构。由于在制动器的原有位置上还保留有螺钉的设置,因而,滑动导柱就可设置在制动器的重力承受点线上和制动剪切力的承受点线上,并使滑动导柱的设置数量达到最少。其结果是使动板的重量以及制动时产生的剪切力全部承托在滑动导柱上,避免了螺钉的磨损和动板的偏沉或偏置,由此克服了动板受力不均的缺陷。而滑动导柱与静板或动板中的某一个采用紧配合连接,就可使滑动导柱与其连接体(静板或动板)形成稳定的一体结构,而与相对的另一个运动体形成导柱与孔道的滑动配合形式,在滑动导柱进行耐磨处理后,这种滑动配合形式可降低运动支撑部位的磨损,由此提高板式轮毂制动器的耐磨性。The invention adds a sliding guide column on the static plate and the moving plate, and the function thereof is to effectively decompose the function of the screw which has the functions of guiding, adjusting and supporting, that is, the screw at this time only retains the gap adjustment and the support. The sliding guide column acts as a guiding mechanism for the movement of the moving plate and a receiving mechanism for the braking force of the brake. Since the screw position is retained in the original position of the brake, the sliding guide post can be placed on the gravity receiving point line of the brake and the braking shear line, and the sliding guide column is set. The number is the least. The result is that the weight of the moving plate and the shearing force generated during braking are all supported on the sliding guide column, thereby avoiding the wear of the screw and the deflection or offset of the moving plate, thereby overcoming the force of the moving plate. All defects. The sliding guide column is tightly coupled with one of the static plate or the movable plate, so that the sliding guide column and the connecting body (the static plate or the moving plate) form a stable integral structure, and the opposite moving body is formed. The sliding fit of the guide post and the tunnel, after the sliding guide post is subjected to wear-resisting treatment, the sliding fit can reduce the wear of the moving support portion, thereby improving the wear resistance of the plate-type hub brake.
在所述滑动导柱与所述静板或所述动板之间的滑动配合部位的一方或双方的表面制有表面耐磨层或设有耐磨套。表面耐磨层既可制在滑动导柱的滑动段的表面,也可制在与滑动导柱滑动配合的静板或动板中的滑动孔道中,还可在滑动导柱或滑动孔道的表面均制出表面耐磨层。同样地,耐磨套既可设置在滑动导柱的滑动段的表面,也可设置在与滑动导柱滑动配合的静板或动板中的滑动孔道中,还可在滑动导柱滑动段的表面以及滑动孔道中都设置耐磨套。A surface wear-resistant layer or a wear-resistant sleeve is formed on a surface of one or both of the sliding engagement portions between the sliding guide post and the static plate or the movable plate. The surface wear-resistant layer can be formed on the surface of the sliding section of the sliding guide column, or in the sliding hole in the static plate or the movable plate slidingly matched with the sliding guide column, and also on the surface of the sliding guide column or the sliding channel A surface wear layer is formed. Similarly, the wear sleeve can be disposed on the surface of the sliding section of the sliding guide post, or in the sliding hole in the static plate or the movable plate slidingly matched with the sliding guide column, and also in the sliding section of the sliding guide column. A wear sleeve is provided on both the surface and the sliding tunnel.
本发明通过在滑动配合部位的一方或双方的表面设置表面耐磨层或耐磨套,就可大大提高滑动导柱或滑动孔道的抗磨损性能,降低运动部件运动支撑部位的磨损,由此大大提高了板式轮毂制动器的耐磨性和使用寿命。The invention can greatly improve the anti-wear performance of the sliding guide column or the sliding channel by reducing the wear resistance of the sliding guide column or the sliding hole by providing the surface wear layer or the wear-resistant sleeve on the surface of one or both sides of the sliding mating portion, thereby greatly reducing the wear of the moving support portion of the moving part, thereby greatly Improved wear resistance and service life of the plate wheel brakes.
所述滑动导柱与所述动板为紧配合,所述滑动导柱的滑动端伸入所述静板上的滑动孔道中,在所述静板上相对滑动孔道的外侧面设有外减震机构,所述滑动导柱的滑动端的端头顶在所述外减震机构上。The sliding guide post is tightly engaged with the movable plate, and the sliding end of the sliding guide column extends into the sliding hole of the static plate, and the outer side of the sliding plate is externally reduced on the static plate. The shock mechanism has a tip end of the sliding end of the sliding guide post on the outer shock absorbing mechanism.
采用这种结构,就可使原有板式轮毂制动器中的内置式的减震垫外移,通过连接在动板上的滑动导柱对外减震机构的作用而减少制动器的工作噪声。而外减震机构的配置,首先是由于滑动导柱的设置而成为可能;其次,这种外减震机构的工作环境温度基本接近制动器所处的外界常温,因而减震垫在高温下的易磨损和受热变形的缺陷就可以得到有效地克服,制动器减震调整维修次数即可相应减少;再次,外设式的减震机构,使得减震垫的调整和更换不用拆机,从而使调整方便、快捷。With this structure, the built-in cushion in the original plate type wheel brake can be moved outward, and the working noise of the brake can be reduced by the action of the sliding guide column connected to the movable plate to the external shock absorbing mechanism. The configuration of the external shock absorbing mechanism is firstly made possible by the arrangement of the sliding guide column. Secondly, the working environment temperature of the external shock absorbing mechanism is substantially close to the external temperature at which the brake is located, and thus the cushion is easy to be at a high temperature. The defects of wear and deformation can be effectively overcome, and the number of brake shock adjustment adjustments can be reduced accordingly; again, the peripheral type shock absorbing mechanism makes the adjustment and replacement of the cushion not disassemble, thus making adjustment convenient. Fast.
所述外减震机构是在端盖中装有减震垫和顶板,所述端盖通过紧固件固定于所述静板上,所述顶板套接在所述滑动导柱端头的变径细轴处。The outer shock absorbing mechanism is provided with a shock absorbing pad and a top plate in the end cover, the end cover is fixed on the static plate by a fastener, and the top plate is sleeved at the end of the sliding guide column. The diameter of the shaft.
所述外减震机构是在端盖中装有减震弹簧,所述端盖通过紧固件固定于所述静板上,一端带有外凸沿的套筒套接在所述滑动导柱的变径细轴上,所述套筒的外凸沿顶压在所述端盖中的减震弹簧上,所述套筒的内端口顶在所述滑动导柱的变径凸肩上。The outer shock absorbing mechanism is provided with a damper spring in the end cover, the end cover is fixed on the static plate by a fastener, and a sleeve with an outer convex end is sleeved on the sliding guide pillar On the reduced diameter thin shaft, the outer convex portion of the sleeve is pressed against the damper spring in the end cover, and the inner port of the sleeve is placed on the variable shoulder of the sliding guide post.
所述外减震机构是在与所述静板成一体的护套中装有减震垫,在护套的端口中螺纹连接有调节丝堵,所述调节丝堵顶在所述减震垫的外侧面。The external shock absorbing mechanism is provided with a cushion in a sheath integrated with the static plate, and an adjusting wire plug is screwed into the port of the sheath, and the adjusting wire is plugged on the cushion The outer side.
所述螺钉穿过所述动板上的穿接孔,螺纹连接在所述静板上的螺孔中。The screw passes through a through hole of the movable plate and is screwed into a screw hole of the static plate.
在所述螺钉上制有轴向贯通的芯孔,在所述静板开有螺孔,在所述动板上开有与所述螺孔相对的穿接孔,所述螺钉穿过所述动板上的穿接孔,螺纹连接在所述静板上的螺孔中。An axially penetrating core hole is formed in the screw, a screw hole is formed in the static plate, and a through hole opposite to the screw hole is opened in the rotating plate, and the screw passes through the screw hole A through hole on the movable plate is screwed into the screw hole of the static plate.
本发明通过滑动导柱的设置,降低了动板支撑部位的运动磨损,提高了板式轮毂制动器的耐磨性,并使外减震机构在板式轮毂制动器上的设置成为可能,避免了减震垫的高温变形和磨损。这两种优势因素在板式轮毂制动器上的共存,使得制动器的使用寿命大大延长。经实验表明,本发明板式轮毂制动器的使用寿命达到了1000万次。The invention reduces the movement and wear of the support portion of the moving plate by the arrangement of the sliding guide column, improves the wear resistance of the plate type wheel brake, and makes the setting of the external shock absorbing mechanism on the plate type wheel brake, thereby avoiding the cushion High temperature deformation and wear. The coexistence of these two advantages in the plate wheel brakes greatly extends the service life of the brakes. Experiments have shown that the service life of the plate wheel brake of the present invention reaches 10 million times.
附图说明  DRAWINGS
图1是本发明的结构示意图。Figure 1 is a schematic view of the structure of the present invention.
图2是图1的俯视图。Figure 2 is a plan view of Figure 1.
图3、图4是本发明所用两种外减震机构的结构示意图。3 and 4 are schematic views showing the structure of two external shock absorbing mechanisms used in the present invention.
图5、图6是板式轮毂制动器上的两种外减震机构的结构示意图。5 and 6 are structural schematic views of two external shock absorbing mechanisms on the plate type wheel brake.
图7是动板与静板的一种连接方式示意图。Figure 7 is a schematic view showing a connection mode between the movable plate and the stationary plate.
具体实施方式  detailed description
如图1、图2所示,本发明板式轮毂制动器的基本结构不变,即包括有作为轭铁的静板1和作为衔铁的动板2,静板1和动板2的板面相对,在静板1中分别按原有结构装有电磁线圈3、制动弹簧4和手动松闸装置5,在动板2的外侧面固定连接有制动瓦6,在动板2的四角上设有穿接孔,螺钉7穿过动板2上的穿接孔,螺纹连接在静板1上的螺孔中。静板1上的螺孔可以是螺纹盲孔,仅用于紧固螺钉7,而在静板1的两侧可分别设置上、下两个挂耳,在挂耳上开孔,用于穿接向电机机壳上固定制动器的紧固件。静板1上的螺孔也可以是一段有螺纹、一段为光孔的复合穿接孔的形式,而且,静板1上的螺孔与动板2上的穿接孔一一相对,在螺钉7上制出轴向的贯通芯孔;螺钉7穿过动板2上的穿接孔,螺纹联接在静板1上的螺孔中,而紧固螺杆则可穿过静板1的螺孔光孔段,并且从调整螺钉7的芯孔中穿出,以固定在电机机壳上。As shown in FIG. 1 and FIG. 2, the basic structure of the plate type wheel brake of the present invention is unchanged, that is, the static plate 1 as a yoke and the movable plate 2 as an armature are included, and the plates of the static plate 1 and the movable plate 2 are opposed to each other. In the static plate 1, the electromagnetic coil 3, the brake spring 4 and the manual release device 5 are respectively installed according to the original structure, and the brake shoes 6 are fixedly connected to the outer side of the movable plate 2, and are disposed at the four corners of the movable plate 2 There is a through hole, and the screw 7 passes through the through hole on the movable plate 2, and is screwed into the screw hole on the static plate 1. The screw hole on the static plate 1 may be a thread blind hole, and is only used for fastening the screw 7. On the two sides of the static plate 1, two upper and lower mounting ears may be respectively arranged, and holes are formed in the mounting ears for wearing. A fastener that is attached to the motor housing to secure the brake. The screw hole on the static plate 1 may also be in the form of a threaded, one-piece composite hole for the optical hole, and the screw hole on the static plate 1 is opposite to the through hole on the movable plate 2, in the screw 7 is formed in the axial through core hole; the screw 7 passes through the through hole on the moving plate 2, and is screwed into the screw hole on the static plate 1, and the fastening screw can pass through the screw hole of the static plate 1. The aperture section is passed through the core hole of the adjustment screw 7 to be fixed to the motor casing.
图7中,本发明还可在静板1和/或动板2上分别设置挂耳16,螺钉7穿过动板2上的穿接孔,螺纹连接在静板1上的挂耳16的螺孔中。In FIG. 7, the present invention can also be provided with a mounting lug 16 on the static plate 1 and/or the movable plate 2, respectively. The screw 7 passes through the through hole on the movable plate 2, and is connected to the mounting lug 16 of the static plate 1. In the screw hole.
在静板1和动板2之间穿接有两根滑动导柱8,两根滑动导柱8分别设置在制动瓦6的上、下两边,并位于制动器的纵向轴对称线上,这样就可以均衡承重和受力。滑动导柱8既可与静板1紧配合、而与动板2滑动配合,也可与动板2紧配合、而与静板1滑动配合。但为设置外减震机构的需要,应采用后者,即采用与动板2紧配合、与静板1滑动配合的连接形式。滑动配合形式是滑动导柱8与在静板1或动板2上钻出的滑动孔道之间所形成的导柱与孔道的滑动配合连接方式。耐磨处理方式可以是在滑动导柱8的滑动段进行耐磨处理;也可在滑动配合部位的孔道中制出表面耐磨层,如渗氮层或陶瓷喷涂层;还可在静板1或者动板2上钻出的滑动孔道中配置一个耐磨套。这样,就很好地克服了用软铁制成的静板1或动板2的抗磨损性差的问题。Two sliding guide columns 8 are connected between the static plate 1 and the movable plate 2, and the two sliding guide columns 8 are respectively disposed on the upper and lower sides of the brake shoe 6, and are located on the longitudinal axis symmetry line of the brake, so that It can balance load bearing and stress. The sliding guide post 8 can be tightly engaged with the static plate 1 and slidably engaged with the movable plate 2, or can be tightly engaged with the movable plate 2 and slidably engaged with the stationary plate 1. However, in order to provide the external shock absorbing mechanism, the latter should be adopted, that is, a connection form that is tightly fitted with the movable plate 2 and slidably engaged with the static plate 1. The sliding fit is a sliding fit connection between the guide post and the bore formed between the sliding guide post 8 and the sliding bore drilled in the stationary plate 1 or the movable plate 2. The wear-resisting treatment method may be wear-resisting treatment in the sliding section of the sliding guide column 8; the surface wear-resistant layer, such as a nitrided layer or a ceramic sprayed layer, may also be formed in the hole of the sliding joint portion; Or a wear sleeve is disposed in the sliding hole drilled in the moving plate 2. Thus, the problem of poor abrasion resistance of the static plate 1 or the movable plate 2 made of soft iron is well overcome.
对于配装外减震机构的板式轮毂制动器,滑动导柱8与动板2为紧配合,滑动导柱8的滑动端伸入静板1上的滑动孔道中,外减震机构设置在静板1上相对滑动孔道的外侧面,滑动导柱8的滑动端的端头顶在外减震机构上。外减震机构可有多种实现方式。For the plate type hub brake equipped with the external shock absorbing mechanism, the sliding guide post 8 and the movable plate 2 are tightly fitted, the sliding end of the sliding guide post 8 extends into the sliding hole on the static plate 1, and the external damping mechanism is disposed on the static plate. On the outer side of the sliding channel, the end of the sliding end of the sliding guide post 8 is placed on the outer shock absorbing mechanism. The external shock absorbing mechanism can be implemented in a variety of ways.
图1中,外减震机构是在一个外突的端盖11中装有减震垫9和顶板10,端盖11通过紧固件固定于静板1上的定位用圆形槽口中,顶板10套接在滑动导柱8端头的变径细轴处。动板2在向静板1的吸合撞击瞬间,滑动导柱8的端头先推动顶板10,通过顶板10压迫减震垫9,从而达到减震的目的。In Fig. 1, the external shock absorbing mechanism is provided with a cushion 9 and a top plate 10 in an outwardly protruding end cover 11, and the end cover 11 is fixed to the positioning circular slot on the static plate 1 by a fastener, and the top plate 10 is The sleeve is sleeved at the reduced diameter thin shaft at the end of the sliding guide post 8. At the moment of the impact of the moving plate 2 to the stationary plate 1, the end of the sliding guide post 8 pushes the top plate 10 first, and the shock pad 9 is pressed by the top plate 10, thereby achieving the purpose of damping.
图3中,外减震机构是在端盖11中装有减震弹簧13,端盖11通过紧固件固定于静板1上,在滑动导柱8的滑动端上设有变径凸肩,一端带有外凸沿的套筒12套接在滑动导柱8变径凸肩的变径细轴上,套筒12的外凸沿顶压在端盖11中的减震弹簧13上,套筒12的内端口顶在滑动导柱8上的变径凸肩上。减震弹簧可使用压簧或者蝶形弹簧。这样就可利用滑动导柱8推动套筒12,再利用套筒12上的环形外凸沿推动减震弹簧减震。当然,还可用减震垫取代减震弹簧。In FIG. 3, the outer shock absorbing mechanism is provided with a damper spring 13 in the end cover 11, and the end cover 11 is fixed to the static plate 1 by a fastener, and a variable shoulder is provided on the sliding end of the sliding guide post 8. A sleeve 12 having an outer convex end at one end is sleeved on the reduced diameter thin shaft of the variable shoulder of the sliding guide post 8. The outer convex portion of the sleeve 12 is pressed against the damper spring 13 in the end cover 11, and the sleeve is sleeved. The inner port of the barrel 12 is placed on the tapered shoulder on the sliding guide post 8. The damper spring can use a compression spring or a butterfly spring. Thus, the sliding guide post 8 can be used to push the sleeve 12, and then the annular outer convex edge on the sleeve 12 is used to urge the damping spring to absorb the shock. Of course, the shock absorbing spring can also be replaced by a cushion.
图4中,外减震机构是在静板1的外侧面制有与静板连成一体的护套14,在护套14中设置有减震垫9,在护套14的端口中螺纹连接有调节丝堵15,调节丝堵15顶在减震垫9的外侧面。这样就可形成一种可调式的外减震机构,而滑动导柱8的滑动端则可制成一根平端面的圆柱体即可,省去了变径杆的制作。In Fig. 4, the outer damper mechanism has a sheath 14 integrally formed with the static plate on the outer side of the stationary plate 1, and a cushion 9 is disposed in the sheath 14, and is screwed in the port of the sheath 14. There is an adjustment plug 15 which is placed on the outer side of the cushion 9. In this way, an adjustable external shock absorbing mechanism can be formed, and the sliding end of the sliding guide post 8 can be formed into a cylindrical body with a flat end face, thereby eliminating the production of the variable diameter rod.
适用于板式轮毂制动器上的外减震机构,还可有其他多种实现方式。图5、图6所示的两种外减震机构就是在静板1中设置滑动轴17,滑动轴17的一端顶在动板2的内板面上,滑动轴17的另一端顶在设置于静板1外侧面上的外减震机构上。Applicable to the external shock absorbing mechanism on the plate wheel brake, there are many other ways to achieve. The two external damper mechanisms shown in FIG. 5 and FIG. 6 are provided with a sliding shaft 17 in the static plate 1. One end of the sliding shaft 17 is placed on the inner surface of the movable plate 2, and the other end of the sliding shaft 17 is placed at the top. On the outer shock absorbing mechanism on the outer side of the static plate 1.

Claims (8)

  1. 一种板式轮毂制动器,在静板(1)上接有板面相对的动板(2),在所述静板(1)中分别装有电磁线圈(3)、制动弹簧(4)和手动松闸装置(5),在所述动板(2)的外侧面连接有制动瓦(6),穿接所述动板(2)的螺钉(7)螺纹联接在所述静板(1)上,其特征是,在所述静板(1)与所述动板(2)之间穿接有滑动导柱(8),穿接的滑动导柱(8)与所述静板(1)和所述动板(2)之中的一个为紧配合,与另一个为滑动配合。 A plate type wheel brake is provided with a plate-opposing moving plate (2) on a stationary plate (1), and an electromagnetic coil (3), a brake spring (4) and an electromagnetic spring (4) are respectively arranged in the static plate (1). a manual release device (5) is connected to a brake shoe (6) on an outer side of the movable plate (2), and a screw (7) penetrating the movable plate (2) is threadedly coupled to the static plate ( 1) above, characterized in that a sliding guide post (8) is penetrated between the static plate (1) and the movable plate (2), and the sliding guide post (8) and the static plate are pierced (1) One of the moving plates (2) is a tight fit, and the other is a sliding fit.
  2. 根据权利要求1所述的板式轮毂制动器,其特征是,在所述滑动导柱(8)与所述静板(1)或所述动板(2)之间的滑动配合部位的一方或双方的表面制有表面耐磨层或设有耐磨套。A plate type wheel brake according to claim 1, wherein one or both of the sliding engagement portions between the sliding guide post (8) and the stationary plate (1) or the moving plate (2) are provided. The surface is provided with a surface wear layer or a wear sleeve.
  3. 根据权利要求1或2所述的板式轮毂制动器,其特征是,所述滑动导柱(8)与所述动板(2)为紧配合,所述滑动导柱(8)的滑动端伸入所述静板(1)上的滑动孔道中,在所述静板(1)上相对滑动孔道的外侧面设有外减震机构,所述滑动导柱(8)的滑动端的端头顶在所述外减震机构上。The plate type wheel hub brake according to claim 1 or 2, wherein the sliding guide post (8) and the moving plate (2) are tightly fitted, and the sliding end of the sliding guide post (8) extends into In the sliding channel on the static plate (1), an outer shock absorbing mechanism is disposed on the outer surface of the static plate (1) opposite to the sliding hole, and the end of the sliding end of the sliding guide column (8) is at the top Said on the external shock absorption mechanism.
  4. 根据权利要求3所述的板式轮毂制动器,其特征是,所述外减震机构是在端盖(11)中装有减震垫(9)和顶板(10),所述端盖(11)通过紧固件固定于所述静板(1)上,所述顶板(10)套接在所述滑动导柱(8)端头的变径细轴处。A plate type wheel brake according to claim 3, wherein said outer damper mechanism is provided with a cushion (9) and a top plate (10) in the end cover (11), said end cover (11) It is fixed to the static plate (1) by a fastener, and the top plate (10) is sleeved at a reduced diameter thin shaft at the end of the sliding guide post (8).
  5. 根据权利要求3所述的板式轮毂制动器,其特征是,所述外减震机构是在端盖(11)中装有减震弹簧(13),所述端盖(11)通过紧固件固定于所述静板(1)上,一端带有外凸沿的套筒(12)套接在所述滑动导柱(8)的变径细轴上,所述套筒(12)的外凸沿顶压在所述端盖(11)中的减震弹簧(13)上,所述套筒(12)的内端口顶在所述滑动导柱(8)的变径凸肩上。A disc hub brake according to claim 3, wherein said outer damper mechanism is provided with a damper spring (13) in the end cap (11), said end cap (11) being fixed by a fastener On the static plate (1), a sleeve (12) having an outer convex end at one end is sleeved on the reduced diameter thin shaft of the sliding guide column (8), and the sleeve (12) is convex. Along the damping spring (13) in the end cap (11), the inner port of the sleeve (12) is placed on the variable shoulder of the sliding guide post (8).
  6. 根据权利要求3所述的板式轮毂制动器,其特征是,所述外减震机构是在与所述静板(1)成一体的护套(14)中装有减震垫(9),在护套(14)的端口中螺纹连接有调节丝堵(15),所述调节丝堵(15)顶在所述减震垫(9)的外侧面。A plate type wheel brake according to claim 3, wherein said outer damper mechanism is provided with a damper (9) in a sheath (14) integral with said stationary plate (1), An adjustment plug (15) is threaded into the port of the sheath (14), and the adjustment plug (15) is placed on the outer side of the cushion (9).
  7. 根据权利要求1、2、4、5或6所述的板式轮毂制动器,其特征是,所述螺钉(7)穿过所述动板(2)上的穿接孔,螺纹连接在所述静板(1)上的螺孔中。A plate type wheel brake according to claim 1, 2, 4, 5 or 6, wherein said screw (7) passes through a through hole in said movable plate (2), and is screwed at said static In the screw hole on the plate (1).
  8. 根据权利要求1、2、4、5或6所述的板式轮毂制动器,其特征是,在所述螺钉(7)上制有轴向贯通的芯孔,在所述静板(1)开有螺孔,在所述动板(2)上开有与所述螺孔相对的穿接孔,所述螺钉(7)穿过所述动板(2)上的穿接孔,螺纹连接在所述静板(1)上的螺孔中。A plate type wheel brake according to claim 1, 2, 4, 5 or 6, wherein an axially penetrating core hole is formed in said screw (7), and said static plate (1) is opened a screw hole having a through hole opposite to the screw hole in the movable plate (2), the screw (7) passing through a through hole in the moving plate (2), being screwed in the screw hole Said in the screw hole on the static plate (1).
PCT/CN2011/075124 2010-06-12 2011-06-01 Plate wheel hub brake WO2011153917A1 (en)

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CN 201010198811 CN101857178A (en) 2010-06-12 2010-06-12 Plate-type hub brake
CN201010198811.9 2010-06-12

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