WO2011149368A1 - Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur - Google Patents
Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur Download PDFInfo
- Publication number
- WO2011149368A1 WO2011149368A1 PCT/PL2010/000107 PL2010000107W WO2011149368A1 WO 2011149368 A1 WO2011149368 A1 WO 2011149368A1 PL 2010000107 W PL2010000107 W PL 2010000107W WO 2011149368 A1 WO2011149368 A1 WO 2011149368A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- waste
- flotation
- sulfur
- copper
- construction material
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
- C04B11/26—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/36—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing sulfur, sulfides or selenium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- the object of the invention is polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur.
- Manufactured polymeric construction material is a material similar to traditional concrete but of better functional properties such as: high resistance to compression and bending, short setting time, low absorbability, good tightness and, above all, resistance to acidic environments to which most of construction materials are not resistant.
- sulfur binders US Patents No 4058500 and No 4348313 demonstrate sulfur binder where sulfur is modified with olefin hydrocarbons, that is, an organic modifier.
- sulfur binders manufactured in Poland are based on organic modifiers of olefin hydrocarbon type. Such solutions are dangerous in use due to the risk of fire or explosion during the modification process.
- Flotation waste has got pH of about 8.5, that is why it is subjected to a pH regulation process with the use of waste phosphogypsum to pH of about 6.0, that is, to slightly acid reaction.
- Flotation waste from flotation of copper ore in KGHM Polska Miedz S.A. possess composition depending on the type of floted ore; however, they all are suitable for modification of waste sulfur due to fine crushing and metals contained in them, which appear in the form of simple or mixed sulfides.
- Flotation waste contain some amounts of trace elements such as Cu, Pb, Fe, AS, Cd, Zn, Ni, Mo, Co and V; moreover, post-flotation waste contain about 13% by weight of CaO, about 5% by weight of MgO.
- the ingredients specified above constitute the mixture of sulfur modifiers; moreover, about 40% by weight of Si0 2 , 29% by weight of dolomite, about 7% by weight of calcite, which are good mineral filler for the polymeric construction material obtained according hereto can be found in waste.
- Sulfur as an element of a remarkably electronegative character, reacts vigorously with metals. Copper is already in reaction with sulfur at the room temperature and in increased temperatures sulfur combines with almost all elements.
- flotation waste from copper ore flotation has got pH of about 8.5 in contrast to blast-furnace slag from steel smelting where pH amounts to 10.5; it is very significant in the process of sulfur modification, since it is easier to obtain pH lower than 7 with the use of waste phosphogypsum, that affects favourably the modification itself and the properties of polymeric construction material formed on the basis hereof.
- specific technical conditions that is, at high temperature, destruction of closed rings from sulfur atoms into open chains resulting from opening of these rings at temperatures higher in the temperature range of 130- 50°C, occurs. In the temperature range of 130-150°C sulfur Sx cyclic structure dominates in place of the rhombic structure.
- Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur being the object of the invention comprises: 20-50 % by weight of waste sulfur, 10-50% by weight of flotation waste from copper ore flotation in KGHM Polska Miedz S.A.
- Waste sulfur is loaded to a horizontal mixer heated by heating oil, and after it is melted, previously weighed amounts of dried floatation waste mixed beforehand with pH regulator, which is waste phosphogypsum in the amount of 3-25% by weight, are dosed.
- pH regulator which is waste phosphogypsum in the amount of 3-25% by weight
- Polymeric construction material which, depending on needs, can be poured into a mould or poured onto a specified surface, mainly for road foundations in place of concrete on the basis of traditional cements, or used for production of road surface mixes, is obtained by adding specific amounts of mineral fillers in the amount of 10-40% by weight to the mixer.
- Construction material in the above version intended for a mould or for pouring onto a specified surface differs in its percentage composition from polymeric construction material intended for production of road surface mixes on the basis of road asphalts and polymeric construction material intended for repair and production of new road surfaces.
- the amount of mineral filler is reduced in it to 10% by weight of granulation of 0-1 mm.
- polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur reduces the amount of road asphalt in these surfaces by about 3% by weight, and thus, reduces costs of road construction. Additionally, polymeric construction material increases the temperature of road surface softening, preventing its rutting, that extends the time of road service life.
- Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur possesses very good functional properties, that is, compression strength of about 50-60 MPa, much higher than that of traditional concretes, breaking strength of about 6 MPa, bending strength of about 8 MPa, low water absorbability of about 1 %, good frost resistance and proper roughness, resistance to sea salt, acids and oils.
- Polymeric construction material has excellent adhesion to the ground and to construction materials used in highway engineering. It is used for production of road foundation and road binder. Furthermore, it fills cracks and hollows of concrete and road surfaces tightly. Compounds of copper, magnesium and iron contained in polymeric construction material are inhibitors of hydrogen sulfide emission at mixing of polymeric construction material with asphalt, that improves industrial safety during preparation of road mixes.
- Waste phosphogypsum is the waste from industrial production of phosphatic fertilizers.
- Waste sulfur is a product of natural gas or crude oil desulfurization. The method of production of polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur according to the invention has been defined more closely in the example of embodiment.
- Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur
- weighed amounts of waste sulfur are delivered to the horizontal mixer. This mixer is heated indirectly with heating oil.
- the mixer possesses a rotating agitator of 20 rpm.
- weighed amounts of flotation waste are dosed to the mixer.
- pH regulator which is waste phosphogypsum
- Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur
- Example II The method of preparation identical as in Example I; the difference is that polymeric construction material is directed from the mixer to granulation. Granulate, after mixing with road asphalt, is used to prepare the road binder used in production of road surfaces of increased softening temperature and high resistance to rutting.
- Composition of the binder road asphalt 20% by weight, polymeric construction material 80% by weight.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13/700,424 US8512469B2 (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur |
AU2010354141A AU2010354141B2 (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur |
EA201270820A EA023085B1 (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur |
CA 2800870 CA2800870C (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur |
MX2012013783A MX2012013783A (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL391373A PL215185B1 (en) | 2010-05-28 | 2010-05-28 | Polymeric building materials based on flotation waste from flotation of copper ore and waste sulfur |
PLP-391373 | 2010-05-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011149368A1 true WO2011149368A1 (en) | 2011-12-01 |
Family
ID=43709039
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/PL2010/000107 WO2011149368A1 (en) | 2010-05-28 | 2010-11-02 | Polymeric construction material on the basis of flotation waste from copper ore flotation and waste sulfur |
Country Status (7)
Country | Link |
---|---|
US (1) | US8512469B2 (en) |
AU (1) | AU2010354141B2 (en) |
CA (1) | CA2800870C (en) |
EA (1) | EA023085B1 (en) |
MX (1) | MX2012013783A (en) |
PL (1) | PL215185B1 (en) |
WO (1) | WO2011149368A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015170999A1 (en) | 2014-05-09 | 2015-11-12 | N.T.I.Sp. z.o.o. NOWOCZESNE TECHNIKI INSTALACYJNE | A method of disposal and utilisation of dusts from an incineration installation and sludge from flotation enrichment of non-ferrous metal ores containing hazardous substances in the process of light aggregate production for the construction industry |
CN106567308A (en) * | 2016-11-14 | 2017-04-19 | 无锡市城市道桥科技有限公司 | Warm mixing process for recycled asphalt |
CN112808736A (en) * | 2020-12-21 | 2021-05-18 | 贵州昊华工程技术有限公司 | Purification and harmless treatment method of phosphogypsum |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PL242737B1 (en) * | 2017-06-29 | 2023-04-17 | Centrum Wdrozeniowo Innowacyjne Spolka Z Ograniczona Odpowiedzialnoscia | Method for obtaining stable polymeric sulfur that is a binder for sulfur concretes and the stable polymeric sulfur that is a binder for sulfur concretes |
CN112174602A (en) * | 2020-09-18 | 2021-01-05 | 山东京博环保材料有限公司 | Mixture for concrete road base |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4058500A (en) | 1975-05-29 | 1977-11-15 | Vroom Alan H | Sulphur cements, process for making same and sulphur concretes made therefrom |
US4348313A (en) | 1979-10-16 | 1982-09-07 | The United States Of America As Represented By The Secretary Of The Department Of Commerce | Concrete formulation comprising polymeric reaction product of sulfur/cyclopentadiene oligomer/dicyclopentadiene |
JPH07290024A (en) * | 1994-04-27 | 1995-11-07 | Tsutomu Moriya | Construction and architectural material obtained by reutilizing harmful heavy metal-containing waste |
JP2000053461A (en) * | 1998-08-06 | 2000-02-22 | Nippon Mitsubishi Oil Corp | Production of structure |
EP1065185A1 (en) * | 1999-07-02 | 2001-01-03 | Mikhail Pildysh | A synthetic aggregate and a process for the production thereof |
WO2002081377A2 (en) * | 2001-04-02 | 2002-10-17 | Wledzimierz Myslowski | Method for utilizing liquied wastes in particular those that are toxic and harmful |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW379243B (en) | 1995-09-13 | 2000-01-11 | Shell Int Research | Bituminous composition |
HRP970258B1 (en) | 1996-05-20 | 2002-04-30 | Shell Int Research | Process for preparing bitumen compositions |
CN1218074A (en) | 1997-11-20 | 1999-06-02 | 波利法尔特有限公司 | Bituminous compositions prepared with process treated vulcanized rubbers |
WO2010082856A1 (en) * | 2009-01-14 | 2010-07-22 | Myslowski, Wlodzimierz | The method of polymeric construction binder production and polymeric construction binder |
-
2010
- 2010-05-28 PL PL391373A patent/PL215185B1/en unknown
- 2010-11-02 MX MX2012013783A patent/MX2012013783A/en active IP Right Grant
- 2010-11-02 CA CA 2800870 patent/CA2800870C/en not_active Expired - Fee Related
- 2010-11-02 WO PCT/PL2010/000107 patent/WO2011149368A1/en active Application Filing
- 2010-11-02 EA EA201270820A patent/EA023085B1/en unknown
- 2010-11-02 AU AU2010354141A patent/AU2010354141B2/en not_active Ceased
- 2010-11-02 US US13/700,424 patent/US8512469B2/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4058500A (en) | 1975-05-29 | 1977-11-15 | Vroom Alan H | Sulphur cements, process for making same and sulphur concretes made therefrom |
US4348313A (en) | 1979-10-16 | 1982-09-07 | The United States Of America As Represented By The Secretary Of The Department Of Commerce | Concrete formulation comprising polymeric reaction product of sulfur/cyclopentadiene oligomer/dicyclopentadiene |
JPH07290024A (en) * | 1994-04-27 | 1995-11-07 | Tsutomu Moriya | Construction and architectural material obtained by reutilizing harmful heavy metal-containing waste |
JP2000053461A (en) * | 1998-08-06 | 2000-02-22 | Nippon Mitsubishi Oil Corp | Production of structure |
EP1065185A1 (en) * | 1999-07-02 | 2001-01-03 | Mikhail Pildysh | A synthetic aggregate and a process for the production thereof |
WO2002081377A2 (en) * | 2001-04-02 | 2002-10-17 | Wledzimierz Myslowski | Method for utilizing liquied wastes in particular those that are toxic and harmful |
Non-Patent Citations (1)
Title |
---|
UMEMURA, K. ET AL: "Building material from indusrial waste gypsum", CHEMICAL ABSTRACTS, vol. 85, no. 8, 23 August 1976 (1976-08-23), pages 291, XP000185813, ISSN: 0009-2258 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015170999A1 (en) | 2014-05-09 | 2015-11-12 | N.T.I.Sp. z.o.o. NOWOCZESNE TECHNIKI INSTALACYJNE | A method of disposal and utilisation of dusts from an incineration installation and sludge from flotation enrichment of non-ferrous metal ores containing hazardous substances in the process of light aggregate production for the construction industry |
CN106567308A (en) * | 2016-11-14 | 2017-04-19 | 无锡市城市道桥科技有限公司 | Warm mixing process for recycled asphalt |
CN112808736A (en) * | 2020-12-21 | 2021-05-18 | 贵州昊华工程技术有限公司 | Purification and harmless treatment method of phosphogypsum |
Also Published As
Publication number | Publication date |
---|---|
EA201270820A1 (en) | 2013-04-30 |
PL215185B1 (en) | 2013-11-29 |
US20130074738A1 (en) | 2013-03-28 |
US8512469B2 (en) | 2013-08-20 |
AU2010354141B2 (en) | 2016-01-14 |
EA023085B1 (en) | 2016-04-29 |
MX2012013783A (en) | 2013-04-29 |
CA2800870C (en) | 2015-01-20 |
PL391373A1 (en) | 2011-12-05 |
CA2800870A1 (en) | 2011-12-01 |
AU2010354141A1 (en) | 2012-12-06 |
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