WO2011148912A1 - Multilayer sheet, thermally molded container, and easy-open packaging material - Google Patents

Multilayer sheet, thermally molded container, and easy-open packaging material Download PDF

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Publication number
WO2011148912A1
WO2011148912A1 PCT/JP2011/061794 JP2011061794W WO2011148912A1 WO 2011148912 A1 WO2011148912 A1 WO 2011148912A1 JP 2011061794 W JP2011061794 W JP 2011061794W WO 2011148912 A1 WO2011148912 A1 WO 2011148912A1
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WIPO (PCT)
Prior art keywords
mass
layer
surface layer
resin
multilayer sheet
Prior art date
Application number
PCT/JP2011/061794
Other languages
French (fr)
Japanese (ja)
Inventor
俊也 佐藤
Original Assignee
出光ユニテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 出光ユニテック株式会社 filed Critical 出光ユニテック株式会社
Priority to KR1020127030397A priority Critical patent/KR101848944B1/en
Priority to CN201180025570.0A priority patent/CN102905897B/en
Publication of WO2011148912A1 publication Critical patent/WO2011148912A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/10Container closures formed after filling
    • B65D77/20Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
    • B65D77/2024Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
    • B65D77/2028Means for opening the cover other than, or in addition to, a pull tab
    • B65D77/2032Means for opening the cover other than, or in addition to, a pull tab by peeling or tearing the cover from the container
    • B65D77/2044Means for opening the cover other than, or in addition to, a pull tab by peeling or tearing the cover from the container whereby a layer of the container or cover fails, e.g. cohesive failure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a general shape other than plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/22Boxes or like containers with side walls of substantial depth for enclosing contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/055 or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • B32B2250/246All polymers belonging to those covered by groups B32B27/32 and B32B27/30
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable

Definitions

  • the present invention relates to a multilayer sheet, a thermoformed container, and an easily openable package including the thermoformed container.
  • Patent Document 1 describes a layer A composed of 50 to 95 wt% of a polyolefin resin, 50 to 5 wt% of an ethylene / acrylic acid ester / maleic anhydride copolymer resin, and a layer B composed of a polypropylene resin.
  • stacked is taken.
  • the thickness dimension of the A layer is 5 to 500 ⁇ m.
  • Patent Document 2 employs a configuration using a film having a heat-sealing layer made of a low-density polyethylene composition of 99 to 55% by weight of low-density polyethylene and 1 to 45% by weight of a propylene polymer.
  • the one described in Patent Document 3 is a cover made of an olefin resin in a container made of a composite sheet having a mixed resin film of an olefin resin and a styrene resin as a first layer and a styrene resin sheet as a second layer.
  • fuses is taken.
  • Patent Document 4 describes that 50 to 83% by mass of polypropylene, 10 to 35% by weight of high density polyethylene having a density of 0.95 g / cm 3 or more and a melt flow rate of 10 to 100 g / 10 min, Using a composition containing 5 to 15% by weight of low-density polyethylene and 2 to 10% by weight of an ethylene / ⁇ -olefin copolymer having a density of 0.90 g / cm 3 or less, a skin for the sealing surface of the container The structure which forms a layer is taken.
  • the material described in Patent Document 5 is a thermoplastic comprising a polypropylene having a melting point of 128 to 140 ° C.
  • an object of the present invention is to provide a multilayer sheet, a thermoformed container, and an easy-open packaging body that can be easily molded and have stable sealing performance.
  • the multilayer sheet according to the present invention is a multilayer sheet formed by laminating at least two layers of a surface layer and a surface lower layer provided adjacent to the surface layer, and the surface layer is made of polypropylene. 30% to 70% by mass of a resin, 10% to 30% by mass of a propylene-ethylene random copolymer having a melting point of 130 ° C. or less, and 20% to 40% of a low density polyethylene resin having a melting point of 120 ° C. or more.
  • the upper and lower surface layers are mainly composed of a polypropylene-based resin having an isotactic pentad fraction of 93 mol% or more.
  • the said surface lower layer contains 80 mass% or more of polypropylenes whose isotactic pentad fraction is 93 mol% or more. Furthermore, in the present invention, when the content of polypropylene having an isotactic pentad fraction of 93 mol% or more is less than 80% by mass, the front and lower layers contain talc in an amount of 0.5% by mass to 5% by mass. It is preferable to do.
  • the surface layer preferably has a thickness dimension of 10 ⁇ m to 150 ⁇ m.
  • thermoformed container according to the present invention is a thermoformed container having an opening obtained by thermoforming the multilayer sheet according to the present invention, and extends outward at the periphery of the opening. A flange portion is formed, and the surface layer is formed on the inner surface side of the thermoformed container.
  • An easy-open packaging body includes the thermoformed container according to the present invention, and a lid member that is fused to a flange portion of the thermoformed container and closes the opening.
  • the said cover material has a sealant layer in the surface fuse
  • the surface layer having the above-described composition can prevent the resin from adhering to the heating plate of the direct heating molding machine, for example, when the container is continuously molded, and can easily set the molding conditions widely. Can be molded. Furthermore, since the above-described composition is used as the upper and lower layers laminated adjacent to the surface layer, for example, when the lid material is fused to the container, it is possible to prevent inconvenience such as excessive penetration of the jig to be fused, and stable. It can be manufactured in a fused state, can prevent the seal strength from varying, and can provide stable sealing characteristics.
  • FIG. 1 It is a perspective view which shows schematic structure sealed with the cover material in the easy-open packaging body which concerns on one Embodiment of this invention. It is a perspective view which shows the state which opened the cover material in the easy-open packaging body of this embodiment. It is a fragmentary sectional view of the opening start part in the easy-open packaging body of this embodiment. It is sectional drawing which shows the multilayer sheet which forms the thermoforming container in the easy-open packaging body of this embodiment. It is a schematic diagram which shows the melt
  • FIG. 1 is a perspective view showing a schematic configuration sealed with a lid in the easy-open packaging body of the present embodiment.
  • FIG. 2 is a perspective view showing a state in which the lid member in the easy-open packaging body of the present embodiment is opened.
  • FIG. 3 is a partial cross-sectional view of an opening start portion in the easy-open packaging body of the present embodiment.
  • FIG. 4 is a cross-sectional view showing a multilayer sheet forming a thermoformed container in the easy-open packaging body of the present embodiment.
  • the easy-open packaging body 1 packages various articles such as foods, medicines, cosmetics, sundries, etc., regardless of the form of liquid or solid.
  • the easy-open packaging body 1 includes a thermoformed container 2 and a lid 3.
  • thermoformed container 2 has an opening 21 on the upper surface and a storage portion 23 that forms a storage space 22 for storing an article (not shown) inside, and is formed in a substantially rectangular tray shape. On the periphery of the opening 21 of the storage portion 23, a series of flange portions 24 extending outwardly in a bowl shape are provided. As shown in FIG. 3, the thermoformed container 2 includes a base material layer 25, a surface lower layer 26 laminated adjacent to the base material layer 25, and a cohesive fracture property laminated adjacent to the surface lower layer 26. It is a laminate having a surface layer 27.
  • thermoforming container 2 is obtained by heat-molding the multilayer sheet 20 with a molding machine such as a direct hot plate heating molding machine in a state where the surface layer 27 faces the inner surface side of the storage unit 23.
  • a molding machine such as a direct hot plate heating molding machine in a state where the surface layer 27 faces the inner surface side of the storage unit 23.
  • molding method not only a direct hot plate heating system but various shaping
  • the multilayer sheet 20 has a laminated structure in which a base material layer 25, a surface lower layer 26, and a surface layer 27 are laminated.
  • the base material layer 25 has a structure in which a first base material layer 25A, a first adhesive layer 25B, a gas barrier layer 25C, a second adhesive layer 25D, and a second base material layer 25E are sequentially laminated.
  • a polypropylene resin, a polyethylene resin, a polyamide resin, a polyethylene terephthalate resin, or the like can be used for the first base material layer 25A and the second base material layer 25E, but is not limited thereto.
  • the thickness dimensions of the first base material layer 25A and the second base material layer 25E are 100 ⁇ m or more and 2000 ⁇ m or less, and preferably 200 ⁇ m or more and 1000 ⁇ m or less.
  • an unsaturated carboxylic acid or a derivative-modified polyolefin resin thereof can be used for the first adhesive layer 25B and the second adhesive layer 25D, but a polyvinylidene chloride resin may be used.
  • the gas barrier layer 25C it is preferable to use materials such as polyamide resin, polyethylene terephthalate resin, ethylene-vinyl alcohol resin, and polyvinylidene chloride. Among them, ethylene-vinyl alcohol resin is preferably used.
  • the base material layer 25 may further contain an additive such as a dispersant, a pigment, or a dye.
  • a dispersant examples include glycerin fatty acid ester monoglyceride, sorbitan fatty acid ester, and polyglycerin fatty acid ester.
  • content of a dispersing agent is 1 to 8 mass%, Preferably they are 2 to 5 mass%.
  • the surface lower layer 26 contains a polypropylene resin having an isotactic pentad fraction of 93 mol% or more, preferably 97 mol% or more as a main component.
  • the surface lower layer 26 may contain various polyolefin-based resins, polystyrene-based resins, polyester-based resins, mixtures thereof, and the like in addition to the polypropylene-based resins.
  • As the polypropylene resin homopolypropylene, random polypropylene or the like is used alone or in appropriate combination.
  • the content of the polypropylene resin is 60% by mass or more and 90% by mass or less, preferably 65% by mass or more and 85% by mass or less, and more preferably 80% by mass or more and 85% by mass or less.
  • the content of the polypropylene-based resin is less than 60% by mass, there is a risk that an excessive bite is likely to occur during sealing.
  • the content of the polypropylene-based resin is more than 90% by mass, there is a possibility that the thermoforming container 2 is liable to be cracked.
  • the front lower layer 26 preferably contains 80% by mass or more of polypropylene having an isotactic pentad fraction of 93 mol% or more.
  • polypropylene having an isotactic pentad fraction of 93 mol% or more is contained in the lower surface layer 26 in an amount of less than 80 mass%, particularly 65 mass% or more and less than 80 mass%, talc is contained in an amount of 0.5 mass% or more and 5 mass% or less. It is preferable to contain it below.
  • the talc is less than 0.5% by mass, the biting stability at the time of sealing may be deteriorated.
  • the talc content is more than 5% by mass, it is necessary to increase the heating temperature at the time of thermoforming, and there is a possibility of adhering to the hot plate of the molding machine.
  • the surface lower layer 26 may contain additives, such as a dispersing agent, a pigment, or a dye, similarly to the base material layer 25.
  • the front lower layer 26 is set to 93 mol% or more because excessive biting tends to occur during sealing.
  • the measurement of the isotactic pentad fraction used as an index of stereoregularity is, for example, A. Examples thereof include a method based on a 13 C-NMR method (Macromolecules, 6925, 1973) disclosed by Zambelli.
  • the isotactic pentad fraction has 9 types of bond patterns of five propylene molecules (“mmmm”, “mmmr”, “rmmr”, “mmrr”, “rmrr + mrmm”, “ rmrm “,” rrrr “,” mrrrr “,” mrrrm ”) corresponding to each of the nine peaks observed as 13 C-NMR spectra, the peak area corresponding to" mmmm " Defined as relative ratio.
  • the surface layer 27 is made of a resin composition containing a polypropylene resin, a propylene-ethylene random copolymer having a melting point of 130 ° C. or lower, and a low density polyethylene resin having a melting point of 120 ° C. or higher.
  • a polypropylene resin homopolypropylene, random polypropylene, block polypropylene and the like are used alone or in appropriate combination.
  • the polypropylene-based resin those having a melt flow rate of 0.3 g / 10 min or more and 0.8 g / 10 min or less, preferably 0.4 g / 10 min or more and 0.7 g / 10 min or less are used.
  • melt flow rate is smaller than 0.3 g / 10 min, the surface layer 27 may not be spread uniformly. On the other hand, if the melt flow rate is greater than 0.8 g / 10 min, the dispersibility may be impaired.
  • content of a polypropylene resin is 30 to 70 mass%, Preferably it is 40 to 50 mass%. When the content of the polypropylene resin is less than 30% by mass, the adhesion with the lid member 3 is weak, and the adhesion may be deteriorated or the heat resistance may be deteriorated. On the other hand, when the content of the polypropylene resin is more than 70% by mass, the adhesiveness becomes too strong, and the openability may be deteriorated.
  • the content of the propylene-ethylene random copolymer having a melting point of 130 ° C. or less is 10% by mass or more and 30% by mass or less, preferably 15% by mass or more and 25% by mass or less.
  • the propylene-ethylene random copolymer one having a melt flow rate of 0.5 g / 10 min to 3 g / 10 min, preferably 1.5 g / 10 min to 2.5 g / 10 min is used. If the melt flow rate is less than 0.5 g / 10 min, the surface layer 27 may be difficult to spread uniformly. On the other hand, when the melt flow rate is greater than 3 g / 10 min, the dispersibility may be impaired.
  • the melting point of the propylene-ethylene random copolymer is higher than 130 ° C., the sealing property with the lid 3 may be weakened. Therefore, the melting point of the propylene-ethylene random copolymer is 130 ° C. or lower, preferably 120 ° C. or higher and 130 ° C. or lower. Further, when the content of the propylene-ethylene random copolymer is less than 10% by mass, the sealing property with the lid member 3 may be weakened. On the other hand, if the content of the propylene-ethylene random copolymer is more than 30% by mass, the sealing property with the lid member 3 may be too strong.
  • the content of the low-density polyethylene resin having a melting point of 120 ° C. or higher is 20% by mass or more and 40% by mass or less, preferably 25% by mass or more and 35% by mass or less.
  • the low density polyethylene-based resin those having a melt flow rate of 3.5 g / 10 min or more and 6.5 g / 10 min or less, preferably 4 g / 10 min or more and 5 g / 10 min or less are used. If the melt flow rate is less than 3.5 g / 10 min, the dispersed state may be impaired. On the other hand, when the melt flow rate is larger than 6.5 g / 10 minutes, the dispersion state may be impaired.
  • the low-density polyethylene resin has a melting point lower than 120 ° C., it may be attached to the heating plate by a direct heating type molding machine. For this reason, the melting point of the low-density polyethylene resin is 120 ° C. or higher, preferably 120 ° C. or higher and 130 ° C. or lower.
  • content of a low density polyethylene-type resin becomes less than 20 mass%, there exists a possibility that adhesiveness with the cover material 3 may become strong too much and unsealing property may deteriorate.
  • the content of the low density polyethylene resin is more than 40% by mass, the adhesiveness with the lid member 3 may be greatly changed.
  • the surface layer 27 may further contain an additive such as a dispersant, a pigment, or a dye, as in the case of the base material layer 25 and the surface lower layer 26.
  • the surface layer 27 is preferably formed with a thickness of 10 ⁇ m to 150 ⁇ m, particularly 15 ⁇ m to 100 ⁇ m. If the thickness dimension of the surface layer 27 is thinner than 10 ⁇ m, it is difficult to control the thickness dimension, the productivity may be deteriorated, and the surface layer 27 may be rejected during fusion. On the other hand, if the thickness dimension of the surface layer 27 is thicker than 150 ⁇ m, the cohesive failure surface is not stable, and there is a possibility that an appearance defect may occur at the time of opening.
  • the multilayer sheet 20 is shape
  • the lid 3 includes an outer layer 31 that appears outside the easy-open packaging body 1, a sealant layer 32 that is fused to the surface layer 27 of the thermoformed container 2, and the outer layer 31 and the sealant layer. It is a laminated body having an intermediate layer 33 interposed between 32.
  • the sealant layer 32 of the lid member 3 to be fused with the surface layer 27 of the thermoforming container 2 is an unsealing mode in which the surface layer 27 of the thermoforming container 2 is agglomerated and peeled off (see FIG. 8). Specifically, as shown in FIGS.
  • the opening start portions 34 of the lid 3 provided at the four corners of the easy-open packaging body 1 are separated from the flange portions 24 of the thermoforming container 2 (see FIG. 1).
  • the surface layer 27 is agglomerated and peeled off, and the easy-open packaging body 1 is opened.
  • a polyethylene terephthalate (PET) film, a biaxially stretched nylon film (O—Ny), or the like can be used.
  • the intermediate layer 33 is preferably made of, for example, a polyamide resin, a polyethylene terephthalate resin, an ethylene-vinyl alcohol resin, or polyvinylidene chloride.
  • the sealant layer 32 is preferably made of, for example, polypropylene resin or polyethylene resin.
  • the easy-open packaging body 1 has a ring material as shown in FIGS. 1 and 2 in which a lid 3 is fused to a thermoformed container 2 formed from the multilayer sheet 20 described above.
  • a seal portion 28 is formed.
  • the seal portion 28 includes a first annular seal portion 281 formed by the first annular seal disc 7 and a second annular seal portion 282 formed by the second annular seal disc 7a. Formed with.
  • a bump-shaped resin reservoir portion is formed in the vicinity of the inner peripheral edge (position X in FIG. 3) of the annular first annular seal portion 281 on the flange portion 24. 6 is formed.
  • the resin reservoir 6 is formed such that the surface lower layer 26, the surface layer 27 of the thermoforming container 2, and the sealant layer 32 of the lid 3 are pushed out to the opening edge side of the opening 21 of the thermoforming container 2.
  • the resin reservoir 6 includes the first resin reservoir 61 of the surface layer 27 of the thermoforming container 2, the second resin reservoir 62 of the front and lower layer 26, and the sealant layer of the lid member 3. 32 third resin reservoirs 63 are formed together.
  • the easy-open packaging body 1 in an unsealed form in which the surface layer 27 of the thermoformed container 2 is agglomerated and peeled is provided with such a resin reservoir portion 6 so that it has a high sealing property as a packaging container and is agglomerated and peeled. Easy-openability can be maintained in a good state by the opening form. Furthermore, in the easy-open packaging body 1, the lid 3 and the flange portion 24 of the thermoformed container 2 are easily cut by the resin reservoir 6. In addition, the easy-open packaging body 1 has improved sealing properties because the direction in which stress due to internal pressure is applied differs from the direction in which easy opening due to cohesive failure occurs.
  • the stress of the internal pressure is applied from the vicinity of the inner peripheral edge X of the first annular seal portion 281 to the concave portion of the base in the first resin reservoir 61 and the second resin reservoir 62 (position Y in FIG. 3). It is easy to act, it is difficult to open depending on the stress of the internal pressure, and the sealing performance is improved.
  • the resin reservoir portion 6 is formed on the entire circumference in the vicinity of the inner peripheral edge X of the annular first annular seal portion 281 on the upper surface of the flange portion 24 of the thermoformed container 2.
  • the outer peripheral edge of the annular first annular seal portion 281 in the opening start portion 34 of the thermoformed container 2 is flat or resin smaller than the resin reservoir 6 in the vicinity of the inner peripheral edge X of the first annular seal portion 281. Only a pool is formed.
  • the portion other than the opening start portion 34 is substantially the same as the resin reservoir portion 6 in the vicinity of the inner peripheral edge X of the first annular seal portion 281 on the entire outer periphery of the annular first annular seal portion 281. You may form the resin reservoir part which a magnitude
  • FIG. 5 is a schematic view showing a lid material fusion process in the case of manufacturing the easy-open packaging body according to the present embodiment.
  • FIG. 6 is a partial cross-sectional view showing a state of the first annular seal disc and the flange portion at the time of fusion in the present embodiment.
  • FIG. 7 is a partially enlarged view of the first annular seal disc in the present embodiment.
  • the easy-open packaging body 1 In manufacturing the easy-open packaging body 1, in order to make the easy-open packaging body 1 in a sealed state by fusing the flange portion 24 and the lid material 3 of the thermoforming container 2, The lid member 3 is overlaid on the flange portion 24. Then, heat sealing is performed by pressing the heated first annular sealing disk 7 from the upper surface of the lid 3. In order to form the knob-shaped resin reservoir 6 near the inner periphery X of the seal portion of the opening start portion 34 as described above, for example, the following method may be used.
  • the heat seal between the flange portion 24 of the thermoformed container 2 and the lid material 3 is performed by superimposing the lid material 3 on the flange portion 24 of the thermoformed container 2 and heating the lid material 3 from above.
  • the first annular sealing disc 7 in the state is pressed in the direction of the arrow in FIG. By this pressing, the surface layer 27 appearing on the flange portion 24 of the thermoforming container 2 and the sealant layer 32 of the lid member 3 are fused.
  • annular sealing board 7 used in order to manufacture the easy-open packaging body 1 of this embodiment, R process is given to the inner periphery with respect to the upper surface of the flange part 24, and an outer periphery is
  • the first annular seal disc 7 having a shape that is adapted to come into contact with the lid member 3 with a delay from the tip end of the first annular seal disc 7 (tip 73 in FIG. 7).
  • the first annular seal disc 7 has an inclined surface portion 71 having an inclined cross section on the outer peripheral edge side and an inner peripheral edge side via the boundary A (also the tip 73 of the first annular seal disc 7).
  • R is processed and a curved surface portion 72 having a curved cross section is continuously formed.
  • the inclined surface portion 71 formed on the outer peripheral edge side of the first annular seal disc 7 is formed from the inner peripheral edge toward the outer peripheral edge with respect to the surface of the flange portion 24 as shown in FIG.
  • the angle ( ⁇ ) is preferably set to 2 ° to 20 °, particularly 3 ° to 15 °.
  • the angle of the inclined surface portion 71 is appropriately set according to the width H of the first annular seal disc 7. If the angle of the inclined surface portion 71 is smaller than 2 °, the resin reservoir portion 6 as shown in FIG. 3 is easily formed in the vicinity of the outer peripheral edge of the seal portion 28 even when pressed at the time of fusion. The resistance on the outside of the seal portion 28 at the time of opening increases, and it may be difficult to perform opening smoothly.
  • the angle of the inclined surface portion 71 exceeds 20 °, the periphery of the boundary A is gently pointed, and the lid member 3 may be cut at the time of fusing or opening, so that easy-openability is impaired. There is a risk of being.
  • the radius of curvature R is about 0.2Hmm or more and 0.5Hmm or less in the R processing applied to the curved surface portion 72 formed on the inner peripheral edge side of the first annular seal disc 7.
  • the radius of curvature R of the curved surface portion 72 is appropriately set according to the width dimension H of the first annular seal disc 7 as shown by multiplying this numerical range. If the radius of curvature R of the curved surface portion 72 is smaller than 0.2 Hmm, the periphery of the boundary A will be gently sharpened, and the lid 3 may be cut during fusion or opening. On the other hand, when the radius of curvature R exceeds 0.5 Hmm, the resin reservoir 6 is hardly formed in the vicinity of the inner peripheral edge X of the seal portion 28 of the flange portion 24 even when pressed at the time of fusion.
  • the inclined surface portion 71 and the curved surface portion 72 are such that the boundary A is closer to the inner side (close to the inner peripheral edge) than the cross-sectional width direction of the first annular seal disc 7. Preferably it is formed. If the boundary A is inside with respect to the cross-sectional width direction of the first annular seal disc 7, the curved surface portion 72 is provided on the inner peripheral side of the first annular seal disc 7, and the inclined surface portion 71 is provided on the outer peripheral side of the first annular seal disc 7. Combined with the formation, the tip 73 comes into contact with the lid 3 first from the outer peripheral edge side of the first annular seal disc 7 at the time of fusion.
  • the resin reservoir 6 is selectively formed on the inner side with respect to the opening 21 side on the inner peripheral edge side in contact with the tip.
  • it corresponds to parts other than the opening start part 34 of the thermoforming container 2, and is rounded to the entire circumference of the inner peripheral edge and the outer peripheral edge of the first annular seal disc 7 and has a curved cross section. A portion 72 is formed. And the site
  • the first annular seal disc 7 is formed by continuously forming the inclined surface portion 71 and the curved surface portion 72 in an annular manner so as to integrally form a circumferential seal portion 28 as shown in FIGS. 1 and 2.
  • An annular sealing disc (seal ring) may be used.
  • the first annular seal disc 7 may be an annular seal disc (seal ring) in which the inclined surface portion 71 and the curved surface portion 72 are formed only for the portion corresponding to the opening start portion 34 of the easy-open packaging body 1. Good.
  • the resin component of the surface layer 27 of the thermoforming container 2 and the surface lower layer 26 adjacent to the surface layer 27 is extruded from the lower part of the boundary A to the inside of the thermoforming container 2, and the first in the flange portion 24.
  • Bump-like resin reservoirs 61 and 62 are formed in the vicinity of the position where the inner peripheral edge of the annular seal disc 7 is in contact, that is, in the vicinity of the inner peripheral edge X of the seal portion 28 of the thermoformed container 2.
  • the sealant layer 32 of the lid 3 also follows to form a resin reservoir 63, and in a state where these form the resin reservoir 6, the surface layer 27 appearing on the flange portion 24 of the thermoforming container 2, and the lid 3 sealant layers 32 are fused.
  • the fusing temperature may be appropriately determined depending on the type of material to be fused, but may be about 160 ° C. or higher and 240 ° C. or lower.
  • the fusion pressure may be about 10 kg / cm 2 (100 to 500 kPa) or more and 50 kg / cm 2 (100 to 500 kPa) or less.
  • the sealant layer 32 of the lid member 3 is fused to the surface layer 27 of the flange portion 24 while forming the above-mentioned knob-shaped resin reservoir portion 6 by the first annular seal disc 7.
  • the second annular seal disc 7a is used to press the outer peripheral side of the seal portion 28 so that the surface layer 27 of the thermoformed container 2 and the sealant layer 32 of the lid 3 are fused. Good.
  • the sealing surface of the second annular sealing disk 7a is a smooth flat shape or an R shape, the positional relationship between the resin reservoir 6 and the second annular sealing disk 7a need not be considered. However, when the sealing surface of the second annular sealing disk 7a is processed so that partial adhesion is possible, such as knurls, the unsealed appearance may be impaired due to the crushed resin reservoir 6 being crushed into irregularities. Therefore, it is preferable to prevent the second annular seal disc 7a from hitting the resin reservoir 6.
  • FIG. 8 is a cross-sectional view showing a state in which the easy-open packaging body of the present embodiment is initially opened.
  • FIG. 9 is a cross-sectional view showing a state where the easy-open packaging body of the present embodiment is completely opened.
  • the “initially opened state” refers to a state where the peeled and peeled surface does not reach the resin reservoir 6.
  • thermoforming container 2 follows the shape of the resin reservoir 63 formed in the sealant layer 32 of the lid member 3.
  • the thermoforming container 2 and the lid member 3 in the easy-open packaging body 1 are easily opened.
  • the multilayer sheet 20 that forms the thermoformed container 2 of the easy-open packaging body 1 has a polypropylene resin as the surface layer 27 of 30% by mass to 70% by mass and a melting point of 130 ° C. or less.
  • the ethylene random copolymer contains 10% by mass or more and 30% by mass or less, and the low-density polyethylene resin having a melting point of 120 ° C. or more contains 20% by mass or more and 40% by mass or less.
  • the melting start temperature at the time of fusing the lid 3 to the thermoforming container 2 becomes about 120 ° C. or higher and 130 ° C.
  • the fusion temperature can be set at 160 ° C. or higher and 240 ° C. or lower.
  • the fusion temperature can be set at a higher temperature and a wider temperature range than conventional materials. Therefore, the thermoformed container 2 can be efficiently manufactured without causing inconvenience such as the surface layer 27 of the multilayer sheet 20 adhering to the hot plate of the molding machine.
  • a polypropylene resin having an isotactic pentad fraction of 93 mol% or more is a main component.
  • the rigidity of the upper and lower layers 26 is improved, and excessive flow of the upper and lower layers 26 when the first annular seal disc 7 is pressed when the lid 3 is fused to the thermoforming container 2 can be prevented.
  • the fluidity of the surface layer 27 can be stabilized. For this reason, there is no inconvenience that the first annular sealing disk 7 bites excessively at the time of fusion, and a stable sealing strength can be obtained and a stable sealing performance can be provided.
  • a stable and good resin reservoir portion 6 can be formed, a stable sealing property can be obtained, and a stable sealing property can be provided.
  • the polypropylene of the isotactic pentad fraction 93 mol% contained in the surface lower layer 26 is 80 mass% or more. For this reason, it is possible to prevent excessive biting at the time of sealing and to seal well.
  • the isotactic pentad fraction 93 mol% of polypropylene contained in the lower surface layer 26 is less than 80 mass%, particularly 65 mass% or more and less than 80 mass%, talc is 0.5 mass% or more. It is contained at 5% by mass or less. For this reason, the rigidity of the surface lower layer 26 can be improved, and the thermoformed container 2 can have rigidity.
  • the thickness dimension of the surface layer 27 of the multilayer sheet 20 is 10 ⁇ m or more and 150 ⁇ m or less. Therefore, the surface layer 27 having a stable thickness can be formed, the yield can be improved, and the surface layer 27 can be satisfactorily sealed without being eliminated during fusion. Furthermore, the cohesive failure surface can be stabilized and the unsealed appearance can be prevented from being impaired.
  • thermoformed container 2 having the flange portion 24 extending outward at the periphery of the opening 21 is positioned on the inner surface side, that is, the surface layer 27 is positioned on the inner surface side of the storage portion 23.
  • the multilayer sheet 20 is formed by thermoforming the layer 27 to face. For this reason, what is necessary is just to melt
  • the sealant layer 32 of the lid member 3 is fused to the flange portion 24 of the easy-open packaging body 1, and the resin reservoir portion 6 is formed in the vicinity of the opening portion 21 side of the flange portion 24. .
  • the stress that peels due to the presence of the resin reservoir 6 acts in the direction of pulling the lid 3 away from the thermoforming container 2.
  • cover material 3 and the flange part 24 of the thermoforming container 2 are cut
  • the surface lower layer 26 and the sealant layer 32 of the lid member 3 that are hard to coagulate and break are present on both sides of the surface layer 27 that cohesively break, the sealing performance can be improved.
  • the configuration including the surface layer 27, the upper and lower layers 26, and the base material layer 25 has been shown, but is not limited thereto.
  • the base material layer 25 may not be provided, and the front surface layer 27 and the front / lower layer 26 may be used. That is, it is good also as a structure which the surface lower layer 26 functions as a base material layer.
  • the multilayer sheet 20 and the base material layer 25 of the thermoforming container 2 of the present embodiment include a first base material layer 25A, a first adhesive layer 25B, a gas barrier layer 25C, a second adhesive layer 25D, and a second base material layer 25E.
  • the base material layer 25 may be configured by only the first base material layer 25A.
  • the multilayer sheet 20 and the thermoforming container 2 may have a multilayer configuration of two or more layers including at least the surface layer 27 and the front and lower layers 26.
  • the sealant layer 32 of the lid member 3 is made of the same material as that of the surface layer 27 of the multilayer sheet 20, and the intermediate layer 33 of the lid member 3 is made of the same material as that of the upper and lower layers 26 of the multilayer sheet 20.
  • the sealant layer 32 of the lid 3 may be fused to the flange portion 24 of the thermoforming container 2.
  • the sealant layer 32 of the lid member 3 is agglomerated and peeled when the thermoforming container 2 and the lid member 3 are opened. Further, when opening, both the surface layer 27 of the thermoforming container 2 and the sealant layer 32 of the lid member 3 may be coherently broken and opened.
  • the multi-layer sheet of the present invention may be applied to various shapes of the package, in addition to the easy-open package 1 including the thermoformed container 2 and the lid 3 described above.
  • a resin reservoir may be formed at a portion corresponding to a position where the peripheral edge contacts.
  • the resin reservoir portion 6 formed on the inner peripheral edge is larger than the resin reservoir formed on the outer peripheral edge, good easy-openability and high sealability are maintained.
  • the thickness dimension of the surface layer 27 may not be 10 ⁇ m or more and 150 ⁇ m or less. The thickness dimension can be appropriately set according to the application.
  • Multilayer sheet The multilayer sheet is manufactured by using a commonly used distributor type co-extrusion multilayer sheet manufacturing apparatus, and the following surface layer / first base layer / first adhesive layer / gas barrier layer / second adhesive layer / A multilayer sheet comprising the second substrate layer was produced.
  • First base layer surface lower layer
  • second base layer appropriately set for each example and comparative example described below
  • First adhesive layer Adhesive resin (manufactured by Mitsubishi Chemical Corporation, maleic anhydride modified PP (trade name: Modic AP P604V))
  • Gas barrier layer ethylene-vinyl alcohol copolymer resin (manufactured by Kuraray (trade name: EVAL J171B)) (Thermoforming container)
  • a direct hot plate heating type molding machine manufactured by Shinwa Machine Co., Ltd. (trade name: direct heating type container molding machine) was used for both the upper and lower hot plates at 200 ° C.
  • thermoformed container was formed by thermoforming three times. (Cover material) It was molded into a three-layer laminate of outer layer / intermediate layer / sealant layer described below.
  • Outer layer Polyethylene terephthalate (Mitsubishi Chemical Corporation (trade name: Tech Barrier)) 12 ⁇ m
  • Intermediate layer Nylon (made by Idemitsu Unitech Co., Ltd. (trade name: UNILON S)) 15 ⁇ m
  • Sealant layer LLPE (made by Idemitsu Unitech Co., Ltd. (product name: LS700C)) 60 ⁇ m or polypropylene (PP) (made by Idemitsu Unitech Co., Ltd.
  • the shape of the flange of the formed thermoformed container was appropriately formed into a flat shape or a convex shape using a ring-shaped sealing board, a convex sealing board, an R sealing board, or a special-shaped sealing board.
  • the used sealing board is as follows.
  • the ring-shaped sealing discs of Examples 1 to 7 and each comparative example have a width of 1.5 mm and a flat tip shape.
  • the fusing temperature is 190 ° C.
  • the fusing pressure is 150 kg / piece
  • the fusing time is 1.0 second.
  • the convex sealing disk of Example 8 has a width of 3.0 mm and a flat tip shape.
  • the fusing temperature is 190 ° C., the fusing pressure is 150 kg / piece, and the fusing time is 1.0 second.
  • the R-seal disc of Example 9 has a curved surface with a width of 1.5 mm and a curvature radius of 1.0 mm at the tip protruding at the center in the width direction.
  • the fusing temperature is 210 ° C., the fusing pressure is 200 kg / piece, and the fusing time is 1.0 second.
  • the specially shaped seal disc of Example 10 has the same shape as the first annular seal disc 7, the width is 1.5 mm, the inclination angle ⁇ is 9 °, and the curved surface machining has a distance ratio radius of 0.5 mm.
  • the fusing temperature is 210 ° C., the fusing pressure is 200 kg / piece, and the fusing time is 1.0 second.
  • Example 1 In Example 1, as shown in Table 1 below, the surface layer and the first base material layer were formed with the following resin composition.
  • Surface layer (thickness 50 ⁇ m): Polypropylene (PP) (Prime Polymer Co., Ltd. (trade name: E105GM)) 40% by mass + Metallocene PP (manufactured by Nippon Polypro Co., Ltd. (trade name: WFX6 melting point 128 ° C.)) 30% by mass + Low density polyethylene (LDPE) (manufactured by Tosoh Nickemi Co., Ltd.
  • PP Polypropylene
  • E105GM Prime Polymer Co., Ltd.
  • Metallocene PP manufactured by Nippon Polypro Co., Ltd. (trade name: WFX6 melting point 128 ° C.)
  • LDPE Low density polyethylene
  • First base material layer Polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE, stereoregularity ii97 mol%)) 81.5% by mass + Low density polyethylene (LDPE) (Nippon Polyethylene Co., Ltd. (trade name: HE30)) 13.5% by mass + 5% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B)) As described above, the flange portion was formed flat using a ring-shaped seal disc.
  • PP Polypropylene
  • LDPE Low density polyethylene
  • HDPE high density polyethylene
  • Example 1-1 the thermoformed container was the multilayer sheet of Example 1 above, and the sealant layer of the lid was formed of the above-described polypropylene (PP).
  • Example 1-2 the thermoformed container was the multilayer sheet of Example 1 described above, and the sealant layer of the lid material was formed of the above-described LLPE.
  • Example 2 In Example 2, as shown in Table 1 below, the surface layer was formed with the same composition and thickness as Example 1, and the first base material layer was formed with the following resin composition.
  • First base material layer 68% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE, stereoregularity ii 97 mol%)) + 14% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B)) + Thermoplastic elastomer (Tokyo Materials Co., Ltd. (trade name: Engage 8200)) 15% by mass + Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 3% by mass
  • the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
  • Example 3 In Example 3, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
  • Surface layer Polypropylene (PP) (same material as in Example 1) 50% by mass + Metallocene PP (same material as Example 1) 20% by mass + Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Example 4 In Example 4, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
  • Surface layer Polypropylene (PP) (same material as Example 1) 30% by mass + Metallocene PP (same material as Example 1) 30% by mass + Low density polyethylene (LDPE) (same material as in Example 1) 40% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Example 5 In Example 5, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
  • Surface layer Polypropylene (PP) (same material as in Example 1) 70% by mass + Metallocene PP (same material as Example 1) 10% by mass + Low density polyethylene (LDPE) (same material as in Example 1) 20% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Example 6 In Example 6, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was 150 ⁇ m. As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
  • Example 7 In Example 7, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as Example 1, and the thickness dimension of the surface layer was 10 ⁇ m. As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
  • Example 8 In Example 8, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was 50 ⁇ m. As described above, the flange portion was formed in a convex cross section using a convex sealing disk. Others were the same as in Example 1.
  • Example 9 In Example 9, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as Example 1, and the thickness dimension of the surface layer was also formed to be the same as 50 ⁇ m. As described above, the flange portion was formed flat using an R seal disc. Others were the same as in Example 1.
  • Example 10 In Example 10, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was also formed to 50 ⁇ m. As described above, the flange portion was formed in a flat shape using a specially shaped seal disc. Others were the same as in Example 1.
  • Example 11 was formed with the same formulation as Example 1 as shown in Table 3 below.
  • the surface layer was formed with a thickness of 160 ⁇ m.
  • Example 12 was formed with the same formulation as Example 1 as shown in Table 3 below.
  • the surface layer was formed with a thickness of 5 ⁇ m.
  • Example 13 In Example 13, as shown in Table 3 below, the surface layer was formed with the same composition as Example 1 and a thickness of 50 ⁇ m.
  • the first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
  • First base material layer 75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%)) + 20% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B)) + 5% by mass of thermoplastic elastomer (manufactured by Tokyo Materials Co., Ltd. (trade name: Engage 8200))
  • PP polypropylene
  • HDPE high density polyethylene
  • 6203B thermoplastic elastomer
  • Example 14 In Example 14, as shown in Table 3 below, the surface layer had the same composition as in Example 1 and was formed to a thickness of 50 ⁇ m.
  • the first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
  • First base material layer 75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%)) + 10% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B)) + 5% by mass of thermoplastic elastomer (manufactured by Tokyo Materials Co., Ltd. (trade name: Engage 8200)) + Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 10% by mass
  • PP polypropylene
  • HDPE high density polyethylene
  • Engage 8200 thermoplastic elastomer
  • Talc Idem
  • Example 15 In Example 15, as shown in Table 3 below, the surface layer had the same composition as Example 1 and was formed to a thickness of 50 ⁇ m.
  • the first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
  • First base material layer 75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%)) + 20% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B)) + 4.7% by mass of thermoplastic elastomer (Tokyo Material Co., Ltd. (trade name: Engage 8200)) + Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 0.3% by mass
  • PP polypropylene
  • HDPE high density polyethylene
  • thermoplastic elastomer Tokyo Material Co., Ltd. (trade name: Engag
  • Comparative Example 1 In Comparative Example 1, as shown in Table 4 below, the surface layer was formed with the same composition and thickness as Example 1, and the first base material layer was formed with the following resin composition.
  • First base material layer 80% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: E105GM stereoregularity ii92 mol%)) + Low density polyethylene (LDPE) (manufactured by Nippon Polyethylene Co., Ltd. (trade name: HE30)) 20% by mass
  • PP polypropylene
  • LDPE Low density polyethylene
  • the flange part was formed flat using the ring-shaped sealing disk.
  • Comparative Example 1-1 is similar to Example 1-1, in which the lid material whose sealant layer is the above-described polypropylene (PP) is fused to the thermoformed container formed of the multilayer sheet of Comparative Example 1. It was. Further, in Comparative Example 1-2, similarly to Example 1-2, the lid material whose sealant layer is the above-described LLPE is fused to the thermoformed container formed of the multilayer sheet of Comparative Example 1.
  • PP polypropylene
  • Comparative Example 2 In Comparative Example 2, as shown in Table 4 below, the surface layer was formed with the following resin composition to a thickness of 50 ⁇ m, and the first base material layer was formed with the same composition as Example 1, that is, polypropylene (PP). As for stereoregularity ii 97 mol% (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE)) was used. In addition, it formed similarly to the comparative example 1.
  • Comparative Example 3 In Comparative Example 3, as shown in Table 4 below, the surface layer was formed to a thickness of 50 ⁇ m with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
  • Surface layer Polypropylene (PP) (same material as Comparative Example 1) 70% by mass + Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
  • Comparative Example 4 In Comparative Example 4, as shown in Table 4 below, the surface layer was formed to the thickness of 50 ⁇ m with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
  • Surface layer Polypropylene (PP) (same material as Comparative Example 1) 20% by mass + Metallocene PP (same material as Example 1) 50% by mass + Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Comparative Example 5 In Comparative Example 5, as shown in Table 5 below, the surface layer was formed to a thickness of 50 ⁇ m with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Comparative Example 6 In Comparative Example 6, as shown in Table 5 below, the surface layer was formed with the following resin composition to a thickness of 50 ⁇ m, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
  • Surface layer Polypropylene (PP) (same material as Comparative Example 1) 30% by mass + Metallocene PP (same material as Example 1) 25% by mass + Low density polyethylene (LDPE) (same material as in Example 1) 45% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Comparative Example 7 In Comparative Example 7, as shown in Table 5 below, the surface layer was formed to a thickness of 50 ⁇ m with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
  • Surface layer Polypropylene (PP) (same material as Comparative Example 1) 60% by mass + Metallocene PP (same material as Example 1) 25% by mass + Low density polyethylene (LDPE) (same material as Example 1) 15% by mass
  • PP Polypropylene
  • LDPE Low density polyethylene
  • Heat-resistant As for heat resistance, adhesion to a heated heating plate assuming a hot plate contact heating method at the time of thermoforming a thermoformed container was evaluated. Evaluation is in the following three stages. A: When not attaching to a heating plate at 170 ° C. B: It does not adhere to the heating plate at 155 ° C, but adheres to the heating plate at 170 ° C. C: When attached to a heating plate at 155 ° C.
  • the adhesion (sealing) property is obtained by cutting the side part of the obtained package to a width of 15 mm to obtain a test sample, and from the inside to the outside of the flange part, a tensile tester (manufactured by Imada Co., Ltd. (trade name: Digital Force Gauge / Using a motorized stand)), measurement was performed 8 times at 180 ° peeling and 300 mm / min. Evaluation is in the following two stages. A: Tensile strength is 9.8 N (1.0 kgf) or more in all 8 times. B: The average of 8 times of tensile strength is 9.8 N (1.0 kgf) or more. C: The average of 8 times of tensile strength is less than 9.8 N (1.0 kgf).
  • peel strength The peel strength was cut to 15 mm width at the position of the opening start portion at the four corners of the obtained package to obtain a test sample, and the 135 ° peel, 300 mm / 300 mm from the outside of the flange portion to the inside using the above-described tensile tester. The measurement was performed 6 times per minute. Evaluation is in the following three stages.
  • B Tensile strength is 4.9 N (0.5 kgf) or more and less than 6.9 N (0.7 kgf) or tensile strength is 11.8 N (1.2 kgf) or more and less than 14.7 N (1.5 kgf)
  • C Tensile strength less than 4.9 N (0.5 kgf) or 14.7 N (1.5 kgf) or less
  • Comparative Example 6 in which there is a large amount of low density polyethylene, there was an inconvenience that the continuous molding was interrupted by adhering to the hot plate during thermoforming. Further, in Comparative Example 1 where the isotactic pentad fraction in the lower and lower layers was 92 mol%, the lid material could not be stably fused at the time of fusion, and the variation in adhesiveness and peel strength was large. On the other hand, in an example where the isotactic pentad fraction was 97 mol%, stable adhesiveness and peel strength were obtained. From Examples 1 and 8 to 10, it was not recognized that the evaluation differs greatly depending on the shape of the flange portion.
  • the present invention has both a high sealing property and an easy-opening property.
  • a multilayer sheet for producing this thermoformed container can be applied.

Abstract

A multilayer sheet (20) that constitutes a thermally molded container for an easy-open packaging material has a surface layer (27) to which a lid material is to be molten and adhered, wherein the surface layer (27) comprises 30 to 70 mass% inclusive of a polypropylene resin, 10 to 30 mass% inclusive of a propylene-ethylene random copolymer having a melting point of 130°C or lower, and 20 to 40 mass% inclusive of a low-density polyethylene resin having a melting point of 120°C or higher. The multilayer sheet (20) also has a lowermost surface layer (26) which is arranged adjacent to the surface layer (27), wherein the lowermost surface layer (26) contains a polypropylene resin having an isotactic pentad fraction of 93 mol% or more as the main component.

Description

多層シート、熱成形容器、および、易開封性包装体Multilayer sheet, thermoformed container, and easy-open packaging
 本発明は、多層シート、熱成形容器、および、この熱成形容器を備えた易開封性包装体に関する。 The present invention relates to a multilayer sheet, a thermoformed container, and an easily openable package including the thermoformed container.
 近年、食に対する安全意識の高まりに伴い、内容物の密封性を高めると共に内容物を取り出すことができる易開封性の容器、蓋材、これら容器および蓋材を備えた包装体が提案されている(特許文献1~5参照)。
 特許文献1に記載のものは、ポリオレフィン系樹脂50~95wt%と、エチレン・アクリル酸エステル・無水マレイン酸共重合体系樹脂50~5wt%とからなるA層と、ポリプロピレン系樹脂からなるB層を積層してなる多層シートを用いる構成が採られている。A層の厚さ寸法は、5~500μmである。
 特許文献2に記載のものは、低密度ポリエチレン99~55重量%と、プロピレン重合体1~45重量%との低密度ポリエチレン組成物からなる熱融着層を有するフィルムを用いる構成が採られている。
 特許文献3に記載のものは、オレフィン系樹脂とスチレン系樹脂との混合樹脂フィルムを第1層とし、スチレン系樹脂シートを第2層とする複合シートからなる容器に、オレフィン系樹脂の蓋材を融着させる構成が採られている。
 特許文献4に記載のものは、ポリプロピレンが50~83質量%と、密度が0.95g/cm3以上でメルトフローレートが10~100g/10分の高密度ポリエチレンが10~35重量%と、低密度ポリエチレンが5~15重量%と、密度が0.90g/cm3以下のエチレン・α-オレフィン共重合体が2~10重量%とを含有する組成物を用い、容器のシール面のスキン層を形成する構成が採られている。
 特許文献5に記載のものは、融点が128~140℃でメルトフローレートが2.6~3.2g/10分のポリプロピレンと、オレフィン系熱可塑性エラストマーまたはスチレン系熱可塑性エラストマーとからなる熱可塑性エラストマーの重合体組成物を、容器の内壁面とした構成が採られている。
2. Description of the Related Art In recent years, with increasing awareness of food safety, easily openable containers and lid materials that can enhance the hermeticity of contents and take out the contents, and packages including these containers and lid materials have been proposed. (See Patent Documents 1 to 5).
Patent Document 1 describes a layer A composed of 50 to 95 wt% of a polyolefin resin, 50 to 5 wt% of an ethylene / acrylic acid ester / maleic anhydride copolymer resin, and a layer B composed of a polypropylene resin. The structure using the multilayer sheet | seat laminated | stacked is taken. The thickness dimension of the A layer is 5 to 500 μm.
The structure described in Patent Document 2 employs a configuration using a film having a heat-sealing layer made of a low-density polyethylene composition of 99 to 55% by weight of low-density polyethylene and 1 to 45% by weight of a propylene polymer. Yes.
The one described in Patent Document 3 is a cover made of an olefin resin in a container made of a composite sheet having a mixed resin film of an olefin resin and a styrene resin as a first layer and a styrene resin sheet as a second layer. The structure which fuse | fuses is taken.
Patent Document 4 describes that 50 to 83% by mass of polypropylene, 10 to 35% by weight of high density polyethylene having a density of 0.95 g / cm 3 or more and a melt flow rate of 10 to 100 g / 10 min, Using a composition containing 5 to 15% by weight of low-density polyethylene and 2 to 10% by weight of an ethylene / α-olefin copolymer having a density of 0.90 g / cm 3 or less, a skin for the sealing surface of the container The structure which forms a layer is taken.
The material described in Patent Document 5 is a thermoplastic comprising a polypropylene having a melting point of 128 to 140 ° C. and a melt flow rate of 2.6 to 3.2 g / 10 min, and an olefin-based thermoplastic elastomer or a styrene-based thermoplastic elastomer. The structure which made the polymer composition of the elastomer the inner wall surface of the container is taken.
特開2003-231226号公報JP 2003-231226 A 特開2002-241716号公報JP 2002-241716 A 特開昭57-107812号公報JP-A-57-107812 特開2005-271972号公報JP 2005-271972 A 特開2006-150099号公報JP 2006-15999 A
 ところで、シール層を設けた容器と蓋材とのシール強度は、シール条件の影響を受け易く、強度のばらつきが生じ易い。
 そして、上記従来の包装体において、樹脂材料として凝集剥離する表面層の樹脂として融点が低いものを用いると、直接熱板加熱方式成形機を使用して連続生産した際に、熱板へ樹脂が付着して生産を継続できなくなるおそれがある。また、表下層に使用する原料を適切に選択しないと、ヒートシール時にシール盤の食込み過剰になりやすく、シール強度の安定性がなくなり、ヒートシール時の条件を狭く設定せざるを得ない不都合がある。
 本発明は、この様な点に鑑みて、成形が容易でシール性能が安定した多層シート、熱成形容器および易開封性包装体を提供することを目的とする。
By the way, the sealing strength between the container provided with the sealing layer and the lid member is easily affected by the sealing conditions, and the strength tends to vary.
And in the above-mentioned conventional packaging body, when a resin having a low melting point is used as the resin of the surface layer that is agglomerated and peeled, the resin is applied to the hot plate when continuously produced using a direct hot plate heating type molding machine. There is a risk that it may become stuck and production cannot be continued. In addition, if the raw materials used for the lower and lower layers are not properly selected, the seal plate tends to become excessively entrapped during heat sealing, the stability of the sealing strength will be lost, and the conditions during heat sealing must be set narrowly. is there.
In view of such a point, an object of the present invention is to provide a multilayer sheet, a thermoformed container, and an easy-open packaging body that can be easily molded and have stable sealing performance.
 本発明に記載の多層シートは、表面層と、この表面層に隣接して設けられた表下層との少なくとも2層以上を積層して構成される多層シートであって、前記表面層は、ポリプロピレン系樹脂が30質量%以上70質量%以下と、融点130℃以下のプロピレン-エチレンランダムコポリマーが10質量%以上30質量%以下と、融点120℃以上の低密度ポリエチレン系樹脂が20質量%以上40質量%以下とを含有し、前記表下層は、アイソタクティックペンタッド分率が93mol%以上であるポリプロピレン系樹脂を主成分とすることを特徴とする。 The multilayer sheet according to the present invention is a multilayer sheet formed by laminating at least two layers of a surface layer and a surface lower layer provided adjacent to the surface layer, and the surface layer is made of polypropylene. 30% to 70% by mass of a resin, 10% to 30% by mass of a propylene-ethylene random copolymer having a melting point of 130 ° C. or less, and 20% to 40% of a low density polyethylene resin having a melting point of 120 ° C. or more. The upper and lower surface layers are mainly composed of a polypropylene-based resin having an isotactic pentad fraction of 93 mol% or more.
 そして、本発明では、前記表下層は、アイソタクティックペンタッド分率が93mol%以上のポリプロピレンを80質量%以上で含有することが好ましい。
 さらに、本発明では、アイソタクティックペンタッド分率93mol%以上のポリプロピレンの含有量が80質量%未満の場合には、前記表下層は、タルクを0.5質量%以上5質量%以下で含有することが好ましい。
 また、本発明では、前記表面層は、厚さ寸法が10μm以上150μm以下であることが好ましい。
And in this invention, it is preferable that the said surface lower layer contains 80 mass% or more of polypropylenes whose isotactic pentad fraction is 93 mol% or more.
Furthermore, in the present invention, when the content of polypropylene having an isotactic pentad fraction of 93 mol% or more is less than 80% by mass, the front and lower layers contain talc in an amount of 0.5% by mass to 5% by mass. It is preferable to do.
In the present invention, the surface layer preferably has a thickness dimension of 10 μm to 150 μm.
 本発明に記載の熱成形容器は、本発明に記載の多層シートを熱成形することで得られ開口部を有する熱成形容器であって、前記開口部の周縁に外方に向けて延出するフランジ部が形成されており、前記熱成形容器の内面側に前記表面層が形成されていることを特徴とする。 The thermoformed container according to the present invention is a thermoformed container having an opening obtained by thermoforming the multilayer sheet according to the present invention, and extends outward at the periphery of the opening. A flange portion is formed, and the surface layer is formed on the inner surface side of the thermoformed container.
 本発明に記載の易開封性包装体は、本発明に記載の熱成形容器と、前記熱成形容器のフランジ部に融着され前記開口部を塞ぐ蓋材と、を備えたことを特徴とする。
 そして、本発明では、前記蓋材は、前記熱成形容器に融着される面にシーラント層を有し、前記フランジ部の開口部側近傍には、前記表面層、前記表下層および前記蓋材のシーラント層による樹脂溜まり部が形成されていることが好ましい。
An easy-open packaging body according to the present invention includes the thermoformed container according to the present invention, and a lid member that is fused to a flange portion of the thermoformed container and closes the opening. .
And in this invention, the said cover material has a sealant layer in the surface fuse | fused to the said thermoforming container, and the said surface layer, the said lower layer, and the said cover material are the opening part side vicinity of the said flange part. It is preferable that a resin reservoir is formed by the sealant layer.
 本発明によれば、上述した組成の表面層により、例えば容器を連続成形する際に、直接加熱方式成形機の加熱板に樹脂が付着することを防止でき、成形条件を広く設定でき、容易に成形できる。さらに、表面層に隣接して積層する表下層として上述した組成とするので、例えば容器に蓋材を融着する際に、融着する治具が食い込み過剰となるなどの不都合を防止でき、安定した融着状態で製造でき、シール強度がばらつくことを防止でき、安定したシール特性を提供できる。 According to the present invention, the surface layer having the above-described composition can prevent the resin from adhering to the heating plate of the direct heating molding machine, for example, when the container is continuously molded, and can easily set the molding conditions widely. Can be molded. Furthermore, since the above-described composition is used as the upper and lower layers laminated adjacent to the surface layer, for example, when the lid material is fused to the container, it is possible to prevent inconvenience such as excessive penetration of the jig to be fused, and stable. It can be manufactured in a fused state, can prevent the seal strength from varying, and can provide stable sealing characteristics.
本発明の一実施形態に係る易開封性包装体において蓋材で密封された概略構成を示す斜視図である。It is a perspective view which shows schematic structure sealed with the cover material in the easy-open packaging body which concerns on one Embodiment of this invention. 本実施形態の易開封性包装体における蓋材を開封した状態を示す斜視図である。It is a perspective view which shows the state which opened the cover material in the easy-open packaging body of this embodiment. 本実施形態の易開封性包装体における開封開始部の部分断面図である。It is a fragmentary sectional view of the opening start part in the easy-open packaging body of this embodiment. 本実施形態の易開封性包装体における熱成形容器を形成する多層シートを示す断面図である。It is sectional drawing which shows the multilayer sheet which forms the thermoforming container in the easy-open packaging body of this embodiment. 本実施形態における易開封性包装体を製造する場合における蓋材の融着工程を示す模式図である。It is a schematic diagram which shows the melt | fusion process of the cover material in the case of manufacturing the easy-open packaging body in this embodiment. 本実施形態における融着時の第一環状シール盤とフランジ部との状態を示した部分断面図である。It is the fragmentary sectional view showing the state of the 1st annular seal board at the time of fusion in this embodiment, and a flange part. 本実施形態における第一環状シール盤の部分拡大図である。It is the elements on larger scale of the 1st annular seal board in this embodiment. 本実施形態の易開封性包装体が初期開封された状態を示した断面図である。It is sectional drawing which showed the state by which the easy-open packaging body of this embodiment was initially opened. 本実施形態の易開封性包装体が完全に開封された状態を示した断面図である。It is sectional drawing which showed the state by which the easy-open packaging body of this embodiment was completely opened. 本発明の他の実施形態に係る易開封性包装体が初期開封された状態を示した断面図である。It is sectional drawing which showed the state by which the easy-open packaging body which concerns on other embodiment of this invention was initially opened. 他の実施形態の易開封性包装体が完全に開封された状態を示した断面図である。It is sectional drawing which showed the state by which the easy-open packaging body of other embodiment was completely opened.
[易開封性包装体の構造]
 以下、本発明の一実施形態の易開封性包装体について図面を参照して説明する。
 図1は、本実施形態の易開封性包装体において蓋材で密封された概略構成を示す斜視図である。図2は、本実施形態の易開封性包装体における蓋材を開封した状態を示す斜視図である。図3は、本実施形態の易開封性包装体における開封開始部の部分断面図である。図4は、本実施形態の易開封性包装体における熱成形容器を形成する多層シートを示す断面図である。
[Structure of easy-open packaging]
Hereinafter, the easy-open packaging body of one Embodiment of this invention is demonstrated with reference to drawings.
FIG. 1 is a perspective view showing a schematic configuration sealed with a lid in the easy-open packaging body of the present embodiment. FIG. 2 is a perspective view showing a state in which the lid member in the easy-open packaging body of the present embodiment is opened. FIG. 3 is a partial cross-sectional view of an opening start portion in the easy-open packaging body of the present embodiment. FIG. 4 is a cross-sectional view showing a multilayer sheet forming a thermoformed container in the easy-open packaging body of the present embodiment.
 図1および図2に示すように、易開封性包装体1は、食品、薬品、化粧品、雑貨など、液体や固体などの形態を問わず、各種物品を包装する。
 この易開封性包装体1は、熱成形容器2と、蓋材3とを備えている。
As shown in FIGS. 1 and 2, the easy-open packaging body 1 packages various articles such as foods, medicines, cosmetics, sundries, etc., regardless of the form of liquid or solid.
The easy-open packaging body 1 includes a thermoformed container 2 and a lid 3.
 (熱成形容器の構成)
 熱成形容器2は、上面に開口部21を開口し内部に図示しない物品を収容する収納空間22を形成する収納部23を有し、略長方形のトレー形状に形成されている。この収納部23の開口部21の周縁には、外方に向けて鍔状に延出するフランジ部24が一連に設けられている。
 この熱成形容器2は、図3に示すように、基材層25と、この基材層25に隣接して積層する表下層26と、この表下層26に隣接して積層する凝集破壊性の表面層27とを有する積層体である。
 そして、熱成形容器2は、表面層27が収納部23の内面側に臨む状態で、多層シート20を例えば直接熱板加熱方式成形機などの成形機により加熱成形して得られる。なお、成形方法としては、直接熱板加熱方式に限らず、各種の成形方法を適用できる。
(Configuration of thermoformed container)
The thermoformed container 2 has an opening 21 on the upper surface and a storage portion 23 that forms a storage space 22 for storing an article (not shown) inside, and is formed in a substantially rectangular tray shape. On the periphery of the opening 21 of the storage portion 23, a series of flange portions 24 extending outwardly in a bowl shape are provided.
As shown in FIG. 3, the thermoformed container 2 includes a base material layer 25, a surface lower layer 26 laminated adjacent to the base material layer 25, and a cohesive fracture property laminated adjacent to the surface lower layer 26. It is a laminate having a surface layer 27.
The thermoforming container 2 is obtained by heat-molding the multilayer sheet 20 with a molding machine such as a direct hot plate heating molding machine in a state where the surface layer 27 faces the inner surface side of the storage unit 23. In addition, as a shaping | molding method, not only a direct hot plate heating system but various shaping | molding methods are applicable.
 ここで、多層シート20は、図4に示すように、基材層25、表下層26および表面層27が積層する積層構造である。
 基材層25は、第一基材層25A、第一接着層25B、ガスバリア層25C、第二接着層25D、第二基材層25Eが順次積層された構造である。
 第一基材層25Aおよび第二基材層25Eは、例えば、ポリプロピレン系樹脂、ポリエチレン系樹脂、ポリアミド系樹脂、ポリエチレンテレフタレート系樹脂などを使用できるが、これに限られない。第一基材層25Aおよび第二基材層25Eの厚さ寸法は、100μm以上2000μm以下であり、好ましくは、200μm以上1000μm以下である。
 第一接着層25Bおよび第二接着層25Dには、例えば、不飽和カルボン酸またはその誘導体変性ポリオレフィン樹脂を使用できるが、ポリ塩化ビニリデン系樹脂を使用してもよい。
 ガスバリア層25Cとしては、ポリアミド系樹脂、ポリエチレンテレフタレート系樹脂、エチレン-ビニルアルコール系樹脂、ポリ塩化ビニリデン等の材料を使用することが好ましいが、中でもエチレン-ビニルアルコール系樹脂を使用することが好ましい。
 そして、基材層25には、さらに分散剤や顔料あるいは染料などの添加剤が含有されていてもよい。
 分散剤としては、グリセリン脂肪酸エステルモノグリセライド、ソルビタン脂肪酸エステル、ポリグリセリン脂肪酸エステルなどが例示できる。そして、分散剤を添加する場合、分散剤の含有量は、1質量%以上8質量%以下、好ましくは2質量%以上5質量%以下である。
Here, as shown in FIG. 4, the multilayer sheet 20 has a laminated structure in which a base material layer 25, a surface lower layer 26, and a surface layer 27 are laminated.
The base material layer 25 has a structure in which a first base material layer 25A, a first adhesive layer 25B, a gas barrier layer 25C, a second adhesive layer 25D, and a second base material layer 25E are sequentially laminated.
For example, a polypropylene resin, a polyethylene resin, a polyamide resin, a polyethylene terephthalate resin, or the like can be used for the first base material layer 25A and the second base material layer 25E, but is not limited thereto. The thickness dimensions of the first base material layer 25A and the second base material layer 25E are 100 μm or more and 2000 μm or less, and preferably 200 μm or more and 1000 μm or less.
For example, an unsaturated carboxylic acid or a derivative-modified polyolefin resin thereof can be used for the first adhesive layer 25B and the second adhesive layer 25D, but a polyvinylidene chloride resin may be used.
As the gas barrier layer 25C, it is preferable to use materials such as polyamide resin, polyethylene terephthalate resin, ethylene-vinyl alcohol resin, and polyvinylidene chloride. Among them, ethylene-vinyl alcohol resin is preferably used.
The base material layer 25 may further contain an additive such as a dispersant, a pigment, or a dye.
Examples of the dispersant include glycerin fatty acid ester monoglyceride, sorbitan fatty acid ester, and polyglycerin fatty acid ester. And when adding a dispersing agent, content of a dispersing agent is 1 to 8 mass%, Preferably they are 2 to 5 mass%.
 表下層26は、アイソタクティックペンタッド分率が93mol%以上、好ましくは97mol%以上のポリプロピレン系樹脂を主成分として含有している。表下層26は、ポリプロピレン系樹脂の他、各種ポリオレフィン系樹脂、ポリスチレン系樹脂、ポリエステル系樹脂、これらの混合物などを含有してもよい。ポリプロピレン系樹脂としては、ホモポリプロピレン、ランダムポリプロピレンなどが単独または適宜組み合わされて用いられる。
 表下層26は、ポリプロピレン系樹脂の含有量は、60質量%以上90質量%以下、好ましくは65質量%以上85質量%以下、より好ましくは80質量%以上85質量%以下である。ここで、ポリプロピレン系樹脂の含有量が60質量%より少なくなると、シール時に食い込み過剰が発生しやすくなるという不都合を生じるおそれがあるためである。一方、ポリプロピレン系樹脂の含有量が90質量%より多くなると、熱成形容器2の割れが発生しやすくなるという不都合を生じるおそれがあるためである。
The surface lower layer 26 contains a polypropylene resin having an isotactic pentad fraction of 93 mol% or more, preferably 97 mol% or more as a main component. The surface lower layer 26 may contain various polyolefin-based resins, polystyrene-based resins, polyester-based resins, mixtures thereof, and the like in addition to the polypropylene-based resins. As the polypropylene resin, homopolypropylene, random polypropylene or the like is used alone or in appropriate combination.
In the lower layer 26, the content of the polypropylene resin is 60% by mass or more and 90% by mass or less, preferably 65% by mass or more and 85% by mass or less, and more preferably 80% by mass or more and 85% by mass or less. Here, if the content of the polypropylene-based resin is less than 60% by mass, there is a risk that an excessive bite is likely to occur during sealing. On the other hand, when the content of the polypropylene-based resin is more than 90% by mass, there is a possibility that the thermoforming container 2 is liable to be cracked.
 さらに、表下層26は、アイソタクティックペンタッド分率が93mol%以上のポリプロピレンを80質量%以上で含有することが好ましい。ここで、該ポリプロピレンが80質量%より少なくなると、シール時に食い込み過剰が発生しやすくなるという不都合を生じるおそれがあるためである。
 さらに、表下層26は、アイソタクティックペンタッド分率93mol%以上のポリプロピレンが80質量%未満、特に65質量%以上80質量%未満で含有する場合、タルクを0.5質量%以上5質量%以下で含有していることが好ましい。ここで、タルクが0.5質量%より少なくなると、シール時の食い込み安定性が悪くなるおそれがある。一方、タルクが5質量%より多くなると、熱成形する際の加熱温度をより高くする必要があり、成形機の熱板に付着するおそれがあるためである。
 そして、表下層26には、基材層25と同様に、さらに分散剤や顔料あるいは染料などの添加剤が含有されていてもよい。
Further, the front lower layer 26 preferably contains 80% by mass or more of polypropylene having an isotactic pentad fraction of 93 mol% or more. Here, when the amount of the polypropylene is less than 80% by mass, there is a possibility that an excessive bite is likely to occur at the time of sealing.
Further, when the polypropylene having an isotactic pentad fraction of 93 mol% or more is contained in the lower surface layer 26 in an amount of less than 80 mass%, particularly 65 mass% or more and less than 80 mass%, talc is contained in an amount of 0.5 mass% or more and 5 mass% or less. It is preferable to contain it below. Here, if the talc is less than 0.5% by mass, the biting stability at the time of sealing may be deteriorated. On the other hand, if the talc content is more than 5% by mass, it is necessary to increase the heating temperature at the time of thermoforming, and there is a possibility of adhering to the hot plate of the molding machine.
And the surface lower layer 26 may contain additives, such as a dispersing agent, a pigment, or a dye, similarly to the base material layer 25.
 また、表下層26は、ポリプロピレン系樹脂のアイソタクティックペンタッド分率が93mol%より小さくなると、シール時に食い込み過剰が発生しやすくなるため、93mol%以上に設定する。
 ここで、立体規則性の指標として用いたアイソタクティックペンタッド分率の測定は、例えばA.Zambelliにより開示された13C-NMR法(Macromolecules,6925,1973)に準拠した方法などが例示できる。具体的には、まず、i-PP試料220mgを10mm径NMR試料管に採取し、1,2,4-トリクロロベンゼン/重ベンゼン混合溶液(90/10vol%)を2.5ml加え140℃で均一に混合物を溶解させた後、JNM-EX400(商品名:日本電子株式会社製)を用いて13C-NMRスペクトルを測定した。13C-NMRスペクトル測定条件を以下に示す。
 ・パルス幅     :7.5μs/45度
 ・観測周波数の範囲 :25,000Hz
 ・パルス繰り返し時間:4秒
 ・測定温度     :130℃
 ・積算回数     :10,000回
 そして、アイソタクティックペンタッド分率は、プロピレン5分子の結合パターントータル9種類(「mmmm」、「mmmr」、「rmmr」、「mmrr」、「rmrr+mrmm」、「rmrm」、「rrrr」、「mrrr」、「mrrm」)のそれぞれに対応して13C-NMRスペクトルとして観測される9本のピークすべての面積に対して、「mmmm」に対応するピーク面積の相対比率として定義される。具体的には、以下の関係式(1)により算出した。ここで、2つのピークに重なりがある場合、2つのピークの谷からベースラインまで垂直に垂線を引き、両者のピークを分割した(垂直分割法)。
  {関係式(1)}
  アイソタクティックペンタッド分率(mol%)
    ={A(mmmm)/A(トータル)}×100 …(1)
 ここで、A(mmmm)はmmmmピークの面積であり、A(トータル)は9本のピーク面積の合計を意味する。
 なお、2つのピークに重なりがある場合、上記垂直分割法の他に各ピークをローレンツ型ピークの集合体として波形分離を行う方法も知られており、解析ソフト(日本電子(株)のALICE 2)を用いて求めた値を用いてもよい。
In addition, when the isotactic pentad fraction of the polypropylene resin is smaller than 93 mol%, the front lower layer 26 is set to 93 mol% or more because excessive biting tends to occur during sealing.
Here, the measurement of the isotactic pentad fraction used as an index of stereoregularity is, for example, A. Examples thereof include a method based on a 13 C-NMR method (Macromolecules, 6925, 1973) disclosed by Zambelli. Specifically, first, 220 mg of i-PP sample was collected in a 10 mm diameter NMR sample tube, and 2.5 ml of a 1,2,4-trichlorobenzene / heavy benzene mixed solution (90/10 vol%) was added, and uniform at 140 ° C. After the mixture was dissolved, 13 C-NMR spectrum was measured using JNM-EX400 (trade name: manufactured by JEOL Ltd.). The conditions for 13 C-NMR spectrum measurement are shown below.
・ Pulse width: 7.5μs / 45 degrees ・ Observation frequency range: 25,000Hz
-Pulse repetition time: 4 seconds-Measurement temperature: 130 ° C
Number of integrations: 10,000 times And, the isotactic pentad fraction has 9 types of bond patterns of five propylene molecules (“mmmm”, “mmmr”, “rmmr”, “mmrr”, “rmrr + mrmm”, “ rmrm "," rrrr "," mrrrr "," mrrrm ") corresponding to each of the nine peaks observed as 13 C-NMR spectra, the peak area corresponding to" mmmm " Defined as relative ratio. Specifically, it was calculated by the following relational expression (1). Here, when there was an overlap between the two peaks, a perpendicular line was drawn vertically from the valley of the two peaks to the base line to divide both peaks (vertical division method).
{Relation (1)}
Isotactic pentad fraction (mol%)
= {A (mmmm) / A (total)} × 100 (1)
Here, A (mmmm) is the area of the mmmm peak, and A (total) means the sum of the nine peak areas.
In addition, when there is an overlap between two peaks, in addition to the above vertical division method, there is also known a method of performing waveform separation using each peak as an aggregate of Lorentz-type peaks. Analysis software (ALICE 2 from JEOL Ltd.) is also known. ) May be used.
 表面層27は、ポリプロピレン系樹脂と、融点130℃以下のプロピレン-エチレンランダムコポリマーと、融点120℃以上の低密度ポリエチレン系樹脂とを含む樹脂組成物にて構成されている。
 ポリプロピレン系樹脂としては、ホモポリプロピレン、ランダムポリプロピレン、ブロックポリプロピレンなどが単独または適宜組み合わされて用いられる。
 そして、ポリプロピレン系樹脂としては、メルトフローレートが0.3g/10分以上0.8g/10分以下、好ましくは0.4g/10分以上0.7g/10分以下のものが用いられる。メルトフローレートが0.3g/10分より小さくなると、表面層27が均一に広がりにくくなるおそれがある。一方、メルトフローレートが0.8g/10分より大きくなると、分散性が損なわれるおそれがあるためである。
 また、ポリプロピレン系樹脂の含有量は、30質量%以上70質量%以下、好ましくは40質量%以上50質量%以下である。ポリプロピレン系樹脂の含有量が30質量%より少なくなると、蓋材3との接着が弱く、密着性が悪化したり、耐熱性が悪化したりするおそれがある。一方、ポリプロピレン系樹脂の含有量が70質量%より多くなると、密着性が強くなりすぎ、開封性が悪化するおそれがあるためである。
The surface layer 27 is made of a resin composition containing a polypropylene resin, a propylene-ethylene random copolymer having a melting point of 130 ° C. or lower, and a low density polyethylene resin having a melting point of 120 ° C. or higher.
As the polypropylene resin, homopolypropylene, random polypropylene, block polypropylene and the like are used alone or in appropriate combination.
As the polypropylene-based resin, those having a melt flow rate of 0.3 g / 10 min or more and 0.8 g / 10 min or less, preferably 0.4 g / 10 min or more and 0.7 g / 10 min or less are used. If the melt flow rate is smaller than 0.3 g / 10 min, the surface layer 27 may not be spread uniformly. On the other hand, if the melt flow rate is greater than 0.8 g / 10 min, the dispersibility may be impaired.
Moreover, content of a polypropylene resin is 30 to 70 mass%, Preferably it is 40 to 50 mass%. When the content of the polypropylene resin is less than 30% by mass, the adhesion with the lid member 3 is weak, and the adhesion may be deteriorated or the heat resistance may be deteriorated. On the other hand, when the content of the polypropylene resin is more than 70% by mass, the adhesiveness becomes too strong, and the openability may be deteriorated.
 融点130℃以下のプロピレン-エチレンランダムコポリマーの含有量は、10質量%以上30質量%以下、好ましくは15質量%以上25質量%以下である。
 プロピレン-エチレンランダムコポリマーとしては、メルトフローレートが0.5g/10分以上3g/10分以下、好ましくは1.5g/10分以上2.5g/10分以下のものが用いられる。メルトフローレートが0.5g/10分より小さくなると、表面層27が均一に広がりにくくなるおそれがある。一方、メルトフローレートが3g/10分より大きくなると、分散性が損なわれるおそれがあるためである。
 そして、プロピレン-エチレンランダムコポリマーとして融点が130℃より高いものでは、蓋材3とのシール性が弱くなるおそれがある。このため、プロピレン-エチレンランダムコポリマーの融点が130℃以下、好ましくは120℃以上130℃以下である。
 また、プロピレン-エチレンランダムコポリマーの含有量が10質量%より少なくなると、蓋材3とのシール性が弱くなるおそれがある。一方、プロピレン-エチレンランダムコポリマーの含有量が30質量%より多くなると、蓋材3とのシール性が強くなりすぎるおそれがあるためである。
The content of the propylene-ethylene random copolymer having a melting point of 130 ° C. or less is 10% by mass or more and 30% by mass or less, preferably 15% by mass or more and 25% by mass or less.
As the propylene-ethylene random copolymer, one having a melt flow rate of 0.5 g / 10 min to 3 g / 10 min, preferably 1.5 g / 10 min to 2.5 g / 10 min is used. If the melt flow rate is less than 0.5 g / 10 min, the surface layer 27 may be difficult to spread uniformly. On the other hand, when the melt flow rate is greater than 3 g / 10 min, the dispersibility may be impaired.
If the melting point of the propylene-ethylene random copolymer is higher than 130 ° C., the sealing property with the lid 3 may be weakened. Therefore, the melting point of the propylene-ethylene random copolymer is 130 ° C. or lower, preferably 120 ° C. or higher and 130 ° C. or lower.
Further, when the content of the propylene-ethylene random copolymer is less than 10% by mass, the sealing property with the lid member 3 may be weakened. On the other hand, if the content of the propylene-ethylene random copolymer is more than 30% by mass, the sealing property with the lid member 3 may be too strong.
 融点120℃以上の低密度ポリエチレン系樹脂の含有量は、20質量%以上40質量%以下、好ましくは25質量%以上35質量%以下である。
 低密度ポリエチレン系樹脂としては、メルトフローレートが3.5g/10分以上6.5g/10分以下、好ましくは4g/10分以上5g/10分以下のものが用いられる。メルトフローレートが3.5g/10分より小さくなると、分散状態が損なわれるおそれがある。一方、メルトフローレートが6.5g/10分より大きくなると、分散状態が損なわれるおそれがあるためである。
 そして、低密度ポリエチレン系樹脂として融点が120℃より低いものでは、直接加熱方式成形機により加熱板に付着するおそれがある。このため、低密度ポリエチレン系樹脂の融点が120℃以上、好ましくは120℃以上130℃以下である。
 また、低密度ポリエチレン系樹脂の含有量が20質量%より少なくなると、蓋材3との密着性が強くなりすぎ、開封性が悪化するおそれがある。一方、低密度ポリエチレン系樹脂の含有量が40質量%より多くなると、蓋材3との接着性が大きく変化してしまうおそれがある。
The content of the low-density polyethylene resin having a melting point of 120 ° C. or higher is 20% by mass or more and 40% by mass or less, preferably 25% by mass or more and 35% by mass or less.
As the low density polyethylene-based resin, those having a melt flow rate of 3.5 g / 10 min or more and 6.5 g / 10 min or less, preferably 4 g / 10 min or more and 5 g / 10 min or less are used. If the melt flow rate is less than 3.5 g / 10 min, the dispersed state may be impaired. On the other hand, when the melt flow rate is larger than 6.5 g / 10 minutes, the dispersion state may be impaired.
If the low-density polyethylene resin has a melting point lower than 120 ° C., it may be attached to the heating plate by a direct heating type molding machine. For this reason, the melting point of the low-density polyethylene resin is 120 ° C. or higher, preferably 120 ° C. or higher and 130 ° C. or lower.
Moreover, when content of a low density polyethylene-type resin becomes less than 20 mass%, there exists a possibility that adhesiveness with the cover material 3 may become strong too much and unsealing property may deteriorate. On the other hand, when the content of the low density polyethylene resin is more than 40% by mass, the adhesiveness with the lid member 3 may be greatly changed.
 また、表面層27には、基材層25や表下層26と同様に、さらに分散剤や顔料あるいは染料などの添加剤が含有されていてもよい。
 そして、表面層27は、厚さ寸法が10μm以上150μm以下、特に15μm以上100μm以下で形成することが好ましい。表面層27の厚さ寸法が10μmより薄くなると、厚さ寸法の制御が困難となり、生産性が悪化するおそれがあるとともに、融着時に表面層27が排斥されるおそれがある。一方、表面層27の厚さ寸法が150μmより厚くなると、凝集破壊する面が安定せず、開封時に外観不良を生じるおそれがあるためである。
Further, the surface layer 27 may further contain an additive such as a dispersant, a pigment, or a dye, as in the case of the base material layer 25 and the surface lower layer 26.
The surface layer 27 is preferably formed with a thickness of 10 μm to 150 μm, particularly 15 μm to 100 μm. If the thickness dimension of the surface layer 27 is thinner than 10 μm, it is difficult to control the thickness dimension, the productivity may be deteriorated, and the surface layer 27 may be rejected during fusion. On the other hand, if the thickness dimension of the surface layer 27 is thicker than 150 μm, the cohesive failure surface is not stable, and there is a possibility that an appearance defect may occur at the time of opening.
 そして、多層シート20は、例えばTダイを用いた多層押出成形法により成形される。
 具体的には、基材層25、表下層26および表面層27に対応した押し出し機を使用し、各押し出し機から押し出された各基材層25、表下層26および表面層27をTダイに入る直前に設けた特殊ブロックで合流、積層させて成形する。
And the multilayer sheet 20 is shape | molded by the multilayer extrusion molding method which used T-die, for example.
Specifically, using an extruder corresponding to the base material layer 25, the surface lower layer 26 and the surface layer 27, the base material layer 25, the surface lower layer 26 and the surface layer 27 extruded from each extruder are used as a T die. Molded by joining and laminating with special blocks provided just before entering.
 (蓋材の構成)
 蓋材3は、図3に示すように、易開封性包装体1の外部に現れる外層31と、熱成形容器2の表面層27と融着されるシーラント層32と、これら外層31およびシーラント層32間に介在された中間層33とを有する積層体である。
 熱成形容器2の表面層27と融着される蓋材3のシーラント層32は、熱成形容器2の表面層27が凝集破壊して剥離する開封態様である(図8参照)。具体的には、図1および図2に示すように、易開封性包装体1の四隅に設けられた蓋材3の開封開始部34を熱成形容器2のフランジ部24から離間する方向(図2中の矢印方向)に引っ張ることで、表面層27が凝集破壊して剥離し、易開封性包装体1が開封される構成となっている。
(Composition of lid material)
As shown in FIG. 3, the lid 3 includes an outer layer 31 that appears outside the easy-open packaging body 1, a sealant layer 32 that is fused to the surface layer 27 of the thermoformed container 2, and the outer layer 31 and the sealant layer. It is a laminated body having an intermediate layer 33 interposed between 32.
The sealant layer 32 of the lid member 3 to be fused with the surface layer 27 of the thermoforming container 2 is an unsealing mode in which the surface layer 27 of the thermoforming container 2 is agglomerated and peeled off (see FIG. 8). Specifically, as shown in FIGS. 1 and 2, the opening start portions 34 of the lid 3 provided at the four corners of the easy-open packaging body 1 are separated from the flange portions 24 of the thermoforming container 2 (see FIG. 1). By pulling in the direction indicated by the arrow 2 in FIG. 2, the surface layer 27 is agglomerated and peeled off, and the easy-open packaging body 1 is opened.
 蓋材3の外層31は、例えば、ポリエチレンテレフタレート(PET)フィルム、二軸延伸ナイロンフィルム(O-Ny)等を使用することができる。
 中間層33は、例えばポリアミド系樹脂、ポリエチレンテレフタレート系樹脂、エチレン-ビニルアルコール系樹脂、ポリ塩化ビニリデン等を使用することが好ましい。
 シーラント層32は、例えばポリプロピレン系樹脂、ポリエチレン系樹脂を使用することが好ましい。
For the outer layer 31 of the lid member 3, for example, a polyethylene terephthalate (PET) film, a biaxially stretched nylon film (O—Ny), or the like can be used.
The intermediate layer 33 is preferably made of, for example, a polyamide resin, a polyethylene terephthalate resin, an ethylene-vinyl alcohol resin, or polyvinylidene chloride.
The sealant layer 32 is preferably made of, for example, polypropylene resin or polyethylene resin.
 (樹脂溜まり部の構成)
 そして、易開封性包装体1は、図3に示すように、上述した多層シート20から形成された熱成形容器2に蓋材3が融着され、図1および図2に示すような環状のシール部28が形成される。この熱成形容器2の表面層27と蓋材3のシーラント層32との融着により、熱成形容器2の開口部21が密封され、易開封性包装体1の収納空間22が密封状態となる。
 ここで、シール部28は、図3に示すように、第一環状シール盤7で形成される第一環状シール部281と、第二環状シール盤7aで形成される第二環状シール部282とで形成される。
 この蓋材3の融着により、図3に示すように、フランジ部24上に有る環状の第一環状シール部281の内周縁近傍(図3中Xの位置)に、コブ状の樹脂溜まり部6が形成されている。この樹脂溜まり部6は、熱成形容器2の表下層26、表面層27および蓋材3のシーラント層32が、熱成形容器2の開口部21の開口縁側に押し出されるように形成されている。
 具体的には、図3に示すように、樹脂溜まり部6は、熱成形容器2の表面層27の第一樹脂溜まり61、表下層26の第二樹脂溜まり62、および蓋材3のシーラント層32の第三樹脂溜まり63が集まって形成されている。
 熱成形容器2の表面層27が凝集剥離される開封形態の易開封性包装体1は、このような樹脂溜まり部6を備えることにより、包装容器として高い密封性を備えた上で、凝集剥離の開封形態により易開封性を良好な状態で維持できる。さらには、易開封性包装体1は、当該樹脂溜まり部6により、蓋材3と熱成形容器2のフランジ部24との切断が簡便に行われる。また、易開封性包装体1は、内圧による応力がかかる向きと凝集破壊による開封しやすい向きが異なることにより、密封性が向上することとなる。具体的には、内圧の応力は、第一環状シール部281の内周縁近傍Xより、コブ状の第一樹脂溜まり61および第二樹脂溜まり62における基部の凹部(図3中Yの位置)に作用しやすく、内圧の応力によっては開封しにくく、密封性が向上する。
(Configuration of resin reservoir)
Then, as shown in FIG. 3, the easy-open packaging body 1 has a ring material as shown in FIGS. 1 and 2 in which a lid 3 is fused to a thermoformed container 2 formed from the multilayer sheet 20 described above. A seal portion 28 is formed. By fusing the surface layer 27 of the thermoformed container 2 and the sealant layer 32 of the lid member 3, the opening 21 of the thermoformed container 2 is sealed, and the storage space 22 of the easy-open packaging body 1 is sealed. .
Here, as shown in FIG. 3, the seal portion 28 includes a first annular seal portion 281 formed by the first annular seal disc 7 and a second annular seal portion 282 formed by the second annular seal disc 7a. Formed with.
As a result of the fusion of the lid member 3, as shown in FIG. 3, a bump-shaped resin reservoir portion is formed in the vicinity of the inner peripheral edge (position X in FIG. 3) of the annular first annular seal portion 281 on the flange portion 24. 6 is formed. The resin reservoir 6 is formed such that the surface lower layer 26, the surface layer 27 of the thermoforming container 2, and the sealant layer 32 of the lid 3 are pushed out to the opening edge side of the opening 21 of the thermoforming container 2.
Specifically, as shown in FIG. 3, the resin reservoir 6 includes the first resin reservoir 61 of the surface layer 27 of the thermoforming container 2, the second resin reservoir 62 of the front and lower layer 26, and the sealant layer of the lid member 3. 32 third resin reservoirs 63 are formed together.
The easy-open packaging body 1 in an unsealed form in which the surface layer 27 of the thermoformed container 2 is agglomerated and peeled is provided with such a resin reservoir portion 6 so that it has a high sealing property as a packaging container and is agglomerated and peeled. Easy-openability can be maintained in a good state by the opening form. Furthermore, in the easy-open packaging body 1, the lid 3 and the flange portion 24 of the thermoformed container 2 are easily cut by the resin reservoir 6. In addition, the easy-open packaging body 1 has improved sealing properties because the direction in which stress due to internal pressure is applied differs from the direction in which easy opening due to cohesive failure occurs. Specifically, the stress of the internal pressure is applied from the vicinity of the inner peripheral edge X of the first annular seal portion 281 to the concave portion of the base in the first resin reservoir 61 and the second resin reservoir 62 (position Y in FIG. 3). It is easy to act, it is difficult to open depending on the stress of the internal pressure, and the sealing performance is improved.
 なお、易開封性包装体1は、熱成形容器2のフランジ部24の上面にある環状の第一環状シール部281の内周縁近傍Xの全周に樹脂溜まり部6が形成されている。そして、熱成形容器2の開封開始部34にある環状の第一環状シール部281の外周縁は、フラット、もしくは、第一環状シール部281の内周縁近傍Xにある樹脂溜まり部6より小さい樹脂溜まりしか形成されていない。
 このことから、開封開始部34以外の部分には、環状の第一環状シール部281の外周縁全周にも、第一環状シール部281の内周縁近傍Xにある樹脂溜まり部6と略同じ大きさの図示しない樹脂溜まり部を形成してもよい。この構成とすることにより、高密封性、易開封性、および、開封開始部34以外からの蓋材3の開封防止性に優れる点で好ましい。
In the easy-open packaging body 1, the resin reservoir portion 6 is formed on the entire circumference in the vicinity of the inner peripheral edge X of the annular first annular seal portion 281 on the upper surface of the flange portion 24 of the thermoformed container 2. The outer peripheral edge of the annular first annular seal portion 281 in the opening start portion 34 of the thermoformed container 2 is flat or resin smaller than the resin reservoir 6 in the vicinity of the inner peripheral edge X of the first annular seal portion 281. Only a pool is formed.
For this reason, the portion other than the opening start portion 34 is substantially the same as the resin reservoir portion 6 in the vicinity of the inner peripheral edge X of the first annular seal portion 281 on the entire outer periphery of the annular first annular seal portion 281. You may form the resin reservoir part which a magnitude | size does not illustrate. By adopting this configuration, it is preferable in terms of being excellent in high sealing performance, easy opening, and prevention of opening of the lid member 3 from other than the opening start portion 34.
[易開封性包装体の製造方法]
 次に、易開封性包装体の製造方法について、図面を参照して説明する。
 図5は、本実施形態における易開封性包装体を製造する場合における蓋材の融着工程を示す模式図である。図6は、本実施形態における融着時の第一環状シール盤とフランジ部との状態を示した部分断面図である。図7は、本実施形態における第一環状シール盤の部分拡大図である。
[Manufacturing method of easy-open packaging body]
Next, the manufacturing method of an easily openable package is demonstrated with reference to drawings.
FIG. 5 is a schematic view showing a lid material fusion process in the case of manufacturing the easy-open packaging body according to the present embodiment. FIG. 6 is a partial cross-sectional view showing a state of the first annular seal disc and the flange portion at the time of fusion in the present embodiment. FIG. 7 is a partially enlarged view of the first annular seal disc in the present embodiment.
 易開封性包装体1を製造するにあって、熱成形容器2のフランジ部24と蓋材3とを融着して易開封性包装体1を密封状態とするには、熱成形容器2のフランジ部24に蓋材3を重ね合わせる。そして、蓋材3の上面から、加熱状態の第一環状シール盤7を押圧することによりヒートシールが実施される。
 なお、前記したような、開封開始部34のシール部の内周縁近傍Xに瘤状の樹脂溜まり部6を形成するには、例えば、下記のような方法を用いればよい。
In manufacturing the easy-open packaging body 1, in order to make the easy-open packaging body 1 in a sealed state by fusing the flange portion 24 and the lid material 3 of the thermoforming container 2, The lid member 3 is overlaid on the flange portion 24. Then, heat sealing is performed by pressing the heated first annular sealing disk 7 from the upper surface of the lid 3.
In order to form the knob-shaped resin reservoir 6 near the inner periphery X of the seal portion of the opening start portion 34 as described above, for example, the following method may be used.
 熱成形容器2のフランジ部24と蓋材3とのヒートシールは、図5に示すように、熱成形容器2のフランジ部24に蓋材3を重ね合わせ、当該蓋材3の上部から、加熱状態の第一環状シール盤7を図5の矢印方向に押圧する。この押圧により、熱成形容器2のフランジ部24に現れた表面層27と蓋材3のシーラント層32が融着される。
 ここで、本実施形態の易開封性包装体1を製造するために使用される第一環状シール盤7は、フランジ部24の上面に対して、内周縁にR加工が施され、外周縁が第一環状シール盤7の先端(図7の先端73)より遅れて蓋材3に当たるようにされた形状の第一環状シール盤7である。具体的には、第一環状シール盤7は、境界A(第一環状シール盤7の先端73でもある)を介して、外周縁側に断面が傾斜状となる傾斜面部71と、内周縁側にはR加工されて断面が曲面状の曲面部72とが連続して形成されている。
As shown in FIG. 5, the heat seal between the flange portion 24 of the thermoformed container 2 and the lid material 3 is performed by superimposing the lid material 3 on the flange portion 24 of the thermoformed container 2 and heating the lid material 3 from above. The first annular sealing disc 7 in the state is pressed in the direction of the arrow in FIG. By this pressing, the surface layer 27 appearing on the flange portion 24 of the thermoforming container 2 and the sealant layer 32 of the lid member 3 are fused.
Here, as for the 1st cyclic | annular sealing board 7 used in order to manufacture the easy-open packaging body 1 of this embodiment, R process is given to the inner periphery with respect to the upper surface of the flange part 24, and an outer periphery is This is the first annular seal disc 7 having a shape that is adapted to come into contact with the lid member 3 with a delay from the tip end of the first annular seal disc 7 (tip 73 in FIG. 7). Specifically, the first annular seal disc 7 has an inclined surface portion 71 having an inclined cross section on the outer peripheral edge side and an inner peripheral edge side via the boundary A (also the tip 73 of the first annular seal disc 7). R is processed and a curved surface portion 72 having a curved cross section is continuously formed.
 このうち、第一環状シール盤7の外周縁側に形成される傾斜面部71は、図7に示すように、フランジ部24の表面に対して内周縁から外周縁に向かって形成されることとなる角度(θ)が、2°以上20°以下、特に3°以上15°以下に設定されることが好ましい。なお、この傾斜面部71の角度は、第一環状シール盤7の巾Hによって適宜設定される。
 この傾斜面部71の角度が2°より小さいと、融着時に押圧した場合であっても、図3に示すような樹脂溜まり部6が、シール部28の外周縁近傍にも形成され易くなり、開封時におけるシール部28の外側の抵抗が大きくなり、開封を円滑に行うことが困難となるおそれがある。一方、傾斜面部71の角度が20°を超えると、境界Aの周辺がなだらかでなく尖ってしまい、融着時、もしくは開封時に蓋材3が切断されてしまう場合があり、易開封性が損なわれるおそれがある。
Among these, the inclined surface portion 71 formed on the outer peripheral edge side of the first annular seal disc 7 is formed from the inner peripheral edge toward the outer peripheral edge with respect to the surface of the flange portion 24 as shown in FIG. The angle (θ) is preferably set to 2 ° to 20 °, particularly 3 ° to 15 °. Note that the angle of the inclined surface portion 71 is appropriately set according to the width H of the first annular seal disc 7.
If the angle of the inclined surface portion 71 is smaller than 2 °, the resin reservoir portion 6 as shown in FIG. 3 is easily formed in the vicinity of the outer peripheral edge of the seal portion 28 even when pressed at the time of fusion. The resistance on the outside of the seal portion 28 at the time of opening increases, and it may be difficult to perform opening smoothly. On the other hand, when the angle of the inclined surface portion 71 exceeds 20 °, the periphery of the boundary A is gently pointed, and the lid member 3 may be cut at the time of fusing or opening, so that easy-openability is impaired. There is a risk of being.
 また、第一環状シール盤7に内周縁側に形成される曲面部72に施されるR加工は、曲率半径Rが0.2Hmm以上0.5Hmm以下程度であることが好ましい。なお、曲面部72の曲率半径Rは、この数値範囲に乗算されて示されるように、第一環状シール盤7の巾寸法Hによって適宜設定される。
 この曲面部72の曲率半径Rが0.2Hmmより小さいと、境界Aの周辺がなだらかでなく尖ってしまい、融着時、もしくは開封時に蓋材3などが切断されてしまうおそれがある。一方、曲率半径Rが0.5Hmmを超えると、融着時に押圧した場合であっても、フランジ部24のシール部28の内周縁近傍Xに樹脂溜まり部6が形成されにくくなるためである。
In addition, it is preferable that the radius of curvature R is about 0.2Hmm or more and 0.5Hmm or less in the R processing applied to the curved surface portion 72 formed on the inner peripheral edge side of the first annular seal disc 7. The radius of curvature R of the curved surface portion 72 is appropriately set according to the width dimension H of the first annular seal disc 7 as shown by multiplying this numerical range.
If the radius of curvature R of the curved surface portion 72 is smaller than 0.2 Hmm, the periphery of the boundary A will be gently sharpened, and the lid 3 may be cut during fusion or opening. On the other hand, when the radius of curvature R exceeds 0.5 Hmm, the resin reservoir 6 is hardly formed in the vicinity of the inner peripheral edge X of the seal portion 28 of the flange portion 24 even when pressed at the time of fusion.
 ここで、第一環状シール盤7に対して、これら傾斜面部71および曲面部72は、境界Aが第一環状シール盤7の断面巾方向に対して内側寄り(内周縁寄り)となるように形成されることが好ましい。境界Aが第一環状シール盤7の断面巾方向に対して内側であれば、第一環状シール盤7の内周縁側に曲面部72、第一環状シール盤7の外周縁側に傾斜面部71が形成されていることも相俟って、融着に際して第一環状シール盤7の外周縁側より先端73が先に蓋材3と接する。すなわち、第一環状シール盤7の外周縁が先端73より蓋材3に遅れて接することが確実になされる。このため、先に接した内周縁側の開口部21側に対して樹脂溜まり部6が、内側に選択的に形成されることになる。 Here, with respect to the first annular seal disc 7, the inclined surface portion 71 and the curved surface portion 72 are such that the boundary A is closer to the inner side (close to the inner peripheral edge) than the cross-sectional width direction of the first annular seal disc 7. Preferably it is formed. If the boundary A is inside with respect to the cross-sectional width direction of the first annular seal disc 7, the curved surface portion 72 is provided on the inner peripheral side of the first annular seal disc 7, and the inclined surface portion 71 is provided on the outer peripheral side of the first annular seal disc 7. Combined with the formation, the tip 73 comes into contact with the lid 3 first from the outer peripheral edge side of the first annular seal disc 7 at the time of fusion. That is, it is ensured that the outer peripheral edge of the first annular seal disc 7 comes into contact with the lid member 3 with a delay from the tip 73. For this reason, the resin reservoir 6 is selectively formed on the inner side with respect to the opening 21 side on the inner peripheral edge side in contact with the tip.
 また、本実施形態では、熱成形容器2の開封開始部34以外の部位に対応し、第一環状シール盤7の内周縁および外周縁の全周に、R加工されて断面が曲面状の曲面部72が形成されている。そして、熱成形容器2の開封開始部34に対応する第一環状シール盤7の部位は、内周縁にR加工されて断面が曲面状の曲面部72が形成されている。このことにより、外周縁が第一環状シール盤7の先端73より蓋材3に遅れて接するようにされた形状を持つ第一環状シール盤7を用いることで、高密封性、易開封性、および、開封開始部34以外からの蓋材3の開封防止性に優れる易開封性包装体1を製造することができる点で好ましい。 Moreover, in this embodiment, it corresponds to parts other than the opening start part 34 of the thermoforming container 2, and is rounded to the entire circumference of the inner peripheral edge and the outer peripheral edge of the first annular seal disc 7 and has a curved cross section. A portion 72 is formed. And the site | part of the 1st cyclic | annular sealing board 7 corresponding to the opening start part 34 of the thermoforming container 2 is R-processed by the inner periphery, and the curved-surface part 72 with a curved cross section is formed. Thus, by using the first annular seal disc 7 having a shape in which the outer peripheral edge comes in contact with the lid member 3 later than the tip 73 of the first annular seal disc 7, high sealing performance, easy opening property, And it is preferable at the point which can manufacture the easy-open packaging body 1 which is excellent in the opening prevention property of the cover material 3 other than the opening start part 34. FIG.
 なお、第一環状シール盤7は、図1および図2に示すような周状のシール部28を一体的に形成させるため、前記した傾斜面部71と曲面部72とを環状に連続して形成した環状シール盤(シールリング)としてもよい。また、第一環状シール盤7は、易開封性包装体1の開封開始部34に対応する部位に対してのみ、当該傾斜面部71と曲面部72を形成した環状シール盤(シールリング)としてもよい。 The first annular seal disc 7 is formed by continuously forming the inclined surface portion 71 and the curved surface portion 72 in an annular manner so as to integrally form a circumferential seal portion 28 as shown in FIGS. 1 and 2. An annular sealing disc (seal ring) may be used. Further, the first annular seal disc 7 may be an annular seal disc (seal ring) in which the inclined surface portion 71 and the curved surface portion 72 are formed only for the portion corresponding to the opening start portion 34 of the easy-open packaging body 1. Good.
 図6および図7に示した形状の第一環状シール盤7を用いて、熱成形容器2のフランジ部24と蓋材3を融着するには、図6に示すように、まず、第一環状シール盤7における傾斜面部71と曲面部72との境界Aに対応する先端73が蓋材3に接する。この後、当該境界Aの内周縁側に形成された曲面部72が蓋材3の内側に向かって、また、境界Aの外周縁側に形成された傾斜面部71が蓋材3の外側に向かって押圧していく。
 これにより、熱成形容器2の表面層27と当該表面層27と隣接する表下層26の樹脂成分は、前記の境界Aの下部から熱成形容器2の内側に押し出され、フランジ部24における第一環状シール盤7の内周縁が接する位置の近傍、すなわち、熱成形容器2のシール部28の内周縁近傍Xに盛り上がった瘤状の樹脂溜まり61,62を形成する。また、蓋材3のシーラント層32も追随して樹脂溜まり63を形成し、これらが樹脂溜まり部6を形成した状態で、熱成形容器2のフランジ部24に現れた表面層27と、蓋材3のシーラント層32とが融着される。
In order to fuse the flange portion 24 and the lid member 3 of the thermoformed container 2 using the first annular sealing disk 7 having the shape shown in FIGS. 6 and 7, first, as shown in FIG. A tip 73 corresponding to the boundary A between the inclined surface portion 71 and the curved surface portion 72 in the annular seal disc 7 is in contact with the lid member 3. Thereafter, the curved surface portion 72 formed on the inner peripheral edge side of the boundary A is directed toward the inner side of the lid member 3, and the inclined surface portion 71 formed on the outer peripheral edge side of the boundary A is directed toward the outer side of the lid member 3. Press.
Thereby, the resin component of the surface layer 27 of the thermoforming container 2 and the surface lower layer 26 adjacent to the surface layer 27 is extruded from the lower part of the boundary A to the inside of the thermoforming container 2, and the first in the flange portion 24. Bump- like resin reservoirs 61 and 62 are formed in the vicinity of the position where the inner peripheral edge of the annular seal disc 7 is in contact, that is, in the vicinity of the inner peripheral edge X of the seal portion 28 of the thermoformed container 2. Further, the sealant layer 32 of the lid 3 also follows to form a resin reservoir 63, and in a state where these form the resin reservoir 6, the surface layer 27 appearing on the flange portion 24 of the thermoforming container 2, and the lid 3 sealant layers 32 are fused.
 ここで、融着条件として、融着温度としては、融着される材料の種類等により適宜決定すればよいが、160℃以上240℃以下程度とすればよい。
 同様に、融着圧力は、10kg/cm2(100~500kPa)以上50kg/cm2(100~500kPa)以下程度とすればよい。
Here, as a fusing condition, the fusing temperature may be appropriately determined depending on the type of material to be fused, but may be about 160 ° C. or higher and 240 ° C. or lower.
Similarly, the fusion pressure may be about 10 kg / cm 2 (100 to 500 kPa) or more and 50 kg / cm 2 (100 to 500 kPa) or less.
 なお、第一環状シール盤7による融着のみでは、外周縁側から夾雑物が入りやすくなるおそれがある。そのようなことを防止するために、第一環状シール盤7により、前述した瘤状の樹脂溜まり部6を形成しながら、蓋材3のシーラント層32をフランジ部24の表面層27に融着した後に、第二環状シール盤7aを用いて、シール部28の外周側に当たるように押圧して、熱成形容器2の表面層27と蓋材3のシーラント層32を融着するようにすればよい。
 前記した第二環状シール盤7aのシール面は平滑なフラット形状やR形状であれば樹脂溜まり部6と第二環状シール盤7aとの位置関係を考慮しなくても良い。
 但し、前記した第二環状シール盤7aのシール面をローレットなど部分接着が可能なように加工した場合は、瘤状の樹脂溜まり部6が凹凸状に潰されることで開封外観が損なわれる場合があるため、樹脂溜まり部6に第二環状シール盤7aが当たらないようにすることが好ましい。
In addition, there exists a possibility that a foreign substance may enter easily from the outer periphery side only by the fusion | fusion by the 1st annular seal disc | board 7. In order to prevent such a situation, the sealant layer 32 of the lid member 3 is fused to the surface layer 27 of the flange portion 24 while forming the above-mentioned knob-shaped resin reservoir portion 6 by the first annular seal disc 7. After that, the second annular seal disc 7a is used to press the outer peripheral side of the seal portion 28 so that the surface layer 27 of the thermoformed container 2 and the sealant layer 32 of the lid 3 are fused. Good.
If the sealing surface of the second annular sealing disk 7a is a smooth flat shape or an R shape, the positional relationship between the resin reservoir 6 and the second annular sealing disk 7a need not be considered.
However, when the sealing surface of the second annular sealing disk 7a is processed so that partial adhesion is possible, such as knurls, the unsealed appearance may be impaired due to the crushed resin reservoir 6 being crushed into irregularities. Therefore, it is preferable to prevent the second annular seal disc 7a from hitting the resin reservoir 6.
[易開封性包装体の開封方法]
 次に、上記易開封性包装体1の開封方法について、図面を参照して説明する。
 図8は、本実施形態の易開封性包装体が初期開封された状態を示した断面図である。図9は、本実施形態の易開封性包装体が完全に開封された状態を示した断面図である。
 なお、ここでいう「初期開封された状態」とは、凝集剥離された剥離面が樹脂溜まり部6まで達していない状態を指す。
[How to open easy-open packaging]
Next, the opening method of the said easily openable package 1 is demonstrated with reference to drawings.
FIG. 8 is a cross-sectional view showing a state in which the easy-open packaging body of the present embodiment is initially opened. FIG. 9 is a cross-sectional view showing a state where the easy-open packaging body of the present embodiment is completely opened.
Here, the “initially opened state” refers to a state where the peeled and peeled surface does not reach the resin reservoir 6.
 本実施形態の易開封性包装体1を開封開始部34から開封するため、図8に示すように、蓋材3に対して図8の矢印方向に力Fが掛かった場合、熱成形容器2の表面層27の凝集剥離が進行する。
 また、この凝集剥離が樹脂溜まり部6に達したところにおいては、表面層27の凝集剥離は、当該表面層27と隣接する表下層26とに形成された樹脂溜まり62の形状に沿って進行されることになる。
In order to open the easy-open packaging body 1 of this embodiment from the opening start part 34, as shown in FIG. 8, when force F is applied to the cover material 3 in the arrow direction of FIG. Aggregation peeling of the surface layer 27 proceeds.
Further, when the flaking and peeling reaches the resin reservoir 6, the flaking of the surface layer 27 proceeds along the shape of the resin pool 62 formed on the surface layer 27 and the adjacent lower and upper layers 26. Will be.
 そして、表面層27の凝集剥離が、シール部28の内周縁近傍Xにまで達したら、蓋材3のシーラント層32に形成された樹脂溜まり63の形状に追随するようにして、熱成形容器2の表面層27の樹脂溜まり61が切断されることにより、易開封性包装体1における熱成形容器2と蓋材3との開封が容易に行われることになる。 Then, when the cohesive separation of the surface layer 27 reaches the vicinity X of the inner peripheral edge of the seal portion 28, the thermoforming container 2 follows the shape of the resin reservoir 63 formed in the sealant layer 32 of the lid member 3. When the resin reservoir 61 of the surface layer 27 is cut, the thermoforming container 2 and the lid member 3 in the easy-open packaging body 1 are easily opened.
[実施形態の作用効果]
 上述したように、上記実施の形態によれば、以下に示す作用効果が得られる。
 すなわち、本実施形態では、易開封性包装体1の熱成形容器2を形成する多層シート20は、表面層27としてポリプロピレン系樹脂が30質量%以上70質量%以下と、融点130℃以下のプロピレン-エチレンランダムコポリマーが10質量%以上30質量%以下と、融点120℃以上の低密度ポリエチレン系樹脂が20質量%以上40質量%以下とを含有するものとする。このことにより、蓋材3を熱成形容器2に融着させる際の溶融開始温度が120℃以上130℃以下程度となり、融着温度を160℃以上240℃以下程度に設定できる。このため、連続生産の点で有効な直接熱板加熱方式成形機を用いて熱成形容器2を製造する際、融着温度を従来の材料に比して高い温度で広い温度範囲に設定できる。したがって、多層シート20の表面層27が成形機の熱板に付着するなどの不都合を生じることなく熱成形容器2を効率よく製造できる。
 また、この表面層27に隣接して設けられる表下層26として、アイソタクティックペンタッド分率が93mol%以上であるポリプロピレン系樹脂を主成分とするものとする。このことにより、表下層26の剛性が向上し、熱成形容器2に蓋材3を融着する際に、第一環状シール盤7を押し当てた時の表下層26の過剰な流動を防止でき、表面層27の流動性を安定化できる。このため、融着時に第一環状シール盤7が食い込み過剰となるなどの不都合を生じず、安定したシール強度が得られ、安定した封止性を提供できる。さらに、表下層26の過剰な流動を防止できることから、安定した良好な樹脂溜まり部6を形成でき、安定した封止性も得られ、安定した密封性を提供できる。
[Effects of Embodiment]
As described above, according to the above embodiment, the following effects can be obtained.
That is, in this embodiment, the multilayer sheet 20 that forms the thermoformed container 2 of the easy-open packaging body 1 has a polypropylene resin as the surface layer 27 of 30% by mass to 70% by mass and a melting point of 130 ° C. or less. The ethylene random copolymer contains 10% by mass or more and 30% by mass or less, and the low-density polyethylene resin having a melting point of 120 ° C. or more contains 20% by mass or more and 40% by mass or less. Thereby, the melting start temperature at the time of fusing the lid 3 to the thermoforming container 2 becomes about 120 ° C. or higher and 130 ° C. or lower, and the fusion temperature can be set at 160 ° C. or higher and 240 ° C. or lower. For this reason, when manufacturing the thermoforming container 2 using a direct hot plate heating type molding machine effective in terms of continuous production, the fusion temperature can be set at a higher temperature and a wider temperature range than conventional materials. Therefore, the thermoformed container 2 can be efficiently manufactured without causing inconvenience such as the surface layer 27 of the multilayer sheet 20 adhering to the hot plate of the molding machine.
Further, as the upper and lower layers 26 provided adjacent to the surface layer 27, a polypropylene resin having an isotactic pentad fraction of 93 mol% or more is a main component. As a result, the rigidity of the upper and lower layers 26 is improved, and excessive flow of the upper and lower layers 26 when the first annular seal disc 7 is pressed when the lid 3 is fused to the thermoforming container 2 can be prevented. The fluidity of the surface layer 27 can be stabilized. For this reason, there is no inconvenience that the first annular sealing disk 7 bites excessively at the time of fusion, and a stable sealing strength can be obtained and a stable sealing performance can be provided. Further, since excessive flow of the front and lower layers 26 can be prevented, a stable and good resin reservoir portion 6 can be formed, a stable sealing property can be obtained, and a stable sealing property can be provided.
 そして、本実施形態では、表下層26に含有しているアイソタクティックペンタッド分率93mol%のポリプロピレンが80質量%以上である。
 このため、シール時に食い込み過剰が生じることを防止でき、良好に封止できる。
And in this embodiment, the polypropylene of the isotactic pentad fraction 93 mol% contained in the surface lower layer 26 is 80 mass% or more.
For this reason, it is possible to prevent excessive biting at the time of sealing and to seal well.
 また、表下層26に含有しているアイソタクティックペンタッド分率93mol%のポリプロピレンが80質量%未満、特に65質量%以上80質量%未満である場合には、タルクを0.5質量%以上5質量%以下で含有している。
 このため、表下層26の剛性を向上でき熱成形容器2に剛性を持たせることができる。
Further, when the isotactic pentad fraction 93 mol% of polypropylene contained in the lower surface layer 26 is less than 80 mass%, particularly 65 mass% or more and less than 80 mass%, talc is 0.5 mass% or more. It is contained at 5% by mass or less.
For this reason, the rigidity of the surface lower layer 26 can be improved, and the thermoformed container 2 can have rigidity.
 また、本実施形態では、多層シート20の表面層27の厚さ寸法を、10μm以上150μm以下としている。
 このため、安定した厚さの表面層27を形成でき、歩留まりを向上できるとともに、融着時に排斥されることなく、良好に封止できる。さらに、凝集破壊する面が安定し、開封外観が損なわれることを防止できる。
Moreover, in this embodiment, the thickness dimension of the surface layer 27 of the multilayer sheet 20 is 10 μm or more and 150 μm or less.
Therefore, the surface layer 27 having a stable thickness can be formed, the yield can be improved, and the surface layer 27 can be satisfactorily sealed without being eliminated during fusion. Furthermore, the cohesive failure surface can be stabilized and the unsealed appearance can be prevented from being impaired.
 そして、本実施形態では、開口部21の周縁に外方に向けて延出するフランジ部24を有する熱成形容器2を、内面側に表面層27が位置、すなわち収納部23の内面側に表面層27が臨む状態に多層シート20を熱成形することで、形成している。
 このため、フランジ部24に蓋材3を融着して封止すればよく、易開封性包装体1の易開封性および開封感触が安定し、耐熱性および開封面の外観が良好となる。
In this embodiment, the thermoformed container 2 having the flange portion 24 extending outward at the periphery of the opening 21 is positioned on the inner surface side, that is, the surface layer 27 is positioned on the inner surface side of the storage portion 23. The multilayer sheet 20 is formed by thermoforming the layer 27 to face.
For this reason, what is necessary is just to melt | fuse and seal the cover material 3 to the flange part 24, and the easy-open property and open feeling of the easy-open packaging body 1 are stabilized, and the heat resistance and the appearance of an open surface become favorable.
 さらに、本実施形態では、易開封性包装体1におけるフランジ部24に蓋材3のシーラント層32を融着させ、フランジ部24の開口部21側の近傍に樹脂溜まり部6を形成している。
 このことにより、樹脂溜まり部6が介在するところまで凝集剥離が進行すると、樹脂溜まり部6の介在により剥離する応力が蓋材3を熱成形容器2から引き離す方向に作用することとなる。このため、蓋材3と熱成形容器2のフランジ部24との切断が良好に行われ、良好な開封性を備えた易開封性包装体1を提供できる。さらに、凝集破壊する表面層27の両面側に、凝集破壊しにくい表下層26および蓋材3のシーラント層32が存在するため、密封性を向上できる。
Furthermore, in this embodiment, the sealant layer 32 of the lid member 3 is fused to the flange portion 24 of the easy-open packaging body 1, and the resin reservoir portion 6 is formed in the vicinity of the opening portion 21 side of the flange portion 24. .
As a result, when the cohesive peeling proceeds to the place where the resin reservoir 6 is interposed, the stress that peels due to the presence of the resin reservoir 6 acts in the direction of pulling the lid 3 away from the thermoforming container 2. For this reason, the lid | cover material 3 and the flange part 24 of the thermoforming container 2 are cut | disconnected favorably, and the easily openable packaging body 1 provided with favorable openability can be provided. Furthermore, since the surface lower layer 26 and the sealant layer 32 of the lid member 3 that are hard to coagulate and break are present on both sides of the surface layer 27 that cohesively break, the sealing performance can be improved.
[変形例]
 なお、以上説明した態様は、本発明の一態様を示したものであって、本発明は、前記した実施形態に限定されるものではなく、本発明の構成を備え、目的および効果を達成できる範囲内での変形や改良が、本発明の内容に含まれるものであることはいうまでもない。また、本発明を実施する際における具体的な構造および形状等は、本発明の目的および効果を達成できる範囲内において、他の構造や形状等として変形や改良したものも、本発明に含まれるものである。
[Modification]
The aspect described above shows one aspect of the present invention, and the present invention is not limited to the above-described embodiment, and has the configuration of the present invention and can achieve the object and effect. It goes without saying that modifications and improvements within the scope are included in the content of the present invention. In addition, specific structures, shapes, and the like in carrying out the present invention include those modified or improved as other structures, shapes, etc. within the scope of achieving the objects and effects of the present invention. Is.
 すなわち、本実施形態の多層シート20および熱成形容器2では、表面層27、表下層26および基材層25を備えた構成を示したが、これに限られない。
 例えば、基材層25を設けず、表面層27および表下層26の二層にて構成されていてもよい。つまり、表下層26が基材層として機能させる構成としてもよい。
 また、本実施形態の多層シート20および熱成形容器2の基材層25は、第一基材層25A、第一接着層25B、ガスバリア層25C、第二接着層25D、第二基材層25Eを備えた構成を示したが、これに限られない。
 例えば、基材層25として、第一基材層25Aのみで構成したものとしてもよい。
 これらのように、多層シート20および熱成形容器2は、表面層27および表下層26が少なくとも含まれた二層以上の多層構成であればよい。
That is, in the multilayer sheet 20 and the thermoforming container 2 of the present embodiment, the configuration including the surface layer 27, the upper and lower layers 26, and the base material layer 25 has been shown, but is not limited thereto.
For example, the base material layer 25 may not be provided, and the front surface layer 27 and the front / lower layer 26 may be used. That is, it is good also as a structure which the surface lower layer 26 functions as a base material layer.
In addition, the multilayer sheet 20 and the base material layer 25 of the thermoforming container 2 of the present embodiment include a first base material layer 25A, a first adhesive layer 25B, a gas barrier layer 25C, a second adhesive layer 25D, and a second base material layer 25E. Although the structure provided with was shown, it is not restricted to this.
For example, the base material layer 25 may be configured by only the first base material layer 25A.
As described above, the multilayer sheet 20 and the thermoforming container 2 may have a multilayer configuration of two or more layers including at least the surface layer 27 and the front and lower layers 26.
 そして、本実施形態のうち、熱成形容器2の表面層27が凝集剥離する態様を示したが、例えば蓋材3側が凝集剥離する態様としてもよい。すなわち、本発明の多層シートから蓋材3を形成してもよい。
 具体的には、蓋材3のシーラント層32として多層シート20の表面層27と同様の材質とし、蓋材3の中間層33として多層シート20の表下層26と同様の材質とする。そして、例えば図10および図11に示すように、熱成形容器2のフランジ部24に、蓋材3のシーラント層32が融着する構成とすればよい。この図10および図11に示す構成によれば、熱成形容器2と蓋材3との開封に際して、蓋材3のシーラント層32が凝集剥離する。
 さらには、開封に際し、熱成形容器2の表面層27と蓋材3のシーラント層32の両層が凝集破壊されて開封する構成としてもよい。
 その他、上述した熱成形容器2と蓋材3とよりなる易開封性包装体1の他、本発明の多層シートとしては各種形状の包装体に適用してもよい。
And although the aspect which the surface layer 27 of the thermoforming container 2 aggregates and peels among the present embodiment was shown, it is good also as an aspect that the cover material 3 side aggregates and peels, for example. That is, you may form the cover material 3 from the multilayer sheet of this invention.
Specifically, the sealant layer 32 of the lid member 3 is made of the same material as that of the surface layer 27 of the multilayer sheet 20, and the intermediate layer 33 of the lid member 3 is made of the same material as that of the upper and lower layers 26 of the multilayer sheet 20. For example, as shown in FIGS. 10 and 11, the sealant layer 32 of the lid 3 may be fused to the flange portion 24 of the thermoforming container 2. 10 and 11, the sealant layer 32 of the lid member 3 is agglomerated and peeled when the thermoforming container 2 and the lid member 3 are opened.
Further, when opening, both the surface layer 27 of the thermoforming container 2 and the sealant layer 32 of the lid member 3 may be coherently broken and opened.
In addition, the multi-layer sheet of the present invention may be applied to various shapes of the package, in addition to the easy-open package 1 including the thermoformed container 2 and the lid 3 described above.
 また、易開封性包装体1を製造するにあって、第一環状シール盤7の内周縁が接する位置に対応する部分に形成される樹脂溜まり部6のほか、第一環状シール盤7の外周縁が接する位置に対応する部分に樹脂溜まりが形成されてもよい。
 この場合、外周縁に形成される樹脂溜まりより、内周縁に形成される樹脂溜まり部6の方が大きくなるため、良好な易開封性と高密封性が維持されることとなる。
Further, in manufacturing the easy-open packaging body 1, in addition to the resin reservoir portion 6 formed at a portion corresponding to the position where the inner peripheral edge of the first annular seal plate 7 contacts, A resin reservoir may be formed at a portion corresponding to a position where the peripheral edge contacts.
In this case, since the resin reservoir portion 6 formed on the inner peripheral edge is larger than the resin reservoir formed on the outer peripheral edge, good easy-openability and high sealability are maintained.
 そして、多層シート20として、表下層26にタルクを0.5質量%以上5質量%以下で含有させる構成を例示したが、タルクを含有していなくてもよい。
 さらに、多層シート20として、表面層27の厚さ寸法を10μm以上150μm以下としなくてもよい。用途に応じて厚さ寸法を適宜設定することができる。
And although the structure which makes the front-lower layer 26 contain talc by 0.5 mass% or more and 5 mass% or less was illustrated as the multilayer sheet 20, it does not need to contain talc.
Furthermore, as the multilayer sheet 20, the thickness dimension of the surface layer 27 may not be 10 μm or more and 150 μm or less. The thickness dimension can be appropriately set according to the application.
 次に、実施例および比較例を挙げて本発明をさらに詳しく説明する。
 なお、本発明はこれらの実施例等の記載内容に何ら制約されるものではない。
Next, the present invention will be described in more detail with reference to examples and comparative examples.
In addition, this invention is not restrict | limited at all to description content, such as these Examples.
[包装体]
 (多層シート)
 多層シートは、一般的に利用されているディストリビューター方式共押出し多層シート製造装置を用いて、以下に記述する表面層/第一基材層/第一接着層/ガスバリア層/第二接着層/第二基材層からなる多層シートを製造した。
  表面層:後述する実施例、比較例毎に適宜設定
  第一基材層(表下層),第二基材層:後述する実施例、比較例毎に適宜設定
  第一接着層,第二接着層:接着性樹脂(三菱化学株式会社製 無水マレイン酸変成PP(商品名:モディックAP P604V))
  ガスバリア層:エチレン-ビニルアルコール共重合樹脂(クラレ製(商品名:エバールJ171B))
 (熱成形容器)
 この多層シートを用いて、直接熱板加熱方式の成形機(株式会社シンワ機械製(商品名:直接加熱式容器成形機))を用い、上下の熱板共に、200℃、2.0秒で3回加熱成形することにより、熱成形容器を形成した。
 (蓋材)
 以下に記述する外層/中間層/シーラント層の3層の積層体に成形した。
  外層:ポリエチレンテレフタレート(三菱化学株式会社製(商品名:テックバリア))12μm
  中間層:ナイロン(出光ユニテック株式会社製(商品名:ユニロンS))15μm
  シーラント層:LLPE(出光ユニテック株式会社製(商品名:LS700C))60μm、または、ポリプロピレン(PP)(出光ユニテック株式会社製(商品名:RT610C))60μm
 (トップシール)
 形成した熱成形容器のフランジの形状は、後述するように、フラット形状または凸形状に、リング状のシール盤、凸用のシール盤、Rシール盤、特殊形状のシール盤を用いて適宜形成した。なお、使用したシール盤は、以下の通りである。
  実施例1~7、各比較例のリング状のシール盤は、幅1.5mmで先端形状はフラットである。融着温度は190℃、融着圧力は150kg/個、融着時間は1.0秒である。
  実施例8の凸用のシール盤は、幅3.0mmで先端形状はフラットである。融着温度は190℃、融着圧力は150kg/個、融着時間は1.0秒である。
  実施例9のRシール盤は、幅1.5mmで幅方向の中央で突出する先端の曲率半径が1.0mmの曲面を有する。融着温度は210℃、融着圧力は200kg/個、融着時間は1.0秒である。
  実施例10の特殊形状のシール盤は、第一環状シール盤7と同様の形状で、幅1.5mmで、傾斜角θが9°、曲面加工が距離率半径0.5mmである。融着温度は210℃、融着圧力は200kg/個、融着時間は1.0秒である。
[Packaging]
(Multilayer sheet)
The multilayer sheet is manufactured by using a commonly used distributor type co-extrusion multilayer sheet manufacturing apparatus, and the following surface layer / first base layer / first adhesive layer / gas barrier layer / second adhesive layer / A multilayer sheet comprising the second substrate layer was produced.
Surface layer: appropriately set for each example and comparative example described later First base layer (surface lower layer), second base layer: appropriately set for each example and comparative example described below First adhesive layer, second adhesive layer : Adhesive resin (manufactured by Mitsubishi Chemical Corporation, maleic anhydride modified PP (trade name: Modic AP P604V))
Gas barrier layer: ethylene-vinyl alcohol copolymer resin (manufactured by Kuraray (trade name: EVAL J171B))
(Thermoforming container)
Using this multilayer sheet, a direct hot plate heating type molding machine (manufactured by Shinwa Machine Co., Ltd. (trade name: direct heating type container molding machine)) was used for both the upper and lower hot plates at 200 ° C. for 2.0 seconds. A thermoformed container was formed by thermoforming three times.
(Cover material)
It was molded into a three-layer laminate of outer layer / intermediate layer / sealant layer described below.
Outer layer: Polyethylene terephthalate (Mitsubishi Chemical Corporation (trade name: Tech Barrier)) 12 μm
Intermediate layer: Nylon (made by Idemitsu Unitech Co., Ltd. (trade name: UNILON S)) 15 μm
Sealant layer: LLPE (made by Idemitsu Unitech Co., Ltd. (product name: LS700C)) 60 μm or polypropylene (PP) (made by Idemitsu Unitech Co., Ltd. (product name: RT610C)) 60 μm
(Top seal)
As will be described later, the shape of the flange of the formed thermoformed container was appropriately formed into a flat shape or a convex shape using a ring-shaped sealing board, a convex sealing board, an R sealing board, or a special-shaped sealing board. . In addition, the used sealing board is as follows.
The ring-shaped sealing discs of Examples 1 to 7 and each comparative example have a width of 1.5 mm and a flat tip shape. The fusing temperature is 190 ° C., the fusing pressure is 150 kg / piece, and the fusing time is 1.0 second.
The convex sealing disk of Example 8 has a width of 3.0 mm and a flat tip shape. The fusing temperature is 190 ° C., the fusing pressure is 150 kg / piece, and the fusing time is 1.0 second.
The R-seal disc of Example 9 has a curved surface with a width of 1.5 mm and a curvature radius of 1.0 mm at the tip protruding at the center in the width direction. The fusing temperature is 210 ° C., the fusing pressure is 200 kg / piece, and the fusing time is 1.0 second.
The specially shaped seal disc of Example 10 has the same shape as the first annular seal disc 7, the width is 1.5 mm, the inclination angle θ is 9 °, and the curved surface machining has a distance ratio radius of 0.5 mm. The fusing temperature is 210 ° C., the fusing pressure is 200 kg / piece, and the fusing time is 1.0 second.
[実施例1]
 実施例1は、以下の表1に示すように、表面層および第一基材層を以下の樹脂配合で形成した。
 表面層(厚さ50μm):
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:E105GM))40質量%
+メタロセン系PP(日本ポリプロ株式会社製(商品名:WFX6 融点128℃))30質量%
+低密度ポリエチレン(LDPE)(東ソー・ニッケミ株式会社製(商品名:LW01 融点128℃))30質量%
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:V300SVE 立体規則性ii97mol%))81.5質量%
+低密度ポリエチレン(LDPE)(日本ポリエチレン株式会社製(商品名:HE30))13.5質量%
+高密度ポリエチレン(HDPE)(プライムポリマー株式会社製(商品名:6203B))5質量%
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。
  (実施例1-1)
 実施例1-1は、熱成形容器を上記実施例1の多層シートを用い、蓋材のシーラント層を上述のポリプロピレン(PP)で形成したものとした。
  (実施例1-2)
 実施例1-2は、熱成形容器を上記実施例1の多層シートを用い、蓋材のシーラント層を上述のLLPEで形成したものとした。
[Example 1]
In Example 1, as shown in Table 1 below, the surface layer and the first base material layer were formed with the following resin composition.
Surface layer (thickness 50 μm):
Polypropylene (PP) (Prime Polymer Co., Ltd. (trade name: E105GM)) 40% by mass
+ Metallocene PP (manufactured by Nippon Polypro Co., Ltd. (trade name: WFX6 melting point 128 ° C.)) 30% by mass
+ Low density polyethylene (LDPE) (manufactured by Tosoh Nickemi Co., Ltd. (trade name: LW01 melting point 128 ° C.)) 30% by mass
First base material layer:
Polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE, stereoregularity ii97 mol%)) 81.5% by mass
+ Low density polyethylene (LDPE) (Nippon Polyethylene Co., Ltd. (trade name: HE30)) 13.5% by mass
+ 5% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B))
As described above, the flange portion was formed flat using a ring-shaped seal disc.
Example 1-1
In Example 1-1, the thermoformed container was the multilayer sheet of Example 1 above, and the sealant layer of the lid was formed of the above-described polypropylene (PP).
Example 1-2
In Example 1-2, the thermoformed container was the multilayer sheet of Example 1 described above, and the sealant layer of the lid material was formed of the above-described LLPE.
[実施例2]
 実施例2は、以下の表1に示すように、表面層は実施例1と同配合で同厚さ寸法に形成し、第一基材層は以下の樹脂配合で形成した。
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:V300SVE 立体規則性ii97mol%))68質量%
+高密度ポリエチレン(HDPE)(プライムポリマー株式会社製(商品名:6203B))14質量%
+熱可塑性エラストマー(東京材料株式会社製(商品名:エンゲージ8200))15質量%
+タルク(出光ライオンコンポジット株式会社製(商品名:HMP460-1))3質量%
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 2]
In Example 2, as shown in Table 1 below, the surface layer was formed with the same composition and thickness as Example 1, and the first base material layer was formed with the following resin composition.
First base material layer:
68% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE, stereoregularity ii 97 mol%))
+ 14% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B))
+ Thermoplastic elastomer (Tokyo Materials Co., Ltd. (trade name: Engage 8200)) 15% by mass
+ Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 3% by mass
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
[実施例3]
 実施例3は、以下の表1に示すように、表面層を以下の樹脂配合で形成し、第一基材層は実施例1と同配合で形成した。
 表面層:
 ポリプロピレン(PP)(実施例1と同材料)50質量%
+メタロセン系PP(実施例1と同材料)20質量%
+低密度ポリエチレン(LDPE)(実施例1と同材料)30質量%
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 3]
In Example 3, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
Surface layer:
Polypropylene (PP) (same material as in Example 1) 50% by mass
+ Metallocene PP (same material as Example 1) 20% by mass
+ Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
[実施例4]
 実施例4は、以下の表1に示すように、表面層を以下の樹脂配合で形成し、第一基材層は実施例1と同配合で形成した。
 表面層:
 ポリプロピレン(PP)(実施例1と同材料)30質量%
+メタロセン系PP(実施例1と同材料)30質量%
+低密度ポリエチレン(LDPE)(実施例1と同材料)40質量%
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 4]
In Example 4, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
Surface layer:
Polypropylene (PP) (same material as Example 1) 30% by mass
+ Metallocene PP (same material as Example 1) 30% by mass
+ Low density polyethylene (LDPE) (same material as in Example 1) 40% by mass
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
[実施例5]
 実施例5は、以下の表1に示すように、表面層を以下の樹脂配合で形成し、第一基材層は実施例1と同配合で形成した。
 表面層:
 ポリプロピレン(PP)(実施例1と同材料)70質量%
+メタロセン系PP(実施例1と同材料)10質量%
+低密度ポリエチレン(LDPE)(実施例1と同材料)20質量%
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 5]
In Example 5, as shown in Table 1 below, the surface layer was formed with the following resin composition, and the first base material layer was formed with the same composition as Example 1.
Surface layer:
Polypropylene (PP) (same material as in Example 1) 70% by mass
+ Metallocene PP (same material as Example 1) 10% by mass
+ Low density polyethylene (LDPE) (same material as in Example 1) 20% by mass
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
Figure JPOXMLDOC01-appb-T000001

※1:剥離強度が若干弱めだが良好
※2:容器成形時、熱板に引張られるが付着せず。剥離強度が若干強めだが良好
※3:容器成形時、熱板に引張られるが付着せず、良好
Figure JPOXMLDOC01-appb-T000001

* 1: Peeling strength is slightly weak but good * 2: At the time of container molding, it is pulled by the hot plate but does not adhere. Peeling strength is slightly higher but good * 3: Good when pulled into a hot plate but not attached
[実施例6]
 実施例6は、以下の表2に示すように、表面層および第一基材層とも実施例1と同配合とし、表面層の厚さ寸法を150μmで形成した。
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 6]
In Example 6, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was 150 μm.
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
[実施例7]
 実施例7は、以下の表2に示すように、表面層および第一基材層とも実施例1と同配合とし、表面層の厚さ寸法を10μmで形成した。
 フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 7]
In Example 7, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as Example 1, and the thickness dimension of the surface layer was 10 μm.
As described above, the flange portion was formed flat using a ring-shaped seal disc. Others were the same as in Example 1.
[実施例8]
 実施例8は、以下の表2に示すように、表面層および第一基材層とも実施例1と同配合とし、表面層の厚さ寸法を50μmで形成した。
 フランジ部は、上述したように、凸用のシール盤を用いて断面凸状に形成した。その他は、実施例1と同様とした。
[Example 8]
In Example 8, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was 50 μm.
As described above, the flange portion was formed in a convex cross section using a convex sealing disk. Others were the same as in Example 1.
[実施例9]
 実施例9は、以下の表2に示すように、表面層および第一基材層とも実施例1と同配合とし、表面層の厚さ寸法も50μmと同一に形成した。
 フランジ部は、上述したように、Rシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 9]
In Example 9, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as Example 1, and the thickness dimension of the surface layer was also formed to be the same as 50 μm.
As described above, the flange portion was formed flat using an R seal disc. Others were the same as in Example 1.
[実施例10]
 実施例10は、以下の表2に示すように、表面層および第一基材層とも実施例1と同配合とし、表面層の厚さ寸法も50μmに形成した。
 フランジ部は、上述したように、特殊形状のシール盤を用いてフラットに形成した。その他は、実施例1と同様とした。
[Example 10]
In Example 10, as shown in Table 2 below, both the surface layer and the first base material layer had the same composition as in Example 1, and the thickness dimension of the surface layer was also formed to 50 μm.
As described above, the flange portion was formed in a flat shape using a specially shaped seal disc. Others were the same as in Example 1.
Figure JPOXMLDOC01-appb-T000002

※1:剥離強度が若干弱めだが良好
Figure JPOXMLDOC01-appb-T000002

* 1: Peel strength is slightly weak but good
[実施例11]
 実施例11は、以下の表3に示すように、実施例1と同配合で形成した。表面層は、160μmの厚みで形成した。
[Example 11]
Example 11 was formed with the same formulation as Example 1 as shown in Table 3 below. The surface layer was formed with a thickness of 160 μm.
[実施例12]
 実施例12は、以下の表3に示すように、実施例1と同配合で形成した。表面層は、5μmの厚みで形成した。
[Example 12]
Example 12 was formed with the same formulation as Example 1 as shown in Table 3 below. The surface layer was formed with a thickness of 5 μm.
[実施例13]
 実施例13は、以下の表3に示すように、表面層は実施例1と同配合で、50μmの厚さ寸法で形成した。第一基材層は、以下の樹脂配合で形成した。その他、実施例1と同様に形成した。
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:V300SVE 立体規則性ii97mol%))75質量%
+高密度ポリエチレン(HDPE)(プライムポリマー株式会社製(商品名:6203B))20質量%
+熱可塑性エラストマー(東京材料株式会社製(商品名:エンゲージ8200))5質量%
[Example 13]
In Example 13, as shown in Table 3 below, the surface layer was formed with the same composition as Example 1 and a thickness of 50 μm. The first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
First base material layer:
75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%))
+ 20% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B))
+ 5% by mass of thermoplastic elastomer (manufactured by Tokyo Materials Co., Ltd. (trade name: Engage 8200))
[実施例14]
 実施例14は、以下の表3に示すように、表面層は実施例1と同配合で、50μmの厚さ寸法に形成した。第一基材層は、以下の樹脂配合で形成した。その他、実施例1と同様に形成した。
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:V300SVE 立体規則性ii97mol%))75質量%
+高密度ポリエチレン(HDPE)(プライムポリマー株式会社製(商品名:6203B))10質量%
+熱可塑性エラストマー(東京材料株式会社製(商品名:エンゲージ8200))5質量%
+タルク(出光ライオンコンポジット株式会社製(商品名:HMP460-1))10質量%
[Example 14]
In Example 14, as shown in Table 3 below, the surface layer had the same composition as in Example 1 and was formed to a thickness of 50 μm. The first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
First base material layer:
75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%))
+ 10% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B))
+ 5% by mass of thermoplastic elastomer (manufactured by Tokyo Materials Co., Ltd. (trade name: Engage 8200))
+ Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 10% by mass
[実施例15]
 実施例15は、以下の表3に示すように、表面層は実施例1と同配合で、50μmの厚さ寸法に形成した。第一基材層は、以下の樹脂配合で形成した。その他、実施例1と同様に形成した。
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:V300SVE 立体規則性ii97mol%))75質量%
+高密度ポリエチレン(HDPE)(プライムポリマー株式会社製(商品名:6203B))20質量%
+熱可塑性エラストマー(東京材料株式会社製(商品名:エンゲージ8200))4.7質量%
+タルク(出光ライオンコンポジット株式会社製(商品名:HMP460-1))0.3質量%
[Example 15]
In Example 15, as shown in Table 3 below, the surface layer had the same composition as Example 1 and was formed to a thickness of 50 μm. The first base material layer was formed with the following resin composition. Others were formed in the same manner as in Example 1.
First base material layer:
75% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE stereoregularity ii 97 mol%))
+ 20% by mass of high density polyethylene (HDPE) (manufactured by Prime Polymer Co., Ltd. (trade name: 6203B))
+ 4.7% by mass of thermoplastic elastomer (Tokyo Material Co., Ltd. (trade name: Engage 8200))
+ Talc (Idemitsu Lion Composite Co., Ltd. (trade name: HMP460-1)) 0.3% by mass
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
[比較例1]
 比較例1は、以下の表4に示すように、表面層は実施例1と同配合で同厚さ寸法に形成し、第一基材層は以下の樹脂配合で形成した。
 第一基材層:
 ポリプロピレン(PP)(プライムポリマー株式会社製(商品名:E105GM 立体規則性ii92mol%))80質量%
+低密度ポリエチレン(LDPE)(日本ポリエチレン株式会社製(商品名:HE30))20質量%
 なお、フランジ部は、上述したように、リング状のシール盤を用いてフラットに形成した。
 そして、比較例1-1は、実施例1-1と同様に、比較例1の多層シートで形成した熱成形容器に、シーラント層が上述のポリプロピレン(PP)である蓋材を融着するものとした。また、比較例1-2は、実施例1-2と同様に、比較例1の多層シートで形成した熱成形容器に、シーラント層が上述のLLPEである蓋材を融着するものとした。
[Comparative Example 1]
In Comparative Example 1, as shown in Table 4 below, the surface layer was formed with the same composition and thickness as Example 1, and the first base material layer was formed with the following resin composition.
First base material layer:
80% by mass of polypropylene (PP) (manufactured by Prime Polymer Co., Ltd. (trade name: E105GM stereoregularity ii92 mol%))
+ Low density polyethylene (LDPE) (manufactured by Nippon Polyethylene Co., Ltd. (trade name: HE30)) 20% by mass
In addition, as above-mentioned, the flange part was formed flat using the ring-shaped sealing disk.
Then, Comparative Example 1-1 is similar to Example 1-1, in which the lid material whose sealant layer is the above-described polypropylene (PP) is fused to the thermoformed container formed of the multilayer sheet of Comparative Example 1. It was. Further, in Comparative Example 1-2, similarly to Example 1-2, the lid material whose sealant layer is the above-described LLPE is fused to the thermoformed container formed of the multilayer sheet of Comparative Example 1.
[比較例2]
 比較例2は、以下の表4に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成、すなわちポリプロピレン(PP)として立体規則性ii97mol%のもの(プライムポリマー株式会社製(商品名:V300SVE))を用いた。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)70質量%
+エチレン・アクリル酸エステル・無水マレイン酸共重合体(日本ポリエチレン株式会社製(商品名:ET220X))30質量%
[Comparative Example 2]
In Comparative Example 2, as shown in Table 4 below, the surface layer was formed with the following resin composition to a thickness of 50 μm, and the first base material layer was formed with the same composition as Example 1, that is, polypropylene (PP). As for stereoregularity ii 97 mol% (manufactured by Prime Polymer Co., Ltd. (trade name: V300SVE)) was used. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 70% by mass
+ 30% by mass of ethylene / acrylic acid ester / maleic anhydride copolymer (manufactured by Nippon Polyethylene Co., Ltd. (trade name: ET220X))
[比較例3]
 比較例3は、以下の表4に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成した。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)70質量%
+低密度ポリエチレン(LDPE)(実施例1と同材質)30質量%
[Comparative Example 3]
In Comparative Example 3, as shown in Table 4 below, the surface layer was formed to a thickness of 50 μm with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 70% by mass
+ Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
[比較例4]
 比較例4は、以下の表4に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成した。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)20質量%
+メタロセン系PP(実施例1と同材質)50質量%
+低密度ポリエチレン(LDPE)(実施例1と同材質)30質量%
[Comparative Example 4]
In Comparative Example 4, as shown in Table 4 below, the surface layer was formed to the thickness of 50 μm with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 20% by mass
+ Metallocene PP (same material as Example 1) 50% by mass
+ Low density polyethylene (LDPE) (same material as Example 1) 30% by mass
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
[比較例5]
 比較例5は、以下の表5に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成した。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)75質量%
+メタロセン系PP(実施例1と同材質)5質量%
+低密度ポリエチレン(LDPE)(実施例1と同材質)20質量%
[Comparative Example 5]
In Comparative Example 5, as shown in Table 5 below, the surface layer was formed to a thickness of 50 μm with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 75% by mass
+ Metallocene PP (same material as Example 1) 5% by mass
+ Low density polyethylene (LDPE) (same material as Example 1) 20% by mass
[比較例6]
 比較例6は、以下の表5に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成した。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)30質量%
+メタロセン系PP(実施例1と同材質)25質量%
+低密度ポリエチレン(LDPE)(実施例1と同材質)45質量%
[Comparative Example 6]
In Comparative Example 6, as shown in Table 5 below, the surface layer was formed with the following resin composition to a thickness of 50 μm, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 30% by mass
+ Metallocene PP (same material as Example 1) 25% by mass
+ Low density polyethylene (LDPE) (same material as in Example 1) 45% by mass
[比較例7]
 比較例7は、以下の表5に示すように、表面層は以下の樹脂配合で50μmの厚さに形成し、第一基材層は実施例1と同配合で形成した。その他、比較例1と同様に形成した。
 表面層:
 ポリプロピレン(PP)(比較例1と同材質)60質量%
+メタロセン系PP(実施例1と同材質)25質量%
+低密度ポリエチレン(LDPE)(実施例1と同材質)15質量%
[Comparative Example 7]
In Comparative Example 7, as shown in Table 5 below, the surface layer was formed to a thickness of 50 μm with the following resin composition, and the first base material layer was formed with the same composition as Example 1. In addition, it formed similarly to the comparative example 1.
Surface layer:
Polypropylene (PP) (same material as Comparative Example 1) 60% by mass
+ Metallocene PP (same material as Example 1) 25% by mass
+ Low density polyethylene (LDPE) (same material as Example 1) 15% by mass
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
[評価]
 前述のようにして得られた実施例1-1~15-2および比較例1-1~7-2の耐熱性、接着(密封)性、剥離強度、開封外観を下記の基準にて比較・評価した。結果は上述した表1~5に示した。
[Evaluation]
The heat resistance, adhesion (sealing) property, peel strength, and unsealed appearance of Examples 1-1 to 15-2 and Comparative Examples 1-1 to 7-2 obtained as described above were compared based on the following criteria: evaluated. The results are shown in Tables 1 to 5 above.
  (耐熱性)
 耐熱性は、熱成形容器の熱成形時の熱板接触加熱方式を想定した加熱した加熱板との付着性を評価した。評価は、以下の3段階である。
  A:170℃の加熱板に付着しない場合。
  B:155℃の加熱板に付着しないが170℃の加熱板に付着する場合。
  C:155℃の加熱板に付着する場合。
(Heat-resistant)
As for heat resistance, adhesion to a heated heating plate assuming a hot plate contact heating method at the time of thermoforming a thermoformed container was evaluated. Evaluation is in the following three stages.
A: When not attaching to a heating plate at 170 ° C.
B: It does not adhere to the heating plate at 155 ° C, but adheres to the heating plate at 170 ° C.
C: When attached to a heating plate at 155 ° C.
  (接着(密封)性)
 接着(密封)性は、得られた包装体の側辺部を15mm幅に切断して試験サンプルとし、フランジ部の内側から外側へ引張試験機(株式会社イマダ製(商品名:デジタルフォースゲージ/電動スタンド))を用いて、180°剥離、300mm/分で、8回測定した。評価は、以下の2段階である。
  A:引張強度が8回全て9.8N(1.0kgf)以上。
  B:引張強度の8回の平均が9.8N(1.0kgf)以上。
  C:引張強度の8回の平均が9.8N(1.0kgf)未満。
(Adhesion (sealing))
The adhesion (sealing) property is obtained by cutting the side part of the obtained package to a width of 15 mm to obtain a test sample, and from the inside to the outside of the flange part, a tensile tester (manufactured by Imada Co., Ltd. (trade name: Digital Force Gauge / Using a motorized stand)), measurement was performed 8 times at 180 ° peeling and 300 mm / min. Evaluation is in the following two stages.
A: Tensile strength is 9.8 N (1.0 kgf) or more in all 8 times.
B: The average of 8 times of tensile strength is 9.8 N (1.0 kgf) or more.
C: The average of 8 times of tensile strength is less than 9.8 N (1.0 kgf).
  (剥離強度)
 剥離強度は、得られた包装体の四隅における開封開始部の位置で15mm幅に切断して試験サンプルとし、フランジ部の外側から内側へ上述の引張試験機を用いて、135°剥離、300mm/分で、6回測定した。評価は、以下の3段階である。
  A:引張強度が6.9N(0.7kgf)以上11.8N(1.2kgf)未満
  B:引張強度が4.9N(0.5kgf)以上6.9N(0.7kgf)未満または引張強度が11.8N(1.2kgf)以上14.7N(1.5kgf)未満
  C:引張強度が4.9N(0.5kgf)未満または14.7N(1.5kgf)以下
(Peel strength)
The peel strength was cut to 15 mm width at the position of the opening start portion at the four corners of the obtained package to obtain a test sample, and the 135 ° peel, 300 mm / 300 mm from the outside of the flange portion to the inside using the above-described tensile tester. The measurement was performed 6 times per minute. Evaluation is in the following three stages.
A: Tensile strength is 6.9 N (0.7 kgf) or more and less than 11.8 N (1.2 kgf) B: Tensile strength is 4.9 N (0.5 kgf) or more and less than 6.9 N (0.7 kgf) or tensile strength is 11.8 N (1.2 kgf) or more and less than 14.7 N (1.5 kgf) C: Tensile strength less than 4.9 N (0.5 kgf) or 14.7 N (1.5 kgf) or less
  (開封外観)
 開封外観は、開封後の毛羽立ちや蓋材の破れの有無を観察し、評価した。評価は、以下の2段階である。
  A:毛羽立ちや蓋材の破れは発生していない。
  B:僅かな毛羽立ちは認められるが蓋材の破れは発生していない。
  C:毛羽立ちや蓋材の破れが発生。
(Open appearance)
The unsealed appearance was evaluated by observing the presence or absence of fluffing and tearing of the lid after opening. Evaluation is in the following two stages.
A: No fuzzing or tearing of the lid material occurs.
B: Slight fuzz is recognized, but the lid material is not broken.
C: Fluffing or tearing of the cover material occurs.
 [結果]
 上記表1~表5に示すように、実施例1~15は、接着(密封)性、剥離強度、開封外観とも、良好な結果が得られた。
 なお、実施例3および実施例5では、表面層のPPの配合割合が多めであることから、剥離強度が若干弱めであった。また、実施例4では、表面層のPPの配合割合が少なく低密度ポリエチレンが多めとなることから、熱成形時に熱板に付着はしないものの引っ張られる傾向が認められた。その他は、良好であった。
 一方、PPの配合割合が多く低密度ポリエチレンが少なめの配合である比較例5や比較例7では、接着強度が強すぎて剥離できなかった。また、低密度ポリエチレンが多めな比較例6では、熱成形時に熱板に付着し、連続成形が中断する不都合が認められた。
 また、表下層のアイソタクティックペンタッド分率が92mol%の比較例1では、蓋材の融着時に安定して融着できず、接着性や剥離強度のばらつきが大きかった。一方、アイソタクティックペンタッド分率が97mol%の実施例では、安定した接着性や剥離強度が得られた。
 そして、実施例1、実施例8~10から、フランジ部の形状により評価が大きく異なることは認められなかった。
 これらの結果から、本発明の配合範囲で形成することで、熱成形時に多層シートが付着する不都合が生じずに容易に連続成形できるとともに、安定したシール性が得られ、安定した特性の包装体を提供できることが認められた。
[result]
As shown in Tables 1 to 5, in Examples 1 to 15, good results were obtained in terms of adhesion (sealing), peel strength, and unsealed appearance.
In Examples 3 and 5, since the blending ratio of PP in the surface layer was large, the peel strength was slightly weak. Moreover, in Example 4, since the blending ratio of PP in the surface layer was small and the low-density polyethylene was large, there was a tendency to be pulled although it did not adhere to the hot plate during thermoforming. Others were good.
On the other hand, in Comparative Example 5 and Comparative Example 7 in which the blending ratio of PP is large and the low-density polyethylene is a small blending, the adhesive strength was too strong to peel. Further, in Comparative Example 6 in which there is a large amount of low density polyethylene, there was an inconvenience that the continuous molding was interrupted by adhering to the hot plate during thermoforming.
Further, in Comparative Example 1 where the isotactic pentad fraction in the lower and lower layers was 92 mol%, the lid material could not be stably fused at the time of fusion, and the variation in adhesiveness and peel strength was large. On the other hand, in an example where the isotactic pentad fraction was 97 mol%, stable adhesiveness and peel strength were obtained.
From Examples 1 and 8 to 10, it was not recognized that the evaluation differs greatly depending on the shape of the flange portion.
From these results, by forming within the blending range of the present invention, it is possible to easily form continuously without causing the inconvenience of the multi-layer sheet adhering during thermoforming, and to obtain a stable sealing property and a package with stable characteristics. It was recognized that we could provide
 本発明は、高密封性と易開封性を併せ持っており、例えば、レトルト食品等の各種食品や薬品、化粧品、雑貨等に包装容器として広く利用することができる易開封性包装体の熱成形容器、この熱成形容器を製造する多層シートを適用できる。 The present invention has both a high sealing property and an easy-opening property. A multilayer sheet for producing this thermoformed container can be applied.
   1…易開封性包装体
   2…熱成形容器
   3…蓋材
   6…樹脂溜まり部
  20…多層シート
  21…開口部
  24…フランジ部
  26…表下層
  27…表面層
  32…シーラント層
DESCRIPTION OF SYMBOLS 1 ... Easy-open packaging body 2 ... Thermoformed container 3 ... Cover material 6 ... Resin pool part 20 ... Multilayer sheet 21 ... Opening part 24 ... Flange part 26 ... Outer layer 27 ... Surface layer 32 ... Sealant layer

Claims (7)

  1.  表面層と、この表面層に隣接して設けられた表下層との少なくとも2層以上を積層して構成される多層シートであって、
     前記表面層は、ポリプロピレン系樹脂が30質量%以上70質量%以下と、融点130℃以下のプロピレン-エチレンランダムコポリマーが10質量%以上30質量%以下と、融点120℃以上の低密度ポリエチレン系樹脂が20質量%以上40質量%以下とを含有し、
     前記表下層は、アイソタクティックペンタッド分率が93mol%以上であるポリプロピレン系樹脂を主成分とする
     ことを特徴とする多層シート。
    A multilayer sheet composed of a laminate of at least two layers of a surface layer and a surface layer provided adjacent to the surface layer,
    The surface layer comprises a low-density polyethylene resin having a polypropylene resin of 30% by mass to 70% by mass, a propylene-ethylene random copolymer having a melting point of 130 ° C. or less of 10% by mass to 30% by mass, and a melting point of 120 ° C. or more. Contains 20% by mass or more and 40% by mass or less,
    The multilayered sheet characterized in that the front and lower layers are mainly composed of a polypropylene resin having an isotactic pentad fraction of 93 mol% or more.
  2.  請求項1に記載の多層シートにおいて、
     前記表下層は、アイソタクティックペンタッド分率が93mol%以上のポリプロピレンを80質量%以上で含有する
     ことを特徴とする多層シート。
    The multilayer sheet according to claim 1,
    The said lower surface layer contains the polypropylene with an isotactic pentad fraction of 93 mol% or more at 80 mass% or more. The multilayer sheet characterized by the above-mentioned.
  3.  請求項1に記載の多層シートにおいて、
     前記表下層は、アイソタクティックペンタッド分率93mol%以上のポリプロピレンの含有量が80質量%未満の場合には、タルクを0.5質量%以上5質量%以下で含有する
     ことを特徴とする多層シート。
    The multilayer sheet according to claim 1,
    When the content of polypropylene having an isotactic pentad fraction of 93 mol% or more is less than 80% by mass, the surface lower layer contains talc in an amount of 0.5% by mass or more and 5% by mass or less. Multi-layer sheet.
  4.  請求項1から請求項3までのいずれか一項に記載の多層シートにおいて、
     前記表面層は、厚さ寸法が10μm以上150μm以下である
     ことを特徴とする多層シート。
    In the multilayer sheet according to any one of claims 1 to 3,
    The surface layer has a thickness dimension of 10 μm or more and 150 μm or less.
  5.  請求項1から請求項4までのいずれか一項に記載の多層シートを熱成形することで得られ開口部を有する熱成形容器であって、
     前記開口部の周縁に外方に向けて延出するフランジ部が形成されており、
     前記熱成形容器の内面側に前記表面層が形成されている
     ことを特徴とする熱成形容器。
    A thermoformed container having an opening obtained by thermoforming the multilayer sheet according to any one of claims 1 to 4,
    A flange extending outward is formed at the periphery of the opening,
    The surface layer is formed on the inner surface side of the thermoformed container.
  6.  請求項5に記載の熱成形容器と、
     前記熱成形容器のフランジ部に融着され前記開口部を塞ぐ蓋材と、を備えた
     ことを特徴とする易開封性包装体。
    A thermoformed container according to claim 5;
    An easy-open packaging body, comprising: a lid member that is fused to the flange portion of the thermoformed container and closes the opening.
  7.  請求項6に記載の易開封性包装体において、
     前記蓋材は、前記熱成形容器に融着される面にシーラント層を有し、
     前記フランジ部の開口部側近傍には、前記表面層、前記表下層および前記蓋材のシーラント層による樹脂溜まり部が形成されている
     ことを特徴とする易開封性包装体。
    In the easy-open packaging body according to claim 6,
    The lid member has a sealant layer on the surface to be fused to the thermoformed container,
    In the vicinity of the opening side of the flange portion, a resin reservoir is formed by the surface layer, the upper and lower layers, and a sealant layer of the lid material.
PCT/JP2011/061794 2010-05-28 2011-05-24 Multilayer sheet, thermally molded container, and easy-open packaging material WO2011148912A1 (en)

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