WO2011142462A1 - Band-shaped member shape measuring method, and device therefor - Google Patents

Band-shaped member shape measuring method, and device therefor Download PDF

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Publication number
WO2011142462A1
WO2011142462A1 PCT/JP2011/061072 JP2011061072W WO2011142462A1 WO 2011142462 A1 WO2011142462 A1 WO 2011142462A1 JP 2011061072 W JP2011061072 W JP 2011061072W WO 2011142462 A1 WO2011142462 A1 WO 2011142462A1
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WO
WIPO (PCT)
Prior art keywords
shaped member
belt
laser
light
displacement
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Application number
PCT/JP2011/061072
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French (fr)
Japanese (ja)
Inventor
伸也 岩山
Original Assignee
株式会社ブリヂストン
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Application filed by 株式会社ブリヂストン filed Critical 株式会社ブリヂストン
Publication of WO2011142462A1 publication Critical patent/WO2011142462A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • G01B11/25Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures by projecting a pattern, e.g. one or more lines, moiré fringes on the object
    • G01B11/2518Projection by scanning of the object
    • G01B11/2522Projection by scanning of the object the position of the object changing and being recorded

Definitions

  • the present invention relates to a method and apparatus for measuring the shape of a belt-like member for measuring the shape of the belt-like member such as a carcass ply and the shape such as the joint amount.
  • the gap between the cut surfaces of a belt-shaped rubber member such as a tread that is extruded from an extruder, cut into a regular shape, and conveyed is sequentially measured.
  • a length measuring device for a belt-like rubber member that measures the length of the belt-like rubber member from a distance between them is known (for example, Patent Document 1). As shown in FIG. 10, the length measuring device is provided on the downstream side of a cutter 71 that cuts a continuously-extruded belt-like rubber member 70 into a regular shape and of the cut regular rubber-like rubber member 70L.
  • the displacement sensor 72 is installed above, and the laser beam is irradiated from the cutting inclination angle direction of the cut belt-shaped rubber member 70L, and the laser beam reflected by the surface of the band-shaped rubber member 70L is a detection unit of the displacement sensor 72. This is detected by a photoelectric sensor (not shown), and the position of the gap 73 is sequentially detected by utilizing the fact that the intensity of reflected light decreases when the gap 73 of the belt-like rubber member 70L is irradiated. Each time the position of the gap 73 is detected, the detected distance between the gaps 73 is calculated using the output of the rotary encoder 75 connected to the rotary shaft 74J of the conveyor 74 that conveys the belt-like rubber members 70 and 70L. Then, the length of the band-shaped rubber member 70L cut into a regular shape is measured.
  • the present applicant has proposed a belt-shaped member length measuring device using a two-dimensional displacement sensor as the displacement sensor.
  • the length measuring device includes a laser light source 81a that irradiates a line-shaped laser beam and a CCD camera, and is reflected on the surface of the tire constituent member 80.
  • a tire configuration that is affixed to a molding drum 82 that rotates at a predetermined speed by a two-dimensional displacement sensor 81 that includes a displacement amount measuring unit 81b that measures a displacement amount of a belt-shaped tire component member 80 from a laser light receiving position. While irradiating the member 80 with a line beam inclined at a predetermined angle with respect to the longitudinal direction of the tire constituent member 80, the reflected light from the irradiation part of the tire constituent member 80 is received and the starting end 80a and the terminal end of the tire constituent member 80 are received. The position of (not shown) is measured.
  • the two-dimensional displacement sensor 81 can detect the position of the step because the direction of the reflected light changes when the step portion (start end) of the tire constituent member 80 exists in the laser light irradiation portion.
  • the encoder 83 is attached to the molding drum 82 and the control means 84 is provided, and the detection result of the two-dimensional displacement sensor 81 is sampled every time the molding drum 82 rotates by a predetermined angle, thereby By repeatedly detecting the step portion, position information in the width direction of the step portion of the tire constituent member 80 can be obtained.
  • Patent Document 2 two two-dimensional displacement sensors are used, but in order to measure the positions of the start end and the end end over the entire width when the width of the tire constituent member 80 is wide, the inclination angle is increased. It is necessary to take. However, when the inclination angle is increased, the interval between the measurement points becomes wider, which causes a problem that the measurement accuracy is lowered. Further, in order to increase the number of measurement points, it is necessary to increase the number of two-dimensional displacement sensors. However, since the two-dimensional displacement sensor of the conventional length measuring device can measure one point with one unit, for example, In order to perform four-point measurement, four two-dimensional displacement sensors are required.
  • the present invention has been made in view of conventional problems, and measures the amount of displacement at a plurality of locations, such as the end positions of the belt-shaped member, without increasing the number of cameras, and efficiently measures the shape of the belt-shaped member. It is an object to provide a method and an apparatus therefor.
  • the invention according to claim 1 of the present application is directed to a laser device that irradiates the surface of the belt-shaped member with laser light extending along the longitudinal direction of the belt-shaped member, and reflected light from the belt-shaped member of the laser beam.
  • the reflected image of the laser beam is photographed while moving relatively in the longitudinal direction of the belt-shaped member with respect to the imaging means for receiving and photographing the reflected image of the laser beam, and the strip-shaped image is taken from the photographed reflected image.
  • the laser beam emitted by the laser device is transmitted diffraction Diffracted and separated into transmitted light and diffracted light using a grating and irradiating the surface of the strip member with a plurality of laser beams composed of the transmitted light and the diffracted light separated from each other in the width direction of the strip member , Characterized by measuring the displacement of the plurality of positions in the width direction of the belt-shaped member and a reflected image of the diffracted light and the reflected image of the transmitted light.
  • the laser beam from the laser device is separated into a plurality of laser beams (transmitted light and diffracted light) and irradiated on the belt-shaped member to capture the reflected image.
  • the displacement amount at a plurality of positions in the width direction of the belt-like member can be simultaneously measured with a single photographing apparatus. Therefore, since the measurement resolution can be improved, the surface shape of the belt-like member can be measured with high accuracy.
  • a laser device that irradiates a surface of a belt-shaped member with a laser beam extending along a longitudinal direction of the belt-shaped member, and a laser beam that receives reflected light from the belt-shaped member.
  • a displacement measuring means for measuring a displacement amount of the belt-like member from the reflected image, and a displacement amount of the belt-like member measured by the displacement amount measuring means.
  • a shape measuring device for a belt-like member comprising shape measuring means for measuring the surface shape of the belt-like member, and moving means for moving the belt-like member relative to the laser device and the imaging means in the longitudinal direction of the belt-like member.
  • the laser beam emitted from the laser device is diffracted and separated into transmitted light and diffracted light, and extends along the longitudinal direction of the strip member, and is separated from each other in the width direction of the strip member.
  • a transmission type diffraction grating that emits a plurality of laser beams composed of light and the diffracted light, and the displacement measuring means includes a reflected image of the transmitted light and a reflected image of the diffracted light captured by the imaging means.
  • the displacement amounts at a plurality of locations in the width direction of the belt-like member are measured. Accordingly, it is possible to provide a belt-like member shape measuring device capable of simultaneously measuring displacement amounts at a plurality of positions in the width direction of the belt-like member with one laser device and one photographing device. Resolution can be improved, and the surface shape of the belt-like member can be measured with high accuracy.
  • the laser beam from the laser apparatus is parallel light rays, which is disposed between the laser apparatus and the transmission diffraction grating.
  • a collimator lens that converts the reflected light of the transmitted light and the reflected light of the diffracted light, respectively, and a mirror that focuses the reflected light on the imaging means.
  • the belt-shaped member in the belt-shaped member shape measuring apparatus according to the second or third aspect, includes the laser device, the transmission diffraction grating, and the displacement measuring unit.
  • the first and second displacement measuring devices installed separately from each other in the width direction, the laser device of the first displacement measuring device and the laser device of the second displacement measuring device alternately
  • An illumination light control means for lighting is provided.
  • the surface shape of the belt-shaped member can be measured with high accuracy.
  • the first displacement amount measuring device and the second displacement amount measuring device are: It is preferable to dispose each on both sides of the imaging means.
  • a laser device that irradiates the surface of the belt-shaped member with laser light extending along a longitudinal direction or a width direction of the belt-shaped member, and receives reflected light from the belt-shaped member of the laser light.
  • Imaging means for capturing a reflected image of the laser beam
  • displacement amount measuring means for measuring a displacement amount of the belt-like member from the reflection image, and based on the displacement amount of the belt-like member measured by the displacement amount measuring means.
  • a strip-shaped member comprising: a shape measuring unit that measures a surface shape of the strip-shaped member; and a moving unit that moves the strip-shaped member relative to the laser device and the imaging unit in the longitudinal direction of the strip-shaped member.
  • a shape measuring device a collimator lens that converts the laser light from the laser device into parallel rays, and a part of the laser light emitted from the collimator lens, A beam splitter that reflects the laser beam to be emitted in a direction perpendicular to the incident direction, a first transmission diffraction grating that diffracts and separates the laser beam that has passed through the beam splitter into transmitted light and diffracted light, A second transmissive diffraction grating that diffracts and separates the laser light reflected by the beam splitter into transmitted light and diffracted light, and the transmitted light and diffracted light emitted from the second transmissive diffraction grating are band-shaped.
  • the means measures a displacement amount at a plurality of locations in the width direction and a displacement amount at a plurality of locations in the longitudinal direction of the belt-shaped member from the reflected image of the transmitted light and the reflected image of the diffracted light photographed by the imaging means. And it is characterized in and.
  • the displacement amount at a plurality of positions in the width direction of the belt-shaped member and the displacement amount at a plurality of positions in the longitudinal direction can be simultaneously measured with one laser device and one imaging means,
  • the shape of the joint portion can be measured simultaneously. Therefore, the surface shape of the belt-like member can be measured with high accuracy.
  • the laser device is a laser device including a plurality of laser elements, a collimator lens that converts each laser beam into parallel rays, and a part of the laser beam emitted from the collimator lens.
  • a beam splitter that passes and reflects the remaining laser light and emits it in a direction perpendicular to the incident direction, and a mirror that reflects the laser light reflected by the beam splitter in the direction of the belt-shaped member are provided, and the displacement amount Displacement amounts at a plurality of locations in the width direction of the belt-shaped member from the reflected image of the laser light that has passed through the beam splitter photographed by the imaging means and the reflected image of the laser light reflected by the beam splitter by the measuring means What is necessary is just to measure the displacement amount of several places of a longitudinal direction.
  • the photographing control means includes a photographing control means for controlling a photographing timing of the imaging means.
  • the imaging means is controlled so that the imaging interval at the time of acceleration / deceleration of the moving speed of the belt-like member with respect to the laser device and the imaging means is shorter than the imaging interval when the moving speed is constant.
  • the rotational speed of the drum is gradually increased and rotated at a high speed for a certain period of time, and when the end of winding is approached, it is decelerated and stopped.
  • the drum rotates at a low speed at the start and end of winding of the belt-shaped member.
  • the shooting timing of the imaging means is controlled as in the present invention, the winding start and end of winding of the strip member can be finely sampled, and therefore the start and end positions of the strip member can be accurately measured. Can do. Further, during constant speed rotation that does not require high measurement accuracy, rough sampling is performed, so that the calculation processing time can be shortened and the burden on the apparatus can be reduced.
  • a laser device that irradiates a surface of a subject with a line-shaped laser beam, an imaging unit that receives a reflected light of the laser beam from the subject and photographs a reflected image of the laser beam, and the laser device
  • a collimator lens that converts the laser beam from the laser beam into a parallel beam and emits it, a transmissive diffraction grating that diffracts and separates the laser beam from the collimator lens into a transmitted beam and a diffracted beam, and a plurality of images taken by the imaging means
  • One laser device and one imaging device that are preferably used in a shape measuring device for a belt-like member by a displacement amount measuring means for measuring a displacement amount at a plurality of locations of the subject from a reflected image of the laser beam
  • a displacement sensor that can simultaneously measure the amount of displacement at a plurality of positions of the subject can be configured using the apparatus.
  • a laser device having a plurality of laser elements and irradiating the surface of the subject with a plurality of line-shaped laser beams; and a reflected image of the laser beam by receiving the reflected light of the laser beam from the subject.
  • FIG. 1 is a diagram showing an outline of a tire component shape measuring apparatus (hereinafter referred to as a shape measuring apparatus) 10 according to the present embodiment
  • FIG. 2 is a perspective view showing an outline of a variable region laser displacement meter 11. It is.
  • 11 is a variable displacement laser displacement meter
  • 16 is a displacement meter control means
  • 21 is a forming drum
  • 22 is a drum rotating device
  • 23 is an encoder
  • 24 is a forming drum control device
  • 25 is a shape measuring means. .
  • the molding drum 21, the drum rotating device 22, and the encoder 23 are formed by laminating a belt-shaped tire constituent member such as a carcass ply, a belt, and a tread on the peripheral surface of the molding drum 21 in order and molding the raw tire. It is a component of the machine.
  • the variable region laser displacement meter 11 includes four laser devices 121 to 124, four optical element groups 131 to 134, one imaging unit 14, and the like.
  • the displacement amount measuring means 15 is provided.
  • the laser device 12 (121 to 124) irradiates the surface of a belt-shaped tire constituent member (hereinafter referred to as a belt-shaped member) 40, which is an object to be measured, with a line beam extending in a direction parallel to the longitudinal direction of the belt-shaped member 40. To do.
  • the optical element group 131 includes a collimator lens 13a, a beam splitter 13b, first and second Powell lenses 13c and 13d, an orthogonal light reflecting mirror 13r, and first and second transmission diffraction gratings 13p and 13q. , First and second reflected light reflecting mirrors 13m and 13n, and a prism 13z.
  • the optical element groups 132, 133, and 134 also have the same configuration as the optical element group 131.
  • the prism 13z is shared by the optical element groups 131 to 134.
  • the collimator lens 13a is disposed at the focal point of the laser beam irradiated by the laser device 12, and converts the laser beam from a laser element (not shown) into a parallel beam.
  • the beam splitter 13b has an internal reflection surface, and separates the laser light emitted from the collimator lens 13a into transmitted light and orthogonal light reflected by the internal reflection surface and emitted in a direction orthogonal to the transmitted light.
  • the first and second Powell lenses 13c and 13d are respectively disposed on the optical path of the transmitted light and the optical path of the orthogonal light separated by the beam splitter 13b, and transmit the transmitted light and the orthogonal light having a Gaussian intensity distribution. Is converted into laser light having a substantially uniform intensity distribution.
  • the first transmission type diffraction grating 13p diffracts and separates the laser beam (transmitted light) from the first Powell lens 13c into three laser beams of a 0th order beam, a + 1st order beam, and a ⁇ 1st order beam. And exit.
  • the second transmission type diffraction grating 13q diffracts the laser beam (orthogonal beam) from the second Powell lens 13d into three laser beams of the 0th order beam, the + 1st order beam, and the ⁇ 1st order beam. Separated and emitted.
  • the three laser beams (transmitted light) separated and diffracted by the first transmission type diffraction grating 13p are directly applied to the surface of the band-shaped member 40.
  • These three transmitted lights are all line-shaped laser light that spreads in a curtain shape in the direction extending in the longitudinal direction of the belt-like member 40, as indicated by T1 to T3 in FIG.
  • the orthogonal light reflecting mirror 13r reflects the three orthogonal lights so that the three laser lights (orthogonal lights) separated and diffracted by the second transmission type diffraction grating 13p are irradiated on the surface of the belt-shaped member 40. To do.
  • These three orthogonal lights are all line-shaped laser light that spreads in a curtain shape in the direction extending in the width direction of the belt-like member 40, as indicated by R1 to R3 in FIG.
  • the first reflected light reflecting mirror 13m reflects the reflected light of the three transmitted lights reflected by the surface of the band-shaped member 40, and enters the imaging means 14 through the prism 13z.
  • the second reflected light reflecting mirror 13n reflects the reflected light of the three orthogonal lights reflected by the surface of the belt-shaped member 40, and enters the imaging means 14 through the prism 13z.
  • the imaging unit 14 includes a light receiving lens 14a and a CCD element 14b arranged in a matrix, and is a reflection image that is an image of an irradiation part on the surface of the band-shaped member 40 that is incident from the prism 13z in synchronization with a reference pulse signal described later. Shoot.
  • the displacement amount measuring means 15 measures the displacement amounts of the three laser lines extending in the longitudinal direction in the reflected image at each photographing time, and extends in the width direction of the belt-like member 40 photographed at each photographing time. Measure the displacement of the laser line of the book. The details of the displacement measuring means 15 will be described after the description of the displacement meter control means 16.
  • the displacement sensor 181 includes the laser device 121, the optical element group 131, the imaging unit 14, and the displacement amount measuring unit 15, and simultaneously measures displacement amounts at a plurality of locations in the width direction of the belt-shaped member 40. To do.
  • reference numerals 131A to 131D denote the collimator lens 13a, the beam splitter 13b, the Powell lenses 13c and 13d, and the orthogonal light, which are components related to the irradiation light of the laser light in the optical element groups 131 to 134, respectively.
  • This is an irradiation system optical element group component composed of a reflection mirror 13r and transmission diffraction gratings 13p and 13q.
  • the displacement sensor 181 and the displacement sensor 182 are respectively arranged on both sides of the imaging means 14, the displacement sensor 183 is on the right side of the displacement sensor 181 (on the opposite side to the imaging means 14), and the displacement sensor 184 is the displacement sensor. It was arranged on the left side of 182 (the side opposite to the imaging means 14).
  • the region variable correspondence type The shape can be measured over the entire width of the belt-like member 40 without moving the laser displacement meter 11.
  • a displacement sensor 181 and a displacement sensor 182 are provided.
  • the displacement sensor 183 and the displacement sensor 184 may be used.
  • the displacement sensor 181 and the displacement sensor 184 or the displacement sensor 182 and the displacement sensor 183 may be used.
  • the molding drum 21 is an expandable / contractable cylindrical member connected to the tip of the main shaft 21J of the molding machine.
  • the belt-like member 40 conveyed by the installed conveyance conveyor 31 is pressed against the molding drum 21 by the pressing roller 32 and is sequentially attached to the outer peripheral side surface thereof.
  • reference numeral 40 a is the starting end of the band-like member 40 that is attached to the molding drum 21.
  • the band-shaped member 40 attached to the molding drum 21 moves in the rotation direction of the molding drum 21 together with the molding drum 21.
  • the moving direction of the band-shaped member 40 is the longitudinal direction of the band-shaped member 40.
  • the length of the belt-like member 40 is substantially equal to the circumferential length of the molding drum 21, when the molding drum 21 further rotates, as shown in FIG. 4B, the start end 40a and the terminal end 40b of the belt-like member 40 are predetermined.
  • a joint portion 40c that is overlapped by length and joined (overlap joint) is formed.
  • it may join together and join (butt joint) so that there may be no clearance gap between the start end 40a and the termination
  • the drum rotating device 22 includes a driving motor 22b connected to a main shaft 21J via a transmission 22a, and rotates the main shaft 21J, which is a rotating shaft of the molding drum 21, at a predetermined speed.
  • the encoder 23 is a rotational position detection sensor that detects the rotation of the main shaft 21J, detects the rotational position of the molding drum 21, and outputs a pulse signal every time the molding drum 21 rotates by a predetermined angle ⁇ .
  • a rotational position detection sensor that detects the rotation of the main shaft 21J, detects the rotational position of the molding drum 21, and outputs a pulse signal every time the molding drum 21 rotates by a predetermined angle ⁇ .
  • an AB phase output type rotary encoder is used as the encoder 23, but an ABZ phase output type rotary encoder may be used.
  • the molding drum controller 24 compares the pulse interval of the pulse signal from the encoder 23 with a preset drum rotation speed, and drives the driving motor 22b to rotate the molding drum 21 along a
  • the displacement meter control means 16 alternately turns on two of the four laser devices 121 to 124 based on the pulse signal from the encoder 23 and controls the photographing timing of the imaging means 14.
  • the molding drum 21 rotates at a low speed at the beginning of winding as shown in the time chart of FIG. Shift to rotation (steady operation).
  • a pulse signal is output from the encoder 23 every time the molding drum 21 rotates by a predetermined angle ⁇ , as shown in FIG.
  • the pulse interval of this pulse signal is wide at the start of winding during acceleration and at the end of winding during deceleration, and is narrow during steady operation.
  • a modulation type PLL circuit is provided in the displacement meter control means 16 to generate a pulse signal obtained by modulating the synchronization signal as shown in FIG.
  • the modulated pulse signal is a signal for alternately lighting two laser devices used for measurement of the belt-like member 40 and controlling the time timing of photographing by the imaging means 14.
  • the modulated pulse signal is referred to as a reference pulse signal.
  • This reference pulse signal is sent to the laser device 12 and the imaging means 14.
  • the pulse interval of the reference pulse signal is set short when the rotational speed of the molding drum 21 is low and long when the rotational speed is high.
  • the pulse interval is fine when the molding drum 21 is accelerated or decelerated, such as at the start or end of winding. Sampling can be performed. Therefore, it is possible to photograph with high resolution the peripheral portion of the joint portion indicated by the time region S shown in FIG. 5C and the peripheral portion of the joint portion indicated by the time region F. Therefore, it is possible to accurately measure the step shift at the joint portion of the belt-shaped member 40. On the other hand, during constant speed rotation that does not require high measurement accuracy, rough sampling results, so that the processing time can be shortened and the burden on the apparatus can be reduced. In addition, since the two laser devices used for measurement are alternately turned on, the laser beams from the two laser devices do not interfere with each other.
  • the displacement measuring unit 15 includes a storage unit 15a, a laser line extraction unit 15b, an interpolation unit 15c, and a measurement unit 15d.
  • Storage means 15a stores and stores a reflection image of the belt-shaped member 40 taken by the imaging means 14 for each imaging time t k. As shown in FIG. 6, when a curtain-like laser beam is irradiated to the step 40 ⁇ / b> D on the surface of the belt-like member 40 from the laser device 121 (not shown) at the photographing time t k , a portion close to the laser device 121, that is, the convex portion 41.
  • the direction of the reflected light differs between the reflected light from and the reflected light from the far part, that is, the recessed part 42. Therefore, the reflected image that is a captured image of the imaging unit 14 is a line bent at the step 40D (hereinafter referred to as a laser line). Specifically, the reflected images of the laser beams T1 to T3 spreading in the direction extending in the longitudinal direction of the belt-like member 40 are all bent because they are irradiated to the convex portion 41 and the concave portion 42.
  • the reflected images of the laser beams R1 to R3 extending in the direction extending in the width direction of the belt-like member 40 are bent because the laser beam R1 and the laser beam R2 are irradiated on the convex portion 41 and the concave portion 42.
  • the laser beam R3 is not bent because it is applied only to the recess 42. Therefore, the amount of displacement of the surface of the belt-like member 40 can be measured from the amount of bending of the laser line using a known triangulation method.
  • the laser light from the laser device 122 is applied to the surface of the belt-shaped member 40. Therefore, if the laser light from the laser device 121 is applied to the right half of the belt-shaped member 40, the memory is stored.
  • the reflected image of the left half of the belt-like member 40 is stored in the means 15a.
  • the coordinates of the intersections of the longitudinal laser lines t1 to t3 and the widthwise laser lines r11 to r13 are obtained, and the longitudinal laser line t1 between the two adjacent widthwise laser lines r12 and r13 is obtained. Interpolate ⁇ t3.
  • the three laser lines r21 to r23 in the width direction measured at the next photographing time t k + 2 are read out, and the interpolated longitudinal laser lines t1 to t3 are read out.
  • the coordinates of the intersection point with the laser beam are obtained, and the longitudinal laser lines t1 to t3 between the adjacent two laser lines r12 and r13 in the width direction are further interpolated from the coordinates of the intersection point.
  • the measuring means 15d measures the displacement amounts h 11 (y), h 12 (y), and h 13 (y) of the three interpolated laser lines in the longitudinal direction shown in FIG.
  • the laser line extraction unit 15b, the interpolation unit 15c, and the measurement unit 15d perform the same operation on the laser line by the laser beam from the laser device 122, and the displacement amount of the left three longitudinal laser lines. h 21 (y), h 22 (y), and h 23 (y) are measured.
  • the profile of the band-shaped member 40 is measured over the entire width of the band-shaped member 40 by being connected in the longitudinal direction of 40.
  • the displacement sensor 181 and the displacement sensor 182 of the region-variable laser displacement meter 11 are used.
  • the displacement sensor 183 and the displacement sensor 184 are in the OFF state.
  • the belt-like member 40 conveyed to the upper part of the molding drum 21 by the conveyor 31 that runs at the same speed as the rotation speed of the molding drum 21 is pressed by the pressing roller 32. Affix sequentially on the peripheral surface.
  • the belt-like member 40 sequentially attached on the peripheral surface of the molding drum 21 moves in the longitudinal direction while being bent in an arc shape as the molding drum 21 rotates.
  • a pulse signal is sent from the encoder 23 to the displacement meter control means 16.
  • this pulse signal is subjected to PLL conversion in accordance with the rotational speed of the molding drum 21, and the laser devices 121 and 122 are alternately turned on and a reference pulse signal for controlling the photographing timing of the imaging means 14 is created. Then, it is sent to the laser displacement meter 11 corresponding to the region variable.
  • the displacement sensor 181 and the displacement sensor 182 are used to measure the displacement amount in the thickness direction of the belt-shaped member 40.
  • the laser device 121 and the laser device 122 are alternately turned on, and an imaging unit is used to capture the reflected image of the laser beam of the laser device 121 and the reflected image of the laser beam of the laser device 122 irradiated on the surface of the belt-shaped member 40.
  • the data is stored and stored in the storage unit 15 a provided in the displacement measuring unit 15, and the band-shaped member 40 is stored using the laser line extracting unit 15 b, the interpolation unit 15 c, and the measuring unit 15 d.
  • the displacement amount in the thickness direction is measured, and the measured displacement amount data is sent to the shape measuring means 25.
  • the radial direction of the molding drum 21 which is the thickness direction of the band-shaped member 40 is the z-axis direction
  • the width direction of the band-shaped member 40 is the x-direction
  • the direction of the circumferential vector on the surface of the band-shaped member 40 is y.
  • the surface of the belt-shaped member 40 is irradiated with laser light spreading in a curtain shape extending in the y direction from the laser device 121.
  • the irradiated laser light is converted into parallel rays by the collimator lens 13a, and then enters the beam splitter 13b to be separated into transmitted light and orthogonal light.
  • the transmitted light passes through the beam splitter 13b, advances straight in the z-axis direction, is guided to the first Powell lens 13c, and is converted into laser light having a uniform intensity distribution by the first Powell lens 13c. 1 is incident on the transmission diffraction grating 13p.
  • the orthogonal light is reflected in the y-axis direction by the beam splitter 13b, guided to the second Powell lens 13d, and converted into laser light having a uniform intensity distribution by the second Powell lens 13d. Incident on the transmissive diffraction grating 13q.
  • the transmitted light is diffracted and separated into three laser beams of the 0th order beam, the + 1st order beam, and the ⁇ 1st order beam by the first transmission type diffraction grating 13p.
  • the zero-order beam which is transmitted light, goes straight in the z-axis direction and is irradiated on the surface of the band-shaped member 40.
  • the + 1st order beam and the ⁇ 1st order beam which are diffracted lights, are diffracted in the (+) direction and the ( ⁇ ) direction of the x-axis, and are irradiated on the surface of the band-shaped member 40.
  • the surface of the belt-like member 40 is irradiated with three laser beams T1 to T3 extending in the longitudinal direction of the belt-like member 40 at a predetermined interval in the width direction (x-axis direction) of the belt-like member 40. Will be.
  • the orthogonal light is diffracted and separated into three laser beams of the 0th order beam, the + 1st order beam, and the ⁇ 1st order beam by the second transmission diffraction grating 13q, and then reflected by the orthogonal light reflection mirror 13r.
  • the surface of the belt-shaped member 40 is irradiated. Therefore, the surface of the band-shaped member 40 is irradiated with three laser beams each extending in the width direction of the band-shaped member 40 at a predetermined interval in the longitudinal direction of the band-shaped member 40. As a result, the surface of the belt-shaped member 40 is irradiated with three lattice-shaped laser beams extending from the laser device 121 in the longitudinal direction and the width direction of the belt-shaped member 40.
  • the direction of the reflected light of the transmitted light reflected by the surface of the band-shaped member 40 is different from the direction of the reflected light of the orthogonal light.
  • the reflected light of the transmitted light is reflected by the first reflected light reflecting mirror 13m, and enters the imaging means 14 via the prism 13z.
  • the reflected light of the orthogonal light is reflected by the second reflected light reflecting mirror 13n and is incident on the imaging means 14 via the prism 13z.
  • the imaging unit 14 captures a reflected image of three lattice-like laser beams extending in the longitudinal direction and the width direction of the strip member 40 irradiated on the surface of the strip member 40. If a reflection mirror or a lens for adjusting the optical path is disposed between the transmission type diffraction gratings 13p and 13q and the band member 40, and between the band member 40 and the first and second reflection light reflection mirrors 13m and 13n. The reflected image can be taken more clearly.
  • the laser device 121 and the laser device 122 are alternately turned on, so that the reflected image of the laser beam from the region including one end in the width direction of the band-shaped member 40 and the region including the other end are used.
  • a reflected image of the laser beam is taken every measurement time.
  • the photographed reflected image becomes a bent laser line as shown in the upper right diagram of FIG. 6, a step 40 ⁇ / b> D exists on the surface of the belt-shaped member 40. That is, it can be seen that the displacement amount h (y) changes.
  • the position of the step 40 ⁇ / b> D indicates the position of the starting end 40 a of the belt-like member 40. If both the convex portion 41 and the concave portion 42 are the band-like members 40, the position of the step 40D indicates the position of the terminal end 40b. Since the displacement sensor 181 irradiates the surface of the belt-like member 40 with three lattice-like laser beams extending in the longitudinal direction and the width direction of the belt-like member 40, the photographed image of the imaging means 14 is shown in FIG.
  • a line pattern extending in the longitudinal direction of the belt-like member 40 and a line extending in the width direction are crossed.
  • the bent portion of the lattice pattern is the position of the step, and the bending amount is the displacement amount.
  • the operation of the displacement sensor 182 is the same as that of the displacement sensor 181.
  • the laser device 121 and the laser device 122 are alternately turned on, so that the reflected image of the laser beam from the region including one end in the width direction of the band-shaped member 40 and the region including the other end are used.
  • a reflected image of the laser beam is taken at every measurement time, and data of the taken reflected image is sent to the displacement amount measuring means 15.
  • the displacement amount measuring means 15 measures the displacement amount in the thickness direction of the belt-shaped member 40 from the photographed reflection image, and sends the measured data to the shape measuring means 25.
  • the displacement amount data sent from the displacement amount measuring unit 15 is connected in the longitudinal direction of the strip member 40, and the profile of the strip member 40 is measured over the entire width of the strip member 40.
  • belt-shaped member 40 can be measured correctly from the coordinates of the starting end 40a and the coordinates of the terminal end 40b.
  • the first step portion is the position of the starting end 40a, and the increase in the displacement amount at the first step portion corresponds to the thickness of the strip-like member 40.
  • the displacement amount further increases in the vicinity of the end 40b, A second step portion in which the displacement amount suddenly decreases at the position appears, and an increase in the displacement amount in the vicinity of the terminal end 40b corresponds to an overlapping portion in the joint portion 40c of the strip member 40, and the position of the second step portion is the position of the second step portion.
  • Terminal 40b Is a position. Therefore, from the graph showing the relationship between the output pulse number of the encoder and the displacement shown in FIG. 8B, the pulse number P S indicating the position coordinate of the start end 40a and the pulse number P E indicating the position coordinate of the end end 40b. And the joint amount J of the belt-like member 40 can be calculated.
  • A is a coefficient for converting the number of pulses into the drum position.
  • a threshold value K is set in advance with respect to the magnitude of the displacement amount, and when the displacement amount exceeds the threshold value K, the belt-like member 40 is folded or wrinkled abnormally. Can be determined. Therefore, the inspection of the joint amount of the belt-like member 40, the wrinkle abnormality, the step shift, the opening of the joint portion, and the like can be accurately performed.
  • the length measurement in the width direction of the belt-like member 40 can be performed without providing a moving mechanism.
  • decomposability of a longitudinal direction can be improved. That is, the shape in the width direction and the shape of the joint portion can be simultaneously measured with high resolution.
  • fine sampling is performed when the molding drum 21 rotates at a low speed, and rough sampling is performed when the molding drum 21 rotates at a high speed. Can be taken with high resolution. Therefore, the start end 40a and the end end 40b of the belt-like member 40 can be measured with high accuracy.
  • the use example of the shape measuring device of the present invention is not limited to this, For example, shape measurement and shape inspection of a belt-shaped member moved by a conveyor, such as length measurement of a belt-shaped rubber member such as a tread that is extruded from an extruder and transported after being cut into a regular shape.
  • the measurement object of the present invention is not limited to the belt-like member 40 such as a carcass ply, a sidewall, a belt, or a tread, but also to other belt-like members such as a film or other belt-like members such as a sheet. Applicable.
  • one curtain-like laser beam extending in the longitudinal direction of the belt-like member 40 is converted into the beam splitter 13b, the orthogonal light reflecting mirror 13r, and the first and second transmissive diffraction gratings 13p and 13q.
  • the displacement sensors 181 to 184 that divide and irradiate each of the three lattice-like laser beams extending in the longitudinal direction and the width direction of the belt-like member 40 have been described.
  • the beam splitter 13b and the orthogonal light reflecting mirror are described.
  • By omitting 13r it is also possible to produce a displacement sensor that separates and irradiates one laser beam into three laser beams extending in the longitudinal direction of the belt-shaped member 40.
  • the displacement sensor that irradiates the laser beam separated into three laser beams extending in the width direction of the belt-shaped member 40 even if the orthogonal light reflecting mirror 13r is omitted. Can also be produced.
  • the laser beam from the laser device 121 is separated into six laser beams using the beam splitter 13b and the transmissive diffraction gratings 13p and 13q, and the surface of the belt-shaped member 40 is irradiated with the laser beam.
  • the laser beam 12 ⁇ / b> Z including three laser elements (laser diodes) 12 a to 12 c may be used to irradiate the strip-shaped member 40 with six laser beams.
  • Laser light from the laser diodes 12a to 12c enters the beam splitter 13b through the collimator lens 13a, and is separated into transmitted light and orthogonal light by the beam splitter 13b.
  • the transmitted light is converted into laser light having a substantially uniform intensity distribution by the first Powell lens 13c and irradiated on the surface of the belt-shaped member 40.
  • the laser beams become three laser beams extending in the longitudinal direction of the belt-like member 40 as shown by the solid line in FIG.
  • the orthogonal light is converted by the second Powell lens 13d into a laser beam having a substantially uniform intensity distribution after the transmitted light and the orthogonal light having a Gaussian intensity distribution are reflected by the orthogonal light reflecting mirror 13r.
  • the surface of the belt-shaped member 40 is irradiated. This laser light becomes three laser lights extending in the width direction of the belt-like member 40 as shown by a one-dot chain line in FIG.
  • an image rotator 19 is provided between the beam splitter 13b and the second Powell lens 13d.
  • the image rotator 19 is also called a trapezoidal prism, and adjusts the irradiation position of the transmitted light by making the transmitted light (parallel light) that has passed through the beam splitter 13b incident, totally reflected, and emitted in the original incident direction. .
  • the optical system that guides the reflected light from the surface of the belt-like member 40 to the imaging means 14 is the same as that in the above-described embodiment, and a description thereof will be omitted.
  • the shape of the belt-shaped member can be easily and accurately measured with a simple configuration. Therefore, the shape of the tire structural member such as the length measurement of the belt-shaped member, the joint amount, and the three-dimensional shape measurement can be used. If applied to inspection, shape inspection can be performed efficiently and inspection accuracy can be improved.
  • Tire shape member shape measuring device 11 Laser displacement meter with variable area, 121-124 laser device, 131-134 optical element group, 13a collimator lens, 13b beam splitter, 13c, 13d Powell lens, 13r orthogonal light reflecting mirror, 13p, 13q transmissive diffraction grating, 13m, 13n reflected light reflecting mirror, 13z prism, 14 imaging means, 15 displacement measuring means, 15a storage means, 15b laser line extraction means, 15c interpolation means, 15d measurement means, 16 displacement meter control means, 181-184 displacement sensor, 21 molding drum, 22 drum rotating device, 23 encoder, 24 molding drum control device, 25 shape measuring means, 31 Conveyor, 32 Pressing roller, 40 Band-shaped member, 40a start end, 40b end.

Abstract

In order to provide a method for measuring the amounts of displacement at multiple positions including an end position of a band-shaped member without increasing the number of cameras and efficiently measuring the shape of the band-shaped member, and a device therefor, specifically disclosed is a band-shaped member shape measuring device which is provided with a laser unit (121) for applying a laser beam extending along the longitudinal direction of a band-shaped member (40) to the surface of the band-shaped member, an image capturing means (14) for capturing a reflected image of the laser beam, and a displacement amount measuring means (15) for measuring the amount of displacement of the band-shaped member (40) from the reflected image, and measures the surface shape of a band-shaped member on the basis of the amount of displacement of the band-shaped member (40) measured by the displacement amount measuring means (15). The amounts of displacement at multiple positions in the width direction of the band-shaped member (40) are measured by separating the applied laser beam into a transmitted beam and a diffracted beam by diffraction and applying multiple laser beams (T1-T3) apart from each other in the width direction of the band-shaped member to the band-shaped member (40).

Description

帯状部材の形状測定方法とその装置Method and apparatus for measuring shape of belt-shaped member
 本発明は、例えば、カーカスプライ等の帯状部材の長さやジョイント量などの形状を測定する帯状部材の形状測定方法とその装置に関する。 The present invention relates to a method and apparatus for measuring the shape of a belt-like member for measuring the shape of the belt-like member such as a carcass ply and the shape such as the joint amount.
 従来、帯状のタイヤ構成部材の長さを測定する装置としては、押出機から押し出され定尺状に切断されて搬送されるトレッド等の帯状ゴム部材の切断面間の隙間を順次計測し、隙間間の距離から帯状ゴム部材の長さを測定する帯状ゴム部材の測長装置が知られている(例えば、特許文献1)。
 この測長装置は、図10に示すように、連続して押し出される帯状ゴム部材70を定尺状に切断するカッター71の下流側で、かつ、切断された定尺状の帯状ゴム部材70Lの上方に変位センサー72を設置し、切断された帯状ゴム部材70Lの切断傾斜角度方向からレーザー光を照射するとともに、帯状ゴム部材70Lの表面で反射されたレーザー光を変位センサー72の検出部である図示しない光電センサーで検出するもので、反射光の強度が帯状ゴム部材70Lの隙間73を照射したときに少なくなることを利用して隙間73の位置を順次検出する。そして、隙間73の位置を検出する毎に、検出された隙間73間の距離を、帯状ゴム部材70,70Lを搬送するコンベヤ74の回転軸74Jに接続されたロータリーエンコーダー75の出力を用いて算出し、定尺状に切断された帯状ゴム部材70Lの長さを測定する。
Conventionally, as an apparatus for measuring the length of a belt-shaped tire component member, the gap between the cut surfaces of a belt-shaped rubber member such as a tread that is extruded from an extruder, cut into a regular shape, and conveyed is sequentially measured. A length measuring device for a belt-like rubber member that measures the length of the belt-like rubber member from a distance between them is known (for example, Patent Document 1).
As shown in FIG. 10, the length measuring device is provided on the downstream side of a cutter 71 that cuts a continuously-extruded belt-like rubber member 70 into a regular shape and of the cut regular rubber-like rubber member 70L. The displacement sensor 72 is installed above, and the laser beam is irradiated from the cutting inclination angle direction of the cut belt-shaped rubber member 70L, and the laser beam reflected by the surface of the band-shaped rubber member 70L is a detection unit of the displacement sensor 72. This is detected by a photoelectric sensor (not shown), and the position of the gap 73 is sequentially detected by utilizing the fact that the intensity of reflected light decreases when the gap 73 of the belt-like rubber member 70L is irradiated. Each time the position of the gap 73 is detected, the detected distance between the gaps 73 is calculated using the output of the rotary encoder 75 connected to the rotary shaft 74J of the conveyor 74 that conveys the belt- like rubber members 70 and 70L. Then, the length of the band-shaped rubber member 70L cut into a regular shape is measured.
 ところで、前記帯状ゴム部材の測長装置では、変位センサー72として、照射領域が所定のスポット径を有する一次元レーザーセンサーを用いているので、帯状ゴム部材70Lの幅方向の任意の位置での測長ができなかった。
 そこで、この問題を解決するため、本出願人は、変位センサーとして、二次元変位センサーを用いた帯状部材の測長装置を提案している。(例えば、特許文献2参照)。
 この測長装置は、具体的には、図11(a),(b)に示すように、ライン状のレーザー光を照射するレーザー光源81aとCCDカメラを備えタイヤ構成部材80表面で反射されたレーザー光の受光位置から帯状のタイヤ構成部材80の変位量を計測する変位量計測手段81bとを備えた二次元変位センサー81により、所定の速度で回転する成型ドラム82に貼り付けられたタイヤ構成部材80に、タイヤ構成部材80の長手方向に対して所定の角度傾斜したラインビームを照射しながら、タイヤ構成部材80の照射部からの反射光を受光してタイヤ構成部材80の始端80a及び終端(図示せず)の位置を計測する。
By the way, in the length measuring device for the belt-like rubber member, since the one-dimensional laser sensor whose irradiation area has a predetermined spot diameter is used as the displacement sensor 72, the measurement at an arbitrary position in the width direction of the belt-like rubber member 70L. I couldn't be long.
Therefore, in order to solve this problem, the present applicant has proposed a belt-shaped member length measuring device using a two-dimensional displacement sensor as the displacement sensor. (For example, refer to Patent Document 2).
Specifically, as shown in FIGS. 11A and 11B, the length measuring device includes a laser light source 81a that irradiates a line-shaped laser beam and a CCD camera, and is reflected on the surface of the tire constituent member 80. A tire configuration that is affixed to a molding drum 82 that rotates at a predetermined speed by a two-dimensional displacement sensor 81 that includes a displacement amount measuring unit 81b that measures a displacement amount of a belt-shaped tire component member 80 from a laser light receiving position. While irradiating the member 80 with a line beam inclined at a predetermined angle with respect to the longitudinal direction of the tire constituent member 80, the reflected light from the irradiation part of the tire constituent member 80 is received and the starting end 80a and the terminal end of the tire constituent member 80 are received. The position of (not shown) is measured.
 具体的には、二次元変位センサー81は、レーザー光の照射部にタイヤ構成部材80の段差部分(始端終端)が存在すると、反射光の方向が変化するので、この段差の位置を検出できる。
 このとき、成型ドラム82にエンコーダー83を取り付けるとともに、制御手段84を設けて、成型ドラム82が所定角度だけ回転する毎に二次元変位センサー81による検出結果をサンプリングすることにより、タイヤ構成部材80の段差部分を繰り返し検出することで、タイヤ構成部材80の段差部分の幅方向の位置情報を得ることができる。
Specifically, the two-dimensional displacement sensor 81 can detect the position of the step because the direction of the reflected light changes when the step portion (start end) of the tire constituent member 80 exists in the laser light irradiation portion.
At this time, the encoder 83 is attached to the molding drum 82 and the control means 84 is provided, and the detection result of the two-dimensional displacement sensor 81 is sampled every time the molding drum 82 rotates by a predetermined angle, thereby By repeatedly detecting the step portion, position information in the width direction of the step portion of the tire constituent member 80 can be obtained.
特開2003-28630号公報JP 2003-28630 A WO 2006/019070 A1WO 2006/019070 A1
 ところで、前記特許文献2では、二次元変位センサーを2台用いているが、タイヤ構成部材80の幅が広い場合に始端及び終端の位置を全幅に亘って計測するためには、傾斜角を大きくとる必要がある。しかし、傾斜角を大きくすると、計測点間の間隔が広くなるため、測長の精度が低下してしまうといった問題点が発生する。
 また、計測点の数を増やすためには二次元変位センサーの台数を増やす必要があるが、前記従来の測長装置の二次元変位センサーは、1台で1点の計測となるため、例えば、4点計測を行うためには、二次元変位センサーが4台必要となる。しかしながら、成型ドラム82の幅方向に4台の二次元変位センサーを取付けることは、スペースの関係で難しいだけでなく、二次元変位センサーの数を増やすことは、高価なカメラを増設することになり、装置が高額になってしまうといった問題点があった。
 また、前記二次元変位センサーでは、レーザーライン光と平行な測定対象物は厚みの影となるため計測精度が低下することから、幅の測長と継ぎ目部位の形状とを同時に計測することは困難であった。
 そこで、少ない台数のカメラで複数の計測点を測定することができるとともに、幅の測長と継ぎ目部位の形状とを同時に計測することのできる小型で安価な帯状部材の形状測定装置が求められていた。
By the way, in Patent Document 2, two two-dimensional displacement sensors are used, but in order to measure the positions of the start end and the end end over the entire width when the width of the tire constituent member 80 is wide, the inclination angle is increased. It is necessary to take. However, when the inclination angle is increased, the interval between the measurement points becomes wider, which causes a problem that the measurement accuracy is lowered.
Further, in order to increase the number of measurement points, it is necessary to increase the number of two-dimensional displacement sensors. However, since the two-dimensional displacement sensor of the conventional length measuring device can measure one point with one unit, for example, In order to perform four-point measurement, four two-dimensional displacement sensors are required. However, it is not only difficult to attach four two-dimensional displacement sensors in the width direction of the molding drum 82 due to space requirements, but increasing the number of two-dimensional displacement sensors increases the number of expensive cameras. There is a problem that the device becomes expensive.
In the two-dimensional displacement sensor, since the measurement object parallel to the laser line light becomes a shadow of the thickness, the measurement accuracy is lowered, so it is difficult to measure the width measurement and the shape of the joint portion at the same time. Met.
Therefore, there is a need for a small and inexpensive strip-shaped member shape measuring device that can measure a plurality of measurement points with a small number of cameras, and simultaneously measure the length of the width and the shape of the joint portion. It was.
 本発明は、従来の問題点に鑑みてなされたもので、カメラの台数を増やすことなく、帯状部材の端部位置などの複数箇所の変位量を計測して、帯状部材の形状を効率良く測定する方法とその装置を提供することを目的とする。 The present invention has been made in view of conventional problems, and measures the amount of displacement at a plurality of locations, such as the end positions of the belt-shaped member, without increasing the number of cameras, and efficiently measures the shape of the belt-shaped member. It is an object to provide a method and an apparatus therefor.
 本願の請求項1に記載の発明は、帯状部材を、帯状部材の表面に帯状部材の長手方向に沿って延長するレーザー光を照射するレーザー装置と前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段とに対して、帯状部材の長手方向に相対的に移動させながら前記レーザー光の反射像を撮影し、前記撮影された反射像から前記帯状部材の表面の変位量を計測し、前記計測された変位量に基づいて、前記帯状部材の表面形状を測定する帯状部材の形状測定方法において、前記レーザー装置の照射するレーザー光を、透過型回折格子を用いて透過光と回折光とに回折分離して、前記帯状部材の表面に、前記帯状部材の幅方向に互いに離隔した前記透過光と前記回折光とから成る複数本のレーザー光を照射し、前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量を計測することを特徴とする。
 このように、レーザー装置からのレーザー光を複数本のレーザー光(透過光と回折光)に分離して帯状部材に照射してその反射像を撮影するようにしたので、1台のレーザー装置と1台の撮影装置とで帯状部材の幅方向の複数の位置における変位量を同時に計測することができる。したがって、計測の分解能を向上させることができるので、帯状部材の表面形状を精度よく測定することができる。
The invention according to claim 1 of the present application is directed to a laser device that irradiates the surface of the belt-shaped member with laser light extending along the longitudinal direction of the belt-shaped member, and reflected light from the belt-shaped member of the laser beam. The reflected image of the laser beam is photographed while moving relatively in the longitudinal direction of the belt-shaped member with respect to the imaging means for receiving and photographing the reflected image of the laser beam, and the strip-shaped image is taken from the photographed reflected image. In a method for measuring the shape of a band-shaped member, which measures the amount of displacement of the surface of the member and measures the surface shape of the band-shaped member based on the measured amount of displacement, the laser beam emitted by the laser device is transmitted diffraction Diffracted and separated into transmitted light and diffracted light using a grating and irradiating the surface of the strip member with a plurality of laser beams composed of the transmitted light and the diffracted light separated from each other in the width direction of the strip member , Characterized by measuring the displacement of the plurality of positions in the width direction of the belt-shaped member and a reflected image of the diffracted light and the reflected image of the transmitted light.
In this way, the laser beam from the laser device is separated into a plurality of laser beams (transmitted light and diffracted light) and irradiated on the belt-shaped member to capture the reflected image. The displacement amount at a plurality of positions in the width direction of the belt-like member can be simultaneously measured with a single photographing apparatus. Therefore, since the measurement resolution can be improved, the surface shape of the belt-like member can be measured with high accuracy.
 請求項2に記載の発明は、帯状部材の表面に帯状部材の長手方向に沿って延長するレーザー光を照射するレーザー装置と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記反射像から前記帯状部材の変位量を計測する変位量計測手段と、前記変位量計測手段で計測された前記帯状部材の変位量に基づいて、前記帯状部材の表面形状を測定する形状測定手段と、前記帯状部材を前記レーザー装置及び撮像手段に対して前記帯状部材の長手方向に相対的に移動させる移動手段とを備えた帯状部材の形状測定装置であって、前記レーザー装置の照射するレーザー光を透過光と回折光とに回折分離して、前記帯状部材の長手方向に沿って延長する、帯状部材の幅方向に互いに離隔した前記透過光と前記回折光とから成る複数のレーザー光を出射する透過型回折格子を備え、前記変位量計測手段が、前記撮像手段で撮影された前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量を計測することを特徴とする。
 これにより、1台のレーザー装置と1台の撮影装置とで帯状部材の幅方向の複数の位置における変位量を同時に計測することのできる帯状部材の形状測定装置を提供することができるので、計測の分解能を向上させることができ、帯状部材の表面形状を精度よく測定することができる。
According to a second aspect of the present invention, there is provided a laser device that irradiates a surface of a belt-shaped member with a laser beam extending along a longitudinal direction of the belt-shaped member, and a laser beam that receives reflected light from the belt-shaped member. Based on an imaging means for capturing a reflected image of light, a displacement measuring means for measuring a displacement amount of the belt-like member from the reflected image, and a displacement amount of the belt-like member measured by the displacement amount measuring means, A shape measuring device for a belt-like member comprising shape measuring means for measuring the surface shape of the belt-like member, and moving means for moving the belt-like member relative to the laser device and the imaging means in the longitudinal direction of the belt-like member. The laser beam emitted from the laser device is diffracted and separated into transmitted light and diffracted light, and extends along the longitudinal direction of the strip member, and is separated from each other in the width direction of the strip member. A transmission type diffraction grating that emits a plurality of laser beams composed of light and the diffracted light, and the displacement measuring means includes a reflected image of the transmitted light and a reflected image of the diffracted light captured by the imaging means. The displacement amounts at a plurality of locations in the width direction of the belt-like member are measured.
Accordingly, it is possible to provide a belt-like member shape measuring device capable of simultaneously measuring displacement amounts at a plurality of positions in the width direction of the belt-like member with one laser device and one photographing device. Resolution can be improved, and the surface shape of the belt-like member can be measured with high accuracy.
 請求項3に記載の発明は、請求項2に記載の帯状部材の形状測定装置において、前記レーザー装置と前記透過型回折格子との間に配置されて、前記レーザー装置からのレーザー光を平行光線に変換するコリメータレンズと、前記透過光の反射光と前記回折光の反射光とをそれぞれ反射し、これらの反射光を前記撮像手段にそれぞれ合焦させるミラーとを更に備えたことを特徴とする。
 これにより、透過型回折格子から透過光と回折光とを確実に分離回折して出射できるとともに、帯状部材からの反射光を撮像手段に確実に結像させることができるので、帯状部材の表面形状を更に精度よく測定することができる。
According to a third aspect of the present invention, in the belt-shaped member shape measuring apparatus according to the second aspect of the present invention, the laser beam from the laser apparatus is parallel light rays, which is disposed between the laser apparatus and the transmission diffraction grating. And a collimator lens that converts the reflected light of the transmitted light and the reflected light of the diffracted light, respectively, and a mirror that focuses the reflected light on the imaging means. .
Thereby, the transmitted light and the diffracted light can be reliably separated and diffracted from the transmissive diffraction grating, and the reflected light from the belt-shaped member can be reliably imaged on the imaging means. Can be measured with higher accuracy.
 請求項4に記載の発明は、請求項2または請求項3に記載の帯状部材の形状測定装置において、前記レーザー装置と前記透過型回折格子と前記変位量計測手段とを有し、前記帯状部材の幅方向に互いに離隔して設置された第1及び第2の変位量計測装置と、前記第1の変位量計測装置のレーザー装置と前記第2の変位量計測装置のレーザー装置とを交互に点灯させる照射光制御手段とを備えたことを特徴とする。
 これにより、帯状部材の幅方向の異なる領域において、幅方向の複数箇所の変位量を交互に計測することができるので、帯状部材の形状を幅方向の広い範囲に亘って正確に計測することができる。
 また、2台のレーザー装置からのレーザー光の干渉を避けることができるので、帯状部材の表面形状を精度よく測定することができる。
 なお、幅方向の2つの領域幅を広く取ったり、透過型回折格子などの光学部品の配置を容易にするためには、第1の変位量計測装置と第2の変位量計測装置とを、撮像手段の両側にそれぞれ配置することが好ましい。
According to a fourth aspect of the present invention, in the belt-shaped member shape measuring apparatus according to the second or third aspect, the belt-shaped member includes the laser device, the transmission diffraction grating, and the displacement measuring unit. The first and second displacement measuring devices installed separately from each other in the width direction, the laser device of the first displacement measuring device and the laser device of the second displacement measuring device alternately An illumination light control means for lighting is provided.
As a result, the displacement amount at a plurality of positions in the width direction can be measured alternately in different regions in the width direction of the band-shaped member, so that the shape of the band-shaped member can be accurately measured over a wide range in the width direction. it can.
Moreover, since the interference of the laser beams from the two laser devices can be avoided, the surface shape of the belt-shaped member can be measured with high accuracy.
In order to increase the width of the two regions in the width direction or to facilitate the arrangement of optical components such as a transmissive diffraction grating, the first displacement amount measuring device and the second displacement amount measuring device are: It is preferable to dispose each on both sides of the imaging means.
 請求項5に記載の発明は、帯状部材の表面に帯状部材の長手方向もしくは幅方向に沿って延長するレーザー光を照射するレーザー装置と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記反射像から前記帯状部材の変位量を計測する変位量計測手段と、前記変位量計測手段で計測された前記帯状部材の変位量に基づいて、前記帯状部材の表面形状を測定する形状測定手段と、前記帯状部材を前記レーザー装置及び撮像手段に対して前記帯状部材の長手方向に相対的に移動させる移動手段とを備えた帯状部材の形状測定装置であって、前記レーザー装置からのレーザー光を平行光線に変換するコリメータレンズと、前記コリメータレンズから出射されたレーザー光の一部を通過させ、残りのレーザー光を反射させて入射方向とは直交する方向に出射するビームスプリッターと、前記ビームスプリッターを通過したレーザー光を透過光と回折光とに回折分離する第1の透過型回折格子と、前記ビームスプリッターで反射されたレーザー光を透過光と回折光とに回折分離する第2の透過型回折格子と、前記第2の透過型回折格子から出射された透過光と回折光とを前記帯状部材の方向に反射するミラーと、前記透過光の反射光と前記回折光の反射光とをそれぞれ反射し、これらの反射光を前記撮像手段にそれぞれ合焦させるミラーとを備え、前記変位量計測手段は、前記撮像手段で撮影された前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量と長手方向の複数箇所の変位量とを計測することを特徴とするものである。
 これにより、1台のレーザー装置と1台の撮像手段で、帯状部材の幅方向の複数の位置における変位量と長手方向の複数の位置における変位量とを同時に計測できるので、幅の測長と継ぎ目部位の形状とを同時に計測することができる。したがって、帯状部材の表面形状を精度よく測定することができる。
According to a fifth aspect of the present invention, there is provided a laser device that irradiates the surface of the belt-shaped member with laser light extending along a longitudinal direction or a width direction of the belt-shaped member, and receives reflected light from the belt-shaped member of the laser light. Imaging means for capturing a reflected image of the laser beam, displacement amount measuring means for measuring a displacement amount of the belt-like member from the reflection image, and based on the displacement amount of the belt-like member measured by the displacement amount measuring means. A strip-shaped member comprising: a shape measuring unit that measures a surface shape of the strip-shaped member; and a moving unit that moves the strip-shaped member relative to the laser device and the imaging unit in the longitudinal direction of the strip-shaped member. A shape measuring device, a collimator lens that converts the laser light from the laser device into parallel rays, and a part of the laser light emitted from the collimator lens, A beam splitter that reflects the laser beam to be emitted in a direction perpendicular to the incident direction, a first transmission diffraction grating that diffracts and separates the laser beam that has passed through the beam splitter into transmitted light and diffracted light, A second transmissive diffraction grating that diffracts and separates the laser light reflected by the beam splitter into transmitted light and diffracted light, and the transmitted light and diffracted light emitted from the second transmissive diffraction grating are band-shaped. A mirror that reflects in the direction of the member, and a mirror that reflects the reflected light of the transmitted light and the reflected light of the diffracted light, and focuses the reflected light on the imaging means, respectively, and the displacement measurement The means measures a displacement amount at a plurality of locations in the width direction and a displacement amount at a plurality of locations in the longitudinal direction of the belt-shaped member from the reflected image of the transmitted light and the reflected image of the diffracted light photographed by the imaging means. And it is characterized in and.
Thereby, since the displacement amount at a plurality of positions in the width direction of the belt-shaped member and the displacement amount at a plurality of positions in the longitudinal direction can be simultaneously measured with one laser device and one imaging means, The shape of the joint portion can be measured simultaneously. Therefore, the surface shape of the belt-like member can be measured with high accuracy.
 なお、複数個のレーザー素子を備えたレーザー装置を用いても、1台の撮影装置で帯状部材の幅方向の複数の位置における変位量を同時に計測することが可能である。この場合には、レーザー装置を複数個のレーザー素子を備えたレーザー装置とするとともに、前記各レーザー光をそれぞれ平行光線に変換するコリメータレンズと、前記コリメータレンズから出射されたレーザー光の一部を通過させ、残りのレーザー光を反射させて入射方向とは直交する方向に出射するビームスプリッターと、前記ビームスプリッターで反射されたレーザー光を前記帯状部材の方向に反射するミラーとを設け、変位量計測手段により、前記撮像手段で撮影された前記ビームスプリッターを通過したレーザー光の反射像と前記ビームスプリッターで反射されたレーザー光の反射像とから前記帯状部材の幅方向の複数箇所の変位量と長手方向の複数箇所の変位量とを計測するようにすればよい。 Note that even when a laser apparatus including a plurality of laser elements is used, it is possible to simultaneously measure displacement amounts at a plurality of positions in the width direction of the belt-shaped member with a single photographing apparatus. In this case, the laser device is a laser device including a plurality of laser elements, a collimator lens that converts each laser beam into parallel rays, and a part of the laser beam emitted from the collimator lens. A beam splitter that passes and reflects the remaining laser light and emits it in a direction perpendicular to the incident direction, and a mirror that reflects the laser light reflected by the beam splitter in the direction of the belt-shaped member are provided, and the displacement amount Displacement amounts at a plurality of locations in the width direction of the belt-shaped member from the reflected image of the laser light that has passed through the beam splitter photographed by the imaging means and the reflected image of the laser light reflected by the beam splitter by the measuring means What is necessary is just to measure the displacement amount of several places of a longitudinal direction.
 請求項6に記載の発明は、請求項2~請求項5のいずれかに記載の帯状部材の形状測定装置において、前記撮像手段の撮影のタイミングを制御する撮影制御手段を備え、撮影制御手段が、前記帯状部材の前記レーザー装置及び撮像手段に対する移動速度の加減速時の撮影間隔を移動速度が一定のときの撮影間隔よりも短くなるように前記撮像手段を制御することを特徴とする。
 一般に、長尺状の帯状部材をドラムに貼り付けるときには、ドラムの回転速度を徐々に上げて高速回転で一定時間回転させ、巻き終わりが近づくと減速して停止するようにしている。すなわち、帯状部材の巻き始めと巻き終わりとでドラムは低速回転する。
 このような場合、撮像手段の撮影のタイミングを本発明のように制御すれば、帯状部材の巻き始めと巻き終わりを細かくサンプリングできるので、帯状部材の始端と終端の位置とを精度よく計測することができる。また、高い測定精度を必要としない定速回転時には、粗いサンプリングとなるので、演算処理時間を短くでき、装置の負担を軽減できる。
According to a sixth aspect of the present invention, in the belt-shaped member shape measuring apparatus according to any one of the second to fifth aspects, the photographing control means includes a photographing control means for controlling a photographing timing of the imaging means. The imaging means is controlled so that the imaging interval at the time of acceleration / deceleration of the moving speed of the belt-like member with respect to the laser device and the imaging means is shorter than the imaging interval when the moving speed is constant.
In general, when a long strip member is attached to a drum, the rotational speed of the drum is gradually increased and rotated at a high speed for a certain period of time, and when the end of winding is approached, it is decelerated and stopped. That is, the drum rotates at a low speed at the start and end of winding of the belt-shaped member.
In such a case, if the shooting timing of the imaging means is controlled as in the present invention, the winding start and end of winding of the strip member can be finely sampled, and therefore the start and end positions of the strip member can be accurately measured. Can do. Further, during constant speed rotation that does not require high measurement accuracy, rough sampling is performed, so that the calculation processing time can be shortened and the burden on the apparatus can be reduced.
 なお、被検体の表面にライン状のレーザー光を照射するレーザー装置と、前記レーザー光の前記被検体からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記レーザー装置からのレーザー光を平行光線に変換して出射するコリメータレンズと、前記コリメータレンズからのレーザー光を透過光と回折光とに回折分離する透過型回折格子と、前記撮像手段で撮影された複数本のレーザー光の反射像から、前記被検体の複数箇所の変位量を計測する変位量計測手段とにより、帯状部材の形状測定装置等に好適に用いられる、1台のレーザー装置と1台の撮影装置とを用いて被検体の複数の位置における変位量を同時に計測できる変位センサーを構成することができる。 Note that a laser device that irradiates a surface of a subject with a line-shaped laser beam, an imaging unit that receives a reflected light of the laser beam from the subject and photographs a reflected image of the laser beam, and the laser device A collimator lens that converts the laser beam from the laser beam into a parallel beam and emits it, a transmissive diffraction grating that diffracts and separates the laser beam from the collimator lens into a transmitted beam and a diffracted beam, and a plurality of images taken by the imaging means One laser device and one imaging device that are preferably used in a shape measuring device for a belt-like member by a displacement amount measuring means for measuring a displacement amount at a plurality of locations of the subject from a reflected image of the laser beam A displacement sensor that can simultaneously measure the amount of displacement at a plurality of positions of the subject can be configured using the apparatus.
 また、複数のレーザー素子を有し被検体の表面に複数のライン状のレーザー光を照射するレーザー装置と、前記レーザー光の前記被検体からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記撮像手段で撮影された複数本のレーザー光の反射像から、前記被検体の複数箇所の変位量をそれぞれ計測する変位量計測手段とにより、帯状部材の形状測定装置等に好適に用いられる、1台の撮影装置で被検体の複数の位置における変位量を同時に計測できる変位センサーを構成することができる。 A laser device having a plurality of laser elements and irradiating the surface of the subject with a plurality of line-shaped laser beams; and a reflected image of the laser beam by receiving the reflected light of the laser beam from the subject. An apparatus for measuring the shape of a belt-shaped member, etc., by imaging means for imaging and displacement amount measuring means for measuring displacement amounts at a plurality of locations of the subject from reflection images of a plurality of laser beams photographed by the imaging means It is possible to configure a displacement sensor that can be used for the same, and that can simultaneously measure the amount of displacement at a plurality of positions of the subject with a single imaging apparatus.
 なお、前記発明の概要は、本発明の必要な全ての特徴を列挙したものではなく、これらの特徴群のサブコンビネーションもまた、発明となり得る。 It should be noted that the summary of the invention does not list all necessary features of the present invention, and sub-combinations of these feature groups can also be the invention.
本発明の実施の形態に係るタイヤ構成部材の形状測定装置の概要を示す図である。It is a figure which shows the outline | summary of the shape measuring apparatus of the tire structural member which concerns on embodiment of this invention. 本実施の形態に係る領域可変対応型レーザー変位計の概要を示す斜視図である。It is a perspective view which shows the outline | summary of the area | region variable type | mold laser displacement meter which concerns on this Embodiment. 領域可変対応型レーザー変位計の使用方法を説明するための図である。It is a figure for demonstrating the usage method of the area | region variable correspondence type laser displacement meter. 成型ドラムに貼り付けられた帯状のタイヤ構成部材と領域可変対応型レーザー変位計との位置関係を示す図である。It is a figure which shows the positional relationship of the strip | belt-shaped tire structural member affixed on the molding drum, and the area | region variable corresponding | compatible laser displacement meter. 成型ドラムの回転速度の時間変化を示すタイムチャートと、撮影のタイミングであるサンプリングの方法を示す図である。It is a figure which shows the time chart which shows the time change of the rotational speed of a shaping | molding drum, and the sampling method which is the timing of imaging | photography. 二次元変位センサーを用いた端部測定方法を示す図である。It is a figure which shows the edge part measuring method using a two-dimensional displacement sensor. 本実施の形態に係る変位量の計測方法を示す図である。It is a figure which shows the measuring method of the displacement amount which concerns on this Embodiment. 変位量の計測方法の一例を示す図である。It is a figure which shows an example of the measuring method of displacement amount. 本発明による変位センサーの他の構成を示す図である。It is a figure which shows the other structure of the displacement sensor by this invention. 従来の一次元変位センサーを用いた端部測定方法を示す図である。It is a figure which shows the edge part measuring method using the conventional one-dimensional displacement sensor. 従来の二次元変位センサーを用いた端部測定方法を示す図である。It is a figure which shows the edge part measuring method using the conventional two-dimensional displacement sensor.
 以下、実施の形態を通じて本発明を詳説するが、以下の実施の形態は特許請求の範囲に係る発明を限定するものでなく、また、実施の形態の中で説明される特徴の組み合わせの全てが発明の解決手段に必須であるとは限らない。 Hereinafter, the present invention will be described in detail through embodiments, but the following embodiments do not limit the invention according to the claims, and all combinations of features described in the embodiments are included. It is not necessarily essential for the solution of the invention.
 図1は、本実施の形態に係るタイヤ構成部材の形状測定装置(以下、形状測定装置という)10の概要を示す図、図2は、領域可変対応型レーザー変位計11の概要を示す斜視図である。
 各図において、11は領域可変対応型レーザー変位計、16は変位計制御手段、21は成型ドラム、22はドラム回転装置、23はエンコーダー、24は成型ドラム制御装置、25は形状測定手段である。
 なお、成型ドラム21、ドラム回転装置22、及び、エンコーダー23は、カーカスプライ、ベルト、トレッド等の帯状のタイヤ構成部材を成型ドラム21の周面に順に貼付けながら積層して生タイヤに成型する成型機の構成要素である。
FIG. 1 is a diagram showing an outline of a tire component shape measuring apparatus (hereinafter referred to as a shape measuring apparatus) 10 according to the present embodiment, and FIG. 2 is a perspective view showing an outline of a variable region laser displacement meter 11. It is.
In each figure, 11 is a variable displacement laser displacement meter, 16 is a displacement meter control means, 21 is a forming drum, 22 is a drum rotating device, 23 is an encoder, 24 is a forming drum control device, and 25 is a shape measuring means. .
The molding drum 21, the drum rotating device 22, and the encoder 23 are formed by laminating a belt-shaped tire constituent member such as a carcass ply, a belt, and a tread on the peripheral surface of the molding drum 21 in order and molding the raw tire. It is a component of the machine.
 領域可変対応型レーザー変位計11は、図2(a),(b)に示すように、4台のレーザー装置121~124と、4つの光学素子群131~134と、1つの撮像手段14と、変位量計測手段15とを備える。
 レーザー装置12(121~124)は、測定対象物である帯状のタイヤ構成部材(以下、帯状部材という)40の表面に、帯状部材40の長手方向と平行な方向に延長するラインビームをそれぞれ照射する。本例では、4台のレーザー装置121~124と4つの光学素子群131~134とを、帯状部材40の幅方向に互いに間隔を隔てて配置するとともに、4台のレーザー装置121~124とのうちの2台ずつを交互に点灯させて帯状部材40の表面形状を測定するようにしている。
 光学素子群131は、コリメータレンズ13aと、ビームスプリッター13bと、第1及び第2のパウエルレンズ13c,13dと、直交光反射ミラー13rと、第1及び第2の透過型回折格子13p,13qと、第1及び第2の反射光反射ミラー13m,13nと、プリズム13zとを備える。
 光学素子群132,133,134も光学素子群131と同一構成である。なお、プリズム13zは、光学素子群131~134で共用する。
As shown in FIGS. 2A and 2B, the variable region laser displacement meter 11 includes four laser devices 121 to 124, four optical element groups 131 to 134, one imaging unit 14, and the like. The displacement amount measuring means 15 is provided.
The laser device 12 (121 to 124) irradiates the surface of a belt-shaped tire constituent member (hereinafter referred to as a belt-shaped member) 40, which is an object to be measured, with a line beam extending in a direction parallel to the longitudinal direction of the belt-shaped member 40. To do. In this example, four laser devices 121 to 124 and four optical element groups 131 to 134 are arranged at a distance from each other in the width direction of the belt-shaped member 40, and the four laser devices 121 to 124 are connected to each other. Two of them are turned on alternately to measure the surface shape of the belt-like member 40.
The optical element group 131 includes a collimator lens 13a, a beam splitter 13b, first and second Powell lenses 13c and 13d, an orthogonal light reflecting mirror 13r, and first and second transmission diffraction gratings 13p and 13q. , First and second reflected light reflecting mirrors 13m and 13n, and a prism 13z.
The optical element groups 132, 133, and 134 also have the same configuration as the optical element group 131. The prism 13z is shared by the optical element groups 131 to 134.
 光学素子群131~134の構成要素について説明する。
 コリメータレンズ13aは、レーザー装置12の照射するレーザー光の焦点に配置されて、図示しないレーザー素子からのレーザー光を平行光線に変換する。
 ビームスプリッター13bは、内部反射面を有し、コリメータレンズ13aから出射されるレーザー光を透過光と内部反射面で反射されて透過光と直交する方向に出射する直交光とに分離する。
 第1及び第2のパウエルレンズ13c,13dは、ビームスプリッター13bで分離された透過光の光路と直交光の光路とにそれぞれ配置されて、ガウス分布型の強度分布を有する透過光と直交光とをほぼ均一な強度分布を有するレーザー光に変換する。
The components of the optical element groups 131 to 134 will be described.
The collimator lens 13a is disposed at the focal point of the laser beam irradiated by the laser device 12, and converts the laser beam from a laser element (not shown) into a parallel beam.
The beam splitter 13b has an internal reflection surface, and separates the laser light emitted from the collimator lens 13a into transmitted light and orthogonal light reflected by the internal reflection surface and emitted in a direction orthogonal to the transmitted light.
The first and second Powell lenses 13c and 13d are respectively disposed on the optical path of the transmitted light and the optical path of the orthogonal light separated by the beam splitter 13b, and transmit the transmitted light and the orthogonal light having a Gaussian intensity distribution. Is converted into laser light having a substantially uniform intensity distribution.
 第1の透過型回折格子13pは、第1のパウエルレンズ13cからのレーザー光(透過光)を、0次ビーム、+1次ビーム、及び、-1次ビームの3本のレーザー光に回折分離して出射する。一方、第2の透過型回折格子13qは、第2のパウエルレンズ13dからのレーザー光(直交光)を、0次ビーム、+1次ビーム、及び、-1次ビームの3本のレーザー光に回折分離して出射する。
 第1の透過型回折格子13pで分離回折された3本のレーザー光(透過光)は帯状部材40の表面に直接照射される。これら3本の透過光は、いずれも、図2(b)のT1~T3に示すような、帯状部材40の長手方向に延長する方向にカーテン状に広がるライン状のレーザー光である。
 直交光反射ミラー13rは、第2の透過型回折格子13pで分離回折された3本のレーザー光(直交光)が帯状部材40の表面に照射されるように、前記3本の直交光を反射する。これら、3本の直交光は、いずれも、図2(b)のR1~R3に示すような、帯状部材40の幅方向に延長する方向にカーテン状に広がるライン状のレーザー光である。
The first transmission type diffraction grating 13p diffracts and separates the laser beam (transmitted light) from the first Powell lens 13c into three laser beams of a 0th order beam, a + 1st order beam, and a −1st order beam. And exit. On the other hand, the second transmission type diffraction grating 13q diffracts the laser beam (orthogonal beam) from the second Powell lens 13d into three laser beams of the 0th order beam, the + 1st order beam, and the −1st order beam. Separated and emitted.
The three laser beams (transmitted light) separated and diffracted by the first transmission type diffraction grating 13p are directly applied to the surface of the band-shaped member 40. These three transmitted lights are all line-shaped laser light that spreads in a curtain shape in the direction extending in the longitudinal direction of the belt-like member 40, as indicated by T1 to T3 in FIG.
The orthogonal light reflecting mirror 13r reflects the three orthogonal lights so that the three laser lights (orthogonal lights) separated and diffracted by the second transmission type diffraction grating 13p are irradiated on the surface of the belt-shaped member 40. To do. These three orthogonal lights are all line-shaped laser light that spreads in a curtain shape in the direction extending in the width direction of the belt-like member 40, as indicated by R1 to R3 in FIG.
 第1の反射光反射ミラー13mは、帯状部材40の表面で反射された3本の透過光の反射光をそれぞれ反射し、プリズム13zを介して撮像手段14に入射させる。第2の反射光反射ミラー13nは、帯状部材40の表面で反射された3本の直交光の反射光をそれぞれ反射し、プリズム13zを介して、撮像手段14に入射させる。
 撮像手段14は、受光レンズ14aとマトリックス状に配列されたCCD素子14bとを備え、後述する基準パルス信号に同期して、プリズム13zから入射した帯状部材40表面の照射部の画像である反射像を撮影する。
 変位量計測手段15は、反射像中の長手方向に延長する3本のレーザーラインの変位量を撮影時刻毎に計測するとともに、各撮影時刻に撮影された帯状部材40の幅方向に延長する3本のレーザーラインの変位量を計測する。
 変位量計測手段15の詳細については、変位計制御手段16の説明の後に説明する。
The first reflected light reflecting mirror 13m reflects the reflected light of the three transmitted lights reflected by the surface of the band-shaped member 40, and enters the imaging means 14 through the prism 13z. The second reflected light reflecting mirror 13n reflects the reflected light of the three orthogonal lights reflected by the surface of the belt-shaped member 40, and enters the imaging means 14 through the prism 13z.
The imaging unit 14 includes a light receiving lens 14a and a CCD element 14b arranged in a matrix, and is a reflection image that is an image of an irradiation part on the surface of the band-shaped member 40 that is incident from the prism 13z in synchronization with a reference pulse signal described later. Shoot.
The displacement amount measuring means 15 measures the displacement amounts of the three laser lines extending in the longitudinal direction in the reflected image at each photographing time, and extends in the width direction of the belt-like member 40 photographed at each photographing time. Measure the displacement of the laser line of the book.
The details of the displacement measuring means 15 will be described after the description of the displacement meter control means 16.
 本発明による変位センサー181は、レーザー装置121と、光学素子群131と、撮像手段14と、変位量計測手段15とにより構成されて、帯状部材40の幅方向の複数箇所の変位量を同時に計測する。なお、レーザー装置12j(j=2,3,4)、光学素子群13j(j=2,3,4)、撮像手段14、及び、変位量計測手段15も変位センサー18j(j=2,3,4)を構成する。
 すなわち、本例の領域可変対応型レーザー変位計11は、図3(a)に示すように、撮像手段14と変位量計測手段15とプリズム13zを共用する4つの変位センサー181~184を備えていることになる。なお、同図において、符号131A~131Dは、それぞれ、光学素子群131~134のうちの、レーザー光の照射光に関わる部品であるコリメータレンズ13a、ビームスプリッター13b、パウエルレンズ13c,13d、直交光反射ミラー13r、及び、透過型回折格子13p,13qから成る照射系光学素子群部品である。
 本例では、変位センサー181と変位センサー182とを、撮像手段14の両側にそれぞれ配置し、変位センサー183は変位センサー181の右側(撮像手段14とは反対側)に、変位センサー184は変位センサー182の左側(撮像手段14とは反対側)に配置した。
The displacement sensor 181 according to the present invention includes the laser device 121, the optical element group 131, the imaging unit 14, and the displacement amount measuring unit 15, and simultaneously measures displacement amounts at a plurality of locations in the width direction of the belt-shaped member 40. To do. The laser device 12j (j = 2, 3, 4), the optical element group 13j (j = 2, 3, 4), the imaging unit 14, and the displacement amount measuring unit 15 are also included in the displacement sensor 18j (j = 2, 3). , 4).
That is, as shown in FIG. 3A, the variable region laser displacement meter 11 of this example includes four displacement sensors 181 to 184 that share the imaging means 14, the displacement amount measuring means 15, and the prism 13z. Will be. In the figure, reference numerals 131A to 131D denote the collimator lens 13a, the beam splitter 13b, the Powell lenses 13c and 13d, and the orthogonal light, which are components related to the irradiation light of the laser light in the optical element groups 131 to 134, respectively. This is an irradiation system optical element group component composed of a reflection mirror 13r and transmission diffraction gratings 13p and 13q.
In this example, the displacement sensor 181 and the displacement sensor 182 are respectively arranged on both sides of the imaging means 14, the displacement sensor 183 is on the right side of the displacement sensor 181 (on the opposite side to the imaging means 14), and the displacement sensor 184 is the displacement sensor. It was arranged on the left side of 182 (the side opposite to the imaging means 14).
 本例では、4台の変位センサー181~184のうち、2台の変位センサーを交互に作動させる構成であるので、測定する帯状部材40のサイズ幅が変更になった場合でも、領域可変対応型レーザー変位計11を移動させることなく、帯状部材40の全幅に亘って形状測定が可能となる。
 具体的には、図3(b)に示すように、幅Wが狭い帯状部材40S(例えば、W=80~130mm)の表面形状を測定する場合には、変位センサー181と変位センサー182とを使用し、幅Wが広い帯状部材40L(例えば、W=160~210mm)の表面形状を測定する場合には、変位センサー183と変位センサー184とを使用すればよい。また、中間の幅の帯状部材40Mの表面形状を測定する場合には、変位センサー181と変位センサー184、もしくは、変位センサー182と変位センサー183とを使用すればよい。
In this example, since the two displacement sensors 181 to 184 of the four displacement sensors 181 to 184 are operated alternately, even if the size width of the belt-like member 40 to be measured is changed, the region variable correspondence type The shape can be measured over the entire width of the belt-like member 40 without moving the laser displacement meter 11.
Specifically, as shown in FIG. 3B, when measuring the surface shape of the band-like member 40S having a narrow width W (for example, W = 80 to 130 mm), a displacement sensor 181 and a displacement sensor 182 are provided. When the surface shape of the band-shaped member 40L having a wide width W (for example, W = 160 to 210 mm) is used, the displacement sensor 183 and the displacement sensor 184 may be used. Further, when measuring the surface shape of the band-shaped member 40M having an intermediate width, the displacement sensor 181 and the displacement sensor 184 or the displacement sensor 182 and the displacement sensor 183 may be used.
 成型ドラム21は、図1及び図4(a),(b)に示すように、成型機の主軸21Jの先端部に連結された拡縮可能な円筒状の部材で、この成型ドラム21の後方に設置された搬送コンベヤ31により搬送されてくる帯状部材40が、押付けローラー32により成型ドラム21に押付けられてその外周側面に順次貼付けられる。
 図4(a)において、符号40aは、成型ドラム21に貼付けられた帯状部材40の始端である。成型ドラム21に貼付けられた帯状部材40は、成型ドラム21とともに、成型ドラム21の回転方向に移動する。帯状部材40の移動方向は、当該帯状部材40の長手方向である。
 帯状部材40の長さは、成型ドラム21の周長とほぼ等しいので、成型ドラム21が更に回転すると、図4(b)に示すように、帯状部材40の始端40aと終端40bとが所定の長さだけ重ね合わされて接合(オーバーラップ・ジョイント)されるジョイント部40cが形成される。なお、ジョイント部としては、始端40aと終端40bとの間に隙間がないように付き合わせて接合(バット・ジョイント)される場合もある。
As shown in FIG. 1 and FIGS. 4A and 4B, the molding drum 21 is an expandable / contractable cylindrical member connected to the tip of the main shaft 21J of the molding machine. The belt-like member 40 conveyed by the installed conveyance conveyor 31 is pressed against the molding drum 21 by the pressing roller 32 and is sequentially attached to the outer peripheral side surface thereof.
In FIG. 4A, reference numeral 40 a is the starting end of the band-like member 40 that is attached to the molding drum 21. The band-shaped member 40 attached to the molding drum 21 moves in the rotation direction of the molding drum 21 together with the molding drum 21. The moving direction of the band-shaped member 40 is the longitudinal direction of the band-shaped member 40.
Since the length of the belt-like member 40 is substantially equal to the circumferential length of the molding drum 21, when the molding drum 21 further rotates, as shown in FIG. 4B, the start end 40a and the terminal end 40b of the belt-like member 40 are predetermined. A joint portion 40c that is overlapped by length and joined (overlap joint) is formed. In addition, as a joint part, it may join together and join (butt joint) so that there may be no clearance gap between the start end 40a and the termination | terminus 40b.
 ドラム回転装置22は、図1に示すように、主軸21Jに変速機22aを介して連結された駆動用モータ22bを備え、成型ドラム21の回転軸である主軸21Jを所定の速度で回転させる。
 エンコーダー23は、主軸21Jの回転を検出する回転位置検出センサーで、成型ドラム21の回転位置を検出するとともに、成型ドラム21が所定角度Δα回転する毎に、パルス信号を、成型ドラム21の回転速度を制御する成型ドラム制御装置24と変位計制御手段16とにそれぞれ出力する。本例では、エンコーダー23としてAB相出力タイプのロータリーエンコーダーを用いているが、ABZ相出力タイプのロータリーエンコーダーを用いてもよい。
 成型ドラム制御装置24は、エンコーダー23からのパルス信号のパルス間隔と予め設定されたドラム回転速度とを比較して、成型ドラム21を所定のタイムチャートに沿って回転するよう駆動用モータ22bを駆動・制御する。
As shown in FIG. 1, the drum rotating device 22 includes a driving motor 22b connected to a main shaft 21J via a transmission 22a, and rotates the main shaft 21J, which is a rotating shaft of the molding drum 21, at a predetermined speed.
The encoder 23 is a rotational position detection sensor that detects the rotation of the main shaft 21J, detects the rotational position of the molding drum 21, and outputs a pulse signal every time the molding drum 21 rotates by a predetermined angle Δα. Are output to the molding drum control device 24 and the displacement meter control means 16, respectively. In this example, an AB phase output type rotary encoder is used as the encoder 23, but an ABZ phase output type rotary encoder may be used.
The molding drum controller 24 compares the pulse interval of the pulse signal from the encoder 23 with a preset drum rotation speed, and drives the driving motor 22b to rotate the molding drum 21 along a predetermined time chart. ·Control.
 変位計制御手段16は、エンコーダー23からのパルス信号に基づいて4台のレーザー装置121~124のうちの2台ずつを交互に点灯させるとともに、撮像手段14の撮影のタイミングを制御する。
 ところで、成型ドラム21に帯状部材40を貼り付ける際には、成型ドラム21は、図5(a)のタイムチャートに示すように、巻き始めでは低速回転するが、その後加速されて一定速度で高速回転(定常運転)に移行する。そして巻き終わりが近づくと減速され、巻き終わると停止する。このとき、エンコーダー23からは、図5(b)に示すように、成型ドラム21が所定角度Δθ回転するごとパルス信号が出力される。このパルス信号のパルス間隔は、図5(b)に示すように、加速時である巻き始めと減速時である巻き終わりとで広く、定常運転時には狭くなる。
The displacement meter control means 16 alternately turns on two of the four laser devices 121 to 124 based on the pulse signal from the encoder 23 and controls the photographing timing of the imaging means 14.
By the way, when the belt-like member 40 is attached to the molding drum 21, the molding drum 21 rotates at a low speed at the beginning of winding as shown in the time chart of FIG. Shift to rotation (steady operation). Then, when the end of winding is approaching, it is decelerated, and when it ends, it stops. At this time, a pulse signal is output from the encoder 23 every time the molding drum 21 rotates by a predetermined angle Δθ, as shown in FIG. As shown in FIG. 5B, the pulse interval of this pulse signal is wide at the start of winding during acceleration and at the end of winding during deceleration, and is narrow during steady operation.
 しかしながら、帯状部材40の計測においては、巻き始めと巻き終わりでの計測データが重要である。
 本例では、変位計制御手段16に変調式PLL回路を設け、図5(c)に示すような、同期信号を変調したパルス信号を生成する。この変調されたパルス信号は、帯状部材40の計測に使用される2台のレーザー装置を交互に点灯させるとともに、撮像手段14の撮影の時間タイミングを制御する信号である。以下、変調されたパルス信号を基準パルス信号という。この基準パルス信号はレーザー装置12と撮像手段14とに送られる。
 基準パルス信号のパルス間隔は、成型ドラム21の回転速度が低いときが短く、回転速度が高いときが長く設定されているので、巻き始めや巻き終わりのような、成型ドラム21の加減速時には細かいサンプリングを行うことができる。したがって、図5(c)に示した時間領域Sで示すジョイント部の貼り付け先端周辺部分と時間領域Fで示すジョイント部の貼り付け後端周辺部分とを高分解能に撮影することが可能となるので、帯状部材40のジョイント部における段ずれ計測を精度良く計測することができる。
 一方、高い測定精度を必要としない定速回転時には、粗いサンプリングとなるので、演算処理時間を短くでき、装置の負担を軽減できる。
 また、測定に使用される2台のレーザー装置は交互に点灯するので、2台のレーザー装置からのレーザー光が干渉することがない。
However, in the measurement of the belt-like member 40, measurement data at the start and end of winding is important.
In this example, a modulation type PLL circuit is provided in the displacement meter control means 16 to generate a pulse signal obtained by modulating the synchronization signal as shown in FIG. The modulated pulse signal is a signal for alternately lighting two laser devices used for measurement of the belt-like member 40 and controlling the time timing of photographing by the imaging means 14. Hereinafter, the modulated pulse signal is referred to as a reference pulse signal. This reference pulse signal is sent to the laser device 12 and the imaging means 14.
The pulse interval of the reference pulse signal is set short when the rotational speed of the molding drum 21 is low and long when the rotational speed is high. Therefore, the pulse interval is fine when the molding drum 21 is accelerated or decelerated, such as at the start or end of winding. Sampling can be performed. Therefore, it is possible to photograph with high resolution the peripheral portion of the joint portion indicated by the time region S shown in FIG. 5C and the peripheral portion of the joint portion indicated by the time region F. Therefore, it is possible to accurately measure the step shift at the joint portion of the belt-shaped member 40.
On the other hand, during constant speed rotation that does not require high measurement accuracy, rough sampling results, so that the processing time can be shortened and the burden on the apparatus can be reduced.
In addition, since the two laser devices used for measurement are alternately turned on, the laser beams from the two laser devices do not interfere with each other.
 ここで、変位量計測手段15の詳細について説明する。
 変位量計測手段15は、記憶手段15aと、レーザーライン抽出手段15bと、補間手段15cと、計測手段15dとを備える。
 記憶手段15aは、撮像手段14で撮影された帯状部材40の反射像を撮影時刻tk毎に記憶して保存する。
 撮影時刻tkに、図6に示すように、図示しないレーザー装置121から帯状部材40表面の段差40Dにカーテン状のレーザー光が照射されると、レーザー装置121に近い部分、すなわち、凸部41からの反射光と、遠い部分、すなわち、凹部42からの反射光とでは反射光の方向が異なる。したがって、撮像手段14の撮影画像である反射像は、段差40Dにて屈曲したライン(以下、レーザーラインという)となる。
 具体的には、帯状部材40の長手方向に延長する方向に広がるレーザー光T1~T3の反射像は、3本とも凸部41と凹部42とに照射されるので全て屈曲している。一方、帯状部材40の幅方向に延長する方向に広がるレーザー光R1~R3の反射像は、レーザー光R1とレーザー光R2とは凸部41と凹部42とに照射されるので屈曲しているが、レーザー光R3は凹部42のみに照射されるので屈曲していない。したがって、このレーザーラインの屈曲量から、周知の三角測距法を用いて、帯状部材40の表面の変位量を計測することができる。
 撮影時刻tk+1には、レーザー装置122からのレーザー光が帯状部材40の表面に照射されるので、レーザー装置121からのレーザー光が帯状部材40の右半分に照射されるとすると、記憶手段15aには、帯状部材40の左半分の反射像が記憶される。
Here, details of the displacement measuring means 15 will be described.
The displacement measuring unit 15 includes a storage unit 15a, a laser line extraction unit 15b, an interpolation unit 15c, and a measurement unit 15d.
Storage means 15a stores and stores a reflection image of the belt-shaped member 40 taken by the imaging means 14 for each imaging time t k.
As shown in FIG. 6, when a curtain-like laser beam is irradiated to the step 40 </ b> D on the surface of the belt-like member 40 from the laser device 121 (not shown) at the photographing time t k , a portion close to the laser device 121, that is, the convex portion 41. The direction of the reflected light differs between the reflected light from and the reflected light from the far part, that is, the recessed part 42. Therefore, the reflected image that is a captured image of the imaging unit 14 is a line bent at the step 40D (hereinafter referred to as a laser line).
Specifically, the reflected images of the laser beams T1 to T3 spreading in the direction extending in the longitudinal direction of the belt-like member 40 are all bent because they are irradiated to the convex portion 41 and the concave portion 42. On the other hand, the reflected images of the laser beams R1 to R3 extending in the direction extending in the width direction of the belt-like member 40 are bent because the laser beam R1 and the laser beam R2 are irradiated on the convex portion 41 and the concave portion 42. The laser beam R3 is not bent because it is applied only to the recess 42. Therefore, the amount of displacement of the surface of the belt-like member 40 can be measured from the amount of bending of the laser line using a known triangulation method.
At the photographing time t k + 1 , the laser light from the laser device 122 is applied to the surface of the belt-shaped member 40. Therefore, if the laser light from the laser device 121 is applied to the right half of the belt-shaped member 40, the memory is stored. The reflected image of the left half of the belt-like member 40 is stored in the means 15a.
 レーザーライン抽出手段15bは、記憶手段15aに保存された撮影時刻tk毎の反射像から、図7(a)に示すような、帯状部材40の長手方向に繋げた3本の長手方向のレーザーラインt1~t3を抽出する。このレーザーラインt1~t3は、レーザー装置121からのレーザー光T1~T3によるレーザーライン(帯状部材40の右側のレーザーライン)である。
 補間手段15cは、図7(b)に示すように、記憶手段15aから、撮影時刻tkにおける帯状部材40の3本の幅方向に延長するレーザー光R1~R3によるレーザーラインr11~r13を抽出するとともに、長手方向のレーザーラインt1~t3と幅方向のレーザーラインr11~r13との交点の座標を求め、隣接する2本の幅方向のレーザーラインr12,r13間にある長手方向のレーザーラインt1~t3を補間する。次に、図7(c)に示すように、次の撮影時刻tk+2で計測した3本の幅方向のレーザーラインr21~r23を読み出して、補間された長手方向のレーザーラインt1~t3との交点の座標を求め、この交点の座標から、隣接する2本の幅方向のレーザーラインr12,r13間にある長手方向のレーザーラインt1~t3を更に補間する。
Laser line extraction unit 15b from the reflected image of each imaging time t k which is stored in the storage unit 15a, as shown in FIG. 7 (a), 3 pieces of longitudinal laser obtained by connecting the longitudinal direction of the belt-shaped member 40 Lines t1 to t3 are extracted. These laser lines t1 to t3 are laser lines (laser lines on the right side of the belt-like member 40) by the laser beams T1 to T3 from the laser device 121.
As shown in FIG. 7B, the interpolation unit 15c extracts the laser lines r11 to r13 by the laser beams R1 to R3 extending in the three width directions of the strip member 40 at the photographing time t k from the storage unit 15a. In addition, the coordinates of the intersections of the longitudinal laser lines t1 to t3 and the widthwise laser lines r11 to r13 are obtained, and the longitudinal laser line t1 between the two adjacent widthwise laser lines r12 and r13 is obtained. Interpolate ~ t3. Next, as shown in FIG. 7C, the three laser lines r21 to r23 in the width direction measured at the next photographing time t k + 2 are read out, and the interpolated longitudinal laser lines t1 to t3 are read out. The coordinates of the intersection point with the laser beam are obtained, and the longitudinal laser lines t1 to t3 between the adjacent two laser lines r12 and r13 in the width direction are further interpolated from the coordinates of the intersection point.
 計測手段15dでは、図7(c)に示した補間された3本の長手方向のレーザーラインの変位量h11(y),h12(y),h13(y)を計測する。
 なお、本例では、変位量h(y)=0となる位置を、帯状部材40が貼り付けられていないときの成型ドラム21の表面で、成型ドラム21の表面と撮像手段14と成型ドラム21の中心を結んだ線との交点に設定している。
 レーザーライン抽出手段15b,補間手段15c,及び、計測手段15dは、同様の操作を、レーザー装置122からのレーザー光によるレーザーラインについても行って、左側の3本の長手方向のレーザーラインの変位量h21(y),h22(y),h23(y)を計測する。
 形状測定手段25は、変位センサー181の変位量計測手段15で計測した反射像中の長手方向に延長する3本のレーザーラインから求めた変位量h1k(y)(k=1~3)と、変位センサー182の変位量計測手段15で計測した反射像中の長手方向に延長する3本のレーザーラインから求めた変位量h2k(y)(k=1~3)とを、それぞれ帯状部材40の長手方向に繋げることで、帯状部材40のプロファイルを帯状部材40の全幅に亘って測定する。
The measuring means 15d measures the displacement amounts h 11 (y), h 12 (y), and h 13 (y) of the three interpolated laser lines in the longitudinal direction shown in FIG.
In this example, the position where the displacement amount h (y) = 0 is the surface of the molding drum 21 when the belt-like member 40 is not attached, the surface of the molding drum 21, the imaging means 14, and the molding drum 21. It is set at the intersection with the line connecting the centers of.
The laser line extraction unit 15b, the interpolation unit 15c, and the measurement unit 15d perform the same operation on the laser line by the laser beam from the laser device 122, and the displacement amount of the left three longitudinal laser lines. h 21 (y), h 22 (y), and h 23 (y) are measured.
The shape measuring unit 25 includes a displacement amount h 1k (y) (k = 1 to 3) obtained from three laser lines extending in the longitudinal direction in the reflected image measured by the displacement amount measuring unit 15 of the displacement sensor 181. The displacement amounts h 2k (y) (k = 1 to 3) obtained from the three laser lines extending in the longitudinal direction in the reflected image measured by the displacement amount measuring means 15 of the displacement sensor 182 are respectively band-shaped members. The profile of the band-shaped member 40 is measured over the entire width of the band-shaped member 40 by being connected in the longitudinal direction of 40.
 次に、本例の形状測定装置10を用いた帯状部材40の表面形状を測定する方法について説明する。ここでは、領域可変対応型レーザー変位計11の変位センサー181と変位センサー182とを使用する場合について説明する。変位センサー183と変位センサー184とはOFF状態にある。
 まず、図4(a)に示すように、成型ドラム21の回転速度と同じ速度で走行する搬送コンベヤ31により成型ドラム21の上部に搬送された帯状部材40を、押付けローラー32により、成型ドラム21の周面上に順次貼り付ける。成型ドラム21の周面上に順次貼り付けられた帯状部材40は成型ドラム21の回転に伴って円弧状に屈曲しながら長手方向に移動する。
 成型ドラム21が所定角度Δα回転する毎に、エンコーダー23から変位計制御手段16にパルス信号が送られる。変位計制御手段16では、このパルス信号を成型ドラム21の回転速度に応じてPLL変換し、レーザー装置121,122を交互に点灯させるとともに、撮像手段14の撮影タイミングを制御する基準パルス信号を作成し、領域可変対応型レーザー変位計11に送る。
Next, a method for measuring the surface shape of the belt-like member 40 using the shape measuring apparatus 10 of this example will be described. Here, the case where the displacement sensor 181 and the displacement sensor 182 of the region-variable laser displacement meter 11 are used will be described. The displacement sensor 183 and the displacement sensor 184 are in the OFF state.
First, as shown in FIG. 4A, the belt-like member 40 conveyed to the upper part of the molding drum 21 by the conveyor 31 that runs at the same speed as the rotation speed of the molding drum 21 is pressed by the pressing roller 32. Affix sequentially on the peripheral surface. The belt-like member 40 sequentially attached on the peripheral surface of the molding drum 21 moves in the longitudinal direction while being bent in an arc shape as the molding drum 21 rotates.
Each time the molding drum 21 rotates by a predetermined angle Δα, a pulse signal is sent from the encoder 23 to the displacement meter control means 16. In the displacement meter control means 16, this pulse signal is subjected to PLL conversion in accordance with the rotational speed of the molding drum 21, and the laser devices 121 and 122 are alternately turned on and a reference pulse signal for controlling the photographing timing of the imaging means 14 is created. Then, it is sent to the laser displacement meter 11 corresponding to the region variable.
 領域可変対応型レーザー変位計11では、変位センサー181と変位センサー182とを用いて、帯状部材40の厚み方向の変位量を測定する。具体的には、レーザー装置121とレーザー装置122を交互に点灯させるともに、帯状部材40表面に照射されたレーザー装置121のレーザー光の反射像とレーザー装置122のレーザー光の反射像とを撮像手段14で撮影し、そのデータを変位量計測手段15に設けられた記憶手段15aに記憶して保存するとともに、レーザーライン抽出手段15b、補間手段15c、及び、計測手段15dを用いて帯状部材40の厚み方向の変位量を計測し、この計測された変位量のデータを形状測定手段25に送る。 In the region variable laser displacement meter 11, the displacement sensor 181 and the displacement sensor 182 are used to measure the displacement amount in the thickness direction of the belt-shaped member 40. Specifically, the laser device 121 and the laser device 122 are alternately turned on, and an imaging unit is used to capture the reflected image of the laser beam of the laser device 121 and the reflected image of the laser beam of the laser device 122 irradiated on the surface of the belt-shaped member 40. 14, and the data is stored and stored in the storage unit 15 a provided in the displacement measuring unit 15, and the band-shaped member 40 is stored using the laser line extracting unit 15 b, the interpolation unit 15 c, and the measuring unit 15 d. The displacement amount in the thickness direction is measured, and the measured displacement amount data is sent to the shape measuring means 25.
 ここで、変位センサー181の動作について説明する。
 図2に示すように、帯状部材40の厚さ方向である成型ドラム21の径方向をz軸方向、帯状部材40の幅方向をx方向、帯状部材40の表面の周方向ベクトルの方向をy方向とすると、帯状部材40の表面には、レーザー装置121から、y方向に延長するカーテン状に広がったレーザー光が照射される。
 この照射されたレーザー光はコリメータレンズ13aにより平行光線に変換された後ビームスプリッター13bに入射し、透過光と直交光とに分離される。
 透過光は、ビームスプリッター13bを通過してそのままz軸方向に直進して第1のパウエルレンズ13cに導かれ、第1のパウエルレンズ13cにより、均一な強度分布を有するレーザー光に変換されて第1の透過型回折格子13pに入射する。
 一方、直交光は、ビームスプリッター13bでy軸方向に反射されて、第2のパウエルレンズ13dに導かれ、第2のパウエルレンズ13dにより、均一な強度分布を有するレーザー光に変換されて第2の透過型回折格子13qに入射する。
Here, the operation of the displacement sensor 181 will be described.
As shown in FIG. 2, the radial direction of the molding drum 21 which is the thickness direction of the band-shaped member 40 is the z-axis direction, the width direction of the band-shaped member 40 is the x-direction, and the direction of the circumferential vector on the surface of the band-shaped member 40 is y. Assuming that the direction is the direction, the surface of the belt-shaped member 40 is irradiated with laser light spreading in a curtain shape extending in the y direction from the laser device 121.
The irradiated laser light is converted into parallel rays by the collimator lens 13a, and then enters the beam splitter 13b to be separated into transmitted light and orthogonal light.
The transmitted light passes through the beam splitter 13b, advances straight in the z-axis direction, is guided to the first Powell lens 13c, and is converted into laser light having a uniform intensity distribution by the first Powell lens 13c. 1 is incident on the transmission diffraction grating 13p.
On the other hand, the orthogonal light is reflected in the y-axis direction by the beam splitter 13b, guided to the second Powell lens 13d, and converted into laser light having a uniform intensity distribution by the second Powell lens 13d. Incident on the transmissive diffraction grating 13q.
 透過光は、第1の透過型回折格子13pにて0次ビーム、+1次ビーム、及び、-1次ビームの3本のレーザー光に回折分離される。透過光である0次ビームはそのままz軸方向に直進し、帯状部材40の表面に照射される。一方、回折光である+1次ビームと-1次ビームとはそれぞれ、x軸の(+)方向と(-)方向とに回折されて、帯状部材40の表面に照射される。すなわち、帯状部材40の表面には、それぞれが帯状部材40の長手方向に延長する3本のレーザー光T1~T3が、帯状部材40の幅方向(x軸方向)に所定の間隔を隔てて照射されることになる。 The transmitted light is diffracted and separated into three laser beams of the 0th order beam, the + 1st order beam, and the −1st order beam by the first transmission type diffraction grating 13p. The zero-order beam, which is transmitted light, goes straight in the z-axis direction and is irradiated on the surface of the band-shaped member 40. On the other hand, the + 1st order beam and the −1st order beam, which are diffracted lights, are diffracted in the (+) direction and the (−) direction of the x-axis, and are irradiated on the surface of the band-shaped member 40. That is, the surface of the belt-like member 40 is irradiated with three laser beams T1 to T3 extending in the longitudinal direction of the belt-like member 40 at a predetermined interval in the width direction (x-axis direction) of the belt-like member 40. Will be.
 直交光は、第2の透過型回折格子13qにて0次ビーム、+1次ビーム、及び、-1次ビームの3本のレーザー光に回折分離された後、直交光反射ミラー13rで反射されて、帯状部材40の表面に照射される。したがって、帯状部材40の表面には、それぞれが帯状部材40の幅方向に延長する3本のレーザー光が、帯状部材40の長手方向に所定の間隔を隔てて照射される。
 これにより、帯状部材40の表面には、レーザー装置121から、帯状部材40の長手方向と幅方向とに延長する3本ずつの格子状のレーザー光が照射されることになる。
The orthogonal light is diffracted and separated into three laser beams of the 0th order beam, the + 1st order beam, and the −1st order beam by the second transmission diffraction grating 13q, and then reflected by the orthogonal light reflection mirror 13r. The surface of the belt-shaped member 40 is irradiated. Therefore, the surface of the band-shaped member 40 is irradiated with three laser beams each extending in the width direction of the band-shaped member 40 at a predetermined interval in the longitudinal direction of the band-shaped member 40.
As a result, the surface of the belt-shaped member 40 is irradiated with three lattice-shaped laser beams extending from the laser device 121 in the longitudinal direction and the width direction of the belt-shaped member 40.
 透過光の照射方向と直交光の照射方向とは異なっているので、帯状部材40の表面で反射された透過光の反射光の方向と直交光の反射光の方向とは異なる。
 透過光の反射光は第1の反射光反射ミラー13mにより反射され、プリズム13zを介して、撮像手段14に入射される。一方、直交光の反射光は第2の反射光反射ミラー13nにより反射され、プリズム13zを介して、撮像手段14に入射される。
 撮像手段14は、帯状部材40表面に照射された帯状部材40の長手方向と幅方向とに延長する3本ずつの格子状のレーザー光の反射像を撮影する。
 なお、透過型回折格子13p,13qと帯状部材40との間、帯状部材40と第1及び第2の反射光反射ミラー13m,13nとの間に光路調整用の反射ミラーやレンズを配置すれば、反射像をさらに鮮明に撮影することができる。
Since the irradiation direction of the transmitted light is different from the irradiation direction of the orthogonal light, the direction of the reflected light of the transmitted light reflected by the surface of the band-shaped member 40 is different from the direction of the reflected light of the orthogonal light.
The reflected light of the transmitted light is reflected by the first reflected light reflecting mirror 13m, and enters the imaging means 14 via the prism 13z. On the other hand, the reflected light of the orthogonal light is reflected by the second reflected light reflecting mirror 13n and is incident on the imaging means 14 via the prism 13z.
The imaging unit 14 captures a reflected image of three lattice-like laser beams extending in the longitudinal direction and the width direction of the strip member 40 irradiated on the surface of the strip member 40.
If a reflection mirror or a lens for adjusting the optical path is disposed between the transmission type diffraction gratings 13p and 13q and the band member 40, and between the band member 40 and the first and second reflection light reflection mirrors 13m and 13n. The reflected image can be taken more clearly.
 本例では、レーザー装置121とレーザー装置122を交互に点灯させことにより、帯状部材40の幅方向の一方の端部を含む領域からのレーザー光の反射像と、他方の端部を含む領域からレーザー光の反射像を計測時間毎に撮影する。
 撮影された反射像が、図6の右上の図に示すような屈曲したレーザーラインとなった場合には、帯状部材40表面には段差40Dが存在する。すなわち、変位量h(y)が変化していることがわかる。
 例えば、図6において、凸部41が帯状部材40で、凹部42が成型ドラム21の表面なら、段差40Dの位置は帯状部材40の始端40aの位置を示す。また、凸部41も凹部42も帯状部材40であるなら段差40Dの位置は終端40bの位置を示す。
 変位センサー181は、帯状部材40の表面に、帯状部材40の長手方向と幅方向とに延長する3本ずつの格子状のレーザー光を照射するので、撮像手段14の撮影画像は、図6の右上の図に示すような、帯状部材40の長手方向に延長するラインと幅方向に延長するラインとが交差する格子状のパターンとなる。格子状のパターンの屈曲部が段差の位置であり、屈曲量が変位量である。
 変位センサー182の動作も変位センサー181と同様である。
In this example, the laser device 121 and the laser device 122 are alternately turned on, so that the reflected image of the laser beam from the region including one end in the width direction of the band-shaped member 40 and the region including the other end are used. A reflected image of the laser beam is taken every measurement time.
When the photographed reflected image becomes a bent laser line as shown in the upper right diagram of FIG. 6, a step 40 </ b> D exists on the surface of the belt-shaped member 40. That is, it can be seen that the displacement amount h (y) changes.
For example, in FIG. 6, if the convex portion 41 is the belt-like member 40 and the concave portion 42 is the surface of the molding drum 21, the position of the step 40 </ b> D indicates the position of the starting end 40 a of the belt-like member 40. If both the convex portion 41 and the concave portion 42 are the band-like members 40, the position of the step 40D indicates the position of the terminal end 40b.
Since the displacement sensor 181 irradiates the surface of the belt-like member 40 with three lattice-like laser beams extending in the longitudinal direction and the width direction of the belt-like member 40, the photographed image of the imaging means 14 is shown in FIG. As shown in the upper right figure, a line pattern extending in the longitudinal direction of the belt-like member 40 and a line extending in the width direction are crossed. The bent portion of the lattice pattern is the position of the step, and the bending amount is the displacement amount.
The operation of the displacement sensor 182 is the same as that of the displacement sensor 181.
 本例では、レーザー装置121とレーザー装置122を交互に点灯させることにより、帯状部材40の幅方向の一方の端部を含む領域からのレーザー光の反射像と、他方の端部を含む領域からレーザー光の反射像を計測時間毎に撮影し、この撮影された反射像のデータを変位量計測手段15に送る。このとき、プリズム13zの手前に、例えば、液晶式の電子シャッターを配置して、レーザー装置121の反射光とレーザー装置122の反射光とが干渉しないようにすることが好ましい。
 変位量計測手段15では、撮影された反射像から帯状部材40の厚み方向の変位量を計測し、この計測されたデータを形状測定手段25に送る。
 形状測定手段25では、変位量計測手段15から送られてきた変位量のデータを帯状部材40の長手方向に繋げ、帯状部材40のプロファイルを、帯状部材40の全幅に亘って測定する。
 これにより、始端40a及び終端40bの三次元形状を測定することができるとともに、始端40aの座標と終端40bの座標とから、帯状部材40のジョイント量を正確に測定することができる。
In this example, the laser device 121 and the laser device 122 are alternately turned on, so that the reflected image of the laser beam from the region including one end in the width direction of the band-shaped member 40 and the region including the other end are used. A reflected image of the laser beam is taken at every measurement time, and data of the taken reflected image is sent to the displacement amount measuring means 15. At this time, it is preferable to arrange, for example, a liquid crystal electronic shutter in front of the prism 13z so that the reflected light of the laser device 121 and the reflected light of the laser device 122 do not interfere with each other.
The displacement amount measuring means 15 measures the displacement amount in the thickness direction of the belt-shaped member 40 from the photographed reflection image, and sends the measured data to the shape measuring means 25.
In the shape measuring unit 25, the displacement amount data sent from the displacement amount measuring unit 15 is connected in the longitudinal direction of the strip member 40, and the profile of the strip member 40 is measured over the entire width of the strip member 40.
Thereby, while being able to measure the three-dimensional shape of the starting end 40a and the terminal end 40b, the joint amount of the strip | belt-shaped member 40 can be measured correctly from the coordinates of the starting end 40a and the coordinates of the terminal end 40b.
 具体的には、図8(a),(b)に示すように、測定開始位置(パルス数=0の位置から始端40aの位置までは、レーザー装置121からのレーザー光とレーザー装置122レーザー光とは成型ドラム21の表面で反射される。そして、各レーザー光が始端40aに照射されると、変位量が急激に増加する段差部が出現し、その後、ほぼ変位量が一定となる。この最初の段差部が始端40aの位置であり、この最初の段差部における変位量の増加分が帯状部材40の厚さに相当する。そして、終端40b近傍で変位量は更に増加し、終端40bの位置で変位量が急激に減少する第2の段差部が出現する。終端40b近傍での変位量の増加は帯状部材40のジョイント部40cにおける重なり部分に相当し、第2の段差部の位置が終端40bの位置である。
 そこで、図8(b)に示したエンコーダーの出力パルス数と変位量との関係を示すグラフから、始端40aの位置座標を示すパルス数PSと、終端40bの位置座標を示すパルス数PEとを算出すれば、帯状部材40のジョイント量Jを算出することができる。ここで、成型ドラム21の一回転当りのパルス数P0とすれば、帯状部材40の部材長Lは、L=a(PE-PS)となり、ジョイント量Jは、J=a{(PE-PS)-P0}となる。なお、aはパルス数をドラム位置に換算する係数で、J>0のときが、本例で示したラップジョイントで、J<0のときがオープンジョイント、J=0のときがバット・ジョイントである。
 また、始端40aと終端40bとの間の変位量の変化から、帯状部材40に折れ重なりやシワ異常があった場合なども検出することができる。すなわち、図8(c)に示すように、変位量の大きさに対して予め閾値Kを設定しておき、変位量が閾値Kを超えたときに帯状部材40に折れ重なりもしくはシワ異常があると判定すればよい。
 したがって、帯状部材40のジョイント量の検査や、しわ異常や段ずれ、あるいは、ジョイント部の開きなどの検査を精度よく行うことができる。
Specifically, as shown in FIGS. 8A and 8B, the laser light from the laser device 121 and the laser device 122 laser light from the measurement start position (from the position where the number of pulses = 0 to the position of the start end 40a). Is reflected on the surface of the molding drum 21. Then, when each laser beam is irradiated onto the starting end 40a, a stepped portion in which the amount of displacement increases rapidly appears, and then the amount of displacement becomes substantially constant. The first step portion is the position of the starting end 40a, and the increase in the displacement amount at the first step portion corresponds to the thickness of the strip-like member 40. Then, the displacement amount further increases in the vicinity of the end 40b, A second step portion in which the displacement amount suddenly decreases at the position appears, and an increase in the displacement amount in the vicinity of the terminal end 40b corresponds to an overlapping portion in the joint portion 40c of the strip member 40, and the position of the second step portion is the position of the second step portion. Terminal 40b Is a position.
Therefore, from the graph showing the relationship between the output pulse number of the encoder and the displacement shown in FIG. 8B, the pulse number P S indicating the position coordinate of the start end 40a and the pulse number P E indicating the position coordinate of the end end 40b. And the joint amount J of the belt-like member 40 can be calculated. Here, if the number of pulses P 0 per rotation of the forming drum 21 is set, the member length L of the belt-like member 40 is L = a (P E −P S ), and the joint amount J is J = a {(( P E −P S ) −P 0 }. A is a coefficient for converting the number of pulses into the drum position. When J> 0, the lap joint is shown in this example, when J <0 is an open joint, when J = 0 is a butt joint. is there.
Further, it is possible to detect a case where the belt-shaped member 40 is folded or wrinkled abnormally from the change in the amount of displacement between the start end 40a and the end end 40b. That is, as shown in FIG. 8C, a threshold value K is set in advance with respect to the magnitude of the displacement amount, and when the displacement amount exceeds the threshold value K, the belt-like member 40 is folded or wrinkled abnormally. Can be determined.
Therefore, the inspection of the joint amount of the belt-like member 40, the wrinkle abnormality, the step shift, the opening of the joint portion, and the like can be accurately performed.
 このように、本例では、2台のレーザー装置121,122と1台の撮像手段14とを備えた領域可変対応型レーザー変位計11により、帯状部材40の幅方向の6箇所にて計測しているので、移動機構を設けることなく、帯状部材40の幅方向の測長を行うことができる。また、長手方向の3箇所についても同時に計測できるので、長手方向の分解能を向上させることができる。すなわち、幅方向の形状と継ぎ目部位の形状とを同時に高分解能で測定することができる。
 更に、本例では、成型ドラム21の低速回転時には細かいサンプリングを行い、高速回転時には粗いサンプリングを行うようにしているので、ジョイント部の貼り付け先端周辺部分とジョイント部の貼り付け後端周辺部分とを高分解能に撮影することが可能となる。したがって、帯状部材40の始端40aと終端40bとを精度よく測定することができる。
As described above, in this example, measurement is performed at six locations in the width direction of the belt-shaped member 40 by the variable region laser displacement meter 11 including the two laser devices 121 and 122 and the one imaging unit 14. Therefore, the length measurement in the width direction of the belt-like member 40 can be performed without providing a moving mechanism. Moreover, since it can measure simultaneously also in three places of a longitudinal direction, the resolution | decomposability of a longitudinal direction can be improved. That is, the shape in the width direction and the shape of the joint portion can be simultaneously measured with high resolution.
Furthermore, in this example, fine sampling is performed when the molding drum 21 rotates at a low speed, and rough sampling is performed when the molding drum 21 rotates at a high speed. Can be taken with high resolution. Therefore, the start end 40a and the end end 40b of the belt-like member 40 can be measured with high accuracy.
 なお、前記実施の形態では、成型ドラム21の周面に貼付けられた帯状部材40の表面形状を測定する場合について説明したが、本発明の形状測定装置の使用例はこれに限るものではなく、例えば、押出機から押し出され定尺状に切断されて搬送されるトレッド等の帯状ゴム部材の測長や、切断部の形状測定などの、搬送コンベヤにより移動される帯状部材の形状測定や形状検査に使用することができる。
 また、本発明の測定対象物は、カーカスプライ、サイドウオール、ベルト、トレッド等の帯状部材40に限るものではなく、フィルムのような他の帯状部材やシート状のような他の帯状部材にも適用可能である。
In the above embodiment, the case where the surface shape of the band-like member 40 attached to the peripheral surface of the molding drum 21 is measured has been described. However, the use example of the shape measuring device of the present invention is not limited to this, For example, shape measurement and shape inspection of a belt-shaped member moved by a conveyor, such as length measurement of a belt-shaped rubber member such as a tread that is extruded from an extruder and transported after being cut into a regular shape. Can be used for
The measurement object of the present invention is not limited to the belt-like member 40 such as a carcass ply, a sidewall, a belt, or a tread, but also to other belt-like members such as a film or other belt-like members such as a sheet. Applicable.
 また、前記例では、帯状部材40の長手方向に延長する1本のカーテン状のレーザー光を、ビームスプリッター13b、直交光反射ミラー13r、及び、第1及び第2の透過型回折格子13p,13qを用いて、帯状部材40の長手方向と幅方向とに延長する3本ずつの格子状のレーザー光に分離して照射する変位センサー181~184について説明したが、ビームスプリッター13bと直交光反射ミラー13rとを省略することで、1本のレーザー光を帯状部材40の長手方向に延長する3本のレーザー光に分離して照射する変位センサーを作製することも可能である。
 なお、カーテン状のレーザー光の広がり方向を幅方向とすれば、直交光反射ミラー13rを省略しても、帯状部材40の幅方向に延長する3本のレーザー光に分離して照射する変位センサーも作製可能である。
In the above example, one curtain-like laser beam extending in the longitudinal direction of the belt-like member 40 is converted into the beam splitter 13b, the orthogonal light reflecting mirror 13r, and the first and second transmissive diffraction gratings 13p and 13q. The displacement sensors 181 to 184 that divide and irradiate each of the three lattice-like laser beams extending in the longitudinal direction and the width direction of the belt-like member 40 have been described. However, the beam splitter 13b and the orthogonal light reflecting mirror are described. By omitting 13r, it is also possible to produce a displacement sensor that separates and irradiates one laser beam into three laser beams extending in the longitudinal direction of the belt-shaped member 40.
If the spreading direction of the curtain-shaped laser beam is the width direction, the displacement sensor that irradiates the laser beam separated into three laser beams extending in the width direction of the belt-shaped member 40 even if the orthogonal light reflecting mirror 13r is omitted. Can also be produced.
 また、前記例では、ビームスプリッター13bと透過型回折格子13p,13qとを用いてレーザー装置121からのレーザー光を6本のレーザー光に分離して帯状部材40の表面に照射したが、図9に示すように、レーザー装置121に代えて、3個のレーザー素子(レーザーダイオード)12a~12cを備えたレーザー装置12Zを用いて、帯状部材40に6本のレーザー光を照射してもよい。
 レーザーダイオード12a~12cからのレーザー光は、コリメータレンズ13aを通ってビームスプリッター13bに入射し、ビームスプリッター13bにて透過光と直交光に分離される。
 透過光は、第1のパウエルレンズ13cでほぼ均一な強度分布を有するレーザー光に変換されて帯状部材40表面に照射される。このレーザー光は、図9の実線で示すような、帯状部材40の長手方向に延長する3本のレーザー光となる。
 一方、直交は、第2のパウエルレンズ13dでガウス分布型の強度分布を有する透過光と直交光とをほぼ均一な強度分布を有するレーザー光に変換された後、直交光反射ミラー13rで反射されて帯状部材40表面に照射される。このレーザー光は、図8の一点鎖線で示すような、帯状部材40の幅方向に延長する3本のレーザー光となる。
In the above example, the laser beam from the laser device 121 is separated into six laser beams using the beam splitter 13b and the transmissive diffraction gratings 13p and 13q, and the surface of the belt-shaped member 40 is irradiated with the laser beam. As shown in FIG. 6, instead of the laser device 121, the laser beam 12 </ b> Z including three laser elements (laser diodes) 12 a to 12 c may be used to irradiate the strip-shaped member 40 with six laser beams.
Laser light from the laser diodes 12a to 12c enters the beam splitter 13b through the collimator lens 13a, and is separated into transmitted light and orthogonal light by the beam splitter 13b.
The transmitted light is converted into laser light having a substantially uniform intensity distribution by the first Powell lens 13c and irradiated on the surface of the belt-shaped member 40. The laser beams become three laser beams extending in the longitudinal direction of the belt-like member 40 as shown by the solid line in FIG.
On the other hand, the orthogonal light is converted by the second Powell lens 13d into a laser beam having a substantially uniform intensity distribution after the transmitted light and the orthogonal light having a Gaussian intensity distribution are reflected by the orthogonal light reflecting mirror 13r. The surface of the belt-shaped member 40 is irradiated. This laser light becomes three laser lights extending in the width direction of the belt-like member 40 as shown by a one-dot chain line in FIG.
 本例では、ビームスプリッター13bと第2のパウエルレンズ13dとの間にイメージローテーター19が設けられている。このイメージローテーター19は、台形プリズムとも呼ばれ、ビームスプリッター13bを通過した透過光(平行光線)を入射して全反射させて元の入射方向に出射させることで、透過光の照射位置を調整する。
 これにより、帯状部材40の表面に、帯状部材40の長手方向と幅方向とに延長する3本ずつの格子状のレーザー光を照射することができる。
 なお、帯状部材40の表面からの反射光を図示しない撮像手段14に導く光学系については、前記実施の形態と同様であるので、その説明を省略する。
In this example, an image rotator 19 is provided between the beam splitter 13b and the second Powell lens 13d. The image rotator 19 is also called a trapezoidal prism, and adjusts the irradiation position of the transmitted light by making the transmitted light (parallel light) that has passed through the beam splitter 13b incident, totally reflected, and emitted in the original incident direction. .
As a result, it is possible to irradiate the surface of the band-shaped member 40 with three lattice-shaped laser beams extending in the longitudinal direction and the width direction of the band-shaped member 40.
Note that the optical system that guides the reflected light from the surface of the belt-like member 40 to the imaging means 14 (not shown) is the same as that in the above-described embodiment, and a description thereof will be omitted.
 以上、本発明を実施の形態を用いて説明したが、本発明の技術的範囲は前記実施の形態に記載の範囲には限定されない。前記実施の形態に、多様な変更または改良を加えることが可能であることが当業者にも明らかである。そのような変更または改良を加えた形態も本発明の技術的範囲に含まれ得ることが、特許請求の範囲から明らかである。 As mentioned above, although this invention was demonstrated using embodiment, the technical scope of this invention is not limited to the range as described in the said embodiment. It will be apparent to those skilled in the art that various modifications or improvements can be added to the embodiment. It is apparent from the claims that the embodiments added with such changes or improvements can be included in the technical scope of the present invention.
 本発明によれば、簡単な構成で、帯状部材の形状を容易にかつ正確に測定することができるので、これを帯状部材の測長、ジョイント量、3次元形状測定等のタイヤ構成部材の形状検査に適用すれば、形状検査を効率良く行うことができるとともに、検査精度を向上させることができる。 According to the present invention, the shape of the belt-shaped member can be easily and accurately measured with a simple configuration. Therefore, the shape of the tire structural member such as the length measurement of the belt-shaped member, the joint amount, and the three-dimensional shape measurement can be used. If applied to inspection, shape inspection can be performed efficiently and inspection accuracy can be improved.
 10 タイヤ構成部材の形状測定装置、
11 領域可変対応型レーザー変位計、
121~124 レーザー装置、131~134 光学素子群、
13a コリメータレンズ、13b ビームスプリッター、
13c,13d パウエルレンズ、13r 直交光反射ミラー、
13p,13q 透過型回折格子、13m,13n 反射光反射ミラー、
13z プリズム、14 撮像手段、15 変位量計測手段、
15a 記憶手段、15b レーザーライン抽出手段、15c 補間手段、
15d 計測手段、16 変位計制御手段、
181~184 変位センサー、
21 成型ドラム、22 ドラム回転装置、23 エンコーダー、
24 成型ドラム制御装置、25 形状測定手段、
31 搬送コンベヤ、32 押付けローラー、
40 帯状部材、40a 始端、40b 終端。
10. Tire shape member shape measuring device,
11 Laser displacement meter with variable area,
121-124 laser device, 131-134 optical element group,
13a collimator lens, 13b beam splitter,
13c, 13d Powell lens, 13r orthogonal light reflecting mirror,
13p, 13q transmissive diffraction grating, 13m, 13n reflected light reflecting mirror,
13z prism, 14 imaging means, 15 displacement measuring means,
15a storage means, 15b laser line extraction means, 15c interpolation means,
15d measurement means, 16 displacement meter control means,
181-184 displacement sensor,
21 molding drum, 22 drum rotating device, 23 encoder,
24 molding drum control device, 25 shape measuring means,
31 Conveyor, 32 Pressing roller,
40 Band-shaped member, 40a start end, 40b end.

Claims (6)

  1.  帯状部材を、帯状部材の表面に帯状部材の長手方向に沿って延長するレーザー光を照射するレーザー装置と前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段とに対して、帯状部材の長手方向に相対的に移動させながら前記レーザー光の反射像を撮影し、前記撮影された反射像から前記帯状部材の表面の変位量を計測し、前記計測された変位量に基づいて、前記帯状部材の表面形状を測定する帯状部材の形状測定方法において、
    前記レーザー装置の照射するレーザー光を、透過型回折格子を用いて透過光と回折光とに回折分離して、前記帯状部材の表面に、前記帯状部材の幅方向に互いに離隔した前記透過光と前記回折光とから成る複数本のレーザー光を照射し、前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量を計測することを特徴とする帯状部材の形状測定方法。
    A laser device for irradiating the surface of the belt-shaped member with a laser beam extending along the longitudinal direction of the belt-shaped member and the reflected light of the laser beam from the belt-shaped member is received and a reflected image of the laser beam is photographed Taking a reflected image of the laser beam while moving it relatively in the longitudinal direction of the belt-like member, and measuring a displacement amount of the surface of the belt-like member from the photographed reflected image, In the method for measuring the shape of the band-shaped member that measures the surface shape of the band-shaped member based on the measured displacement amount,
    Laser light emitted from the laser device is diffracted and separated into transmitted light and diffracted light using a transmission diffraction grating, and the transmitted light separated from each other in the width direction of the belt-shaped member on the surface of the belt-shaped member A plurality of laser beams composed of the diffracted light are irradiated, and displacement amounts at a plurality of positions in the width direction of the belt-shaped member are measured from the reflected image of the transmitted light and the reflected image of the diffracted light. A method for measuring the shape of a band-shaped member.
  2.  帯状部材の表面に帯状部材の長手方向に沿って延長するレーザー光を照射するレーザー装置と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記反射像から前記帯状部材の変位量を計測する変位量計測手段と、前記変位量計測手段で計測された前記帯状部材の変位量に基づいて、前記帯状部材の表面形状を測定する形状測定手段と、前記帯状部材を前記レーザー装置及び撮像手段に対して前記帯状部材の長手方向に相対的に移動させる移動手段とを備えた帯状部材の形状測定装置であって、
    前記レーザー装置の照射するレーザー光を透過光と回折光とに回折分離して、前記帯状部材の長手方向に沿って延長する、帯状部材の幅方向に互いに離隔した前記透過光と前記回折光とから成る複数のレーザー光を出射する透過型回折格子を備え、
    前記変位量計測手段は、前記撮像手段で撮影された前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量を計測することを特徴とする帯状部材の形状測定装置。
    Laser apparatus for irradiating the surface of the belt-shaped member with laser light extending along the longitudinal direction of the belt-shaped member, and imaging means for receiving a reflected light of the laser light from the belt-shaped member and photographing a reflected image of the laser light A displacement amount measuring means for measuring the displacement amount of the belt-shaped member from the reflected image, and a shape for measuring the surface shape of the belt-shaped member based on the displacement amount of the belt-shaped member measured by the displacement amount measuring means A strip-shaped member shape measuring apparatus comprising measuring means and moving means for moving the strip-shaped member relative to the laser device and the imaging means in the longitudinal direction of the strip-shaped member,
    The laser beam emitted from the laser device is diffracted and separated into transmitted light and diffracted light, and extends along the longitudinal direction of the belt-shaped member. The transmitted light and the diffracted light separated from each other in the width direction of the belt-shaped member Comprising a transmissive diffraction grating that emits a plurality of laser beams consisting of
    The displacement measuring means measures a displacement at a plurality of locations in the width direction of the belt-like member from the reflected image of the transmitted light and the reflected image of the diffracted light taken by the imaging means. Member shape measuring device.
  3.  前記レーザー装置と前記透過型回折格子との間に配置されて、前記レーザー装置からのレーザー光を平行光線に変換するコリメータレンズと、
    前記透過光の反射光と前記回折光の反射光とをそれぞれ反射し、これらの反射光を前記撮像手段にそれぞれ合焦させるミラーとを備えたことを特徴とする請求項2に記載の帯状部材の形状測定装置。
    A collimator lens disposed between the laser device and the transmissive diffraction grating to convert laser light from the laser device into parallel rays;
    The belt-shaped member according to claim 2, further comprising a mirror that reflects the reflected light of the transmitted light and the reflected light of the diffracted light, and focuses the reflected light on the imaging unit. Shape measuring device.
  4.  前記レーザー装置と前記透過型回折格子と前記変位量計測手段とを有し、前記帯状部材の幅方向に互いに離隔して設置された第1及び第2の変位量計測装置と、前記第1の変位量計測装置のレーザー装置と前記第2の変位量計測装置のレーザー装置とを交互に点灯させる照射光制御手段とを備えたことを特徴とする請求項2または請求項3に記載の帯状部材の形状測定装置。 The first and second displacement measuring devices, which have the laser device, the transmission type diffraction grating, and the displacement measuring means, are spaced apart from each other in the width direction of the belt-shaped member, and the first 4. The belt-shaped member according to claim 2, further comprising an irradiation light control unit that alternately turns on the laser device of the displacement measuring device and the laser device of the second displacement measuring device. 5. Shape measuring device.
  5.  帯状部材の表面に帯状部材の長手方向もしくは幅方向に沿って延長するレーザー光を照射するレーザー装置と、前記レーザー光の前記帯状部材からの反射光を受光して前記レーザー光の反射像を撮影する撮像手段と、前記反射像から前記帯状部材の変位量を計測する変位量計測手段と、前記変位量計測手段で計測された前記帯状部材の変位量に基づいて、前記帯状部材の表面形状を測定する形状測定手段と、前記帯状部材を前記レーザー装置及び撮像手段に対して前記帯状部材の長手方向に相対的に移動させる移動手段とを備えた帯状部材の形状測定装置であって、
    前記レーザー装置からのレーザー光を平行光線に変換するコリメータレンズと、
    前記コリメータレンズから出射されたレーザー光の一部を通過させ、残りのレーザー光を反射させて入射方向とは直交する方向に出射するビームスプリッターと、
    前記ビームスプリッターを通過したレーザー光を透過光と回折光とに回折分離する第1の透過型回折格子と、
    前記ビームスプリッターで反射されたレーザー光を透過光と回折光とに回折分離する第2の透過型回折格子と、
    前記第2の透過型回折格子から出射された透過光と回折光とを前記帯状部材の方向に反射するミラーと、
    前記透過光の反射光と前記回折光の反射光とをそれぞれ反射し、これらの反射光を前記撮像手段にそれぞれ合焦させるミラーとを備え、
    前記変位量計測手段は、前記撮像手段で撮影された前記透過光の反射像と前記回折光の反射像とから前記帯状部材の幅方向の複数箇所の変位量と長手方向の複数箇所の変位量とを計測することを特徴とする帯状部材の形状測定装置。 
    A laser device that irradiates the surface of the belt-shaped member with laser light extending along the longitudinal direction or the width direction of the belt-shaped member, and receives a reflected light of the laser light from the belt-shaped member to photograph a reflected image of the laser light Imaging means, displacement amount measuring means for measuring the displacement amount of the belt-like member from the reflected image, and the surface shape of the belt-like member based on the displacement amount of the belt-like member measured by the displacement amount measuring means. A shape measuring device for a band-shaped member comprising shape measuring means for measuring, and moving means for moving the band-shaped member relative to the laser device and the imaging means in the longitudinal direction of the band-shaped member,
    A collimator lens that converts laser light from the laser device into parallel light rays;
    A beam splitter that passes a part of the laser light emitted from the collimator lens and reflects the remaining laser light to emit in a direction perpendicular to the incident direction;
    A first transmissive diffraction grating that diffracts and separates laser light that has passed through the beam splitter into transmitted light and diffracted light;
    A second transmissive diffraction grating that diffracts and separates the laser light reflected by the beam splitter into transmitted light and diffracted light;
    A mirror that reflects the transmitted light and diffracted light emitted from the second transmissive diffraction grating in the direction of the band-shaped member;
    A mirror that reflects the reflected light of the transmitted light and the reflected light of the diffracted light, respectively, and focuses the reflected light on the imaging means, respectively.
    The displacement measuring means includes a plurality of displacement amounts in the width direction and a plurality of displacement amounts in the longitudinal direction of the belt-shaped member from the reflected image of the transmitted light and the reflected image of the diffracted light photographed by the imaging means. And measuring the shape of the belt-like member.
  6.  前記撮像手段の撮影のタイミングを制御する撮影制御手段を備え、
    撮影制御手段は、
    前記帯状部材の前記レーザー装置及び撮像手段に対する移動速度の加減速時の撮影間隔を移動速度が一定のときの撮影間隔よりも短くなるように前記撮像手段を制御することを特徴とする請求項2~請求項5のいずれかに記載の帯状部材の形状測定装置。 
     
    A photographing control means for controlling the photographing timing of the imaging means;
    The shooting control means
    3. The imaging unit is controlled such that a shooting interval at the time of acceleration / deceleration of a moving speed of the belt-shaped member with respect to the laser device and the imaging unit is shorter than a shooting interval when the moving speed is constant. The shape measuring apparatus for a band-shaped member according to any one of claims 5 to 6.
PCT/JP2011/061072 2010-05-14 2011-05-13 Band-shaped member shape measuring method, and device therefor WO2011142462A1 (en)

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