WO2011141670A1

WO2011141670A1 - Method and device for unclogging a heat exchanger

Info

Publication number: WO2011141670A1
Application number: PCT/FR2011/051039
Authority: WO
Inventors: El Hani Bouhabila; Thierry Malard
Original assignee: Solios Environnement
Priority date: 2010-05-12
Filing date: 2011-05-09
Publication date: 2011-11-17
Also published as: FR2960053A1; FR2960053B1

Abstract

The invention relates to a method and device for unclogging a heat exchanger (2a, 2b). Said device is used for cooling gas (3) that is laden with dust and pollutants coming in particular from igneous electrolytic cells during aluminum manufacture. Said heat exchanger (2a, 2b) comprises at least one tube in which a heat-transfer fluid, capable of cooling the gas (3), flows. Said device is characterized in that it includes at least one sealing member (8, 9) that is capable of reducing the surface of exchange between said heat exchanger (2a, 2b) and said gas (3) during phases for unclogging the heat exchanger (2a, 2b).

Description

METHOD AND DEVICE FOR EXCHANGER DISCONNECTION

HEAT

The present invention relates to the de-fouling of heat exchanger, and more particularly to the de-encreasing heat exchanger used for cooling the electrolysis cell gases, during the manufacture of aluminum.

The heat exchangers used for cooling gas charged with dust and gaseous components that can condense on the walls of the exchanger and form a solid deposit with the dust, become dirty during operation. Since the solid deposits obtained generally have a low thermal conductivity, their accumulation on the tubes of the heat exchangers leads to a decrease in their thermal efficiency.

In the remainder of this document, we will denote by the generic term "pollutants" the elements likely to be deposited on the walls of the exchanger. We will also use the term "gas" to designate the hot gases to be cooled, whether it is a single gas or a mixture of gases.

For this type of application, the hot gas charged with dust and pollutants circulates outside and perpendicularly to the tubes of the heat exchanger in which circulates a cool heat transfer fluid. The hot gas thereby cools by heat transfer from the hot gas to the cold heat transfer fluid which heats up. The tubes can be equipped with fins to increase the thermal efficiency of the heat exchanger. During the cooling of the hot gas, a deposition of particles is formed on the outer surface of the tubes, and fins if appropriate. The thickness and consistency of this deposit depends on the operating conditions and the nature of the pollutants.

To limit the formation of deposition of dust and pollutants on the outer surface of the tubes, it is commonly put in place a filter upstream of the heat exchanger.

This filter has the role of capturing the majority of the dust upstream of the heat exchanger thus limiting its fouling. A continuous measurement of the pressure drop of this trap makes it possible to inform about its level of fouling and the need for its replacement or its cleaning. It may consist of a grid or a set of sieves and must be easily removable.

Sometimes two filters are placed in parallel on two separate circuits alternately supplying the heat exchanger. Isolating members placed upstream and downstream of the filters make it possible to disassemble a filter arranged in one circuit and to clean it while retaining normal operation in the other circuit. In other words, all the hot gas passes through a single filter, when replacing the other filter.

For the cooling of the gas coming from igneous electrolysis tanks during the aluminum production, this solution is not satisfactory because the clogging of the filter is fast, in particular because of the presence of alumina and fine fluorinated dusts in the gas, which requires frequent intervention of maintenance personnel.

The proposed invention makes it possible to unclog the heat exchangers without these disadvantages.

It consists mainly of a heat exchanger de-fouling process used for the cooling of gases charged with dust and pollutants from igneous electrolysis cells during the manufacture of aluminum; said heat exchanger comprising at least one tube in which circulates a coolant capable of cooling said gas, characterized in that it comprises de-fouling phases during which the flow velocity of said gas, flowing through the exchanger of heat is temporarily increased.

The velocity of the hot gas in the heat exchanger used to cool the gas from igneous electrolysis vessels during aluminum production is usually in the range of 10 to 20 m / s. This level of flow velocity makes it possible to limit the pressure drop in the hot gas circuit and therefore the electrical ventilation power. It also makes it possible to limit the abrasion of the tubes of the heat exchanger by the particles of alumina present in the gas. The disadvantage of this low flow rate is that it promotes the formation of solid deposits on the walls of the tubes of the heat exchanger. The idea according to the invention is to cause a temporary increase in the speed of the hot gas through the heat exchanger in order to tear accumulated deposits on the outer surface of the tubes. This tearing of the deposits is ensured by the abrasive power of the alumina particles at high speed.

This increase in speed according to the invention is limited to the area of the installation where the heat exchanger is placed. It does not affect equipment located upstream or downstream of the de-icing device.

In order to be able to temporarily increase the speed of the hot gas in the heat exchanger without substantially modifying the hot gas flow rate from the upstream production equipment, the hot gas circuit is, for example, divided into two similar distinct circuits, each having a heat exchanger. In normal operation, the flow of hot gas is distributed between the two circuits. During a cleaning de-clogging phase of a heat exchanger, all of the hot gas is directed to the circuit containing the heat exchanger to be cleaned. The circulation velocity of the hot gas, and therefore that of the alumina particles, is thus substantially doubled, through the heat exchanger and a cleaning thereof is obtained by the abrasion induced by the alumina particles. traveling at high speed.

For an initial velocity of about 10 to 20 m / sec, during the de-clogging phase of a heat exchanger, the flow rate of the hot gas is thus raised to a speed of about 20 to 40 m / sec.

On the other parallel circuit, in which the circulation of the hot gas is stopped, the heat exchanger is accessible for any inspection or maintenance operations.

Part of the particles torn off the accumulated deposits on the tubes of the heat exchanger is carried away by the hot gas. It is then captured by the gas purification unit that is usually found downstream on aluminum manufacturing facilities. Heavier particles may also fall under the heat exchanger where they are collected in a hopper.

The de-clogging operation by this method can be performed frequently, for example once every five to fifteen days. The duration of The removal of a heat exchanger is limited to that allowing the majority of deposits to be removed without causing abrasion of the tubes of the heat exchanger. This method also has the advantage of not requiring the intervention of maintenance personnel at each de-fouling operation. This is necessary only to evacuate the deposits collected at the bottom of the hopper when it is filled.

According to particular embodiments, the control device comprises one or more of the following characteristics:

the flow velocity of the gases to be cooled through the heat exchanger is multiplied by a coefficient during the de-fouling phases; said coefficient being substantially between one and a half and two; said coefficient preferably being equal to two;

- The flow rate of the gas through the heat exchanger is greater than 20 m / sec, and preferably between 20 and 40 m / sec, during the phases of de-fouling;

the phases of de-fouling are repeated periodically;

said method being carried out by a de-fouling device comprising at least one circuit capable of being traversed by the gas, at least one heat exchanger arranged in said circuit; and at least one closure member arranged in said circuit; characterized in that the shutter member is pivoted in a closed position of at least a part of the circuit during the de-fouling phases, and in that the shutter member is pivoted into a shut-off position at least a portion of the circuit during normal operation phases.

The invention also consists of a heat exchanger de-fouling device used for cooling gas charged with dust and pollutants from igneous electrolysis cells during the manufacture of aluminum; said heat exchanger comprising at least one tube in which circulates a coolant capable of cooling the gas, characterized in that it comprises at least one closure member adapted to reduce the exchange surface between said heat exchanger and said gas during de-fouling phases of the heat exchanger.

it comprises at least one circuit capable of being traversed by the gas and at least one heat exchanger arranged in said circuit; said shutter member being arranged in said circuit; said shutter member adapted to pivot between an open position of the circuit and a closed position of at least a portion of the circuit;

said circuit comprises a hopper and a chute for collecting and evacuating deposits of dust and pollutants formed on the walls of the tubes of the heat exchanger and torn off during the de-fouling phases;

said closure member is capable of dividing said exchange surface by a coefficient substantially between one and a half and two, and preferably equal to two.

- it comprises :

two gas flow circuits, each comprising at least one heat exchanger,

- said closure member being adapted to conduct said gas in both circuits during normal operating phases, and in a single circuit during said de-fouling phases;

each circuit comprises a hopper and a chute for collecting and evacuating deposits of dust and pollutants formed on the walls of the tubes of the heat exchanger and torn off during the phases of de-fouling;

- The chute comprises at least two cutting members, one of which is in the open position and the other is in the closed position.

The invention relates to the use of the heat exchanger de-fouling device described above for cooling gas charged with dust and pollutants generated by igneous electrolysis cells of an aluminum manufacturing plant.

When the two circuits 1a and 1b have sections of the same size, the pressure drop induced on the flow of the hot gas in these circuits is similar. Thus, in normal operation, the flow of hot gas is distributed in equivalent proportions between the two circuits. They can be implanted parallel to each other or in any other arrangement.

The invention consists, apart from the arrangements described above, in a certain number of other arrangements which will be more explicitly discussed below with regard to exemplary embodiments, described with reference to the appended drawings, but which do not are in no way limiting. On these drawings: FIG. 1 represents a schematic view of a de-fouling device according to the state of the art with a filter upstream of the heat exchanger,

- Fig. 2 is a schematic view of the section of a tube of the heat exchanger showing an example of a deposit,

- Fig. 3 represents a schematic top view of an exemplary embodiment of the invention,

- Fig. 4 is a diagrammatic side view of a portion of a variant of the embodiment of FIG. 3; and

- Fig. 5 is a diagram showing the steps of the method according to the invention.

The term "heat exchanger" is used in the singular in the present description to designate one or more heat exchangers. These heat exchangers comprise one or more tubes or channels for circulating a heat transfer fluid.

Referring to FIG. 1 of the drawings, we can see, schematically represented, a tubular heat exchanger 2 placed in a circuit 1 of hot gas flow to be cooled 3 flowing in the direction shown by the arrow 4. upstream of the heat exchanger 2 a filter 18 makes it possible to trap the dust carried by the hot gas. In this figure, solely by way of example, the flow of cold heat transfer fluid inside the heat exchanger is shown against the current relative to the hot gas.

Referring to FIG. 2 of the drawings, one can see, schematically represented, a tube 5 of the heat exchanger 2. The hot gas 3 flows outside the tubes in the direction shown by the arrow 4. The cold heat transfer fluid 6 circulates at the inside the tubes.

Referring to FIG. 3 diagrams, we can see, schematically shown, a de-clogging device 16 according to the invention. This device 16 comprises a circuit 1 for the flow of a hot gas 3 charged with dust and pollutants flowing in the direction represented by the arrow 4. This circuit 1 is divided into two identical circuits 1a, 1b, that is to say say two circuits whose section is substantially identical la and lb. In each of these circuits is placed a heat exchanger 2a and 2b.

The distribution of the flow of hot gas 3 between the two circuits 1a and 1b is ensured by two shutter members 8 and 9. These shutter members 8 and 9 may, for example, be pivoting shutters, rotary valves or a shutter. guillotine.

In the normal operating phase 20, the shutter members 8 and 9 are in the central position so that the flow of hot gas 3 is distributed equally between the two circuits 1a and 1b. In the de-fouling phase 22 of the heat exchanger 2a located in the first circuit 1a, the shutter members 8 and 9 are set to the closed position 8b and 9b of the second circuit 2b so that the entire flow rate of the hot gas 3 circulates in the first circuit la. In the phase of de-clogging of the heat exchanger 2b, the closing members 8 and 9 are set to the closed position 8a and 9a of the first circuit 2a so that the entire flow of hot gas 3 circulates in the second circuit lb.

As can be seen in FIG. 5, each normal operating phase 20 is followed by a de-fouling phase 22. These phases are repeated cyclically. Advantageously according to the invention, the de-fouling phases are repeated periodically.

Referring to FIG. 4 diagrams, we can see, schematically shown, a hopper 14 placed under the heat exchanger 2b. Such a hopper may also be disposed under the heat exchanger 2a. It makes it possible to collect the solid deposits 7 of dust and pollutants formed on the walls of the tubes 5 of the heat exchanger 2 and torn off from it during the phases of de-fouling. These solid deposits 7, visible in Figure 2, fall from the tubes of the heat exchanger to a discharge chute 15.

As shown in FIG. 4, the lower face of the heat exchanger 2 advantageously has a shape complementary to the shape of the hopper 14 so as to avoid preferential flow of the hot gas under the exchanger. Thus, in the example shown, the heat exchanger 2 has a substantially frustoconical shape. The discharge chute 15 is advantageously equipped with two successive cutting members 10 and 11 between which accumulate the deposits 7 in the form of a mound 12. The sectioning members are, for example, butterfly valves or guillotines .

In normal operating phase 20, the upper sectioning member 10 is open and the lower sectioning member 11 is closed. During the evacuation of the collected deposits, the upper sectioning member 10 is closed so as to avoid the escape of hot gas, before opening the lower sectioning member 11. Thus, in the normal operating phase 20 or in the de-fouling phase 22, one of the disconnecting members is in open position and the other in closed position.

Advantageously, the flow velocity of the gas 3 through the heat exchanger 2 is greater than 20 m / sec, and preferably between 20 and 40 m / sec during the de-fouling phases 22.

In a variant, the unclogging device 16 comprises a single duct in which a heat exchanger and a pivoting flap are arranged, the pivot axis of which is arranged parallel to the plane of the exchange surface of the heat exchanger so as to the flap obstructs at least a part of the exchange surface, and preferably half of the heat exchanger, during the de-clogging phases. In this case, the heat exchanger can be divided in the middle by a metal plate through which the tubes pass. Thus, the plate prevents the flow of gases on the closed half of the exchanger surface.

Alternatively, the closure member 8, 9 is capable of reducing substantially by a half or a third the exchange surface between said heat exchanger 2 and said gas. In this case, the flow velocity of the gases to be cooled through the heat exchanger is multiplied by a coefficient during the de-fouling phases; said coefficient being substantially between one and a half and two; said coefficient being preferably equal to two.

Likewise, alternatively, the first circuit 1a and the second circuit 1b, as well as the heat exchangers they contain, have sections of different size. Alternatively, a single closure member 8 is disposed upstream of the heat exchanger; the closure member 9 disposed downstream thereof being omitted.

Circuit 1 is constituted by a conduit. Similarly, the circuits la, lb are constituted by ducts. The de-fouling device 16 comprises at least one circuit 1a, 1b crossed by the gases, at least one heat exchanger 2a, 2b arranged in said circuit 1a, 1b, and a shutter member able to pivot between an open position of the circuit 1a, 1b, and a closed position of at least a portion of the circuit 1a, 1b to reduce the exchange surface between said heat exchanger 2a, 2b and said gas 3.

Advantageously, the alumina contained in the gases charged with dust and pollutant from the igneous electrolysis tanks of an aluminum manufacturing plant abrades the deposit of dust and pollutants accumulated on the tubes of the exchanger, when the speed gas is temporarily increased.

The invention also relates to the use of the de-fouling device described above for cooling gas charged with dust and pollutants generated by igneous electrolysis cells of an aluminum manufacturing plant.

Claims

1. A method of de-fouling heat exchanger (2a, 2b) used for cooling gas (3) charged with dust and pollutants, from igneous electrolysis tanks during the manufacture of aluminum; said heat exchanger (2a, 2b) comprising at least one tube in which circulates a coolant capable of cooling said gas (3), characterized in that it comprises unclogging phases (22) during which the speed of flow of said gas (3) flowing through the heat exchanger (2a, 2b) is temporarily increased.

2. Method according to claim 1, characterized in that the flow velocity of the gases to be cooled (3) through the heat exchanger (2a, 2b) is multiplied by a coefficient during the de-clogging phases (22) ; said coefficient being substantially between one and a half and two; said coefficient being preferably equal to two.

3. Method according to any one of claims 1 and 2, characterized in that the flow velocity of the gas (3) through the heat exchanger (2a, 2b) is greater than 20 m / sec, and preferably between 20 and 40 m / sec during the de-fouling phases (22).

4. Method according to any one of claims 1 to 3, characterized in that the de-fouling phases (22) are repeated periodically.

5. Method according to any one of claims 1 to 4, said method being performed by a de-fouling device (16) having at least one circuit (la, lb) capable of being traversed by the gas, at least one heat exchanger (2a, 2b) arranged in said circuit (la, lb); and at least one closure member (8, 9) arranged in said circuit (1a, 1b); characterized in that the closure member (8, 9) is pivoted in a closed position of at least a part of the circuit (1a, 1b) during the de-fouling phases, and in that the closure member shutter (8, 9) is rotated into an open position of the circuit (1a, 1b) during normal operation phases.

6. Apparatus (16) for removing heat exchanger (2a, 2b) used for cooling gas (3) charged with dust and pollutants, from igneous electrolysis cells during the manufacture of aluminum; said heat exchanger heat (2a, 2b) comprising at least one tube (5) in which circulates a coolant (6) suitable for cooling the gas (3),

characterized in that it comprises at least one closure member (8, 9) adapted to reduce the exchange surface between said heat exchanger (2a, 2b) and said gas (3) during the phases of de-fouling (22). ) of the heat exchanger (2a, 2b).

7. Device (16) according to claim 6, characterized in that it comprises at least one circuit (la, lb) adapted to be traversed by the gas and at least one heat exchanger (2a, 2b) arranged in said circuit (la, lb); said shutter member (8, 9) being arranged in said circuit (1a, 1b); said closure member (8, 9) being pivotable between an open position of the circuit (1a, 1b) and a closed position of at least a portion of the circuit (1a, 1b).

8. Device (16) according to claim 7, characterized in that said circuit (la, lb) comprises a hopper (14) and a chute (15) for collecting and discharging deposits (7) of dust and pollutants formed on the walls of the tubes of the heat exchanger (2a, 2b) and torn off during the de-clogging phases (22).

9. Device (16) according to claim 6, characterized in that said closure member (8, 9) is adapted to divide said exchange surface by a coefficient substantially between one and a half and two, and preferably equal to together.

10. Device (16) according to any one of claims 6 and 9, characterized in that it comprises:

two gas flow circuits (la, 1b), each comprising at least one heat exchanger (2a, 2b),

said closure member (8, 9) being able to conduct said gas (3) in the two circuits (1a, 1b) during normal operating phases (20), and in a single circuit (1a, 1b) during said de-fouling phases (22).

11. Device (16) according to claim 10, characterized in that each circuit (la, lb) comprises a hopper (14) and a chute (15) for collecting and discharging deposits (7) of dust and pollutants formed on the walls of the tubes of the heat exchanger (2a, 2b) and torn off during the de-clogging phases (22).

12. Device (16) according to claim 11, characterized in that the chute (15) comprises at least two cutting members (10) and (11), one of which is in the open position and the other is in the closed position .

13. Use of the device (16) for de-blocking heat exchanger (2a, 2b) according to any one of claims 6 to 12, for cooling gas (3) charged with dust and pollutants generated by tanks. Igneous electrolysis of an aluminum manufacturing facility.