WO2011140823A1 - Smelting method for medium carbon steel j55 - Google Patents

Smelting method for medium carbon steel j55 Download PDF

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Publication number
WO2011140823A1
WO2011140823A1 PCT/CN2011/000748 CN2011000748W WO2011140823A1 WO 2011140823 A1 WO2011140823 A1 WO 2011140823A1 CN 2011000748 W CN2011000748 W CN 2011000748W WO 2011140823 A1 WO2011140823 A1 WO 2011140823A1
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Prior art keywords
steel
content
smelting
less
continuous casting
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PCT/CN2011/000748
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French (fr)
Chinese (zh)
Inventor
宋维兆
王新成
吾塔
陈勇
张建新
孙学刚
Original Assignee
Song Weizhao
Wang Xincheng
Wu Ta
Chen Yong
Zhang Jianxin
Sun Xuegang
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Application filed by Song Weizhao, Wang Xincheng, Wu Ta, Chen Yong, Zhang Jianxin, Sun Xuegang filed Critical Song Weizhao
Publication of WO2011140823A1 publication Critical patent/WO2011140823A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0075Treating in a ladle furnace, e.g. up-/reheating of molten steel within the ladle
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/30Regulating or controlling the blowing
    • C21C5/34Blowing through the bath
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/072Treatment with gases
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium

Definitions

  • the invention relates to the smelting of medium carbon J55 steel, which is especially suitable for the manufacture of new medium carbon J55 steel. Background technique
  • the design principle is low carbon (the carbon in the steel is less than 0.0012%). Microalloyed steel. At present, the low-carbon microalloy J55 steel is commercially available. First, the inherent quality of the steel is unstable, and the band structure is serious. A and B non-metallic inclusions appear during the flaw detection of the steel pipe, and Nb and Ti are often enriched in the vicinity of the A-type inclusion. (C, N) compound, which affects the impact toughness of steel; second, it is not conducive to the threading of the pipe end thread.
  • the invention relates to a smelting method of a novel medium carbon J55 steel, which adopts the nitrogen absorption of the molten steel in the production process, reduces the enrichment of the slab TiN and the formation of Nb, Ti (C x , N y ), and adopts AL- in the LF furnace refining.
  • the control of key technical steps such as the treatment of Ca refining agent, and then controlled rolling and controlled cold-pressing, to obtain medium carbon J55 steel coil, not only has the high strength and good impact toughness unique to J55 steel, but also the steel pipe is beneficial to the tube.
  • the thread of the end thread is laid out. Summary of the invention
  • the object of the invention is: the new medium carbon J55 steel provided, adopting medium carbon, low manganese, and adding a small amount of Nb, Ti microalloying elements, the design scheme is scientific and reasonable, the smelting method is simple and easy, and the cost is increased and the cost is increased. The quality is very significant.
  • the object of the present invention is to achieve a new medium carbon J55 steel smelting method, including hot metal pretreatment ⁇ converter blowing ⁇ LF refining ⁇ slab continuous casting ⁇ slab cleaning ⁇ slab reheating - controlled rolling Process flow with cooling ⁇ finished product inspection; especially for the control of nitrogen removal in non-metallic inclusions in steel and the key technical steps for steel segregation control;
  • the strength of the oxygen is 0. 8 ⁇ 0. 85MPa, the flow rate is 32000 ⁇ 33000m 3 / h, the strength is 0. 4 ⁇ 0. 6Nm 3 /t
  • oxygen blowing time l1 ⁇ 2in oxygen blowing time l1 ⁇ 2in;
  • the bottom blowing argon stirring gas supply intensity is 0. 05 ⁇ 0. 08Nm 3 oct. min, the pressure is 1. 0 ⁇ 1. 2Mpa; the converter tapping temperature is 1620-1670 °C, at this time the [C] content is 0. 09%, [P] content is less than 0. 008%;
  • the temperature of the continuous casting tundish can be controlled at 1528 ⁇ 1542 °C.
  • the smelting method of the medium carbon J55 steel, the amount of the AL-Ca refining agent is 2. 5 kg / ton of steel; wherein the content of the metal aluminum powder is 35-38%, the content of the silicon powder is 10%, A1 2 0 The content of 3 is 50%, the content of the binder is 5%, and the binder is light burnt dolomite.
  • the continuous casting sealing ring is made of fiber shield aluminum silicate cotton, and the sealing is made of high temperature binder, and the binder is refractory clay.
  • the tensile strength of the finished steel is greater than 520 Mpa, the yield strength is 420 ⁇ 530 MPa, the impact energy at - 10 °C is greater than 30 J, and the hardness is less than 170 HV10.
  • the steel tube degradation rate is controlled to be less than 0.05%, which is the best index of similar products in China.
  • the smelting method of the medium carbon J 55 steel and the material selection for smelting are all commercially available products.
  • the method of the invention adopts medium carbon, low manganese, and adds a small amount of Nb, Ti microalloying element strengthening component design to ensure the cold workability of the steel under the premise of ensuring the strength and toughness of the steel, and is beneficial to the end thread processing of the steel pipe.
  • the affinity of N and Ti in steel is greater than that of Nb, and the addition of Ti reduces the formation of Nb (C x , N y ).
  • Ti which increases the strength of TiN, improves the toughness of steel.
  • the first is to add AL-Ca refining agent to LF refining, which makes it deeply deoxidize, increases the yield of calcium, increases the collision probability of A1 2 0 3 and CaO, and improves the low melting point of VIII 2 0 3 and CaO.
  • the kinetic conditions of the formation and growth of the composite inclusions increase the spheroidization removal effect and the modification effect of the A1 2 0 3 inclusions (the brittle inclusions of small size are plastic inclusions).
  • the second is to add AL-Ca refining agent after the tapping of the converter, so that the ratio of LF refining slag has strong adsorption and removal ability to the non-metallic inclusions in the molten steel, and the weakening of the argon blowing at the bottom of the ladle is added to make the steel people , Class B non-metallic inclusions are removed or the content level is reduced.
  • the third is to carry out calcium treatment on the small and difficult to float AL 2 0 3 inclusions, which can purify the molten steel to improve the toughness of the steel.
  • composition design must ensure the strength, toughness, hardness and end of the steel to facilitate the processing of the wire, and ensure the quality of the slab, avoid surface quality defects in the steel bead and reduce the inherent band structure of the steel.
  • the method is scientific and reasonable. Strictly grasp the important smelting methods and steps of steel segregation and inclusion control when smelting J55 steel, and obtain the new medium carbon steel J55, which meets the requirements of original design performance and demonstrates technological progress. detailed description
  • the process route is: hot metal pretreatment ⁇ converter blowing - LF refining (low sulfur, low bismuth, micro titanium, calcium treatment) - slab continuous casting ⁇ slab cleaning ⁇ slab reheating ⁇ controlled rolling cooling - finished product sampling inspection Ex-factory; the purpose is to reduce or eliminate the transverse crack of the slab corner by controlling the molten steel nitrogen content in the production process.
  • the content of the molten iron [N] is less than 0. 002%;
  • the control parameters of the converter smelting are as follows: the amount of the molten iron is 120 tons, the oxygen supply pressure is 0. 8 - 0. 85MPa, the oxygen flow rate is 32000m7h, and the gas supply intensity before and after the smelting of the molten steel is 0. 6NmV t. Oxygen time 14min; bottom blowing argon stirring gas supply intensity adjustment range is 0. 08NmV t. min, working pressure is L 2Mpa, Ensure that the converter has a pass rate of 100%. Due to the re-blowing, it is easy to cause the molten steel to increase nitrogen.
  • the slag level is low, the molten steel surface is blown open again, causing the molten steel to increase nitrogen, and once again, the nitrogen can be increased by more than 7 ppm, and then blown twice.
  • Nitrogen increase of 20PPm thereby increasing the nitrogen content of the steel in the steel; strengthening the maintenance of the taphole, the tapping of the steel tapping during tapping, preventing the molten steel from spreading; the tapping of the converter increases the temperature of the molten steel, and the tapping temperature of the converter is controlled at 1620 °C 008% ⁇
  • the content of the converter [C] is controlled at 0. 09%, [P] content ⁇ 0. 008%.
  • the converter After the converter, the amount of 2. 5kg / ton of steel.
  • the main components of AL-Ca refining agent aluminum powder 35%, silicon calcium powder 10%, ⁇ 1 2 ⁇ 3 50%, added 5% binder (light burnt dolomite) cold consolidation.
  • the ratio of LF refining slag has a strong adsorption capacity for non-metallic inclusions in the molten steel. After the LF is energized, the argon gas is blown into the bottom of the ladle to weakly stir, and the acceleration of the inclusion collision is increased and floated. 0 ⁇ The A and B non-metallic inclusions in the steel is less than 1. 0. Calcium treatment is applied to the fine and difficult-to-float AL 2 0 3 inclusions to further purify the molten steel to improve the toughness of the steel.
  • the LF refining final slag A1 2 0 3 content is controlled at 29 ⁇ 32%, the CaO content is controlled at 50 ⁇ 55%, the electrification time is controlled within 15min, and the LF treatment time is 45 minutes, effectively controlling the LF treatment process.
  • 00
  • the molten steel [N] content is less than 0. 00 «.
  • the steel [S] content is less than 0.004%, and the steel [N] content is less than 0.005% to reduce the sulphide segregation of the slab and the Nb (C x , N y ) enrichment.
  • the superheat of tundish steel is the main factor affecting the segregation of slab. Therefore, the temperature of the tundish steel in continuous casting is controlled at 1528 °C ⁇ 1542 °C, and the superheat of molten steel is controlled at 11. C ⁇ 25 °C.
  • the tensile strength of the finished steel is greater than 520 Mpa, the yield strength is 420 ⁇ 530Mpa, the impact energy at -10 °C is greater than 30J, and the hardness is less than 170 HV10.
  • the steel tube degradation rate is controlled to below 0.55%, which is the best indicator of similar products in China.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

A method for smelting medium carbon steel J55 comprises the following steps: pre-treating molten iron, smelting in a converter, refining in a ladle furnace (LF), continuous casting to obtain slab, cleaning and reheating the slab, rolling and cooling the slab and examining the end product. In the smelting step, reblowing is forbidden, tapping temperature of the converter is 1620-1670℃, and the content of [C], [P] and [N] during tapping is 0.09%, lower than 0.008% and lower than 0.002% respectively. In the refining step, Al-Ca is added as a refining agent by 2.5kg/ton•steel, and Ar2 is blown into from the bottom of the ladle to provide weak agitation for 15-20min. The content of [N] and the non-metallic impurities of A-type and B-type in the molten steel after refinement is respectively lower than 0.004% and 1.0 grade, and the content of Al2O3 in the refining slag is 29-31%. In the continuous casting step, the continuous casting temperature is controlled at 1528~1542℃, and the casting is protected by sealing the extended nozzle of the ladle with Ar2 and sealing ring. The increment of [N] in the molten steel is lower than 0.001% during continuous casting. The steel with the contents of [S] and [N] respectively being lower than 0.003% and 0.005% is thus obtained.

Description

—种中碳 J55钢的冶炼方法  - a medium carbon J55 steel smelting method
技术领域 Technical field
本发明涉及中碳 J55钢的冶炼, 该方法尤其适用于新型中碳 J55钢的制造。 背景技术  The invention relates to the smelting of medium carbon J55 steel, which is especially suitable for the manufacture of new medium carbon J55 steel. Background technique
近年来, 随着油田的不断探明、 开采, 石油套管的需求量在逐年增加, 与 市售相同规格、 性能的石油 ERW烊管与无缝管相比, 焊管价格将便宜 20%左右, 因此越来越多直缝焊管机组需热轧钢卷原料已成为现实需求。 据国内在建与建 成的 ERW焊管机组统计, 焊管用热轧原料的需求量每年在 40万吨以上。 国内的 宝钢、 武钢都在生产供应, 但仍然满足不了需求。 过去在 API 5CT标准中 J55 钢种只有性能要求, 未作成分规定, 虽然企业标准中也规定的 J55 性能要求与 API 5CT相同, 但设计原则均为低碳(钢中碳小于 0. 012% )微合金钢。 目前市 售的低碳微合金 J55 钢, 一是钢材内在质量不稳定, 带状组织严重, 钢管探伤 过程中出现 A、 B类非金属夹杂, 特别在 A类夹杂附近常常富集了 Nb、 Ti ( C, N ) 化物, 对钢的冲击韧性造成影响; 二是不利于管端螺紋的套丝加工。  In recent years, with the continuous exploration and exploitation of oil fields, the demand for oil casings has increased year by year. Compared with commercially available petroleum ERW pipes with the same specifications and performance, the price of welded pipes will be about 20% cheaper. Therefore, more and more straight seam welded pipe units need to be hot rolled steel coil raw materials have become a real need. According to the statistics of ERW welded pipe units under construction and construction in China, the demand for hot-rolled raw materials for welded pipes is more than 400,000 tons per year. Domestic Baosteel and Wuhan Iron and Steel are both in production and supply, but they still cannot meet the demand. In the past, in the API 5CT standard, the J55 steel grade has only performance requirements and no composition requirements. Although the J55 performance requirements specified in the enterprise standard are the same as those of the API 5CT, the design principle is low carbon (the carbon in the steel is less than 0.0012%). Microalloyed steel. At present, the low-carbon microalloy J55 steel is commercially available. First, the inherent quality of the steel is unstable, and the band structure is serious. A and B non-metallic inclusions appear during the flaw detection of the steel pipe, and Nb and Ti are often enriched in the vicinity of the A-type inclusion. (C, N) compound, which affects the impact toughness of steel; second, it is not conducive to the threading of the pipe end thread.
本发明是一种新型中碳 J55 钢的冶炼方法, 通过对生产环节的钢水吸氮、 减少铸坯 TiN的富集及 Nb、 Ti ( Cx, Ny )化物生成, LF炉精炼采取 AL-Ca精炼 剂的处理等关键技术步骤的控制, 再经控轧控冷榨制, 获得中碳 J55钢卷, 不 但具备了 J55 钢特有的高强度和良好的冲击韧性, 而且制成的钢管利于管端螺 纹的套丝力口工。 发明内容 The invention relates to a smelting method of a novel medium carbon J55 steel, which adopts the nitrogen absorption of the molten steel in the production process, reduces the enrichment of the slab TiN and the formation of Nb, Ti (C x , N y ), and adopts AL- in the LF furnace refining. The control of key technical steps such as the treatment of Ca refining agent, and then controlled rolling and controlled cold-pressing, to obtain medium carbon J55 steel coil, not only has the high strength and good impact toughness unique to J55 steel, but also the steel pipe is beneficial to the tube. The thread of the end thread is laid out. Summary of the invention
本发明的目在于: 提供的新型中碳 J55钢, 采用中碳、 低锰, 并加入微量 的 Nb、 Ti微合金化元素的设计方案科学合理, 其冶炼方法简单易行, 既降低成 本又增加了品质, 效果十分显著。  The object of the invention is: the new medium carbon J55 steel provided, adopting medium carbon, low manganese, and adding a small amount of Nb, Ti microalloying elements, the design scheme is scientific and reasonable, the smelting method is simple and easy, and the cost is increased and the cost is increased. The quality is very significant.
本发明的目的是这样实现的 ·. 一种新型中碳 J55 钢的冶炼方法, 包括铁水 预处理 ~转炉吹炼→ LF精炼→板坯连铸→板坯清理→板坯再加热―控制轧制与 冷却→成品检 的工艺流程; 尤其针对钢中非金属夹杂的去除氮元素的控制和 钢材偏析控制的关键技术步驟;  The object of the present invention is to achieve a new medium carbon J55 steel smelting method, including hot metal pretreatment ~ converter blowing → LF refining → slab continuous casting → slab cleaning → slab reheating - controlled rolling Process flow with cooling→finished product inspection; especially for the control of nitrogen removal in non-metallic inclusions in steel and the key technical steps for steel segregation control;
其中非金属夹杂的去除及氮元素的控制:  The removal of non-metallic inclusions and the control of nitrogen elements:
① 铁水预处理后的 [S]含量小于 0. 003%; 转炉出钢时 [N]的含量小于 0. 002%;  1 002%; The content of the [N] is less than 0. 002%;
②转炉吹炼时, 严禁补吹, 防止钢水增氮, 其控制参数为供氧压力 0. 8 ~ 0. 85MPa,流量 32000 ~ 33000m3/h, 强度为 0. 4 ~ 0. 6Nm3/t in,吹氧时间 l½in; 底吹氩搅拌供气强度为 0. 05 ~ 0. 08Nm3八. min, 压力为 1. 0 ~ 1. 2Mpa; 转炉出钢 温度为 1620- 1670 °C, 此时 [C]含量为 0. 09%, [P]含量小于 0. 008%; 2 至 0. 6Nm 3 /t The strength of the oxygen is 0. 8 ~ 0. 85MPa, the flow rate is 32000 ~ 33000m 3 / h, the strength is 0. 4 ~ 0. 6Nm 3 /t In, oxygen blowing time l1⁄2in; The bottom blowing argon stirring gas supply intensity is 0. 05 ~ 0. 08Nm 3 oct. min, the pressure is 1. 0 ~ 1. 2Mpa; the converter tapping temperature is 1620-1670 °C, at this time the [C] content is 0. 09%, [P] content is less than 0. 008%;
③ LF精炼及造渣、 脱硫, 需添加 AL-Ca精炼剂, 再有钢包底吹氩弱搅拌, 控制时间为 15- 20分钟; 精炼的终渣 A1203的含量为 29 ~ 31%; 钢水 [N]含量小于 0. 004%, 钢中 A、 8类 金属夹杂小于 1. 0级; 3 LF refining and slagging, desulfurization, need to add AL-Ca refining agent, and then the bottom of the ladle is weakly stirred by argon, the control time is 15-20 minutes; the content of refining final slag A1 2 0 3 is 29 ~ 31%; 0级; The metal [A] content of less than 0. 004%, A, 8 metal inclusions in the steel is less than 1. 0;
④连铸保护浇铸, 大包长水口采用密封圏 +氩封的保护; 连铸时钢水 [N]增 量小于 0. 001%。  4 Continuous casting protection casting, the long water inlet of the large bag is protected by a seal 圏 + argon seal; the increase of molten steel [N] during continuous casting is less than 0. 001%.
其中钢材偏析控制:  Among them, steel segregation control:
①为减少铸坯的硫化物偏析和 Nb (Cx、 Ny)生成, 钢材 [S]含量小于 0. 0030%, [N]含量小于 0. 0050%; The sulphide segregation and the Nb (C x , N y ) formation, the steel [S] content is less than 0. 0030%, [N] content is less than 0. 0050%;
②为防止铸坯偏析, 连铸中间包的温度控制在 1528 ~ 1542 °C即可。  2 In order to prevent segregation of the slab, the temperature of the continuous casting tundish can be controlled at 1528 ~ 1542 °C.
所述的中碳 J55钢的冶炼方法, AL- Ca精炼剂的添加量为 2. 5kg/吨钢; 其 中金属铝粉的含量为 35-38%、硅 粉的含量为 10%、 A1203的含量为 50%、 粘结剂 的含量为 5 %, 其粘结剂为轻烧白云石。 The smelting method of the medium carbon J55 steel, the amount of the AL-Ca refining agent is 2. 5 kg / ton of steel; wherein the content of the metal aluminum powder is 35-38%, the content of the silicon powder is 10%, A1 2 0 The content of 3 is 50%, the content of the binder is 5%, and the binder is light burnt dolomite.
所述的中碳 J55 钢的冶炼方法, 连铸密封圈选用纤维盾硅酸铝棉, 密封采 用高温粘结剂, 其粘结剂为耐火胶泥。  In the smelting method of the medium carbon J55 steel, the continuous casting sealing ring is made of fiber shield aluminum silicate cotton, and the sealing is made of high temperature binder, and the binder is refractory clay.
所述的中碳 J55钢的冶炼方法, 成品钢的抗拉强度大于 520 Mpa , 屈服强度 在 420 ~ 530Mpa, - 10 °C冲击功大于 30J, 硬度小于 170 HV10。  In the smelting method of the medium carbon J55 steel, the tensile strength of the finished steel is greater than 520 Mpa, the yield strength is 420 ~ 530 MPa, the impact energy at - 10 °C is greater than 30 J, and the hardness is less than 170 HV10.
所述的中碳 J55 钢的冶炼方法, 热轧钢卷在纵剖使用时, 钢管降级率控制 在 0. 05%以下, 为国内同类产品的最佳指标。  In the smelting method of the medium carbon J55 steel, when the hot-rolled steel coil is used in longitudinal section, the steel tube degradation rate is controlled to be less than 0.05%, which is the best index of similar products in China.
所述的中碳 J 55钢的冶炼方法, 冶炼的选材配制均为市售产品。  The smelting method of the medium carbon J 55 steel and the material selection for smelting are all commercially available products.
本发明方法采用中碳、 低锰, 并加入微量的 Nb、 Ti微合金化元素强化的成 分方案设计, 保证钢材的强度和韧性的前提下, 提高了钢材的冷加工性能, 利 于钢管端部螺纹加工; 利用钢中的 N与 Ti的亲和力大于 Nb的优势, 加入^ t量 的 Ti, 降低了 Nb ( Cx, Ny ) 的生成量, 弥散的 TiN提高强度的同时, Ti可提高 钢材韧性, 同时对提高连铸板坯表面质量有益; 通过控制生产环节钢水吸氮, 降低钢水氮含量, 减少铸坯 TiN的富集, LF炉精炼采取 AL-Ca处理以球化 A1203 夹杂提高钢材韧性等有独到之处。 The method of the invention adopts medium carbon, low manganese, and adds a small amount of Nb, Ti microalloying element strengthening component design to ensure the cold workability of the steel under the premise of ensuring the strength and toughness of the steel, and is beneficial to the end thread processing of the steel pipe. The affinity of N and Ti in steel is greater than that of Nb, and the addition of Ti reduces the formation of Nb (C x , N y ). Ti, which increases the strength of TiN, improves the toughness of steel. At the same time, it is beneficial to improve the surface quality of continuous casting slab; control the production process of molten steel to reduce nitrogen content, reduce the enrichment of slab TiN, LF furnace refining adopts AL-Ca treatment to spheroidize A1 2 0 3 inclusions to improve steel Resilience and so on are unique.
本发明方法得以充分的体现:  The method of the invention is fully embodied:
一是在 LF精炼中加入 AL-Ca精炼剂, 使其深度脱氧、 提高钙的收得率, 增大了 A1203和 CaO的碰撞几率, 改善了八1203和 CaO生成低熔点复合夹杂生成、 长大的动力学条件, 增加了 A1203夹杂的球化去除效果及改性效果(尺寸小的脆 性夹杂变性为塑性夹杂)。 二是在转炉出钢后加入 AL- Ca精炼剂, 使 LF精炼渣配比对钢水中的非金 属夹杂具有很强的吸附去除能力, 再加有钢包底吹氩弱搅拌, 使钢中的人、 B类 非金属夹杂去除或含量级别降低。 The first is to add AL-Ca refining agent to LF refining, which makes it deeply deoxidize, increases the yield of calcium, increases the collision probability of A1 2 0 3 and CaO, and improves the low melting point of VIII 2 0 3 and CaO. The kinetic conditions of the formation and growth of the composite inclusions increase the spheroidization removal effect and the modification effect of the A1 2 0 3 inclusions (the brittle inclusions of small size are plastic inclusions). The second is to add AL-Ca refining agent after the tapping of the converter, so that the ratio of LF refining slag has strong adsorption and removal ability to the non-metallic inclusions in the molten steel, and the weakening of the argon blowing at the bottom of the ladle is added to make the steel people , Class B non-metallic inclusions are removed or the content level is reduced.
三是对细小的不易上浮 AL203夹杂进行钙处理, 可净化钢水以提高钢材韧 性。 The third is to carry out calcium treatment on the small and difficult to float AL 2 0 3 inclusions, which can purify the molten steel to improve the toughness of the steel.
明的中碳钢 J55钢熔炼成分控制范围已达到的性能设计要求,见表 1。  Ming's medium carbon steel J55 steel smelting composition control range has reached the performance design requirements, see Table 1.
Figure imgf000005_0001
Figure imgf000005_0001
注释: 冲击功试验条件, 方向为横向,缺口为夏氏 V型,执行标准 GB/T229-2007 《金属夏比沖击试验方法》, 温度为 - 10 °C。 Note: The impact test conditions, the direction is transverse, the notch is the Xia V type, the standard GB/T229-2007 "Metal Charpy Impact Test Method" is implemented, and the temperature is - 10 °C.
上表说明: 成分设计既要保证钢材的强度、 韧性、 硬度和管端利于套丝加 工, 又要保证板坯质量, 避免钢卷边部出现表面质量缺陷和降低钢材的内在带 状组织。  The above table description: The composition design must ensure the strength, toughness, hardness and end of the steel to facilitate the processing of the wire, and ensure the quality of the slab, avoid surface quality defects in the steel bead and reduce the inherent band structure of the steel.
本方法科学合理, 严格把握冶炼 J55钢时的钢材偏析和夹杂物控制的重要 冶炼方法及步骤, 获得的新型中碳钢 J55 , 达到了原设计性能的要求, 彰显技术 进步。 具体实施方式  The method is scientific and reasonable. Strictly grasp the important smelting methods and steps of steel segregation and inclusion control when smelting J55 steel, and obtain the new medium carbon steel J55, which meets the requirements of original design performance and demonstrates technological progress. detailed description
实施例  Example
工艺路线为: 铁水预处理→转炉吹炼—LF精炼 (低硫、 低铌、 微钛、 钙处 理) ―板坯连铸→板坯清理→板坯再加热→控制轧制冷却―成品取样检验出厂; 目的是通过生产环节控制钢水氮含量可减轻或消除板坯角部横裂纹。  The process route is: hot metal pretreatment → converter blowing - LF refining (low sulfur, low bismuth, micro titanium, calcium treatment) - slab continuous casting → slab cleaning → slab reheating → controlled rolling cooling - finished product sampling inspection Ex-factory; the purpose is to reduce or eliminate the transverse crack of the slab corner by controlling the molten steel nitrogen content in the production process.
其中钢中非金属夹杂的去除及氮元素的控制:  Among them, the removal of non-metallic inclusions in steel and the control of nitrogen elements:
( 1 )铁水脱硫预处理降低铁水硫含量 [S] <0. 002%; 转炉出钢 [N]含量小于 0. 002%;  (002) The content of the molten iron [N] is less than 0. 002%;
( 2 )转炉冶炼的控制参数如下:铁水装入量 120吨,供氧压力 0. 8 - 0. 85MPa, 氧气流量 32000m7h,冶炼一炉钢水前、 后期供气强度 0. 6NmV t . min, 吹氧时间 14min; 底吹氩搅拌供气强度调节范围为 0. 08NmV t. min, 工作压力为 L 2Mpa , 确保转炉一次吹炼合格率达到 100%。 由于再次下枪吹炼易造成钢水增氮(此时 由于后搅拌时期, 渣位低, 钢水液面重新被吹开时造成钢水增氮, 再吹一次可 增氮 7PPm以上,再吹两次可增氮 20PPm ),从而降氏钢水增氮; 强化出钢口维护, 出钢时出钢口园整, 防止出钢钢水散流; 转炉出钢提高钢水温度, 转炉出钢温 度控制在 1620 °C , 转炉 [C]含量控制在 0. 09%, [P]含量 <0. 008%。 (2) The control parameters of the converter smelting are as follows: the amount of the molten iron is 120 tons, the oxygen supply pressure is 0. 8 - 0. 85MPa, the oxygen flow rate is 32000m7h, and the gas supply intensity before and after the smelting of the molten steel is 0. 6NmV t. Oxygen time 14min; bottom blowing argon stirring gas supply intensity adjustment range is 0. 08NmV t. min, working pressure is L 2Mpa, Ensure that the converter has a pass rate of 100%. Due to the re-blowing, it is easy to cause the molten steel to increase nitrogen. At this time, due to the post-mixing period, the slag level is low, the molten steel surface is blown open again, causing the molten steel to increase nitrogen, and once again, the nitrogen can be increased by more than 7 ppm, and then blown twice. Nitrogen increase of 20PPm), thereby increasing the nitrogen content of the steel in the steel; strengthening the maintenance of the taphole, the tapping of the steel tapping during tapping, preventing the molten steel from spreading; the tapping of the converter increases the temperature of the molten steel, and the tapping temperature of the converter is controlled at 1620 °C 008%。 The content of the converter [C] is controlled at 0. 09%, [P] content <0. 008%.
( 3 ) LF造渣、 脱硫去除夹杂  (3) LF slagging, desulfurization to remove inclusions
转炉出钢后向钢包内加入 AL-Ca盾精 剂 , 加入量为 2. 5kg/吨钢。 AL-Ca 质精炼剂主要成分: 铝粉 35%, 硅钙粉 10%, Α12Ο3 50%, 加入 5%粘结剂 (轻烧白 云石)冷固结而成。 LF精炼渣配比对钢水中的非金属夹杂具有很强的吸附能力, 再加上 LF通电结束后向钢包内底部吹氩气进行弱搅拌, 加速夹杂碰撞长大、 上 浮去除。钢中的 A、 B类非金属夹杂小于 1. 0级。对细小的不易上浮 AL203夹杂进 行钙处理, 进一步净化钢水以提高钢材韧性。 5公斤/吨钢。 After the converter, the amount of 2. 5kg / ton of steel. The main components of AL-Ca refining agent: aluminum powder 35%, silicon calcium powder 10%, Α1 2 Ο 3 50%, added 5% binder (light burnt dolomite) cold consolidation. The ratio of LF refining slag has a strong adsorption capacity for non-metallic inclusions in the molten steel. After the LF is energized, the argon gas is blown into the bottom of the ladle to weakly stir, and the acceleration of the inclusion collision is increased and floated. 0级。 The A and B non-metallic inclusions in the steel is less than 1. 0. Calcium treatment is applied to the fine and difficult-to-float AL 2 0 3 inclusions to further purify the molten steel to improve the toughness of the steel.
LF精炼终渣 A1203含量控制在 29 ~ 32%, CaO含量控制在 50 ~ 55%, 通电时间 控制在 15min之内, LF处理总时间为 45分钟, 有效控制了 LF处理过程钢水增 氮, 钢水 [N]含量小于 0. 00«。 The LF refining final slag A1 2 0 3 content is controlled at 29 ~ 32%, the CaO content is controlled at 50 ~ 55%, the electrification time is controlled within 15min, and the LF treatment time is 45 minutes, effectively controlling the LF treatment process. 00«。 The molten steel [N] content is less than 0. 00«.
( 4 )连铸保护浇铸, 连铸大包长水口采用密封圈 +氩封保护, 材质为纤维质 硅酸铝棉及高温粘结剂高温耐火胶泥。 连铸过程钢水增量 [N]小于 0. 008%。  (4) Continuous casting protection casting, continuous casting large bag long nozzle with sealing ring + argon seal protection, the material is fibrous aluminosilicate cotton and high temperature binder high temperature refractory clay. 008以上。 The continuous casting process molten steel [N] is less than 0. 008%.
其中钢材偏析的控制:  Among them, the control of steel segregation:
( 1 )钢材 [S]含量小于 0. 004%, 钢材 [N]含量小于 0. 005%, 以减少铸坯的 υ化物偏析和 Nb (Cx、 Ny)富集生成。 (1) The steel [S] content is less than 0.004%, and the steel [N] content is less than 0.005% to reduce the sulphide segregation of the slab and the Nb (C x , N y ) enrichment.
( 2 ) 中间包钢水过热度是影响铸坯偏析的主要因素, 因此连铸时中间包钢 水温度控制在 1528 °C ~ 1542 °C , 钢水过热度控制在 11。C ~ 25 °C。  (2) The superheat of tundish steel is the main factor affecting the segregation of slab. Therefore, the temperature of the tundish steel in continuous casting is controlled at 1528 °C ~ 1542 °C, and the superheat of molten steel is controlled at 11. C ~ 25 °C.
实施效果:  Implementation Effect:
成品钢材的抗拉强度大于 520 Mpa, 屈服强度在 420 ~ 530Mpa, - 10°C冲击 功大于 30J , 硬度小于 170 HV10。  The tensile strength of the finished steel is greater than 520 Mpa, the yield strength is 420 ~ 530Mpa, the impact energy at -10 °C is greater than 30J, and the hardness is less than 170 HV10.
热轧钢卷在纵剖使用时, 钢管降级率控制在 0. 05%以下, 为国内同类产品的 最佳指标。  When the hot-rolled steel coil is used in longitudinal section, the steel tube degradation rate is controlled to below 0.55%, which is the best indicator of similar products in China.

Claims

1、 一种新型中碳 J55 钢的冶炼方法, 其特征在于:包括铁水预处理→转炉 吹炼→ LF精炼→板坯连铸→板坯清理→板坯再加热→控制轧制与冷却→成品检 验的工艺流程; 尤其针对钢中非金属夹杂的去除氮元素的控制和钢材偏析控制 的关键技术步骤;  1. A new medium carbon J55 steel smelting method, which comprises: hot metal pretreatment→ converter blowing→ LF refining→ slab continuous casting→ slab cleaning→ slab reheating→ controlled rolling and cooling→finished product Process flow for inspection; especially for the control of nitrogen removal in non-metallic inclusions in steel and the key technical steps for steel segregation control;
其中非金属夹杂的去除及氮元素的控制:  The removal of non-metallic inclusions and the control of nitrogen elements:
① 铁水预处理后的 [S]含量小于 0. 003% ; 转炉出钢时 [N]的含量小于 0. 002%;  1 002%; The content of the [N] is less than 0. 002%;
②转炉吹炼时, 严禁补吹, 防止钢水增氮, 其控制参数为供氧压力 0. 8 ~ 0. 85MPa,流量 32000 ~ 33000m3/h,强度为 0. 4 ~ 0. 6Nm3/t -min,吹氧时间 14min; 底吹氩搅拌供气强度为 0. 05 - 0. 08Nm7 t. min, 压力为 1. 0 ~ 1. 2Mpa; 转炉出钢 温度为 1620- 1670°C, 此时 [C]含量为 0. 09%, [P]含量小于 0. 008%; ② When the converter blowing, blowing up is prohibited to prevent the molten steel by nitrogen, oxygen pressure which the control parameter is 0. 8 ~ 0. 85MPa, Flow 32000 ~ 33000m 3 / h, the intensity of 0. 4 ~ 0. 6Nm 3 / t -min, the oxygen blowing time is 14 min; the bottom blowing argon stirring gas supply strength is 0. 05 - 0. 08Nm7 t. min, the pressure is 1. 0 ~ 1. 2Mpa; the converter tapping temperature is 1620-1670 ° C, at this time 008%; [C] content is 0. 09%, [P] content is less than 0. 008%;
③ LF精炼及造渣、 脱硫, 需添加 AL-Ca精炼剂, 再有钢包底吹氩弱搅拌,. 控制时间为 15-20分钟; 精炼的终渣 A1203的含量为 29 ~ 31%; 钢水 [N]含量小于 0. 004%, 钢中 A、 B类非金属夹杂小于 1. 0级; 3 LF refining and slagging, desulfurization, need to add AL-Ca refining agent, and then the bottom of the ladle is weakly stirred by argon. The control time is 15-20 minutes; the final residue of refining A1 2 0 3 is 29 ~ 31% The grade of the non-metallic inclusions in the steel is less than 1. 0 grade;
④连铸保护浇铸, 大包长水口采用密封圈 +氩封的保护; 连铸时钢水 [N]增 量小于 0. 001%。  4 Continuous casting protection casting, large bag long nozzle with seal ring + argon seal protection; continuous casting molten steel [N] increase is less than 0. 001%.
其中钢材偏析控制:  Among them, steel segregation control:
①为减少铸坯的硫化物偏析和 Nb (Cx、 Ny)生成, 钢材 [S]含量小于 0. 003%, [N]含量小于 0. 005%; ① In order to reduce the slab and segregation sulfide Nb (C x, N y) generates, steel [S] content of less than 0. 003%, [N] content is less than 0.005%;
②为防止铸坯偏析, 连铸中间包的温度控制在 1528 ~ 1542 °C即可。  2 In order to prevent segregation of the slab, the temperature of the continuous casting tundish can be controlled at 1528 ~ 1542 °C.
2、 按照权利要求 1所述的中碳 J55钢的冶炼方法, 其特征在于: AL- Ca精 炼剂的添加量为 2. 5kg/吨钢; 其中金属铝粉的含量为 35-38%、 硅 4丐粉的含量为 10°/。、 A1203的含量为 50%、 粘结剂的含量为 5 %, 其粘结剂为轻烧白云石。 The smelting method of the medium carbon J55 steel according to claim 1, wherein the amount of the AL-Ca refining agent is 2. 5 kg / ton of steel; wherein the content of the metal aluminum powder is 35 - 38%, silicon The content of 4 丐 powder is 10 ° /. The content of A1 2 0 3 is 50%, the content of the binder is 5%, and the binder is light burnt dolomite.
3、 按照权利要求 1所述的中碳 J55钢的冶炼方法, 其特征在于: 连铸密 封圏选用纤维质硅酸铝棉, 密封采用高温粘结剂, 其粘结剂为耐火胶泥。  3. The method for smelting medium carbon J55 steel according to claim 1, characterized in that: the continuous casting sealing slag is made of fibrous aluminosilicate cotton, the sealing is a high temperature binder, and the binder is refractory clay.
4、 按照权利要求 1所述的中碳 J55钢的冶炼方法, 其特征在于: 成品钢 的抗拉强度大于 520 Mpa, 屈服强度在 420 ~ 530Mpa, - 10°C沖击功大于 30J , 硬度小于 170 HV10。  4. The method for smelting medium carbon J55 steel according to claim 1, wherein: the tensile strength of the finished steel is greater than 520 Mpa, the yield strength is 420 to 530 MPa, the impact energy at -10 ° C is greater than 30 J, and the hardness is less than 170 HV10.
5、 按照权利要求 1所述的中碳 J55钢的冶炼方法, 其特征在于: 热轧钢 卷在纵剖使用时, 钢管降级率控制在 0. 05%以下, 为国内同类产品的最佳指标。  The smelting method of the medium carbon J55 steel according to claim 1, wherein: the hot-rolled steel coil is controlled by a longitudinal section, and the steel tube degradation rate is controlled to be less than 0.05%, which is the best indicator of similar products in China. .
6、 按照权利要求 1所述的中碳 J55钢的冶炼方法, 其特征在于: 冶炼的 选材配制均为市售产品。  6. The method for smelting medium carbon J55 steel according to claim 1, wherein the smelting materials are all commercially available products.
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