WO2011129062A1 - Iron alloy having excellent processability, and vibration damping member comprising same - Google Patents

Iron alloy having excellent processability, and vibration damping member comprising same Download PDF

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WO2011129062A1
WO2011129062A1 PCT/JP2011/001859 JP2011001859W WO2011129062A1 WO 2011129062 A1 WO2011129062 A1 WO 2011129062A1 JP 2011001859 W JP2011001859 W JP 2011001859W WO 2011129062 A1 WO2011129062 A1 WO 2011129062A1
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iron alloy
vibration damping
alloy
mass
content
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PCT/JP2011/001859
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French (fr)
Japanese (ja)
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啓太 山名
元治 谷澤
正則 原田
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株式会社豊田自動織機
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium

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  • the present invention relates to an iron alloy used as a damping material and a damping member.
  • the movable part serves as a vibration source, and vibration is often generated in each part.
  • vibration is not preferable because it causes various noises and leads to deterioration of fatigue strength. Therefore, various damping materials that suppress this vibration are used.
  • a resin material that easily absorbs vibrations or a material partially using the resin For example, a damping steel plate in which a resin material is sandwiched between steel plates is used as the damping material.
  • Patent Document 1 it is advantageous to improve workability (ductility) and strength when at least one of Cu, Cr, Si and Ni is added to an Fe—Mn alloy containing 10 to 27 mass% of manganese (Mn). It is described. Furthermore, C, N, P, S and Al are added, and in the examples, the amount of Al added is about 0.03 to 0.04 mass%.
  • Patent Document 2 discloses an iron alloy containing 3 to 11% by mass of Al, 5 to 70% by mass of Cu, and 3 to 9% by mass of Cr. Patent Document 2 states that the addition of Al is to improve workability, but the addition amount is required to be 3% by mass or more.
  • the present invention has been made in view of such circumstances, and an object of the present invention is to provide an iron alloy exhibiting vibration damping properties that can be used as a vibration damping member and having excellent workability.
  • the present inventors have included Mn content relative to the Al content while containing Al to such an extent that high damping required for a damping member can be maintained. It has been newly found out that the ductility can be improved without impairing the effect of improving the vibration damping property due to the addition of Al.
  • the iron alloy of the present invention is an iron alloy having excellent workability used for a vibration damping member, and the total amount is 100% by mass (hereinafter simply referred to as “%”), and 3 to 8% chromium. (Cr), 0.4 to 2% aluminum (Al), manganese (Mn) with a mass ratio (Mn / Al) to Al of 0.6 to 2.3, and the balance of iron (Fe). It consists of impurities and / or modifying elements.
  • the iron alloy of the present invention contains a suitable amount of Cr, Al, and Mn, and thus exhibits vibration damping properties superior to those of an Fe—Cr—Mn alloy and excellent ductility (workability). Specifically, in a distortion amplitude region of 1 ⁇ 10 ⁇ 4 to 2 ⁇ 10 ⁇ 4 and a frequency region of 90 to 120 Hz, a loss coefficient indicating damping characteristics is 0.01 or more, further 0.02 or more. A vibration member is preferable. Moreover, it is preferable that it is an iron alloy whose breaking elongation at normal temperature is 30% or more, further 40% or more.
  • Al is an element that is effective in improving vibration damping properties and stabilizes the ferrite ( ⁇ ) phase.
  • Mn is known as an austenite ( ⁇ ) element in an iron alloy, and a ⁇ phase composed of a Cr 2 FeMn compound is generated in addition to an ⁇ phase at room temperature, and the ⁇ phase is stabilized at a high temperature. That is, the presence of Mn provides the effect of crystal grain refinement using fine dispersion of inclusions and phase transformation, and the solidified structure is refined to improve ductility. The refinement of the solidification structure is affected by the area ratio of the ⁇ phase and the ⁇ phase in the metal structure.
  • an iron alloy having an appropriate ratio of Al to Mn (Mn / Al) can be used as a damping member that exhibits high ductility and has excellent damping properties.
  • the iron alloy of the present invention such excellent vibration damping properties are stable not only in the low temperature range and the normal temperature range but also in the high temperature range (up to about 300 ° C.). High temperature stability. Therefore, the iron alloy of the present invention can be used for a wider variety of members than before.
  • iron alloy of the present invention including “iron alloy member” as appropriate, simply referred to as “iron alloy”
  • iron alloy exhibits such excellent vibration damping properties
  • the vibration damping property is a phenomenon in which vibration energy is reduced by being partially absorbed inside the vibration damping material, and vibration transmission is hindered.
  • the absorbed vibration energy is mainly converted into thermal energy and released to the outside.
  • a vibration energy reduction mechanism (damping mechanism), a ferromagnetic type that absorbs vibration by the movement of the domain wall (domain boundary), a dislocation type that absorbs vibration by the movement of the dislocation of the metal crystal, and a martensitic transformation
  • twin type that absorbs vibrations due to the movement of twins generated in the above
  • a composite type that absorbs vibrations by viscous flow near the interface between a matrix (such as Fe) and soft dispersed particles (such as graphite).
  • the iron alloy of the present invention seems to exhibit excellent vibration damping properties by fusing multiple vibration damping mechanisms. However, due to its component composition, the iron alloy is strong in that vibration is absorbed by movement of the domain wall. It seems to be a magnetic type. However, it is considered that the iron alloy of the present invention to which plastic working has been added absorbs vibration also by dislocation movement.
  • the above-described iron alloy of the present invention includes not only a member (iron alloy member) that has been subjected to plastic working or the like to give a desired shape, but also a material before processing (iron alloy material). Although its use is not necessarily limited, it is obvious that it is suitable as a vibration damping material, as is clear from the excellent vibration damping properties as described above. And since the iron alloy material consisting of the iron alloy of the present invention has high ductility (breaking elongation at room temperature is 30% or more), in addition to normal plastic working such as press molding, forging, rolling, etc., depending on the composition, deep drawing, Strong processing such as drawing is possible, and an iron alloy member having a desired shape is obtained. In addition, the ductility of the iron alloy of the present invention and the degree of vibration damping of the iron alloy member may be appropriately selected based on an appropriate composition range depending on the processing to be performed and the use of the member.
  • the “reforming element” in the present specification is an element other than Fe, Cr, Al, and Mn, and is effective for improving the characteristics of the iron alloy.
  • the types of properties to be improved there are no limitations on the types of properties to be improved, but there are vibration damping properties, soft magnetism, strength, toughness, ductility, high temperature stability, and the like.
  • Specific examples of the modifying element include Cu and Ni. The combination of each element is arbitrary. The content of these modifying elements is not limited, and the content is usually very small.
  • “Inevitable impurities” are impurities contained in the raw material powder, impurities mixed in at each step, etc., and are elements that are difficult to remove due to cost or technical reasons.
  • Examples of the iron alloy according to the present invention include carbon (C), phosphorus (P), and sulfur (S).
  • the composition of the modifying element and the inevitable impurities is not particularly limited.
  • ab in this specification includes a lower limit a and an upper limit b. Further, the lower limit and the upper limit described in the present specification can be arbitrarily combined to constitute a range such as “cd”.
  • iron alloy or “iron alloy member” in this specification is not limited.
  • the iron alloy may be a material such as a bulk shape, a plate shape, a rod shape, or a tubular shape, or may be a final shape or a structural member close to the final shape.
  • the iron alloy material used as the material may be a melted material or a sintered material, but if it is a melted material, a dense and stable quality material can be obtained at low cost.
  • a sintered material an iron alloy material in a state close to the final product shape can be obtained by a (near) net shape.
  • the iron alloy of the present invention containing appropriate amounts of Cr, Al, and Mn has high vibration damping required for the vibration damping member, and exhibits high ductility, and is excellent in workability.
  • 6 is a graph showing a loss coefficient ⁇ with respect to Mn / Al value for an Fe-5Cr—yAl—xMn alloy (unit: mass%).
  • 4 is a graph showing elongation with respect to Mn / Al value for an Fe-5Cr—yAl—xMn alloy (unit: mass%).
  • 2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.5Al-1Mn alloy (unit: mass%).
  • 3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.6Al-1Mn alloy (unit: mass%).
  • 3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.8Al-1Mn alloy (unit: mass%).
  • 2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-0.5Mn alloy (unit: mass%).
  • 3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-1Mn alloy (unit: mass%).
  • 2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-3Mn alloy (unit: mass%).
  • 2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-2Al-4Mn alloy (unit: mass%). It is explanatory drawing which shows the calculation method of the loss factor which indexes damping property.
  • the present invention will be described in more detail with reference to embodiments of the invention.
  • the content demonstrated by this specification including the following embodiment is suitably applied not only to the iron alloy which concerns on this invention but to an iron alloy member and its manufacturing method.
  • the configuration selected from the following can be added to any of the inventions, in a superposed manner or arbitrarily over the category, to the above-described configuration of the present invention.
  • it is the structure regarding the composition of an iron alloy, it is related also to the manufacturing method as well as an iron alloy member. Even if it looks like a configuration related to a manufacturing method, if it is understood as a product-by-process, it can also be a configuration related to an iron alloy. Note that which embodiment is the best depends on the target, required performance, and the like.
  • the iron alloy, iron alloy member, and iron alloy material (hereinafter simply referred to as “iron alloy”) of the present invention are composed of Fe, which is a main component, and Cr, Al, and Mn.
  • the iron alloy of the present invention has a total content of 100% by mass (hereinafter simply referred to as “%”), 3 to 8% Cr, 0.4 to 2% Al, and Mn / Al is 0.6 to 2.3 Mn, and the balance is Fe and inevitable impurities and / or modifying elements.
  • the modifying element and inevitable impurities are as described above.
  • Cr is an element effective for improving at least the vibration damping property of the iron alloy. By coexisting with Al and Mn, the vibration damping property is remarkably improved.
  • the iron alloy added with Cr has high magnetic properties and excellent vibration damping. However, if the Cr content is less than 3%, the effect of improving the magnetic properties is small, and sufficient vibration damping properties cannot be obtained.
  • a preferable Cr content is 4% or more, further 4.5% or more. However, if the Cr content is excessive, the ⁇ phase is not generated even at a high temperature (for example, 750 ° C. or higher), and the ⁇ phase is stabilized. Therefore, if the Cr content is excessive, the ⁇ phase becomes coarse in a high temperature environment and the ductility decreases. Further, if Cr is excessive, the cost becomes high. Therefore, the Cr content is 8% or less. The preferable Cr content is 7% or less, 6% or less, and further 5.5% or less.
  • Al is an element effective for improving vibration damping properties and an element effective for improving soft magnetic properties. If the Al content is less than 0.4%, sufficient vibration damping properties cannot be obtained. A preferable Al content is 0.5% or more, further 0.7% or more. However, if the amount of Al added is too large, the ⁇ phase becomes coarse and the ductility is lowered, leading to high costs. Therefore, the Al content is preferably 1.5% or less, 1% or less, 0.9% or less, and further 0.8% or less.
  • Mn is an element effective for improving ductility by refining the solidification structure of the iron alloy, and suppresses the coarsening of the ⁇ phase due to Al. Therefore, a preferable Mn content is Mn / Al (mass ratio) and is 1.2 or more. On the other hand, if the Mn content is excessive, it is difficult to move the domain wall and the vibration absorbing ability is reduced, so that the effect of improving the vibration damping by Al is reduced.
  • a preferable Mn content is Mn / Al (mass ratio), which is 2.1 or less, and further 1.8 or less. In particular, when Mn / Al is 0.6 to 1.8 and the Al content is 0.4 to 0.8%, further 0.4 to 0.6%, the vibration damping property and workability are good. This is preferable because it is compatible at a high level.
  • the iron alloy of the present invention is excellent in workability due to high ductility due to the crystal grain fine effect.
  • the average grain size of the crystal grains is preferably 200 ⁇ m or less, more preferably 50 ⁇ m or more and 150 ⁇ m or less.
  • the crystal grain size can be calculated from various micrographs of the cross section. Specifically, the maximum diameter of a plurality of crystal grains (maximum value of the interval between parallel lines when the particles are sandwiched between two parallel lines) is measured from a micrograph, and the arithmetic average value thereof is determined as the average grain size. do it.
  • the average grain size is preferably 50 to 200 ⁇ m, more preferably 100 to 150 ⁇ m.
  • the iron alloy of the present invention may be a melted material or a sintered material as long as it has the above-described composition. However, since the damping properties and mechanical properties of the iron alloy can be lowered by the inclusion of oxides or the like, the iron alloy is preferably cast or sintered in an antioxidant atmosphere or a vacuum atmosphere. Then, the alloy member is subjected to the following steps as necessary to obtain a vibration damping member.
  • Plastic working> The plastic working performed on the iron alloy of the present invention includes a hot working process and a cold working process.
  • the hot working step is a step of performing plastic working in a state where the iron alloy material is heated to a recrystallization temperature (about 750 ° C.) or higher. When heated to a temperature higher than the recrystallization temperature, a ⁇ phase is generated and the crystal grains are further refined by the stress load of processing. Examples of such plastic working include hot rolling and hot forging.
  • the temperature at which this hot working step is performed (hot temperature) is equal to or higher than the recrystallization temperature, but is preferably 850 to 1150 ° C., more preferably 950 to 1100 ° C., for example.
  • the cold working process is a process in which an iron alloy material is subjected to plastic working at a cold temperature lower than its recrystallization temperature. Such cold working includes various processes such as punching, bending, and drawing according to the specifications of the iron alloy member.
  • the cold working process is preferably performed on the iron alloy material (before the annealing process described later) after the hot working process in which crystal grains are further refined.
  • cold working may be performed directly on the as-cast material.
  • the cold working process performed after the hot working process is a process in which the iron alloy material is made into a shape of the final product (iron alloy member) or a shape close thereto.
  • the cold working process in this case is an effective process when mass-producing an iron alloy member with a specified specification at a low cost.
  • the degree of work performed in these hot working processes and cold working processes varies depending on the size of the iron alloy material and the size of the final iron alloy member, so it cannot be specified unconditionally, but the degree of work is the damping property of the iron alloy. Has also been shown to affect. This is because the processing strain increases, the processing strain and dislocations introduced into the iron alloy material or the iron alloy member increase, and the crystal grain size also decreases, which moves the domain wall that absorbs vibration energy. This is thought to be due to changes in properties and dislocation density.
  • As an index of the degree of work in the hot working process for example, there is a reduction ratio (change in thickness after working / thickness before working).
  • the rolling reduction is preferably 50 to 90%, more preferably 60 to 80%.
  • the annealing process is a process in which the iron alloy material after plastic working is gradually cooled after being heated to an annealing temperature not lower than the recrystallization temperature. As a result, processing strain and dislocation introduced in the previous plastic processing can be removed or reduced. In addition, the damping properties are improved by growing and growing the crystal grains.
  • the annealing temperature is equal to or higher than the recrystallization temperature, similar to the hot temperature described above, but is preferably 850 to 1150 ° C., more preferably 950 to 1100 ° C., for example.
  • the heating time is preferably 30 minutes to 1.5 hours, more preferably 45 minutes to 60 minutes.
  • the annealing process is completed, and an iron alloy member having excellent vibration damping properties is obtained.
  • the cooling rate exceeds 1000 ° C./min (for example, water cooling)
  • the vibration damping performance deteriorates due to distortion in the vibration damping alloy member, which is not desirable. Therefore, it may be performed by air cooling or furnace cooling using a heating furnace.
  • the cooling rate is preferably 1 to 10 ° C./min, more preferably 3 to 6 ° C./min.
  • the iron alloy member of the present invention is excellent in various mechanical properties such as strength, rigidity, and toughness because the base is Fe in addition to the above-described vibration damping properties and elongation.
  • the tensile strength is 360 MPa, which is sufficiently high.
  • the iron alloy of the present invention is excellent in heat resistance (high temperature stability of vibration damping), even if the usage environment is at a high temperature (up to about 300 ° C.), the vibration damping property hardly decreases.
  • the iron alloy of the present invention can be sufficiently used as a structural member. Therefore, if the conventional structural member is replaced with the iron alloy member of the present invention, the above-described vibration damping properties can be provided.
  • a desirable application of the vibration damping member made of the iron alloy of the present invention includes general mechanical equipment used in a strain amplitude region (near 1 ⁇ 10 ⁇ 4 ) in which the vibration damping property is satisfactorily exhibited. .
  • Hot working process (plastic working) was performed on these test piece materials in an air atmosphere (hot working process). Prior to the rolling, heating (preheating) at 1000 ° C. for 1 hour was performed in advance. The rolling reduction ratio expressed by (thickness before rolling ⁇ thickness after rolling) / (thickness before rolling) was 75%.
  • test piece material after hot rolling was placed in a heating furnace in an air atmosphere and heated at 1050 ° C for 60 minutes, and then cooled to room temperature over 6 hours.
  • the cooling rate was about 5.4 ° C./min.
  • FIG. 10 is an explanatory diagram of the cantilever method.
  • the cantilever method is a method of measuring a strain attenuation curve by generating a free vibration by fixing one end of a test piece with a vise to form a cantilever having a predetermined free length.
  • a strain gauge was bonded at a position 80 mm from the other end, the free length was 130 mm, and the other end was vibrated with a hammer to generate free vibration.
  • the applied vibration had a frequency of 100 Hz and a strain amplitude of 1 ⁇ 10 ⁇ 4 .
  • a signal from a dynamic strain meter connected to the strain gauge was detected with an oscilloscope to obtain a strain attenuation curve.
  • the column “Evaluation” in Table 1 indicates a case where the loss factor ⁇ exceeds 0.0173 and the elongation is 30% or more. , And. Further, since # 00 does not contain Al, the Mn / Al value cannot be calculated, but the Mn / Al value is set to “0” and shown in FIGS.
  • the loss factor tended to decrease as the Mn / Al value increased. From the vicinity of the Mn / Al value of 2.1, ⁇ greatly decreased as the Mn / Al value increased. It was found that when the Mn / Al value exceeds 2.3, the loss factor is lower than that of # 00 containing no Al. When the Mn / Al value was 1.8 or less, a loss coefficient of 0.03 or more was shown regardless of the amount of Al.
  • the elongation tended to improve as the Mn / Al value increased from FIG.
  • the Mn / Al value was 0.6 or more, and the elongation was 30% or more.
  • the ductility tends to increase until the Mn / Al value is 1.2, and the elongation of about 40 to 55% is stabilized at 1.2 or more. Showed.
  • an Fe—Cr—Al—Mn alloy having a Mn / Al value of 0.6 to 2.3 and an Al content of 0.4 to 0.8% is superior to # 00 in vibration damping properties. % Elongation was found.
  • an Fe—Cr—Al—Mn alloy having an Mn / Al value of 0.6 to 1.8 and an Al content of 0.4 to 0.6% has both vibration damping properties and workability compared to # 00. I found it excellent.
  • # 41 was a sample with poor elongation and a small Mn / Al value, and several crystal grains were observed in one field of view shown in FIG. As the amount of Mn increases in the order of # 41 (FIG. 6), # 42 (FIG. 7), and # 46 (FIG. 8), the number of crystal grains observed in one field of view increases. The solidification structure was fine due to the grain refinement effect. However, # 13 (FIG. 3), # 21 (FIG. 4) and # 32 (FIG. 5), which have larger crystal grains than # 46, had a larger elongation.
  • the solidified structure was finer when the Mn content was higher, but when the Mn content was 3% or more and more than 4% (for example, # 46 and # 53), it was ductile for the size of the crystal grains. Was found not to improve.

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Abstract

Disclosed is an iron alloy comprising 3 to 8% of chromium (Cr), 0.4 to 2% of aluminum (Al), manganese (Mn) in such an amount that the ratio of the content of Mn to the content of Al (i.e., an Mn/Al ratio) is 0.6 to 2.3 by mass, and a reminder made up by iron (Fe) and unavoidable impurities and/or a reforming element (wherein "%" is an abbreviation of "mass%" and the total amount of the iron alloy is 100 mass%). The iron alloy has a vibration damping property at an effective level for the use as a vibration damping member and also has excellent processability.

Description

加工性に優れた鉄合金およびそれを用いた制振部材Iron alloy with excellent workability and damping member using the same
 本発明は、制振材料として用いられる鉄合金および制振部材に関するものである。 The present invention relates to an iron alloy used as a damping material and a damping member.
 機械的に可動する可動部を有する装置や機器などは、その可動部が加振源となって、各部に多かれ少なかれ振動を生じることが多い。このような振動は様々な騒音の原因となったり、疲労強度の劣化に繋がったり、などして好ましくない。そこで、この振動を抑制する制振材が種々用いられている。たとえば、強度や剛性などの機械的特性があまり要求されず、使用環境(たとえば使用雰囲気)が穏やかな部材であれば、振動を吸収し易い樹脂材や、その樹脂を部分的に用いた素材(たとえば鋼板間に樹脂材を挟持した制振鋼板)が制振材として用いられる。 In a device or device having a movable part that is mechanically movable, the movable part serves as a vibration source, and vibration is often generated in each part. Such vibration is not preferable because it causes various noises and leads to deterioration of fatigue strength. Therefore, various damping materials that suppress this vibration are used. For example, if the mechanical properties such as strength and rigidity are not required so much and the usage environment (for example, the usage atmosphere) is mild, a resin material that easily absorbs vibrations or a material partially using the resin ( For example, a damping steel plate in which a resin material is sandwiched between steel plates is used as the damping material.
 しかし、強度などの機械的特性が要求され、高温雰囲気で使用される部材には、そのような制振材を安易に用いることはできず、金属材料からなる制振材が用いられることが多い。これまでにも、強度などの機械的特性、耐熱性さらには加工性などに優れると共に比較的原料コストが安価な鉄合金が提案されており、具体例として下記の特許文献1および特許文献2が挙げられる。 However, mechanical properties such as strength are required, and such a damping material cannot be easily used for a member used in a high-temperature atmosphere, and a damping material made of a metal material is often used. . Until now, iron alloys that have excellent mechanical properties such as strength, heat resistance, and workability, and have relatively low raw material costs have been proposed. As specific examples, Patent Document 1 and Patent Document 2 below are proposed. Can be mentioned.
特開平5-255813号公報JP-A-5-255813 特開平6-100986号公報JP-A-6-100706
 特許文献1では、マンガン(Mn)を10~27質量%含むFe-Mn合金にCu、Cr、SiおよびNiのうちの少なくとも一種を添加すると、加工性(延性)および強度の向上に有利であることが記載されている。さらに、C、N、P、SおよびAlを添加しており、実施例ではAlの添加量が0.03~0.04質量%程度である。 In Patent Document 1, it is advantageous to improve workability (ductility) and strength when at least one of Cu, Cr, Si and Ni is added to an Fe—Mn alloy containing 10 to 27 mass% of manganese (Mn). It is described. Furthermore, C, N, P, S and Al are added, and in the examples, the amount of Al added is about 0.03 to 0.04 mass%.
 また、特許文献2には、Alを3~11質量%、Cuを5~70質量%、Crを3~9質量%含む鉄合金が開示されている。特許文献2では、Alの添加は加工性を向上させるためであると述べているが、その添加量は、3質量%以上必要であるとしている。 Patent Document 2 discloses an iron alloy containing 3 to 11% by mass of Al, 5 to 70% by mass of Cu, and 3 to 9% by mass of Cr. Patent Document 2 states that the addition of Al is to improve workability, but the addition amount is required to be 3% by mass or more.
 鉄合金に対するAlの過剰な添加はFeAl系金属間化合物の生成を促進させることが知られている。FeAl系金属間化合物は、一般に延性が乏しく、加工性が非常に悪いことも知られているため、鉄合金においてはAlの添加量をある程度抑える必要がある。その一方で、制振合金へのAlの添加は制振性の向上に効果があるため、鉄合金に対するAlの添加量を少なくすると、制振性と加工性とを両立することができなくなる。 It is known that excessive addition of Al to the iron alloy promotes the formation of Fe 3 Al intermetallic compounds. Fe 3 Al-based intermetallic compounds are generally known to have poor ductility and very poor workability. Therefore, it is necessary to suppress the amount of Al added to an iron alloy to some extent. On the other hand, the addition of Al to the damping alloy is effective in improving damping properties. Therefore, if the amount of Al added to the iron alloy is reduced, it becomes impossible to achieve both damping properties and workability.
 本発明は、このような事情に鑑みて為されたものであり、制振部材として使用可能な制振性を示すとともに加工性に優れた鉄合金を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide an iron alloy exhibiting vibration damping properties that can be used as a vibration damping member and having excellent workability.
 本発明者等は、制振合金として代表的なFe-Cr-Mn合金において、制振部材として必要な高い制振性を保持できる程度にAlを含有しつつ、Al含有量に対するMn含有量を適切な範囲とすることで、Al添加による制振性の向上効果を損なうことなく延性を向上させられることを新たに見出した。 In the Fe—Cr—Mn alloy, which is a representative damping alloy, the present inventors have included Mn content relative to the Al content while containing Al to such an extent that high damping required for a damping member can be maintained. It has been newly found out that the ductility can be improved without impairing the effect of improving the vibration damping property due to the addition of Al.
 すなわち、本発明の鉄合金は、制振部材に用いる加工性に優れた鉄合金であって、全体を100質量%としたときに(以下単に「%」という。)、3~8%のクロム(Cr)と、0.4~2%のアルミニウム(Al)と、Alに対する質量比(Mn/Al)が0.6~2.3のマンガン(Mn)と、残部が鉄(Fe)と不可避不純物および/または改質元素とからなることを特徴とする。 That is, the iron alloy of the present invention is an iron alloy having excellent workability used for a vibration damping member, and the total amount is 100% by mass (hereinafter simply referred to as “%”), and 3 to 8% chromium. (Cr), 0.4 to 2% aluminum (Al), manganese (Mn) with a mass ratio (Mn / Al) to Al of 0.6 to 2.3, and the balance of iron (Fe). It consists of impurities and / or modifying elements.
 本発明の鉄合金は、Cr、AlおよびMnを適量含むことで、Fe-Cr-Mn合金以上の制振性を示すとともに、延性(加工性)に優れる。具体的には、1×10-4~2×10-4の歪振幅域、90~120Hzの周波数域で、制振性を指標する損失係数が0.01以上さらには0.02以上の制振部材であるのが好ましい。また、常温における破断伸びが、30%以上さらには40%以上の鉄合金であるのが好ましい。 The iron alloy of the present invention contains a suitable amount of Cr, Al, and Mn, and thus exhibits vibration damping properties superior to those of an Fe—Cr—Mn alloy and excellent ductility (workability). Specifically, in a distortion amplitude region of 1 × 10 −4 to 2 × 10 −4 and a frequency region of 90 to 120 Hz, a loss coefficient indicating damping characteristics is 0.01 or more, further 0.02 or more. A vibration member is preferable. Moreover, it is preferable that it is an iron alloy whose breaking elongation at normal temperature is 30% or more, further 40% or more.
 Alは、制振性の向上に有効であるとともにフェライト(α)相を安定化させる元素である。一方、鉄合金においてMnは、オーステナイト(γ)化元素として知られており、常温ではα相の他にCrFeMn化合物からなるσ相が生成され、高温ではγ相が安定化する。つまり、Mnの存在により、介在物の微細分散および相変態を用いた結晶粒微細化効果が得られ、凝固組織が微細化されて延性を向上させられる。凝固組織の微細化には、金属組織に占めるα相とγ相との面積比が影響する。さらに、Al含有量が同じ鉄合金であっても、Mn量の影響で制振性が低下する。そのため、AlとMnとの含有割合の比(Mn/Al)を適切な範囲とした鉄合金は、高い延性を示すとともに優れた制振性を有する制振部材として使用可能である。 Al is an element that is effective in improving vibration damping properties and stabilizes the ferrite (α) phase. On the other hand, Mn is known as an austenite (γ) element in an iron alloy, and a σ phase composed of a Cr 2 FeMn compound is generated in addition to an α phase at room temperature, and the γ phase is stabilized at a high temperature. That is, the presence of Mn provides the effect of crystal grain refinement using fine dispersion of inclusions and phase transformation, and the solidified structure is refined to improve ductility. The refinement of the solidification structure is affected by the area ratio of the α phase and the γ phase in the metal structure. Furthermore, even if it is an iron alloy with the same Al content, the damping property is lowered due to the influence of the Mn amount. Therefore, an iron alloy having an appropriate ratio of Al to Mn (Mn / Al) can be used as a damping member that exhibits high ductility and has excellent damping properties.
 ちなみに、振動減衰能を示す指標として、本明細書で主に用いた損失係数ηの他に、対数減衰率δや比減衰能W等がある。これらは相互に関係があり、δ=πηまたはW=2πηという関係式により、関連付けられる。従って、振動減衰能の指標が異なる場合でも、それら関係式を用いて換算することにより相互に比較することは可能である。 Incidentally, as an index indicating the vibration damping ability, there are a logarithmic damping factor δ, a specific damping ability W, and the like in addition to the loss coefficient η mainly used in the present specification. These are related to each other and are related by a relational expression of δ = πη or W = 2πη. Therefore, even when the vibration damping ability indexes are different, they can be compared with each other by conversion using these relational expressions.
 そして本発明の鉄合金では、このような優れた制振性が、低温域および常温域で安定していることはもちろん、高温域でも(低くとも300℃程度まで)安定しており、制振性の高温安定性が高い。したがって、本発明の鉄合金は従来以上に多種多様な部材へ利用可能である。 In the iron alloy of the present invention, such excellent vibration damping properties are stable not only in the low temperature range and the normal temperature range but also in the high temperature range (up to about 300 ° C.). High temperature stability. Therefore, the iron alloy of the present invention can be used for a wider variety of members than before.
 ところで、本発明の鉄合金(「鉄合金部材」を含めて、適宜単に「鉄合金」という。)が上記のような優れた制振性を発現するメカニズムや理由は必ずしも定かではないが、現状では次のように考えられる。 By the way, the mechanism and the reason why the iron alloy of the present invention (including “iron alloy member” as appropriate, simply referred to as “iron alloy”) exhibits such excellent vibration damping properties are not necessarily clear, Then, it is thought as follows.
 先ず、制振性は、振動エネルギーが制振材内部で部分的に吸収されるなどして低下し、振動の伝達が阻害される現象である。ちなみに、吸収された振動エネルギーは主に熱エネルギーに変換されて外部に放出される。このような振動エネルギーの低減メカニズム(制振メカニズム)として、磁壁(磁区の境界)の移動により振動を吸収する強磁性型、金属結晶の転位の運動により振動を吸収する転位型、マルテンサイト的変態で生成した双晶の運動により振動を吸収する双晶型、マトリクス(Feなど)と柔らかい分散粒子(黒鉛など)の界面付近の粘性流動により振動を吸収する複合型などがあるといわれている。 First, the vibration damping property is a phenomenon in which vibration energy is reduced by being partially absorbed inside the vibration damping material, and vibration transmission is hindered. Incidentally, the absorbed vibration energy is mainly converted into thermal energy and released to the outside. As such a vibration energy reduction mechanism (damping mechanism), a ferromagnetic type that absorbs vibration by the movement of the domain wall (domain boundary), a dislocation type that absorbs vibration by the movement of the dislocation of the metal crystal, and a martensitic transformation It is said that there are a twin type that absorbs vibrations due to the movement of twins generated in the above, and a composite type that absorbs vibrations by viscous flow near the interface between a matrix (such as Fe) and soft dispersed particles (such as graphite).
 本発明の鉄合金は、複数の制振メカニズムが融合して優れた制振性を発現していると思われるが、その成分組成からして主に、磁壁の移動によって振動が吸収される強磁性型であると思われる。もっとも、塑性加工を加えた本発明の鉄合金は、さらに、転位の運動によっても振動を吸収すると考えられる。 The iron alloy of the present invention seems to exhibit excellent vibration damping properties by fusing multiple vibration damping mechanisms. However, due to its component composition, the iron alloy is strong in that vibration is absorbed by movement of the domain wall. It seems to be a magnetic type. However, it is considered that the iron alloy of the present invention to which plastic working has been added absorbs vibration also by dislocation movement.
 上記した本発明の鉄合金は、塑性加工などが施されて所望形状が付与された部材(鉄合金部材)の他、加工前の素材(鉄合金素材)をも含む。その用途は必ずしも限定されていないが、上記のような優れた制振性から明らかなように、制振材料として好適であることは当然である。そして、本発明の鉄合金からなる鉄合金素材は延性が高い(常温での破断伸びが30%以上)ため、プレス成形、鍛造、圧延などの通常の塑性加工の他、組成によっては深絞り、引き抜きなどの強加工も可能であり、所望形状の鉄合金部材が得られる。なお、本発明の鉄合金の延性および鉄合金部材の制振性の程度は、施される加工や部材の用途に応じて、適切な組成範囲の元で適宜選択されるとよい。 The above-described iron alloy of the present invention includes not only a member (iron alloy member) that has been subjected to plastic working or the like to give a desired shape, but also a material before processing (iron alloy material). Although its use is not necessarily limited, it is obvious that it is suitable as a vibration damping material, as is clear from the excellent vibration damping properties as described above. And since the iron alloy material consisting of the iron alloy of the present invention has high ductility (breaking elongation at room temperature is 30% or more), in addition to normal plastic working such as press molding, forging, rolling, etc., depending on the composition, deep drawing, Strong processing such as drawing is possible, and an iron alloy member having a desired shape is obtained. In addition, the ductility of the iron alloy of the present invention and the degree of vibration damping of the iron alloy member may be appropriately selected based on an appropriate composition range depending on the processing to be performed and the use of the member.
 また、本明細書中でいう「改質元素」は、Fe、Cr、AlおよびMn以外であって、鉄合金の特性改善に有効な元素である。改善される特性の種類は問わないが、制振性、軟磁性、強度、靱性、延性、高温安定性などがある。改質元素の具体例として、Cu、Niなどがある。各元素の組合せは任意である。これらの改質元素の含有量は限られず、また、通常その含有量は微量である。 In addition, the “reforming element” in the present specification is an element other than Fe, Cr, Al, and Mn, and is effective for improving the characteristics of the iron alloy. There are no limitations on the types of properties to be improved, but there are vibration damping properties, soft magnetism, strength, toughness, ductility, high temperature stability, and the like. Specific examples of the modifying element include Cu and Ni. The combination of each element is arbitrary. The content of these modifying elements is not limited, and the content is usually very small.
 「不可避不純物」は、原料粉末中に含まれる不純物や各工程時に混入する不純物などであって、コスト的または技術的な理由などにより除去することが困難な元素である。本発明に係る鉄合金の場合であれば、たとえば、炭素(C)、リン(P)、硫黄(S)等がある。なお当然ながら、改質元素や不可避不純物の組成は特に限定されない。 “Inevitable impurities” are impurities contained in the raw material powder, impurities mixed in at each step, etc., and are elements that are difficult to remove due to cost or technical reasons. Examples of the iron alloy according to the present invention include carbon (C), phosphorus (P), and sulfur (S). Of course, the composition of the modifying element and the inevitable impurities is not particularly limited.
 なお、特に断らない限り、本明細書でいう「a~b」は下限aおよび上限bを含む。また、本明細書に記載した下限および上限は任意に組み合わせて「c~d」のような範囲を構成し得る。 Unless otherwise specified, “ab” in this specification includes a lower limit a and an upper limit b. Further, the lower limit and the upper limit described in the present specification can be arbitrarily combined to constitute a range such as “cd”.
 本明細書でいう「鉄合金」または「鉄合金部材」はその形態を問わない。特に鉄合金は、たとえば、バルク状、板状、棒状、管状などの素材であってもよいし、最終的な形状またはそれに近い構造部材自体であってもよい。 The form of “iron alloy” or “iron alloy member” in this specification is not limited. In particular, the iron alloy may be a material such as a bulk shape, a plate shape, a rod shape, or a tubular shape, or may be a final shape or a structural member close to the final shape.
 また、それらの素材となる鉄合金素材は、溶製材でも焼結材でもよいが、溶製材であれば、緻密で安定した品質の素材が安価で得られる。一方、焼結材であれば、(ニア)ネットシェイプにより最終製品形状に近い状態の鉄合金素材が得られる。 Also, the iron alloy material used as the material may be a melted material or a sintered material, but if it is a melted material, a dense and stable quality material can be obtained at low cost. On the other hand, in the case of a sintered material, an iron alloy material in a state close to the final product shape can be obtained by a (near) net shape.
 Cr、AlおよびMnを適量含む本発明の鉄合金は、制振部材に必要な高い制振性を有し、高延性を示すため加工性に優れる。 The iron alloy of the present invention containing appropriate amounts of Cr, Al, and Mn has high vibration damping required for the vibration damping member, and exhibits high ductility, and is excellent in workability.
Fe-5Cr-yAl-xMn合金(単位:質量%)について、Mn/Al値に対する損失係数ηを示すグラフである。6 is a graph showing a loss coefficient η with respect to Mn / Al value for an Fe-5Cr—yAl—xMn alloy (unit: mass%). Fe-5Cr-yAl-xMn合金(単位:質量%)について、Mn/Al値に対する伸びを示すグラフである。4 is a graph showing elongation with respect to Mn / Al value for an Fe-5Cr—yAl—xMn alloy (unit: mass%). Fe-5Cr-0.5Al-1Mn合金(単位:質量%)の金属組織を示す図面代用写真である。2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.5Al-1Mn alloy (unit: mass%). Fe-5Cr-0.6Al-1Mn合金(単位:質量%)の金属組織を示す図面代用写真である。3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.6Al-1Mn alloy (unit: mass%). Fe-5Cr-0.8Al-1Mn合金(単位:質量%)の金属組織を示す図面代用写真である。3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-0.8Al-1Mn alloy (unit: mass%). Fe-5Cr-1Al-0.5Mn合金(単位:質量%)の金属組織を示す図面代用写真である。2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-0.5Mn alloy (unit: mass%). Fe-5Cr-1Al-1Mn合金(単位:質量%)の金属組織を示す図面代用写真である。3 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-1Mn alloy (unit: mass%). Fe-5Cr-1Al-3Mn合金(単位:質量%)の金属組織を示す図面代用写真である。2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-1Al-3Mn alloy (unit: mass%). Fe-5Cr-2Al-4Mn合金(単位:質量%)の金属組織を示す図面代用写真である。2 is a drawing-substituting photograph showing a metal structure of an Fe-5Cr-2Al-4Mn alloy (unit: mass%). 制振性を指標する損失係数の算出方法を示す説明図である。It is explanatory drawing which shows the calculation method of the loss factor which indexes damping property.
 発明の実施形態を挙げて本発明をより詳しく説明する。なお、以下の実施形態を含め、本明細書で説明する内容は、本発明に係る鉄合金のみならず、鉄合金部材およびその製造方法にも適宜適用される。このため、下記から選択される構成は、いずれの発明にも、また、カテゴリーを越えて、重畳的または任意的に、上述した本発明の構成に付加可能である。たとえば、鉄合金の組成に関する構成であれば、鉄合金部材は勿論、その製造方法にも関連する。また、製造方法に関する構成のように見えても、プロダクトバイプロセスとして理解すれば、鉄合金に関する構成ともなり得る。なお、いずれの実施形態が最良であるか否かは、対象、要求性能等によって異なる。 The present invention will be described in more detail with reference to embodiments of the invention. In addition, the content demonstrated by this specification including the following embodiment is suitably applied not only to the iron alloy which concerns on this invention but to an iron alloy member and its manufacturing method. For this reason, the configuration selected from the following can be added to any of the inventions, in a superposed manner or arbitrarily over the category, to the above-described configuration of the present invention. For example, if it is the structure regarding the composition of an iron alloy, it is related also to the manufacturing method as well as an iron alloy member. Even if it looks like a configuration related to a manufacturing method, if it is understood as a product-by-process, it can also be a configuration related to an iron alloy. Note that which embodiment is the best depends on the target, required performance, and the like.
 <合金組成>
 本発明の鉄合金、鉄合金部材および鉄合金素材(以下、単に「鉄合金」という。)は、主成分であるFeと、Cr、AlおよびMnと、からなる。具体的には、本発明の鉄合金は、全体を100質量%としたときに(以下単に「%」という。)、3~8%のCrと、0.4~2%のAlと、Mn/Alが0.6~2.3のMnと、残部がFeと不可避不純物および/または改質元素とからなる。改質元素および不可避不純物については前述した通りである。
<Alloy composition>
The iron alloy, iron alloy member, and iron alloy material (hereinafter simply referred to as “iron alloy”) of the present invention are composed of Fe, which is a main component, and Cr, Al, and Mn. Specifically, the iron alloy of the present invention has a total content of 100% by mass (hereinafter simply referred to as “%”), 3 to 8% Cr, 0.4 to 2% Al, and Mn / Al is 0.6 to 2.3 Mn, and the balance is Fe and inevitable impurities and / or modifying elements. The modifying element and inevitable impurities are as described above.
 Crは、鉄合金の少なくとも制振性を向上させるのに有効な元素である。AlおよびMnと共存することで、制振性を格段に向上させる。 Cr is an element effective for improving at least the vibration damping property of the iron alloy. By coexisting with Al and Mn, the vibration damping property is remarkably improved.
 Crを添加した鉄合金は、磁気特性が高く、優れた制振性を示す。しかし、Cr含有量が3%未満では磁気特性の向上効果が小さく、十分な制振性が得られない。好ましいCr含有量は、4%以上さらには4.5%以上である。ただし、Cr含有量が過多では、高温(たとえば750℃以上)にしてもγ相が生成せずα相が安定化する。そのため、Cr含有量が過多では、高温環境下においてα相が粗大化して延性が低下する。また、Crが過多ではコスト高になる。そのため、Cr含有量は8%以下とする。好ましいCr含有量は、7%以下、6%以下さらには5.5%以下である。 The iron alloy added with Cr has high magnetic properties and excellent vibration damping. However, if the Cr content is less than 3%, the effect of improving the magnetic properties is small, and sufficient vibration damping properties cannot be obtained. A preferable Cr content is 4% or more, further 4.5% or more. However, if the Cr content is excessive, the γ phase is not generated even at a high temperature (for example, 750 ° C. or higher), and the α phase is stabilized. Therefore, if the Cr content is excessive, the α phase becomes coarse in a high temperature environment and the ductility decreases. Further, if Cr is excessive, the cost becomes high. Therefore, the Cr content is 8% or less. The preferable Cr content is 7% or less, 6% or less, and further 5.5% or less.
 Alは、制振性の向上に有効な元素であると共に軟磁気特性の向上に有効な元素である。Al含有量が0.4%未満では、十分な制振性が得られない。好ましいAl含有量は、0.5%以上さらには0.7%以上である。しかし、Alの添加量が多すぎるとα相が粗大化して延性を低下させ、コスト高にも繋がる。そのため、Al含有量を1.5%以下、1%以下、0.9%以下さらには0.8%以下とするとよい。 Al is an element effective for improving vibration damping properties and an element effective for improving soft magnetic properties. If the Al content is less than 0.4%, sufficient vibration damping properties cannot be obtained. A preferable Al content is 0.5% or more, further 0.7% or more. However, if the amount of Al added is too large, the α phase becomes coarse and the ductility is lowered, leading to high costs. Therefore, the Al content is preferably 1.5% or less, 1% or less, 0.9% or less, and further 0.8% or less.
 Mnは、鉄合金の凝固組織を微細化させることで延性の向上に有効な元素であり、Alに起因するα相の粗大化を抑制する。そのため、好ましいMn含有量はMn/Al(質量比)で、1.2以上である。一方で、Mn含有量が過多であると、磁壁を移動し難くして振動の吸収能を低下させるため、Alによる制振性の向上効果を低減させる。好ましいMn含有量はMn/Al(質量比)で、2.1以下さらには1.8以下である。特に、Mn/Alが0.6~1.8かつAl含有量が0.4~0.8%さらには0.4~0.6%である場合には、制振性と加工性とが高いレベルで両立されるため好ましい。 Mn is an element effective for improving ductility by refining the solidification structure of the iron alloy, and suppresses the coarsening of the α phase due to Al. Therefore, a preferable Mn content is Mn / Al (mass ratio) and is 1.2 or more. On the other hand, if the Mn content is excessive, it is difficult to move the domain wall and the vibration absorbing ability is reduced, so that the effect of improving the vibration damping by Al is reduced. A preferable Mn content is Mn / Al (mass ratio), which is 2.1 or less, and further 1.8 or less. In particular, when Mn / Al is 0.6 to 1.8 and the Al content is 0.4 to 0.8%, further 0.4 to 0.6%, the vibration damping property and workability are good. This is preferable because it is compatible at a high level.
 <金属組織>
 本発明の鉄合金は、結晶粒微細効果に起因する高延性により、加工性に優れる。加工前の鉄合金(鋳放しの状態の合金素材)または熱間加工後の合金素材において、結晶粒の平均粒径が200μm以下さらには50μm以上150μm以下であるとよい。なお、結晶粒径の測定は、断面の各種顕微鏡写真より算出することができる。具体的には、顕微鏡写真から複数個の結晶粒の最大径(粒子を2本の平行線で挟んだとき平行線の間隔の最大値)を測定し、それらの算術平均値を平均粒径とすればよい。
<Metallic structure>
The iron alloy of the present invention is excellent in workability due to high ductility due to the crystal grain fine effect. In an iron alloy before processing (an alloy material in an as-cast state) or an alloy material after hot working, the average grain size of the crystal grains is preferably 200 μm or less, more preferably 50 μm or more and 150 μm or less. The crystal grain size can be calculated from various micrographs of the cross section. Specifically, the maximum diameter of a plurality of crystal grains (maximum value of the interval between parallel lines when the particles are sandwiched between two parallel lines) is measured from a micrograph, and the arithmetic average value thereof is determined as the average grain size. do it.
 加工性の観点では、結晶粒径は小さい方が望ましい。しかし、結晶粒径が大きい方が、制振性は高くなる。したがって、本発明の鉄合金からなる制振部材においては、結晶粒の平均粒径が50~200μmさらには100~150μmであるとよい。 From the viewpoint of workability, a smaller crystal grain size is desirable. However, the larger the crystal grain size, the higher the damping performance. Accordingly, in the vibration damping member made of the iron alloy of the present invention, the average grain size is preferably 50 to 200 μm, more preferably 100 to 150 μm.
 <製造方法>
  <1.合金素材>
 本発明の鉄合金は、上述した組成を有するものであれば、溶製材でも焼結材でもよい。もっとも、酸化物等の介在によって鉄合金の制振性、機械的特性などが低下し得るので、鉄合金は酸化防止雰囲気さらには真空雰囲気で鋳造や焼結されたものであるのが好ましい。そして、合金素材に対しては、必要に応じて以下の工程を施して制振部材が得られる。
<Manufacturing method>
<1. Alloy material>
The iron alloy of the present invention may be a melted material or a sintered material as long as it has the above-described composition. However, since the damping properties and mechanical properties of the iron alloy can be lowered by the inclusion of oxides or the like, the iron alloy is preferably cast or sintered in an antioxidant atmosphere or a vacuum atmosphere. Then, the alloy member is subjected to the following steps as necessary to obtain a vibration damping member.
  <2.塑性加工>
 本発明の鉄合金に対して施される塑性加工として、熱間加工工程および冷間加工工程がある。
<2. Plastic working>
The plastic working performed on the iron alloy of the present invention includes a hot working process and a cold working process.
 熱間加工工程は、鉄合金素材を再結晶温度(750℃程度)以上に加熱した状態で塑性加工を施す工程である。再結晶温度以上に加熱するとγ相が生成されるとともに加工の応力負荷により、結晶粒はさらに微細化する。このような塑性加工として、たとえば、熱間圧延、熱間鍛造などが挙げられる。この熱間加工工程を行う温度(熱間温度)は、再結晶温度以上であるが、たとえば、850~1150℃さらには950~1100℃であると好ましい。 The hot working step is a step of performing plastic working in a state where the iron alloy material is heated to a recrystallization temperature (about 750 ° C.) or higher. When heated to a temperature higher than the recrystallization temperature, a γ phase is generated and the crystal grains are further refined by the stress load of processing. Examples of such plastic working include hot rolling and hot forging. The temperature at which this hot working step is performed (hot temperature) is equal to or higher than the recrystallization temperature, but is preferably 850 to 1150 ° C., more preferably 950 to 1100 ° C., for example.
 冷間加工工程は、鉄合金素材をその再結晶温度未満の冷間温度で塑性加工を施す工程である。このような冷間加工には、鉄合金部材の仕様に応じて、打ち抜き、曲げ、絞りなど多種多様な加工がある。冷間加工工程は、さらに結晶粒が微細化した熱間加工工程後の鉄合金素材(後述の焼鈍工程前)に対して行われるのが好ましい。しかし、本発明の鉄合金であれば鋳放しの状態であっても延性が高いため、鋳放し材に直接冷間加工を行ってもよい。熱間加工工程後に行われる冷間加工工程は、鉄合金素材を最終的な製品(鉄合金部材)の形状かそれに近い形状とする工程である。この場合の冷間加工工程は、仕様の定まった鉄合金部材を安価に量産する場合に有効な工程である。 The cold working process is a process in which an iron alloy material is subjected to plastic working at a cold temperature lower than its recrystallization temperature. Such cold working includes various processes such as punching, bending, and drawing according to the specifications of the iron alloy member. The cold working process is preferably performed on the iron alloy material (before the annealing process described later) after the hot working process in which crystal grains are further refined. However, since the ductility of the iron alloy of the present invention is high even in an as-cast state, cold working may be performed directly on the as-cast material. The cold working process performed after the hot working process is a process in which the iron alloy material is made into a shape of the final product (iron alloy member) or a shape close thereto. The cold working process in this case is an effective process when mass-producing an iron alloy member with a specified specification at a low cost.
 これらの熱間加工工程や冷間加工工程で行う加工度は、鉄合金素材のサイズや最終的な鉄合金部材のサイズにより異なるため一概に特定できないが、その加工度は鉄合金の制振性にも影響することが解っている。これは、加工度が増加することによって、鉄合金素材または鉄合金部材中に導入される加工歪や転位などが増加し、また、結晶粒径も小さくなって、振動エネルギーを吸収する磁壁の移動性や転位密度などが変化するためと考えられる。熱間加工工程の加工度を指標するものとして、たとえば、圧下率(加工後の厚さの変化分/加工前の厚さ)がある。本発明の鉄合金では、たとえば、この圧下率を50~90%さらには60~80%とするとよい。 The degree of work performed in these hot working processes and cold working processes varies depending on the size of the iron alloy material and the size of the final iron alloy member, so it cannot be specified unconditionally, but the degree of work is the damping property of the iron alloy. Has also been shown to affect. This is because the processing strain increases, the processing strain and dislocations introduced into the iron alloy material or the iron alloy member increase, and the crystal grain size also decreases, which moves the domain wall that absorbs vibration energy. This is thought to be due to changes in properties and dislocation density. As an index of the degree of work in the hot working process, for example, there is a reduction ratio (change in thickness after working / thickness before working). In the iron alloy of the present invention, for example, the rolling reduction is preferably 50 to 90%, more preferably 60 to 80%.
  <3.焼鈍工程>
 焼鈍工程は、塑性加工後の鉄合金素材を、その再結晶温度以上の焼鈍温度に加熱した後に徐冷する工程である。これにより、それ以前の塑性加工で導入された加工歪や転位などが除去または減少され得る。また、結晶粒が成長して大きくなることで、制振性が向上する。この焼鈍温度は、前述した熱間温度と同様、再結晶温度以上であるが、たとえば、850~1150℃さらには950~1100℃であると好ましい。また、加熱時間は、30分~1.5時間さらには45分~60分が好ましい。
<3. Annealing process>
The annealing process is a process in which the iron alloy material after plastic working is gradually cooled after being heated to an annealing temperature not lower than the recrystallization temperature. As a result, processing strain and dislocation introduced in the previous plastic processing can be removed or reduced. In addition, the damping properties are improved by growing and growing the crystal grains. The annealing temperature is equal to or higher than the recrystallization temperature, similar to the hot temperature described above, but is preferably 850 to 1150 ° C., more preferably 950 to 1100 ° C., for example. The heating time is preferably 30 minutes to 1.5 hours, more preferably 45 minutes to 60 minutes.
 焼鈍温度から鉄合金素材を徐冷することにより焼鈍工程が完了し、制振性に優れた鉄合金部材が得られる。冷却速度が1000℃/分を超える(たとえば水冷する)と、制振合金部材に歪が入るなどして制振性が低下するため望ましくない。そのため、空冷または加熱炉を用いた炉冷などで行うとよい。冷却速度は、1~10℃/分さらには3~6℃/分であるのが望ましい。 By slowly cooling the iron alloy material from the annealing temperature, the annealing process is completed, and an iron alloy member having excellent vibration damping properties is obtained. If the cooling rate exceeds 1000 ° C./min (for example, water cooling), the vibration damping performance deteriorates due to distortion in the vibration damping alloy member, which is not desirable. Therefore, it may be performed by air cooling or furnace cooling using a heating furnace. The cooling rate is preferably 1 to 10 ° C./min, more preferably 3 to 6 ° C./min.
 <制振合金部材>
 本発明の鉄合金部材は、上述したような制振性および伸びの他に、ベースがFeであるから、強度、剛性、靱性など、各種の機械的特性にも優れる。たとえば、引張強度は360MPaあり、十分に高強度である。また、本発明の鉄合金は耐熱性(制振性の高温安定性)に優れるので、使用環境が高温下(300℃程度まで)であっても、その制振性はほとんど低下しない。このように各種の機械的特性に優れるので本発明の鉄合金は構造部材としても十分利用可能である。したがって、従来の構造部材を本発明の鉄合金部材で置換すれば、前述した制振性をも併せもたせることが可能となる。特に、本発明の鉄合金からなる制振部材の望ましい用途としては、その制振性が良好に発揮される歪振幅域(1×10-4付近)で使用される一般機械設備などが挙げられる。
<Damping alloy member>
The iron alloy member of the present invention is excellent in various mechanical properties such as strength, rigidity, and toughness because the base is Fe in addition to the above-described vibration damping properties and elongation. For example, the tensile strength is 360 MPa, which is sufficiently high. In addition, since the iron alloy of the present invention is excellent in heat resistance (high temperature stability of vibration damping), even if the usage environment is at a high temperature (up to about 300 ° C.), the vibration damping property hardly decreases. Thus, since it is excellent in various mechanical characteristics, the iron alloy of the present invention can be sufficiently used as a structural member. Therefore, if the conventional structural member is replaced with the iron alloy member of the present invention, the above-described vibration damping properties can be provided. In particular, a desirable application of the vibration damping member made of the iron alloy of the present invention includes general mechanical equipment used in a strain amplitude region (near 1 × 10 −4 ) in which the vibration damping property is satisfactorily exhibited. .
 実施例および比較例を挙げて本発明をより具体的に説明する。 The present invention will be described more specifically with reference to examples and comparative examples.
 《試験片の製造》
 (1)鉄合金素材の溶製
 原料として純Fe、純Cr、純Alおよび純Mnの鋳塊を用意して、表1に示す種々の合金組成に配合した。これらの配合原料をアルミナ製坩堝に入れて高周波真空溶解炉で溶解した。この溶解は、0.1~0.5torr(13.322~66.661Pa)まで排気した後、100torr(13332.2Pa)までArガスを導入し、さらにその脱ガス後に500torr(66661Pa)までArガスを導入した雰囲気で行った。このときの溶解温度は1530℃とし、一度の溶解で5kgの溶湯を調製した。こうして得られた鉄合金溶湯をアルゴンガス雰囲気の下、鋳鉄製の鋳型へ注湯し、自然冷却により凝固させた。こうして、φ70mm×130mmの円柱形状の試験片素材(鉄合金素材)を得た。
<Manufacture of test pieces>
(1) Melting of iron alloy material Pure ingots of pure Fe, pure Cr, pure Al, and pure Mn were prepared as raw materials and blended in various alloy compositions shown in Table 1. These blended raw materials were put in an alumina crucible and melted in a high-frequency vacuum melting furnace. In this dissolution, after evacuating to 0.1 to 0.5 torr (13.322 to 66.661 Pa), Ar gas was introduced to 100 torr (133332.2 Pa), and after degassing, Ar gas to 500 torr (66661 Pa) was introduced. Was carried out in an atmosphere introduced. The melting temperature at this time was 1530 ° C., and 5 kg of molten metal was prepared by one melting. The molten iron alloy thus obtained was poured into a cast iron mold under an argon gas atmosphere and solidified by natural cooling. In this way, a cylindrical test piece material (iron alloy material) of φ70 mm × 130 mm was obtained.
 (2)熱間加工工程
 これらの試験片素材に対して、大気雰囲気の下で熱間圧延(塑性加工)を施した(熱間加工工程)。この圧延前には、予め1000℃×1時間の加熱(予熱)を行っておいた。(圧延前の厚さ-圧延後の厚さ)/(圧延前の厚さ)で表される圧延時の圧下率は、75%とした。
(2) Hot working process Hot rolling (plastic working) was performed on these test piece materials in an air atmosphere (hot working process). Prior to the rolling, heating (preheating) at 1000 ° C. for 1 hour was performed in advance. The rolling reduction ratio expressed by (thickness before rolling−thickness after rolling) / (thickness before rolling) was 75%.
 (3)焼鈍工程
 熱間圧延後の試験片素材を、大気雰囲気の加熱炉中に入れて1050℃で60分加熱した後、6時間かけて常温まで炉冷した。冷却速度は、約5.4℃/minであった。
(3) Annealing process The test piece material after hot rolling was placed in a heating furnace in an air atmosphere and heated at 1050 ° C for 60 minutes, and then cooled to room temperature over 6 hours. The cooling rate was about 5.4 ° C./min.
 以上の工程を経て、制振性評価用の板状試験片(幅10mm×長さ160mm×厚さ3mm)を得た。 Through the above steps, a plate-like test piece (10 mm width × 160 mm length × 3 mm thickness) for vibration damping evaluation was obtained.
 《測定》
 (I)合金組成の分析
 上記の手順で得られた各試料について、湿式分析により組成分析して、鉄合金全体の分析組成を得た。こうして得た基本元素組成を表1に「分析値」として示した。なお、表1の「-」は、未配合、未分析もしくは未測定、分析不可もしくは測定不可のいずれかを示す。
<Measurement>
(I) Analysis of alloy composition About each sample obtained by said procedure, the composition analysis was carried out by the wet analysis, and the analysis composition of the whole iron alloy was obtained. The basic element compositions thus obtained are shown in Table 1 as “analytical values”. In Table 1, “-” indicates any of unblended, unanalyzed or unmeasured, unanalyzed or unmeasurable.
 (II)制振性の評価
 熱処理後の板状試験片を用いて、片持ち梁法により損失係数を測定した。図10は、片持ち梁法の説明図である。片持ち梁法は、試験片の一端部を万力で固定して所定の自由長をもつ片持ち梁とし、自由振動を発生させて歪減衰曲線を測定する方法である。測定条件として、他端から80mmの位置に歪みゲージを接着し、自由長を130mmとし、他端部をハンマーで加振して自由振動を発生させた。付与した振動は、周波数:100Hz、歪振幅:1×10-4、であった。そして、歪ゲージに接続した動歪計からの信号をオシロスコープにより検出し、歪減衰曲線を得た。
(II) Evaluation of vibration damping property The loss factor was measured by the cantilever method using the plate-like test piece after heat treatment. FIG. 10 is an explanatory diagram of the cantilever method. The cantilever method is a method of measuring a strain attenuation curve by generating a free vibration by fixing one end of a test piece with a vise to form a cantilever having a predetermined free length. As measurement conditions, a strain gauge was bonded at a position 80 mm from the other end, the free length was 130 mm, and the other end was vibrated with a hammer to generate free vibration. The applied vibration had a frequency of 100 Hz and a strain amplitude of 1 × 10 −4 . Then, a signal from a dynamic strain meter connected to the strain gauge was detected with an oscilloscope to obtain a strain attenuation curve.
 歪減衰曲線の概略を図10の右下に示す。損失係数の算出は、減衰自由振動波形から応答変位の振幅を読み取り、図10の式を用いてηを算出した。結果を表1および図1に示した。 An outline of the strain attenuation curve is shown in the lower right of FIG. The loss factor was calculated by reading the amplitude of the response displacement from the damped free vibration waveform and calculating η using the equation of FIG. The results are shown in Table 1 and FIG.
 (III)延性の評価
 引張試験を行い、鉄合金素材(試験片素材)の破断伸びを測定した。伸びの測定は、JISG0567に準じて25℃において試験を行った。結果を、表1および図2に示した。
(III) Evaluation of ductility A tensile test was performed to measure the elongation at break of the iron alloy material (test piece material). The elongation was measured at 25 ° C. according to JISG0567. The results are shown in Table 1 and FIG.
 (IV)金属組織の観察
 上記の引張試験の結果より、伸びが40%未満であった#41、#42および#52、伸びが40%以上であった#13、#21、#32および#46の鉄合金素材(試験片素材)の断面を、金属顕微鏡を用いて観察した。結果を図3~図9に示した。
(IV) Observation of metal structure From the results of the above tensile test, # 41, # 42 and # 52 where the elongation was less than 40%, # 13, # 21, # 32 and # 52 where the elongation was 40% or more A cross section of 46 iron alloy materials (test specimen materials) was observed using a metal microscope. The results are shown in FIGS.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 なお、表1の「評価」の欄は、損失係数ηが0.0173を超かつ伸びが30%以上である場合を○、ηおよび伸びの値のうち一方でも上記の範囲にない場合を×、とした。また、#00はAlを含有しないため、Mn/Al値を計算できないが、Mn/Al値を「0」として図1および図2に示した。 The column “Evaluation” in Table 1 indicates a case where the loss factor η exceeds 0.0173 and the elongation is 30% or more. , And. Further, since # 00 does not contain Al, the Mn / Al value cannot be calculated, but the Mn / Al value is set to “0” and shown in FIGS.
 合金組成の分析より、表1に示す#11~#71の試料は、#00に対してAlが0.41~5%添加され、Mn含有量が0.48~4.97%の範囲であった。 According to the analysis of the alloy composition, in the samples # 11 to # 71 shown in Table 1, 0.41 to 5% of Al is added to # 00 and the Mn content is in the range of 0.48 to 4.97%. there were.
 #61および#71より、Al含有量が多いと制振性は向上するが、延性は低下することがわかった。延性すなわち鉄合金素材の加工性を向上させるためには、Al含有量を2%以下とする必要があり、さらにはAl含有量を0.8%以下とすることで、40%以上の伸びを示すことがわかった。 From # 61 and # 71, it was found that when the Al content is large, the vibration damping property is improved, but the ductility is lowered. In order to improve the ductility, that is, the workability of the iron alloy material, the Al content needs to be 2% or less, and further, the elongation is 40% or more by making the Al content 0.8% or less. I found out.
 損失係数は、図1より、Mn/Al値が大きいほど低下する傾向にあった。Mn/Al値が2.1付近から、ηはMn/Al値の増加に伴い大きく低下した。Mn/Al値が2.3を超えると、Alを含まない#00よりも損失係数が低下することがわかった。Mn/Al値が1.8以下であれば、Al量にかかわらず0.03以上の損失係数を示した。 From FIG. 1, the loss factor tended to decrease as the Mn / Al value increased. From the vicinity of the Mn / Al value of 2.1, η greatly decreased as the Mn / Al value increased. It was found that when the Mn / Al value exceeds 2.3, the loss factor is lower than that of # 00 containing no Al. When the Mn / Al value was 1.8 or less, a loss coefficient of 0.03 or more was shown regardless of the amount of Al.
 一方、伸びは、図2より、Mn/Al値が大きいほど向上する傾向にあった。Mn/Al値が0.6以上で、伸びが30%以上となった。また、Al含有量が0.4~1%の各試料については、Mn/Al値が1.2までは延性が増加傾向にあり、1.2以上で40~55%程度の伸びを安定して示した。 On the other hand, the elongation tended to improve as the Mn / Al value increased from FIG. The Mn / Al value was 0.6 or more, and the elongation was 30% or more. For each sample having an Al content of 0.4 to 1%, the ductility tends to increase until the Mn / Al value is 1.2, and the elongation of about 40 to 55% is stabilized at 1.2 or more. Showed.
 すなわち、Mn/Al値が0.6~2.3かつAl含有量が0.4~0.8%であるFe-Cr-Al-Mn合金は、#00よりも制振性に優れ、40%以上の伸びを示すことがわかった。特に、Mn/Al値が0.6~1.8かつAl含有量が0.4~0.6%であるFe-Cr-Al-Mn合金は、#00よりも制振性および加工性ともに優れることがわかった。 That is, an Fe—Cr—Al—Mn alloy having a Mn / Al value of 0.6 to 2.3 and an Al content of 0.4 to 0.8% is superior to # 00 in vibration damping properties. % Elongation was found. In particular, an Fe—Cr—Al—Mn alloy having an Mn / Al value of 0.6 to 1.8 and an Al content of 0.4 to 0.6% has both vibration damping properties and workability compared to # 00. I found it excellent.
 また、金属組織の観察より、延性に優れMn/Al値が高い試料ほど、結晶粒が微細になることがわかった。#41は、伸びが悪くMn/Al値が小さい試料であり、図6に示す一視野に観察された結晶粒は数個であった。#41(図6)、#42(図7)、#46(図8)の順でMnの添加量が多くなるにしたがい、一視野に観察された結晶粒の個数は増加し、Mnに起因する結晶粒微細化効果により凝固組織は微細であった。ところが、#46よりも結晶粒が大きい#13(図3)、#21(図4)および#32(図5)の方が、伸びが大きかった。つまり、Mn含有量が多い方が凝固組織は微細であったが、Mn含有量が3%以上さらには4%を超える(たとえば#46および#53)と結晶粒の大きさの割には延性が向上しないことがわかった。 Further, from observation of the metal structure, it was found that the crystal grain becomes finer as the sample has a higher ductility and a higher Mn / Al value. # 41 was a sample with poor elongation and a small Mn / Al value, and several crystal grains were observed in one field of view shown in FIG. As the amount of Mn increases in the order of # 41 (FIG. 6), # 42 (FIG. 7), and # 46 (FIG. 8), the number of crystal grains observed in one field of view increases. The solidification structure was fine due to the grain refinement effect. However, # 13 (FIG. 3), # 21 (FIG. 4) and # 32 (FIG. 5), which have larger crystal grains than # 46, had a larger elongation. In other words, the solidified structure was finer when the Mn content was higher, but when the Mn content was 3% or more and more than 4% (for example, # 46 and # 53), it was ductile for the size of the crystal grains. Was found not to improve.

Claims (6)

  1.  全体を100質量%としたときに(以下単に「%」という。)、
     3~8%のクロム(Cr)と、
     0.4~2%のアルミニウム(Al)と、
     Alに対する質量比(Mn/Al)が0.6~2.3のマンガン(Mn)と、
     残部が鉄(Fe)と不可避不純物および/または改質元素とからなることを特徴とする制振部材に用いる加工性に優れた鉄合金。
    When the total is 100% by mass (hereinafter simply referred to as “%”),
    3-8% chromium (Cr),
    0.4-2% aluminum (Al),
    Manganese (Mn) having a mass ratio (Mn / Al) to Al of 0.6 to 2.3;
    An iron alloy excellent in workability used for a vibration damping member, wherein the balance is iron (Fe) and inevitable impurities and / or modifying elements.
  2.  Alを0.4~0.8%含む請求項1に記載の鉄合金。 The iron alloy according to claim 1, comprising 0.4 to 0.8% of Al.
  3.  Mn/Alが0.6~1.8である請求項1または2記載の鉄合金。 The iron alloy according to claim 1 or 2, wherein Mn / Al is 0.6 to 1.8.
  4.  Alを0.4~0.6%含む請求項1~3のいずれかに記載の鉄合金。 The iron alloy according to any one of claims 1 to 3, comprising 0.4 to 0.6% of Al.
  5.  Crを4~6%含む請求項1~4のいずれかに記載の鉄合金。 The iron alloy according to any one of claims 1 to 4, comprising 4 to 6% of Cr.
  6.  請求項1~5のいずれかに記載の鉄合金からなり、1×10-4~2×10-4の歪振幅域、90~120Hzの周波数域での制振性を指標する損失係数が0.01以上であることを特徴とする制振部材。 A loss coefficient indicating the vibration damping property in the strain amplitude range of 1 × 10 −4 to 2 × 10 −4 and the frequency range of 90 to 120 Hz is 0. A vibration damping member characterized by being .01 or more.
PCT/JP2011/001859 2010-04-14 2011-03-29 Iron alloy having excellent processability, and vibration damping member comprising same WO2011129062A1 (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN113637920A (en) * 2021-08-19 2021-11-12 西南交通大学 Multi-element Fe-Al-based damping alloy and preparation method thereof

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JPH0770699A (en) * 1993-09-03 1995-03-14 Sumitomo Metal Ind Ltd Steel excellent in noiseproofing and vibrationproofing capacity
JPH07252596A (en) * 1994-03-15 1995-10-03 Nippon Steel Corp Double-layered high damping steel
JPH08158012A (en) * 1994-09-29 1996-06-18 Nippon Steel Corp High damping alloy with high strength and high corrosion resistance
JPH08319537A (en) * 1995-03-20 1996-12-03 Nippon Steel Corp High damping alloy with high strength and high toughness and its production
JP2004292897A (en) * 2003-03-27 2004-10-21 Nippon Steel Corp Electroseamed steel pipe having damping property, and its production method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0770699A (en) * 1993-09-03 1995-03-14 Sumitomo Metal Ind Ltd Steel excellent in noiseproofing and vibrationproofing capacity
JPH07252596A (en) * 1994-03-15 1995-10-03 Nippon Steel Corp Double-layered high damping steel
JPH08158012A (en) * 1994-09-29 1996-06-18 Nippon Steel Corp High damping alloy with high strength and high corrosion resistance
JPH08319537A (en) * 1995-03-20 1996-12-03 Nippon Steel Corp High damping alloy with high strength and high toughness and its production
JP2004292897A (en) * 2003-03-27 2004-10-21 Nippon Steel Corp Electroseamed steel pipe having damping property, and its production method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113637920A (en) * 2021-08-19 2021-11-12 西南交通大学 Multi-element Fe-Al-based damping alloy and preparation method thereof

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