WO2011111970A2 - Dual-lead worm decelerator capable of finely controlling backlash - Google Patents

Dual-lead worm decelerator capable of finely controlling backlash Download PDF

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Publication number
WO2011111970A2
WO2011111970A2 PCT/KR2011/001577 KR2011001577W WO2011111970A2 WO 2011111970 A2 WO2011111970 A2 WO 2011111970A2 KR 2011001577 W KR2011001577 W KR 2011001577W WO 2011111970 A2 WO2011111970 A2 WO 2011111970A2
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WO
WIPO (PCT)
Prior art keywords
dual
lead
lead worm
worm
worm shaft
Prior art date
Application number
PCT/KR2011/001577
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French (fr)
Korean (ko)
Other versions
WO2011111970A3 (en
WO2011111970A9 (en
Inventor
오택춘
Original Assignee
Oh Tackchun
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Publication date
Priority claimed from KR1020100021715A external-priority patent/KR20110102619A/en
Priority claimed from KR1020100021716A external-priority patent/KR100963056B1/en
Application filed by Oh Tackchun filed Critical Oh Tackchun
Publication of WO2011111970A2 publication Critical patent/WO2011111970A2/en
Publication of WO2011111970A9 publication Critical patent/WO2011111970A9/en
Publication of WO2011111970A3 publication Critical patent/WO2011111970A3/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/22Toothed members; Worms for transmissions with crossing shafts, especially worms, worm-gears
    • F16H55/24Special devices for taking up backlash
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/021Shaft support structures, e.g. partition walls, bearing eyes, casing walls or covers with bearings
    • F16H2057/0213Support of worm gear shafts

Definitions

  • the present invention relates to a dual-lead worm reducer capable of fine-adjusting backlash, and in detail, a simple-rate housing in which a plurality of simplelates having different thicknesses are superimposed on the worm shaft of the dual-lead worm shaft and the worm wheel together with a taperdle bearing.
  • the dual lead worm shaft is removed by removing any one of the simple rate overlapping the backlash of the abnormal gap spacing caused by the continuous use of the worm reducer consisting of the dual lead worm shaft and the worm gear set of the worm wheel It relates to a dual-lead worm reducer capable of fine-adjusting backlash by a simple rate that moves straight as much as the thickness of the simple rate so that the backlash can be maintained at a normal clearance gap.
  • the present invention relates to a dual lead worm reducer capable of fine-adjusting backlash by a scale.
  • the worm reducer which consists of a worm gear set of interlocking worm shafts and worm wheels, is highly precise and precise because it requires thorough calculations and sophisticated processing and design from the initial machining to the finish, compared to the general reduction gears of the general gear combinations. It is more difficult to apply the dual lead as a sophisticated technology, and therefore, fine adjustment of the backlash when applying the dual lead is not naturally performed in the worm reducer.
  • the dual-lead worm gear type which is mainly used in machine tools, semiconductor testers, and processing equipment, is used in only one part of precision machines in Japan, Germany, Switzerland, etc. No company develops, sells, or commercializes them.
  • the dual-lead technology is currently used only in a small amount of machine tools as a precision machine, but if it is activated to a place such as a worm reducer, the possibility of use in various kinds of advanced and precision machines such as semiconductor equipment and medical equipment is sufficiently examined. As it is becoming more advanced, diversified and simplified, there is a good chance that it will become a key part in the precision machinery parts market.
  • the present invention has been made to improve the above-mentioned problems, the object of the present invention is to accumulate tolerance of different worm screw parts in the worm shaft and the worm wheel, respectively, composed of a worm gear set combination of the worm reducer in the case. Multiple overlaps of simple overlaps are inserted into a slate housing that is axially coupled to one side of the worm shaft while the dual leads of the worm reducer are subjected to backlash of abnormal clearance gaps between the worm shaft and the worm wheel caused by abrasion from continuous use of the worm reducer.
  • a dual-lead worm reducer capable of fine-adjusting the backlash by a simple rate that can be made at any time by the backlash of the normal clearance gap by moving the worm shaft straight as much as the thickness of the simple rate removed by the removal of any one of the simple rates. Is in.
  • Another object is that in the nut tube housing and the bolt tube housing of the micro-adjustment housing axially coupled to the dual-lead worm shaft, the abnormal clearance gap backlash is rotated on the scale by rotating the micro-adjustment housing in accordance with the scale indicated on the bolt tube housing.
  • a dual-lead worm reducer capable of fine-adjusting the backlash by a scale in which the backlash of the gap is more precisely adjusted by the dual-lead worm shaft rotating straight at the correct distance is provided.
  • the dual-lead worm reducer capable of fine-adjusting the backlash according to the present invention has a center pitch that is a distance between the mountains 7 and the centers of the mountains facing each other of the worm screw unit 1 made of a hill and a valley.
  • the dimension of (2), the point where the left pitch surface 8a1 of the peak meets the reference pitch line PL, and the point 3a where the left pitch surface 8a2 of the peak meets the reference pitch line PL The distance between the sounded 3, the point 4a where the right pitch face 8b1 of the peak and the reference pitch line PL meet, and the right pitch face 8b2 and the reference pitch line of the next peak.
  • a dual-lead worm shaft 10 in which the dimensions of the large lead 4 that are distances between the points 4a where PL meet each other are increased so that the thickness of the peak 7 increases in one direction;
  • a dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10;
  • a motor 13 axially coupled with the coupling 16 to one side of the dual lead worm shaft 10 so as to allow the dual lead worm shaft 10 to flow along the motor shaft direction;
  • a case 9 accommodating the dual lead worm shaft 10 and the worm wheel 11;
  • a slate housing 12 axially coupled to the other side of the dual lead worm shaft 10 via a taperdle bearing 14;
  • a plurality of simple plates 15 each having a different thickness from each other and fitted between the case 9 and the simple plate housing 12 at both sides of the simple plate housing 12.
  • the slate housing 12 is moved as much as the thickness of the slate removed by separating and removing any one of (15), and at the same time, it is worn while being used by the linear movement of the dual-lead worm shaft 10 so that the gap is further widened. It is characterized in that the abnormal backlash of the dual lead worm shaft 10 and the worm wheel 11 can be constantly finely adjusted.
  • the dimension of the center pitch 2 which is the distance between the peak 7 and the center of the peak of the worm screw part 1 which consists of a peak and a valley, the left pitch surface 8a1 of the said peak, and the reference pitch line PL Dimension of the sound 3, which is the distance between the point where) meets and the next pitch left side 8a2 of the peak and the point 3a where the reference pitch line PL meets, and the right pitch face 8b1 of the peak
  • the size of the large lead 4 which is the distance between the point 4a where the reference pitch line PL meets and the point 4a where the right pitch surface 8b2 of the next mountain meets the reference pitch line PL
  • the dual-lead worm shaft 10 so that the thickness of the acid (7) becomes thicker in one direction;
  • a dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10;
  • a motor 13 axially coupled with the coupling 16
  • a fine adjustment housing 12 in which a reference line is displayed on the outer circumferential surface of the nut pipe housing 12a and the graduations facing the reference line are spaced at regular intervals along the outer circumferential surface of the bolt pipe housing 12b; And a case (9) accommodating the dual lead worm shaft (10) and the worm wheel (11).
  • the dual lead worm shaft (10) is made by manual operation of rotating the bolt tube housing (12b) to a scale.
  • the worm screw portion 1 of the worm gear set in which the dual lead worm shaft 10 and the worm wheel 11 are engaged with each other has a center pitch 2, a sound lead 3, and a large lead 4 having larger dimensions. It is preferable that the dual leads have a difference in size in the order of the center pitch> sound.
  • adjustment mechanisms for adjusting the coupling are respectively formed up and down on both sides of the case of the coupling portion coupled between the motor shaft and the dual lead worm shaft of the drive motor.
  • the bolt hole for installing on the worktable on the outer surface of the case of the dual lead worm wheel is preferably formed at intervals of 45 degrees along the circumference.
  • the dual-lead worm reducer capable of fine-adjusting the backlash of the present invention
  • the dual-lead worm reducer enables fine adjustment of the backlash in the worm reducer.
  • the reduction ratio of 10.25: 1 has the effect of maintaining precision even at high speed.
  • the disassembly of the coupling for adjusting the abnormal backlash is made easier by the adjusting holes formed in various places of the case, so that the adjustment of the coupling is made easier, and the work is performed by bolt holes formed at 45 degree intervals on the outer surface of the case.
  • the installation direction of the dual league worm reducer installed on the table can be selected in various ways.
  • the dual-lead worm reducer has great economic feasibility in products, but if parts value alone is known to domestic and global markets, it will have a significant effect.
  • FIG. 1 is a side view of a dual-lead worm shaft used in a dual-lead worm reducer capable of fine-adjusting backlash according to the present invention.
  • Figure 2 is an enlarged view of the worm screw portion of the dual-lead worm shaft used in the dual-lead worm reducer capable of fine-adjusting the backlash according to the present invention
  • Figure 3 is a partial longitudinal cross-sectional view of a dual-lead worm reducer capable of fine tuning the backlash by the simple rate according to the present invention
  • FIG. 4 is a rear view of a dual-lead worm reducer capable of fine-adjusting backlash according to the present invention
  • FIG. 5 is a perspective view of a simple plate that is fitted to the simple plate housing of the dual-lead worm reducer capable of fine adjustment of the backlash by the simple plate according to the present invention
  • Figure 6 is a partial longitudinal cross-sectional view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
  • Figure 7 is a rear view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
  • Figure 8 is an exploded perspective view of the fine adjustment housing of the dual-lead worm reducer capable of fine-tuning the backlash by the scale according to the present invention
  • Figure 9 is a perspective view of the microadjustment housing of the dual-lead worm reducer capable of fine-tuning the backlash by the scale according to the present invention
  • 16a Wrench Bolt 15b
  • 16a Wrench Bolt
  • FIG. 1 is a side view of a dual lead worm shaft used in a dual lead worm reducer according to the present invention
  • Figure 2 is an enlarged view of the worm screw portion of the dual lead worm shaft used in the dual lead worm reducer according to the present invention.
  • the worm shaft 10 of the worm reducer according to the present invention is characterized in that the worm screw portion 1 is formed of a dual lead.
  • the dual lead is the dimension of the center pitch (2) which is the distance between the peak (7) and the center of the mountain facing each other of the worm screw portion (1) consisting of a peak and a valley in the worm shaft (10), and the left pitch surface of the peak Solead which is the distance between the point 3a where 8a1 and the reference pitch line PL meet and the point 3b where the left pitch surface 8a2 of the next mountain meets the reference pitch line PL. (3), the point 4a where the right pitch surface 8b1 of the peak meets the reference pitch line PL, and the point 4b where the right pitch surface 8b2 of the next peak meets the reference pitch line PL.
  • the distance between the large lead ( ⁇ lead) (4) is different from each other.
  • the center pitch is 6.151 mm
  • the sound rod is 6.091 mm
  • the large lead is 6.211 mm, which is smaller in order of large lead ⁇ center pitch ⁇ sound.
  • the worm screw portion 1 of the dual lead worm shaft 10 is formed of a dual lead in which the thickness of the acid 7 becomes thicker from the left to the right as shown in the drawings, and the respective dimensions are It may vary depending on the size and type of the dual-lead worm shaft 10.
  • the dual lead worm shaft 10 is the most stable to use the special steel material SCM415, this material has the advantage of excellent hardness and strength, particularly tensile strength.
  • the worm screw portion of the worm wheel 11 is also formed as a dual lead as described above. It is not the reference pitch line PL but the pitch circle diameter (PCD), that is, the pitch circle diameter, which meets the pitch surface of the large lead.
  • PCD pitch circle diameter
  • the dual lead worm wheel 11 is stable to use ALBC made of aluminum alloy material, this material has a good condition as a worm wheel material, as well as good tensile strength and sliding.
  • a dual-lead worm reducer capable of fine-adjusting backlash by a simple rate in the dual-lead worm reducer will be described.
  • Figure 4 is a rear view of the dual-lead worm reducer according to the present invention.
  • the dual lead worm reducer according to the present invention, the case 9, the dual lead worm shaft 10, dual lead worm wheel 11, tapered spindle bearing (14), simple housing (12), the simple rate (15), the coupling (16), and the motor (13).
  • the case 9 accommodates the dual-lead worm shaft 10 and the like except for the motor 13, and a cast iron (FCD) is generally used as the material, and the disadvantage is that the material is crude and heavy. However, it is stable in ambient environment, temperature, air pressure and tensile strength.
  • FCD cast iron
  • four outer side surfaces of the case 9 in which the coupling 16 is positioned are provided with a total of four adjusting holes 9a, which are coincident with the outer circumferential surface of the coupling 16, two up and down, respectively.
  • eight bolt holes (9b) are formed at a 45-degree interval along the circumference of the bolt holes (9b) for coupling to the work table (not shown) and installed.
  • the dual lead worm shaft 10 has a worm screw 1 having a dual lead as described above.
  • the dual lead worm shaft 10 has a worm wheel 11 in which a worm screw part is formed of dual leads. It is a set.
  • the tapered needle bearing 14 is axially coupled to one side of the dual lead worm shaft 10, that is, the left side in the drawing at a slight distance from each other.
  • the slate housing 12 is inserted into one side of the case 9 which is integrally coupled and opened while receiving the taperdle bearing 14 into the penetrated central part, and the opposite end of the surface inserted into the case 9.
  • the part protrudes outwardly along the circumference, and the protruding end portion and the end surface of the case 9 are formed as annular grooves 12a along the outer circumference, and the outer surface of the simple plate housing 12 is a rubber plate. Blocked with something like (12c)
  • a plurality of the simple plate 15 is inserted into the annular groove 12a of the simple plate housing 12, and the simple plate 12 is connected to the case 9 by the overlapped plate plate 15.
  • the simple rate 15 is removed, the pressure is naturally pushed into the case 9 of the simple rate housing 12, but this will be described in connection with an abnormal backlash adjustment described later.
  • the coupling 16 connects the motor shaft of the motor 13 and the dual lead worm shaft 10 to both sides, and when the two coupled shafts rotate with each other, the coupling 16 can rotate stably while matching the central axes.
  • Wrench bolt (16a) is inserted into the outer peripheral surface of the coupling (16) in the portion corresponding to the adjustment hole (9a) formed in the case (9), so that the wrench bolt (16a)
  • the dual lead worm shaft 10 is coupled to or separated from the dual lead worm shaft 10.
  • the motor 13 is coupled to the coupling 16 via a motor shaft to be connected to the other side of the dual lead worm shaft 10, ie, to the right in the drawing, thereby rotating the dual lead worm shaft 10 at high speed.
  • the dual lead worm wheel 11 engaged with the dual lead worm shaft 10 rotates at a low speed, thereby serving as a speed reducer.
  • the dual-lead worm shaft 10 which is axially coupled via the motor shaft and the coupling 16 of the motor 13 has a clearance of at least 3 mm and a maximum of 15 mm depending on the type and size for fine adjustment. It is coupled to the shaft so as to move along the motor shaft to move straight to the left and right.
  • Figure 5 shows a perspective view of a simple plate fitted to the simple plate housing of the dual-lead worm reducer according to the simple plate according to the present invention.
  • the simple plate 15 is divided into exactly two parts after the circular plate center is cut in a circular shape so as to fit into the annular groove 12a formed on the outer circumferential surface of the simple plate housing 12. It is made in one shape, and the two simple plates divided into two are overlapped and inserted into both sides of the annular groove 12a of the simple plate housing 12.
  • the slate rate (15) is a 5.6 mm thick slate in total of 8 by the four simple plate 1mm thick, two 0.5 mm thick simplet, two 0.3 mm thick plate Will be fitted.
  • the dual-lead worm reducer maintains the normal backlash between the dual-lead worm shaft 10 and the worm wheel 11 that are engaged with each other for a predetermined time during use, but when the dual-lead worm reducer is used for a long time longer than a predetermined time, the dual-lead
  • the thicker portion of the worm shaft portion 1 of the worm shaft 10 and the worm wheel 11 becomes thinner due to abrasion, and in this portion, the worm gear set of the dual lead worm shaft 10 and the worm wheel 11
  • the gap between the teeth of the worm screw portion 1 formed in the opening is increased a lot to achieve an abnormal backlash.
  • the normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash.
  • the gap between the normal backlash is about 0.01 ⁇ 0.02mm, but the backlash of the abnormal gap gap that is opened to about 0.03 ⁇ 0.05mm due to the wear caused by the operation of the worm reducer do.
  • the simple plate 15 which is several overlapped with the annular groove 12a of the simple plate housing 12, is removed and any one of the simple plates is removed and reinserted, the thickness of the simple plate removed
  • the worm shaft 10 coupled to the simple housing 12 is moved straight toward the motor 13, but the coupling 16 is coupled to the worm shaft 10 of the motor 13, the worm While easily rotating the shaft 10, the wrench bolts 16a provided around the coupling 16 and the adjustment holes 9a formed around the case 9 are easily matched.
  • the coupling 16 is separated from the worm shaft 10 shaft by releasing the wrench bolt 16a by inserting a wrench through the worm shaft 10 so that the worm shaft 10 can move straight.
  • the worm screw portion formed on the dual lead worm shaft 10 and the worm wheel 11 maintains abnormal backlash due to a large gap spaced by the minute straight movement of the worm shaft 10 as the thickness of the simple plate removed as described above.
  • the clearance gap between teeth of (1) becomes narrow.
  • the characteristics of the worm reducer of the present invention is that the normal backlash maintains a clearance gap of 0.01 ⁇ 0.02mm, but as described above, when formed with an abnormal backlash of a clearance gap of 0.03-0.05mm as described above, usually 0.3mm If the thickness of simple plate is removed, the clearance gap of 0.01 mm is reduced by the linear movement of the dual lead worm shaft 10. If the 0.5 mm thickness of simple plate is removed, the gap of 0.015 mm is also reduced, and the simple thickness of 1 mm is simple. Similarly, when the rate is removed, the gap gap of 0.02 mm is reduced, so even a general worker knows that the gap gap that needs to be adjusted for backlash usually ranges from 0.01 mm to a maximum of 0.04 mm. Or remove the two, the normal backlash is adjusted, the removed 0.3mm and 0.5mm thick nowadaysy It is the disposal and without storage, if necessary, the removal rate of simple 1mm thickness by continuous wear is reused.
  • Figure 6 is a partial longitudinal cross-sectional view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
  • Figure 7 is a rear view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention will be.
  • the dual lead worm reducer according to the present invention is a case (9), dual lead worm shaft (10), dual lead worm wheel (11), fine-tuning housing (12) tapered reel bearing ( 14), the coupling 16, and the motor 13.
  • the case 9 accommodates the dual-lead worm shaft 10 and the like except for the motor 13, and a cast iron (FCD) is generally used as the material, and the disadvantage is that the material is crude and heavy. However, it is stable in ambient environment, temperature, air pressure and tensile strength.
  • FCD cast iron
  • four outer side surfaces of the case 9 in which the coupling 16 is positioned are provided with a total of four adjusting holes 9a, which are coincident with the outer circumferential surface of the coupling 16, two up and down, respectively.
  • eight bolt holes (9b) are formed at a 45-degree interval along the circumference of the bolt holes (9b) for coupling to the work table (not shown) and installed.
  • the dual lead worm shaft 10 has a worm screw 1 having a dual lead as described above.
  • the dual lead worm shaft 10 has a worm wheel 11 in which a worm screw part is formed of dual leads. It is a set.
  • the tapered needle bearing 14 is axially coupled to one side of the dual lead worm shaft 10, that is, the left side in the drawing at a slight distance from each other.
  • the fine adjustment housing 12 is a nut pipe housing 12a in the form of a screwed outer bolt pipe housing 12b having a central portion penetrated by an inner nut pipe housing 12a. It is inserted into one side of the case (9) which is integrally coupled and opened while receiving into the penetrated central part of the bolt hole (15a) formed at regular intervals on the outer circumferential surface of one side of the bolt tube housing (12) in the wrench bolt ( 15b) is inserted into and adhered to one side of the nut tube housing 12a to fix the bolt tube housing 12b, and the outer surface of the bolt tube housing 12b is blocked by the same as the rubber plate 12c.
  • the coupling 16 connects the motor shaft of the motor 13 and the dual lead worm shaft 10 to both sides, and when the two coupled shafts rotate with each other, the coupling 16 can rotate stably while matching the central axes.
  • Wrench bolt (16a) is inserted into the outer peripheral surface of the coupling (16) in the portion corresponding to the adjustment hole (9a) formed in the case (9), so that the wrench bolt (16a)
  • the dual lead worm shaft 10 is coupled to or separated from the dual lead worm shaft 10.
  • the motor 13 is coupled to the coupling 16 via a motor shaft to be connected to the other side of the dual lead worm shaft 10, ie, to the right in the drawing, thereby rotating the dual lead worm shaft 10 at high speed.
  • the dual lead worm wheel 11 engaged with the dual lead worm shaft 10 rotates at a low speed, thereby serving as a speed reducer.
  • the dual-lead worm shaft 10 which is axially coupled via the motor shaft and the coupling 16 of the motor 13 has a clearance of at least 3 mm and a maximum of 15 mm depending on the type and size for fine adjustment. It is coupled to the shaft so as to move along the motor shaft to move straight to the left and right.
  • FIG 8 is an exploded perspective view of the fine adjustment housing of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
  • Figure 9 is a fine adjustment of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention The combined perspective view of the housing is shown.
  • the fine adjustment housing 12 is configured in the form of a bolt-shaped bolt tube housing 12b of the nut-shaped nut tube housing 12a through which the center portion penetrated.
  • the reference line is marked at a specific position on the outer circumferential surface of the nut tube housing 12a, and the scale facing the reference line is located along the circumferential surface on the outer circumferential surface corresponding to the bolt head of the bolt tube housing 12b. It is divided into equal parts, and between each 15 divisions, there are 5 divisions.
  • the dual-lead worm reducer maintains the normal backlash between the dual-lead worm shaft 10 and the worm wheel 11 that are engaged with each other for a predetermined time during use, but when the dual-lead worm reducer is used for a long time longer than a predetermined time, the dual-lead
  • the thicker portion of the worm shaft portion 1 of the worm shaft 10 and the worm wheel 11 becomes thinner due to abrasion, and in this portion, the worm gear set of the dual lead worm shaft 10 and the worm wheel 11
  • the gap between the teeth of the worm screw portion 1 formed in the opening is increased a lot to achieve an abnormal backlash.
  • the normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash. You can feel the movement by and judge easily.
  • the normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash.
  • the gap between the normal backlash is about 0.01 ⁇ 0.02mm, but the backlash of the abnormal gap gap that is opened to about 0.03 ⁇ 0.05mm due to the wear caused by the operation of the worm reducer do.
  • the dual lead worm shaft 10 which is axially coupled via the tapered needle bearing 14 is connected to the motor 13 through the coupling 16. While rotating on the motor shaft of the fine linear movement to the left and right, the clearance gap is increased by such a fine linear movement to maintain an abnormal backlash, that is, to the dual lead worm shaft 10 and the worm wheel 11
  • the clearance gap between the teeth of the formed worm screw part 1 becomes narrow gradually.
  • the characteristics of the worm reducer of the present invention is a normal backlash maintains a clearance gap of 0.01 ⁇ 0.02mm, but as described above, when formed with an abnormal backlash of a gap spacing of 0.03 ⁇ 0.05mm by the wear, as described above
  • Rotating the bolt tube housing 12b with equal divisions about one reference line indicated on the nut tube housing 12a reduces the clearance gap of 0.15 mm due to the rotational linear movement of the dual lead worm shaft 10. Since the interval of the first division of 15 divisions is reduced by 0.01 mm, the gap interval that needs to be adjusted by the backlash is usually well known from 0.01 mm to 0.04 mm. 12b) is rotated from the movement of the first division to the movement of the division of two divisions or more, so that the backlash that maintains the normal clearance gap It can be finely adjusted.
  • Fine adjustment of the backlash by the simple rate or scale is continued until the acid thickness of the dual-lead worm shaft 10 and the worm screw portion 1 of the worm wheel 11, which are thicker, reaches a certain limit due to wear. Since it is possible to extend the life of the worm reducer, the power transmission is stable and can be used semi-permanently.
  • the present invention is applied to the worm shaft and the worm wheel composed of the worm gear set combination of the worm reducer in the case, while applying the dual lead of the accumulated tolerance zero (0) with different leads of the worm screw portion, the wear by the continuous use of the worm reducer
  • the backlash of the abnormal clearance gap generated between the worm shaft and the worm wheel is equal to the thickness of the simple plate removed by the removal of any one of the multiple plated plate plates fitted in the plate plate housing axially coupled to one side of the worm shaft. Since the worm shaft can be made at any time to the backlash of the normal clearance gap by moving straight, there is a useful effect in the use of the dual-lead worm reducer.
  • the micro adjustment housing is rotated in accordance with the scale indicated on the bolt tube housing in accordance with the scale.
  • the dual-lead worm shaft which rotates linearly at the correct distance, is more precisely adjusted for the normal clearance gap and the backlash, which is useful for the use of the dual-lead worm reducer.

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  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gears, Cams (AREA)
  • Gear Transmission (AREA)

Abstract

The present invention relates to a dual-lead worm decelerator capable of finely controlling back-lash. The dual-lead worm decelerator comprises a dual-lead worm shaft (10), a dual-lead worm wheel (11), a shim plate housing (12), and shim plates (15), wherein the shim plates (15) are inserted into the shim plate housing (12) such that the shim plates (15) overlap each other, and one of the shim plates (15) is removed to enable the dual-lead worm shaft (10) coupled to the shim plate housing (12) to move in a straight-line manner such that abnormal backlash can be adjusted to normal backlash. In addition, when a fine adjustment is performed, in which a fine-adjustment housing rotates while adjusting the abnormal backlash to the scale marked on a bolt tube housing, the dual-lead worm shaft (10) rotates and moves in a straight-line manner to maintain normal backlash. The lifespan of the dual-lead worm decelerator is lengthened and stable power transmission can be performed by means of the fine adjustment using the shim plate or the scale as described above.

Description

백래시 미세조정이 가능한 듀얼리드 웜감속기Dual-Lead Worm Reducer with Backlash Fine-Tuning
본 발명은 백래시 미세조정이 가능한 듀얼리드 웜감속기에 관한 것으로서, 상세히는 듀얼리드 웜샤프트와 웜휠의 상기 웜샤프트에 두께가 서로 다른 여러 개의 심플레이트가 겹쳐 끼워진 심플레이트 하우징을 테이퍼리들베어링과 함께 축결합하여, 상기 듀얼리드 웜샤프트와 웜휠의 웜기어세트로 이루어진 웜 감속기의 지속적인 사용에 의한 마모로 발생되는 비정상적인 틈새 간격의 백래시를 겹쳐진 심플레이트 중 어느 하나를 제거함으로써 상기 듀얼리드 웜샤프트가 제거된 상기 심플레이트의 두께만큼 직진운동하여 정상적인 틈새 간격의 백래시로 계속 유지할 수 있도록 한 심플레이트에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기에 관한 것이다.The present invention relates to a dual-lead worm reducer capable of fine-adjusting backlash, and in detail, a simple-rate housing in which a plurality of simplelates having different thicknesses are superimposed on the worm shaft of the dual-lead worm shaft and the worm wheel together with a taperdle bearing. In combination, the dual lead worm shaft is removed by removing any one of the simple rate overlapping the backlash of the abnormal gap spacing caused by the continuous use of the worm reducer consisting of the dual lead worm shaft and the worm gear set of the worm wheel It relates to a dual-lead worm reducer capable of fine-adjusting backlash by a simple rate that moves straight as much as the thickness of the simple rate so that the backlash can be maintained at a normal clearance gap.
또한, 상기 비정상적인 틈새 간격의 백래시를 볼트관 하우징에 표시된 눈금에 맞추어 상기 미세조정 하우징을 회전시키는 미세조정에 의해 상기 듀얼리드 웜샤프트가 회전하면서 직진운동하여 정상적인 틈새 간격의 백래시로 계속 유지할 수 있도록 한 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기에 관한 것이다.In addition, the dual-lead worm shaft is rotated in a straight direction by the fine adjustment to rotate the fine adjustment housing according to the scale marked on the bolt tube housing to maintain the normal backlash of the normal gap spacing. The present invention relates to a dual lead worm reducer capable of fine-adjusting backlash by a scale.
일반적으로 양 기어의 크기가 같다면 꽉 끼어서 회전작동이 잘 되지 않기 때문에 회전작동을 원활하게 하기 위하여 틈새가 존재하는데, 이 때문에 기어에는 입력과 출력이 있고 상기 틈새에 의한 출력의 미세한 움직임을 백래시(back-lash)라고 하며 이는 모든 기어의 조합에 형성된다.In general, if both gears are the same size, there is a gap in order to smooth the rotation operation because it is tight and the rotation operation is not good. Because of this, there is an input and an output in the gear and the backlash ( It is called back-lash and it is formed in all gear combinations.
최근 반도체를 비롯한 첨단분야에서는 정밀도를 비롯하여 효율성이 좋은 정밀기계 및 부품들을 필요로 하는 사례가 많은데, 이러한 정밀기계 및 부품들 중에는 아주 세밀하고 정밀한 작동을 위해 기어가 서로 맞물려 정교하게 돌아가는 기어조합을 많이 사용하게 되고, 상기 기어조합에는 기본적으로 상기한 백래시가 형성되며, 상기 백래시는 기어조합의 계속적인 사용에 의해 기어의 이(齒)가 마모되어 틈새가 더욱 벌어지는 비정상적인 틈새 간격의 백래시가 필수적으로 뒤따른다.In recent years, there are many cases in which high-tech fields such as semiconductors require precision and highly efficient precision machines and parts. Among these precision machines and parts, many gear combinations in which gears mesh with each other for precise and precise operation are rotated. The backlash is basically formed in the gear combination, and the backlash is essentially followed by the backlash of the abnormal clearance gap, in which the teeth of the gear are worn out by the continuous use of the gear combination and the gap is further widened. Follow.
따라서, 이와 같이 서로 맞물리는 기어조합의 틈새 간격이 벌어지는 비정상적인 백래시의 문제를 해결하기 위해서 기어 이(齒)의 리드를 각각 달리한 듀얼리드(dual lead)를 적용하여, 마모에 의해 틈새 간격이 더욱 벌어지는 비정상적인 틈새 간격의 백래시를 지속적으로 조정함으로써 틈새의 간격을 줄인 정상적인 틈새 간격의 백래시로 만들어 주고 있다.Therefore, in order to solve the problem of abnormal backlash in which the clearance gap between the gear combinations engaged with each other is applied, a dual lead having different leads of the gear teeth is applied, and the clearance gap is further increased by wear. By continuously adjusting the backlash of abnormal gap gaps, the gap is reduced to normal gap gap backlash.
그런데, 상기한 바와 같은 정밀기계 및 부품의 기어는 아주 정밀하고 정교한 부분에만 적용하기 때문에 소량의 정밀기계 및 부품의 웜기어 조합에 극히 제한적으로 듀얼리드를 사용하고 있으나, 모터에 의한 고속회전을 저속회전으로 변환시키기 위한 일반적인 기어조합의 감속기에는 아직 적용하지 않고 있다.However, since the gears of the precision machine and parts as described above are applied only to very precise and sophisticated parts, the dual leads are extremely limited in the combination of a small amount of worm gears of the precision machine and parts, but the high speed rotation by the motor is performed at low speed. It is not yet applied to the gear reducer of the general gear combination for converting to.
더욱이 서로 맞물리는 웜샤프트와 웜휠 조합의 웜기어세트로 이루어지는 웜감속기는 상기 일반 기어조합의 일반 감속기에 비해 최초 가공에서 마무리에 이르기까지 철저한 계산과 정교한 가공 및 설계가 뒷받침되어야 하기 때문에, 고도의 정밀하고 정교한 기술로써의 듀얼리드를 적용하기 더 어려우며, 그에 따라 듀얼리드를 적용할 때 실시하는 백래시의 미세조정도 웜감속기에는 당연히 실시되지 않고 있다.Furthermore, the worm reducer, which consists of a worm gear set of interlocking worm shafts and worm wheels, is highly precise and precise because it requires thorough calculations and sophisticated processing and design from the initial machining to the finish, compared to the general reduction gears of the general gear combinations. It is more difficult to apply the dual lead as a sophisticated technology, and therefore, fine adjustment of the backlash when applying the dual lead is not naturally performed in the worm reducer.
즉, 주로 공작기계나 반도체 시험기 및 가공장비에 쓰이는 듀얼리드 웜기어 형식은 일본, 독일, 스위스 등에서 정밀한 기계의 한 가지 부품에만 사용되고 있으며 국내에는 일부 공작기계의 부품에 사용되지만 감속기로서 이를 이용한 특정상품으로 개발하여 판매하거나 상용화하는 업체는 없는 것으로 파악된다.In other words, the dual-lead worm gear type, which is mainly used in machine tools, semiconductor testers, and processing equipment, is used in only one part of precision machines in Japan, Germany, Switzerland, etc. No company develops, sells, or commercializes them.
따라서, 상기 듀얼리드 기술은 현재 정밀기계로써 소량의 공작기계 정도에서만 사용이 되지만, 웜감속기와 같은 곳에 좀 더 활성화만 된다면 반도체 장비 및 의료기기 등 다양한 종류의 첨단 및 정밀기계에 사용할 가능성이 충분히 검토되고 있어 점점 첨단화, 다양화, 간소화 되어가는 정밀기계 부품시장에 핵심부품이 될 소지는 충분히 있다.Therefore, the dual-lead technology is currently used only in a small amount of machine tools as a precision machine, but if it is activated to a place such as a worm reducer, the possibility of use in various kinds of advanced and precision machines such as semiconductor equipment and medical equipment is sufficiently examined. As it is becoming more advanced, diversified and simplified, there is a good chance that it will become a key part in the precision machinery parts market.
본 발명은 상기한 바와 같은 제반 문제점을 개선하기 위해 안출된 것으로서, 그 목적은 케이스 내에서 웜감속기의 웜기어세트 조합으로 구성된 웜샤프트와 웜휠에도 웜나사부의 리드를 각각 달리한 누적공차 제로(0)의 듀얼리드를 적용하면서, 상기 웜감속기의 지속적인 사용에 의한 마모로 발생되는 웜샤프트와 웜휠 사이의 비정상적인 틈새 간격의 백래시를 상기 웜샤프트의 한쪽에 축결합되는 심플레이트 하우징에 끼워진 여러 개의 겹쳐진 심플레이트 중 어느 하나의 심플레이트의 제거에 의해 제거된 심플레이트의 두께만큼 상기 웜샤프트가 직진이동하여 정상적인 틈새 간격의 백래시로 언제든지 만들어 줄 수 있는 심플레이트에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기를 제공함에 있다.The present invention has been made to improve the above-mentioned problems, the object of the present invention is to accumulate tolerance of different worm screw parts in the worm shaft and the worm wheel, respectively, composed of a worm gear set combination of the worm reducer in the case. Multiple overlaps of simple overlaps are inserted into a slate housing that is axially coupled to one side of the worm shaft while the dual leads of the worm reducer are subjected to backlash of abnormal clearance gaps between the worm shaft and the worm wheel caused by abrasion from continuous use of the worm reducer. Provides a dual-lead worm reducer capable of fine-adjusting the backlash by a simple rate that can be made at any time by the backlash of the normal clearance gap by moving the worm shaft straight as much as the thickness of the simple rate removed by the removal of any one of the simple rates. Is in.
다른 목적은 상기 비정상적인 틈새 간격의 백래시를 듀얼리드 웜샤프트에 축결합되는 미세조정 하우징의 너트관 하우징과 볼트관 하우징에서, 상기 볼트관 하우징에 표시된 눈금에 맞추어 상기 미세조정 하우징을 회전시킴으로써 상기 눈금에 따라 정확한 거리로 회전 직진운동하는 듀얼리드 웜샤프트에 의해 더욱 정밀한 정상적인 틈새 간격의 백래시의 조정이 이루어지는 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기를 제공함에 있다.Another object is that in the nut tube housing and the bolt tube housing of the micro-adjustment housing axially coupled to the dual-lead worm shaft, the abnormal clearance gap backlash is rotated on the scale by rotating the micro-adjustment housing in accordance with the scale indicated on the bolt tube housing. According to the present invention, a dual-lead worm reducer capable of fine-adjusting the backlash by a scale in which the backlash of the gap is more precisely adjusted by the dual-lead worm shaft rotating straight at the correct distance is provided.
상기한 바와 같은 목적을 달성하기 위해 본 발명에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기는, 산과 골로 이루어진 웜나사부(1)의 서로 마주보는 산(7)과 산의 중심부 사이의 거리인 중심피치(2)의 치수와, 상기 산의 좌측 피치면(8a1)과 기준 피치선(PL)이 만나는 지점 및 그 다음 산의 좌측 피치면(8a2)과 기준 피치선(PL)이 만나는 지점(3a) 사이의 거리인 소리드(3)의 치수와, 상기 산의 우측 피치면(8b1)과 기준 피치선(PL)이 만나는 지점(4a) 및 그 다음 산의 우측 피치면(8b2)과 기준 피치선(PL)이 만나는 지점(4a) 사이의 거리인 대리드(4)의 치수를 서로 다르게 하여, 상기 산(7)의 두께가 일방향으로 갈수록 두꺼워지도록 한 듀얼리드 웜샤프트(10); 상기 듀얼리드 웜샤프트(10)와 같은 중심피치와 소리드 및 대리드의 웜나사부를 갖고 듀얼리드 웜샤프트(10)에 맞물리는 듀얼리드 웜휠(11); 상기 듀얼리드 웜샤프트(10)의 한쪽에 커플링(16)과 함께 축결합되면서 듀얼리드 웜샤프트(10)가 모터축 방향을 따라 유동할 수 있도록 유격을 둔 모터(13); 상기 듀얼리드 웜샤프트(10)와 웜휠(11)을 수용하고 있는 케이스(9); 상기 듀얼리드 웜샤프트(10)의 다른 쪽에 테이퍼리들베어링(14)을 통해 축결합된 심플레이트 하우징(12); 및 서로 두께가 다른 다수개가 중첩되어 상기 심플레이트 하우징(12)의 양측면에서 상기 케이스(9)와 심플레이트 하우징(12) 사이에 각각 끼워지는 심플레이트(15);로 이루어져, 상기 다수개의 심플레이트(15) 중 어느 하나를 분리하여 제거함으로써 제거된 심플레이트의 두께만큼 상기 심플레이트 하우징(12)이 이동함과 동시에 듀얼리드 웜샤프트(10)의 직진운동에 의해 사용하면서 마모되어 틈새가 더욱 벌어지는 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 비정상적인 백래시를 지속적으로 미세하게 정상적으로 조정할 수 있도록 한 것을 특징으로 하고 있다.In order to achieve the above object, the dual-lead worm reducer capable of fine-adjusting the backlash according to the present invention has a center pitch that is a distance between the mountains 7 and the centers of the mountains facing each other of the worm screw unit 1 made of a hill and a valley. The dimension of (2), the point where the left pitch surface 8a1 of the peak meets the reference pitch line PL, and the point 3a where the left pitch surface 8a2 of the peak meets the reference pitch line PL The distance between the sounded 3, the point 4a where the right pitch face 8b1 of the peak and the reference pitch line PL meet, and the right pitch face 8b2 and the reference pitch line of the next peak. A dual-lead worm shaft 10 in which the dimensions of the large lead 4 that are distances between the points 4a where PL meet each other are increased so that the thickness of the peak 7 increases in one direction; A dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10; A motor 13 axially coupled with the coupling 16 to one side of the dual lead worm shaft 10 so as to allow the dual lead worm shaft 10 to flow along the motor shaft direction; A case 9 accommodating the dual lead worm shaft 10 and the worm wheel 11; A slate housing 12 axially coupled to the other side of the dual lead worm shaft 10 via a taperdle bearing 14; And a plurality of simple plates 15 each having a different thickness from each other and fitted between the case 9 and the simple plate housing 12 at both sides of the simple plate housing 12. The slate housing 12 is moved as much as the thickness of the slate removed by separating and removing any one of (15), and at the same time, it is worn while being used by the linear movement of the dual-lead worm shaft 10 so that the gap is further widened. It is characterized in that the abnormal backlash of the dual lead worm shaft 10 and the worm wheel 11 can be constantly finely adjusted.
또, 산과 골로 이루어진 웜나사부(1)의 서로 마주보는 산(7)과 산의 중심부 사이의 거리인 중심피치(2)의 치수와, 상기 산의 좌측 피치면(8a1)과 기준 피치선(PL)이 만나는 지점 및 그 다음 산의 좌측 피치면(8a2)과 기준 피치선(PL)이 만나는 지점(3a) 사이의 거리인 소리드(3)의 치수와, 상기 산의 우측 피치면(8b1)과 기준 피치선(PL)이 만나는 지점(4a) 및 그 다음 산의 우측 피치면(8b2)과 기준 피치선(PL)이 만나는 지점(4a) 사이의 거리인 대리드(4)의 치수를 서로 다르게 하여, 상기 산(7)의 두께가 일방향으로 갈수록 두꺼워지도록 한 듀얼리드 웜샤프트(10); 상기 듀얼리드 웜샤프트(10)와 같은 중심피치와 소리드 및 대리드의 웜나사부를 갖고 듀얼리드 웜샤프트(10)에 맞물리는 듀얼리드 웜휠(11); 상기 듀얼리드 웜샤프트(10)의 한쪽에 커플링(16)과 함께 축결합되면서 듀얼리드 웜샤프트(10)가 모터축 방향을 따라 유동할 수 있도록 유격을 둔 모터(13); 서로 나사결합되는 너트관 하우징(12a)과 볼트관 하우징(12b)으로 이루어져 상기 볼트관 하우징(12b)이 듀얼리드 웜샤프트(10)의 다른 쪽에 테이퍼리들베어링(14)을 통해 축결합하되, 상기 너트관 하우징(12a)의 바깥둘레면에 기준선이 표시되고 상기 볼트관 하우징(12b)의 바깥둘레면을 따라 상기 기준선과 마주보는 눈금이 일정한 간격을 두고 표시된 미세조정 하우징(12); 및 상기 듀얼리드 웜샤프트(10)와 웜휠(11)을 수용하고 있는 케이스(9);로 이루어져, 상기 볼트관 하우징(12b)을 눈금에 맞추어 회전시키는 수작업에 의해 듀얼리드 웜샤프트(10)가 상기 모터(13)의 모터축 상에서 회전하면서 상기 모터축 방향을 따라 일정한 거리만큼 회전 직진운동하는 것에 의해 사용하면서 마모되어 틈새가 더욱 벌어지는 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 비정상적인 백래시를 지속적으로 미세하게 정상적으로 조정할 수 있도록 한 것을 다른 특징으로 하고 있다.Moreover, the dimension of the center pitch 2 which is the distance between the peak 7 and the center of the peak of the worm screw part 1 which consists of a peak and a valley, the left pitch surface 8a1 of the said peak, and the reference pitch line PL Dimension of the sound 3, which is the distance between the point where) meets and the next pitch left side 8a2 of the peak and the point 3a where the reference pitch line PL meets, and the right pitch face 8b1 of the peak And the size of the large lead 4 which is the distance between the point 4a where the reference pitch line PL meets and the point 4a where the right pitch surface 8b2 of the next mountain meets the reference pitch line PL Alternatively, the dual-lead worm shaft 10 so that the thickness of the acid (7) becomes thicker in one direction; A dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10; A motor 13 axially coupled with the coupling 16 to one side of the dual lead worm shaft 10 so as to allow the dual lead worm shaft 10 to flow along the motor shaft direction; It consists of a nut tube housing 12a and a bolt tube housing 12b which are screwed together, and the bolt tube housing 12b is axially coupled to the other side of the dual lead worm shaft 10 through a tapered needle bearing 14. A fine adjustment housing 12 in which a reference line is displayed on the outer circumferential surface of the nut pipe housing 12a and the graduations facing the reference line are spaced at regular intervals along the outer circumferential surface of the bolt pipe housing 12b; And a case (9) accommodating the dual lead worm shaft (10) and the worm wheel (11). The dual lead worm shaft (10) is made by manual operation of rotating the bolt tube housing (12b) to a scale. Abnormal backlash of the dual-lead worm shaft 10 and the worm wheel 11, which are worn by being rotated by a constant distance along the motor axis direction while being rotated on the motor shaft of the motor 13 and are further worn out. It is another feature that allows to make fine adjustments continuously and finely.
또, 상기 미세조정 하우징의 볼트관 하우징 일측면에 원둘레를 따라 일정한 간격을 두고 형성된 볼트공을 통해 삽입된 렌치볼트를 너트관 하우징의 일측면에 밀착시켜 상기 볼트관 하우징을 고정하는 것이 바람직하다.In addition, it is preferable to fix the bolt tube housing by closely contacting the wrench bolt inserted through the bolt hole formed at regular intervals along the circumference of one side of the bolt tube housing of the fine adjustment housing to one side of the nut tube housing.
또, 상기 듀얼리드 웜샤프트(10)와 웜휠(11)이 서로 맞물린 웜기어세트의 웜나사부(1)는 중심피치(2)와 소리드(3) 및 대리드(4)의 치수가 대리드>중심피치>소리드의 순으로 크기의 차이를 갖는 듀얼리드인 것이 바람직하다.In addition, the worm screw portion 1 of the worm gear set in which the dual lead worm shaft 10 and the worm wheel 11 are engaged with each other has a center pitch 2, a sound lead 3, and a large lead 4 having larger dimensions. It is preferable that the dual leads have a difference in size in the order of the center pitch> sound.
또, 상기 구동모터의 모터축과 듀얼리드 웜샤프트 사이에 결합된 커플링 부위의 케이스 양측면에 상기 커플링을 조정하기 위한 조정구가 상하로 각각 형성되는 것이 바람직하다.In addition, it is preferable that adjustment mechanisms for adjusting the coupling are respectively formed up and down on both sides of the case of the coupling portion coupled between the motor shaft and the dual lead worm shaft of the drive motor.
또, 상기 듀얼리드 웜휠 부위의 케이스 바깥면에 작업테이블에 설치하기 위한 볼트공이 원둘레를 따라 45도 간격으로 형성되는 것이 바람직하다.In addition, the bolt hole for installing on the worktable on the outer surface of the case of the dual lead worm wheel is preferably formed at intervals of 45 degrees along the circumference.
본 발명의 백래시 미세조정이 가능한 듀얼리드 웜 감속기에 의하면, 상기 듀얼리드의 적용에 의해 웜감속기에서도 백래시의 미세조정이 가능하게 되어 안정적인 동력전달은 물론 높은 정밀도를 가진 웜감속기로서 정밀기계 등의 효율을 증대시키며, 10.25:1의 감속비율로 고속회전시에도 정밀함을 유지하는 효과가 있다.According to the dual-lead worm reducer capable of fine-adjusting the backlash of the present invention, the dual-lead worm reducer enables fine adjustment of the backlash in the worm reducer. In addition, the reduction ratio of 10.25: 1 has the effect of maintaining precision even at high speed.
또한, 듀얼리드 웜감속기의 지속적인 백래시의 미세조정에 의해 웜감속기의 제품 신뢰도가 향상되는 효과가 있으며, 상기 듀얼리드 웜감속기의 사용수명이 일반 웜감속기에 비해 월등하게 길어지게 되어 경제적인 측면에서 바람직한 효과가 있다.In addition, there is an effect of improving the product reliability of the worm reducer by the continuous adjustment of the continuous backlash of the dual-lead worm reducer, the service life of the dual-lead worm reducer is significantly longer than the general worm reducer is preferable in terms of economic It works.
특히 두께가 정해진 심플레이트의 제거에 의해 비정상적인 백래시의 조정이 이루어지기 때문에 더욱 정밀한 백래시의 조정이 달성되는 효과가 있다.In particular, since the adjustment of the abnormal backlash is made by the removal of the thickness-determined simple rate, more precise adjustment of the backlash is achieved.
또한 미세조정 하우징의 볼트관 하우징에 표시된 눈금에 맞추어 정확한 거리로 듀얼리드 웜샤프트가 이동하도록 함으로써 비정상적인 백래시의 조정이 더욱 정밀하게 이루어지는 효과가 있다.In addition, by adjusting the dual-lead worm shaft at the correct distance in accordance with the scale marked on the bolt tube housing of the fine adjustment housing, there is an effect that the abnormal backlash adjustment is more precise.
더욱이 비정상적인 백래시를 조정하기 위한 커플링의 해체가 케이스의 여러 곳에 형성된 조정구에 의해 수월하게 이루어짐으로써 상기 커플링의 조정이 더욱 간편하게 이루어지며, 케이스의 바깥면에 45도 간격으로 형성된 볼트공에 의해 작업테이블에 설치되는 듀얼리그 웜감속기의 설치방향을 다양하게 선택할 수 있는 효과가 있다.Moreover, the disassembly of the coupling for adjusting the abnormal backlash is made easier by the adjusting holes formed in various places of the case, so that the adjustment of the coupling is made easier, and the work is performed by bolt holes formed at 45 degree intervals on the outer surface of the case. The installation direction of the dual league worm reducer installed on the table can be selected in various ways.
이처럼 듀얼리드 웜감속기는 상품에서의 경제성도 크지만 부품가치만으로도 국내는 물론 세계시장에 알려진다면 상당한 효과가 있을 것이다.As such, the dual-lead worm reducer has great economic feasibility in products, but if parts value alone is known to domestic and global markets, it will have a significant effect.
도 1은 본 발명에 따른 백래시 미세조정이 가능한 듀얼리드 웜감속기에 사용되는 듀얼리드 웜샤프트의 측면도1 is a side view of a dual-lead worm shaft used in a dual-lead worm reducer capable of fine-adjusting backlash according to the present invention.
도 2는 본 발명에 따른 백래시 미세조정이 가능한 듀얼리드 웜감속기에 사용되는 듀얼리드 웜샤프트의 웜나사부의 확대도Figure 2 is an enlarged view of the worm screw portion of the dual-lead worm shaft used in the dual-lead worm reducer capable of fine-adjusting the backlash according to the present invention
도 3은 본 발명에 따른 심플레이트에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 부분 종단면도Figure 3 is a partial longitudinal cross-sectional view of a dual-lead worm reducer capable of fine tuning the backlash by the simple rate according to the present invention
도 4는 본 발명에 따른 심플레이트에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 배면도4 is a rear view of a dual-lead worm reducer capable of fine-adjusting backlash according to the present invention;
도 5는 본 발명에 따른 심플레이트에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 심플레이트 하우징에 끼워지는 심플레이트의 사시도5 is a perspective view of a simple plate that is fitted to the simple plate housing of the dual-lead worm reducer capable of fine adjustment of the backlash by the simple plate according to the present invention
도 6은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 부분 종단면도Figure 6 is a partial longitudinal cross-sectional view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
도 7은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 배면도Figure 7 is a rear view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention
도 8은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 미세조정 하우징의 분리 사시도Figure 8 is an exploded perspective view of the fine adjustment housing of the dual-lead worm reducer capable of fine-tuning the backlash by the scale according to the present invention
도 9는 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 미세조정 하우징의 결합 사시도Figure 9 is a perspective view of the microadjustment housing of the dual-lead worm reducer capable of fine-tuning the backlash by the scale according to the present invention
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
1 : 웜나사부 2 : 중심피치1: Worm screw part 2: Center pitch
3 : 소리드 4 : 대리드3: sound lid 4: large lead
7 : 웜나사부의 산 8a1,8a2 : 좌측 피치면7: Mountain of warm thread part 8a1,8a2: Left pitch plane
8b1,8b2 : 우측 피치면 9 : 케이스8b1,8b2: right pitch surface 9: case
9a : 조정구 9b,15a : 볼트공9a: adjusting hole 9b, 15a: bolt hole
10 : 듀얼리드 웜샤프트 11 : 듀얼리드 웜휠10: Dual lead worm shaft 11: Dual lead worm wheel
12 : 심플레이트 하우징 12 : 미세조정 하우징12: simple rate housing 12: fine adjustment housing
12a : 너트관 하우징 12a : 고리형 홈12a: nut tube housing 12a: annular groove
12b : 볼트관 하우징 12c : 고무판12b: bolt tube housing 12c: rubber plate
13 : 모터 14 : 테이퍼리들베어링13: motor 14: tapered bearing
15 : 심플레이트 16 : 커플링15: simple rate 16: coupling
16a : 렌치볼트 15b,16a : 렌치볼트16a: Wrench Bolt 15b, 16a: Wrench Bolt
이하, 본 발명에 따른 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 바람직한 실시예를 첨부한 도면을 참조로 하여 상세히 설명한다. 본 발명은 이하에서 개시되는 실시예에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 단지 본 실시예는 본 발명의 개시가 완전하도록 하며 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위하여 제공되는 것이다.Hereinafter, with reference to the accompanying drawings a preferred embodiment of a dual-lead worm reducer capable of fine-tuning the backlash according to the present invention will be described in detail. The present invention is not limited to the embodiments disclosed below, but can be implemented in various different forms, only this embodiment to make the disclosure of the present invention complete and to those skilled in the art to fully understand the scope of the invention It is provided to inform you.
도 1은 본 발명에 따른 듀얼리드 웜감속기에 사용되는 듀얼리드 웜샤프트의 측면도이고, 도 2는 본 발명에 따른 듀얼리드 웜감속기에 사용되는 듀얼리드 웜샤프트의 웜나사부의 확대도를 도시한 것이다.1 is a side view of a dual lead worm shaft used in a dual lead worm reducer according to the present invention, Figure 2 is an enlarged view of the worm screw portion of the dual lead worm shaft used in the dual lead worm reducer according to the present invention. .
도 1 및 도 2에 도시한 바와 같이, 본 발명에 따른 웜감속기의 웜샤프트(10)는 일단 웜나사부(1)가 듀얼리드(dual lead)로 형성된 것을 특징으로 한다.1 and 2, the worm shaft 10 of the worm reducer according to the present invention is characterized in that the worm screw portion 1 is formed of a dual lead.
상기 듀얼리드는 상기 웜샤프트(10)에서 산과 골로 이루어진 웜나사부(1)의 서로 마주보는 산(7)과 산의 중심부 사이의 거리인 중심피치(2)의 치수와, 상기 산의 좌측 피치면(8a1)과 기준 피치선(PL)이 만나는 지점(3a) 및 그 다음 산의 좌측 피치면(8a2)과 기준 피치선(PL)이 만나는 지점(3b) 사이의 거리인 소리드(小lead)(3)와, 상기 산의 우측 피치면(8b1)과 기준 피치선(PL)이 만나는 지점(4a) 및 그 다음 산의 우측 피치면(8b2)과 기준 피치선(PL)이 만나는 지점(4b) 사이의 거리인 대리드(大lead)(4)의 치수를 서로 다르게 한 것이다.The dual lead is the dimension of the center pitch (2) which is the distance between the peak (7) and the center of the mountain facing each other of the worm screw portion (1) consisting of a peak and a valley in the worm shaft (10), and the left pitch surface of the peak Solead which is the distance between the point 3a where 8a1 and the reference pitch line PL meet and the point 3b where the left pitch surface 8a2 of the next mountain meets the reference pitch line PL. (3), the point 4a where the right pitch surface 8b1 of the peak meets the reference pitch line PL, and the point 4b where the right pitch surface 8b2 of the next peak meets the reference pitch line PL. The distance between the large lead (大 lead) (4) is different from each other.
예컨대, 중심피치의 치수는 6.151㎜이고, 소리드의 치수는 6.091㎜이며, 대리드의 치수는 6.211㎜로써 대리드<중심피치<소리드의 순으로 크기가 작아져, 이와 같은 치수의 차이를 가지고 웜나사부를 가공하게 되면, 상기 듀얼리드 웜샤프트(10)의 웜나사부(1)는 산(7)의 두께가 도면에서 보면 좌측에서 우측으로 갈수록 두꺼워지는 듀얼리드로 형성되고, 상기 각 치수는 듀얼리드 웜샤프트(10)의 크기와 종류에 따라 얼마든지 달라질 수 있다.For example, the center pitch is 6.151 mm, the sound rod is 6.091 mm, and the large lead is 6.211 mm, which is smaller in order of large lead <center pitch <sound. When the worm screw portion is processed, the worm screw portion 1 of the dual lead worm shaft 10 is formed of a dual lead in which the thickness of the acid 7 becomes thicker from the left to the right as shown in the drawings, and the respective dimensions are It may vary depending on the size and type of the dual-lead worm shaft 10.
상기 듀얼리드 웜샤프트(10)는 특수강 재질인 SCM415를 사용하는 것이 가장 안정적이며, 이 재질은 경도는 물론 충격에 강하고 특히 인장강도가 뛰어난 장점이 있다.The dual lead worm shaft 10 is the most stable to use the special steel material SCM415, this material has the advantage of excellent hardness and strength, particularly tensile strength.
한편, 도시하지는 않았지만 상기 듀얼리드 웜샤프트(10)와 웜휠(11)이 서로 맞물려 구성되는 웜기어세트에서 상기 웜휠(11)의 웜나사부도 상기한 바와 같이 듀얼리드로 형성되며, 이때에는 소리드와 대리드의 피치면과 만나 지점을 이루는 것은 기준 피치선(PL)이 아니라 PCD(Pitch Circle Diameter) 즉, 피치원지름이 된다.Meanwhile, although not shown, in the worm gear set in which the dual lead worm shaft 10 and the worm wheel 11 are engaged with each other, the worm screw portion of the worm wheel 11 is also formed as a dual lead as described above. It is not the reference pitch line PL but the pitch circle diameter (PCD), that is, the pitch circle diameter, which meets the pitch surface of the large lead.
상기 듀얼리드 웜휠(11)은 알루미늄 합금재질인 ALBC를 사용하는 것이 안정적이며, 이 재질은 인장강도는 물론 미끄럼성이 좋아 웜휠 재질로는 좋은 조건을 가지고 있다.The dual lead worm wheel 11 is stable to use ALBC made of aluminum alloy material, this material has a good condition as a worm wheel material, as well as good tensile strength and sliding.
상기한 듀얼리드 웜감속기에서 심플레이트에 의해 백래시 미세조정이 가능한 듀얼리드 웜감속기에 대해 설명한다.A dual-lead worm reducer capable of fine-adjusting backlash by a simple rate in the dual-lead worm reducer will be described.
도 3은 본 발명에 따른 심플레이트에 의한 듀얼리드 웜감속기의 부분 종단면도이고, 도 4는 본 발명에 따른 심플레이트에 의한 듀얼리드 웜감속기의 배면도를 도시한 것이다.3 is a partial longitudinal cross-sectional view of the dual-lead worm reducer according to the present invention, Figure 4 is a rear view of the dual-lead worm reducer according to the present invention.
도 3 및 도 4에 도시한 바와 같이, 본 발명에 따른 듀얼리드 웜감속기는 케이스(9), 듀얼리드 웜샤프트(10), 듀얼리드 웜휠(11), 테이퍼리들베어링(14), 심플레이트 하우징(12), 심플레이트(15), 커플링(16) 및, 모터(13)로 구성된다.As shown in Figure 3 and 4, the dual lead worm reducer according to the present invention, the case 9, the dual lead worm shaft 10, dual lead worm wheel 11, tapered spindle bearing (14), simple housing (12), the simple rate (15), the coupling (16), and the motor (13).
상기 케이스(9)는 모터(13)를 제외한 상기 듀얼리드 웜샤프트(10) 등을 수용하고 있고, 그 재질로는 주철(FCD)을 사용하는 것이 일반적이며, 이 재질은 투박하고 무겁다는 단점은 있지만 주위 환경이나 온도, 기압, 인장강도에 안정적인 특징이 있다.The case 9 accommodates the dual-lead worm shaft 10 and the like except for the motor 13, and a cast iron (FCD) is generally used as the material, and the disadvantage is that the material is crude and heavy. However, it is stable in ambient environment, temperature, air pressure and tensile strength.
또한, 상기 커플링(16)이 위치하는 케이스(9)의 바깥쪽 양측면에는 커플링(16)의 바깥둘레면과 일치하는 조정구(9a)가 각각 상하로 2개씩 총 4개가 형성되어 있으며, 상기 웜휠(11)이 위치하는 케이스(9)의 바깥면에는 작업테이블(미도시)에 볼트를 통해 결합하여 설치하기 위한 볼트공(9b)이 원둘레를 따라 45도 간격을 두고 8개가 형성되어 있다.In addition, four outer side surfaces of the case 9 in which the coupling 16 is positioned are provided with a total of four adjusting holes 9a, which are coincident with the outer circumferential surface of the coupling 16, two up and down, respectively. On the outer surface of the case (9) where the worm wheel (11) is located, eight bolt holes (9b) are formed at a 45-degree interval along the circumference of the bolt holes (9b) for coupling to the work table (not shown) and installed.
상기 듀얼리드 웜샤프트(10)는 상기한 바와 같이 웜나사부(1)가 듀얼리드로 형성되며, 상기 듀얼리드 웜샤프트(10)에는 동일하게 웜나사부가 듀얼리드로 형성된 웜휠(11)이 맞물려 웜기어세트를 이루고 있다.The dual lead worm shaft 10 has a worm screw 1 having a dual lead as described above. The dual lead worm shaft 10 has a worm wheel 11 in which a worm screw part is formed of dual leads. It is a set.
상기 테이퍼리들베어링(14)은 상기 듀얼리드 웜샤프트(10)의 일측, 즉 도면에서 좌측에 2개가 서로 약간의 간격을 두고 축결합된다.The tapered needle bearing 14 is axially coupled to one side of the dual lead worm shaft 10, that is, the left side in the drawing at a slight distance from each other.
상기 심플레이트 하우징(12)은 관통된 중심부 내로 상기 테이퍼리들베어링(14)을 수용하면서 일체로 결합되어 개방된 케이스(9)의 한쪽으로 삽입되고, 상기 케이스(9) 내로 삽입되는 면의 반대쪽 끝단부는 원둘레를 따라 바깥쪽으로 돌출되어 있어 돌출된 끝단부와 케이스(9)의 끝단면 사이는 바깥둘레면을 따라 고리형 홈(12a)으로 형성되며, 심플레이트 하우징(12)의 바깥쪽 면은 고무판(12c)과 같은 것으로 막혀있다.The slate housing 12 is inserted into one side of the case 9 which is integrally coupled and opened while receiving the taperdle bearing 14 into the penetrated central part, and the opposite end of the surface inserted into the case 9. The part protrudes outwardly along the circumference, and the protruding end portion and the end surface of the case 9 are formed as annular grooves 12a along the outer circumference, and the outer surface of the simple plate housing 12 is a rubber plate. Blocked with something like (12c)
상기 심플레이트(15)는 심플레이트 하우징(12)의 상기 고리형 홈(12a)에 여러 개가 겹쳐 끼워지며, 이와 같은 중첩된 심플레이트(15)에 의해 상기 심플레이트 하우징(12)이 케이스(9)의 안쪽으로 밀리지 않게 되고, 상기 심플레이트(15)를 제거하면 심플레이트 하우징(12)의 케이스(9) 내로 자연스럽게 밀리게 되나, 이에 대해서는 후술하는 비정상적인 백래시의 조정과 연관지어 설명하도록 한다.A plurality of the simple plate 15 is inserted into the annular groove 12a of the simple plate housing 12, and the simple plate 12 is connected to the case 9 by the overlapped plate plate 15. However, when the simple rate 15 is removed, the pressure is naturally pushed into the case 9 of the simple rate housing 12, but this will be described in connection with an abnormal backlash adjustment described later.
상기 커플링(16)은 모터(13)의 모터축과 듀얼리드 웜샤프트(10)를 양쪽에 각각 연결하고 있고, 결합된 두 개의 축이 서로 회전할 때 중심축을 서로 일치시키면서 안정적으로 회전할 수 있도록 하는 기능을 하고 있으며, 상기 커플링(16)의 바깥둘레면에는 상기 케이스(9)에 형성된 조정구(9a)와 일치되는 부위에 렌치볼트(16a)가 삽입되어 있어 이 렌치볼트(16a)에 의해 듀얼리드 웜샤프트(10)와 결합시키거나 분리하도록 되어 있다.The coupling 16 connects the motor shaft of the motor 13 and the dual lead worm shaft 10 to both sides, and when the two coupled shafts rotate with each other, the coupling 16 can rotate stably while matching the central axes. Wrench bolt (16a) is inserted into the outer peripheral surface of the coupling (16) in the portion corresponding to the adjustment hole (9a) formed in the case (9), so that the wrench bolt (16a) The dual lead worm shaft 10 is coupled to or separated from the dual lead worm shaft 10.
상기 모터(13)는 모터축을 통해 상기 커플링(16)에 결합되어 듀얼리드 웜샤프트(10)의 타측, 즉 도면에서 우측에 연결됨으로써 듀얼리드 웜샤프트(10)를 고속으로 회전시키게 되며, 듀얼리드 웜샤프트(10)가 커플링(16)을 통해 모터(13)에 의해 고속회전을 하면 상기 듀얼리드 웜샤프트(10)에 맞물려 있는 듀얼리드 웜휠(11)은 저속회전을 하게 되어 감속기로서의 역할을 하게 된다.The motor 13 is coupled to the coupling 16 via a motor shaft to be connected to the other side of the dual lead worm shaft 10, ie, to the right in the drawing, thereby rotating the dual lead worm shaft 10 at high speed. When the lead worm shaft 10 rotates at high speed by the motor 13 through the coupling 16, the dual lead worm wheel 11 engaged with the dual lead worm shaft 10 rotates at a low speed, thereby serving as a speed reducer. Will be
이때, 상기 모터(13)의 모터축과 커플링(16)을 통해 축결합하고 있는 듀얼리드 웜샤프트(10)는 미세조정을 위해 종류와 크기에 따라서 최소 3㎜, 최대 15㎜ 정도의 유격을 갖고 상기 모터축을 따라 회전하면서 좌우로 직진운동할 수 있도록 축결합된다.At this time, the dual-lead worm shaft 10 which is axially coupled via the motor shaft and the coupling 16 of the motor 13 has a clearance of at least 3 mm and a maximum of 15 mm depending on the type and size for fine adjustment. It is coupled to the shaft so as to move along the motor shaft to move straight to the left and right.
도 5는 본 발명에 따른 심플레이트에 의한 듀얼리드 웜감속기의 심플레이트 하우징에 끼워지는 심플레이트의 사시도를 도시한 것이다.Figure 5 shows a perspective view of a simple plate fitted to the simple plate housing of the dual-lead worm reducer according to the simple plate according to the present invention.
도 5에 도시한 바와 같이, 상기 심플레이트(15)는 심플레이트 하우징(12)의 바깥둘레면에 형성된 고리형 홈(12a)에 끼워지도록 사각의 판 중심부를 원형으로 절개한 후 정확히 2개로 분할한 형상으로 이루어지며, 이와 같이 2개로 분할된 심플레이트를 여러 개 겹쳐 상기 심플레이트 하우징(12)의 고리형 홈(12a) 양측면에 각각 삽입하여 끼워넣게 된다.As shown in FIG. 5, the simple plate 15 is divided into exactly two parts after the circular plate center is cut in a circular shape so as to fit into the annular groove 12a formed on the outer circumferential surface of the simple plate housing 12. It is made in one shape, and the two simple plates divided into two are overlapped and inserted into both sides of the annular groove 12a of the simple plate housing 12.
상기 심플레이트(15)는 보통 1㎜ 두께의 심플레이트가 4개, 0.5㎜ 두께의 심플레트가 2개, 0.3㎜ 두께의 심플레이트가 2개 겹쳐 끼워짐으로써 총 8개로 5.6㎜ 두께의 심플레이트가 끼워지게 된다.The slate rate (15) is a 5.6 mm thick slate in total of 8 by the four simple plate 1mm thick, two 0.5 mm thick simplet, two 0.3 mm thick plate Will be fitted.
이와 같이 구성되는 본 발명의 듀얼리드 웜감속기에서 심플레이트를 이용하여 비정상적인 백래시를 정상적인 백래시로 미세하게 조정하는 과정을 상세하게 설명하면 다음과 같다.In the dual-lead worm reducer of the present invention configured as described above, a process of finely adjusting abnormal backlash to normal backlash using a simple rate will be described in detail as follows.
우선, 상기 듀얼리드 웜감속기는 사용중 일정시간 동안에는 서로 맞물려 있는 듀얼리드 웜샤프트(10)와 웜휠(11) 사이의 백래시가 정상적으로 유지하게 되나, 일정시간이 지나는 그 이상의 장시간으로 사용하게 되면 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 웜나사부(1)의 보다 두꺼운 산 부분이 마모에 의해 두께가 얇아지게 되고, 이 부분에서 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 웜기어세트에 형성된 웜나사부(1)의 이(齒) 사이의 틈새 간격이 많이 벌어져 비정상적인 백래시를 이루게 된다.First, the dual-lead worm reducer maintains the normal backlash between the dual-lead worm shaft 10 and the worm wheel 11 that are engaged with each other for a predetermined time during use, but when the dual-lead worm reducer is used for a long time longer than a predetermined time, the dual-lead The thicker portion of the worm shaft portion 1 of the worm shaft 10 and the worm wheel 11 becomes thinner due to abrasion, and in this portion, the worm gear set of the dual lead worm shaft 10 and the worm wheel 11 The gap between the teeth of the worm screw portion 1 formed in the opening is increased a lot to achieve an abnormal backlash.
이러한 비정상적인 백래시 상태에서는 듀얼리드 웜샤프트(10)와 웜휠(11)이 맞물려 돌아가는 웜감속기의 작동에 문제가 있으므로 정상적인 백래시로 만들어 주어야 한다.In this abnormal backlash state, since the dual lead worm shaft 10 and the worm wheel 11 are engaged with the worm reducer in operation, the normal backlash should be made.
상기 정상적인 또는 비정상적인 백래시는 상기 듀얼리드 웜휠(11)의 정지상태에서 일반 작업자라도 듀얼리드 웜샤프트(10) 상에서 듀얼리드 웜휠(11)을 수동으로 회전시켜 듀얼리드 웜휠(11)이 틈새, 즉 백래시에 의해 움직이는 느낌을 받고 수월하게 판단할 수 있으며, 보통 정상적인 백래시의 틈새 간격은 약 0.01∼0.02㎜가 되나, 웜감속기의 작동에 의한 마모에 의해 약 0.03∼0.05㎜로 벌어진 비정상적인 틈새 간격의 백래시가 된다.The normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash. The gap between the normal backlash is about 0.01 ~ 0.02mm, but the backlash of the abnormal gap gap that is opened to about 0.03 ~ 0.05mm due to the wear caused by the operation of the worm reducer do.
따라서, 상기 심플레이트 하우징(12)의 고리형 홈(12a)에 여러 개 겹쳐 끼워진 심플레이트(15)를 분리하여 그 중 어느 하나의 심플레이트를 제거하고 다시 끼워넣으면, 제거된 상기 심플레이트의 두께만큼 심플레이트 하우징(12)에 결합된 웜샤프트(10)가 모터(13) 쪽으로 직진운동하게 되나, 상기 모터(13)의 웜샤프트(10)에는 커플링(16)이 결합되어 있으므로, 상기 웜샤프트(10)를 회전시키면서 상기 커플링(16)의 둘레에 설치된 렌치볼트(16a)와 케이스(9)의 둘레에 여러 개 형성된 조정구(9a)를 수월하게 일치시킨 후, 상기 조정구(9a)를 통해 렌치를 삽입하여 렌치볼트(16a)를 풀어줌으로써 상기 커플링(16)이 웜샤프트(10) 축에서 분리되어 상기 웜샤프트(10)가 직진운동을 할 수 있게 된다.Therefore, if the simple plate 15, which is several overlapped with the annular groove 12a of the simple plate housing 12, is removed and any one of the simple plates is removed and reinserted, the thickness of the simple plate removed The worm shaft 10 coupled to the simple housing 12 is moved straight toward the motor 13, but the coupling 16 is coupled to the worm shaft 10 of the motor 13, the worm While easily rotating the shaft 10, the wrench bolts 16a provided around the coupling 16 and the adjustment holes 9a formed around the case 9 are easily matched. The coupling 16 is separated from the worm shaft 10 shaft by releasing the wrench bolt 16a by inserting a wrench through the worm shaft 10 so that the worm shaft 10 can move straight.
이와 같이 제거된 심플레이트의 두께만큼 웜샤프트(10)의 미세한 직진운동에 의해 틈새 간격이 많이 벌어져 비정상적인 백래시를 유지하고 있는, 즉 상기 듀얼리드 웜샤프트(10)와 웜휠(11)에 형성된 웜나사부(1)의 이(齒) 사이의 틈새 간격이 좁혀지게 된다.The worm screw portion formed on the dual lead worm shaft 10 and the worm wheel 11 maintains abnormal backlash due to a large gap spaced by the minute straight movement of the worm shaft 10 as the thickness of the simple plate removed as described above. The clearance gap between teeth of (1) becomes narrow.
일반적으로 본 발명의 웜감속기의 특징은 정상적인 백래시가 0.01∼0.02㎜의 틈새 간격을 유지하고 있으나, 상기한 바와 같이 마모에 의해 0.03∼0.05㎜의 틈새 간격의 비정상적인 백래시로 형성되는 경우, 보통 0.3㎜ 두께의 심플레이트를 제거하면 듀얼리드 웜샤프트(10)의 직진운동에 의해 0.01㎜의 틈새 간격이 줄어들고, 0.5㎜ 두께의 심플레이트를 제거하면 마찬가지로 0.015㎜의 틈새 간격이 줄어들며, 1㎜ 두께의 심플레이트를 제거하면 마찬가지로 0.02㎜의 틈새 간격이 줄어들게 되어 있으므로, 일반 작업자라도 백래시의 조정이 필요한 틈새 간격은 대개 0.01㎜에서부터 최대 0.04㎜가 됨을 잘 알기 때문에, 0.3㎜ 또는 0.5㎜ 두께의 심플레이트를 하나 또는 두 개를 제거하면 정상적인 백래시의 조정이 이루어지게 되며, 제거된 0.3㎜ 및 0.5㎜ 두께의 심플레이트는 폐기하지 않고 보관하고 있다가 계속적인 마모에 의해 1㎜ 두께의 심플레이트 제거가 필요할 경우 재사용하게 된다.In general, the characteristics of the worm reducer of the present invention is that the normal backlash maintains a clearance gap of 0.01 ~ 0.02mm, but as described above, when formed with an abnormal backlash of a clearance gap of 0.03-0.05mm as described above, usually 0.3mm If the thickness of simple plate is removed, the clearance gap of 0.01 mm is reduced by the linear movement of the dual lead worm shaft 10. If the 0.5 mm thickness of simple plate is removed, the gap of 0.015 mm is also reduced, and the simple thickness of 1 mm is simple. Similarly, when the rate is removed, the gap gap of 0.02 mm is reduced, so even a general worker knows that the gap gap that needs to be adjusted for backlash usually ranges from 0.01 mm to a maximum of 0.04 mm. Or remove the two, the normal backlash is adjusted, the removed 0.3mm and 0.5mm thick simplay It is the disposal and without storage, if necessary, the removal rate of simple 1㎜ thickness by continuous wear is reused.
다음은, 상기한 듀얼리드 웜감속기에서 눈금에 의해 백래시 미세조정이 가능한 듀얼리드 웜감속기에 대해 설명한다.Next, a dual-lead worm reducer capable of fine-adjusting backlash by a scale in the dual-lead worm reducer described above will be described.
도 6은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 부분 종단면도이고, 도 7은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 배면도를 도시한 것이다.Figure 6 is a partial longitudinal cross-sectional view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention, Figure 7 is a rear view of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention will be.
도 6 및 도 7에 도시한 바와 같이, 본 발명에 따른 듀얼리드 웜감속기는 케이스(9), 듀얼리드 웜샤프트(10), 듀얼리드 웜휠(11), 미세조정 하우징(12) 테이퍼리들베어링(14), 커플링(16) 및, 모터(13)로 구성된다.6 and 7, the dual lead worm reducer according to the present invention is a case (9), dual lead worm shaft (10), dual lead worm wheel (11), fine-tuning housing (12) tapered reel bearing ( 14), the coupling 16, and the motor 13.
상기 케이스(9)는 모터(13)를 제외한 상기 듀얼리드 웜샤프트(10) 등을 수용하고 있고, 그 재질로는 주철(FCD)을 사용하는 것이 일반적이며, 이 재질은 투박하고 무겁다는 단점은 있지만 주위 환경이나 온도, 기압, 인장강도에 안정적인 특징이 있다.The case 9 accommodates the dual-lead worm shaft 10 and the like except for the motor 13, and a cast iron (FCD) is generally used as the material, and the disadvantage is that the material is crude and heavy. However, it is stable in ambient environment, temperature, air pressure and tensile strength.
또한, 상기 커플링(16)이 위치하는 케이스(9)의 바깥쪽 양측면에는 커플링(16)의 바깥둘레면과 일치하는 조정구(9a)가 각각 상하로 2개씩 총 4개가 형성되어 있으며, 상기 웜휠(11)이 위치하는 케이스(9)의 바깥면에는 작업테이블(미도시)에 볼트를 통해 결합하여 설치하기 위한 볼트공(9b)이 원둘레를 따라 45도 간격을 두고 8개가 형성되어 있다.In addition, four outer side surfaces of the case 9 in which the coupling 16 is positioned are provided with a total of four adjusting holes 9a, which are coincident with the outer circumferential surface of the coupling 16, two up and down, respectively. On the outer surface of the case (9) where the worm wheel (11) is located, eight bolt holes (9b) are formed at a 45-degree interval along the circumference of the bolt holes (9b) for coupling to the work table (not shown) and installed.
상기 듀얼리드 웜샤프트(10)는 상기한 바와 같이 웜나사부(1)가 듀얼리드로 형성되며, 상기 듀얼리드 웜샤프트(10)에는 동일하게 웜나사부가 듀얼리드로 형성된 웜휠(11)이 맞물려 웜기어세트를 이루고 있다.The dual lead worm shaft 10 has a worm screw 1 having a dual lead as described above. The dual lead worm shaft 10 has a worm wheel 11 in which a worm screw part is formed of dual leads. It is a set.
상기 테이퍼리들베어링(14)은 상기 듀얼리드 웜샤프트(10)의 일측, 즉 도면에서 좌측에 2개가 서로 약간의 간격을 두고 축결합된다.The tapered needle bearing 14 is axially coupled to one side of the dual lead worm shaft 10, that is, the left side in the drawing at a slight distance from each other.
상기 미세조정 하우징(12)은 안쪽의 너트관 하우징(12a)에 중심부가 관통된 바깥쪽의 볼트관 하우징(12b)이 나사결합된 형태로 상기 테이퍼리들베어링(14)을 너트관 하우징(12a)의 관통된 중심부 내로 수용하면서 일체로 결합되어 개방된 케이스(9)의 한쪽으로 삽입되고, 상기 볼트관 하우징(12) 일측의 바깥둘레면에 일정한 간격을 두고 형성된 볼트공(15a)에는 렌치볼트(15b)가 삽입되어 상기 너트관 하우징(12a)의 일측면에 밀착됨으로써 볼트관 하우징(12b)을 고정시키며, 볼트관 하우징(12b)의 바깥쪽 면은 고무판(12c)과 같은 것으로 막혀있다.The fine adjustment housing 12 is a nut pipe housing 12a in the form of a screwed outer bolt pipe housing 12b having a central portion penetrated by an inner nut pipe housing 12a. It is inserted into one side of the case (9) which is integrally coupled and opened while receiving into the penetrated central part of the bolt hole (15a) formed at regular intervals on the outer circumferential surface of one side of the bolt tube housing (12) in the wrench bolt ( 15b) is inserted into and adhered to one side of the nut tube housing 12a to fix the bolt tube housing 12b, and the outer surface of the bolt tube housing 12b is blocked by the same as the rubber plate 12c.
상기 커플링(16)은 모터(13)의 모터축과 듀얼리드 웜샤프트(10)를 양쪽에 각각 연결하고 있고, 결합된 두 개의 축이 서로 회전할 때 중심축을 서로 일치시키면서 안정적으로 회전할 수 있도록 하는 기능을 하고 있으며, 상기 커플링(16)의 바깥둘레면에는 상기 케이스(9)에 형성된 조정구(9a)와 일치되는 부위에 렌치볼트(16a)가 삽입되어 있어 이 렌치볼트(16a)에 의해 듀얼리드 웜샤프트(10)와 결합시키거나 분리하도록 되어 있다.The coupling 16 connects the motor shaft of the motor 13 and the dual lead worm shaft 10 to both sides, and when the two coupled shafts rotate with each other, the coupling 16 can rotate stably while matching the central axes. Wrench bolt (16a) is inserted into the outer peripheral surface of the coupling (16) in the portion corresponding to the adjustment hole (9a) formed in the case (9), so that the wrench bolt (16a) The dual lead worm shaft 10 is coupled to or separated from the dual lead worm shaft 10.
상기 모터(13)는 모터축을 통해 상기 커플링(16)에 결합되어 듀얼리드 웜샤프트(10)의 타측, 즉 도면에서 우측에 연결됨으로써 듀얼리드 웜샤프트(10)를 고속으로 회전시키게 되며, 듀얼리드 웜샤프트(10)가 커플링(16)을 통해 모터(13)에 의해 고속회전을 하면 상기 듀얼리드 웜샤프트(10)에 맞물려 있는 듀얼리드 웜휠(11)은 저속회전을 하게 되어 감속기로서의 역할을 하게 된다.The motor 13 is coupled to the coupling 16 via a motor shaft to be connected to the other side of the dual lead worm shaft 10, ie, to the right in the drawing, thereby rotating the dual lead worm shaft 10 at high speed. When the lead worm shaft 10 rotates at high speed by the motor 13 through the coupling 16, the dual lead worm wheel 11 engaged with the dual lead worm shaft 10 rotates at a low speed, thereby serving as a speed reducer. Will be
이때, 상기 모터(13)의 모터축과 커플링(16)을 통해 축결합하고 있는 듀얼리드 웜샤프트(10)는 미세조정을 위해 종류와 크기에 따라서 최소 3㎜, 최대 15㎜ 정도의 유격을 갖고 상기 모터축을 따라 회전하면서 좌우로 직진운동할 수 있도록 축결합된다.At this time, the dual-lead worm shaft 10 which is axially coupled via the motor shaft and the coupling 16 of the motor 13 has a clearance of at least 3 mm and a maximum of 15 mm depending on the type and size for fine adjustment. It is coupled to the shaft so as to move along the motor shaft to move straight to the left and right.
도 8은 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 미세조정 하우징의 분리 사시도이고, 도 9는 본 발명에 따른 눈금에 의한 백래시 미세조정이 가능한 듀얼리드 웜감속기의 미세조정 하우징의 결합 사시도를 도시한 것이다.8 is an exploded perspective view of the fine adjustment housing of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention, Figure 9 is a fine adjustment of the dual-lead worm reducer capable of fine adjustment of the backlash by the scale according to the present invention The combined perspective view of the housing is shown.
도 8 및 도 9에 도시한 바와 같이, 상기 미세조정 하우징(12)은 너트형태의 너트관 하우징(12a)에 중심부가 관통된 볼트형태의 볼트관 하우징(12b)이 나사결합된 형태로 구성되며, 상기 너트관 하우징(12a)의 바깥둘레면 특정 위치에는 기준선이 표시되어 있고, 상기 볼트관 하우징(12b)의 볼트머리에 해당하는 바깥둘레면에는 상기 기준선과 마주보는 눈금이 원둘레면을 따라 15등분으로 나뉘어져 표시되어 있으며, 15등분 된 각각의 눈금 사이는 5등분의 눈금이 표시되어 있다.As shown in Figures 8 and 9, the fine adjustment housing 12 is configured in the form of a bolt-shaped bolt tube housing 12b of the nut-shaped nut tube housing 12a through which the center portion penetrated. The reference line is marked at a specific position on the outer circumferential surface of the nut tube housing 12a, and the scale facing the reference line is located along the circumferential surface on the outer circumferential surface corresponding to the bolt head of the bolt tube housing 12b. It is divided into equal parts, and between each 15 divisions, there are 5 divisions.
이와 같이 구성되는 본 발명의 듀얼리드 웜감속기에서 미세조정 하우징의 볼트관 하우징에 표시된 눈금을 이용하여 백래시를 미세하게 조정하는 과정을 상세하게 설명하면 다음과 같다.In the dual-lead worm reducer of the present invention configured as described above, a process of finely adjusting the backlash using the scale indicated on the bolt tube housing of the fine adjustment housing will be described in detail as follows.
우선, 상기 듀얼리드 웜감속기는 사용중 일정시간 동안에는 서로 맞물려 있는 듀얼리드 웜샤프트(10)와 웜휠(11) 사이의 백래시가 정상적으로 유지하게 되나, 일정시간이 지나는 그 이상의 장시간으로 사용하게 되면 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 웜나사부(1)의 보다 두꺼운 산 부분이 마모에 의해 두께가 얇아지게 되고, 이 부분에서 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 웜기어세트에 형성된 웜나사부(1)의 이(齒) 사이의 틈새 간격이 많이 벌어져 비정상적인 백래시를 이루게 된다.First, the dual-lead worm reducer maintains the normal backlash between the dual-lead worm shaft 10 and the worm wheel 11 that are engaged with each other for a predetermined time during use, but when the dual-lead worm reducer is used for a long time longer than a predetermined time, the dual-lead The thicker portion of the worm shaft portion 1 of the worm shaft 10 and the worm wheel 11 becomes thinner due to abrasion, and in this portion, the worm gear set of the dual lead worm shaft 10 and the worm wheel 11 The gap between the teeth of the worm screw portion 1 formed in the opening is increased a lot to achieve an abnormal backlash.
이러한 비정상적인 백래시 상태에서는 듀얼리드 웜샤프트(10)와 웜휠(11)이 맞물려 돌아가는 웜감속기의 작동에 문제가 있으므로 정상적인 백래시로 만들어 주어야 한다.In this abnormal backlash state, since the dual lead worm shaft 10 and the worm wheel 11 are engaged with the worm reducer in operation, the normal backlash should be made.
상기 정상적인 또는 비정상적인 백래시는 상기 듀얼리드 웜휠(11)의 정지상태에서 일반 작업자라도 듀얼리드 웜샤프트(10) 상에서 듀얼리드 웜휠(11)을 수동으로 회전시켜 듀얼리드 웜휠(11)이 틈새, 즉 백래시에 의해 움직이는 느낌을 받고 수월하게 판단할 수 있다.The normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash. You can feel the movement by and judge easily.
상기 정상적인 또는 비정상적인 백래시는 상기 듀얼리드 웜휠(11)의 정지상태에서 일반 작업자라도 듀얼리드 웜샤프트(10) 상에서 듀얼리드 웜휠(11)을 수동으로 회전시켜 듀얼리드 웜휠(11)이 틈새, 즉 백래시에 의해 움직이는 느낌을 받고 수월하게 판단할 수 있으며, 보통 정상적인 백래시의 틈새 간격은 약 0.01∼0.02㎜가 되나, 웜감속기의 작동에 의한 마모에 의해 약 0.03∼0.05㎜로 벌어진 비정상적인 틈새 간격의 백래시가 된다.The normal or abnormal backlash may be manually rotated on the dual lead worm shaft 11 on the dual lead worm shaft 10 even when a general worker is in the stationary state of the dual lead worm wheel 11 so that the dual lead worm wheel 11 has a gap, that is, the backlash. The gap between the normal backlash is about 0.01 ~ 0.02mm, but the backlash of the abnormal gap gap that is opened to about 0.03 ~ 0.05mm due to the wear caused by the operation of the worm reducer do.
따라서, 상기 미세조정 하우징(12)의 볼트관 하우징(12a)을 회전시키면 테이퍼리들베어링(14)을 통해 축결합하고 있는 듀얼리드 웜샤프트(10)가 커플링(16)을 통해 모터(13)의 모터축 상에서 회전하면서 좌우로 미세하게 직진운동을 하게 되고, 이와 같은 미세한 직진운동에 의해 틈새 간격이 많이 벌어져 비정상적인 백래시를 유지하고 있는, 즉 상기 듀얼리드 웜샤프트(10)와 웜휠(11)에 형성된 웜나사부(1)의 이(齒) 사이의 틈새 간격이 점점 좁혀지게 된다.Accordingly, when the bolt tube housing 12a of the fine adjustment housing 12 is rotated, the dual lead worm shaft 10 which is axially coupled via the tapered needle bearing 14 is connected to the motor 13 through the coupling 16. While rotating on the motor shaft of the fine linear movement to the left and right, the clearance gap is increased by such a fine linear movement to maintain an abnormal backlash, that is, to the dual lead worm shaft 10 and the worm wheel 11 The clearance gap between the teeth of the formed worm screw part 1 becomes narrow gradually.
이때, 일반적으로 본 발명의 웜감속기의 특징은 정상적인 백래시가 0.01∼0.02㎜의 틈새 간격을 유지하고 있으나, 상기한 바와 같이 마모에 의해 0.03∼0.05㎜의 틈새 간격의 비정상적인 백래시로 형성되는 경우, 15등분 된 눈금이 표시된 상기 볼트관 하우징(12b)을 너트관 하우징(12a)에 표시된 기준선을 기준으로 한바퀴 회전시키면 듀얼리드 웜샤프트(10)의 회전 직진운동에 의해 0.15㎜의 틈새 간격이 줄어들게 되어 있어, 15등분 중 1등분의 눈금의 이동은 0.01㎜의 틈새 간격이 줄어들게 되어 있으므로, 일반 작업자라도 백래시의 조정이 필요한 틈새 간격은 대개 0.01㎜에서부터 최대 0.04㎜가 됨을 잘 알기 때문에, 상기 볼트관 하우징(12b)을 1등분의 눈금의 이동에서 2등분 이상의 눈금의 이동까지 회전시켜 정상적인 틈새 간격을 유지하는 백래시를 정밀하고도 미세하게 조정할 수 있게 된다.In this case, in general, the characteristics of the worm reducer of the present invention is a normal backlash maintains a clearance gap of 0.01 ~ 0.02mm, but as described above, when formed with an abnormal backlash of a gap spacing of 0.03 ~ 0.05mm by the wear, as described above Rotating the bolt tube housing 12b with equal divisions about one reference line indicated on the nut tube housing 12a reduces the clearance gap of 0.15 mm due to the rotational linear movement of the dual lead worm shaft 10. Since the interval of the first division of 15 divisions is reduced by 0.01 mm, the gap interval that needs to be adjusted by the backlash is usually well known from 0.01 mm to 0.04 mm. 12b) is rotated from the movement of the first division to the movement of the division of two divisions or more, so that the backlash that maintains the normal clearance gap It can be finely adjusted.
상기한 심플레이트 또는 눈금에 의한 백래시의 미세조정은 두께가 보다 두꺼운 듀얼리드 웜샤프트(10)와 웜휠(11)의 웜나사부(1)의 산 두께가 마모에 의해 어느 한도에 이를 때까지 계속 실시할 수 있으므로, 웜감속기의 수명이 그만큼 연장되면서 안정적으로 동력전달이 이루어져 반영구적으로 사용할 수 있게 된다.Fine adjustment of the backlash by the simple rate or scale is continued until the acid thickness of the dual-lead worm shaft 10 and the worm screw portion 1 of the worm wheel 11, which are thicker, reaches a certain limit due to wear. Since it is possible to extend the life of the worm reducer, the power transmission is stable and can be used semi-permanently.
한편, 본 발명의 상기 듀얼리드 웜감속기의 듀얼리드 웜휠(11) 부분의 케이스(9) 바깥면에는 작업테이블에 설치하기 위한 볼트공(9b)이 면상의 원둘레를 따라 45도 간격으로 8곳이 설치되어 있으므로, 작업테이블(미도시)에 상기 볼트공(9b)을 통해 듀얼리드 웜감속기를 고정하여 설치할 때, 듀얼리드 웜샤프트(10)의 방향을 45도 간격으로 조정하면서 설치장소에 따라 원하는 방향으로 자유롭게 설치할 수 있게 된다.On the other hand, on the outer surface of the case 9 of the dual lead worm wheel 11 of the dual lead worm reducer of the present invention, eight bolt holes 9b for installing on a work table are spaced at 45 degree intervals along the circumference of the plane. Since it is installed, when the dual-lead worm reducer is fixed to the worktable (not shown) through the bolt hole 9b and installed, the direction of the dual-lead worm shaft 10 is adjusted at intervals of 45 degrees, depending on the installation location. It can be installed freely in the direction.
이상과 같이 본 발명에 따른 백래시 미세조정이 가능한 듀얼리드 웜감속기에 대해서 예시한 도면을 참조로 하여 설명하였으나, 본 명세서에 개시된 실시예와 도면에 의해 본 발명이 한정되는 것은 아니며, 본 발명의 기술사상의 범위 내에서 당업자에 의해 다양한 변형이 이루어질 수 있음은 물론이다.As described above, the dual-lead worm reduction gear capable of fine-adjusting backlash according to the present invention has been described with reference to the drawings, but the present invention is not limited by the embodiments and drawings disclosed herein, Of course, various modifications may be made by those skilled in the art within the scope of the idea.
본 발명은 케이스 내에서 웜감속기의 웜기어세트 조합으로 구성된 웜샤프트와 웜휠에도 웜나사부의 리드를 각각 달리한 누적공차 제로(0)의 듀얼리드를 적용하면서, 상기 웜감속기의 지속적인 사용에 의한 마모로 발생되는 웜샤프트와 웜휠 사이의 비정상적인 틈새 간격의 백래시를 상기 웜샤프트의 한쪽에 축결합되는 심플레이트 하우징에 끼워진 여러 개의 겹쳐진 심플레이트 중 어느 하나의 심플레이트의 제거에 의해 제거된 심플레이트의 두께만큼 상기 웜샤프트가 직진이동하여 정상적인 틈새 간격의 백래시로 언제든지 만들어 줄 수 있으므로, 듀얼리드 웜감속기의 사용에 유용한 효과가 있다.The present invention is applied to the worm shaft and the worm wheel composed of the worm gear set combination of the worm reducer in the case, while applying the dual lead of the accumulated tolerance zero (0) with different leads of the worm screw portion, the wear by the continuous use of the worm reducer The backlash of the abnormal clearance gap generated between the worm shaft and the worm wheel is equal to the thickness of the simple plate removed by the removal of any one of the multiple plated plate plates fitted in the plate plate housing axially coupled to one side of the worm shaft. Since the worm shaft can be made at any time to the backlash of the normal clearance gap by moving straight, there is a useful effect in the use of the dual-lead worm reducer.
또한, 상기 비정상적인 틈새 간격의 백래시를 듀얼리드 웜샤프트에 축결합되는 미세조정 하우징의 너트관 하우징과 볼트관 하우징에서, 상기 볼트관 하우징에 표시된 눈금에 맞추어 상기 미세조정 하우징을 회전시킴으로써 상기 눈금에 따라 정확한 거리로 회전 직진운동하는 듀얼리드 웜샤프트에 의해 더욱 정밀한 정상적인 틈새 간격의 백래시의 조정이 이루어지므로, 듀얼리드 웜감속기의 사용에 유용한 효과가 있다.Further, in the nut tube housing and the bolt tube housing of the micro adjustment housing axially coupled to the abnormal clearance gap backlash, the micro adjustment housing is rotated in accordance with the scale indicated on the bolt tube housing in accordance with the scale. The dual-lead worm shaft, which rotates linearly at the correct distance, is more precisely adjusted for the normal clearance gap and the backlash, which is useful for the use of the dual-lead worm reducer.

Claims (6)

  1. 산과 골로 이루어진 웜나사부(1)의 서로 마주보는 산(7)과 산의 중심부 사이의 거리인 중심피치(2)의 치수와, 상기 산의 좌측 피치면(8a1)과 기준 피치선(PL)이 만나는 지점 및 그 다음 산의 좌측 피치면(8a2)과 기준 피치선(PL)이 만나는 지점(3a) 사이의 거리인 소리드(3)의 치수와, 상기 산의 우측 피치면(8b1)과 기준 피치선(PL)이 만나는 지점(4a) 및 그 다음 산의 우측 피치면(8b2)과 기준 피치선(PL)이 만나는 지점(4a) 사이의 거리인 대리드(4)의 치수를 서로 다르게 하여, 상기 산(7)의 두께가 일방향으로 갈수록 두꺼워지도록 한 듀얼리드 웜샤프트(10);The dimension of the center pitch 2, which is the distance between the peaks 7 and the center of the peaks of the worm screw portion 1 formed of the peaks and valleys, and the left pitch surface 8a1 and the reference pitch line PL of the peaks The dimension of the sound 3, which is the distance between the point of meeting and the left pitch face 8a2 of the next mountain and the point 3a where the reference pitch line PL meets, and the right pitch face 8b1 of the mountain and the reference The size of the large lead 4, which is the distance between the point 4a where the pitch line PL meets and the point 4a where the right pitch surface 8b2 of the next mountain and the reference pitch line PL meet each other, A dual lead worm shaft 10 having the acid 7 thicker in one direction;
    상기 듀얼리드 웜샤프트(10)와 같은 중심피치와 소리드 및 대리드의 웜나사부를 갖고 듀얼리드 웜샤프트(10)에 맞물리는 듀얼리드 웜휠(11);A dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10;
    상기 듀얼리드 웜샤프트(10)의 한쪽에 커플링(16)과 함께 축결합되면서 듀얼리드 웜샤프트(10)가 모터축 방향을 따라 유동할 수 있도록 유격을 둔 모터(13);A motor 13 axially coupled with the coupling 16 to one side of the dual lead worm shaft 10 so as to allow the dual lead worm shaft 10 to flow along the motor shaft direction;
    상기 듀얼리드 웜샤프트(10)와 웜휠(11)을 수용하고 있는 케이스(9);A case 9 accommodating the dual lead worm shaft 10 and the worm wheel 11;
    상기 듀얼리드 웜샤프트(10)의 다른 쪽에 테이퍼리들베어링(14)을 통해 축결합된 심플레이트 하우징(12); 및A slate housing 12 axially coupled to the other side of the dual lead worm shaft 10 via a taperdle bearing 14; And
    서로 두께가 다른 다수개가 중첩되어 상기 심플레이트 하우징(12)의 양측면에서 상기 케이스(9)와 심플레이트 하우징(12) 사이에 각각 끼워지는 심플레이트(15);A plurality of simple plates 15 each having different thicknesses overlapping each other and fitted between the case 9 and the simple plate housings 12 at both sides of the simple plate housing 12;
    로 이루어져, 상기 다수개의 심플레이트(15) 중 어느 하나를 분리하여 제거함으로써 제거된 심플레이트의 두께만큼 상기 심플레이트 하우징(12)이 이동함과 동시에 듀얼리드 웜샤프트(10)의 직진운동에 의해 사용하면서 마모되어 틈새가 더욱 벌어지는 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 비정상적인 백래시를 지속적으로 미세하게 정상적으로 조정할 수 있도록 한 것을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.Consisting of the simple plate by moving the simple plate housing 12 by the thickness of the simple plate removed by removing any one of the plurality of simple plates 15 by the straight movement of the dual-lead worm shaft 10 A dual-lead worm reducer capable of fine-adjusting backlash, wherein the dual-lead worm shaft 10 and the worm wheel 11, which are worn while being used and have a wider gap, can be continuously finely adjusted.
  2. 산과 골로 이루어진 웜나사부(1)의 서로 마주보는 산(7)과 산의 중심부 사이의 거리인 중심피치(2)의 치수와, 상기 산의 좌측 피치면(8a1)과 기준 피치선(PL)이 만나는 지점 및 그 다음 산의 좌측 피치면(8a2)과 기준 피치선(PL)이 만나는 지점(3a) 사이의 거리인 소리드(3)의 치수와, 상기 산의 우측 피치면(8b1)과 기준 피치선(PL)이 만나는 지점(4a) 및 그 다음 산의 우측 피치면(8b2)과 기준 피치선(PL)이 만나는 지점(4a) 사이의 거리인 대리드(4)의 치수를 서로 다르게 하여, 상기 산(7)의 두께가 일방향으로 갈수록 두꺼워지도록 한 듀얼리드 웜샤프트(10);The dimension of the center pitch 2, which is the distance between the peaks 7 and the center of the peaks of the worm screw portion 1 formed of the peaks and valleys, and the left pitch surface 8a1 and the reference pitch line PL of the peaks The dimension of the sound 3, which is the distance between the point of meeting and the left pitch face 8a2 of the next mountain and the point 3a where the reference pitch line PL meets, and the right pitch face 8b1 of the mountain and the reference The size of the large lead 4, which is the distance between the point 4a where the pitch line PL meets and the point 4a where the right pitch surface 8b2 of the next mountain and the reference pitch line PL meet each other, A dual lead worm shaft 10 having the acid 7 thicker in one direction;
    상기 듀얼리드 웜샤프트(10)와 같은 중심피치와 소리드 및 대리드의 웜나사부를 갖고 듀얼리드 웜샤프트(10)에 맞물리는 듀얼리드 웜휠(11);A dual lead worm wheel 11 having a central pitch such as the dual lead worm shaft 10 and a worm screw portion of a sound lead and a large lead and engaged with the dual lead worm shaft 10;
    상기 듀얼리드 웜샤프트(10)의 한쪽에 커플링(16)과 함께 축결합되면서 듀얼리드 웜샤프트(10)가 모터축 방향을 따라 유동할 수 있도록 유격을 둔 모터(13);A motor 13 axially coupled with the coupling 16 to one side of the dual lead worm shaft 10 so as to allow the dual lead worm shaft 10 to flow along the motor shaft direction;
    서로 나사결합되는 너트관 하우징(12a)과 볼트관 하우징(12b)으로 이루어져 상기 볼트관 하우징(12b)이 듀얼리드 웜샤프트(10)의 다른 쪽에 테이퍼리들베어링(14)을 통해 축결합하되, 상기 너트관 하우징(12a)의 바깥둘레면에 기준선이 표시되고 상기 볼트관 하우징(12b)의 바깥둘레면을 따라 상기 기준선과 마주보는 눈금이 일정한 간격을 두고 표시된 미세조정 하우징(12); 및It consists of a nut tube housing 12a and a bolt tube housing 12b which are screwed together, and the bolt tube housing 12b is axially coupled to the other side of the dual lead worm shaft 10 through a tapered needle bearing 14. A fine adjustment housing 12 in which a reference line is displayed on the outer circumferential surface of the nut pipe housing 12a and the graduations facing the reference line are spaced at regular intervals along the outer circumferential surface of the bolt pipe housing 12b; And
    상기 듀얼리드 웜샤프트(10)와 웜휠(11)을 수용하고 있는 케이스(9);A case 9 accommodating the dual lead worm shaft 10 and the worm wheel 11;
    로 이루어져, 상기 볼트관 하우징(12b)을 눈금에 맞추어 회전시키는 수작업에 의해 듀얼리드 웜샤프트(10)가 상기 모터(13)의 모터축 상에서 회전하면서 상기 모터축 방향을 따라 일정한 거리만큼 회전 직진운동하는 것에 의해 사용하면서 마모되어 틈새가 더욱 벌어지는 상기 듀얼리드 웜샤프트(10)와 웜휠(11)의 비정상적인 백래시를 지속적으로 미세하게 정상적으로 조정할 수 있도록 한 것을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.Rotating straight movement along the motor shaft direction while the dual-lead worm shaft 10 is rotated on the motor shaft of the motor 13 by the manual operation of rotating the bolt tube housing 12b to the scale Dual-lead worm reducer capable of fine adjustment of backlash, characterized in that the abnormally backlash of the dual-lead worm shaft 10 and the worm wheel 11, which is worn while using and further widening the gap, is continuously and finely adjusted. .
  3. 제 2 항에 있어서,The method of claim 2,
    상기 미세조정 하우징의 볼트관 하우징 일측면에 원둘레를 따라 일정한 간격을 두고 형성된 볼트공을 통해 삽입된 렌치볼트를 너트관 하우징의 일측면에 밀착시켜 상기 볼트관 하우징을 고정함을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.Backlash fine, characterized in that the bolt bolt housing is fixed to one side of the nut tube housing by the wrench bolt inserted through the bolt hole formed at regular intervals along the circumference of the bolt tube housing one side of the fine adjustment housing Adjustable dual-lead worm reducer.
  4. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 듀얼리드 웜샤프트(10)와 웜휠(11)이 서로 맞물린 웜기어세트의 웜나사부(1)는 중심피치(2)와 소리드(3) 및 대리드(4)의 치수가 대리드>중심피치>소리드의 순으로 크기의 차이를 갖는 듀얼리드인 것을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.The worm screw portion 1 of the worm gear set in which the dual lead worm shaft 10 and the worm wheel 11 are engaged with each other has a center pitch 2, a sound lead 3, and a large lead 4 having a large lead> center pitch. > Dual-lead worm reducer with fine adjustment of backlash, characterized in that it is a dual-lead with a difference in size in the order of sound.
  5. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 구동모터의 모터축과 듀얼리드 웜샤프트 사이에 결합된 커플링 부위의 케이스 양측면에 상기 커플링을 조정하기 위한 조정구가 상하로 각각 형성된 것을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.Backlash fine-adjustable dual-lead worm reducer, characterized in that the adjustment mechanism for adjusting the coupling is formed up and down on both sides of the case of the coupling portion coupled between the motor shaft and the dual-lead worm shaft of the drive motor.
  6. 제 1 항 또는 제 2 항에 있어서,The method according to claim 1 or 2,
    상기 듀얼리드 웜휠 부위의 케이스 바깥면에 작업테이블에 설치하기 위한 볼트공이 원둘레를 따라 45도 간격으로 형성된 것을 특징으로 하는 백래시 미세조정이 가능한 듀얼리드 웜감속기.Backlash fine-adjustable dual-lead worm reducer, characterized in that the bolt hole for installing on the worktable on the outer surface of the case of the dual-lead worm wheel portion is formed at intervals of 45 degrees along the circumference.
PCT/KR2011/001577 2010-03-11 2011-03-08 Dual-lead worm decelerator capable of finely controlling backlash WO2011111970A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
KR10-2010-0021716 2010-03-11
KR1020100021715A KR20110102619A (en) 2010-03-11 2010-03-11 Decelerate of dual lead worm as possible fine control of back-lash by scale
KR10-2010-0021715 2010-03-11
KR1020100021716A KR100963056B1 (en) 2010-03-11 2010-03-11 Decelerate of dual lead worm as possible fine control of back-lash by thin plate

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WO2011111970A2 true WO2011111970A2 (en) 2011-09-15
WO2011111970A9 WO2011111970A9 (en) 2012-03-08
WO2011111970A3 WO2011111970A3 (en) 2012-04-26

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1120724A (en) * 1997-07-01 1999-01-26 Showa:Kk Worm gear structure in electric power steering device and backlash regulating method for worm gear
JP2001016821A (en) * 1999-07-01 2001-01-19 Harmonic Drive Syst Ind Co Ltd Gear-head attaching mechanism
JP2001330027A (en) * 2000-05-19 2001-11-30 Asmo Co Ltd Supporting structure of motor shaft
JP2005014734A (en) * 2003-06-25 2005-01-20 Nsk Ltd Electric power steering device
JP2007190969A (en) * 2006-01-17 2007-08-02 Jtekt Corp Electric power steering device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1120724A (en) * 1997-07-01 1999-01-26 Showa:Kk Worm gear structure in electric power steering device and backlash regulating method for worm gear
JP2001016821A (en) * 1999-07-01 2001-01-19 Harmonic Drive Syst Ind Co Ltd Gear-head attaching mechanism
JP2001330027A (en) * 2000-05-19 2001-11-30 Asmo Co Ltd Supporting structure of motor shaft
JP2005014734A (en) * 2003-06-25 2005-01-20 Nsk Ltd Electric power steering device
JP2007190969A (en) * 2006-01-17 2007-08-02 Jtekt Corp Electric power steering device

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