WO2011110053A1 - Centrifugal vacuum degassing device and method - Google Patents

Centrifugal vacuum degassing device and method Download PDF

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Publication number
WO2011110053A1
WO2011110053A1 PCT/CN2011/000369 CN2011000369W WO2011110053A1 WO 2011110053 A1 WO2011110053 A1 WO 2011110053A1 CN 2011000369 W CN2011000369 W CN 2011000369W WO 2011110053 A1 WO2011110053 A1 WO 2011110053A1
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Prior art keywords
liquid
gas
vacuum
side wall
suction port
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PCT/CN2011/000369
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French (fr)
Chinese (zh)
Inventor
王文兵
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北京瞬节科技有限公司
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Publication of WO2011110053A1 publication Critical patent/WO2011110053A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/0042Degasification of liquids modifying the liquid flow
    • B01D19/0052Degasification of liquids modifying the liquid flow in rotating vessels, vessels containing movable parts or in which centrifugal movement is caused
    • B01D19/0057Degasification of liquids modifying the liquid flow in rotating vessels, vessels containing movable parts or in which centrifugal movement is caused the centrifugal movement being caused by a vortex, e.g. using a cyclone, or by a tangential inlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/0036Flash degasification

Definitions

  • the present application relates to a method and apparatus for removing a dissolved gas (including water vapor) in a liquid by applying a higher degree of vacuum in a centrifugal field.
  • the technique of the present application is particularly suitable for various lubricating oils and insulating oils.
  • the vacuum degassing and dehydration treatment of the hydraulic oil can of course be used in other occasions where the liquid needs to be vacuum degassed.
  • the process of vacuum degassing a liquid is usually to introduce the liquid into a closed vacuum tank with a certain degree of vacuum, and the volatile gas (including water vapor) in the liquid is volatilized into the space inside the vacuum tank.
  • the vacuum device draws out the gas to maintain the vacuum inside the vacuum tank.
  • the liquid falls to the bottom of the vacuum tank by gravity, and the vacuum tank is usually discharged by a pump.
  • the usual vacuum processing system is continuously operated, that is, the key processes such as liquid entering the vacuum tank, evacuating the pump, and discharging the liquid at the bottom of the vacuum tank are continuously performed.
  • the invention patent application "method for controlling the combination of a centrifugal pump and a vacuum pump and a gas separation centrifugal pump (Application No. 96196 074. 4)" discloses another centrifugal pump for pumping pulp, which performs vacuum degassing while pumping
  • a similar combination of a centrifugal pump and a vacuum pump is also disclosed in U.S. Patent Nos. 5,151,010, 5,152,663, 5,366,347, 5,842,833.
  • centrifugal vacuum equipment was used to replace the conventional vacuum tank and the bottom drain pump of the empty tank. Some of them also integrated the vacuum pump, which greatly reduced the volume of the treatment system.
  • the above patented technology is mainly for degassing a liquid containing microbubbles, and is characterized in that a bubble-like gas already exists in the liquid, the gas is relatively easily removed, and the working vacuum is also low.
  • the vacuum degassing process is widely used in the vacuum degassing of lubricating oils, insulating oils and hydraulic oils, especially for the removal of free and dissolved gases (including air and moisture). substance).
  • the vacuum degassing unit is combined with the filter unit to form an oil purification treatment device, usually called a vacuum oil filter.
  • a vacuum oil filter When the vacuum degassing unit is working, the higher the vacuum, the more thorough the dehydration and degassing.
  • the higher vacuum referred to herein refers to the liquid entering the vacuum chamber under the vacuum condition.
  • the experience produces a strong boiling phenomenon, so that a large amount of gas including water vapor can be quickly overflowed for the purpose of relatively rapid and thorough degassing and dehydration; while the lower vacuum described herein refers to the vacuum.
  • the liquid entering the vacuum chamber does not have a strong boiling phenomenon, and the volatile gas such as water vapor is mainly removed by increasing the specific surface area of the liquid in the vacuum tank, mainly by evaporation of the surface of the liquid gas.
  • the third is that under certain conditions, when the vacuum oil filter is operated at a higher vacuum, the percentage of water vapor in the evolved gas is higher.
  • the vacuum pump selected by some equipment cannot remove such a high concentration of water vapor. .
  • the present invention provides a centrifugal vacuum degassing apparatus comprising a housing defining an inner chamber, the housing having a liquid inlet for inputting a liquid to be degassed into the inner chamber and a An air suction port for extracting gas from the inner cavity, the air suction port is configured to be connected to an evacuation device, and a rotation axis is disposed between the liquid inlet port and the air suction port in the inner cavity a rotating wheel device having a pair of side walls facing each other in the direction of the rotation axis, one of which One side wall is adjacent to the air suction port and is called a gas side wall, and the other side wall is called a liquid side wall.
  • the wheel device defines a gas-liquid passage between the liquid side wall and the air side wall. From the liquid inlet to the suction port, a plurality of extension members projecting from the gas side wall and/or the liquid side wall for agitating gas and liquid in the gas-liquid passage in the rotating device The rotary motion is generated, the gas and the liquid are separated from each other by centrifugation, the separated gas reaches the suction port, and the degassed liquid flows under centrifugal force to the inner surface of the casing adjacent to the rotating device. a sump, the sump is connected to a liquid outlet for discharging liquid.
  • the present invention also relates to a liquid centrifugal vacuum degassing method comprising the following steps:
  • the present invention utilizes centrifugal force generated in a rotating wheel chamber in a vacuum chamber to suppress a large amount of foam generated by a liquid under a relatively high vacuum condition; the structure of the rotating wheel device is designed to "fall" the liquid in a centrifugal field.
  • the gas in the liquid can be released more fully to promote the separation of the liquid and the gas;
  • the outer edge of the runner device is designed with an impeller and volute structure similar to a centrifugal pump, or a centrifugal vortex
  • the structure of the pump can discharge the vacuum-treated liquid to the vacuum chamber at a certain pressure; the flashed gas is further separated from the entrained liquid droplets through the gas centrifugal purification zone; and the generated gas is continuously extracted by the vacuum pump at the gas outlet, To maintain the vacuum chamber maintained at a higher vacuum.
  • the structure of the runner device can be roughly divided into three functional areas, namely, a gas-liquid mixed flash zone, a liquid centrifugal delivery zone, and a gas centrifugal purification zone;
  • Main working principle of gas-liquid mixed flash zone Introduce the liquid to be treated in the gas-liquid mixed flash zone of the runner device, and transmit a certain peripheral velocity to the liquid during rotation, so that the liquid is under the action of centrifugal force Lateral movement.
  • the liquid introduced into the reel device can be designed to eject the liquid obliquely in a direction of rotation with a set of nozzles, so that the liquid has a certain initial velocity when entering the reel device, thereby improving energy utilization.
  • the number of nozzles is preferably 2-8, preferably 2-4.
  • the liquid to be degassed is strongly boiled under high vacuum conditions and evaporates rapidly, producing a large volume of gas with a low volume and low density.
  • the structure of the runner device can be varied and can be designed in almost any regular or irregular shape, as long as the liquid with bubbles can pass smoothly and the gas can be separated. The basic requirements of the application of the present invention can be met.
  • the degassed liquid flows to the liquid centrifugal delivery zone outside the reel unit.
  • the centrifugal delivery area of the runner device is designed as a suitable centrifugal pump impeller structure, and the corresponding position of the vacuum chamber casing is designed to be the volute structure of the centrifugal pump.
  • the separated liquid can be pressurized with the principle of a centrifugal pump.
  • the vacuum chamber is sent out.
  • the centrifugal pump structure can also be changed to the structure of a centrifugal vortex pump, and the degassed liquid can also be pumped out of the vacuum chamber by centrifugal force.
  • the above technical solution better solves the problems of the prior art that the risk of running oil is large, the volume is large, the heating power is large, etc.
  • the vacuum oil filter machine adopting the technology has small volume and low operating energy consumption. In the case of automatic control of the programmable controller (PLC), it can be operated unattended, and the technical and economic advantages are significant.
  • PLC programmable controller
  • the present technology also involves some other related technologies in implementing applications.
  • the transfer of power to a vacuum chamber with a higher vacuum involves vacuum sealing technology.
  • the common vacuum transmission technology includes magnetic transmission technology and magnetic fluid seal transmission technology.
  • the immersion motor or shielded motor can also be used to directly place the power unit into the vacuum chamber.
  • Vacuum pumps commonly used in vacuum oil filters include liquid ring vacuum pumps, rotary vane vacuum pumps, slide valve vacuum pumps, claw vacuum pumps, and screw types. If more water vapor needs to be extracted, most of the water vapor can be condensed and separated by a condensing method of the refrigerator, and the remaining gas is extracted by the vacuum pump, which can reduce the adverse effect of the water vapor on the vacuum pump and reduce the working load of the vacuum pump.
  • Figure 1 is a perspective view of the outer contour of a centrifugal vacuum degasser of the present invention.
  • Figure 2 is a block diagram of an optimized implementation of an oil-impeding motor-driven runner.
  • Figure 3 is an enlarged view of the runner device of Figure 2;
  • FIG. 4 is a structural view of another embodiment of a reel device.
  • FIG. 5 is a block diagram showing still another embodiment of the reel device.
  • Figure 6 is a block diagram showing still another embodiment of the reel device.
  • FIG. 2 is a structural view of a degassing device for driving an optimized embodiment of the reel device 104 with an oil immersion motor 150, the optimized application of which is the degassing of the insulating oil and Dehydration, of course, can also be used in some other suitable occasions.
  • the following is an example of insulating oil.
  • the upper end of the degassing device is connected to the pipe port or the suction port 400 of the vacuum pump, the side is the liquid outlet or the liquid suction port 300, and the lower portion is the oil inlet port or the liquid inlet port 200.
  • the insulating oil to be treated enters from the oil inlet 200 at the lower portion of the device, and the gas-liquid mixture flashes into the runner device 104 through the gap between the outer casing of the oil-immersing motor 150 and the casing 100 of the degassing device. Steaming area.
  • the gas evaporates quickly under the action of a higher vacuum in the runner.
  • the liquid in the gas-liquid mixed flash zone flows or emanate radially outward, and after reaching the liquid centrifugal delivery zone, the oil is sent out by the principle of a centrifugal pump.
  • the gas enters the gas centrifugal purification zone through the opening of the gas wall of the gas-liquid mixed flash zone.
  • the gas centrifugal purification zone In the gas centrifugal purification zone, a small amount of oil droplets carried in the gas are sucked to the outside by the centrifugal force, and are merged with other liquids through the gap between the runner device and the volute 107 of the deaerator.
  • the fluid at the outlet has a certain pressure and can be connected to the filter via the line valve system.
  • the purified gas is connected to the vacuum pump inlet via a piping system to achieve rapid gas-liquid separation under high vacuum conditions.
  • a vacuum centrifugal degasser includes a casing 100, a liquid inlet 200, an exhaust port 400, and a liquid outlet 300.
  • the housing 100 defines a hollow interior that is covered by an upper cover 130 to seal.
  • a power unit 150 such as a motor is mounted in the inner chamber, and the power unit is fixed to the casing 100.
  • the power unit 150 has an output shaft 102 having an axis of rotation 155.
  • a rotary wheel device 104 is fixedly mounted on the output shaft 102, and the rotary wheel device 104 is located in the hollow inner cavity.
  • the wheel device 104 There are two radially extending side walls 106 and 108, of which the side wall 106 is adjacent to the suction port 400, referred to as the air side wall; and the other side wall 108 is referred to as the liquid side wall. .
  • a plurality of concentric annular plates 112 project upwardly from the liquid side wall 108, and a plurality of concentric annular plates 111 project downwardly from the gas side walls 106.
  • the annular plates 111 and 112 are interposed with each other but do not touch the opposite side walls 106 and 108.
  • a plurality of through holes 116 are formed in the gas side plate 106, thereby allowing the suction port 400 to communicate with the gas and liquid passages defined by the gas wall 106, the liquid side wall 108, and the annular plates 111, 112.
  • a plurality of vanes 122 are formed above the gas wall 106, which on the one hand exert a circular motion on the gas or gas-liquid mixture between the vanes and on the other hand provide a radial flow passage for these gases or gas-liquid mixtures.
  • Liquid is injected into the interior of the housing 100 through the inlet port 200, where the liquid contains dissolved gases, moisture, and other volatile materials.
  • the inner cavity of the housing 100 is evacuated by the air suction port 400, and the motor 150 is actuated to rotate the rotary wheel device 104. Under the action of the vacuum of the cavity, the dissolved gas and moisture and the volatile matter begin to form bubbles which, along with the liquid, enter the wheel device 104 in the direction indicated by the arrow 101, that is, into the gas wall 106, the liquid side wall 108, and
  • the annular plates 111 and 112 define a gas-liquid passage.
  • the gas-liquid mixture entering the gas-liquid passage is rotated by the runner device 104, and under the strong action of the centrifugal force, the gas-liquid mixture is accelerated to be separated into gas and liquid, because the liquid density is larger than the gas. More, especially in high vacuum environments.
  • the evolved gas is collected in the plenum space 118 in the reel unit 104, and the gas is thereby discharged to the suction port 400 in the direction of the arrow 103 via the through hole 116 in the gas wall 106.
  • the liquid is continuously degassed, and the evolved gas is continuously withdrawn from the inner cavity of the casing 100.
  • the gas sent from the runner device 104 through the through hole 116 may still be more or less entrained with liquid, where the gas-liquid mixture is rotated by the blades 122 and further subjected to centrifugal separation.
  • FIGS. 4 shows another embodiment of the present invention, which differs from the embodiment shown in FIGS. 2 and 3 in that the concentric annular plate 111 of FIGS. 2 and 3 is replaced by a bolt and a post 126. 112.
  • Figure 5 shows a further embodiment of the invention, which differs from Figures 2 and 3 in that the concentric annular plates 111 and 112 of Figures 2 and 3 are replaced by blades 128, with concentric cone panels. 129 and the gap 116' therebetween replace the gas side plate 106 of Figures 2 and 3 and the through hole 116 therein.
  • Figure 6 shows a further embodiment of the invention, where the spiral plate 128 replaces the concentricities shown in Figures 2 and 3.
  • the liquid centrifugal delivery zone is located radially outward of the gas-liquid mixed flash zone, and the gas centrifugal purification zone is located above the gas-liquid mixed flash zone.
  • the structure of the runner device is that the gas centrifugal purification zone, the gas-liquid mixed flash zone, and the liquid centrifugal delivery zone are radially arranged from the inside to the outside, because the structural principle of each zone is the same, More details will be described.
  • the structure of the gas-liquid mixed flash zone will have a greater impact on the working effect. According to different application conditions, optimization can be performed. For example, in the case where the foaming phenomenon is not serious, in order to improve the effect of the degassing separation, the gas-liquid mixed flash zone of the runner device shown in FIG. 2 and FIG. 3 is designed to gradually drop the liquid in the centrifugal field, step by step. Separate structure.
  • the gas-liquid mixing flash zone of the runner device shown in Fig. 4 is designed with a plurality of cylinders, and the gas-liquid mixed flash zone generally has a relatively smooth flow passage, and can be adapted to applications with relatively more foam.
  • the area can be designed to resemble a centrifugal pump impeller to speed up liquid discharge.
  • the change of the linear structure of the gas-liquid mixed flash zone can be said to be endless, continuous or intermittent, regular or irregular, It is possible to open or not open the blade, and even a porous filler can be placed.
  • the specific structure of the gas-liquid mixed flash zone cannot be completely listed here.
  • the gas separated by evaporation enters the gas centrifugal purification zone.
  • the gas centrifugal purification zone plays an important role in preventing liquid from entering the vacuum pump from the vacuum line.
  • the separated gas is further subjected to gas-liquid separation through a plurality of rotating blades integrated with the rotating device, thereby ensuring that the gas flowing from the vacuum chamber to the vacuum pump is hardly contained. liquid.
  • the blades of the gas centrifugal purification zone can also have many shapes, but the straight blades are the simplest and most practical.
  • the number of blades may also be more or less, but too small a number will reduce the gas-liquid separation effect, and an excessive amount will increase the weight of the runner device and affect the smooth flow of the gas.
  • the number of blades can be selected from 3 to 40 pieces, preferably from 6 to 16 pieces.
  • the above-mentioned structure of the runner device composed of the gas-liquid mixed flash zone, the liquid centrifugal delivery zone, and the gas centrifugal purification zone has been optimized for various applications, and it is easy to ensure safe and reliable operation of the equipment.
  • the division of these functional areas is divided for ease of description. It is relatively speaking. Sometimes they can be crossed.
  • the gas-liquid mixed flash zone there may be the same blades as the centrifugal pump. It can extend all the way to the liquid centrifugal delivery zone; the blades of the gas centrifugal purification zone can also extend to the gas-liquid mixed flash zone.
  • the above-mentioned revolving device can also be applied in a combination of a plurality of parallels or the like.

Abstract

A centrifugal vacuum degassing device and method are provided. The device comprises a shell (100) defining an inner cavity. The shell (100) has a liquid inlet (200) for feeding the liquid to be degassed into the inner cavity and a gas evacuation outlet (400) for evacuating gas from the inner cavity. The gas evacuation outlet (400) is connected with a vacuum evacuation device. A rotary wheel device (104) is arranged between the liquid inlet (200) and the gas evacuation outlet (400) within the inner cavity and can rotate about a rotating axis (155). The rotary wheel device (104) is provided with a couple of gas sidewall (106) and liquid sidewall (108) facing each other along the direction of the rotating axis (155), between which a gas-liquid passage connecting the liquid inlet (200) with the gas evacuation outlet (400) is defined. A plurality of extending pieces (111, 112) in opposite directions are extended from the gas sidewall (106) and/or liquid sidewall (108) and used to stir the gas and liquid within the gas-liquid passage in the rotary wheel device (104) to generate a rotary motion. The gas and liquid are separated from each other under the centrifugal effect. The separated gas reaches the gas evacuation outlet (400), while the degassed liquid flows to a liquid collecting trough (107) under the effect of the centrifugal force. The liquid collecting trough (107) is located at the inner surface of the shell (100) in the vicinity of the rotary wheel device (104) and connected with a liquid outlet (300) for discharging the liquid.

Description

离心真空脱气装置和方法  Centrifugal vacuum degassing device and method
技术领域 Technical field
[01] 本申请涉及一种在离心场内应用较高的真空度脱除液体中的溶解性气体 (包括水蒸 气) 的方法与装置, 本申请的技术特别适合于各种润滑油、 绝缘油、 液压油的真空脱气脱水 处理, 当然也可用于其他需要对液体进行真空脱气处理的场合。 [01] The present application relates to a method and apparatus for removing a dissolved gas (including water vapor) in a liquid by applying a higher degree of vacuum in a centrifugal field. The technique of the present application is particularly suitable for various lubricating oils and insulating oils. The vacuum degassing and dehydration treatment of the hydraulic oil can of course be used in other occasions where the liquid needs to be vacuum degassed.
背景技术 Background technique
[02] 通常对液体进行真空脱气的工艺为将液体引入一个封闭的有一定真空度的真空罐内, 液体中的易挥发性气体 (包括水蒸气)挥发到真空罐内的空间, 用抽真空装置抽出气体以保 持真空罐内的真空度, 液体在重力作用下落到真空罐底部, 通常用泵排出真空罐。 为了提高 设备利用效率, 通常的真空处理系统是连续运行的, 即液体进入真空罐、 抽真空装置抽出气 体、 真空罐底部排液泵输送液体等关键过程都是连续不断地进行的。 [02] The process of vacuum degassing a liquid is usually to introduce the liquid into a closed vacuum tank with a certain degree of vacuum, and the volatile gas (including water vapor) in the liquid is volatilized into the space inside the vacuum tank. The vacuum device draws out the gas to maintain the vacuum inside the vacuum tank. The liquid falls to the bottom of the vacuum tank by gravity, and the vacuum tank is usually discharged by a pump. In order to improve the efficiency of equipment utilization, the usual vacuum processing system is continuously operated, that is, the key processes such as liquid entering the vacuum tank, evacuating the pump, and discharging the liquid at the bottom of the vacuum tank are continuously performed.
[03] 上述的真空处理工艺虽然得到广泛的应用,但是也有明显的不足, 主要是真空罐体积 较大, 整个系统的设备较多, 不够经济。 当然, 已经有一些改进的工艺与设备出现。 例如实 用新型申请 "离心式真空除气器 (申请号 200620025731. 2 ) "和实用新型申请 "离心真空除 气器 (申请号 01232266. 0 )" 实用新型申请 "离心真空除气器 (申请号 89207335. 7 )"揭 示了采用真空处理钻井液中气体的离心式真空除气器。 发明专利申请 "控制离心泵与真空泵 的组合的方法及一种气体分离离心泵 (申请号 96196074. 4 ) "揭示了另一种用于抽送纸浆的 离心泵, 在泵送的同时进行真空脱气处理, 类似的离心泵与真空泵的组合还有美国专利申请 5151010, 5152663 , 5366347 , 5842833。 上述专利在应用过程中, 都用离心真空设备取代了 常规的真空罐和寘空罐底部排液泵, 有些还将真空泵集成在一起, 大大减小了处理系统的体 积。 但是上述的专利技术主要是针对含有微小气泡的液体的脱气, 特点是液体中已经存在气 泡状的气体, 气体相对容易脱除, 工作真空度也较低。 [03] Although the above vacuum treatment process has been widely used, it has obvious deficiencies, mainly because the vacuum tank has a large volume, and the entire system has many equipments, which is not economical. Of course, there have been some improved processes and equipment. For example, the utility model application "centrifugal vacuum degasser (application No. 200620025731. 2)" and utility model application "centrifugal vacuum degasser (application number 01232266. 0)" utility model application" centrifugal vacuum degasser (application number 89207335 7) "Disclosed a centrifugal vacuum degasser that uses vacuum to treat gases in drilling fluids. The invention patent application "method for controlling the combination of a centrifugal pump and a vacuum pump and a gas separation centrifugal pump (Application No. 96196 074. 4)" discloses another centrifugal pump for pumping pulp, which performs vacuum degassing while pumping A similar combination of a centrifugal pump and a vacuum pump is also disclosed in U.S. Patent Nos. 5,151,010, 5,152,663, 5,366,347, 5,842,833. In the application of the above patents, centrifugal vacuum equipment was used to replace the conventional vacuum tank and the bottom drain pump of the empty tank. Some of them also integrated the vacuum pump, which greatly reduced the volume of the treatment system. However, the above patented technology is mainly for degassing a liquid containing microbubbles, and is characterized in that a bubble-like gas already exists in the liquid, the gas is relatively easily removed, and the working vacuum is also low.
[04] 真空脱气工艺广泛应用于润滑油、绝缘油、液压油的真空脱气处理, 特别是用于脱除 其中的游离状态与溶解状态的气体(包括空气与水份在内的挥发性物质)。真空脱气单元与过 滤单元组合起来, 形成的油净化处理设备, 通常叫做真空滤油机。 真空脱气单元工作时, 真 空度越高, 脱水脱气越彻底。  [04] The vacuum degassing process is widely used in the vacuum degassing of lubricating oils, insulating oils and hydraulic oils, especially for the removal of free and dissolved gases (including air and moisture). substance). The vacuum degassing unit is combined with the filter unit to form an oil purification treatment device, usually called a vacuum oil filter. When the vacuum degassing unit is working, the higher the vacuum, the more thorough the dehydration and degassing.
[05] 根据真空罐内真空度与对应的真空环境下液体的沸点的关系, 本文将真空状态分为[05] According to the relationship between the vacuum degree in the vacuum tank and the boiling point of the liquid in the corresponding vacuum environment, this paper divides the vacuum state into
"较高真空"与 "较低真空"。 本文所述的较高真空, 是指在该真空度条件下进入真空室的液 体会产生较强烈的沸腾现象, 从而保证包括水蒸气在内的大量气体快速溢出, 以达到相对快 速、 彻底地脱气脱水的目的; 而本文中所述的较低真空, 则是指在该真空条件下进入真空室 的液体不会产生强烈的沸腾现象, 水蒸气等挥发性气体主要是通过增加真空罐内液体的比表 面积, 主要通过液气表面的蒸发作用而脱除。 "Higher vacuum" and "lower vacuum". The higher vacuum referred to herein refers to the liquid entering the vacuum chamber under the vacuum condition. The experience produces a strong boiling phenomenon, so that a large amount of gas including water vapor can be quickly overflowed for the purpose of relatively rapid and thorough degassing and dehydration; while the lower vacuum described herein refers to the vacuum. Under the condition, the liquid entering the vacuum chamber does not have a strong boiling phenomenon, and the volatile gas such as water vapor is mainly removed by increasing the specific surface area of the liquid in the vacuum tank, mainly by evaporation of the surface of the liquid gas.
[06] 现有真空滤油机都采用真空罐进行脱气。现有真空滤油机在实际运行吋, 较高真空工 作也带来一些负面的问题。 [06] Existing vacuum oil filters are all degassed using a vacuum tank. In the actual operation of the existing vacuum oil filter, higher vacuum work also brings some negative problems.
[07] 其一是, 在较高真空条件下, 气体变得非常稀薄, 体积很大, 油中气体较多时, 在真 空罐内会产生严重的泡沫问题。 泡沫多时, 大量泡沫状的油很容易从真空罐顶部的抽真空管 进入真空泵中, 出现严重的跑油事故, 在某些场合会造成非常严重的后果。 虽然在真空罐内 安装泡沫探测传感器可以发现并避免跑油的问题,但是泡沫探测传感器有时会产生错误信号。  [07] First, under higher vacuum conditions, the gas becomes very thin and bulky. When there is more gas in the oil, serious foam problems can occur in the vacuum tank. When the foam is long, a large amount of foamy oil can easily enter the vacuum pump from the vacuum tube at the top of the vacuum tank, causing a serious oil accident, which may cause very serious consequences in some cases. Although the installation of a foam detection sensor in a vacuum tank can detect and avoid the problem of running oil, the bubble detection sensor sometimes produces an error signal.
[08] 其二是, 较高真空条件下, 真空罐底部排油泵由于油液的静压头小、 油液泡沫化后体 积大而工作在十分不利的状态中, 噪音与振动大, 气蚀问题严重, 无法长期可靠地工作。  [08] The second is that under high vacuum conditions, the oil drain pump at the bottom of the vacuum tank works in a very unfavorable state due to the small static pressure head of the oil and the large volume of the oil foaming. The noise and vibration are large, and the cavitation The problem is serious and it is impossible to work reliably for a long time.
[09] 其三是, 在某些条件下, 真空滤油机较高真空运行时, 析出的气体中水蒸汽的百分含 量较多, 有些设备选用的真空泵不能抽除这么高浓度的水蒸气。  [09] The third is that under certain conditions, when the vacuum oil filter is operated at a higher vacuum, the percentage of water vapor in the evolved gas is higher. The vacuum pump selected by some equipment cannot remove such a high concentration of water vapor. .
[10] 为了避免上述问题,大多数真空滤油机在实际工作时, 通常会通过手动调节阀门或自 动的气镇阀向真空系统释放一些空气, 适当地降低系统的真空度来维持设备的正常运转。 但 这将显著降低真空罐内的真空度, 严重影响整个真空脱气系统的工作效率。 [10] In order to avoid the above problems, most vacuum oil filter machines usually release some air to the vacuum system through manual adjustment valves or automatic gas ballast valves during actual operation, and properly reduce the vacuum degree of the system to maintain the normal operation of the equipment. Running. However, this will significantly reduce the vacuum in the vacuum tank, seriously affecting the efficiency of the entire vacuum degassing system.
[11] 为了弥补较低真空条件下脱气脱水效率低的不足,大多数真空滤油机设有大功率的加 热器, 通常把油加热到 50- 80°C, 以获得相对满意的脱气脱水效率。 然而, 大功率加热是以 浪费能源为代价的., 显然与节能环保的观念相违背。  [11] In order to compensate for the low efficiency of degassing and dehydration under low vacuum conditions, most vacuum oil filters are equipped with high-power heaters, usually heating the oil to 50-80 ° C to obtain a relatively satisfactory degassing Dehydration efficiency. However, high-power heating is at the expense of wasting energy. Obviously, it is contrary to the concept of energy saving and environmental protection.
[12] 由于可能产生跑油等安全隐患, 目前国内的大多数真空滤油机在运行时需要有人在现 场值守, 即操作员不能离开运行中的滤油机。  [12] Due to possible safety hazards such as running oil, most domestic vacuum oil filters need to be on duty at the time of operation, that is, the operator cannot leave the running oil filter.
[13] 实用新型专利 "真空滤油机充气混合脱水装置"(CN200820100047. 5 ) 是在加热、 充 气技术的基础上的一种优化方案, 采用充气提高真空罐内液体的表面积从而提高脱水效率, 是较好的现有技术的典型代表。  [13] utility model patent "vacuum oil filter gas mixing and dehydration device" (CN200820100047. 5) is an optimization scheme based on heating and aeration technology, using aeration to increase the surface area of the liquid in the vacuum tank to improve dewatering efficiency, It is a typical representative of better prior art.
发明内容 Summary of the invention
[14] 为此, 本发明提供一种离心真空脱气装置, 包括一个限定一内腔的壳体, 该壳体具有 一个用于向该内腔输入待脱气液体的进液口和一个用于从该内腔中抽取气体的抽气口, 该抽 气口用于连通到一个抽真空装置, 在内腔之中于所述进液口和所述抽气口之间设有一个可绕 一旋转轴线旋转的转轮装置, 该转轮装置具有一对沿旋转轴线方向相面对的侧壁, 其中之一 个侧壁邻接着所述抽气口而称之为气侧壁, 而另一个侧壁则称为液侧壁, 所述转轮装置在所 述液侧壁和气侧壁之间限定一条气液通道从所述进液口到所述抽气口流体连通,从气侧壁和 / 或液侧壁上相向伸出若干延伸件, 用来搅动所述转轮装置内气液通道中的气体和液体使其产 生旋转运动, 气体和液体在离心作用下相互分离, 分离出的气体到达所述抽气口, 脱气的液 体则在离心力作用下流到与所述转轮装置相邻的所述壳体内表面处的集液槽, 该集液槽连通 着一个用于排出液体的出液口。 [14] To this end, the present invention provides a centrifugal vacuum degassing apparatus comprising a housing defining an inner chamber, the housing having a liquid inlet for inputting a liquid to be degassed into the inner chamber and a An air suction port for extracting gas from the inner cavity, the air suction port is configured to be connected to an evacuation device, and a rotation axis is disposed between the liquid inlet port and the air suction port in the inner cavity a rotating wheel device having a pair of side walls facing each other in the direction of the rotation axis, one of which One side wall is adjacent to the air suction port and is called a gas side wall, and the other side wall is called a liquid side wall. The wheel device defines a gas-liquid passage between the liquid side wall and the air side wall. From the liquid inlet to the suction port, a plurality of extension members projecting from the gas side wall and/or the liquid side wall for agitating gas and liquid in the gas-liquid passage in the rotating device The rotary motion is generated, the gas and the liquid are separated from each other by centrifugation, the separated gas reaches the suction port, and the degassed liquid flows under centrifugal force to the inner surface of the casing adjacent to the rotating device. a sump, the sump is connected to a liquid outlet for discharging liquid.
[15] 本发明还涉及一种液体离心真空脱气方法, 包括下列步骤:  [15] The present invention also relates to a liquid centrifugal vacuum degassing method comprising the following steps:
(a)将液体注入一个容器, 液体在容器中形成一个液位面即液相和气相之间的分界 面, 将该容器在所述液位面之上、 下限定一个气相空间和一个液相空间;  (a) injecting a liquid into a container, the liquid forming a liquid level surface in the container, that is, an interface between the liquid phase and the gas phase, the container defining a gas phase space and a liquid phase above and below the liquid level surface Space
(b)从气相空间上远离所述液位面的位置对该气相空间抽真空, 该位置称之为抽气 . 口, 对容器抽真空使液体中溶解的气体和易挥发物质从液体中逸出, 逸出时气体夹带有泡沫 与液滴, 由此构成气液二相混合物而进入气相空间, 形成一股向抽气口流动的混合物气液二 相流;  (b) evacuating the gas phase space from a position in the gas phase space away from the liquid level surface. This position is called pumping. The vacuum is applied to the container to dissolve the dissolved gas and volatile substances in the liquid from the liquid. Out, when the gas escapes, the gas is entrained with foam and liquid droplets, thereby forming a gas-liquid two-phase mixture and entering the gas phase space, forming a gas-liquid two-phase flow of the mixture flowing to the suction port;
(c)使所述气液二相流穿过一个设置在所述抽气口和所述液位面之间环绕一条旋转 轴线旋转的转轮装置, 所述转轮装置带动所述气液二相流高速旋转使其产生离心力, 强力使 其分离成气体和液体, 分离出的气体从转轮装置流向所述抽气口; 和  (c) passing the gas-liquid two-phase flow through a wheel device disposed between the suction port and the liquid level surface to rotate about an axis of rotation, the wheel device driving the gas-liquid two-phase The high-speed rotation of the flow causes centrifugal force to be strongly separated into gas and liquid, and the separated gas flows from the rotary device to the suction port;
(d)分离出的气体从抽气口抽出, 而通过所述离心力甩出的液体回流到容器的液相空 间或送到所述容器之外。  (d) The separated gas is withdrawn from the suction port, and the liquid drawn by the centrifugal force is returned to the liquid phase space of the container or sent out of the container.
[16] 本发明是利用在一个真空室内的转轮装置中产生的离心力来抑制较高真空条件下液 体产生的大量泡沫; 转轮装置的结构设计成液体在离心场内 "跌落"的结构形式, 在 "跌落" 过程中液体中的气体可以较充分地释放, 以促进液体与气体的分离; 在转轮装置的外边缘设 计了与离心泵相似的叶轮与蜗壳结构, 或者是离心式旋涡泵的结构, 可将经过真空处理的液 体以一定的压力排出真空室; 闪蒸出的气体经过气体离心净化区进一步分离出夹带的液滴; 在出气口由真空泵不断地将产生的气体抽出, 以维持真空室内保持在较高真空状态。  [16] The present invention utilizes centrifugal force generated in a rotating wheel chamber in a vacuum chamber to suppress a large amount of foam generated by a liquid under a relatively high vacuum condition; the structure of the rotating wheel device is designed to "fall" the liquid in a centrifugal field. In the "drop" process, the gas in the liquid can be released more fully to promote the separation of the liquid and the gas; the outer edge of the runner device is designed with an impeller and volute structure similar to a centrifugal pump, or a centrifugal vortex The structure of the pump can discharge the vacuum-treated liquid to the vacuum chamber at a certain pressure; the flashed gas is further separated from the entrained liquid droplets through the gas centrifugal purification zone; and the generated gas is continuously extracted by the vacuum pump at the gas outlet, To maintain the vacuum chamber maintained at a higher vacuum.
[17] 在转轮装置内的离心场内进行较高真空的高效气液分离, 是本发明的核心内容。在离 心力的作用下, 在较高真空环境中呈沸腾状的气体与液体被甩向转轮装置的外侧。 其中的液 体比重远大于气体, 在离心力的作用下在外侧聚集, 可从转轮装置外侧流出。 为了方便地将 液体排出真空室, 转轮装置外侧设计为离心泵的叶轮结构, 相应地把与叶轮靠近的真空室壳 体设计成离心泵蜗壳结构, 可方便地将脱气后的液体输送出真空室。 在转轮装置中释放出的 气体所受的离心力小很多, 在相对内侧的位置聚集, 可从转轮装置侧面导出。 [17] High-efficiency gas-liquid separation of higher vacuum in a centrifugal field in a revolving device is a core of the present invention. Under the action of the centrifugal force, the gas and liquid boiling in a higher vacuum environment are thrown to the outside of the runner device. The liquid specific gravity is much larger than that of the gas, and is concentrated on the outside by the centrifugal force, and can flow out from the outside of the runner device. In order to conveniently discharge the liquid out of the vacuum chamber, the outer side of the runner device is designed as the impeller structure of the centrifugal pump, and the vacuum chamber casing close to the impeller is designed as a centrifugal pump volute structure, which can conveniently transport the degassed liquid. Exit the vacuum chamber. The gas released in the reel device is subjected to much less centrifugal force and is concentrated at the opposite inner side and can be led out from the side of the reel device.
[18] 为了便于描述实现本发明的技术, 这里把转轮装置在结构上大致可分为三个功能区 域, 分别是气液混合闪蒸区、 液体离心送出区、 气体离心净化区; [19] 气液混合闪蒸区的主要工作原理: 在转轮装置的气液混合闪蒸区引入需要处理的液 体, 在旋转时传给液体一定的圆周速度, 使液体在离心力的作用下向外侧运动。 引入转轮装 置的液体可以设计成用一组喷嘴顺着旋转方向斜向喷射液体, 可使液体在进入转轮装置时即 有一定的初速度, 可提高能量利用率。 喷嘴数量以 2-8个为宜, 优选为 2-4个。 [18] In order to facilitate the description of the technology for implementing the present invention, the structure of the runner device can be roughly divided into three functional areas, namely, a gas-liquid mixed flash zone, a liquid centrifugal delivery zone, and a gas centrifugal purification zone; [19] Main working principle of gas-liquid mixed flash zone: Introduce the liquid to be treated in the gas-liquid mixed flash zone of the runner device, and transmit a certain peripheral velocity to the liquid during rotation, so that the liquid is under the action of centrifugal force Lateral movement. The liquid introduced into the reel device can be designed to eject the liquid obliquely in a direction of rotation with a set of nozzles, so that the liquid has a certain initial velocity when entering the reel device, thereby improving energy utilization. The number of nozzles is preferably 2-8, preferably 2-4.
[20] 在旋转的气液混合闪蒸区内,需要脱气的液体在较高真空的条件下呈强烈的沸腾状态 迅速蒸发, 可产生大量体积大、 密度低的气体。 在这个区域内, 转轮装置的结构形式可以是 多种多样的, 可以设计成几乎任何规则或不规则的形状, 只要保证带有气泡的液体能较顺畅 地通过, 且能将气体引导分离出来, 即可满足本发明申请的基本要求。 [20] In a rotating gas-liquid mixed flash zone, the liquid to be degassed is strongly boiled under high vacuum conditions and evaporates rapidly, producing a large volume of gas with a low volume and low density. In this area, the structure of the runner device can be varied and can be designed in almost any regular or irregular shape, as long as the liquid with bubbles can pass smoothly and the gas can be separated. The basic requirements of the application of the present invention can be met.
[21] 脱气后的液体流向转轮装置外侧的液体离心送出区。转轮装置的离心送出区设计成合 适的离心泵叶轮的结构, 配套地将真空室外壳的相应位置设计成离心泵的蜗壳结构, 可以采 用离心泵的原理将分离出的液体带有一定压力地送出真空室。 作为离心泵结构的替代, 也可 以将离心泵结构改为离心式漩涡泵的结构,同样能利用离心力将脱气后的液体泵送出真空室。  [21] The degassed liquid flows to the liquid centrifugal delivery zone outside the reel unit. The centrifugal delivery area of the runner device is designed as a suitable centrifugal pump impeller structure, and the corresponding position of the vacuum chamber casing is designed to be the volute structure of the centrifugal pump. The separated liquid can be pressurized with the principle of a centrifugal pump. The vacuum chamber is sent out. As an alternative to the centrifugal pump structure, the centrifugal pump structure can also be changed to the structure of a centrifugal vortex pump, and the degassed liquid can also be pumped out of the vacuum chamber by centrifugal force.
本发明的有益效果: The beneficial effects of the invention:
[22] 上述的技术方案, 较好地解决了现有技术存在的跑油危险性大、体积大、加热功率大 等不足, 采用本技术的真空滤油机, 体积小, 运行能耗低, 在可编程控制器(PLC ) 自动控制 的情况下, 可以无人值守运行, 技术经济优势显著。 [22] The above technical solution better solves the problems of the prior art that the risk of running oil is large, the volume is large, the heating power is large, etc. The vacuum oil filter machine adopting the technology has small volume and low operating energy consumption. In the case of automatic control of the programmable controller (PLC), it can be operated unattended, and the technical and economic advantages are significant.
[23] 本技术在实施应用中, 还涉及一些其他的相关技术。  [23] The present technology also involves some other related technologies in implementing applications.
[24] 首先, 要向较高真空的真空室内传递动力, 涉及到真空密封技术。 目前常见的真空传 动技术有磁力传动技术、 磁流体密封传动技术, 还可以采用浸入式电动机或屏蔽式电机直接 将动力装置置入真空室内。 这些密封传动技术的严密性好, 可靠性较高。 另外, 一些机械密 封技术也可以应用, 但是需要解决好密封面的散热问题。  [24] First, the transfer of power to a vacuum chamber with a higher vacuum involves vacuum sealing technology. At present, the common vacuum transmission technology includes magnetic transmission technology and magnetic fluid seal transmission technology. The immersion motor or shielded motor can also be used to directly place the power unit into the vacuum chamber. These sealed transmission technologies are rigorous and reliable. In addition, some mechanical sealing techniques can be applied, but the heat dissipation of the sealing surface needs to be solved.
[25] 其次, 较高真空的产生, 也有多种形式的真空泵可以选用, 主要是要根据设计的真空 度与抽气流量、 气体的成分来决定。 真空滤油机常用的真空泵有液环真空泵、 旋片真空泵、 滑阀真空泵、 爪式真空泵、 螺杆式等品种。 如果需要抽出的水蒸气多, 可采用制冷机冷凝的 方法将大部分的水蒸气冷凝分离后, 剩余的气体由真空泵抽出, 可以减少水蒸气对真空泵的 不利影响, 同时降低真空泵的工作负荷。  [25] Secondly, for the generation of higher vacuum, there are also many types of vacuum pumps that can be selected, mainly based on the designed vacuum and the pumping flow rate and the composition of the gas. Vacuum pumps commonly used in vacuum oil filters include liquid ring vacuum pumps, rotary vane vacuum pumps, slide valve vacuum pumps, claw vacuum pumps, and screw types. If more water vapor needs to be extracted, most of the water vapor can be condensed and separated by a condensing method of the refrigerator, and the remaining gas is extracted by the vacuum pump, which can reduce the adverse effect of the water vapor on the vacuum pump and reduce the working load of the vacuum pump.
[26] 另外, 为了使本发明的技术变成一个完整、实用的产品, 除了前述的含有转轮装置的 真空室、 真空泵等脱气单元的部件外, 还需要配套过滤器、 管道与阀门、 流量压力温度等传 感器、 带有 PLC的电控装置、 基座等设施, 才能构成一台实用的真空滤油机。 这些配套设施 都有多种技术方案可选, 熟悉本行业的技术人员可以在经验的基础上, 结合具体的应用场合, 优选合适的产品与本发明的脱气单元配套, 在这里不做详细的描述。 [26] In addition, in order to make the technology of the present invention a complete and practical product, in addition to the aforementioned components of a degassing unit such as a vacuum chamber or a vacuum pump including a reel device, a filter, a pipe and a valve are required, Sensors such as flow pressure and temperature, electronic control units with PLC, and bases can be used to form a practical vacuum oil filter. These supporting facilities are available in a variety of technical options. Those skilled in the industry can combine the specific applications with experience. Preferably, a suitable product is provided in conjunction with the degassing unit of the present invention and will not be described in detail herein.
[27] 以下结合附图对本申请的技术方案作进一步的说明。  [27] The technical solutions of the present application are further described below with reference to the accompanying drawings.
附图说明 DRAWINGS
[28] 图 1 是一个本发明离心真空脱气装置的外轮廓透视图。 Figure 1 is a perspective view of the outer contour of a centrifugal vacuum degasser of the present invention.
[29] 图 2 是一个采用浸油电机带动转轮装置的优化实施方案结构图。  [29] Figure 2 is a block diagram of an optimized implementation of an oil-impeding motor-driven runner.
[30] 图 3是图 2中的转轮装置的放大图。  Figure 3 is an enlarged view of the runner device of Figure 2;
[31] 图 4是转轮装置另一实施方案的结构图。  4 is a structural view of another embodiment of a reel device.
[32] 图 5是转轮装置又一实施方案的结构图。  Figure 5 is a block diagram showing still another embodiment of the reel device.
[33] 图 6是转轮装置再一实施方案的结构图。 Figure 6 is a block diagram showing still another embodiment of the reel device.
具体实施方式 detailed description
[34] 如附图 2所示的实施例,是一个^^用浸油电机 150带动转轮装置 104的优化的实施方 案的脱气装置结构图, 其优化的应用是绝缘油的脱气和脱水, 当然也可以用于其他某些合适 的场合。 以下以绝缘油为例进行说明。 脱气装置上端是接真空泵的管道口或抽气口 400, 侧 面是出液口或抽液口 300, 下部是进油口或进液口 200。真空泵启动后, 需要处理的绝缘油从 设备下部的进油口 200进入, 经过浸油电机 150的外壳与脱气设备的壳体 100之间的间隙向 上流进转轮装置 104的气液混合闪蒸区。 在转轮装置内的较高真空的作用下, 气体快速蒸发 出来。 在离心作用下, 气液混合闪蒸区的液体径向向外侧流动或甩出, 到达液体离心送出区 后采用离心泵的原理将油送出。 气体则通过气液混合闪蒸区的气侧壁的开孔向上进入气体离 心净化区。 在气体离心净化区内, 气体中携带的少量油滴在离心力的作用下被甩到外侧, 通 过转轮装置与脱气装置蜗壳 107之间的间隙与其它液体汇合到一起排出。 出液口的油液带有 一定的压力, 可以经过管路阀门系统与过滤器连接。 而净化后的气体经管路系统连接到真空 泵入口, 从而实现较高真空条件下快速地完成气液分离。  [34] The embodiment shown in FIG. 2 is a structural view of a degassing device for driving an optimized embodiment of the reel device 104 with an oil immersion motor 150, the optimized application of which is the degassing of the insulating oil and Dehydration, of course, can also be used in some other suitable occasions. The following is an example of insulating oil. The upper end of the degassing device is connected to the pipe port or the suction port 400 of the vacuum pump, the side is the liquid outlet or the liquid suction port 300, and the lower portion is the oil inlet port or the liquid inlet port 200. After the vacuum pump is started, the insulating oil to be treated enters from the oil inlet 200 at the lower portion of the device, and the gas-liquid mixture flashes into the runner device 104 through the gap between the outer casing of the oil-immersing motor 150 and the casing 100 of the degassing device. Steaming area. The gas evaporates quickly under the action of a higher vacuum in the runner. Under the action of centrifugation, the liquid in the gas-liquid mixed flash zone flows or emanate radially outward, and after reaching the liquid centrifugal delivery zone, the oil is sent out by the principle of a centrifugal pump. The gas enters the gas centrifugal purification zone through the opening of the gas wall of the gas-liquid mixed flash zone. In the gas centrifugal purification zone, a small amount of oil droplets carried in the gas are sucked to the outside by the centrifugal force, and are merged with other liquids through the gap between the runner device and the volute 107 of the deaerator. The fluid at the outlet has a certain pressure and can be connected to the filter via the line valve system. The purified gas is connected to the vacuum pump inlet via a piping system to achieve rapid gas-liquid separation under high vacuum conditions.
[35] 如图 1所示, 一个真空离心脱气装置包括一个壳体 100、 一个进液口 200、 一个抽气 口 400和一个出液口 300。 [35] As shown in Fig. 1, a vacuum centrifugal degasser includes a casing 100, a liquid inlet 200, an exhaust port 400, and a liquid outlet 300.
[36] 如图 2所示, 所述壳体 100限定一个中空内腔, 该中空内腔由一个上盖 130盖住而密 封。 在内腔之中安装着一个电机之类的动力装置 150, 该动力装置固定到壳体 100上。  As shown in Fig. 2, the housing 100 defines a hollow interior that is covered by an upper cover 130 to seal. A power unit 150 such as a motor is mounted in the inner chamber, and the power unit is fixed to the casing 100.
[37] 所述动力装置 150有一根输出轴 102, 该输出轴有一条旋转轴线 155。 在输出轴 102 上固定安装着一个转轮装置 104, 该转轮装置 104位于所述中空内腔之中。所述转轮装置 104 有两个沿径向延伸的侧壁 106和 108, 在这两个侧壁之中, 侧壁 106邻近抽气口 400, 称之为 气侧壁; 而另一侧壁 108称之为液侧壁。 [37] The power unit 150 has an output shaft 102 having an axis of rotation 155. A rotary wheel device 104 is fixedly mounted on the output shaft 102, and the rotary wheel device 104 is located in the hollow inner cavity. The wheel device 104 There are two radially extending side walls 106 and 108, of which the side wall 106 is adjacent to the suction port 400, referred to as the air side wall; and the other side wall 108 is referred to as the liquid side wall. .
[38] 从液侧壁 108上向上伸出若干同心环状板 112, 从气侧壁 106上向下伸出若干同心环 状板 111。 环状板 111和 112相互套插, 但都不触及对面的侧壁 106和 108。  A plurality of concentric annular plates 112 project upwardly from the liquid side wall 108, and a plurality of concentric annular plates 111 project downwardly from the gas side walls 106. The annular plates 111 and 112 are interposed with each other but do not touch the opposite side walls 106 and 108.
[39] 在气侧板 106上开有若干通孔 116, 由此使抽气口 400与气侧壁 106、 液侧壁 108和 环状板 111、 112限定的气液通道相沟通。 A plurality of through holes 116 are formed in the gas side plate 106, thereby allowing the suction port 400 to communicate with the gas and liquid passages defined by the gas wall 106, the liquid side wall 108, and the annular plates 111, 112.
[40] 在气侧壁 106上方做有若干叶片 122, 这些叶片一方面对叶片之间的气或气液混合施 加圆周运动, 另一方面也为这些气体或气液混合物提供径向流通通道。  [40] A plurality of vanes 122 are formed above the gas wall 106, which on the one hand exert a circular motion on the gas or gas-liquid mixture between the vanes and on the other hand provide a radial flow passage for these gases or gas-liquid mixtures.
[41] 现在描述本发明的离心脱气装置的工作原理。通过进液口 200向壳体 100的内腔注入 液体, 此时液体中含有溶解的气体、 水份和其他易挥发物质。 由抽气口 400对壳体 100的内 腔抽真空, 并开动电机 150带动转轮装置 104旋转。 在内腔真空作用下, 所述溶解气体和水 分及易挥发物质开始形成气泡, 这些气泡随液体一起沿箭头 101所示方向进入转轮装置 104, 即进入气侧壁 106、 液侧壁 108和环状板 111和 112所限定的气液通道内。  The working principle of the centrifugal degasser of the present invention will now be described. Liquid is injected into the interior of the housing 100 through the inlet port 200, where the liquid contains dissolved gases, moisture, and other volatile materials. The inner cavity of the housing 100 is evacuated by the air suction port 400, and the motor 150 is actuated to rotate the rotary wheel device 104. Under the action of the vacuum of the cavity, the dissolved gas and moisture and the volatile matter begin to form bubbles which, along with the liquid, enter the wheel device 104 in the direction indicated by the arrow 101, that is, into the gas wall 106, the liquid side wall 108, and The annular plates 111 and 112 define a gas-liquid passage.
[42] 进入气液通道内的气液混合物在转轮装置 104的带动下获得旋转速度,在离心力的强 烈作用下, 气液混合物加速分离为气体和液体, 这是由于液体密度比气体大得多, 特别是在 高真空环境下更是如此。  [42] The gas-liquid mixture entering the gas-liquid passage is rotated by the runner device 104, and under the strong action of the centrifugal force, the gas-liquid mixture is accelerated to be separated into gas and liquid, because the liquid density is larger than the gas. More, especially in high vacuum environments.
[43] 因此液体就穿越环状 i l l和 112之间构成的曲折路径径向向外流动和聚集 (如箭头 [43] Therefore, the liquid flows and gathers radially outward through the tortuous path formed between the rings i l l and 112 (such as an arrow)
105所示), 而脱出的气体聚集于转轮装置 104中的集气空间 118, 气体再由此经气侧壁 106 上的通孔 116沿箭头 103方向排向抽气口 400。 由此, 液体不断脱气, 脱出的气体不断地从 壳体 100的内腔中抽出。 105 is shown), and the evolved gas is collected in the plenum space 118 in the reel unit 104, and the gas is thereby discharged to the suction port 400 in the direction of the arrow 103 via the through hole 116 in the gas wall 106. Thereby, the liquid is continuously degassed, and the evolved gas is continuously withdrawn from the inner cavity of the casing 100.
[44] 从转轮装置 104中经通孔 116送出的气体, 可能仍会或多或少地夹带着液体, 此处的 气液混合物在叶片 122的带动下旋转, 进一步受到离心分离。  [44] The gas sent from the runner device 104 through the through hole 116 may still be more or less entrained with liquid, where the gas-liquid mixture is rotated by the blades 122 and further subjected to centrifugal separation.
[45] 在转轮装置 104中不断分离的液体沿径向从其中甩到壳体 100内壁的集液槽 107, 应 及时将这些液体抽走。 为此, 在壳体 100环绕转轮装置 104的部位, 做成一个蜗壳形状, 也 就是一个环状集液槽 107, 集液槽与出液口 300相连通。  [45] In the sump 107 in which the continuously separated liquid in the reel device 104 is swung radially from the inner wall of the casing 100, the liquid should be withdrawn in time. To this end, a portion of the casing 100 surrounding the revolving device 104 is formed in the shape of a volute, that is, an annular sump 107, and the sump is in communication with the liquid outlet 300.
[46] 图 4示出本发明的另一实施例,与图 2和 3所示的实施方案不同之处在于,用栓、 柱 126取代了图 2和图 3中的同心环状板 111和 112。  4 shows another embodiment of the present invention, which differs from the embodiment shown in FIGS. 2 and 3 in that the concentric annular plate 111 of FIGS. 2 and 3 is replaced by a bolt and a post 126. 112.
[47] 图 5示出了本发明的又一实施例, 与图 2和图 3不同之处在于, 这里用叶片 128取代 图 2和 3中的同心环状板 111和 112,用同心锥面板 129及其间的间隙 116 ' 取代了图 2和图 3的气侧板 106及其上的通孔 116。  Figure 5 shows a further embodiment of the invention, which differs from Figures 2 and 3 in that the concentric annular plates 111 and 112 of Figures 2 and 3 are replaced by blades 128, with concentric cone panels. 129 and the gap 116' therebetween replace the gas side plate 106 of Figures 2 and 3 and the through hole 116 therein.
[48] 图 6示出本发明的再一实施例,此处用螺线状板 128取代了图 2和图 3中所示的同心 环状板 111和 112。 Figure 6 shows a further embodiment of the invention, where the spiral plate 128 replaces the concentricities shown in Figures 2 and 3. Annular plates 111 and 112.
[49] 上述的转轮装置实施例中,液体离心送出区位于气液混合闪蒸区的径向外侧,气体离 心净化区位于气液混合闪蒸区的上方侧面。 另外一种方案是转轮装置的结构为, 气体离心净 化区、 气液混合闪蒸区、 液体离心送出区为径向从内向外布置, 因各分区的结构原理则是相 同的, 在此不再作详细描述。  [49] In the above embodiment of the reel device, the liquid centrifugal delivery zone is located radially outward of the gas-liquid mixed flash zone, and the gas centrifugal purification zone is located above the gas-liquid mixed flash zone. Another solution is that the structure of the runner device is that the gas centrifugal purification zone, the gas-liquid mixed flash zone, and the liquid centrifugal delivery zone are radially arranged from the inside to the outside, because the structural principle of each zone is the same, More details will be described.
[50] 当然, 气液混合闪蒸区的结构会对工作效果产生较大的影响。 根据不同的应用条件, 可以进行优化。 例如在泡沫现象不严重的情况下, 为了提高脱气分离的效果, 附图 2与附图 3所示的转轮装置气液混合闪蒸区设计成液体在离心场内逐级跌落、逐级分离的结构。附图 4 所示的转轮装置气液混合闪蒸区设计有多根圆柱体, 而气液混合闪蒸区总体上流动通道比较 通畅, 可以适应泡沫相对多一些的应用场合。 在液体产生的气体过多的情况下, 特别是泡沫 过多的情况下, 可将该区域设计成与离心泵叶轮相似的结构, 以加快液体排出的速度。 总之, 只要可以实现向液体传递能量、 使液体蒸发分离的作用并能适应实际工作状况, 气液混合闪 蒸区的线形结构的变化可以说是无穷无尽的, 连续或间断、 规则或不规则、 叶片上开孔或不 开孔都可以, 甚至可以放置多孔隙的填料。 气液混合闪蒸区的具体结构在这里不可能完全列 举出来。  [50] Of course, the structure of the gas-liquid mixed flash zone will have a greater impact on the working effect. According to different application conditions, optimization can be performed. For example, in the case where the foaming phenomenon is not serious, in order to improve the effect of the degassing separation, the gas-liquid mixed flash zone of the runner device shown in FIG. 2 and FIG. 3 is designed to gradually drop the liquid in the centrifugal field, step by step. Separate structure. The gas-liquid mixing flash zone of the runner device shown in Fig. 4 is designed with a plurality of cylinders, and the gas-liquid mixed flash zone generally has a relatively smooth flow passage, and can be adapted to applications with relatively more foam. In the case where the liquid produces too much gas, particularly in the case of excessive foam, the area can be designed to resemble a centrifugal pump impeller to speed up liquid discharge. In short, as long as the effect of transferring energy to the liquid, evaporating and separating the liquid, and adapting to the actual working condition can be realized, the change of the linear structure of the gas-liquid mixed flash zone can be said to be endless, continuous or intermittent, regular or irregular, It is possible to open or not open the blade, and even a porous filler can be placed. The specific structure of the gas-liquid mixed flash zone cannot be completely listed here.
[51] 蒸发分离出的气体进入气体离心净化区。气体离心净化区对防止液体从抽真空管道进 入真空泵有重要作用。 如附图 2和附图 3所示, 分离后的气体还经过一组与转轮装置为一体 的旋转叶片进行进一步的气液分离, 这样可确保从真空室流到真空泵的气体中几乎不含有液 体。 气体离心净化区的叶片也可以有很多的形状, 但直叶片最简单实用。 叶片的数量也可多 可少, 但是数量过少会降低气液分离效果, 数量过多则会增加转轮装置的重量并影响气体的 顺畅流动。 一般来说, 叶片数量可选 3- 40片, 优选为 6-16片。  [51] The gas separated by evaporation enters the gas centrifugal purification zone. The gas centrifugal purification zone plays an important role in preventing liquid from entering the vacuum pump from the vacuum line. As shown in Fig. 2 and Fig. 3, the separated gas is further subjected to gas-liquid separation through a plurality of rotating blades integrated with the rotating device, thereby ensuring that the gas flowing from the vacuum chamber to the vacuum pump is hardly contained. liquid. The blades of the gas centrifugal purification zone can also have many shapes, but the straight blades are the simplest and most practical. The number of blades may also be more or less, but too small a number will reduce the gas-liquid separation effect, and an excessive amount will increase the weight of the runner device and affect the smooth flow of the gas. In general, the number of blades can be selected from 3 to 40 pieces, preferably from 6 to 16 pieces.
[52] 上述的由气液混合闪蒸区、 液体离心送出区、 气体离心净化区组成的转轮装置结构, 经过针对各种应用场合的优化设计, 容易保证设备安全可靠地运行。 然而, 这些功能区的划 分是为了便于描述而划分出来的, 是相对而言的, 有些时候它们是可以交叉的, 例如在气液 混合闪蒸区也可以有与离心泵相同的叶片, 这些叶片可以一直延伸到液体离心送出区; 气体 离心净化区的叶片也可以延伸到气液混合闪蒸区。  [52] The above-mentioned structure of the runner device composed of the gas-liquid mixed flash zone, the liquid centrifugal delivery zone, and the gas centrifugal purification zone has been optimized for various applications, and it is easy to ensure safe and reliable operation of the equipment. However, the division of these functional areas is divided for ease of description. It is relatively speaking. Sometimes they can be crossed. For example, in the gas-liquid mixed flash zone, there may be the same blades as the centrifugal pump. It can extend all the way to the liquid centrifugal delivery zone; the blades of the gas centrifugal purification zone can also extend to the gas-liquid mixed flash zone.
[53] 上述的转轮装置还可以通过多个并联等组合形式应用。  [53] The above-mentioned revolving device can also be applied in a combination of a plurality of parallels or the like.
[54] 附图所示及对附图的描述, 仅仅是本发明的具体实施例。显然, 本领域普通技术人员 可以依据本发明的构思, 对所述具体实施例进行各种各样的修改。  The drawings and the description of the drawings are merely specific embodiments of the invention. It will be apparent that those skilled in the art can make various modifications to the specific embodiments in accordance with the inventive concept.

Claims

权 利 要 求 t 、 Claim t,
1. 一种离心真空脱气装置, 包括一个限定一内腔的壳体, 该壳体具有一个用于向该内 腔输入待脱气液体的进液口和一个用于从该内腔中抽取气体的抽气口, 该抽气口用于连通到 一个抽真空装置, 在内腔之中于所述进液口和所述抽气口之间设有一个可绕一旋转轴线旋转 的转轮装置, 该转轮装置具有一对沿旋转轴线方向相面对的侧壁, 其中之一个侧壁邻接着所 述抽气口而称之为气侧壁, 而另一个侧壁则称为液侧壁, 所述转轮装置在所述液侧壁和气侧 壁之间限定一条气液通道使所述进液口到所述抽气口流体连通,从气侧壁和 /或液侧壁上相向 伸出若干延伸件, 用来搅动所述转轮装置内气液通道中的气体和液体使其产生旋转运动, 气 体和液体在离心作用下相互分离, 分离出的气体到达所述抽气口, 脱气的液体则在离心力作 用下流到与所述转轮装置相邻的所述壳体内表面处的集液槽, 该集液槽连通着一个用于排出 液体的出液口。 A centrifugal vacuum degassing device comprising a housing defining an inner chamber, the housing having a liquid inlet for inputting a liquid to be degassed into the inner chamber and a chamber for extracting from the inner chamber a suction port of the gas for connecting to a vacuuming device, wherein a rotating wheel device rotatable about an axis of rotation is disposed between the liquid inlet and the suction port in the inner cavity, The turning device has a pair of side walls facing each other in the direction of the rotation axis, one of the side walls abutting the suction port and being referred to as a gas side wall, and the other side wall is referred to as a liquid side wall, The runner device defines a gas-liquid passage between the liquid side wall and the gas side wall to fluidly communicate the liquid inlet to the suction port, and protrude from the gas side wall and/or the liquid side wall , for stirring the gas and liquid in the gas-liquid passage in the rotating device to make a rotary motion, the gas and the liquid are separated from each other by centrifugation, and the separated gas reaches the suction port, and the degassed liquid is Flowing to the runner with centrifugal force A sump at the inner surface of the casing adjacent to the apparatus, the sump being connected to a liquid outlet for discharging the liquid.
2. 如权利要求 1所述的装置, 其特征在于, 在所述气侧壁上开有若干通孔, 使所述转 轮装置限定的气液通道与所述抽气口相连通。 2. The apparatus according to claim 1, wherein a plurality of through holes are formed in the side wall of the gas, so that a gas-liquid passage defined by the turning device is in communication with the air suction port.
3. 如权利要求 1或 2所述的装置, 其特征在于, 所述集液槽的形状做成: 配合转轮装 置的结构与旋转作用, 使集液槽中的液体产生一定的压力, 迫使此处的液体经所述出液口流 到所述壳体的内腔之外。 3. The device according to claim 1 or 2, wherein the sump is shaped to: cooperate with the structure and rotation of the runner device to generate a certain pressure on the liquid in the sump, forcing The liquid here flows out of the inner cavity of the housing through the liquid outlet.
4. 如权利要求 3所述的装置, 其特征在于, 所述伸出件是从所述气侧壁和液侧壁上相 对伸出的环绕所述旋转轴线的环状板, 这些相对伸出的环状板沿所述旋转轴线方向是相互穿 插的, 但距对面的侧壁仍有一定空隙。 4. The device according to claim 3, wherein the projecting member is an annular plate extending from the air side wall and the liquid side wall and surrounding the rotation axis, and the opposite protrusions The annular plates are interpenetrated in the direction of the axis of rotation, but there is still a certain gap from the opposite side walls.
5. 如权利要求 4所述的装置, 其特征在于, 从所述壳体上径向向内伸出一个密封板与 所述转轮装置的液侧壁之间形成尽量小的间隙。 5. Apparatus according to claim 4 wherein a gap is formed between the sealing plate extending radially inwardly from the housing and the liquid side wall of the wheel means.
6. 如权利要求 5所述的装置, 其特征在于, 从转轮装置的气侧壁上轴向向外安装若干 叶片, 所述叶片为 6- 16个, 绕周向均匀布局。 6. Apparatus according to claim 5 wherein a plurality of vanes are mounted axially outwardly from the airwall of the runner assembly, said vanes being 6-16, evenly distributed circumferentially.
7. 如权利要求 4所述的装置, 其特征在于, 所述气侧壁上所开通孔的位置位于该气侧 壁上伸出的环状板之中最外侧的两个相邻环状板之间。 The device according to claim 4, wherein the position of the through hole on the air side wall is located at the outermost two adjacent annular plates among the annular plates extending on the air side wall between.
8、 一种液体离心真空脱气方法, 包括下列步骤: (a)将液体注入一个容器, 液体在容器中形成一个液位面即液相和气相之间的分界 面, 将该容器在所述液位面之上、 下限定一个气相空间和一个液相空间; 8. A liquid centrifugal vacuum degassing method comprising the steps of: (a) injecting a liquid into a container, the liquid forming a liquid level surface in the container, that is, an interface between the liquid phase and the gas phase, the container defining a gas phase space and a liquid phase above and below the liquid level surface space;
(b)从气相空间上远离所述液位面的位置对该气相空间抽真空, 该位置称之 ¾抽气 口, 对容器抽真空使液体中溶解的气体和易挥发物质从液体中逸出, 逸出时气体夹带有泡沫 与液滴, 由此构成气液二相混合物而进入气相空间, 形成一股向抽气口流动的混合物气液二 相流;  (b) evacuating the gas phase space from a position in the gas phase space away from the liquid level surface, the position being called a pumping port, and vacuuming the container to allow gas and volatile substances dissolved in the liquid to escape from the liquid, When the gas escapes, the gas is entrained with foam and droplets, thereby forming a gas-liquid two-phase mixture and entering the gas phase space to form a gas-liquid two-phase flow of the mixture flowing to the suction port;
(c)使所述气液二相流穿过一个设置在所述抽气口和所述液位面之间环绕一条旋转 轴线旋转的转轮装置, 所述转轮装置带动所述气液二相流高速旋转使其产生离心力, 强力使 其分离成气体和液体, 分离出的气体从转轮装置流向所述抽气口; 和  (c) passing the gas-liquid two-phase flow through a wheel device disposed between the suction port and the liquid level surface to rotate about an axis of rotation, the wheel device driving the gas-liquid two-phase The high-speed rotation of the flow causes centrifugal force to be strongly separated into gas and liquid, and the separated gas flows from the rotary device to the suction port;
(d)分离出的气体从抽气口抽出, 而通过所述离心力甩出的液体回流到容器的液相空 间或送到所述容器之外。  (d) The separated gas is withdrawn from the suction port, and the liquid drawn by the centrifugal force is returned to the liquid phase space of the container or sent out of the container.
9、 如权利要求 8所述的方法, 其特征在于, 通过所述离心力甩到容器内壁的液体在 重力的作用下流淌到所述容器的液相空间。 9. The method according to claim 8, wherein the liquid sucked to the inner wall of the container by the centrifugal force flows under gravity to the liquid phase space of the container.
10、 如权利要求 8所述的方法, 其特征在于, 通过所述离心力甩出的液体积聚在所 述容器环绕所述转轮装置构成的蜗壳内并形成液体静压力, 积聚的液体在该静压力作用下送 回到所述容器的液相空间, 或送到所述容器之外。 10. The method according to claim 8, wherein the liquid drawn by the centrifugal force is accumulated in the volute formed around the rotating device of the container and forms a hydrostatic pressure, and the accumulated liquid is in the It is returned to the liquid phase space of the container by static pressure or sent out of the container.
11、 如权利要求 8-10任一项所述的方法, 其特征在于, 步骤 (c)中的转轮装置为所 述气液二相流限定出径向曲折通道, 使气液二相流在离心力的作用之下沿该曲折通道向转轮 装置之外流动。 The method according to any one of claims 8 to 10, wherein the rotating wheel device in the step (c) defines a radial tortuous path for the gas-liquid two-phase flow, so that the gas-liquid two-phase flow Flowing outside the revolving device along the tortuous path under the action of centrifugal force.
12、 如权利要求 11任一项所述的方法, 其特征在于, 随着二相流和分离出的液体沿 径向曲折通道流动, 分离出的气体同时从该曲折通道逸出而流向所述抽气口。 12. The method according to any one of the preceding claims, wherein, as the two-phase flow and the separated liquid flow along the radial meandering passage, the separated gas simultaneously escapes from the meandering passage and flows to the Pumping port.
PCT/CN2011/000369 2010-03-09 2011-03-08 Centrifugal vacuum degassing device and method WO2011110053A1 (en)

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