Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
  • F16C33/30—Parts of ball or roller bearings
  • F16C33/58—Raceways; Race rings
  • F16C33/62—Selection of substances
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
  • F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
  • F16C19/14—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
  • F16C19/16—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls
  • F16C19/163—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with a single row of balls with angular contact
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
  • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
  • F16C19/52—Bearings with rolling contact, for exclusively rotary movement with devices affected by abnormal or undesired conditions

Definitions

• the present invention relates to a rolling bearing, in which rolling elements such as balls, cylindrical rollers, tapered rollers, needle rollers or spherical rollers move between two raceways.
• Rolling bearings which are used as structural elements in machine parts are known.
• the bearings are included in catalogues of manufacturers of the above- mentioned machine parts, as e.g. in the case of the rolling bearings in the catalogue of SKF - Katalog 6000 PL January 2007.
• As examples of various types of bearings one can refer to the descriptions in the Polish patents issued under the following numbers: 159241 161938, 161939, and 179738.
• each design includes rolling elements, which move between two races.
• An additional element may be a retainer, which keeps the rolling elements at equal distances from each other, or sealings, etc.
• rolling bearings allow the shaft to rotate and maintain its rotation axis in a fixed position, as well as they transmit loads, they should be characterised by small resistance to motion, stable operation, reliability and resistance to wear, i.e. durability.
• the races of structural elements, which interact with the rolling elements are ground and then further smoothed. Small differences in dimensions of the rolling elements, however, are the cause of a significant problem, as it is practically impossible to obtain absolute uniformity of dimensions of the rolling elements, which are mass- produced, even if they undergo size selection.
• a rolling bearing can be equipped with balls, which differ in diameters up to 2 pm. If such a bearing rotates e.g.
• the balls can travel distances with a difference of up to 2 mm within 1 minute.
• Uneven load of the rolling elements in a bearing is yet another cause of propagation of differences in the distance travelled by the rolling elements.
• the rolling elements which do not take part in transmitting the loads displace, and thus even out the distance.
• the distance travelled by the rolling elements is evened out owing to the fact that rolling element slips with respect to the race.
• lubricant for rolling bearings is the component responsible for proper interaction between the elements. Lack of appropriate lubrication is the main cause of bearing wear. Rolling bearings which transmit only radial loads and have retainers made of materials which have small coefficients of friction, can work without lubrication.
• Polish patent No. 179738 describes a slewing bearing, having the groove in the inner ring widened in two places, which are located opposite each other with respect to the main axis of the bearing.
• the bearing described in the mentioned patent is a slewing bearing, usually applied to support slow-speed, highly loaded parts of mobile slewing large-size machines, such as excavators or cranes.
• the bearing is not mounted on a shaft or in a housing. Instead, it is simply bolted to bearing elements of the machine.
• the slewing bearing changes its direction of rotation many times during its operation. Its rings and rolling elements are subjected not only to axial and radial loads, as well as significant moment of force from the machine's arm.
• PL179738 approaches the above-mentioned problem by introducing two opposite places, at which the loading forces the rolling elements and the races are subjected to, change their direction and equal almost zero, and the rolling elements move freely as they are pushed on by the neighbouring balls, owing to a groove in a section of the race. Free movement of the rolling elements at a place, where direction of the ball load and ball rotation plane change, results in a decrease of bearing's resistance to rotation. In the case of slewing bearings, which are characterised by small rotation speed (5 ⁇ 15 rpm) and repeated change of the load direction, the problem of different distances travelled by the rolling elements is irrelevant.
• the aim of the present invention is to design a rolling bearing, in which all the rolling elements are subjected to a load simultaneously, and the problem of different distances travelled by the rolling elements is eliminated or significantly improved.
• a rolling bearing in which all the rolling elements are subjected to a load simultaneously, as in the present invention, is characterised in that there is at least one groove and/or hollow in one of the races created in such a manner that it is transverse with respect to the direction of motion of the rolling elements.
• the arrangement of the grooves or hollows is different from a multiple of the arrangement of the rolling elements.
• the groove or hollow is filled with a material, which facilitates the slippage between a rolling element and the races.
• the material which facilitates the slippage has coefficient of friction which is smaller than the coefficient of friction between the material out of which the raceway is made and the rolling elements.
• the material which facilitates the slippage can include lead, silver, titanium nitride, diamond-like carbon (DLC), titanium carbide (TiC), polymers used to manufacture bearings, such as polyacetal, polypropylene, polyamide, and polyimide, and most preferably with addition of graphite and/or Teflon.
• DLC diamond-like carbon
• TiC titanium carbide
• polymers used to manufacture bearings such as polyacetal, polypropylene, polyamide, and polyimide, and most preferably with addition of graphite and/or Teflon.
• a mechatronic sensor is mounted within the transverse groove or hollow.
• the rolling elements include balls, cylindrical rollers, tapered rollers, needle rollers and spherical rollers.
• the transverse groove or hollow which is located transversely with respect to the motion of the rolling elements on one of the raceways from the present invention, allows a rolling element to get decoupled from the raceway for a moment, and move due to forces of interactions with the retainer or a neighbouring rolling element , what is a result of differences in diameters of the rolling elements, as well as uneven load the rolling elements of the bearing are subjected to.
• the groove or hollow is filled with a material which facilitates the slippage of the rolling elements along the raceways, the force exerted by the retainer or a neighbouring rolling element, is diminished. The force is necessary for a mutual displacement of all the considered elements.
• an arbitrary polymer used for production of polymer bearings e.g. a polymer type known by its trade name of Vespel.
• a mechatronic sensor within the groove or hollow, more particularly in the filling material, which can record information about position and speed of the moving elements.
• the mechatronic sensor can record such parameters as shaft or housing vibration, number of rotations, speed, direction of rotation, relative position of the elements, acceleration or deceleration.
• the construction design of the present invention is characterised by smaller interaction forces between neighbouring rolling elements or between the rolling elements and the retainer. Displacement of a rolling element in the prepared groove or hallow is not associated with a slippage.
• Significant advantages resulting from the present invention are evident in the case of deep groove ball bearings that are subjected to axial or angular loads, ball bearings for magnetos, angular contact ball bearings, ball bearings for spindles, four-point contact ball bearings, trust ball bearings, taper roller bearings, cylindrical and spherical roller thrust bearings, angular contact trust ball bearing, needle thrust bearings, tapered roller thrust bearings, so in instances where all the rolling elements are subjected to a load simultaneously.
• Fig. 1 shows a single-row angular contact ball bearing with a retainer viewed in cross- and longitudinal sections, including one empty transverse groove
• Fig. 2 shows in a diagram the inner ring of the bearing with an empty transverse groove
• Fig. 3 shows in a diagram the inner ring of the bearing with a transverse groove filled with a material
• Fig. 4 shows single-row angular contact ball bearing without a retainer viewed in cross- and longitudinal sections, including three empty grooves.
• the rolling bearing illustrated in Fig. 1 is a single-row angular contact ball bearing.
• the bearing is composed of an outer ring 1 , an inner ring 2, balls 3 as the rolling elements and a retainer 8.
• the rolling elements move along an outer raceway 5 and inner raceway 6.
• a transverse groove 4 is created in the inner raceway 6.
• transverse groove filled 7 or empty 4 is illustrated in detail in diagram in Fig. 2 and Fig. 3, which show the inner ring of the single-row angular contact ball bearing.
• the rolling bearing presented in Fig. 4 is a single-row angular contact ball bearing.
• the bearing is composed of an outer ring 1 , an inner ring 2 with maximal number of the rolling elements in a form of balls 3, and there is no retainer.
• the rolling elements move along an outer raceway 5 and an inner raceway 6.
• Three transverse grooves 4 are created in the inner raceway 6.
• a groove/groves or hallow/hollows 4 is/are created in the outer raceway 6 or the inner raceway 5.
• the transverse groove/groves 4 allow/allows the rolling element to move without a slippage, provided that there occur forces resulting from interactions between the rolling elements 3, or between one of the rolling elements 3 and the retainer.
• the rolling elements 3 can easily slip, what results in a decrease of the values of the forces resulting from the interaction between the rolling elements or between the retainer 8 and a rolling element.

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• Engineering & Computer Science (AREA)
• General Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Rolling Contact Bearings (AREA)

Applications Claiming Priority (2)

Publications (1)

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ID=43921377

Family Applications (1)

Country Status (2)

Cited By (2)

Citations (10)

• 2010
  • 2010-02-26 PL PL390560A patent/PL216098B1/pl unknown
• 2011
  • 2011-02-24 WO PCT/PL2011/000021 patent/WO2011105919A1/en active Application Filing

Patent Citations (10)

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