WO2011102451A1 - Oscillating power generator - Google Patents
Oscillating power generator Download PDFInfo
- Publication number
- WO2011102451A1 WO2011102451A1 PCT/JP2011/053469 JP2011053469W WO2011102451A1 WO 2011102451 A1 WO2011102451 A1 WO 2011102451A1 JP 2011053469 W JP2011053469 W JP 2011053469W WO 2011102451 A1 WO2011102451 A1 WO 2011102451A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cylindrical member
- electrode
- vibration generator
- coil
- negative electrode
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K35/00—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit
- H02K35/02—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit with moving magnets and stationary coil systems
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
- H02K7/1869—Linear generators; sectional generators
- H02K7/1876—Linear generators; sectional generators with reciprocating, linearly oscillating or vibrating parts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/32—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries for charging batteries from a charging set comprising a non-electric prime mover rotating at constant speed
Definitions
- the present invention relates to a vibration generator that obtains electric power from an induced electromotive voltage generated when the relative position of a permanent magnet and a coil changes.
- an electromagnetic induction type vibration generator that obtains electric power from an induced electromotive voltage generated by a permanent magnet moving inside a coil.
- an induced electromotive voltage is generated in the coil as the magnetic flux penetrating the coil changes with time.
- An induced current flows through the coil due to the induced electromotive voltage generated in the coil.
- the induced current flowing through the coil is rectified by a rectifying element such as a diode, and the rectified induced current is supplied to a passive element such as a capacitor. Electric charges are stored in the capacitor by the supplied induced current.
- An example of an electromagnetic induction type vibration generator is a simple generator described in Patent Document 1.
- the simple power generator described in Patent Document 1 since the closed magnetic circuit forming member made of a magnetic material is arranged outside the coil, the magnetic flux generated by the permanent magnet is attracted to the closed magnetic circuit forming member. As a result, the magnetic flux density penetrating the coil is increased as compared with the case where no magnetic material is provided outside the coil.
- the vibration generator including the simple generator described in Patent Document 1 is used as a power source for a simple portable small electronic device.
- Small electronic devices are required to have a small power source with good power generation efficiency. For this reason, the size of the entire power source needs to be reduced to the size of a dry cell.
- the simple power generator described in Patent Document 1 can increase the power generation efficiency by providing a closed magnetic circuit forming member, it is configured to connect the capacitor and each electrode with a conductive wire. It is necessary to secure a space for wiring inside the simple generator.
- the volume of the permanent magnet is reduced by the amount of the wiring space of the conducting wire.
- the amount of magnetic flux decreases. Therefore, there is a problem that the power generation efficiency is lowered due to securing the wiring space of the conducting wire.
- the present invention has been made in order to solve the above-described problems, and reduces the magnetic leakage to the outside and increases the power generation efficiency by increasing the magnetic flux of the permanent magnet that penetrates the coil. It is an object of the present invention to provide a vibration generator that can reduce the number of connecting members such as conducting wires that are electrically connected to electrodes, that is, eliminate the need for connecting members or shorten the length of connecting members.
- a vibration generator includes a first cylindrical member made of a conductive material and a magnetic material, and both ends of the first cylindrical member in the longitudinal direction.
- a first electrode portion provided on one end side of the first electrode member and electrically insulated from the first cylindrical member; provided on the other end side of the first cylindrical member; and
- a second electrode portion electrically connected to the one cylindrical member, a second cylindrical member made of a nonmagnetic material and housed in the first cylindrical member, and the second cylindrical shape
- An electric storage unit that is disposed and stores electric charge by an induced current rectified by the rectifying unit, and is electrically connected to the first electrode unit and the second electrode unit, and includes one end of the electric storage unit and the The first electrode part is electrically connected, and the other end of the power storage part and the second electrode part are electrically connected via the first cylindrical member.
- the vibration generator according to claim 2 is the vibration generator according to claim 1, wherein the second electrode portion and the first cylindrical member are separate members, and the second electrode portion is A contact portion that contacts the first cylindrical member is provided, and the second electrode portion and the contact portion are integrally formed.
- the second electrode portion having the contact portion includes an elastic body, and the contact portion is the first cylindrical shape. It is biased in a direction toward the inner surface of the member.
- the vibration power generator according to the second aspect, wherein the screw is fitted between the contact portion and the inner surface of the first cylindrical member that contacts the contact portion.
- the first tubular member and the second electrode portion are electrically connected by the screw fitting portion.
- the vibration generator according to claim 5 is the vibration generator according to claim 1, wherein at least one of the first electrode portion and the second electrode portion is made of a conductive material and a nonmagnetic material. It is characterized by.
- the vibration generator according to claim 6 is the vibration generator according to claim 1, wherein the first cylindrical member and the second electrode portion are integrally formed from the same material which is a conductive material and a magnetic material. It is characterized by being formed.
- the vibration generator according to claim 7 is the vibration generator according to claim 6, further comprising a spacer member made of a nonmagnetic material between the second electrode portion and the second cylindrical member.
- the vibration generator according to claim 8 is the vibration generator according to claim 1, wherein the first cylindrical member also serves as a housing of the vibration generator.
- the vibration generator according to claim 9 is the vibration generator according to claim 1, wherein the coil is made of a plurality of element coils, and is made of a nonmagnetic material that partitions the plurality of element coils in the longitudinal direction. It is provided with a partition part.
- the magnetic flux generated by the permanent magnet is attracted to the first cylindrical member made of a conductive material and a magnetic material. Therefore, since the magnetic flux density penetrating the coil can be increased, the power generation efficiency is improved. Since the 1st cylindrical member serves as electrical connection with an electrical storage part and a 2nd electrode part, connection members, such as a lead wire which electrically connects an electrical storage part and the 2nd electrode part, can be reduced. . Further, since the mover is housed in the first cylindrical member made of a magnetic material, the magnetic flux emitted from the permanent magnet can be shielded by the first cylindrical member, so that the magnetic shield function is achieved. You can also Therefore, the influence of magnetism on the outside of the generator can be reduced.
- the second electrode portion and the first cylindrical member are made of separate members, and the second electrode portion is in contact with the first cylindrical member.
- a contact portion is provided, and the second electrode portion and the contact portion are integrally formed. Therefore, it is possible to reduce the number of connecting members such as a conducting wire that electrically connects the first cylindrical member and the second electrode portion. Moreover, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced.
- the second electrode portion having the contact portion has an elastic body, and the contact portion is urged in a direction toward the inner surface of the first cylindrical member. Therefore, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced.
- the contact portion is not Since it is urged and connected in the direction toward the inner surface of the first tubular member, poor electrical contact between the first tubular member and the second electrode portion can be reduced.
- the screw fitting portion for screw fitting is provided between the contact portion and the inner surface of the first cylindrical member in contact with the contact portion.
- the first cylindrical member and the second electrode portion are electrically connected by the joint portion. Therefore, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced.
- the vibration generator is attached to a power source of an electronic device with low power consumption, for example, a remote control, and is vibrated, or even when the vibration generator itself is vibrated, the screw fit Since the first cylindrical member and the second electrode portion are electrically connected by the portion, it is possible to reduce electrical contact failure between the first cylindrical member and the second electrode portion.
- the vibration generator of claim 5 since at least one of the first electrode portion and the second electrode portion is made of a conductive material and a non-magnetic material, a magnetic attractive force is formed between the mover and the magnetic generator. Will not work. Therefore, since at least one of the electrode members does not hinder the movement of the mover, it is possible to suppress a decrease in power generation efficiency.
- the vibration power generator of the sixth aspect since the second electrode portion and the first cylindrical member are integrally formed from the same material that is a conductive material and a magnetic material, the second electrode There is no need to connect the part and the first tubular member. Accordingly, the number of steps for electrically connecting the first cylindrical member and the second electrode portion can be reduced, and the number of parts constituting the vibration power generator can be reduced. Even when the vibration generator is attached to a power supply unit of an electric device such as a flashlight and is vibrated, or when the vibration generator itself is vibrated, the second electrode portion and the first cylindrical shape are used. Since the member is integrally formed from the same material, which is a conductive material and a magnetic material, poor electrical contact between the second electrode portion and the first cylindrical member can be reduced.
- the nonmagnetic spacer member is provided between the second electrode portion made of a magnetic material and the permanent magnet. Therefore, it is possible to prevent the permanent magnet from being attracted to the second electrode portion by magnetic attraction. Therefore, since the movement of the mover is not hindered, it is possible to suppress a decrease in power generation efficiency.
- the first cylindrical member also serves as the casing. Therefore, the number of parts constituting the vibration generator can be reduced. Furthermore, since the process of assembling the casing and the first cylindrical member is not necessary, the vibration generator can be easily manufactured. Further, the thickness of the first cylindrical member that also serves as the housing is less than the sum of the thickness of the first tubular member and the thickness of the housing when the first tubular member does not serve as the housing. If there is, the space inside the vibration generator is increased by the first cylindrical member also serving as the housing, so that the permanent magnet can be enlarged. Therefore, since the magnetic flux of the permanent magnet increases, the power generation efficiency can be increased.
- a plurality of element coils constituting the coil and a partition portion of a nonmagnetic material that partitions the element coil in the longitudinal direction are provided. Therefore, since the magnetic flux generated by the permanent magnet penetrates the coil without being attracted to the partition portion of the nonmagnetic material, the power generation efficiency can be increased.
- FIG. 1 is a perspective view showing an external appearance of a vibration power generator 1 according to a first embodiment of the present invention. It is a longitudinal cross-sectional view which shows the internal structure of the vibration generator 1 which concerns on 1st Embodiment. It is a perspective view which shows the external appearance of the cylindrical member 40 which concerns on 1st Embodiment. It is a perspective view showing the appearance of minus electrode 30 concerning a 1st embodiment. It is a perspective view which shows the external appearance of the bobbin case 50, the bobbin case fixing member 51, and the coil 60 which concern on 1st Embodiment. It is a perspective view which shows the external appearance of the electrical storage circuit connection member 42 which concerns on 1st Embodiment.
- 1 is a perspective view showing the appearance of a plus electrode 20 and a plus electrode side cap 21 according to a first embodiment. It is an enlarged vertical sectional view of the vibration generator 1 on the positive electrode 20 side according to the first embodiment.
- 1 is an electric circuit diagram of a vibration generator 1 according to a first embodiment. It is a perspective view which shows the external appearance of the vibration generator 200 which concerns on the 2nd Embodiment of this invention. It is a longitudinal cross-sectional view which shows the internal structure of the vibration generator 200 which concerns on 2nd Embodiment. It is a perspective view which shows the external appearance of the vibration generator 300 which concerns on the 3rd Embodiment of this invention.
- FIG. 10 is a perspective view showing the appearance of a negative electrode 330 and a negative electrode side cap 331 according to the third embodiment. It is the figure which looked at the minus electrode side cap 331 which concerns on 3rd Embodiment from the down side of the up-down direction. It is a perspective view which shows the external appearance of the vibration generator 400 which concerns on the 4th Embodiment of this invention. It is a longitudinal cross-sectional view which shows the internal structure of the vibration generator 400 which concerns on 4th Embodiment.
- FIG. 10 is an enlarged longitudinal sectional view of a vibration generator 600 on the plus electrode 620 side according to a modification. It is a perspective view showing appearance of plus electrode 620 and plus electrode side cap 621 concerning a modification. It is a longitudinal cross-sectional view which shows the internal structure of the vibration generator 700 which concerns on a modification.
- 3 is a perspective view showing an external appearance of a negative electrode 830.
- FIG. 1 is an external view of a vibration generator 1 according to a first embodiment of the present invention.
- the vibration power generator 1 includes a housing 10 and includes a first electrode portion on the upper end side of the housing 10 and a second electrode portion on the lower end side.
- the first electrode portion is described as a positive electrode 20 and the second electrode portion is described as a negative electrode 30.
- the vertical direction in the first embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 1 is demonstrated.
- FIG. 2 is a longitudinal sectional view showing the internal configuration of the vibration generator 1 cut along a plane in the vertical direction.
- the vibration generator 1 includes a first cylindrical member, a second cylindrical member, a coil 60, a mover 70, a rectifier 80, Part 90.
- the first cylindrical member is described as a cylindrical member 40 and the second cylindrical member is described as a bobbin case 50.
- the housing 10 is formed in substantially the same shape as a cylindrical shape of a general dry battery.
- the housing 10 is made of a material such as an ABS resin which is an insulating material and a nonmagnetic material.
- FIG. 3 is an external perspective view of the cylindrical member 40.
- the cylindrical member 40 has a cylindrical shape and is formed to extend in the longitudinal direction from one end to the other end. In a state where the cylindrical member 40 is disposed inside the housing 10, the longitudinal direction of the cylindrical member 40 coincides with the vertical direction.
- the cylindrical member 40 is fixed to the casing 10 with an adhesive or the like in a state where the inner peripheral surface of the casing 10 and the outer peripheral surface of the cylindrical member 40 are in close contact with each other.
- a female screw 41 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 40.
- the cylindrical member 40 is made of a conductive material and a magnetic material such as iron.
- FIG. 4 is an external perspective view of the negative electrode 30.
- the negative electrode 30 is formed in a cylindrical shape.
- a collar 31 is provided at the lower end of the negative electrode 30.
- a male screw 32 is provided on the cylindrical outer peripheral surface of the negative electrode 30.
- the negative electrode 30 is fixed to the cylindrical member 40 by screwing a male screw 32 and a female screw 41 of the cylindrical member 40.
- the collar 31 contacts the lower end surface of the cylindrical member 40 and the lower end surface of the housing 10.
- a cylindrical outer peripheral portion in which the male screw 32 is formed is an example of the contact portion of the present invention.
- the male screw 32 and the female screw 41 are an example of the screw fitting portion of the present invention.
- the bobbin case support portion 33 is formed on the cylindrical portion of the negative electrode 30.
- the bobbin case support part 33 consists of a circular recessed part, and is open
- the negative electrode 30, the collar 31, the male screw 32, and the bobbin case support portion 33 are integrally formed from a material such as copper, which is a conductive material and a nonmagnetic material.
- FIG. 5 is an external perspective view of a cylindrical bobbin case 50 provided with a coil 60 and a bobbin case fixing member 51.
- the internal space X described in FIG. 2 is provided inside the bobbin case 50 along the vertical direction.
- four partition parts 52 are provided on the outer peripheral surface 53 of the bobbin case 50.
- the four partition parts 52 partition the outer peripheral surface 53 at a predetermined interval.
- An interval in the vertical direction between two adjacent partition portions 52 is an interval L.
- the bobbin case 50 and the partition 52 are made of an insulating material and a nonmagnetic material such as ABS resin.
- the coil 60 includes a plurality of element coils 61. Each element coil 61 is provided in each partition area partitioned by two partition sections 52 adjacent in the vertical direction.
- the coil 60 is configured by winding a single coated wire around the outer peripheral surface 53 of the bobbin case 50 over a plurality of partitioned regions.
- the coil 60 includes three element coils 61 provided in three partitioned regions.
- the conductors of the element coil 61 are wound in directions opposite to each other in partitioned regions adjacent in the vertical direction. For example, the direction in which the conducting wire of the element coil 61 is wound is clockwise, counterclockwise, or clockwise when viewed from the lower side in the vertical direction.
- FIG. 2 in a state where the coil 60 is provided on the bobbin case 50, the outer peripheral portion of the coil 60 and the conductive wire 100 drawn from both upper and lower ends of the coil 60 are fixed with an adhesive material such as a cover film.
- the mover 70 is provided with a columnar or cylindrical permanent magnet, and is arranged in the inner space X of the bobbin case 50 whose lower end is sealed by the minus electrode 30 in a state in which the magnetization direction and the vertical direction coincide with each other. Is done.
- the length of the mover 70 in the vertical direction is preferably the same as the interval L between the two adjacent partition portions 52.
- the permanent magnet is composed of an alnico magnet, a ferrite magnet, a samarium cobalt magnet, a neodymium magnet, or the like.
- the cylindrical bobbin case fixing member 51 is made of an insulating material and a material such as ABS resin which is a nonmagnetic material so as not to hinder the movement of the mover 70.
- An insertion port 55 is provided open below the bobbin case fixing member 51.
- a wiring passage 54 through which the conducting wire 100 is inserted is provided in the bobbin case fixing member 51 along the vertical direction.
- the mover 70 is disposed inside the bobbin case 50, and the upper end 57 of the bobbin case 50 is press-fitted into the insertion port 55 in a state where the conductive wires 100 extending from the upper and lower ends of the coil 60 are inserted into the wiring passage 54. Accordingly, the bobbin case fixing member 51 is fixed to the bobbin case 50.
- the mover 70 can move in the vertical direction in the internal space X of the bobbin case 50 sealed by the negative electrode 30 and the bobbin case fixing member 51.
- FIG. 6 is an external perspective view of the storage circuit connecting member 42.
- the power storage circuit connecting member 42 includes an upper plate portion 43, a side plate portion 44, and a bottom plate portion 45.
- the storage circuit connecting member 42 is made of a conductive material and a nonmagnetic material such as copper.
- the power storage circuit connecting member 42 has a shape having an elastic force by the upper plate portion 43 and the side plate portion 44.
- the upper plate portion 43 is formed by cutting upward from the bottom plate portion 45.
- the side plate portion 44 is formed by hanging from the side portion of the bottom plate portion 45.
- the bottom plate portion 45 is fixed to the upper surface of the bobbin case fixing member 51 with an adhesive.
- the side plate portion 44 With the bottom plate portion 45 fixed to the upper surface of the bobbin case fixing member 51, the side plate portion 44 is connected to the inner peripheral surface of the upper portion of the cylindrical member 40 by a conductive adhesive such as silver paste. Therefore, the storage circuit connecting member 42 and the cylindrical member 40 are electrically connected. Further, since the side plate portion 44 has elasticity, the side plate portion 44 is urged against the inner surface of the cylindrical member 40 in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 40 are connected. .
- FIG. 7 is an external view of the plus electrode 20 and the plus electrode side cap 21.
- the cylindrical positive electrode side cap 21 is made of an insulating material and a material such as ABS resin which is a nonmagnetic material.
- the wiring hole 24 is provided on the upper surface of the plus electrode side cap 21.
- FIG. 8 is an enlarged longitudinal sectional view of the vibration generator 1 on the positive electrode 20 side in FIG.
- the substrate attachment portion 25 is provided on the side surface inside the plus electrode side cap 21.
- the substrate 12 is fixed to the lower portion of the substrate mounting portion 25 with an adhesive.
- the rectifying unit 80 and the power storage unit 90 are provided on the substrate 12. More specifically, the rectifying unit 80 is constituted by a diode.
- the power storage unit 90 includes a capacitor.
- the rectifying unit 80 includes an input side terminal 80a and output side terminals 80b and 80c.
- the power storage unit 90 includes a positive electrode side terminal 90a and a negative electrode side terminal 90b.
- the positive electrode side terminal 90a is electrically connected to the output side terminal 80b on the substrate 12 by a conductive wire.
- the negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire. In a state where the substrate 12 is fixed to the lower portion of the substrate mounting portion 25 with an adhesive, the plus electrode side terminal 90 a is inserted through the wiring hole 24.
- the positive electrode side terminal 90a is an example of one end of the power storage unit of the present invention.
- the negative electrode side terminal 90b is the other end of the power storage unit of the present invention.
- the cylindrical positive electrode 20 is made of a conductive material and a nonmagnetic material such as copper. As shown in FIG. 7, the plus electrode mounting portion 22 is provided on the bottom surface of the plus electrode 20. A connection hole 23 is provided in the plus electrode attachment portion 22. The plus electrode 20, the plus electrode mounting portion 22, and the connection hole 23 are integrally formed.
- the positive electrode 20 is fixed to the positive electrode side cap 21 by bonding the lower surface of the positive electrode mounting portion 22 and the upper surface of the positive electrode side cap 21 with an adhesive.
- the center line of the plus electrode 20 and the center line of the plus electrode side cap 21 coincide with each other in the vertical direction.
- the plus electrode side terminal 90 a passes through the wiring hole 24 and the connection hole 23.
- the positive electrode side terminal 90a and the positive electrode attachment portion 22 around the connection hole 23 are electrically connected by solder. Therefore, the plus electrode side terminal 90a and the plus electrode 20 are electrically connected. Furthermore, since the plus electrode side terminal 90a is electrically connected to the output side terminal 80b, the plus electrode 20 is also electrically connected to the output side terminal 80b.
- the conductive wire 100 from both ends of the coil 60 is electrically connected to the input side terminal 80a of the rectifying unit 80 and the substrate 12 by solder. .
- the upper end portion of the housing 10 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive.
- the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 40 via the storage circuit connecting member 42.
- the negative electrode side terminal 90b is electrically connected to the negative electrode 30. Further, since the negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire, the negative electrode 30 is also electrically connected to the output side terminal 80c.
- the amount by which the magnetic flux changes with the passage of time may be increased.
- FIG. 9 is an electric circuit diagram of the vibration generator 1.
- the mover 70 reciprocates inside the bobbin case 50, an alternating current is generated in the coil 60.
- the generated alternating current is rectified by the rectifying unit 80 connected by the conducting wire 100 to become direct current.
- the rectified direct current is stored in the power storage unit 90.
- the positive electrode side terminal 90 a of the power storage unit 90 is connected to the positive electrode 20.
- the negative electrode side terminal 90b of the power storage unit 90 is connected to the negative electrode 30 through the power storage circuit connecting member 42 and the cylindrical member 40 in this order. Electric power obtained by vibration power generation is supplied to an external load via the plus electrode 20 and the minus electrode 30.
- the magnetic flux generated by the mover 70 is attracted to the cylindrical member 40 made of a material such as iron, which is a conductive material disposed outside the bobbin case 50 and is a magnetic material.
- the magnetic flux density which penetrates a coil increases compared with when not providing a magnetic material on the outer side of a coil. Accordingly, the power generation efficiency is improved as compared with the case where no magnetic material is provided outside the coil.
- the negative electrode 90b and the negative electrode 30 of the power storage unit 90 are electrically connected via the cylindrical member 40, a connection member for electrically connecting the power storage unit 90 and the negative electrode 30 is not necessary. Or the length of the connecting member can be shortened.
- the space for arranging the connection member for electrically connecting the power storage unit 90 and the negative electrode 30 in the vibration generator 1 is reduced.
- the volume of the permanent magnet provided in the mover 70 is increased by the wiring space of the connecting member, so that the amount of magnetic flux generated by the permanent magnet increases. Therefore, the power generation efficiency is improved.
- the negative electrode 30 and the cylindrical member 40 are made of different members. Further, the negative electrode 30 includes a contact portion that contacts the cylindrical member 40. The negative electrode 30 and the contact portion are integrally formed from the same material. Therefore, it is possible to reduce the number of connecting members such as a conducting wire that electrically connects the cylindrical member 40 and the negative electrode 30.
- the male screw 32 is provided on the cylindrical outer peripheral surface of the negative electrode 30.
- a female screw 41 that can be screwed with the male screw 32 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 40.
- the cylindrical member 40 and the negative electrode 30 are electrically connected by screw fitting. Therefore, even when the vibration generator 1 is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or is vibrated, or even when the vibration generator itself is vibrated, it is screwed. Thus, since the cylindrical member 40 and the negative electrode 30 are electrically connected, the poor electrical contact between the cylindrical member 40 and the negative electrode 30 can be reduced.
- the rectifying unit 80 and the power storage unit 90 are provided between the bobbin case 50 and the plus electrode 20.
- the rectifying unit 80 and the power storage unit 90 can be provided on one substrate 12.
- the length of the bobbin case 50 in the vertical direction is increased in a region surrounded by the housing 10, the positive electrode side cap 21, and the negative electrode 20. Therefore, since the internal space X in which the mover 70 can move in the vertical direction is increased, the moving speed of the mover 70 is increased, thereby increasing the amount of magnetic flux that changes with time, thereby improving the power generation efficiency. It is possible to simultaneously reduce the connecting member that electrically connects the power storage unit 90 and the plus electrode 20 and the connecting member that electrically connects the power storage unit 90 and the minus electrode 30.
- the mover 70 is housed in the cylindrical member 40 made of a magnetic material. Therefore, since the cylindrical member 40 can shield the magnetic flux generated by the mover 70, it can function as a magnetic shield.
- the vibration generator 1 is attached to a power supply unit of an electronic device such as a remote controller, magnetic leakage to the outside of the vibration generator can be reduced. Therefore, the influence of magnetism on the inside of the electronic device can be suppressed.
- FIG. 29 is a diagram simulating the magnetic flux distribution of the mover 70C by arranging the cylindrical member 40C, which is a conductive material and a magnetic material.
- FIG. 30 is a diagram simulating the distribution of magnetic flux by the mover 70C when the cylindrical member 40C is not disposed. 29 and 30, the mover 70 ⁇ / b> C is configured by a cylindrical permanent magnet, and the magnetization direction is parallel to the vertical direction shown in FIGS. 29 and 30. In the simulation, the distribution of magnetic flux in an arbitrary plane extending in the radial direction of the mover 70C from the center line S parallel to the vertical direction of the mover 70C is shown. In FIG. 30, the region R in which the cylindrical member is arranged in FIG. 29 is represented by a dotted line.
- the configuration of the vibration generator in which the simulation is performed does not completely match the configuration of the first embodiment. Further, members other than the mover 70C and the cylindrical member 40C are omitted. Comparing FIG. 29 and FIG. 30, the spread of the magnetic flux is suppressed by arranging the cylindrical member 40C. Further, the magnetic flux is attracted toward the cylindrical member 40C. Therefore, it can be seen from the simulations shown in FIGS. 29 and 30 that the magnetic flux density between the mover 70C and the cylindrical member 40C is increased. In addition, it can be seen that by arranging the cylindrical member 40, the magnetic flux generated by the movable element 70C is confined by the cylindrical member 40C and is not leaked to the outside. Therefore, it can be confirmed that the cylindrical member 40C functions as a magnetic shield. These phenomena are realized by appropriately selecting the strength of the permanent magnet, and appropriately selecting the material of the cylindrical member that is a conductive material and is a magnetic material.
- the side plate portion 44 is attached to the inner surface of the cylindrical member 40 by an elastic force in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 40 are connected by a conductive adhesive. Be forced. Therefore, even when the vibration generator 1 is vibrated, the conductive adhesive is not easily peeled off.
- the bobbin case 50 is made of an insulating material and a non-magnetic material, no magnetic attractive force acts between the mover 70 and the bobbin case 50. Therefore, the movement of the mover 70 is not hindered by the magnetic attraction between the mover 70 and the bobbin case 50, and the power generation efficiency can be prevented from decreasing.
- the bobbin case fixing member 51 is formed of a nonmagnetic material, the movement of the mover 70 is not hindered by the magnetic attractive force between the mover 70 and the bobbin case fixing member 51, and It can suppress that efficiency falls.
- the negative electrode 30 is made of a conductive material and a material such as copper which is a nonmagnetic material. Accordingly, no magnetic attractive force acts between the mover 70 and the negative electrode 30. Therefore, the movement of the mover 70 is not hindered by the magnetic attraction between the mover 70 and the plus electrode 20 and the magnetic attraction between the mover 70 and the minus electrode 30, and the power generation efficiency is reduced. Can be suppressed.
- FIG. 27 is a diagram simulating the distribution of magnetic flux by the mover 70A when the partition 52A is formed of a nonmagnetic material.
- FIG. 28 is a diagram simulating the distribution of magnetic flux by the mover 70B when the partition 52B is formed of a magnetic material. As shown in FIG. 27, the mover 70A is arranged at a predetermined position with the magnetization direction and the vertical direction aligned.
- a cylindrical member 40A made of a magnetic material is arranged in parallel in the vertical direction.
- a partition portion 52A made of a nonmagnetic material is disposed at a predetermined interval in the vertical direction between the mover 70A and the cylindrical member 40A.
- the partition area M is an area partitioned by two partition parts 52A adjacent in the vertical direction.
- the mover 70 ⁇ / b> B is disposed at a predetermined position with the magnetization direction and the vertical direction aligned.
- a cylindrical member 40B made of a magnetic material is arranged in parallel in the vertical direction.
- a partition portion 52B made of a magnetic material is disposed at a predetermined interval in the vertical direction between the mover 70B and the cylindrical member 40B.
- the partition area N is an area partitioned by two partition sections 52B adjacent in the vertical direction. Comparing the simulation results, it can be seen that the magnetic flux density penetrating the partition region M is higher than the magnetic flux density passing through the partition region N.
- each element coil 61 is provided in each partition region partitioned by partition portions 52 made of two nonmagnetic materials adjacent in the vertical direction. Therefore, as shown in the simulation result, the power generation efficiency is improved as compared with the case where the partition 52 is formed of a magnetic material.
- the closed magnetic circuit formation member which consists of magnetic materials is accommodated in the inside of a casing.
- the second embodiment is a vibration power generator 200 in which a first tubular member serves as a housing.
- the first cylindrical member is described as the cylindrical member 240 in the second embodiment.
- a description of the same parts as those in the first embodiment is omitted.
- parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
- FIG. 10 is an external view of the vibration power generator 200 in which the cylindrical member 240 according to the second embodiment of the present invention also serves as a housing.
- the vibration power generator 200 includes a cylindrical member 240, and includes a plus electrode 20 on the upper end side of the cylindrical member 240 and a minus electrode 30 on the lower end side.
- the vertical direction in the second embodiment is the direction indicated by the arrow in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 200 is demonstrated.
- FIG. 11 is a longitudinal sectional view showing the internal configuration of the vibration power generator 200 cut along a plane in the vertical direction.
- the vibration power generator 200 includes a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside a cylindrical member 240.
- the cylindrical member 240 is formed in substantially the same shape as the cylindrical shape of a general dry battery. More specifically, the cylindrical member 240 has a cylindrical shape and extends in the longitudinal direction from one end to the other end. The longitudinal direction of the cylindrical member 240 coincides with the vertical direction of the second embodiment.
- the cylindrical member 240 is made of a conductive material and a magnetic material such as iron.
- the outer peripheral surface of the cylindrical member 240 is coated with a coating material made of an insulating material.
- a female screw 241 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 240.
- the negative electrode 30 is fixed to the cylindrical member 240 by the male screw 32 and the female screw 241 of the cylindrical member 240 being screwed together. In a state where the negative electrode 30 is fixed to the cylindrical member 240, the collar 31 contacts the lower end surface of the cylindrical member 240.
- the plus electrode 30, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof is omitted.
- the side plate portion 44 With the bottom plate portion 45 of the storage circuit connecting member 42 fixed to the upper surface of the bobbin case fixing member 51, the side plate portion 44 is connected to the inner peripheral surface of the upper portion of the cylindrical member 240 by a conductive adhesive such as silver paste. The Therefore, the storage circuit connecting member 42 and the cylindrical member 240 are electrically connected. Further, since the side plate portion 44 has elasticity, the side plate portion 44 is urged against the inner surface of the cylindrical member 240 in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 240 are connected. .
- the conductive wire 100 from both ends of the coil 60 is electrically connected to the input side terminal 80a of the rectifying unit 80 and the substrate 12 by solder. .
- the upper end portion of the cylindrical member 240 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive.
- the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 240 via the storage circuit connecting member 42.
- the negative electrode side terminal 90b is electrically connected to the negative electrode 30. Further, since the negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire, the negative electrode 30 is also electrically connected to the output side terminal 80c.
- the second embodiment has the same effect as the first embodiment. Furthermore, in the second embodiment, the cylindrical member 240 also serves as a housing. Therefore, the number of parts constituting the vibration generator 2 can be reduced. Furthermore, since the process of assembling the casing and the cylindrical member is not necessary, the vibration generator 2 can be easily manufactured. Moreover, if the thickness of the cylindrical member 240 is less than the thickness of the cylindrical member 40 and the thickness of the housing 10 of the first embodiment, the cylindrical member 240 also serves as the housing. Since the internal space increases, the permanent magnet can be enlarged. Therefore, since the magnetic flux of the permanent magnet increases, the power generation efficiency can be increased.
- the outer peripheral surface of the cylindrical member 240 is coated with a coating material made of an insulating material. Therefore, when electric power is supplied from the negative electrode side terminal 90b to the negative electrode 30 via the cylindrical member 240, it is possible to prevent electric power from leaking from the cylindrical member 240 to the outside.
- the third embodiment is a vibration power generator 300 in which the second electrode portion and the first cylindrical member are connected by a biasing force of a spring.
- the second electrode portion is described as the negative electrode 330 and the first cylindrical member is described as the cylindrical member 340.
- a description of the same parts as those in the first embodiment is omitted.
- parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment.
- FIG. 12 is an external view of a vibration power generator 300 in which a negative electrode 330 and a cylindrical member 340 according to the third embodiment of the present invention are connected by a biasing force of a spring.
- the vibration power generator 300 includes a housing 10 and includes a plus electrode 20 on the upper end side of the housing 10 and a minus electrode 330 on the lower end side.
- the vertical direction in the third embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 300 is demonstrated.
- FIG. 13 is a longitudinal sectional view showing the internal configuration of the vibration power generator 300 cut along a plane in the vertical direction.
- the vibration power generator 300 includes a cylindrical member 340, a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside the housing 10.
- the housing 10, the plus electrode 20, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof. Is omitted.
- FIG. 14 is an external perspective view of the cylindrical member 340.
- the cylindrical member 340 is cylindrical and is formed to extend in the longitudinal direction from one end to the other end. When the cylindrical member 340 is disposed inside the housing 10, the longitudinal direction of the cylindrical member 340 coincides with the vertical direction.
- the cylindrical member 340 is fixed to the housing 10 with an adhesive or the like in a state where the inner peripheral surface of the housing 10 and the outer peripheral surface of the cylindrical member 340 are in close contact with each other.
- the cylindrical member 340 is made of a conductive material and a material such as iron that is a magnetic material.
- FIG. 15 is an external perspective view of the negative electrode 330 and the negative electrode side cap 331.
- the negative electrode 330 is formed in a disk shape.
- a pair of spring portions 332 is formed on the upper surface of the negative electrode 330.
- the pair of spring portions 332 has a shape having an elastic force.
- the negative electrode 330 and the pair of spring portions 332 are integrally formed of a conductive material and a nonmagnetic material such as copper.
- the negative electrode side cap 331 is formed in a cylindrical shape from a material such as an ABS resin which is an insulating material and a nonmagnetic material.
- a bobbin case support portion 334 that supports the bobbin case 50 is formed inside the negative electrode side cap 331.
- the bobbin case support 334 is formed of a circular recess and is open upward.
- FIG. 16 is a view of the negative electrode side cap 331 as viewed from the lower side in the vertical direction. As shown in FIG. 16, two insertion holes 333 into which the spring portion 332 is inserted are provided in the negative electrode side cap 331 along the vertical direction.
- the negative electrode side cap 331 to which the bobbin case 50 is fixed is disposed inside a cylindrical member 340 bonded to the inner peripheral surface of the housing 10.
- the lower surface of the negative electrode side cap 331 is disposed on the lower end surface of the cylindrical member 340.
- the spring portion 332 is inserted into the insertion hole 333.
- the spring portion 332 is biased toward the inner peripheral surface of the cylindrical member 340.
- the spring portion 332 is an example of the contact portion of the present invention.
- the third embodiment has the same effect as the first embodiment. Further, in the third embodiment, the negative electrode 330 and the pair of spring portions 332 are integrally formed from a material such as copper, which is a conductive material and a nonmagnetic material. The spring portion 332 is biased in the direction toward the inner surface of the cylindrical member 340, and the negative electrode 330 and the cylindrical member 340 are fixed.
- the spring portion Since the negative electrode 330 and the cylindrical member 340 are fixed by urging 332 toward the inner surface of the cylindrical member 340, poor electrical contact between the cylindrical member 340 and the negative electrode 330 can be reduced.
- the fourth embodiment is a vibration power generator 400 in which the first cylindrical member and the second electrode portion are integrally formed from the same material that is a conductive material and a magnetic material.
- the first cylindrical member is described as a cylindrical member 440
- the second electrode portion is described as a negative electrode 430.
- a description of the same parts as those in the first embodiment is omitted.
- parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals.
- FIG. 17 is an external view of a vibration power generator 400 according to the fourth embodiment of the present invention.
- the vibration power generator 400 includes a cylindrical member 440 and includes the plus electrode 20 on the upper end side of the cylindrical member 440.
- the lower surface of the cylindrical member 440 is a negative electrode 430.
- the vertical direction in the fourth embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 400 is demonstrated.
- FIG. 18 is a longitudinal sectional view showing the internal configuration of the vibration generator 400 cut along a plane in the vertical direction.
- the vibration power generator 400 includes a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside a cylindrical member 440.
- FIG. 19 is an external perspective view of the cylindrical member 440.
- the cylindrical member 440 is formed in substantially the same shape as that of a general dry battery. More specifically, as shown in FIG. 19, the cylindrical member 440 is cylindrical and is formed to extend in the longitudinal direction from one end to the other end, and the lower end is closed. The lower surface of the cylindrical member 440 is a negative electrode 430.
- the cylindrical member 440 is formed by a deep drawing process or the like from a plate made of a conductive material and a magnetic material such as iron.
- the outer peripheral surface of the cylindrical member 440 is coated with a coating material made of an insulating material.
- FIG. 20 is an external perspective view of the spacer member 431.
- the spacer member 431 is made of an insulating material and made of a nonmagnetic material such as ABS resin in a cylindrical shape.
- a bobbin case support 432 is formed inside the spacer member 431.
- the bobbin case support portion 432 is formed of a circular recess and is open upward.
- the spacer member 431 is disposed inside the cylindrical member 440 with the bobbin case support portion 432 facing upward.
- the plus electrode 20, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof is omitted.
- the lower end portion 56 of the bobbin case 50 is press-fitted into the bobbin case support portion 432, and the bobbin case 50 is fixed to the spacer member 431.
- the cylindrical mover 70 is disposed in the internal space X of the bobbin case 50 whose lower end is sealed by the spacer member 431 in a state in which the magnetization direction and the vertical direction coincide with each other.
- the mover 70 can move in the vertical direction in the internal space X inside the bobbin case 50 sealed by the spacer member 431 and the bobbin case fixing member 51.
- the upper end portion of the cylindrical member 440 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive.
- the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b.
- the fourth embodiment has the same effects as the first embodiment and the second embodiment. Furthermore, in the fourth embodiment, the cylindrical member 440 and the negative electrode 430 are integrally formed from the same material, which is a conductive material and a magnetic material. Therefore, it is necessary to connect the cylindrical member 440 and the negative electrode 430. There is no. Accordingly, even when the vibration generator 4 is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or is vibrated, or even when the vibration generator itself is vibrated, the cylindrical member Since the 440 and the negative electrode 430 are integrally formed from the same material which is a conductive material and a magnetic material, poor electrical contact between the cylindrical member 440 and the negative electrode 430 can be reduced.
- the cylindrical member 440 and the negative electrode 430 can be easily formed from a plate made of a conductive material and a magnetic material, the cylindrical member 440 and the negative electrode 430 can be more easily manufactured than when the negative electrode 430 and the cylindrical member 440 are brought into contact with each other. Cost is low.
- a nonmagnetic spacer member 431 is provided between the negative electrode 430 provided on the bottom surface of the cylindrical member 440 made of a magnetic material and the mover 70. Therefore, the movement of the mover 70 is not hindered by the magnetic attractive force between the mover 70 and the negative electrode 430, and it is possible to suppress a decrease in power generation efficiency.
- the present invention is not limited to the above-described embodiment, and can be implemented in various modes without departing from the gist thereof.
- the following modifications are possible.
- parts having configurations different from those of the first to fourth embodiments are denoted by new reference numerals, and parts having the same configurations are denoted by the same reference numerals.
- the description of the same parts as those in the first to fourth embodiments is omitted.
- the bobbin case fixing member 51 has the same shape as that of the bobbin case fixing member 51 shown in FIG. 5, but is made of a conductive material and a nonmagnetic material such as copper.
- FIG. 21 is a longitudinal sectional view showing the internal configuration of the vibration generator 500 of this modification example cut along a plane in the vertical direction. As shown in FIG. 5, the insertion port 55 is provided below the bobbin case fixing member 51. A wiring passage 54 through which the conducting wire 100 is inserted is provided in the bobbin case fixing member 51 along the vertical direction.
- the coil spring 542 shown in FIG. 21 is made of a conductive material and a nonmagnetic material such as copper. As shown in FIG. 21, one end of the coil spring 542 is electrically connected to the upper surface of the bobbin case fixing member 51 by soldering.
- the mover 70 is disposed inside the bobbin case 50.
- the upper end portion 57 of the bobbin case 50 is press-fitted into the insertion port 55 in a state where the conductive wires 100 extending from the upper and lower ends of the coil 60 are inserted into the wiring passage 54. Therefore, the bobbin case 50 and the bobbin case fixing member 51 are fixed.
- a conductive adhesive such as silver paste is applied to the outer peripheral surface of the bobbin case fixing member 51.
- the bobbin case fixing member 51 and the cylindrical member 40 are electrically connected by the conductive adhesive.
- the plus electrode side cap 21 provided with the plus electrode 20 and the substrate 12 is fixed to the housing 10 with an adhesive.
- the other end of the coil spring 542 is urged against and contacted by the negative electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 40 via the coil spring 542.
- the negative electrode side terminal 90b and the bobbin case fixing member 51 are electrically connected via the coil spring 542.
- the negative electrode side terminal 90b and the bobbin case fixing member 51 are electrically connected by a conductive wire. May be connected.
- one end of the conducting wire is connected to the upper surface of the bobbin case fixing member 51 with solder.
- the other end of the conducting wire is connected to the negative electrode side terminal 90b by solder. Therefore, the negative electrode side terminal 90b is electrically connected to the cylindrical member 40 through the conducting wire.
- FIG. 22 is an enlarged longitudinal sectional view of the vibration generator 600 on the positive electrode side.
- FIG. 23 is an external perspective view of a plus electrode 620 and a plus electrode side cap 621 that are different in shape from the plus electrode 20 and the plus electrode side cap 21 shown in FIG.
- the plus electrode 620 is formed in a cylindrical shape from a material such as copper which is a conductive material and is a nonmagnetic material.
- a positive electrode connection portion 622 is formed to protrude from the lower surface of the positive electrode 620.
- the plus electrode 620 is an example of the first electrode portion of the present invention.
- one end of the conducting wire is connected to the plus electrode connecting portion 622 with solder.
- a wiring hole 623 is provided at the center of the cylindrical positive electrode cap 621. With the other end of the conducting wire inserted into the wiring hole 623, the lower surface of the plus electrode 620 and the upper surface of the plus electrode side cap 621 near the wiring hole 623 are fixed with an adhesive. Accordingly, the plus electrode 620 and the plus electrode cap 621 are fixed.
- a substrate attachment portion 625 is provided inside the plus electrode cap 621. The other end of the conducting wire is connected to the plus electrode side terminal 90a with solder, and the plus electrode side terminal 90a and the plus electrode 620 are electrically connected.
- the substrate 12 provided with the rectifying unit 80 and the power storage unit 90 is fixed to the lower portion of the substrate attachment unit 625 with an adhesive.
- FIG. 24 is a longitudinal sectional view showing the internal configuration of the vibration generator 700 according to this modified example cut along a plane in the vertical direction.
- the cylindrical negative electrode 730 is made of a conductive material and a nonmagnetic material such as copper.
- the cylindrical cylindrical member 740 is made of a conductive material and a magnetic material such as iron. The lower end of the cylindrical member 740 and the negative electrode 730 are welded and electrically connected.
- the welded portion is an example of the contact portion of the present invention.
- FIG. 25 is an external perspective view of the negative electrode 830.
- the negative electrode 830 is formed in a cylindrical shape.
- a bobbin case support 834 is formed on the cylindrical portion of the negative electrode 830.
- the bobbin case support 834 is formed of a circular recess and is open upward.
- a female screw 832 is provided on the cylindrical inner peripheral surface of the bobbin case support 834.
- the minus electrode 830 is press-fitted into the lower part of the cylindrical member 40 and fixed to the cylindrical member 40. In a state where the negative electrode 830 is fixed to the cylindrical member 40, the collar 833 contacts the lower end surface of the cylindrical member 40.
- the negative electrode 830, the female screw 832, the collar 833, and the bobbin case support portion 833 are integrally formed of a conductive material, such as copper, which is a nonmagnetic material.
- FIG. 26 is an external perspective view of the bobbin case 850.
- the bobbin case 850 is provided with a male screw 852 that can be screwed into the female screw 832 at the lower end of the bobbin case 50 shown in the first embodiment.
- the bobbin case 850 is the bobbin case 50 provided with a male screw 852.
- the coil 60 and the partition part 52 are the same as those in the first embodiment, and are omitted.
- the bobbin case 850 provided with the coil 60 is fixed to the negative electrode 830 by the male screw 852 and the female screw 832 being screwed together.
- the first electrode portion is a positive electrode and the second electrode portion is a negative electrode.
- the first electrode portion may be a negative electrode and the second electrode portion may be a positive electrode.
- the female screw is provided on the cylindrical member 40 and the male screw is provided on the negative electrode 30.
- the present invention is not limited thereto, and a male screw may be provided on the cylindrical member, and a female screw may be provided on the negative electrode.
- the case 10 is exemplified by a commercially available dry battery type outer shape, but is not limited to this shape.
- the casing 10 may have an elliptic cylinder shape or a polygonal cylinder shape.
- casing 10 was made into ABS resin in 1st and 3rd embodiment, copper, aluminum, brass, etc. may be sufficient.
- the cylindrical member 40 is exemplified by a cylindrical outer shape, but is not limited to this shape.
- the cylindrical member 40 may have an elliptical cylindrical shape or a polygonal cylindrical shape.
- the material which comprises the cylindrical member 40 was iron, conductive materials and magnetic materials, such as silicon steel, permalloy, sendust, permendur, an amorphous magnetic alloy, and a nanocrystal magnetic alloy, may be sufficient.
- the mover 70 is formed in a columnar shape or a cylindrical shape.
- the outer periphery of the cross section having the same shape as the cross section perpendicular to the vertical direction of the mover 70 What is necessary is just to form so that it may have the outer periphery of the cross section of the same shape as a cross section perpendicular
- the mover 70 is preferably formed in a cylindrical shape as described above. This is because the magnetic attraction between the mover 70 and the cylindrical member 40 is made uniform, and the mover 70 moves smoothly in the internal space X of the bobbin case 50.
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
Disclosed is an oscillating power generator using electromagnetic induction. In said oscillating power generator, magnetic leakage to the outside is reduced; the magnetic flux from a permanent magnet going through a coil is increased in density, thereby increasing power-generation efficiency; and connecting members, such as wires electrically connecting a capacitor to electrodes, are reduced. The disclosed oscillating power generator is provided with a cylindrical member (40), comprising a magnetic material, and a conductive material outside the coil (60). An induced current generated in the coil is supplied to an electricity-storage unit (90), which is electrically connected to a negative electrode (30) via the cylindrical member (40).
Description
本発明は、永久磁石とコイルとの相対的な位置が変化することにより発生する誘導起電圧から電力を得る振動発電機に関する。
The present invention relates to a vibration generator that obtains electric power from an induced electromotive voltage generated when the relative position of a permanent magnet and a coil changes.
従来より、永久磁石がコイルの内部を移動することにより発生する誘導起電圧から電力を得る電磁誘導型の振動発電機が知られている。電磁誘導型の振動発電機ではコイルを貫く磁束が時間の経過と共に変化することにより誘導起電圧がコイルに発生する。コイルに発生した誘導起電圧により、誘導電流がコイルに流れる。コイルに流れた誘導電流はダイオードなどの整流素子によって整流され、整流された誘導電流はコンデンサなどの受動素子に供給される。供給された誘導電流により電荷がコンデンサに蓄電される。
Conventionally, there has been known an electromagnetic induction type vibration generator that obtains electric power from an induced electromotive voltage generated by a permanent magnet moving inside a coil. In an electromagnetic induction type vibration power generator, an induced electromotive voltage is generated in the coil as the magnetic flux penetrating the coil changes with time. An induced current flows through the coil due to the induced electromotive voltage generated in the coil. The induced current flowing through the coil is rectified by a rectifying element such as a diode, and the rectified induced current is supplied to a passive element such as a capacitor. Electric charges are stored in the capacitor by the supplied induced current.
電磁誘導型の振動発電機の例として特許文献1に記載された簡易発電器が挙げられる。特許文献1に記載の簡易発電器では、磁性材料からなる閉磁回路形成部材がコイルの外側に配置されているので、永久磁石による磁束は閉磁回路形成部材にひきつけられる。これによりコイルを貫く磁束密度はコイルの外側に磁性材料が設けられないときに比べて増加する。
An example of an electromagnetic induction type vibration generator is a simple generator described in Patent Document 1. In the simple power generator described in Patent Document 1, since the closed magnetic circuit forming member made of a magnetic material is arranged outside the coil, the magnetic flux generated by the permanent magnet is attracted to the closed magnetic circuit forming member. As a result, the magnetic flux density penetrating the coil is increased as compared with the case where no magnetic material is provided outside the coil.
通常、特許文献1に記載の簡易発電器を含む振動発電機は、簡易的な携帯型の小型電子機器の電源として使用されることが考えられる。小型電子機器では、電源として小型で発電効率の良いものが要求される。このため、電源全体の大きさは、乾電池の大きさ程度まで小型化されることが必要である。しかし、特許文献1に記載の簡易発電器は、閉磁回路形成部材を設けることにより発電効率を高めることはできるものの、コンデンサと各電極との間を導線で接続する構成であることから、導線を配線するスペースを簡易発電器の内部に確保する必要がある。この結果、閉磁回路形成部材の配置スペースと、導線の配線スペースとが、簡易発電器の狭い内部空間に設けられると、例えば永久磁石の体積が導線の配線スペースの分だけ小さくなるので永久磁石による磁束の量が減少する。従って導線の配線スペースが確保されることによる発電効率の低下といった問題がある。
Usually, it is conceivable that the vibration generator including the simple generator described in Patent Document 1 is used as a power source for a simple portable small electronic device. Small electronic devices are required to have a small power source with good power generation efficiency. For this reason, the size of the entire power source needs to be reduced to the size of a dry cell. However, although the simple power generator described in Patent Document 1 can increase the power generation efficiency by providing a closed magnetic circuit forming member, it is configured to connect the capacitor and each electrode with a conductive wire. It is necessary to secure a space for wiring inside the simple generator. As a result, when the arrangement space of the closed magnetic circuit forming member and the wiring space of the conducting wire are provided in a narrow internal space of the simple power generator, for example, the volume of the permanent magnet is reduced by the amount of the wiring space of the conducting wire. The amount of magnetic flux decreases. Therefore, there is a problem that the power generation efficiency is lowered due to securing the wiring space of the conducting wire.
本発明は、上述した課題を解決するためになされたものであり、外部への磁気漏洩を軽減し、コイルを貫く永久磁石の磁束を高密度化させることによって発電効率を高めると共に、コンデンサと各電極とを電気的に接続する導線などの接続部材を減らすこと、すなわち、接続部材を不要にしたり、または接続部材の長さを短くすることが出来る振動発電機を提供することを目的とする。
The present invention has been made in order to solve the above-described problems, and reduces the magnetic leakage to the outside and increases the power generation efficiency by increasing the magnetic flux of the permanent magnet that penetrates the coil. It is an object of the present invention to provide a vibration generator that can reduce the number of connecting members such as conducting wires that are electrically connected to electrodes, that is, eliminate the need for connecting members or shorten the length of connecting members.
上記目的を達成するために、請求項1に記載の振動発電機は、導電性材料、且つ、磁性材料からなる第1の筒状部材と、前記第1の筒状部材の長手方向における両端のうちどちらか一端側に設けられ、且つ、前記第1の筒状部材と電気的に絶縁された第1電極部と、前記第1の筒状部材の他端側に設けられ、且つ、前記第1の筒状部材と電気的に接続された第2電極部と、前記第1の筒状部材の内部に収納され、非磁性材料からなる第2の筒状部材と、前記第2の筒状部材の内部に前記長手方向に沿って移動可能に設置された永久磁石を備える可動子と、前記第2の筒状部材の外周面に巻かれたコイルと、前記第2の筒状部材と前記第1電極部との間または、前記第2の筒状部材と前記第2電極部との間に配置され、前記可動子の往復移動により前記コイルに発生した誘導電流を整流する整流部と、前記第2の筒状部材と前記第1電極部との間または、前記第2の筒状部材と前記第2電極部との間に配置され、前記整流部で整流された誘導電流により電荷を蓄電し、前記第1電極部と前記第2電極部と電気的に接続される蓄電部と、を備え、前記蓄電部の一端と前記第1電極部とが電気的に接続され、前記蓄電部の他端と前記第2電極部とが、前記第1の筒状部材を介して電気的に接続されていることを特徴とする。
In order to achieve the above object, a vibration generator according to claim 1 includes a first cylindrical member made of a conductive material and a magnetic material, and both ends of the first cylindrical member in the longitudinal direction. A first electrode portion provided on one end side of the first electrode member and electrically insulated from the first cylindrical member; provided on the other end side of the first cylindrical member; and A second electrode portion electrically connected to the one cylindrical member, a second cylindrical member made of a nonmagnetic material and housed in the first cylindrical member, and the second cylindrical shape A mover including a permanent magnet movably installed along the longitudinal direction inside the member; a coil wound around an outer peripheral surface of the second tubular member; the second tubular member; Between the first electrode part or between the second cylindrical member and the second electrode part, the reciprocating movement of the mover More, between the rectifying unit that rectifies the induced current generated in the coil, and between the second cylindrical member and the first electrode unit, or between the second cylindrical member and the second electrode unit. An electric storage unit that is disposed and stores electric charge by an induced current rectified by the rectifying unit, and is electrically connected to the first electrode unit and the second electrode unit, and includes one end of the electric storage unit and the The first electrode part is electrically connected, and the other end of the power storage part and the second electrode part are electrically connected via the first cylindrical member.
請求項2に記載の振動発電機は、請求項1に記載の振動発電機において、前記第2電極部と前記第1の筒状部材とは別々の部材からなり、前記第2電極部は前記第1の筒状部材と接触する接触部を備え、前記第2電極部と前記接触部とが一体的に形成されることを特徴とする。
The vibration generator according to claim 2 is the vibration generator according to claim 1, wherein the second electrode portion and the first cylindrical member are separate members, and the second electrode portion is A contact portion that contacts the first cylindrical member is provided, and the second electrode portion and the contact portion are integrally formed.
請求項3に記載の振動発電機は、請求項2に記載の振動発電機において、前記接触部を備えた前記第2電極部は弾性体を有し、前記接触部は前記第1の筒状部材の内面へ向かう方向に付勢されていることを特徴とする。
According to a third aspect of the present invention, in the vibration power generator according to the second aspect, the second electrode portion having the contact portion includes an elastic body, and the contact portion is the first cylindrical shape. It is biased in a direction toward the inner surface of the member.
請求項4に記載の振動発電機は、請求項2に記載の振動発電機において、前記接触部と、前記接触部と接触する前記第1の筒状部材の内面との間で、螺子嵌合する螺子嵌合部を備え、前記螺子嵌合部により前記第1の筒状部材と前記第2電極部とが電気的に接続されることを特徴とする。
According to a fourth aspect of the present invention, there is provided the vibration power generator according to the second aspect, wherein the screw is fitted between the contact portion and the inner surface of the first cylindrical member that contacts the contact portion. The first tubular member and the second electrode portion are electrically connected by the screw fitting portion.
請求項5に記載の振動発電機は、請求項1に記載の振動発電機において、前記第1電極部と前記第2電極部との少なくとも一方は導電性材料、且つ、非磁性材料からなることを特徴とする。
The vibration generator according to claim 5 is the vibration generator according to claim 1, wherein at least one of the first electrode portion and the second electrode portion is made of a conductive material and a nonmagnetic material. It is characterized by.
請求項6に記載の振動発電機は請求項1に記載の振動発電機において、前記第1の筒状部材と前記第2電極部とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されることを特徴とする。
The vibration generator according to claim 6 is the vibration generator according to claim 1, wherein the first cylindrical member and the second electrode portion are integrally formed from the same material which is a conductive material and a magnetic material. It is characterized by being formed.
請求項7に記載の振動発電機は、請求項6に記載の振動発電機において、前記第2電極部と第2の筒状部材との間に非磁性材料からなるスペーサー部材を備えることを特徴とする。
The vibration generator according to claim 7 is the vibration generator according to claim 6, further comprising a spacer member made of a nonmagnetic material between the second electrode portion and the second cylindrical member. And
請求項8に記載の振動発電機は、請求項1に記載の振動発電機において、前記第1の筒状部材は振動発電機の筐体を兼ねることを特徴とする。
The vibration generator according to claim 8 is the vibration generator according to claim 1, wherein the first cylindrical member also serves as a housing of the vibration generator.
請求項9に記載の振動発電機は、請求項1に記載の振動発電機において、前記コイルは、複数の要素コイルから構成され、前記長手方向において前記複数の要素コイルを区画する非磁性材料の区画部を備えることを特徴とする。
The vibration generator according to claim 9 is the vibration generator according to claim 1, wherein the coil is made of a plurality of element coils, and is made of a nonmagnetic material that partitions the plurality of element coils in the longitudinal direction. It is provided with a partition part.
請求項1に記載の振動発電機によれば、永久磁石による磁束は、導電性材料且つ、磁性材料からなる第1の筒状部材に引き寄せられる。従って、コイルを貫く磁束密度を増加させることが出来るので、発電効率が向上する。第1の筒状部材が蓄電部と第2電極部との電気的な接続を兼ねているので、蓄電部と第2電極部とを電気的に接続する導線などの接続部材を減らすことが出来る。また、磁性材料からなる第1の筒状部材の中に可動子が収納されることにより、永久磁石から出る磁束を第1の筒状部材によって遮蔽することができるので、磁気シールドの機能を果たすこともできる。よって発電機外部への磁気の影響を軽減することができる。
According to the vibration generator of the first aspect, the magnetic flux generated by the permanent magnet is attracted to the first cylindrical member made of a conductive material and a magnetic material. Therefore, since the magnetic flux density penetrating the coil can be increased, the power generation efficiency is improved. Since the 1st cylindrical member serves as electrical connection with an electrical storage part and a 2nd electrode part, connection members, such as a lead wire which electrically connects an electrical storage part and the 2nd electrode part, can be reduced. . Further, since the mover is housed in the first cylindrical member made of a magnetic material, the magnetic flux emitted from the permanent magnet can be shielded by the first cylindrical member, so that the magnetic shield function is achieved. You can also Therefore, the influence of magnetism on the outside of the generator can be reduced.
請求項2に記載の振動発電機によれば、前記第2電極部と前記第1の筒状部材とは別々の部材からなり、前記第2電極部は前記第1の筒状部材と接触する接触部を備え、前記第2電極部と前記接触部とが一体的に形成される。従って、第1の筒状部材と第2電極部とを電気的に接続する導線などの接続部材を減らすことができる。また、第1の筒状部材と第2電極部とを電気的に接続する工程を減らすことができる。
According to the vibration generator of claim 2, the second electrode portion and the first cylindrical member are made of separate members, and the second electrode portion is in contact with the first cylindrical member. A contact portion is provided, and the second electrode portion and the contact portion are integrally formed. Therefore, it is possible to reduce the number of connecting members such as a conducting wire that electrically connects the first cylindrical member and the second electrode portion. Moreover, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced.
請求項3に記載の振動発電機によれば、接触部を備えた第2電極部は弾性体を有し、接触部が第1の筒状部材の内面へ向かう方向に付勢されている。従って、第1の筒状部材と第2電極部とを電気的に接続する工程を減らすことができる。また、振動発電機が電力消費の小さな電子機器、例えばリモコンなどの電子機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、接触部が第1の筒状部材の内面へ向かう方向に付勢されて接続されるので第1の筒状部材と第2電極部との電気的な接触不良を減少させることが出来る。
According to the vibration power generator of the third aspect, the second electrode portion having the contact portion has an elastic body, and the contact portion is urged in a direction toward the inner surface of the first cylindrical member. Therefore, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced. In addition, even when the vibration generator is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or when the vibration generator itself is vibrated, the contact portion is not Since it is urged and connected in the direction toward the inner surface of the first tubular member, poor electrical contact between the first tubular member and the second electrode portion can be reduced.
請求項4に記載の振動発電機によれば、接触部と、接触部と接触する前記第1の筒状部材の内面との間で、螺子嵌合する螺子嵌合部が備えられ、螺子嵌合部により前記第1の筒状部材と前記第2電極部とが電気的に接続される。従って、第1の筒状部材と第2電極部とを電気的に接続する工程を減らすことができる。また、振動発電機が電力消費の小さな電子機器、例えばリモコンなどの電子機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、螺子嵌合部により前記第1の筒状部材と前記第2電極部とが電気的に接続されるので第1の筒状部材と第2電極部との電気的な接触不良を減少させることが出来る。
According to the vibration power generator of the fourth aspect, the screw fitting portion for screw fitting is provided between the contact portion and the inner surface of the first cylindrical member in contact with the contact portion. The first cylindrical member and the second electrode portion are electrically connected by the joint portion. Therefore, the process of electrically connecting the first cylindrical member and the second electrode portion can be reduced. Also, when the vibration generator is attached to a power source of an electronic device with low power consumption, for example, a remote control, and is vibrated, or even when the vibration generator itself is vibrated, the screw fit Since the first cylindrical member and the second electrode portion are electrically connected by the portion, it is possible to reduce electrical contact failure between the first cylindrical member and the second electrode portion.
請求項5に記載の振動発電機によれば、第1電極部と第2電極部との少なくとも一方は導電性材料、且つ、非磁性材料からなるので、可動子との間に磁気的な引力が働くことはない。従って、少なくとも一方の電極部材が可動子の移動を妨げないので、発電効率が低下することを抑制することができる。
According to the vibration generator of claim 5, since at least one of the first electrode portion and the second electrode portion is made of a conductive material and a non-magnetic material, a magnetic attractive force is formed between the mover and the magnetic generator. Will not work. Therefore, since at least one of the electrode members does not hinder the movement of the mover, it is possible to suppress a decrease in power generation efficiency.
請求項6に記載の振動発電機によれば、第2電極部と第1の筒状部材とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されるので、第2電極部と第1の筒状部材とを接続する必要がない。従って、第1の筒状部材と第2電極部とを電気的に接続する工程を減らすことができると共に、振動発電機を構成する部品点数を削減することが出来る。また、振動発電機が懐中電灯などの電気機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、第2電極部と第1の筒状部材とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されるので第2電極部と第1の筒状部材との電気的な接触不良を減少させることが出来る。
According to the vibration power generator of the sixth aspect, since the second electrode portion and the first cylindrical member are integrally formed from the same material that is a conductive material and a magnetic material, the second electrode There is no need to connect the part and the first tubular member. Accordingly, the number of steps for electrically connecting the first cylindrical member and the second electrode portion can be reduced, and the number of parts constituting the vibration power generator can be reduced. Even when the vibration generator is attached to a power supply unit of an electric device such as a flashlight and is vibrated, or when the vibration generator itself is vibrated, the second electrode portion and the first cylindrical shape are used. Since the member is integrally formed from the same material, which is a conductive material and a magnetic material, poor electrical contact between the second electrode portion and the first cylindrical member can be reduced.
請求項7に記載の振動発電機によれば、磁性材料からなる第2電極部と永久磁石との間に非磁性のスペーサー部材が設けられる。従って、永久磁石が第2電極部に磁気的な引力でひきつけられるのを防ぐことが出来る。従って、可動子の移動が妨げられないので、発電効率が低下することを抑制することができる。
According to the vibration generator of the seventh aspect, the nonmagnetic spacer member is provided between the second electrode portion made of a magnetic material and the permanent magnet. Therefore, it is possible to prevent the permanent magnet from being attracted to the second electrode portion by magnetic attraction. Therefore, since the movement of the mover is not hindered, it is possible to suppress a decrease in power generation efficiency.
請求項8に記載の振動発電機によれば、第1の筒状部材が筐体を兼ねる。従って、振動発電機を構成する部品点数を削減することが出来る。さらに筐体と第1の筒状部材とを組み付ける工程が不要となるので、振動発電機の作製が容易になる。また、筐体を兼ねる第1の筒状部材の厚みが、第1の筒状部材が筐体を兼ねない場合の第1の筒状部材の厚みと筐体の厚みとを足した厚み未満であれば、第1の筒状部材が筐体を兼ねることにより、振動発電機内部のスペースが増えるので永久磁石を大きくできる。従って永久磁石の磁束が増加するので発電効率を上げることができる。
According to the vibration generator of the eighth aspect, the first cylindrical member also serves as the casing. Therefore, the number of parts constituting the vibration generator can be reduced. Furthermore, since the process of assembling the casing and the first cylindrical member is not necessary, the vibration generator can be easily manufactured. Further, the thickness of the first cylindrical member that also serves as the housing is less than the sum of the thickness of the first tubular member and the thickness of the housing when the first tubular member does not serve as the housing. If there is, the space inside the vibration generator is increased by the first cylindrical member also serving as the housing, so that the permanent magnet can be enlarged. Therefore, since the magnetic flux of the permanent magnet increases, the power generation efficiency can be increased.
請求項9に記載の振動発電機によれば、コイルを構成する複数の要素コイルと、要素コイルを長手方向に対して区画する非磁性材料の区画部と、が備えられる。従って、永久磁石による磁束が非磁性材料の区画部に引き寄せられることなく、コイルを貫くので、発電効率を高めることが出来る。
According to the vibration generator of the ninth aspect, a plurality of element coils constituting the coil and a partition portion of a nonmagnetic material that partitions the element coil in the longitudinal direction are provided. Therefore, since the magnetic flux generated by the permanent magnet penetrates the coil without being attracted to the partition portion of the nonmagnetic material, the power generation efficiency can be increased.
[第1実施形態]
以下、本発明の第1実施形態について図1乃至図9を用いて詳細に説明する。 [First embodiment]
Hereinafter, a first embodiment of the present invention will be described in detail with reference to FIGS.
以下、本発明の第1実施形態について図1乃至図9を用いて詳細に説明する。 [First embodiment]
Hereinafter, a first embodiment of the present invention will be described in detail with reference to FIGS.
(第1実施形態の構成)
図1は本発明の第1の実施形態に係る振動発電機1の外観図である。振動発電機1は、筐体10を有し、その筐体10の上端側に第1電極部を、下端側に第2電極部を備える。以下の記載において、第1の実施例では、第1電極部をプラス電極20、第2電極部をマイナス電極30として記載する。第1の実施形態における上下方向は、図1に矢印で示す方向とする。他の図面の上下方向も同様とする。以下に、振動発電機1の各部の構成を説明する。 (Configuration of the first embodiment)
FIG. 1 is an external view of a vibration generator 1 according to a first embodiment of the present invention. The vibration power generator 1 includes ahousing 10 and includes a first electrode portion on the upper end side of the housing 10 and a second electrode portion on the lower end side. In the following description, in the first embodiment, the first electrode portion is described as a positive electrode 20 and the second electrode portion is described as a negative electrode 30. The vertical direction in the first embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 1 is demonstrated.
図1は本発明の第1の実施形態に係る振動発電機1の外観図である。振動発電機1は、筐体10を有し、その筐体10の上端側に第1電極部を、下端側に第2電極部を備える。以下の記載において、第1の実施例では、第1電極部をプラス電極20、第2電極部をマイナス電極30として記載する。第1の実施形態における上下方向は、図1に矢印で示す方向とする。他の図面の上下方向も同様とする。以下に、振動発電機1の各部の構成を説明する。 (Configuration of the first embodiment)
FIG. 1 is an external view of a vibration generator 1 according to a first embodiment of the present invention. The vibration power generator 1 includes a
図2は、振動発電機1を上下方向の平面で切断して内部構成を示す縦断面図である。図2に示すように振動発電機1は、筐体10の内部に、第1の筒状部材と、第2の筒状部材と、コイル60と、可動子70と、整流部80と、蓄電部90とを備える。以下の記載において、第1の実施例では、第1の筒状部材を円筒部材40、第2の筒状部材をボビンケース50として記載する。
FIG. 2 is a longitudinal sectional view showing the internal configuration of the vibration generator 1 cut along a plane in the vertical direction. As shown in FIG. 2, the vibration generator 1 includes a first cylindrical member, a second cylindrical member, a coil 60, a mover 70, a rectifier 80, Part 90. In the following description, in the first embodiment, the first cylindrical member is described as a cylindrical member 40 and the second cylindrical member is described as a bobbin case 50.
第1の実施形態では、筐体10は一般的な乾電池の円筒形状とほぼ同一形状で形成される。筐体10は絶縁材料で且つ、非磁性材料であるABS樹脂などの材料から構成される。
In the first embodiment, the housing 10 is formed in substantially the same shape as a cylindrical shape of a general dry battery. The housing 10 is made of a material such as an ABS resin which is an insulating material and a nonmagnetic material.
図3は円筒部材40の外観斜視図である。円筒部材40は円筒形で、一端部から他端部へ向かう長手方向に延びて形成される。円筒部材40が筐体10の内部に配置された状態において、円筒部材40の長手方向は上下方向と一致する。円筒部材40は、筐体10の内周面と円筒部材40の外周面とが密着された状態で、接着剤などで筐体10に固定される。めねじ41が円筒部材40の下端部の内周面に設けられる。円筒部材40は導電性材料で且つ、磁性材料である鉄などの材料から構成される。
FIG. 3 is an external perspective view of the cylindrical member 40. The cylindrical member 40 has a cylindrical shape and is formed to extend in the longitudinal direction from one end to the other end. In a state where the cylindrical member 40 is disposed inside the housing 10, the longitudinal direction of the cylindrical member 40 coincides with the vertical direction. The cylindrical member 40 is fixed to the casing 10 with an adhesive or the like in a state where the inner peripheral surface of the casing 10 and the outer peripheral surface of the cylindrical member 40 are in close contact with each other. A female screw 41 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 40. The cylindrical member 40 is made of a conductive material and a magnetic material such as iron.
図4はマイナス電極30の外観斜視図である。マイナス電極30は円柱形状に形成される。つば31がマイナス電極30の下部の端部に設けられる。おねじ32がマイナス電極30の円柱状の外周面に設けられる。図1においてマイナス電極30は、おねじ32と円筒部材40のめねじ41とが螺合されて、円筒部材40に固定される。マイナス電極30が円筒部材40に固定された状態において、つば31が円筒部材40の下端面及び、筐体10の下端面と当接する。マイナス電極30において、おねじ32が形成された円柱状の外周部分が、本発明の接触部の一例である。おねじ32とめねじ41とが、本発明の螺子嵌合部の一例である。
FIG. 4 is an external perspective view of the negative electrode 30. The negative electrode 30 is formed in a cylindrical shape. A collar 31 is provided at the lower end of the negative electrode 30. A male screw 32 is provided on the cylindrical outer peripheral surface of the negative electrode 30. In FIG. 1, the negative electrode 30 is fixed to the cylindrical member 40 by screwing a male screw 32 and a female screw 41 of the cylindrical member 40. In a state where the negative electrode 30 is fixed to the cylindrical member 40, the collar 31 contacts the lower end surface of the cylindrical member 40 and the lower end surface of the housing 10. In the negative electrode 30, a cylindrical outer peripheral portion in which the male screw 32 is formed is an example of the contact portion of the present invention. The male screw 32 and the female screw 41 are an example of the screw fitting portion of the present invention.
図4において、ボビンケース支持部33が、マイナス電極30の円柱状の部分に形成される。ボビンケース支持部33は、円形状の凹所からなり、上方に開放している。マイナス電極30とつば31とおねじ32とボビンケース支持部33とは、導電性材料で且つ、非磁性材料である銅などの材料から一体的に形成される。
In FIG. 4, the bobbin case support portion 33 is formed on the cylindrical portion of the negative electrode 30. The bobbin case support part 33 consists of a circular recessed part, and is open | released upwards. The negative electrode 30, the collar 31, the male screw 32, and the bobbin case support portion 33 are integrally formed from a material such as copper, which is a conductive material and a nonmagnetic material.
図5は、コイル60が設けられた円筒状のボビンケース50とボビンケース固定部材51の外観斜視図である。図2に記載した内部空間Xが上下方向に沿ってボビンケース50の内部に設けられる。図5において、4つの区画部52がボビンケース50の外周面53に設けられる。4つの区画部52は外周面53を所定の間隔で区画する。隣り合う2つの区画部52の上下方向の間隔は間隔Lである。ボビンケース50及び区画部52は絶縁材料で且つ、非磁性材料であるABS樹脂などの材料から構成される。
FIG. 5 is an external perspective view of a cylindrical bobbin case 50 provided with a coil 60 and a bobbin case fixing member 51. The internal space X described in FIG. 2 is provided inside the bobbin case 50 along the vertical direction. In FIG. 5, four partition parts 52 are provided on the outer peripheral surface 53 of the bobbin case 50. The four partition parts 52 partition the outer peripheral surface 53 at a predetermined interval. An interval in the vertical direction between two adjacent partition portions 52 is an interval L. The bobbin case 50 and the partition 52 are made of an insulating material and a nonmagnetic material such as ABS resin.
図5においてコイル60は、複数の要素コイル61からなる。各要素コイル61は、上下方向において隣り合う2つの区画部52により区画された各区画領域に設けられる。コイル60は、複数の区画領域にわたって、被覆された一本の導線がボビンケース50の外周面53に巻きつけられることで構成される。第1の実施形態では、コイル60は3つの区画領域に設けられる3つの要素コイル61からなる。要素コイル61の導線は、発電効率を上げるために、上下方向に隣接する区画された領域で互いに逆方向に巻かれる。例えば、要素コイル61の導線が巻かれる方向は上下方向の下側から見て時計回り、反時計回り、時計回りになる。図2において、コイル60がボビンケース50に設けられた状態で、コイル60の外周部分とコイル60の上下両端から引き出される導線100とはカバーフィルムなどの接着材料で固定される。
In FIG. 5, the coil 60 includes a plurality of element coils 61. Each element coil 61 is provided in each partition area partitioned by two partition sections 52 adjacent in the vertical direction. The coil 60 is configured by winding a single coated wire around the outer peripheral surface 53 of the bobbin case 50 over a plurality of partitioned regions. In the first embodiment, the coil 60 includes three element coils 61 provided in three partitioned regions. In order to increase the power generation efficiency, the conductors of the element coil 61 are wound in directions opposite to each other in partitioned regions adjacent in the vertical direction. For example, the direction in which the conducting wire of the element coil 61 is wound is clockwise, counterclockwise, or clockwise when viewed from the lower side in the vertical direction. In FIG. 2, in a state where the coil 60 is provided on the bobbin case 50, the outer peripheral portion of the coil 60 and the conductive wire 100 drawn from both upper and lower ends of the coil 60 are fixed with an adhesive material such as a cover film.
図2において、コイル60がボビンケース50に設けられた状態で、ボビンケース50の下側の端部56がボビンケース支持部33に圧入されて、ボビンケース50がマイナス電極30に固定される。
In FIG. 2, with the coil 60 provided on the bobbin case 50, the lower end 56 of the bobbin case 50 is press-fitted into the bobbin case support 33, and the bobbin case 50 is fixed to the negative electrode 30.
図2において、可動子70は円柱形または円筒形の永久磁石を備え、マイナス電極30によって下端が封じられたボビンケース50の内部空間Xに着磁方向と上下方向とが一致された状態で配置される。発電効率を上げるために、可動子70の上下方向の長さは隣り合う2つの区画部52の間隔Lと同じぐらいがよい。永久磁石は具体的にはアルニコ磁石、フェライト磁石、サマリウムコバルト磁石、ネオジム磁石などから構成される。
In FIG. 2, the mover 70 is provided with a columnar or cylindrical permanent magnet, and is arranged in the inner space X of the bobbin case 50 whose lower end is sealed by the minus electrode 30 in a state in which the magnetization direction and the vertical direction coincide with each other. Is done. In order to increase the power generation efficiency, the length of the mover 70 in the vertical direction is preferably the same as the interval L between the two adjacent partition portions 52. Specifically, the permanent magnet is composed of an alnico magnet, a ferrite magnet, a samarium cobalt magnet, a neodymium magnet, or the like.
図5において、円筒形のボビンケース固定部材51は可動子70の移動を阻害しないように、絶縁材料で且つ、非磁性材料であるABS樹脂などの材料から構成される。挿入口55がボビンケース固定部材51の下方に開放して設けられる。導線100が挿通される配線通路54が上下方向に沿ってボビンケース固定部材51に設けられる。可動子70がボビンケース50の内部に配置され、コイル60の上下両端から延びる導線100が配線通路54に挿通された状態でボビンケース50の上側の端部57が挿入口55に圧入される。従って、ボビンケース固定部材51はボビンケース50に固定される。
In FIG. 5, the cylindrical bobbin case fixing member 51 is made of an insulating material and a material such as ABS resin which is a nonmagnetic material so as not to hinder the movement of the mover 70. An insertion port 55 is provided open below the bobbin case fixing member 51. A wiring passage 54 through which the conducting wire 100 is inserted is provided in the bobbin case fixing member 51 along the vertical direction. The mover 70 is disposed inside the bobbin case 50, and the upper end 57 of the bobbin case 50 is press-fitted into the insertion port 55 in a state where the conductive wires 100 extending from the upper and lower ends of the coil 60 are inserted into the wiring passage 54. Accordingly, the bobbin case fixing member 51 is fixed to the bobbin case 50.
図2において、可動子70は、マイナス電極30とボビンケース固定部材51とで封じられた、ボビンケース50の内部空間Xを上下方向に沿って移動することが出来る。
In FIG. 2, the mover 70 can move in the vertical direction in the internal space X of the bobbin case 50 sealed by the negative electrode 30 and the bobbin case fixing member 51.
図6は蓄電回路接続部材42の外観斜視図である。図6に示すように、蓄電回路接続部材42は上板部43と側板部44と底板部45とから構成される。蓄電回路接続部材42は導電性材料で且つ、非磁性材料である銅などの材料から構成される。蓄電回路接続部材42は上板部43と側板部44とにより、弾性力を有する形状としている。上板部43は、底板部45から上方に切り起こされて形成される。側板部44は、底板部45の側部から垂下して形成される。底板部45はボビンケース固定部材51の上面に接着剤で固定される。底板部45がボビンケース固定部材51の上面に固定された状態で、側板部44は円筒部材40の上部の内周面に銀ペーストなどの導電性の接着剤により接続される。従って、蓄電回路接続部材42と円筒部材40とは電気的に接続される。さらに側板部44は弾性を有しているので、側板部44と円筒部材40の上部の内周面とが接続された状態において、側板部44は円筒部材40の内面に対して付勢される。
FIG. 6 is an external perspective view of the storage circuit connecting member 42. As shown in FIG. 6, the power storage circuit connecting member 42 includes an upper plate portion 43, a side plate portion 44, and a bottom plate portion 45. The storage circuit connecting member 42 is made of a conductive material and a nonmagnetic material such as copper. The power storage circuit connecting member 42 has a shape having an elastic force by the upper plate portion 43 and the side plate portion 44. The upper plate portion 43 is formed by cutting upward from the bottom plate portion 45. The side plate portion 44 is formed by hanging from the side portion of the bottom plate portion 45. The bottom plate portion 45 is fixed to the upper surface of the bobbin case fixing member 51 with an adhesive. With the bottom plate portion 45 fixed to the upper surface of the bobbin case fixing member 51, the side plate portion 44 is connected to the inner peripheral surface of the upper portion of the cylindrical member 40 by a conductive adhesive such as silver paste. Therefore, the storage circuit connecting member 42 and the cylindrical member 40 are electrically connected. Further, since the side plate portion 44 has elasticity, the side plate portion 44 is urged against the inner surface of the cylindrical member 40 in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 40 are connected. .
図7はプラス電極20とプラス電極側キャップ21との外観図である。円筒形のプラス電極側キャップ21は絶縁材料で且つ、非磁性材料であるABS樹脂などの材料から構成される。図7に示すように、配線孔24がプラス電極側キャップ21の上面に設けられる。
FIG. 7 is an external view of the plus electrode 20 and the plus electrode side cap 21. The cylindrical positive electrode side cap 21 is made of an insulating material and a material such as ABS resin which is a nonmagnetic material. As shown in FIG. 7, the wiring hole 24 is provided on the upper surface of the plus electrode side cap 21.
図8は図2におけるプラス電極20側の振動発電機1の拡大縦断面図である。図8に示すように基板取り付け部25がプラス電極側キャップ21の内部の側面に設けられる。基板12がこの基板取り付け部25の下部に接着剤で固定される。整流部80と蓄電部90とが基板12に設けられる。より具体的には、整流部80はダイオードから構成される。蓄電部90はコンデンサから構成される。整流部80は入力側端子80aと出力側端子80b及び80cとを備える。蓄電部90はプラス電極側端子90aとマイナス電極側端子90bとを備える。プラス電極側端子90aは出力側端子80bと基板12上で導線により電気的に接続される。マイナス電極側端子90bは出力側端子80cと導線により電気的に接続される。基板12が基板取り付け部25の下部に接着剤で固定された状態では、プラス電極側端子90aは配線孔24を挿通する。プラス電極側端子90aが本発明の蓄電部の一端の一例である。マイナス電極側端子90bが本発明の蓄電部の他端である。
FIG. 8 is an enlarged longitudinal sectional view of the vibration generator 1 on the positive electrode 20 side in FIG. As shown in FIG. 8, the substrate attachment portion 25 is provided on the side surface inside the plus electrode side cap 21. The substrate 12 is fixed to the lower portion of the substrate mounting portion 25 with an adhesive. The rectifying unit 80 and the power storage unit 90 are provided on the substrate 12. More specifically, the rectifying unit 80 is constituted by a diode. The power storage unit 90 includes a capacitor. The rectifying unit 80 includes an input side terminal 80a and output side terminals 80b and 80c. The power storage unit 90 includes a positive electrode side terminal 90a and a negative electrode side terminal 90b. The positive electrode side terminal 90a is electrically connected to the output side terminal 80b on the substrate 12 by a conductive wire. The negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire. In a state where the substrate 12 is fixed to the lower portion of the substrate mounting portion 25 with an adhesive, the plus electrode side terminal 90 a is inserted through the wiring hole 24. The positive electrode side terminal 90a is an example of one end of the power storage unit of the present invention. The negative electrode side terminal 90b is the other end of the power storage unit of the present invention.
円柱形状のプラス電極20は導電性材料で且つ、非磁性材料である銅などの材料から構成される。図7に示すように、プラス電極取り付け部22がプラス電極20の底面に設けられる。接続孔23がプラス電極取り付け部22に設けられる。プラス電極20とプラス電極取り付け部22と接続孔23とは一体的に形成される。
The cylindrical positive electrode 20 is made of a conductive material and a nonmagnetic material such as copper. As shown in FIG. 7, the plus electrode mounting portion 22 is provided on the bottom surface of the plus electrode 20. A connection hole 23 is provided in the plus electrode attachment portion 22. The plus electrode 20, the plus electrode mounting portion 22, and the connection hole 23 are integrally formed.
プラス電極20は、プラス電極取り付け部22の下面とプラス電極側キャップ21の上面とが接着剤で接着されて、プラス電極側キャップ21に固定される。この接着状態において、図2に示すようにプラス電極20の中心線とプラス電極側キャップ21の中心線とが上下方向において一致している。さらにプラス電極側端子90aが配線孔24及び接続孔23を挿通する。このプラス電極側端子90aと接続孔23の周りのプラス電極取り付け部22とは、はんだにより電気的に接続される。従って、プラス電極側端子90aとプラス電極20とは電気的に接続される。さらにプラス電極側端子90aは出力側端子80bと電気的に接続されるので、プラス電極20は出力側端子80bとも電気的に接続される。
The positive electrode 20 is fixed to the positive electrode side cap 21 by bonding the lower surface of the positive electrode mounting portion 22 and the upper surface of the positive electrode side cap 21 with an adhesive. In this bonded state, as shown in FIG. 2, the center line of the plus electrode 20 and the center line of the plus electrode side cap 21 coincide with each other in the vertical direction. Further, the plus electrode side terminal 90 a passes through the wiring hole 24 and the connection hole 23. The positive electrode side terminal 90a and the positive electrode attachment portion 22 around the connection hole 23 are electrically connected by solder. Therefore, the plus electrode side terminal 90a and the plus electrode 20 are electrically connected. Furthermore, since the plus electrode side terminal 90a is electrically connected to the output side terminal 80b, the plus electrode 20 is also electrically connected to the output side terminal 80b.
プラス電極側端子90aとプラス電極20とが電気的に接続された状態で、コイル60の両端からの導線100は整流部80の入力側端子80aと基板12上ではんだにより電気的に接続される。この状態において、図2に示すように、筐体10の上部の端部と、基板12とプラス電極20とが設けられたプラス電極側キャップ21の下部と、が接着剤により固定される。筐体10とプラス電極側キャップ21とが固定された状態において、蓄電回路接続部材42の上板部43は上方向に付勢されてマイナス電極側端子90bと接触される。従って、マイナス電極側端子90bは蓄電回路接続部材42を介して円筒部材40と電気的に接続される。さらに円筒部材40とマイナス電極30とはめねじ41及びおねじ32を介して電気的に接続されるので、マイナス電極側端子90bはマイナス電極30と電気的に接続される。またマイナス電極側端子90bは出力側端子80cと導線により電気的に接続されるので、マイナス電極30は出力側端子80cとも電気的に接続される。
In a state where the positive electrode side terminal 90a and the positive electrode 20 are electrically connected, the conductive wire 100 from both ends of the coil 60 is electrically connected to the input side terminal 80a of the rectifying unit 80 and the substrate 12 by solder. . In this state, as shown in FIG. 2, the upper end portion of the housing 10 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive. In a state where the housing 10 and the plus electrode side cap 21 are fixed, the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 40 via the storage circuit connecting member 42. Further, since the cylindrical member 40 and the negative electrode 30 are electrically connected via the female screw 41 and the male screw 32, the negative electrode side terminal 90b is electrically connected to the negative electrode 30. Further, since the negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire, the negative electrode 30 is also electrically connected to the output side terminal 80c.
(第1実施形態の動作)
ここからは電力を得る仕組みを説明する。まずは振動発電の原理の要点を説明する。図2において、コイル60を貫く磁束が時間の経過と共に変化するとコイル60に誘導起電圧が発生する。この誘導起電圧の値は時間の経過と共に磁束が変化する量を時間の変化量で除した値に「-1」を積算した値である。この誘導起電圧により、コイル60に誘導電流が流れる。 (Operation of the first embodiment)
From here, the mechanism for obtaining power will be described. First, the main points of the principle of vibration power generation will be explained. In FIG. 2, when the magnetic flux passing through thecoil 60 changes with time, an induced electromotive voltage is generated in the coil 60. The value of the induced electromotive voltage is a value obtained by adding “−1” to a value obtained by dividing the amount of change in magnetic flux with the passage of time by the amount of change in time. An induced current flows through the coil 60 due to the induced electromotive voltage.
ここからは電力を得る仕組みを説明する。まずは振動発電の原理の要点を説明する。図2において、コイル60を貫く磁束が時間の経過と共に変化するとコイル60に誘導起電圧が発生する。この誘導起電圧の値は時間の経過と共に磁束が変化する量を時間の変化量で除した値に「-1」を積算した値である。この誘導起電圧により、コイル60に誘導電流が流れる。 (Operation of the first embodiment)
From here, the mechanism for obtaining power will be described. First, the main points of the principle of vibration power generation will be explained. In FIG. 2, when the magnetic flux passing through the
従って振動発電機1において発電効率を向上させようとすると、磁束が時間の経過と共に変化する量を大きくすればよい。このためにはコイル60の内部を貫く磁束を大きくすること、または可動子70の移動速度を上げることが考えられる。
Therefore, in order to improve the power generation efficiency in the vibration power generator 1, the amount by which the magnetic flux changes with the passage of time may be increased. For this purpose, it is conceivable to increase the magnetic flux penetrating the coil 60 or to increase the moving speed of the mover 70.
使用者が振動発電機1を振ることにより、可動子70とコイル60との相対的な位置が変化する。従って、コイル60を貫く磁束が変化し、誘導起電圧が、上述した原理により、コイル60に発生する。さらに発生された誘導起電圧により誘導電流がコイル60に流れる。
When the user shakes the vibration generator 1, the relative position between the mover 70 and the coil 60 changes. Accordingly, the magnetic flux passing through the coil 60 changes, and an induced electromotive voltage is generated in the coil 60 according to the principle described above. Further, an induced current flows through the coil 60 by the generated induced electromotive voltage.
図9は振動発電機1の電気回路図である。可動子70がボビンケース50の内部を往復移動すると、コイル60には交流が発生する。図9に示すように、発生した交流は導線100により接続される整流部80により、整流され、直流になる。整流された直流は蓄電部90にて蓄電される。
FIG. 9 is an electric circuit diagram of the vibration generator 1. When the mover 70 reciprocates inside the bobbin case 50, an alternating current is generated in the coil 60. As shown in FIG. 9, the generated alternating current is rectified by the rectifying unit 80 connected by the conducting wire 100 to become direct current. The rectified direct current is stored in the power storage unit 90.
第1の実施形態において、蓄電部90のプラス電極側端子90aはプラス電極20に接続されている。蓄電部90のマイナス電極側端子90bは蓄電回路接続部材42、円筒部材40をこの順で介して、マイナス電極30に接続されている。振動発電により得られた電力が、プラス電極20とマイナス電極30を介して、外部負荷に供給される。
In the first embodiment, the positive electrode side terminal 90 a of the power storage unit 90 is connected to the positive electrode 20. The negative electrode side terminal 90b of the power storage unit 90 is connected to the negative electrode 30 through the power storage circuit connecting member 42 and the cylindrical member 40 in this order. Electric power obtained by vibration power generation is supplied to an external load via the plus electrode 20 and the minus electrode 30.
第1の実施形態では、可動子70による磁束はボビンケース50の外側に配置された導電性材料で且つ、磁性材料である鉄などの材料からなる円筒部材40に引き寄せられる。これにより、コイルを貫く磁束密度はコイルの外側に磁性材料を設けないときに比べて増加する。従って、コイルの外側に磁性材料を設けないときに比べて発電効率が向上する。さらにこの円筒部材40を介して蓄電部90のマイナス側電極90bとマイナス電極30とは電気的に接続されているため、蓄電部90とマイナス電極30とを電気的に接続する接続部材を不要にしたり、または接続部材の長さを短くすることが出来る。従って、振動発電機1の内部に蓄電部90とマイナス電極30とを電気的に接続する接続部材を配置するスペースが削減される。この結果、例えば可動子70に備えられる永久磁石の体積が接続部材の配線スペースの分だけ大きくなるので、永久磁石による磁束の量が増加する。従って発電効率が向上する。
In the first embodiment, the magnetic flux generated by the mover 70 is attracted to the cylindrical member 40 made of a material such as iron, which is a conductive material disposed outside the bobbin case 50 and is a magnetic material. Thereby, the magnetic flux density which penetrates a coil increases compared with when not providing a magnetic material on the outer side of a coil. Accordingly, the power generation efficiency is improved as compared with the case where no magnetic material is provided outside the coil. Furthermore, since the negative electrode 90b and the negative electrode 30 of the power storage unit 90 are electrically connected via the cylindrical member 40, a connection member for electrically connecting the power storage unit 90 and the negative electrode 30 is not necessary. Or the length of the connecting member can be shortened. Accordingly, the space for arranging the connection member for electrically connecting the power storage unit 90 and the negative electrode 30 in the vibration generator 1 is reduced. As a result, for example, the volume of the permanent magnet provided in the mover 70 is increased by the wiring space of the connecting member, so that the amount of magnetic flux generated by the permanent magnet increases. Therefore, the power generation efficiency is improved.
第1の実施形態では、マイナス電極30と円筒部材40とが別々の部材からなる。さらにマイナス電極30は円筒部材40と接触する接触部を備える。このマイナス電極30と接触部とは同じ材料から一体的に形成される。従って、円筒部材40とマイナス電極30とを電気的に接続する導線などの接続部材を減らすことができる。
In the first embodiment, the negative electrode 30 and the cylindrical member 40 are made of different members. Further, the negative electrode 30 includes a contact portion that contacts the cylindrical member 40. The negative electrode 30 and the contact portion are integrally formed from the same material. Therefore, it is possible to reduce the number of connecting members such as a conducting wire that electrically connects the cylindrical member 40 and the negative electrode 30.
第1の実施形態では、おねじ32がマイナス電極30の円柱状の外周面に設けられる。おねじ32と螺合可能なめねじ41が円筒部材40の下端部の内周面に設けられる。螺子嵌合により、円筒部材40とマイナス電極30とが電気的に接続される。従って、振動発電機1が電力消費の小さな電子機器、例えばリモコンなどの電子機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、螺合により、円筒部材40とマイナス電極30とが電気的に接続されるので円筒部材40とマイナス電極30との電気的な接触不良を減少させることが出来る。
In the first embodiment, the male screw 32 is provided on the cylindrical outer peripheral surface of the negative electrode 30. A female screw 41 that can be screwed with the male screw 32 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 40. The cylindrical member 40 and the negative electrode 30 are electrically connected by screw fitting. Therefore, even when the vibration generator 1 is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or is vibrated, or even when the vibration generator itself is vibrated, it is screwed. Thus, since the cylindrical member 40 and the negative electrode 30 are electrically connected, the poor electrical contact between the cylindrical member 40 and the negative electrode 30 can be reduced.
第1の実施形態において整流部80と蓄電部90とはボビンケース50とプラス電極20との間に設けられる。図8において、整流部80と蓄電部90との導線の長さが短くなるので整流部80と蓄電部90とが一つの基板12に設けることができる。図2において、筐体10とプラス電極側キャップ21とマイナス電極20とで囲まれる領域において、ボビンケース50の上下方向の長さが長くなる。従って、可動子70が上下方向に移動できる内部空間Xが大きくなるので、可動子70の移動速度が増加し、それにより時間の経過と共に変化する磁束の量が大きくなるので発電効率が向上する。蓄電部90とプラス電極20とを電気的に接続する接続部材と、蓄電部90とマイナス電極30とを電気的に接続させる接続部材と、を同時に減らすことが出来る。
In the first embodiment, the rectifying unit 80 and the power storage unit 90 are provided between the bobbin case 50 and the plus electrode 20. In FIG. 8, since the length of the conducting wire between the rectifying unit 80 and the power storage unit 90 is shortened, the rectifying unit 80 and the power storage unit 90 can be provided on one substrate 12. In FIG. 2, the length of the bobbin case 50 in the vertical direction is increased in a region surrounded by the housing 10, the positive electrode side cap 21, and the negative electrode 20. Therefore, since the internal space X in which the mover 70 can move in the vertical direction is increased, the moving speed of the mover 70 is increased, thereby increasing the amount of magnetic flux that changes with time, thereby improving the power generation efficiency. It is possible to simultaneously reduce the connecting member that electrically connects the power storage unit 90 and the plus electrode 20 and the connecting member that electrically connects the power storage unit 90 and the minus electrode 30.
第1の実施形態では、可動子70は磁性材料からなる円筒部材40の中に収納される。従って、円筒部材40は可動子70による磁束を遮蔽することができるので、磁気シールドの機能を果たすことができる。例えば、振動発電機1がリモコンなどの電子機器の電源部に取り付けられた場合に、振動発電機外部への磁気漏洩を軽減することができる。従って、電子機器内部への磁気の影響を抑制することができる。
In the first embodiment, the mover 70 is housed in the cylindrical member 40 made of a magnetic material. Therefore, since the cylindrical member 40 can shield the magnetic flux generated by the mover 70, it can function as a magnetic shield. For example, when the vibration generator 1 is attached to a power supply unit of an electronic device such as a remote controller, magnetic leakage to the outside of the vibration generator can be reduced. Therefore, the influence of magnetism on the inside of the electronic device can be suppressed.
図29は、導電性材料で且つ、磁性材料である円筒部材40Cが配置されることによる可動子70Cの磁束の分布をシミュレーションした図である。図30は、円筒部材40Cが配置されない場合の可動子70Cによる磁束の分布をシミュレーションした図である。図29及び図30において、可動子70Cは円筒形の永久磁石で構成され、着磁方向は図29及び図30に示した上下方向と平行である。またシミュレーションにおいては、可動子70Cの上下方向に平行な中心線Sから可動子70Cの径方向へ伸びる任意の平面内での磁束の分布を表している。図30においては、図29で円筒部材が配置される領域Rを点線により表している。なお、シミュレーションが行われた振動発電機の構成は第1の実施形態の構成とは完全には一致しない。また、可動子70C及び円筒部材40C以外のその他の部材は省略している。図29と図30とを比較すると、円筒部材40Cが配置されることにより、磁束の広がりが抑制される。さらに、磁束が円筒部材40Cの方向に引き寄せられている。従って、図29と図30とに示されたシミュレーションにより可動子70Cと円筒部材40Cとの間の磁束密度が増加されていることがわかる。また、円筒部材40が配置されることにより、可動子70Cによる磁束が円筒部材40Cにより閉じ込められ、外部へ漏洩していないことがわかる。よって円筒部材40Cは磁気シールドの機能を果たすことが確認できる。これらの現象は永久磁石の強度を適宜選択すること、及び導電性材料で且つ、磁性材料である円筒部材の材料を適宜選択することで実現される。
FIG. 29 is a diagram simulating the magnetic flux distribution of the mover 70C by arranging the cylindrical member 40C, which is a conductive material and a magnetic material. FIG. 30 is a diagram simulating the distribution of magnetic flux by the mover 70C when the cylindrical member 40C is not disposed. 29 and 30, the mover 70 </ b> C is configured by a cylindrical permanent magnet, and the magnetization direction is parallel to the vertical direction shown in FIGS. 29 and 30. In the simulation, the distribution of magnetic flux in an arbitrary plane extending in the radial direction of the mover 70C from the center line S parallel to the vertical direction of the mover 70C is shown. In FIG. 30, the region R in which the cylindrical member is arranged in FIG. 29 is represented by a dotted line. It should be noted that the configuration of the vibration generator in which the simulation is performed does not completely match the configuration of the first embodiment. Further, members other than the mover 70C and the cylindrical member 40C are omitted. Comparing FIG. 29 and FIG. 30, the spread of the magnetic flux is suppressed by arranging the cylindrical member 40C. Further, the magnetic flux is attracted toward the cylindrical member 40C. Therefore, it can be seen from the simulations shown in FIGS. 29 and 30 that the magnetic flux density between the mover 70C and the cylindrical member 40C is increased. In addition, it can be seen that by arranging the cylindrical member 40, the magnetic flux generated by the movable element 70C is confined by the cylindrical member 40C and is not leaked to the outside. Therefore, it can be confirmed that the cylindrical member 40C functions as a magnetic shield. These phenomena are realized by appropriately selecting the strength of the permanent magnet, and appropriately selecting the material of the cylindrical member that is a conductive material and is a magnetic material.
第1の実施形態では、側板部44と円筒部材40の上部の内周面とが導電性の接着剤により接続された状態において、側板部44は円筒部材40の内面に対して弾性力により付勢される。従って、振動発電機1が振動させられているときにおいても、導電性の接着剤がはがれにくくなる。
In the first embodiment, the side plate portion 44 is attached to the inner surface of the cylindrical member 40 by an elastic force in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 40 are connected by a conductive adhesive. Be forced. Therefore, even when the vibration generator 1 is vibrated, the conductive adhesive is not easily peeled off.
第1の実施形態では、ボビンケース50は絶縁材料且つ、非磁性材料からなるので可動子70とボビンケース50との間に磁気的な引力が働くことがない。従って、可動子70の移動が可動子70とボビンケース50との間の磁気的な引力に妨げられることがなく、発電効率が低下するのを抑制することが出来る。
In the first embodiment, since the bobbin case 50 is made of an insulating material and a non-magnetic material, no magnetic attractive force acts between the mover 70 and the bobbin case 50. Therefore, the movement of the mover 70 is not hindered by the magnetic attraction between the mover 70 and the bobbin case 50, and the power generation efficiency can be prevented from decreasing.
第1の実施形態では、ボビンケース固定部材51が非磁性材料から形成されるので可動子70の移動が可動子70とボビンケース固定部材51との間の磁気的な引力に妨げられなく、発電効率が低下するのを抑制することが出来る。
In the first embodiment, since the bobbin case fixing member 51 is formed of a nonmagnetic material, the movement of the mover 70 is not hindered by the magnetic attractive force between the mover 70 and the bobbin case fixing member 51, and It can suppress that efficiency falls.
第1の実施形態では、マイナス電極30は導電性材料で且つ、非磁性材料である銅などの材料からなる。従って、可動子70とマイナス電極30との間に磁気的な引力が働かない。よって、可動子70の移動が可動子70とプラス電極20との間の磁気的な引力、可動子70とマイナス電極30との間の磁気的な引力に妨げられることがなく、発電効率が低下するのを抑制することが出来る。
In the first embodiment, the negative electrode 30 is made of a conductive material and a material such as copper which is a nonmagnetic material. Accordingly, no magnetic attractive force acts between the mover 70 and the negative electrode 30. Therefore, the movement of the mover 70 is not hindered by the magnetic attraction between the mover 70 and the plus electrode 20 and the magnetic attraction between the mover 70 and the minus electrode 30, and the power generation efficiency is reduced. Can be suppressed.
第1の実施形態において区画部52が磁性材料から形成されるか、非磁性材料から形成されるかで、可動子70による磁束の分布がどのように変わるかを検証するため、以下のようなシミュレーションを行った。なおシミュレーションが行われた振動発電機の構成は第1の実施形態の構成とは完全には一致しない。図27は区画部52Aが非磁性材料から形成される場合において、可動子70Aによる磁束の分布をシミュレーションした図である。図28は区画部52Bが磁性材料から形成される場合において、可動子70Bによる磁束の分布をシミュレーションした図である。図27に示したように、可動子70Aは着磁方向と上下方向とが一致されて所定の位置に配置される。磁性材料からなる円筒部材40Aが上下方向に平行に配置される。非磁性材料からなる区画部52Aが、可動子70Aと円筒部材40Aとの間に上下方向に所定の間隔を置いて配置される。区画領域Mは、上下方向において隣り合う2つの区画部52Aにより区画された領域である。図28に示したように、可動子70Bは着磁方向と上下方向とが一致されて所定の位置に配置される。磁性材料からなる円筒部材40Bが上下方向に平行に配置される。磁性材料からなる区画部52Bが、可動子70Bと円筒部材40Bとの間に上下方向に所定の間隔を置いて配置される。区画領域Nは、上下方向において隣り合う2つの区画部52Bにより区画された領域である。各シミュレーション結果を比較すると、区画領域Mを貫く磁束密度は、区画領域Nを通過する磁束密度よりも高いことが分かる。第1の実施形態で各要素コイル61は、上下方向において隣り合う2つの非磁性材料からなる区画部52により区画された各区画領域に設けられる。従って、シミュレーション結果で示されたとおり、区画部52が磁性材料で形成されるよりも発電効率が向上する。これに対し、特許文献1では磁性材料からなる閉磁回路形成部材がケーシングの内部に収納される。2個のコイルが閉磁回路形成部材の内壁部にプラス電極からマイナス電極へ向かう方向に区画されて収納される。従って、各シミュレーション結果で示されたとおり、2個のコイルを区画する部材が非磁性材料から形成されるよりも発電効率は低下する。
In order to verify how the magnetic flux distribution by the mover 70 changes depending on whether the partition 52 is formed of a magnetic material or a non-magnetic material in the first embodiment, A simulation was performed. Note that the configuration of the vibration generator that has been simulated does not completely match the configuration of the first embodiment. FIG. 27 is a diagram simulating the distribution of magnetic flux by the mover 70A when the partition 52A is formed of a nonmagnetic material. FIG. 28 is a diagram simulating the distribution of magnetic flux by the mover 70B when the partition 52B is formed of a magnetic material. As shown in FIG. 27, the mover 70A is arranged at a predetermined position with the magnetization direction and the vertical direction aligned. A cylindrical member 40A made of a magnetic material is arranged in parallel in the vertical direction. A partition portion 52A made of a nonmagnetic material is disposed at a predetermined interval in the vertical direction between the mover 70A and the cylindrical member 40A. The partition area M is an area partitioned by two partition parts 52A adjacent in the vertical direction. As shown in FIG. 28, the mover 70 </ b> B is disposed at a predetermined position with the magnetization direction and the vertical direction aligned. A cylindrical member 40B made of a magnetic material is arranged in parallel in the vertical direction. A partition portion 52B made of a magnetic material is disposed at a predetermined interval in the vertical direction between the mover 70B and the cylindrical member 40B. The partition area N is an area partitioned by two partition sections 52B adjacent in the vertical direction. Comparing the simulation results, it can be seen that the magnetic flux density penetrating the partition region M is higher than the magnetic flux density passing through the partition region N. In the first embodiment, each element coil 61 is provided in each partition region partitioned by partition portions 52 made of two nonmagnetic materials adjacent in the vertical direction. Therefore, as shown in the simulation result, the power generation efficiency is improved as compared with the case where the partition 52 is formed of a magnetic material. On the other hand, in patent document 1, the closed magnetic circuit formation member which consists of magnetic materials is accommodated in the inside of a casing. Two coils are stored in the inner wall portion of the closed magnetic circuit forming member, partitioned in the direction from the plus electrode to the minus electrode. Therefore, as shown in each simulation result, the power generation efficiency is lower than that in which the member that partitions the two coils is formed of a nonmagnetic material.
[第2実施形態]
次に、本発明の第2実施形態について図10及び図11を参照して説明する。 [Second Embodiment]
Next, a second embodiment of the present invention will be described with reference to FIGS.
次に、本発明の第2実施形態について図10及び図11を参照して説明する。 [Second Embodiment]
Next, a second embodiment of the present invention will be described with reference to FIGS.
(第2実施形態の構成)
第2の実施形態は第1の筒状部材が筐体をかねる振動発電機200である。以下の記載において、第2の実施例では第1の筒状部材を円筒部材240として記載する。第1の実施形態と重複する箇所の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には第1の実施形態と同じ符号を付す。図10は本発明の第2の実施形態に係る円筒部材240が筐体をかねる振動発電機200の外観図である。 (Configuration of Second Embodiment)
The second embodiment is avibration power generator 200 in which a first tubular member serves as a housing. In the following description, the first cylindrical member is described as the cylindrical member 240 in the second embodiment. A description of the same parts as those in the first embodiment is omitted. In addition, parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment. FIG. 10 is an external view of the vibration power generator 200 in which the cylindrical member 240 according to the second embodiment of the present invention also serves as a housing.
第2の実施形態は第1の筒状部材が筐体をかねる振動発電機200である。以下の記載において、第2の実施例では第1の筒状部材を円筒部材240として記載する。第1の実施形態と重複する箇所の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には第1の実施形態と同じ符号を付す。図10は本発明の第2の実施形態に係る円筒部材240が筐体をかねる振動発電機200の外観図である。 (Configuration of Second Embodiment)
The second embodiment is a
振動発電機200は、円筒部材240を有し、その円筒部材240の上端側にプラス電極20を、下端側にマイナス電極30を備える。第2の実施形態における上下方向は、図10に矢印で示す方向とする。他の図面の上下方向も同様とする。以下に、振動発電機200の各部の構成を説明する。
The vibration power generator 200 includes a cylindrical member 240, and includes a plus electrode 20 on the upper end side of the cylindrical member 240 and a minus electrode 30 on the lower end side. The vertical direction in the second embodiment is the direction indicated by the arrow in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 200 is demonstrated.
図11は、振動発電機200を上下方向の平面で切断して内部構成を示す縦断面図である。図11に示すように振動発電機200は、円筒部材240の内部に、ボビンケース50と、コイル60と、可動子70と、整流部80と、蓄電部90とを備える。
FIG. 11 is a longitudinal sectional view showing the internal configuration of the vibration power generator 200 cut along a plane in the vertical direction. As shown in FIG. 11, the vibration power generator 200 includes a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside a cylindrical member 240.
第2の実施形態では、円筒部材240は一般的な乾電池の円筒形状とほぼ同一形状で形成される。より具体的には、円筒部材240は円筒形で、一端部から他端部へ向かう長手方向に延びて形成される。円筒部材240の長手方向は第2の実施形態の上下方向と一致する。円筒部材240は導電性材料で且つ、磁性材料である鉄などの材料から構成される。円筒部材240の外周面は絶縁材料からなるコーティング材でコーティングされる。めねじ241が円筒部材240の下端部の内周面に設けられる。
In the second embodiment, the cylindrical member 240 is formed in substantially the same shape as the cylindrical shape of a general dry battery. More specifically, the cylindrical member 240 has a cylindrical shape and extends in the longitudinal direction from one end to the other end. The longitudinal direction of the cylindrical member 240 coincides with the vertical direction of the second embodiment. The cylindrical member 240 is made of a conductive material and a magnetic material such as iron. The outer peripheral surface of the cylindrical member 240 is coated with a coating material made of an insulating material. A female screw 241 is provided on the inner peripheral surface of the lower end portion of the cylindrical member 240.
マイナス電極30は、おねじ32と円筒部材240のめねじ241とが螺合されて、円筒部材240に固定される。マイナス電極30が円筒部材240に固定された状態において、つば31が円筒部材240の下端面と当接する。
The negative electrode 30 is fixed to the cylindrical member 240 by the male screw 32 and the female screw 241 of the cylindrical member 240 being screwed together. In a state where the negative electrode 30 is fixed to the cylindrical member 240, the collar 31 contacts the lower end surface of the cylindrical member 240.
第2実施形態において、プラス電極30、ボビンケース50、コイル60、可動子70、整流部80、蓄電部90は、第1実施形態と同じ構成であるので、その詳細な説明は省略する。
In the second embodiment, the plus electrode 30, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof is omitted.
蓄電回路接続部材42の底板部45がボビンケース固定部材51の上面に固定された状態で、側板部44は円筒部材240の上部の内周面に銀ペーストなどの導電性の接着剤により接続される。従って蓄電回路接続部材42と円筒部材240とは電気的に接続される。さらに側板部44は弾性を有しているので、側板部44と円筒部材240の上部の内周面とが接続された状態において、側板部44は円筒部材240の内面に対して付勢される。
With the bottom plate portion 45 of the storage circuit connecting member 42 fixed to the upper surface of the bobbin case fixing member 51, the side plate portion 44 is connected to the inner peripheral surface of the upper portion of the cylindrical member 240 by a conductive adhesive such as silver paste. The Therefore, the storage circuit connecting member 42 and the cylindrical member 240 are electrically connected. Further, since the side plate portion 44 has elasticity, the side plate portion 44 is urged against the inner surface of the cylindrical member 240 in a state where the side plate portion 44 and the inner peripheral surface of the upper portion of the cylindrical member 240 are connected. .
プラス電極側端子90aとプラス電極20とは電気的に接続された状態で、コイル60の両端からの導線100は整流部80の入力側端子80aと基板12上ではんだにより電気的に接続される。この状態において、図11に示すように、円筒部材240の上部の端部と、基板12とプラス電極20とが設けられたプラス電極側キャップ21の下部と、が接着剤により固定される。円筒部材240とプラス電極側キャップ21とが固定された状態において、蓄電回路接続部材42の上板部43は上方向に付勢されてマイナス電極側端子90bと接触される。従って、マイナス電極側端子90bは蓄電回路接続部材42を介して円筒部材240と電気的に接続される。さらに円筒部材240とマイナス電極30とはめねじ241及びおねじ32を介して電気的に接続されるので、マイナス電極側端子90bはマイナス電極30と電気的に接続される。またマイナス電極側端子90bは出力側端子80cと導線により電気的に接続されるので、マイナス電極30は出力側端子80cとも電気的に接続される。
In a state where the plus electrode side terminal 90a and the plus electrode 20 are electrically connected, the conductive wire 100 from both ends of the coil 60 is electrically connected to the input side terminal 80a of the rectifying unit 80 and the substrate 12 by solder. . In this state, as shown in FIG. 11, the upper end portion of the cylindrical member 240 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive. In a state where the cylindrical member 240 and the plus electrode side cap 21 are fixed, the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 240 via the storage circuit connecting member 42. Further, since the cylindrical member 240 and the negative electrode 30 are electrically connected via the female screw 241 and the male screw 32, the negative electrode side terminal 90b is electrically connected to the negative electrode 30. Further, since the negative electrode side terminal 90b is electrically connected to the output side terminal 80c by a conducting wire, the negative electrode 30 is also electrically connected to the output side terminal 80c.
第2の実施形態は第1の実施形態と同等の効果を持つ。さらに第2の実施形態では、円筒部材240が筐体を兼ねる。従って、振動発電機2を構成する部品点数を削減することが出来る。さらに筐体と円筒部材とを組み付ける工程が不要となるので、振動発電機2の作製が容易になる。また、円筒部材240の厚みが、第1の実施形態の円筒部材40の厚みと筐体10の厚みとを足した厚み未満であれば、円筒部材240が筐体兼ねることにより、振動発電機内部の内部スペースが増えるので永久磁石を大きくできる。従って、永久磁石の磁束が増加するので発電効率を上げることができる。
The second embodiment has the same effect as the first embodiment. Furthermore, in the second embodiment, the cylindrical member 240 also serves as a housing. Therefore, the number of parts constituting the vibration generator 2 can be reduced. Furthermore, since the process of assembling the casing and the cylindrical member is not necessary, the vibration generator 2 can be easily manufactured. Moreover, if the thickness of the cylindrical member 240 is less than the thickness of the cylindrical member 40 and the thickness of the housing 10 of the first embodiment, the cylindrical member 240 also serves as the housing. Since the internal space increases, the permanent magnet can be enlarged. Therefore, since the magnetic flux of the permanent magnet increases, the power generation efficiency can be increased.
第2の実施形態では、円筒部材240の外周面は絶縁材料からなるコーティング材でコーティングされる。従って、電力がマイナス電極側端子90bから円筒部材240を介してマイナス電極30へ供給されるときにおいて、電力が円筒部材240から外部へ漏洩するのを防ぐことが出来る。
In the second embodiment, the outer peripheral surface of the cylindrical member 240 is coated with a coating material made of an insulating material. Therefore, when electric power is supplied from the negative electrode side terminal 90b to the negative electrode 30 via the cylindrical member 240, it is possible to prevent electric power from leaking from the cylindrical member 240 to the outside.
[第3実施形態]
次に、本発明の第3実施形態について図12乃至図16を参照して説明する。 [Third embodiment]
Next, a third embodiment of the present invention will be described with reference to FIGS.
次に、本発明の第3実施形態について図12乃至図16を参照して説明する。 [Third embodiment]
Next, a third embodiment of the present invention will be described with reference to FIGS.
(第3実施形態の構成)
第3の実施形態は第1実施形態と異なり、第2電極部と第1の筒状部材がバネの付勢力により接続される振動発電機300である。以下の記載において、第3の実施例では第2電極部をマイナス電極330、第一の筒状部材を円筒部材340として記載する。第1の実施形態と重複する箇所の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には第1の実施形態と同じ符号を付す。図12は本発明の第3の実施形態に係るマイナス電極330と円筒部材340とがバネの付勢力により接続される振動発電機300の外観図である。 (Configuration of Third Embodiment)
Unlike the first embodiment, the third embodiment is avibration power generator 300 in which the second electrode portion and the first cylindrical member are connected by a biasing force of a spring. In the following description, in the third embodiment, the second electrode portion is described as the negative electrode 330 and the first cylindrical member is described as the cylindrical member 340. A description of the same parts as those in the first embodiment is omitted. In addition, parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment. FIG. 12 is an external view of a vibration power generator 300 in which a negative electrode 330 and a cylindrical member 340 according to the third embodiment of the present invention are connected by a biasing force of a spring.
第3の実施形態は第1実施形態と異なり、第2電極部と第1の筒状部材がバネの付勢力により接続される振動発電機300である。以下の記載において、第3の実施例では第2電極部をマイナス電極330、第一の筒状部材を円筒部材340として記載する。第1の実施形態と重複する箇所の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には第1の実施形態と同じ符号を付す。図12は本発明の第3の実施形態に係るマイナス電極330と円筒部材340とがバネの付勢力により接続される振動発電機300の外観図である。 (Configuration of Third Embodiment)
Unlike the first embodiment, the third embodiment is a
振動発電機300は、筐体10を有し、その筐体10の上端側にプラス電極20を、下端側にマイナス電極330を備える。第3の実施形態における上下方向は、図12に矢印で示す方向とする。他の図面の上下方向も同様とする。以下に、振動発電機300の各部の構成を説明する。
The vibration power generator 300 includes a housing 10 and includes a plus electrode 20 on the upper end side of the housing 10 and a minus electrode 330 on the lower end side. The vertical direction in the third embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 300 is demonstrated.
図13は、振動発電機300を上下方向の平面で切断して内部構成を示す縦断面図である。図13に示すように振動発電機300は、筐体10の内部に、円筒部材340と、ボビンケース50と、コイル60と、可動子70と、整流部80と、蓄電部90とを備える。
FIG. 13 is a longitudinal sectional view showing the internal configuration of the vibration power generator 300 cut along a plane in the vertical direction. As shown in FIG. 13, the vibration power generator 300 includes a cylindrical member 340, a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside the housing 10.
第3実施形態において、筐体10、プラス電極20、ボビンケース50、コイル60、可動子70、整流部80、蓄電部90は、第1の実施形態と同じ構成であるので、その詳細な説明は省略する。
In the third embodiment, the housing 10, the plus electrode 20, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof. Is omitted.
図14は円筒部材340の外観斜視図である。円筒部材340は円筒形で、一端部から他端部へ向かう長手方向に延びて形成される。円筒部材340は筐体10の内部に配置された状態において、円筒部材340の長手方向は上下方向と一致する。円筒部材340は、筐体10の内周面と円筒部材340の外周面とが密着された状態で、接着剤などで筐体10に固定される。円筒部材340は導電性材料で且つ、磁性材料である鉄などの材料から構成される。
FIG. 14 is an external perspective view of the cylindrical member 340. The cylindrical member 340 is cylindrical and is formed to extend in the longitudinal direction from one end to the other end. When the cylindrical member 340 is disposed inside the housing 10, the longitudinal direction of the cylindrical member 340 coincides with the vertical direction. The cylindrical member 340 is fixed to the housing 10 with an adhesive or the like in a state where the inner peripheral surface of the housing 10 and the outer peripheral surface of the cylindrical member 340 are in close contact with each other. The cylindrical member 340 is made of a conductive material and a material such as iron that is a magnetic material.
図15はマイナス電極330とマイナス電極側キャップ331の外観斜視図である。図15に示すように、マイナス電極330は円盤状に形成される。一対のバネ部332がマイナス電極330の上面に形成される。一対のバネ部332は弾性力を有す形状としている。マイナス電極330と一対のバネ部332は導電性材料で且つ、非磁性材料である銅などの材料から一体的に形成される。
FIG. 15 is an external perspective view of the negative electrode 330 and the negative electrode side cap 331. As shown in FIG. 15, the negative electrode 330 is formed in a disk shape. A pair of spring portions 332 is formed on the upper surface of the negative electrode 330. The pair of spring portions 332 has a shape having an elastic force. The negative electrode 330 and the pair of spring portions 332 are integrally formed of a conductive material and a nonmagnetic material such as copper.
図15に示すように、マイナス電極側キャップ331は絶縁材料で且つ、非磁性材料であるABS樹脂などの材料から円柱状に形成される。ボビンケース50を支持するボビンケース支持部334がマイナス電極側キャップ331の内部に形成される。ボビンケース支持部334は、円形状の凹所からなり、上方に開放している。
As shown in FIG. 15, the negative electrode side cap 331 is formed in a cylindrical shape from a material such as an ABS resin which is an insulating material and a nonmagnetic material. A bobbin case support portion 334 that supports the bobbin case 50 is formed inside the negative electrode side cap 331. The bobbin case support 334 is formed of a circular recess and is open upward.
図16はマイナス電極側キャップ331を上下方向の下側から見た図である。図16に示すように、バネ部332が挿通する差込み穴333が上下方向に沿ってマイナス電極側キャップ331に2箇所設けられる。
FIG. 16 is a view of the negative electrode side cap 331 as viewed from the lower side in the vertical direction. As shown in FIG. 16, two insertion holes 333 into which the spring portion 332 is inserted are provided in the negative electrode side cap 331 along the vertical direction.
コイル60がボビンケース50に設けられた状態で、ボビンケース50の下側の端部56がボビンケース支持部334に圧入される。従って、ボビンケース50とマイナス電極側キャップ331とが固定される。ボビンケース50が固定されたマイナス電極側キャップ331は筐体10の内周面に接着された円筒部材340の内部に配置される。この状態ではマイナス電極側キャップ331の下面が円筒部材340の下側の端面に配置される。バネ部332が差込み穴333に差し込まれる。この状態ではバネ部332が円筒部材340の内周面に向かって付勢される。この付勢により円筒部材340とマイナス電極330とが固定される。従って、マイナス電極330と円筒部材340とが電気的に接続する。バネ部332が、本発明の接触部の一例である。
With the coil 60 provided in the bobbin case 50, the lower end 56 of the bobbin case 50 is press-fitted into the bobbin case support 334. Accordingly, the bobbin case 50 and the negative electrode side cap 331 are fixed. The negative electrode side cap 331 to which the bobbin case 50 is fixed is disposed inside a cylindrical member 340 bonded to the inner peripheral surface of the housing 10. In this state, the lower surface of the negative electrode side cap 331 is disposed on the lower end surface of the cylindrical member 340. The spring portion 332 is inserted into the insertion hole 333. In this state, the spring portion 332 is biased toward the inner peripheral surface of the cylindrical member 340. By this urging, the cylindrical member 340 and the negative electrode 330 are fixed. Accordingly, the negative electrode 330 and the cylindrical member 340 are electrically connected. The spring portion 332 is an example of the contact portion of the present invention.
第3の実施形態は第1の実施形態と同様の効果を持つ。さらに第3の実施形態では、マイナス電極330と一対のバネ部332は導電性材料で且つ、非磁性材料である銅などの材料から一体的に形成される。バネ部332が円筒部材340の内面へ向かう方向に付勢されて、マイナス電極330と円筒部材340とが固定される。従って、振動発電機1が電力消費の小さな電子機器、例えばリモコンなどの電子機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、バネ部332が円筒部材340の内面へ向かう方向に付勢されてマイナス電極330と円筒部材340とが固定されるので円筒部材340とマイナス電極330との電気的な接触不良を減少させることが出来る。
The third embodiment has the same effect as the first embodiment. Further, in the third embodiment, the negative electrode 330 and the pair of spring portions 332 are integrally formed from a material such as copper, which is a conductive material and a nonmagnetic material. The spring portion 332 is biased in the direction toward the inner surface of the cylindrical member 340, and the negative electrode 330 and the cylindrical member 340 are fixed. Accordingly, even when the vibration generator 1 is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or even when the vibration generator itself is vibrated, the spring portion Since the negative electrode 330 and the cylindrical member 340 are fixed by urging 332 toward the inner surface of the cylindrical member 340, poor electrical contact between the cylindrical member 340 and the negative electrode 330 can be reduced.
[第4実施形態]
本発明の第4実施形態について図17乃至図20を参照して説明する。 [Fourth embodiment]
A fourth embodiment of the present invention will be described with reference to FIGS.
本発明の第4実施形態について図17乃至図20を参照して説明する。 [Fourth embodiment]
A fourth embodiment of the present invention will be described with reference to FIGS.
(第4実施形態の構成)
第4の実施形態は、第1の筒状部材と第2電極部とが導電性材料且つ、磁性材料である同じ材料から一体的に形成される振動発電機400である。以下の記載において、第4の実施例では第1の筒状部材を円筒部材440、第2電極部をマイナス電極430として記載する。第1の実施形態と構成が同じ部分の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には同じ符号を付す。図17は本発明の第4の実施形態に係る振動発電機400の外観図である。 (Configuration of Fourth Embodiment)
The fourth embodiment is avibration power generator 400 in which the first cylindrical member and the second electrode portion are integrally formed from the same material that is a conductive material and a magnetic material. In the following description, in the fourth embodiment, the first cylindrical member is described as a cylindrical member 440, and the second electrode portion is described as a negative electrode 430. A description of the same parts as those in the first embodiment is omitted. Further, parts having configurations different from those of the first embodiment are denoted by new reference numerals, and parts having the same configurations as those of the first embodiment are denoted by the same reference numerals. FIG. 17 is an external view of a vibration power generator 400 according to the fourth embodiment of the present invention.
第4の実施形態は、第1の筒状部材と第2電極部とが導電性材料且つ、磁性材料である同じ材料から一体的に形成される振動発電機400である。以下の記載において、第4の実施例では第1の筒状部材を円筒部材440、第2電極部をマイナス電極430として記載する。第1の実施形態と構成が同じ部分の説明は省略する。また第1の実施形態と構成が異なる部分には新しい符号を付し、第1の実施形態と構成が同じ部分には同じ符号を付す。図17は本発明の第4の実施形態に係る振動発電機400の外観図である。 (Configuration of Fourth Embodiment)
The fourth embodiment is a
振動発電機400は、円筒部材440を有し、その円筒部材440の上端側にプラス電極20を備える。円筒部材440の下面がマイナス電極430である。第4の実施形態における上下方向は、図17に矢印で示す方向とする。他の図面の上下方向も同様とする。以下に、振動発電機400の各部の構成を説明する。
The vibration power generator 400 includes a cylindrical member 440 and includes the plus electrode 20 on the upper end side of the cylindrical member 440. The lower surface of the cylindrical member 440 is a negative electrode 430. The vertical direction in the fourth embodiment is the direction indicated by the arrows in FIG. The same applies to the vertical direction of other drawings. Below, the structure of each part of the vibration generator 400 is demonstrated.
図18は、振動発電機400を上下方向の平面で切断して内部構成を示す縦断面図である。図18に示すように振動発電機400は、円筒部材440の内部に、ボビンケース50と、コイル60と、可動子70と、整流部80と、蓄電部90とを備える。
FIG. 18 is a longitudinal sectional view showing the internal configuration of the vibration generator 400 cut along a plane in the vertical direction. As shown in FIG. 18, the vibration power generator 400 includes a bobbin case 50, a coil 60, a mover 70, a rectifying unit 80, and a power storage unit 90 inside a cylindrical member 440.
図19は円筒部材440の外観斜視図である。第4の実施形態では、円筒部材440は一般的な乾電池の円筒形状とほぼ同一形状で形成される。より具体的には、図19に示すように、円筒部材440は円筒形で、一端部から他端部へ向かう長手方向に延びて形成され、下方の端部が閉じている。円筒部材440の下面がマイナス電極430である。円筒部材440は、導電性材料で且つ、磁性材料である鉄などの材料からなる板から深絞り加工などで形成される。円筒部材440の外周面に絶縁材料からなるコーティング材がコーティングされる。
FIG. 19 is an external perspective view of the cylindrical member 440. In the fourth embodiment, the cylindrical member 440 is formed in substantially the same shape as that of a general dry battery. More specifically, as shown in FIG. 19, the cylindrical member 440 is cylindrical and is formed to extend in the longitudinal direction from one end to the other end, and the lower end is closed. The lower surface of the cylindrical member 440 is a negative electrode 430. The cylindrical member 440 is formed by a deep drawing process or the like from a plate made of a conductive material and a magnetic material such as iron. The outer peripheral surface of the cylindrical member 440 is coated with a coating material made of an insulating material.
図20はスペーサー部材431の外観斜視図である。図20に示すように、スペーサー部材431は絶縁材料で且つ、非磁性材料のABS樹脂などから円柱形に形成される。ボビンケース支持部432がスペーサー部材431の内部に形成される。ボビンケース支持部432は、円形状の凹所からなり、上方に開放している。スペーサー部材431が円筒部材440の内部にボビンケース支持部432を上方にして配置される。
FIG. 20 is an external perspective view of the spacer member 431. As shown in FIG. 20, the spacer member 431 is made of an insulating material and made of a nonmagnetic material such as ABS resin in a cylindrical shape. A bobbin case support 432 is formed inside the spacer member 431. The bobbin case support portion 432 is formed of a circular recess and is open upward. The spacer member 431 is disposed inside the cylindrical member 440 with the bobbin case support portion 432 facing upward.
第4実施形態において、プラス電極20、ボビンケース50、コイル60、可動子70、整流部80、蓄電部90は、第1の実施形態と同じ構成であるので、その詳細な説明は省略する。
In the fourth embodiment, the plus electrode 20, the bobbin case 50, the coil 60, the mover 70, the rectifying unit 80, and the power storage unit 90 have the same configuration as in the first embodiment, and thus detailed description thereof is omitted.
図18においてコイル60がボビンケース50に設けられた状態で、ボビンケース50の下側の端部56がボビンケース支持部432に圧入されてボビンケース50がスペーサー部材431に固定される。
18, in the state where the coil 60 is provided in the bobbin case 50, the lower end portion 56 of the bobbin case 50 is press-fitted into the bobbin case support portion 432, and the bobbin case 50 is fixed to the spacer member 431.
円筒形の可動子70は、スペーサー部材431によって下端が封じられたボビンケース50の内部空間Xに着磁方向と上下方向とを一致させた状態で配置される。
The cylindrical mover 70 is disposed in the internal space X of the bobbin case 50 whose lower end is sealed by the spacer member 431 in a state in which the magnetization direction and the vertical direction coincide with each other.
図18において、可動子70は、スペーサー部材431とボビンケース固定部材51とで封じられた、ボビンケース50の内部の内部空間Xを上下方向に沿って移動することが出来る。
18, the mover 70 can move in the vertical direction in the internal space X inside the bobbin case 50 sealed by the spacer member 431 and the bobbin case fixing member 51.
この状態において、図18に示すように、円筒部材440の上部の端部と、基板12とプラス電極20とが設けられたプラス電極側キャップ21の下部と、が接着剤により固定される。円筒部材440とプラス電極側キャップ21とが固定された状態において、蓄電回路接続部材42の上板部43は上方向に付勢されてマイナス電極側端子90bと接触される。
In this state, as shown in FIG. 18, the upper end portion of the cylindrical member 440 and the lower portion of the plus electrode side cap 21 provided with the substrate 12 and the plus electrode 20 are fixed by an adhesive. In a state where the cylindrical member 440 and the plus electrode side cap 21 are fixed, the upper plate portion 43 of the energy storage circuit connecting member 42 is urged upward to come into contact with the minus electrode side terminal 90b.
第4の実施形態は第1の実施形態と第2の実施形態と同様の効果を持つ。さらに第4の実施形態では、円筒部材440とマイナス電極430とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されるので、円筒部材440とマイナス電極430とを接続する必要がない。従って、振動発電機4が電力消費の小さな電子機器、例えばリモコンなどの電子機器の電源部に取り付けられて振動させられている時、または振動発電機自体が振動させられている時でも、円筒部材440とマイナス電極430とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されるので円筒部材440とマイナス電極430との電気的な接触不良を減少させることが出来る。さらに円筒部材440とマイナス電極430とが、導電性材料且つ、磁性材料である板から簡易に形成することが出来るのでマイナス電極430と円筒部材440とを溶接することで接触させるよりも製造時のコストが安く済む。
The fourth embodiment has the same effects as the first embodiment and the second embodiment. Furthermore, in the fourth embodiment, the cylindrical member 440 and the negative electrode 430 are integrally formed from the same material, which is a conductive material and a magnetic material. Therefore, it is necessary to connect the cylindrical member 440 and the negative electrode 430. There is no. Accordingly, even when the vibration generator 4 is attached to a power supply unit of an electronic device with low power consumption, for example, an electronic device such as a remote controller, or is vibrated, or even when the vibration generator itself is vibrated, the cylindrical member Since the 440 and the negative electrode 430 are integrally formed from the same material which is a conductive material and a magnetic material, poor electrical contact between the cylindrical member 440 and the negative electrode 430 can be reduced. Further, since the cylindrical member 440 and the negative electrode 430 can be easily formed from a plate made of a conductive material and a magnetic material, the cylindrical member 440 and the negative electrode 430 can be more easily manufactured than when the negative electrode 430 and the cylindrical member 440 are brought into contact with each other. Cost is low.
第4の実施形態では、磁性材料からなる円筒部材440の底面に設けられたマイナス電極430と可動子70との間に非磁性のスペーサー部材431が設けられる。従って、可動子70の移動が可動子70とマイナス電極430との間の磁気的な引力により妨げられることなく、発電効率が低下するのを抑制することが出来る。
In the fourth embodiment, a nonmagnetic spacer member 431 is provided between the negative electrode 430 provided on the bottom surface of the cylindrical member 440 made of a magnetic material and the mover 70. Therefore, the movement of the mover 70 is not hindered by the magnetic attractive force between the mover 70 and the negative electrode 430, and it is possible to suppress a decrease in power generation efficiency.
なお、この発明は上記の実施形態に限られるものではなく、その要旨を逸脱しない範囲において種々の態様において実施することが可能であり、例えば次のような変形も可能である。なお、第1~第4の実施形態と構成が異なる部分には新しい符号を付し、構成が同じ部分には同じ符号を付して説明する。また第1~第4の実施形態と構成が同じ部分の説明は省略する。
The present invention is not limited to the above-described embodiment, and can be implemented in various modes without departing from the gist thereof. For example, the following modifications are possible. Note that parts having configurations different from those of the first to fourth embodiments are denoted by new reference numerals, and parts having the same configurations are denoted by the same reference numerals. The description of the same parts as those in the first to fourth embodiments is omitted.
[変形例1]
図21に基づいて説明する。第1~4の実施形態では、マイナス電極側端子90bと円筒部材とが蓄電回路接続部材42を介して電気的に接続されていたが、ボビンケース固定部材51を介して電気的に接続されてもよい。以下その接続方法について、具体的に説明する。ボビンケース固定部材51は、図5に示すボビンケース固定部材51の形状と同じであるが、導電性材料で且つ、非磁性材料である銅などの材料から構成される。図21は、この変形例の振動発電機500を上下方向の平面で切断して内部構成を示す縦断面図である。図5に示すように挿入口55がボビンケース固定部材51の下方に開放して設けられる。導線100が挿通される配線通路54が上下方向に沿ってボビンケース固定部材51に設けられる。 [Modification 1]
This will be described with reference to FIG. In the first to fourth embodiments, the negativeelectrode side terminal 90 b and the cylindrical member are electrically connected via the storage circuit connecting member 42, but are electrically connected via the bobbin case fixing member 51. Also good. The connection method will be specifically described below. The bobbin case fixing member 51 has the same shape as that of the bobbin case fixing member 51 shown in FIG. 5, but is made of a conductive material and a nonmagnetic material such as copper. FIG. 21 is a longitudinal sectional view showing the internal configuration of the vibration generator 500 of this modification example cut along a plane in the vertical direction. As shown in FIG. 5, the insertion port 55 is provided below the bobbin case fixing member 51. A wiring passage 54 through which the conducting wire 100 is inserted is provided in the bobbin case fixing member 51 along the vertical direction.
図21に基づいて説明する。第1~4の実施形態では、マイナス電極側端子90bと円筒部材とが蓄電回路接続部材42を介して電気的に接続されていたが、ボビンケース固定部材51を介して電気的に接続されてもよい。以下その接続方法について、具体的に説明する。ボビンケース固定部材51は、図5に示すボビンケース固定部材51の形状と同じであるが、導電性材料で且つ、非磁性材料である銅などの材料から構成される。図21は、この変形例の振動発電機500を上下方向の平面で切断して内部構成を示す縦断面図である。図5に示すように挿入口55がボビンケース固定部材51の下方に開放して設けられる。導線100が挿通される配線通路54が上下方向に沿ってボビンケース固定部材51に設けられる。 [Modification 1]
This will be described with reference to FIG. In the first to fourth embodiments, the negative
図21に示されたコイルばね542は導電性材料で且つ、非磁性材料である銅などの材料から構成される。図21に示すように、コイルばね542の一端がボビンケース固定部材51の上面にはんだ付けで電気的に接続される。可動子70がボビンケース50の内部に配置される。次に、コイル60の上下両端から延びる導線100が配線通路54に挿通された状態でボビンケース50の上側の端部57が挿入口55に圧入される。従って、ボビンケース50とボビンケース固定部材51が固定される。ボビンケース50とボビンケース固定部材51とが固定される過程では銀ペーストなどの導電性の接着剤がボビンケース固定部材51の外周面に塗られる。ボビンケース50とボビンケース固定部材51とが固定されたときに、導電性の接着剤によりボビンケース固定部材51と円筒部材40とが導電性の接着剤により電気的に接続される。さらにプラス電極20及び基板12が設けられたプラス電極側キャップ21は筐体10に接着剤で固定される。この時、コイルばね542の他端はマイナス電極側端子90bに付勢されて当接する。従って、マイナス電極側端子90bはコイルばね542を介して円筒部材40と電気的に接続される。
The coil spring 542 shown in FIG. 21 is made of a conductive material and a nonmagnetic material such as copper. As shown in FIG. 21, one end of the coil spring 542 is electrically connected to the upper surface of the bobbin case fixing member 51 by soldering. The mover 70 is disposed inside the bobbin case 50. Next, the upper end portion 57 of the bobbin case 50 is press-fitted into the insertion port 55 in a state where the conductive wires 100 extending from the upper and lower ends of the coil 60 are inserted into the wiring passage 54. Therefore, the bobbin case 50 and the bobbin case fixing member 51 are fixed. In the process of fixing the bobbin case 50 and the bobbin case fixing member 51, a conductive adhesive such as silver paste is applied to the outer peripheral surface of the bobbin case fixing member 51. When the bobbin case 50 and the bobbin case fixing member 51 are fixed, the bobbin case fixing member 51 and the cylindrical member 40 are electrically connected by the conductive adhesive. Further, the plus electrode side cap 21 provided with the plus electrode 20 and the substrate 12 is fixed to the housing 10 with an adhesive. At this time, the other end of the coil spring 542 is urged against and contacted by the negative electrode side terminal 90b. Accordingly, the negative electrode side terminal 90 b is electrically connected to the cylindrical member 40 via the coil spring 542.
変形例1では、マイナス電極側端子90bとボビンケース固定部材51とがコイルばね542を介して電気的に接続されるが、マイナス電極側端子90bとボビンケース固定部材51とが単に導線で電気的に接続されても良い。この場合、導線の一端がボビンケース固定部材51の上面にはんだで接続される。導線の他端はマイナス電極側端子90bとはんだで接続される。従ってマイナス電極側端子90bは導線を介して円筒部材40と電気的に接続される。
In the first modification, the negative electrode side terminal 90b and the bobbin case fixing member 51 are electrically connected via the coil spring 542. However, the negative electrode side terminal 90b and the bobbin case fixing member 51 are electrically connected by a conductive wire. May be connected. In this case, one end of the conducting wire is connected to the upper surface of the bobbin case fixing member 51 with solder. The other end of the conducting wire is connected to the negative electrode side terminal 90b by solder. Therefore, the negative electrode side terminal 90b is electrically connected to the cylindrical member 40 through the conducting wire.
[変形例2]
図22に基づいて説明する。第1~4の実施形態において、プラス電極側端子90aとプラス電極20との電気的な接続方法については以下のような方法を採用してもよい。以下その接続方法について具体的に説明する。図22はプラス電極側の振動発電機600の拡大縦断面図である。図23は、図7に示されたプラス電極20及びプラス電極側キャップ21とは形状が異なるプラス電極620とプラス電極側キャップ621との外観斜視図である。図23に示すようにプラス電極620は導電性材料で且つ、非磁性材料である銅などの材料から円柱状に形成される。プラス電極接続部622がプラス電極620の下面に突出して形成される。プラス電極620が本発明の第1電極部の一例である。 [Modification 2]
This will be described with reference to FIG. In the first to fourth embodiments, the following method may be adopted as an electrical connection method between the positiveelectrode side terminal 90a and the positive electrode 20. The connection method will be specifically described below. FIG. 22 is an enlarged longitudinal sectional view of the vibration generator 600 on the positive electrode side. FIG. 23 is an external perspective view of a plus electrode 620 and a plus electrode side cap 621 that are different in shape from the plus electrode 20 and the plus electrode side cap 21 shown in FIG. As shown in FIG. 23, the plus electrode 620 is formed in a cylindrical shape from a material such as copper which is a conductive material and is a nonmagnetic material. A positive electrode connection portion 622 is formed to protrude from the lower surface of the positive electrode 620. The plus electrode 620 is an example of the first electrode portion of the present invention.
図22に基づいて説明する。第1~4の実施形態において、プラス電極側端子90aとプラス電極20との電気的な接続方法については以下のような方法を採用してもよい。以下その接続方法について具体的に説明する。図22はプラス電極側の振動発電機600の拡大縦断面図である。図23は、図7に示されたプラス電極20及びプラス電極側キャップ21とは形状が異なるプラス電極620とプラス電極側キャップ621との外観斜視図である。図23に示すようにプラス電極620は導電性材料で且つ、非磁性材料である銅などの材料から円柱状に形成される。プラス電極接続部622がプラス電極620の下面に突出して形成される。プラス電極620が本発明の第1電極部の一例である。 [Modification 2]
This will be described with reference to FIG. In the first to fourth embodiments, the following method may be adopted as an electrical connection method between the positive
図22に示すように、導線の一端がプラス電極接続部622にはんだで接続される。配線孔623が円筒状のプラス電極キャップ621の中心に設けられる。導線の他端が配線孔623に挿通した状態で、プラス電極620の下面と配線孔623付近のプラス電極側キャップ621の上面とが接着剤で固定される。従って、プラス電極620とプラス電極キャップ621とが固定される。基板取り付け部625がプラス電極キャップ621の内部に設けられる。導線の他端がプラス電極側端子90aとはんだで接続され、プラス電極側端子90aとプラス電極620とが電気的に接続される。次に整流部80と蓄電部90とが設けられた基板12が基板取り付け部625の下部に接着剤で固定される。
As shown in FIG. 22, one end of the conducting wire is connected to the plus electrode connecting portion 622 with solder. A wiring hole 623 is provided at the center of the cylindrical positive electrode cap 621. With the other end of the conducting wire inserted into the wiring hole 623, the lower surface of the plus electrode 620 and the upper surface of the plus electrode side cap 621 near the wiring hole 623 are fixed with an adhesive. Accordingly, the plus electrode 620 and the plus electrode cap 621 are fixed. A substrate attachment portion 625 is provided inside the plus electrode cap 621. The other end of the conducting wire is connected to the plus electrode side terminal 90a with solder, and the plus electrode side terminal 90a and the plus electrode 620 are electrically connected. Next, the substrate 12 provided with the rectifying unit 80 and the power storage unit 90 is fixed to the lower portion of the substrate attachment unit 625 with an adhesive.
[変形例3]
図24に基づいて説明する。第1または第2の実施形態において、マイナス電極と円筒部材とは溶接により電気的に接合されても良い。図24はこの変形例の振動発電機700を上下方向の平面で切断して内部構成を示す縦断面図である。この場合、円柱形のマイナス電極730は導電性材料で且つ、非磁性材料である銅などの材料から形成される。円筒形の円筒部材740は導電性材料で且つ、磁性材料である鉄などの材料から形成される。円筒部材740の下部の端部とマイナス電極730とが溶接されて電気的に接続される。マイナス電極730と円筒部材740とが溶接により電気的に接合される場合、溶接された箇所が本発明の接触部の一例である。 [Modification 3]
This will be described with reference to FIG. In the first or second embodiment, the negative electrode and the cylindrical member may be electrically joined by welding. FIG. 24 is a longitudinal sectional view showing the internal configuration of thevibration generator 700 according to this modified example cut along a plane in the vertical direction. In this case, the cylindrical negative electrode 730 is made of a conductive material and a nonmagnetic material such as copper. The cylindrical cylindrical member 740 is made of a conductive material and a magnetic material such as iron. The lower end of the cylindrical member 740 and the negative electrode 730 are welded and electrically connected. When the negative electrode 730 and the cylindrical member 740 are electrically joined by welding, the welded portion is an example of the contact portion of the present invention.
図24に基づいて説明する。第1または第2の実施形態において、マイナス電極と円筒部材とは溶接により電気的に接合されても良い。図24はこの変形例の振動発電機700を上下方向の平面で切断して内部構成を示す縦断面図である。この場合、円柱形のマイナス電極730は導電性材料で且つ、非磁性材料である銅などの材料から形成される。円筒形の円筒部材740は導電性材料で且つ、磁性材料である鉄などの材料から形成される。円筒部材740の下部の端部とマイナス電極730とが溶接されて電気的に接続される。マイナス電極730と円筒部材740とが溶接により電気的に接合される場合、溶接された箇所が本発明の接触部の一例である。 [Modification 3]
This will be described with reference to FIG. In the first or second embodiment, the negative electrode and the cylindrical member may be electrically joined by welding. FIG. 24 is a longitudinal sectional view showing the internal configuration of the
[変形例4]
図25に基づいて説明する。第1~4の実施形態では、電磁誘導コイル60がボビンケース50に設けられた状態で、ボビンケース50の下側の端部56がボビンケース支持部に圧入されてマイナス電極30に固定されるが、以下のような固定方法を採用しても良い。 [Modification 4]
This will be described with reference to FIG. In the first to fourth embodiments, with theelectromagnetic induction coil 60 provided in the bobbin case 50, the lower end 56 of the bobbin case 50 is press-fitted into the bobbin case support and fixed to the negative electrode 30. However, the following fixing method may be adopted.
図25に基づいて説明する。第1~4の実施形態では、電磁誘導コイル60がボビンケース50に設けられた状態で、ボビンケース50の下側の端部56がボビンケース支持部に圧入されてマイナス電極30に固定されるが、以下のような固定方法を採用しても良い。 [Modification 4]
This will be described with reference to FIG. In the first to fourth embodiments, with the
図25はマイナス電極830の外観斜視図である。図25に示すように、マイナス電極830は円柱形状に形成される。ボビンケース支持部834が、マイナス電極830の円柱状の部分に形成される。ボビンケース支持部834は、円形状の凹所からなり、上方に開放している。めねじ832がボビンケース支持部834の円柱状の内周面に設けられる。マイナス電極830は、円筒部材40の下部の内部に圧入されて円筒部材40と固定される。マイナス電極830が円筒部材40に固定された状態において、つば833が円筒部材40の下端面と当接する。マイナス電極830とめねじ832とつば833とボビンケース支持部833とは、導電性材料で且つ、非磁性材料である銅などの材料から一体的に形成される。
FIG. 25 is an external perspective view of the negative electrode 830. As shown in FIG. 25, the negative electrode 830 is formed in a cylindrical shape. A bobbin case support 834 is formed on the cylindrical portion of the negative electrode 830. The bobbin case support 834 is formed of a circular recess and is open upward. A female screw 832 is provided on the cylindrical inner peripheral surface of the bobbin case support 834. The minus electrode 830 is press-fitted into the lower part of the cylindrical member 40 and fixed to the cylindrical member 40. In a state where the negative electrode 830 is fixed to the cylindrical member 40, the collar 833 contacts the lower end surface of the cylindrical member 40. The negative electrode 830, the female screw 832, the collar 833, and the bobbin case support portion 833 are integrally formed of a conductive material, such as copper, which is a nonmagnetic material.
図26はボビンケース850の外観斜視図である。図26に示したようにボビンケース850は第1の実施形態で示したボビンケース50においての下部の端部にめねじ832と螺合可能なおねじ852が設けられる。ボビンケース850はおねじ852が設けられたボビンケース50である。ボビンケース850において、コイル60と区画部52とは第1の実施形態と同様なので省略する。コイル60が設けられたボビンケース850は、おねじ852とめねじ832とが螺合されて、マイナス電極830に固定される。
FIG. 26 is an external perspective view of the bobbin case 850. As shown in FIG. 26, the bobbin case 850 is provided with a male screw 852 that can be screwed into the female screw 832 at the lower end of the bobbin case 50 shown in the first embodiment. The bobbin case 850 is the bobbin case 50 provided with a male screw 852. In the bobbin case 850, the coil 60 and the partition part 52 are the same as those in the first embodiment, and are omitted. The bobbin case 850 provided with the coil 60 is fixed to the negative electrode 830 by the male screw 852 and the female screw 832 being screwed together.
[変形例5]
図11の円筒部材240が筐体をかねる振動発電機200においても、第3の実施形態において説明した、マイナス電極330と円筒部材340とがバネの付勢力により固定される方法を採用しても良い。 [Modification 5]
Even in thevibration power generator 200 in which the cylindrical member 240 of FIG. 11 serves as a housing, the method described in the third embodiment in which the negative electrode 330 and the cylindrical member 340 are fixed by the biasing force of the spring may be adopted. good.
図11の円筒部材240が筐体をかねる振動発電機200においても、第3の実施形態において説明した、マイナス電極330と円筒部材340とがバネの付勢力により固定される方法を採用しても良い。 [Modification 5]
Even in the
[変形例6]
第1~第4の実施形態において、第1電極部をプラス電極とし、第2電極部をマイナス電極としたが、第1電極部をマイナス電極とし、第2電極部をプラス電極としても良い。 [Modification 6]
In the first to fourth embodiments, the first electrode portion is a positive electrode and the second electrode portion is a negative electrode. However, the first electrode portion may be a negative electrode and the second electrode portion may be a positive electrode.
第1~第4の実施形態において、第1電極部をプラス電極とし、第2電極部をマイナス電極としたが、第1電極部をマイナス電極とし、第2電極部をプラス電極としても良い。 [Modification 6]
In the first to fourth embodiments, the first electrode portion is a positive electrode and the second electrode portion is a negative electrode. However, the first electrode portion may be a negative electrode and the second electrode portion may be a positive electrode.
[変形例7]
第1と第2の実施形態では、めねじが円筒部材40に設けられ、おねじがマイナス電極30に設けられる。これに限らずおねじが円筒部材に設けられ、めねじがマイナス電極に設けられてもよい。 [Modification 7]
In the first and second embodiments, the female screw is provided on thecylindrical member 40 and the male screw is provided on the negative electrode 30. However, the present invention is not limited thereto, and a male screw may be provided on the cylindrical member, and a female screw may be provided on the negative electrode.
第1と第2の実施形態では、めねじが円筒部材40に設けられ、おねじがマイナス電極30に設けられる。これに限らずおねじが円筒部材に設けられ、めねじがマイナス電極に設けられてもよい。 [Modification 7]
In the first and second embodiments, the female screw is provided on the
[変形例8]
第1と第3の実施形態では、筐体10は市販の乾電池型の外形形状にて例示したが、この形状には限定されない。例えば、筐体10は楕円筒形状や多角筒形状であってもよい。また第1と第3の実施形態では筐体10を構成する材料はABS樹脂としたが、銅、アルミニウム、真鍮などでもよい。 [Modification 8]
In the first and third embodiments, thecase 10 is exemplified by a commercially available dry battery type outer shape, but is not limited to this shape. For example, the casing 10 may have an elliptic cylinder shape or a polygonal cylinder shape. Moreover, although the material which comprises the housing | casing 10 was made into ABS resin in 1st and 3rd embodiment, copper, aluminum, brass, etc. may be sufficient.
第1と第3の実施形態では、筐体10は市販の乾電池型の外形形状にて例示したが、この形状には限定されない。例えば、筐体10は楕円筒形状や多角筒形状であってもよい。また第1と第3の実施形態では筐体10を構成する材料はABS樹脂としたが、銅、アルミニウム、真鍮などでもよい。 [Modification 8]
In the first and third embodiments, the
[変形例9]
第1~第4の実施形態では、円筒部材40は円筒形の外形形状にて例示したが、この形状には限定されない。例えば、円筒部材40は楕円筒形状や多角筒形状であってもよい。また円筒部材40を構成する材料は鉄としたが、ケイ素鋼、パーマロイ、センダスト、パーメンジュール、アモルファス磁性合金、ナノクリスタル磁性合金などの導電性材料且つ磁性材料でもよい。 [Modification 9]
In the first to fourth embodiments, thecylindrical member 40 is exemplified by a cylindrical outer shape, but is not limited to this shape. For example, the cylindrical member 40 may have an elliptical cylindrical shape or a polygonal cylindrical shape. Moreover, although the material which comprises the cylindrical member 40 was iron, conductive materials and magnetic materials, such as silicon steel, permalloy, sendust, permendur, an amorphous magnetic alloy, and a nanocrystal magnetic alloy, may be sufficient.
第1~第4の実施形態では、円筒部材40は円筒形の外形形状にて例示したが、この形状には限定されない。例えば、円筒部材40は楕円筒形状や多角筒形状であってもよい。また円筒部材40を構成する材料は鉄としたが、ケイ素鋼、パーマロイ、センダスト、パーメンジュール、アモルファス磁性合金、ナノクリスタル磁性合金などの導電性材料且つ磁性材料でもよい。 [Modification 9]
In the first to fourth embodiments, the
[変形例10]
第1~第4の実施形態では、可動子70は円柱形または円筒形に形成されるとしたが、可動子70の上下方向に垂直な断面と同じ形状の断面の外周がボビンケース50の上下方向に垂直な断面と同じ形状の断面の外周を持つように形成されれば良い。可動子70は、好ましくは上述したように円柱形に形成されることが望ましい。これは可動子70と円筒部材40との磁気的な引力を均一にし、可動子70がボビンケース50の内部空間Xを滑らかに移動するためである。 [Modification 10]
In the first to fourth embodiments, themover 70 is formed in a columnar shape or a cylindrical shape. However, the outer periphery of the cross section having the same shape as the cross section perpendicular to the vertical direction of the mover 70 What is necessary is just to form so that it may have the outer periphery of the cross section of the same shape as a cross section perpendicular | vertical to a direction. The mover 70 is preferably formed in a cylindrical shape as described above. This is because the magnetic attraction between the mover 70 and the cylindrical member 40 is made uniform, and the mover 70 moves smoothly in the internal space X of the bobbin case 50.
第1~第4の実施形態では、可動子70は円柱形または円筒形に形成されるとしたが、可動子70の上下方向に垂直な断面と同じ形状の断面の外周がボビンケース50の上下方向に垂直な断面と同じ形状の断面の外周を持つように形成されれば良い。可動子70は、好ましくは上述したように円柱形に形成されることが望ましい。これは可動子70と円筒部材40との磁気的な引力を均一にし、可動子70がボビンケース50の内部空間Xを滑らかに移動するためである。 [Modification 10]
In the first to fourth embodiments, the
10 筐体
12 基板
20 プラス電極
21 プラス電極側キャップ
30、330、430 マイナス電極
32 おねじ
40、240,340,440 円筒部材
41 めねじ
42 蓄電回路接続部材
50 ボビンケース
51 ボビンケース固定部材
52 区画部
60 コイル
61 要素コイル
70 可動子
80 整流部
80a 入力側端子
80b 出力側端子
80c 出力側端子
90 蓄電部
90a プラス電極側端子
90b マイナス電極側端子
142 コイルばね
332 バネ部
431 スペーサー部材
X 内部空間 DESCRIPTION OFSYMBOLS 10 Housing | casing 12 Board | substrate 20 Positive electrode 21 Positive electrode side cap 30,330,430 Negative electrode 32 Male thread 40,240,340,440 Cylindrical member 41 Female thread 42 Power storage circuit connection member 50 Bobbin case 51 Bobbin case fixing member 52 Part 60 coil 61 element coil 70 mover 80 rectifier 80a input side terminal 80b output side terminal
80cOutput side terminal 90 Power storage unit 90a Positive electrode side terminal 90b Negative electrode side terminal 142 Coil spring 332 Spring unit 431 Spacer member X Internal space
12 基板
20 プラス電極
21 プラス電極側キャップ
30、330、430 マイナス電極
32 おねじ
40、240,340,440 円筒部材
41 めねじ
42 蓄電回路接続部材
50 ボビンケース
51 ボビンケース固定部材
52 区画部
60 コイル
61 要素コイル
70 可動子
80 整流部
80a 入力側端子
80b 出力側端子
80c 出力側端子
90 蓄電部
90a プラス電極側端子
90b マイナス電極側端子
142 コイルばね
332 バネ部
431 スペーサー部材
X 内部空間 DESCRIPTION OF
80c
Claims (9)
- 導電性材料、且つ、磁性材料からなる第1の筒状部材と、
前記第1の筒状部材の長手方向における両端のうちどちらか一端側に設けられ、且つ、前記第1の筒状部材と電気的に絶縁された第1電極部と、
前記第1の筒状部材の他端側に設けられ、且つ、前記第1の筒状部材と電気的に接続された第2電極部と、
前記第1の筒状部材の内部に収納され、非磁性材料からなる第2の筒状部材と、
前記第2の筒状部材の内部に前記長手方向に沿って移動可能に設置された永久磁石を備える可動子と、
前記第2の筒状部材の外周面に巻かれたコイルと、
前記第2の筒状部材と前記第1電極部との間または、前記第2の筒状部材と前記第2電極部との間に配置され、前記可動子の往復移動により前記コイルに発生した誘導電流を整流する整流部と、
前記第2の筒状部材と前記第1電極部との間または、前記第2の筒状部材と前記第2電極部との間に配置され、前記整流部で整流された誘導電流により電荷を蓄電し、前記第1電極部と前記第2電極部と電気的に接続される蓄電部と、
を備え、
前記蓄電部の一端と前記第1電極部とが電気的に接続され、前記蓄電部の他端と前記第2電極部とが、前記第1の筒状部材を介して電気的に接続されていることを特徴とする振動発電機。 A first cylindrical member made of a conductive material and a magnetic material;
A first electrode portion provided on one end side of both ends in the longitudinal direction of the first cylindrical member and electrically insulated from the first cylindrical member;
A second electrode portion provided on the other end side of the first cylindrical member and electrically connected to the first cylindrical member;
A second cylindrical member housed in the first cylindrical member and made of a non-magnetic material;
A mover comprising a permanent magnet movably installed along the longitudinal direction inside the second tubular member;
A coil wound around the outer peripheral surface of the second tubular member;
The coil is disposed between the second cylindrical member and the first electrode part or between the second cylindrical member and the second electrode part, and is generated in the coil by the reciprocating movement of the mover. A rectifier that rectifies the induced current;
An electric charge is generated between the second cylindrical member and the first electrode part or between the second cylindrical member and the second electrode part, and is induced by the induced current rectified by the rectifying part. A power storage unit that stores power and is electrically connected to the first electrode unit and the second electrode unit;
With
One end of the power storage unit and the first electrode unit are electrically connected, and the other end of the power storage unit and the second electrode unit are electrically connected via the first tubular member. A vibration generator characterized by - 請求項1に記載の振動発電機において、
前記第2電極部と前記第1の筒状部材とは別々の部材からなり、
前記第2電極部は前記第1の筒状部材と接触する接触部を備え、
前記第2電極部と前記接触部とが一体的に形成されることを特徴とする振動発電機。 The vibration generator according to claim 1,
The second electrode part and the first cylindrical member are composed of separate members,
The second electrode portion includes a contact portion that contacts the first tubular member,
The vibration generator, wherein the second electrode portion and the contact portion are integrally formed. - 請求項2に記載の振動発電機において、
前記接触部を備えた前記第2電極部は弾性体を有し、
前記接触部は前記第1の筒状部材の内面へ向かう方向に付勢されていることを特徴とする振動発電機。 The vibration generator according to claim 2,
The second electrode part having the contact part has an elastic body,
The contact generator is biased in a direction toward the inner surface of the first cylindrical member. - 請求項2に記載の振動発電機において、
前記接触部と、前記接触部と接触する前記第1の筒状部材の内面との間で、螺子嵌合する螺子嵌合部を備え、
前記螺子嵌合部により前記第1の筒状部材と前記第2電極部とが電気的に接続されることを特徴とする振動発電機。 The vibration generator according to claim 2,
A screw fitting portion that is screw-fitted between the contact portion and the inner surface of the first cylindrical member that contacts the contact portion;
The vibration generator, wherein the first tubular member and the second electrode portion are electrically connected by the screw fitting portion. - 請求項1に記載の振動発電機において、
前記第1電極部と前記第2電極部との少なくとも一方は導電性材料、且つ、非磁性材料からなることを特徴とする振動発電機。 The vibration generator according to claim 1,
At least one of the first electrode portion and the second electrode portion is made of a conductive material and a nonmagnetic material, and the vibration power generator is characterized in that: - 請求項1に記載の振動発電機において
前記第1の筒状部材と前記第2電極部とが、導電性材料且つ、磁性材料である同じ材料から一体的に形成されることを特徴とする振動発電機。 The vibration generator according to claim 1, wherein the first cylindrical member and the second electrode portion are integrally formed from the same material, which is a conductive material and a magnetic material. Generator. - 請求項6に記載の振動発電機において
前記第2電極部と第2の筒状部材との間に非磁性材料からなるスペーサー部材を備えることを特徴とする振動発電機。 The vibration generator according to claim 6, further comprising a spacer member made of a nonmagnetic material between the second electrode portion and the second cylindrical member. - 請求項1に記載の振動発電機において、
前記第1の筒状部材は振動発電機の筐体を兼ねることを特徴とする振動発電機。 The vibration generator according to claim 1,
The first cylindrical member also serves as a housing of a vibration generator. - 請求項1に記載の振動発電機において、
前記コイルは、複数の要素コイルから構成され、
前記長手方向において前記複数の要素コイルを区画する非磁性材料の区画部を備えることを特徴とする振動発電機。 The vibration generator according to claim 1,
The coil is composed of a plurality of element coils,
A vibration power generator comprising a partition portion made of a non-magnetic material that partitions the plurality of element coils in the longitudinal direction.
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CN108696089A (en) * | 2017-04-11 | 2018-10-23 | 西华大学 | A kind of telescopic magnetic suspension structure resonance wideband vibration energy collector |
CN109286298A (en) * | 2017-07-20 | 2019-01-29 | 深圳市融美光科技有限公司 | A kind of swinging electricity generator and its application method |
US20210328491A1 (en) * | 2018-08-28 | 2021-10-21 | Minebea Mitsumi Inc. | Vibration actuator and electronic equipment |
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KR101436311B1 (en) * | 2012-09-28 | 2014-11-03 | 주식회사 파이노 | Functional water manufacturing apparatus with self-generated electric power |
KR102259071B1 (en) * | 2014-12-30 | 2021-06-02 | 주식회사 엠플러스 | Linear vibrator |
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CN108696089A (en) * | 2017-04-11 | 2018-10-23 | 西华大学 | A kind of telescopic magnetic suspension structure resonance wideband vibration energy collector |
CN109286298A (en) * | 2017-07-20 | 2019-01-29 | 深圳市融美光科技有限公司 | A kind of swinging electricity generator and its application method |
US20210328491A1 (en) * | 2018-08-28 | 2021-10-21 | Minebea Mitsumi Inc. | Vibration actuator and electronic equipment |
US11848586B2 (en) * | 2018-08-28 | 2023-12-19 | Minebea Mitsumi Inc. | Vibration actuator with plate springs sandwiched between a coil holding part and cases |
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