WO2011096350A1 - Surface protective film - Google Patents
Surface protective film Download PDFInfo
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- WO2011096350A1 WO2011096350A1 PCT/JP2011/051865 JP2011051865W WO2011096350A1 WO 2011096350 A1 WO2011096350 A1 WO 2011096350A1 JP 2011051865 W JP2011051865 W JP 2011051865W WO 2011096350 A1 WO2011096350 A1 WO 2011096350A1
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- WIPO (PCT)
- Prior art keywords
- protective film
- surface protective
- layer
- propylene
- copolymer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/08—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/241—Polyolefin, e.g.rubber
- C09J7/243—Ethylene or propylene polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/21—Anti-static
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/538—Roughness
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/704—Crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
- C09J2423/10—Presence of homo or copolymers of propene
- C09J2423/106—Presence of homo or copolymers of propene in the substrate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2453/00—Presence of block copolymer
Definitions
- the present invention relates to a surface protective film used for optical products, building materials, automobile parts and the like. Specifically, it has excellent adhesive properties, transparency, and heat resistance, has little contamination to the adherend, etc., and is easy to unwind when the film is unwound from a roll (hereinafter referred to as “unwinding property”). It is related with the surface protection film excellent in.
- the surface protective film is used by sticking to adherends such as resin products, metal products, glass products, etc. mainly for building materials and optical applications, and prevents them from being scratched or contaminated during transport, storage or processing. Plays.
- adherends such as resin products, metal products, glass products, etc. mainly for building materials and optical applications, and prevents them from being scratched or contaminated during transport, storage or processing. Plays.
- These surface protective films generally comprise a non-adhesive surface layer and an adhesive layer for adhering to the adherend.
- the surface layer is usually formed from a polyolefin such as polyethylene or polypropylene, a polyester such as polyethylene terephthalate, or a vinyl polymer such as polyvinyl chloride.
- a surface protection film when used for building materials or automotive parts, it may be thermoformed with the surface protection film attached, and high heat resistance that can be used as a surface protection film is required even at high temperatures. Has been.
- the surface protective film having a relatively high adhesive strength does not have a sufficient payout property, it is in a roll state in which a release film is bonded to the adhesive layer and wound up, and is applied to an adherend.
- the release film is peeled off and used.
- a large amount of release film is generated as waste, so that a surface protective film having sufficient payout property without a release film is required.
- Patent Document 1 discloses a surface protective film mainly composed of a polyethylene component.
- the protective film of the same publication can be applied to some application members, but has low adhesive strength and insufficient transparency, and the application of the adherend is limited.
- Patent Document 2 discloses a protective film composed of a back layer and an adhesive layer obtained using a specific resin composition.
- the protective film of the same publication does not sufficiently prevent the generation of fish eyes, and particularly when used as a protective film for an optical member or the like, there is a risk of adversely affecting the adherend, and there is a need for improvement.
- the object of the present invention is to provide properties required as a surface protective film for protecting optical products, building material products and automobile parts during storage, transportation, processing and inspection, in particular, adhesive properties, transparency and heat resistance.
- Another object of the present invention is to provide a surface protective film excellent in feeding performance.
- the present invention is a surface protective film comprising at least two layers of a surface layer (A) and an adhesive layer (X), the surface layer (A) is composed of a propylene-based polymer, and the surface layer has a surface roughness.
- the present invention relates to a surface protective film having (Ra) in the range of 0.2 to 2.0 ⁇ m.
- the suitable aspect of this invention is the said surface protective film whose adhesive force with respect to an acryl is 1 N / 50mm or more, Furthermore, adhesive layer (X) is formed from an olefin-type elastomer and / or a styrene-type elastomer. It is the said surface protection film characterized by the above-mentioned.
- the surface protective film of the present invention is excellent in adhesive properties, transparency, roll-out property from a rolled-up state and heat resistance, and is suitable as a surface protective film for optical use, building material use, and automotive part use.
- the surface protective film of the present invention comprises at least two layers of a surface layer (A) and an adhesive layer (X).
- the surface layer (A) is made of a propylene polymer.
- propylene polymer examples include a propylene homopolymer, and a random or block copolymer of ethylene and / or an ⁇ -olefin having 4 to 20 carbon atoms together with propylene.
- Examples of the ⁇ -olefin having 4 to 20 carbon atoms used in the random or block copolymer include 1-butene, 4-methylpentene-1, 1-hexene, 1-octene and the like.
- Examples of such a copolymer include a propylene / ethylene copolymer, a propylene / 1-butene copolymer, and a propylene / ethylene / 1-butene copolymer.
- the propylene polymer preferably has a melting point of 50 to 170 ° C., more preferably 70 to 170 ° C., more preferably 100 to 165 ° C., and most preferably 130 to 165 ° C. from the viewpoint of improving heat resistance.
- the melting point is a value measured by a differential scanning calorimeter (DSC) at a temperature rising / falling rate of 10 ° C./min.
- the propylene polymer preferably has a melt flow rate (hereinafter abbreviated as MFR) measured at 230 ° C. of preferably 0.01 to 500 g / 10 minutes, more preferably 0.1 to 100 g / 10 minutes, and still more preferably. It is in the range of 0.3 to 50 g / 10 minutes.
- MFR melt flow rate
- the propylene polymer is not only a solid titanium catalyst mainly composed of a solid titanium compound and an alkylaluminum compound, but also a homopolymerization of propylene in the presence of a metallocene compound, a metallocene catalyst, a geometrically constrained catalyst, etc. Alternatively, it can be obtained by copolymerizing ethylene and / or an ⁇ -olefin having 4 to 20 carbon atoms with propylene.
- the surface roughness (Ra) of the surface layer (A) made of the propylene polymer is in the range of 0.2 to 2.0 ⁇ m from the viewpoint of transparency and feedability.
- the surface roughness (Ra) is preferably 0.3 ⁇ m or more, and more preferably 0.4 ⁇ m or more.
- the surface roughness (Ra) is preferably 1.5 ⁇ m or less, and more preferably 1.2 ⁇ m or less.
- the surface roughness exceeds 2.0 ⁇ m, sufficient transparency cannot be obtained due to irregular reflection of light rays on the surface.
- an example of the propylene polymer includes a method using a block copolymer of propylene and ethylene (hereinafter referred to as “propylene / ethylene block copolymer”).
- the MFR (230 ° C.) of the propylene / ethylene block copolymer is preferably in the range of 3 to 20 g / 10 minutes, more preferably 4 to 15 g / 10 minutes.
- the intrinsic viscosity ([ ⁇ ]) of the rubber component in the propylene / ethylene copolymer is preferably 2.0 dl / g or more.
- an antistatic agent for the purpose of imparting antistatic properties and weather resistance to the surface protective film of the present invention, improving transparency and improving the appearance, an antistatic agent, a release agent, an oxidation agent It is also possible to add various additives such as inhibitors, weathering agents, crystal nucleating agents, and other resin modifiers such as other crystalline polyolefins such as polyethylene and polybutene, polyesters, polyamides, and elastomers.
- the film is kneaded with a single-screw or twin-screw extruder, a feeder ruder, etc.
- a single-screw or twin-screw extruder a feeder ruder, etc.
- it may be directly put into a T-die molding machine equipped with an extruder to form the surface layer (A) of the surface protective film of the present invention.
- any known pressure-sensitive adhesive used as the pressure-sensitive adhesive layer of the surface protective film can be used.
- an olefin elastomer and / or a styrene elastomer is preferable. More preferably, it is an olefin elastomer or a composition comprising an olefin elastomer and a styrene elastomer.
- an amorphous elastomer whose melting point is not observed in the range of 0 to 200 ° C. by DSC measurement (measured at a temperature rising / falling rate of 10 ° C./min), or is observed in the range of 0 to 200 ° C.
- a microcrystalline elastomer in which a peak having a melting heat quantity of a melting point peak of 10 J / g or less is suitable, and more preferably, the amorphous elastomer or a microcrystalline elastomer having a melting heat quantity of a melting point peak of 7 J / g or less. It is.
- the olefin-based elastomer includes an ⁇ -olefin polymer or copolymer having 2 to 20 carbon atoms, or a copolymer of ethylene and unsaturated carboxylic acid or unsaturated carboxylic acid ester.
- ethylene / propylene copolymer ethylene / 1-butene copolymer, ethylene / 1-hexene copolymer, ethylene / 4-methylpentene-1 copolymer, ethylene / 1-octene copolymer , Propylene homopolymer, propylene / ethylene copolymer, propylene / ethylene / 1-butene copolymer, 1-butene homopolymer, 1-butene / ethylene copolymer, 1-butene / propylene copolymer, 4 -Methylpentene-1 homopolymer, 4-methylpentene-1 / propylene copolymer, 4-methylpentene-1 / 1-butene copolymer, 4-methylpentene-1 / propylene / 1-butene copolymer , Propylene / 1-butene copolymer, ethylene / vinyl acetate copolymer, ethylene / methacrylic acid cop
- propylene homopolymer propylene / ethylene copolymer, propylene / 1-butene copolymer, and propylene / ethylene / 1-butene copolymer are preferable.
- styrene elastomer a known styrene elastomer having a polystyrene phase as a hard segment can be used. Specifically, styrene / butadiene copolymer (SBR), styrene / isoprene / styrene copolymer (SIS), styrene / butadiene / styrene copolymer (SBS), and hydrides thereof (SEBS, SEPS, etc.) And styrene / isobutylene / styrene triblock copolymer (SIBS) and styrene / isobutylene diblock copolymer (SIB).
- SIBS styrene / isobutylene / styrene triblock copolymer
- SIB styrene / isobutylene diblock copolymer
- SIBS styrene / isobutylene / styrene triblock copolymer
- SIB styrene / isobutylene diblock copolymer
- the adhesive layer (X) in the surface protective film of the present invention can be formed by using the olefin elastomer and / or styrene elastomer alone or by blending components having different compositions. Further, in the present invention, for the purpose of controlling the adhesive force, and within a range not impairing the effects of the present invention, polyolefins such as polyethylene and polypropylene, resin modifiers such as acid-modified polyolefin, polyester and polyamide, Various additives such as an inhibitor, a crystal nucleating agent and an antioxidant may be contained.
- the olefin-based elastomer comprises 0 to 80% by weight and styrene-based elastomer 20 to 100% by weight. It is preferably composed of 0 to 75% by weight of olefin elastomer and 25 to 100% by weight of styrene elastomer, more preferably 5 to 75% by weight of olefin elastomer and 25 to 95% by weight of styrene elastomer.
- the adhesive layer may contain other components as necessary, but in order to explain the ratio between the olefin-based elastomer and the styrene-based elastomer, the total of only these is displayed as 100% by weight. ing).
- the adhesive layer (X) in the surface protective film of the present invention can be formed by using the olefin elastomer and / or styrene elastomer alone or by blending components having different compositions.
- a polyolefin modifier such as polyethylene or polypropylene, an acid-modified polyolefin, a polyester, a polyamide, or a resin modifier, as long as the effect of the present invention is not impaired,
- Various additives such as an antistatic agent, a crystal nucleating agent and an antioxidant may be contained.
- the adhesive layer (X) composed of the olefin elastomer and / or styrene elastomer and, if necessary, a resin modifier or an additive is laminated with the surface layer (A), whereby the surface protective film of the present invention. It can be.
- the adhesive strength of the surface protective film of the present invention to the acrylic plate is an index of the drawability and the adhesive strength to the adherend, and is preferably 1 N / 50 mm or more, more preferably in the range of 3 to 40 N / 50 mm, and more. Preferably, it is in the range of 5 to 30 N / 50 mm.
- the adhesive strength is less than 1 N / 50 mm, the adherence to the adherend may not be sufficient, and when it exceeds 40 N / 50 mm, the rewinding property may deteriorate, which is not preferable.
- the unwinding force of the surface protective film of the present invention refers to a peeling force when a roll-shaped film is unrolled, and serves as an index of unwinding property.
- the unwinding force is 2.5 N / It is preferably 50 mm or less, more preferably in the range of 0.01 to 2.0 N / 50 mm.
- the method for laminating the surface layer (A) and the adhesive layer (X) is not particularly limited, but known methods such as extrusion lamination and extrusion coating on the surface layer film obtained in advance by T-die molding or inflation molding.
- At least one intermediate layer is also provided between the surface layer (A) and the adhesive layer (X).
- middle layer Generally, crystalline polyolefins, such as a polypropylene and polyethylene with melting
- modified polyolefin, polyolefin elastomer, styrene elastomer, polyester elastomer, or the like is used. Among these, from the viewpoint of productivity and transparency, it is preferable to use polypropylene or polyolefin elastomer as the intermediate layer.
- the intermediate layer is an adhesive or a film for bonding the surface layer (A) and the pressure-sensitive adhesive layer (X).
- the material may be configured as an adhesive layer.
- the thickness of the surface layer (A) in the surface protective film of the present invention is usually 0.05 to 200 ⁇ m, preferably 0.5 to 100 ⁇ m, more preferably 1 to 30 ⁇ m, and still more preferably 1 to 15 ⁇ m.
- the thickness of the pressure-sensitive adhesive layer (X) is usually 0.05 to 50 ⁇ m, preferably 0.3 to 40 ⁇ m, more preferably 0.5 to 30 ⁇ m.
- the thickness of the surface protective film of the present invention is usually 0.1 to 500 ⁇ m, preferably 0.5 to 400 ⁇ m, more preferably 3 to 300 ⁇ m, including an intermediate layer which may be provided if necessary.
- the haze measured at 50 ⁇ m according to JISK7105 is preferably in the range of 20 to 90%, particularly preferably in the range of 30 to 85%.
- the number of fish eyes (FE number) of the surface protective film of the present invention is preferably 20 or less, more preferably 10 or less, 5 or less, and even more preferably 3 or less.
- Adhesive strength Acrylic plate is cut into a width of 50 mm and a length of 125 mm under conditions of an air temperature of 23 ° C. ⁇ 2 ° C. and a humidity of 50% ⁇ 10%, a film sample is placed on the surface of the acrylic plate, and a 2 kg rubber roller Is attached to the acrylic plate by pressing the entire sample film with its own weight. Next, the peel force when peeled at a speed of 300 mm / min (180 degree peel) is measured, and the peel force per 50 mm width is defined as the adhesive strength (N / 50 mm).
- Unwinding force Using a roll-shaped sample, the peeling force (N / 50 mm) when peeling from the roll at a speed of 300 mm / min is measured and defined as the unwinding force.
- Example 1 The raw materials were respectively supplied to a three-type three-layer T-die molding machine having a die width of 500 mm, which was combined with a 30 mm ⁇ single screw extruder for the surface layer and the adhesive layer and a 40 mm ⁇ single screw extruder for the intermediate layer, and the surface layer thickness was 10 ⁇ m.
- Example 1 shows the raw material which comprises the surface layer of an Example and a comparative example, an intermediate
- Example 2 to 4 Comparative Examples 1 to 3
- a surface protective film was obtained in the same manner as in Example 1 except that the resin compositions of the various layers were changed to the resin compositions shown in Table 1.
- Table 1 shows the evaluation results of the obtained film.
- the unwinding force is 0.1 to 1.6 N / 50 mm, and it can be seen that it has an excellent feeding property. This is because the surface roughness (Ra) is an appropriate roughness of 0.47 to 0.81 ⁇ m while having sufficient adhesive strength.
- the haze is 60 to 70%, and the haze has excellent transparency as a surface protective film when it is required to have transparency of 80% or less. I understand.
- Comparative Examples 1 and 2 the adhesive strength is 7 to 18 N / 50 mm, and sufficient adhesiveness is ensured.
- the unwinding force is such that peeling does not occur and the feeding property is extremely high. It turns out that it is inferior. This is because in Comparative Examples 1 and 2, the surface roughness (Ra) was as extremely small as 0.25 ⁇ m and 0.05 ⁇ m, respectively, which made peeling difficult.
- the surface roughness (Ra) is 0.28 ⁇ m
- the adhesive strength is sufficient
- the unwinding force is also 0.5 N / 50 mm, that is, the feeding property is good.
- the surface layer is composed of a composition of h-PP and LDPE (Comparative Example 3)
- the fish eye number (FE number) is large and is not suitable as a surface protective film.
- the surface layer is made of a propylene polymer.
- the surface protective film of the present invention is excellent in adhesive properties, transparency, unwinding property and heat resistance, and has a very high industrial utility value as a protective film for optical use, building material use and automobile part use.
Abstract
Description
上記表面層の表面粗さを形成する方法としては特に制限は無いが、エンボスロールを表面層に転写し、表面粗さを形成する方法や、前記プロピレン系重合体の分子量や組成を変えることにより表面粗さを制御する方法が用いられる。生産性の観点から、好ましくはプロピレン系重合体の分子量や組成を制御する方法が採用される。好適な表面粗さを実現するためにプロピレン系重合体の例として、プロピレンとエチレンとのブロック共重合体(以下、「プロピレン・エチレンブロック共重合体」という。)を用いる方法が挙げられる。プロピレン・エチレンブロック共重合体のMFR(230℃)は好ましくは3~20g/10分、より好ましくは4~15g/10分の範囲にある。プロピレン・エチレン共重合体におけるゴム成分の極限粘度([η])が2.0dl/g以上であることが好ましい。 In the surface protective film of the present invention, the surface roughness (Ra) of the surface layer (A) made of the propylene polymer is in the range of 0.2 to 2.0 μm from the viewpoint of transparency and feedability. Among them, the surface roughness (Ra) is preferably 0.3 μm or more, and more preferably 0.4 μm or more. The surface roughness (Ra) is preferably 1.5 μm or less, and more preferably 1.2 μm or less. When the surface roughness is less than 0.2 μm, it is difficult for the surface layer to peel from the adhesive layer, and the feeding property is lowered. On the other hand, when the surface roughness exceeds 2.0 μm, sufficient transparency cannot be obtained due to irregular reflection of light rays on the surface.
Although there is no restriction | limiting in particular as a method of forming the surface roughness of the said surface layer, By transferring the embossing roll to a surface layer and forming surface roughness, or changing the molecular weight and composition of the said propylene polymer. A method for controlling the surface roughness is used. From the viewpoint of productivity, a method of controlling the molecular weight and composition of the propylene polymer is preferably employed. In order to achieve a suitable surface roughness, an example of the propylene polymer includes a method using a block copolymer of propylene and ethylene (hereinafter referred to as “propylene / ethylene block copolymer”). The MFR (230 ° C.) of the propylene / ethylene block copolymer is preferably in the range of 3 to 20 g / 10 minutes, more preferably 4 to 15 g / 10 minutes. The intrinsic viscosity ([η]) of the rubber component in the propylene / ethylene copolymer is preferably 2.0 dl / g or more.
表面粗さ(Ra):本発明の表面保護フィルム(本実施例では全厚さ50ミクロン(μm)に調整した)を気温23℃±2℃、湿度50%±10%の条件の下、24時間養生し、50mm角に切り取ってフィルムサンプルとし、前記フィルムサンプルを非接触表面粗さ計(型番:NT-2000SYSTEM-Veeco社製)を用いて測定した。 [Evaluation method]
Surface roughness (Ra): The surface protective film of the present invention (in this example, adjusted to a total thickness of 50 microns (μm)) under the conditions of air temperature 23 ° C. ± 2 ° C. and humidity 50% ± 10%, 24 The film was cured for a period of time and cut into 50 mm squares to obtain film samples. The film samples were measured using a non-contact surface roughness meter (model number: NT-2000 SYSTEM-Veeco).
[実施例1]
表面層および粘着層用に30mmφの単軸押出機および中間層に40mmφ単軸押出機を兼ね備えたダイ幅500mmの3種3層T-ダイ成形機にそれぞれ原材料を供給し、表面層厚み10μm、粘着層厚み10μ、中間層厚み30μmからなる全厚50μmの本発明の表面保護フィルムを得た。得られた表面保護フィルムの評価結果を表1に示す。尚、実施例及び比較例の表面層、中間層、粘着層を構成する原材料及び配合量は表1に評価結果とともに示す。
[実施例2~4、比較例1~3]
各種層の樹脂組成を表1記載の樹脂組成とした以外は、実施例1と同様にして表面保護フィルムを得た。得られたフィルムの評価結果を表1に示す。 Haze: Measured according to JIS K7105 using the surface protective film of the present invention (total thickness of 50 μm in this example).
[Example 1]
The raw materials were respectively supplied to a three-type three-layer T-die molding machine having a die width of 500 mm, which was combined with a 30 mmφ single screw extruder for the surface layer and the adhesive layer and a 40 mmφ single screw extruder for the intermediate layer, and the surface layer thickness was 10 μm. A surface protective film of the present invention having a total thickness of 50 μm comprising an adhesive layer thickness of 10 μm and an intermediate layer thickness of 30 μm was obtained. Table 1 shows the evaluation results of the obtained surface protective film. In addition, the raw material which comprises the surface layer of an Example and a comparative example, an intermediate | middle layer, and an adhesion layer, and compounding quantity are shown in Table 1 with an evaluation result.
[Examples 2 to 4, Comparative Examples 1 to 3]
A surface protective film was obtained in the same manner as in Example 1 except that the resin compositions of the various layers were changed to the resin compositions shown in Table 1. Table 1 shows the evaluation results of the obtained film.
ホモポリプロピレン(融点=160℃、MFR=7g/10分 プライムポリマー社製)
b-PP-1;
プロピレン・エチレンブロック共重合体(銘柄名:PC684A、融点=160℃、MFR=6g/10分、サンアロマー社製)
b-PP-2;
プロピレン・エチレンブロック共重合体(銘柄名:BC3HF、融点=160℃、MFR=8.5g/10分、日本ポリプロ社製)
b-PP-3;
プロピレン・エチレンブロック共重合体(融点=160℃、MFR=3g/10分)
LDPE;
低密度ポリエチレン(高圧法低密度ポリエチレン、密度=0.917g/cm3、MFR=3g/10分)
PEBR;
プロピレン・エチレン・1-ブテン共重合体(0~200℃に融解熱量4J/gの融点ピークが観測される、MFR=7g/10分)
SIBS;
スチレン・イソブチレン共重合体(スチレン・イソブチレン・スチレントリブロック共重合体、Mw=65,000、JIS-A硬度=33)、銘柄名:シブスター072T(カネカ社製)
実施例1~4では粘着力が7~18N/50mmであり、十分な粘着性が確保されている。また、巻き戻し力が0.1~1.6N/50mmであり、優れた繰り出し性を有していることがわかる。これは、十分な粘着力を有する一方で表面粗さ(Ra)が0.47~0.81μmという適切な粗さであるためである。 h-PP;
Homopolypropylene (melting point = 160 ° C, MFR = 7 g / 10 min, manufactured by Prime Polymer Co., Ltd.)
b-PP-1;
Propylene / ethylene block copolymer (brand name: PC684A, melting point = 160 ° C., MFR = 6 g / 10 min, manufactured by Sun Allomer)
b-PP-2;
Propylene / ethylene block copolymer (brand name: BC3HF, melting point = 160 ° C., MFR = 8.5 g / 10 min, manufactured by Nippon Polypro Co., Ltd.)
b-PP-3;
Propylene / ethylene block copolymer (melting point = 160 ° C., MFR = 3 g / 10 min)
LDPE;
Low density polyethylene (high pressure method low density polyethylene, density = 0.917 g / cm 3 , MFR = 3 g / 10 min)
PEBR;
Propylene / ethylene / 1-butene copolymer (A melting point peak of 4 J / g of heat of fusion is observed at 0 to 200 ° C., MFR = 7 g / 10 min)
SIBS;
Styrene / isobutylene copolymer (styrene / isobutylene / styrene triblock copolymer, Mw = 65,000, JIS-A hardness = 33), brand name: Shibster 072T (manufactured by Kaneka Corporation)
In Examples 1 to 4, the adhesive strength is 7 to 18 N / 50 mm, and sufficient adhesiveness is ensured. Further, the unwinding force is 0.1 to 1.6 N / 50 mm, and it can be seen that it has an excellent feeding property. This is because the surface roughness (Ra) is an appropriate roughness of 0.47 to 0.81 μm while having sufficient adhesive strength.
Thus, from Examples 1 to 4 and Comparative Example 3, it is necessary that the surface layer is made of a propylene polymer.
Claims (3)
- 表面層(A)および粘着層(X)の少なくとも2層からなる表面保護フィルムであり、表面層(A)が、プロピレン系重合体からなり、かつ表面層の表面粗さ(Ra)が0.2~2.0μmの範囲にある表面保護フィルム。 It is a surface protective film comprising at least two layers of a surface layer (A) and an adhesive layer (X), the surface layer (A) is composed of a propylene-based polymer, and the surface layer has a surface roughness (Ra) of 0. Surface protective film in the range of 2 to 2.0 μm.
- アクリル板に対する粘着力が1N/50mm以上であることを特徴とする請求項1記載の表面保護フィルム。 The surface protective film according to claim 1, wherein the adhesive strength to the acrylic plate is 1 N / 50 mm or more.
- 粘着層(X)がオレフィン系エラストマーおよび/またはスチレン系エラストマーから形成されることを特徴とする請求項1記載の表面保護フィルム。 2. The surface protective film according to claim 1, wherein the adhesive layer (X) is formed of an olefin elastomer and / or a styrene elastomer.
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Cited By (7)
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JP2013116626A (en) * | 2011-10-31 | 2013-06-13 | Toyobo Co Ltd | Polyolefin film |
WO2013166294A1 (en) * | 2012-05-02 | 2013-11-07 | Tredegar Film Products Corporation | Low peel force surface protection film and method of using same |
US9203050B2 (en) | 2013-05-21 | 2015-12-01 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
JPWO2015190230A1 (en) * | 2014-06-10 | 2017-04-20 | リンテック株式会社 | Dicing sheet |
JPWO2015178346A1 (en) * | 2014-05-23 | 2017-04-20 | リンテック株式会社 | Composite sheet for protective film formation |
WO2021004340A1 (en) * | 2019-07-05 | 2021-01-14 | 歌尔股份有限公司 | Diaphragm of sound emission device, and sound emission device |
US11145838B2 (en) | 2013-05-21 | 2021-10-12 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
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JP2008068564A (en) * | 2006-09-15 | 2008-03-27 | Dainippon Ink & Chem Inc | Surface protecting film |
JP2008115212A (en) * | 2006-11-01 | 2008-05-22 | Mitsui Chemical Fabro Inc | Surface protective film |
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JP2009166305A (en) * | 2008-01-15 | 2009-07-30 | Toray Ind Inc | Surface protection polyolefin film and its manufacturing method |
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- 2011-01-31 JP JP2011552761A patent/JPWO2011096350A1/en active Pending
- 2011-01-31 KR KR1020127022713A patent/KR20120112846A/en not_active Application Discontinuation
- 2011-01-31 WO PCT/JP2011/051865 patent/WO2011096350A1/en active Application Filing
- 2011-02-01 TW TW100103882A patent/TWI541129B/en active
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JP2008068564A (en) * | 2006-09-15 | 2008-03-27 | Dainippon Ink & Chem Inc | Surface protecting film |
JP2008115212A (en) * | 2006-11-01 | 2008-05-22 | Mitsui Chemical Fabro Inc | Surface protective film |
JP2008265302A (en) * | 2007-03-22 | 2008-11-06 | Japan Polypropylene Corp | Propylene resin film for surface protection |
JP2009166305A (en) * | 2008-01-15 | 2009-07-30 | Toray Ind Inc | Surface protection polyolefin film and its manufacturing method |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2013116626A (en) * | 2011-10-31 | 2013-06-13 | Toyobo Co Ltd | Polyolefin film |
WO2013166294A1 (en) * | 2012-05-02 | 2013-11-07 | Tredegar Film Products Corporation | Low peel force surface protection film and method of using same |
CN104395078A (en) * | 2012-05-02 | 2015-03-04 | 屈德加薄膜产品股份有限公司 | Low peel force surface protection film and method of using same |
US9138979B2 (en) | 2012-05-02 | 2015-09-22 | Tredegar Film Products Corporation | Low peel force surface protection film and method of using same |
US9203050B2 (en) | 2013-05-21 | 2015-12-01 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
US9614167B2 (en) | 2013-05-21 | 2017-04-04 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
US10038161B2 (en) | 2013-05-21 | 2018-07-31 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
US11145838B2 (en) | 2013-05-21 | 2021-10-12 | Samsung Display Co., Ltd. | Organic light emitting diode display and method of manufacturing the same |
JPWO2015178346A1 (en) * | 2014-05-23 | 2017-04-20 | リンテック株式会社 | Composite sheet for protective film formation |
JPWO2015190230A1 (en) * | 2014-06-10 | 2017-04-20 | リンテック株式会社 | Dicing sheet |
WO2021004340A1 (en) * | 2019-07-05 | 2021-01-14 | 歌尔股份有限公司 | Diaphragm of sound emission device, and sound emission device |
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KR20120112846A (en) | 2012-10-11 |
TWI541129B (en) | 2016-07-11 |
TW201136762A (en) | 2011-11-01 |
JPWO2011096350A1 (en) | 2013-06-10 |
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