WO2011092863A1 - Blower and air conditioning device equipped with the blower - Google Patents

Blower and air conditioning device equipped with the blower Download PDF

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Publication number
WO2011092863A1
WO2011092863A1 PCT/JP2010/051353 JP2010051353W WO2011092863A1 WO 2011092863 A1 WO2011092863 A1 WO 2011092863A1 JP 2010051353 W JP2010051353 W JP 2010051353W WO 2011092863 A1 WO2011092863 A1 WO 2011092863A1
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Prior art keywords
impeller
outer peripheral
blower
rotor
stator
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PCT/JP2010/051353
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French (fr)
Japanese (ja)
Inventor
彰二 山田
剛 森
智哉 福井
正哉 井上
Original Assignee
三菱電機株式会社
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Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to JP2011551655A priority Critical patent/JP5389191B2/en
Priority to PCT/JP2010/051353 priority patent/WO2011092863A1/en
Publication of WO2011092863A1 publication Critical patent/WO2011092863A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/06Units comprising pumps and their driving means the pump being electrically driven
    • F04D25/0606Units comprising pumps and their driving means the pump being electrically driven the electric motor being specially adapted for integration in the pump
    • F04D25/066Linear Motors

Definitions

  • the present invention relates to a blower including an impeller having a rotor of a motor and a casing having a stator, and the impeller rotates by a driving force of the motor.
  • the armature magnetic poles (that is, the stator 6) having a plurality of phases of coils are arranged at least at two of the four corners.
  • the distance between the rotor and the stator is short (the gap formed between the rotor and the stator is preferably small).
  • a conventional blower (see, for example, Patent Document 1) including a rotor on the outer peripheral portion of the impeller and a stator on the housing side has a rotor when the distance between the rotor and the stator is shortened.
  • the impeller vibrates due to a periodic magnetic force change generated between the stator and the stator.
  • noise is generated by this vibration.
  • the conventional blower has a problem that the distance between the rotor and the stator cannot be sufficiently reduced in order to suppress magnetic vibration and noise.
  • the distance between the rotor and the stator is short.
  • the conventional blower has a problem that it is difficult to improve fan efficiency because the distance between the rotor and the stator cannot be sufficiently reduced as described above.
  • the blower according to the present invention has a boss as a rotation center, a plurality of blades provided on the outer peripheral surface of the boss, an impeller having a rotor provided on the outer peripheral portion of these blades, and an outer peripheral side of the rotor.
  • the impeller 4 includes a boss 1, a plurality of blades 2 provided on the outer peripheral surface of the boss 1, and a rotor 5 of a rotation driving motor provided on the outer peripheral side of the blade 2.
  • the rotor 5 is configured by providing a ring-shaped member 3 or the like on the outer peripheral side of the blade 2 and forming the ring-shaped member 3 from a magnetic material.
  • the rotor 5 is configured by providing a ring-shaped member 3 or the like on the outer peripheral side of the blade 2 and attaching or embedding a magnet on the outer peripheral side of the ring-shaped member 3.
  • This impeller 4 is housed in a housing 6.
  • the casing 6 is provided with a stator 9 on a surface (hereinafter referred to as an inner peripheral portion) facing the outer peripheral side of the impeller 4 (more specifically, the outer peripheral side of the rotor 5). That is, the rotor 5 and the stator 9 are disposed to face each other.
  • the impeller 4 is rotated by the driving force of the motor constituted by the rotor 5 and the stator 9.
  • the convex part 10 may be provided on both the air suction side and the air discharge side. Moreover, this convex part 10 may be provided in the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4, as shown to Fig.5 (a). For example, this convex part 10 may be provided in the inner peripheral part of the housing
  • the air suction side convex portion 10 may be provided on the outer peripheral portion of the impeller 4 (for example, the outer peripheral portion of the ring-shaped member 3), and the air discharge side convex portion 10 may be provided on the outer peripheral portion of the impeller 4.
  • these formation positions may be reversed.
  • the distance of the shortest portion between the impeller 4 and the housing 6 is set between the rotor 5 and the stator 9. It can be shorter than the distance. For this reason, the following effects can be acquired.
  • FIG. 6 is an explanatory diagram illustrating an example of an airflow that occurs in the peripheral portion of the blades and causes a decrease in fan efficiency.
  • the solid line arrow shown to Fig.6 (a) and FIG.6 (b) shows the flow direction of air.
  • a white arrow shown in FIG. 6B indicates the rotation direction of the blade 302.
  • the blowers 100 and 101 according to the first embodiment provide the convex portion 10 so that the shortest distance between the impeller 4 and the housing 6 is between the rotor 5 and the stator 9. It is shorter than the distance. For this reason, the distance between the rotor 5 and the stator 9 can be a distance that can suppress the vibration of the impeller 4 and noise caused by the vibration. Moreover, the recirculation flow 11 and the leakage flow 12 can be suppressed by shortening the distance between the impeller 4 and the housing 6. That is, the fans 100 and 101 according to the first embodiment can increase the fan efficiency independently of the distance between the rotor 5 and the stator 9 which are the design items of the motor.
  • the convex part 10 in both the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4 and the inner peripheral part of the housing
  • FIG. 7 shows the convex portion 13 having a tip portion having a labyrinth structure as the convex portion 13.
  • FIG. 7 shows an example in which the convex portion 13 is provided on the air discharge side of the impeller 4.
  • the insulating layer 16 may be provided on the outer peripheral portion of the rotor 5.
  • the insulating layer 16 may be provided on the inner peripheral portion of the stator 9.
  • the insulating layer 16 may be provided on both the outer peripheral portion of the rotor 5 and the inner peripheral portion of the stator 9.
  • the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 without providing irregularities in the gap between the impeller 4 and the housing 6. And the distance between the stator 9 and the stator 9 can be made shorter. For this reason, the assemblability at the time of manufacture improves and accumulation of dust etc. can be controlled.
  • the coil wound around the stator 9 can be covered with the insulating layer 16 and the housing 6. Covering the complex coil with unevenness can further suppress the accumulation of dust and the like.
  • Embodiment 3 The convex part provided in the outer peripheral part of the impeller 4 is good also as following structures.
  • items that are not particularly described are the same as those in Embodiment 1 or Embodiment 2, and the same functions and configurations are described using the same reference numerals.
  • the closest distance between the impeller 4 and the housing 6 is the distance in the rotation axis direction of the impeller 4. More specifically, the distance between the tip of the intake side guide 14 and the housing 6 is the closest distance between the impeller 4 and the housing 6.
  • a stepped portion is formed in the casing 6 in a range facing the tip of the intake side guide 14.
  • the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 and the stator 9 as in the first and second embodiments. Can be shorter than the distance between. For this reason, as in the first and second embodiments, the fan efficiency can be increased independently of the distance between the rotor 5 and the stator 9 which are motor design items.
  • the airflow guided to the impeller 4 is smooth due to the shape of the intake side guide 14 whose diameter is increased toward the upstream side of the air flow. For this reason, the fan efficiency of the blower 103 is further improved.
  • Embodiment 4 FIG.
  • the convex part provided in the outer peripheral part of the impeller 4 is good also as following structures.
  • items that are not particularly described are the same as those in Embodiments 1 to 3, and the same functions and configurations are described using the same reference numerals.
  • FIG. 12 is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 4 of this invention. Moreover, the solid line arrow shown in FIG. 12 shows the flow direction of air.
  • the blower 104 according to the fourth embodiment is provided with a discharge side guide 15 on the discharge side of the outer peripheral portion of the impeller 4.
  • the discharge side guide 15 is an example of a convex portion provided on the outer peripheral portion of the impeller 4, and is integrally formed with the ring-shaped member 3, for example.
  • the distal end portion of the discharge-side guide 15 has a shape protruding from the inner peripheral portion of the housing 6 to the outer peripheral side. Further, the discharge side guide 15 has a shape whose diameter is increased toward the downstream side of the air flow.
  • the closest distance between the impeller 4 and the housing 6 is the distance in the rotational axis direction of the impeller 4. More specifically, the distance between the tip of the discharge side guide 15 and the housing 6 is the closest distance between the impeller 4 and the housing 6.
  • a stepped portion is formed in the casing 6 in a range facing the tip of the discharge side guide 15.
  • the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 and the stator 9 as in the first to third embodiments. Can be shorter than the distance between. For this reason, as in the first to third embodiments, the fan efficiency can be increased independently of the distance between the rotor 5 and the stator 9 which are the design items of the motor.
  • the air discharged from the impeller 4 decelerates while spreading in the radial direction due to the shape of the discharge-side guide 15 whose diameter is increased toward the downstream side of the air flow. Recover pressure. For this reason, the fan efficiency of the blower 104 is further improved. If the intake side guide 14 of the third embodiment is also provided on the intake side of the outer peripheral portion of the impeller 4, the fan efficiency of the blower 104 is further improved.
  • the fan 104 can be easily assembled even when the tip of the discharge side guide 15 has a labyrinth structure. It becomes.
  • the impeller 4 is attached to the casing 6, the impeller 4 is inserted inside the casing 6 along the rotation axis direction of the impeller 4.
  • the tip of the discharge side guide 15 constituting the labyrinth structure This is because the unevenness of the portion and the unevenness on the housing 6 side can be engaged.
  • FIG. FIG. 13 is a longitudinal cross-sectional view which shows an example of the air conditioning apparatus which concerns on Embodiment 5 of this invention.
  • This FIG. 13 has shown the example which used the air blower 100 which concerns on Embodiment 1 for the indoor unit 200 of an air conditioning apparatus.
  • FIG. 13 shows the left side of the drawing as the front side of the indoor unit 200.
  • the configuration of the indoor unit 200 will be described based on FIG. Of course, the fans 101 to 104 may be used as the fans of the indoor unit 200.
  • the indoor unit 200 supplies conditioned air to an air-conditioning target area such as a room by using a refrigeration cycle that circulates refrigerant.
  • This indoor unit 200 mainly includes a casing 110 in which an inlet 111 for sucking indoor air into the interior and an outlet 115 for supplying conditioned air to an air-conditioning target area are formed, and the interior of the casing 110 Is installed in the blower 100 that sucks indoor air from the suction port 111 and blows conditioned air from the blower outlet 115, and is arranged in the air path from the suction port 111 to the blower 100, and exchanges heat between the refrigerant and the indoor air.
  • a heat exchanger 114 for producing conditioned air.
  • the suction port 111 is formed in the upper part of the housing 110.
  • the air outlet 115 is formed in the lower part of the housing 110 (more specifically, the lower side of the front surface of the housing 110).
  • the blower 100 is disposed on the downstream side of the suction port 111 and on the upstream side of the heat exchanger 114. Further, for example, three blowers 100 are arranged in the direction orthogonal to the paper surface.
  • the installation number of the air blower 100 is an example to the last. What is necessary is just to change suitably the installation number of the air blower 100 according to the air volume etc. which are requested
  • the heat exchanger 114 is disposed on the leeward side of the blower 100.
  • the heat exchanger 114 includes a front side heat exchanger 114 a disposed on the front side of the housing 110 and a back side heat exchanger 114 b disposed on the back side of the housing 110.
  • a fin tube heat exchanger or the like may be used.
  • the suction port 111 is provided with a grill 112 and a filter 113.
  • the blower outlet 115 is provided with a mechanism for controlling the blowing direction of the airflow, such as a vane (not shown).
  • room air flows into the indoor unit 200 from the suction port 111 formed in the upper part of the housing 110 by the blower 100. At this time, dust contained in the air is removed by the filter 113.
  • this indoor air passes through the heat exchanger 114, it is heated or cooled by the refrigerant flowing in the heat exchanger 114 to become conditioned air.
  • the conditioned air is blown out of the indoor unit 200 from the air outlet 115 formed in the lower part of the housing 110, that is, to the air-conditioning target area.
  • the blower 100 that can be reduced in size and cost is used. For this reason, the indoor unit 200 according to Embodiment 5 can be reduced in thickness and size. Further, the cost of the indoor unit 200 can be reduced. Moreover, in the indoor unit 200 (air conditioner) configured as described above, the blower 100 with improved fan efficiency is used. For this reason, an indoor unit with a larger air volume than the conventional indoor unit can be obtained.

Abstract

Provided is a blower in which the fan efficiency can be increased independently of the distance between a rotor and a stator, the distance being a design item for a motor. A blower (100) is provided with an impeller (4) comprising a boss (1) serving as the center of rotation, a plurality of blades (2) provided on the outer peripheral surface of the boss (1), and a rotor (5) provided at the outer periphery of the blades (2), and a housing (6) comprising a stator (9) disposed to face the rotor (5) on the outer peripheral side thereof, the impeller (4) being rotated by the driving force of a motor configured from the rotor (5) and the stator (9). The distance of closest approach between the impeller (4) and the housing (6) is configured so as to be shorter than the distance between the rotor (5) and the stator (9).

Description

送風機及びこの送風機を搭載した空気調和装置Blower and air conditioner equipped with this blower
 本発明は、モータの回転子を有する羽根車と固定子を有する筐体とを備え、モータの駆動力で前記羽根車が回転する送風機に関するものである。 The present invention relates to a blower including an impeller having a rotor of a motor and a casing having a stator, and the impeller rotates by a driving force of the motor.
 通風路を確保すると共に、駆動源であるモータの小形化と低コスト化を図った送風機が従来より提案されている。
 このような送風機としては、例えば「羽根8を回転保持できる軸受保持部12を中心に備えた略正方形のハウジング9に、中心に回転軸8aを有し、かつ円筒状の回転する羽根8を有する軸流送風機を軸受を介して回転保持する軸流ファンシステムにおいて、羽根8を駆動する駆動源となるモータの回転子として、羽根8の外周にシート状の磁石7を環状に配置する。その磁石7は、回転方向にN極とS極が交互に配置されて円周方向に偶数極の極を有する構造となっている。さらに、この磁石7の回転子に対して、略正方形のハウジング9の4箇所の角部のうち少なくとも2箇所に複数相のコイルを有する電機子磁極(つまり、固定子6)を配置する。」(特許文献1参照)というものがある。
Conventionally, there has been proposed a blower that secures a ventilation path and that achieves a reduction in size and cost of a motor that is a drive source.
As such a blower, for example, “a substantially square housing 9 having a bearing holding portion 12 capable of rotating and holding the blades 8 at the center, a rotating shaft 8 a at the center, and a cylindrical rotating blade 8 is provided. In an axial fan system that rotates and holds an axial fan through a bearing, a sheet-like magnet 7 is annularly arranged on the outer periphery of the blade 8 as a rotor of a motor that is a driving source for driving the blade 8. 7 has a structure in which N poles and S poles are alternately arranged in the rotation direction to have even poles in the circumferential direction, and a substantially square housing 9 with respect to the rotor of the magnet 7. The armature magnetic poles (that is, the stator 6) having a plurality of phases of coils are arranged at least at two of the four corners.
特開2008-199801号公報(要約、図1)JP 2008-199801 (Summary, FIG. 1)
 モータの効率を向上させようとした場合、回転子と固定子との間の距離は短い方が好ましい(回転子と固定子との間に形成される隙間が小さい方が好ましい)。しかしながら、羽根車の外周部に回転子を備え、筐体側に固定子を備えた従来の送風機(例えば特許文献1参照)は、回転子と固定子との間の距離を短くした場合、回転子と固定子との間に発生する周期的な磁力変化により、羽根車が振動してしまう。また、この振動により、騒音が発生してしまう。このため、従来の送風機は、磁気振動や騒音を抑制するために、回転子と固定子との間の距離を十分に小さくすることができないという課題があった。 When trying to improve the efficiency of the motor, it is preferable that the distance between the rotor and the stator is short (the gap formed between the rotor and the stator is preferably small). However, a conventional blower (see, for example, Patent Document 1) including a rotor on the outer peripheral portion of the impeller and a stator on the housing side has a rotor when the distance between the rotor and the stator is shortened. The impeller vibrates due to a periodic magnetic force change generated between the stator and the stator. In addition, noise is generated by this vibration. For this reason, the conventional blower has a problem that the distance between the rotor and the stator cannot be sufficiently reduced in order to suppress magnetic vibration and noise.
 一方、送風機の空力的側面から見た場合も、回転子と固定子との間の距離は短い方が好ましい。しかしながら、従来の送風機は、上述のように回転子と固定子との間の距離を十分に小さくすることができないので、ファン効率を向上することが困難であるという課題もあった。 On the other hand, when viewed from the aerodynamic side of the blower, it is preferable that the distance between the rotor and the stator is short. However, the conventional blower has a problem that it is difficult to improve fan efficiency because the distance between the rotor and the stator cannot be sufficiently reduced as described above.
 本発明は、上述のような課題を解決するためになされたものであり、モータの設計事項となる回転子と固定子との間の距離とは独立して、ファン効率を高めることができる送風機及びこの送風機を搭載した空気調和装置を得ることを目的としている。 The present invention has been made to solve the above-described problems, and can improve fan efficiency independently of the distance between the rotor and the stator, which is a design matter of the motor. And it aims at obtaining the air conditioning apparatus carrying this air blower.
 本発明に係る送風機は、回転中心となるボス、ボスの外周面に設けられた複数の羽根、及びこれら羽根の外周部に設けられた回転子を有する羽根車と、回転子の外周側に対向配置された固定子を有する筐体と、を備え、回転子と固定子とで構成されるモータの駆動力により羽根車が回転する送風機であって、羽根車と筐体とが最も接近する部分の距離は、回転子と固定子との間の距離よりも短くなるように構成されているものである。 The blower according to the present invention has a boss as a rotation center, a plurality of blades provided on the outer peripheral surface of the boss, an impeller having a rotor provided on the outer peripheral portion of these blades, and an outer peripheral side of the rotor. A blower in which an impeller is rotated by a driving force of a motor composed of a rotor and a stator, and the impeller and the case are closest to each other. Is configured to be shorter than the distance between the rotor and the stator.
 また、本発明に係る空気調和装置は、上述の送風機を搭載したものである。 The air conditioner according to the present invention is equipped with the above-described blower.
 本発明によれば、羽根車と筐体とが最も接近する部分の距離は、回転子と前記固定子との間の距離よりも短くなるように構成されている。このため、送風機の高圧部である吐出側から低圧部である吸気側へ主流と逆方向に流れる再循環流れや、羽根の圧力面から負圧面側に回り込む翼端漏れ流れを抑制できる。したがって、モータの設計事項となる回転子と固定子との間の距離とは独立してファン効率を高めることができる送風機を得ることができる。 According to the present invention, the distance of the portion where the impeller and the casing are closest to each other is configured to be shorter than the distance between the rotor and the stator. For this reason, the recirculation flow that flows in the opposite direction to the main flow from the discharge side, which is the high-pressure portion of the blower, to the intake side, which is the low-pressure portion, and the blade-end leakage flow that flows from the pressure surface of the blade to the negative pressure surface side can be suppressed. Therefore, it is possible to obtain a blower that can increase fan efficiency independently of the distance between the rotor and the stator, which is a design matter of the motor.
本発明の実施の形態1に係る送風機の一例を示す概略構成図である。It is a schematic block diagram which shows an example of the air blower concerning Embodiment 1 of this invention. 本発明の実施の形態1に係る送風機の別の一例を示す概略構成図である。It is a schematic block diagram which shows another example of the air blower concerning Embodiment 1 of this invention. 本発明の実施の形態1に係る凸部の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows an example of the convex part which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る凸部の別の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows another example of the convex part which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る凸部のさらに別の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows another example of the convex part which concerns on Embodiment 1 of this invention. 羽根周辺部に発生する、ファン効率の低下原因となる気流の一例を示す説明図である。It is explanatory drawing which shows an example of the airflow which generate | occur | produces in a blade | wing periphery part and becomes a cause of a fan efficiency fall. 本発明の実施の形態1に係る凸部先端部の別の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows another example of the convex part front-end | tip part which concerns on Embodiment 1 of this invention. 本発明の実施の形態2に係る送風機の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 2 of this invention. 本発明の実施の形態2に係る送風機の別の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows another example of the air blower concerning Embodiment 2 of this invention. 本発明の実施の形態2に係る送風機のさらに別の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows another example of the air blower concerning Embodiment 2 of this invention. 本発明の実施の形態3に係る送風機の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 3 of this invention. 本発明の実施の形態4に係る送風機の一例を示す要部拡大図(側面断面図)である。It is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 4 of this invention. 本発明の実施の形態5に係る空気調和装置の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of the air conditioning apparatus which concerns on Embodiment 5 of this invention.
 以下、図を用いて本発明を実施するための各形態について説明する。なお、以下の説明に用いる図は、図の説明を容易とするため、一部の構成を省略して示す場合がある。また、各図において、各構成の形状や大きさが異なる場合がある。 Hereinafter, each embodiment for carrying out the present invention will be described with reference to the drawings. Note that in the drawings used for the following description, some components may be omitted in order to facilitate the description of the drawings. In each figure, the shape and size of each component may be different.
実施の形態1.
 図1は、本発明の実施の形態1に係る送風機の一例を示す概略構成図である。なお、図1(a)が送風機の正面図であり、図1(b)が送風機の側面断面図である。
 図1に示す送風機100は、回転中心となるボス1の外周面に複数の羽根2が設けられた、軸流送風機や斜流送風機等である。この送風機100は、羽根車4及び筐体6を備えている。
Embodiment 1 FIG.
FIG. 1 is a schematic configuration diagram illustrating an example of a blower according to Embodiment 1 of the present invention. 1A is a front view of the blower, and FIG. 1B is a side sectional view of the blower.
A blower 100 shown in FIG. 1 is an axial blower, a mixed flow blower, or the like in which a plurality of blades 2 are provided on the outer peripheral surface of a boss 1 serving as a rotation center. The blower 100 includes an impeller 4 and a housing 6.
 羽根車4は、ボス1、ボス1の外周面にが設けられた複数の羽根2、及び羽根2の外周側に設けられた回転駆動用モータの回転子5を備えている。例えば、回転子5は、羽根2の外周側にリング状部材3等を設け、このリング状部材3を磁性体の素材で形成することにより構成する。また例えば、回転子5は、羽根2の外周側にリング状部材3等を設け、このリング状部材3の外周側に磁石の貼り付けや埋め込み等を行うことよって構成する。 The impeller 4 includes a boss 1, a plurality of blades 2 provided on the outer peripheral surface of the boss 1, and a rotor 5 of a rotation driving motor provided on the outer peripheral side of the blade 2. For example, the rotor 5 is configured by providing a ring-shaped member 3 or the like on the outer peripheral side of the blade 2 and forming the ring-shaped member 3 from a magnetic material. Further, for example, the rotor 5 is configured by providing a ring-shaped member 3 or the like on the outer peripheral side of the blade 2 and attaching or embedding a magnet on the outer peripheral side of the ring-shaped member 3.
 この羽根車4は、筐体6に収められている。筐体6は、羽根車4の外周側(より詳しくは回転子5の外周側)と対向する面(以下、内周部という)に、固定子9が設けられている。つまり、回転子5と固定子9は対向配置されている。これら回転子5及び固定子9により構成されるモータの駆動力で、羽根車4が回転する。 This impeller 4 is housed in a housing 6. The casing 6 is provided with a stator 9 on a surface (hereinafter referred to as an inner peripheral portion) facing the outer peripheral side of the impeller 4 (more specifically, the outer peripheral side of the rotor 5). That is, the rotor 5 and the stator 9 are disposed to face each other. The impeller 4 is rotated by the driving force of the motor constituted by the rotor 5 and the stator 9.
 なお、図1に示す送風機100は、本実施の形態1に示す送風機の一例である。本実施の形態1に係る送風機は、例えば以下のような送風機でもよい。
 図2は、本発明の実施の形態1に係る送風機の別の一例を示す概略構成図である。なお、図2(a)が送風機の正面図であり、図2(b)が送風機の羽根の外周部を示す斜視図である。また、図2(b)に示す矢印は、羽根の回転方向である。
Note that the blower 100 illustrated in FIG. 1 is an example of the blower illustrated in the first embodiment. The blower according to the first embodiment may be, for example, the following blower.
FIG. 2 is a schematic configuration diagram illustrating another example of the blower according to Embodiment 1 of the present invention. 2A is a front view of the blower, and FIG. 2B is a perspective view showing an outer peripheral portion of a blade of the blower. Moreover, the arrow shown in FIG.2 (b) is a rotation direction of a blade | wing.
 このように構成された本実施の形態1に係る送風機は、ファン効率を向上させるため、凸部10が設けられている。なお、凸部10の設置例(形成例)を示した以下の図3~図5では、羽根2の外周部にリング状部材3が設けられた送風機100を例に説明する。 The blower according to the first embodiment configured as described above is provided with a convex portion 10 in order to improve fan efficiency. In the following FIG. 3 to FIG. 5 showing an installation example (formation example) of the convex portion 10, the blower 100 in which the ring member 3 is provided on the outer peripheral portion of the blade 2 will be described as an example.
 例えば図3に示すように、凸部10は、空気吸入側となる位置に設けてもよい。また、この凸部10は、図3(a)に示すように、羽根車4の外周部(例えばリング状部材3の外周部)に設けられてもよい。また例えば、この凸部10は、図3(b)に示すように、筐体6の内周部に設けられてもよい。
 また、例えば図4に示すように、凸部10は、空気吐出側となる位置に設けてもよい。また、この凸部10は、図4(a)に示すように、羽根車4の外周部(例えばリング状部材3の外周部)に設けられてもよい。また例えば、この凸部10は、図4(b)に示すように、筐体6の内周部に設けられてもよい。
 また、図3及び図4に示した凸部10は、羽根車4の外周部(例えばリング状部材3の外周部)と筐体6の内周部の双方に設けてもよい。つまり、双方に設けられた凸部10が、互いに対向するように設けてもよい。
For example, as shown in FIG. 3, the convex portion 10 may be provided at a position on the air suction side. Moreover, this convex part 10 may be provided in the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4, as shown to Fig.3 (a). For example, this convex part 10 may be provided in the inner peripheral part of the housing | casing 6, as shown in FIG.3 (b).
For example, as shown in FIG. 4, the convex part 10 may be provided at a position on the air discharge side. Moreover, this convex part 10 may be provided in the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4, as shown to Fig.4 (a). For example, this convex part 10 may be provided in the inner peripheral part of the housing | casing 6, as shown in FIG.4 (b).
3 and 4 may be provided on both the outer peripheral portion of the impeller 4 (for example, the outer peripheral portion of the ring-shaped member 3) and the inner peripheral portion of the housing 6. That is, you may provide so that the convex part 10 provided in both may mutually oppose.
 また、例えば図5に示すように、凸部10は、空気吸入側及び空気吐出側の双方に設けてもよい。また、この凸部10は、図5(a)に示すように、羽根車4の外周部(例えばリング状部材3の外周部)に設けられてもよい。また例えば、この凸部10は、図5(b)に示すように、筐体6の内周部に設けられてもよい。
 また、図5に示した凸部10は、羽根車4の外周部(例えばリング状部材3の外周部)と筐体6の内周部の双方に設けてもよい。例えば、空気吸入側の凸部10を羽根車4の外周部(例えばリング状部材3の外周部)に設け、空気吐出側の凸部10を羽根車4の外周部に設けてもよい。これらの形成位置を逆にしても勿論よい。
For example, as shown in FIG. 5, the convex part 10 may be provided on both the air suction side and the air discharge side. Moreover, this convex part 10 may be provided in the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4, as shown to Fig.5 (a). For example, this convex part 10 may be provided in the inner peripheral part of the housing | casing 6, as shown in FIG.5 (b).
5 may be provided on both the outer peripheral portion of the impeller 4 (for example, the outer peripheral portion of the ring-shaped member 3) and the inner peripheral portion of the housing 6. For example, the air suction side convex portion 10 may be provided on the outer peripheral portion of the impeller 4 (for example, the outer peripheral portion of the ring-shaped member 3), and the air discharge side convex portion 10 may be provided on the outer peripheral portion of the impeller 4. Of course, these formation positions may be reversed.
 以上、このように構成された送風機100,101においては、凸部10を設けることにより、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くできる。このため、以下のような効果を得ることができる。 As described above, in the blowers 100 and 101 configured as described above, by providing the convex portion 10, the distance of the shortest portion between the impeller 4 and the housing 6 is set between the rotor 5 and the stator 9. It can be shorter than the distance. For this reason, the following effects can be acquired.
 モータの効率を向上させようとした場合、回転子と固定子との間の距離は短い方が好ましい(回転子と固定子との間に形成される隙間が小さい方が好ましい)。しかしながら、羽根車の外周部に回転子を備え、筐体側に固定子を備えた従来の送風機は、回転子と固定子との間の距離を短くした場合、回転子と固定子との間に発生する磁力により、羽根車が振動してしまう。また、この振動により、騒音が発生してしまう。 When trying to improve the efficiency of the motor, it is preferable that the distance between the rotor and the stator is short (the gap formed between the rotor and the stator is preferably small). However, in the conventional blower provided with a rotor on the outer peripheral portion of the impeller and provided with a stator on the housing side, when the distance between the rotor and the stator is shortened, between the rotor and the stator, The impeller vibrates due to the generated magnetic force. In addition, noise is generated by this vibration.
 これらの振動や騒音を防止するために回転子と固定子との間の距離を大きくすると、羽根周辺部には、ファン効率の低下原因となる気流が発生してしまう。
 図6は、羽根周辺部に発生する、ファン効率の低下原因となる気流の一例を示す説明図である。なお、図6(a)及び図6(b)に示す実線矢印は、空気の流れ方向を示す。また、図6(b)に示す白塗りの矢印は、羽根302の回転方向を示す。
If the distance between the rotor and the stator is increased in order to prevent these vibrations and noises, an air flow that causes a decrease in fan efficiency is generated in the blade periphery.
FIG. 6 is an explanatory diagram illustrating an example of an airflow that occurs in the peripheral portion of the blades and causes a decrease in fan efficiency. In addition, the solid line arrow shown to Fig.6 (a) and FIG.6 (b) shows the flow direction of air. A white arrow shown in FIG. 6B indicates the rotation direction of the blade 302.
 例えば、ボス301に形成された羽根302の外周部にリング状部材303及び回転子305が設けられた従来の送風機の場合、回転子305と固定子309との間の距離を大きくすると、図6(a)に示すような再循環流れ11が発生し、ファン効率が低下してしまう。より詳しくは、回転子305と固定子309との間に、高圧となる空気吐出側から低圧となる空気吸入側にかけて空気が流れる。そして、この空気は再び吐出される。このため、リング状部材303及び回転子305の周囲を循環する再循環流れ11が発生し、ファン効率が低下してしまう。 For example, in the case of the conventional blower in which the ring-shaped member 303 and the rotor 305 are provided on the outer peripheral portion of the blade 302 formed on the boss 301, when the distance between the rotor 305 and the stator 309 is increased, FIG. A recirculation flow 11 as shown in (a) occurs, and the fan efficiency decreases. More specifically, air flows between the rotor 305 and the stator 309 from the high pressure air discharge side to the low pressure air suction side. And this air is discharged again. For this reason, the recirculation flow 11 which circulates around the ring-shaped member 303 and the rotor 305 is generated, and the fan efficiency is lowered.
 また、例えば、羽根302の外周部にリング状部材や小翼等が設けられていない従来の送風機の場合、回転子と固定子との間の距離を大きくすると、図6(b)に示すような漏れ流れ12が発生し、ファン効率が低下してしまう。より詳しくは、高圧となる空気吐出側から低圧となる空気吸入側にかけて、羽根302の外周端側に漏れ流れ12が発生し、ファン効率が低下してしまう。 Further, for example, in the case of a conventional blower in which a ring-shaped member, a small blade, or the like is not provided on the outer peripheral portion of the blade 302, when the distance between the rotor and the stator is increased, as shown in FIG. Leak flow 12 is generated and fan efficiency is reduced. More specifically, a leakage flow 12 is generated on the outer peripheral end side of the blade 302 from the high pressure air discharge side to the low pressure air suction side, and fan efficiency decreases.
 しかしながら、本実施の形態1に係る送風機100,101は、凸部10を設けることにより、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くしている。このため、回転子5と固定子9との間の距離は、羽根車4の振動やこの振動に起因する騒音を抑制できる距離とすることが可能となる。また、羽根車4と筐体6との間の距離を短くすることにより、再循環流れ11や漏れ流れ12を抑制することができる。つまり、本実施の形態1に係る送風機100,101は、モータの設計事項となる回転子5と固定子9との間の距離とは独立して、ファン効率を高めることができる。 However, the blowers 100 and 101 according to the first embodiment provide the convex portion 10 so that the shortest distance between the impeller 4 and the housing 6 is between the rotor 5 and the stator 9. It is shorter than the distance. For this reason, the distance between the rotor 5 and the stator 9 can be a distance that can suppress the vibration of the impeller 4 and noise caused by the vibration. Moreover, the recirculation flow 11 and the leakage flow 12 can be suppressed by shortening the distance between the impeller 4 and the housing 6. That is, the fans 100 and 101 according to the first embodiment can increase the fan efficiency independently of the distance between the rotor 5 and the stator 9 which are the design items of the motor.
 また、羽根車4の外周部(例えばリング状部材3の外周部)と筐体6の内周部の双方に凸部10を設けることにより、羽根車4と筐体6との間のシール性能が向上し、送風機100のファン効率をより向上させることができる。 Moreover, by providing the convex part 10 in both the outer peripheral part (for example, outer peripheral part of the ring-shaped member 3) of the impeller 4 and the inner peripheral part of the housing | casing 6, the sealing performance between the impeller 4 and the housing | casing 6 is provided. And the fan efficiency of the blower 100 can be further improved.
 なお、図3~図5で示した凸部10の先端部は、図7に示すようにラビリンス構造にしてもよい。図7は、先端部がラビリンス構造となった凸部を凸部13として示している。また、図7は、凸部13が羽根車4の空気吐出側に設けられた例を示している。 Note that the tip of the convex portion 10 shown in FIGS. 3 to 5 may have a labyrinth structure as shown in FIG. FIG. 7 shows the convex portion 13 having a tip portion having a labyrinth structure as the convex portion 13. FIG. 7 shows an example in which the convex portion 13 is provided on the air discharge side of the impeller 4.
 また、上記の凸部10や凸部13は、羽根車4の外周部や筐体6の内周部に連続的に設けられていてもよいし、所定の間隔を空けて断続的に設けられていてもよい。 Moreover, the above-mentioned convex part 10 and convex part 13 may be continuously provided in the outer peripheral part of the impeller 4 and the inner peripheral part of the housing | casing 6, or are provided intermittently at predetermined intervals. It may be.
実施の形態2.
 本実施の形態2に示すような構造でも、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くできる。なお、本実施の形態2において、特に記述しない項目については実施の形態1と同様とし、同一の機能や構成については同一の符号を用いて述べることとする。
Embodiment 2. FIG.
Even in the structure as shown in the second embodiment, the distance of the shortest portion between the impeller 4 and the housing 6 can be made shorter than the distance between the rotor 5 and the stator 9. In the second embodiment, items that are not particularly described are the same as those in the first embodiment, and the same functions and configurations are described using the same reference numerals.
 本実施の形態2に係る送風機102は、例えば、羽根2の外周部にリング状部材3や小翼8が形成され、これらの外周部に回転子5が設けられているものである。つまり、送風機102の基本構成は、実施の形態1に係る送風機100や送風機101の基本構成と同様である。
 本実施の形態2に係る送風機102は、実施の形態1で示した凸部10や凸部13に換えて、回転子5の外周部及び固定子9の内周部の少なくとも一方に、例えば樹脂等の絶縁層16が設けられている。
 この絶縁層16は、例えば以下のように設けられている。なお、絶縁層16の設置例(形成例)を示した以下の図8~図10は、羽根2の外周部にリング状部材3が設けられた送風機102を例に説明する。
In the blower 102 according to the second embodiment, for example, the ring-shaped member 3 and the small blade 8 are formed on the outer peripheral portion of the blade 2, and the rotor 5 is provided on the outer peripheral portion. That is, the basic configuration of the blower 102 is the same as the basic configuration of the blower 100 and the blower 101 according to the first embodiment.
The blower 102 according to the second embodiment is replaced with, for example, resin on at least one of the outer peripheral portion of the rotor 5 and the inner peripheral portion of the stator 9 instead of the convex portions 10 and the convex portions 13 shown in the first embodiment. An insulating layer 16 is provided.
For example, the insulating layer 16 is provided as follows. The following FIGS. 8 to 10 showing installation examples (formation examples) of the insulating layer 16 will be described by taking the blower 102 in which the ring-shaped member 3 is provided on the outer peripheral portion of the blade 2 as an example.
 例えば図8に示すように、絶縁層16は、回転子5の外周部に設けてもよい。
 また、例えば図9に示すように、絶縁層16は、固定子9の内周部に設けてもよい。
 また、例えば図10に示すように、絶縁層16は、回転子5の外周部と固定子9の内周部の双方に設けてもよい。
For example, as shown in FIG. 8, the insulating layer 16 may be provided on the outer peripheral portion of the rotor 5.
For example, as shown in FIG. 9, the insulating layer 16 may be provided on the inner peripheral portion of the stator 9.
For example, as shown in FIG. 10, the insulating layer 16 may be provided on both the outer peripheral portion of the rotor 5 and the inner peripheral portion of the stator 9.
 以上、このように構成された送風機102においては、実施の形態1と同様に、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くすることができる。このため、実施の形態1と同様に、モータの設計事項となる回転子5と固定子9との間の距離とは独立して、ファン効率を高めることができる。 As described above, in the blower 102 configured as described above, the distance between the rotor 5 and the stator 9 is the distance of the shortest portion between the impeller 4 and the housing 6 as in the first embodiment. Can be shorter. For this reason, as in the first embodiment, the fan efficiency can be increased independently of the distance between the rotor 5 and the stator 9, which is a design matter of the motor.
 また、このように構成された送風機102においては、羽根車4と筐体6との隙間に凹凸を設けることなく、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くすることができる。このため、製造時の組立性が向上し、埃等の堆積を抑制することができる。 Further, in the blower 102 configured as described above, the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 without providing irregularities in the gap between the impeller 4 and the housing 6. And the distance between the stator 9 and the stator 9 can be made shorter. For this reason, the assemblability at the time of manufacture improves and accumulation of dust etc. can be controlled.
 特に、絶縁層16を固定子9の内周部に設けることにより、固定子9に巻かれたコイルを絶縁層16及び筐体6で覆うことが可能となる。凹凸の複雑なコイルを覆うことにより、埃等の堆積をより抑制することができる。 Particularly, by providing the insulating layer 16 on the inner peripheral portion of the stator 9, the coil wound around the stator 9 can be covered with the insulating layer 16 and the housing 6. Covering the complex coil with unevenness can further suppress the accumulation of dust and the like.
実施の形態3.
 羽根車4の外周部に設けられる凸部は、以下のような構成としてもよい。なお、本実施の形態3において、特に記述しない項目については実施の形態1又は実施の形態2と同様とし、同一の機能や構成については同一の符号を用いて述べることとする。
Embodiment 3 FIG.
The convex part provided in the outer peripheral part of the impeller 4 is good also as following structures. In Embodiment 3, items that are not particularly described are the same as those in Embodiment 1 or Embodiment 2, and the same functions and configurations are described using the same reference numerals.
 図11は、本発明の実施の形態3に係る送風機の一例を示す要部拡大図(側面断面図)である。また、図11に示す実線矢印は、空気の流れ方向を示す。
 本実施の形態3に係る送風機103は、羽根車4の外周部の吸気側に吸気側ガイド14が設けられている。この吸気側ガイド14は、羽根車4の外周部に設けられる凸部の一例であり、例えばリング状部材3と一体形成されている。吸気側ガイド14の先端部は、筐体6の内周部よりも外周側に突設された形状となっている。また、吸気側ガイド14は、空気流れ上流側に向かって拡径された形状となっている。つまり、羽根車4と筐体6との間の最も接近する距離は、羽根車4の回転軸方向の距離となっている。より詳しくは、吸気側ガイド14の先端部と筐体6との間の距離が、羽根車4と筐体6との間の最も接近する距離となっている。なお、図11では、吸気側ガイド14の先端部と対向する範囲の筐体6に、段部を形成している。
FIG. 11: is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 3 of this invention. Moreover, the solid line arrow shown in FIG. 11 shows the flow direction of air.
The blower 103 according to the third embodiment is provided with an intake side guide 14 on the intake side of the outer peripheral portion of the impeller 4. The intake side guide 14 is an example of a convex portion provided on the outer peripheral portion of the impeller 4, and is integrally formed with the ring-shaped member 3, for example. The front end portion of the intake side guide 14 has a shape protruding from the inner peripheral portion of the housing 6 to the outer peripheral side. Further, the intake side guide 14 has a shape whose diameter is increased toward the upstream side of the air flow. That is, the closest distance between the impeller 4 and the housing 6 is the distance in the rotation axis direction of the impeller 4. More specifically, the distance between the tip of the intake side guide 14 and the housing 6 is the closest distance between the impeller 4 and the housing 6. In FIG. 11, a stepped portion is formed in the casing 6 in a range facing the tip of the intake side guide 14.
 以上、このように構成された送風機103においては、実施の形態1及び実施の形態2と同様に、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くすることができる。このため、実施の形態1及び実施の形態2と同様に、モータの設計事項となる回転子5と固定子9との間の距離とは独立して、ファン効率を高めることができる。 As described above, in the blower 103 configured as described above, the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 and the stator 9 as in the first and second embodiments. Can be shorter than the distance between. For this reason, as in the first and second embodiments, the fan efficiency can be increased independently of the distance between the rotor 5 and the stator 9 which are motor design items.
 また、このように構成された送風機103においては、空気流れ上流側に向かって拡径された吸気側ガイド14の形状により、羽根車4へ誘導される気流が滑らかとなる。このため、送風機103のファン効率がより向上する。 Further, in the blower 103 configured as described above, the airflow guided to the impeller 4 is smooth due to the shape of the intake side guide 14 whose diameter is increased toward the upstream side of the air flow. For this reason, the fan efficiency of the blower 103 is further improved.
 また、羽根車4と筐体6との間の最も接近する距離は羽根車4の回転軸方向の距離なので、吸気側ガイド14の先端部をラビリンス構造とした場合でも、送風機103の組立が容易となる。通常、羽根車4を筐体6に取り付ける場合、羽根車4の回転軸方向に沿って羽根車4を筐体6の内側に挿入する。このとき、本実施の形態3のような構成とすれば、羽根車4の回転軸方向に沿って羽根車4を筐体6の内側に挿入する際、ラビリンス構造を構成する吸気側ガイド14先端部の凹凸と筐体6側の凹凸を係合できるからである。 Further, since the closest distance between the impeller 4 and the housing 6 is the distance in the rotation axis direction of the impeller 4, the fan 103 can be easily assembled even when the tip of the intake side guide 14 has a labyrinth structure. It becomes. Usually, when the impeller 4 is attached to the casing 6, the impeller 4 is inserted inside the casing 6 along the rotation axis direction of the impeller 4. At this time, if the configuration as in the third embodiment is adopted, when the impeller 4 is inserted into the inside of the housing 6 along the rotation axis direction of the impeller 4, the tip of the intake side guide 14 constituting the labyrinth structure This is because the unevenness of the portion and the unevenness on the housing 6 side can be engaged.
実施の形態4.
 羽根車4の外周部に設けられる凸部は、以下のような構成としてもよい。なお、本実施の形態4において、特に記述しない項目については実施の形態1~実施の形態3と同様とし、同一の機能や構成については同一の符号を用いて述べることとする。
Embodiment 4 FIG.
The convex part provided in the outer peripheral part of the impeller 4 is good also as following structures. In Embodiment 4, items that are not particularly described are the same as those in Embodiments 1 to 3, and the same functions and configurations are described using the same reference numerals.
 図12は、本発明の実施の形態4に係る送風機の一例を示す要部拡大図(側面断面図)である。また、図12に示す実線矢印は、空気の流れ方向を示す。
 本実施の形態4に係る送風機104は、羽根車4の外周部の吐出側に吐出側ガイド15が設けられている。この吐出側ガイド15は、羽根車4の外周部に設けられる凸部の一例であり、例えばリング状部材3と一体形成されている。吐出側ガイド15の先端部は、筐体6の内周部よりも外周側に突設された形状となっている。また、吐出側ガイド15は、空気流れ下流側に向かって拡径された形状となっている。つまり、羽根車4と筐体6との間の最も接近する距離は、羽根車4の回転軸方向の距離となっている。より詳しくは、吐出側ガイド15の先端部と筐体6との間の距離が、羽根車4と筐体6との間の最も接近する距離となっている。なお、図12では、吐出側ガイド15の先端部と対向する範囲の筐体6に、段部を形成している。
FIG. 12: is a principal part enlarged view (side sectional drawing) which shows an example of the air blower concerning Embodiment 4 of this invention. Moreover, the solid line arrow shown in FIG. 12 shows the flow direction of air.
The blower 104 according to the fourth embodiment is provided with a discharge side guide 15 on the discharge side of the outer peripheral portion of the impeller 4. The discharge side guide 15 is an example of a convex portion provided on the outer peripheral portion of the impeller 4, and is integrally formed with the ring-shaped member 3, for example. The distal end portion of the discharge-side guide 15 has a shape protruding from the inner peripheral portion of the housing 6 to the outer peripheral side. Further, the discharge side guide 15 has a shape whose diameter is increased toward the downstream side of the air flow. That is, the closest distance between the impeller 4 and the housing 6 is the distance in the rotational axis direction of the impeller 4. More specifically, the distance between the tip of the discharge side guide 15 and the housing 6 is the closest distance between the impeller 4 and the housing 6. In FIG. 12, a stepped portion is formed in the casing 6 in a range facing the tip of the discharge side guide 15.
 以上、このように構成された送風機104においては、実施の形態1~実施の形態3と同様に、羽根車4と筐体6との間の最も短い部分の距離を回転子5と固定子9との間の距離よりも短くすることができる。このため、実施の形態1~実施の形態3と同様に、モータの設計事項となる回転子5と固定子9との間の距離とは独立して、ファン効率を高めることができる。 As described above, in the blower 104 configured as described above, the distance of the shortest portion between the impeller 4 and the housing 6 is set to the rotor 5 and the stator 9 as in the first to third embodiments. Can be shorter than the distance between. For this reason, as in the first to third embodiments, the fan efficiency can be increased independently of the distance between the rotor 5 and the stator 9 which are the design items of the motor.
 また、このように構成された送風機104においては、空気流れ下流側に向かって拡径された吐出側ガイド15の形状により、羽根車4から吐出された空気は半径方向に広がりながら減速し、静圧回復する。このため、送風機104のファン効率はより向上する。
 羽根車4の外周部の吸気側に、実施の形態3の吸気側ガイド14も設けると、送風機104のファン効率はさらに向上する。
Further, in the blower 104 configured as described above, the air discharged from the impeller 4 decelerates while spreading in the radial direction due to the shape of the discharge-side guide 15 whose diameter is increased toward the downstream side of the air flow. Recover pressure. For this reason, the fan efficiency of the blower 104 is further improved.
If the intake side guide 14 of the third embodiment is also provided on the intake side of the outer peripheral portion of the impeller 4, the fan efficiency of the blower 104 is further improved.
 また、羽根車4と筐体6との間の最も接近する距離は羽根車4の回転軸方向の距離なので、吐出側ガイド15の先端部をラビリンス構造とした場合でも、送風機104の組立が容易となる。通常、羽根車4を筐体6に取り付ける場合、羽根車4の回転軸方向に沿って羽根車4を筐体6の内側に挿入する。このとき、本実施の形態4のような構成とすれば、羽根車4の回転軸方向に沿って羽根車4を筐体6の内側に挿入する際、ラビリンス構造を構成する吐出側ガイド15先端部の凹凸と筐体6側の凹凸を係合できるからである。 Further, since the closest distance between the impeller 4 and the housing 6 is the distance in the rotation axis direction of the impeller 4, the fan 104 can be easily assembled even when the tip of the discharge side guide 15 has a labyrinth structure. It becomes. Usually, when the impeller 4 is attached to the casing 6, the impeller 4 is inserted inside the casing 6 along the rotation axis direction of the impeller 4. At this time, if the configuration as in the fourth embodiment is adopted, when the impeller 4 is inserted into the housing 6 along the rotational axis direction of the impeller 4, the tip of the discharge side guide 15 constituting the labyrinth structure This is because the unevenness of the portion and the unevenness on the housing 6 side can be engaged.
実施の形態5.
 図13は、本発明の実施の形態5に係る空気調和装置の一例を示す縦断面図である。この図13は、実施の形態1に係る送風機100を、空気調和装置の室内機200に用いた例を示している。また、図13は、図の左側を室内機200の前面側として示している。図13に基づいて、室内機200の構成について説明する。
 なお、室内機200の送風機として、送風機101~104を用いてももちろんよい。
Embodiment 5 FIG.
FIG. 13: is a longitudinal cross-sectional view which shows an example of the air conditioning apparatus which concerns on Embodiment 5 of this invention. This FIG. 13 has shown the example which used the air blower 100 which concerns on Embodiment 1 for the indoor unit 200 of an air conditioning apparatus. FIG. 13 shows the left side of the drawing as the front side of the indoor unit 200. The configuration of the indoor unit 200 will be described based on FIG.
Of course, the fans 101 to 104 may be used as the fans of the indoor unit 200.
 室内機200は、冷媒を循環させる冷凍サイクルを利用することで室内等の空調対象域に空調空気を供給するものである。この室内機200は、主に、室内空気を内部に吸い込むための吸込口111及び空調空気を空調対象域に供給するための吹出口115が形成されている筐体110と、この筐体110内に収納され、吸込口111から室内空気を吸い込み、吹出口115から空調空気を吹き出す送風機100と、吸込口111から送風機100までの風路に配設され、冷媒と室内空気とで熱交換することで空調空気を作り出す熱交換器114と、を有している。 The indoor unit 200 supplies conditioned air to an air-conditioning target area such as a room by using a refrigeration cycle that circulates refrigerant. This indoor unit 200 mainly includes a casing 110 in which an inlet 111 for sucking indoor air into the interior and an outlet 115 for supplying conditioned air to an air-conditioning target area are formed, and the interior of the casing 110 Is installed in the blower 100 that sucks indoor air from the suction port 111 and blows conditioned air from the blower outlet 115, and is arranged in the air path from the suction port 111 to the blower 100, and exchanges heat between the refrigerant and the indoor air. And a heat exchanger 114 for producing conditioned air.
 吸込口111は、筐体110の上部に開口形成されている。吹出口115は、筐体110の下部(より詳しくは、筐体110の前面部下側)に開口形成されている。送風機100は、吸込口111の下流側でかつ、熱交換器114の上流側に配設されている。また、送風機100は、紙面直交方向に例えば3つ並べられている。なお、送風機100の設置数は、あくまでも一例である。要求される風量等に応じて、送風機100の設置数を適宜変更すればよい。 The suction port 111 is formed in the upper part of the housing 110. The air outlet 115 is formed in the lower part of the housing 110 (more specifically, the lower side of the front surface of the housing 110). The blower 100 is disposed on the downstream side of the suction port 111 and on the upstream side of the heat exchanger 114. Further, for example, three blowers 100 are arranged in the direction orthogonal to the paper surface. In addition, the installation number of the air blower 100 is an example to the last. What is necessary is just to change suitably the installation number of the air blower 100 according to the air volume etc. which are requested | required.
 熱交換器114は、送風機100の風下側に配置されている。この熱交換器114は、筐体110の前面側に配置された前面側熱交換器114aと、筐体110の背面側に配置された背面側熱交換器114bと、から構成されている。この熱交換器114には、例えばフィンチューブ型熱交換器等を用いるとよい。また、吸込口111には、グリル112やフィルター113が設けられている。さらに、吹出口115には、気流の吹出し方向を制御する機構、例えば図示省略のベーン等が設けられている。 The heat exchanger 114 is disposed on the leeward side of the blower 100. The heat exchanger 114 includes a front side heat exchanger 114 a disposed on the front side of the housing 110 and a back side heat exchanger 114 b disposed on the back side of the housing 110. As this heat exchanger 114, for example, a fin tube heat exchanger or the like may be used. The suction port 111 is provided with a grill 112 and a filter 113. Furthermore, the blower outlet 115 is provided with a mechanism for controlling the blowing direction of the airflow, such as a vane (not shown).
 ここで、室内機200内における空気の流れについて簡単に説明する。
 まず、室内空気は、送風機100によって筐体110の上部に形成されている吸込口111から室内機200内に流れ込む。このとき、フィルター113によって空気に含まれている塵埃が除去される。この室内空気は、熱交換器114を通過する際、熱交換器114内を流れる冷媒によって加熱又は冷却されて空調空気となる。そして、空調空気は、筐体110の下部に形成されている吹出口115から室内機200の外部、つまり空調対象域に吹き出されるようになっている。
Here, the flow of air in the indoor unit 200 will be briefly described.
First, room air flows into the indoor unit 200 from the suction port 111 formed in the upper part of the housing 110 by the blower 100. At this time, dust contained in the air is removed by the filter 113. When this indoor air passes through the heat exchanger 114, it is heated or cooled by the refrigerant flowing in the heat exchanger 114 to become conditioned air. The conditioned air is blown out of the indoor unit 200 from the air outlet 115 formed in the lower part of the housing 110, that is, to the air-conditioning target area.
 このように構成された室内機200(空気調和装置)においては、小形化及び低コスト化が可能な送風機100を用いている。このため、本実施の形態5に係る室内機200は、薄型化・小型化することが可能となる。また、室内機200を低コスト化することが可能となる。
 また、このように構成された室内機200(空気調和装置)においては、ファン効率を向上させた送風機100を用いている。このため、従来の室内機よりも風量の大きな室内機を得ることができる。
In the indoor unit 200 (air conditioner) configured as described above, the blower 100 that can be reduced in size and cost is used. For this reason, the indoor unit 200 according to Embodiment 5 can be reduced in thickness and size. Further, the cost of the indoor unit 200 can be reduced.
Moreover, in the indoor unit 200 (air conditioner) configured as described above, the blower 100 with improved fan efficiency is used. For this reason, an indoor unit with a larger air volume than the conventional indoor unit can be obtained.
 1 ボス、2 羽根、3 リング状部材、4 羽根車、5 回転子、6 筐体、8 小翼、9 固定子、10 凸部、11 再循環流れ、12 漏れ流れ、13 凸部、14 吸気側ガイド、15 吐出側ガイド、16 絶縁層、100~104 送風機、110 筐体、111 吸込口、112 グリル、113 フィルター、114 熱交換器、114a 前面側熱交換器、114b 背面側熱交換器、115 吹出口、200 室内機(空気調和装置)、301 ボス(従来)、302 羽根(従来)、303 リング状部材(従来)、304 羽根車(従来)、305 回転子(従来)、306 筐体(従来)、309 固定子(従来)。 1 boss, 2 blades, 3 ring-shaped member, 4 impeller, 5 rotor, 6 housing, 8 winglet, 9 stator, 10 convex part, 11 recirculation flow, 12 leaking flow, 13 convex part, 14 intake Side guide, 15 discharge side guide, 16 insulation layer, 100-104 blower, 110 housing, 111 suction port, 112 grille, 113 filter, 114 heat exchanger, 114a front side heat exchanger, 114b back side heat exchanger, 115 air outlets, 200 indoor units (air conditioning devices), 301 bosses (conventional), 302 blades (conventional), 303 ring-shaped members (conventional), 304 impellers (conventional), 305 rotors (conventional), 306 housings (Conventional), 309 Stator (Conventional).

Claims (10)

  1.  回転中心となるボス、該ボスの外周面に設けられた複数の羽根、及びこれら羽根の外周部に設けられた回転子を少なくとも有する羽根車と、
     前記回転子の外周側に対向配置された固定子を少なくとも有する筐体と、
     を備え、
     前記回転子と前記固定子とで構成されるモータの駆動力により前記羽根車が回転する送風機であって、
     前記羽根車と前記筐体とが最も接近する部分の距離は、前記回転子と前記固定子との間の距離よりも短くなるように構成されていることを特徴とする送風機。
    An impeller having at least a boss serving as a rotation center, a plurality of blades provided on the outer peripheral surface of the boss, and a rotor provided on the outer peripheral portion of the blade;
    A housing having at least a stator disposed opposite to the outer peripheral side of the rotor;
    With
    A blower in which the impeller rotates by a driving force of a motor constituted by the rotor and the stator,
    The blower characterized in that the distance between the impeller and the casing that is closest to each other is shorter than the distance between the rotor and the stator.
  2.  前記羽根車の外周部及び該外周部と対向する前記筐体の内周部のうちの少なくとも一方には、
     空気吸入側及び空気吐出側のうちの少なくとも一方に、
     前記羽根車と前記筐体との間の距離を短くする凸部が設けられていることを特徴とする請求項1に記載の送風機。
    At least one of the outer peripheral part of the impeller and the inner peripheral part of the casing facing the outer peripheral part,
    At least one of the air suction side and the air discharge side,
    The blower according to claim 1, wherein a convex portion that shortens a distance between the impeller and the housing is provided.
  3.  前記羽根車の外周部及び該外周部と対向する前記筐体の内周部のうちの少なくとも一方には、
     空気吸入側及び空気吐出側の双方に、
     前記凸部が設けられていることを特徴とする請求項2に記載の送風機。
    At least one of the outer peripheral part of the impeller and the inner peripheral part of the casing facing the outer peripheral part,
    On both the air intake side and air discharge side,
    The blower according to claim 2, wherein the convex portion is provided.
  4.  前記凸部は前記羽根車の外周部に設けられ、
     該凸部は、前記羽根車の外周部と対向する前記筐体の内周部よりも外周側に突設されており、
     前記羽根車と前記筐体とが最も接近する部分の距離は、前記羽根車の回転軸方向の距離となるように構成されていることを特徴とする請求項2に記載の送風機。
    The convex portion is provided on the outer peripheral portion of the impeller,
    The convex portion protrudes from the inner peripheral portion of the housing facing the outer peripheral portion of the impeller, on the outer peripheral side.
    The blower according to claim 2, wherein a distance between a portion where the impeller and the casing are closest to each other is a distance in a rotation axis direction of the impeller.
  5.  空気吸入側に設けられた前記凸部は、空気流れ上流側に向かって拡径された形状となっていることを特徴とする請求項4に記載の送風機。 The blower according to claim 4, wherein the convex portion provided on the air suction side has a shape whose diameter is increased toward the upstream side of the air flow.
  6.  空気吐出側に設けられた前記凸部は、空気流れ下流側に向かって拡径された形状となっていることを特徴とする請求項4に記載の送風機。 The blower according to claim 4, wherein the convex portion provided on the air discharge side has a shape whose diameter is increased toward the downstream side of the air flow.
  7.  前記凸部の先端部と該凸部の先端部が対向する範囲は、ラビリンス構造となっていることを特徴とする請求項2~請求項6のいずれか一項に記載の送風機。 The blower according to any one of claims 2 to 6, wherein a range in which the front end portion of the convex portion and the front end portion of the convex portion face each other has a labyrinth structure.
  8.  前記回転子の外周部及び前記固定子の内周部のうち少なくとも一方には、絶縁層が設けられていることを特徴とする請求項1に記載の送風機。 The blower according to claim 1, wherein an insulating layer is provided on at least one of the outer peripheral portion of the rotor and the inner peripheral portion of the stator.
  9.  前記絶縁層は、少なくとも前記固定子の内周部に設けられていることを特徴とする請求項8に記載の送風機。 The blower according to claim 8, wherein the insulating layer is provided at least on an inner periphery of the stator.
  10.  請求項1~請求項9のいずれか一項に記載の送風機を搭載したたことを特徴とする空気調和装置。 An air conditioner equipped with the blower according to any one of claims 1 to 9.
PCT/JP2010/051353 2010-02-01 2010-02-01 Blower and air conditioning device equipped with the blower WO2011092863A1 (en)

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