WO2011082659A1 - 铝电解槽阴极凸台结构 - Google Patents
铝电解槽阴极凸台结构 Download PDFInfo
- Publication number
- WO2011082659A1 WO2011082659A1 PCT/CN2011/000035 CN2011000035W WO2011082659A1 WO 2011082659 A1 WO2011082659 A1 WO 2011082659A1 CN 2011000035 W CN2011000035 W CN 2011000035W WO 2011082659 A1 WO2011082659 A1 WO 2011082659A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cathode
- boss
- aluminum
- protrusion structure
- carbon block
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C3/00—Electrolytic production, recovery or refining of metals by electrolysis of melts
- C25C3/06—Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
- C25C3/08—Cell construction, e.g. bottoms, walls, cathodes
Definitions
- the invention relates to a tank-lined cathode boss structure applied to an aluminum electrolytic cell, and belongs to the technical field of aluminum electrolysis. Background technique
- the furnace and current of the electrolytic cell are getting larger and larger, which leads to the following problems in the flow field: the probability of uneven temperature inside the electrolyte and uneven distribution of various materials increases; The flow rate of the liquid increases; the amount of aluminum produced in the tank increases; the possibility of turbulent flow of the molten fluid in some places increases.
- the aluminum liquid in the tank is the heat-dissipating medium of the electrolytic tank. Increasing or decreasing the amount of aluminum produced has always been one of the main means of adjusting the heat balance of the electrolytic cell in production. Summary of the invention
- the technical problem to be solved by the present invention is to provide a cathode boss structure of an aluminum electrolytic cell, so that the cathode boss can be conveniently and quickly implanted into the upper surface of the cathode of the electrolytic cell when the edge of the common electrolytic cell is fixed, without The original cathode and the inner lining are modified, and the cathode block can effectively form a "flow blocking effect", thereby achieving the flow rate of the aluminum liquid layer and reducing the energy dissipation of the aluminum liquid layer. Enhance the production stability of the electrolytic cell and reduce energy consumption to overcome the shortcomings of the prior art.
- the present invention is constructed such that the cathode boss is disposed on the top surface of the cathode carbon block or on the gap between the two cathode carbon blocks.
- the spacing between the cathode bosses is 400mm ⁇ 900mm. It can be sparsely configured or densely configured for different slot types.
- the cathode boss can adopt a long-length structure, that is, a long-length cathode boss, the length of which is 100-250 mm longer than that of the cathode carbon block, and the ends of both ends are directly embedded in the paste around the side.
- the cathode boss can also adopt a mosaic butt-type structure, that is, a mosaic butt-type cathode boss, the length of which is in the range of 3000 ⁇ 3200 mm, the ends of the two ends are respectively fixed by the constraining carbon block, and the constrained carbon block is embedded around the side. In the paste.
- the cathode boss has a rectangular or isosceles trapezoidal cross section, and has a height a of 80 mm - 200 mm and a width b of 100 - 400 mm.
- the material of the cathode boss can be selected from graphite carbon block or full graphitized carbon block.
- the principle of the invention is that the energy consumption of the electrolytic cell production is as follows:
- Total energy consumption Electrochemical reaction decomposition consumption + Rectifier unit power consumption + Bus, anode and cathode flow loss + Electrolyte flow loss + Electrolyte system heat dissipation.
- the reduction in consumption of the present invention begins with electrolyte flux loss and heat dissipation from the cell system.
- the dam is set at the bottom of the fluid to increase the flow resistance, which can effectively reduce the flow speed.
- the various cathodes By disposing the various cathodes at the bottom of the tank, the flow of the aluminum liquid and the electrolyte can be reduced, the disturbance caused by the flow of the aluminum liquid to the electrolyte resistance can be reduced, and the three large distances (pole distances) of the anode bottom and the aluminum liquid mirror surface can be reduced, thereby reducing The flow loss of the current in the electrolyte; in addition, according to the heat transfer theory, the smaller the volume and area of the heat transfer medium, the lower the heat transfer efficiency.
- the high cathode occupies part of the aluminum liquid space, the aluminum liquid product and the side heat dissipation area are reduced, thereby achieving the purpose of reducing side heat dissipation.
- the invention has the following advantages: 1 slowing the flow velocity of the aluminum liquid, reducing the probability of occurrence of local turbulence, and enhancing The stability of electrolytic cell production; 2 reduce the amount of aluminum produced in the tank, reduce the heat volume and area of the aluminum liquid, reduce the backlog of funds; 3 enhance the stability of the electrolyte system, reduce heat dissipation, and reduce energy consumption.
- the present invention can be conveniently and quickly when the edge of the common electrolytic cell is fixed.
- Implanting the nano-protrusion into the upper surface of the cathode of the electrolytic cell without modification The original cathode and inner lining, after the boss is implanted, can also form a "flow blocking effect", which can save energy and reduce consumption.
- there is no direct connection between the boss and the cathode of the present invention there is no direct connection between the boss and the cathode of the present invention. The flow rate is reduced, the electrochemical corrosion of the boss is reduced, and the life of the boss can be improved.
- the invention is applicable to all current electrolysis cell types. DRAWINGS
- Figure 1 is a schematic view and a perspective view of the present invention
- Figure 2 is a schematic, cross-sectional view of the present invention
- Figure 3 is a schematic, longitudinal sectional view of the present invention.
- FIG. 4 is a schematic view and a trapezoidal cross-sectional view of a cathode boss of the present invention
- Figure 5 is a schematic cross-sectional view showing a cathode boss of the present invention.
- Fig. 6 is a schematic view showing the heat dissipation of the aluminum liquid layer of the present invention. detailed description
- Embodiments of the invention As shown in Figures 1, 2, and 3, it mainly comprises: a cathode carbon block 1, a cathode boss 2, a constraining carbon block 4, and a cathode boss 2 is placed on the top surface of the cathode carbon block 1 of the electrolytic cell.
- Method 1 The cathode boss of the long-length structure has a length of 100 to 250 mm longer than that of the cathode carbon block, and the ends of both ends are directly embedded in the paste 5 around the side;
- Method 2 The cathodic boss of the butt-type is embedded, and the length thereof is In the range of 3000 ⁇ 3200mm, the ends of the two ends are fixed by the constraining carbon block 4, and the constrained carbon block is embedded in the paste 5 around the side.
- the cathode boss 2 has a rectangular or isosceles trapezoidal cross section as shown in Figs.
- the height a of the cathode boss 2 is in the range of 80 mm to 200 mm, and the width b (the average width of the isosceles trapezoid) is in the range of 100 to 400 mm, as shown in Figs.
- the cathode boss 2 is made of a graphite carbon block or a fully graphitized carbon block.
- the cathode boss of the present invention can be implanted one by one by electrolysis cell reversal operation.
- the implantation steps for each cathode boss are as follows:
- step 1
- Step 2 After the overhauling tank completes the side block masonry and the cathode interstitial joint, the cathode stud carbon block of the present invention is placed on the upper surface of the cathode according to a predetermined arrangement (density).
- Fix the paste around the liner as in the original method, and the surrounding paste can maintain the original design height, or increase 2 ⁇ 10cm.
- the electrolytic cell using the cathode boss of the present invention can be calcined and started by a method such as calcination of aluminum liquid, electric heating of whipped yttrium (2) eucalyptus aluminum liquid or the like.
- the dam is set at the bottom of the fluid to increase the flow resistance, which can effectively reduce the flow speed.
- the various cathodes By disposing the various cathodes at the bottom of the tank, the flow of the aluminum liquid and the electrolyte can be reduced, the disturbance caused by the flow of the aluminum liquid to the electrolyte resistance can be reduced, and the distance between the anode bottom palm and the mirror surface of the aluminum liquid (the pole pitch) can be reduced, thereby reducing the electrolyte passage. Flow loss.
- the high cathode occupies part of the aluminum liquid space since the high cathode occupies part of the aluminum liquid space, the aluminum liquid volume and the side heat dissipation area are reduced, thereby achieving the purpose of reducing side heat dissipation, as shown in FIG.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrolytic Production Of Metals (AREA)
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2011204685A AU2011204685B2 (en) | 2010-01-07 | 2011-01-07 | Cathode with protrusion structure for aluminum electrolytic cell |
US13/520,932 US20130277212A1 (en) | 2010-01-07 | 2011-01-07 | Cathode Boss Structure for Aluminum Electrolytic Cell |
CA2786463A CA2786463C (en) | 2010-01-07 | 2011-01-07 | Cathode boss structure for aluminum electrolytic cell |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201010300089.5 | 2010-01-07 | ||
CN201010300089.5A CN102121117B (zh) | 2010-01-07 | 2010-01-07 | 铝电解槽阴极凸台结构 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011082659A1 true WO2011082659A1 (zh) | 2011-07-14 |
Family
ID=44249778
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2011/000035 WO2011082659A1 (zh) | 2010-01-07 | 2011-01-07 | 铝电解槽阴极凸台结构 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20130277212A1 (zh) |
CN (1) | CN102121117B (zh) |
AU (1) | AU2011204685B2 (zh) |
CA (1) | CA2786463C (zh) |
MY (1) | MY156281A (zh) |
WO (1) | WO2011082659A1 (zh) |
Cited By (16)
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US9312522B2 (en) | 2012-10-18 | 2016-04-12 | Ambri Inc. | Electrochemical energy storage devices |
US9502737B2 (en) | 2013-05-23 | 2016-11-22 | Ambri Inc. | Voltage-enhanced energy storage devices |
US9520618B2 (en) | 2013-02-12 | 2016-12-13 | Ambri Inc. | Electrochemical energy storage devices |
US9735450B2 (en) | 2012-10-18 | 2017-08-15 | Ambri Inc. | Electrochemical energy storage devices |
US9893385B1 (en) | 2015-04-23 | 2018-02-13 | Ambri Inc. | Battery management systems for energy storage devices |
US10181800B1 (en) | 2015-03-02 | 2019-01-15 | Ambri Inc. | Power conversion systems for energy storage devices |
US10270139B1 (en) | 2013-03-14 | 2019-04-23 | Ambri Inc. | Systems and methods for recycling electrochemical energy storage devices |
US10541451B2 (en) | 2012-10-18 | 2020-01-21 | Ambri Inc. | Electrochemical energy storage devices |
US10608212B2 (en) | 2012-10-16 | 2020-03-31 | Ambri Inc. | Electrochemical energy storage devices and housings |
US10637015B2 (en) | 2015-03-05 | 2020-04-28 | Ambri Inc. | Ceramic materials and seals for high temperature reactive material devices |
US11211641B2 (en) | 2012-10-18 | 2021-12-28 | Ambri Inc. | Electrochemical energy storage devices |
US11387497B2 (en) | 2012-10-18 | 2022-07-12 | Ambri Inc. | Electrochemical energy storage devices |
US11411254B2 (en) | 2017-04-07 | 2022-08-09 | Ambri Inc. | Molten salt battery with solid metal cathode |
US11721841B2 (en) | 2012-10-18 | 2023-08-08 | Ambri Inc. | Electrochemical energy storage devices |
US11909004B2 (en) | 2013-10-16 | 2024-02-20 | Ambri Inc. | Electrochemical energy storage devices |
US11929466B2 (en) | 2016-09-07 | 2024-03-12 | Ambri Inc. | Electrochemical energy storage devices |
Families Citing this family (4)
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CN103160857B (zh) * | 2011-12-13 | 2016-06-01 | 贵阳铝镁设计研究院有限公司 | 一种网状沟槽阴极结构 |
CN102719850A (zh) * | 2012-06-29 | 2012-10-10 | 东北大学 | 一种阴极炭块上表面圆柱形凸起与基体进行镶嵌的方法 |
CN102965691B (zh) * | 2012-12-18 | 2016-06-01 | 广西强强碳素股份有限公司 | 铝电解用燕尾式组合异型阴极 |
CN112877732B (zh) * | 2021-01-13 | 2022-02-22 | 东北大学 | 一种减少铝电解槽沉淀形成的阴极结构 |
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US4631121A (en) * | 1986-02-06 | 1986-12-23 | Reynolds Metals Company | Alumina reduction cell |
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CN201367467Y (zh) * | 2009-03-03 | 2009-12-23 | 沈阳铝镁设计研究院 | 节能降耗型铝电解槽 |
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CN100478500C (zh) * | 2007-03-02 | 2009-04-15 | 冯乃祥 | 一种异形阴极碳块结构铝电解槽 |
CN101413136B (zh) * | 2008-10-10 | 2010-09-29 | 沈阳北冶冶金科技有限公司 | 具有纵向和横向减波功能的新型阴极结构铝电解槽 |
-
2010
- 2010-01-07 CN CN201010300089.5A patent/CN102121117B/zh not_active Expired - Fee Related
-
2011
- 2011-01-07 AU AU2011204685A patent/AU2011204685B2/en active Active
- 2011-01-07 WO PCT/CN2011/000035 patent/WO2011082659A1/zh active Application Filing
- 2011-01-07 CA CA2786463A patent/CA2786463C/en active Active
- 2011-01-07 US US13/520,932 patent/US20130277212A1/en not_active Abandoned
- 2011-01-07 MY MYPI2012003092A patent/MY156281A/en unknown
Patent Citations (6)
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US4631121A (en) * | 1986-02-06 | 1986-12-23 | Reynolds Metals Company | Alumina reduction cell |
CN201261809Y (zh) * | 2008-08-12 | 2009-06-24 | 高德金 | 带有铝液磁旋流调整装置的阴极内衬 |
CN201354385Y (zh) * | 2009-01-09 | 2009-12-02 | 贵阳铝镁设计研究院 | 铝电解槽阴极碳块结构 |
CN201354389Y (zh) * | 2009-02-18 | 2009-12-02 | 贵阳铝镁设计研究院 | 一种铝电解槽的组合型阴极 |
CN201367467Y (zh) * | 2009-03-03 | 2009-12-23 | 沈阳铝镁设计研究院 | 节能降耗型铝电解槽 |
CN201367472Y (zh) * | 2009-03-05 | 2009-12-23 | 沈阳铝镁设计研究院 | 槽底出电铝电解槽阴极结构 |
Cited By (25)
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US10608212B2 (en) | 2012-10-16 | 2020-03-31 | Ambri Inc. | Electrochemical energy storage devices and housings |
US11387497B2 (en) | 2012-10-18 | 2022-07-12 | Ambri Inc. | Electrochemical energy storage devices |
US11721841B2 (en) | 2012-10-18 | 2023-08-08 | Ambri Inc. | Electrochemical energy storage devices |
US9312522B2 (en) | 2012-10-18 | 2016-04-12 | Ambri Inc. | Electrochemical energy storage devices |
US11211641B2 (en) | 2012-10-18 | 2021-12-28 | Ambri Inc. | Electrochemical energy storage devices |
US9735450B2 (en) | 2012-10-18 | 2017-08-15 | Ambri Inc. | Electrochemical energy storage devices |
US9825265B2 (en) | 2012-10-18 | 2017-11-21 | Ambri Inc. | Electrochemical energy storage devices |
US10541451B2 (en) | 2012-10-18 | 2020-01-21 | Ambri Inc. | Electrochemical energy storage devices |
US11611112B2 (en) | 2012-10-18 | 2023-03-21 | Ambri Inc. | Electrochemical energy storage devices |
US11196091B2 (en) | 2012-10-18 | 2021-12-07 | Ambri Inc. | Electrochemical energy storage devices |
US9728814B2 (en) | 2013-02-12 | 2017-08-08 | Ambri Inc. | Electrochemical energy storage devices |
US9520618B2 (en) | 2013-02-12 | 2016-12-13 | Ambri Inc. | Electrochemical energy storage devices |
US10270139B1 (en) | 2013-03-14 | 2019-04-23 | Ambri Inc. | Systems and methods for recycling electrochemical energy storage devices |
US10297870B2 (en) | 2013-05-23 | 2019-05-21 | Ambri Inc. | Voltage-enhanced energy storage devices |
US9502737B2 (en) | 2013-05-23 | 2016-11-22 | Ambri Inc. | Voltage-enhanced energy storage devices |
US9559386B2 (en) | 2013-05-23 | 2017-01-31 | Ambri Inc. | Voltage-enhanced energy storage devices |
US11909004B2 (en) | 2013-10-16 | 2024-02-20 | Ambri Inc. | Electrochemical energy storage devices |
US10566662B1 (en) | 2015-03-02 | 2020-02-18 | Ambri Inc. | Power conversion systems for energy storage devices |
US10181800B1 (en) | 2015-03-02 | 2019-01-15 | Ambri Inc. | Power conversion systems for energy storage devices |
US11289759B2 (en) | 2015-03-05 | 2022-03-29 | Ambri, Inc. | Ceramic materials and seals for high temperature reactive material devices |
US10637015B2 (en) | 2015-03-05 | 2020-04-28 | Ambri Inc. | Ceramic materials and seals for high temperature reactive material devices |
US11840487B2 (en) | 2015-03-05 | 2023-12-12 | Ambri, Inc. | Ceramic materials and seals for high temperature reactive material devices |
US9893385B1 (en) | 2015-04-23 | 2018-02-13 | Ambri Inc. | Battery management systems for energy storage devices |
US11929466B2 (en) | 2016-09-07 | 2024-03-12 | Ambri Inc. | Electrochemical energy storage devices |
US11411254B2 (en) | 2017-04-07 | 2022-08-09 | Ambri Inc. | Molten salt battery with solid metal cathode |
Also Published As
Publication number | Publication date |
---|---|
CA2786463A1 (en) | 2011-07-14 |
CN102121117B (zh) | 2015-04-08 |
CA2786463C (en) | 2014-04-08 |
US20130277212A1 (en) | 2013-10-24 |
CN102121117A (zh) | 2011-07-13 |
AU2011204685B2 (en) | 2014-09-25 |
AU2011204685A1 (en) | 2012-07-26 |
MY156281A (en) | 2016-01-29 |
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