WO2011080540A1 - Phosphate substitutes for membrane-compatible cleaning and/or detergent compositions - Google Patents

Phosphate substitutes for membrane-compatible cleaning and/or detergent compositions Download PDF

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Publication number
WO2011080540A1
WO2011080540A1 PCT/IB2009/055999 IB2009055999W WO2011080540A1 WO 2011080540 A1 WO2011080540 A1 WO 2011080540A1 IB 2009055999 W IB2009055999 W IB 2009055999W WO 2011080540 A1 WO2011080540 A1 WO 2011080540A1
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WIPO (PCT)
Prior art keywords
acid
composition
composition according
copolymer
membrane
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PCT/IB2009/055999
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French (fr)
Inventor
Amila Bilic
Ralf-Erbo Knop
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Ecolab Inc.
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Application filed by Ecolab Inc. filed Critical Ecolab Inc.
Priority to PCT/IB2009/055999 priority Critical patent/WO2011080540A1/en
Priority to EP09852770.8A priority patent/EP2519623B2/en
Priority to ES09852770T priority patent/ES2598402T5/en
Publication of WO2011080540A1 publication Critical patent/WO2011080540A1/en

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/37—Polymers
    • C11D3/3746—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3757—(Co)polymerised carboxylic acids, -anhydrides, -esters in solid and liquid compositions
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/20—Organic compounds containing oxygen
    • C11D3/2075—Carboxylic acids-salts thereof
    • C11D3/2082—Polycarboxylic acids-salts thereof
    • C—CHEMISTRY; METALLURGY
    • C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16—Organic compounds
    • C11D3/26—Organic compounds containing nitrogen
    • C11D3/33—Amino carboxylic acids

Definitions

  • the present invention relates to a cleaning or detergent composition
  • a cleaning or detergent composition comprising 5 to 30 wt.-% of a phosphate substitute, said phosphate substitute comprising a water-soluble copolymer and a multidentate chelating agent, the composition being free from any phosphates, silicates and cellulose-based compounds.
  • Phosphates bind calcium and magnesium ions and are able to disperse insoluble salts of these ions, e.g. calcium carbonate causing water hardness and leading to spotting on hard surfaces and graying in textiles. Phosphates furthermore can act as alkalinity source for the cleaning or detergent composition, while at the same time being able to buffer the wash liquor above pH 9 in combination with further additives.
  • phosphate substitutes should nevertheless fulfill the different functions of phosphate in cleaning and/or detergent compositions mentioned above, namely (1) complexing of magnesium and calcium ions, (2) dispersing capacity for insoluble salts of these ions, for example calcium carbonate, (3) providing alkalinity, and (4) buffering capacity.
  • zeolites being alumino silicates
  • zeolites have a high binding constant for magnesium and calcium ions and are able to sequester free magnesium and calcium cations.
  • zeolites are insoluble in water and their incorporation in cleaning and detergent compositions can lead to undesirable residues being deposited on the surfaces/fabrics to be cleaned.
  • cleaning and detergent compositions comprising high levels of zeolite builders form undesirable cloudy wash liquors upon contact with water. For this reason zeolites are commonly used in combination with further additives in order to improve their performance and activity.
  • phosphate substitute builders based on zeolites or mixtures of zeolites with further compounds are suitable for various household applications, they are not for institutional and industrial processes, as in these processes, the wastewater generated in the automatic cleaning/washing process is usually cleaned and purified using a membrane filtration step.
  • the purified water obtained from this membrane filtration step can afterwards be reused in further washing cycles, thus reducing the need of fresh water required to be added in the washing cycle, saving resources and reducing costs.
  • WO 2005/1 18760 and WO 2008/1 10205 Al both describe a membrane- friendly pasty soap composition comprising a combination of an acrylic/maleic copolymer and the trisodium salt of nitrilotriacetic acid (NT A) as a builder system.
  • NT A nitrilotriacetic acid
  • WO 2007/101470 Al describes a liquid membrane-compatible detergent composition comprising a mixture of an acrylic-maleic copolymer and the sodium salt of methyl glycine diacetic acid (MGDA) in a ratio of 1 : 1. While the specific detergents and cleaning compositions described in this application show a good washing performance even in hard water, it is explicitly stated in WO 2007/101470 Al that fatty acid soaps must not be present in such compositions as they tend to form lime soaps in the presence of hard water which block the membranes of the membrane filtration unit.
  • MGDA methyl glycine diacetic acid
  • a cleaning or detergent composition comprising 5 to 30 wt.-%, based on the whole composition, of a phosphate substitute, comprising:
  • a multidentate chelating agent comprising 3 to 6 complexing groups per molecule and forming water-soluble complexes with Ca 2+ ions
  • the ratio of the copolymer to the chelating agent is in the range of greater than 1 : 1 to 3 : 1 , preferably greater than 1.2: 1 to 3 : 1 (wt.-%/wt.-% based on the whole composition) and the composition is free from any phosphates, silicates and cellulose-based compounds.
  • the substitute exhibits an improved membrane compatibility in comparison to the phosphate substitutes known in the art, in particular with respect to membrane capacity and membrane cleaning results, even in the presence of fatty acids or the soaps derived therefrom.
  • Detergent compositions comprising this substitute showed good cleaning properties as well.
  • the amount of 5 to 30 wt.-% relates to the amount of the complete phosphate substitute mixture, i.e. to the amount of the mixture of the water-soluble copolymer and the chelating agent.
  • the cleaning/detergent composition comprises 15 wt.-% of a phosphate substitute comprising the copolymer and the chelating agent in a ratio of 2: 1, then the cleaning/detergent composition comprises 10 wt.-% of the copolymer and 5 wt.-% of the chelating agent, based on the whole composition.
  • the phosphate substitute comprises a water-soluble copolymer.
  • a copolymer is regarded as being water-soluble if at least 100 g, more preferably at least 200 g of the polymer can be completely dissolved in one liter (1 L) of water at a temperature of 23°C.
  • a multidentate chelating agent is a compound capable of donating two or more pairs of electrons from at least two different atoms of different functional groups (complexing groups) in a
  • the multidentate chelating agent preferably comprises 3 to 6 complexing groups per molecule, which means that it preferably donates at least 3 to 6 pairs of electrons in a complexation reaction to form coordinate bonds.
  • These multidentate chelating agents form water-soluble complexes with Ca 2+ and/or Mg 2+ magnesium ions, thus preventing the formation of insoluble precipitates, which otherwise would block the membrane.
  • the calcium or magnesium complex is regarded as being water- soluble if at least 0.1 mol of this complex can be completely dissolved in one liter of water at a temperature of 23°C.
  • the composition is free from any phosphates, silicates, including zeolites, and cellulose-based compounds.
  • the cleaning/detergent compositions of the present invention are not only environmentally friendly due to the lack of phosphates, but are also suitable for the application in machine dishwashing or laundry washing processes which employ membrane filtration techniques, including reverse osmosis membranes.
  • the composition of the present invention can even be used as a cleaning agent for cleaning soiled, blocked and/or contaminated membranes, including reverse osmosis membranes.
  • the composition of the present invention comprises 6 to 27.5 wt- %, more preferably 7.5 to 25 wt.-%, and most preferably 9 to 20 wt.-% of the phosphate substitute.
  • the amount of phosphate substitute may be adjusted to the water hardness in a particular region and to the aggregate state of the
  • the amount of phosphate substitute in the composition preferably is in the range of 14 to 25 wt.-%, more preferably in the range of 17 to 23 wt.-%, and even more preferably in the range of 18 to 20 wt.-%.
  • the composition of the present invention is provided in the form of a liquid laundry detergent composition, the composition preferably comprises between 5 and 15 wt.-% of the phosphate substitute, more preferably between 7.5 and 12 wt.-% and most preferably 8.5 to 11 wt.-%.
  • the copolymer comprised in the phosphate substitute of the present invention has a calcium carbonate dispersing capacity of at least 150 mg CaCCVg copolymer, preferably of at least 175 mg CaCCVg, more preferably of at least 200 mg CaCCVg, even more preferably of at least 250 CaCCVg and most preferably the calcium carbonate dispersing capacity of the copolymer is in the range of 280 to 320 mg CaCCVg copolymer.
  • the calcium carbonate dispersing capacity referred to herein is determined according to F. Richter and E.W. Winkler, Tensides Surfactants Detergents 1987, 4, 213 - 216, by dissolving 1 gram of the substance (copolymer) in 100 mL deionized water, neutralizing the solution, if necessary, with 1M NaOH, adding 10 mL of a 10 % Na2C03 solution, and adjusting to pH 10 by adding NaOH or HC1, as required. The solution is then titrated with a 0.25 M calcium acetate solution until the solution becomes turbid, while the pH and the temperature are kept constant during titration.
  • R, R' R" may be the same or different and are not particulary limited.
  • R, R' and R" represent hydrogen, C1-C6 alkyl groups or functional groups such as carboxylates, nitriles, and the like.
  • the aliphatic unsaturated monomer units of the present invention further comprise acidic groups, preferably carboxylic groups, i.e.
  • the at least two different aliphatic unsaturated monomer units comprised in the water- soluble copolymer are selected from the group consisting of acrylic acid, methacrylic acid, maleic anhydride and fumaric acid, or salts thereof.
  • one aliphatic unsaturated monomer unit represents maleic acid or salts thereof and the second aliphatic unsaturated monomer unit represents acrylic acid or salts thereof.
  • the copolymer comprises 50 to 70 wt.-% acrylic acid and 50 to 10 % maleic acid.
  • the relative molecular weight of the copolymer preferably is between 2,000 and 200,000, preferably between 3,000 and 150,000, more preferably between 4,000 and 125,000, even more preferably between 12,000 and 1 10,000, particularly preferred between 20,000 and 100,000, even more particularly preferred between 50,000 and 90,000, and most preferably between 65,000 and 75,000, based on free acid. It should be understood that even if the preferred molecular weights are given based on the free acid, in a particularly preferred embodiment at least partly neutralized copolymers are used, i.e. polymers comprising negatively charged carboxylate groups having a positively charged alkali metal counterion, wherein these counterions preferably are sodium or potassium ions.
  • the copolymer preferably has a neutral or close to neutral pH (pH 6 to 8).
  • Suitable, but less preferred compounds of this class are copolymers of acrylic acid or methacrylic acid with vinyl ethers, such as vinyl methyl ethers, vinyl esters, ethylene, propylene and styrene, in which the acid makes up at least 50% by weight.
  • vinyl ethers such as vinyl methyl ethers, vinyl esters, ethylene, propylene and styrene
  • Other suitable polymer carboxylates or carboxylic acids are water-soluble terpolymers which contain two unsaturated acids and/or salts thereof as monomers and vinyl alcohol and/or a vinyl alcohol derivative or a carbohydrate as the third monomer.
  • the first acidic monomer or its salt is derived from a monoethylenically unsaturated C3-C8-carboxylic acid and preferably from a C3-C4-monocarboxylic acid, more preferably from (meth)acrylic acid.
  • the second acidic monomer or its salt may be a derivative of C4-C8-dicarboxylic acid, maleic acid being particularly preferred.
  • the third monomer unit in this case will be formed from a vinyl alcohol and/or preferably an esterified vinyl alcohol. Especially preferred are vinyl alcohol esters formed form a short chain carboxylic acids, like Ci-C4-carboxylic acids, with vinyl alcohol.
  • Preferred terpolymers contain 60 to 95 wt-%, particularly 70 to 90 wt.-% (meth)acrylic acid or (meth)acrylate, respectively, more particular acrylic acid or acrylate, respectively, and maleic acid or maleinate and 5 to 40 wt.-%, preferably 10 to 30 wt.-% vinyl alcohol and/or vinyl acetate.
  • the second monomer or its salt may also be a derivative of an allyl sulfonic acid substituted in the 2-position by an alkyl group, preferably a C1-C4 alkyl group, or an aryl group which is preferably derived from benzene or a benzene derivative.
  • Preferred terpolymers contain 40 to 60 wt.-%, in particular 45 to 55 wt.-%
  • (meth)acrylic acid or (meth)acrylate more preferred acrylic acid or acrylate, 10 to 30 wt.-%, particularly 15 to 25 wt.-% methallyl sulfonic acid or methallyl sulfonate and as third monomer 15 to 40 wt.-%, preferably 20 to 40 wt.-% of a carbohydrate.
  • Said carbohydrate for example, may be a mono-, di-, oligo- or polysaccharide, with mono-, di- or oligosaccharide being preferred. Saccharose is most preferred.
  • polymeric polycarboxylates may be produced by the method described in German patent DE 42 21 381 and German patent application DE 43 00 772.
  • the chelating agent of the present invention preferably is a so-called "polycarboxylic acid” comprising 3 to 6 carboxylic groups per molecule, either in the protonated or in the neutralized state, preferably selected from the group consisting of hydroxyethylenediaminetriacetic acid (HEDTA),
  • DTP A diethylenetriaminepentaacetic acid
  • MGDA methylglycinediacetic acid
  • GLDA glutamic acid-N,N-diacetic acid
  • IDSA iminodisuccinic acid
  • HIDS hydroxyiminodisuccinic acid
  • EDDS ethylenediaminodisuccinic acid
  • ASDA aspartic acid-N,N-diacetic acid
  • ligands are able to form water-soluble complexes with Ca -ions, said complexes preferably having a logarithmic stability constant (log Kc a z) of at least 6.5, when measured at an ionic strength of 0.1 and a temperature of 25°C, wherein _ [CaZ (m - 2 - ]
  • [CaZ (m 2) ] represents the concentration of the chelate complex
  • [Ca 2+ ] represents the concentration of free calcium ions
  • [Z m ⁇ ] represents the concentration of the chelating agent anion
  • Kcaz represents the stability constant of the chelate complex.
  • the stability constants can easily be determined by methods well known to a person skilled in the art and are also mentioned in the product information sheet provided by the manufacturers of the aforementioned chelating agents, all of which are commercially available.
  • composition of the present invention is free from any phosphates, silicates and/or cellulose-based compounds.
  • a composition is free from a compound if it contains less than 0.1 wt.-% of this compound, preferably less than 0.01 wt.-%, more preferably less than 0.001 wt.-% and preferably the composition does not contain a compound at all, i.e. the concentration of this compound is below the detection limit of the detection method typically used to detect the compound.
  • Cellulose-based compounds commonly found in detergent composition which, however, are not present in the composition of the present invention are, for example, greying inhibitors such as cellulose ethers, e.g. carboxymethyl cellulose, methyl cellulose, hydroxyalkyl cellulose, methylhydroxyethyl cellulose, methylhydroxypropyl cellulose, and methylcarboxymethyl cellulose.
  • greying inhibitors such as cellulose ethers, e.g. carboxymethyl cellulose, methyl cellulose, hydroxyalkyl cellulose, methylhydroxyethyl cellulose, methylhydroxypropyl cellulose, and methylcarboxymethyl cellulose.
  • the composition is free from ethylenediaminetetraacetic acid (EDTA), nitrilotriacetic acid (NTA), and/or any silicon-containing compounds.
  • EDTA ethylenediaminetetraacetic acid
  • NTA nitrilotriacetic acid
  • silicon-containing compounds any silicon-containing compounds.
  • composition of the present invention foam inhibitors/antifoaming agents on a silicon basis such as, for example, polysiloxanes or silicon oil defoamers, commonly used in membrane-friendly laundry detergent compositions known in the state of the art do not have to be included in the composition of the present invention.
  • the composition of the present invention can be free from any of these compounds, while still having desirable foaming properties.
  • the composition of the present invention is a membrane-friendly laundry detergent composition, additionally comprising:
  • R 1 and R 2 independently represent a linear or branched alkyl or alkenyl residue with 8 to 22 carbon atoms, n ranges from 1 to 5 and preferably is 2 or 3, x represents the degree of alkoxylation ranging from 5 to 25, and M represents hydrogen or an alkali metal ion;
  • each compound (i) - (iii) preferably in an amount ranging from 1 to 10 wt.-%, more preferably in an amount ranging from 1.5 to 4 wt.-%, based on the whole composition.
  • the alkoxylated fatty alcohols of the general formula (I) preferably are ethoxylated or propoxylated alcohols obtained by reducing the carboxylic group of octanoic acid, pelargonic acid, decanoic acid, lauric acid, lauroleic acid, myristic acid, myristoleic acid, palmitic acid, palmitoleic acid, stearic acid, petroselinic acid, petroselaidic acid, oleic acid, linoleic acid, linolaidic acid, linolenis acid, eleostearic acid, arachic acid, gadoleic acid, arachidonic acid, behenic acid, erucic acid, brassidic acid, clupanodonic acid and mixtures thereof.
  • the fatty acids of the general formula (II) and their salts can be exemplified by the fatty acids mentioned above.
  • the composition comprises two different alkoxylated fatty alcohols, preferably a mixture of R la O(C2H40)5_7H and R lb O(C 2 H 4 0)i2-i6H, wherein R la and R lb may be the same or different and represent a linear or branched alkyl or alkenyl residue with 15 to 20 carbon atoms, preferably with 16 to 18 carbon atoms.
  • the composition of the present invention optionally comprises an anionic surfactant in an amount of from 0.1 to 15 wt.-%, preferably of from 1 to 5 wt.-%, and more preferably of from 1.2 to 2 wt.-%.
  • the anionic surfactant preferably is selected from from the group consisting of Cs-Cis alkyl sulfates, Cs-Cis alkyl ether sulfates, C 8 -Ci8 alkyl sulfonates, C 8 -Ci 8 a-olefinsulfonates, sulfonated C 8 - Ci8 fatty acids, C 8 -Ci 8 alkylbenzenesulfonates, sulfosuccinic mono- and di-Q- Ci2 esters, C 8 -Ci 8 alkyl polyglycol ether carboxylates, Cs-Cis N-acyl taurides, C 8 - Ci8 N-sarconisates, C 8 -
  • the composition furthermore preferably comprises one or more alkalinity sources in a total amount of 3 to 90 wt.-%, more preferably in an amount of 5 to 50 wt.-%, based on the whole composition.
  • compositions of the present invention may be provided as a liquid, a gel, an emulsion, a paste or a solid, including tablets, granules, powders, blocks. If the composition is in a solid form or, in the case of a pasty composition, has a solid phase, the solid phase is formed from the alkalinity source (and the phosphate substitute). Accordingly, a solid or paste-like composition comprises a higher amount of alkalinity sources than a liquid or a gel composition.
  • a powdered laundry detergent composition according to the present invention preferably comprises 20 to 60 wt.-% of one or more alkalinity sources according to the present invention, more preferably between 30 and 50 wt.-%, whereas a liquid laundry detergent composition according to the present invention preferably comprises 3 to 15 wt.-%, more preferably 4 to 10 wt.-%.
  • the alkalinity source preferably is selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, or mixtures thereof.
  • the composition additionally may comprise additives commonly used in cleaning and/or detergent compositions, preferably selected from the group consisting of pH modifiers, antimicrobial agents, viscosity modifying agents, optical brighteners, organic solvents, bleaching agents, bleach activators, dyes, perfume, membrane-compatible antifoaming agents, corrosion inhibition agents, enzymes, and mixtures thereof.
  • additives commonly used in cleaning and/or detergent compositions preferably selected from the group consisting of pH modifiers, antimicrobial agents, viscosity modifying agents, optical brighteners, organic solvents, bleaching agents, bleach activators, dyes, perfume, membrane-compatible antifoaming agents, corrosion inhibition agents, enzymes, and mixtures thereof.
  • the present invention furthermore provides a method for washing textiles using the composition of the present invention.
  • the method preferably is an automatic machine washing process, wherein waste water accumulated during the whole washing process or parts thereof is purified in a filtration process using one or more membrane filtration units, said filtration process preferably comprising one or more reverse osmosis steps.
  • the above-mentioned compositions are used in commercial laundries.
  • the compositions may as well be used in private washing machines, as a cleaning agent in general and/or a warewashing agent.
  • the inventive composition is membrane-friendly, i.e. it does not cause blocking of the membrane or other damages when it is contained in the waste water which is accumulated during the whole washing process or parts thereof and purified using membrane filtration units.
  • the filtration comprises one or more reverse osmosis steps, which means that the permeation of the wastewater to purify generally remains stable.
  • the obtained purified water may then be reused in another washing cycle, which results in a decrease in the amount of fresh water required to be added to the washing cycle and, accordingly, in a reduction of expenses and in saving resources.
  • Fig. 1 a and b show the results of screening membrane capacity with different cleaning composition in pure soft water determined as described in example 2, the cleaning compositions containing either 26 wt.-% of a phosphate builder (reference example 1) or phosphate substitutes, namely 26 wt.-% of Na 3 -MGDA (reference example 2), 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid (reference example 3), a combination of 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 3.4 wt.-% of Na3-MGDA (ratio 3.5: 1, reference example 4), a combination of 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 7.2 wt.-% of Na 3 -MGDA (ratio 1.7: 1, inventive example 1), a combination of 8 wt.-% of the sodium salt of a copolymer of maleic acid
  • Fig. 2 and 3 each show a comparison of the membrane capacity using reference composition 1 and the inventive composition in a waste water test on two different commercially available reverse osmosis membranes according to example 3.
  • Fig. 4 shows the soil removal performance of the inventive composition in comparison to the phosphate-based reference composition 1 with respect to the removal of fat pigments soiling on fabrics made of cotton (CO), polyester (PES), or mixtures thereof (see example 4).
  • Detergent composition were prepared by mixing the compounds listed in table 1 with phosphate or phosphate substitute, respectively, according to table 2.
  • Composition Builder [Amount in wt-% based on the whole composition]
  • Reference composition 1 26 wt.-% Na 3 P0 4
  • Reference composition 2 26 wt.-% Na 3 -MGDA
  • Reference composition 3 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid
  • Reference composition 4 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3.4 wt.-% Na 3 -MGDA
  • Reference composition 5 3 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3 wt.-% of Na 3 -MGDA
  • Reference composition 6 3 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3.2 wt.-% Na 3 -MGDA
  • composition 1 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 7.2 wt.-% Na 3 -MGDA
  • composition 2 6 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 2.3 wt.-% Na 3 -MGDA + 1.5 wt.-% of Na4-GLDA
  • composition 1 is a solid powdered composition.
  • the composition of the present invention may also be in the form of a liquid composition and table 2 refers to a liquid composition according to the present invention (inventive composition 3).
  • reference composition 1 and the inventive composition 1 removal of different fat pigment soil (lanolin, sebum, olive oil, mineral oil, motor oil, make up, and lipstick, respectively) from fabrics made of cotton (CO) and polyester (PES), or a mixture thereof was evaluated.
  • the soiled fabrics were washed for 10 min at 70 °C in a bath comprising 2 g/L of reference composition 1 and the inventive composition 1, respectively, using soft water (0° dH).

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Abstract

The invent ion related to a membrane-compatible cleaning or detergent composition free from any phosphates, silicates and cellulose-based compounds, comprising 5 to 30 wt% of a phosphate substitute as well as a method for washing textiles using this composition. Said cleaning or detergent composition comprises a water-soluble copolymer and a multidentate chelating agent.

Description

PHOSPHATE SUBSTITUTES FOR MEMBRANE-COMPATIBLE CLEANING AND/OR DETERGENT COMPOSITIONS
The present invention relates to a cleaning or detergent composition comprising 5 to 30 wt.-% of a phosphate substitute, said phosphate substitute comprising a water-soluble copolymer and a multidentate chelating agent, the composition being free from any phosphates, silicates and cellulose-based compounds.
Many cleaning or detergent compositions present on the market are phosphate-based. In particular, detergents traditionally comprise a high amount of phosphate as a builder, as phosphates combine many useful properties required in cleaning and washing processes. Phosphates bind calcium and magnesium ions and are able to disperse insoluble salts of these ions, e.g. calcium carbonate causing water hardness and leading to spotting on hard surfaces and graying in textiles. Phosphates furthermore can act as alkalinity source for the cleaning or detergent composition, while at the same time being able to buffer the wash liquor above pH 9 in combination with further additives.
On the other hand the environmental profile of phosphate is not favorable, phosphates being associated with eutrophication. For this reason in many countries phosphate-based laundry detergent compositions are nowadays almost completely banned from the market by legislation. Accordingly, a need for environmentally friendly phosphate substitutes for various applications exists. These phosphate substitutes should nevertheless fulfill the different functions of phosphate in cleaning and/or detergent compositions mentioned above, namely (1) complexing of magnesium and calcium ions, (2) dispersing capacity for insoluble salts of these ions, for example calcium carbonate, (3) providing alkalinity, and (4) buffering capacity.
Various compounds and mixtures of compounds have been tested for this purpose in the past. Like phosphates, zeolites (being alumino silicates) have a high binding constant for magnesium and calcium ions and are able to sequester free magnesium and calcium cations. However, zeolites are insoluble in water and their incorporation in cleaning and detergent compositions can lead to undesirable residues being deposited on the surfaces/fabrics to be cleaned. In addition, cleaning and detergent compositions comprising high levels of zeolite builders form undesirable cloudy wash liquors upon contact with water. For this reason zeolites are commonly used in combination with further additives in order to improve their performance and activity.
While these phosphate substitute builders based on zeolites or mixtures of zeolites with further compounds are suitable for various household applications, they are not for institutional and industrial processes, as in these processes, the wastewater generated in the automatic cleaning/washing process is usually cleaned and purified using a membrane filtration step. The purified water obtained from this membrane filtration step can afterwards be reused in further washing cycles, thus reducing the need of fresh water required to be added in the washing cycle, saving resources and reducing costs.
Such membrane-cleaning processes on the other hand can only be applied to wastewater which does not contain components blocking the membrane of the filtration unit. This is in particular true for the highly efficient, but rather sensitive ultra-fine reverse osmosis membranes. Water-insoluble compounds such as zeolites block the membranes used in membrane filtration processes, in turn lowering the permeate production, thus disturbing or even impeding waste water recycling and shortening the membrane's lifetime.
WO 2005/1 18760 and WO 2008/1 10205 Al both describe a membrane- friendly pasty soap composition comprising a combination of an acrylic/maleic copolymer and the trisodium salt of nitrilotriacetic acid (NT A) as a builder system. Nowadays, however, NTA is suspected to cause cancer, and thus an NT A- free phosphate substitute would be highly desirable.
WO 2007/101470 Al describes a liquid membrane-compatible detergent composition comprising a mixture of an acrylic-maleic copolymer and the sodium salt of methyl glycine diacetic acid (MGDA) in a ratio of 1 : 1. While the specific detergents and cleaning compositions described in this application show a good washing performance even in hard water, it is explicitly stated in WO 2007/101470 Al that fatty acid soaps must not be present in such compositions as they tend to form lime soaps in the presence of hard water which block the membranes of the membrane filtration unit.
It was therefore an object of the present invention to provide a phosphate substitute as a builder for cleaning and/or detergent compositions, in particular for membrane- friendly cleaning and/or detergent compositions compatible with the hyperfiltration membranes used in reverse osmosis filtration.
It has now surprisingly been found that this object can be met by a cleaning or detergent composition comprising 5 to 30 wt.-%, based on the whole composition, of a phosphate substitute, comprising:
a) a water-soluble copolymer comprising at least two different aliphatic
unsaturated monomer units and having a calcium carbonate dispersing capacity of at least 150 mg CaCCVg copolymer, and
b) a multidentate chelating agent comprising 3 to 6 complexing groups per molecule and forming water-soluble complexes with Ca2+ ions,
wherein the ratio of the copolymer to the chelating agent is in the range of greater than 1 : 1 to 3 : 1 , preferably greater than 1.2: 1 to 3 : 1 (wt.-%/wt.-% based on the whole composition) and the composition is free from any phosphates, silicates and cellulose-based compounds.
The substitute exhibits an improved membrane compatibility in comparison to the phosphate substitutes known in the art, in particular with respect to membrane capacity and membrane cleaning results, even in the presence of fatty acids or the soaps derived therefrom. Detergent compositions comprising this substitute showed good cleaning properties as well.
The amount of 5 to 30 wt.-% relates to the amount of the complete phosphate substitute mixture, i.e. to the amount of the mixture of the water-soluble copolymer and the chelating agent. For example, if the cleaning/detergent composition comprises 15 wt.-% of a phosphate substitute comprising the copolymer and the chelating agent in a ratio of 2: 1, then the cleaning/detergent composition comprises 10 wt.-% of the copolymer and 5 wt.-% of the chelating agent, based on the whole composition.
The phosphate substitute comprises a water-soluble copolymer. According to the present invention, such a copolymer is regarded as being water-soluble if at least 100 g, more preferably at least 200 g of the polymer can be completely dissolved in one liter (1 L) of water at a temperature of 23°C.
In terms of the present invention, a multidentate chelating agent is a compound capable of donating two or more pairs of electrons from at least two different atoms of different functional groups (complexing groups) in a
complexation reaction to form coordinate bonds. The multidentate chelating agent preferably comprises 3 to 6 complexing groups per molecule, which means that it preferably donates at least 3 to 6 pairs of electrons in a complexation reaction to form coordinate bonds. These multidentate chelating agents form water-soluble complexes with Ca2+ and/or Mg2+ magnesium ions, thus preventing the formation of insoluble precipitates, which otherwise would block the membrane. In terms of the present invention the calcium or magnesium complex is regarded as being water- soluble if at least 0.1 mol of this complex can be completely dissolved in one liter of water at a temperature of 23°C.
The composition is free from any phosphates, silicates, including zeolites, and cellulose-based compounds. Thus, the cleaning/detergent compositions of the present invention are not only environmentally friendly due to the lack of phosphates, but are also suitable for the application in machine dishwashing or laundry washing processes which employ membrane filtration techniques, including reverse osmosis membranes. The composition of the present invention can even be used as a cleaning agent for cleaning soiled, blocked and/or contaminated membranes, including reverse osmosis membranes.
Preferably, the composition of the present invention comprises 6 to 27.5 wt- %, more preferably 7.5 to 25 wt.-%, and most preferably 9 to 20 wt.-% of the phosphate substitute. The amount of phosphate substitute may be adjusted to the water hardness in a particular region and to the aggregate state of the
cleaning/detergent composition. If the composition of the present invention is provided in the form of a solid composition, the amount of phosphate substitute in the composition preferably is in the range of 14 to 25 wt.-%, more preferably in the range of 17 to 23 wt.-%, and even more preferably in the range of 18 to 20 wt.-%. If on the other hand the composition of the present invention is provided in the form of a liquid laundry detergent composition, the composition preferably comprises between 5 and 15 wt.-% of the phosphate substitute, more preferably between 7.5 and 12 wt.-% and most preferably 8.5 to 11 wt.-%.
The copolymer comprised in the phosphate substitute of the present invention has a calcium carbonate dispersing capacity of at least 150 mg CaCCVg copolymer, preferably of at least 175 mg CaCCVg, more preferably of at least 200 mg CaCCVg, even more preferably of at least 250 CaCCVg and most preferably the calcium carbonate dispersing capacity of the copolymer is in the range of 280 to 320 mg CaCCVg copolymer.
The calcium carbonate dispersing capacity referred to herein is determined according to F. Richter and E.W. Winkler, Tensides Surfactants Detergents 1987, 4, 213 - 216, by dissolving 1 gram of the substance (copolymer) in 100 mL deionized water, neutralizing the solution, if necessary, with 1M NaOH, adding 10 mL of a 10 % Na2C03 solution, and adjusting to pH 10 by adding NaOH or HC1, as required. The solution is then titrated with a 0.25 M calcium acetate solution until the solution becomes turbid, while the pH and the temperature are kept constant during titration.
In terms of the present invention an aliphatic unsaturated monomer unit is an aliphatic organic molecule of low molecular weight, i.e. a molecule whose weight preferably is not exceeding 600 g/mol, which comprises at least one C-C double bond group -CR=CR'R" that can be polymerized to obtain polymers or copolymers. Herein, R, R' R"may be the same or different and are not particulary limited. Preferably, R, R' and R" represent hydrogen, C1-C6 alkyl groups or functional groups such as carboxylates, nitriles, and the like. Preferably the aliphatic unsaturated monomer units of the present invention further comprise acidic groups, preferably carboxylic groups, i.e. groups of the chemical formula -CO2H or their salts -CO2M, wherein M is an alkali metal cation. In a preferred embodiment the at least two different aliphatic unsaturated monomer units comprised in the water- soluble copolymer are selected from the group consisting of acrylic acid, methacrylic acid, maleic anhydride and fumaric acid, or salts thereof. In a preferred embodiment one aliphatic unsaturated monomer unit represents maleic acid or salts thereof and the second aliphatic unsaturated monomer unit represents acrylic acid or salts thereof. Preferably, the copolymer comprises 50 to 70 wt.-% acrylic acid and 50 to 10 % maleic acid. The relative molecular weight of the copolymer preferably is between 2,000 and 200,000, preferably between 3,000 and 150,000, more preferably between 4,000 and 125,000, even more preferably between 12,000 and 1 10,000, particularly preferred between 20,000 and 100,000, even more particularly preferred between 50,000 and 90,000, and most preferably between 65,000 and 75,000, based on free acid. It should be understood that even if the preferred molecular weights are given based on the free acid, in a particularly preferred embodiment at least partly neutralized copolymers are used, i.e. polymers comprising negatively charged carboxylate groups having a positively charged alkali metal counterion, wherein these counterions preferably are sodium or potassium ions. The copolymer preferably has a neutral or close to neutral pH (pH 6 to 8).
Suitable, but less preferred compounds of this class are copolymers of acrylic acid or methacrylic acid with vinyl ethers, such as vinyl methyl ethers, vinyl esters, ethylene, propylene and styrene, in which the acid makes up at least 50% by weight. Other suitable polymer carboxylates or carboxylic acids are water-soluble terpolymers which contain two unsaturated acids and/or salts thereof as monomers and vinyl alcohol and/or a vinyl alcohol derivative or a carbohydrate as the third monomer. The first acidic monomer or its salt is derived from a monoethylenically unsaturated C3-C8-carboxylic acid and preferably from a C3-C4-monocarboxylic acid, more preferably from (meth)acrylic acid. The second acidic monomer or its salt may be a derivative of C4-C8-dicarboxylic acid, maleic acid being particularly preferred. The third monomer unit in this case will be formed from a vinyl alcohol and/or preferably an esterified vinyl alcohol. Especially preferred are vinyl alcohol esters formed form a short chain carboxylic acids, like Ci-C4-carboxylic acids, with vinyl alcohol. Preferred terpolymers contain 60 to 95 wt-%, particularly 70 to 90 wt.-% (meth)acrylic acid or (meth)acrylate, respectively, more particular acrylic acid or acrylate, respectively, and maleic acid or maleinate and 5 to 40 wt.-%, preferably 10 to 30 wt.-% vinyl alcohol and/or vinyl acetate. Especially preferred are terpolymers with a weight ratio of (meth)acrylic acid and maleic acid or maleinate of between 1 : 1 and 4: 1, preferably between 2: 1 and 3: 1 and especially 2: 1 and 2.5: 1, with the amounts as well as the weight ratios being based on the acid.
The second monomer or its salt may also be a derivative of an allyl sulfonic acid substituted in the 2-position by an alkyl group, preferably a C1-C4 alkyl group, or an aryl group which is preferably derived from benzene or a benzene derivative. Preferred terpolymers contain 40 to 60 wt.-%, in particular 45 to 55 wt.-%
(meth)acrylic acid or (meth)acrylate, more preferred acrylic acid or acrylate, 10 to 30 wt.-%, particularly 15 to 25 wt.-% methallyl sulfonic acid or methallyl sulfonate and as third monomer 15 to 40 wt.-%, preferably 20 to 40 wt.-% of a carbohydrate. Said carbohydrate, for example, may be a mono-, di-, oligo- or polysaccharide, with mono-, di- or oligosaccharide being preferred. Saccharose is most preferred.
By applying the third monomer breaking points are implemented into the polymer which probably result in the good biodegradability properties of said polymers. Polymers which are completely or at least in part neutralized, particularly to more than 50% based on the carboxylic groups which are present, are especially preferred.
Most preferred polymeric polycarboxylates may be produced by the method described in German patent DE 42 21 381 and German patent application DE 43 00 772. The polyacetal carboxylic acids described, for example, in U.S. Pat. Nos.
4, 144,226 and 4, 146,495, which are obtained by polymerization of esters of glycolic acid, introduction of stable terminal groups and saponification to the sodium or potassium salts are also suitable, as are polymeric acids obtained by polymeriziation of acrolein and Cannizzaro disproportionation of the polymer with strong alkalis. They are essentially made of acrylic acid units and vinyl alcohol units or acrolein units.
The chelating agent of the present invention preferably is a so-called "polycarboxylic acid" comprising 3 to 6 carboxylic groups per molecule, either in the protonated or in the neutralized state, preferably selected from the group consisting of hydroxyethylenediaminetriacetic acid (HEDTA),
diethylenetriaminepentaacetic acid (DTP A), methylglycinediacetic acid (MGDA), glutamic acid-N,N-diacetic acid (GLDA), iminodisuccinic acid (IDSA), hydroxyiminodisuccinic acid (HIDS), ethylenediaminodisuccinic acid (EDDS), aspartic acid-N,N-diacetic acid (ASDA), salts thereof, and mixtures thereof.
These ligands are able to form water-soluble complexes with Ca -ions, said complexes preferably having a logarithmic stability constant (log Kcaz) of at least 6.5, when measured at an ionic strength of 0.1 and a temperature of 25°C, wherein _ [CaZ(m-2 - ]
CaZ ~ [Ca2+ ][Zm- ] '
Herein [CaZ(m 2) ] represents the concentration of the chelate complex, [Ca2+] represents the concentration of free calcium ions, [Zm~] represents the concentration of the chelating agent anion, and Kcaz represents the stability constant of the chelate complex.
The stability constants can easily be determined by methods well known to a person skilled in the art and are also mentioned in the product information sheet provided by the manufacturers of the aforementioned chelating agents, all of which are commercially available.
The composition of the present invention is free from any phosphates, silicates and/or cellulose-based compounds. In terms of the present invention, a composition is free from a compound if it contains less than 0.1 wt.-% of this compound, preferably less than 0.01 wt.-%, more preferably less than 0.001 wt.-% and preferably the composition does not contain a compound at all, i.e. the concentration of this compound is below the detection limit of the detection method typically used to detect the compound.
Cellulose-based compounds commonly found in detergent composition, which, however, are not present in the composition of the present invention are, for example, greying inhibitors such as cellulose ethers, e.g. carboxymethyl cellulose, methyl cellulose, hydroxyalkyl cellulose, methylhydroxyethyl cellulose, methylhydroxypropyl cellulose, and methylcarboxymethyl cellulose.
In a particularly preferred embodiment the composition is free from ethylenediaminetetraacetic acid (EDTA), nitrilotriacetic acid (NTA), and/or any silicon-containing compounds.
Using the composition of the present invention foam inhibitors/antifoaming agents on a silicon basis such as, for example, polysiloxanes or silicon oil defoamers, commonly used in membrane-friendly laundry detergent compositions known in the state of the art do not have to be included in the composition of the present invention. The composition of the present invention can be free from any of these compounds, while still having desirable foaming properties. In a particularly preferred embodiment, the composition of the present invention is a membrane-friendly laundry detergent composition, additionally comprising:
c) one or more surfactant components selected from the group consisting of:
(i) alkoxylated fatty alcohols of the general formula (I) R'OCCnHznO H (I),
(ii) fatty acids of the general formula (II) R2-C02M (II) and
(iii) anionic surfactants,
or mixtures thereof,
wherein R1 and R2 independently represent a linear or branched alkyl or alkenyl residue with 8 to 22 carbon atoms, n ranges from 1 to 5 and preferably is 2 or 3, x represents the degree of alkoxylation ranging from 5 to 25, and M represents hydrogen or an alkali metal ion;
d) one or more alkalinity sources; and
e) water.
In a particularly preferred embodiment the composition comprises
(i) at least one alkoxylated fatty alcohol of the general formula (I)
R'OCCnHzaO H (I),
(ii) at least one fatty acid of the general formula (II) R2-C02M (II) and
(iii) at least one anionic surfactant,
each compound (i) - (iii) preferably in an amount ranging from 1 to 10 wt.-%, more preferably in an amount ranging from 1.5 to 4 wt.-%, based on the whole composition.
The alkoxylated fatty alcohols of the general formula (I) preferably are ethoxylated or propoxylated alcohols obtained by reducing the carboxylic group of octanoic acid, pelargonic acid, decanoic acid, lauric acid, lauroleic acid, myristic acid, myristoleic acid, palmitic acid, palmitoleic acid, stearic acid, petroselinic acid, petroselaidic acid, oleic acid, linoleic acid, linolaidic acid, linolenis acid, eleostearic acid, arachic acid, gadoleic acid, arachidonic acid, behenic acid, erucic acid, brassidic acid, clupanodonic acid and mixtures thereof. Technical mixtures of these ethoxylated fatty alcohols, comprising a mixture of alcohols of different chain length, may also be applied as well as mixtures of alcohols derived by reducing the carboxylate group of naturally occurring fatty acids such as, for example, coconut fatty alcohol.
The fatty acids of the general formula (II) and their salts can be exemplified by the fatty acids mentioned above.
In a particularly preferred embodiment the composition comprises two different alkoxylated fatty alcohols, preferably a mixture of RlaO(C2H40)5_7H and RlbO(C2H40)i2-i6H, wherein Rla and Rlb may be the same or different and represent a linear or branched alkyl or alkenyl residue with 15 to 20 carbon atoms, preferably with 16 to 18 carbon atoms.
The composition of the present invention optionally comprises an anionic surfactant in an amount of from 0.1 to 15 wt.-%, preferably of from 1 to 5 wt.-%, and more preferably of from 1.2 to 2 wt.-%. The anionic surfactant preferably is selected from from the group consisting of Cs-Cis alkyl sulfates, Cs-Cis alkyl ether sulfates, C8-Ci8 alkyl sulfonates, C8-Ci8 a-olefinsulfonates, sulfonated C8- Ci8 fatty acids, C8-Ci8 alkylbenzenesulfonates, sulfosuccinic mono- and di-Q- Ci2 esters, C8-Ci8 alkyl polyglycol ether carboxylates, Cs-Cis N-acyl taurides, C8- Ci8 N-sarconisates, C8-Ci8 alkyl isethionates, and mixtures thereof.
The composition furthermore preferably comprises one or more alkalinity sources in a total amount of 3 to 90 wt.-%, more preferably in an amount of 5 to 50 wt.-%, based on the whole composition.
The compositions of the present invention may be provided as a liquid, a gel, an emulsion, a paste or a solid, including tablets, granules, powders, blocks. If the composition is in a solid form or, in the case of a pasty composition, has a solid phase, the solid phase is formed from the alkalinity source (and the phosphate substitute). Accordingly, a solid or paste-like composition comprises a higher amount of alkalinity sources than a liquid or a gel composition. For example, a powdered laundry detergent composition according to the present invention preferably comprises 20 to 60 wt.-% of one or more alkalinity sources according to the present invention, more preferably between 30 and 50 wt.-%, whereas a liquid laundry detergent composition according to the present invention preferably comprises 3 to 15 wt.-%, more preferably 4 to 10 wt.-%. The alkalinity source preferably is selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, or mixtures thereof.
The composition additionally may comprise additives commonly used in cleaning and/or detergent compositions, preferably selected from the group consisting of pH modifiers, antimicrobial agents, viscosity modifying agents, optical brighteners, organic solvents, bleaching agents, bleach activators, dyes, perfume, membrane-compatible antifoaming agents, corrosion inhibition agents, enzymes, and mixtures thereof.
The present invention furthermore provides a method for washing textiles using the composition of the present invention. The method preferably is an automatic machine washing process, wherein waste water accumulated during the whole washing process or parts thereof is purified in a filtration process using one or more membrane filtration units, said filtration process preferably comprising one or more reverse osmosis steps.
In a particularly preferred embodiment, the above-mentioned compositions are used in commercial laundries. However, the compositions may as well be used in private washing machines, as a cleaning agent in general and/or a warewashing agent. As mentioned above, the inventive composition is membrane-friendly, i.e. it does not cause blocking of the membrane or other damages when it is contained in the waste water which is accumulated during the whole washing process or parts thereof and purified using membrane filtration units. It is even possible that the filtration comprises one or more reverse osmosis steps, which means that the permeation of the wastewater to purify generally remains stable. The obtained purified water may then be reused in another washing cycle, which results in a decrease in the amount of fresh water required to be added to the washing cycle and, accordingly, in a reduction of expenses and in saving resources.
List of figures
Fig. 1 a and b show the results of screening membrane capacity with different cleaning composition in pure soft water determined as described in example 2, the cleaning compositions containing either 26 wt.-% of a phosphate builder (reference example 1) or phosphate substitutes, namely 26 wt.-% of Na3-MGDA (reference example 2), 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid (reference example 3), a combination of 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 3.4 wt.-% of Na3-MGDA (ratio 3.5: 1, reference example 4), a combination of 12 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 7.2 wt.-% of Na3-MGDA (ratio 1.7: 1, inventive example 1), a combination of 8 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid, 4 wt.-% Na3-MGDA and 1.5 wt.-% of Na4-GLDA, (ratio of copolymer to combined chelating agents 1.45: 1, inventive example 2), a combination of 3 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 3 wt.-% ofNa3-MGDA (ratio 1 : 1, reference example 5) and a combination of 3 wt.-% of the sodium salt of a copolymer of maleic acid and acrylic acid and 3.2 wt.-% of Na3-MGDA (ratio 1 : 1.1, reference example 6), respectively.
Fig. 2 and 3 each show a comparison of the membrane capacity using reference composition 1 and the inventive composition in a waste water test on two different commercially available reverse osmosis membranes according to example 3.
Fig. 4 shows the soil removal performance of the inventive composition in comparison to the phosphate-based reference composition 1 with respect to the removal of fat pigments soiling on fabrics made of cotton (CO), polyester (PES), or mixtures thereof (see example 4).
Examples
Example 1 : Preparation of detergent compositions
Detergent composition were prepared by mixing the compounds listed in table 1 with phosphate or phosphate substitute, respectively, according to table 2.
Table 1 : Basic Detergent Composition
Compound Amount [wt.-% ]
Ci6-Ci8 fatty alcohol with 14 EO1 2
C16-C18 fatty alcohol with 6 EO1 2
C12-C18 coconut fatty acid 3 Alkylbenzene sulfonic acid 2
Hydroxyethylidene diphosphonic acid 1
Sodium hydroxide 2
Sodium carbonate 38
Builder see table 2
Mixture of optical brighteners 0.3
Salts and water remaining
In total 100 wt.-%
EO: mol ethylene oxides per molecule "able 2: Builder
Composition Builder [Amount in wt-% based on the whole composition]
Reference composition 1 26 wt.-% Na3P04
Reference composition 2 26 wt.-% Na3-MGDA
Reference composition 3 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid
Reference composition 4 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3.4 wt.-% Na3-MGDA
Reference composition 5 3 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3 wt.-% of Na3-MGDA
Reference composition 6 3 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 3.2 wt.-% Na3-MGDA
Inventive composition 1 12 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 7.2 wt.-% Na3-MGDA
Inventive composition 2 6 wt.-% sodium salt of a copolymer of maleic acid and acrylic acid + 2.3 wt.-% Na3-MGDA + 1.5 wt.-% of Na4-GLDA
EO: mol ethylene oxides per molecule
Inventive composition 1 is a solid powdered composition. However, the composition of the present invention may also be in the form of a liquid composition and table 2 refers to a liquid composition according to the present invention (inventive composition 3).
Table 2
Figure imgf000015_0001
Example 2: Membrane capacity using soft water
a) Using reference composition 1 - 6 and inventive composition 1 , respectively, preliminary test on the membrane capacity were carried out in membrane-stress test using soft water to which increasing amounts of the aforementioned compositions were added. At the beginning, the permeate flow was determined on two different commercially available membrane packages, each containing three membrane plates, while circulating 20 L pure soft water at a temperature of 55 °C and a flux rate of 500 L/h under a pressure of 16 bar. The measured permeate flow equals the water value at the beginning (WV at beginning).
10 g of the respective composition were then added, and the resoluting mixture was circulated over the membranes for another 20 min over the two different membrane packages under the conditions described above. After 20 min the actual permeate flow was determined (SV value). Another 10 g of the product composition were then added and circulated over the membranes for 20 min, before determining the permeate flow. This procedure was repeated twelve times in total, until a final product concentration of 0.6 wt-% was reached. The permeate flow measured at this concentration equals the end value (EV).
The results are presented in Fig. 1 a. It can bee seen that among all the composition not comprising phosphate, the composition of the present invention afforded the highest amount of permeate, almost as much as the phosphate-based detergent.
b) In a further experiment the membrane capacity using the inventive composition 2 and reference compositions 1 and 3 were determined as described under item a). The results are presented in Fig. lb, showing that excellent results are obtained as well, when a combination of two different chelating agents in combinations with a water-soluble copolymer is used.
Example 3 : Membrane capacity using waste water
Even more important than the performance using pure water described in example 1 is the membrane capacity using waste water formed during the washing process. To evaluate the long-term capacity of membranes used for treating waste water comprising the composition of the present invention, the following experiment was carried out:
For producing waste water, polluted and heavily polluted clothes from hospital area and nursing homes were washed on a laboratory washing machine using reference composition 1 and inventive composition 1 , respectively. 10 g of powdered detergent composition supplemented with 2.5 g of a commercially available alkali booster and 5.5 g of a commercially available bleach booster per kg clothes was used. The clothes (7.5 kg) were washed for 5 min at 30 °C, then for 20 min at 75 °C, using a liquor ratio of 1 :5, i.e. 5 L of water per 1 kg of laundry, and finally were rinsed for 5 min at 60 °C. 20 L of the drain from each, the main wash and the rinse, were collected and filtered.
At a temperature of 55 °C and a flux rate of 500 L/h under a pressure of 16 bar 20 L of this waste water was then circulated over two different membrane packages, each containing three membrane plates, for 90 min. Afterwards the membranes were rinsed for 5 min using soft water. This cycle was then repeated for five days in total while monitoring the permeate flow. After five days, the membranes were cleaned using commercially available chemical cleaning agents for membranes and rinsed using soft water.
The results are presented in figures 2 and 3, respectively: Both membranes exhibit a better membrane capacity when treated with waste water comprising the composition of the present invention in comparison to waste water comprising a phosphate-based composition.
Example 4: Soil removal
Using reference composition 1 and the inventive composition 1 removal of different fat pigment soil (lanolin, sebum, olive oil, mineral oil, motor oil, make up, and lipstick, respectively) from fabrics made of cotton (CO) and polyester (PES), or a mixture thereof was evaluated. The soiled fabrics were washed for 10 min at 70 °C in a bath comprising 2 g/L of reference composition 1 and the inventive composition 1, respectively, using soft water (0° dH).
The results are presented in figure 4. It can be seen that reference composition 1 and the inventive composition 1 are more or less equal regarding soil removal. (Note that the LSD value given in figure 4 is the lowest significant difference, and only differences greater than that value can be considered as being significant.)

Claims

Claims
A cleaning or detergent composition comprising 5 to 30 wt.-%, based on the whole composition, of a phosphate substitute comprising:
a) a water-soluble copolymer comprising at least two different aliphatic unsaturated monomer units and having a calcium carbonate dispersing capacity of at least 150 mg CaCCVg copolymer and
b) a multidentate chelating agent comprising three to six complexing groups per molecule and forming water-soluble complexes with Ca2+-ions, wherein the ratio of the copolymer to the chelating agent is in the range of greater than 1 : 1 to 3: 1 (wt.-%/wt.-% based on the whole composition) and the composition is free from any phosphates, silicates and cellulose-based compounds.
The composition according to claim 1, comprising 6 to 27.5 wt.-%, preferably 7.
5 to 25 wt.-%, and more preferably 9 to 20 wt.-% of the phosphate substitute.
The composition according to claim 1 or 2, wherein the calcium carbonate dispersing capacity of the copolymer is at least 175 mg CaCCVg copolymer, preferably at least 200 mg CaCCVg, more preferably at least 250 mg CaCCVg and most preferably is in the range of 280 to 320 mg CaCCVg. The composition according to any of claims 1 to 3, wherein the at least two different aliphatic unsaturated monomer units are selected from the group consisting of acrylic acid, methacrylic acid, maleic acid, maleic anhydride and fumaric acid, or salts thereof, one aliphatic unsaturated monomer unit preferably being maleic acid or salts thereof and the second aliphatic unsaturated monomer unit preferably being acrylic acid or salts thereof. The composition according to any of claims 1 to 4, wherein the chelating agent is a polycarboxylic acid or a salt thereof, preferably selected from the group consisting of hydroxyethylenediaminetriacetic acid (HEDTA), diethylenetriaminepentaacetic acid (DTP A), methylglycinediacetic acid (MGDA), glutamic-N,N-diacetic acid (GLDA), iminodisuccinic acid (IDSA), hydroxyiminodisuccinic acid (HIDS), ethylenediaminodisuccinic acid (EDDS), aspartic-N,N-diacetic acid (ASDA), salts thereof, and mixtures thereof.
6. The composition according to any of claims 1 to 5, wherein the composition is free of ethylenediaminetetraacetic acid (EDTA),
nitrilotriacetic acid (ΝΤΑ) and any silicon-containing compounds.
The composition according to any of claims 1 to 6, additionally comprising: c) one or more surfactant components selected from the group consisting of:
(i) alkoxylated fatty alcohols of the general formula (I)
R'OCCnHznO H (I),
(ii) fatty acids of the general formula (II) R2-C02M (II) and
(iii) anionic surfactants,
or mixtures thereof,
wherein R1 and R2 independently represent a linear or branched alkyl or alkenyl residue with 8 to 22 carbon atoms, n ranges from 1 to 5 and preferably is 2 or 3, x represents the degree of alkoxylation ranging from 5 to 25, and M represents hydrogen or an alkali metal ion;
d) one or more alkalinity sources; and
e) water.
The composition according to claim 7, wherein the composition comprises (i) at least one alkoxylated fatty alcohol of the general formula (I)
R10(CnH2nO)xH (I), (ii) at least one fatty acid of the general formula (II) R2- CO2M (II) and (iii) at least one anionic surfactant, each compound (i) - (iii) preferably in an amount ranging from 1 to 10 wt.-%, more preferably in an amount ranging from 1.5 to 4 wt.-%, based on the whole composition.
A composition according to claim 7 or 8, wherein the composition comprises two different alkoxylated fatty alcohols, preferably a mixture of
RlaO(C2H40)5-7H and RlbO(C2H40)i2-i6H, wherein Rla and Rlb may be the same or different and represent a linear or branched alkyl or alkenyl residue with 15 to 20 carbon atoms, preferably with 16 to 18 carbon atoms.
A composition according to any of claims 7 to 9, wherein the anionic surfactant is selected from the group consisting of Cg-C^ alkyl sulfates, C8- Ci8 alkyl ether sulfates, C$-Ci$ alkyl sulfonates, C$-Ci$ a-olefinsulfonates, sulfonated C8-Ci8 fatty acids, Cg-C^ alkylbenzenesulfonates, sulfosuccinic mono- and di-Ci-Ci2 esters, Cs-Cis alkyl polyglycol ether carboxylates, C8- Ci8 N-acyl taurides, Cs-Cis N-sarconisates, Cs-Cis alkyl isethionates, and mixtures thereof.
A composition according to any of claims 7 to 10, wherein the alkalinity source is selected from the group consisting of sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, or mixtures thereof , and preferably is present in an amount of 3 to 90 wt.-%, more preferably in an amount of 5 to 50 wt.%, based on the whole composition.
A composition according to any of claims 1 to 1 1 , wherein the composition additionally comprises additives selected from the group consisting of pH modifiers, antimicrobial agents, viscosity modifying agents, optical brighteners, organic solvents, bleaching agents, bleach activators, dyes, perfume, membrane-compatible antifoaming agents, corrosion inhibition agents, enzymes and mixtures thereof.
A method for washing textiles using a composition according to any of claims 1 to 12.
A method according to claim 13, wherein the waste water accumulated during the whole washing process or parts thereof is purified in a filtration process using one or more membrane filtration units, said filtration process preferably comprising one or more reverse osmosis steps.
Use of a composition according to any of claims 1 to 12 as a detergent in commercial laundry and/or private washing machines, as cleansing and/or warewashing agent.
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US11427791B2 (en) 2012-10-26 2022-08-30 Ecolab Usa Inc. Low alkaline low temperature ware wash detergent for protein removal and reducing scale build-up
US9394508B2 (en) 2012-10-26 2016-07-19 Ecolab Usa Inc. Phosphorus free low temperature ware wash detergent for reducing scale build-up
US11603511B2 (en) 2012-10-26 2023-03-14 Ecolab Usa Inc. Phosphorus free low temperature ware wash detergent for reducing scale build-up
US10793811B2 (en) 2012-10-26 2020-10-06 Ecolab Usa Inc. Low alkaline low temperature ware wash detergent for protein removal and reducing scale build-up
US9574163B2 (en) 2012-10-26 2017-02-21 Ecolab Usa Inc. Caustic free low temperature ware wash detergent for reducing scale build-up
US9605236B2 (en) 2012-10-26 2017-03-28 Ecolab Usa Inc. Low alkaline low temperature ware wash detergent for protein removal and reducing scale build-up
US10844331B2 (en) 2012-10-26 2020-11-24 Ecolab USA, Inc. Phosphorus free low temperature ware wash detergent for reducing scale build-up
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US10760038B2 (en) 2012-10-26 2020-09-01 Ecolab Usa Inc. Caustic free low temperature ware wash detergent for reducing scale build-up
US10047325B2 (en) 2012-10-26 2018-08-14 Ecolab Usa Inc. Phosphorus free low temperature ware wash detergent for reducing scale build-up
US10011809B2 (en) 2012-10-26 2018-07-03 Ecolab Usa Inc. Low alkaline low temperature ware wash detergent for protein removal and reducing scale build-up
US9944889B2 (en) 2012-10-26 2018-04-17 Ecolab Usa Inc. Caustic free low temperature ware wash detergent for reducing scale build-up
US10035977B2 (en) 2012-10-26 2018-07-31 Ecolab Usa Inc. Caustic free low temperature ware wash detergent for reducing scale build-up
US11015146B2 (en) 2013-10-29 2021-05-25 Ecolab Usa Inc. Use of amino carboxylate for enhancing metal protection in alkaline detergents
US9809785B2 (en) 2013-10-29 2017-11-07 Ecolab Usa Inc. Use of amino carboxylate for enhancing metal protection in alkaline detergents
US9650592B2 (en) 2013-10-29 2017-05-16 Ecolab Usa Inc. Use of amino carboxylate for enhancing metal protection in alkaline detergents
US10344248B2 (en) 2013-10-29 2019-07-09 Ecolab Usa Inc. Use of a silicate and amino carboxylate combination for enhancing metal protection in alkaline detergents
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US9765286B2 (en) 2014-12-22 2017-09-19 Ecolab Usa Inc. Warewashing composition containing alkanol amine phosphonate and methods of use
US10487295B2 (en) 2014-12-22 2019-11-26 Ecolab Usa Inc. Warewashing composition containing alkanol amine phosphonate and methods of use
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EP2519623A4 (en) 2013-06-05
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EP2519623B2 (en) 2019-03-20
ES2598402T3 (en) 2017-01-27

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